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Service Manual - J & J Amusements

1. ooonccccccoccconcnnccnnnnos 2 1 Bilge pump electric ONY cccoociccnnnonccnncnnncnnnnnnnos 2 6 Main power post electric ONly oooocccccoccccnnnnoooos 2 2 Battery full kit electric only oocccccoccccncnnncnnnnnnnos 2 11 Boat half protector electric ONly ccoccoccccnnnnoooo 2 4 SURE UDE rrin E cence 2 13 This section of the Service M anual describes the various components of the boat hull assembly how to diagnose prob lems and the removal and replacement of parts associated with the boat hull NOTE The top and hull assembly for the gas bumper boat is permanently attached Super tube information only applies in this section 2 2 MAIN POWER POST Electric only General information oooccnnccnoccnnnononccnnononcnnnnnoncnnnnos 2 2 Positive amp negative main power POSt oocccccccccccnccnoooo 2 3 Power post pre 2012 Power post post 2012 Your J amp J Blaster Boat may be equipped with one of two types of power posts The pre 2012 version utilizes two rounded posts one for the positive feed and one for the negative feed Blaster Boats built during the 2012 model year changed to a single rectangular post that contains both the negative and positive feeds 2 3 MAIN POWER POST Electric only FOR BOATS MANUFACTURED BETWEEN 2008 2011 The positive and negative main posts are located at the rear of boat hull lt WARNING gt Before removing wires discon
2. ccccccccooccccnnnnnnoncccnnnononancnnnnnoss 4 1 Equalizing Batteries oooocccccccocccnccnoncnnnononcnnnnnnnos 4 15 Basic Electrical Troubleshooting oooccccccoocconcononnnss 4 2 Battery M aintenance W inter Storage c cooooccccco 4 16 Voltage Drop T Sb urinaria 4 4 M aster Charge civier 4 17 EONO PUS aeaiia A E 4 6 Winnog Scheman C oriundo puerco 4 18 M ajor Electrical COMPONENTS ccccecsseseeeeeseeeeeeees 4 7 Motor W iring Schematic occccccccccccnnnccccnnnnonocnnnnnnss 4 19 Specific Gravity AAMUU0U 0NOOoPPP 4 13 Boat Captain W iring Schematic cccccsssseeeeeeeeeees 4 20 This section of the Service M anual describes basic electrical troubleshooting and testing procedures to help you correctly diagnose electrical problems that may arise This section also contains the complete wiring schematics of the J amp J Blaster Bumper Boat 4 2 BASIC Electrical Troubleshooting Whenever testing for power voltage flow in the circuit the FIRST order of business is to establish and verify the test unit is functioning properly and has a solid ground When possible attach the ground lead of the tester directly to the ground post of the battery pack Using the positive lead of the tester probe the positive terminal of the battery pack and verify that the tester and your connections are working properly Ei Single battery test 6 plus volts reading Battery pack test 4 plus volts
3. l 12 OUNCE AEROSOL 99101 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 31 lt Remove the pivot bushing Inspect the pivot bushing and drive shaft bushing for wear i e grooves pitting and cracking If any of these conditions exist it is recommended that the part be replaced The mount bushings do have a top and bottom Position the bushings thicker web to the top of the motor and the thin web toward propeller USE A LIBERAL COATING OF MARINE TYPE GREASE SUCH AS J amp CORROSION BLOCK 99109 ON THE WEAR SUR FACES DURING REASSEM BLY NOTICE Index tabs of the insert bushing face each other inside the pivot shield These tabs align with the pivot stop on the drive housing NOTICE When installing N ylock nuts on the pivot MARINERS CHOICE NEVER SEEZ or equivalent must be used to prevent corrosion and galling VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR ee TECHNICAL INFORMATION RELATED TO OUR PRODUCTS Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 32 Install the drive shaft housing bushings Install the pivot and bushings lt Install the pivot shield Install and tighten the pivot bracket nuts to 20 ft Ibs If the pivo
4. SE TA SD masements Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 40 lt Cut the zip tie to remove the hose from the handle bar base lt Carefully remove the wiring and hose from the handlebar plate lt Remove the two bolts from the drive shaft housing Note A metal anode is mounted between the squirt pump and drive shaft housing W hen installing the anode apply a small amount of silicone on each bolt CORROSION SOLUTION CORROSION BLOCK PRODUCTS LF AVAILABLE AT J amp J 503 304 8899 Specifications subject tokKahddn i bu Entin Qed wats dWVhluable information including videos workshop and operations manuals www jjamusements com tS EA ELLE LALLA ALES 3 41 SQUIRT NOZZLE The squirt nozzle is attached to the motor cover Use an adjustable wrench and squeeze the spring clamp Slide the clamp down the hose Pull and slightly twist the hose to remove lt Use a flat blade screwdriver and turn clockwise to remove the nozzle from the motor cover NOTICE The nozzle is threaded opposite of standard screws tighten and loosen with this in mind VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR TECHNICAL INFORMATION RELATED TO OUR PRODUCTS iu JSD amasements Specifications subject to change without notice Check our website for valuable information includ
5. The green rod activates the motor Go function A Qt A 008 Gz RR gust Ada N WARNING Never Stand Up While Boat AE q Keep your boats looking new with is Operating ARAN aa SAAamusements O lt Replacement decals available at j amp j 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 6 3 BOAT TOP DECALS lt L Amusements website decal is located at the right rear of the boat top under the vent plate J amp J 009800 Blaster Boat decal is located on the boat top above the vent plate on the electric bumper boat J amp J 001688 W ater Bug decal is located on the boat top above the water drain plug BLASTER BOAT W arning Keep Hands And Feet In Boat At All Times decal is located on the right inboard side of the boat top J amp J 00169 This decal must be readable at all times to operate the boat Replace as needed Keep your boats looking new with Replacement decals available at j amp j Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 6 4 BOAT TOP DECALS W eight Limit 450 Ibs decal is located on the rear inboard side of the boat top J amp J 2 40 0006 This decal must be
6. 4 8 Testing Use the DVOM and perform voltage drop tests to troubleshoot the wire harness and connectors The unique portion of the wire harness system the flex wires allow the motor to rotate 320 degrees while maintaining current flow to the motor system The system is designed to eliminate as many connectors as possible and avoid problem areas while providing a simple trouble free unit EA ELLE LALLA ALE 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 4 9 e motor portion of the wire harness connects the solid state magnetically triggered on off switches to the power relay motor and squirt pump with a corresponding ground wire circuit to complete the loop Kartrol Micro 1 60 8000 1 Fuse 2 70 0104 Fuse holder 2 70 0103 White lead from Kartrol unit Black lead to negative post Yellow lead to negative post Red lead to positive post Motor 2 70 0051 ge Brown 1SOd SAIISOd 0 pea pay 1sod an1jebau 0 pea MOJA 1sod an1jebau 0 pea yor g UN OB A WO Pes SWUM 1SOd SANISOA 0 peaj SUA Relay 2 70 0033 1SOd ammysod 0 dund yinbs wo pea ang youms dund uinbs uo pea mojjaA 0 sn WO pea MOJA Bele LO 33 2 za op fo oo 2 vz e mb Squirt switch Go switch 2 30 A0002 2 30 A0002 10
7. Be careful not to damage the T fitting o ring TECH TIP W et the T Fitting with distilled water to help it slip into the manifold more easily NOTICE Twist the manifolds slightly to remove any kinks in the water lines All kinks must be removed for the watering system to function correctly Install the filler tube from the boat hull to the fill system Push and slightly twist the hose to install KAR GLAR y st AS Eo aS S AT alakas PD tee OA 4 visit www jjamusements com and download a copy of our complete accessory catalog mi 2n is S xe Ur 3 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 0 29 BATTERY WIRING Electric only NOTICE See the battery wiring diagram on page 4 18 Locate battery 1 Install a cable from the positive post of battery 1 to the negative post of battery 2 Install a cable from the positive post of battery 2 to the negative post of battery 3 1 Batter dll y Install a cable from the positive post of battery 3 to the negative post of battery 44 VES y oo gt A lo SS A Battery 4 A AG a m sis i n z A ct La E Battery 3 BATTERY FILL KIT Save time topping off the water in your batteries with the complete battery fill kit Easy installation that saves time when performing routine battery maintenance J
8. DANGER gt READ BATTERY SAFETY PRECAUTIONS BEFORE HANDLING BATTERIES 4 PIVOT Turn motor and check for smooth operation If motor doesn t turn easily visually inspect pivot and grease if necessary Electric motor can turn 270 Motor stops must be in place and in working order 5 MOTOR CHARGER POWER CABLES Disconnect and grease terminals Look for signs of wear Replace as need ed 6 SUMP PUMP Clean strainer as needed Check pump operation If pump is not cycled periodically check all wiring connections Repair or replace pump as needed 7 PRO PELLER GUARD Inspect for damage or foreign materials Replace if damaged lt SAFETY ITEM gt WARNING DO NOT OPERATE IF PROPELLER GUARD IS DAMAGED OR MISSING 8 HULL Keep clean and wax every 200 hours or every 2 months Use a UV protectant weekly to reduce color fading JS part 3 60 0034 9 GENERAL WIRES amp CONNECTIONS Check all wires and connections for damage and corrosion Clean or replace as needed 10 ANODE Clean monthly For year round parks replace anode every 6 months For seasonal parks replace anode at end of the season 11 SQUIRTER Replace filter if necessary Check integrity of hose mount and pump Check pump inlet for obstruc tions Replace as needed 12 TUBE Clean with mild detergent Check condition of tube daily Check tube pressure weekly using low pressure gauge J amp J 3 96 0024 and set pressure to 2 3 PSI NOTE ALL NECESS
9. EDGES Watch for sharp edges especially during major motor engine disassembly and assembly Protect your hands with gloves or a piece of thick cloth when lifting the motor engine or when turning it over HIGH FLASH POINT SOLVENT A high flash point solvent is recommended to reduce fire danger A commercial solvent commonly available in North America is Standard solvent generic name Always follow manufacturer and container directions regarding the use of any solvent GASKET O RING Do not reuse a gasket or O ring once it has been in service The mating surfaces around the new gasket should be free of foreign matter and perfectly smooth LIQUID GASKET NON PERMANENT LOCKING AGENT Follow manufacturer s directions for cleaning and preparing surfaces where these compounds will be used Apply sparingly As excessive amounts may cause serious damage An example of a non permanent locking agent commonly available in North America is Loctite Lock n Seal Blue PRESS A part installed using a press or driver such as a wheel bearing should first be coated with oil on its outer or inner circumference so that it will go into place smoothly OIL SEAL AND GREASE SEAL Replace any oil or grease seals that were removed with new parts since removal generally damages seals W hen pressing in a seal containing manufacturer s marks press it in with the marks facing out Seals should be pressed into place using a suitable driver which contact
10. R ENDU Se a 72 ME 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 2 17 PATCHING SUPER TUBE Completely clean the surface of the tube to be lt patched before applying glue Remove any 303 or other silicone petroleum based product from the tube surface Follow the gluing instructions closely Use or cut a vinyl patch from the repair kit making lt sure It is large enough to cover the damaged area with at least 1 to 2 inches of extra vinyl on all sides Round off any corners Patch kit J amp J 4003371 003370 Recommended vinyl cement J amp J 42 60 0072 lt Apply an even coat of cement to both of the surfaces to be joined and let it dry only 2 5 minutes JAIMES CIT LX f A ES 503 304 8896 ments com VINYL CEM ENT 2 60 0072 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamuse 2 18 lt Place the patch over the damaged tube surface and use roller or old spoon to squeeze any air out of the patch pressing the material together W ait at least 24 to 48 hours before reinflating the tube Pressure test the tube by inflating it and checking the patch with soapy water If desired leave the tube inflated overnight and recheck it before putting it bac
11. The charging cable feeds out through the removable vent cover guided by the eye bolt A clamp on cable stop pre vents over extension of the cable REMOVING BATTERY CHARGER CABLE Unscrew the vent plate hole cover Access the cable through the vent plate hole N ote Cable length approximately 15 ft Disconnect the charger cable wiring from the main post see wiring diagram Page 4 18 Remove the ground wire from the battery to avoid electrical shock af y LUD Wom out cables we ve gotthe replacement you need to get up and running quickly OO ST narements COOL TE 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 29 lt Pull the charging cable out through the inside of the boat top Loosen the rubber cable stop Remove the cable stop from the cable Close the boat top Pull the cable out through the vent plate hole THE RIGHT TOOL FOR THE JOB HexCrimp jr terminal crimping tool SGamasements J amp J 2 70 0073 120 Ana Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 30 BATTERY FILL QUICK RELEASE CO U PLER lt The battery filling system allows easy top off of the battery water level from the outside of the boat Simply
12. dock rails per boat FA CHECK TUBE PRESSURE EASILY amp ACCURATELY WITH THE LOW PRESSU RE GAUGE 3 96 0024 E PEJ Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 2 6 C VETTEK i ESS amazement 0 32 MOTOR INSTALLATION Have a helper carefully pass the motor assembly to the person in the boat GAS ENGINE Check the engine and gear box oil level before installing Refer to the Honda owner s manual Position the lower unit of the motor so the prop guard will clear the motor pivot Carefully lower the motor through the hole Align the motor to the motor pivot and slide down into place There is an index hole and pin that need to be aligned for proper positioning NOTE For electric powered boats only Treat all SB120 plug terminals with corrosion block J amp J part 99109 Connect the blue SB120 plug from the boat hull into the blue SB120 plug on the motor NOTICE Boats equipped with remote shut down Boat Captain sys tem will need the system to be activated from the transmit ter before the boat TT Can operate q a PX CORROSION SOLUTION CORROSION BLOCK PRODUCTS AP AVAILABLE AT J amp J 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements c
13. system heat and possible fire can occur without tripping the breaker this is why the switch breaker is located in an easily accessible position on the outside of the hull The charge line and charger feed current through the SB 120 connector breaker and main buss to the battery pack Keep in mind that even when disconnected the charge line has current available at the SB 120 connector from the battery pack lt CAUTION gt Do not short across these terminals or allow the connector to hang into the water piG l Foor RESH TATES meca SLUT ANG EN DUS 1 3 BREAKER SWITCH Electric only NOTICE All power goes through breaker W hen breaker is in the off position there will be no reading displayed on volt meter The volt meter will display 0 volts and the batteries cannot be charged lt REMO VAL INSTALLATION Disconnect the negative cable from battery 1 Disconnect the positive cable leading to the breaker from battery 4 m f af estes nr ae oe A a lt Disconnect the positive cable leading to the breaker from the power post N ote Your J amp J Blaster Boat may be equipped with one of two types of power posts The Pre 2012 version utilizes two rounded style posts one for the positive feed and one for the negative feed Blaster Boats built during the 2012 model year changed to a single rectangular style post that contains both the negative and
14. 1 1 2 Strip the wire shielding back 3 4 Insert the terminal contacts and crimp the terminal to the wire using a hydraulic crimp tool such as Central H ydrau lics from Harbor Freight N ote Attempting to to crimp new terminals with a vise hammer etc will result in a poor connection ANA El CORROSION SOLUTION CORROSION BLOCK PRODUCTS AVAILABLE AT J amp J 12 OUNCE AEROSOL 99101 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 ESA JSD amasements 3 44 SB 120 TERMINAL REPLACEMENT lt Install a clear tube J amp J 2 60 0094 over the cable and install strain relief on both sides of the cable utilizing the two pan head screws and nylocks lt Insert the terminal contacts into the SB 120 housing and push until the terminal snaps into the housing NOTICE THE WHITE WIRE IS TO POSITIVE THE BLACK WIRE IS NEGATIVE REVERSING THESE LEADS WILL RESULT IN A BLOWN CHARGER OUTPUT FUSE Install and tighten strain relief to the housing using the machine screw and nylock A ra THE RIGHT TOOL FOR THE JOB ER COOL LEAMA EM naan 42 70 0073 120 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 4 1 BASIC Electrical Troubleshooting General InforMatiON
15. 5 90 6 00 25 50 23 60 24 00 5 80 5 90 0 25 23 20 23 60 5 80 or Less 23 20 Readings obtained at 80 Degrees F Maintenance WHEN SHOULD WATER MY BATTERIES Water is lost during charging Therefore the best time to water your batteries is always at the end of the charge cycle However if the electrolyte level is extremely low or the plates are exposed to air add some water to cover the plates before starting the charge cycle HOW OFTEN SHOULD WATER MY BATTERIES How often you use your batteries will determine the frequency of watering For example the weekend fisherman may find he only needs to water the batteries in his boat once a month while a maintenance supervisor for a bumper boat ride might need to service the batteries in his bumper boats every week Also using batteries in a hot climate may require more frequent watering It is best to check your new batteries regularly as this will give you a good feel for how often your application will require battery watering Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 4 14 lt WARNING gt A brand new battery may have a low electrolyte level Charge the battery first and then add water if needed Adding water to a battery before charging may result in overflow of the electrolyte J amp J recommends topping off the batteries once a week wi
16. Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 3 36 ANODE A galvanic anode is the main component of a galvanic cathodic protection CP system used to protect buried or sub merged metal structures from corrosion Anodes are made from a metal alloy with a more active volt age more negative electrochemical potential than the metal of the structure The difference in potential between the two metals means that the galvanic anode corrodes so that the anode material is consumed in preference to the structure The loss or sacrifice of the anode material gives rise to the alternative name of sacrificial anode As this device is made to deteriorate it begins to die the minute it is placed in the water To be effective it must have good contact with the material you are protecting and have good exposure to the water With this in mind remove and clean the contact surfaces A wire brush works well for this If the anode looks like swiss cheese it has lived its useful life and needs to be replaced lt To remove clean or replace the anode remove the bolts from the squirt pump NOTICE Apply silicone to the bolt threads before installing anode For best results use J amp J 013331 Tirar we TE 4 Replacement anodes available at j amp 37398101 503 304 8899 Specifications subject to change without notice Check our website for val
17. O E Eno y 6 volt deep cycle 225 AH e AL 62 lbs 28 kg ESS E a E EEE 10 3 8 264 mm LO WER UNIT Se O a E E E E E E AA 1 1 PODIO oa E E A ET 3 7 2 x 4 7 in 3 184 x 120 mm ROUET O Narea Clockwise viewed from rear 0 8 E SPECIFICATIONS GAS PO W ERED WATER BUG DIMENSIONS ONE NOME rra aca 72 182 cm Overa Ue Ita a 40 101 cm ESAT cerraran taco ee 194 bs 88kg Super WUE I Wiel ONE rar a 231bs 11kg FU ace WEN arrasar acta acia 139lbs 63kg MINIMO Water dep rasa iaa 3ft 91m ENGINE PP e POE E e EP CR E A J amp J equipped Honda BF2 3D A E er rere ee eer te eT 4 stroke overhead valve single cylinder ENCIMA ranean eed 32 0 lbs 14 6kg Oy PP e PR E O boca tenes Forced air NUNC RE STC IN sce puree Oe El onary E onde pans aqicnasns E pened acs neane seadraem ner Recoil UU o e aaa Splash PU CL Capac ei a 1 16 US at 1L LOWER UNIT SL Lo A e e E A E E 2 42 29 12 Gear Case Oli Capac rta aia 0 05 US qt POD CM Cl AAPP e o E EAEE TA EE A 3 7 2 x 4 7 in 3 184 x 120 mm o ea a E SN Clockwise viewed from rear MONTHLY SERVICE SCHEDULE Electric Tog hours ot operation to determine proper maitenanceinenals Log hours of operation to determine proper maintenance intervals check Sly TS Y a pr Pa Y EA Check water level W eekly 3 Batteries Check electrolyte level Clean connections Pivot 1 Check ivo Grease 3 Check for damage Daily M otor amp charger power Able Clean and grease ter
18. Peel the grip away from the handlebar INSTALLATION Set a new grip over the handlebar Press the grip to move it down the handlebar Tech Tip To get the grip completely onto the handlebar it may be helpful to use a blow gun to create a cushion of air between the two as you push the grip down the handlebar Hand Grip Cement 2963874 Hand Grips reses WATTE Replacement hand grips and hand grip cement i available at J amp J 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 7 HANDLEBAR ASSEMBLY The handlebar assembly has two parts and is mounted on the motor with four 3 8 hex head mount bolts Part 2 10 0003 handlebar mount plate Part 2 10 0002 handlebar Remove the gear box see page 3 33 Remove the hex head motor mount bolts After the bolts are removed slide the plate up the drive shaft housing Note The drive shaft housing will be loose from the motor The handlebar is now free from the motor and can be removed visit www jjamusements com and download a copy of our complete accessory catalog Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 EOOLTES 22e 3 8 FLEX WIRE General Information cccececc
19. at the hook Insert the fid at the first rope thread under the loop Thread the fid back through each side of the loop tz _ IDAMaIsements Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 14 lt Pass the fid down through the hollow core of the rope just below the loop lt Run the fid down the hollow center of the rope for approxi mately six inches lt Bring the fid out through the stitching Tuck any excess back inside the hollow core of the rope nE _ IDTAMISEmMents 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 15 W ith the other end of the rope repeat the previous steps without the boat hook to permanently attach the rope to the dock rails Insert the rope through the eye of the dock rail Insert the fid through the rope about 10 inches down lt Insert the rope through the end of the fid and thread the fid through the rope Pull the rope making a small loop at the dock rail ESA _ IDAMaIsements Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 16 Thread the fid back through each side of the
20. attach the battery fill squeeze bulb J amp J 2 70 A0021C to the access port on the back of the boat top to fill all the batteries to equal levels Hold the quick release coupler from outside so it doesn t spin while loosening the inside nut Loosen the hose clamp Remove the hose from the coupler Loosen and remove the plastic nut Remove the coupler from the outside of the boat top 6 2 70 0108 gt lt i STRAIN RELIEF S ez s p e This combination strain relief and plug end protector has an easy to grab hand hold for connecting and disconnecting SB 120 charger plugs from your bumperboats No more broken plug ends from charger leads being dropped on the ground 2 70 0211 a we TEK VISIT WWW JJAMUSEM ENTS COM TECHNICAL INDEX HTM FOR TECHNICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 31 MOTOR POWER SUPPLY CABLE Electric only General Information ccececcececaccececaccuceeavaueeeaeaneass 1 31 M otor Power Supply Cable ccccoocccccccocccncconicnonononos 1 32 J amp J 2 70 A0011_ 1 32 MOTOR POWER SUPPLY CABLE Electric only REMO VAL INSTALLATIO N Disconnect wiring at the main post see wiring diagram page 4 18 Remove the ground wire from the battery to avoid electrical shock Loosen the p
21. made unless authorized by J amp J Amusements Inc A Return Merchandise Authorization RM A is required for all returns Only items authorized listed on an RM A may be returned O bsolete and discontinued merchandise may not be returned current merchandise is that which appears in the current annual parts catalog A 15 restocking fee will be charged on all returns except for errors caused by J amp J Amusements Inc The customer except for errors caused by J amp J Amusements Inc will pay freight Returned merchan dise must be in good condition in the original package where applicable and cannot be altered with custom labels stickers numbers etc Merchandise that is returned without an RMA will be refused WARRANTY RETURN POLICY All warranty item returns must be authorized by the Warranty Department and have an assigned RMA number before any adjustment or credit will be given All merchandise that is returned to J amp J and is proven defective in manufacture or workmanship upon examination will be replaced or repaired THE RMA NUMBER MUST APPEAR NEXT TO THE SHIPPING LABEL ON ALL RETURNED ITEMS FOR PROPER CREDIT TO BE ISSUED IF THERE IS NO RMA NUMBER ON THE BOX CARTON IT WILL BE REFUSED AND RETURNED TO SHIPPER BE ADVISED THAT RMA S ARE VALID FOR 15 DAYS FROM DATE OF ISSUE AFTER 15 DAYS ALL RMA S ARE VOID AND FURTHER RETURN ATTEMPTS WILL REQ UIRE RE ISSUE OF A NEW RMA 0 21 LIMITED WARRANTY BUMPER BOAT This warra
22. moisture and high humidity TUBE Thoroughly wash and dry the tube Deflate tubes and store them flat In time folds will damage the tube surface and cause leaks so if there is a lack of storage space try to minimize the number of folds CLEANING AND WAXING Storing a dirty bumper boat can lead to corrosion since dirt retains moisture Thoroughly wash and dry the bumper boat Polish and wax all painted gelcoat surfaces Spray corrosion block on all electrical connections W hat do you clean your boat tubes with if you have hard water buildup as well as liquid chlorine on your boats 303 Cleaner amp Spot Remover utilizes a proprietary blend of sequester agents surfactants and hyper wetting agents to lift and suspend oil grease and dirt to be easily wiped rinsed away It is extremely safe and may be used on all water safe fabrics and surfaces The cleaning action increases with warm water agitation and a longer dwell time STO RAGE AREA AND COVERING Select a storage area such as a garage or storage room that is free from moisture and high humidity The daily temperature change should be minimal Do not store boats in direct sunlight or near open flames or sparks Selecting the proper cover is important An unvented airtight cover may lead to corrosion and rust due to trapped moisture vapor Use a vented cover which will allow moisture to escape rather than retaining it 503 304 8899 Specifications subject to change without noti
23. nut 1 8th turn Recheck with soapy water solution Repeat as needed until no bubbles form Inflate and deflate boat tubes quickly with this 4hp vacuum blower J amp J 2 60 0124 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals tw llamusements com 503 304 0 26 BOAT ASSEMBLY wei lt Lift the hull assembly and carefully place it inside the tube lt CAUTION gt The hull is heavy Use two people when lifting the hull assembly M ake sure to grab the lip of the boat bottom when lifting the assembly USE WORK GLOVES TO PROTECT HANDS FROM FIBER GLASS EDGES Rotate the boat hull inside of the tube so the air valve on the tube is located at the back of the hull This allows simple maintenance to be performed from one direction on the bum per boat as well as reducing the risks posed by guests access ing the valve SU PERTU BE PRESSU RE TEST ADAPTER AND FILLER This adapter makes it easy to fill your supertube and check pressure J amp J 2 60 A0006 0 27 BATTERY INSTALLATION Electric only O pen the boat top and use the wooden prop rod to hold the top up lt CAUTION gt Place the wooden prop rod so it does not be come dislodged while holding the boat top in up position Remove items provided inside boat Wooden prop rod qty 1 Battery cables qty 3 Battery fill kit qty 1 W iring schematic
24. only the valve is turned clockwise The valve needs to be hand tightened Tool supertube valve tightener plastic style he 2 d C VETTEK a ESE amazement part 2 60 0123 Wi Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 2 20 Fill the tube using the Super Tube fill adapter and an air filler nozzle Inflate the tube to the recommended PSI of 3 Ibs lt Before returning the boat to service check the valve for leaks by applying a solution of soapy water If bubbles form the valve needs to be tightened W ith the tube inflated insert the valve tightener and turn the nut 1 8th turn Re check with soapy water solution Repeat as needed until no bubbles form INFLATE AND DEFLATE BOAT TUBES QUICKLY WITH THIS 4HP VACUUM BLO WER J amp J 2 60 0124 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com en A TE J 3 1 Motor Assembly Electric only General information ooooccccnnnncccnnononnnccnnnnnncnnnnnnananos Sola state WI arar 3 25 MOP COMO ra E EE O e ou E o 3 27 Control rods gripS Nandlebars cccccccesccceeessssseeeeees IA PIO oido 3 29 VO WIS PPP e Oo OS RU O E A 3 8 Lower unit assemblY ooccccccccococcccnncnnonocononononncccnnnonos 3 33 M
25. qty 1 Battery fill kit instructions lt lt CAUTION gt Proper lifting procedures must be followed Carefully place batteries in the battery trays located inside the bottom hull NOTICE J amp J recommends using a battery carrier JS 2 60 0034 when installing moving heavy batteries Batteries should be placed in such a position as to allow ease of wiring Place the batteries with terminals as shown in Figure 1 Place battery 1 in the hull first followed by battery 4 2 and finally 3 This sequence helps keep the boat balanced during battery installation Battery 2 E Pi SAFELY REMO VE LIFT AND adjust HEAVY BATTERIES i PE WITH THIS BATTERY CARRIER j amp j 2 60 0034 ee COOL TEM iaa Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 8 0 28 BATTERY FILL KIT INSTALLATION Electric only lt Remove the caps from the batteries and place aside for later use lt WARNING gt Wear protective rubberized gloves when handling batteries Avoid contact with battery acid Remove the manifold valves from the hose T fittings Loosely install the manifold valves into the batteries M ake sure the manifold valves are flush with the batteries before tightening Push the hose T fittings into the manifolds U se equal pressure until the fittings snap into place NOTICE
26. reading We are about to provide you with a simple step by step process that will let you divide and conquer common DC circuit problems It is called a voltage drop test and it works Voltage drop tests are an effective way to test an electrical circuit s ability to deliver power to electrical loads THE NATURE OF CIRCUITS Circuits and power supplies exist for one reason to supply electrical power to operate loads Voltage drop causes countless unsolved electrical mysteries especially when it infects the ground side of a circuit It can also trick you into replacing parts that are not in need of replacement The more connections and wiring a unit has the more vulnerable the electrical system is to voltage drop VOLTAGE DROPS GOOD OR BAD Voltage drop tests are usually performed to test loads and locate circuit problems As a result we may have a tendency to think of voltage drops as bad things But voltage drops can be good or bad it all depends on where they occur in the circuit and whether they operate loads or simply waste energy GOOD voltage drops are essential Loads won t work without them Available voltage must be dropped across the load or it cannot work BAD voltage drops allow available voltage to be dropped at a high resistance elsewhere in the circuit this steals electrical energy from the load A bad voltage drop in a circuit converts electrical energy into heat RULES OF CIRCUITS Let s agree on the following r
27. these terminals or allow the connector to hang into the water See charger charger lead and charger box page 2 63 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 4 12 A SIMPLE EFFECTIVE AND PROVEN SYSTEM The J amp J electric bumper boat utilizes four Trojan T 105 6V Batteries rated at 225AH and connected in series This battery pack was chosen to provide the best performance to weight ratio and has proven since its introduction in 1996 to have an excellent record of performance and durability INSPECTION One of the top five service call questions is The relay clicks but motor does not turn or turns slowly Another is W hy won t my boats last all day Or They start out fine but quickly start getting slower THE MOST COMMON CAUSE OF THESE TOP ISSUES ARE RELATED TO THE BATTERY PACK LEARNING TO TEST BATTERIES WILL SAVE YOU A LOT OF HEADACHE This test assumes that battery fluid levels have been maintained note that adding water prior to testing will result in bogus readings If possible charge the boat overnight prior to testing batteries that have bad plates will still take a surface charge and appear to be good so let the pack sit for an hour after disconnecting the charger then put a load on the system by turning on the motor and taping the plunger down for 15 minutes while in t
28. trim first drill out the rivets and pull the trim off of the fiberglass M ake sure to remove any trim adhesive and thor oughly clean off the surface of the fiberglass before installing the new boat trim INSTALLATION H eat trim before installing Peel off 2 of tape backing Line up the trim with the center of the vent plate Carefully wrap the trim around the boat top pull ing the tape backing off in 2 inch sections ata time Cut off any excess trim tS _ IDAMaIsements Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 20 lt Drill through the outside of the trim by matching the existing rivet holes Insert rivets through the trim lt Install a backing washer on the inside of each of the rivets Install the rivets to boat top VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR TECHNICAL INFORMATION RELATED TO OUR PRODUCTS ESA ES DAMAas el ents 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 21 VENT PLATE Electric only General Information cccccecsecacceccececcucceucaeeueaveneans 1 21 Vent Plate Assembly cccesscccsssssseseeeesaneeeeeeetseaeeeess 1 22 The vent plate is a multi purpose access port into the bo
29. 0 Boat Hull de Lower Assembly 2 4 Motor Assembly Electric powered UI W W W WwW W wW 1 1 1 1 1 1 1 NF KF CoB NFPA 4 1 i 4 2 Basic Electrical 4 4 4 6 Troubleshooting 4 1 Engine assembly gt Gas powered 6 1 Decals 6 2 Care amp Storage i Ro E Specifications M onthly maintenance chart Pre opening daily checklist Bumper boat area checklist Printable work order tags How a warranty is processed Product return procedures Limited warranty bumper boat Breaker main cutoff switch Volt meter Bilge pump Pivot receiver Safety dock rail hooks Dock rail rope installation General boat hull assembly Main power post Boat half protector Bilge pump Battery full kit General information M otor cover Control rods grips handle bar Flex wire M otor Magnetic trigger M otor relay General information Basic electrical troubleshooting Voltage drop test Testing fuse M ajor electrical components Specific gravity test General information H andle bar General information M otor cover decals General information Fiberglass care amp maintenance O OOOOO O I 1 1 1 I I I WWNINN N N N FP JO U1 UI N 1 18 1 21 1 23 1 27 1 30 1 31 2 13 2 14 2 16 2 17 2 19 3 25 3 27 3 29 3 33 3 37 3 42 4 15 4 16 4 17 4 18 4 19 4 20 UI UI I I P wW od OD 7 4 7 6 Limited warranty super tube Unpacking amp setup Tube setup Boat assembly Battery instal
30. 03 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 7 5 303 FOR FIBERGLASS N ever buff or wax again Like vinyl gelcoat fiberglass polyester resin is a UV sensitive plastic Though manufacturers add UV stabilizers to vinyl and gelcoat fiberglass in the manufacturing process these protective agents weaken over time and must be replenished if continuing UV protection is desired Colored gelcoat fiberglass is particularly sensitive to UV degradation and 303 Protectant is by far the easiest way to make colored fiberglass look like new again and to keep it that way 303 Protectant works by penetrating to restore like new color and gloss Spray on enough 303 to thoroughly wet the surface 303 goes farther if it s sorayed on and then rubbed around amp in Wipe away excess with a soft absorbent cloth W ipe until completely dry changing cloths as they become damp Unlike wax 303 is not left to dry before it is wiped off If 303 has dried on the surface it is easily removed by spraying the area with more 303 then wiping dry For best results apply 303 out of direct sunlight so fiberglass surface is not overly warm A hot surface causes 303 to evaporate before it can do its job About 2 of the time prebuffing compounding is required When required be sure to use a rubbing compound that does not leave a coating or sealan
31. A ATTE 4 VISIT WWW JJAMUSEMENTS CO M TECHNICAL INDEX HTM FOR co TECHNICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 25 SOLID STATE SWITCH General Information c cccecsecacceccececcuceeucaseueaveeans 3 25 Solid State SWITCH c cceecccccecesceucaseeeeeeeeeeeeauenenaeenes 3 26 The solid state switches are completely sealed and utilize magnetic triggers to turn on a low amperage circuit and energize the pull in windings of the motor relay or activate the squirt pump These have a built in LED light that serves as a self diagnostic tool to aid in troubleshooting these devices This sealed solid state switch is triggered on and off by the proximity of a neodymium magnet located in the magnetic trigger housing See page 3 19 The function of the solid state switch is dependent upon the proximity of the magnet to the switch NOTICE When replacing the magnetic trigger or anything else in this area be sure to orient the magnet trigger magnet side down so it can function properly During normal operation the LED will light when the switch is ON Symptom The light is on all the time even when the switch is not activated Most common cause The solid state switch is wired incorrectly or the magnetic trigger is too close to the switch not allowi
32. AL INDEX HTM FOR E CO TECHNICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 19 MAGNETIC TRIGGER J amp J 2 30 0005 General Information ccececsececaccececaceuceeavaueeeaeaneess 3 19 Magnetic LOJET sssini 3 20 The magnetic trigger is a high quality neodymium magnet housed in an injection molded holder that is designed to be loose when properly mounted but not able to rotate because of the ears on the injection molded part The down side must face toward the solid state switch U se Anti Seize when installing the shoulder bolt to the actuator rod s NOTICE Early versions of this trigger did not have the ears molded into the trigger allowing it to rotate upside down Mounting the magnet up side down will result in a poor or non functioning sold state switch Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 3 20 MAGNETIC TRIGGER Remove the motor cover and neoprene protector see page 3 3 Remove the magnetic trigger by removing the 1 4 shoulder bolt with an allen wrench Inspect the nylon bushing and shoulder bolt Replace as needed Align the rode with the slot in the handlebars
33. ALLY NOTE THE FOLLOWING DIRT Before removal and disassembly clean the bumper boat Any dirt entering the engine or other parts will work as an abrasive and shorten the life of these parts For the same reason before installing a new part clean off any dust or metal filings TIGHTENING SEQUENCE Generally when installing a part with several bolts nuts or screws start them all in their appropriate holes and tighten them to a snug fit Then tighten them evenly in a cross pattern This will avoid distortion of the part Conversely when loosening the bolts nuts or screws loosen by a quarter turn and then remove Where there is a tightening sequence indication in this Service M anual the bolts nuts or screws must be tightened in the order and method indicated TORQUE When torque values are given in this Service M anual use them Either too little or too much torque may lead to serious damage Use a good quality reliable torque wrench FORCE Common sense should dictate how much force is necessary in assembly and disassembly If a part seems especially difficult to remove or install stop and examine what may be causing the problem Whenever tapping is necessary tap lightly using a wooden or plastic faced mallet Use an impact driver for screws particularly for the removal of screws held by a locking agent in order to avoid damaging the screw heads It may also be necessary to apply heat to some parts that are held with locking compound
34. AR 53 EY ES aAmasems en ES Service Manual Bumper Boat 2014 SAA J S aAmaseme en Es Published by J amp J a Inc 2014 J amp J Amusements Inc All Rights Reserved A Corporation of Oregon JJ Amusements Inc Technical Contact Information ea School Rd NE We value your feedback technical comments Salem Oregon 97305 1126 and suggestions are helpful to us Please e mail your comments to service jjamusements com www jjamusements com Phone 503 304 8899 ea eraa a From time to time updates may be made Fax 503 304 1899 to this manual For the latest updates Toll Free Fax 800 366 7505 please visit our technical website at http jjamusements com technical index htm WARNING Important Safety Notice Proper service and repair procedures are vital to safe reliable operation of J amp J bumper boats as well as to the personal safety of those performing the repairs This manual outlines procedures for servicing and repairing J amp J bumper boats using safe effective methods The procedures contain many NOTES CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the bumper boat or compromise its safety It is important to note that repair procedures techniques tools and parts for servicing J amp J bumper boats as well as the skill and experience of the individual performing the work vary wi
35. ARY REPAIRS NEED TO BE DONE BEFORE BOAT IS OPERATED USE J amp J AMUSEMENTS OR EQUIVALENT REPLACEMENT PARTS INSPECTIONS SHOULD BE DONE BY TRAINED AND QUALIFIED PERSO NN EL 0 11 MONTHLY SERVICE SCHEDULE Gas Monthly or l Check lst Every Every Log hours of operation to determine proper maintenance intervals as orange AA Y Check level 2 Gear case Change oil Check adjust 3 Spark plug Replace Check adjust 5 Check adjust Check adjust Check Fuel line Replace Starter rope Check Inspect 10 Propeller guard Replace Inspect amp clean 11 H ull Safety decals Polish Clean 12 Anode Replace Check Grease 3 om dT E IO 1 Service more frequently when used in dusty areas See Honda Shop M anual S W hen needed W hen damaged W hen damaged l Daily 13 Pivot 1 E SA e d changeoil AA checkat d a l S Replace OC Yoo o Check adust CCA Check adust A YO checkat A AO A check YA o Replace Whenneeded YC check YCA AO inet Yoo Replace Whendamaged J o o ms ect amp cean CY o a y ET polis opor TEC IESO IESO IES E e a Replace Whendamaged J ooo eCheck ay CY Grease Yoo po NOTE This is a sample form Your checklist should include but not be limited to these items M ake extra copies for future use 0 12 MONTHLY SERVICE SCHEDULE Gas Below are explanations of service listed in the monthly maintenance charts on previous page Explanations of monthl
36. EVER SEEZ lt Lower the shaft into the housing When the shaft contacts the motor output shaft rotate the shaft in order to align the motor shaft slot and the drive shaft keyway you will feel the drive shaft move toward the motor when this occurs Coat both sides of the new gasket with a thin coating of sili cone sealant and install on the housing M ake sure to align the key slot on the gearbox shaft with the keyway on the drive shaft LH Tighten the mounting bolts Visit www Jjamusements Com and download a C copy of our complete accessory catalog 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 35 PROP AND GUARD lt Remove the prop guard cover lt With a punch carefully remove the roll pin from the prop Pull the prop off of the shaft Remove the prop guard backing plate Reinstall the prop guard backing plate Slide the prop onto the shaft taking care to line up the prop holes with the corresponding holes on the shaft Use an awl or suitable drift pin to help align the holes Using a new stainless steel roll pin tap in with a hammer and punch until it is flush with the prop Install the prop guard VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR WATIE es TECHNICAL INFORMATION RELATED TO OUR PRODUCTS Specifications subject to change without notice
37. Explanation Gas Below are explanations of service listed in the Pre O pening Checklist chart on previous page Explanations of Pre O pening Checklist shall include but are not limited to the following BO ATS TU BE Check air pressure using a high quality low pressure gauge Super Tube should be inflated to 2 3 PSI HULL Check for cracks and missing hardware RECEIVER Check for loosening or missing hardware and cracking around mount HANDRAILS amp HARDWARE Check for loosening and missing hardware WATER IN HULL Drain if excessive water is present inside hull ENGINE ENGINE amp GEAR CASE Visually and physically check engine operation grips handlebar condition and abnormal noises during operation THROTTLE Check for smooth operation and full return when released FU EL SYSTEM Check for any signs of fuel leaks from the tank cap fuel filter etc If no leakage top off fuel tank PIVOT Check for smooth operation by rotating motor PROP GUARD Check for damage and foreign material lt WARNING gt DO NOT OPERATE IF PROPELLER GUARD IS DAMAGED OR MISSING NOTICE ALL NECESSARY REPAIRS NEED TO BE DONE BEFORE BOAT IS OPERATED USE OF J amp J AMUSEMENTS OR EQUIVALENT REPLACEMENT PARTS IS RECOMMENDED INSPECTIONS SHOULD BE DONE BY QUALIFIED PERSO NN EL 0 17 W eek of Uy m 3 D Uy O SU F gt D SU AO 5 D A A T Item N Boat rope amp hooks Check for broken h
38. IISOO O DIM Pal D9UUO Or Foo G 1 Eorires y A A y NI py N ann SS a ENGINE ASSEMBLY General Information cccececeececccsceceeaeeecvavaueeeaeaneess SL PO ee ee eee ae ee ee 5 3 Handle ar PA US COGE O A 52 Prop MUA sisi aaa 5 4 The Honda BF2 3D engine was chosen for its reputation for dependable service and its reduced emissions less smoke and less oil in the water this motor quietly performs Initially designed for use in the corrosive marine environment this dependable unit has been modified to be controlled from behind and transformed to operate in the bumper boat This section will go over the components that J amp J installs only Refer to the Honda shop manual for repairing troubleshooting and maintaning the engine Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 5 2 HANDLE BAR The Honda steering handle throttle assembly and hardware is removed from the engine The three stock extension case bolts 30mm are removed and replaced with longer bolts 35mm to mount the J amp J handle bar Also the handle bar is bolted to the stock steering handle mount with a shorter bolt 20mm and a rubber cover ziped tied to the handle bar The Honda throttle assembly is reused and installed to the J amp J handle bar Refer to the Honda shop manual for repairing tro
39. LI ee E Negative AAA youms dund winbs uo pea y2Lgjq 0 oI OE Y WO pea aBuelo T Y connection connection TIT w Black IO snp H 2 60 0086 A White lead White Yellow lead The solid state switches are completely sealed and utilize magnetic triggers to turn on a low amperage circuit and energize the pull in windings of the motor relay or activate the squirt pump These have a built in LED light that serves as a self diagnostic tool to aid in troubleshooting these devices C TER E 5 ITemasemenes Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 4 10 The magnetic trigger is a high quality neodymium magnet housed in an injection molded holder that is designed to be loose when properly mounted but not able to rotate This is required as there is top side and a bottom side to the unit The bottom side must face toward the solid state switch NOTICE Mounting the magnet up side down will result in a poor or non functioning solid state switch The J amp J relay J amp J 2 70 0037 is a simple 24VDC marine style unit It consists of a spring loaded plunger that is moved via an electromagnet This magnet is created when the control circuit two small contact posts is energized via the micro solid state switch circuit When the pull in circuit is energized the plunger mov
40. LIABILITY EXCEED THE PURCHASE PRICE OF THE PARTICULAR GOOD SOLD SOME STATES PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Disclaimer of warranty EXCEPT FOR THE LIMITED WARRANTY PROVIDED HEREIN TO THE EXTENT PERMITTED BY LAW J amp J DISCLAIMS ALL WARRANTIES EXPRESS OR IMPLIED INCLUDING ALL WARRANTIES OF MERCHANTABILITY AND OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT ANY IMPLIED WARRANTIES MAY NONETHELESS EXIST BY OPERATION OF LAW ANY SUCH WARRANTIES ARE LIMITED TO THE DURATION OF THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU Any legal action arising from claims against this warranty shall be governed by and construed in accordance with the laws of Oregon and the exclusive forum for disputes arising out of or relating to this warranty shall be the Marion County Circuit Court for the State of Oregon and no other state or Federal Court Any party bringing a claim under this warranty consents to jurisdiction of such court waives any objection to venue and further agrees that in the event of litigation such party shall at its own expense provide discovery and appear for depositions in Marion County Oregon Not available in al
41. M Pump does not work and daily inspection shows standing water in the hull Solution Remove water from the hull Use a pump and discharge hose from spare parts and clip the leads to the bat tery pack The new pump will have 3 leads The brown wire is normal intermittent operation the brown yellow wire is pump on constantly With the discharge hose exiting to the pond clip the brown yellow wire to the posi tive post of the battery pack then clip the black wire ground to the negative post of the battery pack Tip Replace re charge batteries prior to testing If the battery pack is discharged pull up another boat with a charged system and pull the charge lead out Use this as your power source to evacuate the water from the inoperative unit Remove the bilge pump from the holder clips and clean the screen and back flush the intake with a water hose Inspect the wires for corrosion and or damage You cannot test voltage drop unless current is flowing in the circuit Replace the pump using the brown wire as the main power feed This provides the proper amp load for function of the pump PROBLEM Pump runs constantly This is caused most often by a load drag against the impellor tricking the system into pumping all the time Small amounts of foreign material can cause this In some cases a worn impellor shaft can cause excess drag Clean replace as needed VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR OTE ES COOL
42. M ake sure the magnet in the trigger is pointed down facing the solid state switch Tighten the shoulder bolt NOTICE Mounting the magnet upside down will result in a poor or nonfunctional sold state switch Tighten the shoulder bolt AE 4 VISIT WWW JJAM U SEM ENTS CO M TECHNICAL INDEX HTM FOR E SD Amasements O TECHNICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 21 MOTOR RELAY J amp J 2 70 0033 General Relay INformatiOn cccccccsssseesssseeseeseeeeeeees 3 21 Relay Removal Replacement ccccooccccccccnccnncnnns 3 23 Tesing Ne REAY traia 3 22 The relay amp J 2 70 0033 isa simple 24VDC marine style unit It consists of a spring loaded plunger that is moved via an electromagnet This magnet is created when the control circuit two small contact posts is energized via the micro solid state switch circuit When the control circuit is energized the plunger moves up and a large contact washer makes the connection between the input and output large terminals thus allowing high amperage current to flow to the motor To verify that the relay is functioning properly without replacing it with a unit that is known to be so perform the following simple tests Before beginning first verify the voltage at the main power post of motor The
43. OTO artis 3 11 Squirt PUMP assembly oooooccccccccnccccnnnonoccncnnnnnnonnnos 3 37 Magnetic gg senaisiais 3 19 SB 120 Terminal replacement cccccccnoccccnnnnnononcnnnnnnss 3 42 MOL Trio ieba 3 21 This section of the Service M anual describes the various components of the electric motor assembly how to diagnose problems and the removal and replacement of parts associated with the motor TECH TIP While working on the boat motor an easy way to make your own motor stand is to mount a pivot receiver J amp J 50011 to a sturdy work bench 3 2 MOTOR COVER General NTOMMNGHON nicas 3 2 Motor Cover And Neoprene Protector ereen 3 3 3 3 MOTOR COVER AND NEOPRENE PROTECTOR Remove the four 1 4 screws and washers to remove the mo tor cover lt Lift the motor cover to gain access to the squirter hose Disconnect the squirter hose by pushing the gray tab on the quick release coupler lt Carefully remove the motor cover lt Remove the neoprene protector by sliding it up the handle bars It will be a little snug as it passes the hand grips VISIT WWW JAMUSEM ENTS CO M TECHNICAL INDEX HTM FOR TECHNICAL INFORMATION RELATED TO OUR PRODUCTS atm JSIAmasements Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 4 CONTROL RODS GRIPS HAND LEBARS General Infor
44. Solutions Remove and inspect the brushes replacing with new brushes and springs as needed Symptom The motor turns very slowly and the connections get hot Most common cause The motor is drawing too many amps and may cause the 50 amp safety breaker to trip Normally this is caused by mechanical issues with the drive system and or motor bearings resultant armature drag etc Solutions Check the propeller for foreign objects wrapped up in the shaft propeller Check the gear box for wear or seized shafts bearings etc Replace as needed ESA SIDAMISCIMents Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 12 MOTOR DISASSEMBLY Remove the motor cover and neoprene protector see page 3 3 Remove the magnetic triggers see page 3 25 Disconnect wiring connections at the power post see wiring diagram on page 4 18 Remove the relay see page 3 21 MPE 4 Add another fun feature to your bumper boat pond and generate more COOLS revenue Pondside squirter 2 60 a0008 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com SS PEL AaAmasemen ES 3 13 Remove the squirter assembly see page 3 37 Remove the solid state switches see page 3 25 Remove the flex wire asse
45. TECHNICAL INFORMATION RELATED TO OUR PRODUCTS Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 2 8 BILGE PUMP ASSEMBLY REMOVAL Electric only lt Disconnect wiring from the main post i see the wiring diagram for bilge pump connections on page 4 18 lt Squeeze the blue mounting tabs located on each side of the pump Remove the pump from its mount The screen is located between the pump and the mount NOTICE Clean the screen before installing the bilge pump BIER rion AE ADD ANOTHER SOURCE OF REVENUETO YOUR BUMPER BOAT POND co THE COIN OPERATED POND SIDE SQUIRTER J amp J 2 60 A0008 503 304 8899 subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com Remove the two 10 24 nylock nuts NOTICE Replacement of the pump mount and screen is needed only if damaged Remove the bilge pump mount from the hull lt To disconnect the output hose remove loosen the plastic hose clamp Pull and slightly twist the hose to remove it from the pump VISIT WWW JJAMUSEM ENTS CO M TECHNICAL INDEX HTM FOR O 2 TECHNICAL INFORMATION RELATED TO OUR PRODUCTS Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manua
46. a Motor Co Inc Electric battery charger is only covered by manufacturer Specific exclusions Normal wear and tear items such as throttle cables spark plugs fuel filers hand grips throttle levers over inflated tubes tube wear from rough pool walls shear pins pivot bushings starter rope switches relays and brush or communicator wear Appearance related damage including but not limited to scratches nicks dents fading paint trim and corrosion A Magnehelic Low Pressure Gauge part 013510 or equivalent must be used for consideration of Bumper boat tube warranty The customer must also use maintenance logs provided from J amp J Items will not be covered by warranty if you cannot provide these records Disclaimer of consequential damage and limitation of implied warranties J amp J disclaims any responsibility for any consequential damages of any kind or nature including but not limited to loss of time or loss of use of the product or transportation commercial loss or any other incidental or consequential damage arising out of any theory of recovery including warranty contract statutory or tort Notwithstanding the term of any limited warranty or any warranty implied by law or in the event that any limited warranty fails its essential purpose in no event will J amp J s entire liability exceed the purchase price of the particular good sold Some states provinces do not allow the exclusion or limitation of incidental or conse
47. aa aes spray bottles to 5 gallon Esis EE Hd E KE containers of product dra 2 a we ve got you covered Give us a Call EEn ems PX Coq Protect your boat from harmful ULTRA VIO LET rays and A a 7 keep it looking like new with 303 Aerospace Protectant 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 0 25 TU BE SETUP lt Carefully unfold the tube and lay it flat on the boat box top N ote Boat hulls are normally packaged with their correctly color coordinated tube Fill the tube with a Super Tube fill adapter lt 00367 as shown in figures 1 amp 2 a Super Tube pressure test adapter filler 2 60 A0006 as shown in figures 3 amp 4 or a vacuum blower J amp J 2 60 0124 as shown in figure 5 Carefully inflate the tube to the recommended 3 PSI Always use a low pressure gauge such as J amp J 43 96 0024 to accurately measure tube pressure NOTICE TUBES SHOULD BE FILLED COLD AS AIR PRES SURE CHANGES WHEN HOT See Super Tube Inflation on page 2 14 lt After inflating make sure the valve is closed by pushing the 7 valve in and turning it clockwise Check the valve for leaks by applying a solution of soapy water If bubbles form the valve needs to be tightened W ith the tube inflated insert Super Tube valve tightening tool JS 2 60 0123 Turn
48. after you have rubbed off the oxidized layer When you apply wax over the surface the wax is too thick to penetrate into the pits and crevices This is why oxidized boats usually never shine like they did when new and more importantly why wax doesn t last long Because air is trapped in the holes and crevices under the wax the gelcoat can oxidize underneath the wax Fiberglass sealers like Vertglas avoid this problem by filling in all the holes pits and crevices in the gelcoat surface FIBERGLASS SEALERS Unlike wax a fiberglass sealer penetrates into the gelcoat surface filling in the microscopic holes and crevices to prevent future oxidation The sealer provides a barrier between the environment and the gelcoat cutting off the chemical reaction which creates oxidation Because it fills in the surface so well a sealer can provide a brighter shine than wax Sealers also provide a much harder surface than wax so they last much longer and don t require maintenance as frequently FIBERGLASS WAX Historically boats have been maintained using either wax or polish Waxes cover the surface and provide a barrier between the elements and the gelcoat surface Waxes work well for boats in good condition but not so well for older boats which have weathered a bit After a while the wax wears off and the elements oxidize the surface of the gelcoat similar to how rust occurs on steel or iron resulting in a faded or dull appearance You can remove the ox
49. amp J 42 70 0034 0 30 Install the RED cable from the breaker to the positive post of battery 4 Battery ears ue irs l F D AE el amp r Battery Battery 3__ Install the BLACK cable from the negative main power post to the negative post of battery 1 Pi Battery 1 a Carefully remove the wooden prop rod place inside the hull and lower the boat top until it s fully closed Check the volt meter display If the meter is not displaying 24 volts check the breaker If the breaker is on then the battery wiring will need to be rechecked AREAS SDCIMAISCITICIES 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 0 31 BOAT LAUNCH PROCEDURE lt Install the boat amp dock rail hooks as described in the dock rope installation on page 1 12 Carefully move the boat to the edge of the pond NOTICE M ake sure to move the boat with the box lid underneath it to prevent damage lt CAUTION gt This is a two person job Do not try to launch a bumper boat with only one person lt Carefully slide the boat assembly without the motor into the pond Inspect the boat and latch the boat hooks to the dock rails lt Latch the dock ropes to the dock rails and the boat to secure the boat to the dock rails There should be two ropes and two
50. anonnnnnnronns 2 7 The bilge pump and fuse circuit feeds directly from the power distribution post buss The main power feeds via the red wire to the accessible fuse holder outside located on the back of the boat top then through the green brown wire to the pump The bilge pump is a 24VDC sealed brushless automatically activated unit The self contained solid state electron ics energize the pump motor on a pulse method if the amp draw is above a preset threshold it indicates that water is present and the pump will continue operation until the amp draw drops indicating that no water is present N ote If the inlet is sufficiently blocked no water will enter the inlet and the pump will not sense amp draw so it will shut off even though water continues to accumulate in the hull It is imperative that the daily inspection includes removing the vent plate and using a flashlight inspecting to see if water is building up in the hull A bilge pump fuse which is accessible for service from the outside of the hull near the vent plate is located in the power feed line from the main buss NOTE The replaceable fuse is a 3 amp time delay slow blow cartridge style fuse Using any fuse type other than this specification could result in poor performance and or pump failure 2 7 DIAGNOSING PROBLEMS Electric only M ost bilge pump problems are mechanical ie plugged screen blocked impellor or foreign material causing impellor drag PROBLE
51. at hull It acts as a vent for the hull and also allows easy access to the charge cable 1 22 VENT PLATE ASSEMBLY Electric only lt The vent plate is located at the rear of the boat top O pen the vent plate to access the charging cable and to perform visual inspections To open turn counterclockwise lt The vent plate assembly is mounted with six 10 32 phillips head screws with six 10 32 nylock nuts To replace the vent plate assembly remove the six screws Inspect the gasket for damage and replace as needed ELG PROTECTANT me eae e PE U FAR J eee cra Protect your boat from harmful ULTRA VIOLET rays and keep it a looking like new with 303 Aerospace Protectant 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com AN _ JIAmasements 1 23 REINFORCED RUBBER HINGE Electric only General Information ccccceccecacceccececceceeeucaseueaveeans 1 23 Reinforced Rubber HinGe ccccccccccssssssessseeeeeeeeeenees 1 24 The reinforced rubber hinge connects the boat top to the hull 1 24 REINFORCED RUBBER HINGE Electric only REMO VAL INSTALLATIO N Disconnect wiring from the boat hull to the boat top see wiring diagram on page 4 18 Close the boat top From the rear drill out the six rivets from the hull Remove the top from the hull Place th
52. cccccccooccccccccccnnnnnnnos 1 7 PIV OR FOCOIV GN rana 1 8 Safety amp dock rail hO0KS occcccccncccccccnococcccnnnnnnnnnnnns 1 10 Dock rope installation secticnconendaniwisreceatmcatvinaiivsadetdeen 1 12 1 1 E e E 1 18 Vent plate electric ONly ooooocccccccnnncccnnononcccnnnnnss 1 21 Reinforced rubber hinge electric only 1 23 Battery charging cable electric only 1 27 Battery fill quick release coupler electric only 1 30 M otor power supply Cable oocccccccncccccoooocccccnnnnnos 1 31 This section of the Service M anual describes the various components of the boat top assembly how to diagnose prob lems and the removal and replacement of parts associated with the boat top NOTE The top and hull assembly for the gas bumper boat is permanently attached Some if the information in this section will not apply 1 2 BREAKER MAIN CUTOFF SWITCH Electric only General Information ocoonconcncnnncnnnnnnnnn nn narra nano r nn rnn nano 1 2 Removal Replacement cccccocnccnnccnocnncnnnononnnonicnnnonononos 1 3 The safety switch breaker is a marine grade unit that combines switching and circuit protection into a single de vice which meets SAE J1171 requirements for marine application All power out to the boat is routed through here as well as all incoming power from the charging device and wire leads NOTICE If there is high resistance in the
53. ce Check our website for valuable information including videos workshop and operations manuals www jjamusements com
54. ck nuts and the inside plate Replace the hardware as needed BOAT HOOKS RO PE Each boat should have two Boat Hooks and 3 to 5 feet of bumper boat rope Note Bumper boat rope is determined by how far dockrails are spaced from edge of pool ROPE BY THE FOOT 00388 Specifications subject to change wikliAndti d GOK FA Mato AlidbYe rte MAVRO Akos workshop and operations manuals www jjamusements com 503 304 ote s REPLACEMENT BOAT HOOKSAND ROPE AVAILABLE A LAPTA mez Mi C O O L TE ST amasements 1 12 DOCK RAIL ROPE INSTALLATION lt The length of rope needed varies depending on dock rail placement and water level TECH TIP After cutting the rope lightly singe and melt one end of the rope form a point using a folded piece of cardboard match book cover for example and cover the end to form the point while insulating your fingers from the heat lt Insert a fid through the rope about 10 inches from the end N ext insert the rope through the eye of the boat hook a EPX STAIN LESS STEEL DOCK RAILS available WITH BLUE POWDER l COAT J amp J 00716SS CALL FOR FITMENT INFORMATION 503 304 8899 subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 13 To make the loop insert the rope through the end of the fid and the thread the fid through the rope Pull the rope making a small loop
55. d state switch Like the switch it controls the ground side of the circuit Attach tne j pivot receiver to a sturdy workbenc To secure a boat motor to a work bench 50011 iim SIDAMUISCIMents y ele Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 e 3 28 TESTING THE BOAT CAPTAIN To bypass the remote control for the squirt pump disconnect the orange lead from the remote to the black lead of the switch Jumper the switch s black lead to the ground post The squirt pump and the switch should now work normally To bypass the remote control for the motor disconnect the white lead from the remote to the black lead of the motor solid state switch Jumper the switch black lead to the ground post The motor should work normally If testing indicates a problem with the boat captain module always make sure the transmitter is functioning properly NOTICE The J amp J bumper boat conforms to ASTM standards These standards require that a device be in place to pre vent inadvertent motor actuation by the rider when entering or exiting the boat The boat captain is installed to allow the ride operator to disable the motor during loading and unloading of the boat Boat Captain Wiring Retro fit Ta Connect red wire to positive terminal Connect black amp yellow wires to gound terminal P
56. dely It is not possible to anticipate all conceivable ways or conditions under which J amp J bumper boats may be serviced or to provide cautions to all possible hazards that may result Standard precautions should be used when handling toxic or flammable fluids and safety goggles or other protection should be used during cutting grinding chiseling prying or any other process that can cause material removal or projectiles J amp J recommends the use of safety goggles or approved glasses during all servicing of Jj bumper boats All information contained in this manual is based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice All rights reserved Except as expressly provided herein no part of the manual may be reproduced copied transmitted disseminated downloaded or stored in any storage medium for any purpose without prior written consent of J amp Amusements Inc A Corporation of Oregon J amp J Amusements Inc grants permission to download a single copy of this manual onto a hard drive or other electronic storage medium to be viewed for personal use provided that such electronic or printed copy of this manual contains the complete text of this copyright notice Any unauthorized commercial distribution of this manual is strictly prohibited As you read this manual you will find information that is preceded by a NOTICE symbol The purpose of this message
57. e 18 gauge white wire act circuit is verified then jumper the yellow wire side directly act circuit on relay to the main motor ground post The relay should function A quick ohm meter check across the two small posts should verify the activation windings values should be 67 71 ohms 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 23 RELAY REMOVAL amp REPLACEMENT lt Remove the motor cover and neoprene protector see page 3 3 Remove the black and white wire lead from the power post lt Disconnect the yellow wire lead from the relay lt Cut the black wire lead above the yellow 10 gauge butt connector uu JSD amasements y ele Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 24 Remove the 5 16 bolt that secures the relay to the motor housing and remove the relay Install the new relay lt CAUTION gt Use only a 5 16 x 1 2 bolt with lock and a flat washer This is necessary in order to keep the bolt from causing internal damage to the motor Crimp the 10 gauge butt connector to the black wire lead Install the leads to the corresponding negative and positive posts see wiring diagram on page 4 19
58. e top upright on a soft surface 1 25 lt Drill out the rivets and remove the rubber hinge lt Insert five 3 16 x 3 4 aluminum rivets J amp J 002473 through the bracket and rubber hinge lt Install the rivets through the backing plate of the rubber hinge and the boat top 1 26 Place the boat top on the hull O pen the vent plate to access the rubber hinge Pre drill through the rubber hinge Insert six rivets through the hull and rubber hinge Insert a backing washer on inside of each rivet H olding the backing plate insert the rivets Connect all wiring connections see wiring diagram on page 4 18 irene PX 4 VISIT WWW JJAMUSEMENTS CO M TECHNICAL INDEX HTM FOR ae pa TECHNICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 27 BATTERY CHARGING CABLE Electric only General Information cccccecsecacceccscecceceeeucaeeueaveeans 1 27 Battery Charging Cable ccccccccccccsssssssssssessssseeeeees 1 28 The battery charging cable is approximately 15 long and is located inside the boat It is easily accessed through the vent plate access cover located on the back of the boat top 1 28 BATTERY CHARGING CABLE Electric only The battery charging cable is approximately 15 long and is located inside the boat
59. e without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com MAJOR ELECTRICAL COMPONENTS J amp J battery powered bumper boats utilize a simple 24VDC circuit containing the power pack consisting of four 6VDC deep cycle 225 amp hour batteries wired in a series 50 amp breaker switch 2 60 0102 Power post negative junction Battery Battery Battery n The cables and wire harnesses connect the components in the circuit NOTICE Any replacement cables or wiring must meet or exceed O EM standards for wire gauge and quality W hen replacing connectors itis always best to use heat sealing items Due to the size and difficulty of effectively crimping the SB terminal lugs J amp recommends replacement of the entire harness end that is affected by the problem your Fuse 2 70 A0011 2 70 0103 Fuse holder 27070143 2 70 0104 Fuse Black to negative ite to positive v 2 50 amp breaker switch 2 60 0102 10 2 Cable to motor 10 2 Cable to charger AN fuse cable 2 70 A0045 Volt meter amp 2 70 A0017 White T z Power post Y a pas 53 gt ts T 3 UN A Se Black _ A109 Bilge pump 24V 2 70 A0044 elele Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 2s
60. e your time recharging the batteries O nce you have fully charged your batteries disconnect them from each other That will reduce the discharge rate Store your batteries away from the elements like rain and snow NOTICE Discharged batteries can more easily freeze destroying plates and cracking the housing leaving them useless 3 If you live in an area where extreme freezing tends to happen insulated storage is recommended 4 If you are nearby or have a person taking care of your place during the winter recharge your systems at least once every month 5 If you own a Battery Life Saver electronic device you do not need to disconnect the batteries from each other You can leave the BLS connected and with a timer program your charger to go on and off on a weekly basis NOTICE Do not leave the BLS connected if you are not programming the system to be recharged 6 When you are back reconnect the batteries and recharge them as usual If your charger does not recognize them and will not charge you can use a simple manual charger and recharge them Again recharging in a low amperage mode Is the best way to get your batteries going If you own a BLS reconnect it while recharging This will dissolve the lead sulfate crystals that are reducing your battery life and thus extend the life of your batteries If you own several 12 volt pieces of equipment you can use the BLS 12 24 B and rotate it on the different systems while charging X
61. ecacceccucccecascucaeeusaueueeneas 3 8 Flex Wire Removal Installation accses 3 9 The flex wire consists of a 10 2 gauge wire that feeds power from the main distribution post through the hull to the SB 120 connector located at the motor pivot Simple voltage drop tests can verify the condition of this harness NOTICE SHOULD THERE BE ANY PROBLEMS WITH THIS HARNESS IT IS RECOMMENDED THAT THE ENTIRE HARNESS BE REPLACED The 10 2 gauge wire harness for the flex wire is unique in that it must provide power to the motor and yet allow the motor 320 degrees of rotation This movement can eventually cause flex wire failure and must be monitored for high resistance and or breaks in the circuit From the motor pivot SB 120 connector the 10 2 gauge wire uses its OEM shielding and insulation then transitions to an extreme wear gorilla loom that covers the wires where it must coil and uncoil to allow motor rotation The wires are connected through the plates via brass bolts to feed the motor relay squirt pump system A voltage drop test and or visual inspection are easily performed here FLEX WIRE Remove the SB 120 connector from the bracket Remove the cable clamps from the pivot cover Remove the pivot assembly see page 3 29 Looking for that elusive tool or shop accessory call j amp J we ve got them es y ele Specifications subject to change without notice Check our website for valuable information including videos
62. ed on vinyl Silicone oil vinyl treatments should not be used for several reasons 1 They typically attack the vinyl topcoat 2 They usually contain no effective UV screening ingredients 3 They are build up products which accelerate heat damage 4 Silicone oil formulations are greasy and oily attracting dust and soil more quickly READ THE LABEL Product directions suggesting more than one coat for better cosmetic enhancement are build up products and are not recommended by vinyl manufacturers 303 FOR VINYL 303 Protectant is a beautifying liquid sunscreen the routine use of which keeps vinyl looking like new while dramatically extending its useful life 303 contains no petrochemicals silicone oils or petroleum distillates 303 Is not a build up product so treated surfaces dissipate heat normally 303 is not oily or greasy and does not attract dust In fact 303 treated vinyl repels dust dirt and stains stays cleaner longer and is much easier to clean when finally soiled Since 303 contains a tested safe for vinyl cleaner and is a cleaner and protector combined precleaners and precleaning usually are not required 303 has been tested and is recommended by major vinyl and vinyl accessory manufacturers As the leader in UV screening technology since 1980 303 is the most powerful UV screening treatment available for vinyl leather rubber gelcoat fiberglass and most plastics Regular use of 303 can reduce UV caused slow fade up to 100 5
63. enter to center Cabinet NEMA EEMAC Type 4 Center Column 3 5 Steel Pipe Cabinet Size 13 78 x11 81 x7 87 Adjustable Height 40 to 48 Coin Mechanism Quarter Size Adjustable Rotation Arc 0 to 120 in Coin 15 degree increments Coin Box 6 x7 x4 Adjustable Squirter Distance 10 to Setable Coin Amount 1 to 7 coins 25 feet Adjustable On Time 1 to 12 7 Replaceable Rotation Bushings Minutes UHMW Power 24VAC 2 amps Water Supply 30 to 80 PSI City or Power Source GFI Breaker Park System Required Paint Double coating Special Internal Fuse 2 Amp process f Pee gt iT wt TI A Coin Operated Pond Side Water Squirter P gn de i i 24 A KA RP ant gt SA 4897 Indian School Road NE kkt takt Sala 0 ao 0 1 800 854 3140 or 1 50 304 889 www j amusements com CARE amp STORAGE General InforMatiON oooccncccnoccnnnnnonicnnnnoncnnnnnnaconnnos 7 1 303 Aerospace Protectadt ooocccccconococononocnonoconanonoss 7 4 Fiberglass care amp MalntenanCe oooccccccnonononcnnncnnnnnnnnnns Pe SOAS PARO PEU E S 7 6 PRO PER CARE IN THE OFF SEASON Some bumper boat ponds do not operate all year long For this reason J amp J Inc has prepared this information on how to properly condition your bumper boat fleet for periods of storage or inactivity We urge you to follow the simple instructions and advice contained here referencing speci
64. es up and a large contact washer makes the connection between the input and output large terminals thus allowing high amperage current to flow to the motor SGaimasements C VETTEK 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 4 11 J amp J s exclusive high efficiency brush type permanent magnet motor is directly activated through the relay because this outboard style unit operates in water no ramp up is required How a simple DC electric motor operates W hen the coil is powered a magnetic field is generated around the armature The left side of the armature is pushed away from the left magnet and drawn toward the right causing rotation Sub systems The squirt pump is a sealed 24VDC brushless submersible style pump that is powered through the same type of solid state switch and magnetic trigger system that operates the motor relay The bilge pump is a 24VDC sealed brushless automatically activated unit The self contained solid state electronics energize the pump motor on a pulse method if the amp draw is above a preset threshold it indicates that water is present and the pump will continue operation until the amp draw drops indicating that no water is present NOTICE If the inlet is sufficiently blocked no water will enter the inlet and the pump will not sense amp draw so it w
65. evaporate If the topcoat is damaged or degraded plasticizers begin to escape leading to embitterment cracking and failure Protecting the topcoat then is the most crucial aspect of properly maintaining vinyl and is the subject with which vinyl manufacturers are most concerned Vinyl manufacturers agree on and recommend the following GENERAL CLEANING Never use household cleaners powdered or other abrasives steel wool or industrial cleaners dry cleaning fluids solvents petroleum distillates bleach or detergents Use a medium soft brush warm soapy water such as Ivory soap rinse with cool water and then dry MILDEW STAINS To kill the bacteria creating the mildew use a medium soft brush and vigorously brush the stained area with a 4 to 1 mixture of water and ammonia rinse with cool water TOUGH MILDEW STAINS Apply a mixture of one 1 teaspoon ammonia one fourth 1 4 cup of hydrogen peroxide and three fourths 3 4 cup of distilled water rinse with cool water N ote All cleaning methods must be followed by a thorough rinse with water O bviously abrasives should never be used on vinyl Petroleum distillates are a universal no no for both vinyl and rubber W axes should never be used on vinyl because a M ost waxes contain petroleum distillates b Wax is a build up product holding in the heat absorbed from the sun and accelerating heat damage Virtually all vinyl manufacturers agree that no type of oil should be us
66. f not double check the fuse by disconnecting the fuse holder wires and use DVOM to test for continuity through the fuse If the pump runs when the micro switch and boat captain are bypassed then the circuits must be tested Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 3 38 SQ UIRT PUMP ASSEMBLY Remove the motor cover and neoprene protector see page 3 3 Cut and remove the zip tie from the hose Remove the hose from the filter by squeezing the spring clamp and sliding the clamp away from the filter Slightly pull and twist to remove the hose from the filter Cut and remove the zip tie from wiring Soamasements IN LINE SQUIRT PUMP FILTERS AVAILABLE 001772 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 39 Disconnect the wire from the squirt switch see wiring diagram on page 4 19 The squirt pump fuse is located on the side opposite the handle bars Refer to page 4 6 for fuse testing procedures Disconnect the wire from the fuse holder NOTICE Carefully pry the connector from the fuse holder by using a flat blade screwdriver Place the wiring and hose aside Visit www Jjamusements Com and download a copy of our complete accessory catalog
67. fic information from your O wner s Service M anual to maintain the highest level of safety and to preserve the value of your investment 7 2 FIBERGLASS CARE AND MAINTENANCE WHAT IS FIBERGLASS Fiberglass is a common term for fiber reinforced plastic or FRP which is a plastic material strengthened using a fiber cloth M ost boats these days are made from fiberglass along with pickup truck caps motorhomes and even bathtubs To give the fiberglass a smooth shiny surface a material called gelcoat is applied to the outer surface For the most part when you re looking at a fiberglass boat you re really seeing the gelcoat surface on top of the fiberglass itself However most people refer to gelcoat as fiberglass so we use the terms fiberglass and gelcoat interchangeably Gelcoat Is available in many colors and is fairly durable but it can become dull or faded as it weathers Sunlight and air combine to oxidize the gelcoat surface fading it and making the surface cloudy The oxidation process for gelcoat is similar to how metals rust or corrode So how do you keep your gelcoat looking good Simple you coat the surface with either Wax or a Sealer FADED AND DULL FIBERGLASS For boats that have been oxidized and have some fading or dullness waxes and polishes may restore the shine but often don t maintain it for more than a month or so This is because the gelcoat surface has microscopic pits and crevices in it from the oxidation even
68. fter you fix an open circuit switch the circuit on again and check for lingering voltage drop Until you get current flowing and check the circuit again you can t know if the entire circuit is healthy Although resistance free connections wires and cables would be ideal most of them will contain at least some voltage drop MAXIMUM LIMITS 0 00V across a connection 0 20V across a wire or cable 0 30V across a switch 0 10V ata ground Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 TESTING FUSE 0 TESTING PRO CEDURE FOR FUSE It is extremely important to understand that if a fuse looks good it might not in fact be good Fuses can appear to be fine and have a break in them so small that it cannot be seen by the naked eye Therefore it is important to check a fuse with an ohmmeter or a continuity tester instead of assuming that it is good Use a multi meter and set the range switch to the lowest resistance range to check the fuse A good fuse will read 0 ohms depending on what the meter reads when the leads are held together and a bad fuse will read the same as holding the leads in the air The illustration below shows how to test a fuse with the picture s readout showing the fuse as good There is no gray area the fuse Is either good or it is not 503 304 8899 Specifications subject to chang
69. functions to sense the state of charge of the battery to guard against over charge 4 Protect Setting a The transformer uses a temperature fuse to protect the unit against overheating b TheDC output also has a fuse U SAGE 1 Before plugging the unit into the main power source connect the SB connector to the battery charge lead 2 Insert the main power input cable into the power source socket 3 When the charger starts there is a delay of about 5 seconds as the unit senses the battery connection 4 Using equalizing charge method a After the initial charge circuit is established press EQU DAI This feature will attempt to equalize the charge between batteries See equalizing batteries page 5 151 5 Make sure that battery fluid levels are checked on a regular basis and topped off in accordance with battery manufacturers recommendations See battery fill kit page 2 67 FRONT PANEL INDICATORS 1 AC power indicator continuously on means the unit is connected and ready for use 2 AC power indicator flickering means the positive and negative cables are reversed reverse polarity the lead is not connected the DC output fuse is burned out or the battery voltage is under 2 volts EQUAL light flickering means the unit is in the process of equal charging DAILY light flickering means the unit is in the process of generally charging 80 CHARGE light flickering means charging has reached 80 capacity FULL CHARGE indicator
70. ghly wet with 303 Let set for a few hours or overnight Spray the spot again with 303 and wipe dry This is often all it takes to make gelcoat look like new again without compounding aceosFat E T paoree ta 7 6 STO RAGE BATTERIES When your boats are not in use and your park is closing for the season it is a good idea to winterize your bumper boat batteries To do this there are a few steps to follow in order to maximize your batteries life The first is to fill each battery up with water and fully charge each battery this is to keep the batteries from freezing because a fully charged battery typically won t freeze The next step is to keep that battery fully charged how cold your winter gets determines when you recharge your battery O ver time the battery self discharges and 5 6 weeks 3 4 weeks if your area Is really cold isa good period of time in between each recharge until a battery goes back into use When storing your batteries it is a good idea to keep them in a cool dry place away from the elements to keep from damaging the shell When you re ready for spring just recharge the batteries a day before and reconnect them to your boats making sure everything checks out MOTOR Inspect all electrical connections and seal them with corrosion block Thoroughly wash and dry the motor cover Polish and wax the surface of the gelcoat You can store motors upright or flat but make sure motors are stored free from
71. he electric motor see page 3 25 for removal and installation Refer to the Honda shop manual for repairing troubleshooting and maintaining the extension case sar Toa DAET 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 6 1 DECALS General Information occccccccnnoncccnnnoncnoncnonnnononnnnononnnos 6 1 BoatTop DEC Sucio sde a dd 6 161 Motor Cover DecalS ccccecsecceceeceeceecaueeeeeeaeeeeeaueaenaes 6 2 Decal Removal and Installation 6 163 This section of the Service M anual depicts the location of various decals on the bumper boat and how to remove and replace them 6 2 MOTOR COVER DECALS elecric only Arrow and Blaster Boat motor decal are located on the top of the motor cover Arrow decal J amp J 2 40 0001 Blaster Boat decal J amp J 001687 OTE The arrow decal indicates forward direction the boat will travel when motor is activated ANO Boat decal is located on each side of the mo tor cover 8 Blaster Boat decal J amp J 001686 Squirt and Go decals are located on the motor lt cover next to the control rods Squirt decal J amp J 0097102 Go decal J amp J 0097101 OTE These decals indicate the function of the control rods The blue rod activates the squirt function
72. he water Shortcut Tip At this point back probe the charger lead with your DVOM and read the DC volts Compare with chart page 5 149 to give you a quick check of the overall charge condition of the battery pack If charged voltage is not good you can proceed with the specific gravity testing to determine which battery ies are causing the poor performance A battery cell s specific gravity is a great way of measuring a battery s state of charge This is because during a discharge the specific gravity decreases relative to the ampere hours discharged The specific gravity also increases as the battery is recharged Use a hydrometer to measure the specific gravity of the electrolyte solution in each cell A hydrometer is a tool used to measure the density or weight of a liquid compared to the density of an equal amount of water A lead acid battery cell is fully charged with a specific gravity of 1 265 at 80 F For temperature adjustments get a specific gravity reading and adjust to temperature by adding 004 for every ten degrees above 80 F and subtracting 004 for every 10 degrees below 80 F HYDRO METER BATTERY TESTER Draw up fluid to fill line Tap lightly to remove any air bubbles Top pointer must be vertical Large pointer shows specific gravity Check every cell recharge if reading is less than 1 210 specific gravity Battery replacement indicated if more than 30 point difference between cells Flush with hot
73. heck for smooth operation If motor doesn t turn easily visually inspect pivot and grease if necessary Electric motor can turn 270 Motor stops must be in place and in working order 14 TUBE Clean with mild detergent Check condition of tube daily Check tube pressure weekly using low pressure gauge J amp J 3 96 0024 and set pressure to 2 3 PSI NOTE ALL NECESSARY REPAIRS NEED TO BE DONE BEFORE BOAT IS OPERATED USE J amp J AMUSEMENTS OR EQUIVALENT REPLACEMENT PARTS INSPECTIONS SHOULD BE DONE BY TRAINED AND QUALIFIED PERSON NEL _ A eee Pre O pening Daily Checklist Electric Bumper boat ID Body color Item N Check pressure o Hull Visually inspect o B O ee ee BOAT Sump pump Visually inspect Batteries Visually inspect volt meter MOTOR A PA A p IO OO O O i e ee ee O O Prop guard Visually inspect Py ft ty ye See explanation of check procedure Handrails hardware Visually inspect E o Download extra copies of this and other check list on our web site at www jjamusements com 0 14 Pre O pening Checklist Explanation Electric Below are explanations of service listed in the Pre O pening Checklist chart on previous page Explanations of Pre O pening Checklist shall include but are not limited to the following BO ATS TU BE Check air pressure using a high quality low pressure gauge Super Tube should be inflated to 2 3 PSI HULL Check fo
74. his will allow a bubble and wrinkle free application lt W et the fiberglass with the spray bottle and place the decal in position lt Hold a squeegee in such a way that you will be able to make easy overlapping strokes Begin in the center and squeegee the entire decal working from the center to outer edges to remove all air from under the decal Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 Decades of evolution h the highest quality best p go karts amp b nthe industry Are you looking for a way to make more money Here s an easy way Just mount a few of the Master Blaster Water Squirters around your bumperboat pond and voila A simple rugged money maker Quick payout on this attraction Easy installation Four 1 2 anchor bolts on 10 1 2 centers One half inch NPT nipple to interface with park fresh water sup ply system 24VAC Ground fault interrupter circuit required check local electrical codes Metal parts protected by special double coating process for corrosion protection Each unit can be adjusted both height and water flow to meet your needs Fitted with a quick change coin token mechanism Master Blaster Cover Fiberglass Top with Choice Base 12 x12 x3 8 Steel of Color Mounting Holes 4 1 2 Control System c1 Diameter 10 5 C
75. idation and reapply wax but the wax simply covers over the pits and holes in the gelcoat surface trapping air under the wax and starting the oxidation process again Typically using wax on gelcoat which has been oxidized before will only last about a month before the shine fades again FIBERGLASS PO LISH Polish products are similar to waxes but they also contain a small amount of abrasive which rubs off some of the oxidation and can restore a shine to the surface These products work best for boats which are only slightly oxidized Polishing compounds are a similar product which have more abrasives and can remove heavier oxidation but do not provide any protection afterwards so you will need to apply some protective coating after cleaning preferably a sealer so the process doesn t begin again 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com CLEANING FADED OR OXIDIZED FIBERGLASS There really isn t any secret to cleaning faded or dull fiberglass you just need some elbow grease and something to remove the oxidation The application varies for different products but in general you need to rub the surface with the oxidation remover or polishing compound to remove the oxidized layer You then let the product dry to a haze and buff it off to reveal the clean but not necessarily shiny surface If your boat isn
76. ill shut off even though water continues to accumulate in the hull It is imperative that the daily inspection includes removing the vent plate and with a flashlight inspecting to see if water is building up in the hull A bilge pump fuse which is accessible for service from the outside of the hull near the vent plate is located in the power feed line from the main buss See Bilge Pump page 2 40 The volt meter is the overall monitor of the electrical condition of the system It is tied in at the major distribution buss at the rear side of the hull This isa 24VDC brass bezel sealed unit See Volt M eter and wiring page 2 35 The safety switch breaker is a marine grade unit that combines switching and circuit protection into a single device which meets SAE J1171 requirements for marine application All power out to the boat is routed through here as well as all incoming power from the charging device and wire leads N ote If there is high resistance in the system heat and possible fire can occur without tripping the breaker this is why the switch breaker is located in an easily accessible position on the outside of the hull See breaker and wiring page 2 31 The charge line and charger feeds current through the SB connector breaker and main buss to the battery pack Keep in mind that a charge line will always have available current at the SB connector from the battery pack even when disconnected from the charger Do not short across
77. ing videos workshop and operations manuals www jjamusements com 503 304 3 42 SB 120 TERMINAL General Information oocccconiccnnnconononicononinonnnacnononors 3 42 SB 120 Terminal Replacement oocccccccccnnnnncnononinononos 3 43 NOTICE It is very important that the SB 120 plug connections be solid and secure This section of the manual describes the correct installation procedures however if you have any doubt about the connection and your abilities to perform the task correctly J amp J does sell complete cable assemblies with all connectors in place Battery to battery charger part 2 70 A0017 Battery to motor part 2 70 A0011 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 43 SB 120 TERMINAL REPLACEMENT lt Part 2 70 A0022 includes Strain relief 2 Terminal contacts 6 32 nylock nut 6 32 machine screw 10 32 nylock nut 10 32 x 3 4 pan head screw SB 120 housing 2 1 1 2 2 1 A A mT aca OA AA NOTE SB 120 ASSEMBLY DOESNOT CONTAIN CLEAR POLY VINYL TUBING 2 60 0094 lt lt WARNING gt gt You must first disconnect the nega tive battery pack cable from the power post DO NOT WORK ON CABLES THAT ARE STILL CONNECTED TO POWER Terminals can be removed by pushing down on the housing clips and pulling on the cable Remove the cable shielding back
78. is to prevent damage to the bumper boat other property or the environment SAFETY MESSAGES Your safety and the safety of others are very important To help you make informed decisions we have provided safety messages and other information throughout this manual Of course it is not practical or possible to warn you about all the hazards associated with servicing a bumper boat You must use your own good judgement You will find important safety information in a variety of forms including SAFETY MESSAGES preceded by a Safety alert symbol and one of four signal words DANGER WARNING CAUTION or SAFETY ITEM These signal words mean lt DANGER gt You WILL be KILLED or SERIOUSLY INJURED if you do not follow the subsequent instructions lt WARNING gt You CAN be KILLED or SERIOUSLY INJURED if you do not follow the subsequent instructions lt CAUTION gt You WILL be INJURED if you do not follow the subsequent instructions lt SAFETY ITEM gt This safety device was Installed at the factory and may be required by state local or ASTM standards INSTRUCTIONS To eliminate unnecessary work careful reading of the applicable section is recommended before starting to service a bumper boat Photographs diagrams notes cautions warnings and detailed descriptions have been included wherever necessary Nevertheless even a detailed account has limitations a certain amount of basic knowledge Is also required for successful work ESPECI
79. k into service NOTICE When patching the relative humidity must be less than 70 preferably as low as 40 Temperature should be 64 C to 77 C 147 2 F to 170 6 F Bond strength drops very rapidly with heat or high humidity Don t patch the tube near water or in direct sunlight J amp J Supertube II on electric powered Blaster boat J amp s Supertube is a great eye pleaser for your boat pond The Supertube is constructed of a UV resistant Urethane material The Supertube s material allows for easy storage it can be folded and boxed up and then re inflated in the spring Patching this tube is easy with J s tube patch kit Unprecedented guarantee on seam breakage for 3 years Individual panels can be replaced at the factory And best of all the Supertube only weighs 12 pounds 2 60 0072 40Z glue 003371 Supertube maintenance amp repair kit 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 2 19 SU PER TU BE VALVE REPLACEMENT lt Insert a valve removal tool by lining up the prongs on the tool with the corresponding slots in the valve lt W ith tube deflated grasp the female fitting through tube Once you have a solid grip unscrew the valve by turning counterclockwise lt Remove the male portion and install the replacement The replacement procedure is same as loosening
80. l states or regions Contact J amp J for information on your area UNPACKING amp SETUP General Information ooooccccccnnnncnnnnonnonnnnnnnnonononononos 1 19 Uana 1 PP POE 1 20 A O 1 21 So PPP A 1 22 Battery Installation electric only 1 23 0 23 Battery Fill Kit Installation electric only 1 24 Battery Wiring electric Only occccccccocccccnnncnononnnnss 1 25 Boat Launch Procedure c ooccccccconcnoccnnnncnononcnnnnononononons 1 27 Motor SEAM AU ON scrape ocn 1 28 Your new J amp J bumper boat is shipped in a heavy duty cardboard box This section of the Service M anual describes the process to get your new bumper boat s unpacked and ready for service 1G FOo piri Al Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com ASIDAIMUSCIMENES 0 24 UNPACKING Cut and remove the metal packing straps Remove the box top and place it aside for later use Remove the box sides and discard Remove the tube and place it aside with the box top Remove plastic wrap from the boat hull and discard Leave the boat hull on the cardboard base for protection from scratches J amp J carries many clean Y Ss 203 ing and protection E i products to keep your a AEROSPACE go karts in top condi ie ke a AEROS ANT PROTECTANT tion From smaller k W 4 Mp a Fa a a
81. lastic cable clamp lt Slide the cable through the loosened plastic Adel style clamp y THERIGHT TOOL FOR THE JOB HexCrimp jr terminal crimping tool J amp J 2 70 0073 120 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com SGamasements COOL TE 1 33 lt Carefully loosen the nut from the plastic strain relief elbow Remove the nut by sliding it to the cable end Remove the cable through the boat top N ote the location of the elbow for installation See Figure 1 VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR EEr TECHNICAL INFORMATION RELATED TO OUR PRODUCTS Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 34 REV 3 27 2012 A Division of J amp J Amusements nE Bumper Boat Motor Work Bench Mount 800 854 3140 503 304 8899 www FunPartsXpress com A Receiver mounted to your work bench will make servicing your fleet of bumper boat motors SAFER and QUICKER There s no better way to hold your motors steady while servicing Maximize efficiency in your shop add two or three receivers to your work bench today Receiver Socket Type Part 50011 2 1 BOAT HULL LOWER ASSEMBLY General boat hull assembly
82. lation Boat launch procedure M otor installation Trim Vent plate Reinforced rubber hinge Battery charging cable Battery fill quick release coupler M otor power supply cable Super tube Super tube inflation Checking super tube for leaks Patching super tube Super tube valve replacement Solid State Switch Boat captain Pivot Lower unit assembly Squirt pump Assembly SB 120 terninal Equalizing batteries Battery maintenance winter M aster charger W iring schematic M otor wiring schematic Boat Captain W iring Schematic Pivot Prop guard Boat top decals Decal removal installation 303 Aerospace protectant Storage 0 6 NOTES 0 7 SPECIFICATIONS ELECTRIC PO W ERED BLASTER BOAT DIMENSIONS ST IN SSE taria oa dia 72 182 cm Daere RAES g E cer saue riots EEE E E E EEE E E E 40 101 cm W WEO lanar aaa 488lbs 222kg Tota Pate WEN asian 248lbs 113kg Super TUD SIMSON rra a 231bs 11kg o naar E E EE E E EEE E EE 139lbs 63kg Minimum Water CIOL sanar aa 3ft 91m MOTOR MO rat 24v 1750 rpm Lo e y eetr ene erect eter re Continuous duty 3 4 hp 1118w 24v permanent magnet MOON iaa caza 78l1bs 36kg A o aim rattimsastnvperoumianreiauneicnansmbarnenietentnne rier ete Air Maximum TAO FSC CW CN enico E 3 4 hp 1750 rpm PP E e E O O A 3 5 mph 4 8 km h PP E A Green rod push button on off TO PP E T E E Blue rod push button on off S E N O eiee E E T E N 24v submersible BATTERY YD pes oO
83. le If the unit shows zero voltage the systems breaker switch may be in the OFF position the meter is inoperative or the batteries charge is very low Limit discharging the batteries beyond 1 75 volts per cell 1 125 specific gravity per cell 1 75 volts per cell cor responds to end point voltages of 5 25 volts for 6 volt batteries readings obtained at 80 degrees F State of Open Circuit Voltage 6 Volt Battery Charge Level 4 Battery Pack 6 30 or greater 100 6 16 6 30 75 100 24 64 25 20 5 90 6 00 25 50 23 60 24 00 5 80 5 9 0 25 23 20 23 60 5 80 or less 23 20 6 00 6 16 50 75 24 00 24 64 1 6 VOLT METER Electric only lt The volt meter is located on the back of the boat top to the left of the vent plate REMO VAL INSTALLATION Remove the two nuts that hold the bracket to the boat top Remove the volt meter from the outside of the boat top See the wiring diagram for volt meter connections on page 4 18 VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR TECHNICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com airen kne we EK 1 7 BILGE PUMP FUSE Electric only REMO VAL INSTALLATIO N The bilge pump fuse is located on the back of the boat top to the left of the vent plate W ith a flat sc
84. less steel rivets VISIT WWW JJAMUSEMENTS CO M TECHNICAL INDEX HTM FOR we TEX apa TECHNICAL INFORMATION RELATED TO OUR PRODUCTS Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 10 SAFETY RAILS amp DOCK RAIL HOOKS General Information cccccccnconcccnnnnnnonononnncnoonononannnos 1 10 Dock Rail Rope Installation cc ooooooccnnccooonnnnos 1 12 Safety Rails Dock Rail HOOKS ccccceeeesseseeeseeeees 1 11 Dock rails are now fully stainless steel with blue powder coat J amp J Dockrails are made from stainless steel and powder coated for ultra protection We have dockrails available for both concrete or wood docks iz _ IDTAMISCEmMents O y 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 11 SAFETY RAILS amp DOCK RAIL HOOKS The safety rails are mounted with 6 phillips head bolts 6 nylock nuts and 6 flat washers REMO VAL IN STALLATIO N Hold each screw from the outside of the boat top Remove the nylock nuts and flat washers Replace the hardware as needed Each dock rail hook is mounted with 1 U bolt 1 outside plate 1 inside plate 4 nylock nuts and 4 lock washers REMO VAL INSTALLATIO N Remove the nylo
85. light a Constantly lit means the charge is complete b Flickering means charging has failed possibly because of a bad battery Consult the battery manufacturer s guidelines for battery testing NOTICE Before connecting the battery confirm the output voltage of the charger is the same as that of the battery Before inserting the power AC plug confirm that the voltage to be required of the charger is the same as that of the local power supply Cut off the main power source before removing the battery to prevent the danger of a gas explosion Do not operate the accessories of the battery during charging an eS ae Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 4 18 Electric Bumper Boat 24 Volt Wiring Schematic VOLT Fuse METER 2 70 0149 2 70 0103 Fuse holder 2 70 0104 Fuse Black to negative White to positive Red 50 amp breaker switch gt 2 60 0102 3 lt 2 D L 10 2 Cable O 2 to motor 10 2 Cable o to charger gt iQ 2 70 A0017 2 70 0153 y l heno post 2 70 A0011 White Black Black A109 _ Female connector male connector A108 Bilge pump 24V 2 70 A0044 A108 aries aim SS SD Amasements 503 304 8899 Specifications subject to change without notice Check our website for va
86. loop lt Pass the fid down the hollow core of the rope just below the loop lt Run the fid through the penetrated rope and continue down the hollow center for approximately six inches AN _ JIAmasements 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 17 Bring the fid out through the stitching Tuck the excess back inside the hollow core of the rope lt The dock rail rope should have about 2 inches of slack when attached to the boat so the hooks can be easily connected SAA _ IDAMaIsements Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 18 TRIM General Information ccececcececaccecececeuceeavaueeeaeaneass 1 18 Trim Installation REMOVal cccceccececacaececacaveeeeeaeens 1 19 The boat trim serves to protect the tube and your hands from the exposed fiberglass edge on the bottom of the boat top 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 19 TRIM INSTALLATION REMOVAL The boat trim is mounted with 9 stainless steel rivets and double sided tape www jjamuse REMOVAL To remove the old
87. ls www jjamusements com 503 304 2 10 Remove loosen the plastic hose clamp Pull and slightly twist the hose to remove it from the fitting lt To remove the hose fitting carefully hold the inside plastic nut Remove the outside plastic nut Remove the fitting from the inside of the hull KEEPING YOUR BUMPER BOAT POOL CLEAN amp PERFECT HAS NEVER BEEN SO EASY AA _ JIAmasements 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 2 11 BATTERY FILL KIT Electric only General information cccccecsecaccecccceccecceucaeeeeaveneans 2 11 Battery Full kit Installation cccccsccssssseeeseesseeeeeseeees 2 12 The battery filling system allows easy top off of the battery water level from the outside of the boat Simply attach the battery fill squeeze bulb J amp J 2 70 A0021C to the access port on the back of the boat top to fill all the batteries to equal levels 2 12 BATTERY FILL KIT INSTALLATION Electric only N lt Remove the caps from the batteries and place aside for later use Remove the manifold valves from the hose T fittings Loosely install the manifold valves into the batteries M ake sure the manifold valves are flush with the battery be fore tightening ay Manifold Valve 1 a A fe M Push the hose T fittings into the manifolds U se eq
88. luable information including videos workshop and operations manuals www jjamusements com 4 19 Black lead MOTOR WIRING SCHEMATIC White lead from Kartrol unit Black lead to negative post Yellow lead to negative post Red lead to positive post Go switch 2 30 A0002 Ja 3 2 S 2 2 2 White lead to positive post a j Q c xvi S ol 2 O el 2 2 z Ss 5 S o e 0 sS P 5 o c nu 3 El S x oS el 3 2 2 z a an 2 a x 3 2 be m S athi c 2 nC O A o x N S S Yellow lead gt 2 gt 2 Wire black S 70 O or 2 70 A0031 a o On c 0 C O 2 O I lt N O 2 0 k N O O Of E Y z q O Ll EE 50 oi y D O WE o Orange lead from Kartrol Micro to black lead on squirt pump switch O o O a T o 20 o o Yellow lead from fuse to yellow lead on squirt pump switch b b oT at IN ON I LL co o o Conf pss ao e I 5 O N N Blue lead from squirt pump to positive post ET DUE AUDE 4 20 BOAT CAPTAIN WIRING SCHEMATIC S euruu1a apeds pus ajeWea YUM ade daJ pue sjeu Bula Ho 1n gt eulWWa punosb WOJ SOJIM YIJIMS AD8 Q INOUIIY YIIIMS HO UO aA1 eb9U jeur puno jeur AI ISOd YIIIMS JaJmbs UDUMS HO UO WO1 SIM 1 8 Q 0 M SYM PUUD UDUMS JIJAINDS WoO 31M 1380 0 SIM 93BUEJO DBUUOD euru punob 0 SIJIM MOJ 9 9 yDe G ID9UUO Jeur SA
89. mation oocccccccoccnnnnnocccnnnnoncnnnnnnnccnnnns 24 Han GU DSiicesueavadimnnmmiemeuonanaadetmsuacedend 3 6 CONTO FROGS urea rre AEE AE 3 5 Handlebar Assembly oooccccccccccnnncnccnnnononccnnnonicnnnnnnnos 3 7 The control rods are color coded anodized aluminum rods that activate the motor and squirt pump functions The green rod controls the motor power and the blue rod controls the squirt pump 3 5 CONTROL RODS lt Each control rod has a spring located between the rod and the bottom of the tube If the rod doesn t return to the fully raised position the spring will need to be replaced U nbolt the magnetic trigger to remove the control rod Use a magnet to remove the spring lt The countersink hole in the control rod faces the slot on the handlebar lt Line up the countersink hole on the control rod with the slot in the handlebar Install the magnetic trigger and make sure to orient the trigger with the magnet facing down so the trigger can function properly NOTICE Apply anti seize to the threads on the shoulder bolt VISIT WWW JJAM USEM ENTS COM TECHNICAL INDEX HTM FOR OLTEK P COOL T TECHNICAL INFORMATION RELATED TO OUR PRODUCTS Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 6 HAND GRIPS REMOVAL Use a razor blade and cut down the grip
90. mbly see page 3 8 Specialty tools available at j amp j wi Sl 7 TE i a JSIAmasements Call us to find that elusive tool y ele Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 e 3 14 Remove the gearbox assembly and drive shaft see page 3 34 Remove the pivot assembly see page 3 29 Remove the UHMW lower disk VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR tio SS SFT AaAmasemen ES TECHNICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 15 Remove the power post see motor wiring schematic on page 4 19 Remove the four 3 8 hex head motor mount bolts Remove the handle bar assembly see page 3 7 Remove the drive shaft housing L Lal purpose G mT Dielectric grease and other grease sg Products available at j amp j COOL TED Z a efere e Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 e 3 16 lt Before motor disassembly make sure to mark the location of the cap in relation to the motor casing NOTICE If the motor cap is a
91. ments Inc products parts and accessories when distributed by J amp J Amusements Inc 4897 Indian School Road NE Suite 150 Salem Oregon 97305 1126 USA hereinafter referred to as J amp J Products Covered By This Warranty Length Of Warranty Super tube Il 1st year full replacement prorate charge will increase by twenty percent for each subsequent year of the prorated period Charge will be based on original purchase price To qualify for this warranty The product or replacement part must have been purchased from J amp J You must be the first retail purchaser This warranty is not transferable to subsequent owners and you must provide proof of original purchase What J amp J will repair or replace under warranty J amp J will repair or replace at their option any Super Tube 2 that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of J amp J All parts replaced under warranty will be considered as part of the original product and any warranty of those parts will expire concurrent with the original product warranty To obtain warranty service You must obtain a Return Merchandise Authorization RMA number from J amp J phone number 800 854 3140 or 503 304 8899 Return the accessory product or part and proof of purchase at your expense to J amp J If the accessories products or parts are returned to J amp J with
92. minals 2 Replace Sump pump 1 Clean strainer Inspect 7 Propeller guard Replace Inspect amp clean H ull Safety decals Polish Check for damage General wires amp Clean connections A connections Replace When necessary PP Spay corrosion protectant Y Clean Y Anode Replace Replace filter Check for damage AUTE Check hose amp fitting Clean amp grease terminals Clean Tubes Check pressure Check visually 1 Service more frequently when used in dusty areas 2 Use dielectric grease only 3 Use marine grease only W hen damaged W hen damaged S W hen damaged W hen needed 10 11 12 W eekly Daily NO TE This is a sample form Your checklist should include but not be limited to these items M ake extra copies for future use 0 9 0 10 MONTHLY SERVICE SCHEDULE Electric Below are explanations of service listed in the monthly maintenance charts on previous page Explanations of monthly maintenance shall include but are not limited to the following 1 SB 120 PLU G S Make sure that the plug is lubed with dielectric grease Inspect the plug for deep grooving or signs of arcing 2 MOTOR Remove hood and check connections Spray motor and wiring with corrosion block J amp J 99101 3 BATTERIES Check for corrosion and spray terminals with battery protectant J amp J 99101 Fill batteries with distilled water weekly or as needed M ake sure compartment is ventilated lt
93. nect the main ground wire from the negative power post REMOVAL Disconnect the negative cable from the battery Remove all wiring to the main power post that is be ing replaced See wiring diagram on page 4 18 Remove the mounting screws Remove the power post VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR ES INFORM aus RELATED BS 2 R PRODUCTS 2 4 BOAT HALF PROTECTOR Electric only General information ccccceccecacceccscccecaeeucaueusaueaeeneas 2 4 Boat half protector cccccocccnncccoconnconoccnnnonaronnnnnnannns 2 5 The boat half protector acts as a seal for the motor cavity in the hull preventing any water from entering the hull 2 5 BOAT HALF PROTECTOR Electric only Unscrew the clamps and remove the protector Carefully remove and clean any silicone from the boat hull lt Install the protector and tighten the clamps securely lt Apply silicone between the boat hull and protector For best results use J amp J 013331 Let the silicone cure before putting the boat back in service N ote Curing time varies depending on outside tempera ture and amount of silicone used see silicone instructions for details 2 6 BILGE PUMP Electric only General information oooccncccnoccnnnnnononnnonoronnnonaninnnnos 2 6 Bilge pump assembly removal ooooccccccocccnnccccccnnnnnns 2 8 DIAGNOSING problelms cccccocccnccccnccnncconicononn
94. ng the switch to turn off NOTICE If the solid state switch has been wired incorrectly major damage will occur Solutions The switch is defective and must be replaced Symptom The light is off all the time even when the switch isin the ON position Most common cause No voltage to the switch Solutions Verify that there is voltage the to switch 1G Foo TIRES T T bee CLU APS 3 26 SOLID STATE SWITCH Remove the magnetic trigger see page 3 19 Remove the wire leads from the power post see wiring diagram on page 4 19 lt On the under side of the motor remove the solid state switch mounting nuts Remove the solid state switch N ote There is NO left or right solid state switch it can be installed on the squirt blue rod or motor green rod side The LED light on the switch must face the inside of the con trol rods solid state switch part 2 30 A 0002 umi SS SD Amasements 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 27 BOAT CAPTAIN Standard equipment on U S models only General Information cccecseccecceceeceecaseeseeeeeeaeeaeeaeay 3 27 Testing the Boat Captain ccccccccescecssssssssseseeeseeeeees 3 28 This device individually controls the motor via the motor solid state switch and or the squirt pump via its soli
95. nty is limited to J amp J Amusements Inc products parts and accessories when distributed by J amp J Amusements Inc 4897 Indian School Road NE Suite 150 Salem Oregon 97305 1126 USA hereinafter referred to as J amp J Products Covered By This Warranty Length Of Warranty Bumper Boat hull excluding Honda motors 1 year Bumper Boat tubes textured 90 days Bumper Boat tubes super tube ll 5 year prorated Parts and accessories 90 days Honda BF2A gas powered motor 1 year by Honda Marine Electric motor 1 year Battery charger 1 year by manufacturer Battery By manufacturer See specific exclusions To qualify for this warranty 1 The accessories products or replacement parts must be purchased from J amp J Amusements Inc 2 You must be the first retail purchaser This warranty is not transferable to subsequent owners 3 You must provide proof of original purchase What J amp J Amusements Inc will repair or replace under warranty J amp J will repair or replace at their option any product accessory or replacement parts that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of J amp J All parts replaced under warranty will be considered as part of the original product and any warranty of those parts will expire concurrent with the original product warranty Accessories and replacement parts in
96. om AMES 0 33 WARNING DECALS TYPICAL LOCATIONS G o karts are terribly unforgiving of carelessness or neglet To help avoid incidents and accidents it is imperative that warning decals are legible and in place The following outlines the typical locations of particular warning decals on bodied and non bodied go karts as installed at the time of manufacture Inspect and replace them as needed see the maintenance and daily checklist schedules located in section 0 of this manual WARNING WARNING Keep Hands And Never Stand Up Feet In Boat While Boat At All Times is Operating DO NOT REMOVE THIS DECAL DO NOT REMOVE THIS DECAL 00169 00170 00170S Spanish weight limit 450 Ibs 0097102 0097101 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 0 34 2 40 0001 www jjamusements com 009800 A _ IDTAMISCEImMents 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com BOAT TOP ASSEMBLY General boat top information ccccccccooccncnnncnnnnnononnnnos 1 1 Breaker main cutoff switch electric only 1 2 Volt meter electric ONly cococoooccccnnncnonoonnnonononaronnns 1 5 Bilge pump fuse electric only c
97. ons manuals www jjamusements com 2 15 Use a tire inflator to fill the tube VACUUM BLOWER INFLATOR O pen the tube valve and cover it with an inflator hose Turn the blower on to fill Inflate the tube to the recommended 3 PSI Check it with a low pressure gauge Before returning the boat to service check the valve for leaks by applying a solution of soapy water If bubbles form valve needs to be tightened W ith the tube inflated insert the valve tighter and turn the nut 1 8th turn Re check with the soapy water solution Repeat as needed until no bubbles form AS _ ITDAMUISCImMents Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 2 16 CHECKING SUPER TUBE FOR LEAKS aii lt Fully inflate the tube Place three to four drops of washing detergent in a spray bottle with water Check small areas of the tube at a time spraying the surface of the tube and looking for any bubbles lt Draw a small circle around any punctures or rips in the tube for easy location of the repair then deflate tube NOTICE The glue and patch will bubble up and fail to bond properly if the tube Is fully inflated when the repair is made Do not attempt to patch around or near a tube seam as the patch will not bond KA ook AA e SUPERTUBE PATCH KIT 003370 s SLATES tS aru rc
98. ooks and unsafe ropes Dock Rail Check for cracks or loose hardware Pond Water Check chemical condition Py yt ty ye FILTRATION and clarity Pump Follow manufacturer s recommendation SAFETY Equipment Visually inspect Download extra copies of this and other checklists on our website at www jjamusements com 0 18 Printable W ork Order Tags This sample maintenance work order tag can be copied for use in your facility Copy and cut tag along dashed line and fold along the fold line indicated Simply attach a maintenance work order tag to a machine In need of repair When maintenance is complete file with other service and maintenance Information Description of Work Performed MAINTENANCE WORK ORDER GO KART l l l l l l l l l BUMPERBOAT 1 Explanation of problem Parts Used Date Time Mechanic Manager Employee Name G e e e e A A A A A A O A O A A A A O O A A O M A O O n l O ee el 0 19 HOW A WARRANTY IS PROCESSED 1 The customer contacts J amp J with the warranty problem The product warranty department or parts department gathers information and makes arrangements to send the needed replacement to the customer The parts department also gives the customer an RMA Return Merchandise Authorization at that time Please note RMA must appear on returned goods package Goods may be refused if no RMA Is present 2 Replacement goods are shipped AND ACCOUNT IS CHARGED according
99. ositive terminal Ground terminal negative On Off a switch Connect orange wire to black wire from squirter switch Squirter Connect white wire to black switch wire from On Off switch Remove black switch wires from ground terminal Cut off ring terminals and replace with female end spade terminals mi SIDAMUSemMents 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 29 PIVOT EA SIDAMISCIMents Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 lt Place the motor upside down with the motor cover removed Remove the six allen cap screws N ext remove the four 5 16 nuts N ote the placement and use of the flat washers and spacer sleeves M ake sure that all threads are treated with anti galling and corrosion resistant thread compound such as Loctite M arine Grade Anti Seize Remove the pivot shield Remove the pivot bracket NOTICE The UHMW plastic split insert has index tabs this iS done so it remains static and the pivot turns plastic on plastic during operation Index tabs Remove the pivot and insert bushings Vamos gq CORROSION SOLUTION CORROSION aS ceo SSamasements COOL TE BLOCK PRODUCTS AVAILABLE AT J amp J
100. out both an RMA and proof of purchase J amp J may void the warranty at its discretion Exclusions This warranty does not extend to products accessories or parts affected or damaged by accident and or collision normal wear fuel contamination or over inflation nor does it extend to those tubes not sold by J amp J used in applications for which the product was not designed or any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product J amp J reserves the right before having any obligations under this limited warranty to inspect the damaged goods in order to determine compliance with this paragraph This warranty does not extend to products accessories or parts purchased for use outside of the United States and Canada Disclaimer of consequential damage and limitation of implied warranties J amp J DISCLAIMS ANY RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE INCLUDING BUT NOT LIMITED TO LOSS OF TIME OR USE OF THE PRODUCT TRANSPORTATION COMMERCIAL LOSS OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE ARISING OUT OF ANY THEORY OF RECOVERY INCLUDING WARRANTY CONTRACT STATUTORY OR TORT NOTWITHSTANDING THE TERM OF ANY LIMITED WARRANTY OR ANY WARRANTY IMPLIED BY LAW OR IN THE EVENT THAT ANY LIMITED WARRANTY FAILS ITS ESSENTIAL PURPOSE IN NO EVENT WILL J amp J S ENTIRE
101. positive feeds pa 18 Power post pre 2012 Power post post 2012 2 unit fiberglass CHARGER ENCLOSURES ay at E part 2 80 A00062 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 H old the inside nylock nut during the next step Remove the bolts Carefully remove the breaker NOTICE Inspect wires and connections for corrosion damage Clean off any corrosion from cable ends and apply corrosion block on the cable ends before re installing Replace as needed VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR TECH ee Sh SAIMAS EI ents ae NICAL INFORMATION RELATED TO OUR PRODUCTS 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 1 5 VOLT METER Electric only General Information cccececcececccececeeeeeucevavaueeeaeantens 1 5 Removal Installation ccccccccccececcsceccesceceeeveeeevaeeeeanas 1 6 The built in volt meter constantly monitors the overall condition of the battery pack When in charge mode the typical volt meter reading will be approximately 27 6 VDC The table below indicates load readings showing the representative system condition of the batteries The volt meter is a sealed unit and therefore not serviceab
102. press Flow battery water fill system fills 10 Boats in about 15 minutes The new Xpress Flow battery watering system is a new accessory that makes the difficult task of watering vehicle batteries elementary The entire topping process takes just 20 seconds or less per battery Hook this system up to your electric bumper boat fleet and keeping your batteries in top condition will be a snap Xpress Flow has also made this process even easier with the Portable distilled water cart Why mess around with transporting your batteries to the water location when you can easily cart the water to the batteries Its simple just wheel the cart over to your bumper boat pond and Quick Connect the water coupler Never before has operating a fleet of electric bumper boats been easier From battery water maintenance to charging FPX has all the answers 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 4 17 MASTER CHARGER 24 VOLT 30 AMP OUTPUT BATTERY CHARGER WITH SWITCHABLE 120 240 VAC INPUT SELECTOR 1 This micro processor controlled charger utilizes full wave rectification 2 Safety functions include a It will not turn on unless voltage is present at the charge lead minimum 2 volts b It will not turn on if lead polarity is reversed 3 The Master Charger is fully automatic and utilizes average and float
103. problems like a light bulb that glows dimly instead of shining brightly or a motor that turns too slowly CURRENT THROUGH RESISTANCE RELEASES HEAT Remember this the next time you toast a slice of bread If we want heat to defrost a piece of glass or warm our leather seats with an electrical heater resistance is a good thing a desirable voltage drop On the other hand a hot battery cable and slow turning motor indicate wasted electrical energy VOLTAGE DROP TEST EQUIPMENT Voltage drops are tested with a voltmeter or scope A test light indicates whether voltage is present but it doesn t measure the amount of voltage e Voltmeters measure and display the difference in voltage levels between the voltmeter test leads e The black test lead connected to the meter COM port should be considered the reference This is the baseline it is the starting point for the measurement Voltage at the red probe tip connected to the meter VO LT port is compared to this starting point and displayed on the meter as a number Reversing the test leads won t hurt a digital meter but we may see a negative voltage value displayed VO LTAGE DROP TESTS The voltage drop test has incredible advantages over testing resistance with an ohmmeter A test with an ohmmeter may show continuity but will not indicate if a damaged wire is capable of carrying the needed current A similar situation would occur with a wire that is too small to conduct the needed flow of elec
104. quential damages so the above limitation or exclusion may not apply to you This warranty gives specific legal rights and you may also have other rights which vary from state to state Disclaimer of warranty Except for the limited warranty provided herein to the extent permitted by law J amp J disclaims all warranties expressed or implied including all warranties of merchantability and or fitness for a particular purpose To the extent that any implied warranties may nonetheless exist by operation of law any such warranties are limited to the duration of this warranty Some states provinces do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Any legal action arising from claims against this warranty shall be governed by and construed in accordance with the laws of Oregon and the exclusive forum for disputes arising out of or relating to this warranty shall be the Marion County Circuit Court for the State of Oregon and no other state or Federal Court Any party bringing a claim under this warranty consents to jurisdiction of such court waives any objection to venue and further agrees that in the event of litigation such party shall at its own expense provide discovery and appear for depositions in Marion County Oregon Not available in all states or regions Contact J amp J for information on your area 0 22 LIMITED WARRANTY SUPER TUBE Il This warranty is limited to J amp J Amuse
105. r cracks and missing hardware RECEIVER Check for loosening or missing hardware and cracking around mount HANDRAILS amp HARDWARE Check for loosening and missing hardware SUMP PUMP View through hull vent to check for excessive water BATTERIES Check volt meter for full charge of 24 26 volts Viewing through hull vent check battery terminals for vis ible corrosion MOTOR MOTOR Visually and physically check motor operation go and squirt function loose hardware grips handlebar condition and abnormal noises during operation MOTOR POWER CABLE Check for bare wires proper connection and any signs of excessive heat or melting lt WARNING gt DO NOT OPERATE UNTIL DAMAGED CONNECTORS AND OR CABLE ARE REPLACED PIVOT Check for smooth operation by rotating motor lock to lock PROP GUARD Check for damage and foreign material lt WARNING gt DO NOT OPERATE IF PROPELLER GUARD IS DAMAGED OR MISSING NOTICE ALL NECESSARY REPAIRS NEED TO BE DONE BEFORE BOAT IS OPERATED USE OF J amp AMUSEMENTS OR EQUIVALENT REPLACEMENT PARTS IS RECOMMENDED INSPECTIONS SHOULD BE DONE BY QUALIFIED PERSO NN EL 0 15 Pre O pening Daily Checklist G as Bumper boat ID Body color Item Service type BOAT H ull Receiver Handrails hardware W ater in hull Cc oO D Engine amp gear case Throttle Fuel system Pivot Prop guard 0 16 Pre O pening Checklist
106. readable at all times to operate the boat Replace as needed W arning N ever Stand Up While Boat Is O perat ing decal is located on the left inboard side of the boat top J amp 00170 This decal must be readable at all times to operate the boat Replace as needed Star amp Stripes decal is located at the rear of the gas bumper boat top J amp J 00156 WARNING Keep Hands And Feet In Boat At All Times a we TEK Keep your boats looking new with Replacement decals available at j amp j 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 6 5 DECAL REMOVAL AND INSTALLATION lt REMOVAL Use a hot air gun to heat the decal The heat is not for melting away the decal but to heat the adhesive enough to removal the decal Repeat until the decal is completely removed Apply a small amount of WD 40 to a clean cloth the cloth should be damp but not soaked Wipe away the glue on the fiberglass using the moistened cloth INSTALLATION Clean the surface with a grease cutting liquid detergent and water Rinse with fresh water then dry with a lint free cloth Peel the backing paper from the new decal starting at the edge be careful not to touch the decal adhesive Using a spray bottle filled with water spray the glue side of the decal before applying T
107. rewdriver push and turn counterclockwise 1 4 turn Remove the fuse and holder by pulling outward lt Remove the fuse from the holder Check for continuity through the fuse with a multimeter see page 4 6 for a fuse test NOTE The replaceable fuse is a 3 amp time delay slow blow cartridge style fuse Using any fuse type other than this specifi cation could result in poor performance and or pump failure Replace as needed REPLACEMENT 3 AMP FUSES PE J amp J 2 70 0104 OL 1 SVamaseme y A Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 1 8 PIVOT RECEIVER General Information cccecececececcececeeaeeuceeaeaueeeaeaneess 1 8 Pivot Receiver Removal Installation 1 9 ad tf a 5 TE 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com PIVOT RECEIVER REMOVE INSTALLATION lt The pivot is attached with 8 bolts and nylock nuts and 16 flat washers REMO VAL IN STALLATIO N Remove the bolts nylock nuts and washers Install a new pivot by using the existing holes Replace the hardware with new hardware as needed ID PLATE Remove the ID plate from the old pivot Install the ID plate to the new pivot with 4 stain
108. rmation including videos workshop and operations manuals www jjamusements com 4 15 Equalizing Batteries Lead plates become sulfated as a natural result of their function breaking this deposit loose and keeping the plates clean will equalize each cell s ability to do its work Equalizing is an overcharge performed on flooded wet batteries after they have been fully charged This action scrubs the plates and the sulfates will fall to the bottom cavity of the battery Trojan recommends equalizing only when batteries have low specific gravity below 1 250 or wide ranging specific gravity 0 030 after fully charging a battery This could be as much as once per month during busy times Keeping the plates active and equal will extend battery life e Check electrolyte level to make sure all plates are covered with water before charging e Check that all vent caps are secured properly on the battery before charging e Set the charger to equalizing mode The J amp J M aster Charger has this function e The batteries will gas bubble during the equalization process lt WARNING gt MAKE SURE BATTERY COMPARTMENT IS WELL VENTILATED AND REMEMBER THE GASSES GIVEN OFF ARE HIGHLY EXPLO SIVE e Measure the specific gravity See page 5 149 CLEANING Warm water and soap works well to neutralize acidic or corrosive conditions Rinse with clean water after washing In some cases almost all the batteries in the pack may tes
109. s evenly with the side of the seal until the face of the seal is even with the end of the hole Always use assembly oil or grease on the lip sealing edge of any seal prior to assembly CIRCLIP RETAINING RING Replace any removed circlips and retaining rings with new ones as removal weakens and deforms them W hen installing circlips and retaining rings take care to compress or expand them only enough to install them and no more COTTER PIN Replace any cotter pins that were removed with new ones since removal deforms and breaks them REPLACEMENT PARTS W hen there is a replacement instruction replace these parts with new ones every time they are removed Removed parts will be damaged and or lose their original function INSPECTION When parts have been disassembled visually inspect these parts for the following conditions or other damage If there is any doubt as to their condition replace them with new parts abrasions cracks hardening warping bends dents scratches wear color change deterioration or seizure SPECIFICATIONS Specification terms are defined as follows Standards show dimensions or performances which brand new parts or systems have Service Limits indicate the usable limits If measurement shows excessive wear or deteriorated performance replace the damaged parts N OO C1 a W N General Data and Maintenance oooooooo I I I I I I I I NN PERRO Me OO CO NW W Boat Top Assembly 1 1
110. soapy water to clean and rise with clean warm water 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com SPECIFIC GRAVITY TEST ii lt CAUTION gt MAKE SURE YOU WEAR GLOVES AND EYE PROTECTION WHILE PERFORMING THESE TESTS 1 Do not add water at this time 2 Fill and drain the hydrometer with electrolyte from battery cell 2 to 4 times before pulling out a sample See the Hydrometer battery tester on page 5 148 3 There should be enough sample electrolyte in the hydrometer to completely support the float Tap the unit to remove bubbles and hold it vertically to get accurate readings 4 Take a reading record it and return the electrolyte back to the cell 5 To check another cell repeat the 3 steps above 6 Check all cells in the battery 7 Replace the vent caps and wipe off any electrolyte that might have been spilled Il O PEN CIRCUIT VOLTAGE TEST For accurate voltage readings batteries must remain idle no charging no discharging for at least 6 hrs preferably 24 hrs 1 Disconnect all loads from the batteries 2 Measure the voltage using a DC voltmeter 3 Check the state of charge with table bellow LIMIT DISCHARGING THE BATTERIES BEYOND 1 75 VOLTS PER CELL OR 1 125 SPECIFIC GRAVITY PER CELL 1 75 VOLTS PER CELL CORRESPONDS TO END PO INT VOLTAGES OF 5 25 VOLTS FOR 6 VO LT BATTERIES
111. ssembled 180 degrees off this will reverse polarity and cause the motor to turn counter clockwise Remove the fan cover Remove the fan bolt and slide the fan off of the shaft INFLATE AND DEFLATE BOAT TUBES QUICKLY ee WITH THIS 4HP VACUUM BLO WER J amp J 2 60 0124 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com iS EA ELLE LALLA ALE ED 3 17 Remove the brush caps Remove the brushes Remove the four cap bolts tu JSIAmasements BASIC RIDE TIMER SIMPLE AND EFFECTIVE WITH LIGHT AND MZ BUZZER TO ALERT ATTENDANT 01328 f Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 18 lt To remove the motor cap tap off by using a rubber mallet or soft blow hammer lt Remove the cap NOTICE Clean the commutator with an emory cloth and electric mo tor cleaner if needed Clean off only the carbon build up Try not to remove any brass material Be careful when assembling the motor as the magnetism will pull the pieces together Keep fingers clear NOTICE The brush holders are plastic and held in place with a set screw Be careful to not over tighten the set screws just snug them up ai ATTE q VISIT WWW JJAM USEM ENTS CO M TECHNIC
112. stalled by J amp J will be repaired or replaced under warranty without charge for parts If installed by anyone else charges will be the responsibility of the purchaser To obtain warranty service You must obtain a Return Merchandise Authorization RMA number from J amp J phone number 800 854 3140 or 503 304 8899 Return the accessory product or part and proof of purchase at your expense to J amp J If the accessories products or parts are returned to J amp J without both an RMA and proof of purchase J amp J may void the warranty at its discretion Exclusions This warranty does not extend to products accessories or parts affected or damaged by accident and or collision normal wear fuel contamination or those not sold by J amp J lt also does not extend to those items used in applications for which the product was not designed any other misuse neglect incorporation or use of unsuitable attachments or parts nor any unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product J amp J reserves the right before having any obligations under this limited warranty to inspect the damaged goods in order to determine compliance with this paragraph This warranty does not extend to products accessories or parts purchased for use outside of the United States and Canada contact us for warranty questions regarding your country Honda motor warranty is only covered by American Hond
113. t good and only one may show poor specific gravity or a low cell Many times a battery in this condition can be recovered by removing it from the pack and putting it on a separate 6 volt charger that has a boost or equalize feature See page 5 153 BATTERY CHARGER BO XES AVAILABLE det E a saas T j a j E E T This slick charger enclosure can hold two FPX Master Chargers or other brands The vented enclosure allows heat to escape and keeps your battery chargers high and dry This enclosure will have a simple white finish and will look un obtrusive around your bumper boat pond Simply anchor it to your concrete or wood deck All electric connections are hidden inside Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 4 16 Battery Maintenance W inter Storage 1 On the days before leaving do a thorough cleanup of connections and batteries A mechanical inspection will help you to identify what terminals need replacement and maximize the recharge rate 2 Fully charge your battery systems If possible use your chargers in a low amperage mode It will take longer to fully charge the batteries but will do a much better job Batteries are recharged at higher amperage rates mostly for practical reasons but if you are not using the systems you can tak
114. t Use pure rubbing compound with only the finest abrasive REAPPLYING Reapply by spraying 303 on the surface and wiping dry with a soft absorbent cloth very much like dusting furniture and just as easy Mist it lightly first with 303 then towel dry takes an extra 30 40 seconds This is an excellent way to keep up the UV screen and totally prevent UV caused slow fade WHEN TO REAPPLY 303 is water repellent beads water W hen the water repellency begins to diminish it s time to reapply If you think it may be time to reapply but don t know for sure test small spot with 303 If any of the color or luster comes back reapply Usually a simple spray on wipe off reapplication for every 30 to 80 days of exposure is sufficient DOES 303 ALWAYS WORK 303 always works unless there is something on the surface keeping 303 away from the fiberglass teflon silicone polymer sealants or fresh wax If the surface has been freshly waxed it is not necessary to remove the wax Just wait a few weeks and try again Wax does not last long enough to warrant the effort required to remove it OLDER SURFACES Even after a few years without care it may be unnecessary to compound before using 303 To find out for sure first apply 303 normally If this does not restore the like new color and gloss typical with 303 try this In the shade or just before dark spray a basketball sized spot with 303 Rub it in and spray again to make sure the spot is thorou
115. t bracket nuts are over tightened binding of the pivot assembly may occur lt Finish by installing the allen cap headed screws M ake sure to have the flex wire cable clamps in the correct position see flex wire removal on page 3 8 KNEE PADS BACK SUPPORT GLOVES BELTS WE HAVE MANY OF THE PROTECTIVE CLOTHING ITEMS YOU NEED IN STOCK a Protect yourself with the right protective wear Mechanix wear it s what the mechanics wear 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 33 LOWER UNIT ASSEMBLY General Information oooccccccnoccnnnccnnnnnnnnnncnnnonononnnos 399 Prop amp GUIO sra reana iE 3 35 Gearbox Drive ME SO FNC aran 3 36 EEA JSD amasements Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 34 GEARBO X AND DRIVE SHAFT lt Next remove the gasket and discard as this item will be re placed with a new gasket J amp J 01981 Grasp the end of the shaft and remove NOTICE The keyway is welded in place on both ends of the drive shaft If the keyway is damaged or worn the drive shaft must be replaced The drive shaft can be installed in either direction Before installing the shaft coat both ends with MARIN ERS CHOICE N
116. t shiny at this point it s because the clean gelcoat surface is pitted and Is dissipating the light instead of reflecting it By filling in the microscopic pits you can restore the shine To prove this just apply some water to the surface and see if it becomes shiny If so you then need to apply something which will fill in the pores and maintain the shine To use oxidation remover first wet the gelcoat surface and apply the oxidation remover using a white Scotch brite pad or sponge Rub the surface either until you see color in the pad or sponge indicating you ve rubbed off all the oxidation and are now into the colored gelcoat or until the surface no longer feels rough At this point you simply rinse off the surface and wash away the oxidation residue AUA m or PROTEL Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 7 4 303 AERO SPACE PROTECTANT BUMPER BOATS MAKE THEM LOOK BETTER AND LAST LONGER WITH 303 An enlarged side view of common vinyl fabric would show raw PVC polyvinyl chloride covered by a thin layer of plastic called the topcoat The topcoat is the part of the vinyl you can see and touch To keep vinyl fabric soft and flexible manufacturers add agents known as plasticizers to the raw PVC A major function of the topcoat is to hold in these plasticizers which otherwise would quickly
117. th the J amp fill kit working properly you cannot overfill the cells WHAT IS THE PRO PER ELECTROLYTE LEVEL IF YOU ARE USING J amp FILL KIT THE FLOAT VALVES WILL SHUT O FF AUTO MATICALLY AT THE PRO PER LEVEL Liquid levels should be 1 8 inch below the bottom of the vent well the plastic tube that extends into the battery The electrolyte level should not drop below the top of the plates DO YOU EVER ADD ACID TO A BATTERY Under normal operating conditions you never need to add acid Only distilled deionized or approved water should be added to achieve the recommended levels mentioned above When a battery is shipped in a dry state or accidental spillage occurs electrolyte should be added to the battery O nce filled a battery should only need periodic water addition WECARRY ALLYO UR BATTERY AND ELECTRICAL NEEDS BATTERY 2 60 0102 2 70 A0009 ae Have the old style SB 50 connectors and need to match them up to SB 120 connectors We ve got the solution This SB 50 to 120 plug adapter will do the trick HS 2 70 A0022 2 70 0211 2 70 0073 120 This combination strain relief and plug end protector has an easy to grab hand hold for connecting and disconnecting SB 120 charger plugs from your bumperboats No more broken plug ends from charger leads being dropped on the ground battery dealer 503 304 8899 Specifications subject to change without notice Check our website for valuable info
118. to established account terms i e net 30 credit card C O D etc J amp J pays for the most economical shipping method If the customer desires faster service the customer account will be billed for the price difference 3 The customer returns the warantied parts at their expense to J amp J with RMA on the outside of package The warranty manager inspects the goods and one of two things will happen a Credit will be authorized to the customer s account in the amount charged for the replacement N ote Cash refunds are not given on warranty items b If part is not warrantable because of normal wear and tear damage by accident etc the warranty will be denied and no credit will be issued shipping charges will be billed See limited warranty for details Please make sure goods are returned using a traceable and insured method Items lost or damaged in transit cannot be the responsibility of J amp J If this simple procedure is followed the warranty usually goes smoothly We seldom refuse to warranty an item Problems come from short paying statements or refusing to pay for new replacement items The most common reason for a customer to not receive credit is failure to return the warranty item to J amp J If we do not receive the item we cannot get credit from our vendors and therefore cannot issue credit to the customer 0 20 PRODUCT RETURN PROCEDURES RETURNED GOODS POLICY No merchandise may be returned nor any account adjustments
119. trons Such an undersized wire would show perfect continuity with an onmmeter yet become a restriction in a circuit with heavy current Due to the inconclusive results and the need to disconnect the components many consider troubleshooting with an ohmmeter a potentially misleading waste of time Ohmmeters do have their place like testing the resistance of the motor relay pull in windings but for most troubleshooting the voltage drop test is the way to go Electrical voltage drop varies according to current flow Unless you operate the circuit so current flows through it you can t measure voltage drop Because an onmmeter s battery can t supply the current that normally flows through most circuits ohmmeter tests usually can t detect restrictions as accurately as a voltage drop test Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 4 4 back of Breaker pra The battery pack contains four 6 volt deep cycle lead acid flooded type batteries connected in series to produce a 24vdc pack 4 gauge copper cables are used to connect the pack and furnish power through the main breaker switch to the main distribution buss Use the voltage drop test to check the battery terminal to cable end and battery pack to breaker switch for excessive resistance The voltage drop should be ver
120. uable information including videos workshop and operations manuals www jjamusements com 3 37 SQ U IRT PUMP ASSEMBLY J amp J 2 60 A0014 General Information oocccconcccnonicnonononononarnnnnacnononons 3 37 Squirt NOZZlO c ooocccccncccononcnononcnnonnonononarononacnnonarnononanos 3 41 Squirt Pump ASSEMD Y erica adria 3 38 The squirt pump is a sealed 24VDC brushless submersible style pump that is powered through the same type of solid state switch and magnetic trigger system that operates the motor relay The squirt pump is a sealed unit and repairable problems center around debris in the impeller The output water tube feeds through an in line filter then a quick release coupler to allow motor cover removal see page 3 2 to the squirt nozzle The electrical supply feeds from the main motor power posts through the fuse holder the slow blow fuse is the same that is used by the bilge pump is located in the front of the motor just under the motor cover and can be removed and checked without removing the motor cover The squirt pump is controlled by interrupting the ground side of the circuit via the solid state switch or the boat cap tain remote control unit standard equipment on U S models only To isolate the pump from the solid state switch and boat captain disconnect the yellow lead that goes from the fuse holder to the micro switch and jumper it directly to the ground post The pump should run continuously i
121. ual pressure until the fittings snap into place NOTICE Be careful not to damage the T fitting o ring TECH TIP W et the T Fitting with distilled water to help it slip more easily into the manifold NOTICE Twist the manifolds slightly to remove any kinks in the water lines All kinks must be removed for the watering system to function correctly Install the filler tube from the boat hull to fill the system Push and slightly twist the hose to install KAR eesSkr at ar a ge 3 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 2 13 SU PER TU BE General information ooccccccncnonoccnnnnonononnonnnnnonancnnnnnos 2 13 Checking super tube for leaks ooooccccccccooooccnnnnnos 2 16 Supertube Int ALON visitada 2 14 Patching super tube cccccccnncccccnnnnncnnnnnonacoccnnnnncnnnnns 2 17 The Super Tube II is built with a urethane coated fabric 2 14 SU PER TUBE INFLATION FILL ADAPTER Insert a fill adaptor and turn clockwise 1 2 turn Use a rubber tip blow gun to fill the tube VALVE FILL ADAPTER Insert a valve fill adaptor and turn clockwise 1 2 turn rS Supertube fill adapter amp A ae a pressure Test adapter nier Y AN 503 304 8899 Specifications subject to change without notice Check our websitSTor valuable information including videos workshop and operati
122. ubleshooting and maintaining the throttle system ELIMINATE WATER FUEL PROBLEMS Whether you are storing fuel operating a boat motorcycle lawn mower ATV personal watercraft snow blower generator or other machinery you need the Water Eliminator the most cost effective way to remove water from gasoline diesel fuel oil kerosene or hydraulic fluid Easy to use just clip the Water Eliminator to your fuel cap and lower it into the tank The unit will remove any water it contacts leaving you with dry fuel By removing water directly from fuel it helps to prevent many service problems related to water contamination including Plugged fuel filters fuel line freeze up carburetor icing damaged fuel pumps and injectors growth of algae corrosion loss of power and down time Requires a 1 15 fuel filler opening im JSD Amasements 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 5 3 PIVOT The removal installion and maintenance for the pivot is performed with the same steps as for the electric motor see page 3 29 AS EA ELLE LALLA ALES Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 4 PROP GUARD The prop guard used on the gas engine Is also used for t
123. ules 1 CIRCUIT CURRENT IS DETERMINED BY THE LOAD S A 75 watt bulb demands less current than a 100 watt bulb screwed into the same socket Installing a higher wattage bulb increases the circuit load Adding a second light to a circuit also increases the circuit load Adding loads increases circuit current Circuits are designed to supply a specified amount of current Fuses are designed to protect wiring from excessive current 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 4 3 2 EVERYTHING HAS RESISTANCE The wires connectors and switch contacts that make up a circuit all have some resistance and as its name implies resistance opposes resists current In an undamaged properly designed circuit normal resistance is small enough that it doesn t keep the load from working UNWANTED RESISTANCE IN THE CIRCUIT REDUCES THE AMOUNT OF ELECTRICAL ENERGY DELIVERED TO THE LOAD Temporary Cable End Causes of unwanted resistance include loose connections corroded connections broken wire strands pitted relay contacts and other physical damage that resists current SOME CIRCUIT PROBLEMS CAN BE SPOTTED QUICKLY WITH THE NAKED EYE Some won t be so easy to identify Even if you cannot see visible causes for unwanted circuit resistance the voltage drop test will find them Symptoms of unwanted resistance are
124. voltage should match the battery voltage same as voltmeter reading on back of boat PUOL TEK ora Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 503 304 3 22 TESTING THE RELAY Symptom The relay clicks but the motor does not run or turns slowly Most common causes A faulty relay battery or damaged wire M easure the voltage at the negative input post black 10 gauge wire The voltage should match the battery voltage same as the voltmeter reading on the back of the boat If the voltage is good measure the voltage at the negative output post black 10 gauge wire with the motor switch in the ON position The voltage should match the battery volt age same as the voltmeter reading on the back of the boat NOTE The relay controls the ground side of the motor circuit Symptom The relay does not click and the motor does not run Most common causes A faulty relay or solid state switch Check the power to the relay input post black 10 gauge wire The voltage should match the battery voltage same as the voltmeter reading on the back of the boat Check the voltage at the relay activation circuit white 18 gauge wire act circuit The voltage should match the battery voltage same as the voltmeter reading on the back of the boat If the activation circuit is verified and the power sid
125. workshop and operations manuals www jjamusements com 503 304 e 3 10 lt Lift and rotate the UHMW disk up over the steering stop This will help with further disassembly Remove the flex cable from the UHMW disk Remove the wire from the handlebar assembly Inspect all fiber washers and bushings as they act as an insu lator for the flex wires If they look compressed heat dam aged or show signs of material loss replace them VISIT WWW JJAMUSEMENTS COM TECHNICAL INDEX HTM FOR TECHNICAL INFORMATION RELATED TO OUR PRODUCTS aim S SD amasements 503 304 8899 Specifications subject to change without notice Check our website for valuable information including videos workshop and operations manuals www jjamusements com 3 11 MOTOR General Information c cccecceccceccccuccececucaeeusavensans 3 11 Motor DiSassemblY cccccccnncccccnoccconcccnnnncnnononononincnnnns 3 12 The high efficiency brush type permanent magnet motor seldom has problems MOSTCOMMON PROBLEMS Symptom The motor will not turn when the actuating rod isin the ON position Most common cause The motor circuit is open M easure the voltage going into the motor from the main motor posi tive post white wire and measure the voltage going out of the motor black wire If voltage is present at the white wire but not at the black wire then the circuit inside the motor is open Worn brushes are a common cause of this symptom
126. y small on this type of large wire short run connection Typical readings would be 008 to 030 Any reading of 200 or higher indicates severe resistance problems in the circut section being tested From the post buss distribution block power flows in from the charge circut and out to all load devices as well as the volt meter system monitor located on the back of the boat top near the vent access cover Note All power in or out flows through the breaker If the volt meter reading is indicating zero make sure the switch is ON The charge system lead is a 15 long 10 gauge cable connected to the post buss The SB 120 connector on the cable end mates with the SB 120 connector on the charger lead This lead and connector receives a high degree of punishment and wear Use the voltage drop test across the connector while the charger is on to determine the resistance of the connection A reading of 200 volts or above indicates that repair to the connection is required NOTICE The terminal ends of the SB 120 connector can be unloaded from the connector and repaired replaced During reinstallation make sure the wires are properly loaded in the connector The black wire from the charger cable goes to the black wire from the charger If these are reversed it will blow the output fuse in the charger es wa i 4 5 O pen circuit problems such as broken disconnected wires and or connections stop current flow A
127. y maintenance shall include but are not limited to the following 1 ENGINE Always use API service SG SF CC CD designation shown on the container see Engine Oil in the Honda Shop M anual 2 GEAR CASE Always use API service SG SF CC CD designation shown on the container see Engine Oil in the Honda Shop M anual 3 SPARK PLUG Clean and replace spark plugs with the type listed in the Honda Shop Manual 4 VALVE CLEARANCE Check and adjust at the specified intervals see the Honda Shop Manual 5 IDLE SPEED Check and adjust at the specified intervals see the Honda Shop M anual 6 CARBU RETOR LINKAGE Check and adjust at the specified intervals see the Honda Shop Manual 7 FUEL TANK amp TANK FILTER Check and replace at the specified intervals see the Honda Shop Manual 8 FUEL LINE Check and replace at the specified intervals see the Honda Shop Manual 9 STARTER RO PE Check and replace at the specified intervals see the Honda Shop M anual 10 PRO PELLER GUARD Inspect for damage or foreign materials Replace if damaged lt SAFETY ITEM gt WARNING DO NOT OPERATE IF PROPELLER GUARD IS DAMAGED OR MISSING 11 HULL Keep clean and wax every 200 hours or every 2 months Use a UV protectant weekly to reduce color fading J amp J part 3 60 0034 12 ANODE Clean monthly For year round parks replace anode every 6 months For seasonal parks replace anode at end of the season 13 PIVOT Turn motor and c

Service Manual - J & J Amusements

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Service Manual - J &amp; J Amusements

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Service Manual - J & J Amusements