Instructions – Parts List – Service Manual
Contents
1. 8 The Reel People COBRA REELING NS600 AWL 15 12 0B VC PARTS LIST REFER EXPLODED VIEW Qty per DRW NO Part number Description reel 1 09 NS600 SP 0B NS600 SIDE PLATE BLUE 2 NS SERIES BASE BRACKET 275 BLUE NS SERIES ROLLER BRACKET COMPLETE 1 4 09 B001 BP_______ o _n__ BEARINGPLATE zz 1 5 09NSCOO RSP OBVC_____ RATCHETSUPPORTPLATE______ 1 6 o9NSCO0 RA1B________ NSG0OROLLERASSEMBLYKIT ____ 1 7 os Ns e00 DSs0B_ ________ NSGOODRUMSIDE BLUE_______ 2 HH 3 09 NS600 SFT 0P STD______ NS600 REEL SHAFT STD 3 4 1 9 O9 NS600 CBS 0B_ NS600 CENTRE BAND STEEL J 1 to 09 NSC00 CBC 140 VC_ NS600 CENTRE BAND CLAMPS VO _ J 1 t1 09 12 GN OB_ 12 JIC 1 1 16 MALE GOOSE NECK 1 12 O9 NSCOO DB 1B_ NS DRUM BOSS BLACK NYLON 2 13 O9 NSCOO RTC VC OP___ SERIES RATCHET PLATED VERSIONC 1 14 09 NSCOOBB1B_________ NSBEARINGBOSS BLACK NYL 2 2RS BEARING almnjaf uf mM 2RS BEARING PAWL REPLACEMENT ASSEMBLY 18 19 20 09 600 15 12 FK VC FASTNER KIT VERSION C 15 12 1 21 09 PCL36MM P CLAMP 36MM 1 NS600 A WL 30 08 0B VC PARTS LIST REFER EXPLODED VIEW Qty per DRW NO Part number Description reel 1 09 NS600 30 OB NS600 SIDE PLATE BLUE 2 09 12 GN OB 12 JIC 1 1 16 MALE GOOSENECK SERIES RATCHET PLATED VERSION C 09 NS600 CBS 0B NS600 CENTRE BAND STEEL 09 NSC00 CBC 142. COBRA REELING Instructions Parts List Service Manual NS Series Hose Reel version C Excluding NS200 Model November 2012 Suitable for dispensing transfer and evacuation of lubricants fuels air amp other automotive amp industrial products To be used in general industry mining amp heavy earth moving applications Special Features include e Long hose length capacity High strength ridged frame and drum Compact width amp height Capable of handling high pressure The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 Index e List of Models e Warning e Hose Guide Positioning e Hose Installation e NS Hose Reel Exploded View Version C e Parts List NS600 AWL 15 12 OB VC NS600 AWL 30 08 OB VC e Parts List NS600 HPG 25 06 OB VC e Parts List NS800 LDF 15 16 OB VC NS800 HD 15 16 OB VC e Parts List NS1000 LDF 25 16 OB VC e Parts List NS1500 LDF 12 20 BVC e Parts List NS1800 LDF 15 24 BVC e Dimension of Various Model Hose Reels e Dimension Drawing e Service amp Maintenance e Trouble Shooting Guide e Legal Notices and Indemnity Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 COBRA REELING Pg 3
3. Pg 4 Pg 5 Pg 6 Pg 7 Pg 8 Pg 9 Pg 10 Pg 11 Pg 12 Pg 12 Pg 13 Pg 14 Pg 15 Pg 17 Pg 18 The Reel People COBRA List of NS Models e This list excludes the NS200 Models REELING F Working Typical Hose Length Model A Pressure i Application Bars Hose Real 8 Diameter e General Industry l l l e Mining 8 Heavy Construction 220 Bar Max NS AN eee e Truck 8 Bus Servicing For Lube oils Ya x 15m e Marine Service Applications e General Industry o l E e Mining amp Heavy Construction 220 Bar Max Y x 30m SOI Sng Ne e Truck amp Bus Servicing For Lube oils 2 x 30m e Marine Service Applications e General Industry f l e Mining amp Heavy Construction 400 Bar Max Y x 25m PAS e Truck amp Bus Servicing For Grease 2 x 25m e Marine Service Applications 11 ace y en tad e NS800 LDF 15 16 VC For Lube Oils Fuel 1 x 15m e Truck amp Bus Servicing E i age vacuation e Marine Service Applications kin eo E nstruction 109 Sar Max NS800 HD 15 16 VC o li For Lube Oils Fuel 1 x 15m e Truck amp Bus Servicing E nee vacuation e Marine Service Applications e General Industry ee 100 Bar Max l NS1000 LDF 25 16 VC gt Mininge Heavy Bonetrustion For Lube Oils Fuel 2 X29M e Truck 8 Bus Servicing E 7a x 25M hee vacuation e Marine Service Applications 11 ea ie O 100 Sar Max NS1500 LDF 12 20 BVC au For Lube Oils Fuel e Truck amp
4. amp re assemble with a new pawl Note No lubrication is required on the NS Version B pawl pin this pawl is supported with bearings B Replace Ratchet Plate Version C A Ensure that all the spring tension is removed from the hose reel The hose may need to be removed to replace the ratchet plate e The ratchet plate 13 ratchet support plate is mounted on the hose reel drum on the NS Version C e Turn the hose reel drum to the goose neck opening e Loosen the shaft flange bolts and remove the ratchet and ratchet support plate e Replace the ratchet ratchet support amp secure with the 3 shaft flange bolts Note The ratchet plate must be installed with the ratchet teeth facing the correct way The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 16 relieve all Trouble Shooting Guide COBRA REELING ressure from the hose reel before working on the equipment A Warnin Diagnosis Likely Cause Solution Hose does not retract fully Insufficient spring tension Adjust spring tension by adding wraps of hose Pull out approximately 2 meters of hose and latch hand feed hose back up through the roller bracket assembly Add two or three wraps until the desired tension is achieved Do not exceed spring capacity Hose does not retrac
5. D 405mm D 405mm E 470mm E 502mm F 690mm F 747mm G 340mm G 423mm H 605mm H 750mm The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 13 REELING VERSION C Dia J holes COBRA REELING Service amp Maintenance Swivel A Warning relieve all pressure from the hose reel before working on the equipment Oo All models in this range have removable swivels If the swivel needs replacing or repairing i e leaking or seized up the following procedure must be followed o Unscrew the swivel from the hose reel shaft by using a wrench on the two flats located on the rear of the swivel spindle o With non slip gloves hold the drum of the hose reel amp loosen amp unscrew the swivel o Replace the swivel with new swivel if necessary amp screw back by holding the drum of the hose reel Spring Canister A Warning the spring canister should never be opened or worked on The spring canister contains stored energv 8 mav cause injurv or death e To remove or replace the spring canister ensure all the tension is removed from the spring motor e Remove the nuts which secure the spring canister to the side plate see exploded view e Remove the spring canister as a unit discard safely as a unit e The new canister will hav
6. RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 COBRA REELING NS800 LDF 15 16 0B VC PARTS LIST REFER EXPLODED VIEW Qty per DRW NO Part number Description reel 1 09 NS800 SP OB NS800 SIDE PLATE BLUE 2 NS SERIES BASE BRACKET 275 BLUE NS SERIES ROLLER BRACKET BLUE BEARING PLATE 09 16 GN 1P 16 JIC 15 16 MALE GOOSE NECK 09 NSC00 CBC 140 VC NS600 CENTRE BAND CLAMPS VC 09 NS800 SPBXCAN 0B STD___ NS800 SPRING BOX CANISTER BLUE STD_ 1 20 09 800 15 12 FK VC FASTNER KIT VERSION C 15 16 1 21 09 PCL36MM P CLAMP 36MM 1 NS800 HD LDF 15 16 0B VC PARTS LIST REFER EXPLODED VIEW Qty per DRW NO Part number Description reel 1 09 NS800 OB VC NS800 SIDE PLATE BLUE 2 09 NS1500 SPBXCAN 0B STD__ NS1500 SPRING BOX CANISTER BLUE STD 1 09 NSC00 CBC 140 VC NS600 CENTRE BAND CLAMPS VC The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 10 COBRA REELING NS1000 LDF 25 16 0B VC PARTS LIST REFER EXPLODED VIEW DRW Qty per NO Part number Description reel 1 09 NS1000 SP OB VC NS1000 SIDE PLATE BLUE 2 NS SERIES BASE BRACKET 375 BLUE NS1000 ROLLER BRACKET BLUE VERSION C BEARING PLATE 6 09 NS1510 RA 1B_ ROLLERASSEMBLYKIT 8 09 NS1000 SFT OP_ NSt000SHAFT1 So d 9 o9 NSi500 CB
7. 0 VC NS600 CENTRE BAND CLAMPS VC The Reel People 8 o tt fos ta 09 Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 COBRA REELING NS600 HPG 25 06 0B VC PARTS LIST REFER EXPLODED VIEW Qty per c Part number Description reel 1 09 NS600 30 OB NS600 SIDE PLATE BLUE 2 NS SERIES BASE BRACKET 275 BLUE NS SERIES ROLLER BRACKET BLUE BEARING PLATE 6 JOS NSCOOD RA B NSGOOROLLERASSEMBLYKIT f 1 7 09 NS600 DS0B_________ NSG0OODRUMSIDE BLUE_ 2 8 09 NS600 SFT 0P 1G_______ NS600 7 SHAFTGREASE 1 9 09 NS600 CBS H0B________ CentreBandSteer _ ________ 1 10 09 NSCOO CBC 140 VC______ NS600 CENTRE BAND CLAMPS VC____ 1 1 09 0608 CTxS 6 9 16 JIC MALE FITTING NPT 90 12 09NSCO0DB1B__________ NSDRUMBOSSBLACKNYLON 2 13 O9 NSCOO RTC OP VC__ SERIES RATCHET PLATED VERSIONC 1 14 O9 NSCOO BB 1B NSBEARINGBOSS BLACKNYL 2 15 O9 NSCOO B 40_ 2RSBEARING_______________ 2 16 09 NSCOO SPD 00_ NS SERIES SPIDER amp SPACERS 3 19 09 9SS8MP50XFP50 GREASE SWIVEL SS 1 20 09 600 15 12 FK VC FASTNER KIT VERSION C 15 12 1 21 09 PCL28MM P CLAMP 28MM 1 The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg
8. ATE NS1800 BLUE 1 6 09 NS1800 RA 1B NS1800 ROLLERASSEMBLYKIT 1 8 09 NS1800 SFT 0P______ SHAFT SPRING RETRACTABLE 1 NS1800 1 9 09 NS1800 CBS 0B_ CENTRE BAND STEEL BLUE NS1800 2 19 09 111 2066 1 Oil Swivel Diesel 1 20 09 NS1800 FK ZP NS1800 FASTENER KIT 1 21 09 PCL50MM P CLAMP MM 1 The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 12 COBRA REELING Dimensions Refer Drawing Pg 14 NS600 AWL 15 12 0B VC NS600 AWL 30 08 0B VC NS600 HPG 25 06 0B VC A 250mm A 370mm A 370mm B 275mm B 275mm B 275mm C 340mm C 462mm C 462mm D 305mm D 305mm D 305mm E 365mm E 375mm E 375mm F 585mm F 585mm F 585mm G 285mm G 285mm G 285mm H 505mm H 505mm H 505mm NS800 LDF 15 16 0B VC NS800 HD LDF 15 16 0B VC NS1000 LDF 25 16 0B VC A 250mm A 370mm A 370mm B 275mm B 275mm B 375mm C 340mm C 462mm C 462mm D 305mm D 405mm D 405mm E 365mm E 430mm E 470mm F 660mm F 660mm F 660mm G 340mm G 340mm G 340mm H 605mm H 605mm H 605mm NS1500 LDF 12 20 0B VC NS1800 LDF 15 24 0B VC A 370mm A 370mm B 377mm B 377mm C 462mm C 462mm
9. Bus Servicing E 1 1 4 X 12m 4 See vacuation e Marine Service Applications 11 ee Pea METER nas NS1800 LDF 15 24 BVC E For Lube Oils Fuel 1 X 15m e Truck amp Bus Servicing E l A gene vacuation e Marine Service Applications Note 1 All hose reel lengths stated include hose hang down 2 All hose reel capabilities are based on using the hose specified 3 In some applications the retract ability will be effected when exceeding certain pressures or when different fluids are being transferred In some cases the hose might need to be walked in to ensure retraction Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 The Reel People COBRA REELING Warning e This equipment contains Stored Energy Stored energy can cause injury amp death if not handled in the correct and safe manner amp with care e Read all instructions before operating equipment e Use equipment within specified working range pressure amp hose lengths e Use only with products compatible with flow path components e If hose is fitted to equipment follow the instructions as detailed in this document e Ensure all pressure is released from the hose reel before working on the reel or hose e Check that hose reel is suitably mounted before commencing with hose payout e Only qualified person
10. S0B________ NS1500 Centre Band Steel 1 20 09 1000 15 16 FK VC FASTNER KIT VERSION C 15 16 1 21 09 PCL36MM P CLAMP 36MM 1 The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 11 COBRA REELING NS1500 LDF 12 20 0B VC PARTS LIST REFER EXPLODED VIEW DRW Qty per NO Part number Description reel 1 09 NS1510 SP OB VC NS1500 SIDE PLATE BLUE 2 NS SERIES BASE BRACKET 375 BLUE NS1500 ROLLER BRACKET BLUE VERSION C BEARING PLATE RATCHET MOUNTING PLATE 6 09NSCO0 RA1iB z________ NS800 ROLLER ASSEMBLY KIT 7 OS NSI5SOO DSOB NS1500 DRUM SIDE BLUE Cd 2 8 o09 NSi500 SFT VC OP ____ NS1500SHAFT11 4 1 9 09 NS1500 CBS 0B8_________ NS1500 Centre Band Steel f 1 10 09 NSC00 CBC 235 VC_ NS1500 CENTRE BAND CLAMPS VE_______ 1 11 09 NS20 GN REV1 20 JIC 15 8 MALE GOOSE NECK 1 12 OS NSCOO DB1B NS DRUM BOSS BLACK NYLON 2 13 09 NSCOO RTC OP VC_ SERIES RATCHET PLATED VERSIONC 1 14 09 NS1500 BB OP____ NS1500 BEARING BOSS 2 15 09 NSC00 B 40 2RSBEARRING_________ 2 16 09 NSC00 SPD 00 NS SERIES SPIDER amp SPACERS 3 HST _ 1 4 SWIVEL NS1800 LDF 15 24 0B VC PARTS LIST REFER EXPLODED VIEW DRW Qty per NO Part number Description reel 1 09 NS1800 SP 0B SIDE PL
11. e a pre formed spring push the spring canister over the spiders on the end of the shaft and ensure the canister locates which are the studs on the side plate secure with the securing nuts onto the side plate e Rotate the reel as per the arrow and the instruction to TENSION the hose reel Hose Reel Ratchet Assembly Version C Note The ratchet assembly on the NS Version C has been adapted substantially The Fundamental change is that the pawl and spring is now located on the removable service plate and the ratchet plate is located on the hose reel drum Hose Reel Drum Warning injury amp damage to the hose reel could occur A Warning the hose reel drum should never be allowed to spin out of control bv spring power bodil The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 15 COBRA REELING A Replace the Pawl Version C A Ensure all the tension is removed from the spring e Remove the inspection cover 5 on the exploded view three cap screws see exploded view The pawl amp spring is located on the service plate Remove the circlip from the pawl pin amp slide the pawl 17 on the exploded view off the pawl pin the part 17 may be used as a replacement unit for the assembly e Unlatch the pawl from the pawl spring e Wipe the pawl pin with a cloth
12. filiated agents suppliers distributors or OEM manufactures may at its sole prerogative or in the ordinary practice of law apply to any court in any country continent or territory to found jurisdiction COBRA REELING reserves the right to institute any legal proceedings civil or criminal in any court jurisdiction worldwide relating to copying of this material or any Cobra Reeling OEM products or agents products All local National municipal or bylaws must be followed at all times when operating and installing any Cobra Reeling equipment and Cobra Reeling denies any liability whatsoever for non compliance to National Local or Municipal laws by any operator distributor or customer in the Republic of South Africa or any continent country or territory what so ever Waiver of Liability The OEM original Equipment manufacturer of this Equipment COBRA REELING propriety limited its Shareholders directors staff duly appointed distributors or any company this equipment forms part of any OEM product denies any responsibility for any incidents injuries or death due to misprints or clerical errors improper use or improper installation whatsoever The same applies for any COBRA REELING products within the Republic of South Africa and or any Continent country or territory whatsoever in any criminal or civil matter that may arise Good Faith COBRA REELING PTY LIMITED equipment is only for its intended purpose and industry amp only supplies equi
13. n the required position see illustration using the allocated holes e Replace the pre tension to the hose reel drum 2 3 Turns e Reroute the hose through the hose guide as shown in the illustration e Replace the hose stop and unlatch the drum Note Always ensure that the reel does not Lock Out on full hose payout see details pg Lockout The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 COBRA REELING Warning To avoid injury ensure that you always wear non slip heavy duty gloves when installing hose on a hose reel Hose Installation Note It is extremely important to install hose on a hose reel with the correct amount of spring tension Ensure the hose reel is secured to a firm level surface Remove all the spring tension from hose reel drum Mark the drum with tape to easily control rotations Rotate the drum in the direction of the arrow until the spring is firm Latch the drum on the ratchet amp fit the g clamp as shown Place the hose to be fitted in a straight line in front of the hose reel Attach the hose to the fitting in the centre of the hose reel drum Use the p clamp in the centre of the drum to ensure the hose is indexed correctly to the ratchet This means that when the hose is completely paid out the ratchet should not be latched The centre drum ha
14. nel to handle this equipment The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 COBRA REELING Warning Never allow the hose reel drum to spin freely under spring tension this could cause damage to the hose reel and cause serious injury or death Hose Guide Positioning The N S Series of hose reels Version C referred to in this document are able to be mounted in various positions to suit working applications The hose guides need to be repositioned to suit the different mounting see illustrations below 25 gt Position A Floor Upright Mounting Position B Ceiling Inverted Mounting L ya Position C Rear Payout Mid Level Mounting i A ji Instructions to fit or reposition hose guide e Ensure that the hose reel is always mounted securely before working with it e If the hose reel is not fitted with hose ensure the hose reel drum is not under spring tension proceed by removing the hose guide e If the hose reel is fitted with hose latch the hose reel drum and fit a clamp to the drum sheath while hose is wrapped onto the drum Remove the hose stop from the hose release all the tension from the drum Carefully hold the hose on the drum e Remove the hose guide from the hose reel by loosening the four hex securing bolts e Attach the hose guide to the hose reel i
15. pment in a BONA FIDA manner to customers distributors and OEM manufactures and cannot be held responsible for any misrepresentation by customers distributors or OEM manufactures who supply equipment incorrectly either intentionally or in error to any person s natural or juristic and any government terrorist or criminal organisation in the Republic of South Africa Australia Indonesia Philippines European Union or in any continent country or territory worldwide The Reel People Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 18
16. s one P Clamp Remove the G clamp from the drum amp release the ratchet to allow the spring to retract the hose After fitment of the hose to the reel test the tension on the drum To much tension on the drum will cause the drum to Lock Up before all the hose has been retracted from the reel If this happens remove tension from the drum by rerouting the hose from the hose guide amp relaxing the drum by the required number of turns If the spring tension is insufficient and does not retract all the hose the hose should be rerouted out the hose guide amp tension should be added to the drum After the hose tension has been adjusted amp tested the hose stop should be fitted in the appropriate place on the hose The length of hose left outside of the hose reel should be suitable for the mounting application and the operator should be able to reach the dispensing valve with ease amp safety Note Do not force the drum in the direction of tension when pre tensioning the reel as this may damage the power spring The Reel People Cobra Reeling Pty Ltd NL 8 P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 COBRA REELING JIC MALE
17. t at all Product supply piped to connect to swivel is not a flexible hose When a flexible connection hose to the swivel is not used excessive pressure is exerted on the shaft and bearing causing reel to bind This will also void the warranty Broken main spring Fit new spring box assembly Caution should be used to not split the spring box canister Reel does not latch Broken pawl spring or damaged bend pawl pin Replace with new pawl pin assemblv Swivel leak Ware amp Tear Replace damaged part Cobra Reeling Pty Ltd P O Box 83603 South Hills RSA 2136 11 Steele Street Steeledale Johannesburg RSA 2197 Tel 27 011 613 3046 Fax 27 011 613 8353 The Reel People 17 COBRA REELING Legal Notices and Indemnity Copy right All the information contained in this booklet which includes but not limited to the Drawings pictures diagram s technical information amp technical knowhow process remains the intellectual property of COBRA REELING PROPRIETY LIMITED and no part of it may be reproduced published or copied in any form electronic or any other without the express written permission of COBRA REELING and or any duly appointed agent supplier or OEM manufacturer within the Republic of South Africa or any continent country or territory whatsoever The court of Jurisdiction is the Magistrates Court jurisdiction Johannesburg South Africa Cobra Reeling and or any af
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