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Prodigy Eclipseä 600, 800, 1000

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1. RIGHT SIDE VIEW BACK VIEW h ER2C6810 36 52 2 PRN FRONT VIEW 28 53 ERC680 or ERC1086 This Side Attaches to C600CP C800CP B 29 50 7 ER2C6810 or C1410CP Both Sides Attach to C600CP C800CP or C1410CP E 5 f A l 1 y Te p f Liquid Line 33 19 ee 38 47 E 1 5 fo i i 9 16 Mounting Hole 9 16 Mounting Hole 6 68 _ b 225 23 5 ii 29 19 February 2008 Page 6 Prodigy Eclipse 600 800 1000 Proper Combinations The three sub systems are designed to be connected together in certain combinations to meet the user s needs Eclipse 600 System EH222 CO600CP ERC680 Eclipse 800 System EH222 CO800CP ERC680 Eclipse 1000 System EH222 C1410CP ERC1086 ERC680 or ERC1086 may be substituted for by an approved central condenser coil amp fan coil must be without headmaster headmaster is part of CO600CP CO800CP or C1410CP Note The ice making section cannot be stacked vertically Accessories such as bin adapters and tubing kits are required to complete the installation Dispenser Adapter Kits e Cornelius ABS KBTABS e ED150 KBT40 e Scotsman ID150 KBT40 e Scotsman ID200 or ID250 KBT41 e HD22 KBT35 e HD30 KBT32 Bin Adapter Kits e B322S KBT31 e B330P KBT32 e B530P or B530S KBT32 e B842S KBT33 e B948S KBT34 Tubing Kits e20 foot 3RTE20 EH e35 foot 3RTE35 EH e50 foot 3RTE50 EH e75 foot 3RTE75 EH e Suctio
2. Headmaster maintains a minimum discharge pressure during freeze of e217 PSIG 25 15 PSIG CPR Valve Setting 55 60 PSIG Note CPR allows a maximum low side pressure at the CP unit s compressor Maximum only occurs during harvest Refrigerant Charge e 2 2 oz Compressor Amps e Single Phase 8 to 10 e Three Phase 5 to 7 Batch Weight 8 Ib Discharge Pressure Cut Out Switch eCuts Out at 450 PSIG e Resets at 350 PSIG February 2008 Page 49 Prodigy Eclipse 600 800 1000 Refrigeration System Service Recovery Recovery must be done from the condensing unit but requires the ice machine to be shut down 1 At the ice making section remove the front panel 2 Push and release the Harvest button When the machine shuts off recover the refrigerant 3 Remove compressor package covers 4 Attach recovery system to low side compressor process port valve 5 If the recovery system can recover liquid attach recovery system to high side receiver liquid line out valve Operate recovery system to remove refrigerant from the system No other points of attachment or solenoid activation are required Vapor Inlet Valve Replacement of the valve body Note The coil and internal components are available to repair the valve without replacing the valve body 1 Recover refrigerant as outlined above 2 Unplug ice making section from power supply 3 Disconnect wire harness fr
3. Do Not operate the machine in conditions beyond these limitations Doing so will void the warranty Scotsman ice systems are designed and manufactured with the highest regard for safety and performance They meet or exceed the standards of UL and NSF Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way including the use of any part and or other components not specifically approved by Scotsman Scotsman reserves the right to make design changes and or improvements at any time Specifications and design are subject to change without notice Warranty Refer to the warranty coverage in effect when the equipment was sold Warranty statements are included with each product Systems Each sub system is a separate entity that carries its own model and serial number They must be combined to create a remote cuber low side system System Size Condensing Unit CU Ice Making Section IMS Compressor Package Condenser Model Electrical Model Electrical Model Electrical 600 CO600CP 32A 208 230 60 1 ERC680 32A 208 230 60 1 EH222SL 1 115 60 1 800 CO800CP 32A 208 230 60 1 EH222SL 1 OR ERC680 32A 208 230 60 1 EH222ML 1 115 60 1 CO800CP 3A 208 230 60 3 1000 C1410CP 32A 208 230 60 1 EH222SL 1 OR ERC1086 32A 208 230 60 1 FH222ML 1 115 60 1 C1410CP 3A 208 230 60 3 Notes Voltage Code
4. Ice The cuber drops ice in large sections That ice will break up into random parts as it falls into the bin but some large sections may remain on top of the ice in the bin When removing ice tap the groups of ice with an ice scoop to separate them into smaller units In a dispenser this ice will break up into mostly individual cubes as the dispense mechanism moves the ice The ice in the bin will slope down from the right to the left This is normal Noise The ice machine will make little noise when it is in ice making mode The compressor and fan motor are remote from the ice making head The water pump in the ice making head will produce some sound It is also normal to hear some cracking just before the harvest cycle begins In addition during the harvest cycle the harvest assist solenoid will click twice as it pushes the ice out and returns to its normal position The ice harvests as a unit or slab which makes some noise when it impacts the bin or dispenser These noises are all normal for this machine February 2008 Page 33 Prodigy Eclipse 600 800 1000 system Operation This section is intended for the technician Understanding it is not necessary for the normal operation and maintenance of this ice making system Major Components Ice making section sub system e Controller e Water Level Sensor e Transformer e Evaporators Expansion Valve eV apor Inlet Valve eWater Pump Inlet Water Valve
5. 3 Remove front panel Check machine for any packing or wires rubbing moving parts Note location of control board in upper left corner of the machine s front 4 Remove tape securing curtain to evaporator 5 Switch on the electrical power to the EH222 Observe that some of the control s indicator lights glow and its display shows 3 6 Open the water supply valve 7 Push and release the ON button The code display will begin to blink F The purge valve opens the water pump starts and the inlet water valve opens to add water to the reservoir In a few seconds the purge valve closes and the water pump stops Water will flow into the machine until the reservoir is full The vapor valve and harvest assist device will activate then the compressor and water pump will start Note Because the condensing unit is external to the ice making section no visible signs of operation will be noticeable until the water begins to cool and frost forms on the evaporator tubing 8 Go to the condensing unit and confirm that the compressor and fan motor are operating Warm air will be discharged from the condenser Observe the Ready for Harvest indicator light It may blink early in the cycle that is normal The control will ignore that signal for the first 6 minutes of freeze During the Freeze cycle move the curtains and observe that the SW1 or SW2 light on the control board blinks On when the curtain moves away from the evap
6. e The sump will fill the first 30 seconds of the test If the sump is full it will overflow into the bin At 30 seconds the Water Inlet Valve will shut off and the Water Pump will turn on You will be able to see and hear the water running over the plates After 10 seconds the Purge and Vapor Inlet Valves will turn on Water will be purging from the machine After 10 more seconds the compressor will start 5 seconds later the VIV will close The compressor will run for a total of 20 seconds After which everything will turn off for 5 seconds After that time the VIV will open and you ll be able to hear the hissing as the pressure is equalized 10 seconds later the fan will turn on if air cooled After 10 seconds all will be off and the output test will be complete Change De Scale Notification Interval Like the others this feature is accessible only from standby Status Light Off e Press and hold harvest button for 3 seconds This will allow control to enter Time to Clean Adjustment State e Display current time to clean months on 7 segment display e Pressing clean button repeatedly will cycle through one of 4 possible settings 6 months 4380 hours default 5 months 3650 hrs 4 months 2920 hrs 3 months 2190 hrs February 2008 Page 39 Prodigy Eclipse 600 800 1000 Cleaning Sanitation and Maintenance This ice system requires three types of maintenance e Remove the build up of mineral scale fr
7. 1000 Water and Drain Right Draining 1 Connect PVC to the female PVC fitting If copper is required by code remove the PVC connector and install a 34 FPT female copper fitting onto the 34 NPT male fitting Do all soldering before connecting to the male fitting 2 In tight locations do the next step after the unit is placed on the dispenser or bin 3 Connect rigid drain tubing to the reservoir drain tube Route the drain either out the back under the unit through the notch in the base to the left side or to the right side A vent is built into the unit so no external vent is required Run the drain tubing to the building drain Do not Tee into any other drain including the bin or dispenser drain PVC Adapter 90 Degree Barbed Adapter February 2008 Page 21 Prodigy Eclipse 600 800 1000 Water and Drain Left Draining Rotate elbow to the other direction Connect 3 4 PVC to the PVC fitting Back Draining Rotate elbow to face the back or connect PVC directly into the 34 FPT drain fitting No external drain vent is required venting is internally provided for Note This is an NSF listed ice machine and contains provisions for back flow prevention in its design No external back flow preventer is required Note External drain tubing must be supported to insure that it does not move and kink the internal rubber tube Water Supply A 3 8 flare nut on tubing is
8. 17 Mixa solution of locally approved sanitizer Note A possible sanitizing solution may be made by mixing 1 ounce of liquid household bleach with 2 gallons of warm 95 115 F potable water Note If unit has not been de scaled for an extended period of time and significant mineral scale remains repeat steps 5 10 11 Mix a cleaning solution of 1 oz of ice machine cleaner to 12 ounces of water 12 Remove curtain from unit 13 Locate ice thickness sensor Squeeze mounting legs together to release sensor Ice Thickness Sensor Remove Ice Thickness Sensor 14 Remove water distributor from ice machine by disconnecting its hose squeezing the retaining snaps together and pushing the distributor to the right as far as possible Lift up to remove Inspect distributor for restricted orifice holes Be sure all holes are full open Water 0 Distributor Remove Water Distributor Inspect Orifice Holes Inspect Water Distributor February 2008 Page 41 Prodigy Eclipse 600 800 1000 18 19 20 21 22 23 24 25 Thoroughly wash all surfaces of the ice thickness sensor water level sensor curtain and water distributor with the sanitizer solution Thoroughly wash all interior surfaces of the freezing compartment
9. e Purge Valve Harvest Assist Solenoid Compressor Package sub system e Compressor e Contactor e Condenser Bypass Valve Liquid Inlet Valve e Receiver e Accumulator e CPR Valve e Headmaster Condenser sub system e Coils e Fan Motor Freeze In the air cooled condensing unit sub system compressor package and condenser the compressor is on the condenser by pass valve is closed the fan motor is rotating the fan blade Harvest During harvest the compressor and fan motor continue to operate The vapor inlet condenser bypass receiver inlet solenoid normally open and harvest assist solenoids are energized Ice releases and falls into the bin or dispenser February 2008 Page 34 Prodigy Eclipse 600 800 1000 Refrigeration Details The compressor provides the force that circulates refrigerant in the refrigeration system During freeze when the vapor inlet and condenser by pass valves are closed discharge gas flows from the compressor into the condenser where its heat is discharged into the air stream Liquid refrigerant flows out of the condenser and through the normally open liquid line outlet valve on its way to the receiver inlet Under low ambient low pressure conditions the headmaster valve closes the liquid outlet of the condenser and opens a bypass route to direct refrigerant gas to the receiver inlet until discharge pressure builds back up to the headmaster s set point From the r
10. including evaporator frames evaporator cover and the part of the top panel covering the freezing compartment with the sanitizer solution Return water level sensor ice thickness sensor water distributors and curtains to their normal positions Be sure hose is reattached to water distributor Push and hold the clean button to drain the reservoir Push and release the clean button again and when the purge valve indicator light goes out immediately pour the remaining cleaning solution into the reservoir Circulate the sanitizer solution for 10 minutes then push and release the Clean button Allow the water system to be flushed of sanitizer for at least 20 minutes then push and release the Off button Return the evaporator cover and front panel to their normal position and secure with the original fasteners Push and release the On button to resume ice making February 2008 Page 42 Prodigy Eclipse 600 800 1000 Other Maintenance The remote air cooled condenser coil must be cleaned occasionally to keep the system operating at high efficiency Moving Parts Hazard A WARNING Rotating fan blade can p__ Cause cuts Disconnect electrical power before removing condenser top or fan guard e Remove any large debris from the outside of the coil e V facuum accumulated dust e Wash out the coils with water Caution Do NOT use excessive water pressure as that will bend the fins e Stra
11. 1410CP to ERC680 to ERC1086 1 Remove cartons from compressor package and condenser 2 Remove top from both units 3 Remove front panel from CP unit 4 Locate legs secured to ERC unit 5 Locate fasteners inside junction box of ERC unit Connect 6 Assemble rear legs to ERC using fasteners from Power prior step Here Locate EZ SN Fastener WS ey Package Connect Fan Motor Leads 7 Locate wire package in CP unit Remove short CP Unit Contactor Three Phase Shown wires and two wire nuts 8 Use wire amp wire nuts from step 7 to connect to the wires inside the junction box of the condenser Return junction box cover to its original position 9 Place front of ERC on back flange of CP unit 10 Secure CP unit to ERC 11 Attach leg brace between ERC unit and CP unit 12 Route wires from condenser through hole in back of CP unit to the CP unit control box 13 Pull ERC female refrigerant connections forward to engage male connections on CP unit Rotate Swivel 14 Rotate swivel nuts to tighten refrigerant Nuts to Connect connections Use a back up wrench to hold female Condenser connection to prevent tearing of the diaphragms System to 15 Connect wire to T1 and T2 of the contactor Compressor Use the two wire nuts to connect the other end to Unit the two black wires in the condenser junction box 16 Return tops to their original positions February 2008 P
12. as a strap on back Install Clips O J Here lt i Back View IMS on a Bin If the ice maker amp bin or dispenser is not yet in its final position gently move it there Note The refrigerant lines above the machine must be able to move freely while the machine is being moved into position February 2008 Page 26 Prodigy Eclipse 600 800 1000 Controller Operation The controller has four indicator lights a code display four push buttons and eleven component indicator lights Indicator Lights e Power on when there is power to the controller e Status on in ice making mode e Water on and blinking when there is no water De scale amp Sanitize on when it is time to clean the machine Code Display e Displays status and diagnostic codes Push Buttons On e Off Manual Harvest e Clean Component indicator lights Fan not used on this model e Water Pump on when the pump is e Purge Valve on when the purge valve is e WWater Solenoid on when the inlet water solenoid valve is e Hot Gas on when the vapor inlet valve and harvest assist solenoid have power e Compressor on when the compressor contactor is energized e Ready to Harvest on when the ice thickness sensor has water touching it e Sump Empty on when there is no water touching the mid length probe e Sump Full on when water is touching the shortest probe e SW2 on when the curtain is open SW 1 on when the curtain is o
13. located at the top panel near the refrigeration tubing Inside the hardware bag inside the cabinet a 3 8 inch double male flare adapter is supplied Use the supplied adapter to make a 3 8 male flare fitting for the water inlet Connect a cold potable water supply to the 3 8 water inlet fitting installed above Use 3 8 OD copper or other comparable sized tubing for the water supply 2 I ea yy Drain Vent ia 9 90 eree Barbed Adapter Drain Connect rigid drain tubing to the reservoir drain fitting on the left side of the cabinet Route the drain either out the back under the unit through the notch in the base to the left side or to the right side A vent is built into the unit so no external vent is required Run the drain tubing to the building drain Do not Tee into any other drain including the bin or dispenser drain PVC Adapter Back View Drain Tubing Installed for Right Side Drain February 2008 Page 22 Prodigy Eclipse 600 800 1000 Ice Making Section Set Up Connect the suction line to the left fitting Connect the liquid line to the middle fitting Connect the vapor line to the right fitting See Coupling Connections on the next page for detailed instructions After couplings are connected add cork tape type insulation to exposed fittings to reduce condensation potential Add insulation tape here a Refrigerant Lines
14. valve and to the compressor where the cycle continues During harvest discharge gas flows through the open condenser by I l pa Discharge l j Line I K SO i 1 Liquid C LV Line I B e a a a a J gt y By Pass Valve A deadma _ Er Inlet E Valve N O Receiver Power is also applied to the coil of the liquid inlet valve closing it At pass valve into the vapor line TXV Vapor Inlet Valve Nap the same time in the ice making section the vapor inlet valve opens gt oa Discharge gas combined with some Evaporator vapor from the receiver s outlet then flows through the vapor line to the evaporator inlet The gas vapor combination when entering the February 2008 Page 35 Prodigy Eclipse 600 800 1000 Technicians Only Freeze Cycle Sequence of Operation This sequence begins with a restart after the unit has shut off with the bin full Ice has been consumed causing the ice sensors to become un blocked 1 The controller four minutes has to have passed since the machine shut off on bin full for the machine to restart 2 The purge valve is opened and the pump started 3 After the purge valve closes the i
15. 000 Control Switches The EH222 provides front access to two switches On and Off To switch the machine OFF push and release the Off button The machine will shut off at the end of the next cycle To shut the machine off immediately push and hold the Off button for 3 seconds Status _De Scale Power Water To switch the machine ON push and release the On button The machine will go through a start up process and then resume ice making The EH222 includes as standard the Vari Smart adjustable ice level control system Control Options An optional field installed control that can be added to this machine is the Smart Board advanced control board and data logger See the next page for more information GOL BAHE Adjustable ice level control There is an adjustment post and an additional indicator light to the right of the four indicator lights mentioned above The ultrasonic ice level control allows the user to control the point that the ice machine will stop making ice before the bin or dispenser is full Reasons for this include e Seasonal changes in ice used e Planning to sanitize the bin e Certain dispenser applications where maximum ice level is not desired Use of control 6 9 Level VariSmart Control Area T There are several positions the ice level can be set to including Off knob and label indicators lined up where it fills the bin until the standard bin control shuts t
16. 14 Prodigy Eclipse 600 800 1000 Compressor Package The compressor packages are similar in layout they only differ in compressor and charge Major Components CPR Valve limits refrigeration pressures inside the dome of the compressor Condenser By Pass Valve opens during harvest to allow discharge gas to flow to the vapor line Headmaster maintains a minimum discharge pressure during freeze Liquid Inlet Valve Normally Open closes during harvest Receiver stores liquid refrigerant for freeze and provides vapor for harvest Suction Access Valve provides a place to attach a refrigeration manifold for diagnostics and recovery Condenser By Pass Valve Suction Access Valve CPR Valve Hi Pressure Cut Out 24 volt comm line _ Liquid from Cond Discharge to Cond Power _ Routing Hol outing Hole Condenser Wire Routing Hole Vapor Line Connection Routing Hole Suction Line lt u Connection N an Liquid Line Connection CP Unit Refrigeration Connection ID Headmaster Liquid Access D Valve Wa gt I iy Liquid Inlet S COA Valve I Bej S Receiver I FIRWO TE AT A iS STS ES A A CP Component Location February 2008 Page 15 Prodigy Eclipse 600 800 1000 Condensing Section Assembly C600 800
17. Prodigy Eclipse 600 800 1000 Introduction This manual covers the assembly installation start up operation and maintenance of the 600 800 and 1000 remote low side cuber systems Table of Contents ondensing Section Assembly gt gt Page 16 ondensing Section Assembly ER2C6810 Page 1 K ontroller Features amp Last Error Recall Page 4 Operational Characteristics 600 Ib system Page 4 Operational Characteristics 800 lb system Page 4 Page 4 O Operational Characteristics 1000 Ib system Refrigeration System Service February 2008 Page 1 Prodigy Eclipse 600 800 1000 Configuration A remote low side cuber system includes several sub systems an ice making section a remote compressor package and a remote air cooled condenser Additionally there are several models of each sub system and this manual covers all of them The ice making sections are designed for use indoors in a controlled environment The remote compressor packages and condensers are designed to operate outdoors Each sub system has limits for power water and temperature Operational Limitations Minimum Maximum Air Temp IMS 50 F 100 F Air Temp CU 20 F 120 F Water Temp 40 F 100 F Water Pressure 20 psi 80 psi Voltage IMS 104 126 Voltage CU 198 253 IMS Ice Making Section CU Condensing Unit System Information
18. SIG Suction at Ice Making Section Harvest Peak 85 to 105 PSIG 105 to 125 PSIG 140 t0 160 PSIG Discharge at Condensing Unit Freeze 5 minutes in 230 to 250 PSIG 250 to 270 PSIG 330 to 350 PSIG Headmaster maintains a minimum discharge pressure during freeze of e217 PSIG 25 15 PSIG CPR Valve Setting 55 60 PSIG Note CPR allows a maximum low side pressure at the CP unit s compressor Maximum only occurs during harvest Refrigerant Charge e 232 oz Compressor Amps e Single Phase 6 to 8 e Three Phase 5to 7 Batch Weight 8 Ib Discharge Pressure Cut Out Switch e Cuts Out at 450 PSIG e Resets at 350 PSIG February 2008 Page 48 Prodigy Eclipse 600 800 1000 Operational Characteristics 1000 Ib system Cycle Times Condenser Temp Cabinet Temp Water Temp in degrees F 70 70 50 90 90 70 120 110 100 Freeze 6 to 8 minutes 8 to 10 minutes 16 to 18 minutes Harvest 1 to 1 5 minutes 1 to 5 minutes 5 to 1 minutes System Pressures Condenser Temp Cabinet Temp Water Temp in degrees F 70 70 50 90 90 70 120 1 10 100 Suction at Ice Making Section end of Freeze 26 to 31 PSIG 27 to 32 PSIG 30 to 35 PSIG Suction at Ice Making Section Harvest 85 to 105 PSIG 90 to 110 PSIG 140 to 160 PSIG Discharge at Condensing Unit Freeze 5 minutes in 230 to 250 PSIG 230 to 250 PSIG 345 to 365 PSIG
19. Shown Routed Out The Top February 2008 Page 23 Prodigy Eclipse 600 800 1000 Coupling Connections The couplings on the ends of the pre charged line sets are self sealing when installed properly Follow these instructions carefully These steps must be performed by an EPA Certified Type II or higher technician Initial Connections 1 Remove the protector caps and plugs Wipe the seats and threaded surfaces with a clean cloth to Clean and Lubricate Couplings 2 Thoroughly and completely lubricate the threads o rings diaphragms and all internal coupling surfaces with polyolester refrigerant oil 3 Position the fittings on the correct connections on the condenser and ice machine Final Connections 4a Begin to tighten the couplings together by hand Be sure they are not cross threaded Continue to turn the swivel nuts by hand until it is certain that the threads are properly engaged 4b Using two wrenches one to rotate the swivel nut and one to hold the tubing in place tighten each coupling It is CRITICAL that ONLY the NUT on the pre charged tube be turned or the diaphragms will be torn by the piercing knives and become loose in the refrigeration system causing severe operational problems Note As the coupling is tightened the diaphragms in the quick connect couplings will begin to be pierced As that happens there will be increased resistance to tightening the swivel nut 4c Continue t
20. Storage bin or dispenser not holding ice properly Check drains for water flow from ice machine separate to correct or restriction High volume of drinks dispensed cold plate melting ice Suggest pre cooler for water supply to cold plate Vapor inlet valve leaks through slightly during the freeze cycle Check valve body for similar temperatures on inlet and outlet the outlet should be colder and frost develops on the tubes to the evaporators Exceeding maximum freeze time compressor unit trips on high discharge temp Check condenser bypass valve Poor ice formation very cloudy and misshapen Dirty water system Clean the water distributor to remove built up mineral scale Low refrigerant charge Add several pounds of refrigerant to check If low on charge locate leak Recover refrigerant repair leak replace drier evacuate to 300 microns and weigh in the nameplate charge Whistling noise at CP unit during harvest By pass and liquid inlet valve coils not getting power Check harness February 2008 Page 46 Prodigy Eclipse 600 800 1000 Operational Characteristics 600 lb system Cycle Times Condenser Temp Cabinet Temp Water Temp in degrees F 70 70 50 90 90 70 120 110 100 Freeze 13 to 15 minutes 16 to 18 minutes 29 to 31 minutes Harvest 1 to 1 5 minutes 1 to 1 5 minutes 5 to 1 minutes System Pressures Con
21. age 16 Prodigy Eclipse 600 800 1000 Condensing Section Assembly ER2C6810 C600 800 1410CP to ER2C6810 1 Remove cartons from compressor package and two circuit condenser 2 Remove top from both units 3 Remove front panel from CP unit 4 If installing one CP unit locate legs secured to ERC unit If installing two CPs skip steps 5 6 7 and 9 5 Locate fasteners inside junction box of ERC unit Locate Fastener Package 6 Assemble rear legs to ERC using fasteners from prior step 7 Locate wire package in CP unit Remove short wires and two wire nuts 8 Use wire amp wire nuts from step 7 to connect to the wires inside the junction box of the condenser Return junction box cover to its original position 9 Place front with junction box of ERC on back flange of CP unit 10 Secure CP unit to ERC 11 Attach leg brace between ERC unit and CP unit 12 Pull ERC female refrigerant connections forward to engage male connections on CP unit 13 Rotate swivel nuts to tighten refrigerant connections Use a back up wrench to hold female connection to prevent tearing of the diaphragms 14 Route wires from ERC junction box to CP junction box 15 Attach condenser wires from wire package to L1 and L2 of the contactor Connect Power Here Connect Fan Motor Leads Two Circuit Condenser Installation CP Unit Contactor Three Phase Shown Th
22. air any tears in the tubing insulation especially those on the suction line that are inside the building Shortening Tubing The precharged tubing kits are available in a variety of lengths they should only be shortened if absolutely necessary To Shorten Tubes 1 Recover the 3 ounce R 404A holding charge from each tube 2 Cut out the required length of tubing do not cut the tubing right at the quick connects 3 Attach nitrogen bottle to one quick connect and a hose with a depressor to the other end purge nitrogen through each tube while brazing 4 Remove nitrogen evacuate to 50 microns Note If tubes are connected to the IMS evacuate the vapor amp suction lines to get the entire system February 2008 Page 13 Prodigy Eclipse 600 800 1000 Ice Making Section Major Components TXV Water Pump Water Level Sensor signals water level to the controller Controller operates both the ice machine section and the compressor unit Drain Valve opens to allow pump to drain reservoir Water Inlet Valve 1 25 GPM solenoid valve that opens to fill the reservoir Liquid Vapor and Suction Connections where the pre charged tubing kits connect to Drain Tube internal vent eliminates need for external vent Controller Drain Tube Vent Hot Gas Water Valve Valve Dump Valve TXV Water Pump Drain Tube Water Sensor Component Location Back View February 2008 Page
23. cal codes for the placement and attachment of the equipment Location The condensing unit assembly requires unobstructed air flow to operate efficiently A four foot space between each intake side and a wall or other cabinet is recommended Do not place where it will pick up hot discharged air from an air conditioner or other refrigeration system condensing unit Space must also be reserved for service on the compressor package If using the two circuit condenser save space for the second CP unit to be attached to the other end of the condenser IMS Shown on Ice Dispenser Roof Piercing The roof or wall must have a passage large enough for the three pre charged pre bent tubes and the control wire to pass through The minimum recommended size is 4 ID In most areas the power supply may also pass through the same passage If there isn t a passage one must be created In most cases this must be done by a licensed and bonded roofer in order to maintain the roof s integrity Suggestions Hoist the compressor package and condenser to the roof in separate loads Note In most cases a mechanical lift boom truck or crane will be required to hoist the condensing unit components Assemble the compressor package to the condenser and mount both to either roof rails or pressure treated 4 x 4s Orient the assembled unit so that the unit s mounts are parallel to the pitch of the roof to allow water to drain free
24. cotsman Scale Remover When Adding Scale AWARNING contains acids Remover Acids may cause burns If concentrated cleaner comes in contact with skin flush with gt water If swallowed do NOT Ice Machine Cleaner Flowing Over Evaporator Into Sump induce vomiting Give large amounts of water or Milk Call Physician immediately Keep out of the reach of children Note Step 6 may be made easier by removing the curtain and using it as a funnel or guide when adding the scale remover to the reservoir When 3 done return the curtain to its normal position SL a February 2008 Page 40 Prodigy Eclipse 600 800 1000 7 Allow the ice machine cleaner scale remover to circulate in the water system for at least 10 minutes 8 Push and release the Clean button again The yellow Clean light will be on continuously and the machine will drain and refill the reservoir to flush out the ice machine cleaner and residue 9 Allow the drain and refill process to continue for at least 20 minutes 10 Push and release the Off button The clean cycle will stop and the display will show 3 15 Locate water level sensor Squeeze catches together and pull up to remove sensor 16 Wash the metal surfaces of the ice thickness sensor and the adjustment screw with ice machine cleaner solution Also wash the water distributor water level sensor probes and curtain with the ice machine cleaner solution
25. denser Temp Cabinet Temp Water Temp in degrees F 70 70 50 90 90 70 120 110 100 Suction at Ice Making Section end of Freeze 29 to 34 PSIG 30 to 35 PSIG 34 top 39 PSIG Suction at Ice Making Section Harvest peak 103 to 125 PSIG 120 to 140 PSIG 160 to 180 PSIG Discharge at Condensing Unit Freeze 5 min 235 to 255 PSIG 240 to 260 PSIG 345 to 365 PSIG Headmaster maintains a minimum discharge pressure during freeze of e217 PSIG 25 15 PSIG CPR Valve Setting 55 60 PSIG Note CPR allows a maximum low side pressure at the CP unit s compressor Maximum only occurs during harvest Refrigerant Charge 232 oz Compressor Amps e Single Phase 5 to 7 Batch Weight e 8 Ib Discharge Pressure Cut Out Switch eCuts Out at 450 PSIG e Resets at 350 PSIG Compressor RS70C1E February 2008 Page 47 Prodigy Eclipse 600 800 1000 Operational Characteristics 800 lb system Cycle Times Condenser Temp Cabinet Temp Water Temp in degrees F 70 70 50 90 90 70 120 110 100 Freeze 10 to 12 minutes 13 to 15 minutes 19 to 21 minutes Harvest 1 to 1 5 minutes 1 to 1 5 minutes 5 to 1 minute System Pressures Condenser Temp Cabinet Temp Water Temp in degrees F 70 70 50 90 90 70 120 110 100 Suction at Ice Making Section end of Freeze 26 to 31 PSIG 26 to 31 PSIG 30 to 35 P
26. e fan motor of the two circuit condenser will always be on If installing two CP units connect the fan motor leads to only ONE of the two contactors 16 Return tops to their original positions N Rotate Swivel Nuts to Connect Condenser System to Compressor Unit February 2008 Page 17 Prodigy Eclipse 600 800 1000 Condensing Section Assembly Alternate Assembly The CP unit may be connected to an approved condenser coil in a central condenser rack In those cases the CP unit must be connected to the condenser coil using special kit RTE10 Position the CP unit in its final spot It must be within 6 feet of the condenser coil connections Route tubing from kit RTE10 from the CP unit to the condenser coil SEE ZO Approved Rack Unit Eo Scotsman Condensing Unit Connect tubing per the Coupling Instructions in this manual No wire connection is required between the CP unit at the condenser Note Approved condensers must maintain power to their fan motor at all times All Assemblies Route interconnecting control wire through proper hole in side of CP unit and plug into the connection on the bottom of the control box Interconnecting Control Wire Plug Control Wire Connection in CP Unit Route power conduit liquid tight and wires to the hole in the side of the CP unit Secure with the proper type of connector Note The pow
27. ecall Diagnostic Codes Depress Off g flashes Short Freeze Retrying for 3 seconds Press Harvest repeatedly g Short Freeze Thin ice Fa to go from most recent to oldest of 10 All 4 Upper Lights Flashing Unit Remotely gt Clean Cycle Reset from Code 1 2 40r8 Depress Locked Out Contact Leasing Company Off then Depress On oe O Sloss AE shit _ OTm Ronen rtai Incicats H 5 L Board Locked ssp st rea 7 ProdiGy _ d Test Mode cotsmarr j Off Canmi E Self Test Failed a flashes Max Freeze Retrying Max Freeze Time Shut Down a 2 flashes Max Harvest Retrying 2 Max Harvest Time Shut Down 3 Slow Water Fill 4 High Discharge Temp 5 Sump Temp Sensor Failure 7 Discharge Temp Sensor Failure 8 flashes Short Freeze Retrying 8 Short Freeze Thin ice Setting Codes requires push button sequence for access Water Purge Settings Aiea TS De scale Interval Settings 5 S33 February 2008 Page 30 Prodigy Eclipse 600 800 1000 Use and Operation Once started the ice machine will automatically make ice until the bin or dispenser is full of ice When ice level drops the ice machine will resume making ice Caution Do not place anything on top of the ice machine including the ice scoop Debris and moisture from objects on top of the machine can work their way into the cabinet and cause serious damage Damage caused by foreign material is not covered by warranty There are four i
28. eceiver liquid outlet liquid refrigerant flows into the liquid line and into the ice making section At the ice making section the refrigerant flows into the expansion valve where a pressure change takes place The liquid refrigerant moves from the expansion valves into a low pressure area the evaporators where it can rapidly evaporate and absorb heat Heat is absorbed from the copper evaporator tubing attached copper relatively cold evaporator condenses transferring latent heat to the evaporator which warms it Ice releases and falls into the bin The low pressure refrigerant then flows out of the evaporator and into the suction line The suction line brings the refrigerant now consisting of a vapor liquid combination to the accumulator From the accumulator the vapor liquid combination now more vapor than liquid goes to the Crankcase Pressure Regulator valve which limits the amount of dome pressure in the compressor where the cycle continues and the water flowing over the evaporator The low pressure refrigerant gas then flows into the suction line which carries it back to the condensing unit where it enters the accumulator In the accumulator most of any liquid carried with the suction gas is separated and only vapor flows out of the accumulator through the CPR
29. ength of the available pre charged tubing Elevation CP unit limited to 35 feet above the ice making section Compressor package Electrical power must be supplied to the compressor package The remote condenser fan motor takes its power from the compressor package Ice making section location and attachment The unique footprint of the EH222 requires adapter kits to allow placement on dispensers and bins The remote tubing connections are at the top of the machine and connections should not be made until the machine is nearly in its final installed position The 115 60 Hz ice making section is cord connected and requires an outlet within 6 feet of the installation Interconnecting wires An interconnecting wire harness is included with the CP unit One end plugs into the ice making section and the other into the compressor package The system will NOT operate without this harness Exposed tubing Minimize the amount of tubing exposed outdoors Confirm Component Availability e EH222 e C0600CP or CO800CP or C1410CP ERC680 or ERC1086 or ER2C6810 unless connecting to an approved condenser coil Note Only these condensers may be used They do NOT contain a headmaster valve That valve is in the Compressor Package Do NOT use any other Scotsman condenser Do NOT use these condensers on any other Scotsman remote product nterconnecting tubing kit Note Check tubing integrity before assembly by attaching a ref
30. er or bin top Secure ice making section to dispenser or bin Final Check List Before Initial Start Up a Confirm that the ice making section is installed indoors in a controlled environment dao 2 Confirm that all packing materials have been AR removed from all products Use strap clips to secure unit 3 Confirm that the ice making section is level nen o i oe B a dita 4 Confirm that all the refrigerant connections ee re 2 er ee ee ee have been made and checked for leaks of adapter and secure to ice making section using the screws provided in the hardware bag 5 Confirm that the proper power supply has been turned on to the condensing unit 6 Confirm that cold potable water has been supplied to the ice making section and checked for leaks ee 7 Confirm that the water supply is adequate 8 Confirm that there is adequate water pressure and that any water filters have been checked to SF confirm that the cartridges do not need changing 9 Confirm that the proper size drain tubing has Left Side View of IMS on Dispenser been installed and properly routed 10 Confirm that the ice making section has been Note If one side will be against a wall do not use connected to the proper power supply a clip on that side One clip Is sufficient to secure 11 Confirm that the interconnecting wire has been the unit routed and connected between the ice making section and the compressor package For use on bin adapter use clip
31. er supply wires must be the correct size and type per the National Electric Code Locate the nameplate on the CP unit for the Voltage Phase Minimum Circuit Ampacity and Maximum Fuse Size Either fuses or HACR type circuit breakers may be used Follow all Local State and National Codes Connect Power Here Connect Fan Motor Leads CP Unit Contactor Three Phase Shown Connect power wires to the contactor L1 and L2 if single phase L1 L2 and L3 if three phase Note If there is a wild leg in the three phase power supply place it on L3 Connect electrical power to the CP unit Return front of CP unit to its original position February 2008 Page 18 Prodigy Eclipse 600 800 1000 Ice making section Located at the top panel e Refrigeration quick connects nterconnecting control wire eAccess port for water supply e Power cord The drain may be routed to the left or right allowing the ice making section to be placed with its back tight against a wall Remove from carton Place adapter kit onto bin or dispenser top If adapter does NOT have gasket tape install tape such as Scotsman part number 19 0503 04 Attachment ABS Automatic Beverage Dispenser in drive up installations Route refrigerant tubing and install drain and water supply tubing onto ice making section before placing unit on the dispenser Place EH222 onto adapter do not secure at this time Uncoi
32. he machine off Naf Bin Full Adjust Ice Level Adjust Ice Level Setting for Maximum Ice Level Normal Setting for ABS Dispensers Rotate the adjustment post to the desired ice level The machine will fill up to that level and when it shuts off the indicator light next to the adjustment post will be On Suggested Adjustment Knob Position for use with the ABS first CW position as shown above Note Ice will build up in the bin or dispenser at an angle the distance set will be from the sensor to the top of the ice The sensor position is shown in the cabinet layout diagrams The actual distance between the highest point of the ice may be closer or further away than the distance set depending upon the angle of the ice February 2008 Page 32 Prodigy Eclipse 600 800 1000 Options Advanced Feature Board kit KSB When this option is present there is an additional display panel in the area below the main control board It is not visible when the front panel is on The Smart Board s features include e Seven day programmable ice level setting when used with the optional Ultrasonic ice level control Recording of machine operation including cycle time e Calculation of average cycle time e Recall of malfunctions with the time they occurred SmartBoard Advanced Feature Control ji 02 4293 01 Rev A See Instructions for Available Features
33. ighten any damaged fins with a fin comb e f the coils have become coated with grease a coil cleaner will have to be used to wash the coils Disconnect power to the condensing unit and remove the condenser top e Inspect the fan blade to be sure it is not cracked and is clean Return the condenser top to its original position and reconnect the power supply February 2008 Page 43 Prodigy Eclipse 600 800 1000 service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No power to ice making section Restore power No power to condensing unit Restore power No lights on controller Check transformer Unit manually switched off Push and release the On button ask user why it was shut off Power to both sections controller reset but condensing unit does not operate Interconnecting control wire disconnected reconnect it Low or high pressure cut outs open check system pressures No power to compressor contactor coil Check toggle switch in CP Check EH222 compressor relay No water to ice making section controller blinking water light Restore water supply check water filters reset controller Check inlet water valve operation Check water level sensor Ice making section has exceeded maximum freeze time and controller has shut down the system Condenser coils may need cleaning Check condenser fan blade a
34. ightening the swivel nut until it bottoms out or a very definite increase in resistance is felt no threads should be showing Do NOT overtighten Tighten Swivel Nut 5 Use a marker or pen to mark a line on the coupling nut and unit panel Then tighten the coupling nut an additional one quarter turn The line will show the amount that the nut turns hag sa Rotate Swivel Nut Turn More 6 After all connections have been made check the couplings for leaks 7 Add cork tape to the swivel nut of the suction line to insulate it Be sure all exposed tubing of the suction line is insulated Note The system charge is contained in the receiver tank of the ice machine Only holding charges are present in the pre charged tubing or the condenser February 2008 Page 24 Prodigy Eclipse 600 800 1000 Condensing Unit Connections Connect the suction line the vapor line and the liquid line to the matching fittings on the CP unit See Coupling Connections on the prior page for detailed instructions ENN Field Supplied Service Disconnect Assembled Condensing Unit Power Supply A Inlet Vapor Line Control Wire Liquid Line Suction Line February 2008 Page 25 Prodigy Eclipse 600 800 1000 Final Placement After the utilities and refrigeration connections have been made secure the unit to the dispens
35. inate harvest harvest will continue until the default harvest time expires Default harvest time is 3 minutes The machine will then return to a normal freeze cycle Water Interruption The controller will attempt to fill the reservoir every twenty minutes until it is successful February 2008 Page 38 Prodigy Eclipse 600 800 1000 Controller Operation Control Button Use from standby status light Test Mode off e Depress Off for 3 seconds release Then Set purge level 1 5 1 is minimum 5 is maximum depress Clean for 3 seconds or Automatic Hold off button in for 3 seconds Release e Press and release the On button to cycle through and select one of the five purge settings or to use the Automatic setting Recall diagnostic code e Hold off button in for 3 seconds Release e Press and release the Harvest button to cycle through each of the last 10 error codes from most recent to oldest Clear diagnostic code e Hold Clean and Harvest buttons in for 3 seconds to clear all prior codes Reset control e Depress and release Off then depress and release On Start Test Mode e Hold Off button in for 3 seconds Release e Hold Clean button in for 3 seconds Release Lock Unlock control e Hold On button in for 3 seconds keep holding then press and release Off twice Empty reservoir e Hold Clean button in for 3 seconds Release Pump and purge valve will be ON for 30 seconds Repeat as needed
36. l power cord and route to the power supply Plug interconnecting control wire to the wire harness in the ice making section Do not secure unit to adapter at this time a Jaus eel Connecting Wire February 2008 Page 19 Prodigy Eclipse 600 800 1000 Water and Drain The ice making section requires an adequate potable water supply and a gravity drain Determine how the drain will be connected to the ice making section e f access is available behind the unit route the drain in from the back e f the unit is to be flush mounted to the back of the dispenser and tight against the wall route the drain out either the left or right back corners In some tight situations it will be necessary to assemble the ice making section to the dispenser or bin and install the water and drain connections before placing the system in its installed position A loop of water supply tubing will allow movement of the system In other tight situations the unit should have its water and drain tubing connected and stubbed out before placing on the dispenser or bin The drain fitting is adaptable to drain connections to the left right and back The unit is shipped ready to drain right The drain fitting elbow with PVC adapter can be rotated to drain right left or back Water Connection to Supply Line Drain Fitting Back View of EH222 February 2008 Page 20 Prodigy Eclipse 600 800
37. ly Do NOT place the unit directly onto roof rock February 2008 Page 11 Prodigy Eclipse 600 800 1000 system Location Limitations Line Routing Distance Limited to the maximum length of a e Allowed One rise after a drop single pre charged tubing kit 75 feet e Allowed One drop after a rise eOnGenS ng Whit Ele vavlen aver ice Maniae e Not Allowed More than one rise after a drop Section 35 feet l e Not Allowed More than one drop after a rise Note Elevations greater than 20 feet require installation of a suction line trap at the 20 foot mark Ice Making Section Elevation over Condensing S Trap Unit 15 feet Max Length Limit of Line Set gt iy Condensing Unit Located Above Ice Machine Max Rise 35 Feet X Ty Max Drop 15 Feet j Condensing Unit Located Below Ice Machine Condensing Unit Distance Schematic February 2008 Page 12 Prodigy Eclipse 600 800 1000 Route Tubing Scotsman s pre charged tubing kits are pre bent to fit the connection path at the ice making section e f the tubing is to be routed up use the straight ends Liquid sapo we a Suction as e f the tubing is to be routed to the back use the ends with the single 90 degree bends Liquid s Vapor Suction TN Note Water inle
38. making section Water level sensor working properly Clean or replace sensor Slow ice release during harvest Cubes are too large Check ice thickness sensor Check for water leak Condenser by pass valve does not open Check coil of valve Check power to valve during harvest No ice sensed during harvest Ice sensing system failure Check curtain switch No ice released to bin Ice outlet blocked check for obstruction No ice released vapor inlet valve does Check coil for continuity if open replace not open coil Check for 24 volts to coil during harvest if non check at relay in EH222 Check low side pressure if pressure does not rise during harvest and valve is electrically OK replace vapor inlet valve February 2008 Page 45 Prodigy Eclipse 600 800 1000 service Diagnosis Problem or Symptom Possible Cause Probable Correction Low capacity Dirty condenser Clean condenser Air temperature intake to condenser very high Re orient condenser to avoid hot air intake Water temperature intake to ice making section very high Check for hot water supply to ice machine due to mal functioning or non existent hot water check valve at dishwashing sink Ice broken up and stuck between reservoir and curtain happens almost every cycle Ice thickness set too thin Ice very uneven check superheat Slow harvest check headmaster
39. n Line Trap KSLT075 Interconnecting Tubing to Approved Rack Condenser Coil RTE10 Line end kit KTE6 EH Items required for installation ce making section e Compressor Package includes interconnecting control system wire e Remote condenser or approved rack coil w tubing kit 20 35 50 or 75 triple line set liquid vapor and suction e Bin or dispenser adapter Special Considerations The ice making section s footprint is 22 wide by 16 5 deep The refrigeration connections can be routed up or to the back The drain may be routed out the back at any position left to right it may also be routed to either side Water Pure water does not exist All water supplies contain some amounts of impurities although potable water is by definition fit for human consumption Because the contents of the water to an ice machine directly impact its performance consideration should be given to improving the water s quality There are two ways water can contain impurities in Suspension or in solution Suspended solids can be filtered out of the water In solution or dissolved solids must be diluted or treated Water filters are recommended to remove the suspended solids Some filters or filter systems have treatment chemicals in them for treating the suspended solids This ice machine has an adjustment for the amount of water rinsed or purged Water use adjustments are customer convenience adjustments they a
40. nd motor Check for excessive air intake temperatures at condenser coil Check compressor contactor Check compressor and starting components Check water pump Check purge valve for leak through Check vapor inlet valve for leak though Ice making section has exceeded maximum harvest time and shut down the system Check ice making section for lime scale build up clean as needed Check condenser by pass valve Check vapor inlet valve Check headmaster Check curtain switch Check inlet water valve for leak through Check for obstruction in ice delivery chute CP solenoids do not activate during harvest Check solenoid relay in EH222 Bin full code displayed but bin is not full Check curtain switch Check optional thermostat Additional diagnostics for this component are on the following pages February 2008 Page 44 Prodigy Eclipse 600 800 1000 service Diagnosis Problem or Symptom Possible Cause Probable Correction No ice No refrigeration unit shut down Check compressor refrigerant charge maximum freeze time code displayed and liquid inlet valve Note that if liquid inlet valve is not open compressor will pump down and suction pressure will be very low Sump frozen Check power supply connection to CP Power supplied to wrong side of contactor will cause compressor to run all the time No water to ice
41. ndicator lights at the front of the machine that provide information on the condition of the machine Indicator Lights e Power e Status e Water De scale amp Sanitize Indicator Lights amp Their Meanings Power Status Water De Scale amp Sanitize Steady Green Normal Normal bin full or making ice Blinking Green Self Test Switching on or off Failure Blinking Red Diagnostic shutdown or if making ice Lack of temperature sensor failure water Yellow Time to de scale and sanitize Blinking Yellow In Cleaning mode Light off No power Switched off Normal Normal All Blinking Unit remotely locked out check with leasing company If the Water light is on the machine has sensed a lack of water Check the water supply to the Note A Component Indicator Light switches ON to machine The water could have been shut off or indicate that the component is operating the water filter cartridges might need to be changed Note There are two Curtain Switch lights SW1 and If the De Scale light is on the machine has SW2 These single plate models have one curtain determined that it needs to be cleaned Contactan switch light on all the time as a curtain switch light authorized Scotsman service agent and have the is ON when a curtain is either open or not present machine cleaned de scaled and sanitized February 2008 Page 31 Prodigy Eclipse 600 800 1
42. ness For the Service Tech Only 1 8 3 16 1 Push and hold Off till the machine stops bridge 2 Remove evaporator cover 3 Remove curtain 4 Use a hex wrench and rotate the bridge thickness adjustment screw in 1 16 turn increments CW to increase bridge thickness Rotate CCW to decrease bridge thickness Caution Do not make the bridge too thin or the machine will not harvest properly Bridge thickness adjustments are not covered by warranty 5 Return curtain and evaporator cover to their normal positions Ice Bridge Thickness Measurement 6 Push and release the On button Check next harvest of ice Repeat steps 1 6 if needed AG Water Purge Setting The water purge is factory set to the automatic T E position suitable for most water conditions The setting can be changed to one of 5 manual settings or left on automatic ee Purge setting Setting Water Type 1 Minimum RO water or equivalent 2 Moderate Low TDS non RO SDA 3 Standard Use with typical water Bridge Thickness Adjustment Mechanism 4 Heavy High TDS 5 Maximum Very high TDS A Automatic Factory setting Any with conductivity not less than 10 microSiemens cm To set 1 Switch the machine OFF by holding the Off button in until a number or the letter 4 shows on the displa
43. nlet water valve opens and fills the reservoir Note If the water reservoir does not fill within the time period expected the controller will shut off and switch on the water indicator light It will re try to fill the reservoir in 20 minutes If successful the freeze cycle will continue 4 The compressor and fan motor start and the freezing process begins Water Supply nn Water Line E ik Distributor Note The controller is connected to two external relays in the EH222 one for the CP s compressor contactor and the other for the CP s solenoid valves A separate 24 volt transformer is in the CP supplying power to the contacts of these two line voltage relays through the interconnecting wire 5 The controller will shut the water pump off for a few seconds when the reservoirs water temperature reaches a pre set point 6 The freeze cycle continues until water makes continuous contact with the ice thickness sensor That signals the controller to terminate the freeze cycle and begin the harvest cycle The Ready to Harvest light will be ON Excess Water To Sump Water Schematic February 2008 Page 36 Prodigy Eclipse 600 800 1000 Technicians Only Harvest Cycle Sequence of Operation When harvest begins the controller connects power to the external relay for the CP s solenoids It also connects power to the vapor inlet solenoid valve in the cabinet of the EH222 The vapor inle
44. om the ice machine s water system and sensors e Sanitize the ice machine s water system and the ice storage bin or dispenser e Clean the air cooled condenser It is the User s responsibility to keep the ice machine and ice storage bin in a sanitary condition Without human intervention sanitation will not be maintained Ice machines also require occasional cleaning of their water systems with a specifically designed chemical This chemical dissolves mineral build up that forms during the ice making process Sanitize the ice storage bin as frequently as local health codes require and every time the ice machine is cleaned and sanitized The ice machine s water system should be cleaned and sanitized a minimum of twice per year 1 Remove the front panel 2 Remove the evaporator cover 3 If the machine is operating push and release the Harvest button When the machine completes the Harvest cycle it will stop If the bin is full 6 shows in display push and release the Off button 4 Remove all ice from the storage bin or dispenser 5 Push and release the Clean button The yellow Clean light will blink and the display will show The machine will drain the reservoir and refill it Go onto the next step when the reservoir has filled Release Controller Mounting Swing Forward Release Right Edge of Curtain and Remove 6 Pour 12 ounces of Scotsman Clear 1 nickel safe scale remover into the reservoir Use Curtain As a Funnel S
45. om valve coil 4 Disconnect wire harnesses from controller 5 Disconnect wire harnesses and ground wire from inlet water valve and purge valve 6 Cut tie wraps securing wire water valve harnesses to other wires 7 Remove four screws holding control box and controller mounting bracket to ice making section Gently re position assembly away from vapor inlet valve Support with wire 8 Cut tie wraps holding vapor inlet valve to bracket and move valve away from plastic housing Note When using torch cover plastic behind valve with a small piece of sheet metal to protect it while brazing 9 Cut out or heat joints with torch to melt the braze joints and remove valve body 10 Reverse to reassemble 11 Replace liquid line drier in CP unit 12 Evacuation system to 300 microns 13 Weigh in the nameplate charge 14 Start unit and check operation 15 Return all covers to their normal positions and secure with the original screws February 2008 Page 50
46. ondenser Model Voltage Contains Number Minimum Max Cabinet Size with legs Weight Headmaster of Circuit Fuse Ib Circuits Ampacity Size ERC680 32A 208 230 60 1 No 1 1 25 15 129 w x 28 5 8 d x 38 h 195 ERC1086 32A 208 230 60 1 No 1 1 25 15 same 95 ER2C6810 32 208 230 60 1 No 2 1 9 15 129 w x 37 3 16 d x 38 1 2 h ERC condenser fan motor is powered from CP unit and the ERC s ampacity is included in CP unit numbers Note The ERC680 ERC1086 and ERC26810 do NOT contain a headmaster The headmaster is in the CP units Note 75 feet of interconnecting control wire 24 volt is included with the CP units February 2008 Page 3 Prodigy Eclipse 600 800 1000 Model Number Locations Ice Making Section The dataplate on the back of the ice machine contains the model number serial number and electrical data A second plate located behind the front panel at the lower right front also lists the model and serial numbers Compressor Package The dataplate on the right side of the compressor package contains the model number serial number electrical data and system refrigerant charge A second plate located behind the front panel in front of the compressor also lists the model number serial number and refrigerant charge Condenser The dataplate lists the condenser s electrical information plus the model and serial numbers On the ERC680 and ERC1086 it is loca
47. orator and Off when returned to its normal position Note Moving the curtain during the Freeze cycle has no affect on control function but will cause water to flow into the cube chute When enough ice has frozen the Ready for Harvest indicator light will be on steady After it s been on steady for a few seconds Harvest will begin The display shows an The vapor valve in the EH222 opens and the harvest assist mechanism activates In the CP the condenser bypass valve opens and the receiver inlet valve closes In the EH222 the purge valve opens to drain some water when it does the inlet water valve opens to refill the reservoir After a few seconds the purge valve closes but the inlet water valve continues to fill the reservoir Harvest continues until the ice is released as a unit and forces the curtain to open When the curtain opens it signals the controller that harvest is complete and it returns the unit to a freeze cycle 9 Check the ice harvested for proper bridge thickness The ice bridge is factory set at 1 8 inch If needed adjust bridge thickness Do NOT make it too thin 10 Return the front panel to its normal position and secure it to the machine 11 Instruct the user in the operation of the machine and its maintenance requirements 12 Fill out and mail the warranty registration form February 2008 Page 28 Prodigy Eclipse 600 800 1000 Ice Thickness and Water Purge Adjustment Bridge Thick
48. pen Cycle Definitions Freeze The refrigeration system is operating to remove heat from the evaporators The compressor fan motor and water pump are on Harvest The refrigeration system and water system are operating to harvest the ice and rinse the reservoir The compressor is on for the full cycle the pump is on until the purge valve closes The inlet water valve opens and refills the reservoir The vapor and condenser by pass valves are open during the entire harvest cycle as are the harvest assist solenoids ee ee Technician Section r a Code Description 7 f Manual Clean Harvest Code Display Clean Cycle Freeze Cycle H H b Control Operation See Manual L Board Locked a g E F flashes flashes Manual Harvest wees eee es Dinis Full Freeze Cycle is Pending Harvest Cycle waa j Water Light On Restore water supply to ast Mode machine aie f Self Test Failed AUX FAN WATER PUMP 3 in lil a i COMPRESSOR February 2008 Page 27 Prodigy Eclipse 600 800 1000 Initial Start Up Pre Start A soak out period of four hours is optional for this system If desired powering the compressor unit for four hours prior to start up allows the crankcase heater to warm up the oil in the compressor Start Up 1 Connect power to the condensing unit and move its toggle switch to Run or On 2 Open the water supply valve
49. re not factory defects and are not covered by warranty February 2008 Page 7 Prodigy Eclipse 600 800 1000 Create the System Plan the installation The system consists of four parts the ice making section the compressor package the interconnecting tubing and the remote condenser Of these the biggest variable is the interconnecting tubing Tubing The tubing consists of three pre charged insulated and sealed soft copper tubes They each contain a small holding charge of R 404A One tube the liquid line is 3 8 OD The vapor tube is Y2 OD and the suction tube is 3 4 OD A site inspection will determine what length of tubing is required for the installation Excess tubing must be either shortened at the job site recovering the holding charge purging with nitrogen when brazing and evacuating to 50 microns or coiled up inside the building Installations with greater than 20 feet of vertical lift between ice machine and the compressor require a suction line trap The suction line requires careful handling and large radius bends to prevent kinking Roof mounting To make installation easier the compressor and condenser are designed to be assembled together on the roof Some installations will require the use of a hoist to lift the components to the roof Pad mounting The compressor and condenser may be located below the ice making section up to a limit of 15 feet Distance from unit Limited to the l
50. rigeration compound gauge onto one of each tube s schrader valves If there is pressure the tube is OK if not it should be checked for damage and leaks e Bin or dispenser adapter February 2008 Page 8 Prodigy Eclipse 600 800 1000 System Examples The Eclipse system can be installed on a bin or Separate coils must be dispenser The CP unit can be installed on either a single circuit condenser a two circuit condenser or onto a coil in a separate rack condenser e The correct size and capacity e Scotsman approved e New or not have been part of a system that used mineral oil AANA QA TR Se SR TRY A Single Circuit System Single Circuit System on ABS Dispenser February 2008 Page 9 Prodigy Eclipse 600 800 1000 System Examples use a condenser with two circuits with a CP unit at condenser and one CP unit Two circuit systems each end Single circuit systems use a single circuit ULL Two Circuit System IMS on ABS Dispenser CP Unit Connected to Approved Rack System February 2008 Page 10 Prodigy Eclipse 600 800 1000 Place Remote System Roof preparation Most installations of this system will place the compressor package and condenser on the roof of a building The roof must be physically stout enough to accept the load of the equipment and the roofing material must be prepared to prevent water leaks Follow lo
51. s are at the end of the model number Codes read Voltage Hertz Phase Those related to these products include 1 115 60 1 3 208 230 60 3 32 208 230 60 1 ER2C6810 32 is a two circuit remote condenser and can be used with any combination of a 600 or 800 or 1000 system Do NOT use EH222ML in 600 size systems Pre charged tubing kits are required to interconnect the IMS to the CP Interconnecting 24 volt control wire ships with the CP unit February 2008 Page 2 Prodigy Eclipse 600 800 1000 Technical Specifications Ice Making Section IMS Model Voltage Minimum Circuit Max Fuse Size Cabinet Size Weight Ib Ampacity EH222SL 1 115 60 1 3 15 22 w x 16 5 d x 29 h_ 90 EH222ML 1 115 60 1 3 15 same 90 Compressor Package Model Voltage Contains Minimum Max Refrigerant Cabinet Size Weight Headmaster Circuit Fuse Charge R 404A Ib Ampacity Size oz CO600CP 32 208 230 60 1 Yes 10 15 232 29 w x 18 d x 34 2 h 165 CO600CP 3 208 230 60 3 Yes 7 1 15 232 same 165 C0800CP 32 208 230 60 1 Yes 14 8 20 232 same 180 CO800CP 3 208 230 60 3 Yes 10 58 15 232 same 180 C1410CP 32 208 230 60 1 Yes 16 45 30 272 same 180 C1410CP 3 208 230 60 3 Yes 12 58 20 272 same 180 Includes entire system charge C
52. t power interconnecting control wire and refrigerant connections are located at the back of the top panel Drain may be routed back left or right Select the correct end to send to the roof The method or technique used to route the tube is left to the installer However in many cases it is easier to position the tubing inside the building first then feed the outside portion through the tubing passage pitch pot Installation of tubing will be easier if the suction line is run first followed by the liquid and vapor lines Use of two persons is suggested to prevent kinking of the tubing long runs may require three people Allow enough tubing to make large radius bends from the roof passage to the compressor unit Do NOT leave excess tubing on the roof e f a trap must be installed the suction line tubing must be cut apart to install it e Identify the ice machine end of the tubing Each tube has one end formed to route through the hole in the unit s top e Tape the ends of the vapor and liquid line tubes together along with the interconnecting wire Extend the end of the interconnecting wire about 2 feet beyond the end of the precharged tubes and then tape it back onto the tubes e Route the three tubes and the wire from the roof or other entrance to the ice making section s planned position Avoid uncoiling and recoiling the tubing as that can lead to kinks e Support long runs of tubing with hangers e Rep
53. t solenoid valve and the condenser bypass valve open The receiver inlet solenoid valve closes Vapor flows from the condensing unit to the EH222 evaporator inlet The water pump and purge valve will be on fora period of time during the first part of harvest to purge the water reservoir of a portion of the water The inlet water solenoid valve opens to fill the reservoir when the water level sensor indicates an empty sump It continues to fill when the pump and purge valve have shut off and will stop filling when the water level sensor senses a full Sump Harvest will continue until both curtains have opened The curtain switch attached to the edge of each curtain will sense the curtain opening If the curtains both close harvest will terminate and the freeze cycle will resume If one or both of the curtains remains open for 30 seconds the machine will shut down February 2008 Page 37 Prodigy Eclipse 600 800 1000 Control Safeties Max freeze time 45 minutes When exceeded the controller will attempt another freeze cycle If the condition is exceeded again the next cycle the control will again attempt another freeze cycle If the freeze cycle exceeds the maximum time in 3 consecutive cycles the controller will shut the machine off and it must be manually reset Min freeze time 6 minutes If the controller switches the machine into harvest within 20 seconds of the minimum freeze time the controller will har
54. ted on the side opposite the refrigeration connections On the ER2C6810 it is located on the inside of one of the leg panels Dataplate location for ERC680 and ERC1086 Dataplate location for ER2C6810 Dataplate location for CP Unit Dataplate location for Ice Making Section February 2008 Page 4 Prodigy Eclipse 600 800 1000 Cabinet Drawings Ice Making System TOP VIEW 48260 oy 19 00 EE ICE DROP AREA 8255 3 25 LINE SET POTABLE WATER INLET 3 8 120V AC AND INTERFACE CABLE 73660 29 00 C 55880 C3 22 00 15 00 REAR VIEW e LEFT SIDE VIEW DRAIN 3 4 PVC FEMALE REAR LEFT AND RIGHT SIDE ACCESS February 2008 Page 5 Prodigy Eclipse 600 800 1000 Cabinet Drawings Compressor Package and Condensers 1 2 CONDENSER DISCHARGE LINE IN CONDENSER FAN WIRE ROUTING 3 8 CONDENSER LIQUID LINE OUT 1 2 COOL VAPOR LINE y 7 3 0 88 ELECTRICAL INLET me INTERFACE HARNESS 3 8 LIQUID LINE ACCESS HOLE ri 3 4 SUCTION LINE A 1 5 15 H 1 5
55. vest for a preset time and does not stop if the curtain switch opens If this occurs again in the next three cycles the machine will shut down and must be manually reset Max harvest time 3 5 minutes If the harvest cycle has continued for 3 5 minutes without the curtain opening the controller will shut the machine off for 50 minutes and then restart If there is another the machine will shut the machine off for another 50 minutes and then restart If it fails a third consecutive time the controller will shut the machine down and must be manually reset Time between resets 50 minutes e Number of automatic resets 2 e Max water fill time 5 minutes Machine will attempt a restart every 20 minutes e Max discharge temp 250 degrees F Time interval between cleanings 6 months power on time adjustable in one month increments can be set at 6 5 4 or 3 months of power up time e Manual harvest time 3 minutes e Pump down interval remote only 12 hours Pump down is 30 seconds of compressor only on time Minimum compressor off time 4 minutes e Continuous Run Time Maximum Cycles 25 Restarts Power Interruption The controller will automatically restart the ice machine after adequate voltage has been restored e H blinks on code display e Status indicator light blinks e Reservoir is drained and refilled e Default harvest is initiated The curtain switch does not have to open to term
56. y 2 Press and release the On button repeatedly until the number on the display corresponds to the desired setting 3 Press and release the Off switch again to return to the normal control state February 2008 Page 29 Prodigy Eclipse 600 800 1000 Controller Information Machine Indicator Lights e Power 9 Wil Rin e Status om rAd A At Full j kd RS Adju L vel e Water i s il ing e Clean _ _ _ Technician Section Code Display i Code Description Eius Freeze Cycle i 2 F lashes Freeze Cycle is Pending Main codes automatically displayed Manual Clean ee Harvest Cycle Harves H flashes Manual Harvest Code b _ Bin is Full F Freeze Cycle Display Co cee e a Clean Cycle _ Control Operation See Manual Lisa ae e Board Locked fl h F C P d Water Light On Restore water supply to ripen eee ait an yee F as es reeze yc e IS en Ing machine TA Self Test Failed De Scale Light On Clean and sanitize flashes Max Freeze Retrying machine E Max Freeze Time Shut Down H Harvest Cycle Flush Setting To Change Depress Off 2 flashes Max Harvest Retrying for 3 seconds Press On to select purge ie ee _ Max Harvest Time Shut Down H flashes Manual Harvest 1 5 setting or A for Automatic 3 eee Test Mode Depress Off for 3 seconds Hs oe ean Tomp Sensor Falura b Bin iS Fu men Gepraas Clean for 3 seconds 1 Discharge Temp Sensor Failure R

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