AGMD HIGH PERFORMANCE AUTOMATIC SPRAY
Contents
1. CAS Number Chemical Abstract Service Number DeVilbiss All rights reserved 05 2013 Electrical Resistance using the Ransburg Meter Solvent Base Configuration Only T Information Obtained From http solvdb ncms org Evaporation Rate is Based Upon Butyl Acetate Having a Rate of 1 0 TT The lowest temperature at which a volatile fluid will ignite NOTE Chart provides resistance and control information that we feel is necessary when using Automotive Finishing equipment 18 DV AGMD 101599 10 DEVILBISS AGMD Automatic Spray Gun Appendix VISCOSITY CONVERSION CHART o m lc LO ll tI oll lt ol cl el ol dns ul e N IG Gol l l Lol Ol Ol mll r lol pan9 uiqi al Kal Kal 75 655g 7g l MR el l lell el lt N oloi Iicwolisidoiri islolo dng UEUUSUSI I NINI NINININI Oo mo om l st 1 ol icewxljdolsiwicdoir lololioli icdwicoisiwirioliuwioliwioluwlo gz e e e le el el el es CN IG UU N GT CO CO stil sto uo e Tool rl Oll ell l GQ OT oO Gl Nl Ty c Ol Lai Ld Ld Ld Ld NENT NE NINI NI NEN OOF OT MIMIM f s LO LO ewe LL LLL LLL IIIe ILL ez ee l e l cj ez o geett5mRRSSIImIR2. Gardner Lithographic DuPony Parlin 7 DuPony Saybolt Sears 20 DV AGMD 101599 10 AGMD Automatic Spray Gun Appendix DEV BISS VOLUMETRIC CONTENT OF HOSE OR TUBE English Units Cross Length Section 003 gal 006 gal 010 gal 016 gal 032 gal 4 fl oz 8 fl oz 1 2 fl oz 2 0 fl oz 4 1 fl oz 012 028 007 gal 014 gal 022 gal 036 gal 072 gal 9 fl oz 1 8 fl oz 2 8 fl oz 4 6 fl oz 9 2 fl oz 013 gal 025 gal 038 gal 064 gal 127 gal 1 6 fl oz 3 3 fl oz 4 9 fl oz 8 2 fl oz 16 3 fl oz 077 020 gal 040 gal 060 gal 100 gal 199 gal 2 5 fl oz 5 1 fl oz 7 6 fl oz 12 7 fl oz 25 5 fl oz 110 029 gal 057 gal 086 gal 143 gal 287 gal 3 7 fl oz 7 3 fl oz 11 0 fl oz 18 4 fl oz 36 7 fl oz 38 6 196 051 gal 102 gal 153 gal 255 gal 510 gal 6 5 fl oz 13 1 fl oz 19 6 fl oz 32 6 fl oz 65 3 fl oz VOLUMETRIC CONTENT OF HOSE OR TUBE English Units Cross Length 36 3 109 0 cc 163 4 cc 217 9 cc 272 4 CC 60 8 182 5 cc 273 7 CC 364 9 cc 456 2 cc 5 13 2013 DeVilbiss All rights reserved 7 5m DV AGMD 101599 10 21 Devil BISS AGMD Automatic Spray Gun Appendix NOTES 22 DV AGMD 101599 10 AGMD Automatic Spray Gun Appendix DEV BISS NOTES DV AGMD 101599 10 23 AGMD Automatic Spray Gun WARRANTY This product is covered by DeVilbiss 1 Year Limited Warranty DeVilbiss Sales and Service www devilbiss
3. 2 Connect compressed air hose and fluid hose machined adapter CYL Air 1 8 ID 3 2mm min 75 psi min FAN Air Conventional amp HVLP 1 4 ID 6 3mm min Hose lengths up to 15 457m ATOM Air Conventional amp HVLP 1 4 ID min Hose lengths up to 15 457m DV AGMD 101599 10 7 DE VILBISS AGMD Automatic Spray Gun Operation Maintenance OPERATION Connect compressed air and fluid supply to suitable pressure regulator For consistent operation the air pressure should be regulated and be free from oil mist and water condensate When securing the gun to the intermediate plate care must be taken that all o rings are in place Lightly apply a small amount of petroleum jelly to the o ring surfaces AIR CAP INSTALLATION Refer to Figure 2 1 The air cap positioning depends upon the baffle position Fit the baffle first on the gun body as shown in Figure 2 NOTE For HVLP operation max 10 psi 0 7 bar cap pressure DO NOT exceed the air inlet pressure given as follows PSI bar CAP 25 1 7 46C 22 1 5 122C Position 1 Horizontal Pattern Position 2 Vertical Pattern 2 Tighten the tip to maintain the baffle in position 3 Place the air cap by using the two indexes on the BACK PRESSURE 46C baffle Due to the unique cone shape of the MP fluid tips 4 Fix the air cap by screwing the retaining ring nozzle a slight back pressure is created against the fluid column This will reduce the
4. 251 MACHINE ADAPTER ASSEMBLY PART SAIS NRI 14 Continued On Next Page 2 DV AGMD 101599 10 AGMD Automatic Spray Gun Contents CONTENTS cont PARTS IDENTIFICATION Cont AGMD 279 US60 AND AGMD 279 US90 SINGLE HEAD ADAPTER VIEWS P FARTS T AGMD 278 US60 AND AGMD 278 US90 DUAL HEAD ADAPTER VIEWS 7 PARTS LIST anaa ahn AGMD 514 AND AGMD 515 RECOMMENDED RECOMMENDED SPARE PARTS AIR CAP TEST KITS OPTIONAL ACCESSORIES INDUSTRIAL e ipeo teed tinte ER Ce pedes APPENDIX PAINT AND SOLVENT SPECIFICATIONS aa VISCOSITY CONVERSION CHART eebe eege VOLUMETRIC CONTENT OF HOSE OR DV AGMD 101599 10 DEVILBISS DEVILBISS SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Finishing system read and understand all of the technical and safety literature This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please pay particular attention to these sections WARNING States information to alert you to a situation that might cause serious injury if instructions are not followed CAUTION States information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A
5. A AGMD 111 Pressure Spring A AGMD 65 1 AGMD 244 1 AGMD 130 AGMD 405 1 7554 09 AGMD 243 1 79001 27 O Ring Solvent Proof Kalrez 5 10 15 20 id um SOIVODIBONIS Optional materials AGMD 119 O Ring Viton Standard 5 For use with waterborne paints MBC 368 Retaining Ring 12 dal 2 10 15 8 4 3 1 1 a a a AGMD 514 RECOMMENDED SPARE PARTS pee 1 AGMD 33 Baffle Assembly __ j 00 0 00 AGMD 4000 XX Fluid Tip amp Needle Combination a fa GE ee es 2 AV 1239 XXXC Aircap 2 3 5 jReplace XXX with 765 or 797 AGMD 515 RECOMMENDED SPARE PARTS AGMD 34 Baffle Assembly Replace XX with FX for 042 AGMD 4600 XX Fluid Tip amp Needle Combination FF for DER and E for 070 AGMD XXXX Replace XXX with 46 or 122 AGMD 514 AND AGMD 515 AIR CAP TEST KITS OPTIONAL om Jee 7829301 AirCapTestkit 1 1 1 j rorzCCap 000 7403518 Air Cap Calibrator Kit D Dh 1 1 j ForzesCCap 7403519 Air Cap Calibrator Kit 1 1 11 j Forz CCap 7403520 Air Cap Calibrator Kit Dh D 1 2 ACCESSORIES INDUSTRIAL Part Description 7 7 0 J 54 380 Gun Mounting Bar Bracket For reciprocator or fixed rod mounting DV AGMD 101599 10 17 Devil BISS AGMD Automatic Spray Gun Appendix APPENDIX PAINT AND SOLVENT SPECIFI
6. com 66 U S A Canada Customer Service Toll Free Customer Service A 195 Internationale Blvd 4 support Glendale Heights IL 60139 630 237 5000 Toll Free Fax 888 246 5732 5 13 2013 DeVilbiss All rights reserved Printed in U S A
7. 90 2 2 1 20 200 J fojno 2 50 2500 21 3030 J P 0 350 3500 3 memo sooj 40 J J Clem 40 400 298 18 290 s sooo J j J jJ j sso 50 J j J jJ Jae j eo sooo 4 4 Jaw j eere J j J 0000 70 70 J P zw 70 0 J sso J j J P j so sso sso J j J j 9o sooo J j J too sso 9500 J j J ao 0003000 245 J P so uoo J sos j moo J P f nam o moo 64 Jes 500900 oojoo j J P j J j mama jesse J J J aan J tof P j J 00200 J jJ pooo j J j jooosoc J J Note All viscosity comparisons are as accurate as possible with existing information 5 13 02013 DeVilbiss All rights reserved Comparisons are made with a material having a specific gravity of 1 0 Craftsman Cup III PEE foca Universal SSU S Centipoise Parlin 10 Gardner Holdt
8. ATE Eater er 110190 15 R LOW ETHANOL EthylAlcono Alcohols 64175 14 LOW BUTYL ACETATE Gegen 78 F 123864 1 0 LOW ETHYLBENZENE AromaticHydrocarbons or 100 41 4 89 HIGH VPROPANOL mPropylAlcoho Alcohols 79 71238 86 LOW 2BUTANOL sec ButylAlcono Alcohols 72 F 78922 81 LOW XYLOL Xylne Aromatic Hydrocarbons 798 1330 02 07 80 HIGH AMYLACETATE Estes 109 628 637 67 _ MEDIUM _ 2 METHYLPROPANOL iso ButylAlcoho Alcohols eer 788331 62 6 LOW METHYL AMYL ACETATE Estes 96 _ 108849 50 LOW 5 2 MAK Ketones aert 110123 50 MEDIUM TBUTANOL mButylAlcoo Alcohols 9 71363 43 LOW __ 2ZETHOXYETHANOL Glycol Ethers 16 110805 38 Low 2HEPTANONE Ketones 10 110430 40 MEDIUM CYCLOHEXANONE Ketones 11 F 108941 29 wi MEDIUM _ AROMATICI00 SC 100 Aromatic Hydrocarbons mt Lan HIGH DIISOBUTYLKETONE DIBK Ketones 120 108 828 19 MEDIUM PENTANOL AmylAloho 2 71410 15 EI LOW DIACETONE ALCOHOL Ketoes LL 133 123422 72 LOW CYCLOHEXANOL p Alcohols 111 F 108 930 1 05 LU LOW AROMATIC 150 SC 150 Aromatic Hydrocarbons 149 F 004 H HIGH AROMATIC 200 EE Aromatic Hydrocarbons 203 F FL 003 HIGH
9. CATIONS AEROBELL II VECTOR AEROBELL EFM NO 2 AEROBELL 33 Evolver REM Mg0 HAND GUN TURBODISK RMA 101 RECOMMENDED VISCOSITY USING A ZAHN 2 18 TO 30 SEC 18 TO 30 SEC 20 TO 60 SEC 20 TO 60 SEC 20 TO 60 SEC PAINT ELECTRICAL RESISTANCE 1 MO TO 1 MO TO 1 TO 1 MQ 1 MO TO oo 1 MO TO RECOMMENDED DELIVERY UP TO 1000 cc min 1500 cc min 180 cc min 1000 cc min 500 cc min GUIDE TO USABLE SOLVENT SELECTION H Tt DICHLOROMETHANE Methylene Chloride Chlorinated Solvents 75092 145 el HIGH VM amp P NAPHTHA Aliphatic Hydrocarbons 8030 30 6 10 HIGH ACETONE Ketns 1 amp F 67641 56 iow art 79209 53 gl LOW BENZEN Aromatic Hydrocarbons 12 71432 51 HIGH amp ETHYLACETATE 2 Estes 24 141786 39 MEDIUM ___ 2BUTANONE Ketoes er 78933 38 FS MEDIUM ISO PROPYLACETATE 35F 108214 34 LOW ISOPROPYL ALCOHOL IPA 59 67630 25 9 LOW 2PENTANONE Ketoes 109 107879 25 MEDIUM METHANOL Alcohols 5 67 561 21 1 Low _ PROPYLACETATE _n Propyl Acetate 55 F 109604 271 LOW TOLUOL Toluene Aromatic Hydrocarbons 48 F 108 883 19 EI HIGH __ METHYLISOBUTYLKETONE Ketones LL 60F 108107 16 MEDIUM _ ISOBUTYL ACET
10. D 515 HVLP amp LVMP Fluid Tip and Needle Combinations 12 DV AGMD 101599 10 AGMD Automatic Spray Gun Parts Identification DEV BIGSS LIRE Figure 6 AGMD 245 1 Intermediate Plate Assembly Parts Identification AGMD 245 1 INTERMEDIATE PLATE ASSEMBLY PARTS LIST Figure 6 Description Part O Ring 5 Required Waterborne O Ring 5 Required Solventborne Materials 4 Jee AGMD240 6 DV AGMD 101599 10 13 DEVI BISS AGMD Automatic Spray Gun Parts Identification Figure 7 AGMD 251 Machine Adapter Assembly Parts Identification AGMD 251 MACHINE ADAPTER ASSEMBLY PARTS LIST Figure 7 tem Description Pat Qty Adapter Connector Assembly Push In Tubing 6 mm OD 22 2663 Fluid Connector Assembly Push In Tubing 5 16 OD X 040 Wall 2 are not included with kit May be purchased separately Contact your Finishing representative or customer service 14 DV AGMD 101599 10 AGMD Automatic Spray Gun Parts Identification BISS PAINT 7 QUT PAINT IN 1 47AN 1 47AN 4 1 4 1 4 TRIGGER 1 1 8 Figure 8 Single Head Adapter Robot Figure 8 AGMD 279 US60 Single Head Bottom View Adapter Parts Identification Top View AGMD 279 US60 SINGLE HEAD ADAPTER FOR ROBOT PARTS LIST Figure 8 Description Pant Sleeve Included with adapter Bp PAINT IN 1 4 AN 1 4 AN A E
11. EGUARDS Adequate exhaust must be provided to keep air free of accumulations of flammable vapors Smoking must never be allowed in the spray area Fire extinguishing equipment must be present in the spray area Wear eye protection Follow the requirements of the Material Safety Data Sheet supplied by your coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the ma terial being sprayed and its concentration Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved Guns with stainless steel internal passageways may be used with these solvents However aluminum is widely used in other spray application equipment such as material pumps regula tors valves and this gun and cup Check all equipment items be fore use and make sure they can also be used safely with these solvents Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your material supplier Operators should be given adequate training in the safe use and maintenance of the equipment in accordance with the requirements of NFPA 33 Chapter 15 Users must comply with all local and national codes of practice and insurance company requirements go
12. ERS I III TL TLL v CN f l l LO NSS 5 GC l Gl Gl Ol Gl Ol Ol Gl CH Slo ole elle KA EA ol ole ele RARA GD KA E cA Ed Kad ool Ea EE E eo OO GQ l r l oOo CN oq e HEN N o 1 q S lel NTE NTN LLL RAPPER ds IE ERECT EERE oiqde460uir JoupaJer lt p 9 qqng ale ale gt E en Lem q x CN ps ps messe I T r e r N HHRHH AAAA K K K G lLO l Gl LO CN CN CO 9 LO l Gl rl O Gl N D de OL ued NX ST used lt P asiodyquag 9 8 e 6 S 8 3 9 S N S S 6 6 S amp K IY st en Le e leie vcl e e lele lel e e i E l LO LO r ole v v DV AGMD 101599 10 DEVI BISS AGMD Automatic Spray Gun Appendix VISCOSITY CONVERSION CHART KER LI P LOL Le ojo 51 J 1 9 es of s0 J 9 eoj o 1 vor oo 5 J j J 9 sor so j J em soj so j J j 20 2200 J J mo zo J aen j mo 2200 J 1 mmo 23052
13. I 5 ee ae 2 TRIGGER 1 1 4 NPT 1 8 NPT Figure 9 Single Head Robot Adapter Figure 9 AGMD 279 US90 Single Head Bottom View Adapter Parts Identification Top View AGMD 279 US90 SINGLE HEAD ADAPTER FOR ROBOT PARTS LIST Figure 9 Description Pae Adapter 90 Face Angle AGMD 279 US90 Screw 6 Required Socket Head Cap AGMD 142 Sleeve Included with adapter AGMD 278 S DV AGMD 101599 10 15 DEV BISS AGMD Automatic Spray Gun Parts Identification 1 4 NPT 1 4 Figure 10 Dual Head Adapter Robot Figure 10 AGMD 278 US60 Dual Head Bottom View Adapter Parts Identification Top View AGMD 278 US60 DUAL HEAD ADAPTER FOR ROBOT PARTS LIST Figure 10 Description Pae IN 27 PAINT INN UON UE MP 2 A FAN 1 1 4 NPT Cy an TRIGGER 2 1 8 L 2 1 47 1 s 1 4 NPT Figure 11 Dual Head Robot Adapter Figure 11 AGMD 278 US90 Dual Head Bottom View Adapter Parts Identification Top View AGMD 278 US90 DUAL HEAD ADAPTER FOR ROBOT PARTS LIST Figures 11 Description Pae Adapter 90 Face Angle AGMD 278 US90 Screw 4 Required Socket Head Cap AGMD 142 Sleeve Included with adapter AGMD 278 S 16 DV AGMD 101599 10 AGMD Automatic Spray Gun Parts Identification BIGSS AGMD 514 AND AGMD 515 RECOMMENDED SPARE PARTS AGMD 110 Pressure Spring
14. NOTE is information relevant to the procedure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and safety literature for your DeVilbiss system contact your local Industrial representative or Automotive Finishing Group AGMD Automatic Spray Gun Safety WARNING The user MUST read and be familiar with the Safety Section in this manual and the DeVilbiss safety literature therein identified This manual MUST be read and thoroughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD prior to installing operating and or servicing this equipment
15. S IN m 4559 14 L 21 s jg W ND WO lt S 18 TORQUE 40 LBS IN 15 c I 4 F CJ x 2 TORQUE TO 20 FT LBS 8 TORQUE TO 40 LBS IN Figure 4 AGMD 514 Conventional Atomization Spray Gun Parts Identification AGMD 514 CONVENTIONAL ATOMIZATION SPRAY GUN PARTS LIST Figure 4 Item Description Part Description pe 4 2 Required AGMD 65 1_ Baffle Assembly Includes two 2 Screw 4 Required AGMD 65 1 Gaskets Hex Head Machined AGMD 131 6 Spray Head AGMD 195 5mm Hex Locking Device AGMD 244 1 Screw Socket Head Cap AGMD 130 4mm Hex Needle Packing e Assembly 6mm Hex Ds Fluid Needle See Table 1a O Ring 2 Required 7554 09 12 Gun Body AGMD 217 O Ring 5 Required Standard Waterborne AGMD 119 Materials O Ring 5 Required Optional Solventborne 79001 27 Materials 20 Pad Spring AGMD 219 1 2 Pressure Spring AGMD 110 10 DV AGMD 101599 10 AGMD Automatic Spray Gun Parts Identification DEV BISS 10 C U TORQUE TO 7 LBS IN a 559 22 20 21 a S m 1 5 Sa WD NM s S 18 TORQUE TO 40 Le A S c X Se CEN C e gt gt y TORQUE TO 20 FT LBS 8 TORQUE TO 40 LBS IN Figure 5 AGMD 515 HVLP amp LVMP Atomization Spray Gun Parts Identification AGMD 515 HVLP AND LVMP ATOMIZATION SPRAY GUN PARTS LIST Figure 5 ems Description Part D
16. SERVICE MANUAL DV AGMD 101599 10 DEVILBISS AGMD HIGH PERFORMANCE AUTOMATIC SPRAY GUN MODELS 514 CONVENTIONAL AIR ATOMIZATION 515 HVLP ATOMIZATION IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference DEV BISS AGMD Automatic Spray Gun Contents PAGE SAFETY 4 5 SAFETY PRECAUTIONS e 4 HAZARDS SAFEGUARDS 101 5 INTRODUCTION 6 7 GENERAL DESCHIETION ee 6 tspI 6 SPECIFICATIONS 4 6 AGMD HIGH PERFORMANCE AUTOMATIC SPRAY GUN MODEL IDENTIFICATION eee 7 INSTALLATION 7 IE AT IN ee 7 OPERATION 8 AIR CAP INSTALLATION eee 8 AGMD 515 HVLP amp LVMP ONLY 8 BACK PRESSURE 46C AND B 8 MAINTENANCE 8 GUN REMOVAL AND INSTALLATION 8 PARTS IDENTIFICATION 9 17 AGMD PARTS IDENTIFICATION OVERVIEW eee 9 AGMD 514 CONVENTIONAL ATOMIZATION SPRAY GUN PARTS IDENTIFICATION PARTS 1187 0000 ettet ttn ttn 10 AGMD 515 HVLP AND LVMP ATOMIZATION SPRAY GUN PARTS IDENTIFICATION PARTS UST tnnt ttn 11 AGMD 514 CONVENTIONAL AUTOMATIC GUN amp AGMD 515 HVLP AND LVMP AUTOMATIC GUN FLUID TIP NEEDLE COMBINATIONS AIR CAP SELECTION amp AIR FLOW CHARTS 12 AGMD 245 1 INTERMEDIATE PLATE ASSEMBLY PARTS LIST e 13 AGMD
17. WARNING The hazards shown on the following page may occur during the normal use of this equipment Please read the hazard chart beginning on page 2 PROP 65 WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm DV AGMD 101599 10 AGMD Automatic Spray Gun Safety DEVILBISS This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please pay particular attention to these sections WARNING Ee Important information that tells how Important safety information A hazard to prevent damage to equipment that may cause serious injury or loss or how to avoid a situation that may of life cause minor injury NOTE Information that you should pay special attention to The following hazards may occur during the normal use of this equipment Please read the following chart before using this equipment HAZARD CAUSE Explosion Hazard Incompatible Materials General Safety Cumulative Trauma Disorders CTD s CTD s or musculoskeletal disorders involve damage to the hands wrists elbows shoulders neck and back Carpal tunnel syndrome and tendonitis such as tennis elbow or rotator cuff syndrome are examples of CTD s DV AGMD 101599 10 Solvent and c
18. amount of fluid AGMD 515 HVLP AND LVMP ONLY output To compensate increase the fluid regulator pressure slightly if necessary With 10 psi 0 7 bar All models are designed to provide maximum cap pressure back pressures are approximately transfer efficiency by limiting air cap pressure to 3 5 psi 0 24 bar with the 46C 10 psi 0 7 bar in the U S this complies with rules issued by SCAOMD and other air qulity authorities Air cap pressure can be measured with an optional air cap test kit See Spare Parts in the Parts Identification section MAINTENANCE GUN REMOVAL AND INSTALLATION 1 Relieve system pressure 3 When installing gun check o rings and replace if necessary Check for clean surface and holes 2 Press unlocking pin turn gun by 45 and lift it off Lubricate o rings and AGMD 245 1 intermediate the intermediate plate plate with food grade petroleum jelly before installation 8 DV AGMD 101599 10 AGMD Automatic Spray Gun Parts Identification DEVIL 166 PARTS IDENTIFICATION CONVENTIONAL AGMD 514 HVLP AGMD 514 INTERMEDIATE PLATE AGMD 245 1 MACHINE ADAPTER 90 SINGLE ADAPTER 90 DOUBLE ADAPTER 60 DOUBLE ADAPTER 60 SINGLE ADAPTER AGMD 251 AGMD 279 US90 AGMD 278 US90 AGMD 278 US60 AGMD 279 US60 AGMD 278 S SLEEVE INCLUDED WITH ADAPTERS Figure 3 AGMD Parts Identification Overview DV AGMD 101599 10 9 DEVIL BIGS AGMD Automatic Spray Gun Parts Identification 10 A 0 TORQUE TO 7 LB
19. device Spray Head 300 Grade Stainless Steel on the intermediate plate provides a simple and _ De Fluid Tip quick change without tools example for servicing Standard 300 Grade Stainless Steel purposes The installation with the quick locking Fluid Needle Standard 300 Grade Stainless Steel The air cap can be installed with indexing of 90 i i E 9 0 Viton Waterborne Materials MODELS Raa raer he Kalrez Solvent Base Materials AGMD 514 Automatic gun for conventional air atomization including air cap indexing device provides precise repositioning AGMD 515 Automatic gun for HVLP and LVMP atomization including air cap indexing Specify air cap and fluid tip combinations when ordering see Table 1a and 1b in the Parts Identification section 4 96 1 81 126mm 46mm Figure 1 AGMD 514 515 Dimensions With AGMD 245 1 Intermediate Plate 6 DV AGMD 101599 10 AGMD Automatic Spray Gun Introduction Installation Devil Biss AGMD HIGH PERFORMANCE AUTOMATIC SPRAY GUN MODEL IDENTIFICATION When ordering use AGMD 514 U FF or 797C as indicated Three digits must follow the basic part number for example AGMD 514 U 797C FF Gun Model Type Series With Circulation U Tip Size e g FF 055 Without Circulation Without U Air Cap see Table 1a and 1b INSTALLATION 1 Firmly screw intermediate plate to adapter and screw adapter to gun mover robot reciprocator
20. escription reg Fluid Tip 1 2 Hex 4 Gasket 2Required AGMD 65 31 Baffle Assembly Includes two 2 AGMD 34 Screw 4 Required AGMD 65 1 Gaskets Hex Head Machined AGMD 131 6 Spray Head AGMD 195 5mm Hex Locking Device AGMD 244 1 Screw Socket Head Cap AGMD 130 4mm Hex Needle Packing e Assembly 6mm Hex Fluid Needle See Table 1b O Ring 2 Required 7554 09 12 Gun Body AGMD 217 O Ring 5 Required Standard Waterborne AGMD 119 Materials O Ring 5 Required Optional Solventborne 79001 27 Materials 20 Pad Spring AGMD 219 1 2 Pressure Spring AGMD 110 DV AGMD 101599 10 11 DEV BISS AGMD Automatic Spray Gun Parts Identification AGMD 514 CONVENTIONAL AUTOMATIC GUN Fluid Tip and Needle Combinations Air Cap Selection and Air Flow Air Ca Needle Flow Rate Air Flow ZAHN 2 Inch 10 Target AGMD 4 CC min CFM 9 psi E 299 seconds min Inlet Pressure t Certified air caps marked with C Made of High Grade 303 Stainless Steel Table 1a AGMD 514 Conventional Automatic Gun Fluid and Needle Combinations AGMD 515 HVLP and LVMP AUTOMATIC GUN Fluid Tip and Needle Combinations Air Cap Selection and Air Flow Air Ca i i Needle Flow Rate p d AGMD 4600 FN 2 CC min ene We XX in seconds Target t Certified air caps marked with C Made of High Grade 303 Stainless Steel CFM 9 psi Inlet Pressure Table 1b AGM
21. oatings can be highly flammable or combustible especially when sprayed During use and while cleaning and flushing solvents can be forcefully expelled from fluid and air passages Some solvents can cause eye injury Certain materials may be harmful if inhaled or if there is contact with the skin Halogenated hydrocarbon solvents for example methylene chloride and 1 1 1 Trichloroethane are not chemically compatible with the aluminum that might be used in many system components The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion Improper operation or maintenance of equipment Use of hand tools may cause cumulative trauma disorders CTD s CTD s when using hand tools tend to affect the upper extremities Factors which may increase the risk of developing a CTD include 1 High frequency of the activity 2 Excessive force such as gripping pinching or pressing with the hands and fingers Extreme or awkward finger wrist or arm positions Excessive duration of the activity Tool vibration Repeated pressure on a body part Working in cold temperatures CTD s can also be caused by such activities as sewing golf tennis and bowling to name a few PROP 65 WARNING WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm CA PROP 65 SAF
22. verning ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Pain tingling or numbness in the shoulder forearm wrist hands or fingers especially during the night may be early symptoms of a CTD Do not ignore them Should you experience any such symptoms see a physician immediately Other early symptoms may include vague discomfort in the hand loss of manual dexterity and nonspecific pain in the arm Ignoring early symptoms and continued repetitive use of the arm wrist and hand can lead to serious disability Risk is reduced by avoiding or lessening factors 1 7 DEV BISS AGMD Automatic Spray Gun Introduction INTRODUCTION GENERAL DESCRIPTION SPECIFICATIONS The AGMD High Performance Automatic Spray Gun Mechanical Physical is suitable for use with solvent base and waterborne materials 1 33 Ibs 603 g Atomizing Air ATOM amp Fan Air FAN 130 psi 9 bar Max Pressure When using this gun with highly corrosive or highly abrasive materials it must be expected that the necessity for replacement of parts will be increased If there is any doubt about the suitability of the gun for a particular material ask the paint manufacturer P Material MAT 200 psi 14 bar The AGMD automatic spray gun will be mounted Cylinder Air CYL 100 psi 7 bar to the gun mover by means of an intermediate plate and an adapter The patented locking
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