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STATIM 7000 Service Manual

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Contents

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11. jadns ojeis pios Joyeay Jadns sesneo 415504 jo poued payloads umop 002 yun 298 9945 seu y pue SHS pere Od 194294 SHS Aea 91815 eseud pijos SHS pale ueeq seu uonoeuuoo euin jo poued e SHS epnjoui sesneo ajqissod ui einjejedujo JOU pip SHS 188 1064 9245 XX9H 000 WILVLS 72 ejo o 19 10 ejqeun 195 y eu 19591 uo 4015 55919 LSNIW 1951 au Syne 10119 j e si 514 19534 Ol 4015 65484 QJOAD 9 150 eui si siy OS V ewou suuni AjAnonpuoo 910 94 JO JO Ji po1eJouoD si 5 os y
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15. si 9Z 1084 9945 So o o ui 51 90 1I J eunjeJeduue 5 eui 0 pere seu eseud 2111 15 y si 5141 312A2 jnseJ e se 3 1IH3 1S LON eui swous 121 Qq3SsSsaud y ejoAo ay dois 4016 eui pessaid 016 940 941 NOLLf18 dOLS 51019 319A2 Buripnjour e oKo jeuuouqe Jo e se JO dois 4016 ey 55919 J01eJedo e se 31IH31S LON y Ajuo eui uo pe ejdsip si 1019 3141 431 8 319429 eui Aq 1 YO LNIHd J0128uuoo NO S Jewod 1S v1 uondo 195 991 19149 41011144 159 pej eisur 51 yey YOOYUD ejuud 10 wef Jaded e 1 Aq pesneo si 5141 10199 pue amod Aq yun 1969 pesn si xoris gsn e Burund 108 si 1e1uud jeuondo ne 91102 101 sdajs paysebins yneJ uonduoseq uneg XX9H
16. abe e Aq pesneo Aew yne siu poued 1no euun e uoeai p jre ejoesseo 94 L ney 9249 Jo ejqeqoJd jo JequinN 212 5 55215 S 0002 WILVLS eseud 9210J 514 591 Jey Joye pue 995 02 10 9589 SIU 401eJeuoD weas popoo Aq pesneo Aew siy 05 uedo 51591 101e19uoD weas JU9A osje ewy seu eui J 13418991 JO JO 0 1159 jeuueu SU pejoeuuooun 40 pajoeuuoo 10 weas e Jo pue s esneo ejqeqoud sow 991 OU JO 616 JO spuooes 06 pjousaJui e dn yeay pares 15 941 949 91815
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19. tube at the base of the solenoid validation solenoid valve bracket to the chassis replace 33 STATIM 7000 Service Manual 16 Thermocouples amp Pressure Transducer Validation Thermocouple At The Statim 7000 has three The Statim 7000 S class model has thermocouples as shown above two thermocouples and one pressure transducer as shown above 16 1 Inlet SHS Thermocouple 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Carefully cut the cable ties holding the auxiliary heater thermocouple leads and disconnect from the Auxiliary Heater Controller Board 4 Disconnect the stainless steel tube at both ends connecting the auxiliary heater to the T fitting 5 Disconnect the auxiliary thermocouple assembly from the rear chassis by securing the T fitting while removing the compression nut 34 STATIM 7000 Service Manual 6 16 2 Power OFF the unit unplug it and remove Remove the rear chassis cover plate Carefully cut the cable ties holding the chamber Disconnect the compression nut on the copper Remove stainless steel tube at both ends ky When replacing verify the final position of the thermocouple tip When viewed through the open T fitting connect
20. 0 7000 7000 7000 7000 Power 7000 Packaging Service Loaner 7000 Packaging Complete 7000 Bench Service Kit 7000 Mat Silicone 7000 Packaging Outer Box 7000 Cassette Condensate Deflector 7000 Water Filter Cartridge 6 Pack of SCWF1 Water Filters Water Bypass Cartridge Microprocessor Statim 70005 Microprocessor Statim 7000 Statim 7000 PCD Statim 7000 PCD Spare Part Bottle Condenser Kit 7000 84 User X Service 1 31VSN3ONOD OL ANO IHH3AO TWNOILdO 3NODTI IIS YIV B 1 181 HOSS3HdWOD 5 WYLS 5 gt oe TI asna 1 D L HOLVH3N35 5 HU3JSN3ONOOD 5 5 HOSN3S HDLIMS T3A31 YJ LVM D L 83330 9 SHS WWALS 5 D HUdddOD SSF INIVLS LANSVW Dv HOLIAASOMHOIVW 15 151 UudddOD HolDadldaad INV3IS SHS WV4dJlS uiri SSVdAg
21. Check the filter for dirt and moisture Replace if dirty Call for service if wet Condenser bottle condenser bottle should be cleaned and refilled to the top of the bottle Every Six Months Biological Air Filter Replace every 500 cycles or six months whichever is first Every Year Cassette Seal O Rings Replace every 1000 cycles or 12 months whichever is first Water Bypass Cartridge The Water Bypass Cartridge should be replaced annually 00 Jequieuo JO ejdnooouneu Buys 100 si euns pue piouajos 94 YOOUD JO pij eas 5562 Syed WEIJS Jo pue 1sneuxe 40 10 Y29949 eseud 1016 y uey 49 e9J6 2 6 eui 941 94 oi 10 ojesseo jeas ojosseo e Aq pesneo eq Aew siu 0 01 154 Jequieuo poued e suonipuoo UOHPZI IJO S 2 01 seu ayjesseo
22. vit ney ej o esojo o1 e 10 ojesseo jeas Ane e Aq pesneo eq Aew siu poued e JO pue ezunssoiJd seu enesseo 99 ney Buisnou 19418991 e 10 JO 1059 eq au pesneo jew y 10 ue uw uonounfuoo abe e Aq pesneo eq yne siu ponad e 2256 U9 91 au L4 ney Jo 10 54915 lt jo JequinN ney 45 XX9H 0002 WILVLS Alas 15 06 SHS Aney Ajjnej e sesneo 415504 pjousaJui yBiy eui e Josues weas jedng eu vL ney ejo4o ejdnooouue
23. Also the auxiliary tray handle cannot be serviced 7000 5 Removing Cover NOTE If the cover is removed a dielectric strength test Hi Pot and a protective bonding impedance test ground continuity must be performed when the cover is returned to the unit If you do not have the required equipment return the unit to SciCan 1 With the unit off unplug the power cord from the wall outlet and remove the cassette and reservoir from the unit 2 Remove the water filter or water bypass cartridge if the unit is using distilled water from the reservoir area 3 Remove the eight screws across the bottom front of the unit using a Philips screwdriver 4 Push the cover forward from the back a little to loosen it until it stops 5 Detach the LCD keypad by reaching up inside the cover through the armature opening to feel for a plastic tab located directly behind the Rubber and Plastics key 20 STATIM 7000 Service Manual 6 Push this tab to the left to unlock the LCD keypad from the cover 7 Place the LCD keypad on top of the armature so that it is out of the way as you remove the cover 8 Release the cover retention clip by reaching up inside the cover though the armature opening and pushing up on the tap located on the left most side of the opening 9 Push the cover all the way forward to slide it off from the front 10 To replace the cover Place the
24. CO represent the Chamber Offset value in hexadecimal 57 STATIM 7000 Service Manual NOTE In order to account for the temperature drift of the pressure sensor the field PO has two functions 1 When chamber pressure is below 115kPa the offset will have one value Pressure Offset Atmospheric 2 When chamber pressure is higher than 115kPa the PO field will switch to indicate the POS Pressure Offset Sterilization CHAMBER CALIBRATION Voltage reading Temperature and Pressure 6 To start the calibration cycle press and release the Unwrapped cycle button and then press START button The system will run a normal sterilization cycle but the LCD will show the calibration display The calibration cycle starts with the pressure sensor calibration see screen below This pressure offset adjustment has to be done within 30 seconds PPP P PO TTT T TO Adjust Press CCC C 7 By using the Unwrapped key and Wrapped Key adjust pressure offset at atmospheric pressure until the internal sensor pressure reading as displayed in the PPP P field matches the pressure reading on the external pressure meter within 0 5Kpa The PO field will show the new pressure offset which in this case pressure below 115kPa represents POA Pressure Offset Atmospheric 8 After 30 seconds the calibration cycle will continue by entering the heating up phase and the screen will change for the Voltage Reading calibration see screen
25. N DMV PLE LHM O a x m 15 AINON 828 lt lt 5 lt _ awnd d N cca LSM bls HM gt OMV 1 _ e lt e 1 lt L JAVA GIONS10S SMV 81 8L 30718 HO2LIMSOBDIW vct OMV 818 NUD 5 35 C 22 LHM 296601 01 Qus Airwno _____ SMV vet 1HN 22819 3 1d102OWH3HL 314102OWH3HL A IM 9 G3THIHS 229 X18 KINO 3ON3H3 3H HOS NMOHS 13014155 209 K18W3SSV 82d H3TIOHINOO 866601 01 31VW34 OL 1 82d Hada puuajuv OLY 31VW NOLLO3NNOO TVNIWH3L L LOLZOZ LO ANY LOOZOZ LO STHGQOW 5 SILON 92IAJ9S 000 WILVLS NOLNOIJIHV T2 098 25 LINSNOD 31V2S LON 956601 01 SHS 82 31d100OWH3HL 31dn102OWH3HL 81 838 818 LHM M HL 12 353 3315 5 vis 14405 3990710 DMY 9L LHM 3583 08 518
26. Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Remove the pump tubing from the steam generator 4 Connect the tubing to the pump test bottle 5 Ensure there is ample water in the service kit reservoir and also that the pump system is fully primed prior to testing and is hooked up to test bottle The unit must be equipped with a Water Bypass cartridge SCWFBP otherwise the results may not be representative of the requirements 6 Power the unit ON and activate the pump using the key pad The water level within the bottle should reach the Min Level within 17 19 seconds 7 If the pump passes the above test hook everything back up then run a sterilization cycle Verify that the 40 STATIM 7000 Service Manual cycle completes normally and there are no leaks Replace the pump if it fails the above test Disconnect the wires and remove the 4 screws that secure the pump assembly to the chassis and make note of the pump spring position Reverse removal instructions to replace 41 STATIM 7000 Service Manual 18 Auxiliary Heater To remove the steam generator follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam genera
27. Wvals 31d1020WH3HL 18 1504 5222 0050 ET pM HM a 3A331S 5 OMY LE IH lt a m m E i 745 4 N awnd ___5 4 2021 VT c5 7 lt g DMV 1 Ae 18 105 81 82d H3TIOUINOO 015123 02 82d H31LdVOV Aldy 31VW NOLLD3NNOO TWNIWYAL L SILON Jenue N 92IAJ9S 000 WILVLS NOLLVOI3IHV 12 25 LINSNOD 31V2S LON OQ 986601 01 SHS 82 J1dNODOWYSHL 81 818 LHM alla al AlddNs H3MOd u355onviva SMV 914 HM ISNA 3A3315 15 518 DMV SURE dv asn 1908 8501 VLF 814 Z INYA GIONSTOS DAN 816 IHM 140d YU IHM T ce DMW 91818 vli 118 INYYIWIW ve J 68 201 01 WNS HOLIMS H3MOd 4 1 1 3A3315 INODNIS WYLS
28. calibrate the unit See chapter 29 Statim S Class Calibration or chapter 30 Statim 7000 Calibration depending on your unit 6 When you power the unit ON verify that the version number of the microprocessor is briefly displayed If the LCD fails to display the select a cycle message review the wiring connector placement and check that the microprocessor is positioned properly in the sockets and that there are no damaged pins 46 7000 22 Auxiliary Heater Board The auxiliary heater board contains circuitry which is static sensitive Always wear a static strap when working with or near this board Transport the auxiliary heater board in a static protected bag Before installing a new auxiliary heater board inspect the shield assembly to ensure that the fish paper shield and the insulating standoffs are in place NOTE Use extra caution The thermocouple leads at the board end are very fragile To remove the Auxiliary Heater Board follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Disconnect all the wires from the Auxiliary Heater Board terminal positions 3 Disconnect all the connectors on the flag terminals 4 Remove the two screws at bottom left and right of the board 5 Remove the Auxiliary Heater Board 6 Rever
29. 7000 Cassette Steam Deflector 7000 Cassette Pouched Load Rack 7000 Cover Plastic Chassis Rails 7000 Cover Complete 7000 Cover Reservoir Compartment 7000 Cover Logo SciCan 7000 Cover Fascia Front Left 7000 Cover Fascia Front Cassette 7000 Cover Fascia Gasket 7000 Cover LCD Only 7000 Cover Keypad Complete 7000 Armature 7000 Armature Guide Rails 7000 Armature Isoplates 7000 Armature Probe Inlet 7000 Armature Probe Outlet 7000 Armature Overflow Tube Elbow 7000 Armature Microswitch 7000 Push in Fittings 7000 Power Switch 7000 Line Filter 7000 Bottle Waste Complete 7000 Bottle Waste Condenser Kit 7000 Bottle Waste Condenser Fitting 7000 Bottle Exhaust Tubing Kit 7000 Bottle Overflow to Drain Kit 7000 Check Valve 7000 Gray Tubing 7000 Levelling Foot 7000 Thermocouple Inlet Outlet 7000 Thermocouple Outlet 70005 Thermocouple Validation 7000 83 User X Service STATIM 7000 Service Manual 01 1102815 01 1102825 01 1102835 01 1102845 01 1102855 01 1102865 01 1102875 01 1103615 01 1105165 01 1105175 01 1105185 01 1107545 01 1107875 01 1107895 SCWF1 SCWF6 SCWFBP 01 1108175 01 1108165 01 110885 01 1108865 01 1113955 7000 7000 7000
30. Controller board by the thermocouple lead Carefully cut the two cable ties closest to the steam generator that hold the thermocouple leads together Gently lift and turn the steam generator assembly onto one side to expose the bottom of the assembly Be careful not to stress the thermocouple leads Min bend radius 3 16 inch 5 mm generator bracket to the steam generator configuration and the location of the actual fuse a large bump in the tube When you reassemble the unit the thermal fuse must be between the spacing stand offs on the bottom of the steam generator Be careful not to pinch the wire or crush the fuse 30 STATIM 7000 Service Manual 13 Pressure Relief Valve To remove the pressure relief valve from the steam generator follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Using a wrench remove the pressure relief valve 4 Reverse removal instructions to replace NOTE It is important not to over tighten the pressure relief valve Hand tighten first and then use the wrench until it feels tight to a maximum of 2 turns 31 STATIM 7000 Service Manual 14 Chamber Solenoid Valve To remove the Chamber Solenoid the solenoid on left when
31. Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the armature See chapter 8 Armature 3 Remove the four plastic stand off screws holding the RFID adaptor to the rear chassis 4 Disconnect the three RFID Adaptor Module wires from main controller board 5 Reverse instruction to replace 53 STATIM 7000 Service Manual 28 Conductivity Circuit Calibration Instructions Statim 7000 equipped with PCB rev 7 x requires Conductivity Circuit Calibration 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating Disconnect conductivity sensors wires Using a wire make a short on the FLOAT pins J4 5 and J4 6 Enter Service Mode by powering the unit up while holding Unwrapped and Wrapped button pressed This Service Mode is password protected enter password to continue default password is Unwrapped Wrapped R amp P and Stop keys pressed in this order The service technician can change this password In case the changed password is lost a backdoor password can be used Unwrapped Wrapped Unwrapped Wrapped in this order Use Unwrapped Key to select next item in the menu or Wrapped Key to select previous item in the menu until Conductivity Setup is displayed Press Rubber and Plastic Key to enter Conductivity Setup selection Screen at t
32. Unwrapped Increase time by one minute Wrapped Decrease time by one minute Rubber and PlasticsSave and return to main menu Stop Save amp exit menu to normal mode of operation Drying Extra Sets drying time between 1 amp 30 minutes for Air Dryer Only Cycle gt Drying Extra Time 12 minutes Keypad Unwrapped Increase time by one minute Wrapped Decrease time by one minute Rubber and PlasticsSave and return to main menu Stop Save amp exit menu to normal mode of operation STATIM 7000 Service Manual Water Quality Display detected water quality gt Water quality CDz x xuS NNN y yppm Screen Representation X X Water conductivity in uS micro Siemens NNN Water conductivity in ADC Analog to Digital converter counts 0 255 y y Water quality in ppm parts per million Keypad Rubber and PlasticsReturn to main menu Stop Exit menu to normal mode of operation Last Printout Printer reprints last cycle and unit returns to normal mode of operation 85232 To select which serial device to attach gt RS232 N A Serial Printer USB FLASH MSD Keypad Unwrapped Move to next option second line shows the new value or selection Wrapped Move to previous option second line shows the new value or selection Rubber and PlasticsSave and return to main menu Stop Exit menu to normal mode of operation without saving End of Line CR LF Configure the printout layout gt End Of Line CR LF CR LF CR
33. and install onto the port 5 Secure the exhaust coupling to the cassette ensuring the metal spring is on the outer wall of the cassette 6 Unscrew the inlet coupling and steam deflector Cassette Inlet Coupling 7000 01 1102915 and carefully remove the O ring and seal 7 Find the matching seal from the kit and install onto the port 8 Secure the second coupling to the cassette ensuring the metal spring is on the outer wall of the cassette 9 Replace the exhaust duct and perforated rack 10 The O rings should be lubricated with the cotton swabs included in the kit if there is any resistance inserting the cassette p n 01 1102955 Cassette Seal Kit NOTE During a cycle steam may appear between the lid and the tray If this persists remove the cassette and check that the seal is correctly installed Be careful The metal parts may be hot and the cassette may contain hot steam For the unit to function effectively the steam deflector and perforated rack MUST be placed back in the cassette in the proper position 4 2 Replacing the Cassette Handle Cracked or otherwise broken Statim 7000 cassette handles can be replaced by following these steps 1 Remove the two screws on the underside of each piece of the handle 2 Remove the handle 3 Separating the handle from the cassette may require pushing down forcefully on the handle 4 Replace and re attach NOTE There are 2 screws for the lid handle and 5 screws for the tray handle
34. be a short in the line filter Disconnect all leads from the mains input and output and test for shorted circuits To remove the line filter perform the following steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Disconnect the white wire from receptacle line filter position N the black wire from line filter position P and the green wire from line filter ground position Remove the screws that hold the filter to the chassis Remove the filter Reverse removal instructions to replace After you replace the line filter you must perform dielectric strength test hi pot and a protective bonding impedance test ground continuity before you plug in the power cord 50 7000 25 Reservoir Inlet Assembly NOTE this module includes the water quality sensor the level sensor and the reservoir sensor To remove the reservoir inlet assembly follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Disconnect the wires from the auxiliary PCB and main controller PCB 2 white and 2 black wires g
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36. not active R is displayed when water reservoir reed switch is activated when the water reservoir reed switch is not activated High value threshold Bad water threshold default 10uS Values larger than this trigger Bad water quality error Water conductivity circuit gain default 1 00 67 STATIM 7000 Service Manual Note Statim 7000 does not use the conductivity reading to trigger the No Water Refill Reservoir message There is a float sensor for that Keypad Unwrapped Increase current field Wrapped Decrease current field Rubber and PlasticsMove to next field Stop Exit menu to normal mode of operation Water Cnd Tmp Comp To enable or disable water conductivity temperature compensation gt Water Tmp Comp On Off Keypad Unwrapped Select next option Second line shows the new value or selection Wrapped Select previous option Second line shows the new value or selection Rubber and Plastics Select and return to main menu Stop Exit without saving to normal mode of operation For optimum performance the Water Cnd Tmp Comp should be on Last Printout Printer reprints last cycle and unit returns to normal mode of operation Stored CF Printouts Printer prints saved cycle fault printouts and unit returns to normal mode of operation The saved CF printouts are sent to the printer or data logger only when either one is attached and configured The following types of errors are saved CF s W
37. of the cycle 4 Power up unit while keeping Unwrapped and Wrapped button pressed to enter Statim Service Mode This Service Mode is password protected enter password to continue default password is Unwrapped Wrapped R amp P and Stop keys pressed in this order The service technician can change this password In case the changed password is lost a backdoor password can be used Unwrapped Wrapped Unwrapped Wrapped in this order Keypad functions at this time Unwrapped Key Select next item in the menu Wrapped Key Select previous item in the menu Rubber and Plastic Key Enter current selection Toggle using keypad through the menu selection to reach Calibration option and press R amp P key 5 Confirm that the display appears similar to the example above Chamber pressure in Presente Chamber theoretical kPa md 1 temperature calculated exadecima from pressure Chamber PO CO thermocouple hexadecimal offset CCC C Chamber temperature in The value in the lower right hand corner of the display represents Chamber Temperature The value in the upper left corner PPP P is the Chamber Pressure The following two digits in the upper left corner of the display PO represent the Pressure Sensor Offset value in hexadecimal followed by the theoretical chamber Temperature calculated from pressure TTT T The two digits in the upper right corner of the display
38. unit NOTE For North American models the pressure is calculated from the calibrated validation thermocouple reading No pressure calibration equipment is needed during the calibration procedure Air Filter e Check the air filter on the back of the unit and replace if dirty 2 STATIM 7000 Service Manual Operator Daily Run Air Dry Cycle It is recommended to run an Air Dry Cycle at the end of every workday to allow any residual moisture remaining in the system to dry Water Reservoir Check the reservoir for dirt Clean and rinse if necessary For ophthalmic use drain at the end of every workday leave empty and refill at the start of the next workday Waste Bottle Empty the waste bottle every time you refill the water reservoir You may also add some chlorine free disinfectant Exhaust Duct Filter Check to see if the filter is debris free Clean if required Cassette Clean and apply Stat Dri as required Weekly Cassette Wash the interior of the cassette with dishwashing soap or a mild detergent that does not contain chlorine Scrub the inside with a cleaning pad designed for use with Teflon coated surfaces After removing all traces of the detergent treat interior surfaces of the cassette with the STAT DRI drying agent to enhance the drying process Order more STAT DRI from SciCan quoting 2OZPLUS 80ZPLUS or 320ZPLUS Biological Air Filter
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40. 2 Make sure the power switch OFF and the unit is unplugged If the transducer bracket was removed reinstall the bracket on the chassis using the screw and washer retained from disassembly Install the transducer in the transducer bracket using the nut and washer retained from disassembly and tighten Reconnect the one end of the coiled transducer tube to the bottom of the transducer Thread the compression nut and then tighten using a wrench Do not over tighten If required reconnect the other end of the coiled transducer tube to the solenoid valve inlet T fitting Thread the compression nut finger tight and then tighten Do not over tighten Check that all fittings have been tightened and that all brackets are secured to the chassis Connect the transducer wires to the Controller Board PRESS terminal block as follows blue wire position J400 1 SIG signal red wire position J400 2 VCC V black wire position J400 3 GND ground 38 STATIM 7000 Service Manual 8 Reconnect the line cord and turn the power switch ON 11111137 VoU L201 4118 9 Run a sterilization cycle and observe all fittings and tubes for leaks Check LCD read out for messages indicating cycle status 10 Calibrate the unit See chapter 29 Statim S Class Calibration 39 STATIM 7000 Service Manual 17 Pump If you suspect a problem with the pump or water delivery follow these steps 1
41. Bit Rate selection of 9600 will be required for the Data Logger to be operational Keypad Unwrapped Select next value Wrapped Select previous value Rubber and PlasticsSave amp Return to main menu Stop Exit without saving and return to normal mode of operation Printer user char Setting to print a C sign Printer user char 32 0x20 80 STATIM 7000 Service Manual 32 decimal value for selected char default 32 20 hex value for the selected char default 20 Keypad Unwrapped Increase value by one Wrapped Increase value by ten Rubber and PlasticsSelect and return to main menu Stop Exit without saving and return to normal mode of operation Steri End buzzer Set length of time buzzer will sound a end of sterilization gt Steri End buzzer Os 15s 30s Max Keypad Unwrapped Select next value Wrapped Select previous value Rubber and PlasticsSave amp Return to main menu Stop Save amp exit menu to normal mode of operation Air Filter Warning Reset warning indicator when Air Filter is replaced gt Air Filter Warning Do not Reset Yes Reset Water Filter Set Statim for Water Filter or Water Bypass Cartridge gt Water Filter Installed Not Installed Replace Filter Reset Statim when Water Filter is replaced gt Replace Filter Do not replace Yes replace Save and Exit Saving settings and return to normal mode of operation Upon selection current settings are saved and unit r
42. For manufacturing use only 75 STATIM 7000 Service Manual 32 User PCB Setup User setup mode To initially setup your Statim Hold down the Stop button and turn the unit ON If unit is already ON Hold down the Stop Button and the Air Dry Only Button simultaneously Initial Display gt Time Date Setup Language Setup Unit ID Setup Drying Unwrapped Drying Wrapped Drying R amp P Drying Extra Water Quality Last Printout RS232 End of Line CR LF Serial Port Bit rate Printer user char Steri End buzzer Air Filter Warning Water Filter Replace Filter Save and Exit Exit Keypad Unwrapped Select next item in the menu Wrapped Select previous item in the menu Rubber and Plastics Enter the indicated sub menu selection Stop Exit menu to normal mode of operation Time Date Setup Mode Set the proper time and date 18 00 04 10 2008 HH MM MM DD YYYY Keypad Unwrapped Increase current field the flashing value on the display Wrapped Decrease current field the flashing value on the display Rubber and Plastics Select next field Stop Save amp exit menu to normal mode of operation 76 STATIM 7000 Service Manual Language Setup Display information in your desired language N A ENGLISH Available Languages N A English North American English U K English United Kingdom English Francais French Deutsch German Espanol Spanish Italiano Italian Dansk Danish Portugues Nederlands Japa
43. G Do not overtighten the new valve Use a wrench to hold the right angle brass fitting so it does not move 3 Carefully push the compressor tube onto the check valve and secure the tube to the valve using a high temperature application cable tie 4 Install replacement filters as required 28 STATIM 7000 Service 12 Steam Generator Thermal Fuse To remove the steam generator thermal fuse follow these steps 1 Remove the rear chassis cover plate See Trace the path of the black wire back to the Disconnect the compression nut holding the Disconnect at both ends the copper Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating chapter 6 Rear Chassis Cover Plate Disconnect the black thermal fuse lead wire from Controller Board connector terminal and the white wire from the steam generator base of the steam generator Cut all the cable ties holding the black wire Teflon tube from the top of the steam generator tubing connecting the steam generator to the auxiliary heater 29 STATIM 7000 Service T 10 Remove the small screw that attaches the steam 11 Remove the fuse assembly Note the wiring 12 Reverse removal instructions to replace Remove the two screws from the steam generator bracket NOTE The steam generator is still attached to the
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45. STATIM 7000 CASSETTE AUTOCLAVE Service Manual SciCan P N 96 110784 Rev 2 0 5 7000 Service Manua Copyright 2008 SciCan Ltd All rights reserved A HIGHER STANDARD Table of Contents 1 Required Information 2 18 Auxiliary Heater 42 2 Cycle Faults 4 19 Adaptor Board 44 3 S Class Cycle Faults 10 20 Controller Board 45 4 Cassette 17 21 Microprocessor 46 5 Removing The Cover 20 22 Auxiliary Heater Board 47 6 Rear Chassis Cover Plate 22 23 Solid State Relay 48 7 Membrane Keypad and LCD 23 24 Mains Components 49 8 Armature 24 25 Reservoir Inlet Assembly 51 9 soplale 5 25 25 26 Compressor 52 10 Steam Generator 26 27 RFID Adaptor Module 53 11 Steam Gen Check Valve 28 28 Conductivity Calibration 54 12 Steam Gen Thermal Fuse 29 29 S Class Calibration 13 Pressure Relief Valve 31 30 Calibration 61 14 Chamber Solenoid Valve 32 31 Service PCB Setup 65 15 Validation Solenoid Valve 33 32 User PCB Setup 76 16 Thermocouples amp Pressure 33 Spare Parts 82 Tr
46. The voltage reading calibration is part of this instruction See chapter 28 for conductivity calibration instructions The voltage reading is calibrated by adjusting the Voltage Offset by using the UNWRAPPED and WRAPPED keys see instructions below while comparing the voltage reading on the display with a the voltage measured by a reference voltmeter The chamber thermocouple is calibrated by adjusting the Chamber Thermocouple Offset using the UNWRAPPED and WRAPPED keys see instructions below while comparing a temperature on the display with a temperature measured by a reference thermometer The pressure transducer is calibrated by using the same UNWRAPPED and WRAPPED keys see instructions below to adjust the measured chamber pressure reading on the LCD to match the reference pressure meter attached to the cassette The calibration is then verified by comparing the measured chamber temperature to the calculated chamber temperature and making a fine adjustment if necessary 56 STATIM 7000 Service Manual To calibrate a Statim 7000 unit follow these steps SETUP 3 Turn the unit off and fill the water reservoir There is no need to remove the cover from the Statim in order to perform the calibration Insert a calibration cassette and connect the external temperature and pressure probe NOTE Have a voltimeter available and ready to connect to the power outlet that the Statim is plugged into during the voltage calibration portion
47. This only needs to be set if a serial printer is attached to the serial port Available options No line terminator is sent after each line To be used with printer that accepts only 20 characters per line and automatically advances to next line Should be used with the STATprinter CR A lt gt is sent at the end of the line To be used with printers that advance to beginning of next line when a CR is received STATIM 7000 Service Manual CR LF Keypad Unwrapped Wrapped CR LF is sent at the end of the line To be used with printers that translate advance to beginning of next line only when LF is received Rubber and PlasticsSave amp exit to main menu Select next option Second line shows the new value or selection Select previous option Second line shows the new value or selection Stop Exit and return to normal mode of operation SciCan Suggested End Of Line Serial Port Bit Printer user char External Printers CR LF Rate Epson CR LF 9600 248 OxF8 TM U220D 31 515603 Citizen CR 9600 N A IDP 3110 40 RF 120B Star Micro CR 9600 210 0xd2 SP212FD42 120 Star Micro CR LF 9600 210 0xd2 SP216FD41 120 Star Micro CR LF 9600 210 0xd2 SP512MD42 R Serial Port Bit Rate Choose bit rate for device connected to the serial port Serial Port Bit Rate 9600 19200 57600 115200 1200 2400 4800 If USB FLASH MSD is selected as the 5232 device a Serial Port
48. ag To replace the membrane keypad or LCD perform the following steps 1 Remove the cover as outlined in chapter 5 2 Remove the screw from the membrane tie down 3 Disconnect LCD connection from controller board 4 Disconnect the membrane keypad connection from the controller board 5 Disconnect the other membrane keypad connection from the auxiliary heater board 6 Gripping the membrane keypad facedown and lengthwise with both hands gently bend the sides back to release the LCD from its holding clips NOTE The LCD and membrane keypad are considered separate components 23 STATIM 7000 Service Manual 8 Armature To remove the armature follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover 2 Remove the screws located in each of the armature s bottom corners 3 Loosen the screw located at the center of the armature s front top edge NOTE this screw is very long and can not be completely removed Slide the armature forward Reverse removal instructions to replace 24 STATIM 7000 Service Manual 9 Isoplate To remove the isoplate from the armature follow these steps 1 Remove the armature from the chassis and place it on a secure work surface See chapter 8 Armature 2 The isoplate is secured in the armature using screws with washers on the top and bottom of the armature Remove and retain all the screws with washers 3 Wh
49. ansducer 34 34 Diagrams 85 1 25 55 27 25 eee 40 For all service and repair inquiries In Canada 1 800 870 7777 United States 1 800 572 1211 Europe 49 0 821 56 74 56 0 International 416 446 4500 Email techservice ca scican com Canada techservice us scican com USA techservice int scican com International Manufactured by SciCan Ltd 1440 Don Mills Road Toronto Ontario M3B 3P9 Canada Local Toll Free Fax 416 445 1600 1 800 667 7733 416 445 2727 EU Representative SciCan GmbH Kurzes Gel nd 10 D 86156 Augsburg GERMANY Phone 49 0 821 56 74 56 0 Fax 49 0 821 56 74 56 99 SciCan Inc 701 Technology Drive Canonsburg PA 15317 USA Phone 1 724 820 1600 Fax 17248201479 Toll free 1 888 632 6031 SciCan Medtech Alpenstrasse 16 6300 Zug SWITZERLAND Phone 41 0 41 727 7027 Fax 41 0 41 727 702 STATIM 7000 Service Manual 1 Required Information The Statim 7000 service manual was created to act as reference for the service and repair of the Statim 7000 cassette autoclave If you have a question about the unit you are repairing please do not hesitate to contact your local SciCan representative for confirmation In order to ensure adherence to the applicable safety agency approvals state provincial regional and national laws replace components with SciCan approved parts only Hazardous voltages are ac
50. ar Setting to print a C sign Printer user char dd Oxhh dd decimal value for selected char default 32 hh hex value for the selected char default 20 Keypad Unwrapped Increase value by one Wrapped Increase value by ten Rubber and Plastics Select and return to main menu Stop Exit without saving and return to normal mode of operation Factory default Reset to factory default settings gt Factory default No Yes Reset NVRAM This function resets the NVRAM to factory default settings The chamber and voltage calibration offsets and conductivity settings will be reset The cycle counter will not be reset Keypad Unwrapped Select next option Second line shows the new value Wrapped Select previous option Second line shows the new value Rubber and Plastics Save and return to main menu Stop Exit without saving and return to normal mode of operation Drying Unwrapped Set Unwrapped Cycle drying time between 0 amp 30 minutes gt Drying Unwrapped Time 12 minutes Keypad Unwrapped Increase time by one minute Wrapped Decrease time by one minute Rubber and PlasticsSave and return to main menu Stop Save amp exit menu to normal mode of operation Drying Wrapped Set Wrapped Cycle drying time between 10 amp 30 minutes gt Drying Wrapped Time 12 minutes Keypad Unwrapped Increase time by one minute 72 STATIM 7000 Service Manual Wrapped Decrease time by one minute Rubber and Pl
51. astic Key select between PO and TO Stop Key end chamber thermocouple calibration 12 During calibration the unit will run a normal cycle except the beginning of the holding phase sterilization phase when for ten consecutive times all the devices are turned off for approximately 10 seconds to facilitate the calibration process During these periods the chamber temperature could go down to 131 C After these ten calm periods the unit will resume normal operation see the TIP below for checking the calibration during normal operation 13 During these calm periods observe the chamber temperature as displayed on the reference thermometer and on the lower right side of the Statim LCD CCC C value When the chamber temperature offset begins to flash adjust the TO value by using the Unwrapped and Wrapped keys until the displayed temperatures match to within 0 2 Please note that Chamber Temperature Offset TO flashes when it is allowed to be adjusted If PO flashes press R amp P key to select TO field Adjust TO when the display shows PPP P TTT T TO Adjust Temp CCC C 14 When chamber pressure is higher than 115kPa the PO field will switch to indicate the POS Pressure Offset Sterilization During the sterilization phase after adjusting the temperature press R amp P key to select the PO field PO field will be flashing and using the keypad adjust the pressure offset POS to match the external meter pressure indicati
52. asticsSave and return to main menu Stop Save amp exit menu to normal mode of operation Drying R amp P Set Rubber amp Plastics Cycle drying time between 0 amp 30 minutes gt Drying R amp P Time 12 minutes Keypad Unwrapped Increase time by one minute Wrapped Decrease time by one minute Rubber and PlasticsSave and return to main menu Stop Save amp exit menu to normal mode of operation Drying Extra Sets drying time between 1 amp 30 minutes for Air Dryer Only Cycle gt Drying Extra Time 12 minutes Keypad Unwrapped Increase time by one minute Wrapped Decrease time by one minute Rubber and PlasticsSave and return to main menu Stop Save amp exit menu to normal mode of operation Air Filter Warning Reset warning indicator when Air Filter is replaced gt Air Filter Warning Do not Reset Yes Reset Water Filter Set Statim for Water Filter or Water Bypass Cartridge gt Water Filter Installed Not Installed Replace Filter Reset Statim when Water Filter is replaced gt Replace Filter Do not replace Yes replace STATIM 7000 Service Manual Steri End buzzer Set length of time buzzer will sound a end of sterilization gt Steri End buzzer Os 15s 305 Upgrade Firmware Not used at this time Change Password Change the password required to access the service menu The unit will query for a 4 key password Type New Password The unit will require th
53. at the user re enter the same 4 key password Type New Password The unit will confirm that the password has been changed or if changing the password failed the unit will again query for a new 4 key password Password Changed In case the changed password is lost a backdoor password can be used Unwrapped Wrapped Unwrapped Wrapped in this order Backup NVRAM Saves a copy of the unit s current settings gt Yes Keypad Unwrapped Select next option Second line shows the new value or selection Wrapped Select previous option Second line shows the new value or selection Rubber and Plastics Select and return to main menu Stop Exit without saving to normal mode of operation Restore NVRAM Restores the previously saved unit settings into the NVRAM gt Restore No Yes 74 STATIM 7000 Service Manual Keypad Unwrapped Select next option Second line shows the new value or selection Wrapped Select previous option Second line shows the new value Rubber and Plastics Select and return to main menu Stop Exit without saving to normal mode of operation Save and Exit Saving settings and return to normal mode of operation Upon selection current settings are saved and unit restarts in normal mode of operation Exit Exit menu without saving settings Upon selection current settings are discarded not saved and unit restarts in normal mode of operation Production Cycle
54. ater quality or Water level low errors Cycle interrupted due to errors Clear CF Printouts Reset Cycle Fault printout list gt Clear CF Printouts No Yes Keypad Unwrapped Select next option Second line shows the new value or selection Wrapped Select previous option Second line shows the new value or selection Rubber and Plastics Select and return to main menu 68 STATIM 7000 Service Manual Stop Exit without saving to normal mode of operation Display last CF Show the last Cycle Fault that occurred gt Display last THEO Screen Representation THE Value of last recorded CF HHHHHH Cycle counter for last CF Keypad Rubber and Plastics Return to main menu Stop Exit to normal mode of operation Devices Test On Off Toggle the units devices on or off gt Devices Test On Off Pump Off Valve Off Compressor Off Yellow LED Off Extra 1L Off currently not used Extra 2L Off currently not used Valve 2 Off Fan Off Keypad Unwrapped Select next option Second line shows the new value or selection Wrapped Select previous option Second line shows the new value or selection Rubber and Plastics Toggle On Off selected device Stop Return to main menu Chamber Temperature Offset View the offset of the chamber thermocouple gt Temperature Offset TH Screen Representation Offset value Keypad Rubber and Plastics Return to main menu Stop Exit to normal mode of o
55. below Voltage Calibration V VVV VCAL CCC Screen Representation VVV Voltage measured by unit CCC Voltage calibration offset Keypad functions at this time Unwrapped Increase current field Wrapped Decrease current field Rubber and Plastics Select and return to main menu Stop Exit without saving to normal mode of operation 58 STATIM 7000 Service Manual 9 VCAL value should be adjusted so that the VVV value is the same as the line voltage measured by the reference voltmeter connected to the power line same power outlet where Statim power cord is plugged in Calibration should be done within 2 10 This calibration phase lasts at least 30 seconds and it ends either by pressing the R amp P button or automatically when the unit moves to the Conditioning phase When the Voltage Reading calibration phase ends the screen moves to the main calibration screen see below see item 5 above for a description of this screen PO TTT T TO CCC C 11 Allow the chamber to reach the sterilization temperature As pressure builds in the chamber check for leaks in the cassette associated piping and fittings A steam leak in the system will introduce errors in the measurement and will result in improper calibration and non sterile instruments Keypad functions at this time Unwrapped Key increment current selected offset flashing offset Wrapped Key decrement current selected offset flashing offset Rubber and Pl
56. cessible when the cover is removed Disconnect the power cord before servicing the power mains portion of the controller board and associated devices If the cover is removed a dielectric strength test Hi Pot must be performed on the Statim once the cover has been returned to the unit If the cover is removed a protective bonding impedance test ground continuity must be performed on the Statim once the cover has been returned to the unit Preventative Maintenance Schedule To ensure trouble free performance both the technician and the operator must follow a preventative maintenance schedule NOTE Please refer to your National Regional State or Safety laws for any additional reoccurring user testing that may be required The schedules below describe necessary actions Technician Once a year Cassette e Check the tray lid and seal for damage Replace if necessary Biological Air Inspect the biological filter for moisture Filter Replace check valve and the filter if the filter is wet Solenoid the valve and clean if dirty Replace Valve the plunger if defective Check Valve Remove the exhaust tube from the back of the unit Start the Air Drying Cycle and check for air coming from the fitting Remove the air compressor tube from the check valve inlet while running a cycle Make sure no steam is leaking from the valve Replace if there are any leaks Calibration Calibrate the
57. cover back on to the unit about 1 inch away from the back Once the chassis hooks engage with the cover push the cover towards the back until the back of the cover is in line with the back of the chassis 11 Replace the LCD panel 12 Insert the 8 screws that were originally removed 13 Perform a dielectric strength test Hi Pot and a protective bonding impedance test ground continuity 21 STATIM 7000 Service Manual 6 Rear Chassis Cover Plate Accessing the components behind the armature will require the removal of the rear chassis cover plate To remove this plate follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating Disconnect the 2 black and white fan wire connectors Use caution not to damage the fan and wire connectors Cut the cable ties and disconnect the tubing from the compressor elbow and steam generator check valve Remove the three screws across the top and the three screws across the bottom of the plate Lift the plate to remove Reverse instructions to replace 22 7000 7 Membrane Keypad LCD The membrane keypad and LCD contain circuitry that is static sensitive Always wear a static strap when working with or near this circuitry Transport electronic components in a static protected b
58. en all fasteners are removed slide the isoplate out of the armature 4 Reverse removal instructions to replace 25 STATIM 7000 Service Manual 10 Steam Generator To remove the steam generator follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Disconnect the steam generator thermocouple from the controller board 4 Cut the tie wraps holding the steam generator thermocouple 5 Disconnect black steam generator thermal fuse wire from controller board connector terminal block 6 Disconnect the white steam generator wire from the upper terminal in the steam generator 7 Disconnect at both ends the copper tubing connecting the steam generator to the auxiliary heater 26 STATIM 7000 Service Manual 8 Disconnect the compression nut from the Teflon inlet tube 9 Remove the two screws that hold the steam generator to the chassis 10 Remove the steam generator 11 Reverse removal instructions to replace 12 After you install a new steam generator calibrate the unit See chapter 29 Statim S Class Calibration or 30 Statim 7000 Calibration depending on your unit 27 STATIM 7000 Service Manual 11 Steam Generator Check Valve To inspec
59. ent field the flashing value on the display Wrapped Key decrement current field the flashing value on the display Rubber and Plastics move to next field Stop key exit 55 STATIM 7000 Service Manual 29 Statim S Class Calibration Instructions for the Calibration of Statim 7000 S Class Autoclave Warning gt Incorrect or inaccurate calibration may cause unsuccessful sterilization of instruments Always recalibrate the thermocouples the pressure transducer the conductivity and the voltage reading after replacing a steam generator probe bracket pressure transducer controller board pressure interface board or microprocessor EEPROM In addition after the thermocouple is bent or reconnected to the controller board recalibration is recommended gt Statim units contain electronic components that be damaged or destroyed by electro static discharge ESD Observe appropriate safeguards when calibrating Always wear a static strap when working with or near printed circuit boards In addition use static footstraps grounding mats and grounded work surfaces when calibrating Make sure that there is sufficient water in the unit prior to starting calibration The steam generator thermocouple doesn t require calibration The chamber thermocouple and pressure transducer however must be calibrated to ensure the correct operation of the unit Also the voltage and water conductivity readings must be calibrated
60. estarts in normal mode of operation Exit Exit menu without saving settings Upon selection current settings are discarded not saved and unit restarts in normal mode of operation 81 STATIM 7000 Service Manual 33 Spare Parts Part Number SCI134 99 108332 20ZPLUS 80ZPLUS 320ZPLUS 01 1021195 01 1031395 01 1068485 01 109556 01 1016525 01 1067875 01 1046905 01 1031415 01 1007135 01 1104715 01 1108045 01 1108065 01 1104725 01 1104735 01 1104745 01 1104755 01 1104765 01 1104775 01 1104785 01 1104795 01 1105275 01 1105285 01 1105295 01 1104805 01 1104815 01 1104825 01 1104835 01 1104845 01 1104855 01 1104865 01 1104875 01 1104885 01 1104895 01 1104905 01 1104915 01 1104935 01 1102935 01 1103285 Description User Test Strip Indicators 250 box Chemical Emulator 134 3 5 min STAT dri 2 oz STAT dri 8 oz STAT dri 32 oz Biological Filter Conductivity Meter Filter Exhaust Insert Data Logger Air Compressor Filter C Pressure Relief Valve A B C Pressure Transducer B C Control Box SciCan Pump Tester SciCan Pump 7000 Pump Tubing Kit 7000 Pump Tubing Kit 70005 Boiler 7000 Boiler 70005 Auxiliary Heater 7000 Auxiliary Heater 70005 Auxiliary Heater tubing 7000 S Auxiliary Heater Triac 7000 S Compressor 7000 S Compressor Elbow Tube Fitting 7000 Solenoid Chamber 7000 Solenoid Validation 7000 Solenoid Tubing 7000 PCB 7000 70005 Power Board Aux
61. f the T fitting and should not be in contact with inside wall of the T fitting The tip of the thermocouple should be close to the edge of the probe but not protrude the probe body 10 After you install a new thermocouple calibrate the unit See chapter 29 16 3 3 Remove Armature See chapter 8 Armature 4 Loosen smaller top nut to remove validation 5 Remove the validation thermocouple 6 When replacing verify the final position of the Power OFF the unit unplug it and Statim S Class Calibration or 30 Statim 7000 Calibration depending on your unit Validation Thermocouple remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate thermocouple thermocouple tip The new validation thermocouple should be inserted until it hits the bottom of the fitting then pulled back up 0 2 5 The compression fitting is then tightened while TC is in this position which should place it roughly in the middle of the fitting s bore 36 STATIM 7000 Service Manual 8 After the new thermocouple is installed calibrate the unit See chapter 30 Statim 7000 Calibration 16 4 Pressure Transducer Checking the Pressure Transducer To check the pressure transducer follow these steps 1 Start any sterilization cycle Allow the cyc
62. facing the back of the unit follow these steps 1 6 Remove solenoid 7 Reverse removal instructions to replace Carefully cut the cable ties holding the Disconnect the copper tubing at the T fitting Remove the 2 screws that attach the chamber Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate chamber solenoid leads to the Auxiliary Heater Controller Board terminal block wires 15 and 16 junction solenoid valve bracket to the chassis 32 STATIM 7000 Service Manual 15 Validation 1 Exhaust Solenoid Valve To remove the Validation Solenoid solenoid on right when facing the back of the unit follow these steps 1 6 Remove solenoid 7 Reverse removal instructions to Disconnect compression nut on the copper Remove the 2 screws that attach the Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate Carefully cut the cable ties holding the validation solenoid leads and disconnect the validation solenoid from the main Controller Board terminal block wires 7 and 8
63. his time CND xx xuS NNN y yppm L LL L H HH H G G GG Where XX X water conductivity in uS NNN conductivity measurement in ADC Analog to Digital counts 0 255 water quality in ppm parts per million HH H High value threshold Bad Water limit default 10uS Readings larger than this trigger Bad Water Quality error LL L Low value threshold in uS default 0 3uS Do not adjust this value in Statim 7000 because this value is not used for triggering the No Water Refill reservoir message There is a float sensor for that G GG Water conductivity circuit Gain Default 1 00 Note Water produced by a good SciCan Water Filter Cartridge or distilled water readings should be below the High threshold 54 STATIM 7000 Service Manual 7 10 11 Check adjust the High threshold value to the default one Do not touch the Low value threshold even though it is possible to adjust By pressing the Rubber and Plastic Key the selection moves between LO HI and G Select Water conductivity circuit Gain flashing value on the display by pressing Rubber and Plastic Key Adjust G GG value so that the conductivity in ADC counts NNN shows 186 t1 count Press Stop key to exit Water conductivity mode and save displayed thresholds HH H LL L and G GG and enter normal mode of operation Select cycle screen Note Keypad functions in Conductivity Setup screen Unwrapped Key increment curr
64. ilary Heater 7000 PCB RFID Board 7000 PCB Data Logger Board 7000 PCB Data Logger Power Supply 7000 PCB Mounting Bracket 7000 PCB USB Upgrade Kit 7000 PCB RFID Antenna Assembly 7000 Bio filter holder 7000 Fan 7000 Fan Cover Plate 7000 X Reservoir Inlet 7000 Reservoir Complete Statim 7000 Reservoir Lid 7000 x KKK KK XX 82 Service A X X X X X X X X X X X X X X X X X X X X X X X X XX X X X X XX X X XX X X X Xxx STATIM 7000 Service Manual 01 1103275 01 1102885 01 1102895 01 1102905 01 1103295 01 1103305 01 1102925 01 1102965 01 1102915 01 1102945 01 1102975 01 1102955 01 1104945 01 1104955 01 1108245 01 1108255 01 1103015 01 1105195 01 1102985 01 1105205 01 1105215 01 1105225 01 1105235 01 1105245 01 1105255 01 1105265 01 1104965 01 1104975 01 1104985 01 1104995 01 1105005 01 1105015 01 1105025 01 1105035 01 1105045 01 1105055 01 1105065 01 1102995 01 1105085 01 1105095 01 1103005 01 1105105 01 1105115 01 1105125 01 1105135 01 1105145 01 1105155 Reservoir Seal Kit 7000 Cassette Complete 7000 Cassette Tray 7000 Cassette Lid 7000 Cassette Lid Handle 7000 Cassette Tray handle 7000 Cassette Outlet Coupling 7000 Cassette Coupling Seal Kit 7000 Cassette Inlet Coupling 7000 Cassette Perforated Rack 7000 Cassette Tray Exhaust Duct 7000 Cassette Seal Kit 7000 Cassette Calibration w meter 7000 Cassette Calibration 7000S Cassette Steam Deflector Clip
65. ion with the stainless steel tube not yet installed the thermocouple should be approximately to the middle of the T fitting and should not be in contact with inside wall The tip of the thermocouple should be close to the edge of the probe but not outside of the probe body After you install a new thermocouple calibrate the chamber thermocouple and pressure transducer or validation thermocouple See chapter 29 Statim S Class Calibration or chapter 30 Statim 7000 Calibration depending on your unit Outlet Chamber Thermocouple the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating See chapter 6 Rear Chassis Cover Plate thermocouple wire and disconnect from the Controller Board tubing to the auxiliary heater thermocouple and slide the solenoid with the copper tubing attached to the left connecting the auxiliary heater to the T fitting for easier access to the chamber thermocouple Disconnect the chamber thermocouple assembly from the rear chassis by securing the T fitting while removing the compression nut 35 STATIM 7000 Service Manual 7 8 Secure the T fitting while removing the compression nut When replacing verify the final position of the thermocouple tip When viewed through the open T fitting connection the stainless steel tube not yet installed the thermocouple should be approximately to the middle o
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67. lating standoffs are in place NOTE Use extra caution The thermocouple leads at the board end are very fragile To remove the Adaptor Board follow these steps 1 NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover Disconnect the wires from the terminal block at the top of the Adaptor Board Remove the three plastic screws Slowly pull the adaptor board away and it will disengage the 20 pin connector that connects it to the controller board 1080700012 Reverse removal instructions to replace 44 STATIM 7000 Service Manual 20 Controller Board The controller board contains circuitry which is static sensitive Always wear a static strap when working with or near this board Transport the controller board in a static protected bag Before installing a new controller board inspect the shield assembly to ensure that the fish paper shield and the insulating standoffs are in place NOTE Use extra caution The thermocouple leads at the board end are very fragile To remove the Controller Board Assembly follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating Remove the Adaptor Board See chapter 19 Adaptor Board Disconnec
68. lay last CF Devices Test On Off Temperature Offset Validation Offset Repeater mode RS232 End of Line CR LF Serial Port Bitrate Printer user char Factory default Drying Unwrapped Drying Wrapped Drying R amp P Drying Extra Air Filter Warning Water Filter Replace Filter Steri End buzzer Upgrade Firmware Change Password Backup NVRAM Restore NVRAM Save and Exit Exit Production Cycle Keypad Unwrapped Select next item in the menu Wrapped Select previous item in the menu Rubber and Plastics Enter the indicated sub menu selection Stop Exit menu to normal mode of operation 65 STATIM 7000 Service Manual Calibration Select calibration to run chamber and validation thermocouple calibration cycles only Time Date Setup Mode Set the proper time and date 18 00 04 10 2008 HH MM MM DD YYYY Keypad Unwrapped Increase current field the flashing value on the display Wrapped Decrease current field the flashing value on the display Rubber and Plastics Select next field Stop Save amp exit menu to normal mode of operation Language Setup Display information in your desired language N A ENGLISH Available Languages N A English North American English U K English United Kingdom English Francais French Deutsch German Espanol Spanish Italiano Italian Dansk Danish Portugues Nederlands Japanese Svenska Swedish Polski Polish Magyar Hungarian Cesky Czech Norsk Nor
69. le to enter the sterilization phase of the cycle and record the temperature and pressure readings shown on the LCD 2 Refer to Chart A Match recorded temperatures with the chart temperatures and compare pressure readings If recorded pressure readings are within 7 kPa of the chart pressure readings the transducer is operational If not it must be replaced Chart A Temperature Displayed Pressure Displayed C kPa Rubber and Plastics 121 205 Cycle 122 211 123 128 124 225 125 232 Wrapped Unwrapped 134 304 135 313 136 322 137 332 138 341 16 5 Removing the Pressure Transducer 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 37 STATIM 7000 Service Manual 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate Disconnect the transducer wires from the controller board Press terminal block Disconnect the compression nut holding the coiled transducer tube from the bottom of the transducer Remove the transducer nut and washer securing the transducer to the bracket Should removal of the transducer bracket be necessary remove the screw and washer holding the bracket to the chassis Discard the transducer 16 6 Replacing the Pressure Transducer To replace the pressure transducer follow these steps 1
70. line To be used with printers that advance to beginning of next line when a CR is received CR LF A lt CR gt lt LF gt is sent at the end of the line be used with printers that translate advance to beginning of next line only when LF is received Keypad Unwrapped Wrapped Rubber and Plastics Stop Select next option Second line shows the new value or selection Select previous option Second line shows the new value or selection Save amp exit to main menu Exit and return to normal mode of operation SciCan Suggested End Of Serial Port Bit Printer user char External Printers Line CR LF Rate Epson CR LF 9600 248 OxF8 TM U220D 31 515603 Citizen CR 9600 N A IDP 3110 40 RF 120B Star Micro CR 9600 210 0 2 SP212FD42 120 Star Micro CR LF 9600 210 0 2 SP216FD41 120 Star Micro CR LF 9600 210 0 2 SP512MD42 R Serial Port Bit Rate Choose bit rate for device connected to the serial port Serial Port Bit Rate 9600 19200 5 600 115200 1200 2400 4800 If USB FLASH MSD is selected as the RS232 device a Serial Port Bit Rate selection of 9600 will be required for the Data Logger to be operational Keypad Unwrapped Wrapped Rubber and Plastics Stop Select next value Select previous value Save amp return to main menu Exit without saving and return to normal mode of operation 71 STATIM 7000 Service Manual Printer user ch
71. ly message on the LCD will display SEAL LIFE WARNING 100 CYCLES REMAINING with warning beep The seals should be changed immediately After 1100 cycles the unit will stop operating and a message will be displayed SEAL LIFE EXPIRED Replacement seals are available from your SciCan dealer To change the cassette lid seal follow these steps 1 Place the cassette lid and the new seal on a clean work surface 2 Examine the position of the old seal in the cassette lid and arrange the new seal in the same orientation next to the lid 3 Remove the old seal and discard 4 Clean any residue out of the seal channel and flush out the channel with distilled water 5 Lubricate the new seal with the liquid seal lubricant provided 6 Align the RFID tag in the new seal with the holes in the lid 7 Insert the rounded edge of the seal under the round lip of the lid NOTE When inserting the seal seven round nibs should be visible The nibs should fit flush with the lid s outer surface Ensure the seal is completely inserted Feel around the periphery to ensure the seal is securely seated To change the cassette tray seals O rings follow these steps 1 Remove the perforated rack 01 1102945 2 Remove the tray exhaust duct 01 1102975 3 Unscrew the exhaust coupling Cassette Outlet Coupling 7000 01 1102925 and carefully remove the O ring and seal 18 STATIM 7000 Service Manual 4 Find the matching seal from the kit
72. n screen see below see item 5 above for a description of this screen Note No will appear the Chamber thermocouple calibration screen as it does for the Validation Thermocouple calibration VVV CVO 9 Wait for the chamber to reach the sterilization temperature of 134 C Keypad functions at this time Unwrapped Key increment current selected offset flashing offset Wrapped Key decrement current selected offset flashing offset Stop Key end chamber thermocouple calibration 10 Observe the chamber temperature as displayed on the reference thermometer and on the upper right of the Statim LCD TTT value When the chamber temperature offset begins to flash adjust the CO value by using the Unwrapped and Wrapped keys until the displayed temperatures match to within 0 2 Please note that the Chamber Temperature Offset CO will flash when it is allowed to be adjusted 11 When the adjustment is complete press the STOP button to end the chamber thermocouple calibration cycle 12 Move to the Validation Thermocouple calibration procedure Validation Thermocouple Calibration Voltage reading and Chamber thermocouple 13 Turn the machine off and back on while keeping Unwrapped and Wrapped button pressed to go back to Service Mode Enter password to continue Toggle using keypad through the menu selection to reach Calibration option and press R amp P key The display should show the calibration screen 14 Check
73. nese Svenska Swedish Polski Polish Magyar Hungarian Cesky Czech Norsk Norwegian Islenska Iceland Slovencina Slovak Eesti Estonian Lietuviu K Lativan Slovenian Slovenia Romana Romanian Keypad Unwrapped Select next language Wrapped Select previous language Stop Save amp exit menu to normal mode of operation Unit ID Setup Associate unit with an ID number Unit 000 Keypad Unwrapped Decrease current field the flashing value on the display Wrapped Increase current field the flashing value on the display Rubber and Plastics Select next digit Stop Save amp exit menu to normal mode of operation 77 STATIM 7000 Service Manual Drying Unwrapped Set Unwrapped Cycle drying time between 0 amp 30 minutes gt Drying Unwrapped Time 12 minutes Keypad Unwrapped Increase time by one minute Wrapped Decrease time by one minute Rubber and PlasticsSave and return to main menu Stop Save amp exit menu to normal mode of operation Drying Wrapped Set Wrapped Cycle drying time between 10 amp 30 minutes gt Drying Wrapped Time 12 minutes Keypad Unwrapped Increase time by one minute Wrapped Decrease time by one minute Rubber and PlasticsSave and return to main menu Stop Save amp exit menu to normal mode of operation Drying R amp P Set Rubber amp Plastics Cycle drying time between 0 4 30 minutes gt Drying R amp P Time 12 minutes Keypad
74. ng hexadecimal offset compared with chamber reading Chamber p Chamber VVV 4 thermocouple hexadecimal offset Difference between Validation TC and chamber temperatures in CHAMBER CALIBRATION Voltage reading and Chamber thermocouple 6 Press the Unwrapped cycle button first from the left and after that press START button to activate a chamber thermocouple calibration cycle The calibration cycle will start by entering the heating up phase and the screen will change for the Voltage Reading calibration see screen below Voltage Calibration V VVV VCAL CCC Screen Representation VVV Voltage measured by unit CCC Voltage calibration offset Keypad functions at this time Unwrapped Increase current field Wrapped Decrease current field Rubber and Plastics Select and return to main menu Stop Exit without saving to normal mode of operation 62 STATIM 7000 Service Manual 7 VCAL value should be adjusted so that the VVV value is the same as the line voltage measured by the reference voltmeter connected to the power line same power outlet where Statim power cord is plugged in Calibration should be done within 2 8 This calibration phase lasts at least 30 seconds and it ends either by pressing the R amp P button or automatically when the unit moves to the Conditioning phase When the Voltage Reading calibration phase ends the screen moves to the main calibratio
75. o to the auxiliary heater PCB and 2 white wires one of these white wires being split into 1 black and 1 white go to the main PCB 3 Disconnect the 3 rubber tubes there are 3 tubes 2 at the back and 1 on the top 4 Remove 4 screws from base 5 Remove the Reservoir Inlet 6 Reverse removal instructions to replace 51 STATIM 7000 Service Manual 26 Compressor To remove the compressor follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate Locate the transparent rubber tube that extends from the compressor intake fitting to the air fitting Cut the cable tie securing the tube to the compressor and remove the tube from the fitting Remove the four screws that attach the compressor bracket to the chassis Disconnect the leads from Controller Board wires 9 and 10 NEUTRAL and carefully cut the cable ties securing the compressor leads Disconnect the ground wire from the compressor body and remove the compressor from the unit Reverse removal instructions to replace 52 7000 27 RFID Adaptor Module To remove the RFID Adaptor Module follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5
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77. on within 1 kPa NOTE POS should not be more than 14 counts 7kPa away in any direction from POA 59 STATIM 7000 Service Manual TIP To make sure the calibration has been done correctly look at the external meter When it shows 136 5 C you should hear the valve clicking the valve opens at 136 5 15 Verify that for the rest of the calibration cycle the temperature and pressure readings internal and external are the same 16 When the adjustment is complete press the STOP button to end the chamber calibration cycle If not the Calibration cycle will end automatically after 5 min of holding the temperature above 134 C Press the Stop button again to reset the unit NOTE If during recalibration POA is changed the value of POS will be automatically reset to the new value of therefore when chamber pressure is higher than 115kPa POS has to be readjusted 17 Power off the Statim 18 order to complete the calibration of the Statim 7000 the calibration of the Conductivity reading circuit has to be done next if not already done See chapter 28 Conductivity Circuit Calibration Instructions 60 STATIM 7000 Service Manual 30 Statim 7000 Calibration Instructions for the Calibration of Statim 7000 Cassette Autoclave Warning Incorrect or inaccurate calibration may cause unsuccessful sterilization of instruments Statim units contain electronic components that may be damaged or destroyed by electro s
78. ped and Wrapped keys while comparing a temperature on the display with a temperature measured by a reference thermometer To calibrate a Statim 7000 unit follow these steps SETUP 1 Turn the unit off and fill the reservoir with water 2 There is no need to remove the cover from the Statim 7000 in order to perform the calibration 3 Install a calibration cassette with the reference thermocouple inserted into the hole in the front of the chamber Have voltimeter available and ready to connect to the power outlet that the Statim is plugged into during the voltage calibration of the cycle 61 STATIM 7000 Service Manual 4 Power up unit while keeping Unwrapped and Wrapped button pressed to enter Statim Service Mode This Service Mode is password protected enter password to continue default password is Unwrapped Wrapped R amp P and Stop keys pressed in this order The service technician can change this password In case the changed password is lost a backdoor password can be used Unwrapped Wrapped Unwrapped Wrapped in this order Keypad functions at this time Unwrapped Key Select next item in the menu Wrapped Key Select previous item in the menu Rubber and Plastic Key Enter current selection Toggle using keypad through the menu selection to reach Calibration option and press R amp P key 5 Confirm that the display appears similar to the example above Validation thermocouple Validation thermocouple readi
79. peration Validation Offset View the offset of the validation thermocouple Validation Offset THE 69 STATIM 7000 Service Manual Screen Representation THE Offset value Keypad Rubber and Plastics Return to main menu Stop Exit to normal mode of operation Repeater mode Enable or disable unit to run cycles continuously gt Repeater mode Off On Keypad Unwrapped Select next option Second line shows new value or selection Wrapped Select previous option Second line shows new value or selection Rubber and Plastics Select and return to main menu Stop Exit without saving to normal mode of operation RS232 To select which serial device to attach gt RS232 N A Serial Printer USB FLASH MSD Keypad Unwrapped Move to next option second line shows the new value or selection Wrapped Move to previous option second line shows the new value or selection Rubber and Plastics Save and return to main menu Stop Exit menu to normal mode of operation without saving End of Line Configure the printout layout gt End Of Line CR LF CR LF CR This only needs to be set if a serial printer is attached to the serial port Available options No line terminator is sent after each line To be used with printer that accepts only 20 characters per line and automatically advances to next line Should be used with the STATprinter 70 STATIM 7000 Service Manual CR lt CR gt is sent at the end of the
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81. se removal instructions to replace 47 STATIM 7000 Service Manual 23 Solid State Relay To remove the Solid State relay follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Disconnect the four wires 3 Unscrew top and bottom screws and remove 4 Reverse removal instructions to replace 48 STATIM 7000 Service Manual 24 Mains Components Power Switch Hazardous voltages are accessible on the power cord power cord receptacle line filter power switch and power mains portion of the controller board when the power is ON Disconnect the power cord before servicing the unit To remove the power switch follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Disconnect the four wires from the power switch 4 Pushin the lock tabs on either side of switch and push the switch out through the opening in the chassis 5 Reverse removal instructions to replace 49 STATIM 7000 Service Manual Line Filter It is difficult to determine when a line filter has failed If the unit blows mains fuses in the service panel there may
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83. t a Validation thermocouple calibration cycle is running This calibration will take approximately 6 minutes VVV 19 Allow the Validation thermocouple self calibration to complete The temperature within the chamber will rise to the sterilization temperature Wait until sterilization phase of the calibration cycle ends automatically The offset value in the upper left hand corner of the display CVO may have changed to a new offset value 20 Press the STOP button to end the Validation TC self calibration cycle 21 Power off the Statim 22 order to complete the calibration of the Statim 7000 the calibration of the Conductivity reading circuit has to be done next if not already done See chapter 28 Conductivity Circuit Calibration Instructions 64 STATIM 7000 Service Manual 31 Service PCB Set Up Service setup mode To enter the Service Setup Mode turn power switch ON while holding down Unwrapped and Wrapped buttons The Service Setup Mode is password protected a password must be entered to continue The default password is Unwrapped Wrapped Rubber and Plastics Stop buttons pressed in this order If the password has been changed the backdoor password is Unwrapped Wrapped Unwrapped Wrapped buttons pressed in this order gt Calibration Time Date Setup Language Setup Unit ID Setup Set cycle counter Conductivity Setup Water Cnd Tmp Comp Last Printout Stored CF Printouts Clear CF Printouts Disp
84. t all the wires from the Controller Board terminal block positions Beo Disconnect all the connectors on the flag terminals 5 Disconnect all ribbon cable connections NOTE Carefully bend all leads so they do not contact the Controller Board when itis removed 6 Loosen the three screws holding controller board metal base to the chassis bracket and slide the board to the left to release screws through the cut out keys Reverse removal instructions to replace Must perform calibration after installing a new controller board See chapter 29 Statim S Class Calibration or chapter 30 Statim 7000 Calibration depending on your unit 45 STATIM 7000 Service Manual 21 Microprocessor The microprocessor is static sensitive Always wear a static strap when working with or near this component Transport it in a static protected bag Note the orientation of pin 1 for the device and socket Ensure that the device is fully inserted into the sockets To replace the microprocessor perform the following steps 30N0700012 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Using achip puller remove the microprocessor from controller board socket 3 Discard the old microprocessor 4 Install the new microprocessor 5 After you install a new microprocessor
85. t the check valve turn ON the compressor using the keypad and allow the unit to run for a few minutes Allow the unit to cool to the touch Remove and inspect the air filter the bacteria retentive filter and the compressor See chapter 26 Compressor If there is evidence of water in the bacteria retentive filter replace the steam generator check valve and the filter If there is evidence of water in the compressor the compressor filter is wet replace the steam valve compressor and filters To Remove the Steam Generator Check Valve follow these steps 1 Power OFF the unit unplug it and remove the cover See chapter 5 Removing The Cover NOTE The steam generator and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Carefully cut the cable tie holding the compressor tube onto the check valve inlet and pull the tube off the valve 4 Disconnect the check valve NOTE Apply the wrench to the part of the valve closest to the steam generator To Replace the Steam Generator Check Valve follow these steps 1 Prepare the right angle fitting by wrapping the threads with Teflon pipe fitting tape minimum one complete wrap 2 Thread the new valve onto the right angle valve fitting in the top of the steam generator Using a wrench on the end of the valve closest to the fitting tighten the valve SNU
86. tatic discharge ESD Observe appropriate safeguards when calibrating Always wear a static strap when working with or near printed wiring boards In addition use static foot straps grounding mats and grounded work surfaces when calibrating Make sure that there is sufficient water in the unit prior to starting calibration If a new SciCan Water Filter Cartridge is used select water priming option in the Technician menu The chamber and validation thermocouples must be calibrated to ensure the correct operation of the Statim Autoclave Always recalibrate the system thermocouples following a software upgrade when the steam generator is serviced when the P C board is replaced or when either of the thermocouples is replaced Pressure value is calculated from the calibrated validation thermocouple reading no pressure calibration equipment is needed during the calibration procedure The steam generator thermocouple doesn t require calibration However the Chamber and Validation thermocouples must be calibrated to ensure the correct operation of the unit Also the voltage and water conductivity readings must be calibrated The voltage reading calibration is part of this instruction See chapter 28 for conductivity calibration instructions Validation thermocouple calibration is done automatically by running a special calibration cycle The chamber thermocouple is calibrated by adjusting the Chamber Thermocouple Offset using the Unwrap
87. that there is sufficient water in the water reservoir before proceeding 15 Start a Validation Thermocouple self calibration cycle To do this press and hold the UNWRAPPED button and in the same time press START button 16 The calibration cycle will start by entering the heating up phase and the screen will change for the Voltage Reading calibration see screen below Voltage Calibration V VVV VCAL CCC 63 STATIM 7000 Service Manual Screen Representation VVV Voltage measured by unit CCC Voltage calibration offset Keypad functions at this time Unwrapped Increase current field Wrapped Decrease current field Rubber and Plastics Select and return to main menu Stop Exit without saving to normal mode of operation 17 VCAL value should be adjusted so that the VVV value is the same as the line voltage measured by the reference voltmeter connected to the power line same power outlet where Statim power cord is plugged in Calibration should be done within 2 18 This calibration phase lasts at least 30 seconds and it ends either by pressing the R amp P button or automatically when the unit moves to the Conditioning phase When the Voltage Reading calibration phase ends the screen moves to the main calibration screen see below see item 5 above for a description of this screen Note The character will appear immediately to the right of the Validation thermocouple hexadecimal offset on the display to indicate tha
88. tor and auxiliary heater may be hot if the unit has been operating 2 Remove the rear chassis cover plate See chapter 6 Rear Chassis Cover Plate 3 Disconnect the auxiliary heater thermocouple from the auxiliary heater board 4 Disconnect both wires one from the auxiliary board and one from the solid state relay 5 Cut the tie wraps holding the auxiliary heater thermocouple 6 Disconnect the copper tubing connecting the steam generator to the auxiliary heater 42 STATIM 7000 Service Manual 7 Disconnect the stainless steel tube at both ends connecting the Auxiliary heater to the T fitting connecting the auxiliary heater to the auxiliary heater thermocouple 8 Loosen the clamp holding the auxiliary heater to the rear chassis 9 Remove the auxiliary heater 10 Reverse removal instructions to replace 11 After you install a new auxiliary heater calibrate the chamber thermocouple and pressure transducer or validation thermocouple See chapter 29 Statim S Class Calibration or 30 Statim 7000 Calibration depending on your unit 43 STATIM 7000 Service Manual 19 Adaptor Board The adaptor board contains circuitry which is static sensitive Always wear a static strap when working with or near this board Transport the adaptor board in a static protected bag Before installing a new adaptor board inspect the shield assembly to ensure that the fish paper shield and the insu
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90. wegian Islenska Iceland Slovencina Slovak Eesti Estonian Lietuviu K Lativan Slovenian Slovenia Romana Romanian Keypad Unwrapped Select next language Wrapped Select previous language 66 7000 Rubber and Plastics If Repeater mode is ON this key will scroll through all the Stop available display messages of the chosen language Save amp exit menu to normal mode of operation Unit ID Setup Associate unit with an ID number Unit 000 Keypad Unwrapped Decrease current field the flashing value on the display Wrapped Increase current field the flashing value on the display Rubber and Plastics Select next digit Stop Save amp exit menu to normal mode of operation Set cycle counter Adjust the recorded number of cycles ran Cycle Number 000000 Keypad Unwrapped Wrapped Rubber and Plastics Stop Decrease current digit Increase current digit Select next digit Save amp exit menu to normal mode of operation Conductivity Setup To display detected water quality and adjust low and high thresholds CD x xuS NNN y yppm LR G G GG Screen Representation X X NNN 0 255 R HH H G GG Water conductivity in uS micro Siemens Water conductivity in ADC Analog to Digital converter counts Water quality in ppm parts per million L is displayed when water level switch is activated when the switch is

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