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TRUMPF Xenion OR Light Service Manual

1. 16V 25V GY UE RD yc Gr Gy UE HN _ D GY GY EU YE YE TES YE YE YE RD RD ET GY GY 34858 Gy GY GY GN GN ou s I TRUVIDIA YE YE BU BU 8l D GY GY GY GY back view DIN 41524 D a gt K o 9 H2 H2 Focus module BK BK BK BK BK BK BK BK BK RD RD RD RD RD RD RD 8 RD RD BU BU BU BU BU 7 BU BU BU SST sera 0G 06 06 00 06 0G GY GY GY GY GY GY H1 0G 06 l6 HY DL Eo AERE l 15 2 Circuit diagrams and set values cont 15 2 17 HELION M L light head with TruVidia 15 Technical Description Printet Circuit Board PCB Power control Reihe 2 Ra in ym Farb Code Colour Code schwarz black BK braun brown BN rot red RD orange orange OG OR gelb yellow YE gr n green CN blau blue BU BL violett magenta VT grau grey GY rosa pink PK gold GD t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE Oberflache Control Panel 0 8 0 1 v Y Y entspricht nderung Datum Werkstoff MAAN Benennung Name 24 01 05 scuorrmorr Circuit diagram light head Schutzvermerk nach DIN 34
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3. 24 7200790 Service Manual for the HELION XENION Surgical Lighting System GB TRUMPF m 8 Testing the Servomotor for the HELION MAMA L L Figure 02 8 2 Testing the servomotor Dismantling the focus unit Unlock the central hand grip 2 by means of the unlocking device 1 and remove it Undo the three screws 3 and remove the focus unit 4 Swivel the two lamps 5 onto the middle axis rep resented by the dashed line Fitting the focus unit 4 Insert the focus unit 4 into the lamp so that both the plug connectors 7 are aligned then activate the lamp Functional test Si Remove the focus unit 4 from the lamp again If the two lamps 5 are still on the middle axis represented by the dashed line check if the position of the cables 6 is preventing the lamps 5 from swivelling Test the connection of the servomotor to the elec tronics Replacing the focus unit servomotor 6 If the two lamps 5 are still on the middle axis represented by the dashed line the servomotor is detective Replace the entire focus unit 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 25 9 Testing the Input Voltages Figure 01 Figure 02 9 1 Testing the input voltage of the trans former The input voltage is measured at the transformer ter minal 1 Depending
4. Ng m lt AJ 08 08 du n SS i 33433410 30 30 LS ng ng ng ng ng qu E 1044009 Jd TH EN dep S pJeog JIn3JI p 4Uldd a 5 N5 Nb JOAZL Qu X 215 ygn QU moal AD e ng ND is 7 DO AQE ASC B ng ng ng ng A9 au Ou ay au au 20 20 20 D AD AD AD AD AD 50 50 90 90 90 90 s od d 8 da AD AD AD AD tH 0d d a ud a AD ND ND ND ND J J JA 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 21 HELION M L light head with TruVidia YE GN GN GN GN GN YE YE YE YE RD RD RD RD RD Plug 7 poles RS485A RS485A RD GY GY YE YE YE YE YE e RD RD RD 5282 GY GY 8 amp 88__ gy GY GY RD GN GN Cout V yl eaa
5. 83 15 2 33 XENION M light head Tr WUC E 84 15 2 34 XENION M light head with fixed focus camera and wall control panel 85 15 2599 XENION LA Tight heq uuu uuu 8 15 2 36 XENION L light heod with wall control panel 87 15 2 37 L light head with TruVidia 88 15 2 38 HELION XENION transformer connector 89 I ONE Wc sem 90 16 Technical Donfa 9 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 1 Important Information for the Service Technician Only for trained and authorised fitters Servicing in accordance with this service manual Use original parts only In case of problems Defective parts Repairs outside the scope of the repair order No unauthorised or temporary repairs 1 1 Information for the service technician This service manual is intended only for service technicians trained and authorised by TRUMPF KREUZER Medizin Sys teme GmbH Co KG Servicing must be carried out in steps according to this service manual The safety reliability and performance of the equipment is only ensured where TRUMPF KREUZER original parts are used f when dismantling making repairs or settings you encoun ter problems which are not covered by this service manual or not covered in sufficien
6. I24 01 035cHorTRoFF Circuit diagram 5 pol Kardanik MARKARU Option DC DC Wandler Zeichnung Nr 4022778 57460 Ursprung Ersatz f r KREUZER 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 11 TFT LCD monitor 62 Transformer Los AC Connector ELEAF 7 js d ep n N BU BU PE PE GN Farb Code Colour Code E schwarz black BK braun brown BN rot red RD orange orange OG OR gelb yellow YE gr n green GN blau blue BU BL Rectifier Smoothing violett magenta VT grau grey GY rosa pink PK gola GD VDC at nominal Fuse rq N L1 1 2 _ VDC load 1 22 siber 168VA X 230 X2 0 85 285 24 26 255 2 0A gr ngelb greenyellow GNYE 168 X 115 vin 85 285 24 26 25 5 2 5A Ig inem Bru eee Y Ares 1 D 0 Sg RD ee RD RD RD RD E RD SVHS C DOTEM ER Plug male Socket female front view front view Oberfl che nach DIN ISO 1302 Oberfl che Ra in pm Reihe 2 12 5 3 2 0 8 0 1 ai YY y Werkstoff entspricht VV NAN VVV Benennung Dotum Name 124 01
7. ju91u9Deq wu Eo 2 11425 LOOL LO 9UJDN SHEN See AWA AAA AA 33uondsiue d ge Z 02 OSI NIQ euopijJeqo 102400 Qo Cer Te er Ten 5076 OO sor jo o 9 5 Qo 88888 5 gt eog 2 LN FS BY me 00 A061 E A00 A06 AO0 ng u jsejeg 2c m q fig UL pi CU 20 CO w 20 CO 0 14U02 934 sn20 J rab pJeoq 4115 215 pajulJg ND ND Ta ND ND ND 2 2517 NG AD AD A9 AD AD ng ng lm Ng ng m JA A LA 1A mg ND 5 5 diese 0 SE asas 04 a VSg SH JA VS87SH ay a 09 Qu 04 ay ng ng was 3 AD AB AB AD Ou au ON AD ASZ ASL f 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 27 XENION L light head e cig
8. ziowuos ng ng ng ng ng gt 9poj epo 4104 yg x EE 20 Ai delve 9 57204 90 20 co Bulmwig O z C o AD A8 c 9 ke E d Be 0 JOAEZ qu qu d LH E ng Nd ng ng qu ps ND ND dy n8 ng s od c 15 2 Circuit diagrams and set values cont 15 2 18 HELION M L light head D 69 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 19 HELION M L light head with wall control panel 25V 30V Plug 5 poles VDC RD GND RD BU BU E O D c m gt GN GN 0G 0G 0G 05 0G 0G GY GY GY GY GY GY PE c m mmc _ BU BU BU 511 o gt H1 rudes ST3 R0 1 80 o gt m E 2 Is H2 x a gt E CS i J 12VDC WM 5 i dule S 0G 0G ocus module 2 G 6 af ia 3 BK Et Farb Code Colour Code e lt BU BU BU BU BU G schwarz black BK _ braun brown BN 3 RD RD RD RD RD RD rot red RD 9 orange
9. ND On CH x AD 90 72 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 2 Circuit diagrams and set values cont 15 Technical Description RD RD RD RD RD RD VT VT VT VT Plug RD Lat gp GY Yol Camera module 16V 25V VCK 795 ap pp Cosmicar BU GND BU Pentax C2514 M GN GN Se SS E Printed circuit board PE Focus module PCB Power control RD RD O BU BU cnc GN BU BU BU 2 BUK4SS TiBUNASS H Fond omencd RD RD RD 5 D3 UFS408 4 gt 5 OD m e O 171 Upper ATF e GN 511 _ T uFi3suV 2 P 8 E gt z DD Z o W m J SSS S BU BU Farb Code Colour Code oO schwarz black BK gt braun brown BN UES HEN rot red RD orange orange OG OR ea gelb yellow YE gt gr n green GN BU BU 300V blau blue BU BL 300V violett magenta VT 190 300 LU Md dus e rosa pink PK OG gold GD _ _ _____ LS t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE Oberfl che nach D
10. 17 5 2 Changing the lamp of the HELION M M L L 17 5 3 Changing the lamp of the XENION MAM 18 5 4 Changing the lamp of the XENION L L 19 Setting the Luminous Field 20 ol Setting the luminous field for the HELON MMF A E RM 20 6 2 Setting the luminous field for XENION M M 2 6 3 Setting the luminous field for XENION L L 22 6 4 Setting the luminous field for the XENION M with fixed focus Camera 22 7 Replacing the Filter Glass Assembly 23 8 Testing the Servomotor for the HELION M M L L 24 8 1 Testing the polarity of the servomotor 24 OZ EE 25 9 Testing the Input Voltages 26 Hl Testing the input voltage of the transformer 26 9 2 Testing the mains fuse for the building power SUD 26 4 7200791 Service Manual for the HELION XENION Surgical Lighting System Contents 10 Testing the Electrics of the Support System 27 10 1 Testing the voltage at the sliding contact in the extension il NU UU M 2 10 2 Replacing the sliding contact in the extension arm Testing the slip ring on the central column 28 10 3 Dismantling the light head
11. 99 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams 15 2 3 XENION M Connector Swifching power supply LED display F1 22 F3 N located in canopy 7 9 1 1 88 132 VAC indicates lamp 1 only L1 O O L 176 2 0VAC adjust to 23V p F11 F12 10 1 P green N x red PE PE PE 37 39 41 PUER i 45 SA 37 ES Emergency Power F5 27 F9 switch over 38 40 42 44 46 48 UB O 2 k2 2W NER o if iol D ee O VDC lxi GND w Lamp 1 red Floating contacts for Control Led SV ZSV Ga 2 yellow Lamp 3 blue Increase output voltage of power Fuse values supply if input voltage at PCB Power Lamp Lamp 2 Lamp 3j XEN M L Control is below 22V ede FH F2 F12 Poy TO 10A F4 F6 Fa 10A F5 F7 F9 10A F11 212 F15 used only in Italy and U S A Oberfl che nach DIN ISO 1302 Reihe 2 7 k Werkstoff ID Nr ntspricht Benennung Oberflache Kz Z 32 Datum Name 24 01 03 SCHOTTROFF Circuit diagram Flange Schutzvermerk TRUMPF o 10 01 05 MARK ARU XEN M M beachten Zeichnung Nr KREUZER 2022808 7952
12. ND ND e A am L B lt a Y ND ND 33 men 7 jeway jaxpos D R b z SS FA IW MAN NE is c d Ya Se 22 3AN9 ql buni6 HEO yS NE JA JA ze JA JA DM uM Vw 50 DO D0 50 50 01 asionbiny 51511 EN Qu Qu Qu Qu Qu ott 16 ano _ 858758 09 J UI Ng Ng 9 9 qu G8 od gi qi da ND N5 N e S VI TFE H AD AD AD oe AD AD AD X TT Dee Jd 38 x Gegen 58100 13420g 58100 13420g sajod Oga 3 ay ay ay 9 ueejb J A moyjak qjob 2 lt LZ 90 04 pas 101 n zT ng ng 8 umosq Ke zibwuos N J sajod dis epo 4nojo epo 04 ru gt 40024 Ce Kei 7N HM HM i Lage C LO In NIN rom 69 S WW V l Vn HM q SE JA JA JA JA JA JA cy JI HM HM em HM HM JA JA gt AV 50 90 50 0042921590 50 90 90 VA apy E 2 SHAS o UNA Ou Qu Qu qu HAS gy Qu Qu Qu VAU ng Nd aap NS ng C ano o WI JN A Na t a Ou Qu d n ng ng ng ng A ng n8 ng ng ND 20A ND ND _2 59100 184205 59100 18420S 59100 c dd aq ND ND
13. O S T 400 S6L 32 EN 3jnpoul e Jauie de A i gt v oO K A9 D ism O pmo E mo d Fa PC id CN CN LC Za m 83 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 2 Circuit diagrams and set values cont 15 2 33 XENION M light head with TruVidia 15 Technical Description 16V 25V RD VPE RD GY GY GY GY Ze GY BU RD RD RD RD RD RD sy oy A ve RD RD RD Ves GY GY 8 5 _ GY RD GN GN C out VT VT C out VT TE YE YE BU BU 7 BU Socket female DIN 41524 GN GN GN GN GN GN A Focus module Printed circuit board ENZ PCB Power control ES O Q OD am D 354 Gr UFS408 DD Z ecu _ E BU BU Farb Code Colour Code gt D Z schwarz black BK braun brown BN rot red RD 2 orange orange OG OR Mus en gelb yellow YE gr n green CN BU blau blue BU BL d ais violett magenta VI 3 amp lo grau grey GY e
14. ____ LE Datum Name KREUZER 124 01 036 Circuit diagram Flange 24 V AC DC 10 01 05MARKARU HEL XEN Zeichnung Nr Index 74022780 57465 Ursprung Ersotz f r Erselzl durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB YOJNP 4239529 JN 230529 bunidsin omm dim Fh Z 272 07 43238 VOL v91 VOL WO S VC AOCZ ASIL 64 43 e Q rm 175105599 VOL VOL VOL VO S ve 9 O Z AGSI 83 94 td Ke lt NX TH IBWOX navovi so 10 012999 r MO 3dAfil yor pore yale voz A0 Z Q gt um oz orosco o ve ve 9 AGLI SC Zd 13 Euren SE X SDD1JOA osnj 5 TN uoiuex NO 13H NONJH NOI13H sen p esnj e Z 44035443M TE gb 3 1 NOII3H 8I Or vc Sez oc Dias AOSZ AGLL X VAOIF gt lt ze og Nid 00 SE 660 LE re O 9 5 W W uolu x Gee sS 8l 0 j V om 1 1 uotuex SGZ Z y6 O 52 W W uolu x EE 50 46 SL O 3 9 AOSZ 9 X VAOOE E 0 02 G ez 9 Z 7 NOMSH 1 NOMSH G Sz 9z vc 82 97 0 1 AOSZ ASLL X 9
15. e ng a ND E o ait l e Q8 Qu ds qu 08 g Qu 4 qn m x x O ng ng ng ng ng m 2 879775 Z90988 E 64 L4 Sd E Qu Qu Qu gg an L95989 LT 6ELE O c ND 84 94 93 O lt fig ng ng ng ne o n ZL OL 8 N aZ J ES e 2 Ou QW L1 UO gt lt mer a 1 4 d 14 J UJJOJSUP J Iun J A0 CN Se J l PHUN YI 2 LO LO 97 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 2 Circuit diagrams and set values cont 15 Technical Description Connector Datum Name Circuit diagram Flange GN GN I GN GN TMEK HO 01 08MARKARU 7 pol Kardanik TRUVIDIA EE TRUMPT poros Zeichnung Nr Index DIN A Stck Artikel Nr GN GN DIN 41524 4022777 54 459 KRE UZE R Ursprung Ersatz fur Ersetzt durch Change over switch unit Transformer FLFEAF3 CL L 7 9 11 m W s Alff RD RD RD RD RD 1e T EN __ e RD RD RD RD RD lg N 8 10 12
16. BU BU BU BU Printed circuit board a gt ST3 Halogen cr PCB Power Control 3 RD RD RD RD RD RIESEN 512 Em 1g m IBI 92 aT am _ A SCT Balast module BU El BU Z TT BU n 10 PE MY BU BU 10V 300V u olto Motor 1670 1 en LE 12VDC ge Motor 485 1 orange grey ang 2 iF O cis 4 n gt Ri 1 t E Dimming 9 GY GY GY GY S Ge Ge WE GN GN GN GN Ow 20000 BC337 52 si 5 1 T d n E AEEA CKK 0 0 0 OI S 6i6 0 O S RN2 t Control Panel gr n Focus module Oberflache nach DIN ISO 1302 Ra in pm Reihe 2 0 8 0 1 vl 12 5 3 2 entspricht v w TRUMPF nach DIN 34 beachten KREUZER Schutzvermerk Datum VVV WW m Nome 24 01 05 Farb Code Colour Code schwarz black BK braun brown BN rot red RD orange orange OG OR gelb yellow YE gr n green CN blau blue BU BL violett magenta VT grau grey GY rosa pink PK gold GD t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE Oberflache Werkstoff Benennung
17. RD RD RD p mM Je x x A 5 THE 5 N 8 10 12 CUN M vac N e 9 1 BU BU BU BU BU s BU BU BU BU BU 3 e FA F6 F8 GN ES 37 39 41 43 45 47 UB exper e RD RD RD RD RD 5 F5 F7 F9 38 40 42 46 58 2 e BU BU BU BU BU gt lt 2 x x E RD x ES 5 9 10 GN GN BE GN GN GNT e PE LLL LLL LLL u I GN GN BU BU BU BU BU BU BU PN Farb Code Colour Code I GN LED display schwarz black BK ii X green located in canopy Lamp eme braun brown BN 2 Y indicates lamp 1 Lamp Z yellow 5 PM re rot red RD E R K Lamp 3 blue orange orange OG EN gelb yellow T gt sq ss GN GN GN GN GN GN GN GN GN GN GN O blau blue BU Bl GN GN GN GN GN GN GN GN GN GN GN GN GN GN gt violett magenta VT K _ grau grey GY rosa pink pK N gold 6D t rkis turquoise N silber silver SR griingelb greenyellow GNYE nominal load PWR N L1 B1 B2 GND VAC VDC VDC lamp 168VA X 115V X1 0 8 5 28 5 24 26 25 5 HELION M HELION M 230V X2 0 4 5 28 5 24 40 530 0 220VA X 115V 230V X1 0 7 6 28 5 24 26 293 0 HELION L HELION L 2 6 28
18. N s BU BU BU BU BU F4 F6 F8 GN 6 37 39 41 43 45 47 N UB e RD RD RD RD RD F5 F7 F9 c 38 40 42 14 26 48 lo BU BU BU BU BU A 10 NENNEN NENNEN NENNEN NENNEN NENNEN NENNEN PE c GN GN K1 RD RD RD RD RD RD RD RD RD VDC 5 o GN GN GN Te PE 11 Ed E GN St BU BU BU BU BU BU BU BU BU GND Farb Code Colour Code GN 4 l 5720 Ee schwarz black BK a 5 U K3 5 braun brown BN o rot red RD ES s Z orange orange OG OR lt STh ec gelb yellow YE Ee 5 deg GN GN GN GN GN GN GN GN GN GN GN blau blue BU BL ON GN GN GN GN GN ON GN GN GN GN GN GN BN violett magenta VT grau grey GY _ RS485B c Ge pink cies BN BN BN BN po Ges e for fuse Velteae Value WH wH A WH WH N t rkis turquoise TQ F1 115 2 5A Socket female DE Plug male o silber silver SR 230V 2 OA eod YE GN YE GN YE GN YE GN ry us a griingelb greenyellow GNYE F4 115V 230V 6 3A GN GN RS GN GN F5 115V 230V 6 3A E Y s 3q e
19. AU AD AD AU Duuug 3AN9 qjebuns6 HE Janis ege Gi 01 asionbiny soan HER e JB bueiuo 5g 10404 b m I ie aBueso Aasb 0 9 soo eub nbJb L _ IA Haon AOE A00 A061 aniq n8 n8 N9 unjb Am qjob 90 ay pou N8 unpiq yg 0 zibpwuos m a epo 903 5 o Po o N 2 lt lt o gt gt p su S aue x 104400 g3d 5 rur pJeoq INJ p lulJd z x 5 snj04 Eat ebe EE ke gt z ND vo 4 ND Q gt ASC 9I O Fd J0A E x IND LO lo 8 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont PE GN GN GN GN 5 aD gt c an 5 Focus module j Printed circuit board 5 rinFed cir cul oar AD gt mi PCB Power Control aD TIC Ga a 2 80 455 T BUK4SS Lt Feud TN ee tbe D3 UFS4n
20. Installation 4 Fitthe components as described above but in the reverse order WARNING Electric Shock The following adjustments must be made with the power supply switched on Cordon off installation site and proceed with great care 5 Switch on the power supply and the lamp 6 Mark the maximum and minimum luminous field diameters on the hand grip according to the lamp specification 8 Removal Switch on the power supply and the lamp 8 Undo the three screws 3 and remove the focus unit 9 9 With an Allen key size 2 5 6 adjust the long chee se head screw 5 and the short cheese head screw Z according to the markings Installation 10 Fit the components as described above but in reverse order Functional test 1 1 Carry out functional test 12 Repeat procedure if necessary 13 Fix the long cheese head screw 5 and the short cheese head screw 7 with screw locking varnish 20 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 6 Setting the Luminous Field Figure 02 6 2 Setting the luminous field for the XENI ON M M Removal 1 Unlock the central hand grip Q by means of the unlocking device 1 and remove it 2 Unscrew the set screw 6 and remove the focus hand grip 5 3 Using a screwdriver for cross recessed head screws unscrew the recessed head screw 7 a short woy Screw the cross recessed head screw 9 in a short woy Setting
21. Plug 3 poles 16V 25V m RD VDC RD pu 550 _ GN GN PE GN Printed circuit board PCB Power control MBB164S Li Fent cs 1024 ATuF 1 ATuF if TE 17 470uF 33V 3 cis RD RD RD BU BU BU L DN DN BU BU 22 D lt a BU BU 190V 300V Control Panel Focus module Oberfl che nach DIN ISO 1302 Ra in pm Reihe 2 g 12 5 3 2 0 8 0 1 lentspricht Schutzvermerk TRUMPF RI nach DIN 34 10 01 05 MARK ARU beachten Artikel Nr Werkstoff Benennung XEN M Zeichnung Nr OT Farb Code Colour Code schwarz black BK braun brown BN rot red RD orange orange OG OR gelb yellow YE gr n green GN blau blue BU BL violett magenta VT grau grey GY rosa pink PK gold GD t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE 124 01 03scHorrRorr Circuit diagram light head Index KREUZER 222 96 Ersatz fur Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 74 c Q CG u c u Se 15 2 Ci
22. 10 5 Dismantling the spring arm 10 8 Dismantling the central column 10 9 Changing the slip ring Installation oF 6 Fit the new sliding contact as described above but in reverse order Fit the cover 0 7200790 Service Manual for the HELION XENION Surgical Lighting System GB TRUMPF 10 Testing the Electrics of the Support System Figure 03 10 3 Dismantling the light head WARNING Sudden release of spring arm The spring arm Q is under high tension If H the lamp is not removed in the upper most spring arm position the spring arm D releases suddenly springing upwards and can cause serious injury Only dismantle the lamps 6 when the sp ring arm 1 is in the uppermost position 1 Place the spring arm 1 in the example Acrobat 2000 in the uppermost position 2 Unscrew the cross recessed head screw 3 and push the sleeve 5 up 3 Using a small screwdriver remove the locking seg ment 4 from the slot 2 and put it in a safe pla ce 4 Remove the light head 6 with cardanic suspensi on from the spring arm 1 and carefully put it aside 10 4 Testing the cables in the spring arm that lead to the contact block in the ex tension arm 1 Carry out an all pole contact resistance test bet ween the spring arm sliding coupling and the contact block in the extension arm resistance is infinite the spring arm must be replaced in accordance with Sec
23. 2 BUK4SS T BUNASS 16V 25V prj ee pi GN GN Printed circuit boar PCB Power control 1 UFS408 o GN 9 GN N Focus module 2 aD BU Cr m BU BU BU BU MBB164S Li Fent W r RD RD RD DuF 735 j 5 SD GY Cc amp nce ana BU BU T gt 5KV J 52 5KV 2 en i gt og BU 200 300V 190V 300V GE M s d gt 9 d Anderung EET some uc Control Panel Ka ni k gt BC337 Balast module __ x i Reihe 2 Ra in ym g 12 5 5 2 0 8 0 1 V entspricht Datum Name Oberflache Werkstoff schwarz black braun brown rot red orange orange gelb yellow griin green blau blue violett magenta grau grey rosa pink gold t rkis turquoise silber silver griingelb greenyellow Farb Code Colour Code BK BN RD OG OR YE GN BU BL GY PK GD TQ SR GNYE I24 01 031ScHoTTRoFF Circuit diagram light head Schutzvermerk TRUMPF E noch DIN 34 10 01 058 MARK ARU beachten Artikel Nr Benennung XEN L Zeichnung Nr Index 5 528 KREUZER 4043 Ersa
24. 4 Insert the focus unit 5 Carry out measurement WARNING Electric Shock The following adjustments must be made with the power supply switched on Cordon off installation site and proceed with great care n Switch on the power supply and the lamp 6 Measure the voltage with a voltmeter The voltage must be 23 V 0 3 V n the case of voltage deviations reset the volta ge on the transformer in accordance with the spe cified values in the table 7 Remove the three test prods 4 Installation 8 Insert the focus unit 5 into the lamp so that both the plug connectors 6 are aligned then activate the lamp Functional test 9 Carry out functional test 7200790 Service Manual for the HELION XENION Surgical Lighting System GB Figure 02 12 Testing the Electrics of the HELION M L Lamp l TUE 30 V DC ER N 2 B 7 PN m k E 12 2 Testing the operating voltages fuse and cables in the lamp The test is described using the HELION L as an ex ample Dismantling the lamp cover 1 Lift the sealing lip D unscrew the sheet metal screws 2 and put the sheet metal clips 5 in a sate place 2 Unscrew the two set screws 4 and push back the plastic cover 6 from the lamp 3 Remove the lamp cover 3 Check the cables on the PCB and control panel 4 Unscrew the four recessed countersunk head screws 7 and remove the housing on the control
25. N 73H 146 apo 904 UN bunuuoie7 cCOSCCOY JN Sid S0 1001 O LO b i bunuueueg MAA AAA ju yo0 q be NIQ XJ9uJ9Azinuos 43213347 Lupp A 94292990 ud ul DM i 3 d iid Y Z IL aueg 0J1U07 204 WM H 0 JOAEZ LH SS W Sc S6L MIA Je31Us0 e Jauie L ost Nid soo syoniz0 G 08 04 gy Qu gy gy 08 Qu AD AD AD AB AD AD AD AD AD AD x Oa lt 89 En e lt Q o 20 KR zt msc ge SE TTA C Ba A 5 LU CC m buiujoous J8 1428H 1 2 qu qu qu AD AD AD 2 e 08 08 08 Qu ay E fig na na ng na lt gt yg wg N I Sw lt 9 Qu qd Xo Ka O JQAZI G A m qu Qu 5 i vg J r4
26. ZL OL 8 N d ng e dwe Ka JA z due yg Qi d la 440 40 buiu4oous Ja1JIJ28M SS Zd 13 I J UJJOJSUE J J0 3 UU02 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 7 24 V supply AC DC HELION M M HELION L L HELION XL XENION M M XENION 58 L L Connector EN 9 22 e4 RD RD RD RD miss amp 08 Lamp 3 BU e 2 BU BU BU z Farb Code Colour Code schwarz black BK braun brown BN rot red RD orange orange OG OR gelb yellow YE gr n green GN blau blue BU BL violett magenta VT grau grey GY rosa pink PK gold GD t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE GN GN GN Rectifier Smoothing Lamp VACx VDC VDC at nominal load Helion M 11 18 5 24 26 28 8 Helion M 11 22 24 30 28 5 Helion L 11 18 5 24 26 23 5 Helion L 11 22 24 30 29 5 Xenion M 16 18 22 25 fs is Xenion L 11 19 24 21 25 5 Helion XL 17 22 24 30 29 5 x do not exxed VDC at nominal load when operating AC Ra Reihe 2 Werkstoff ID Nr
27. 2 O C ow 9 w gt ke Sy 28 E x T A gt CC LU 55 Sun 2 x BS be ais x x O gel Sen Gre Qu Qu Qu Qu 102400 994 ELS eed pJeoq p JulJd Bes ng ng a FH ng ng Cr lt O snjo EM dd E S ng ng _ 77 25 RENNES m T ND ND ND ER dd Zz a gt x U Z LLI O X NO CN LO lo 87 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 2 Circuit diagrams and set values cont 15 2 37 XENION L light head with TruVidia 15 Technical Description 16V 25V VDC VDC RD RD GY GY GY GY GY Bi SR gu HE s RD GY GY RS485B YE YE RS485B YE RD RD RD m GY GY 3020 RD GN GN VT VT p cT YE YE YE BU BU 95 gy BU Socket female lt lt Hark View DIN 41524 AD m gt W sl RE Ee SS SS SS SS SS SS SS ee 4 T Focus module Printed circuit board BU J Halogen PCB Power Control RD RD RD RD M L Change BU BU BU BU MBB164S 2 BUK4SS 1 455 H Feud RD RD RD BU BU BU
28. 5 Repeat procedure if necessary 6 Fix the cross recessed head screws G with screw locking varnish Installation Fit the components as described above but in reverse order 6 4 Setting the luminous field for the XENI ON M with fixed focus camera Removal 1 Unlock the central hand grip Q by means of the unlocking device 1 and remove it 2 Unscrew the cross recessed head screw 3 3 Set the maximum and minimum luminous field diameters according to the lamp specification by adjusting the ribbed surface 4 Tighten the cross recessed head screw 3 Functional test 5 Carry out functional test 6 Repeat procedure if necessary 7 Fix the cross recessed head screw 3 with screw locking varnish Installation 8 Fit the components as described above but in reverse order 22 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 7 Replacing the Filter Glass Assembly Figure 01 Dismantling the lamp cover 1 Lift the sealing lip Q unscrew the sheet metal screws 2 and put the sheet metal clips 5 in a sate place 2 Unscrew the two set screws 4 and push back the plastic cover 6 from the lamp 3 Remove the lamp cover 3 Dismantling the filter glass assembly CAUTION Damage to reflector Do not touch the reflector on the inside of the lamp e When unscrewing the four countersunk Al len screws hold on to the SUB D con nector HEL high voltage
29. molak qjeb lt 90 9 9 NEE 04 pei 40 __ gq dd gt deg de E uMoJq unpJq ju 5 ng 2 apog peg qieg yg yg 5 z y 4 npo 39 00 00 gt 2 de HI UJ AJ AD Ta Qu Qu Qu Qu Qu 5 r4 fid ng n8 n8 ZH SES 2 L 08 08 3 qq ELS LH J 3 Au0 0 30 LIS ng ng d e W Sc S6L MIA JENWSOJ e Jauie a ng E Li TH LO Nd Qu e AOE ASZ dy Q8 Jd 204 ng UN ND ND n8 ng ng n8 ng qu qu du du dy NO NB NB NB N8 NB gf eegen 0 59100 bnjg AD AD AD AD AD AD AD AD dd 4 du d du d du dd 0 Ca UH Hd es gt 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 23 XENION M light head
30. panel 5 Check the secure positioning of the cables 8 2 03 on the PCB and the control panel Checking the fuse and the voltage at the PCB 6 Check the fuse 10 and replace if necessary Fuse type TIL 250 V 1 A slow blow WARNING Electric Shock The following measurements must be made lll with the power supply switched on Cordon off installation site and proceed with great care Switch on the power supply and the lamp and set the lamp to maximum brightness 8 Using a voltmeter measure the voltage at the ter minal strip 9 The voltage must be between 23 V and 30 V DC n the case of voltage deviations reset the volt age on the transformer in accordance with the specified values in the table there is no voltage to measure Test the cables according to Section 10 t the voltage is correct change the PCB remove all cable connectors from the PCB unscrew the two Allen screws D and remove the PCB fit the PCB as described above but in reverse or der and attach the cable connector Continued on next page 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 97 12 Testing the Electrics of the HELION M L Lamp Figure 03 12 2 Testing the operating voltages fuses and cables in the lamp cont WARNING Electric Shock The following measurements must be made with the power supply switched on Cordon off installation site and proceed with gre
31. 008 Sg 9 DEN MOEZ W NOMSH N NOI T3H CC 9Z vc G 8z Co 0 1X X V 89l 020 OVA GNO 9 19 L1 N Te ie JA JA JA ee dA Meet 34 3AN9 qiebunub ND ND N I MS Janis Jeqjs eq ND 3A N9 3A ND 34 N9 3 xsus ND 34 ND 3A N9 3A mala peq SEH d EEN z ajeu Dn 7 U 18 205 09 HM HM HM HM HM HM HM HM Xd yuid Ng Ng N8 N8 N8gegss8Ng 19 kab LLI IA dyuabow pajon P L BREMEN GN a QN 18 n8 aniq E ND uni ND NJ NJ NJ ND ND ND C a Is mojak gt lt ENS Ons 90 c due kd qy 401 7 due Se lt Aug due S Je3Ipui P z N8 UMOJq uNDIq E z ped due SE Ul paje 2o uaa SERIES E yg yoojq zjoMuos ARUM eldsip 031 ia ZIS w pop mee 403 gt YE GND o ng ng ng ng ng ng ng na e T sii ND
32. 29 10 4 Testing the cables in the spring arm that lead to the contact block in the extension arm e 29 10 6 Testing the cables in the extension arm 30 10 7 Replacing the cables in the extension arm 3 10 8 Dismantling the central column e 109 the 32 11 Testing the Electrics of the HELION M L Lamp 33 11 1 Testing the voltage at the focus unit 33 11 2 Testing the voltages and cables in the lamp 34 12 Testing the Electrics of the HELION M L Lomp 36 12 1 Testing the voltage at the focus unit 36 12 2 Testing the operating voltages fuse and cables im TNS lalis u u u nette pae sac 37 12 3 When the dimmer is defective 37 13 Testing the Electrics of the XENION M M L L Lamp tmm 40 13 1 Testing the operating voltages fuses and cables in the lamp ss sssnessissrnsssnssrissirsrreesrresrresrres 40 13 2 When the dimmer is defective 42 14 Functional Check Hand Over and Customer HON E 43 143 6 uu uuu uuu as 43 14 2 Inspection intervals and authorised staff 43 14 3 Monitoring activities eene 44 1
33. ND ND 39 e ES E rH ss di ay N c ng ng ng GND Ce sajod c Bui due N bos S O CG ND ND ND Jd c 3d ND C QNS c HED Ou Qu Qu au Qu Qu M dd Sgar OY ES L Ge a T O id ar ng na D oe ng ng ng ng nd NG ng J0A O dd N N E 59100 c 18 206 59100 c 13420g Sajod c bnig e 3 gt J orig ng ng LC LO L H 0L 6 9 L 9 S 5 65 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 2 Circuit diagrams and set values cont 15 Technical Description Plug 3 poles GN ON GN GN RD RD PE BU BU Bu C gm RD RD BU BU BK BK BK BK BK BK BK BK H2 e RD RD RD RD RD RD RD RD RD T BU BU BU BU BU 2 BU BU BU SC EN 0G 0G 06 06 06 2 06 06 GY GY GY GY 1 Gy ay H1 Dimming k GY Focus module HR MEME _ Farb Code Colour Code schwarz black BK braun brown BN Printed Circuit Board rot red RD PCB Power Control orange orange OG gelb yellow YE gr n green GN blau blue BU BL violett magenta VT grau grey GY rosa pink P
34. Observe that it is compulsory to recycle removed components particularly electronic components and cables 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 2 Your Safety is Important to Us C NOTE Electric shock Falling load Sudden release of spring arm Biohazard E Laser radiation Z Danger of tripping A C 0123 2 1 Symbols used in this service manual Important information is shown in this service manual and on the equipment using symbols and key words Signal words such as DANGER WARNING or CAUTION in dicate the level of risk This is visually emphasised by the different triangle symbols The signs have the following meanings Failure to comply will certainly result in severe or even fatal injury Failure to comply may result in severe or even fatal injury Failure to comply may result in minor or moderate injury or damage to property Offers tips on usage and handy information Danger of an electric shock which may result in severe or even fatal injury Danger of a falling load when in the installation area under a light system or following incorrect installation Danger of sudden release of the spring arm when dismantling the lamps Danger of infection due to the lighting system not being cleaned and disinfected Danger of eye damage due to the optional laser Class 2 in the central hand grip Danger of tripping and falling over tools or co
35. ScHorirore Circuit diagram light head 10 01 05 MARKARU XEN L Zeichnung Nr Index DIN A Stckl 57 520 Ersatz f r Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 86 7 bunuuoie7 wu Eo Nfl WM3L QSNDIIVIASO LO OL ee y BaosLonos go 072 SS SEHEN unsepuy eidsip snjeqs bunuuauag emm Uoenen M D 2 ud uio UIWWIG Q 3AN9 MoJjeKuesJb qjebunub YS ege 01 asionbiny spum AasBabueso 597 JoJo 09 BueJo JB 01 9 40404 Yd yuid 0801 lt K b L _ _ Lu IA Hao AOE 00 06 18 ng eng ng na Mole qjob 90 08 pou Eo AMS Ng unpiq __ yg ooi zIDMuoS 2 2 apo 904 Ae 18 jsejeg Ca x U be 9 mi
36. Service Manual for the HELION XENION Surgical Lighting System GB 31 10 Testing the Electrics of the Support System Figure 07 32 10 9 Replacing the slip ring 1 Unscrew the cross recessed head screw 3 and remove the cover 4 of the central column 5 2 Unscrew the two brake screws 2 3 Dismantle the sliding contact in accordance with Section 10 2 4 Undo self locking groove nut 1 with a hook spanner and twist off from the central column 5 5 Remove the extension arm 9 from the central co lumn 5 6 Disconnect all electrical cables of the slip ring concerned Unscrew the cross recessed head screw 6 on the slip ring 8 8 Remove the slip ring 8 from the central column by feeding the electrical cables 7 into the central column 6 Installation WARNING Falling lighting system The self locking groove nut Q must be re placed with a new one 9 Fit the new slip ring 8 as described above but in reverse order 10O Fit the extension arm as described above but in reverse order Functional check WARNING Electric Shock The following adjustments must be made E with the power supply switched on Cordon off installation site and proceed with great care Il Switch on the power supply 12 Testing the voltage at the contact block in ex tension arm Installation 13 Fit the spring arm and the lamp in accordance with the current assembly instructions 720
37. WARNING Electric Shock The following test must be carried out with the power supply switched on Cordon off installation site and proceed with great care 4 Switch on the power supply and the lamp 5 Setthe maximum and minimum luminous field di ameters according to the lamp specification see Technical Data and pull the pivot 8 outwards while turning it 6 Attach the focus hand grip and tighten the set screw 5 Functional test Carry out functional test 8 Repeat procedure if necessary Removal 9 Switch on the power supply and the lamp 10 Undo the three screws 3 and remove the focus unit 4 11 Fix set screws 7 9 in each of the threads of the adjusting plate 10 with screw locking varnish Installation 12 Fit the components as described above but in reverse order Functional test 1 3 Carry out functional test 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 21 6 Setting the Luminous Field Figure 03 Q Figure 04 6 3 Setting the luminous field for the XENI ON L L Removal 1 Unlock the central hand grip 2 by means of the unlocking device 1 and remove it 2 Unscrew the four cross recessed head screws 6 and remove the trim ring 3 3 Set the maximum and minimum luminous field diameters on the two cross recessed head screws according to the lamp specification 40 5 Functional test 4 Carry out functional test
38. contact plug 4 Hold the internal hexagon nut 9 securely with a fork wrench and unscrew the four countersunk Al len screws 8 5 Remove the plastic ring 7 Lift the filter glass assembly OO and SUB D con nector HEL high voltage contact plug XEN D carefully up and out of the lamp 7 Disconnect the connecting lines 2 from the elec tronics Installing the filter glass assembly 8 Fit the new filter glass assembly the connecting lines are also supplied as described above but in reverse order Functional test WARNING Electric Shock The following test must be carried out with E the power supply switched on Cordon off installation site and proceed with great care 9 Switch on the power supply and the lamp 10 Carry out functional test Installing the lamp cover 1 1 Insert the sheet metal clips 5 into the lamp cover 3 and install the lamp cover 3 as described above but in reverse order 12 Check the secure positioning of the lamp cover Q 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 223 8 Testing the Servomotor for the HELION M M L L Figure 01 8 1 Testing the polarity of the servomotor Dismantling the focus unit 1 Unlock the central hand grip Q by means of the unlocking device 1 and remove it 2 Un
39. f head focus unit filter glass assembly or defective parts HELION light head Possible remedy Inconsistent off centre luminous Servomotor polarity incorrect Check polarity of field with HELION servomotor defective servomotor replace focus unit M M L L only No light No input voltage Check building power supply 9 1 Mains fuse of building power Check mains fuse at automatic circuit 9 2 supply defective breaker Electrical connections for lamp Check internal electrical supply lines cardanic suspension spring arm of lamp cardanic suspension spring or extension arm interrupted arm or extension arm Defective sliding contact in Replace sliding contact in extension extension arm arm check slip ring on central column Defective cable in light Check replace internal electrical 10 3 head cardanic suspension supply line in light head replace cardanic suspension Defective cable in spring arm Check replace internal electrical 10 5 supply line in spring arm 10 6 10 7 Defective cable in extension arm Check replace internal electrical supply line in extension arm Defective slip ring on central Replace slip ring on central column 10 8 column 10 9 Contact areas burnt damaged HELION M L L Check operating voltage on focus unit replace unit Line contact on PCB in light head HELION M M L L defective Check positioning of cables on PCB PCB defective fuse on PCB and control panel defect
40. following measurements must be made E with the power supply switched on Cordon off installation site and proceed with great care 8 Switch on the power supply and the lamp and if necessary set the lamp to maximum brightness Measure the voltage at the contacts of the filter glass assembly 9 Using a voltmeter measure the voltage at the con tacts D The voltage must be 23 V 0 3 V n the case of voltage deviations set the voltage in accordance with Section 11 1 It there is no voltage Check the proper positioning of the cables Check the cables tor breaks Replace defective cables components and fit as described above but in reverse order Installing the lamp cover 10 Insert the sheet metal clips 5 into the lamp cover 3 and fit the lamp cover 3 as described above but in reverse order Il Check the secure positioning of the lamp cover 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 35 12 Testing the Electrics of the HELION M L Lamp Figure 01 36 12 1 Testing the voltage at the focus unit The test is described using the HELION L as an ex ample Removal 1 Unlock the central hand grip Q by means of the unlocking device 1 and remove it 2 Undo the three screws 3 and remove the focus unit 6 Prepare for measurement 3 Place three test prods 4 on the contacts of the focus unit 5
41. o o Ca E ES gt gt Z cr pO n S _ BU BU Farb Code Colour Code ma Balast module schwarz black BK braun brown BN a m rot red RD 2 L a orange orange OG OR E ger gelb yellow YE tr gr n green GN g BU BU blau blue BU BL I pasan violett magenta VT 7 grau grey GY rosa pink PK jon Motor 1670 1 grey orange gold GD GY Motor 485 1 orange grey t rkis turquoise TQ E 0G silber silver SR griingelb greenyellow GNYE Dimming GY Y hY GY BB RB 8D Oberfl che nach DIN ISO 1302 Oberfl che GN GN GN GN Ra i pm Reihe 2 2 08 01 Werkstoff Benennung Datum Name Control Panel 24 01 03IScHoTTRoFF Circuit diagram light head TRUMPF 3 pe n 10 01 05 MARKARU L TRUVIDIA beochten Zeichnung Nr Index DIN A Stckl KRE UZE R 37 gt 2 2 Ersetzt durch U3 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 88 c p Q CG u S c ns u 15 2 Circuit diagrams and set values cont 15 2 38 HELION XENION transformer connector UoJnp 1219813 Jn 210819 1691 278807 n UN 2 27 o 2 ju91u
42. orange OG OR GY GY GY GY GY gelb yellow YE aa OG OG OG OG OG gr n green GN O gt blau blue BU BL ES violett magenta VT gt grau grey GY ios rosa pink PK gold CD 5 t rkis turquoise TQ gt silber silver SR e Printed Circuit Board jange greenyellbwes GNYE CH Power Control Y BhY GY trY GY 6 6GY OG OG OG OG OG OG OG OG Oberfl che nach DIN ISO 1302 Oberflache Ra in pm Reihe 2 nderung TRUMPF nach DIN 34 KREUZER Datum Name 24 01 05 Benennung scuorrgorr Circuit diagram light head Schutzvermerk 10 01 05 MARKARU beachten HEL M L TERM 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 70 c em Q CG u c u u it diagrams and set values cont 2 Circu 15 20 HELION M L light head with fixed focus camera 2 15 UoJnp 1219813 JN Z DSJ3 bunudsuan us DL 09 A9 1 N9 3A 40 90 ay yg qjebunJb Janis Jeqjs asionbiny sbum 0801 H ang unsb Mo eK bupio pos oi uMoJq unpJq zjoMuos S0203XlJ 1
43. q 0 Uewen beu 777 0700 00 T eg N uolu x GZ 0 ze ADCZ E uolu X S Z 0 y 9 AGIL X euopjueqQ 202 OSI NIG uopu uopluJ qO dup 90A 9 68 48 L1 N 3AN9 6 0J4uo7 uS Janis 29915 01 esinbum spuny E 09 D e oio c yuid 0801 x o m es tt O IA Hao eas le ai 18 n8 ang CH N9 usejb unsb o Moi geb o Eio e 90 Z 09 pas 1 1 unpiq d yg zipMuos apog apo 904 X lt __ xg x8 X8 x8 y9 X8 x8 75 ud cT E yg x8 X8 X8 X8 x8 X8 X8 X8 x8 y9 X8 8 E Hi 2 soyow 1 x oon HM HM HM HM HM HM HM HM loea AD ng ng ng ng ng ng ng ng ng ng E Yau j ng oj w E 7 ND ND _ NB NB geed 19 T ae Nb ND ND PEE er M 3 an9 e x ng ng oe GK
44. rosa pink PK o eod 21 Motor 1670 1 grey orange gold GD Motor 485 1 orange grey t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE Oberfl che nach DIN ISO 1302 Oberfl che Ra in ym Reihe 2 eil 12 5 3 2 0 8 0 1 Werkstoff entspricht nderung Benennung Datum Name Circuit diagram light head Schutzvermerk 10 01 05 MARKARU XEN M TRUVIDIA TRUMPF CH Q nach 34 beachten KREUZER U3 Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 84 34007 bunuuoie7 iu uop q mem FC NIG Waal Sn20JXlJ N N3X QSvolsiv SO1070l yeulueAzinuos iui 3303L0HOS 0 roz Dunuuauag 33uondsiue HOSHIM 0 80 ze i 2 ud ul DY Bulwwig c Q CG u c u ACAL E 6 3AN9 MoJjeKuesJb 6 yS Jans 01 asionbiny spum m AasBabueso 597 Jo
45. the ballast Replacing the ballast Remove all cable connectors from the motor po tentiometer 8 Remove all cables from the ballast 9 Take off the hexagon nut and remove the bal last Installation 10 Fit the ballast as described above but in reverse order Installing the lamp cover 1 1 Insert the sheet metal clips 5 into the lamp cover 3 and fit the lamp cover 3 as described above but in reverse order 12 Check the secure positioning of the lamp cover 42 7200790 Service Manual for HELION XENION Surgical Lighting System GB TRUMPF m 14 Functional Check Hand Over and Customer Instruction Hand over to the customer Check the earth connections Acceptance protocol according to the current standards Demonstration on hand over Inspection intervals By authorised staff only 14 1 Important Information WARNING Malfunction Before the initial operation of the light system the elec trical supply has to be checked and approved by quali fied staff A functional check has to be performed after servicing has been completed Check that the earth connections comply with the current stand ards in your country he lighting system must not be handed over to the customer until it has been tested The hand over must be documented in writing in accordance with the acceptance protocol in this service manual and verified by the customer The han
46. the four recessed countersunk head screws 7 and remove the housing on the control panel 5 Check the secure positioning of the cables 8 QDon the PCB and the control panel Replacing the control panel 6 Disconnect the cable connectors from the control panel Installation Fit the control panel as described above but in reverse order Replacing the PCB 8 Remove all cable connectors and cables from the PCB 9 Unscrew the two Allen screws 9 and remove the PCB Installation 10 Fit the PCB as described above but in reverse order Installing the lamp cover 1 1 Insert the sheet metal clips 5 into the lamp cover 3 and fit the lamp cover 3 as described above but in reverse order 12 Check the secure positioning of the lamp cover Q 7200790 Service Manual for the HELION XENION Surgical Lighting System GB o7 13 Testing the Electrics of the XENION M M L L Lamp Figure 01 13 1 Testing the operating voltages fuses and cables in the lamp Dismantling the lamp cover 1 Lift the sealing lip D unscrew the sheet metal screws 2 and put the sheet metal clips 5 in a sate place 2 Unscrew the two set screws 4 and push back the plastic cover 6 from the lamp 3 Remove the lamp cover 3 Checking the cables on the PCB and control panel 4 Unscrew the four recessed countersunk head screws 7 and remove the housing on the control pane
47. 000 Lux W m uminous efficacy of radiation Im m llumination depth without refocusing L1 L2 rightness of reserve light D 93 99 MODELLING residual illumination with 1 shutter 96 40 64 MODELLING residual illumination with 2 shutters 96 _ E __ MODELLING residual illumination with tube 96 GEI 2 0 MODELLING residual illumination with tube and 1 shutter 96 MODELLING residual illumination with tube and 2 shutters 96 eneman laminar flow index 119 7 23 24 es es no es es 281 93 HELION L HELION L HELION XL ransformer mm L x W x H 120x103x118 120x103x118 120x135x118 ated output of transformer VA upply voltage at transformer V 115 120 230 240 115 120 230 240 115 120 230 24 93 55 40 4 40 4 28 32 7 5 12 DC 23 24 es es es es Maximum current consumption t 24 V J 66 75 _ 135 Maximum current consumption t 220 VIA J 09 _ 12 16 ltimate voltage at lamp 23 2 23 Rated voltage _____ 224 24 24 Focus luminous field memory oo no _ _ ye yes Protection dass as per MPG Medical Devices Law a ae ae ae Spare lamp 8800100 8800100 8800250 pack of 6 lamps pack of 6 lamps pack of lamps Certification mark CE UL CSA CE UL CSA CE UL CSA Technical data The technical data can be found in the data sheets in Section 15 1 n 7200790 Serv
48. 01 05MARK ARU TFT ext Zeichnung Nr 4022809 1575 36 Ursprung Ersatz f r Ersetzt durch KREUZER 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 63 15 Technical Description 15 2 Circuit diagrams and set values cont ia spring arm 15 2 13 Plug connector gt TruVid 1 2 3 4 8 9 10 1 A Slip ring 7 poles BU BU BU 2 i RD RD pjat Socket 7 poles Socket 7 poles BE GY GY GY E GY GY GY PE G GN e GN G RD RD RD PE RD RD RD I WAV BN BN BN BN In WN 852858 ANI GND O E eg RD RD RD RD RD UR pu vd oe S dd f OOED ou C II hah ERR jM z z la Vv EV d RS485B AYES CAVA M nw VL KSE SVHS Y 7 Socket female m E SVHS C YE 0 Farb Code Colour Code E schwarz black BK braun brown B rot red RD orange oronge 06 gelb yellow YE gr n green G blau blue BU violett magenta VT grau grey CY F rosa pink PK gold GD t rkis turquoise TQ silber silver SR griingelb greenyellow GN
49. 03lscHorTRorFF Circuit diagram Flange 10 01 05IMARKARU TFT Zeichnung Nr Index Artikel Nr 4022779 S7464 KRE UZE R Ursprung Ersatz fur Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 12 TFT LCD monitor with monitor power supply unit Farb Code Colour Code schwarz black BK braun brown BN 3 rot red RD lui orange orange 06 gelb yellow YE IN griin green GN blau blue BU BL violett magenta VT grau grey GY PE PE ea rosa pink PK GN gold CD GN E t rkis turquoise TQ i silber Silver SR ea griingelb greenyellow GNYE sl Sle _ VDC 1 RD RD RD RD rpe vtC 12 GN GN PE BU BU BU BU L DU By BU By KD RU RD gt RD Fa cy D ay GY GY GY GY GY E SVHS Y rm D Ud d ee 5 SVHS C SUTER RD RD RD a es ee Plug male Socket female front view front view Ra in Reihe 2 12 5 3 2 0 8 0 1 Benennung Datum Name 124 01 03lscHoTTRorE Circuit diagram Flange 10
50. 0790 Service Manual for the HELION XENION Surgical Lighting System GB 11 Testing the Electrics of the HELION M L Lamp Figure 01 11 1 Testing the voltage at the focus unit The test is described using the HELION L as an ex ample Removal 1 Unlock the central hand grip Q by means of the unlocking device 1 and remove it 2 Undo the three screws 3 and remove the focus unit 6 Preparing for measurement 3 Place three test prods 4 on the contacts of the focus unit 5 4 Insert the focus unit 5 Carrying out measurement WARNING Electric Shock The following adjustments must be made E with the power supply switched on Cordon off installation site and proceed with great care ef Switch on the power supply and the lamp 6 Measure the voltage with a voltmeter The voltage must be 23 V 0 3 V n the case of voltage deviations reset the volta ge on the transformer in accordance with the spe cified values in the table 7 Remove the three test prods 4 Installation 8 Insert the focus unit 5 into the lamp so that both the plug connectors 6 are aligned then activate the lamp Functional test 9 Carry out functional test 7200790 Service Manual for the HELION XENION Surgical Lighting System GB ES 11 Testing the Electrics of the HELION M L Lamp Figure 02 34 11 2 Testing the voltages and cables in the lamp Dismantling the lamp cover 1 Li
51. 110 01 05 MARKARU HEL M L TRUVIDIA TRUMPF lt beachten Zeichnung Nr Gy ge or KREUZER Ersatz fur Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 68 Q QoJnp 4249529 Jn 210821 bunidsin e lt Sosczor 43234 d IN 7 199108089 Ke 1 W BH avaava nooi Ji NO os LS 1469 UJDJbbIp B3OSLLOHOSEO LO zi bunuueueg Se m NNNM TT e SET JJ01SYUSN lt 2 A5 AN 2 94954 ud ul DH S delere C lt 90 90 50 50 50 50 50 50 c AD AD AD AD AD AD AD AD 5 zx Cic lt Q 3AN9 qjebunJb d lt 0 lt 2 45 Jans 1eqjs lt OL slonbin spiny 09 Hoh amp lt Yd yuid 0501 Ca TT Aaf lt I IA meon i 8 ang lt mD N9 unjb z xO lt Sis 956 D0 D0 50 D0 50 90 A9 A9 A9 A9 AD z pos 08 08 08 Qu na Ng umosq unpJq
52. 4 4 Testing the function of the lamps 48 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 9 Contents 15 Technical Description 50 ee 50 15 2 Circuit diagrams and set volues s 15 2 1 HELION M M HELION L L HELION XL 52 15 2 2 XENION M M XENION L L 99 5 eebe 54 e RER 55 15 2 5 HELION M HELION L with wall control panel 56 15 2 6 XENION M M XENION L L with wall control panel oF 15 2 7 24 V power supply AC DC HELION M M HELION L L HELION XL XENION M M XENION L L 58 15 2 8 TruVidia combination with HELION M M HELION L L HELION XL XENION XENION L L lamps 59 15 2 9 7 pole plug gt cardanic suspension TruVidia 8 pole DIN socket 60 15 2 10 5 pole plug TFT LCD monitor with cardanic suspen sion optional DC DC converter L t ECO uu as ons 62 15 2 12 TFT LCD monitor with monitor power supply 63 15 2 13 Plug connector gt TruVidia spring arm 64 15 2 14 Plug connector spring arms 3 pole 5 pole 7 65 15 2 1
53. 5 24 40 50 0 410VA X 115V 230V X1 0 3 6 29 5 24 40 31 8 HELION XL Oberfl che nach DIN ISO 1302 Oberfl che Reihe 2 3 2 0 8 0 1 Werkstoff Fuse values Supply HELION HELION HELION for fuse Voltage M M L L XL aun AN FL F2 F3 115V 2 5A 4 0A 6 3A Trafo CND3 6 ist 2 6 REICHENB Bear 10 02 08IREIC Circuit diagram Flange Schutzvermerk F4 F6 F8 ney oe SCH s SS peachtenl E nes Artikel Nr F5 F7 F9 115V 230V 6 3A 8 0A 10A 16A 4099735 3745701 KREUZER Ursprung Ersatz f r Ersetzt durch uounp 23 525 JN ZjbSJj Ecol u3Z n3 sand EE VOI AOSZ AGLL 64 43 Gd Nax reene 10 orf VOL AOSZ AGLL 83 94 v4 Q bup j nosy orzi O Z AGI 4 Td ld VN TN SNJ 10 T UOIUSX K ddng s n pA esnj e HOJSH M m Vo 80 TE z 202 OSI NIG uopu ERT Reuss CG Leva era 0 923 c W W Ges Gg 8l 0 J V ASIL Q 1 1 uotuex Sur J6 y6 Oc O W W uoiuex SEZ GECE 8l 0 d ADE e 9 A Op OdA OdA OVA GND cg tg Te 3AN9
54. 5 HELION M L light head 66 15 2 16 HELION M L light head with fixed focus camera 67 15 2 17 HELION M L light head Wini khuyaq uuu 68 15 2 18 HELION M L light head 69 15 2 19 HELION M L light head with wall control panel 70 15 2 20 HELION M L light head with fixed focus camera 71 15 2 21 HELION M L light head d i WOO ux EORR L 15 2 22 HELION M L light head with fixed focus camera and wall control panel 73 7200791 Service Manual for the HELION XENION Surgical Lighting System GB Contents 15 2 23 XENION M light head 74 15 2 24 XENION M light heod Wit Wall panel 5 15 2 25 XENION M light head with fixed focus camera 76 15 2 26 XENION M light head Gu B uh E 77 152 2 7 AENION LAGI EGG uuu napaq 78 15 2 28 XENION L light head with wall control panel 9 15 2 29 XENION L light head ob 80 15 2 30 XENION M light heod 81 15 2 31 XENION M light head with wall control panel 82 15 2 32 XENION M light head with fixed focus camera
55. 6 MS J A S Jaqiis OL esionbun sn 09 DsoJ A9 IA dyuabow ND ND ND ND ND ND ND ND ND ND ND ND ND ND 18 n8 eniq noq ND NB NB ND ND ND ND NB ND ND NB om ad ae 5 E eeu ete 90 onig e due pau 7 pai 104 N M0 z quie lt dwe o umosg unbuq f due a ul usaJb 2 d yg yoo q zioMuos nci epo epo 40 gt 18 NE 08 08 T08 08 0n8 Na Ne N9 D ND imi T o gt ay ay au as au as au as au an Br cw x L C O je E ng ng jan m 8795 75 Z90788 gt lt E 64 Ld Sd i o ign T le A m LISTET aen 178618 gt B nD me Ng 18 Na Ng Nd ng 1 e N TO L OL 8 N 2 d 1 E O lt dq dq d qua dy dy dy x n lL 6 L L1 gt lt ________________________ __ 4 74 ld CN JauJoJSsueJ yun u31IMS J A0 bueu 70290003 LC lO
56. 7 2 22 Telephone 49 0 180 2 25 41 35 Fax 49 0 36 71 58 61 75 TRUMPF KREUZER 2004 Edition 03 2005 Version 1 15 03 2005 www Trumpf med com 7200791 Service Manual for the HELION XENION Surgical Lighting System GB Notes relating to this documentation Copyright The information contained in this service manual and parts thereof are the intellectual property of TRUMPF KREUZER Medizin Systeme GmbH Co KG and is protected by na tional and international copyright and other laws for the pro tection of intellectual property Any duplication reproduction translation microfilming stor age in either electronic or magnetic form processing as electronically or magnetically stored data copying or distribu tion of these documents and or the information contained herein or parts thereof without the prior written approval of TRUMPF KREUZER Medizin Systeme GmbH Co KG is hereby strictly prohibited TRUMPF KREUZER Medizin Systeme GmbH Co KG shall assume no liability whatsoever on the basis of or in associa tion with the use of said information prohibited in this manner by any person or company We reserve the right to TRUMPF KREUZER Medizin Systeme GmbH Co KG reserves make changes the right to amend delete or modify in any other manner all information contained herein at any time and on any grounds without prior notice We are constantly engaged on the further development of our
57. ARNING Laser radiation LASER CLASS 2 Do not look directly at the beam from the central hand grip Laser radiation does not constitute a danger to persons who are not anaesthetised due to the blink reflex Nevertheless to avoid damaging your eyes you should not look directly at the laser beam 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 1 2 Your Safety is Important to Us 2 3 Overview of the most important safety information cont d Failure of the lamps during an operation WARNING Failure of the spare lamp Always change both lamps When replacing the lamp always re place the entire lamp unit In the case of HELIUM models the lamp base must also be repla ced Damage to components of the lighting system CAUTION Damage to lamps Handle and insert new lamps by the packaging film using a soft cloth only Before initial operation of the lighting system WARNING Malfunction Before the initial operation of the lighting system the electrical supply has to be checked and approved by qualified staff 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 3 Observe these Work Rules WARNING Risk of infection AN Ask a doctor about the possible risks e g hepatitis B of being a service technician A After consulting a doctor get yourself vaccinated against hepatitis B A booster is required every 10 years Disinfection of the equipment
58. Ersatz f r Ersetzt durch 54 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 2 Circuit diagrams cont 15 2 4 XENION L L Connector Switching power supply LED display B located in canopy 7 9 M indicates lamp 1 only 19 adjust to 24V SCT 85 260VAC F gt green N _ N red PE c FA F6 F8 37 39 41 63 45 47 UB 3 2 w Emergency Power 40 42 Ge ic L ge Se B 9 9 2k2 2W p D ol D Y T S O GND Floating contacts for Control Led SV ZSV Lamp 1 red Lamp 2 yellow Lamp 3 blue Fuse values Lamp 1 Lamp 2 Lamps M L FT FT F2 F12 Fo FIS 10A F4 F6 FO 10A E F9 10A Fil FIZ F13 used and U S A Oberfl che nach DIN ISO 1302 Oberflache Increase output voltage of power supply if input voltage at PCB Power Control is below 23V Kz v5 Z O Ra in ym Reihe 2 entspric Benennung Name 24 01 0375 CHO T 4110 01 05 MARK ARU Datum L L Zeichnung Nr 5 560 Index Artikel Nr 4022806 KREUZER Werkstoff
59. Ge gt ZKV rot red RD E orange orange OG OR ea i gelb yellow YE SAART gr n green GN gt 6 BU BU 300V blau blue BU BL 300V violett magenta VT 190V 300V grau grey GY rosa pink PK gt gold t rkis turquoise TQ silber silver SR O gr ngelb greenyellow GNYE Oberfl che nach DIN ISO 1302 Oberflache Ra Reihe 2 52 7 08 7 0 Werkstoff m Y Benennung Control Panel I22 01 03scHorreorr Circuit diagram light head TRUMPF 3 wy i 110 01 05 EN L TRUVIDIA beachten Zeichnung Nr DIN A Stckl U3 KREUZER Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 80 U9Jnp 2239529 JN 230519 bunidsin d43Zn3 l 61 0 884 007 y PS V xepu UN Bunuyolez 1 W Nix nsvosviNso 1001 ve Nid wou O ES En a WIBAZINYOS iui 4JOMLLOHOSICO Losch EISE 102400 LuDN unioq aa SEIN 20 18 ______ _________ 3u2udsius 24 01 HO19X9M A 0 80 FA zoel osi Zi oeo or bunuueueg c Q CG u c i u u
60. ID Nr Circuit diagram Flange Ursprung Ersatz f r 7200790 Service Manual for the HELION XENION Surgical Lighting System GB Ersetzt durch 15 Technical Description o9 15 Technical Description 15 2 Circuit diagrams and set values cont HELION L with wall control panel 15 2 5 HELION M Connector Filter Transformer L1 L1 VAC G L e RD RD BK BK Lamp 1 RD Lamp 2 YE B1 Lamp 3 BU B2 S VAC BAR N 8 10 12 BK RD RD A VDC e BU BU e BU BU O GND PE PE QT GN GN GN GN GN GN GN Q1 GN GN GN GN GN GN GN GN GN e Cx i C3 quw a cA 20 56 585 BU BU BU BU BU BU BU BU BU BU off 51 53 59 RD RD RD RD RD RD RD RD RD RD RD RD RD gn 34 e BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK BK CcAN Rectifier Smoothing DS DEED nominal load Farb Code Colour Code PWR N L1 B1 B2 CND VAC VDC VDC lam braun S brown BN C G 20 24 27 29 5 Xenion L rot red RD 230V G 18 22 25 23 5 Xenion M orange orange 0G OR O 20 24 27 25 5 Xenion L gelb yel
61. IN ISO 1302 Oberflache Ra in pm Reihe 2 g 125 32 0 8 0 1 Mm Werkstoff MAMM Anderung Sei Bach ERU SES Benennung 1 4 o oR2 2 0 6 ia ose of e ox Control Panel 24 01 031ScHOTTROFF Circuit diagram light head 5 gt Schutzvermerk e T7 04 9 ml ss TRUMPF noch DIN 34 10 01 05MARKARU XEN M FIXFOCUS gt REL1 DS beachten Zeichnung Nr Index 902 ei Artikel Nr e 4022794 5752 7 KRE UZE R Ursprung Ersatz f r Ersetzt durch 15 2 25 XENION M light head with fixed focus camera 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 76 c Q CG u c u u 15 2 Circuit diagrams and set values cont Ia id 15 2 26 XENION M light head with TruV Uounp 239529 Jn 21081 9cSZ Bunuyolez W poay 146 wouboip Dunuuauag KEN 9492011990 3AN9 MoJjeKuesJb 6 NS Janis Jeqis 01 esinbum spuny q9 yuid 0801 A9 K b IA Hao 18 aniq N9 usejb unsb Mojo q b 90 ay pas 301 N8 unpiq yg ooi zIDMuoS apo 904 ce zzoy 3Zn33 JN
62. Jo 09 of BuejJo JB 0 9 Joyo Xd Geo SE K b _ IA Hao AGT ANE 18 n8 eniq z ng ng Mojo q b T 90 E en 08 pou 7 N8 unig AXIS o yg yoo q ZJOMYOS r opo 3po2 quo4 AN E c O jsejeg v 22 Y gt R lt on Ee CO 20 E EU O rt DD ER En UG mei n 55708 SSPNNG z _ p M C E ww DTI 59389 di ETT En lt N z nicus cec O oO 2M e eh 10 0 838 S SS eo pJeoq JIn2J13 CH E en W 7192 ND JaMod D S6L 92 0 25 mm eJauie d ND O ND 2 du 5 3A 3A O Z LLI 5 x wT LO To 85 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 35 XENION L light head Plug 3 poles N GND VDC Q 0 16V 25V GN GN GN e EST BU BU 22 BU BU IE j E BU
63. K gold CD t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE Oberfl che nach DIN ISO 1302 Oberflache Ra in ym Reihe 2 Control Panel 32 7 08 7 04 Werkstoff Anderung Benennung Bezeicnnung 10 02 Datum Bezeichnungstext 14 01 11 07 05 Circuit diagram light head Schutzvermerk 110 02 05 HEL M 7 L TRUMPF Q nach DIN 34 beachten Zeichnung Nr Index KREUZER 222890 2795902 15 2 15 HELION M L light head 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 66 UoJnp 1219513 JN 210819 cOv e Sz 13215 V Bunuyolez ju91u b8q SERERE z NIQ SNOO4XI4 N TH 50 20701 xieuuevzynuos Ubu 1In2Jl S0 ZO Oll AGO 107 hxesbunuuoiezeg 0 20 0 34epupeb bunueuueg bunuueueg bunuepuy jjo19x9M Vo 80 JEE P 100400 7 un oy euopy4eqo 205 OSI NIQ eu pj4eqO 3AN9 qjebunJb c O Q CG 2 h c u u YS JeNis 1eqjis 01 esinbun spun 09 pjob Xd y
64. M S z lt EI sso Uu c 5 CIS 9 DOE gt w gt qu qu qu qu C gu 1024007 Ja od 5 5 ua pJeoq i ng ng ng ng lt a WD S 204 1 di e oo O S B E ND ND 6 A dd gt gt 5 LE E LLI 90 O X CN CN LO To 79 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 2 Circuit diagrams and set values cont 15 Technical Description 15 2 29 XENION L light head with TruVidia 16V 25V VDC VDC RD RD pu HI gu RD RD RD RD SN RD GY Gy RBA YE E RD RD RD GY GY Y out RD GN GN V VT Cu YE YE YE BU BU Socket female GY GY GY GY GY GY back view DIN 41524 SE FE GN GN GN GN GN p GN GN e i BU BU F dul Printed circuit board BU BU 1 e an PCB Power Control al BU BU BU BU BU BU MBB i645 Halogen e mm ek A RD RD RD RD e L Change va o mm GY GY o ch EE RD RD RD Dimming 12VDC o C3 zm cmm BU BU BU Farb Code Colour Code SER S c 5 Balast module schwarz black BK Se braun brown BN
65. MARKARU HEL M L TRUVIDIA TRUMPF beachten KREUZER Zeichnung Nr Index 5 545 Ersatz f r Artikel Nr 4022805 Ursprung Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 72 c em Q CG u c u 15 2 Circuit diagrams and set values cont 15 2 22 HELION M L light head with fixed focus camera and wall control panel UoJnp 1219813 Jn ZjDSJj bunidsin 5 4 4 1 N T3H 10 yfi 40 5 LOSccCOV JN Sid 69 646 7 SIM XJ9uJ9Azinuos 43213347 Lupp bunuueueg MAA AAA AA Z auley ud ul DM euopyJueqo 205 OSI ert euopjJeqo i 3 d iid Y DO DO 90 90 90 90 90 DO DO DO DO A9 mA AH AU Alu MA c 102400 gJd A E 3AN9 woll Xu j6 ql buni C a pJeog 4In3Ji pajulJg MS Janis J qlls lt a A i I OL asionbiny san 00 09 3 yd 0501 N o A9 lt m 2 Y IA D u ow Haon m T 18 ng ang lt uses mu 50 50 50 buiu4oouis 14288 2
66. System ing ical Light Surg HELION XENION Service Manual To the Service technician C 0123 Conformity Sales Service Visit us on the Internet Please read through this service manual with great care and com ply with the safety information and requirements for servicing CE marking This item of equipment is a Class medical device as defined by the European Medical Device Directive MDD 93 42 EEC June 1993 Appendix IX The manufacturer declares that this product conforms to the fun damental requirements according to MDD Appendix and docu ments this by means of the CE marking What equipment forms the subject of this service manual The surgical lighting system with the following variants 4 told suspension with the following types of lamp HELION with halogen lamp HELION S HELION M M HELION L L XENION with metal vapour lamp XENION M M XENION L L And the following optional equipment TFT flat screens 15 and 19 HELION M M 4 L L XENION M with fixed focus camera TruVidia camera system Technical Customer Service is at your disposal if you have any questions on disassembly repairs or settings or it you would like to re order spare parts How to contact us RUMPF KREUZER Medizin Systeme GmbH Co KG Benzstrasse 26 82178 Puchheim Germany Telephone 49 0 89 8 09 07 O Fax 49 0 89 8 09 0
67. TRUVIDIA YE YE YE BU BU BU BU S GY GY GY GY GY GY GY GY bakvew O S GN GN DIN 41524 Eh FY GY pu GHD gy PE RD RD RD RD RD RD f mE RD VDC RD Printed Circuit Board S PCB Power Control e IM LL LCD c d T BU BU BU 511 gt H1 Fa ST3 RD RD RD 23VDC 0 3 2 H2 c T ST gt gt 2 5 GY GY N 3 Q a H 330uF 50V r V Dimming GY GY GY mr RD RD Focus module 2 gt 6 6 RD RD RD RD e O 2 BK BK BK BK BK Farb Code Colour Code 3 BU BU BU BU BU BU 25 schwarz black BK braun brown BN 3 RD RD RD RD RD RD rot red RD 9 orange orange OG OR GY GY GY GY GY gelb yellow YE gt RD RD RD RD RD gr n green GN m S blau blue BU BL ail violett magenta VT i grau grey GY eu rosa pink PK ce gold GD t rkis turquoise TQ gt silber silver SR gr ngelb greenyellow GNYE gt gt Oa uU ES GY 4 GY GY GY hY d p RD RD RD RD RD RD RD RD T Oberfl che nach DIN ISO 1302 Oberflache Reihe 2 32 7 08 7 04 Werkstoff gt i Datum Name nach DIN 34 Schutzvermerk I21 01 035cHorrRorr Circuit diagram light head 10 01 085
68. U nominal load PWR N LU B1 B2 GND _ VAC VDC VDC lam H 65VA X E B D 0 15 2 24 26 24 0 O hi BU BU E Teen gt BN BN BN BN Ra in pm Reihe 2 RS485B D 125 7 32 08 0 1 a RD RD RD RD RAN Werkstoff w w EI YE Ye ve yE TT O RD RD Benennung N O N LC 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 60 15 Technical Description 15 2 Circuit diagrams and set values cont 15 2 10 5 pole plug cardanic suspension TFT LCD monitor optional DC DC converter Socket female Plug pr back view RD RD gp lt 6 gt GND EE E l p EU SCH ee WH WHET O Y SVHS C Socket female front view Option Plug male back view Soo Nee E 8 300VDC x2LVDE I ie BU BI DC DC ME BD E _ 5 2L VDC gt 300VDC 3 0 a a RD RD 100VA BU IE GND Farb Code Colour Code schwarz black BK braun brown BN rot red RD orange orange OG OR gelb yellow YE gr n green GN blau blue BU BL violett magenta VT grau grey GY rosa pink PK gold GD t rkis turquoise TQ silber silver SR gr ngelb greenyellow GNYE Oberfl che nach DIN ISO 1302 Oberfl che Kz 5746 O Ra in pm eihe 2 i257 3 2 0 8 0
69. When doing so first read the information in the corresponding assembly instructions Checking the rating plate and the warnings Check that the rating plate s is are attached and that they are legible Check that the lamps with pilot lasers carry warn ings stickers and that they are legible 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 47 14 Functional Check Hand Over and Customer Instruction 48 14 4 Testing the functions of the lamps Checking the emergency power changeover Check that the changeover PCB is functioning pro perly if installed e g by activating the building s automatic circuit breakers for the lamp or lamp combination concerned or by removing the fuse holder on the terminal block of the ceiling tube Functional check according to the operating instruc tions Carry out a functional check of all operating functions of the lamp or lamp combination When doing so read the operating instructions that correspond to the lamp type for the optional components e g monitor Checking the lamp changeover A HELION lamp versions With the unit switched off remove the halogen lamp in the centre of the focus unit and check the proper functioning of the lamp switchover and the error display on the control field after switch on Check the second error display for the HELION Standard plus lamp version only by plugging the halogen lamp into the other soc
70. YE G Oberfl che noch DIN ISO 1302 Oberfl che Kz 3745601 Ra in pm Reihe 2 did V k Werkstoff Anderung Datum Name S Datum Name LI Bezeichnungstext V 0LOSPROTTROBBson 14 01 05 SCHOTTROFF Circuit diagram Flange Lever n 14 01 05 scHo Tr TROFF TRUVIDIA TRUMPF Daen DIN a4 Zeichnung Nr Index Nr 4022774 5 7456001 KREUZER Ursprung Ersotz f r 1 D 8 7200790 Service Manual for the HELION XENION Surgical Lighting System 64 c L OL 6 8 L 9 S 7 E 27 21051 Duni SIN Spp c cue SIZNI AN Gill bing V NIQ 7 199402099 jod jod jod g nuvoeviNGo 10701 ae 3 dd NAL T J A9 111217 JO 1 5 0 10 JA JA eum ms Bunuusueg SEM med bunuepuy 1U0JJ 140 i 0 MM v0 su E mE 2 201 N ipai E
71. adjustments must be made with the power supply switched on Cordon off installation site and proceed with great care 2 Switch on the power supply and the lamp 3 Using a voltmeter measure the input voltage at the contact block 3 check the proper positioning of the cables e it there is still no input voltage the sliding contact in the extension arm 2 must be tested according to Section 10 2 and replaced if necessary 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 27 10 Testing the Electrics of the Support System Figure 02 28 10 2 Replacing the sliding contact in the ex tension arm testing the slip ring on the central column Removal l Remove the cover 1 from the extension arm 0 NOTE in the case of 7 pole sliding contacts Disconnect the low voltage plug connection Q Unscrew the two socket head cap screws size 5 4 and put them in a safe place Disconnect the cables at the terminal block 5 and remove the sliding contact 6 Testing the slip ring on the central column 4 Before fitting a new sliding contact check that the slip ring on the central column is functioning properly Carry out a contact resistance test between the terminal block on the transformer and the slip ring in the extension arm the resistance is infinite the slip ring must be replaced in accordance with the following sec tions 10 3 Dismantling the light head
72. at care 9 Switch on the power supply and the lamp and if necessary set the lamp to maximum brightness Measure the voltage at the contacts of the filter glass assembly 10 Using a voltmeter measure the voltage at the con tacts 19 The voltage must be 23 V 0 3 V n the case of voltage deviations reset the volta 23 30V DC EE el ES m e ge on the transformer in accordance with the spe EXE x RE LEE cified values in the table ec there is no operating voltage Check the proper positioning of the cables Check the cables for breaks Replace detective cables components and assem ble as described above but in reverse order Installing the lamp cover 11 Insert the sheet metal clips 5 into the lamp cover 3 and fit the lamp cover 3 as described above but in reverse order 12 Check the secure positioning of the lamp cover Q 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 12 Testing the Electrics of the HELION M L Lamps Figure 04 12 3 If the dimmer is defective Dismantling the lamp cover 1 Lift the sealing lip D unscrew the sheet metal screws 2 and put the sheet metal clips 5 in a sate place 2 Unscrew the two set screws 4 and push back the plastic cover 6 from the lamp 3 Remove the lamp cover 3 Checking the cables from the PCB that lead to the control panel 4 Unscrew
73. d over must comply with the standards DIN EN 60601 2 4 Particular requirements for the safety of surgical lumi naires and luminaires for diagnosis and VDE 0751 1 Re peat tests inspections of medical electrical devices or systems and be documented in writing in accordance with the accept ance protocol and verified by the customer The equipment must be demonstrated to the customer on hand Over 14 2 Inspection intervals and authorised staff During and or after all work on a surgical lamp and or lamp com bination such as initial installation repairs or maintenance but at least every 12 months a safety check is to be carried out by an authorised person In addition in the case of initial installation the monitoring activities listed in this appendix must be carried out comprehensively and conscientiously and recorded Following subsequent maintenance or repairs and or every 12 months these monitoring activities in the form of safety checks or intensive maintenance should be repeated and confirmed In the case of initial installation the safety checks or monitoring activities must only be carried out by persons who due to their training knowledge and practical experience are able to carry out such checks properly and are not under any other obligations as regards these monitoring activities This knowledge capabilities and requirements are only met by staff of the TRUMPF Medizin Systeme GmbH Technical Customer Servic
74. do the three screws 3 and remove the focus unit 4 3 Remove the central lamp 5 using a soft cloth Fitting the focus unit 4 Insert the focus unit 4 into the lamp so that both the plug connectors 7 are aligned 5 Switch on the power supply and the lamp Functional test Remove the focus unit from the lamp again If the remaining lamp 6 is not in the centre check if the position of the cables 6 is preventing the lamp 5 from swivelling change the polarity of the servomotor Changing the polarity 7 Lift the sealing lip 8 unscrew the sheet metal screws 9 and put the sheet metal clips 2 in a sate place 8 Unscrew the two screws D and push back the plastic cover 4 from the lamp 9 Remove the lamp cover 10 10 Change the cables of the servomotor 3 on the PGB Functional test WARNING Electric Shock The following test must be carried out with E the power supply switched on Cordon off installation site and proceed with great care 11 Switch on the power supply and the lamp 12 Carry out functional test If the remaining lamp 5 is not in the centre test the servomotor according to Chapter 8 2 Installing the lamp cover 13 Insert the sheet metal clips 2 into the lamp cover and fit the lamp cover 10 as described above but in reverse order 1 4 Check the secure positioning of the lamp cover
75. e and remove by pulling up wards WARNING Failure of the spare lamp Always change both lamps supplied as a set 4 Using a screwdriver push out the old halogen lamp 4 remove it from the aperture attachment 5 and dispose of it in an appropriate manner 5 Remove the old metal vapour lamp 6 by pulling it upwards and dispose of it in an appropriate man ner Installation 6 Insert the halogen lamp together with the ac companying plastic mount into the aperture attachment 5 7 Insert new metal vapour lamp holding it by the packaging film using a soft cloth 8 Insert the aperture attachment 5 so that the sur face 7 and the connector are aligned 9 Assemble the components as described above but in the reverse order 10 Insert the focus unit so that both the plug con nectors are aligned Il Attach the central hand grip 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 19 6 Setting the Luminous Field Figure 01 9 6 1 Setting the luminous field for the HELI ON M M L L Setting is described using the HELION L as an ex ample Removal 1 Unlock the central hand grip Q by means of the unlocking device 1 and remove it 2 Undo the three screws 3 and remove the focus unit 9 3 Using an Allen key size 25 6 unscrew the long cheese head screw 5 a short way screw the short cheese head screw 7 in a short woy
76. e installation position Put the cables back in their original installation position of the cables Check the cables when positioning the lamp etc to ensure they are not severed or squashed Installing safety devices Install or renew all safety devices such as covers cable ties cable holders cable shields ground equipotential bonding and earth connections Before the functional check Check cables that have been detached or been renewed against the circuit diagrams in this service manual to ensure they have been properly connected Check the PE connections Check that the earth connections comply with the current stand ards in your country Carry out functional check Carry out a functional check according to Chapter 14 Functional Check Hand Over and Customer Instruction 1 4 Warranty and liability TRUMPF KREUZER Medizin Systeme GmbH Co KG assumes no liability for the reliable and proper functioning of the surgical lighting system if installation modifications and repairs are not performed by TRUMPF KREUZER service technicians or persons authorised by TRUMPF KREUZER The electrical installation of the respective equipment does not comply with the regulations currently applicable The surgical lighting system is used other than for its intended purpose as stated in the operating instructions 1 5 Disposal Please dispose of the packaging materials according to the applicable guidelines for disposal
77. e or specially trained persons authorised by them 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 43 14 Functional Check Hand Over and Customer Instruction Figure 01 Figure 02 1 Ceiling anchor plate 2 M 16 fastening nuts 3 Intermediate plate 44 14 3 Monitoring activities Checking the wall ceiling construction Confirm the secure grip of all the heavy load anchors and fastening nuts on the ceiling anchor plate and where applicable on the intermediate plate When doing so observe the following points Checking the torques for heavy load anchors e HELION S M types solo suspension heavy load anchor HSL M10 20 pull out torque T 50 Nm is used for round ceiling anchor plates Types HELION XENION multiple suspension heavy load anchor HSL M12 25 pull out torque T 80 Nm is used for square ceiling anchor plates Checking the torques of heavy load anchors If the given torque is not reached for or more heavy load anchors the ceiling anchor plate must be reattached using the appropriate measures e g dril ling the mounting holes relocating the ceiling anchor plate Check the torque of the intermediate ceiling construc tion Check the secure grip of all the M 16 fastening nuts on the ceiling anchor plate and the intermediate plate with a torque wrench set to 170 Nm 7200790 Service Manual for the HELION XENION Surgical Lighting System GB Insu
78. ft the sealing lip D unscrew the sheet metal screws 2 and put the sheet metal clips 5 in a sate place 2 Unscrew the two set screws 4 and push back the plastic cover 6 from the lamp 3 Remove the lamp cover 3 Check the cables on the PCB and control panel 4 Check the secure positioning of the cables 2 8 on the PCB and the control panel Checking the voltages at the PCB WARNING Electric Shock The following measurements must be made with the power supply switched on Cordon off installation site and proceed with great care r Switch on the power supply and the lamp 6 Testing the input voltage on the electronics with a voltmeter Using a voltmeter measure the voltage of 5 1 V DC designated 5 1 V to GNDB and 12 V DC designated 12 V to GNDB and measure at the measuring points 9 on the PCB there is no voltage to measure fest the cables according to Chapter 10 t the voltage is correct change the PCB remove all cable connectors from the PCB take off the hexagon nut 1 and remove the PCB fit the PCB as described above but in reverse or der and attach the cable connector Continued on next page 7200790 Service Manual for the HELION XENION Surgical Lighting System GB TRUMPF m 11 Testing the Electrics of the HELION M M L L Lamp Figure 03 11 2 Testing the voltages and cables in the lamps cont WARNING Electric Shock The
79. g arm or extension arm interrupted Defective sliding contact in extension arm Defective cable in light head cardanic suspension Defective cable in spring arm Defective cable in extension arm Defective slip ring on central column Contact areas burnt damaged Line contact on PCB in light head defective PCB defective fuse on PCB defective cables in light head defective ballast defective Halogen lamp defective no The halogen lamp does not light up when switched on power supply available Only the halogen lamp lights up Metal vapour lamp defective power supply to electronics too low high Line contact on PCB potentiometer ballast in light head defective No dimmer function Check internal electrical supply lines for lamp cardanic suspension spring arm or extension arm Replace sliding contact in extension arm check slip ring on central column Check replace internal electrical supply line in light head replace cardanic suspension Check replace internal electrical supply line in spring arm Check replace internal electrical supply line in extension arm Replace slip ring on central column Check operating voltage at focus unit replace unit Check positioning of cables on PCB and control panel replace PCB replace fuse on PCB replace cables in light head XENION L L only Replace lamp check voltage of electronics XENION L L only Replace lamp check LED indicator on the electronics chec
80. ice Manual for the HELION XENION Surgical Lighting System GB 16 Technical Data cont Lighting data XENION M XENION L Central luminous intensity at a defined distance 60 100 60 100 electrically dimmable from to 96 Central luminous intensity at a defined distance Ix Focusable luminous field size 410 at distance of 1 m mm Focusable luminous field size d50 at distance of 1 m mm Colour temperature K Colour rendering index Ra 1 8 Red rendering index R9 MODELLING residual illumination with tube and 1 shutter 76 lenemonlominarflow index pee ated output of lamp W ated voltage of lamp V Hective service life of lamp h ower input of complete lamp VA oltage stability corrected electronically amp friendly soft stori ocus luminous field memory Automatic lamp changeover lectrics as per VDE and EC rotection class as per MPG Medical Devices Law Data for spare lamp 90V 70W Spare lamp 8800095 8800095 1 lamp 1 lamp Certificotion mark CE UL CSA CE UL CSA Technical data The technical data can be found in the data sheets in Section 15 1 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 93 16 Technical Data cont Noise level acc to EN 793 1998 Sound energy levels gt 30 db A EN ISO 3744 are not exceeded Classification acc to EC Medical Device Directive dated 14 June 1993 93 42 Protection dass Pro
81. in Systeme GmbH Co KG Benzstrasse 26 82178 Puchheim Germany Telephone 49 0 89 8 98 07 0 Fax 49 0 89 8 09 07 20 e mail info de trumpt med com www trumpt med com 7200791 Service Manual for the HELION XENION Surgical Lighting System GB
82. ive cables in light head replace PCB replace lamp supply pus NO I defective lines Line contact on PCB in light head HELION M L defective Check positioning of cables on PCB PCB defective fuse on PCB and control panel defective cables in light head replace PCB replace cables in light defective head 14 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 4 Table Troubleshooting and Possible Remedies Possible remedy No light Line contact on in light head Check positioning of cables on PCB defective and control panel PCB defective replace PCB replace fuse fuse on PCB detective replace cables in light head Line contact on PCB in light head Check positioning of cables on PCB detective and control panel PCB defective replace PCB replace tuse fuse on PCB detective No dimmer function Line contact on PCB control Check positioning of cables on PCB panel in light head defective and control panel 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 4 Table Troubleshooting and Possible Remedies Dimmer functioning incorrectly Reversed potentiometer polarity Change potentiometer polarity 16 XENION light head No light No input voltage Check building power supply Mains fuse for building power Check mains fuse at automatic circuit 9 supply defective breaker Electrical connection for lamp cardanic suspension sprin
83. k voltage Check positioning of cables on PCB potentiometer control panel replace potentiometer 2 10 10 1 10 2 10 3 10 4 10 4 10 5 10 6 10 7 10 8 10 9 13 1 13 1 e 13 2 7200790 Service Manual for the HELION XENION Surgical Lighting System Figure 01 Figure 02 5 Changing the Lamp 5 1 Changing the lamp of the HELION S The lamp does not light up Removal 1 Carefully turn the lamp holder Q and remove it from the HELION S lamp 8 2 Carefully remove the old lamp 0 from the lamp holder 2 and dispose of it in the appropriate manner Installation 3 Fit the new lamp 1 holding it by the packaging film using a soft cloth and fit the components as described above but in the reverse order 5 2 Changing the lamp of the HELION M M L L The display 8 is lit up The lamp is defective Removal 1 Unlock the central hand grip 2 by means of the unlocking device 1 and remove it WARNING Failure of the spare lamp Always change both lamps When replacing the lamp always replace the lamp base too 2 Undo the three screws 3 and remove the focus unit 4 3 Unscrew the two cross recessed head screws 5 and remove the old lamp 6 together with the base 7 by pulling it upwards and dispose of it in an appropriate manner Installation 4 Fit the new lamp 6 together with the base 7 holding it by the packaging film using a soft c
84. ket with the unit switched off and then switching it on Put the halogen lamp back and or replace the halogen lamp s with the unit switched off XENION L lamp version Check the switch on and or switchover response of the lamp or lamp combination When doing so first read the corresponding ope rating instructions Checking the luminous field Align the light head horizontally and check if at a distance of one metre from the surface the lamp produces a round luminous field 7200790 Service Manual for the HELION XENION Surgical Lighting System GB TRUMPF m 14 Functional Check Hand Over and Customer Instruction Testing the luminous intensity Measure the luminous intensity at the smallest lu minous field and without dimming at a distance of one metre from the surface Luminous intensity setpoint ranges Designation HELION 5 HELION M HELION L XENIONL HELION XL 30 to 40 Klux 70 to 95 K Lux 120 to 140 K Lux 145 to 160 K Lux 125 to 145 K Lux Enter the values recorded in the test report Testing the lamp voltage at rated load Measure the lamp voltage at rated load Read the descriptions of the two measuring methods that are dependent on the lamp type in the correspond ing assembly instructions Take the data from the corresponding circuit dia grams If the surgical lamp and or lamp combination has safety defects it must be shut down and se cured against undesi
85. l 5 Check the secure positioning of the cables 8 aD d2on the PCB and the control panel Checking the voltage at the PCB and the fuses 6 Check the fuses 9 and replace if necessary Fuse type T6L 250 V 6 A slow blow DANGER Electric Shock High Voltage The ballast in XENION lamps produces a starting voltage of 300 V When carrying out measurements in the lamp with the power switched on cordon off the installation site avoid all contact with conductive parts Switch on the power supply and the lamp and set the lamp to maximum brightness Continued on next page 7200790 Service Manual for the HELION XENION Surgical Lighting System GB TRUMPF m 13 Testing the Electrics of the XENION MAMA L L Lamp Figure 02 13 1 Testing the operating voltages fuses and cables in the lamp cont Checking the voltage at the PCB and the transfor mer 8 Using voltmeter measure the voltage at the tacts 19 The additional LED displays 3 4 mean Green LED display is lit up undervoltage Red LED display 4 is lit up overvoltage The voltage must be 24 V 0 5 V In the case of voltage deviations reset the volt age on the transformer in accordance with the specified values in the table there is no voltage to measure Test the cables according to Section 10 the voltage is correct change the PCB remove all cable connectors from the PCB unscrew the tw
86. lation rings 2 Washers 3 Spring lock washer 4 M 12 nuts Figure 04 Power line Earthing contact Measuring instrument Instrument leads 14 Functional Check Hand Over and Customer Instruction Checking the ceiling tube bolt connection Checking the ceiling tube alignment Check the correct vertical alignment of the ceil ing tube using a spirit level Checking the insulation rings washers and spring lock washers Check that all bolt connections on the ceiling tube have insulation rings 1 washers 2 and spring lock washers 3 Checking the ceiling tube bolt connection Check the secure grip of the fastening bolts 4 on the ceiling tube bolt connection torque 45 Nm Checking the electrical connections Cables con nections and PCBs Check the proper state and strength of the screw and clamp connections on the electrical compo nents mains supply transformer changeover PCB etc and the proper state of the electrical cables and PCBs Checking the potential equalisation earthed conduc tor resistance A Mobile lamp R 0 3 ohms Measure the resistance between the earthed con ductor contact of the power line and all metal parts of the lamp Enter the highest reading max 0 3 ohms in the test report 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 45 14 Functional Check Hand Over and Customer Instruction Figure 05 Figure 06 Mains sup
87. loth and fit the components as described above but in the reverse order 5 Insert the focus unit 4 into the lamp so that both the plug connectors 9 are aligned 6 Tighten the three screws 3 by hand 7 Attach the central hand grip 2 7200790 Service Manual for the HELION XENION Surgical Lighting System GB L 5 Changing the Lamp Figure 03 5 3 Changing the lamp of the XENION M M Removal 1 Unlock the central hand grip Q by means of the unlocking device 1 and remove it 2 Undo the three screws 3 and remove the focus unit 6 3 Remove the old metal vapour lamp 4 by pulling it upwards and dispose of it in an appropriate man ner Installation 4 Fit the new metal vapour lamp 4 holding it by the packaging film using a soft cloth and assemble the components as described above but in the reverse order 5 Insert the focus unit 5 into the lamp so that both the plug connectors 6 are aligned 6 Tighten the three screws 3 by hand 7 Attach the central hand grip 2 7200790 Service Manual for the HELION XENION Surgical Lighting System GB Figure 04 5 Changing the Lamp 5 4 Changing the lamp of the XENION L L Removal Unlock the central hand grip Q by means of the unlocking device Q and remove it Undo the three screws 3 and remove the focus unit 9 Turn the aperture attachment 5 45 degrees to the left anti clockwis
88. low YE gr n green GN blou blue BU BL Fuse values violett magenta VT for t se sein ger F1 F2 4 0A rosa pink PK F3 FA 063A gold GD Oberfl che nach DIN ISO 1302 Oberfl che t rkis turquoise TQ Ra in pm Reihe 2 125 7 32 08 0 silber silver SR g 7 griingelb greenyellow GNYE Anderung TRUMPF 3 Schutzvermerk nach DIN 34 entspricht Datum Name 10 01 05 MARKARU beachten KREUZER Artikel Nr 4022807 Benennung HEL M L TERM Zeichnung Nr OX o g4 o o3scuormorr Circuit diagram Flange Index Ursprung Ersatz f r Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 56 c em Q CG u c u u XENION L L with wall control ponel 15 2 Circuit diagrams and set values cont 15 2 6 XENION M M 4 Uounp 239529 JN 230529 bunudsan 99rZ t9 bunuuoie7 N3X NYVAYVAISO LO OL bup j iino 2205120905 6SL6CCOY JN O LO vc 9UJDN 3210397 5 J9uuJeAzinuogs v 9 0 74 vor T4 14 uox ssn JO s n pA esnj 57 y
89. mponents in the hospital statt s path 2 2 Symbols on the equipment ATTENTION Comply with operating instructions CE contormity marking with number 0123 of notitied body 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 2 Your Safety is Important to Us 2 3 Overview of the most important safety information Hazards from electric shock DANGER power supply and emergency power supply During all servicing the building power supply and the emergency power supply must be de energised all pole disconnection and prevented from being switched back on again DANGER Electric shock High voltage 300 V The ballast in XENION lamps produces a starting voltage of 300 V When carrying out measurements in the lamps and when the power is switched on cordon off the installation site avoid all contact with conductive parts gt gt Falling lighting system parts DANGER Falling lighting system parts During servicing it is not permitted to stand under the lighting sys tem AD Sudden release of spring arm WARNING Sudden release of spring arm The spring arm is under high tension If the lamp is not re moved in the uppermost spring arm position the spring arm releases suddenly springing upwards and can cause serious injury Only dismantle the lamp when the spring arm is in the upper most position 58 gt Eye damage due to the optional laser W
90. must be organised in good time before servicing and must be carried out by the oper ator Servicing must only be carried out on lighting systems which have been cleaned and disintected Comply with hygiene guidelines concerning cleaning disin fection and clothing Only work in the operating theatre with the permission of the User Observe the code of practice in force at the medical facility particularly in the operating theatre you have any symptoms consult a doctor immediately Inform your doctor that you have worked in hazardous areas even after several months WARNING Wear protective eyewear Wear protective eyewear in case of a possible risk to eyes in particular when carrying out the following work e removing tensioned springs and fuses hammering pins or similar components in out when drilling when soldering when using solvents cleaning agents or other chemicals Put dismantled components or tools somewhere that nobody can trip and fall over them Keep your work place clean and tidy during and after servic ing CAUTION Tripping and falling AY 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 13 4 Table Troubleshooting and Possible Remedies Possible remedy CUTE Luminous field too small Maladjusted limit stops Adjust luminous field luminous intensity too low Noises in the light head Loose parts in the light Check light head focus unit replace
91. ngs of the spring arm replace the entire cabled spring arm if necessa ry OU 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 10 Testing the Electrics of the Support System Figure 05 10 7 Replacing the cables in the extension arm After the lamp and the spring arm have been disman the cables in the extension arm can be replaced Removal 1 Remove the cover 1 from the extension arm 2 C as NOTE in the case of 7 pole sliding contacts Disconnect the low voltage plug connection Q 2 Unscrew the two socket head cap screws size 5 5 and put them in a safe place 3 Disconnect the cables at the terminal block 6 and remove the sliding contact 7 4 Provide the cables 4 with a wire pull and pull them through the extension arm 2 Installation 5 Install the new cables 4 with pre assembled slid ing connector as described above but in reverse order 6 Fit the spring arm and the lamp in accordance with the current assembly instructions Carry out functional test Figure 06 10 8 Dismantling the central column WARNING Heavy weight Two people are needed to dismantle a cen tral column with 2 4 extension arms 1 Unscrew the six recessed countersunk head screws M8 x 15 mm 2 Carefully remove the central column 0 from the ceiling tube Q 3 Undo the plug connections 3 and carefully lay down the central column D 7200790
92. o Allen screws 5 and remove the PCB tit the PCB as described above but in reverse or der and attach the cable connectors Installing the lamp cover A Insert the sheet metal clips 5 into the lamp cover 3 and fit the lamp cover 3 as described above but in reverse order 10 Check the secure positioning of the lamp cover Q 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 4 13 Testing the Electrics of the XENION MAMA L L Lamp Figure 03 A J i A al K B K a Ch E A N anm cs GE BA ee Geib WM E ER xm i o N ze ike x SNE Gina d Ei H i HIRT e w 13 2 If the dimmer is defective Dismantling the lamp cover l Lift the sealing lip Q unscrew the sheet metal screws 2 and put the sheet metal clips 5 in a sate place 2 Unscrew the two set screws 4 and push back the plastic cover trom the lamp 3 Remove the lamp cover 3 Checking the cables from the PCB that lead to the control panel 4 Unscrew the four recessed countersunk head screws 7 and remove the housing on the control panel 5 Check the secure positioning of the cables 8 9 on the PCB and the control panel Checking the cables from the PCB that lead to the motor potentiometer Check the secure positioning of the cables 10 0 and the plug 2 on the PCB and
93. on the installation location the transformer is installed on the ceiling tube Q in the control cabinet or on a mounting plate 3 Testing the input voltage 1 Remove covers etc open the control cabinet WARNING Electric Shock The following test must be carried out with E the power supply switched on Cordon off installation site and proceed with great care 2 Switch on the power supply 3 Using a voltmeter measure the input voltage at the transformer terminal 1 t there is no input voltage inform the customer s technicians 9 2 Testing the mains fuse for the building power supply The mains fuse is tested at the fuse terminal 1 De pending on the installation location the fuse terminal 1 is installed on the ceiling tube Q in the control cabinet or on a mounting plate 3 Testing the mains fuse 1 Switch off the power supply 2 Remove covers etc open the control cabinet 3 Remove the mains fuse at the fuse terminal 0 test it and replace if necessary 26 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 10 Testing the Electrics of the Support System Figure 01 10 1 Testing the voltage at the sliding con tact in the extension arm The input voltage is measured at the contact block 3 in the extension arm Q 1 Remove the cover 1 from the extension arm 2 Testing the input voltage at the contact block WARNING Electric Shock The following
94. opeq DQSVMSVINISO LO OL XJ9UJSAZ1nuag ve 3 10 5 001 ods pea ee bunuueueg Lupp LO 80 TE z euey euopjjeqo 2021 OSI NIG uopu ud ul DM Hop Jet AOZ Jepuo2 35 VAOOE 0 J ulJOJSUP J W NOIN3X JeulJd Jepuo2ag VA0ZZ J WJOJSUEJ NOVISH NOEZ ASI N Tu MEE E Jepuo2ag IX NOI 13H ASL S3Z 04 dh ZX X U2JIMS esf ASL SEL 01 dn X X Yd4IMS esf NOEZ ASI N VAIL tW W NOLIH 89 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 3 Test report Ius TECHNICAL SAFETY INSPECTION REPAIR du PROTOCOL OP LIGHTS date page of m repair technical safety inspection number of axis positions DE technical specifications programming checked cross section fmm Ree SR epe bulb checked control with operator panel only on off ith control panel dimming Mounting place of transformer remarks on positions ceiling tube mounting plate elect
95. ply Main earthed conductor connection Measuring instrument Instrument leads Externally accessible earthed conductor UON Figure 07 B Fixed lamp RR imox 03 ohms The measuring method via the external earthed con ductor should only be used if the ceiling connection is later no longer accessible e g in the case of a lami nar flow ceiling system The prerequisite for this is that initial installation point 5 and the resistance value between point 2 and 5 are documented at the first acceptance Thereafter the following can be obser ved during each subsequent repeat measurement I necessary measure the resistance between the main earthed conductor connection 2 and the nearest earthed conductor connection 5 In this case document the location of the exter nally accessible earthed conductor 5 and enter the measurement between this place and the main earthed conductor connection 2 in the test re port After assembly of the lamp or lamp combination measure the resistance between point 2 and or point 5 and all metal parts of the lamp and enter the highest reading in the test report Testing the support system Checking and securing the retaining screws Check the correct assembly and fixing of the six retaining screws of the moving arm on the ceiling tube and the four retaining screws of the spring arm on the moving arm WARNING Falling lighting system The moving and spring arms are ver
96. products and reserve the right to make changes to the scope of supply in terms of design equipment or technology e TRUMPF KREUZER Medizin Systeme GmbH Co KG explic Copyrights itly reserves all rights under the copyright laws he German language version of this service manual shall be Translations binding as regards translations into foreign languages he HELION and XENION lamps are registered trademarks Trademarks of TRUMPF KREUZER Medizin Systeme GmbH Co KG All trademarks mentioned in this service manual are the sole property of the respective manufacturers 7200791 Service Manual for the HELION XENION Surgical Lighting System GB 3 Contents Important Information for the Service Technician 8 A Information for the service techniciqn 8 1 2 Tools and equipment required 8 7 1 4 Warranty and liability A 9 155 NEE 9 2 Your Safety is Important to Us 10 2 1 Symbols used in this service manual 10 2 2 Symbols on the 10 23 Overview of the most important safety information 1 Observe these Work Rules 13 4 Table Troubleshooting and Possible Remedies 14 2 Changing 17 Changing the lamp of the HELON S
97. rcuit diagrams and set values cont 15 2 24 XENION M light head with wall control panel Uounp 239529 Jn 21081 bunidsin Le SZ S d n bunuuoie7 WAT N LOOL iui UJDJbDIp 3303 L0HOS 0 roz 9UJDN Dunuuauag AWA AAA AA A 3u2uds1ue 0 80 ze i wd ul DM Z KEN O L OSI NIQ u ou 9492011990 ju91u9Deq FC YASUIBAZINUYIS 3210397 eidsip snieis 557 8 557 78 7 ini di din 1044002 g3d pJeoq JIn3JI 3AN9 MoJjeKuesJb qjebunub NS Janis Jeqis 01 esinbum spuny 09 Yd yuid 0801 A9 K b A00 A061 IA Hao AQOE 18 n8 ang n n N9 usejb unu6 i qjeb del 90 bung de ND ai 01 ay pas 1 AAS Ng umosq unpiq zioMuos opo nojo quo snojog epo qupj ANE jsejeg UJ lt c G 20 AD LS oe wu Ug wein 50 I WD sn20 j FS ng 5
98. red activation using appro priate measures e g removal of the mains fus es erecting and or attaching warning signs 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 49 15 Technical Description 15 1 Data sheets Please refer to the following data sheets for the technical description of the lighting system Data sheets are available from your sales partner 50 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 15 Technical Description 15 1 Data sheets cont Please refer to the following data sheets for the technical description of the lighting system Data sheets are available from your sales partner Lamp designation EIER 715 HELION L HELON L7 M HELION L M M D 7201047 HELION L L L D 7201049 HELION L S D 7201026 Technical data sheets HELION L Mobile D 7201014 HELION L Mobile D 7201013 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 21 HELION XL HELION L L 15 Technical Description 15 2 Circuit diagrams and set values 15 2 1 HELION M M O 2 Connector Change over switch unit Transformer gt u F1 F2 F3 d c ou 1 9 1 H GE
99. rical cabinet performed on customer signature field service name department G ltige Ausgabe im TDM Kein Anderungsdienst f r Papierausdruck 90 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 16 Technical Data Lighting data Central luminous intensity at a defined distance electrically dimmable from to 96 required Central luminous intensity at a defined distance Ix Focusable luminous field size d 0 at distance of 1 m mm Focusable luminous field size d50 at distance of 1 m mm Colour temperature K I Colour rendering index Ra 1 8 Red rendering index R9 opprox 0 Maximum current consumption t24 V DCA 42 55 J 6 Maximum transformer permanent ouiputW oo 75 Automatic lamp changeover Electrics as per VDE ond IEC Protection class as per MPG Medical Devices Law j q a 12V 50W __ namna 12V 50W 1 lamp pack of 6 lamps pack of 6 lamps Certification mark CE UL CSA Technical data The technical data can be found in the data sheets in Section 15 1 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 91 16 Technical Data cont electrically dimmable from to 96 required Focusable luminous field size d50 at distance of 1 m mm 83 165 83 165 104 175 Colour temperature 4 300 4 300 4 300 Colour rendering index Ra 1 8 93 93 j 93 ed rendering index R9 otal radiation intensity at 100
100. s T 4705 5 L sch dm gt Stat vales WO 0 5 Balast module 5 Farb Code Colour Code Es mE m schwarz black BK 2d braun brown BN 5KV rot red RD 3 l orange orange OG OR i gelb yellow YE 300V gr n green GN BU BU blau blue BU BL 300V violett magenta VT 10v 300 V grau grey GY o gt rosa pink PK om Motor 1670 1 grey orange gold CD Motor 485 1 orange grey t rkis turquoise TQ silber silver SR griingelb greenyellow GNYE F p 12VDC id 0 1000R Dimming Oberfl che nach DIN ISO 1302 Oberfl che gt AZ Ra in ym Reihe 2 Benennung Datum Name I I 124 01 03scHorrRorr Circuit diagram light head Schutzvermerk 10 01 08 MARK ARU XEN M TERM TRUMPF Q nach 34 beachten Zeichnung Nr Index 74022784 137472 Status display KRE UZE R Ursprung Ersatz f r Ersetzt durch 15 2 31 XENION M light head with wall control panel 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 82 IOLOGZE 984007 PS V x pu UN Bunuyolez 1 Sn20JXlJ AN NIX zrwip eo Mo e 4dWnal 146 CLP ouer 100 gt gueg 102400 bunuueueg En
101. t detail you should immediately con tact your nearest TRUMPF KREUZER Customer Service Centre for your own safety and that of the hospital staff and patients Only carry out repairs that you are familiar with from your training and which are included in this service manual Replace any defective parts with TRUMPF KREUZER original parts It it should be necessary to replace parts outside the scope of the repair order discuss this work with the customer first Unauthorised or temporary repairs are not permitted even if requested by the customer Comply with all the requirements from the current laws regu lations and standards For information and to order spare parts please contact TRUMPF KREUZER Service Telephone 49 0 180 225 4135 1 2 Tools and equipment required Basic equipment fitter s tool set cordless screwdriver Measuring instruments luxmeter for measuring light intensity voltmeter for making electrical measurements For fitting dismantling heavy components Lifting equipment with a permitted load of at least 200 kg The lift must correspond at least to the height of the ceiling Ladder with necessary length e Accessories cable ties 7200791 Service Manual for the HELION XENION Surgical Lighting System GB TRUMPF 1 Important Information for the Service Technician 1 3 Proper servicing Observe the following rules when carrying out service work Check th
102. tection level Type B Protection type covered design Standard device closed device without protection from ingress of water The lighting system is not designed for operation in potentially explosive atmospheres The lighting system is suitable for continuous operation Approvals for standard version The product has been tested and certified by the Testing and Certification Institute EU code no 0123 The marks licensing certificate entitles the device to bear the CE mark showing the number of the notified body 0123 EC Conformity The HELION and XENION lighting systems comply with the provisions of Directive 93 42 EEC Medical Device Directive If other lamps are connected to the TRUMPF KREUZER lighting sytem a new conformity assessment must be issued Installation of the lamps on a lighting system not specified above must be clarified with TRUMPF KREUZER A new conformity assessment must be issued Combination with other medical devices The ceiling mounted support system is provided with equipment e g monitor etc from other manufacturers Please refer to the operating instructions of these manufacturers for the information necessary for operation CE 0123 TUV Produd Service Munich Germany EC code number 0123 94 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 7200790 Service Manual for the HELION XENION Surgical Lighting System GB Notes 25 TRUMPF KREUZER Mediz
103. tion 10 5 f the resistance is almost zero the cables in the light head and the cardanic suspension must be tested Carry out a contact resistance test between the input terminal of the electronics and the sliding connector on the cardanic suspension replace entire cabled cardanic suspension if necessary 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 29 10 Testing the Electrics of the Support System Figure 04 10 5 Dismantling the spring arm 1 Unscrew the four recessed countersunk head screws M5 x 8 mm 3 2 Carefully remove the spring arm 5 from the ex tension tube 2 Only if there are additional cables in the spring arm 3 Remove the lateral covering on the spring arm 4 Undo the cable fixtures and carefully remove the cables from the spring arm 5 Unscrew the two cross recessed head screws 1 and carefully remove the plug in connector 4 from the spring arm 5 6 Carefully put the spring arm 5 aside 10 6 Testing the cables in the extension arm 1 Carry out an all pole contact resistance test bet ween the extension arm sliding connector and the contact block in the extension arm e t the resistance is infinite the cables in the exten sion arm must be replaced in accordance with Section 10 7 e f the resistance is almost zero the cables in the spring arm must be tested Carry out an all pole contact resistance test bet ween the two sliding coupli
104. tz f r Ersetzt durch 7200790 Service Manual for the HELION XENION Surgical Lighting System GB 78 QLPLE 34007 UN bunuuoie7 109102099 NIG 1 QSVolsivWiSO LO OL mos es y BaesiLonos go 1072 SS SEHEN unsepuy 33uondsiue d g a Si Saes o eidsip snieis bBunuu u g KEN Z 02 OSI NIQ euopijJeqo 9492011990 c Q CG u c u u 3AN9 MoJjeKuesJb yS Janis 29915 01 esinbum spuny 09 po yuid 0801 K b L _ S IA Hao Ann A00 A061 nlq dM s aooe NE Ek 3 waat q b 90 uH ND ON pol remm N8 unpiq yg oq z omyos EMEN e T apo 904 ng Jse eg Dow ES 9 x dead T M psan 5 x o LI o UND ELS AD AI 5 Bululul O 809531 EQ gt T C UJ EP tO pmj N SSpMnB SSP
105. uid 0501 K b nosb IA 19 ang ND upub qjeb 90 Bupio Qu pei 301 N8 unpJq O yg zio uos Jnojo 9204 y Y m 49 A9 Bulmwig E 50 90 50 50 X gt j s lt LH AD AD AD AD AD AD D0 00 00 50 D0 D0 2 o z 0 JOAEZ 715 Na I8 N4 N4 N4 N8 as Ng ES w cis da q q IH 0y 0 EIS ZH yg yg yg yg yg yg yg yg yg yg 204 LIS i ng n8 gq 8S3 c 30 30 day 0y qy dd q CD 2 I cg e Ea z 1820 able ng Q8 ga SCHIER s6L IA Qu ND JP IWSOJ Spon EJIWE J jno A AD AD 4D 149 LLI Op 08 08 Qu SS po d U No ng ng na ng Qu 59109 CN T AL AE AE AE AB AL CN qu qu qu LO LO Ee 67 7200790 Service Manual for the HELION XENION Surgical Lighting System GB
106. y heavy ks and can fall once the retaining screws shown in Figure 7 have been unscrewed necessary replace any missing retaining screws and or fix the screws consecutively with Loctite screw locking adhesive 46 7200790 Service Manual for the HELION XENION Surgical Lighting System GB Figure 08 Securing sleeve 2 Projecting segment 3 Securing screw x 8 as per DIN 7985 4 Plug contact 5 Plastic ring 14 Functional Check Hand Over and Customer Instruction Checking the securing sleeve Check the securing sleeve 1 for cracks and dis tortion and replace if necessary Checking the securing screw Check that there is a securing screw 3 and that it is the correct length 8 mm Checking the projecting segment Check that the projecting segment 2 is at least 1 6 mm thick in the area of contact f necessary replace the projecting segment Lubricate the projecting segment e g with Moly cote MOS 2 Checking the brake screws Check the adjustment of the brake screws in the extension arms and in the cardanic suspension f necessary tighten the brake screws so that the extension arms and light heads can be moved easily but do not move by themselves When doing so first read the information in the corresponding assembly instructions Checking the adjustment of the spring arm Check that the tension is correctly adjusted and check the height limitation of the spring arms

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