9123541_Service Manual FJ7500 USA
Contents
1. BUTTON TEMPERATURE i DIAL P A PROGRAMMADLE HIEREIIIEEHIEERIHIEHHIEEEI EOF U rue GG GAD w o van NOU TIME 000 DOWN PROGRAM COOKING GRILL END PROCESS PROCESS ROTOR SWITCH DIAL MAIN SWITCH DIAL Page 22 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 TROUBLESHOOTING gt gt fri jado PART 1 GENERAL TROUBLESHOOTING LIST TROUBLESHOOTING symptom No power to oven controls Main breaker open Fuse F3 burned Switch malfunction Wiring loose Main fuse or breaker blows Wiring incorrectly Heating element drive motor blower or contactor shorted Wiring shorted Drive motor does not run in either auto Main braker on L3 open also no readings or manual mode on display Fuse F3 burned also no readings on display Fuse F1 or F2 burned Capacitor malfunction Wiring loose Rotor switch malfunction Main switch malfunction Motor malfunction Rotor switch malfunction Main switch malfunction Wiring loose Drive motor does not run in manual mode but runs in auto mode Drive motor does not run in auto mode but runs in manual mode Fuse F3 also no readings on display Power board malfunction relay Wiring loose Capacitor malfunction Motor inoperative Relay on power board malfunction Powerboard malfunction relay Blower motor does not run2. 17500 SECT FON VV OUI ooo ci ethernet traia 28 FJ 500 COMINO 30 Electrical OU AN ANS ERE EE E DH 32 FOO c IF COVERAGE AMEN assu siut nue a diye uated Sor I aed A 32 FJ7 500 Wining Gla lal OLOR 33 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 3 D iri jado GENERAL TECHNICAL DATA GENERAL TECHNICAL DATA This manual covers the Fri Jado produced Programmable Rotisseries with seven spits 28 to 35 chickens starting with serialnumber 7500 called FJ7500 trom here Ovens will also be delivered in stacked versions All of the information illustrations and specifications contained in this manual are based on the latest product information available at the time of printing TECHNICAL DATA Type FJ7500 Power 9500W Fuses needed with power connection 208 V 3 60 Hz 3 phases without zero si Jik Fuses needed with power connection B 208 V IN 60 Hz 1 phase with zero NEMA 15 50P Recommended plug Stacked cabinets each cabinet comes with separate power cord Net weight 399 lbs Gross weight 478 lbs Height 40 Width 38 13 16 Depth 39 172 Tools e Standard set of tools e Metric wrenches sockets and hex socket key wrenches e VOM with AC current tester any VOM with a sensitivity of at least 20 000 ohms per volt can be used Insulation value tester Megger e Temperature tester e TL 8491
3. 1 17204 K kplat 9173004 Gearmotor complete with drive arm s fi A ke a aces k ly 480 F 0211520 Bolt M5 x 12 ss hexagon head 68 fi 9173015 Thermostat knob assembly 480 383 8 3702341 Flange bush PTFE 2 mm 6 1 9173013 Rotor knob assembly 9173014 Main power knob assembly 9174029 Cover profile inner glass 702342 Fl h PTFE 3 es 4 azss4os Nut MS 78 4 3702342 Flange bus mm 9174026 Holder magnet w f3 NA PE NOGET 10 10A 9070141 Magnet block 9110250 Fuse SC10 10 9172113 Flatcable 34 pol P 9174027 S EE 9172081 Spacing pin 9044213 use SC10 3 9171018 9151010 Connecting block 14 14 14 12 9174025 Fastening door handle 00 6 W UJ T I UJ W I E UJ EA UI UJ T o Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 31 ELECTRICAL DIAGRAMS E fri jado 009 yum Buoys saequunu oues Ui seusssyoz ejqowuwobouj pe npoud opof 117 ABOZ L po v8 108 5 EJ 23 za VE u yo K ME GN W O p FO E EH ZH m w 8 38 Li D t SAA y ve Li LI E es 1 Gf L Rae d NN iude Naat Galas wb i HERUM NUES Pena ret SRM Mek Pere MUNI E RENE i do Ja BRA poser a ie ee i ee ampere 448 EE dug dd q498 Lowe ls ION Um 5 PAN RC ELECTRICAL DIAGRAMS 4 lN pove mz EL L HHH z as Ls lo ov FJ7500 CIRCUIT DIAGRAM Fri Jado
4. Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 EXPLODED VIEWS AND PARTLISTS gt gt fri jado z uw s Serew WS x10 demum lt f I E I n n gt z DOO Cover plete noche components m sms i ce OOA gt 40 9171125 4 Leg rubber 1 15 16 40A 9011260 4 Leg rubber 1 9 16 till 01 01 2008 s suns i Washer insulation suppor mmm CN 6s sueas i rotecon plate ecu components s ums fi e6 ss monn n sw suzne 2 sealing protie sonenn A ee Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 29 IN i EXPLODED VIEWS AND PARTLISTS gt fri jado l 34 7 us 34 7 si F Yon a 34 16 39 17 Y NA 34 9 Y T 34 14 Q Y S MN QN i z 34 6 M i JS 34 5 38 7 39 13 38 6 r4 2149419 m 34 15 39 7 wi 39 14 34 FJ7500 COMPONENTS Page 30 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 EXPLODED VIEWS AND PARTLISTS gt fri Iad gt fri jado 1 2 1 1 1 QTY Description 11 9170427 Hinge left 9179850 9179850 Door outside ass 9170422 Hinge profile 4288321 Screw M5 x 16 SS socket button head Protection profile Brass bearing 8 mm Brass bearing 8 mm adjusted Mounting profile hinge side Flange bush PTFE 3 mm 2 Washer 2 Nut self locki
5. the Time e o L Press Up or Down key sae sae A R CL HL ORE FIRST COOKING STEP TEMP SECOND COOKING STEP TIME Press and hold the Tem perature key Press Grilling process key U U U Hl o030 Grilling symbol lights up a oe C Press and hold the Time e M Press Up or Down key Press Up or Down key ees see CL R a Page 6 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 PROGRAMMING INSTRUCTIONS gt gt fri jado 2ND COOKING STEP TEMPERATURE TEMPERATURE HOLD Press and hold Tempera Press Temperature Hold ture key Tz Hl ahh process key A M O Press Up or Down key O O Temperature Hold sym G 9 OR _ bol lights up O PGA NINI TOTP Press Up or Down ke OK OK XO i Press and hold the Tem perature key 000 OR KOO LOADING PROGRAM PROGRAM START 8 LOADING Press Start Stop key Press program number 185 ecos to load pre set values Ann IN Ls On indicator lights up e O161O6IOIOIC Press Rotor key to start O O turning the rotor e oTofoTofo OMMGEMOM ON ict CMM HC Press Rotor key again to a a o stop 000000 Load the rotisserie with products OPTIONAL SETTINGS INTERRUPTING ACTIVE PROGRAM SET ADDITIONAL BUZZER SIGNAL Select a pre defined Press Rotor key 380 0056 Poa 1055 program PEER Heaters and front lamp MIL S TE Se l sw
6. 9 Field Service Grounding Kit Page 4 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 PROGRAMMING INSTRUCTIONS gt gt fri jado PROGRAMMING INSTRUCTIONS DISPLAY AND KEYS Time Display Wil Temperature Display Cooking indicator Program indicators O O Grill indicator Program keys Temperature hold indicator Buzzer key Start Stop Probe key Rotor key Time of day Temperature key Program end Up Down key Time key Temperature hold process Second grilling step First cooking step SETTING THE ROTISSERIE When the main switch is turned to 1 the display lights up and the rotisserie is ON Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 5 IN PROGRAMMING INSTRUCTIONS gt fri jado SETTING ACTUAL TIME 15 PROGRAMS Press and hold Time of After the unit is swit ched on the time display aay Kay Fu 1 POI MN IRELE MEAN indicates 15PR Press up or down key 900 YO Key 1 Release Time of day key Poe Programe 2x program 06 3x program 11 AA Key 2 000000 1x program 02 2x program 07 3x program 12 ENTERING A PROGRAM FIRST COOKING STEP TIME Select Program number Press Cooking process key D T Li Prod Prod 1 Press both Up and Down ng U III 0040 LA Cooking symbol lights up e keys during 2 seconds o Tolo Q GOGO Press and hold
7. Oventemperature differs from temperature setting in auto or manual mode Safety thermostat malfunction Thermostat malfunction Blower motor s inoperative turning direction Electronic control inoperative Rotorswitch and thermostat in auto mode but main switch in manual temperature too high PT 500 sensor malfunction Dirty fanguard or fanblade s VI Pb UN HSH PWN HSH WN KH WN ON DU Es UY N Thermostat malfunction Safety thermostat malfunction Contactor inoperative Wiring loose All heating elements out one quartzlamp and blowers operate while oven cavity is below set temperature Control thermostat not in auto or malfunction Safety thermostat malfunction PT 500 sensor malfunction Electronic control inoperative Heater s inoperative Incorrect line voltage Oven temperature does not reach desired temperature in auto mode No display and or keypad does not function Loose flatcable from display to electronic control Fuse F4 63mA burned Fuse F3 10A burned Display and or electronic control malfunction E UN DU E UN BWDN OO Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 23 TROUBLESHOOTING gt 3 fri jado PART 2 ANALYTIC TROUBLESHOOTING LIST SERVICING AND REPAIRING This is an analytic description for servicing and repairing all major parts of the r
8. SERVICE MANUAL FRI JADO FJ7500 7 SPIT ROTISSERIE OVEN MODELS FJ7500 Fri Jado produced Programmable Rotisseries with serialnumbers starting with 7500 NOTICE This manual is prepared for the use of trained Service Technici ans and should not be used by those not properly qualified If you have attended a trianing for this product you may be quali fied to perform all the procedures in this manual This manual is not intended to be all encompassing If you have not attended a training for this product you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained technician Reproduction or other use of this Manual without the express written consent of Fri Jado is prohibited gt 3 fri jado Aus LISTED WWW FRIJADO COM Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 E fri jado Page 2 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 z fri jado INDEX Index ui eae ass TD UI os ue ie a LM M ME M MM MEME i MI 3 General technical data ps cipes ior eos epa Ea Ps ca eut E nau EF A i k a NN Aa PM aK n RP Sa ME EIN I M AV CE NE SP pape LEES 4 Technical Data A e o o E e 4 Pr
9. TOR TA A e i D a API E according prior procedure Disconnect the wiring of the motor Check where the wire marked A is connected Remove the screws that secure the fan co ver and remove the cover Set the drive arm in a position vertical downwards This can be done manually or by turning the fan blade by hand Mark the position of the motor support with a marker Remove the bolts that secure the motor and the nuts that secure the motor support and remove the motor Check the white Teflon ring Replace if ne cessary Install the fan blade on the new motor Reverse the procedure to install Note Always make a test run on maximum temperature to insure the motor is well moun ted and adjusted Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 17 IN REMOVAL AND REPLACEMENT OF PARTS gt fri jado DOOR ADJUSTMENT LEFT SIDE 1 Remove the left side panel according prior procedure 2 Loosen the nuts of the upper hinge The door must be closed 3 Loosen the locknut and adjust the bolt in or out to adjust the door 4 Tighten the nuts of the hinge and mount the left hand panel DOOR GLASS INSIDE 1 Lift the door upward out of the hinges and place on a table 2 Remove the cap nuts and rings on the pro files of the door 3 Remove the profiles from the glass 4 Mount the profiles on the new glass Do not forget the teflon
10. X Relay malfunction Check relay on function with problem or stay activated No possibility to make a Power board mal Check functions after connecting a new power program function board Capacitor Drive motor or blower don t Wiring Check the wiring work Capacitor malfunc Check function after connecting a new capacitor tion Checking of capacitor Discharge capacitor with screwdriver Set meter on MQ and connect the pins of the meter on contacts value runs up Change the pins on contacts value runs up again This means the capacitor is OK Drive motor Motor doesn t run Wiring Check the wiring Check the power to the motor Coil malfunction Check resistance of the coils Between whiteA and white wire 2340 Between whiteA and brown wire 1170 Between white and brown wire 1170 Reduction gearbox Check if reduction gearbox is blocked Relay on power Check power on relay X14 board Motor runs after starting it Capacitor malfunc Check capacitor see capacitor up by hand tion or connect new capacitor Motor stops during process Coil overheated Check position of fan blade Air is sucked up and comes in again after a thermistor switches over the motor period of time off 105 C 221 F Check cooling circuit of motor Check if rotisserie is close to another heat source Measure temperature motor during process Fuse F1 or F2 burned Short circuit in coil Check insulation value of coil with Megger on to ea
11. bottom oven 3 Remove the wing nut on the fan blade and remove fan blade Left handed threads 4 Remove fat drawer from upper oven 5 Remove the bolts that secure the interme diate plate and remove this plate 6 Remove the drip trays from the upper oven 7 Remove the bolts that secure the top plate and remove the top plate 8 Disconnect wiring of the motor 9 Remove the screws that secure the motor and remove the motor 10 Reverse the procedure to install Note The blowers are equipped with a capa citor Check the direction of rotation of the motor clockwise and change the wiring if necessary PT500 SENSOR 1 Remove the right side panel according to prior procedure 2 Disconnect the wiring of the sensor 3 Remove the screw that secures the sensor and remove the sensor 4 Reverse the procedure to install Note The wiring cable is an insulated cable with an earthing screen Page 16 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 REMOVAL AND REPLACEMENT OF PARTS gt gt fri jado HEATING ELEMENT eae Remove the rotor discs right side panel suction and fan plate according prior proce dures Disconnect the wiring from the element Remove the mounting nut Remove the element from the mounting clip and pull it from the wall Reverse the procedure to install Remove the right side panel and rotor discs DRIVE MO
12. e of sensor with a thermometer probe next to the sensor See table in service manual Check position of sensor Measure resistance of sensor See table on page 20 Check the wiring Check if the thermostat is making contact Check if the thermostat is turned fully clockwise contact closed Check the position of the thermostat probe Check the wiring on the switch Check the cams Check the wiring Check the power on all contacts Check the contacts of the switch Check the wiring Check resistance of the coil This should be 5250 Check the contacts of the contactor Check key functions Check functions of keypad See table on page 21 Check grey flat cable connection Check green flat cable connection Check functions after connecting a new grey flat cable Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 25 No illumination on display WiriBBOUBLESHOOTI Fuse burned Check the 63 mA fuse on the power board Replacing of fuse for 100 mA is permitted Flat cable Check grey flat cable connection Check functions after connecting a new grey flat cable Display malfunction Check power to display on connector J1 of power board 5V DC between pin 30 and 32 or between 31 and 33 Check functions after connecting a new display board Power board mal Check functions after connecting a new power function board Some function doesn t work
13. install PANEL AND KEYPAD ASSEMBLY Remove the instrument panel according prior procedure Remove the display according prior proce dure Remove the nuts that secure the panel with foil and remove panel Reverse the procedure to install NAMEPANEL Remove the instrument panel according prior procedure Remove the 4 nuts that secure the panel and remove panel Reverse the procedure to install Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 11 IN REMOVAL AND REPLACEMENT OF PARTS gt fri jado QUARTZ LAMP Caution Do not touch the glass with your hands The moisture from your hands could affect the live span of the lamp This moisture can be removed with alcohol while the lamp is cold Note Use a clean rag or paper towel to re place the lamp 1 Remove the insulators of the lamp 2 Remove the bolt from each end of the lamp and remove the lamp 3 Install the lamp with the painted side to wards the top of the oven Hold the metal when tightening the bolts to prevent the metal from twisting and damaging the lamp 4 Tighten the insulators evenly to prevent damage POWER SECTION 1 Remove the right side panel according prior JP3 amp IP4 p procedure 2 Disconnect wiring and flatcable on the board 3 Remove the board from the clips by pres sing the clips together 4 Reverse the procedure to i
14. itch off Press and hold Buzzer O QO 9 e key O Rotor stops O o ma A RANN AELE A NER Press Down key On indicator is blinking 009008 0008 000008 Process time in hold JOU e Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 7 gt 3 fri jado SET PROGRAM END TIME par EEEE OOOO o CK NOOO PROGRAMMING INSTRUCTIONS DISPLAY SET TIME amp TEMPERATURE Select a pre defined program Press and hold the Pro gram end key Press Up key 4 LE T T U 1 910 RETE Qo006 oe 2 0000 Select a pre defined program Press Cooking Grilling or Temperature hold key No time indictaion for Temperature hold Visible during process or program selection ADJUSTING ACTIVE PROGRAM PREHEAT INDICATION ras LE 50000 o o Oe Page 8 Press and hold Tempera ture or Time key Adjust temperature or time with Up or Down key Press the Rotor key Insert the probe in the meat up to the core Press Temperature sen sor key after 20 seconds the temperature reading swtiches off Under 40 C 104 F the Prh ELE display shows PRH 010101010 o o oe INDICATIONS DURING PROCESS Process indicators shows actual process after completion indicator switches off Time display shows remaining program time which is the sum of the remaining cooking and grilling time Temperature display indicates actual temperature in the grill U
15. nder 40 C 104 F the display shows PRH preheat When remaining time reaches 0 the process indicators and the On indicator switches off Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 REMOVAL AND REPLACEMENT OF PARTS gt gt fri jado REMOVAL AND REPLACEMENT OF PARTS WARNING Disconnect the electrical power to the machine at the main circuit box Place a tag on the circuit box indicating the circuit is being serviced Follow OSHA Lockout Tagout pro cedures RIGHT OR LEFT SIDE PANEL 1 Remove the 4 screws that secure the panel to the frame 2 Remove the panel 3 Reverse the procedure to install TOP COVER 1 Remove the left side panel according prior procedure 2 Remove the 4 screws from the cover plate and remove this plate 3 Remove the 6 screws from the top cover 4 Remove the top cover Lift at left side and remove to the left 5 Reverse the procedure to install 1 Remove cover plate on the knob with a small screw driver 2 Loosen the srew inside the knob 3 Remove the knob and ring 4 Reverse the procedure to install Note that the ring behind the knob is in the right position and runs free from the panel Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 9 IN REMOVAL AND REPLACEMENT OF PARTS gt fri jado INSTRUMENT PANEL 1 Remove the right
16. ng M5 Screw M5x45 SS 2 Washer 12 Magnet block 1 1 L UJ Wi wi wis wil wi LW lW l W lW Ww UJ e e o ee o eoc oo o o Ol OINI DI UO El wy N UJ mm 1 116662 rotection amp 3 D 9170045 Rotorset ass coated 18 1 SU 9172205 Rotor shaft ass coated 18 2 lio 0 N 00 9170055 Rotorset ass stainless steel 18 3 1 9070272 Rotor shaft stainless steel 9174351 Rotor disc 3 mm stainless steel 1 1 2 9172248 Rotor disc left coated incl support pins 9172249 Rotor disc right coated incl sup port pins 18 3 18 4 9172169 Supprt pin stainless steel 4312271 Nut M8 supprt pin stainless steel 00 GO Ul N stainless steel Electric panel ass 1 Door handle 34 1 1 0166555 Earth symbol 9172300 Spacing pin 39 17 2 9171014 Plug door handle 34 2 1 8033659 Connecting block 9 pol 9044564 Connecting block 1 2 3 Fanbl 9070531 Thermostat 50 250 C 9073150 Wingnut left hand threaded 9040633 Heating element 208 V 2100 W 9110909 Heating element 208 V 3100 W 34 10 9077088 Bracket magnetic switch a ja Ad anp AOST CAPA NOUSE ight 1000 W 34 11 9077102 Capacitor 3 mF 46 2 9056082 Quartz gmi 1000 ing 14 34 12 9110030 Capacitor 1 5 mF m A mi Bun 34 15 9174106 Electric panel 9172078 Fanblade motor 34 16 9172055 Rotor switch 36 60 2 9172043 Name plate foil backplate 36 9110797 Sealring drive bearing
17. nstall Note When installing new board ensure that JP3 and JP4 on new board are set the same as on the old board Page 12 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 REMOVAL AND REPLACEMENT OF PARTS gt gt fri jado HIGH LIMIT THERMOSTAT 1 Remove the right side panel according prior procedure 2 Remove the suction and fan plate on the inside of the oven 3 Remove the thermostat probe from the clip in the oven and guide it outside through the opening in the side wall 4 Remove the screws on the electric panel that secure the thermostat 5 Remove the thermostat and disconnect the wiring 6 Reverse the procedure to install Note Set the new high limit thermostat to its maximum position THERMOSTAT 1 Remove the instrument panel suction and fan plate on the inside of the oven accor ding prior procedures 2 Remove the thermostat probe from the clip in the oven and guide it outside through the opening 3 Loosen the 2 screws on the electric panel that secure the thermostat 4 Remove the thermostat and disconnect the wiring 5 Reverse the procedure to install Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 13 IN REMOVAL AND REPLACEMENT OF PARTS gt fri jado ROTOR OR MAIN SWITCH 1 Remove the instrument panel according prior procedure 2 Loosen the
18. ogramming INSUUCTIONS emer 5 Optional setings iii sc 7 Removal and replacement of parts iii ads 9 MOantorlertt side panel e ob ol at el 9 APP o Pro A 9 ais A PP o o o E RO On 9 INSTUMEAE DN an a idad 10 E CU GO 19 i NNMERO vou T AE OE s 10 Blister T TER 11 Panel arid kevpad assermbly samaritano 11 MISI PT UU A TEIL 11 Quartz la MPa a A A PS 12 POWEer SECO e c 12 ALG FAN LAA ET M AA OS TAL ko io a e ba e a n e as a l n a a n an a e eko ai io ne donk e 13 Thermostat co dd 13 ROTOR OP man e MM I ea aie 14 COMLACLON gebe kite wt EE 15 BlOWeL O 15 Blower motor bottom rotisserie Stacked Models s 16 uiis b SEN SON siii vidas don RENE 16 Heatimng elemiebb o e al ke Colo tosta pavo aa atas tut DAM avum lianas 17 DAVE NTO LON ko way ma ea ta al l kb m TE 17 Door adjustment ert side ins n l e a A kk RD a kk ep M acm Lun Ma pk be 18 DOOR glass IMA ft l TL MT 18 DOO E e E 19 Electrical tests and service procedures isa 20 PTSOO SEASON TEST usina elas aj wi Pi ki a ba e a a kt TREES 20 Heatind element COS Grates cs ia a n n ki a a m SETTE 20 ICY Pad CE SE lit DLE icons 21 CON EPO ICE PP ia E A me pen inik 22 Part 1 General troubleshooting list iiio eo ieu a tf a e a a n e knn t tuse bk e a enen 23 MFOUDISS MO OLIN nai e kk af ELT e kr TTE 23 Part 2 Analytic Sele L Leen aiHT a a Ea aO ae EEOAE 24 SELVICINIG and FED AIAG ecrin mms 24 Exploded VIEWS amp Partlists css ssss sese eee 28
19. otisseries and warmers It consists off 4 basic steps to recognize and solve the problems These steps are Symptoms Possible causes Solving of the problem checking action Replacing of parts and testing Replacing is described in the service manual T P m IM Ie 5 For testing see programming of rotisserie on page 5 in this manual Description of Symptoms Solving checking action part Inside door Broken glass Slamming of door Fastening bolts and nuts are loose No sealing ring bet ween steel and glass Outside door Broken glass Slamming of door Fastening bolts and nuts are loose No sealing ring bet ween steel and glass Door not well adjusted and closes against bottom side Door adjustment Heating element Rotisserie doesn t reach adjus ted temperature Wiring Element malfunction Duration of grilling time is too long Wiring Element malfunction Page 24 Give instruction to operator Tighten all fastenings Mount new glass with sealing rings between glass and steel Give instruction to operator Tighten all fastenings Mount new glass with sealing rings between glass and steel Adjust door on hinge and tighten the hinge plate Check the wiring Check the power on the element Check the current with AC current tester See table on page 20 Check the wiring Check the current with AC current tester See table on page 20 Fri Jado produced Programmable Ro
20. produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 32 ELECTRICAL DIAGRAMS 4 90 80 14 O09 yum Buyuos siequunu pues YIM seusssyon ajgouwwolbouj pe npoud opor u LG gt ey v le tb E B VOL esnj 3 vil OU ILS Zn H o ew ZN a LIV ang ANS Y pue LN Ce MI MAD LA CE CW c oz fai fis sl 91H BE YE te OF LE OG 1 SIUM UMOJQ LIN LIN 4 ene a ve asny vc esnj a LY CY S a 6E 8E Le oc GC YE Z M QU LC M OOLC M DOL m ES EI CO UJ Ov mel ansi ng MS M Page 33 FJ7500 WIRING DIAGRAM Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 z fri jado Page 34 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 gt 3 fri jado Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 35 gt 3 fri jado For technical support call 877 374 5236 For parts call 877 392 7851 fri jado Fri Jado Inc s 180 Kehoe Blvd e Carol Stream Ill 60188 e USA e toll free 877 FRI JADO e fax 630 784 1650 e us info frijado com e www frijado com
21. rings inside the holes 5 Mount the cap nuts and rings Note Tigh tening of nuts max 3 1 Ibf ft 6 Place the door in the hinges Page 18 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 REMOVAL AND REPLACEMENT OF PARTS gt gt fri jado DOOR GLASS OUTSIDE 1 Lift the inner door out of the hinges and lay aside 2 Remove the left side panel according prior procedure 3 Remove the 2 nuts behind the top hinge The door must be closed 4 Hold the door on both sides and move this towards yourself before lifting it out of the hinges Place the door with the rounded side down on a table 5 Remove the screws cap nuts and rings on the profiles of the door and remove the profiles 6 Mount the profiles on the new glass Do not forget the teflon rings inside the holes 7 Reverse the procedure to install Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 19 IN ELECTRICAL TESTS AND SERVICE PROCEDURES P fri jado ELECTRICAL TESTS AND SERVICE PROCEDURES WARNING Disconnect the electrical power to the machine at the main circuit box Place a tag on the circuit box indicating the circuit is being serviced Follow OSHA Lockout Tagout pro cedures PT500 SENSOR TEST 1 Remove the right side panel according C Teo a prior procedure 2 Remove the wiring from the sensor 3 Connect a
22. rth 500V Minimum value is 0 5 MO Page 26 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 TROUBLESHOOTING gt gt fri jado Blower Blower doesn t run Wiring Check the wiring Check the power on the blower Coil malfunction Check resistance of the coils Between blue and brown wire 3100 Between blue and black wire 3200 Between brown and black wire 6300 Relay on power Check power on relay X9 and X10 board Blower runs after starting it Capacitor malfunc Check capacitor see capacitor up by hand tion Or connect new capacitor Blower stops during process Coil overheated Check cooling circuit of blower and comes in again after a thermistor switches Check if rotisserie is close to another heat source period of time off 150 C 302 F Measure temperature blower during process Temperature indication on Blower doesn t turn Check the wiring display runs up very fast and heat stays in top Check the power on the blower 180 C 355 F after 5 minu of cavity tes Fuse F1 or F2 burned Short circuit in coil to Check insulation value of coil with a Megger on earth 500V Minimum value is 0 5 MO Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 27 IN i EXPLODED VIEWS AND PARTLISTS gt fri jado EXPLODED VIEWS amp PARTLISTS FJ7500 SHEET IRON WORK Page 28
23. screws on the electric panel that secure the switch 3 Remove the switch and disconnect the wi ring 4 Reverse the procedure to install Page 14 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 REMOVAL AND REPLACEMENT OF PARTS gt gt fri jado CONTACTOR 1 Remove the right side panel according prior procedure 2 Disconnect the lead wires to the switch 3 Push down on the locking tab and lift out and then up to remove it from the moun ting bracket 4 Reverse the procedure to install BLOWER MOTOR 1 Remove the right side panel and the top cover according to prior procedures 2 Remove the rotor discs suction and fan plate in the oven 3 Remove the wing nut on the fan blade and remove fan blade Left handed threads 4 Disconnect wiring of the motor 5 Remove the screws that secure the motor and remove the motor 6 Reverse the procedure to install Note The blowers are equipped with a capa citor Check the direction of rotation of the motor clockwise and change the wiring if necessary Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 15 IN REMOVAL AND REPLACEMENT OF PARTS gt fri jado BLOWER MOTOR BOTTOM ROTISSERIE STACKED MODELS 1 Remove the right side panel according prior procedures 2 Remove the rotor discs suction and fan plate in the
24. side panel according prior procedure 2 Remove the knobs according prior proce dure 3 Remove the screws that secure the panel 4 Remove the 2 bolts on the backside of the instrument panel top and bottom side 5 Remove the screws that secure the meat probe holder and remove the holder if supplied 6 Remove the flatcable on the power section 7 Remove the clip on the back top left side that secures panel and frame 8 Remove the instrument panel 9 Reverse the procedure to install ELECTRIC PANEL 1 Remove the instrument panel according prior procedure 2 Remove on the front side the screws that secure the panel 3 Remove on the inside bottom of the elec tric panel the bolt and nuts 4 Disconnect the wiring 5 Slide the electrical panel backwards 6 Reverse the procedure to install Page 10 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 REMOVAL AND REPLACEMENT OF PARTS gt gt fri jado DISPLAY 1 Remove the right side panel according prior procedure Disconnect the flatcable on the display Remove the clip on the back top left side that secures panel and frame Remove the nuts and washers on the backside of the display and remove the metal cover Remove the nuts and plastic rings that secure the board and remove the board Do not forget to disconnect the blue con nector on the board 6 Reverse the procedure to
25. temperature sensor to the probe for comparison 4 Test the probe with an Ohmmeter HEATING ELEMENT TEST tage 5 10 resistance of the element FJ7500 2100 208 20 5 10 0 aou me EN remove the wiring FJ7500 3100 208 14 0 14 9 3100 230 17 0 13 4 Page 20 Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 ELECTRICAL TESTS AND SERVICE PROCEDURES gt gt fri jado KEYPAD TEST 1 Remove the instrument panel according prior procedure L 1 EJ 2 Remove the display according prior procedu re 3 Remove the nuts that secure the panel with foil and remove panel 4 Use a multimeter to test Connect the measu ring pins to the cable plug pins for each key to be tested as indicated in the diagram You can set the multimeter on a beep signal or set it on resistance measuring Press the key to m be tested and the meter should give a beep signal or indicates a resistance less than 200 Ohms 123456789101 slug 7 STG7 3 KEYPAD PLUG PIN IDENTIFICATION Fri Jado produced Programmable Rotisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 Page 21 IN ELECTRICAL TESTS AND SERVICE PROCEDURES gt fri jado CONTROL LOCATION DISPLAY M PROGRAMMABLE S CONTROLS PROCES INDICATORS INDICATORS f 4 PROGRAM POWER INDICATOR START STOP
26. tisseries with serial numbers starting with 7500 form 9123541 rev 03 2010 PT sensor Safety ther mostat Main switch rotor switch Contactor Keypad on dis play Temperature indication on display runs up very fast and over the maximum of 250 C 482 F 290 C 550 F in 20 seconds Temperature indication on display doesn t go up and Stays on Prh Rotisserie doesn t reach adjus ted temperature Temperature indication on display runs up too fast Contactor doesn t come in after starting of program Contactor switches off before reaching the adjusted tempe rature in program No power to all or some oven controls Switch comes in but one or more functions from the switch don t work Contactor doesn t come in No possibility to make a program TROUBLESHOOTING No connection bet ween wires Full contact between wires of sensor Short circuit in sen sor Malfunction sensor Sensor not in right position Malfunction sensor Wiring Thermostat malfunction Thermostat malfunction Thermostat probe not in right position Wiring Malfunction of the cams on the switch Contacts burned Wiring Coil malfunction Contact burned Permanent contact of one or more membrane keys Some keys don t function z fri jado Check the wiring Check thin wire on sensor Check the wiring Measure resistance of sensor This is zero Measure resistanc
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