Frameworx Tel-E-Foul Installation Manual
Contents
1. TIMOR Figure 9 1 CENTERLINE OF SENSOR 2 SENSOR 3 FOULLINE 4 Mark the mounting hole locations set the units aside and drill holes for the mounting screws Use two 1 4 x 2 lag screws one in the mounting plate and one in the approach fill Replace the unit and mount in place Refer to Figure 10 NOTE On laminate lanes drill a 5 16 7 93 mm clearance hole through the laminate before installing the 1 4 lag screws 1 1 4 X 2 LAG SCREW Figure 10 Tel E Foul Installation 13 5 Position the cover over the unit and trim the gutter and capping for a smooth fit and a clear opening for the optical beam to the reflector Openings in the side of the cover should be centered on the optical sensors Mark the mounting hole locations using the cover as a tem plate Drill a 1 2 diameter hole in the approach and install a Tap Loc insert Install a T nut in the mounting plate Install the cover using the hardware shown in Figure 11 NOTE On laminate lanes drill a 1 2 clearance hole in the laminate before drilling the hole for the Tap Loc insert Figure 11 1 2 3 4 6 6 7 8 14 SELF TAPPING SCREW 8 X 1 1 4 TAP LOC COVER T NUT CENTERLINE OF OPENING ANDLENS TRIMGUTTERAND CAPPING 1 2 CLEARANCE HOLE INLAMINATE WO2. The warranty applies only to new products installed by Brunswick and extends only to the original purchaser Repairs or replacements made by anyone not approved by Brunswick void the warranty Under no circumstances shall the Seller or Manufacturer be liable for loss of profits or other direct or indirect costs expenses losses or damages arising out of defects in or failure of parts Replacement Parts Under the Warranty All service parts are F O B the installation site both during and after the warranty period The price of parts includes delivery by standard means such as United Parcel Service UPS Any expense resulting from expedited delivery such as air freight will be billed to the Customer During the one year period parts which are faulty due to material or workmanship will be replaced or repaired free of charge only if the old part is properly identified and turned in for credit Identify the defective part by attaching a tag containing the part name and part number Light bulbs are not covered by the warranty Service parts are ordered through the Brunswick Bowling and Billiards Corpora tion toll free number 1 800 YES BOWL or for international 1 231 725 3300 Refer to the General Information section of the Bowling Service Parts Catalog for address and order information When ordering service parts specify part numbers and descriptions to simplify handling Use only Genuine Brunswick Replacement Parts Tel E F
3. c Using an ohm meter measure the resistance between A and C A and D B and C and B and D The pair of wires with the least resistance approximately 50 ohms are ground wires d Ifthe foul signal appears on the wrong lane switch the location of the two signal wires Tel E Foul Installation 19
4. NOTE The unit will function with two indicator lights on but four lights indicate the maximum signal strength has been achieved 0 a O O 0000 Figure 16 1 OPTIMUM SIGNAL SETTING 18 Tel E Foul Installation Brunswick Scorer Connections AMF and Brunswick Pinsetters Brunswick Pinsetter 1 Connect the wires from P 5 to the automatic scorer cables The orange and gray wires are for the left hand lane the yellow and green wires are for the right hand lane Use wire nut to splice the wires AMF Pinspotter 1 Connect the orange wire to the left hand lane brown ground cable and gray wire to the left hand lane brown signal cable 2 Connect the yellow to the right hand lane brown ground cable and the green wire to the right hand signal cable Refer to Figure 17 Brunswick Foul Detector Pinsetter Type TERMINAL J7 AME BRUNSWICK 4 GROUND BRN BLACK 3 SIGNAL BRN RED 2 GROUND BRN BLACK 1 YELLOW Figure 17 3 Ifyou can t identify the ground cables on AMF machines take the following steps a Turn off the power to the pair of machines b Identify the scorer wires from the left hand pinspotter as A and B and the two wires from the right hand pinspotter as C and D
5. Refer to Figures 2 and 3 On new installations this should be done after the lane foundation is completed Junction box locations and power cable routings for both new and modernization installations are shown in Figures 2 3 4 and 5 1 TEL E FOUL POWER CABLE FURNISHED BY CUSTOMER 3 2 INCOMINGELECTRICAL SERVICE 3 JUNCTIONBOX L 1 k Figure 2 Electrical Power Supply Responsibility Customer to furnish 1 of the power supplies listed below Brunswick as required by country of installation site 115 VAC Single Phase 60 Hz 1 h IEC 32 100 VAC Single Phase 50 Hz E i 1 each Transf 230 VAC Single Phase 50 Hz See Figure 3 1 BALLRETURN 2 24 610 mm LONG PLYWOOD SHELF 3 18 457 mm FROM FOUL LINE 4 SUGGESTED METHOD OF WIRING FOR SUBWAY BALL RETURN JUNCTIONBOX 5 JUNCTION BOX AND POWER CORD 6 SUBWAY BALLRETURN Figure 4 10 Tel E Foul Installation y i eet OU Figure 5 1 BRUNSWICK SUPPLIED TRANSFORMER 2 CUSTOMER SUPPLIED POWER SOURCE 3 TRANSFORMER MOUNTING AND IEC 320 CONNECTOR BRACKET 4 8 X 3 4 HEX HEAD SCREW NOTE Secure the transformer to foundation out of the way of ball return with four 6 x 3 4 hex head screws Installation Procedure Subway Return 10 1 2 1 Onstringer or crib f
6. Installation amp Service Manual Frameworx Tel E Foul July 2005 53 9006 76 000 e Brunswick B CUSTOMER SERVICE A tradition in excellence Framework Tel E Foul Installation Manual July 2005 by the Brunswick Bowling amp Billiards Corporation All rights reserved Past Revisions March 1998 April 1998 November 1998 Tel E Foul is a registered trademark of the Brunswick Bowling amp Billiards Corporation Reorder Part No 53 900676 000 Notice If available updates to this manual can be found on line at www brunswickbowling com Confidential proprietary information All information contained in this document is subject to change without notice Brunswick Bowling amp Billiards Corporation 525 W Laketon Avenue Post Office Box 329 Muskegon MI 49443 0329 U S A 231 725 3300 2 Tel E Foul Installation Table of Contents Warranty and Servite PONCY sccutncecccunsoescascucnssecensetucstousdauarenebevareconedsnretess 5 Replacement Parts Under the Warranty 0 cesceeseeseesceseceeeeeeeeeeeecneeeneenees 5 Brunswick Tel E Foul Standard Packaging ccccesseesceseeeeeeeteeesseeees 6 General Descriptio sessies oacesaciisaahonecdungnitancenaenetiasancaeaceiannoneenadeadasauneaas 8 Parts STAT RATA srne Enana eana aia Eeee EEEN E NS 9 Electrical Power Requirements nsesensseeseseesseeseesensseesreseessressesersseesse 10 T stallaton Procedure sasoscassesecesnnasenasganstatind ascevaadeacunesstansieoext
7. OD LANE Tel E Foul Installation 1 2 3 4 6 6 7 TEL E FOUL DIVISION COVER TEL E FOUL BALL RETURN COVER TEL E FOUL ASSEMBLY 60 REMOTE SENSOR CABLE REFLECTORASSEMBLY REMOTE SENSOR LANE BREAK UNDER 60 1 5 m Non Standard Lane Pair At centers with a separation of up to 60 1 5 m between lanes at a ball return use conversion kit 53 86 1069 000 and perform the following steps 1 Disconnect the sensor cable from the printed circuit board and remove the sensor assembly from the Tel E Foul assembly for use on the separate lane 2 Install the sensor assembly on the separated lane with the hardware in package 53 861009 000 3 Connect the 120 long sensor cable assembly part number 53 861069 002 to the Tel E Foul assembly printed circuit board route cable under the lane and connect to remote sensor Refer to Figure 12 Figure 12 Tel E Foul Installation Brunswick Tel E Foul Reflector 1 Locate and pilot drill mounting holes for four 8 x 1 4 4 self tapping screw Refer to Figure 13 1 1 8 gt 29 mm gg Th 1 CENTERLINE OF DIVISION 2 CENTERLINE OF FOULLINE 5 8 16 mm 1 aissi ENSERES EEEE NA eee ERA 5 8 i 16 mm di on lt 5 8 gt i 16 mm 2 Figure 13 2 Position reflector in bracket with flat area down toward floor Secure reflector to bracket with two 6 32 x 5 16 pan head screws and tw
8. ane and a long pulsing sound for the right hand lane After the buzzer alerts the mechanic the lamp will alternately turn off and on to indicate which lane has a Tel E Foul problem Shipped with the Tel E Foul package is a transformer that reduces a high voltage supply furnished by the customer to the 12VAC required to operate the Tel E Foul assembly Prior to installation of the Tel E Foul the customer must provide appropriate power according to the chart labeled Figure 3 Replacement parts for the Brunswick Tel E Foul are shown in the Bowling Service Parts Catalog part number 28 201739 000 Parts Identification The Brunswick Tel E Foul consists of the following components one mounting plate two sensor assemblies with mounting platform two foul indicator light assemblies with mounting platform one buzzer one printed circuit board one two conductor power supply cable and a four wire cable to provide a foul signal to a scorer console Refer to Figure 1 Figure 1 1 DIVISION HOUSING 4 OPTICAL SENSORS T REFLECTOR 10 12VAC POWER CABLE 13 FOULINDICATORLIGHTS 2 RETURN HOUSING 8 TEL E FOULUNIT 5 PRINTED CIRCUIT BOARD 6 MAIN CHASSIS 8 BUZZER 9 LEDs 11 RIGHT LANE GREEN YELLOW 12 LEFTLANE GRAY ORANGE SCORER CABLE SCORER CABLE Tel E Foul Installation Electrical Power Requirements The Tel E Foul power cables are to be provided and installed by the customer s electrician
9. ng 8 x 3 4 1 53 861069 000 Package Remote Sensor Kit see Figure 12 page 10 1 53 600177 002 Plate Sensor Mounting 4 53 861069 001 Screw Self Tapping 6 32 x 1 1 4 1 53 861069 002 Wire Harness Remote Sensor 120 NOTE Transformer dependant upon country of installation site NOTE Used in non standard lane installation only Tel E Foul Installation General Description Tel E Foul Installation The Brunswick Tel E Foul is a microprocessor based unit which operates on 12 volt AC power and uses an infrared signal for foul detection The Tel E Foul unit gives two signals to indicate a foul a buzzer and a red light The Tel E Foul also provides a third signal for use at centers with automatic scorers The Tel E Foul microprocessor is designed to perform a functional test when the unit is turned on It will test the infrared signal for proper reflection strength and test for burned out foul indicator lights If an error is detected during these tests the buzzer will be turned on for a short time and then the left hand and right hand foul indicator lights will alternately turn off and on for a short time If the infrared signal is weak approximately two signal strength indicator lights on the buzzer gives a short signal If it is the left hand lane the sound will be constant and if it is the right hand lane there will be a pulsing sound If there is no infrared signal there will be a long constant sound for the left hand l
10. nndtseeniate 11 Subway Retr 10 120 saicsccoucvecasdasosangastasdesnacsgsensndethassausatectaness 11 Non Standard Lane Pair oreista r eA E E ER 15 Brunswick Tel E Foul Reflector ss scciscossasaccatdesaacadinssantvaadacoctesentstdatagees 16 Sensor Uf SIN asac nrnna nae deed kanei iait 18 Brunswick Scorer Connections AMF and Brunswick Pinsetters 19 Bronswiek PINSGIIGT 272 cassizdocnseananade bane inei nEn IE EEES ENAN EEEE ASA 19 AME PAS POUR aroraa e ao EN 19 Tel E Foul Installation 3 Intentionally Blank 4 Tel E Foul Installation Warranty and Service Policy If any defects in material or workmanship appear during the first three months after installation the defective part will be repaired or replaced at Brunswick s option with no charge to the Customer Ifany defects in material appear during the nine months following the initial three month warranty period the defective part will be repaired or replaced at Brunswick s option with no charge to the Customer for parts The Customer must assume all other costs in making the repair or replacement All service calls during the first three months of the warranty period resulting from the inability of the Customer s mechanics to perform required adjustments or maintenance will be billed directly to the Customer Brunswick reserves the right to change the design of any product but assumes no responsibility to incorporate such design changes on products already sold
11. o star washers Refer to Figure 14 Figure 14 1 12 1 2 318 mm APPROACH SIDE OF 2 SELF TAPPING SCREW 8 X 1 1 4 3 REFLECTOR BRACKETS FOULLINE 4 CENTERLINE OF REFLECTOR 5 REFLECTOR ASSEMBLY 6 FOULLINE 7 CENTERLINE OF FOULLINE 8 REFLECTOR 9 PAN HEAD SCREW 6 32 X 5 16 10 EXTERNAL TOOTHLOCKWASHER 11 FLATAREA 16 Tel E Foul Installation 3 Position the mounting bracket with reflectors centered 1 16 1 6 mm toward the approach side of the center of the foul line and mount the brackets using four 6 x 3 4 round head wood screws Refer to Figure 14 4 Position the cover over the unit and trim the division capping and gutter for a smooth fit and a clear opening for the optical beam to return to the sending unit Refer to Figure 15 3 RBS KX OO SISK S 0 K D amp 4 Figure 15 1 SELF TAPPING SCREW 8 X 1 1 4 2 TRIM CAPPING AND GUTTER 3 CENTER LINE OF OPENING AND REFLECTOR 4 REFLECTOR 5 COVER 5 Mark the mounting hole locations drill two 5 16 diameter holes and install the Tap Loc inserts Mount the cover using the hardware shown in Figure 15 Tel E Foul Installation 17 Sensor Adjustment 1 Turn the Tel E Foul on and check the red signal indicator LEDs All four indicator lights for each lane should be on Adjust sensor assembly as required if all lights are not on Refer to Figure 16
12. oul Installation 5 Brunswick Tel E Foul Standard Packaging 1 L2 510001 101 Package Brunswick Tel E Foul Equipment 1 per ball return 1 53 861068 000 Package Tel E Foul 1 53 600177 000 Assembly Tel E Foul 1 53 860299 000 Package Reflector Kit Tele E Foul 2 53 860299 001 Bracket Reflector Mounting 1 1 4 Diameter 2 53 860299 002 Reflector 1 1 4 Diameter 2 53 860299 003 Bracket Reflector Mounting 2 53 860299 004 Screw Self Tapping 8 x 1 1 4 2 53 860299 005 Screw Pan Head 6 32 x 5 16 1 53 861071 000 Package Hardware Tel E Foul Mounting 4 53 861071 001 Screw Self Tapping 8 x 1 1 4 2 53 861068 001 Wire Tie Nylon 6 L2 510010 230 1 53 860326 230 53 600180 230 53 860326 001 53 860326 002 53 860326 003 A e e L2 510010 115 1 53 860327 115 53 600180 115 53 860327 001 53 860326 002 53 860327 003 A e e e L2 510009 100 1 53 860326 100 53 600180 100 53 860326 001 53 860326 002 53 860326 003 A e e e Tel E Foul Installation Transformer Kit Tel E Foul 230V Transformer Tel E Foul 230V 50 HZ Connector IEC Power Bracket Mounting Transformer Screw Self Tapping 8 x 3 4 Transformer Kit Tel E Foul 115V Transformer Tel E Foul 115V 60 HZ Connector IEC Power Bracket Mounting Transformer Screw Self Tapping 8 x 3 4 Transformer Kit Tel E Foul 100V Transformer Tel E Foul 100V 50 HZ Connector IE C Power Bracket Mounting Transformer Screw Self Tappi
13. oundations notch the anchor strips and install the 9 x 2 3 4 x 3 4 Tel E Foul mounting plate using 14 x 1 1 2 flat head wood screws The top of the mounting plate should be flush with the top of the approach fill Refer to Figure 6 10 1 2 gt 267 mm 1 et 2 Figure 6 2 FOULLINE 3 ANCHOR STRIPS 1 APPROACH FILL 5 14 X 1 1 2 FLAT HEAD WOOD SCREW 6 MOUNTINGPLATE 4 BALLRETURN Tel E Foul Installation 11 1 2 3 4 6 6 lt 1 2 12 POWER CABLE TEL E FOUL UNIT BLACK WHITE RIGHT LANE YELLOW AND GREEN SCORER CABLE LEFT HAND ORANGE AND GRAY SCORER CABLE SET FOR BRUNSWICK SCORES SET FOR AMF SCORERS Tel E Foul Installation 2 Connect the power cable to the Tel E Foul unit Refer to Figure 7 Figure 7 NOTE Set jumpers for Brunswick or AMF scorers as shown in Figure 8 IMPORTANT Ifthe AMF position is used on a Brunswick system damage may result to the automatic scorers POWER O ati Figure amp 3 Position the Tel E Foul unit with the center of the optical head lenses on the center of the foul line and the unit centered on the ball return Refer to Figure 9
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