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Service Manual CRYOFUGE 6000i / 8500i

1. 12 C167 100n SMD GND Tachogenerator and Imbalance R176 10k SMD Drehzahlschaltung wahlweise aktiv oder passiv 1 XW 1 2 3 R178 10k 5608 SMD SMD C166 10u 4 Wire SMD 25V TA Imbalance Detector XE R180 560R SMD D IDREHZAHL Speed Signal to CPU UNWUCHT Imbalance Signal to CPU D43 c1 SFH6106 3 100n SMD SMD GND GND TIVAMOS SjonpoJq T 1 8 HIN LO GO 890 24 wesbeiq 10098 10009 mE PT100 1 TEMP 1 gt _0 R57 390R SMD GND Temperature Measurement R153 22R SMD Voltage frequency converter R53 R54 33k 10k SMD SMD COMP IN 74HC4052 SMD Analog switch SMD 35V TA CURR IN C179 THRES 3a 1 SMD 35V C54 220n Fo R55 12k SMD GND R56 2k7 SMD GND gt VCC gt TEMP_IN TIVAMOS SjonpoJq T 1 8 oO oO s CD pene c ale Di Q Di O Di S lt O TI Q m O O e O VCC C104 C109 1u 100n S
2. 00680009 Latch Controller TIVAMOS C154 C155 Ge 24V 100n 100n wee SCH L3 gt SMD SMD AMP 4POL HF DROSSEL REL24V 2xU A MODUII abgew 30 22 FINDER 4 S 3 7 1 Bee HF DROSSEL GND 2 14 Ou In MO 9 473 RAUS REIN e ke je Ein 330R PHASE1 11 42 SMD IENABLE1 4 RT 120 52 3 sw a T L5 141 VREF2 XC2 HF DROSSEL LL4148 PHASE2 AMP 4POL GND 21 Ent MODUII abgew o HF DROSSEL 6 6 0000000000000000000 2 Schloss Rechts 3 m m 22222 22 2 22 2 222 2 2 9 N D61 UDN2917EB 1 2 5 3 6 13 n a wo a siia s O O ojo colo DI HLA So IN ol loin o o _ AMP 4POL 1 4 p R162 MODUII abgew R159 D60A D60B 12 eu 10k C153 74HC132 74HC132 10 SMD 10u SMD SMD 8 D60D SMD 25V TA O 74HC132 R166 SMD C159 22R 1n SMD D60C SMD GND GND 74HC132 SMD 1 Kloben raus 0 Kloben drin Kosen R163 R164 R165 C458 R167 R168 R169 C157 R170 R1741 C156 1R 1R IR 1n 1R 1R 1R 220p 47k 47k 220p GND GND GND IDECKEL_OFFEN gt SMD SMD SMD SMD SMD SMD SMD SMD SMD SMD SMD V143 R82 114148 330R lt S L SMD gt o KUEHLMASCHINE 4 R174 N V55 D40 lt 10k T1213 don LOSZ SMD INN SMD vcc C25 1 e i A
3. Flie bild Flowchart 07 05 01 MH 3 7 CRYOFUGE 6000i 8500i SORVALL Heraeus Netz mains Netzschalter mains switch Hauptsch tz main contactor KM Sch tz compressor contactor K3 K hlmaschine compressor M2 Kurbelwannen heizung crankcase filament Funkentstor platte noise filter board Motoruber temperatur motor over temperature 23 04 01 MH S1 Unwucht schalter imbalance switch 56 iin me Motor KM L fter FET L fer fan for electronics motor compr fan M3 M5 2 Impulse pro Motorumdrehung 2pulses per motor revolution fassungsplatte speed detection SCHALTPLANE SCHEMATIC DIAGRAMS Schl sselschalter key switch Deckelschloss Latch Right Left Motor M7 Motor M8 Temperatur sensor temperature sensor V1 Drehzahler nicht belegt not used board Hauptplatte main board zx ex O XS O XN O XO LJ XP XC L fter Brems widerstand F3 d Deckelspulen fan of braking lid solenoids resistor M6 K2 Y1 Y2 TsU Pressostat en thermal overpressure iane contacior fuse switch Blockschaltbild Block Diagram 4 1 esKendro Laboratory Products Tasten und Anzeigenplatte key and indication board 400014001 lt 2 Schnittstelle interface Bedienplatte X1 operating panel Option XD KM L fter Bremswider fan for cooling stand plant bra
4. 330 ui gt 338 387 341 336 338 lt lt 303 302 Ausgabe Edition 02 Geh use Cabinet 09 05 01 AH 6 3 Cryofuge 6000i 8500i SORVALL Heraeus EXPLOSIONSZEICHNUNGEN eS Kendro CARR BREAK DOWN DRAWINGS Laboratory Products F r Ger te ohne automatischem Deckelschlo lt S N 272982 For Units without automatic lid lock below S N 272982 412 410 416 415 453 2 ge 417 24mm L 418 17 19mm 451 10mm 452 404 a ef _ AS 403 402 Ausgabe Edition 02 Antriebskomponenten Drive Components 09 05 01 AH 6 4 Cryofuge 6000i 8500i SORVALL e d Heraeus EXPLOSIONSZEICHNUNGEN K endro CARR BREAK DOWN DRAWINGS Laboratory Products F r Ger te ohne automatischem Deckelschlo S N 272982 For Units without automatic lid lock below S N 272982 Ausgabe Edition 02 Elektronische Bauteile Electronical Parts 09 05 01 AH 6 5 Cryofuge 6000i 8500i SORVALL Heraeus EXPLOSIONSZEICHNUNGEN eS Kendro CARR BREAK DOWN DRAWINGS Laboratory Products F r Ger te ohne automatischem Deckelschlo For Units without automatic lid lock lt 272982 3 601 4 600 i P 639 638 77 602 X 7 603 8 Ausgabe Edition 02 K lteanlage Cooling system 09 05 01 AH 6 6 Cryofuge 6000i 8500i EXPLOSIONSZEICHNUNGEN eS Kendro BREAK DOWN DRAWINGS Laboratory Prod
5. Anschl sse Unwuchtschalter 4 3 connections of imbalance switch Com Bo oj 2 26 04 01 Netzkabel Power cord SCHALTPL NE SCHEMATIC DIAGRAMS esKendro Laboratory Products Anschlu Programmschalter Anschl sse Deckelschlo connection of program switch connections of lid lock assembly gn ge DS m Verdrahtung Wiring 70003688 IR HI ol Erdungsbolzen Netzwinkel earthing bolt of mains angle support wiring of lid lock Schutzleiter 70907514 protective conductor Verdr Deckelschlo 70907503 N Erdung auf Gehauseboden earthing on bottom of casing Schraube screw M4x10 2xScheibe F fan washer Anschl sse Pressostat 3 4 6 5 1112 connections of over White pressure switch Black Verschluss Latch Red neu new Klemmplan Connection Diagram 4 10 3x230 V PE CRYOFUGE 6000i 8500i SORVALL Heraeus Anschl sse Unwuchtschalter 1 3 connections of imbalance swi 26 04 01 MH 2 tch Com eo oe Netzkabel Power cord SCHALTPL NE esKendro SCHEMATIC DIAGRAMS Laboratory Products Anschl sse Deckelschlo connections of lid lock assembly Anschlu Programmschalter connection of program switch Alt old Verdrahtung Wiring 0003688 Schutzleiter Nr 70907513 protection earth conductor AE8 AWG12 150 BKS2 Erdungsbolzen Netzwinkel earthing bolt of mains angle support Verdr Deckelschlo wiring of lid lock 709075
6. thermal F3 en main board O me L fter Bremswiderstand M6 i fan of brake resistor O L fter Motor KM 7 i fan for motor compressor L fter Elektronik fan for electronics M5 Motor bertemperatur i motor overtemperature F4 i Thermischer berstromausl ser TS thermal overcurrent cut off F3 Pressostat F5 Betriebsstundenz hler hour counter L1 i Funkentst rplatte noise filter board N i PE Stromlaufplan Schematic Diagram 25 04 01 MH 4 5 3 x 230 V PE CRYOFUGE 6000i 8500i SORVALL Heraeus Hauptsch tz mains contactor L1 4 N PE dree 1 KM Sch tz compr Contacor TS thermal overload 25 04 01 MH K hlmaschine compressor F1 20AT ______ SCHALTPL NE es Kendro SCHEMATIC DIAGRAMS Laboratory Products Netzschalter 51 F2 6AT mains switch e m XT 2 O XG 1 x exc Ansteuerung K hlmaschinensch tz compressor contactor coil L fter K hlmaschine entf llt bei Wasser fan for cooling plant M4 k hlung O not used with water cooling ___ __ __ __ _ See Note TD Deckelspulen YAIY2 lid solenoids ar Hauptplatte en x main board O L fter Bremswiderstand M6 fan of brake resistor O L fter Motor KM M3 fan for motor compressor L fter Elektronik fan for electronics 5 motor overtemperature F4 Thermischer berstromausl ser
7. 4 Cleanliness of Spin Chamber and Motor Cover Open the lid and remove the rotor for loosening turn rotor s collar nut with use of 19 mm fixed spanner anti clock wise in arrow direction see rim of rotor bowl thereby hold the rotor on it s cross There is an additionally turn resistance after approx one revolution which has to be overcome with an further lever pressure of the fixed spanner Then turn the drive shaft clockwise with the 10 mm socket wrench as long as the rotor can be lifted up Two persons are necessary to seize the rotor by it arms on opposite and to lift the rotor carefully out of the bowl Clean the wind shield with a dry and absorbent cloth remove all dust and moisture see also 2 5 Cleaning Check the correct seat and condition of the motor cover Take care of the cleanliness of the annular slot around the motor shaft there is shaft packing of felt which has to be soaked with oil Penetrating fluids can damage the upper motor bearing 5 Rotor and Bucket Condition and Sealing Check the condition of rotor and buckets especially all supporting or stressed partitions as jib arms rim of the bucket s bearing surface etc the rotor and or buckets must not be used any longer if there are visible traces of mechanical damage or rust Check the condition of rotor and or bucket sealing and replace them in case of malfunction 6 Rotor Fixing and Motor Shaft Check the condition of the drive motor shaft the centrifuge
8. Printed in Germany 6C 07 99 VN 4t Frotscher S Kend e 2 SERVICE 2 1 Servicing Schedule Yearly Procedure 2 1 1 Maintenance Routine without Dismantling the Centrifuge 1 Electrical Installation and Safety Switch OFF the centrifuge and disconnect the unit from power Check voltage supply and mains fusing 3 x 32 Amps slow blow characteristic or other for corresponding line voltages Check condition of plug and wall socket replace defective parts Check main contactor for burnt out poles Check cord condition and fixing replace or refit it 2 Location and Mechanical Installation Check the base for resonance free and stable conditions Check for a well ventilated place and sufficient distances to walls or adjacent equipment min 30 cm avoid direct sunlight Check the levelling of the centrifuge use a spirit level 3 Lid Locking Mechanism and Safety Device Connect the centrifuge to power and switch ON Check for easy lid closing and self acting lid opening if in disorder re adjust lid looped hooks and or hinges and or move lid lock assembly aside and smear hooks slightly with grease Check the central rubber gasket for lid sealing and replace it if damaged Open the lid and turn the rotor by hand then close the lid and try to open it using the lid key the lid must not be opened as long as the speed values gt 10 rpm are indicated if safety circuit is out of function replace main board
9. e ar BG R157 f Pus R121 R120 DANGER BEFORE REPAIRING B HIGH VOLTAGE t REMOVE LINE PLUG C71 nn ee 0114 T9M e e HP UJ R38 7 D i 2 BE SURE THAT H1 IS OFF R37 E vuan R23 058 028 ad d 4 ci 15 C38 v23 D GP R93 l C137 c13 v14 V12 V15 D v81 XML N V3 K K V32 C125 V37 R31 010 38 R 2g R185 RW R127 C47 R32 1 E D D R128 lt R130 00 Care M to H 2 644 T o 18 642 lt W 0 C R33 C52 28 QJ DI C50 R3 lt W 3 EZTA C18 v50 V51 R129 XDL C121 050 css N d viz C150 C2 Osterode U C1H c19 EETA nmn cia 9 lt v35 5 V18 C140 V152 150 v147 LUE UI 170 EN C168 L SI Gi Ti un x m van 1 142 C177 in Far amp 5 e 4 171 TZ L3T ul L5 C172 E dom qu wo 989 C153 C166 p n C18 Lu 173 x 8180 EE R179 R117 C174 R1146 C1 043 Dea H R176 Cig4 096 x C146 R172 C162 D mun m 78888 o DUR C124 C168 D nd wn 0 C163 R126 cea vu vum rz AB x R104 C132 H SG H R125 R119 R173 x gt T R127 SE mE R123 R122 02 Jee 410 C157 C123 053 C112 C118 R171 i m gt C119 C156 a D op TP m 5 J3
10. 00339 00340 00341 00342 00343 00344 00345 00346 00347 00350 00356 00360 00361 00362 00363 00365 00366 00366 00370 00375 00380 00381 00382 00383 00385 00386 00387 00400 00401 00402 00403 00404 Donnerstag 20 Dezember 2001 Partno 20440286 20056595 20420121 70049061 20440222 20049666 20480033 70054662 70054662 70056698 20440310 20440311 70056696 70056697 20051304 20310244 20049196 70907575 70056587 70056593 70056594 70056676 20440298 70056596 20280123 20280124 20054394 20480244 20460112 20420076 20220405 20220453 20220406 20210327 70907512 20190243 20430207 20480108 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 230V 50HZ HI to Serial No Text SCREW M 4 X 10 HOOK NUT M 10 X 1 25 BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0 8 Spacer Spacer METALL SHEET SCREW SCREW Moulding Moulding WINDOW GAS LID STAY RUBBER PLATE LATCH AUTOMATIC Bar threaded ADAPTER METAL LEFT ADAPTER METAL COVER PLATE SCREW M4X12 Cover CASTOR CASTOR SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE SHEAT MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4 3 Seite 3 Spare Part List 75007526 02 from Serial No 275450 Index 00405 00406 00407 00408 00409 00410 00411 00412 00415 00416 00417 00418 00420 00421 00422 00423 00425 00426 00427 00430 00431 00432 00435 00436 0
11. 00372 Donnerstag 20 Dezember 2001 Partno 20430221 20430219 20480157 20420070 20480251 20500179 70049195 70056239 70056677 20440286 20056595 20420121 20480154 70049061 20440222 20049666 20480033 70054536 70054662 70056698 20440310 20440311 20051304 20310244 70907072 20480251 20430217 20049196 70907575 70056587 70056593 70056594 20480251 70056596 70056676 20280123 20430044 20480158 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No Text SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUT M6 SECURING WASHER Bar threaded TERMINAL LID HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1 25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0 8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LATCH AUTOMATIC Bar threaded ADAPTER METAL LEFT ADAPTER METAL SECURING WASHER Cover COVER PLATE CASTOR SCREW M8X20 WASHER Seite 3 Spare Part List 75007550 04 from Serial No 272982 Index 00374 00375 00380 00381 00382 00383 00385 00386 00387 00390 00393 00394 00395 00400 00401 00402 00403 00404 00405 00406 00407 00408 00409 00410 00411 00412 00415 00416 00417 00418 00420 00421 00422 00423 00425 00426 00427 00430 Donnerstag 20 Dezember 2001 Partno 20420078 20280124 20054394 20480244 20460112 20420076 20220405 20220453 20220459 7
12. 2 NV RAM 7573 fourth displayed No in speed field The second parts of these No s displayed in the time field will be upgraded if necessary The ROM with control program is integrated in the CPU The most important operating parameters e g the maximum data or the last operator settings are stored in the non volatile NV RAM The CPU co operates with the ASIC 80 component via the 8 bit data bus and some control lines The ASIC 80 is a specially designed integrated circuit for the driving of Kendro centrifuges with induction motors containing additional functions for speed and temperature measuring and electronics protection Edition 01 Functional Description 26 12 01 MH Page 3 4 Cryofuge 6000i 8500i ar 3 3 4 Latch Control system The mainboard allows a controlling of the new electrical latch system with current software CPU 599 and controlling of the old mechanical latch with old software CPU 498 as well Note The new Software does not control the old latch system Electrical latch Both latches are connected to the board via terminal XC1 and 2 Each latch will be driven forward and backward via a relay by a special driver IC which changes the polarity of the voltage depending on status of the wanted operation open or close the door The activating of the door latches is several times protected by addition status controls of the CPU The door can only be opened if the speed is O and the lid opening
13. 20430258 20480167 70050952 20049222 70050021 20460096 20480254 20430226 20440212 70907039 20907050 20180601 20150177 70049526 20150117 20220489 70054630 20460090 20420076 20480108 20310245 20460083 20480244 20420076 70054629 20460085 20250078 70054671 20180581 20054663 20480157 20430215 20220472 70056259 20054650 20150118 70056253 70900701 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No 272981 Text SCREW M5X12 FAN WASHER A 5 1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE BACKSIDE OF CONTROL PANEL SCREW M4X12 HEXAGONAL NUT M4 FAN WASHER A 4 3 HINGE SCREW M 4 X 20 LOCK WASHER HEXAGONAL NUT M4 BACKPANEL SCREW M 5 X 12 WASHER GRILL MAINS SWITCH THREADED PART WASHER SCREW M6X10 PLASTIC RING Plate inner FOIL PCB START STOP Cover Benchtop Seite 2 Spare Part List 75007520 03 from Serial No 238182 Index 00322 00323 00324 00325 00326 00327 00328 00330 00331 00332 00333 00334 00335 00336 00337 00338 00339 00340 00341 00343 00344 00345 00350 00351 00354 00355 00356 00360 00361 00362 00363 00364 00365 00366 00370 00371 00372 00374 Donnerstag 20 Dezember 2001 Partno 20430221 20430219 20480157 20420070 20480251 20500179 70049195 70056239 70056677 2044028
14. 74HC14 N 55 6 Bis N DO 7 P16 D9D SK 8 P17 SMD SMD Sepacontrol 74HC14 D9C SMD 74HC14 Lid 1 7 E 1 e 2 2 m SFH6106 3 3 4 SMD B Quick Stop n c4 pon Schluessel ju SMD schalter R31 100R SFH6106 3 SMD C7 R35 oon t L oo 100R b SMD SMD Y N gt 1 2 SFH6106 3 GND Ausgabe Edition 01 Schaltbild Tasten und Anzeigeplatte Wiring Diagram Displayboard 11 05 01 MH 4 24 Cryofuge 6000i 8500i SORVALL e Kendro X3 PE Ground L Netzeingang Mains input N Ausgabe Edition 01 Best ckungsplan Funkentst rung Component Plan Interference Filter 11 05 01 MH 4 25 Cryofuge 6000i 8500i SORVALL Heraeus Service Eingang Input P PE Ausgabe Edition 01 11 05 01 MH X2 L1 L2 L3 R15 C1 C2 C3 6k 0u6 0u6 0u6 Xi 2W X X X 2 4 2 4 2 4 2x6 8mH 2x6 8mH 2x6 8mH 30A 30A C9 C8 22n 22n Y Y X3 X4 nicht best ckt not mounted 4 26 14 1 3 2 4 2x6 8mH 30A esKendro Ausgang Output L5 L6 5 C5 C6 C7 0 6 0 6 0 6 X X X X6 2 4 2 4 2x6 8mH 2x6 8mH 30A 30A Schaltbild Funkentst rung Wiring Diagam Interference Filter Cryofuge 60001 85001 SORVALL e Kendro Heraeus CARR Alte Ausf hrung Neue Ausf hrung old ve
15. Dezember 2001 Partno 20460096 20510252 70907521 70054636 20460096 20480167 20510245 70907041 20056252 20480193 20420070 20480251 70054628 20510037 20500122 20140501 20270054 20240482 20430288 20480254 20420078 70907509 20240356 20430217 20480251 70055876 20510245 20240487 20260355 20210356 70055616 20480244 20460095 20510137 20052555 10104080 20430250 20049373 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 230V 50HZ HI to Serial No Text SCREW M5X10 SCREW 4 2X9 5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5 1 SCREW 4 2 X 9 5 EVAPORATOR SEAL WASHER NUT M6 SECURING WASHER SPACER THREADED PIN PIN TEMP SENSOR DELOMET 2301 COMPRESSOR SCREW SECURING WASHER NUT HIGH PRESSURE CONTROL CONDENSOR SCREW M6X16 SECURING WASHER METAL SHEET SCREW 4 2 X 9 5 FILTER DRYER COUPLING NUT FAN BRACKET LOCK WASHER SCREW PHILIPS M4 X 10 SCREW M 6 X 12 ANTI VIBRATION MOUNT WASHER SAND SCREW BOTTLE Seite 5 Spare Part List 75007526 02 from Serial No 275450 Index 00656 00657 00658 00660 00664 00665 00666 00667 00668 00669 00670 00671 00672 00673 00674 00675 00676 00677 00680 Donnerstag 20 Dezember 2001 Partno 20350187 20290364 20220160 20240396 20430216 20240401 20220527 70056119 20480249 20430040 20240485 20240421 20260387 20240341 20290216 20290212 20290291 20270072 20270100 Kendro Laboratory P
16. FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5 1 SCREW 3 5 X 6 5 EVAPORATOR SEAL WASHER NUTM6 FAN WASHER SPACER THREADED PIN PIN TEMP SENSOR Seite 5 Spare Part List 75007520 04 from Serial No 272982 Index 00609 00610 00611 00612 00613 00614 00615 00620 00621 00622 00625 00626 00630 00631 00633 00634 00635 00636 00637 00638 00639 00640 00641 00642 00643 00644 00645 00646 00649 00655 00656 00657 00658 00660 00665 00670 00671 00672 Donnerstag 20 Dezember 2001 Partno 20270054 20240533 20430288 20480223 20480254 20420078 20240578 20240356 20430217 20480251 70055876 20510252 20240487 20430250 20220134 20260355 70052614 20430258 20480135 20480167 20420077 20210356 70055616 20480244 20460095 20510137 20052555 10104080 20430250 20049373 20350187 20290364 20220160 20240396 20240398 20240485 20240421 20260387 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No Text DELOMET 2301 COMPRESSOR SCREW WASHER 8 4 SECURING WASHER NUT HIGH PRESSURE CONTROLL SWITC CONDENSOR SCREW M6X16 SECURING WASHER METAL SHEET SCREW 4 2X9 5 FILTER DRYER SCREW CLAMP COUPLING NUT ANGLE SHEET SCREW M5X12 WASHER FAN WASHER A 5 1 HEXAGONAL NUT M5 FAN BRACKET LOCK WASHER SCREW PHILIPS M4 X 10 SCREW M 6 X 12 ANTI VIBRATION MOUNT WASHER SAND SCREW BOTTLE SECURING SPRING HOSE HOSE CLIP COLLECT
17. HEXAGONAL NUT M5 HOUR COUNTER RC COMBINATION CONTACTOR TEMP RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW ADJUSTABLE SECURITY DEVICE NUT Seite 1 Spare Part List 75007550 03 from Serial No 238182 Index 00184 00185 00200 00205 00206 00208 00211 00212 00221 00222 00225 00226 00230 00235 00240 00241 00250 00254 00255 00256 00260 00261 00262 00263 00301 00302 00303 00304 00305 00306 00307 00308 00309 00310 00311 00312 00313 00320 Donnerstag 20 Dezember 2001 Partno 20430258 20480167 70050952 20049222 70050021 20460096 20480254 20430226 20440212 70907039 20907050 20180601 20150177 70049526 20150117 20220489 70054630 20460090 20420076 20480108 20310245 20460083 20480244 20420076 70054629 20460085 20250078 70054671 20180581 20054663 20480157 20430215 20220472 70056259 20054650 20150118 70056253 70900701 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No 272981 Text SCREW M5X12 FAN WASHER A 5 1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE BACKSIDE OF CONTROL PANEL SCREW M4X12 HEXAGONAL NUT M4 FAN WASHER A 4 3 HINGE SCREW M 4 X 20 LOCK WASHER HEXAGONAL NUT M4 BACKPANEL SCREW M 5 X 12 WASHER GRILL MAINS SWITCH THREADED
18. SCREW M 4 X 10 FAN WASHER A 4 3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREWM3X6 FERROXCUBE COVER FLANGE FELT WASHER SCREWM3X8 WASHER SCREW M5 X 55 SPACER PIPE RUBBER FLANGE BASIS PLATE ANTIVIBRATION MOUNT WASHER SAND SCREW SCREW M8X25 SECURING WASHER WASHER ANGLE Seite 4 Spare Part List 75007520 04 from Serial No 272982 Index 00431 00432 00435 00436 00437 00438 00440 00450 00451 00452 00453 00454 00500 00501 00502 00503 00505 00506 00507 00510 00520 00521 00522 00523 00530 00531 00532 00533 00534 00600 00601 00602 00603 00604 00605 00606 00607 00608 Donnerstag 20 Dezember 2001 Partno 20430216 20480193 20180447 20180446 20460093 20480242 70907505 20280119 20034416 20005492 20360001 20360008 20150175 20220482 20480244 20460095 70000599 70907571 70907573 20150104 20210345 70054623 20460096 20510252 70907521 70054636 20460096 20480167 20510174 70907041 20056252 20480193 20420070 20480168 70054628 20510037 20500122 20140501 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No Text SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREWM3X 30 SECURING WASHER WIRING IMBALANCE WATER LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4 2X9 5
19. TS thermal overcurrent cut off F3 Pressostat F5 overpressure switch Ansteuerung Hauptsch tz mains contactor coil XP 2 Betriebsstundenzahler hour counter L1 Funkentst rplatte noise filter board N PE Stromlaufplan Schematic Diagram 4 6 Single Phase CRYOFUGE 60001 85001 SORVALL SCHALTPL NE esKendto Heraeus __ SCHEMAIG DiIAGRANS Laboratory Hauptplatte main board Umrichter frequency converter Funkentstorung Zwischenkreis noise fliter intermediate circuit Bremschopper brake chopper XI 1 6 Prozessor CPU X1 1 6 RS 232 Schl ssel Schnittstelle schalter Unwucht Temperatur menace key switch Schlosssteuerung Drehzahlmessung erkennung messung X2 1 6 latch control speed measuring imbalance temperature detection measuring YJ 1 4 XI 1 6 l Tasten u Anzeigenplatte key and indication board 4 7 1 5 1 3 2 3 AE ep xu 2 XM1 2 OXM 3 1 de 1 IT i Bedienplatte operating panel Option 4 Drehzahlerfas sungsplatte PT 100 x S6 Deckelschalter in Verschl ssen Unwuchtschalter Temperaturf hler Bremswiderstand lid switches a imbalance switch temperature sensor brake resistor Motor inside latches Schloss links Schloss rechts motor latch left latch right Stromlaufplan Schematic Diagram 25 04 01 MH 4 7 CRYOFUGE 60001 85001 SORVALL SCHALTPL NE esKendto Heraeus SCHEMATIC DIAGRAMS
20. 2 frequency converter Lk L1 BLK kuma ug PE Funkentstorplatte noise filter board XM1 XM2 XM3 XD1 h XD2 Bremswiderstand Motorkabel W brake resistor R1 motor wires Kurbelwannenheizung Hauptsch tz K hlmaschine K2 crankcase filament mains contactor compressor Klemmplan Connection Diagram 26 04 01 MH 4 8 CRYOFUGE 6000i 8500i SORVALL Heraeus Anschl sse Unwuchtschalter 2 4 6 14 1 3 connections of imbalance swi 26 04 01 MH 2 SCHEMATIC DIAGRAMS tch Com eo oe Netzkabel Power cord SCHALTPL NE esKendro Laboratory Products Anschl sse Deckelschlo connections of lid lock assembly Anschlu Programmschalter connection of program switch gn ge EEE GRN YEL Alt old Verdrahtung Wiring 0003688 Schutzleiter Nr 70907513 protection earth conductor AE8 AWG12 150 BKS2 Erdungsbolzen Netzwinkel earthing bolt of mains angle support Verdr Deckelschlo wiring of lid lock 70907503 N Schutzleiter 70907514 protective conductor Erdung auf Geh useboden earthing on bottom of casing Schraube screw M4x10 2xScheibe F fan washer No used Anschl sse Pressostat connections of over pressure switch 3146 5 1112 Verschluss Latch neu new Klemmplan Connection Diagram 4 9 3 X 400 V N PE CRYOFUGE 6000i 8500i SORVALL Heraeus White
21. 20054605 10104080 20510264 20430045 20480254 20480158 70054616 20430216 20480193 20180447 20180446 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No 272981 Text CASTOR SPACER LOCK WASHER SCREW M4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4 3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREWM3X6 FERROXCUBE COVER FLANGE FELT WASHER SCREWM3X8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE BASIS PLATE ANTIVIBRATION MOUNT WASHER SAND SCREW SCREW M8X25 SECURING WASHER WASHER ANGLE SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER Seite 4 Spare Part List 75007520 03 from Serial No 238182 Index 00437 00438 00440 00450 00451 00452 00453 00454 00500 00501 00502 00503 00505 00506 00507 00510 00520 00521 00522 00523 00530 00531 00532 00533 00534 00600 00601 00602 00603 00604 00605 00606 00607 00608 00609 00610 00611 00612 Donnerstag 20 Dezember 2001 Partno 20460093 20480242 70907505 20280119 20034416 20005492 20360001 20360008 20150175 20220482 20480244 20460095 70000498 70907536 70907556 20150104 20210345 70054623 20460096 20510252 70907521 70054636 20460096 20480167 20510174 70907041 20056252 20480193 20420070 20480168 70054628 20510037 20500122 20140501 20270054 20240533 20430288
22. 417 24mm L 418 17 19mm 451 10mm 452 404 a ef _ AS 403 402 Ausgabe Edition 02 Antriebskomponenten Drive Components 09 05 01 AH 6 11 Cryofuge 6000i 8500i SORVALL Heraeus EXPLOSIONSZEICHNUNGEN eS Kendro BREAK DOWN DRAWINGS Laboratory Products F r Ger te mit automatischem Deckelschlo S N 272982 For Units with automatic lid lock above S N 272982 Ausgabe Edition 02 Elektronische Bauteile Electronical Parts 09 05 01 AH 6 12 Cryofuge 6000i 8500i SORVALL Heraeus EXPLOSIONSZEICHNUNGEN esKendtro BREAK DOWN DRAWINGS Laboratory Products F r Ger te mit automatischem Deckelschlo For Units with automatic lid lock gt S N 272982 601 600 i P 77 602 X 622 603 8 Ausgabe Edition 02 K lteanlage Cooling system 09 05 01 AH 6 13 Cryofuge 6000i 8500 SORVALL EXPLOSIONSZEICHNUNGEN esKendro Heraeus __________ DOWN DRAWINGS Laboratory Products CARR 601 600 m G _ x TN Ausgabe Edition 02 K lteanlage Cooling system Single Phase 09 05 01 AH 6 14 Cryofuge 6000i 8500i Spare Part List 75007520 03 from Serial No 238182 Index 00100 00101 00102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150
23. Black Phase L1 Red Phase L2 White Phase L3 1Ph N PE 1x230V N PE and 1x208V N PE Green Ground Black Phase L1 White Neutral Replacement of Components 26 12 01He Page 5 6 Cryofuge 60001 85001 Heraeus Heraeus Nui esKendro CARR 5 5 Replacement of Drive Components 5 5 1 Drive motor second person required Remove rotor from instrument Remove motor flange Remove back panel Open front door Locate motor wires tacho generator and disconnect them from mainboard Remove two screws from contactor console and place the console on side Remove ground strip at the motor Remove screws of imbalance bracket and place it on side Remove 6 screws 13 mm from anti vibration mount package Tie a string through the air flow slots at the top of the motor to lift it Second person now lifts the motor by pulling the string Place a piece of card box under the motor mount package to prevent damage of the chassis When second person lowers the motor move it out to the front Remove the motor mount package and tacho generator board from motor Install the new motor analogously in reverse order Mount all other parts Perform a test run check the sense of rotation If necessary change two wires at terminal XM Perform a test run for imbalance check see 5 5 2 Anti vibration mounts All anti vibration mounts have to be replaced every 3 years as the sa
24. EN 61010 The accessible current must not exceed 3 5 mAmps in single fault condition interrupted protection earth wire In accordance with the EN61010 IEC1010 and UL3101 such a fault condition can be reproduced by the following measuring circuit Steckergehause plug in casing K rperstrom accessible current I mA U mV 500 Umax 1750mV e 3 5mA Spezifaktionen f r Me ger t Specifaction for the meter TRMS DC 5kHz oder mehr TRMS DC 5kHz or more Eingangswiderstand gt 1MQ Input resistance gt 1MQ Toleranz 5 oder besser Tolerance 5 or better Crest Faktor 5 oder besser Crest Factor 5 or better Edition 02 Service 18 04 02 MH Page 2 10 Cryofuge 6000 8500 SORVALL Service Heraeus e Kendro 3 FUNCTIONAL DESCRIPTION 3 1 Block Functions The Cryofuge 6000i 8500i is a microprocessor controlled and programmable floor standing centrifuge with cooling plant and induction drive motor Following boards and components are located inside the unit see also block diagram section 4 page 4 1 Mains switch S1 Mains input angle plate with fuses F1 F2 contactors K2 K3 and hour counter h Main board with central processor and ASIC80 component Indication board with key and display processor SEPACONTROL programming with key switch for protection of all program parameters Serial interface board RS 232 with plug connection for transferring the operational parameters to a PC or Heranet syste
25. O e R167 R168 C158 C62 C135 R169 R166 12 H a o GEN zen R56 RSD M nee c58 R48 C133 o Si cim an P i D32 C112 C114 S D OQ D TP3 au 9 E RSS C113 pps BR Tp C117 mum RSH 058 225 C55 C151 V132 V27 R147 m DN m i e gt gt TIVASOS synpodq 1 1 8 HIN LO GO 890 SL f wesbeiq pyiqyjeyos 10098 0009 Ansteuerungen 24V DECKEL_OFFEN KLOBEN DECKELFREIGABE KUEHLMASCHINE 5663 LUEFTER_KM DECKELSPULE LUEFTER SCHUETZ 1C08 Versorgung DECKEL OFFEN SCHUETZ 56631A07 Temperaturmessung TEMP TEMP 1 TEMP 0 56631A03 Bremse Strommessung UEBERSTROM UEBERSPG 56631A05 Controller UEBERSPG UEBERSTROM DECKEL_OFFEN SCHUETZ_ON PHASE1_U PHASE2_U DECKEL_OFFEN PHASE3_U KLOBEN UNWUCHT DECKELFREIGABE KUEHLMASCHINE LUEFTER_KM DECKELSPULE LUEFTER SCHUETZ 56631B04 Leistungsteil PHASE1 0 PHASE2 U 56631C06 Unwucht Drehzahl DREHZAHL UNWUCHT 56631A02 syonpol T 1 8 TIVAMOS HIN LO GO 890 9L v wesbeiq prigyeuos 0088 0009
26. Phase 230 V 50 Hz 3 6 kW Cat No 75007550 Cryofuge 8500i 3 x 400V 50 60Hz 6 kW Cat No 75007551 Cryofuge 8500i 3 x 230V 50Hz 6 kW Required door width Dimensions Weight Ground pressure Noise Level Voltage Required Fuses Connection 3 x 400V Voltage Required Fuses Connection 3 x 230V Voltage Required Fuses Connection 1 x 230V Heat rejection to environment Edition 01 26 12 01MH 80 cm 800 mm x 905 mm without wooden palette Centrifuge 430 kg Rotor 60 kg approx 1450 CF 6000i 64 dB A CF 8500i 67 dB A 3 x 400V 50 60 Hz N capable handling 32 Amp slow blown Plug Cekon Type CEE 17 32 A 6 H 3L N directly installed via master power switch 3 x 230V 50 Hz 32 Amp slow blown Plug Cekon Type CEE 17 32 A 9 H 3 L PE or directly installed via master power switch Single Phase 230 V 50 Hz 32 Amp slow blown without plug 15 120 kJ h 14 330 993 BTU CF 6000i 19 440 kJ h 18 425 562 BTU CF 8500i 12 960 kJ h 12 283 708 BTU Single Phase Contents Page 0 2 Cryofuge 6000 8500 HS Cf 1e CRYOFUGES LARGE VOLUME REFRIGERATED CENTRIFUGES Precision for practical work in blood banks and biotechnology Quality Products Lifetime Care Laboratory Products CRYOFUGE 6000i REFRIGERATED CENTRIFUGE The Cryofuge 6000i is an attractively designed large volume floor standing refrigerated centrifuge by Kendro Labo
27. SCREW CLAMP COUPLING NUT ANGLE SHEET SCREW M5X12 WASHER FAN WASHER A 5 1 HEXAGONAL NUT M5 FAN BRACKET LOCK WASHER SCREW PHILIPS M4 X 10 SCREW M6 X 12 ANTI VIBRATION MOUNT WASHER SAND SCREW BOTTLE SECURING SPRING HOSE HOSE CLIP COLLECTOR HEAT CHANGER INJECTION VALVE NOZZLE COUPLING NUT COUPLING NUT Seite 6 Spare Part List 75007551 03 from Serial No 272982 Index 00674 00675 00676 00677 00680 Donnerstag 20 Dezember 2001 Partno 20290216 20290212 20290291 20270072 20270100 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 230V 3 50 60HZ HI to Serial No Text ARMAFLEX ARMAFLEX HOSE HOSE ARMAFLEX ISOLATION TAPE FREON R 404 A Seite 7 Calibration Certification Procedure Cryofuge 60001 85001 Revised 28 05 2001 1 General Successfully completing the Preventive Maintenance P M Checklist and Calibration Certification Procedure as outlined will ensure that the instrument 15 properly maintained and calibrated to Kendro specifications 2 Equipment Required Digital Multimeter Temperature Meter with probe Stopwatch Photo Tachometer Safety Tester Cryofuge 60001 85001 Service Manual Centrifuge Operating Manual Note Check calibration due date on all test equipment before starting certification 3 Documentation Required Preventive Maintenance Procedure and Checklist Service Manual Calibration Certification Procedure and Form Certification La
28. are interrupted ohmmeter and replace if faulty eee Pee imbalance circuit overtemp just after starting drive is At alarm Rotor chamber must be LED on interval sound switched off precooled before At activation during longer operation 1 At is programmed 1 check minimum rotor coasts to standstill reachable temperatures without braking at maximum speed and 20 C check cooling plant in case of big deviation 2 without programming 2 check compressor and of At cooling plant loss of refrigerant E 00 appears rotor didn t turn 1 rotor is jammed 1 check for easy system check movement remove any LED on and interval sound jamming objects o ET Coo faulty parts faulty speed signal 1 faulty plug or lead 1 check plug contacts easy check connections or faulty and leads measure turn rotor by hand and speed detection board speed detection signal close lid on XW1 XW3 replace speed values must be faulty parts indicated ee ee ee circuit on main board motor didn t start 1 connection drive to 1 check terminal and replace faulty parts 2 defective drive 2 check resistance of faulty parts rmm Edition 02 Service 18 04 02 MH Page 2 3 Cryofuge 6000 8500 SORVALL SERVICE a esKendro Trouble Shooting E 02 flashes program sequence system check disturbed LED on and interval sound bad ground connection check all ground connections tighten loose screws see E 00 wait until
29. button was pushed Mechanical latch These mechanical latches are connected at the terminal XC They are controlled by a triac which is fired via photodiac by CPU Two tachogenator signal trigged flip flops prevent an opening of the door whilst rotor is spinning 3 3 5 Temperature measurement The temperature will be detected by a PT 100 temperature sensor Two reference resistors 100 ohm 0 C and 120 ohm 50 C will give the reference value The auto calibration is done by the CPU which controls an analogue switch where the signals will be transferred to a voltage frequency converter This select signals to the switch IC will come from the ASIC TEMP 1 and TEMP 2 3 4 Key and Indication Board The SEPACONTROL key and indication board is mounted behind the operational panel A special microcontroller P87C51FC is located on this board controlling the 7 segment displays the control key LEDs and the operating keys The communication with the central processor on the main board takes place via serial data lines in both directions plug XI The reading of the keys and the displaying of values takes place by multiplex operation All operational parameters and user programs are stored unlimited in 6 NV RAMs type 93C46 The constant identification No of the key board processor is 0497 first displayed No in speed field There is a second No displayed in the time field at the same time This version No is subject of the permanently techni
30. has been main security path is cut off rotor coasts to interrupted by one of the standstill without braking safety elements 1 F3 compressor s over current protection 2 F4 motor over temperature switch 3 F5 over pressure switch of cooling plant mains contactor has rotor doesn t start or coasts to standstill without braking no mains voltage supply no low voltage supply for key and display board pulled hour counter runs 1 missing mains phase for supply of frequency converter or defective 35 slow blown fuse 2 faulty driving of preloading for intermediate circuit 1 Phase L2 or fuse F2 failed 2 defective mains cord or mains switch 1 faulty connection from main board to key board 1 check mains phase or replace defective fuse if it blows again check for other faults drive resistance s intermediate circuit replace defective parts 2 check the switching action of relay K1 and replace main board in case of malfunction 1 check phase and fuse or circuit breaker and if faulty replace or switch on again 2 check leads and switch replace defective parts 1 check plug connections on main and key board check connecting leads dee faulty parts 2 fatty keyboard 2 replace keyboard x 3 fatty main board 3 replace mainboard Ge EE es sequence not ec inserted pu all displays elements processor reset reduced voltage if the voltage supply sh
31. the bench top Take bench top away and replace it Bring bench top into correct position and pull seal lip from underneath to the upper side of the bench while pressing bench top down Move seal with both hands into correct position Take care that the seal will not be bent somewhere Fasten the bench top with all screws and bolt Make final check that the seal is correct position especially attached to the cooling bowl Replacement of Components 26 12 01He Page 5 4 Cryofuge 60001 85001 Heraeus Heraeus s esKendro CARR 5 4 Replacement of electrical components ATTENTION CMOS components Discharge your body before handling 5 4 1 Mainboard replacement The mainboard will be shipped without any software like CPU NVRAM This has to be taken from old board or has to be ordered separately Pull mains plug Remove back panel Confirm that there is no voltage onboard by measuring the voltage at the capacitors and watching the LED H1 Remove the wiring from the terminals of the board If necessary mark them Remove screws and take mainboard apart Remove NV RAM from new board These are empty components and should be scrapped Exchange software to new board and reassemble the device in reverse order and perform a test run making sure the drive turns in the right direction see imprinted arrow on rim of rotor chamber An adjustment of the PCB is not possible NOTE If you are going to install the new style m
32. 0 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70055977 20430216 20480193 70055952 20470089 20480167 20420077 20110261 20540318 20110304 20110309 20230196 20230201 20230165 20230199 20220408 20907075 70054668 70054664 20420157 20430258 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 230V 3 50 60HZ HI to Serial No Text FRONTPANEL Insulation TESA MOLL KEY LOCK O RING HOUSING SEAL HOOK SCREW PHILIPS X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5 1 WASHER SCREW M 4 X 10 FAN WASHER A 4 3 HEXAGONAL NUT M4 Angle SCREW M 6 X 12 WASHER Traverse SCREW M 5 X 10 FAN WASHER A 5 1 HEXAGONAL NUT M5 HOUR COUNTER RC COMBINATION CONTACTOR THERMORELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A EARTH TERMINAL FOOT SCREW ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12 Seite 1 Spare Part List 75007551 03 from Serial No 272982 Index 00185 00200 00205 00206 00208 00211 00212 00221 00222 00225 00226 00230 00235 00240 00241 00250 00254 00255 00256 00260 00261 00262 00263 00301 00302 00303 00304 00305 00306 00307 00308 00309 00310 00311 00312 00313 00320 00322 Donnerstag 20 Dezember 2001 Partno 20480167 70050952 20049222 70050021 20460096 20480254 20430226 20440212 70907039 20907050 20180601 20150177 70049526 20150117 20220489 70054630 20460
33. 0 ml Opening measurements mm 99 139 Max perm mass g 3 100 3 100 Plastic insert order no 75006609 Min temp at max RCF 5 C 5 C Plastic insert opening mm 99 x 5 Max acceleration time 5 140 140 Plastic insert material PP Min braking time s 180 180 Radius cm 28 9 28 9 At ambient temp of 25 Double bucket for blood packs 75007617 Double bucket for blood packs 75006694 Double bucket for blood packs 75006801 05 Double bucket for blood packs 75006680 Double rectangular bucket 76008078 Double bucket for blood packs Order no 75006680 Model Cryofuge 6000i Cryofuge 8500i Technical data Max speed rpm 4 000 4 000 Operation with blood packs double trip Max RCF x g 5 310 5 310 No of pack systems bucket 2 Max capacity 2 x 700 ml 2 x 700 ml Opening measurements mm 95 55 Max perm mass g 3 100 3 100 Accessories Min temp at max RCF 5 C 5 C Metal handles 75006728 Max acceleration time s 140 140 Rubber spacer for shorter Min braking time s 180 180 packs fitted with Radius cm 29 7 29 7 handle 75006728 76014725 At ambient temp of 25 C Additional accessories for blood pack operation Order no 75006683 incl 1 set of rubber rings Order no 75006684 blood packs Order no 75006681 Order no 75005759 4 rubber balancing plates Pack of shoe horns for inserting blood packs Set of non stick plasti
34. 0006709 70056696 70056697 20290644 20210327 70907512 20190243 20430207 20480108 20150102 20170316 20480242 20460098 20170318 70054603 20290541 20470044 20052927 20450081 20049015 20052928 70054606 20054605 10104080 20510264 20430045 20480254 20480158 70054616 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No Text NUT CASTOR SPACER LOCK WASHER SCREWM4X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4 3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M3 AG FERROXCUBE COVER FLANGE FELT WASHER SCREWM3X8 WASHER SCREW M5 X 55 SPACER PIPE RUBBER FLANGE BASIS PLATE ANTIVIBRATION MOUNT WASHER SAND SCREW SCREW M8X25 SECURING WASHER WASHER ANGLE Seite 4 Spare Part List 75007550 04 from Serial No 272982 Index 00431 00432 00435 00436 00437 00438 00440 00450 00451 00452 00453 00454 00500 00501 00502 00503 00505 00506 00507 00510 00520 00521 00522 00523 00530 00531 00532 00533 00534 00600 00601 00602 00603 00604 00605 00606 00607 00608 Donnerstag 20 Dezember 2001 Partno 20430216 20480193 20180447 20180446 20460093 20480242 70907505 20280119 20034416 20005492 20360001 20360008 20150175 20220482 20480244 20460095 70000599 70907572 70907573 20150104 20210345 70054
35. 00151 00152 00153 00160 00161 00165 00166 00170 00171 00180 00181 00182 00183 Donnerstag 20 Dezember 2001 Partno 70054691 20054686 10100209 20310260 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70054634 20430216 20480193 70054639 20470089 20480167 20420077 20110261 20540318 20110262 20110288 20230196 20230201 20230165 20230199 20220422 20220408 20907075 70054668 70054664 20420157 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No 272981 Text FRONTPANEL Insulation TESA MOLL KEY LOCK O RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5 1 WASHER SCREWM4X 10 FAN WASHER A 4 3 HEXAGONAL NUT M4 ANGLE SCREW M 6 X 12 WASHER TRAVERSE SCREWMS5X 10 FAN WASHER A 5 1 HEXAGONAL NUT M5 HOUR COUNTER RC COMBINATION CONTACTOR TEMP RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW ADJUSTABLE SECURITY DEVICE NUT Seite 1 Spare Part List 75007520 03 from Serial No 238182 Index 00184 00185 00200 00205 00206 00208 00211 00212 00221 00222 00225 00226 00230 00235 00240 00241 00250 00254 00255 00256 00260 00261 00262 00263 00301 00302 00303 00304 00305 00306 00307 00308 00309 00310 00311 00312 00313 00320 Donnerstag 20 Dezember 2001 Partno
36. 03 N Schutzleiter 70907514 protective conductor Erdung auf Geh useboden earthing on bottom of casing Schraube screw M4x10 2xScheibe F fan washer Anschl sse Pressostat connections of over pressure switch 3146 5 1112 Verschluss Latch neu new Klemmplan Connection Diagram 4 11 single Phase CRYOFUGE 6000i 8500i SORVALL SCHALTPL NE esKendto Heraeus _ ____ X SCHEMAICDAGRAMS Laboratory Products _ 9 Frontplatte Bt A front plate 2xSchutzleiter protective conductor Abschirmung AWG12 140 lang length screening 3xF cherscheibe fan washer an Beim Festschrauben der Bolzen auf Frontplatte xracherscheibe Verdr Bedienplatte Verdr 4 bolt on front plate 1x Mutter nut zwiscnen oechskantboizen SN wiring of indication boar und Ruckwand klemmen wiring of front panel 9 k When closing the back panel put the solderless eye on the screw s Schl sselschalter key switch 2xMasseband earthing braid Armaflex 10x5cm unter Ringkern 70907039 Ferrit Rinak auf Schaltpultboden kleben Verdr el glue Armaflex under toroidel core Bedienplatte 36x23x15 violett panels bottom AN Nr 70907523 toroidel core violet front panel 1x Schraube screw M4x12 2x F cherscheibe fan washer 1x Mutter nut M4 EH Verdr Anzeigenplatte Aufbau Erder wiring indication board Schutzleiter 70907514 mounting of T di N Schutzlei
37. 0437 00438 00439 00440 00500 00501 00502 00503 00505 00506 00507 00510 00520 00521 Donnerstag 20 Dezember 2001 Partno 20150102 20170316 20480242 20460098 20170318 70054603 20290541 20470044 20052927 20450081 20049015 20052928 70054606 20054605 10104080 20510264 20430045 20480254 20480158 70054616 20430216 20480251 20180447 20180446 20460108 20480244 20420076 70907505 20150175 20220482 20480244 20460095 70000599 70907571 70907573 20150104 20210345 70054623 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 230V 50HZ HI to Serial No Text SPEEDINDICATION FERROXCUBE SECURING WASHER SCREWM3X6 FERROXCUBE COVER FLANGE FELT WASHER SCREWM3X8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE BASIS PLATE ANTIVIBRATION MOUNT WASHER SAND SCREW SCREW M8X25 SECURING WASHER WASHER ANGLE SCREW M 6 X 12 SECURING WASHER IMBALANCE SWITCH LEVER SCREW LOCK WASHER HEXAGONAL NUT M4 WIRING IMBALANCE PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM NV RAM INTERFERENCE BOARD FAN CHASSIS Seite 4 Spare Part List 75007526 02 from Serial No 275450 Index 00522 00523 00530 00531 00532 00533 00534 00600 00601 00602 00603 00604 00605 00606 00607 00608 00609 00610 00611 00613 00614 00615 00620 00621 00622 00625 00626 00630 00634 00640 00641 00642 00643 00644 00645 00646 00649 00655 Donnerstag 20
38. 0506 00507 00510 00520 00521 00522 00523 00530 00531 00532 00533 00534 00600 00601 00602 00603 00604 00605 00606 00607 00608 00609 00610 00611 00612 Donnerstag 20 Dezember 2001 Partno 20460093 20480242 70907505 20280119 20034416 20005492 20360001 20360008 20150175 20220482 20480244 20460095 70000498 70907535 70907556 20150104 20210345 70054623 20460096 20510252 70907521 70054636 20460096 20480167 20510174 70907041 20056252 20480193 20420070 20480168 70054628 20510037 20500122 20140501 20270054 20240533 20430288 20480223 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No 272981 Text SCREW M 3 X 30 SECURING WASHER WIRING IMBALANCE WATER LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 PROCESSOR EEPROM EEPROM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4 2X9 5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5 1 SCREW 3 5 X 6 5 EVAPORATOR SEAL WASHER NUTM6 FAN WASHER SPACER THREADED PIN PIN TEMP SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8 4 Seite 5 Spare Part List 75007550 03 from Serial No 238182 Index 00613 00614 00615 00620 00621 00622 00625 00626 00630 00631 00633 00634 00635 00636 00637 00638 00639 00640 00641 00642 00643 00644 00645 00646 00649 00655 00656 00657 00658 00660 00665 00
39. 0621 00622 00625 00626 00630 00631 00633 00634 00635 00636 00637 00638 00639 00640 00641 00642 00643 00644 00645 00646 00649 00655 00656 00657 00658 00660 00665 00670 00671 00672 00673 Donnerstag 20 Dezember 2001 Partno 20240595 20430288 20480223 20480254 20420078 20240578 20240356 20430217 20480251 70055876 20510252 20240487 20430250 20220134 20260355 70052614 20430258 20480135 20480167 20420077 20210356 70055616 20480244 20460095 20510137 20052555 10104080 20430250 20049373 20350187 20290364 20220160 20240396 20240398 20240485 20240421 20260387 20240341 Kendro Laboratory Products Plant Osterode CRYOFUGE 6000 230V 3N 50 60HZ HI to Serial No Text COMPRESSOR SCREW WASHER 8 4 SECURING WASHER NUT HIGH PRESSURE CONTROLL SWITC CONDENSOR SCREW M6X16 SECURING WASHER METAL SHEET SCREW 4 2X9 5 FILTER DRYER SCREW CLAMP COUPLING NUT ANGLE SHEET SCREW 5 12 WASHER FAN WASHER A 5 1 HEXAGONAL NUT M5 FAN BRACKET LOCK WASHER SCREW PHILIPS M4 X 10 SCREW M 6 X 12 ANTI VIBRATION MOUNT WASHER SAND SCREW BOTTLE SECURING SPRING HOSE HOSE CLIP COLLECTOR HEAT CHANGER INJECTION VALVE NOZZLE COUPLING NUT COUPLING NUT Seite 6 Spare Part List 75007521 _03 from Serial No 272982 Index 00674 00675 00676 00677 00680 Donnerstag 20 Dezember 2001 Partno 20290216 20290212 20290291 20270072 20270100 Kendro Laboratory Produc
40. 090 20420076 20480108 20310245 20460083 20480244 20420076 70054629 20460085 20250078 70054671 20180581 20054663 20480157 20430215 20220472 70056259 20054650 20150118 70056253 70900701 20430221 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 230V 3 50 60HZ HI to Serial No Text FAN WASHER A 5 1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE BACKSIDE OF CONTROL PANEL SCREW M4X12 HEXAGONAL NUT M4 FAN WASHER A 4 3 HINGE SCREW M 4 X 20 LOCK WASHER HEXAGONAL NUT M4 BACKPANEL SCREW M 5 X 12 WASHER GRILL MAINS SWITCH THREADED PART WASHER SCREW M6X10 PLASTIC RING Plate inner FOIL PCB START STOP Cover Benchtop SCREW M 6 X 30 Seite 2 Spare Part List 75007551 03 from Serial No 272982 Index 00323 00324 00325 00326 00327 00328 00330 00331 00332 00333 00334 00335 00336 00337 00338 00339 00340 00341 00342 00343 00344 00345 00350 00351 00354 00355 00356 00360 00361 00362 00363 00364 00365 00366 00370 00371 00372 00374 Donnerstag 20 Dezember 2001 Partno 20430219 20480157 20420070 20480251 20500179 70049195 70056239 70056677 20440286 20056595 20420121 20480154 70049061 20440222 20049666 20480033 70054536 70054662 70056698 20440310 20440311 20051304 20310244 70907072 20480251 20430217 20049
41. 0u1 100R EBD GND 1k vcc lt 1 R83 Q 330R vec Kuehlmaschinen Schuetz XG 2 SMD Contactor Compressor S pu lt lt N ILUEFTER_KM 40 1 10u A SMD 25V TA Luefter Kuehlmaschine XK 2 u 6 Compressor Fon S 10u 9 1 SMD 25V 9 7 Deckelspule xC Latch old version S pd 5 GND 1 0u1 100R T Q Luefter Motor XH Condenser Fan S VCC VCC 1 S BR1 Luefter Elektronik XF Ka Electronic Fan Se R1 DS MOTOR 10k 4 SH 9 Luefter Bremswiderstand Xs 2 Brake Resistor Fan Motor und Elektronik IRESET LUEFTER lt 1 S Motor Uebertemp XB 2 Motor Overtemperature DECKELSPULE RD 1 TSUe Thermischer XN Ueberstromschalter Kuehlmaschine 2 Current Limit Switch Compressor 1 Pressostat XO 2 D36 High Pressure Controll Switch e S21ME4 ISCHUETZ SMD 1 Ansteuerung Hauptschuetz K1 XP 2 Contactor K1 D SjonpoJq T OIpuo d n SORVALL en Ben e2Kendro H3 H1 H2 H10 H11 H12 H13 S9 511 514 515 Q H14 H H E H HE LB EI HB s E 8 R59 H3 H15 CH CE CS KR vg V11 V1 V15 v18 R28 R29 o a wo Vis c OI wam c3 0 e a 15 510 513 S16 RI R2 4 20 21 22 v26 R26 v2 R2 v31 V28 v35 R21 D12 CH RSY A Gi L N gt SS C20 R9 R11 _ L3 H16 r i de 01 E E al H32 H21 Ld R37 R36 R12 H29 11 LJ 93 S1 53 29 23 Gen F v32 Sa
42. 1 00262 00263 00301 00302 00303 00304 00305 00306 00307 00308 00309 00310 00311 00312 00313 00320 Donnerstag 20 Dezember 2001 Partno 20430258 20480167 70050952 20049222 70050021 20460096 20480254 20430226 20440212 70907039 20907050 20180601 20150177 70049526 20150117 20220489 70054630 20460090 20420076 20480108 20310245 20460083 20480244 20420076 70054629 20460085 20250078 70054671 20180581 20054663 20480157 20430215 20220472 70056259 20054650 20150118 70056253 70900701 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No Text SCREW M5X12 FAN WASHER A 5 1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE BACKSIDE OF CONTROL PANEL SCREW M4X12 HEXAGONAL NUT M4 FAN WASHER A 4 3 HINGE SCREW M 4 X 20 LOCK WASHER HEXAGONAL NUT M4 BACKPANEL SCREW M 5 X 12 WASHER GRILL MAINS SWITCH THREADED PART WASHER SCREW M6X10 PLASTIC RING Plate inner FOIL PCB START STOP Cover Benchtop Seite 2 Spare Part List 75007550 04 from Serial No 272982 Index 00322 00323 00324 00325 00326 00327 00328 00330 00331 00332 00333 00334 00335 00336 00337 00338 00339 00340 00341 00342 00343 00344 00345 00350 00351 00354 00355 00356 00360 00361 00362 00363 00364 00365 00366 00370 00371
43. 1 Use ONLY Black permanent ink when filling out Leave NO blank spaces June 1999 7cryo maintenance doc 7 1 SORVALL _ Heraeus ANDERUNGSNACHRICHTEN CARR TECHNICAL BULLETINS esKendro Anderungsnachricht Nr 323 Technische Anderung Umstellung von Kunststofftischplatte auf Stahltischplatte Anderungsgrund Die Kunststofftischplatte ist nicht mehr lieferbar Betreffende Gerate Von dieser Anderung sind alle Cryofugen 6000i und 8500i betroffen bei denen ein Defekt an der Tischplatte vorliegt und diese ausgetauscht werden muss Bei Ger ten Seriennummer gt 238182 ist die Stahltischplatte bereits serienm ig eingebaut nderungsdurchf hrung Bauen sie den Deckel ab und entfernen sie die alte Tischplatte Siehe entsprechenden Abschnitt im Service Manual Folgende Neuteile werden ben tigt 1x 70900701 Tischplatte 1 x 20056252 Dichtung 2 x 20500179 Gewindestange 2 x 70056254 Abdeckung Schloss 1 x 70056253 Tasterblende 1 x 70056259 Tasterblende innen 1 x 20054650 Folie 6 x 20440298 Senkschraube M4 x 12 6 x 20420124 K figmutter M4 8 x 20420076 Sechskantmutter M4 8 x 20250074 Polyamidscheibe 4 3 4 x 20460094 Linsenschraube M4 x 8 4 x 20480244 Federring 4 3 Ausgabe Edition 01 1 1 05 12 01 MH Technical Bulletin No 323 Engineering Change Technical change of the plastic bench top to the steal bench top Reason for Change The plastic bench top is no longer available Reference to Units This change is val
44. 102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00170 00171 00180 00181 00182 00183 Donnerstag 20 Dezember 2001 Partno 70054652 20054686 10100209 20310260 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70054634 20430216 20480193 70054639 20470089 20480167 20420077 20110261 20540318 20110262 20110288 20230196 20230201 20230165 20230199 20220422 20220408 20907075 70054668 70054664 20420157 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No Text FRONTPANEL Insulation TESA MOLL KEY LOCK O RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5 1 WASHER SCREW M 4 X 10 FAN WASHER A 4 3 HEXAGONAL NUT M4 ANGLE SCREW M 6 X 12 WASHER TRAVERSE SCREW M 5 X 10 FAN WASHER A 5 1 HEXAGONAL NUT M5 HOUR COUNTER RC COMBINATION CONTACTOR TEMP RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW ADJUSTABLE SECURITY DEVICE NUT Seite 1 Spare Part List 75007550 04 from Serial No 272982 Index 00184 00185 00200 00205 00206 00208 00211 00212 00221 00222 00225 00226 00230 00235 00240 00241 00250 00254 00255 00256 00260 0026
45. 163 90019 90039 2845 9006 90059 28449 28449 3113290902522 Make sure that the bucket swings out correctly when all places are used Type of tube ML microlitre tube B Coll blood collection tube Vacutainer Monovette etc Falc Falcon conical tube Oil test oil test tube pear shaped Univ universal container with vertical edge Falcon type Standard tube 3 1 5 ml microlitre tubes borosilicate glass 9 12 ml Nunc screw tube 9 oil test tube pear shaped 50 ml Falcon screw cap tube Adaptors can be used with tubes with the following shape bottom F flat R round C conical S special 06 SS E s 5 g Sch m Round bucket Order no 75008165 Model Cryofuge 6000i Cryofuge 8500i Max speed rpm 4 240 5 050 Max RCF x o 6 010 8 525 Max capacity 1 x 1000 ml 1 x 1000 ml Max perm mass g 3 200 3 200 Min temp at max RCF 4 C 8 C Max acceleration time s 150 190 Min braking time s 190 220 Radius cm 29 9 29 9 At ambient temp of 25 C Round bucket 75008165 Aerosol tight cap order no 5008081 available on request Accessories for large volume tubes in round bucket 5008165 Nominal volume of tube 250 2507 250 500 650 750 1000 1000 Bp DACS No of tubes per adaptor 1 1 1 1 1 1 1 1 No of tubes per rotor 6 6 6 6 6 6 6 6 6 6 Type of tube DIN Div H Corni H DIN H H HST Sing trip DACS Max leng
46. 196 70907575 70056587 70056593 70056594 20480251 70056596 70056676 20280123 20430044 20480158 20420078 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 230V 3 50 60HZ HI to Serial No Text SCREW M 6 X 20 WASHER NUTM6 SECURING WASHER Bar threaded TERMINAL LID HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1 25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0 8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LATCH AUTOMATIC Bar threaded ADAPTER METAL LEFT ADAPTER METAL SECURING WASHER Cover COVER PLATE CASTOR SCREW M8X20 WASHER NUT Seite 3 Spare Part List 75007551 03 from Serial No 272982 Index 00375 00380 00381 00382 00383 00385 00386 00387 00390 00393 00394 00395 00400 00401 00402 00403 00404 00405 00406 00407 00408 00409 00410 00411 00412 00415 00416 00417 00418 00420 00421 00422 00423 00425 00426 00427 00430 00431 Donnerstag 20 Dezember 2001 Partno 20280124 20054394 20480244 20460112 20420076 20220405 20220453 20220406 70907548 70056696 70056697 20290644 20210327 70907512 20190243 20430207 20480108 20150102 20170316 20480242 20460098 20170318 70054603 20290541 20470044 20052927 20450081 20049015 20052928 70054606 20054605 10104080 20510264 20430045 20480254 20480158 70054616 20430216 Kendro Laboratory Products Plant O
47. 20480223 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No 272981 Text SCREW M 3 X 30 SECURING WASHER WIRING IMBALANCE WATER LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 PROCESSOR NV RAM EEPROM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4 2X9 5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5 1 SCREW 3 5 X 6 5 EVAPORATOR SEAL WASHER NUTM6 FAN WASHER SPACER THREADED PIN PIN TEMP SENSOR DELOMET 2301 COMPRESSOR SCREW WASHER 8 4 Seite 5 Spare Part List 75007520 03 from Serial No 238182 Index 00613 00614 00615 00620 00621 00622 00625 00626 00630 00631 00633 00634 00635 00636 00637 00638 00639 00640 00641 00642 00643 00644 00645 00646 00649 00655 00656 00657 00658 00660 00665 00670 00671 00672 00673 00674 00675 00676 Donnerstag 20 Dezember 2001 Partno 20480254 20420078 20240578 20240356 20430217 20480251 70055876 20510252 20240487 20430250 20220134 20260355 70052614 20430258 20480135 20480167 20420077 20210356 70055616 20480244 20460095 20510137 20052555 10104080 20430250 20049373 20350187 20290364 20220160 20240396 20240398 20240485 20240421 20260387 20240341 20290216 20290212 20290291 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No 272981 Text SE
48. 230201 20230165 20230199 20220422 20220408 20907075 70054668 70054664 20420157 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No Text FRONTPANEL Insulation TESA MOLL KEY LOCK O RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5 1 WASHER SCREWM4X 10 FAN WASHER A 4 3 HEXAGONAL NUT M4 ANGLE SCREW M 6 X 12 WASHER TRAVERSE SCREWMS5X 10 FAN WASHER A 5 1 HEXAGONAL NUT M5 HOUR COUNTER RC COMBINATION CONTACTOR TEMP RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW ADJUSTABLE SECURITY DEVICE NUT Seite 1 Spare Part List 75007520 04 from Serial No 272982 Index 00184 00185 00200 00205 00206 00208 00211 00212 00221 00222 00225 00226 00230 00235 00240 00241 00250 00254 00255 00256 00260 00261 00262 00263 00301 00302 00303 00304 00305 00306 00307 00308 00309 00310 00311 00312 00313 00320 Donnerstag 20 Dezember 2001 Partno 20430258 20480167 70050952 20049222 70050021 20460096 20480254 20430226 20440212 70907039 20907050 20180601 20150177 70049526 20150117 20220489 70054630 20460090 20420076 20480108 20310245 20460083 20480244 20420076 70054629 20460085 20250078 70054671 20180581 20054663 20480157 20430215 20220472 70056259 20054650 20150118 70056253 70900701 Kendro Laboratory Products Plant Osterode CRYOF
49. 3 hours run time Set temperature 10 C 3 x 400 V 50 60 Hz Low pressure 1 7 bars 24 6 psi High Pressure 13 8 bars 200 psi 3 x 230 V 50 60 Hz Low pressure 1 4 bars 20 3 psi High Pressure 14 1 bars 204 5 psi Single phase 220 V 60 Hz Low pressure 1 9 bars 27 5 psi High Pressure 13 bars 188 5 psi Single phase 220 V 50 Hz Low pressure High Pressure Edition 01 Replacement of Components 26 12 01He Page 5 9 Cryofuge 60001 85001 SORVALL EXPLOSIONSZEICHNUNGEN eS Kendro CARR BREAK DOWN DRAWINGS Laboratory Products F r Ger te ohne automatischem Deckelschlo lt S N 272982 For Units without automatic lid lock below S N 272982 Ausgabe Edition 02 Schaltpult Front Panel 09 05 01 AH 6 1 Cryofuge 60001 8500 Laboratory Products esKendro EXPLOSIONSZEICHNUNGEN BREAK DOWN DRAWINGS SORVALL Heraeus CARR F r Ger te ohne automatischem Deckelschlo lt S N 272982 For Units without automatic lid lock below S N 272982 LO uc gt um O CT LL EM CN N zu RS O gt N C LI T EJ lt Bc LO s c lt SORVALL Kond Heraeus EXPLOSIONSZEICHNUNGEN eK endro CARR 2 LL DOWN DRAWINGS Laboratory Products F r Ger te ohne automatischem Deckelschlo For Units without automatic lid lock lt S N 272982 345
50. 5 45 Max cap mm 14 18 5 18 5 20 29 31 39 39 47 5 Colour of adaptor black yellow grey red white brown orange green gr br blue Adaptor order no 7500 8132 8133 8134 8135 8136 8137 8138 8140 8141 8142 Stand tube order no 7500xxxx 11639 90019 90039 _ 28452 90069 90059 28449 9007 455 Em F C F R F R F R F R e II FIC 2 FIR 2 sch e Type of tube ML microlitre tube B Coll blood collection tube Vacutainer Monovette etc Falc Falcon conical tube Standard tube microlitre tubes borosilicate glass 15 ml Falcon screw cap tube 50 ml Falcon screw cap tube Adaptors can be used with tubes with the following shape bottom F flat R round C conical 07 The Cryofuges 6000i and 8500i are now even more convenient to operate with a load relief lid for easy opening and closing TECHNICAL DATA Model Description Max speed Max RCF Max capacity Control and drive Acceleration and braking profiles Runtime Program memory Cryofuge 6000i Large volume refrigerated floor standing centrifuge 4240 rpm 6010 x g Cryofuge 8500i Large volume refrigerated floor standing centrifuge 5050 8525 x g 6 x 1000 ml bottles or 12 blood pack 6 x 1000 ml bottles or 12 blood systems of 800 ml each High performance induction drive SEPACONTROL with microprocessor 9 10 profiles pack systems of 800 ml each High performance induction drive SEPACONTROL with mi
51. 6 20052842 20420121 20480154 70049061 20440222 20049666 20480033 70054536 70054662 20440310 20440311 20051304 20310244 70907072 20480251 20430217 20049196 70003700 70051113 70053560 20510077 20480157 70056253 70056253 20280123 20430044 20480158 20420078 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No 272981 Text SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUTM6 SECURING WASHER Bar threaded TERMINAL LID HANDLE PART SCREW M 4 X 10 LID HOOK NUT M 10 X 1 25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0 8 HINGE Spacer SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LID LOCK ASSY FIXING PLATE FIXING PLATE SCREW M 6 X 20 WASHER Cover Cover CASTOR SCREW M8X20 WASHER NUT Seite 3 Spare Part List 75007520 03 from Serial No 238182 Index 00375 00380 00381 00382 00383 00385 00386 00387 00390 00400 00401 00402 00403 00404 00405 00406 00407 00408 00409 00410 00411 00412 00415 00416 00417 00418 00420 00421 00422 00423 00425 00426 00427 00430 00431 00432 00435 00436 Donnerstag 20 Dezember 2001 Partno 20280124 20054394 20480244 20460112 20420076 20220405 20220453 20220459 70006709 20210327 70907512 20190243 20430207 20480108 20150102 20170316 20480242 20460098 20170318 70054603 2029054 1 20470044 20052927 2045008 1 20049015 20052928 70054606
52. 60001 85001 SORVALL Service 2 Heraeus K 3 3 Main Board Functions The main board is mounted beneath the operational panel behind the unit s back wall The components on main board are arranged in following groups see wiring diagram Triac stage for coil of compressor contactor K3 Triac stage for fan M4 of cooling plant condenser Triac stage for both parallel connected lid solenoids Y1 and Y2 old mechanical latch Triac stage for three parallel connected fans for condenser and drive 5 for electronics on main board and M6 for brake resistor Triac stage for coil of main contactor K2 and hour counter h via main security path F3 F4 motor overtemperature switch and F5 high pressure control switch Driver of new style motor latch system Noise filter block in interaction with the external noise filter board for suppression of radio interference caused by the fast switching power electronics lt 10 kHz in accordance with the German Regulation VDE 871 grade B Bridge rectifier for DC intermediate circuit supplying brake control path and frequency converter Power pack for 3 different low voltage levels Microcontroller central processing unit in interaction with ASIC80 functions for frequency converter speed and imbalance detection temperature measuring and calibration 3 3 1 Power Pack Transformer T1 with 2 different secondary coils each connected to bridge rectifiers and voltage regulators used for the followi
53. 623 20460096 20510252 70907521 70054636 20460096 20480167 20510174 70907041 20056252 20480193 20420070 20480168 70054628 20510037 20500122 20140501 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No Text SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER SCREWM3X 30 SECURING WASHER WIRING IMBALANCE WATER LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4 2X9 5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5 1 SCREW 3 5 X 6 5 EVAPORATOR SEAL WASHER NUTM6 FAN WASHER SPACER THREADED PIN PIN TEMP SENSOR Seite 5 Spare Part List 75007550 04 from Serial No 272982 Index 00609 00610 0061 1 00612 00613 00614 00615 00620 00621 00622 00625 00626 00630 00631 00633 00634 00635 00636 00637 00638 00639 00640 00641 00642 00643 00644 00645 00646 00649 00655 00656 00657 00658 00660 00665 00670 00671 00672 Donnerstag 20 Dezember 2001 Partno 20270054 20240533 20430288 20480223 20480254 20420078 20240578 20240356 20430217 20480251 70055876 20510252 20240487 20430250 20220134 20260355 70052614 20430258 20480135 20480167 20420077 20210356 70055616 20480244 20460095 20510137 20052555 10104080 20430250 20049373 20350187 20290364 20220160 20240396 202403
54. 670 00671 00672 00673 00674 00675 00676 Donnerstag 20 Dezember 2001 Partno 20480254 20420078 20240578 20240356 20430217 20480251 70055876 20510252 20240487 20430250 20220134 20260355 70052614 20430258 20480135 20480167 20420077 20210356 70055616 20480244 20460095 20510137 20052555 10104080 20430250 20049373 20350187 20290364 20220160 20240396 20240398 20240485 20240421 20260387 20240341 20290216 20290212 20290291 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No 272981 Text SECURING WASHER NUT HIGH PRESSURE CONTROLL SWITC CONDENSOR SCREW M6X16 SECURING WASHER METAL SHEET SCREW 4 2X9 5 FILTER DRYER SCREW CLAMP COUPLING NUT ANGLE SHEET SCREW 5 12 WASHER FAN WASHER A 5 1 HEXAGONAL NUT M5 FAN BRACKET LOCK WASHER SCREW PHILIPS M4 X 10 SCREW M 6 X 12 ANTI VIBRATION MOUNT WASHER SAND SCREW BOTTLE SECURING SPRING HOSE HOSE CLIP COLLECTOR HEAT CHANGER INJECTION VALVE NOZZLE COUPLING NUT COUPLING NUT ARMAFLEX ARMAFLEX HOSE HOSE ARMAFLEX Seite 6 Spare Part List 75007550 03 from Serial No 238182 Index Partno 00677 20270072 00680 20270100 Donnerstag 20 Dezember 2001 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No 272981 Text ISOLATION TAPE FREON R 404 A Seite 7 Spare Part List 75007550 04 from Serial No 272982 Index 00100 00101 00
55. 98 20240485 20240421 20260387 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No Text DELOMET 2301 COMPRESSOR SCREW WASHER 8 4 SECURING WASHER NUT HIGH PRESSURE CONTROLL SWITC CONDENSOR SCREW M6X16 SECURING WASHER METAL SHEET SCREW 4 2X9 5 FILTER DRYER SCREW CLAMP COUPLING NUT ANGLE SHEET SCREW M5X12 WASHER FAN WASHER A 5 1 HEXAGONAL NUT M5 FAN BRACKET LOCK WASHER SCREW PHILIPS M4 X 10 SCREW M 6 X 12 ANTI VIBRATION MOUNT WASHER SAND SCREW BOTTLE SECURING SPRING HOSE HOSE CLIP COLLECTOR HEAT CHANGER INJECTION VALVE NOZZLE COUPLING NUT Seite 6 Spare Part List 75007550 04 from Serial No 272982 Index 00673 00674 00675 00676 00677 00680 Donnerstag 20 Dezember 2001 Partno 20240341 20290216 20290212 20290291 20270072 20270100 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No Text COUPLING NUT ARMAFLEX ARMAFLEX HOSE HOSE ARMAFLEX ISOLATION TAPE FREON R 404A Seite 7 Spare Part List 75007551 03 from Serial No 272982 Index 00100 00101 00102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00171 00180 00181 00182 00183 00184 Donnerstag 20 Dezember 2001 Partno 70054652 20054686 10100209 2031026
56. B Upplands V sby Tel 46 8 59 07 21 90 Fax 46 8 59 03 16 00 info kendro se Kendro Laboratory Products AG Z rich Tel 41 1 454 12 12 Fax 41 1 454 12 99 kendro ag swissonline ch Kendro Laboratory Products SA Carouge Gen ve Tel 41 22 343 21 67 Fax 41 22 342 38 31 kendro sa swissonline ch Kendro Laboratory Products Limited Bishop s Stortford Herts Tel 44 1279 827700 Fax 44 1279 827750 kendro kendro co uk Kendro Laboratory Products L P Newtown gt Tel 1 800 522 7746 Fax 1 203 270 2166 info kendro com All other International Sales in Europe Middle East Africa Asia Pacific Kendro Laboratory Products International Sales Hanau Germany Tel 49 6181 35 300 Fax 49 6181 35 59 44 info kendro de Kendro Laboratory Products H K Ltd Hong Kong SAR Tel 852 2711 3910 Fax 852 2711 3858 106122 205 compuserve com Latin America Kendro Laboratory Products International Sales Newtown USA Tel 1 203 270 2080 Fax 1 203 270 2210 info kendro com Internet esKendro Laboratory Products http www kendro com http www heraeus instruments com Kendro Laboratory Products a worldwide company formed by the merger of Heraeus Instruments and Sorvall Should your country not be included in the address list please contact Kendro Laboratory Products International Sales in Germany or USA Subject to change without notice
57. CURING WASHER Bar threaded TERMINAL LID HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1 25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0 8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LATCH AUTOMATIC Bar threaded ADAPTER METAL LEFT ADAPTER METAL SECURING WASHER Cover COVER PLATE CASTOR SCREW M8X20 WASHER Seite 3 Spare Part List 75007520 04 from Serial No 272982 Index 00374 00375 00380 00381 00382 00383 00385 00386 00387 00390 00393 00394 00395 00400 00401 00402 00403 00404 00405 00406 00407 00408 00409 00410 00411 00412 00415 00416 00417 00418 00420 00421 00422 00423 00425 00426 00427 00430 Donnerstag 20 Dezember 2001 Partno 20420078 20280124 20054394 20480244 20460112 20420076 20220405 20220453 20220459 70006709 70056696 70056697 20290644 20210327 70907512 20190243 20430207 20480108 20150102 20170316 20480242 20460098 20170318 70054603 20290541 20470044 20052927 20450081 20049015 20052928 70054606 20054605 10104080 20510264 20430045 20480254 20480158 70054616 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No Text NUT CASTOR SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE
58. CURING WASHER NUT HIGH PRESSURE CONTROLL SWITC CONDENSOR SCREW M6X16 SECURING WASHER METAL SHEET SCREW 4 2X9 5 FILTER DRYER SCREW CLAMP COUPLING NUT ANGLE SHEET SCREW 5 12 WASHER FAN WASHER A 5 1 HEXAGONAL NUT M5 FAN BRACKET LOCK WASHER SCREW PHILIPS M4 X 10 SCREW M 6 X 12 ANTI VIBRATION MOUNT WASHER SAND SCREW BOTTLE SECURING SPRING HOSE HOSE CLIP COLLECTOR HEAT CHANGER INJECTION VALVE NOZZLE COUPLING NUT COUPLING NUT ARMAFLEX ARMAFLEX HOSE HOSE ARMAFLEX Seite 6 Spare Part List 75007520 03 from Serial No 238182 Index Partno 00677 20270072 00680 20270100 Donnerstag 20 Dezember 2001 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No 272981 Text ISOLATION TAPE FREON R 404 A Seite 7 Spare Part List 75007520 04 from Serial No 272982 Index 00100 00101 00102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00170 00171 00180 00181 00182 00183 Donnerstag 20 Dezember 2001 Partno 70054691 20054686 10100209 20310260 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70054634 20430216 20480193 70054639 20470089 20480167 20420077 20110261 20540318 20110262 20110288 20230196 20
59. China Spain Sweden Switzerland U K lreland USA Kendro Laboratory Products Lane Cove DC NSW 2066 Tel 61 02 9936 1540 Fax 61 02 9427 9765 info kendro com au Kendro Laboratory Products GmbH Wien Tel 43 1 801 40 0 Fax 43 1 801 40 40 office kendro at Kendro Laboratory Products International Sales Newtown USA Tel 1 203 270 2080 Fax 1 203 270 2166 info kendro com Kendro Laboratory Products AB Albertslund Tel 45 43 62 46 47 Fax 45 43 62 46 41 info kendro dk Kendro Laboratory Products Courtaboeuf cedex Tel 33 1 69 18 77 77 Fax 33 1 60 92 00 34 info kendro lab fr Kendro Laboratory Products GmbH Hanau Tel 49 6181 35 300 Fax 49 6181 35 59 44 info kendro de Kendro Laboratory Products India Pvt Ltd New Delhi Tel 91 11 618 58 40 Fax 91 11 618 53 97 kendro india vsnl com S p A Cavenago Brianza Tel 39 02 95 08 11 Fax 39 02 95 08 12 77 ahsidue tin it Kendro Sp lka z o o Warszawa Tel 48 22 663 43 23 Fax 48 22 663 43 25 kendro warszawa kendro com pl Heraeus S A Cacem Tel 351 1 912 08 65 Fax 351 1 912 08 60 heraeus mail telepac pt Kendro Laboratory Products H K Ltd Hong Kong SAR Tel 852 2711 3910 Fax 852 2711 3858 106122 205 compuserve com Heraeus S A Madrid Tel 34 91 358 19 96 Fax 34 91 358 20 67 heraeus mx3 redestb es Kendro Laboratory Products A
60. E era d BYP103 3 IX O c2 An C137 D59D 470p 74HC14 SC SMD C150 020 10n HCNW3120 R150 V28 SMD 2 SMD V6 10R BUP304 E A BUP304 SMD 4 v129 ZN io V133 BYP103 B SMD VAN 1 WZ iwa es V138 817 R23 4k7 SMD GND 021 HCNW3120 V29 2 SMD BUP304 S238 D58D R24 74HC14 220R SMD SMD 022 HCNW3120 R147 V27 2 SMD 10R BUP304 3 V137 817 N R22 4k7 SMD GND 1 D23 HCNW3120 R17 V26 2 1 SMD 10R BUP304 SMD TN 7 Ze E BYP103 3 NX 2 O D57D c4 74HC14 1 SMD SMD C152 D24 10n HCNW3120 SMD 2 SMD gt 7 2 aerem BYP BYP103 3 N O R21 4k7 SMD V136 BC817 GND R26 220R SMD TIVAMOS UD C136 470n 400V MKP10 XM1 W Motor XM2 V C141 470n 400V MKP10 XM3 U syonpol T 1 8 HIN LO GO 890 2 weu eig 10098 10009 L1 Power Connection PE CAP Pre Charging 24V K1 REL24V 2xS T92S7D12 24 6 h 8 R61 33R 17W 2 114148 V3 R155 V275LA40A 2 T1 T230V 18V N BV30997GASS ZN T230V 15V VR3115 BLOCK N V275LA40A LL4148 V147 1N5404
61. FT ADAPTER METAL SECURING WASHER Cover COVER PLATE CASTOR SCREW M8X20 WASHER NUT Seite 3 Spare Part List 75007521 _03 from Serial No 272982 Index 00375 00380 00381 00382 00383 00385 00386 00387 00390 00393 00394 00395 00400 00401 00402 00403 00404 00405 00406 00407 00408 00409 00410 00411 00412 00415 00416 00417 00418 00420 00421 00422 00423 00425 00426 00427 00430 00431 Donnerstag 20 Dezember 2001 Partno 20280124 20054394 20480244 20460112 20420076 20220405 20220453 20220406 70907548 70056696 70056697 20290644 20210327 70907512 20190243 20430207 20480108 20150102 20170316 20480242 20460098 20170318 70054603 20290541 20470044 20052927 20450081 20049015 20052928 70054606 20054605 10104080 20510264 20430045 20480254 20480158 70054616 20430216 Kendro Laboratory Products Plant Osterode CRYOFUGE 6000 230V 3N 50 60HZ HI to Serial No Text CASTOR SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE SHEAT Mains cabel 230 3 PE Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4 3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M3 X6 FERROXCUBE COVER FLANGE FELT WASHER SCREW M3 X8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE BASIS PLATE ANTIVIBRATION MOUNT WASHER SAND SCREW SCREW M8X25 SECURING WASHER WASHER ANGLE SCREW M6 X 12 Seit
62. LED on and interval RAM sound E 17 appears micro switch didn t open 1 faulty leads or micro 1 replace defective parts system check after pressing lid key switch LED on and interval sound 2 defective lid lock 2 replace lid lock assembly E 22 appears NV RAM and micro micro controller or NV check the correct system check controller can not RAM are mixed up identification 1 faulty temperature 1 check plug connection sensor PT100 or leads and resistance of PT 100 replace faulty sensor LED on and interval sound cooperate No s of micro controller and NV RAM Edition 02 Service 18 04 02 MH Page 2 4 Cryofuge 6000i 8500i SORVALL Heraeus CARR SERVICE Trouble Shooting mains contactor didn t pull up hour counter doesn t run E 23 appears system check LED on and interval sound 1 interruption of the mains security path 1 check F3 F4 F5 and closing contacts of K2 inclusive all connecting lines and replace defective parts 2 replace contactor or main board 1 F3 check main phases measure the compressor current and compare with adjustion of protection switch check compressor windings replace defective compressor 2 F4 check air ventilation and motor windings replace defective parts 3 enlarge the lateral wall distance clean conden ser replace defective fan or make clogged injection valve free 2 defective driving of mains contactor mains contactor
63. Laboratory Products m A sr 8 5 2 e e NE es lt gt 2 5 2 c 5 D O 960 O e u gt 5 dp 52 26 e Sp 9 0 N X e 90 9 x9 55 S gt Ne 9 Q0 D 9 ctc Zo noca DO E 2 uc gt OP ez c Oo 5 E o e ev 5 won lt hirmun n 52 EE 5 2 lt 25 55 5 lt 90 ER sc unge 5 O w 2 565 5 O lt O o nS ae 28285 66 t m 2 screenings os 5 m o aa us 2 5 5558 Sg 5 22 QU GO 3E i DE Oo Oo of H 2o 2553 G z 9 c 99 2 Sc Se 5 5 89 5255 PE 55 92 lt o TE 21 9 S a 290 48 A S renza speed Anzeigeplatte indication board ooog an XOT XC2 Motor ber 9 re 8 XB XA switch O 12 Q O Netz Unwuchtschalter 56 mains N 8 XT XE imbalance switch Tasten u Anzeigenplatte RS 232 Schnittstelle key and indication board RS 232 interface PE 2 eo PE Hauptplatte XW 1 Drehzahlerfassungsplatte i 2 main board WS a T speed detection board Temperaturf hler temperature sensor Netzumrichter
64. Laboratory Products esKendro SORVALL Heraeus Service Manual AI WU N IR CRYOFUGE 6000 8500 75007520 75007521 75007526 75007550 75007551 PN 12007520 SORVALL SERVICE wes eeKendro TbleofContents Section Title Page Section Title Page 1 OPERATING INSTRUCTIONS Cryofuge 6000 8500 __ NN 2 SERVICE 2 1 SERVICING SCHEDULE 2 1 2 TROUBLE SHOOTING TEST POINTS ON MAIN BOARD ADJUSTMENT OF IMBALANCE SWITCH CLEANING OF INSTRUMENT PARTS ELECTRICAL SAFETY CHECK ___ ___________________________ _______ 3 FUNCTIONAL DESCRIPTION y O 14 COOLING PLANT FLOW CHART S S lI o LL BOO 4 DIAGRAMS 4 1 4 3 _ 5 REPLACEMENTOFCOMPONENIS REPLACEMENT OF CONDENSER FAN REPLACEMENT OF CONDENSERFAN 58 __ REPLACEMENT OF PARTS OF COOLING PLANT CHARGING INFORMATION 6 BREAK DOWN DRAWINGS AND LIST OF SPARE PARTS ss 62 J SPAREPARTSLIST ____ 40141 2 7 CERTIFICATE 8 TECHNICAL BULLETINS F Edition 01 Contents 26 12 01MH Page 0 1 Cryofuge 60001 85001 SORVALL Heraeus CARR SERVICE esKendro Important Note Technical Information for use of Cryofuges 6000i 8500i Cat No 75007520 Cryofuge 6000 3 x 400V 50 60Hz 4 2kW Cat No 75007521 Cryofuge 6000i 3 x 230V 50Hz 4 4 kW Cat No 75007526 Cryofuge 6000i Single
65. Low Voltage Power Supply V146 1N5404 V149 1N5404 V148 1N5404 High Voltage DC Power Supply D50A E 74HC132 SMD vec SMD TIVAMOS D55 gt Kuehlkoerper SK25 SFH617G 3 T V66 V67 P6KE75A P6KE75A UD EN 10n gt gt Y lt C71 C144 C78 C80 C90 C143 ya Gis 330u 330u 330u 330u 330u 330u made NZ er 400V 400V 400V 400V 400V 400V FAGOR C70 C72 C77 C79 C81 C142 330u 330u 330u 330u 330u 330u 400V 400V 400V 400V 400V 400V C65 10 D9 e SFH6106 3 SMD UD1 N1 s sS SS Homo c V150 224 0220 5 4007 2 1 VDD L7 SMD N A LO HF DROSSEL N 4 47 58kHz Y 2 5V 4 9 C172 C173 330uH 100u 100u K 25V 25V FS 1N5822 V43 mE GND vss LM2575T 5 0 EV44 FK224 TO220 2 1 HF DROSSEL visi 5 vo Juve SM4007 SMD C174 C175 10u a 4 400n SMD 25V TA 7812 SMD 2 3 L2 Deckelschalter vo 2x5 6mH Lid Switch 4 2A stehend A 15V Q gt C84 10 100 SMD 25V SMD ga R64 1k5 SMD ISCHUETZ_ON DECKEL_OFFEN Lid Open Signal D35 SFH617G 3 25V SMD 35V TA D34 SFH617G 3 GND GND SjonpoJq T 1 8 HIN LO GO 90 1 wesbeiq
66. MD 35V TA Reset Controler D49 TI7705 SMD Controller R105 40k VCC GND SMD C118 22 31 SMD RESET GND dj A C119 z J 11 14112 22p Loen gt SMD 18 GND vcc 9 A A D8 NMC93C66 15 5 jua 2 7 4k7 4k7 TO SMD SMD HSI J o T sjaa a P1 0 T2 r 6 HSO 12 8 9Bit 6 bil P1 1 T2X GND E de TXD N NMC93C66 Ge je L3 RXD 8 1 Ge en 2 m 6 2 OT TWIT elo 2 gt P15 ALE PALE de Ge 7 s 1 ji ee 4 S TIT el az xD Tasten und Anzeigeplatine GND Panel Connection ms MOTOR lt TESTPUNKT DECKEL_OFFEN lt R116 4k7 UN ar D53A 1 2 DECKEL_OFFEN gt O Lid open Signal 74HC14 R117 SMD 4k7 SMD Gg D53E n 3 4 funwucHt gt zen 74HC14 74 14 R120 LED Ueberstrom Anzeige SMD R125 SMD SMD Overcurrent Indicator 470k A D53C gt 22 SE 5 6 UEBERSTROM gt O 6124 Overcurrent na 74HC14 SMD 35V TA SMD C123 SR 100n SMD R122 GND vcc Wo Unconnected Parts Power Suppl BR 9 8 ISCHUETZ_ON gt SMD 25V SMD 25V TA SMD 25V TA 74HC14 SMD 25V TA SMD 25V TA SMD 25V TA SMD VCC R119 10k SMD L ST 13 12 WEBERSPG gt O GND Overvoltage 74HC14 SMD VCC D54A 1 2 IDREHZAHL gt O GND Speed P 74HC14 C59 C60 cit C113 C114 C115 C116 C117 C121 C147 SMD 100n 100n 100n 100n 100n 100n 100n 100n 100n 100n S
67. MD SMD SMD SMD SMD SMD SMD SMD SMD SMD GND AO A1 A2 DREHZ IN DREHZ OUT VDD WR EN WR 7X TEMP2 MODE RESET BIT9 TEST Sean En D45 ASIC80 UNLYaFdNaL LANUU3LNI J3 J 10 000 120 122 22 22 SMD SMD 13 GND GND R175 C164 VCC 2M2 1 A SMD SMD 35V TA GND D54F C163 D50C 74HC132 SMD GND 47p SMD 12 O 74HC14 SMD D54B 74 14 SMD 3 4 O gt ILUEFTER_KM D54C 74HC14 SMD 5 6 O gt D54 D74HC14 SMD gt scHUETZ GND PH1_O PH2_O PH3_O PH1_U PH2_U PH3_U GND VDD TAKT55_IN TAKT55 OUT TAKT41 IN PWM IN PWM_OUT1 PWM_OUTO F_IN F_OUT GND vec V60 LED RT SMD Y R121 N 1k SMD L 1 6 Q D46A 4538 SMD 7 Q D54E Ueberspannungs oder Hardware Uberstrom Anzeige Overvoltage or Hardware Overcurrent Indicator D50B 5 O gt IDECKELSPULE 74HC132 SMD 10 O 74HC14 SMD exor and gt INHIBIT TEMPO TEMP 1 lt Lid Control DECKELFREIGABE DECKELFREIGABE KUEHLMASCHINE COOLING CONTROL TIVAMOS SjonpoJq T OIpuo d n HIN LO GO 90 6L v wesbeiq pyiqyjeyos 0088 0009 UD v31 Sm4007 SMD L1 N1 R32 R59 100k 100k 2W 2W C46 220n 400V UD1 R40 220
68. N WASHER A 5 1 WASHER SCREWM4X 10 FAN WASHER A 4 3 HEXAGONAL NUT M4 Angle SCREW M 6 X 12 WASHER Traverse SCREWMS5X 10 FAN WASHER A 5 1 HEXAGONAL NUT M5 HOUR COUNTER RC COMBINATION CONTACTOR THERMORELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A EARTH TERMINAL FOOT SCREW ADJUSTABLE SECURITY DEVICE NUT SCREW M5X12 Seite 1 Spare Part List 75007521 _03 from Serial No 272982 Index 00185 00200 00205 00206 00208 00211 00212 00221 00222 00225 00226 00230 00235 00240 00241 00250 00254 00255 00256 00260 00261 00262 00263 00301 00302 00303 00304 00305 00306 00307 00308 00309 00310 00311 00312 00313 00320 00322 Donnerstag 20 Dezember 2001 Partno 20480167 70050952 20049222 70050021 20460096 20480254 20430226 20440212 70907039 20907050 20180601 20150177 70049526 20150117 20220489 70054630 20460090 20420076 20480108 20310245 20460083 20480244 20420076 70054629 20460085 20250078 70054671 20180581 20054663 20480157 20430215 20220472 70056259 20054650 20150118 70056253 70900701 20430221 Kendro Laboratory Products Plant Osterode CRYOFUGE 6000 230V 3N 50 60HZ HI to Serial No Text FAN WASHER A 5 1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE BACKSIDE OF CONTROL PANEL SCREW M4X12 HEXAGONAL NUT M4 FAN WASHE
69. NUT FAN WASHER A 5 1 Seite 1 Spare Part List 75007526 02 from Serial No 275450 Index 00200 00205 00206 00208 00211 00212 00221 00222 00225 00226 00230 00235 00240 00241 00250 00260 00301 00302 00303 00304 00305 00306 00307 00308 00309 00310 00311 00312 00313 00320 00323 00324 00325 00326 00327 00328 00330 00331 Donnerstag 20 Dezember 2001 Partno 70050952 20049222 70050021 20460096 20480254 20430226 20440212 70907039 20907050 20180601 20150177 70049526 20150117 20220489 70054630 20310245 70054629 20460085 20250078 70054671 20180581 20054663 20480157 20430215 20220472 70056253 20054650 20150118 70056259 70900701 20430219 20480157 20420070 20480244 20500179 70049195 70056239 70056677 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 230V 50HZ HI to Serial No Text HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE BACKSIDE OF CONTROL PANEL HINGE BACKPANEL SCREW M 5 X 12 WASHER GRILL MAINS SWITCH THREADED PART WASHER SCREW M6X10 PLASTIC RING Cover FOIL PCB START STOP Plate inner Benchtop SCREW M 6 X 20 WASHER NUT M6 LOCK WASHER Bar threaded TERMINAL LID HANDLE PART Seite 2 Spare Part List 75007526 02 from Serial No 275450 Index 00332 00333 00334 00336 00337 00338
70. O L fter Motor KM M3 fan for motor compressor L fter Elektronik fan for electronics 5 motor overtemperature F4 Thermischer berstromausl ser TS thermal overcurrent cut off F3 Pressostat F5 SCHALTPL NE es Kendro SCHEMATIC DIAGRAMS Laboratory Products Netzschalter 51 F2 6AT geren mains switch a e XT 2 lt gt XG 1 exc URL O Ansteuerung K hlmaschinensch tz compressor contactor coil L fter K hlmaschine overpressure switch Ansteuerung Hauptsch tz mains contactor coil XP 2 Betriebsstundenzahler hour counter L1 Funkentst rplatte noise filter board N PE Stromlaufplan Schematic Diagram 4 4 3x 400 V N PE CRYOFUGE 6000i 8500i SORVALL SCHALTPL NE esKendto Heraeus SCHEMATIC DIAGRAMS Laboratory Products H tschut bsec p XT 1 O XT 2 a K hlmaschine mit Kubek overpressure switch wannenheizung compressor incl crankcase filament Ansteuerung Hauptsch tz mains contactor coil E XP 2 F1 20AT F4 6AT _________ XG 1 4 E Ansteuerung K hlmaschinensch tz K3 L3 6 compressor contactor coil F2 20AT K2 PE Seite L fter K hlmaschine i entf llt bei Wasser fan for cooling plant M4 k hlung O not used with water KM Sch tz see Note u compr Contacor Deckelspulen Y1 Y2 lid solenoids ar I Hauptplatte i TSU
71. OR HEAT CHANGER INJECTION VALVE NOZZLE COUPLING NUT Seite 6 Spare Part List 75007520 04 from Serial No 272982 Index 00673 00674 00675 00676 00677 00680 Donnerstag 20 Dezember 2001 Partno 20240341 20290216 20290212 20290291 20270072 20270100 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No Text COUPLING NUT ARMAFLEX ARMAFLEX HOSE HOSE ARMAFLEX ISOLATION TAPE FREON R 404 A Seite 7 Spare Part List 75007521 _03 from Serial No 272982 Index 00100 00101 00102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00171 00180 00181 00182 00183 00184 Donnerstag 20 Dezember 2001 Partno 70054691 20054686 10100209 20310260 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70055977 20430216 20480193 70055952 20470089 20480167 20420077 20110261 20540318 20110304 20110309 20230196 20230201 20230165 20230199 20220408 20907075 70054668 70054664 20420157 20430258 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 230V 3N 50 60HZ HI to Serial No Text FRONTPANEL Insulation TESA MOLL KEY LOCK O RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FA
72. One set of balancing weights includes 4 weights of 6 and 15 g each Balancing plates 75005759 can be used to compensate big weight differences One set includes 2 plates at 35 and 65 g each The balancing insert 75007668 consists of an XL plastic insert 2 balancing weights and 30 balancing plates enabling compensation of up to a full bucket load Suitable for triple and quad systems Suitable for double systems 9 Suitable for quad systems systems with soft filters Suitable for quad and quintuple systems systems with filters Double bucket for blood packs Order no 75006694 Model Cryofuge 60001 Cryofuge 85001 Technical data Max speed rpm 4 240 5 050 Operation with blood packs double trip Max RCF x g 5 768 8 182 No of pack systems bucket 2 Max capacity 2 x 750 ml 2 x 50 ml Opening measurements mm 99x70 Max perm mass g 3 700 3 700 Plastic insert order no 75006695 Min temp at max RCF 4 C 6 C Plastic insert opening mm 95 x 60 Max acceleration time s 150 190 Plastic insert material PE Min braking time s 190 220 Radius cm 28 7 28 7 At ambient temp of 25 C Bucket for blood packs 75006695 comes with plastic insert 75006694 Double bucket for blood packs Order no 75006801 Model Cryofuge 6000i Cryofuge 8500i Technical data Max speed rpm 4 000 4 000 Operation with blood packs double trip Max RCF x 9 5 170 5 170 No of pack systems bucket 2 Max capacity 2 x 50 ml 2 x 5
73. PART WASHER SCREW M6X10 PLASTIC RING Plate inner FOIL PCB START STOP Cover Benchtop Seite 2 Spare Part List 75007550 03 from Serial No 238182 Index 00322 00323 00324 00325 00326 00327 00328 00330 00331 00332 00333 00334 00335 00336 00337 00338 00339 00340 00341 00343 00344 00345 00350 00351 00354 00355 00356 00360 00361 00362 00363 00364 00365 00366 00370 00371 00372 00374 Donnerstag 20 Dezember 2001 Partno 20430221 20430219 20480157 20420070 20480251 20500179 70049195 70056239 70056677 20440286 20052842 20420121 20480154 70049061 20440222 20049666 20480033 70054536 70054662 20440310 20440311 20051304 20310244 70907072 20480251 20430217 20049196 70003700 70051113 70053560 20510077 20480157 70056253 70056253 20280123 20430044 20480158 20420078 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No 272981 Text SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUTM6 SECURING WASHER Bar threaded TERMINAL LID HANDLE PART SCREW M4 X 10 LID HOOK NUT M 10 X 1 25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0 8 HINGE Spacer SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LID LOCK ASSY FIXING PLATE FIXING PLATE SCREW M 6 X 20 WASHER Cover Cover CASTOR SCREW M8X20 WASHER NUT Seite 3 Spare Part List 75007550 03 from Serial No 238182 Ind
74. R SCREW M 3 X 30 SECURING WASHER WIRING IMBALANCE WATER LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4 2X9 5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5 1 SCREW 3 5 X 6 5 EVAPORATOR SEAL WASHER NUTM6 FAN WASHER SPACER THREADED PIN PIN TEMP SENSOR DELOMET 2301 Seite 5 Spare Part List 75007551 03 from Serial No 272982 Index 00610 00611 00612 00613 00614 00615 00620 00621 00622 00625 00626 00630 00631 00633 00634 00635 00636 00637 00638 00639 00640 00641 00642 00643 00644 00645 00646 00649 00655 00656 00657 00658 00660 00665 00670 00671 00672 00673 Donnerstag 20 Dezember 2001 Partno 20240595 20430288 20480223 20480254 20420078 20240578 20240356 20430217 20480251 70055876 20510252 20240487 20430250 20220134 20260355 70052614 20430258 20480135 20480167 20420077 20210356 70055616 20480244 20460095 20510137 20052555 10104080 20430250 20049373 20350187 20290364 20220160 20240396 20240398 20240485 20240421 20260387 20240341 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 230V 3 50 60HZ HI to Serial No Text COMPRESSOR SCREW WASHER 8 4 SECURING WASHER NUT HIGH PRESSURE CONTROLL SWIT CONDENSOR SCREW M6X16 SECURING WASHER METAL SHEET SCREW 4 2X9 5 FILTER DRYER
75. R SMD R185 220R SMD R126 1M Current Limiting Brake Shopper R38 3k3 Software Ueberstrom Hardware Ueberstrom SMD Software Overcurrent Hardware Overcurrent UEBERSTROM D26 SFH617G 3 D28 SFH617G 3 V36 BC817 F1 Bimetall Schalter Oeffner 90 Grad Montage am Kuehlkoerper von V13 R151 1k5 SMD R68 330R SMD V39 Bremswiderstand BYT13 1000 Brake Resistor XD2 Ny D7 V SFH617G 3 N GND Uebertemperatur Overtemperature V41 BUP304 Ueberspannung Overvoltage Ueberstromerkennung Overcurrent Recognition JUEBERSPG lt lt TIVAMOS Jtsve R4 122k SMD v80 J N P6KE440A R152 1k5 SMD V11 SM4007 SMD C30 100u 25V GND 5 5j C51 47n D52 SFH617G 3 V SMD GND UD SjonpoJq T 1 8 HIN LO GO 90 02 weu eig pyiqyjeyos 10098 10009 B L c45 100n SMD GND INHIBIT gt D59C 74HC14 SMD PHASEI UL gt D58A 74HC14 SMD PHASE2U gt D57C 74HC14 SMD U gt Motor Power Supply Kuehlkoerper SK409 Montage mit Waermeleitpaste 15V 24 019 c BA159 Se SE R93 R7 v30 2 8 SC V4 10R BUP304 C37 C7 BUP304 SMD ZN 7 100n 100u
76. R A 4 3 HINGE SCREW M 4 X 20 LOCK WASHER HEXAGONAL NUT M4 BACKPANEL SCREW M 5 X 12 WASHER GRILL MAINS SWITCH THREADED PART WASHER SCREW M6X10 PLASTIC RING Plate inner FOIL PCB START STOP Cover Benchtop SCREW M 6 X 30 Seite 2 Spare Part List 75007521 _03 from Serial No 272982 Index 00323 00324 00325 00326 00327 00328 00330 00331 00332 00333 00334 00335 00336 00337 00338 00339 00340 00341 00342 00343 00344 00345 00350 00351 00354 00355 00356 00360 00361 00362 00363 00364 00365 00366 00370 00371 00372 00374 Donnerstag 20 Dezember 2001 Partno 20430219 20480157 20420070 20480251 20500179 70049195 70056239 70056677 20440286 20056595 20420121 20480154 70049061 20440222 20049666 20480033 70054536 70054662 70056698 20440310 20440311 20051304 20310244 70907072 20480251 20430217 20049196 70907575 70056587 70056593 70056594 20480251 70056596 70056676 20280123 20430044 20480158 20420078 Kendro Laboratory Products Plant Osterode CRYOFUGE 6000 230V 3N 50 60HZ HI to Serial No Text SCREW M 6 X 20 WASHER NUTM6 SECURING WASHER Bar threaded TERMINAL LID HANDLE PART SCREW M 4 X 10 HOOK NUT M 10 X 1 25 WASHER BEARING SUPPORT SCREW M6X20 BOLT WASHER M8X0 8 HINGE Spacer METALL SHEET SCREW SCREW WINDOW GAS LID STAY PLATE SECURING WASHER SCREW M6X16 RUBBER PLATE LATCH AUTOMATIC Bar threaded ADAPTER METAL LE
77. UGE 60001 400V 3N 50HZ HI to Serial No Text SCREW M5X12 FAN WASHER A 5 1 HOUSING BOLT GRIP SCREW M5X10 SECURING WASHER SCREW M 8 X 16 SCREW M 5 X 10 GROUNDING WIRE FRONTPANEL KEY SWITCH PCB DISPLAY SPACER INTERFACE V24 PCB SCREW COMPLETE BACKSIDE OF CONTROL PANEL SCREW M4X12 HEXAGONAL NUT M4 FAN WASHER A 4 3 HINGE SCREW M 4 X 20 LOCK WASHER HEXAGONAL NUT M4 BACKPANEL SCREW M 5 X 12 WASHER GRILL MAINS SWITCH THREADED PART WASHER SCREW M6X10 PLASTIC RING Plate inner FOIL PCB START STOP Cover Benchtop Seite 2 Spare Part List 75007520 04 from Serial No 272982 Index 00322 00323 00324 00325 00326 00327 00328 00330 00331 00332 00333 00334 00335 00336 00337 00338 00339 00340 00341 00342 00343 00344 00345 00350 00351 00354 00355 00356 00360 00361 00362 00363 00364 00365 00366 00370 00371 00372 Donnerstag 20 Dezember 2001 Partno 20430221 20430219 20480157 20420070 20480251 20500179 70049195 70056239 70056677 20440286 20056595 20420121 20480154 70049061 20440222 20049666 20480033 70054536 70054662 70056698 20440310 20440311 20051304 20310244 70907072 20480251 20430217 20049196 70907575 70056587 70056593 70056594 20480251 70056596 70056676 20280123 20430044 20480158 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 400V 3N 50HZ HI to Serial No Text SCREW M 6 X 30 SCREW M 6 X 20 WASHER NUTM6 SE
78. ain board in older units with mechanical latch you have to take the old software to set up the board The new software would not control the old latches Also the two wires from mains contactor feedback will not be connected to the board There is no terminal XR on the newer board 5 4 2 on mainboard Write down software version code which comes up after power on Remove back panel Locate NV RAM on mainboard and remove them from socket Install new NV RAM watch correct position mark on label Note It could be possible that there is an updated software which will be displayed with new version after power on Write down this information in the book 5 4 3 Microcontroller CPU replacement on mainboard Write down software version code which comes up after power on Remove back panel Locate CPU on mainboard and remove them from socket Take IC extractor and remove it from socket Install new CPU watch correct position pin 1 or mark on component 5 4 4 Interference board Remove back panel Disconnect wiring from terminals Remove fastening screws Install new PCB analogously in reverse order Edition 01 Replacement of Components 26 12 01He Page 5 5 Cryofuge 60001 85001 Heraeus Heraeus s esKendro CARR 5 4 5 5 4 6 5 4 7 5 4 8 5 4 9 Edition 01 and indication board Open back panel of control housing Disconnect wiring to RS 232 board Remove scr
79. air will be pressed out at the back of the unit Disconnect wiring at mainboard terminal XK XH Remove 3 nuts at the rubber mounts and take the console with attached fan motor out Replace faulty motor with fan blade and install console with fan analogously in reverse order 5 7 Replacement of parts of the cooling plant 5 7 1 Temperature sensor Take the rotor off Write down the distance of the sensor peak to the holder Remove set screw from sensor holder and pull sensor Pull the sensor through the bowl from underneath and disconnect sensor at mainboard Install new sensor analogously in reverse order and seal the cable at the bowl with silicone 5 7 2 Parts of the compressor system totally CFC free Repairs at the cooling plant require special experience and should only be done by well known engineers Observe national laws for servicing these systems Discharging refrigerant to atmosphere is prohibited because chloroflourocarbons are damaging ozone in the upper atmosphere Recovering unit is recommended All soldering and brazing at the system should be done under flow of Nitrogen to prevent scale inside the pipes It is not allowed to use gauges hoses pumps etc which where contaminated by CFC refrigerants First of all is to figure out that high ambient temperatures Sy gt 35 C insufficient heat transfer e g polluted condenser de heater air gaps or electrical errors like defective fans sensor
80. bel Certificate of calibration for each piece of test equipment used to perform the certification Training Certificate Preventive Maintenance Check e Perform Preventive Maintenance checks as outlined in the Kendro Service Manual to ensure the instrument is in good working order without performing any calibrations e Complete the Preventive Maintenance Checklist calibration data will be filled n after Certification Calibration Certification e SPEED Install a rotor set the speed control to 1000 rpm and start the centrifuge When the speed has stabilized measure the actual speed with an external tacho photo tach on multimeter where speed frequency no conversion Record measured speed and displayed speed n the speed section of the certification form Set the speed control to max rpm and after stabilization record measured speed and displayed speed in the speed section of the certification form Determine if the speeds recorded meet the specifications on the form If the specifications are met proceed to the next section A re calibration of the instrument 1s not possible 7cryocpr doc 1 of 2 Calibration Certification Procedure Cryofuge 60001 85001 e TEMPERATURE Place water into the rotor or bucket Select a temperature of 4 C maximum allowed speed of the rotor and time of minimum 3 hours After that record the displayed temperature measured temperature inside rotor or bucket after rotor has come to rest in the temp
81. c bags 150 each for smooth insertion and removal of 12 rubber volume compensation plates Double rectangular bucket Order no 76008078 75015501 Model Cryofuge 6000i Cryofuge 8500i Max speed rom 4240 3006 5050 3006 Max RCF x g 4984 2506 7070 2506 Max capacity 24 x 15 racks 24 x 15 racks Max perm mass g 2500 1800 2500 1800 Min temp at max RCF 4 C 6 C Max acceleration time s 150 190 Min braking time s 190 220 Radius cm 24 8 24 8 Double rectangular bucket At ambient temp of 25 C 76008078 with adaptors for stan Boehringer Mannheim or Hitachi 5 sample racks dard tubes Accessories for standard tubes in double bucket 76008078 Nominal volume of tube ml 1 5 T 7 15 15 15 25 25 50 50 50 50 50 100 150 No of tubes per adaptor 40 20 12 12 11 6 5 4 2 2 6 2 1 1 1 No of tubes per rotor 480 240 144 144 132 72 60 48 24 24 36 24 12 12 12 Type of tube ML DIN B Coll DIN B Coll Falc DIN Univ DIN Falc Falc Univ Oil DIN DIN Max length of tube mm 45 110 110 111 109 121 100 120 130 120 117 120 S 120 120 Max tube mm 11 13 14 17 I7 17 25 258 25 29 5 29 29 5 S 45 38 Max cap mm 14 18 18 19 5 23 25 9 31 36 SmS 35 SmS S 48 Colour of adaptor black yellow grey red white brown orange green green gr yel nat gr yel nat blue black Adaptor order no 7500xxxx 5599898 552 999 SLO 5322 5327 5387 5323 5391 5324 5386 2261 5389 5339 5325 5326 Stand tube order no 7500 1
82. cal outgrowth and will be counted up at any program changes on CPU or parameter changes on NV RAMs 3 5 Speed Detection Board The speed detection takes place opto electronically through a slit in the motor shaft A light emitting infrared diode and a photo transistor are mounted on the speed detection board and located on opposing sides of the motor shaft So 2 trapezoidal pulses per motor revolution are generated and transformed into stable rectangle pulses Schmitt trigger circuit on board by which the micro controller calculates the real rotor speed or rcf value The speed detection board is connected to the main board via the 3 pin plug XW Edition 01 Functional Description 26 12 01 MH Page 3 5 Cryofuge 60001 85001 ar 3 6 Imbalance switch If abnormal imbalance of the rotor occurs the imbalance switch will be triggered by the moving motor The switch closes and this signal will be given to the CPU which detects this as imbalance The connection to the switch is made of 4 pole wiring which allows a check of the cable for defect In this case the imbalance signal will also be displayed 3 7 Cooling plant The Cryofuge is equipped with a high grade cooling plant to meet it s requirements of driving power and compact design The CFC free refrigerant R404A evaporates at low temperatures lt 20 C and absorbs through this the frictional heat from chamber produced by the spinning rotor Two fans serve for even air f
83. cceleration current intermediate circuit voltage Up bridge rectifier V49 current of intermediate circuit through control resistor R29 measured as voltage drop U IxR motor winding resistance inter 1 gt 2 2 gt 1 gt 3 plug XD resistance of brake resistor plug XE imbalance switch voltage drop inter pin 1 and 4 plug XW voltage drop speed detection board inter pin 1 and 3 inter pin 1 and 2 terminal XC resistance of lid solenoid terminal XC1 XC2 Edition 02 18 04 02 MH 230 V AC 230 V AC 10 260 V AC 255 V AC 245 V AC 8 0 A 8 0 A 8 0 A 320 V DC 355 V DC 300 V DC 280 V DC 8 5 mV DC 31 mV DC 103 mV DC 250 mV DC 12 mV DC 12 0 V DC 10 7 V DC 0 3 V DC Service Page 2 7 all given values refer to 230V rotor 75006606 with buckets 75008078 1 000 rpm 2 500 rpm 4 240 rpm acc time 95s dec time 180s effective current measuring instrument rotor 75006606 with buckets 75008078 set speed 4 240 rpm rotor 75006606 with buckets 75008078 in the speed range of 2000 to 3000 rpm at standstill during braking phase rotor 75006606 with buckets 75008078 set speed 4 240 rpm shortly by max acceleration rotor 75006606 with buckets 75008078 set speed 1 000 rpm set speed 2 500 rpm set speed 4 240 rpm shortly by max acceleration shortly during braking phase motor temperature 20 C resistor temperature 20 C installation
84. ch top with all screws and bolt To insure that the air can come out of the seal ring cut two small holes at the hinge side into the rubber bulge from out side that they cannot be seen by anybody Make final check that the seal is correct position especially attached to the cooling bowl Replacement of Components 26 12 01He Page 5 2 Cryofuge 60001 85001 Heraeus ui esKendro CARR 5 3 Replacement of mechanical Components 5 3 1 Door latch The door latch including micro switches motor is only available as one group Single components are not available Both latches are identical Remove door latch plate Remove two hex screws outside of the brackets Take a welding wire and bent one end a little to allow holding of the latch when removing the screws Take care that the wire will be placed under the centre bolt of the latch mechanism Remove two Phillips screw whilst holding the latch with the wire Lower the latch Move the bracket to the bowl and then take it out to the top Take out the latch to the top and disconnect wiring and string Install new latch analogously in reverse order Place the latch in a position that the hook fits exactly in the centre of the slot Check by opening and closing the door several times Attention It could be possible that you have to tie an additional string to the emergency release string behind the front door Otherwise it could happen that this string will be pulle
85. croprocessor 9 10 profiles 1 min 99 hrs continuous operation 1 min 99 hrs continuous operation 33 user centrifugation programs one of which with freely combinable braking and acceleration curves key operated switch for protection against unauthorised access data last used saved in the case of a power interruption data saved for unlimited period of time Temperature control range Safety features Design Dimensions hxwxd Weight excl rotor Power consumption Refrigeration unit Recommended fuse Designed and tested in acc with 20 C to 40 C 20 C to 40 C Lid lock and interlock imbalance cut out steel armoured chamber Sturdy torsion resistant steel design with stainless steel rotor chamber 1178 x 800 x 905 mm 445 kg 4 2 kW 1 9 kw 25 1178 x 800 x 905 mm 445 kg 5 4 KW 1 9 kW 25 IEC 1010 UVV VBG 20 UVV VBG 7z UVV VBG 4 DIN 58970 part 1 2 4 radio interference suppression in compliance with VDE 0871 B Rotor Wind shielded rotor 75006606 included in basic package 75006606 included in basic package ORDER NUMBERS Order number Cryofuge 6000i Cryofuge 8500i 220 V 3 Ph 50 Hz 75007521 230 V 1 Ph 50 Hz 75007526 400 V 3 Ph 50 Hz 75007520 GMP model 400 V 3 Ph 50 Hzwith built in refrigeration unit 75007562 75007561 with external refrigeration unit 75007566 Australia Austria Canada Denmark France Germany India Italy Poland Portugal PR
86. d T on R13 RiH de ER i 9 R38 R39 vig V13 V16 ED C15 R15 256 ss N TRT 57 58 512 517 5 ZE VC ES R31 V17 H18 D5 U3 R35 C H33 zeig 5 21 CJ LJ CS 250 Ber H19 cg D U2 R34 Oo DE ao R oo SS N H34 ae KT E ET C17 m Ca U1 R33 CH W ve o C10 D 2 Ci XJ 41 C8 Ausgabe Edition 01 Best ckungsplan Tasten und Anzeigeplatte Component Plan Displayboard 11 05 01 MH 4 23 Cryofuge 60001 8500 SORVALL Heraeus Service Programm H1 H2 H3 HDSP 5551 HDSP 5551 HDSP 5551 HDSP 5551 HDSP 5551 HDSP 5551 HDSP 5551 HDSP 5551 vss D13 H35 LM555 4 SMD A R54 SMD 1 5K6 A VCC SENSE RESET R48 10K SMD TL7705 V24 ee ee Zeit 7 ________________ d 1 H9 H10 H11 H12 H13 HDSP 5551 HDSP 5551 HDSP 5551 HDSP 5551 HDSP 5551 ES CC ZP 47u c2 25V GND 22p a 2 Me 4 SND in 4 Y5 gt 2 5 amp Y6 6 Y7 ______ 2 GND PO 7 28 RESET 6 ees ULN2803A Anzeige 12 P2 1 33 AO SMD C 13 9 INTO P2 2 LG 74HCT138 SMD R47 4K7 SMD 14 O S VCC 15 T N T1 N cso 1 Ei 74HC14 N CS1 2 Ge N CS2 3 Pia INCSS 4 ps INCS4 5
87. d into the unit After installation of the latch watch the string that it moves freely 5 3 2 Gas lid stay In any case of a failed gas lid stay fundamentally both have to be replaced Change one after the other to prevent the door falling down Replacement of the front one Open the door Remove retainer ring from the bolt and remove bolt Open the front door and locate two hex screws underneath of the chassis Remove this two screws Take out the gas lid stay complete with holder Replace gas lid stay and install it analogously in reverse order Replacement of the rear one Edition 01 Open the door Remove back panel Remove retainer ring from the bolt and remove bolt Locate two screws from the back just above the injection valve Remove the screws and take out the gas lid stay with holder so that you can remove the screw of the gas lid stay Take care that you do not bent the pipes of the cooling plant Take the gas lid stay out to the top Install new gas lid stay analogously in reverse order Replacement of Components 26 12 01He Page 5 3 Cryofuge 60001 85001 Heraeus Heraeus Nl esKendro 5 3 3 Bench top 320 Edition 01 Open door and remove it see 5 1 3 Remove back panel and open front door Remove door latches Remove control panel housing Remove two threaded bolts 327 underneath of the middle chassis from front side Remove screws at the rear side of
88. data and required information has been recorded properly including your signature and date e Fill out a certification label and place it on the right side of the centrifuge where visible or at a location selected by the customer e Ask the customer to sign the calibration certification form and place a copy in the customer s Certification Record Book for that centrifuge e Place copies of the P M checklist and Field Service Report in the same Record Book e Provide copies of your training certificate and test equipment calibration certificates 1f requested by the customer 7cryocpr doc 2 of 2 Kendro Service Information Heraeus Centrifuges Cryofuge 6000i 8500i PREVENTIVE MAINTENANCE CHECKLIST A Rotor Inspection Performance Checks O Check for corrosion and wear o Acceleration time seconds O Inspect rotor lid locking screw o instrument top speed rpm O Inspect rotor lid o Deceleration time seconds Serial numbers o Time 10 minute set actual min sec 75006606 4 set actual C Preliminary Checks Imbalance O Clean inst amp condenser coils o Centrifuge stable and level Rotor chamber defrost o Centrifuge shuts off with proper weight O Inst environment Safety test level amp clearance o Accessible leakage current lt 3500uA Pre run Checks o Insulation resistance gt 10 Megaohm Ground continuity o Earth Conductor Resistance lt 0 2 Ohm O Line voltage V AC O Display segment
89. e 4 Spare Part List 75007521 _03 from Serial No 272982 Index 00432 00435 00436 00437 00438 00440 00450 00451 00452 00453 00454 00500 00501 00502 00503 00505 00506 00507 00510 00520 00521 00522 00523 00530 00531 00532 00533 00534 00600 00601 00602 00603 00604 00605 00606 00607 00608 00609 Donnerstag 20 Dezember 2001 Partno 20480193 20180447 20180446 20460093 20480242 70907505 20280119 20034416 20005492 20360001 20360008 20150175 20220482 20480244 20460095 70000599 70907571 70907573 20150104 20210345 70054623 20460096 20510252 70907521 70054636 20460096 20480167 20510174 70907041 20056252 20480193 20420070 20480168 70054628 20510037 20500122 20140501 20270054 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 230V 3N 50 60HZ HI to Serial No Text WASHER IMBALANCE SWITCH LEVER SCREWM3X30 SECURING WASHER WIRING IMBALANCE WATER LEVEL WRENCH BOX SPANNER 10 MM SPANNER 8MM SPANNER PCB 230V 50HZ SPACER LOCK WASHER SCREW PHILIPS M4 X 10 MICROPROCESSOR NV RAM NV RAM INTERFERENCE BOARD FAN CHASSIS SCREW M5X10 SCREW 4 2X9 5 FAN CHASSIS FOR BRAKE FAN SCREW M5X10 FAN WASHER A 5 1 SCREW 3 5 X 6 5 EVAPORATOR SEAL WASHER NUTM6 FAN WASHER SPACER THREADED PIN PIN TEMP SENSOR DELOMET 2301 Seite 5 Spare Part List 75007521 _03 from Serial No 272982 Index 00610 00611 00612 00613 00614 00615 00620 0
90. e to lift the centrifuge by help of a piece of wood if the floor is not levelled Reassemble the foot analogously in reverse order Replacement of Components 26 12 01He Page 5 1 Cryofuge 60001 85001 Heraeus Heraeus Nui esKendro CARR 5 2 Dismantling of sealing elements 5 2 1 Motor rubber flange Open the door Remove rotor from instrument see page 19 in operating instruction with help of spanners 17 19 mm and 10 mm Remove screws from white flange on top of the motor Check felt washer inside the hole for correct lubricating if necessary make new lubricating or replace it we recommend once a year Remove screw at stainless steal ring and pull red rubber flange to the top Reassemble new parts analogously in reverse order 5 2 2 Door seal Edition 01 Open door and remove it see 5 1 3 Remove back panel and open front door Remove door latches Remove control panel housing Remove two threaded bolts underneath of the middle chassis from front side Remove screws at the rear side of the bench top Take bench top away Pull seal from cooling bowl and replace it with new one Take care that the glued rim is placed to the front Bring bench top into correct position and pull seal lip from underneath to the upper side of the bench while pressing bench top down Move seal with both hands into correct position Take care that the seal will not be bent somewhere Fasten the ben
91. el of safety Diagnostic and fault messages are clearly visible Pre selection of buckets protects against overspeeding The lid lock system and steel armoured rotor chamber further ensure safe operation A key operated switch safeguards against unauthorised use Service friendly The Cryofuge is equipped with a digital self diagnosis system for monitoring operability If a fault is detected a mes sage is immediately displayed Should an error occur however our fast and efficient international service team can be relied upon Conveniently arranged function keys and easy to read digital display for simple operation and quick access Ergonomically designed keypad allows simple reproduction of operating parameters Keys for controlling basic functions are also located on the front of the Cryofuge for immediate access 03 Convenient operation The SEPACONTROL operating panel is systematically arranged clearly displays all functional areas and permits easy access to operating parameters The user simply presses a few keys to select the required centrifugation program and start the Cryofuge A design which eliminates knobs and dials ensures high reproducibility and easy cleaning of the control panel SEPACONTROL provides users with up to date information on the status of the system Visual diagnostic indicators and acoustic signals supplement the information supplied by the microcom puter This makes it eas
92. erature section of the certification form Repeat the test at 15 C Record the values in the temperature section of the certification form Determine if the temperature values recorded meet the specifications on the form If the specifications are met proceed to the next section A re calibration of the instrument is not possible Initial the temperature section To pre cool the rotor select pre cooling program of the centrifuge e TIME Using a stopwatch check the timer by setting a 10 minute run Start the centrifuge and measure from the time the start button is pushed until the timer switches to stop Record the measured time in the time section of the form Determine if the time value recorded meets the specifications in the form If the specifications are met proceed to the next section A re calibration of the instrument 1s not possible Initial the time section e SAFETY TEST Using safety tester and connect the centrifuge to t Measure Insulation resistance Select to Earth Conductor resistance and touch with probe all mechanical part of the centrifuge Resistance must be lt 0 2 ohms at all points otherwise check for good grounding Measure accessible current to procedure in the service manual Documentation After filling in the certification information complete the following documentation e Log test equipment data on calibration certification form e Review P M checklist and calibration certification form to ensure that all
93. ews of the board and take PCB off Install new PCB analogously in reverse order RS 232 or RS 485 Interface After opening the control housing panel the screws of the RS board can be reached and the board can be removed completely Brake resistor fan Remove back panel Disconnect wiring from brake resistor to PCB at the terminal Disconnect the grounding wire at the bolt Remove two Phillips screws at the bracket and take the fan completely away Change the brake resistor fan and install it on the bracket Install bracket complete into the unit Electronic fan Remove back panel Remove four screws at fan console Disconnect the wiring and take console completely away Remove fan from console by removing 9 self tapping screws Install new fan analogously in reverse order Mains cable Remove back panel Open front door Disconnect mains plug from wall socket Locate mains cable at the contactor on console behind the open front door Disconnect wires from contactor and the PE and Neutral from an extra terminal beside the contactor 3Ph N PE only Remove the cable at the rear conduit fitting and pull the cable Install the new cable in reverse order Take care of the correct wiring 3Ph N PE 3x400V N PE Green yellow Ground Blue Neutral Brown Phase L1 Black Phase L2 Black Phase L3 3Ph PE 3x230V PE and 3x208V PE Green Ground
94. ex 00375 00380 00381 00382 00383 00385 00386 00387 00390 00400 00401 00402 00403 00404 00405 00406 00407 00408 00409 00410 00411 00412 00415 00416 00417 00418 00420 00421 00422 00423 00425 00426 00427 00430 00431 00432 00435 00436 Donnerstag 20 Dezember 2001 Partno 20280124 20054394 20480244 20460112 20420076 20220405 20220453 20220459 70006709 20210327 70907512 20190243 20430207 20480108 20150102 20170316 20480242 20460098 20170318 70054603 2029054 1 20470044 20052927 2045008 1 20049015 20052928 70054606 20054605 10104080 20510264 20430045 20480254 20480158 70054616 20430216 20480193 20180447 20180446 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No 272981 Text CASTOR SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE PROTECTION MAINS CABLE MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4 3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREWM3X6 FERROXCUBE COVER FLANGE FELT WASHER SCREWM3X8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE BASIS PLATE ANTIVIBRATION MOUNT WASHER SAND SCREW SCREW M8X25 SECURING WASHER WASHER ANGLE SCREW M 6 X 12 WASHER IMBALANCE SWITCH LEVER Seite 4 Spare Part List 75007550 03 from Serial No 238182 Index 00437 00438 00440 00450 00451 00452 00453 00454 00500 00501 00502 00503 00505 0
95. h has the task to switch off the centrifuge by incorrect loading of the rotor before reaching the normal speed NOTE 1 Before starting with the re adjustment procedure check the greasing of rotor trunnions and cleanliness of bucket groves Opposing buckets and racks must be identical and equal in weight 2 Check the motor s rubber mounts and the levelling of the drive with installed rotor use a spirit level 2 4 2 Adjusting Procedure Tools and accessories Rotor 75006606 with buckets 75008078 check weights 40g 80g Procedure Disconnect unit from power and open the front door Loosen both M6 screws on bottom of mounting angle of imbalance switch to keep it movable Pull imbalance assembly away from the drive Move the assembly very slowly in direction to the drive until a clicking noise is audible Refix both screws and start the test run 2 4 3 Test Run Performance Install the rotor 75006606 with all buckets 75008078 Load one bucket with the check weight of 80g Close the lid select acceleration curve 9 and then press the start key The imbalance message bal must appear when passing 1400 rpm If no imbalance signal occurs correct the adjustment by pulling the assembly a little away from the drive Exchange now the 40g weight and repeat the procedure The rotor must reach the max programmed speed without imbalance signal NOTE Both imbalance tests with 40 and 80 grams must be performed with in the buckets 1 3 a
96. id for all Cryofuges 6000i and 8500i where the bench needs a replacement Units above serial 238182 have already the steal bench top installed Modification Remove door and old bench top from the unit See section in service manual Following parts will be required 1 x 70900701 bench top 1x 20056252 seal 2 x 20500179 threaded bolt 2 x 0056254 cover latch 1x 70056253 cover 1 x 70056259 plate inner 1 x 20054560 overlay 6 x 20440298 counter sunk screw M4 x 12 6 x 20420124 housing nut M4 8 x 20420076 hex nut M4 8 x 20250074 polyamid washer 4 3 A x 20460094 fillister head screw M4 x 8 4 x 20480244 spring washer 4 3
97. ke resistor M4 K3 R1 entf llt bei Wasser Ansteuerung k hlung K hlmaschine not used with water compressor cooling coil mm Steckverbindung plug connection Legende legend Q k Schraubverbindung screwing connection 3 x 400 V N PE CRYOFUGE 6000i 8500i pl T Ee Saya au Sarayaku EE ERR SORVALL Heraeus Netz O mains 3 F3 Netzschalter TE S mains switch FA 1 Hauptsch tz main contactor 3 K2 KM Sch tz compressor contactor K3 K hlmaschine compressor M2 Kurbelwannen heizung F1 F2 Unwucht schalter imbalance switch 56 Drehzahler board crankcase filament Funkentstor platte noise filter board 00000 3 2 Pxm 9 XB XH O xs FA Motor KM FET Lifer Lufter Brems Lufter fan for widerstand motor compr electronics fan of braking fan resistor M3 M5 M6 Motoruber temperatur motor over temperature 23 04 01 MH 2 Impulse pro Motorumdrehung 2pulses per motor revolution fassungsplatte speed detection SCHALTPLANE SCHEMATIC DIAGRAMS Schl sselschalter key switch Deckelschloss Latch Temperatur sensor temperature sensor V1 nicht belegt not used QO O XO O XP F5 K2 Ansteuerung TsU KM Pressostat Hauptsch tz thermal OYETDISSSUTE mains contactor fuse switch coil Blockschaltbild Block Diagram 4 2 Right M
98. low through condenser so that the refrigerant s condensing temperature is kept on a low level A condenser serves for essential under cooling of the condensed refrigerant to ensure an optimum evaporation and a perfect operation of the expansion valve To maintain low evaporation and resultant condensation temperatures on one hand and to support the starting procedure of the compressor on other hand a thermostatic expansion valve is used The minimum achievable sample temperatures are depending on speed rotor type and a little on ambient temperature After a compensating time at max speed 3 hours as optimal result the rotor has reached the selected set temperature within a tolerance of 2K Edition 01 Functional Description 26 12 01 MH Page 3 6 Cryofuge 60001 85001 SORVALL K lteanlage esKendro Heraeus Cong e Laboratory Products ZE ENG evaporator chamber _ Verfl ssiger condenser 37 45 C x L fter K hlmaschine n IS IS fans for cooling plant E EE 45 m thermostatisches Expansionsventil 7 90 C 742 thermostatic expansion MEM b Trockner Schauglas Dryer Inspectionglas Sammler compressor Warmetauscher accumulator 28bar 18bar heat exchanger Druck ES y wachter 3 v pressure gt switch 114 118 C 8 CSS E 23 13 8
99. m Driving stage for mains contactor K2 Main security path with protection for motor overtemperature F4 thermal compressor overload F3 and overpressure of cooling plant F5 Noise filter board Three phase induction drive motor with an integrated thermal overtemperature switch cut out at 140 C Speed detection board is mounted underneath the drive motor Imbalance switch S6 mounted aside and in front of the drive motor for adjustment see section 2 page 2 9 Two lid lock assemblies each with motor locking system and integrated micro switches 52 53 and S4 S5 Temperature sensor V1 PT100 Driving stage for compressor contactor K3 cuts in compressor M2 Heating element as brake resistor R1 with integrated fan M6 mounted behind the casing s back panel Three more Fans for cooling a of condenser drive and compressor M3 b of condenser also M4 not used for models with water cooling c of power electronics on main board M5 Edition 01 Functional Description 26 12 01 MH Page 3 1 Cryofuge 6000i 8500i ar 3 2 Contactor Plate Mains Input The following components are mounted on an angle plate they are accessible after opening the front door see also wiring connection diagram in section 4 page 4 9 from right to left Terminal for protection earth PE connection of mains cable yellow green Terminal for neutral line N of mains cable blue 400 V version only Screw fuse F2 6 Amp slow blow
100. mechanically closed electrically opened plug inserted open switch no imbalance plug removed or leads interrupted imbalance message switch closed plug re inserted active imbalance signal active circuit UB transistor is cut in slot position transistor is cut out speed signal two pulses per revolution 2 x 2400 parallel old version latch motor pin 3 to 4 Cryofuge 6000 8500 SORVALL SERVICE Heraeus e Kendro Test Points on Main Board plug XA micro switches for lid locking 30 V DC by open lid terminal XB motor over temp switch 230 V AC contact open terminal XN compressor thermal over current 230 V AC contact open switch terminal XO pressostat 230 V AC contact open plug XU voltage drop on PT100 95 mV DC 20 C temperature indication compressor terminal box 1 voltage 3 x 400 V AC 3 x 230 V AC if contactor K3 has pulled single phase 230V depending on version 2 current 3 x 3 8 A 400 V after 2 minutes run at room 3 x 7 5 A 230 V temperature at 20 C 7 5 A single phase 3 resistance of compressor compressor temperature 20 C winding 3 x 400 V 3 x 230 V 1 x 230V between C R C P 60 1 80 1 90 between 5 C A 60 1 80 640 between R S A P 60 1 80 790 Edition 02 18 04 02 2 8 Cryofuge 6000 8500 SORVALL SERVICE a 2 4 Adjustment of Imbalance Switch 2 4 1 Meaning of Imbalance Switch The imbalance switc
101. med into heat by brake resistor R1 terminal XD so that the intermediate circuit voltage does not rise to an excessive level see section 2 test points on main board The brake resistor R1 is switched into the intermediate circuit by a fast switching transistor This transistor is voltage dependent controlled by a self acting stage closed loop Frequency Converter The motor is 3 phased provided with chopped direct voltage blocks These blocks are variable in frequency and pulse width modulation and are dephased to 120 between the motor windings Beginning with low frequency and small pulse width chopped blocks both parameters will be increased up to the operators set speed By this variation the acceleration power of the drive motor can be effected For deceleration the frequency and pulse width parameters will be reduced The frequency converter is dynamically and absolutely protected against overcurrent and overvoltage and also absolutely protected against excessive temperature When exceeding one of the absolute values overcurrent overvoltage or excessive temperature the message Err 08 will be displayed 3 3 3 Microcontroller Central Processing Unit The controller block includes the central processor unit CPU P87C51FC and two of the data storage NV RAMs 93S66 with the software identification No s for CPU 0599 second displayed No in speed field 1 NV RAM 7571 third displayed No in speed field 7572 in CF 8500i only
102. must not be used any longer if the drive shaft is damaged bend thread is worn out horizontal grooves etc 7 Temperature Control Circuit Clean the condenser use a vacuum cleaner Check the thermal isolated fixing of the temperature sensor Re install the rotor and run the centrifuge at 2000 rom 1500 rpm with buckets 7719 and at 4 C Check the temperature 30 minutes later the displayed and measured value should be approximately the same tolerances 2K Edition 02 Service 18 04 02 MH Page 2 1 Cryofuge 6000 8500 SORVALL SERVICE Heraeus e Kendro 2 3 2 Maintenance Routine after Dismantling the Centrifuge Casing see Section 5 1 Motor Supporting Elements Check the supporting and damping motor elements enlarged rubber abrasion often imbalance runs and replace them by worse condition or at least every 3 years 2 Imbalance Switch Check the function of the imbalance switch and replace in case of malfunction 3 Braking Circuit Check the function of the braking circuit warming up of brake resistor even and noiseless brake effect and replace defective parts in case of malfunction 4 Lead and Screwing Connections Check the terminal and plug connections of leads on all boards and electrical components replace defective parts Check the screwing connections of boards mechanical and electrical components and tighten them if necessary 5 Protection Earth Core and Grounding Connections Check the protection ea
103. n for protection of control circuit connected to mains phase L2 point 3 on mains contactor via mains switch 51 Second 6 Amp fuse slow blown at 3 x 230 V units Screw fuse F1 20 Amp slow blown for protection of DC intermediate circuit for the drive s power electronics connected to mains phase L1 via noise filter board Second 20 Amp fuse slow blown at 3 x 230 V units Mains contactor K2 with 3 phased mains connection points 1 3 5 to supply 1 DC intermediate circuit for drive s power electronics on phase L1 point 2 2 3 pole compressor contactor K3 terminal 2 4 6 and 1 3 5 supply via mains contactor to switch the compressor ON and OFF via the thermal over current fuse F3 manual reset Thermal over current fuse F3 attached on compressor contactor s output to protect the compressor indirectly for thermal overload part of the mains security path points 95 96 Selected to running current of the compressor Two double RC combinations are fixed with tape bilateral adhesive on both sides of the compressor contactor to reduce the voltage spikes when switching the compressor ON and OFF bypassing K3 and F3 contacts Hour counter h is parallel connected to the main contactor s coil to determine the operational time when the centrifuge is switch ON and the lid is closed This is generally the possible condition for the compressor s operation standstill cooling Edition 01 Functional Description 26 12 01 MH Page 3 2 Cryofuge
104. n Motor bertemp Leitung ferrite cores on motor s overtemperature line Verdr Vorschalttrafo nur f r 415V Netzspannung wiring of step down transformer only for 415V mains supply 70907517 Befestigung Ferritkerne in Motorleitung attaching of ferrite cores on motor lines 4x Ferritkern ferrite cores 26x14 5x20 ee Schelle clamp 6 5 20170316 mans Chassis Schraube screw M4x8 Zwischenboden Scheibe washer 4 3 intermediate base Leistungsplatte main board or 4 Windungen gemeinsam wickeln 4 windings commonly coiled 3 Windungen gemeinsam wickeln 3 windings commonly coiled 4x Ferritkern ferrite cores 36x23x15 20170318 Kabelkanal cable duct Klemmplan Connection Diagram 26 04 01 MH 4 13 CRYOFUGE 6000i 8500i HIN LO GO 890 0098 0009 uejdsBunxyoniseg 1N N E kasa V56 C27 v52 o v55 C16 4 L 8 i R74 R72 R75 R79 R81 T C17 2 R73 amp R183 R181 gt E C29 C68 C69 C65 CEH T T2 n n 230 V L L PRIM T T T 145 _R181 9 Q RE2 E Dua R82 15V D39 V156 0155 vg K bi R83 b C72 bi K m lm 154 V153 5 2 D38 RES D37 R112 C8 as N R84 R111 D36 C22 c92 90 5 A pP v49 R71 C148
105. nd 5 that means 6 test runs are necessary Edition 02 Service 18 04 02 MH Page 2 9 Cryofuge 6000 8500 SORVALL SERVICE o 2 5 Cleaning of Instrument Parts ATTENTION WARNING Do not clean the electrical and electronic components with moist cleaners For Cleaning the housing or accessories see Operating Instructions section 1 810 1 Electronic components Clean dusty components carefully with a dry and soft brush 2 Fans Scratch off carefully with a knife or similar tool the crusted dirt from the fan blades Resulting grooves or marks must be removed subsequently with a fine abrasive cloth Loose dirt is to remove with a vacuum cleaner 3 Condenser of the cooling unit The vents between the heat air deflectors have to be vacuum cleaned By persistent dirt the unit must be carried to an appropriate place where the condenser can be cleaned from the inside to the outside with compressed air 2 6 Electrical Safety Check ATTENTION A final electrical safety check must be performed after each maintenance and or repair Resistance check of protective conductor The resistance between the mains plug s earthing pin and the earthing conductors of the motor electronic chassis and the casing must not exceed 200 mQ Isolation resistance Check Check also the isolation resistance between the poles of the mains plug and the earthing conductor the resistance value must be higher than 2 MQ Accessible current measured to
106. nd paper washers Anti vibration mounts must be replaced in a set Watch numbers written on the rubber Remove drive motor see 5 5 1 After removing the anti vibration mount package from the motor it is possible to remove the hex recess screws After replacement of the AV mounts secure the screws with paint Install the package under the motor and install the motor into the unit Perform a test run for imbalance test and sense of rotation 5 5 3 Tacho generator board Remove drive motor see 5 5 1 Remove anti vibration mount package see 5 5 2 Remove 4 screws and take tacho PCB away Install new PCB analogously in reverse order Install motor and perform a test run see 5 5 4 Replacement of parts of the imbalance switch The imbalance switch consists out of a special micro switch and the mounting bracket After each modification at the drive system replacement of parts and imbalance switch several test runs have to be done to make sure that the unit allows maximum possible imbalance for the customer but must cut off not allowed imbalance See extra section adjustment of imbalance switch Edition 01 Replacement of Components 26 12 01 He Page 5 7 Cryofuge 6000 8500 SORVALL Service eK d Heraeus 5 6 Replacement of Condenser fan 5 6 1 Condenser fan The air will be sucked in at the right side of the housing The rear fan also cools the compressor Both fans are controlled separately The
107. ng circuits 1 U1 5V supplies central processor key and indication board and temperature measuring circuit reference potential connected to protective conductor GND 2 U2 12V supplies the circuits of speed measuring and imbalance detection reference potential GND2 Transformer T2 generates the low voltage supply for the power electronics 3 U3 15V a contacts of relay K1 pre loading of intermediate circuit on troubles Err 23 will be displayed b and all lid switches 52 53 54 55 on troubles at standstill and during rotation will be displayed reference potential UD Edition 01 Functional Description 26 12 01 MH Page 3 3 Cryofuge 60001 85001 SORVALL Service Heraeus e Kendro 3 3 2 Intermediate Circuit with Brake Path and Frequency Converter The DC intermediate circuit serves as an energy store between the AC power input and the transmitted motor performance The intermediate circuit consists of a bridge rectifier and 12 parallel connected reservoir capacitors which are softly charged at the beginning over heavy duty resistors R61 and R100 parallel connected When the capacitor s loading has reached the defined value the resistors are bypassed by the relay K1 to supply frequency converter with maximum main power during operation Brake Path Electrical power is fed back into the intermediate circuit during motor deceleration motor acts as generator This braking power is transfor
108. o new door The insulation cannot be taken from old door and has to be ordered Reassemble the door analogously in reverse order and take care of the correct connection of the grounding strip To adjust the position of the door loosen the nuts of the hinges and move the door into correct position 5 1 2 Back panel Pull mains plug Screw in feet and move unit forward about 1 m from the wall Remove all flat head screws at the back panel Disconnect ground wire and take panel away 5 1 3 Door Open door Pull mains plug Attention The weight of the door is about 60 kg 130 pd Two men are required to handle the door Remove retainer rings at the bolts of the gas lid stay and push the bolts carefully Move the door a little backwards Remove 12 screws at the hinge on top of the bench top Take door with hinge away When replacing the door install old joint blocks and hinge at the new door 5 1 4 Control panel housing Open rear panel of the control panel housing and disconnect all electrical wiring Remove 2 screws each left and right side of the housing Take housing away 5 1 5 Levelling feet Edition 01 Open front door and remove back panel Loosen nut with help of a 24 mm spanner underneath of the chassis Remove two screws each foot of the bracket and screw in the bolt nearly up to the top Take chock element foot away Screw out the bolt It could be possible that you hav
109. oard XT XE XW XL XU XC 1 XA XC 2 Iw xi L N PE Hauptplatte main board T 1 Oxm 9 XB XH XF O xs O XN O XG O XK O XG da L fter Brems F4 phun amie F3 FS Deckelspulen KM L fter k a fan of brakin P lid solenoids fan for cooling stand nn ae resistor 9 U U plant brake resistor M3 M5 M6 4 2 M4 K3 R1 Motor ber Ansteuerun Old alte entf llt bei Wasser Ansteuerung temperatur TsU KM Pressostat Hauptsch tz MM RE j K hlung 777 K hlmaschine motor over thermal overpressure mains contactor not used with water compressor temperature fuse switch Ger cooling coil 23 04 01 MH Blockschaltbild Block Diagram 4 3 Legende legend I e Q Schraubverbindung screwing connection pre M TM EE EE ee ea Single Phase CRYOFUGE 6000i 8500i mmm Steckverbindung plug connection SORVALL Heraeus Hauptsch tz mains contactor 2 L1 P L2 L3 N 2 PE mm KM Sch tz compr Contacor TS thermal overload 25 04 01 MH F1 20AT ______ _______ F3 K hlmaschine mit Kurbel wannenheizung compressor incl crankcase filament entfallt bei Wasser fan for cooling plant M4 k hlung O not used with water See Note TM Deckelspulen YAIY2 lid solenoids EM Hau ptplatte en x main board O L fter Bremswiderstand M6 fan of brake resistor
110. or main board potential relay or start capacitor can be excluded from the cooling problem see function diagram of cooling plant 4 10 pressure temperature ranges are valid for continuous cooling at max speed 9y 25 C Procedure for replacing defective components of the cooling cycle Install gauge manifold to high and low side of the compressor When gauging too little static pressure perform a leakage test max 25bars Discharge the refrigerant with suction device recovery system into recycling bottle In case of compressor fault let the oil run out into a bowl to recycle it Perform oil acid test If acid test is positive the unit has to be back flashed Unsolder defective component s and replace the dryer collector assy too Let a little amount of dry nitrogen gas stream through the tubes when soldering to avoid scaling on the tube s inner surface Do the evacuation and refill the system with the exact amount of liquid refrigerant on the pressure side via a new external dryer check amount with a balance or filling cylinder Reassemble the device and perform a cooling power test run Edition 01 Replacement of Components 26 12 01He Page 5 8 Cryofuge 60001 85001 SORVALL Service Heraeus esKendro 5 7 3 Charging information Refrigerant R404a HP 62 HFC Amount air cooled 1 6 kg 56 5 oz Single phase 1 5 kg 53 oz GMP 1 5 kg 53 oz Static pressure about 8 bars 116 psi Working condition after
111. ortly illuminated caused by Res lt 10 durs often use a electromagnetic voltage stabiliser disturbance 2 bad or missing 2 check all ground ee connection 4 screwings of main board Edition 02 Service 18 04 02 MH Page 2 5 Cryofuge 6000 8500 SORVALL SERVICE eK d raeu eeINCIXITO Trouble Shooting drive makes noises wear out of motor 1 replace motor rubber no good centrifugation 152 mounts mounts damping results Slements x 2 motor bearing 2 replace motor D defective terminal 1 check voltage on connection or faulty lead motor terminal see test or mot winding points on main board mE defective parts 2 defective driving 2 replace main board ire NENNEN accelerates but faulty brake circuit defective lead or brake 1 check connection and doesn t brake normally 2 leads and brake resistor noisy braking 25 O replace faulty parts 2 defective brake control 2 change main board circuit Edition 02 Service 18 04 02 MH Page 2 6 Cryofuge 6000 8500 SORVALL Heraeus CARR 2 3 Test Points on Main B SERVICE oard esKendro Test Points Unit Value 1 mains terminal XT L2 for low voltage supply 2 mains terminal L1 to N or 27 phase intermediate circuit terminal XM 1 to XM 3 motor voltage measured inter 2 motor leads voltage values must be the same between all 3 motor leads after the selected speed is reached cable 1 cable 2 cable 3 max a
112. otor M7 Left Motor M8 Hauptplatte main board Deckelspulen 3 lid solenoids Y1 2 Old alte XC esKendro Laboratory Products Tasten und Anzeigenplatte key and indication board 400014001 lt 2 Schnittstelle interface Bedienplatte X1 operating panel Option O XK O O KM L fter Bremswider fan for cooling stand plant brake resistor MA K3 R1 x entf llt bei Wasser Ansteuerung k hlung K hlmaschine not used with water compressor cooling coil mm Steckverbindung plug connection Schraubverbindung screwing connection prre ee e MM E nee x Legende legend 3 x 230 V PE CRYOFUGE 6000i 8500i SORVALL Heraeus Netz mains SCHALTPL NE SCHEMATIC DIAGRAMS Schl sselschalter key switch Netzschalter mains switch 51 Hauptsch tz main contactor KM Sch tz compressor contactor K3 2 Impulse pro Motorumdrehung 2pulses per motor revolution Deckelschloss Latch Right Left esKendro Laboratory Products Tasten und Anzeigenplatte key and indication board l hh mE x Motor M7 Motor M8 T i Unwucht _ K hlmaschine ee Drehzahler nicht belegt Temperatur XY compressor M2 fassungsplatte not used sensor Schnittstelle imbalance speed detection temperature interface switch board sensor S6 V1 Bedienplatte Opti X1 operating panel piion Funkentst r platte noise filter b
113. r opening the centrifuge lid starting and stopping the system and quick stop are located on the front of the Cryofuge for immediate ACCESS Rotor and accessories An aerodynamic wind shielded rotor and 6 different tyoes of bucket ensure maxi mum performance and flexibility The wind shielded rotor is included in the basic centrifuge package The vast range of accessories is listed in the tables overleaf Four buckets have been specially devel oped for centrifuging blood and pro ducing thrombocyte concentrates The system can handle all standard blood pack systems Additional accessories such as plastic inserts and balancing accessories round off the package Two other buckets used in combination with various adaptors permit all tubes with nominal volumes between 1 5 ml and 1000 ml to be centrifuged HERANET data documentation The Heraeus HERANET data documen tation system is available for data documentation in accordance with GMP Please request our HERANET brochure from your Kendro representative CRYOFUGE 60001 GMP 8500 GMP The Cryofuge 6000 GMP Good Manu facturing Practice offers the same perfor mance and accessories as the Cryofuge 6000 The Cryofuge 8500i GMP attains maximum centrifugal force of 8525 x g and a maximum speed of 5050 rom GMP Cryofuges are specially designed for use in clean room applications Special features of the Cryofuge 6000 GMP and 8500i GMP The special encapsulated ca
114. ratory Products offering optimised technology for lowspeed applications It is ideal for use in blood banks biotech nology and the pharmaceutical industry where large volumes are centrifuged at high speeds and constant temperatures It is also used for routine separation tasks in laboratories and production facilities The use of sophisticated microelectronics systems and high strength materials for rotors and accessories guarantees out standing reproducibility and highly accurate centrifugation The Cryofuge 6000i Refrigerated Centrifuge is used for the qualified production of human blood components in blood banking 02 With a large 6 litre capacity and a top speed of 4240 rom 6010 x g the Cryofuge 6000 is designed for a wide range of separation tasks It can accom modate 1 5 ml tubes 1 litre containers and quad blood bags The Cryofuge 6000i is competitively priced and comes with a wind shielded rotor and an extensive range of accesso ries Back up from an international support and service organisation ensures maximum performance and reliability Typical applications The Cryofuge is designed in particular for the qualified production of human blood components in blood banks It is also used for blood fractionation serum extraction radio immuno assays RIA cell preparation fractionating protein and enzyme precipitates separating fine crystal deposits and in fact in every situation where high pe
115. rformance and capacity are required Powerful technology The Cryofuge is equipped with a power ful maintenance free induction drive for I w Sen ET quiet and smooth operation Its refri geration system uses the environmentally friendly CFC free refrigerant R 404a Acceleration and braking times have been optimised for all application require ments An automatic digital temperature compensation system prevents samples from freezing User friendly A new automatic lid lock enables the Cryofuge to be closed easily The ergo nomically designed keypad allows simple entry and storage of operating para meters Main control functions are conveniently arranged for easy access while the SEPACONTROL control system makes operation straightforward The delay function permits users to delay System start up Microprocessor control The Cryofuge is equipped with 33 centri fugation programs for routine applications Nine acceleration and nine braking profiles ensure reproducibility of all centrifugation parameters The Cryofuge is now also equipped with a profile program for defining up to 10 cut off points with time speed braking and acceleration curves opeed is controlled digitally with auto matic RCF adjustment Centrifuges can also be connected to a computer for data recording via a serial interface Safety When designing the Cryofuge all inter national safety standards were kept in mind to guarantee the highest lev
116. roducts Plant Osterode CRYOFUGE 60001 230V 50HZ HI to Serial No Text SECURING SPRING HOSE HOSE CLIP COLLECTOR SCREW M 6 X 12 HEAT EXCHANGER CLAMP BRACKET LOCK WASHER SCREW M8X10 INJECTION VALVE NOZZLE COUPLING NUT COUPLING NUT ARMAFLEX ARMAFLEX HOSE HOSE ARMAFLEX ISOLATION TAPE FREON R 404 A Seite 6 Spare Part List 75007550 03 from Serial No 238182 Index 00100 00101 00102 00110 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00170 00171 00180 00181 00182 00183 Donnerstag 20 Dezember 2001 Partno 70054652 20054686 10100209 20310260 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70054634 20430216 20480193 70054639 20470089 20480167 20420077 20110261 20540318 20110262 20110288 20230196 20230201 20230165 20230199 20220422 20220408 20907075 70054668 70054664 20420157 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 400V 3N 50HZ HI to Serial No 272981 Text FRONTPANEL Insulation TESA MOLL KEY LOCK O RING HOUSING SEAL HOOK SCREW PHILIPS M4 X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5 1 WASHER SCREWM4X 10 FAN WASHER A 4 3 HEXAGONAL NUT M4 ANGLE SCREW M 6 X 12 WASHER TRAVERSE SCREW M 5 X 10 FAN WASHER A 5 1
117. rotor has come to or e g missing rotor standstill then see E 00 E 03 flashes faulty speed signal system check during run LED on and interval sound E 04 flashes faulty temperature system check measuring LED on and interval sound 2 defective amplifier or 2 set the temperature to converter test 20 C and watch the substitute PT100 by display after power ON 1000 and 1200 1000 gt 0 2 1200 gt 50 2 replace defective main board system check disturbed during operation connecting leads or connecting leads LED on and interval sound 2 faulty tracks or 2 change key and components indication board or main board E 08 flashes over voltage in DC 1 leads to brake resistor 1 check leads and brake System check intermediate circuit interrupted or defective resistor replace defective LED on and interval sound resistor parts circuit 1 defective motor 1 disconnect the motor intermediate circuit check motor windings replace defective motor converter over temperature of the insufficient cooling of check wall distance air electronics power electronics ventilation and fan function change bad conditions replace defective parts system check disturbed LED on and interval sound E 12 flashes temperature signal see E 04 system check disturbed LED on and interval sound E 15 appears program sequence reading error of NV RAM if error indication occurs system check disturbed checksum repeatedly replace NV
118. rsion new version X3 WENN 7 C5 CA Uu V Q2E J EH C3 _ TO x 5 _ X1 X2 4 1 GND GND 1 4 gt 2 vec _____ ____ VCC 212 Hauptplatte 3 BO RD y TxD 31 Tasten und Anzeigenplatte Mainboard 4 G 4 Key and Indication Board JR GC MAX232ECPE C4 10 4 SMD DCD gt or 20 NY Di LL4248 19 V 24 Stecker 1 2 DSR gt 25 pol Trennung fuer Rxd li RTS bleibt offen TxD Ausgabe Edition 01 RS 232 Schnittstelle Serial Output 14 05 01 MH 4 27 Cryofuge 6000i 8500i SORVALL ne men e2Kendro 0 25W 23mA Ausgabe Edition 01 Beschreibung Drehzahlerfassung Description Tachogenerator 08 05 01 MH 4 28 Cryofuge 60001785001 SORVALL SEN e2Kendro 517 516 5 5 3 Quick Stop e 1 515 BURNDY SPOL T abgew Lid GND Ausgabe Edition 01 Beschreibung Bedienteil Description Key pad 08 05 01 MH 4 29 Cryofuge 6000i78500i Heraeus r ui esKendro CARR 5 Replacement of Components The index numbers stated in reappear within the spare part figures block diagram schematic diagram of cooling plant and the spare part lists 5 1 Dismantling the Housing 5 1 1 Front door 100 Pull mains plug Open the front door by help of square box spanner Remove nuts from hinges and take door with hinges apart When replacing front door change latch and hinges from old t
119. rth core for continuity and all grounding plug connectors see also 2 6 Electrical Safety Check Check insulation resistance and measure the substitutional leakage current see 2 6 Edition 02 Service 18 04 02 MH Page 2 2 Cryofuge 6000i 8500i SORVALL SERVICE a esKendro Trouble Shooting Error Indication Error Cause Possible Corrective Procedure Error Source check lid LED on lid opened mechanical close lid immediately interval sound mechanically emergency lid turn power OFF ON during run Opening must only be used press start to continue run FORBIDDEN at standstill press stop to finish run circuit for lid switches lid switches or leads are check leads to the lid interrupted interrupted switches if micro switch is during run faulty change lid lock assembly check lid LED on and 15 V circuit for lid switches 1 leads to lid switches 1 check leads to lid OPEn is interrupted interrupted or defective switches if micro switch at standstill lid switch is faulty replace lid lock assembly LED on interval sound released loaded close lid again and start 2 base is not sturdy 2 change or reinforce the enough and comes into base vibrations 3 centrifuge is not 3 level the centrifuge drive correctly levelled correctly use a spirit level on top of installed rotor 4 disjusted or faulty 4 readjust imbalance imbalance switch switch or replace in case of malfunction 5 leads to imbalance 5 check leads with switch
120. s on power up O Door interlock and latch O Drive stop amp Door unlatch 50 rpm O Fan operation condenser amp drive Mechanical O Motor bearings O Microprocessor Initialization if required O Refrigerant leaks if required O Compressor current draw Revised 21 08 00 1 of 2 Kendro Service Information Comments S R S gnature Date of Service Revised 21 08 00 2 of 2 Heraeus Calibration Certification Prot tren Page 1 Preventive Maintenance Checklist Complete Repair and Calibration Recertification Account Name Account Address Instrument Model Serial Number Report Number Performance Certification SPEED Standard Test Displayed Measured Meets Spec Passed Set Speed Tolerance Initials pM 10 rpm KE p 10 rpm po TEMPERATURE Calibration Tolerance Displayed Measured Passed Temp K Temp Temp I Initials Standard Test Timer Set Tolerance Measured Passed min sec Time Initials m s y n C OH ___ 2 1 4412 711 1 20 24 21 1 TEST EQUIPMENT Serial Number Date of Next Calibration 0 02 Temperature Meter _ Photo Tachometer Safety Tester 40 2 2 SAFETY TEST Insulation resistance Earth Conductor Resistance Accessible Current gt 10 Megaohm lt 0 2 Ohm lt 3500uA Revised 24 7 01 Certified By Reviewed By Expiration Date Signature Date Customer Signature Date Page 1 of
121. sing is sealed to prevent particles from escaping and contaminating the clean room The space between the centrifuge and floor is equip ped with a rubber gasket Thanks to its special smooth finish the casing is very easy to clean The 60001 GMP and 8500i GMP are equipped with connections for an external cooling water system the flow rate of the cooling water is kept to a mini mum On request the system can be connected to an external cooling system The enclosed and sealed casing and vibration insulation system ensure low noise generation during operation Heat radiation is also minimised Before installing the Cryofuge GMP please be sure to contact the Kendro Service Department Double bucket for blood packs Order no 75007617 Model Cryofuge 60001 Cryofuge 85001 Technical data Max speed rpm 4 000 4 000 Operation with blood packs double quint Max RCF x g 5 312 5 312 No of pack systems bucket 2 Max capacity 2 x 800 ml 2 x 800 ml Polyamide plastic inserts Max perm mass g 3 500 3 500 Order no M2 76007667 Min temp at max RCF 5 C 5 C Opening M mm 110 x 57 Max acceleration time s 140 140 Order no L 76007647 Min braking time s 180 180 Opening L mm 110 x 70 Radius cm 29 9 29 9 Order no XL 76007657 Opening XL mm 110x76 Order no XXL 76007677 Opening XXL mm 110 x 88 At ambient temp of 25 C M L and XL plastic inserts come complete with balancing weights 75007645
122. sterode CRYOFUGE 85001 230V 3 50 60HZ HI to Serial No Text CASTOR SPACER LOCK WASHER SCREW M 4 X 16 HEXAGONAL NUT M4 CABLE TIGHTENING LOCK NUT PG 21 M5 CABLE SHEAT Mains cabel 230 3 PE Moulding Moulding SEAL MOTOR WIRING GROUNDING WIRE SCREW M 4 X 10 FAN WASHER A 4 3 SPEEDINDICATION FERROXCUBE SECURING WASHER SCREW M3 X6 FERROXCUBE COVER FLANGE FELT WASHER SCREW M3 X8 WASHER SCREW M 5 X 55 SPACER PIPE RUBBER FLANGE BASIS PLATE ANTIVIBRATION MOUNT WASHER SAND SCREW SCREW M8X25 SECURING WASHER WASHER ANGLE SCREW M6 X 12 Seite 4 Spare Part List 75007551 03 from Serial No 272982 Index 00432 00435 00436 00437 00438 00440 00450 00451 00452 00453 00454 00500 00501 00502 00503 00505 00506 00507 00510 00520 00521 00522 00523 00530 00531 00532 00533 00534 00600 00601 00602 00603 00604 00605 00606 00607 00608 00609 Donnerstag 20 Dezember 2001 Partno 20480193 20180447 20180446 20460093 20480242 70907505 20280119 20034416 20005492 20360001 20360008 20150175 20220482 20480244 20460095 70000599 70907572 70907573 20150104 20210345 70054623 20460096 20510252 70907521 70054636 20460096 20480167 20510174 70907041 20056252 20480193 20420070 20480168 70054628 20510037 20500122 20140501 20270054 Kendro Laboratory Products Plant Osterode CRYOFUGE 85001 230V 3 50 60HZ HI to Serial No Text WASHER IMBALANCE SWITCH LEVE
123. ter 70907514 protective conductor Verdr Schnittstelle p 70907522 Platte 70907508 earthing plug wiring of interface interface board E R ckwand Schaltpultgeh use back wall of panel casing Flachstecker tripple plug Schraube screw M4x10 Funkentst rplatte 2xScheibe F fan washer Schutzleiteranschl sse entf llt bei Wasserk hlung an connections of protective conductors not used on units with water cooling condenser fan 2 T r Geh use 70907514 L fter Kompr Motor front door fan for compr motor K hlmaschine 70004984 Bb Bremsl fter 2 2 compressor an for electronics lid switches fan of brake resistor 70004891 R ckwand 70004891 70004891 back wall Klemmplan Connection Diagram 26 04 01 MH 4 12 CRYOFUGE 6000i 8500i SORVALL SCHALTPL NE esKendto __ A J A SCHEMAICDAGRAMS Laboratory Products Klemmplan Vorschalttrafo Connection Diagram for Step Down Transformer Vorhandenen Erder austauschen gegen change present grounding receptacle as follows Gewindestift threaded bolt 415 V only 5x Facherscheibe fan washer 4x Mutter nut M4 an Netzkabel Schutzleiter SCH Kabelschuh KS3 anschlagen XA protective conductor Netzleitung mains line Z Motor motor 415V 380V 460V 440V 415V 380V 400V 40V SW br BLK BLK BRN gn ge GRN YEL Ferritkerne i
124. th of tube mm 190 190 190 190 195 148 190 1 5 Max tube mm 59 625 61 5 70 84 100 100 995 _ Max cap mm 87 87 Colour of adaptor nat nat nat nat nat nat black Adaptor order no 7500xxxx 6649 8144 8147 8145 6637 _ _ 6639 5254 Stand tube order 7500 00 1135 7804 7718 1158 8149 6613 6640 Adaptor for large volume tubes for round bucket 75008165 6 8 8 6 a e P Nominal volume of tube Bp blood pack DACS Density Associated Cell Sorting DACS 300 Fresenius Type of tube Div diverse Corni Corning bottle H Heraeus tube HST Heraeus stainless steel tube Standard tube borosilicate glass 2 Additional pad for conical tubes required from manufacturer 3 Only use without cap 75008081 Pad 75001808 required Pad 75001913 required max speed 2 600 rpm Adaptors can be used with tubes with the following shape bottom F flat R round C conical S special Round bucket 75008165 with adaptors for standard tubes Accessories for standard tubes in round bucket 75008165 Nominal volume of tube ml 1 5 2 T 7 15 15 15 25 50 50 100 No of tubes per adaptor 48 35 19 19 17 12 7 4 4 2 No of tubes per rotor 288 210 114 114 102 72 42 24 24 12 Type of tube ML DIN B Coll DIN B Coll Falc DIN DIN Falc DIN Max length of tube mm 42 177 177 bes 1 7 177 177 177 Max tube mm 11 13 14 17 17 17 25 35 29
125. ts Plant Osterode CRYOFUGE 60001 230V 3N 50 60HZ HI to Serial No Text ARMAFLEX ARMAFLEX HOSE HOSE ARMAFLEX ISOLATION TAPE FREON R 404 A Seite 7 Spare Part List 75007526 02 from Serial No 275450 Index 00100 00101 00102 00111 00112 00114 00115 00117 00118 00120 00121 00122 00123 00130 00131 00132 00140 00141 00142 00145 00146 00147 00148 00150 00151 00152 00153 00160 00161 00165 00166 00170 00171 00180 00181 00182 00183 00185 Donnerstag 20 Dezember 2001 Partno 70054691 20049480 10100209 20310256 20310259 20310255 20310258 20310323 20460095 20310261 20420077 20480167 20480135 20430207 20480108 20420076 70054634 20430216 20480193 70054639 20470089 20480167 20420077 20110261 20540318 20110304 20110282 20230196 20230201 20230165 20230199 20220422 20220408 20907075 70054668 70054664 20420157 20480167 Kendro Laboratory Products Plant Osterode CRYOFUGE 60001 230V 50HZ HI to Serial No Text FRONTPANEL DAMPER TESA MOLL LOCK O RING HOUSING SEAL HOOK SCREW PHILIPS X 10 HINGE HEXAGONAL NUT M5 FAN WASHER A 5 1 WASHER SCREWM4X 10 FAN WASHER A 4 3 HEXAGONAL NUT M4 ANGLE SCREW M6 X 12 WASHER TRAVERSE SCREW M 5 X 10 FAN WASHER A 5 1 HEXAGONAL NUT M5 HOUR COUNTER RC COMBINATION CONTACTOR TEMP RELAY FUSE HOLDER FUSE 20A Fuseholder FUSE 6A TERMINAL EARTH TERMINAL FOOT SCREW ADJUSTABLE SECURITY DEVICE
126. ucts F r Ger te mit automatischem Deckelschlo gt S N 272982 For Units with automatic lid lock above S N 272982 Ausgabe Edition 02 Schaltpult Front Panel 09 05 01 AH 6 7 Cryofuge 6000i 8500i n EXPLOSIONSZEICHNUNGEN eS Kendro BREAK DOWN DRAWINGS Laboratory Products F r Ger te mit automatischem Deckelschlo gt S N 272982 For Units with automatic lid lock above S N 272982 Ausgabe Edition 02 Vorderseite Front Side 09 05 01 AH 6 8 Cryofuge 6000i 8500i n EXPLOSIONSZEICHNUNGEN eS Kendro BREAK DOWN DRAWINGS Laboratory Products F r Ger te mit automatischem Deckelschlo gt S N 272982 For Units with automatic lid lock above S N 272982 C OK N 140 Ausgabe Edition 02 Vorderseite Front Side 3x 230 V 09 05 01 AH 6 9 Cryofuge 6000i 8500i SORVALL d Heraeus EXPLOSIONSZEICHNUNGEN esKendro CARR BREAK DOWN DRAWINGS Laboratory Products F r Ger te mit automatischem Deckelschlo For Units with automatic lid lock gt S N 272982 g E Le gt 22 T _ 862 N 309 gt 1 gt f ut 2 303 Gr 302 x Ausgabe Edition 02 Geh use Cabinet 09 05 01 AH 6 10 Cryofuge 6000i 8500i SORVALL Heraeus EXPLOSIONSZEICHNUNGEN eS Kendro BREAK DOWN DRAWINGS Laboratory Products F r Ger te mit automatischem Deckelschlo gt S N 272982 For Units with automatic lid lock above S N 272982 412 410 416 415 453 2 ge
127. y to use the centrifuge right from the start Key operated switch This switch protects programs against unauthorised access Depending on the position of the switch users are either permitted to freely program the system call up one of the 33 programs in memory or simply repeat the program last used Panel Five visual displays facilitate the identifi cation of problems during centrifugation When the lid is opened check lid the rotor is unevenly balanced imbalance in the event of a system error system check programming error progr error or if the temperature limit has been exceeded overtemp an LED signals a warning Memory control 33 memory locations are available to save run parameters for future use New programs generated using the function panel can be immediately added to the library Status The status field is systematically arranged into the following areas start up and braking curves speed and rotor data time and temperature LEDs prevent the user from confusing the values on the display Programming The programming field permits easy setting of the required parameters Only 5 keys are required for completely pro gramming all parameters The keys are used for changing the display setting values displayed and confirming input 04 Wind shielded rotor and lid showing a selection of the extensive range of buckets and adaptors Simple functional operation The basic functions fo

Service Manual CRYOFUGE 6000i / 8500i

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