a-OFG-390 Tech - Henny Penny Corporation
Contents
1. 5 53 4 4 a i T MM Ej rv em er N 3 x42 B lt x 5 852 8 215 gt P PIN 1 98 gt 4 lt lt m 28 9 11 5 lt 4 mae gt HE II et SRS gae S 8 x2 ka 24 VAC FUSED c 822 PRESSURE SWITCH DRAIN SWITCH lt 2 J2 12 15 lt PV CTRL RLY Ndx2 P5 J4 RNS 2 3 lt 1 lt 1 J3 PIN 3 ID lt 2 L1 FUSED gt K3 3 BLOWER RLY NC 20 2 lt 4 2 FUSED w 1 BLOWER RLY gt 18 S P7 I Wao gt lt i L2 FUSED ga 5 lt 2 PUMP RLY NO lt 3 j PUMP RLY NC MV CTRL RLY 0 E lt 4 L2 FUSED CTRL RLY s PRESSURE RLY NO J2 PIN z fs lt PRESSURE RLY NC PRESSURE RLY EE 2 1 J2 PIN 1 P9 PUMP RLY COIL lt 3 BLOWER RLY lt n BLUE yM lt 2 L1 24 VDC lt 2 21 S 3 41 4 lt 1 2 J10 PIN gt z L PIN lt ee lt 4 4 L2 FUSED j J5 PINI o so 5 lt 2 24 VAC gt 5 1 lt 124 VAC lt 2 25 5 E HEADER WIRING i FRYER WIRINC 66247 2 2 2 28 FAST READY 230V 50 Hz 707 n occ HENNY PENNY Gimbal Faod eriice 2 Model OFG 390 SECTION 3 PARTS INFORMATION 3 1 INTRODUCTION 3 2 GENUINE PARTS 3 3 WHEN ORDERING PARTS 3 4 PRICES 3 5 DEL2. 1 11 NS02 002 NUT 1 4 20 4 12 WA01 018 WASHER 3 8 FLAT tenente 2 13 5 01 042 SCREW 3 8 16 X 1 HEX HD 2 14 01 010 LOCK WASHER 3 8 SPLITRING eene 2 15 NS02 005 NUT 6 32 HEX ettet 4 16 EF02 017 STRAIN RELIEF 1 17 51891 BRACKET SWITCH BELOWSN 0404001 1 17 67618 BRACKET SWITCH SN 0404001 amp 1 18 NS01 016 NUT 7 16 14 HEX cte 4 19 52519 CORD ASSY DRAIN INTERLOCK cene 1 20 01 058 SCREW 46 32 X 1 PH AN HD eene 2 21 WA01 006 WASHER 6 ee 2 42 54228 DRAIN SWITCH W BOOT tenen 1 23 21355 DRAIN VALVE W EXTENSION BELOW SN LHO16JC 1 23 66446 DRAIN VALVE W EXTENSION SN LHO16JC amp ABOVE 1 24 SC01 217 SCREW 7 16 14 X 1 1 4 HEX HD 4 25 67617 BRACKET MICROSWITCHTRIGGERING 1 SN BT0802002 amp BELOW 26 76683 PLATE SWITCH COVER GAS ee 1 Y recommended parts 1008 3 28 PENNY Model OFG 390 Global I 1 1 Ex bU ns t 1 i I 4 1 I hy E 1 18 L I T ba 1 d d Figure 3 17 Lift Beam and Shrouds SN BT0802002 amp BELOW 3 29 1209 Foaderiice Figure amp Item No Part No Description LIFT BEAMAND SHROUDS SN BT0802002
3. 1 i a xm Mr 11 3 Detail C Figure 3 18 Counterweight and Pulley System SN 0802002 amp BELOW 1209 H Y PENNY Gilat Foaderrice Model OFG 390 Figure amp Item No Part No Description 52475 51677 35962 35207 5 01 022 NS02 002 WA01 002 51590 5 01 104 5 01 022 51591 54494 51692 55883 55598 54493 51549 66715 51593 01 001 5 01 081 55873 59113 51553 59112 59111 5 01 226 5 01 146 NS02 002 NS01 012 5 01 232 54492 52118 62018 NS02 002 36627 NO GO 1 ON WN m YO on Uu 18 lt REBBR Uo Ww WW 92 U 8 recommended parts 1209 COUNTERWEIGHT ANDPULLEY SYSTEM SN BT0802002 amp BELOW PULLEY ASSY N NR SCREW 1 4 20 X 3 4 HEX HD KEPS 1 4 20 NO I BEAM PULLEY BRACE ASSY LIDARM U CHANNEL MACHINED ARM LID LIFT sSOREW 3 5 16 X TORQUE PLATE U CHANNEL ASSY LIFTU CHANNEL LIFT U CHANNEL WHEEL TRUCK SPINDLE U CHANNEL WHEEL LOCK WASHER SPLIT RING 3 8 ID SCREW 3 8 24 X 3 4 HD S STABILIZER COMPONENTS ASSY SUPPORT ARM STABILIZER ASSY CABLE MOUNTING BRACKET SLIDE STABILIZER BRACE STABILIZER 5 16 18 X 1 1 4 FHD CAP SCREW SCREW 1 4 20 X 3 4 HEX HD KEPS 1 4 20
4. CONTROLASSY SMS 208 240 390 W O SETPTS INT L ASSY CONTROL KFC 390 DOM CONTROL ASSY CONTROL DECAL 8 HEAD EPC CONTROL DECAL MENU CARD 390 Model OFG 390 Qty bh L gt A m RR oe Y PENNY Model OFG 390 Dioba Foaderiice Salurtour m I i 5 2 x s p _ 2 ks s m i i ELECTRICAL CONTROLS 60207 TRANSFORMER ASSY 120V 60536 5 03 005 140012 KIT RELAY 120V SN BT0903002 amp Below 81914 RELAY 120V SN BT0903003 amp Above 56394 60818 62053 NS02 005 14932 21347 14236 IGNITION MODULE CE S N JH018IH BELOW 54924 IGNITION MODULE CE S N JHO19IH SCOI 214 SCREW 10 32 X 1 PH THDSSS NS02 001 NUT HEX KEPS 10 32 C 53656 POWER CORD 120V 54988 FILTER 220V 50 60HZ GACE 5 01 006 SCREW 10 32 X 3 8 PH THD Y recommended parts 3 5 213 NOR BBN 2 NR NR e e Y PENNY Model OFG 390 Dioba Foaderiice Salurtour Figure amp Item No Part No Description FRYPOT COVERSAND INSULATION 22799 ASSY INSUL LFT C CHAMBER 52041 INSULATION C CHAMBER MOUNTIN 52798 ASSY INSUL RT C CHAMBER 52800 ASSY INSUL REAR C CHAMBER 52038 INSULATION LOWER CHAMBER DUC 52040 INSULATION REAR
5. HEX 1 4 20 1 4 20 X 2 00 TRUSS HD PH 71 ASSY CARRIAGE WEIGHT ASSY WEIGHT BRACKET STUD GUIDE COUNTER WEIGHT NUT KEPS 1 4 20 C COUNTERWEIGHT BAR 2 2 2 2 1 1 1 4 1 1 1 4 4 4 4 1 2 2 2 2 6 2 4 2 2 1 1 2 4 4 3 32 Mu Gimbal Foaodeeeariee bail ninne 10 N N J FUE d ince 11 12 13 14 4 COUNTERWEIGHT SYSTEM SN BT0802003 amp ABOVE 35026 35207 NS01 025 NUT HEX 5 16 18 SS LWOI 010 WASHER 3 8 SPLIT RING SS 35092 CARRIAGE 5 01 069 36839 5 01 042 SCREW 3 8 16 X 1 HEX 36625 WELD ASSEMBLY C W CARRIAGE 36627 COUNTERWEIGHT BAR 36626 SPACER C W FRAME 37362 WHEEL CARRIAGE 37363 SPACER CARRIAGE WHEEL 37364 SPINDLE 5 01 081 SCREW 3 8 24 3 4 HEX SS 35962 BRACKET WHEEL ASSY 36561 BRACE TOP FRAME 35964 PLATE SUPPORT PULLEY 5 01 132 1 2 20 5 8 SOC HD SCREW N recommended parts 3 33 1209 N N O 1 2 3 4 5 6 7 9 gt pe Gimbal 2 Figure 3 19 FAST Ready Parts 705 3 34 co H Y PENNY Model OFG 390 Figure amp Item No Part No Description FAST READY PARTS ASSY 392 692 120VFAST HEADER ASSY 392 692 230V FAST HEADER CE ASSY 392 692 220 240V FAST HEADER STUD ASSY 392 092 CONTROLPNL 66287 66288 66385 66241 66296
6. I 4 A ps r FA 111 v fe y J F 1 m i NS i i L I T e ku Si F i i 2 I id h _ 1 gt 1 aia _ 5 1 i Nm x i i 1 lt w ar E i iP gt _ gt Wy wl Go nm ut rc Y 4 4 DH d J cr 1 _ m I wi 1 La 1 w Y gt 1 2 i ed wmm a 13 1 s L FA Pah og Ln i I Va i i i Ta N e MM C xi i 2533 Se d 5 r gt 2 A 1 BURNER TUBES BRACKET ASSY HIGH LIMITSENSING BULB CLIP SPREADER HEAT TUBE SPACER HIGH LIMIT 450 HIGH LIMIT ELECTRIC NON CE 425 HIGH LIMIT ELECTRIC CFE SCREW 10 32 X 1 2 IND HEX HD S S BRACKETASSY HIGH LIMIT THERMOCOUPLE FITTING POT for High Limit 2 e C S i i am a i 1 3 20 Global Saluran Figure amp Item No 3 21 Y PENNY Part No 62183 44782 62181 35308 215197 Description CARRIER ANDRACKS CARRIER ASSY RACK HALF SIZE 8 HEADFRYER 390 BASKET OPT
7. 2 4 2 6 Temperature Probe Replacement 2 5 2 7 Complete Control Panel Henny Penny 2 6 2 8 hte uy 2 7 2 9 VNO PPA TH NR 2 9 2 10 OVE AS NWN HN 2 11 2 11 Ji TOT ER TN RYN HN NU 2 12 2 12 2 13 2 13 Dian Microw 2 14 2 14 Drain Valve and B 2 15 2 15 Zt YING 2 16 2 16 12121 OP BOR 2 17 2 17 Cleaning the Blower Wheel 2 17 2 18 08116761 NF 2 18 2 19 DI arrsa 2 19 2 20 Flame Sensor AsSemDIy 2 20 2 21 Ionitor and Flame SensorAdjustment 2 20 2 22 SERS Replacement 2 21 2 23 1 11915 uc RWYF NN 2 22 2 24 i w 2 22 120 Volt Witing Diadora 2 23 208 240 Volt Wiring Diagram 2 24 200 VOIE Winne tpe TN NN 2 25 120 Volt FAST Wiring n R NN 2 20 208 240 Volt FAST Wiring Diagra
8. Y PENNY Global Foodservice Solutions Henny Penny Open Fryer Model OFG 390 Model OFG 392 TECHNICAL MANUAL H 1003 mp Y PENNY Model OFG 390 Gimbal Faod errisice This manual should be retained a convenient location for future reference A wiring diagram for this appliance 15 located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed 1f user smells gas This information should be obtained by consulting the local gas supplier Do not obstruct the flow of combustion and ventilation airAdequate clearance must be left all around appliance for sufficient air to the combustion chamber The Model OFG 390 open fryer is equipped with a continuous pilot But fryer can not be operated with out electric power Fryer will automatically return to normal operation when power 15 restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT FM06 027 Revised 10 09 08 rm Y PENNY Model OFG 390 Gimbal Faod errisice 3 HENNY PE
9. semble this component It is set and sealed from the factory and is not to be adjusted 2 13 1003 Model OFG 390 2 13 DRAIN MICROSWITCH Upon pulling out on the drain handle the microswitch should be activated and the unit will not heat but when the handle is pushed back the unit should operate properly The bracket on the microswitch 1s slotted so it can be adjusted backward or forward 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 The following check should be made to determine if the drain switch is defective a Remove bracket from the unit b Remove wires from the switch c Check for continuity across the two outside terminals on the drain switch If circuit 15 open the drain switch is bad The circuit should only be opened by pressing on the actuator of the drain switch 3 To replace switch remove switch from the bracket and install switch in reverse order 4 Test to see if drain valve handle actuates the switch The gap between the drain switch and the shaft should be no more than 1 8 3 mm NOTE Listen for click of switch while pulling drain valve handle 1003 2 14 2 14 DRAIN VALVE AND EXTENSION Model OFG 390 The drain valve opens when the drain valve handle is pulled out and drains the shortening out of the po
10. 2 9 9 1 1 1 2 2 1 1 2 2 2 2 2 2 2 2 2 2 4 1 1 1 1 1 2 Y recommended parts not shown 3 17 707 Model OFG 390 PENNY Global 77 UU CE OPTION ABS 5 3 YA LAS LAS LA ia MN AN ww Xx AA NA NN y LAJ LM AN A xx LA NS Figure 3 11 Gas Piping Controls 3 18 1209 ee H Y PENNY Gimbal Salons Figure amp Item No Part No 01 117 05 010 65173 65173 01 115 01 112 54875 52785 68536 51731 69441 69442 FP05 011 69442 21452 21453 38468 ir m 1 DN tn Q 34802 FP01 028 80761 80858 140056 140042 21451 21450 22122 55433 76333 59199 51741 01 200 Y recommended parts not shown 3 19 Description GAS PIPINGAND CONTROLS MANIFOLD TUBE LEFT MANIFOLD TUBE RIGHT NIPPLE 3 8 to 1 2 NP 1 2 NPT FEMALE PIPE TEE B L ee MODULE COVER BURNER SHIELDASSY BURNER SHIELD STUDASSY STANDOFF BURNER PILOT TUBE LEFT BURNER PILOT TUBE RIGHT BURNER TEE 1 4 X 1 4 X 1 4 BR COMPR PILOT TUBE VALVE TO TEE GAS VALVE ASSY 24V NATURAL GAS GA
11. various parts of the fryer Before replacing any parts refer to the Troubleshooting section to aid you in finding the cause of the malfunction 2 2 MAINTENANCE HINTS 1 A multimeter will help you to check the electric components 2 When the manual refers to the circuit being closed the multimeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the multimeter should read infinity BURN RISK Do not move the fryer with hot shortening in the frypot or filter pan Severe burns can result from splashing hot shortening 4 Remove weights from the frame to easily access rear of fryer 2 3 PREVENTIVE To ensure a long life of the fryers and their components regular MAINTENANCE maintenance should be performed Refer to the chart below Frequency Action Twice Daily Filter Shortening See Operators Manual Monthly Check Dilution Box Clean as needed See Cleaning the Dilution Box Section Annually Clean Blower Wheel See Cleaning the Blower Wheel Section Annually Lubricate Lid Rollers back of fryer See Lubricating Lid Rollers Section 2 1 1003 PENNY Global 2 4 HIGH TEMPERATURE LIMIT CONTROL Checkout 1002 Model OFG 390 This high temperature control is a safetymanual reset control which senses the temperature of the shortening If the shortening temperature exceeds 425 F 218 C this switch opens and shu
12. 66289 66294 54085 16624 66239 66302 5 01 023 54472 56394 60818 66259 66261 EF02 072 502 005 66244 1 1 1 1 1 1 2 2 3 3 4 4 5 6 6 6 7 9 Y recommended parts not shown 3 35 STUD ASSY 392 692 CONTROL PNL DECAL 392 692 FAST CONTROL DECAL 392 692 FAST CE CONTROL LIGHT CE INDICATOR GREEN CE LIGHT INDICATOR RED BOX SHIELD 392 692 BOX SHIELD 392 692 SCREW 96 32 X 1 4 PH RHD C POWER RELAY 15A 120VAC POWER RELAY 10A 240VAC DBL POLE RELAY 24VAC COIL NON CE ASSY 120V FAST TRANSFORMER ASSY 230V FAST TRANSFORMER BUSHING SPLIT 3 4 NUT HEX KEPS 46 32 C ASSY FAST 392 692 PROBE BOARD 230V FAST I O CONTROL CE O N m m 0 m om
13. Burner Assembly 3 16 705 summ Gimbal bai ninne Figure amp Item No Part No Description Qty GAS BURNERASSEMBLY 56990 01 BURNER ASSY NATURAL 56990 02 BURNER ASSY LP 56990 03 BURNER ASSY NATURAL CE 56990 04 BURNER ASSY LPCE 56990 05 BURNER ASSY PROPANE BUTANE MIX 56990 07 BURNER ASSY NATURAL JAPAN 56990 06 BURNER ASSY LP BUTANE MIX 70 PRO 30 BU SC01 084 SCREW 10 32 X 3 8 HEX HD S NS02 001 NUT HEX KEPS 10 32 C 52074 FLAME SENSOR 52075 amp IGNITOR ASSY NATURAL 21333 PILOT amp IGNITOR ASSY LP 54877 ORIFICE PILOT NATURAL CE NATURAL 60614 ORIFICE PILOT LP CE LP PROPANE BUTANE MIX 51735 BURNER MOUNTING BRACKET 56708 PILOT FLAME SENSOR BRACKET FP05 010 CONNECTOR 3 8 TUBE TO 1 4 NPT FP01 117 STREET ELBOW 1 4 14852 KIT 390 690 GAS MANIFOLD 51725 ORIFICE BURNER 51730 ORIFICE BURNER LP 55452 ORIFICE BURNER CE NAURAL 55453 ORIFICE BURNER CE LP 56219 ORIFICE BURNER PROPANE BUTANE MIX 40905 ORIFICE BURNER LPBUTANE MIX 70 PRO 30 BU 56637 ORIFICE BURNER NATURAL JAPAN 52066 BURNER INSHOT 14221 CONVERSION KIT LP TO 14222 CONVERSION KIT NAT TO LP ee 14269 CONVERSION KIT LP TO NAT JAPAN 14321 CONVERSION KIT LP TO 14322 CONVERSION KIT NAT TO LP CE 54902 WIRE GUARD BURNER BELOW S N HH001 1 2 2 2 2 2 2
14. C CHAMBER 51897 INSULATION LOWER CHAMBER COV 52039 INSULATION C CHAMBER COLLAR 52120 ASSY LOWER C CHAMBER DUCT 52801 ASSY INSUL CHAMBER COVER 22799 ASSY INSUL TUBE CHAMBER RI 52792 INSULATION TUBE TO C CHAMBER 52794 ASS Y INSUL TUBE CHAMBER LF 22197 ASSY INSUL LOWER CHAMBER 32193 INSULATION C CHAMBER CAP 52796 ASSY INSUL UPPER CHAMBER CAP NS02 005 NUT HEX KEPS 6 32C 502 006 NUT HEX KEPS 10 24C 5 02 014 SCREW 8 X 3 8 PH 400SS Z o eo aa Q CONN tn WN L PNP SPR NNR m 705 3 6 E Y PENNY Model OFG 390 Dioba Foaderiice Salurtour Figure amp Item No Part No Description INSULATION COVERS WA02 001 WASHER INSULATION 1 1 2 DIA 51763 INSULATION COVER LEFT 51892 INSULATION C CHAMBER SIDE 51765 INSULATION COVER RIGHT 51759 INSULATION COVER REAR 51893 INSULATION REAR C CHAMBER SC02 014 SCREW 8 AB X 3 8 PH 40055 51739 TOP FRONT INSULATION PANEL 51894 INSULATION TOP FRONT PANEL 62060 SHIELD HIGH LIMIT SC03 005 SCREW SD 8 X 1 2 PH PHD 51753 INSULATION COVER TUBETRAN RH 53661 INSUL TUBE CHAMBER SIDE 53662 INSUL TUBE CHAMBER BOTTOM 53660 INSUL TUBE CHAMBER BACK 51755 INSULATION COVER TUBETRANS 51821 CONTROL INSULATION COVER LH 53659 INSULATION POTFRONT FOIL 51806 POT FRONT INSULATION COVER 5
15. amp ABOVE 1 2 USE 69289 UNION MALE FITTING 060 1 4 B USE 69289 UNION HANDLE ATTIN G 1 14 24211 WELDMENT FILTER TUBE AND WASHER 1 15 23740 HANDLE STANDPIPE 8 HEAD LLU 1 16 SC01 245 SCREW 10 32 X 1 2 3 17 23804 INSERT FILTER l 18 01 007 O RING FILTER NUT INSERT 1 19 66535 FILTER NUT SS S N 0504001 amp 1 19 23803 NUT S NAHOS6JB to 0504001 1 19 65208 NUT S N KH032JJ 085 1 19 55877 FILTER NUT S N KH031JJ amp 1 20 62082 FILTER DRAIN PAN COVERASSEMBLY 1 y 21 12102 FILTER ENVELOPE PAPER 100 PER CARTON 1 22 65776 ROD CLEAN OUT 1 23 52208 BRUSH 1 24 35310 STIRRER LLN 1 4 25 12126 BLACK L BRUSH e 1 26 65211 CRUMB CATCHER 58 29 ALLAU 1 27 35771 BRUSH CLEAN OUT 35 IN 89 CM 1 recommended parts 3 9 106 a V ENNY TERTII 65191 RR01 004 WA01 020 51531 5 01 041 55754 55756 59169 52498 51707 5 01 248 65190 Lid AssemblyComplete Ring Retaining 1 2 in Washer 513 750 OD 05 THK Stop Lid Cast Screw 5 16 18 x Handle Weld Assembly Assy Latch Sleeve Coat Lid Latch Bracket Spring Lid Latch Lid Latch Brac
16. display shows E06 the tempera ture probe should be checked once the probe is repaired or replaced the controls should return to normal if E06 persists replace the controls Turn switch to OFF position then back to ON if display shows E41 the control should be re initialized See programming section 1f the error code persists replace the control panel Replace relay 1f contacts are stuck closed check wiring on POWER PUMP switch or at wall receptacle L1 and N may be reversed Clean dilution box or replace blower if necessary have drain switch checked reset high limit or have high limit checked check vacuum switch 806 H Y PENNY Gimbal ier 2 1 4 ERROR CODES Continued DISPLAY E 20 E 20 B E 20 C E 20 D E 20 E E 20 E 20 G E 20 H 1003 Model OFG 390 CE Only Along with the error codes from the preceeding pages CE units have the following self diagnostic error codes Air pressure switch failure stuck closed Draft fan or air pressure switch failure stuck open Left gas module failure Right module failure Both modules failure Left module no flame sense Right module no flame sense Both modules no flame sense CAUSE B i PANEL BOARD CORRECTION Reset the high limit by manually pushing up on the red reset button if the high limit does not reset the high limit must be re
17. removed making sure the assembly is turned to provide a 1 8 gap be tween the spark ignitor and the hood of the pilot assembly 2 19 1003 Model OFG 390 2 20 FLAME SENSOR The flame sensor should glow a bright red when the pilot 15 lit and ASSEMBLY allows gas valve to open If it does not sense a flame it shuts down the gas valve Replacement 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel as discussed in the Complete Control Panel Section 3 Pull the wire off of the terminal of the flame sensar 4 Using Phillips head screwdriver remove the screw securing the flame sensor assembly and remove the assembly from the unit 5 Replace with new assembly in reverse order Make sure the flame sensor has 1 4 gap between it and the pilot hood 2 21 IGNITOR AND FLAME For the proper function of the ignitor and flame sensor it isritical SENSOR ADJUSTMENT that they are at the adjusted properly The flame rectification from the flame sensor to the module should at least be 1 3 microamps See photos Ground Rod Flame Sensor Flame Sensor 1 8 in 32 cm Spark Electrode Spark Electrode If the burner assembly is removed from the cooker to install and adjust the parts once the assembly is re installed check the spacin
18. the voltage down to accommodate those components with low voltage 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Remove the two 2 screws securing the transformer to the unit and remove transformer 4 Remove the wires from transformer Mark wires before removal to insure new transformer 15 wired correctly 5 Replace with new transformer in reverse order 1003 2 12 PENNY Model OFG 390 Global 2 12 AIRFLOW SWITCH The airflow switch senses the flow of air coming from the blower If the airflow is reduced below a set amount the switch will cut power to the control valve which shuts the burners down Replacement 1 Remove electrical power supplied to the unit Ul SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove control panel 3 Remove screws securing air switch to the frame and remove switch 3 Pull hose from switch from under fryer 4 Disconnect wires from switch Mark wires before removal to insure new airflow switch is wired correctly 5 Install new airflow switch in reverse order To avoid property damage do not tamper with or disas
19. which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1003 1 1 Y PENNY Globee Faodiwriice 1 3 TROUBLESHOOTING Model OFG 390 To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs Locate the problem in theTroubleshooting table Review all possible causes Then one at a time work through the list of corrections until the problem 1s solved Refer to the maintenance procedures the Maintenance Section to safely and properly make the checkout and re pair needed If maintenance procedures are not followed correctly injuries and or property damage could result 1003 coe H Y PENNY Gimbal Salons Problem Product color not correct A Too dark B Too light C Product greasy 1003 Cause COOKING SECTION Temperature too high Faulty temperature probe Shortening too old Shortening too dark Breading product too far in advance Temperature too low Fryer incorrect preheat Slow fryer heat up recovery Wrong cook button pushed Shortening
20. 2 17407 CONNECTOR 1 2 MALE ELBOW 66574 ASSY DISCON TO PUMP 65079 ASSY DISCON TO PUMPTUBE 17430 use69289 UNION MALE FITTING 67583 MOTOR FILTER PUMP LWO2 014 LOCKWASHER 5 16 INTSTAR 64218 ASSY FILTER PUMP GPM 62050 1 11 1 8 RT 52125 AIR SOLENOID VALVE 120V 54908 AIR SOLENOID VALVE 240V FP02 037 NIPPLE 3 4 X 2 5 LG BI FP01 168 CON 90 FEMALE 3 4 TUBE 3 4 NF 54486 AIR VALVE FLEXIBLE CONDUIT 21800 VALVE 3 4 CHECK 01 173 ELBOW 3 4 NPT X 90 MALE NICKEL O OANA ON BW NR N O NO GO oo 1 ON 92 WN 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BBX Y recommended parts 106 3 14 Gibal Faocd weriice Wn F 1 ym TA r FILTER PUMPASSEMBLY 64218 PUMP SUBASSY GPM 23468 ROTOR 8 GPM PUMP 23647 BODY 8 GPM PUMP 17456 PUMP SHIELD 23470 CAP 8 GPM PUMP 01 020 PLUG 1 4 18 HEX LEVEL SEAL 5 01 026 SCREW 5 16 18 X 3 4 HEX 17453 PUMP ORING GASKET 5 01 132 1 4 20 X 5 8 SOC HD SCREW 23469 ROLLER 8 GPM PUMP lt L L L 2 4 2 NO GO 1 ON Q 2 NO BR NOR RNR recommended parts 3 15 106 Model OFG 390 di 4 x amp A en S F zm t ey PENNY Global Saluran Figure 3 10 Gas
21. 3658 INSULATION POTFRONT Ne g Z o 0o 3o 7 gt Lm 1 ON Uu WN e e N NA me E 3 7 705 Global Figure 3 6 Drain Pan and Filter Assembly 806 3 8 Foaderiice Figure amp Item No Part No Description DRAIN PANAND FILTER ASSEMBLY b 52194 CRUMB CATCHER OPTIONAL ee 1 2 03204 CRUMB CATCHER BASKETW HANDLE OPTIONAL 1 2 21010 COLD ZONE CRUMB CATCHER BASKETASSEMBLY 1 2 24429 HANDLE CRUMB BASEE l 3 52496 FILTER DRAIN PANASSEMBLY 1 4 52487 CASTER 2 5 SC01 009 SCREW 1 4 20 X 1 2 8 6 NS02 002 8 7 17505 FILTER aaa aN 2 g 17503 use 14671 BOTTOM FILTER SCREEN SN KH031JJAND BELOW 1 g 17503 use 14674 BOTTOM FILTER SCREEN SN KH032JJTO BT0504001 1 8 65447 BOTTOM FILTER SCREEN SN BT0504001AND ABOVE 1 9 17502 14671 TOP FILTER SCREEN SN KH031JJAND BELOW 1 9 17502 use 14674 TOPFILTER SCREEN SN KH032JJAND ABOVE 1 10 36305 WASHER amp STANDPIPE 1 l 55876 STANDPIPE ASSEMBLY S N KH031JJ amp BELOW 1 11 62081 STANDPIPE ASSEMBLY S N KH032JJ toAH085JB 1 1 24212 STANDPIPE ASSEMBLY 5 086 to BT0504001 1 l 14658 STANDPIPE ASSEMBLY S N BT0504001
22. BE 4 eaf ga fida fiafia EE en MES Ra Ex 1 1225 GROUND FROM CONTROL PANEL FRONT TO FRAME MODEL 390 690 230V 50 60 Hz 2 6 54914 2 25 707 Model OFG 390 PENNY dice Sol upon Y 4 Gimbal Foodirri 7293 SMPAMJ 266 NO if FIM 3 UMON FAST READY 120V 2 26 705 a Gimbal 2 NOTE WIRE 7 ON 392 FRYERS 1 220 240 GLIN FE 1 6 11215141516 HEADER WIRING FAST READY 220 240 2 27 705 Model OFG 390 P10 S L2 P10 1 T L1 L1 ED C1 LJ1 I 4 1 66260 a a m Pr 2 lt 2 J1 PIN 9 7 lt qut PIN 7 50 5 1 x PV CTRL RLY 5 gt lt 10 MVI LOCK RLY COIL i PV CTRL RLY COM 2 pce 1D PV1 LOCK RLY COM L2 FUSED lt 4 5 P8 3 I gt i gt 5 3 MV CTRL TLY NO gt PVI LOCK TLY NO L1 FUSED 1 e lt 1 24 VAC gt gt I I I I I I
23. E Continued 4 Remove left side panel 5 Remove control panel 6 Unscrew nut from inlet line from the control valve 7 Remove the bracket from behind the gas control valve 8 Remove pilot light tube from gas control valve 9 Loosen fittings from tee and pull control valve assembly from the unit 10 Remove the fittings from the defective control valve and place fittings on new valve 12 Reassemble in reverse order 1003 2 10 Model OFG 390 2 10 BLOWER ASSEMBLY The blower motor circulates air into the burner area to create the correct heat for the fryer If the blower fails a sensor will shut the gas control valve down 1 Remove the electrical power supplied to the unit 5 To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove back shroud and right side panel 3 Remove the tube from the blower The blower tube will slide out of the bracket instead of bolted on the newer fryers See photo below 4 Remove the bracket from the frame 2 11 1003 INY PENNY Model OFG 390 2 10 BLOWER ASSEMBLY 5 Remove the flue 6 Disconnect wires at junction box 7 Remove the blower from the plate 8 Replace new blower in reverse order of procedures arte 4 1 T y gt d an h 1 was PS 2 11 TRANSFORMER transformer reduces
24. ILUTION BOX COVER CE 0 3 999 FT 1 55880 DILUTION BOX COVER LP CE OVER 3 999 1 55881 DILUTION BOX COVER OVER 3 999 1 recommended parts not shown 1209 3 24 Global Saluran Figure 3 16 Flue Assembly and Blower SN BT0802003 amp ABOVE 3 25 1209 I Gimbal Foaodeeeariee Figure amp Item No Part No Description FLUE ASSEMBLY AND BLOWER SN BT0802003 amp ABOVE 70582 FLUE ASSY WELDMENT SC02 041 88 32 X 7 16 PH IND XTRNL NS02 002 NUT KEPS 1 4 20 C 14986 120V BLOWER FLUE EXHAUST W INSULATION 14988 100V BLOWER FLUE EXHAUST W INSULATION 14987 240V BLOWER FLUE EXHAUST W INSULATION 21329 INSULATION BLOWER recommended parts 1209 3 26 Model OFG 390 PENNY Global Figure 3 16 and Drain Piping 1008 3 27 Foaderiice Salurtour Figure amp Item No Part No Description 3 FRYPOTAND DRAIN PIPING 4 14330 PROBEASSY DOMESTIC ete 1 4 4 14266 KIT CE PROBE CONNECTOR RETROFIT probe not included 1 CE units built prior to NOV 1 1999 5 16226 NIPPLE 1 2 X 3 L Qesecceccccsssssssssssssssssecsssssssssssssssssssessesssssssssasssssssee 2 6 16239 1 7 51792 POT BRACE FRONTAND REAR eee 2 8 51790 POT BRACE SIDE tenete 2 9 01 022 SCREW 1 4 20 X 3 4 HEX enne 4 10 51874 SUPPORT
25. IONAL WELDMENT RACKHANDLE COVER WIRE RACK OPTIONAL Model OFG 390 1209 Model OFG 390 Description Part No Y PENNY Faodiwriice Figure amp Item No T O un gt E z gt T O un gt z E a en lt O 27 gt T O un gt S z gt x E lt gt zs gt un gt 5 z gt x Q 22 5 03 005 recommended parts 3 22 707 Model OFG 390 Global Foodservice Solutions Figure 3 15 Flue Assembly and Blower SN BT0802002 amp BELOW 3 23 1209 g Gimbal Salom Figure amp Item No Part No Description FLUE ASSEMBLY AND BLOWER SN BT0802002 amp BELOW 1 55681 FLUE ASSY WELDMENT 1 2 55783 FLUE RETAINING 1 i SC03 005 SCREW SD 8 X 1 2 PH PHD 2 4 14420 120V BLOWER FLUE EXHAUST W INSULATION 1 14421 100V BLOWER FLUE EXHAUST W INSULATION 1 14422 240V BLOWER FLUE EXHAUST W INSULATION 1 5 21329 INSULATION BLOWER 1 6 55673 STUD ASSY BLOWER MOUNT PLATE 1 7 NS02 002 NUT KEPS 1 4 20 C 4 8 5 02 041 18 32 X 7 16 PH IND XTRNL TRX 2 55675 ASSY INSUL BLOWER INLET NAT GAS 1 52103 DILUTION HOSE BLOWER NAT GAS ONL Y 1 MS01 429 HOSE CLAMP 3 9 16 4 1 2 PL NAT GAS ONLY 2 32743 DILUTION HOSE ASSEMBLY LP GAS ONLY 1 14384 KIT FLUE DUCTS BUT ANE 1 54905 D
26. IVERY 3 6 WARRANTY 3 7 RECOMMENDED SPARE PARTS FOR DISTRIBUTORS 3 1 This section lists the replaceable parts of the Henny Penny Model OFG 390 Use only genuine Henny Penny parts your fryer Using a part of lesser quality or substitute design may result in damage to the unit or personal injury Once the parts that you want to order have been found the parts list write down the following information Item Number 2 Part Number __ 16738 Example Description High Limit From the data plate list the following information Product Number 01100 Serial Number 0001 Example Voltage 120 Your distributor has a price parts list and will be glad to inform you of the cost of your parts order Commonly replaced items are stocked by your distributor and will be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corporation Normally these will be sent to your distributor within three working days All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If dam age occurs during shipping notify the carrier at once so that a claim may be properly filed Refer to warranty in the front of this manual for other rights and limitations Recommended replacement parts stocked by your distributorare indicated with the parts lists Please use care when ordering recommended parts because all voltages and variati
27. NNY 6 HEAD GAS OPEN FRYER SPECIFICATIONS Height 61 155 cm Width 24 61 cm Depth 4134 107 cm Floor Space Approximately 7 sq ft 65 sq m Pot Capacity 6 Head of chicken 20 Ibs 9 kg 130 Ibs shortening 46 Kg Electrical 120 VAC 1 Phase 50 60 Hz 10Amp 2 Wire Ground 230 1 Phase 50 60 Hz 5Amp 2 Wire Ground Heating Propane or Natural Gas 100 000 BTU H1 29 3 kw Shipping Weight Approximately 670 lbs 304 kg A data plate located on the back shroud behind the lid gives the information of the type of fryer serial number warranty date and other information pertaining to fryerAlso the serial number is stamped on the outside of the frypot See figure below 1003 cc Gimbal TABLE OF CONTENTS Section Page second TROUBCESHOOTING 1 1 1 1 AEE PTT RE 1 1 1 2 1 1 1 3 u Aaa 1 2 1 4 PTT OCS 1 10 20001012 MAINTENANCE 2 1 2 1 Haie li EEE E 2 1 2 2 NY EN NW NYTH 2 1 2 3 P reveniiver r r NEN Y WN RW HNN 2 1 2 4 High Limit Temperature Control 2 2 2 5 Power Punip 10
28. S VALVE ASSY 24V CE LPGAS SOLENOID GAS VALVE 24V 60 HZ S N TH024JJ amp HIGHER NON CE SOLENOID GAS VALVE 24V 50 HZ S N TH024JJ amp HIGHER CE NIPPLE CLOSE 1 2 NPT SS IL COMBINATION GAS VALVE NAT S N AP0907006 amp ABOVE NON CE USED IN52476 COMBINATION GAS VALVE LP S N AP0907006 amp ABOVE NONCE KIT GAS VALVE NAT LP S N AP0907005 amp BELOW NON CE KIT GAS VALVE NAT LP S N AP0907005 amp BELOW NON CE FOR UNITS BUIIT WITHOUT 38468 SOLENOIDS COMBINATION GAS VALVE CE USED IN 21452 COMBINATION GAS VALVE CE USED IN 21453 MAIN GAS SUPPIY LINEASSY MAIN GAS SUPPLY LINEASSY CE before 6 14 07 MAIN GAS SUPPIY LINEASSY CE 6 14 07 amp after STUD ASSY MODULE ENCLOSURE WIRE COVER GASVALVE FITTING GAS INLET BSPT Model OFG 390 ES G b e gt NN BB 1209 Y PENNY Faodiwriice Figure amp Item No Part No Description Qty NO 54480 62051 53670 16738 60241 SCOI 211 17216 16268 2 1 2 3 4 4 2 4 x recommended parts not shown 806 Model OFG 390 a 2 a 4 z a n RIS m i i 5 i FS or 1 i 1 i 4 er E po m m Fi ri I T P l Tl 5 1 1 ide 4 i ii i MH x
29. WEIGHT CABLES Model OFG 390 The Lid Counterweight in the back of the fryer balances the weight of the lid system to allow easier opening and closing of the lid The weight has two cables attached to it and weighs about 100 165 45 4 1 Using a Phillips head screwdriver remove the screws securing the back and top shrouds of the fryer and remove the shrouds 2 Raise the lid 3 Remove the screws securing the shroud to the frame and remove the shroud 4 Remove the nut from the nylatron slide and flip loosened end up over the lid 5 Remove the 4 keps nuts from the bracket at top of the shroud 6 Place support under lid arm ex block of wood and remove the weights from the frame in the back of the fryer 7 Remove theAllen head bolts securing the stabilizer bracket and remove the bracket 1003 Model OFG 390 HENNY PENNY 2 8 LID COUNTERWEIGHT CABLES Continued 8 Remove the bolts and spacers securing the pulley bracket and pull bracket back to allow access to cable bracket 9 Pull cable and bracket from unit and remove cable from bracket 10 Remove cable from weight frame 11 Thread new cable through pulley 12 Thread nut on cable and place cable through weight frame 13 Thread second nut onto end of cable but do not tighten 14 Thread nut on other end of cable and place through the bracket then thread a second nut on the end of the cable Use the hole in bracket that 15 tow
30. amp BELOW 55678 ASSY I BEAM LIFT FRAME 51548 LIFT I BEAM 55677 502 008 SCO1 212 52474 51595 56825 51594 502 007 56824 5 01 034 52177 5 01 052 01 002 LOCK WASHER 52784 ASSY FRONT SHROUD RIGHT 21345 SLIDE GUIDE RIGHT 52482 WELDMENT FRONT SHROUD RIGHT 5 01 023 SCREW 26 32 X 1 4 PH RHD C SC03 005 SCREW PH 16804 UMBRELLA GROMMET 52521 ASSY FRONT SHROUD LEFT 62087 ASSY FRONTSHROUD LEFTSTUD 21346 SLIDE GUIDE LEFT 5 01 023 SCREW 6 32 X 1 4 PH RHD C 62091 SHROUD SPACER PULLY GUARD NS02 005 14218 000 10 t t N amp RESBPSSRRAGDEGSH 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 5 4 3 1 1 1 5 1 4 1 i gt not shown 1209 3 30 3 31 Global Model OFG 390 Detail A T 4 Detail 02 11 I 1114 pod gA I 1111 1 dan E M 1 i 11 il Fa i af 908 boa 11 e I i jid i 1 bI i 1 1 i K d 1111 l i 1 1 sog a J i l i Joan P i PN I That 4 1 g 1 TG 41 ad 1 T E Vw 15 55 24 11 i 9 e la es Ta I x I
31. ards the front of cookeiwhen mounted Tighten the nut to the bracket 2 inches of the threaded cable end should show above the bracket See photo below Both cables should have the same amount of threads extending through the brackets 15 Tighten cable onto weight frame 16 Reassemble in reverse order Be sure to use pipe sealant on the pipe fittings 1003 2 8 Model OFG 390 2 9 GAS CONTROL VALVE The gas control valve sends regulated gas to the burners when the controller calls for heat The control valve can be turned on or off In the on position and the power switch on a spark ignitor lights a standing pilot and when the control calls for heat the valve is opened and the burners are ignited Safety Precautions 4 DANGER EXPLOSION RISK TO AVOID INJURY PROPERTY DAMAGE OR EXPLOSION BEFORE REPLACING GAS CONTROL VALVE DO THE FOLLOWING MOVE THE POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKER AT THE WALL OR UNPLUG THE POWER CORD TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE SUPPLY LINE TO FRYER OR POSSIBLE Replacement A voltage check at the gas control valve must be taken four 4 seconds after the POWER switch is turned to the ON position 1 Turn gas knob to the OFF position 2 Remove cover from control valve 3 Remove the wires from the control valve 2 9 1003 Model OFG 390 2 9 GAS CONTROL VALV
32. as pressure Check blower for resriction of Check temperature setting Problem HEATING OF SHORTENING SECTION Continued Heating of Supply line too small low shortening too gas volume slow Improper ventilation system Improper atr flow to burners airflow Shortening Programming wrong overheatine In the Program Mode Faulty PC board Faulty temperature probe 1 8 Remove and replace control panel Remove and replace temperature probe 1003 Gimbal Foaodeeeariee Problem Cause Correction SHORTENING FOAMING DRAINING SECTION Foaming or boiling Water in shortening At end of Cook Cycle over of shortening drain shortening and clean frypot add fresh shortening Improper or bad Use recommended shortening shortening Refer to the procedure covering filtering the shortening Improper filtering Cold zone full of cracklings Filter shortening Improper rinsing after Clean and neutralize the cleaning the fryer frypot rinse with vinegar to remove the alkaline then rinse with hot water and dry frypot Shortening will Drain valve clogged with Open valve push cleaning not drain from crumbs rod through drain opening frypot from inside of frypot Replace pins in valve Drain valve will not open by pulling the handle coupling Remove obstruction through drain valve Shortening leaking Obstruction in drain Faulty drain valve R
33. at supply box or control panel Blown fuse in PC board Faulty POWER PUMP switch Faulty cord and plug Faulty drain switch Faulty PC board Faulty high limit control switch Drain valve open Possible faulty gas control valve Possible faulty temperature probe Bad spark ignitor Low air pressure Faulty ignitor module Spark ignitor or flame sensor out of adjustment Make sure the gas valve knob 15 turned to the ON position Reset breaker or replace fuse Replace glass fuse In board Check POWER PUMP switch per POWER PUMP Switch Section Check cord and plug and power at wall receptacle Check drain switch per Drain Switch Section Remove and replace control panel Check high limit control switch per High Temperature Limit Section Close drain valve With power removed from fryer check across electrical leads of gas valve with multimeter and gas valve on ON position Replace temperature probe Replace spark ignitor Clean or replace blower Replace air pressure switch Replace ignitor module The spark ignitor needs to be 1 8 in from the pilot hood and the flame sensor 1 4 in 1 7 ena H Y PENNY Gimbal Foaodeeeariee bail ninne Model OFG 390 Correction Increase supply line size Refer to Installation Instructions Section of Operator s Manual Refer to Installation Instructions Section of Operator s Manual Observe burners Check g
34. ening temperature to the control If becomes disabled E06 will show in display Also if the temperature is out of calibration more than 10 F or 10 C the temperature probe should be replacedAn Ohm check can also be performed See chart at end of this section 1 Remove electrical power supplied to the fryer Ul SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Drain the shortening from the frypot 3 Remove the control panel 4 Using a 1 2 wrench remove the nut on the compression fitting 5 Remove the temperature probe from the frypot 6 Place the nut and new ferrule on the new temperature probe and insert the temperature probe into the compression fitting until it extends one half 1 2 inch 1 3 cm into the frypot Use the temperature probe gauge provided in the temperature probe kit to ensure proper placement in frypot See Figures 2 1 and 2 2 806 PENNY Model OFG 390 2 6 TEMPERATURE PROBE 7 Tighten hand tight and then a half turn with wrench REPLACEMENT Continued P N 64406 CAUTION Excess force will damage temperature probe Probe Assembly 8 Connect new temperature probe to PC board and replace control panel 9 Replace shortening NN SN AWA AAA SS NS 10 Turn pow
35. eplace drain valve 1003 1 9 I H Y PENNY Gimbal 2 1 4 ERROR CODES DISPLAY E04 E05 6 E06 9 1 71 E32 CHECK HIGH LIMIT DRAIN VALVE VACUUM SWITCH BLOWER MOTOR Model OFG 390 In the event of a control system failure the digital display shows an error message These messages are coded E04 E05 E06 E32 E41 and E71 A constant tone is heard when an error code 15 displayed and to silence this tone press any of the product buttons CAUSE Control board overheating Shortening overheating Temperature probe failure Programming failure Pump motor relay failureor wiring problem pressure switch open clogged dilution box or faulty blower open drain switch open high limit open vacuum switch PANEL BOARD CORRECTION Turn switch to OFF position then turn switch back to ON if display still shows E04 the board 15 getting too hot check for signs of overheating behind the control panel once panel cools down the controls should return to normal if E04 persists replace the control Turn switch to OFF position then back to ON if display shows E05 the heating circuits and temperature probe should be checked once the unit cools down the controls should return to normal if E05 persists replace the controls Turn switch to OFF position then back to ON if the
36. er on and check out fryer Resistance Temp Temp Ohms F Ohms 50 10 00 1039 02 250 12111 1464 79 60 15 56 1060 65 260 126 67 1485 71 70 21 11 1082 24 270 132 22 1506 58 80 2667 1103 80 280 137 78 1527 43 30 32 22 1125 32 290 143 33 1548 23 100 37 78 1146 81 300 148 88 1569 00 114 43 33 1168 26 310 154 44 1589 73 120 4889 1189 67 320 160 00 1610 43 130 54 44 1211 05 325 162 78 1620 77 144 60 00 1232 39 330 165 56 1631 09 150 65 56 1253 70 340 171 11 1651 72 160 71 11 1274 97 350 176 67 1672 31 170 76 67 1296 20 360 182 22 1692 86 180 82 22 1317 40 365 185 00 1703 13 185 85 00 1327 99 370 187 78 1713 38 190 87 78 1338 57 380 193 33 1733 87 200 93 33 1359 69 390 198 88 1754 31 210 98 89 1380 79 400 204 44 1774 72 212 10000 1385 00 410 210 00 1795 10 220 104 44 1401 84 420 215 56 1815 44 230 11000 1422 86 430 22111 1835 74 2 7 COMPLETE CONTROL 240 115 56 1443 85 440 226 67 1856 01 PANEL HENNY PENNY Should the control panel become inoperative follow these instructions for replacing the board 1 SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the two screws securing he control panel and lift panel up and out 3 Unplug the connectors going to the control board 4 Install a new control panel 2 6 PENNY Global 2 8 LID COUNTER
37. erty damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle If the tube 16 broken or cracked the control will open shutting off electrical power The control cannot be reset Drain shortening from the frypot and discard A substance in the tube could contaminate the shortening Remove control panel Loosen small inside screw nut on capillary tube Remove capillary bulb from bulb holder inside the frypot Straighten the capillary tube Remove larger outside nut that threads into pot wall and remove defective control from control panel area Insert new control and replace screws Uncoil capillary line starting at capillary tube and insert through frypot wall SHOCK HAZARD To avoid electrical shock or other injury run the capillary line under and away from all electrical power wires and terminals The tube must never be in such a position where it could accidentally touch the electrical power terminals Carefully bend the capillary tube as shown in photo and place into bulb brackets 1003 reme Y PENNY Model OFG 390 Gimbal Faod errisice 3 2 4 HIGH TEMPERATURE 11 Pull excess capillary line from pot and tighten nut into frypot wall LIMIT CONTROL Continued be sure capillary bulb of high limit is positioned so it doesn t interfere with the carrier or get damaged when cleaning the frypot 12 With excess capillary line pulled out ti
38. f 1 19 2 024 NIPPLE 3 8 CLOSE 1 20 16807 FITTING CONNECTOR MALE ee l 21 54486 AIR VALVE FLEXIBLE CONDUIT Lu l 2 01 122 REDUCER 3 8 TO 1 2 1 23 35472 CHECK VALVE PRESSURE ee l 24 FP02 007 NIPPLE 3 8 X 1 1 2 0 aaa l 25 17437 PUMP SUBASSY 5 GPM e 1 426 17447 ROTOR PUMP 19959 59 l Y 27 17446 ROLLER TEFLON SET s l 28 17453 PUMP O RING GASKET s 1 29 lt 01 132 1 4 20 X 5 8 SOC HD CAP SCORE V 4 30 17454 BODY PUMP anan 1 y 31 17456 PUMP 8 1 2 32 17451 COVER PUMP 9992 1 33 SC01 020 PLUG 1 4 HEX COUNTERSUNK cs 1 Y 24 SC01 026 SCREW 5 16 18 X 3 4 HEX HD 2 35 85777 1 2 PUMPAND MOTOR 0 1 recommended parts not shown 806 3 12 Figure 3 9 Filter Pump Assembly SN LH016JC amp Above Model OFG 390 PUMP ASSEMBLY 806 Foaderiice Figure amp Item No Part No Description FILTER PUMPASSEMBLY SN LHJ016JC amp above 18107 CONDUIT CONNECTOR 3 8 X 90 54484 BLOWER PUMP FLEXIBLE CONDUIT 17476 PUMP SEAL KIT 18105 ANTI SHORT 3 8 INCH 18644 CONDUIT CONNECTOR 3 8 X 90 51831 PUMP CONDUIT BRACKET 65080 ASSY PUMPTO CHECK VLV TUBE 390 690 FP01 169 CON 90 MALE 3 4 TUBE 3 4 NPT 2 01 089 BUSHING REDUCING 3 4M TO 1
39. g of the components again 1003 pacing p g 2 20 Global Foodservice Solutions 2 22 NYLATRON STRIPS 1 Remove back and top shrouds REPLACEMENT Dy Remove the screw and keps nut securing the nylatron to the extension 3 Remove the screws securing the guides and slide the guides up and out from the top of the shroud 4 Pullthe broken piece from the unit The nylatron is separated into two pieces top and bottom 5 Reassemble in reverse order 2 21 1003 2 23 LUBRICATING LID ROLLERS 705 Model OFG 390 The lid rollers in the back of the cookershould be lubricated at least once a year to allow the lid easy movement 1 Remove the back shroud of the cooker 2 Using spindle lube part number 12124 place a small amount of lube on both top and bottom rollers Make sure to lube both left and right rollers The relays receive messages from the control board and operate the components in the fryer See wiring diagrams to help locate the desired relay 1 Remove electrical power supplied to the unit SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel as discussed in the Complete Control Panel Section 3 Label and then pull the wires of of the relay 4 Using a 5 16 socket remove the 2 nuts securing the relay and pull the relay from the unit 5 Instal
40. ghten smaller nut 13 Replace front panel 14 Refill with shortening 2 5 POWER SWITCH The POWER switch is a three way rocker switch with a center OFF position With the switch in the ON position the fryer operates With the switch in the PUMPposition the filter pump operates but the unit will not heat To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Checkout 1 Remove control panel 2 Label and remove wires from the switch 3 OFF position should be open circuit anywhere the switch 4 ON position Check from 5 to 6 closed circuit 1 to 2 closed circuit 7 5 Pump position Check from 4 to 5 closed circuit 3 to 2 closed circuit Check across the jumpers on the wires of the POWER switch These jumpers have resistors and capacitors which may be faulty 1003 2 4 PENNY Global 2 5 POWER SWITCH Continued Replacement 2 6 TEMPERATURE PROBE REPLACEMENT BUSHING WELDED TO POT 3 8 T01 8 REDUCER TEFLON SEALANT COMPRESSION NUT Figure 2 1 Model OFG 390 1 With control panel removed and wires of of the switch push in on tabs on the switch to remove from the panel 2 Replace with new switch and reconnect wires to switch following the wiring diagram 3 Replace the control panel The temperature probe relays the actual short
41. he ignitors and gas valve Two different modules are in the field The White Rogers modules have a red LED and the Robershaw modules have a green LED These LEDs help to identify a failure For the White Rogers module when the control calls for heat the LED will flash then go out indicating the control is functional If the LED continues to flash the module did not sense a pilot flame If the LED stays on continuously an internal fault has been detected and the module should be replaced For the Robertshaw when the control calls for heat the LED will be on continuously indicating the control is functional If the LED flashes the module did not sense a pilot flame Ifthe LED goes out while the control is calling for heat an internal fault had been detected and the module should be replaced 1 Remove electrical power supplied to the unit ll SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel as discussed in Complete Control Panel Section 3 Remove the condensation drain pan 4 Using a Phillips head screwdriver remove the screws securing the module cover and remove the cover 5 Labeland remove the wires from the module 6 Using a 3 8 socket and Phillips head screwdriverremove the nuts and screws securing the module and remove it from the unit 7 Replace with module in
42. ket Screw 10 32 x 1 25 PH THD SS Weldment 390 Lid Model OFG 390 3 11 Figure 3 8 Filter Pump Assembly SN LH015JC amp Below Model OFG 390 705 H Y PENNY Model OFG 390 Gilat Foaderiice Figure amp Item No Part No Description FILTER PUMPASSEMBLY SN LHO15JC amp Below 18107 CONDUIT CONNECTOR 3 8 X 90 4 2 2 54484 BLOWER PUMP FLEXIBLE CONDUIT 1 17476 PUMP SEAL 1 4 18105 ANTI SHORT 3 8 INCH 2 5 18644 CONDUIT CONNECTOR 3 8 X 90 2 6 51831 PUMP CONDUIT BRACKET e 2 7 55757 ASSY OIL RETURN LINE ee l g 16808 SLEEVE FITTING e 2 9 16809 2 10 17407 CONNECTOR 1 2 MALE ELBOW 0 2 2 11 62009 TUBE ASSY DISCON TO PUMP S N KH032JJ toAHO86JB l 1 55435 TUBE ASSY DISCON TO PUMP S N KH031JJ amp LOWER 1 11 24225 TUBE ASSY DISCON TO PUMP S NAHO086JB amp HIGHER l 12 16808 SLEEVE FITTING c 3 13 16809 N 3 14 55434 TUBING DISCONNECTTO PUMP S N KH031JJ amp LOWER l 14 62002 TUBING DISCONNECTTO PUMP S N KH032JJ toAH086JB l 14 66676 TUBING DISCONNECTTO PUMP S NAHO086JB amp HIGHER 1 15 17430 use 69289 UNION MALE FITTING e l 16 67583 MOTOR FILTER PUMP e l 17 62050 NIPPLE 4 200 II 18 52125 AIR SOLENOID VALVE 120V l 18 54908 AIR SOLENOID VALVE240V k
43. l new relay in reverse order 2 22 Model OFG 390 Saluto PENNY Y 4 Gimbal 4 I O BOARD 1 2 3 4 5 6 7 8 9 10 1112 MIM 340 SOLENOID 690 ONLY PRESSURE POWER CORD JUNCTION BOX 1081800 62077 SN T See 244 LJ gt N OND FAI Lj 5 Bed ellau E A lda S 43MOd ONIHOLIMS 705 2 23 Model OFG 390 Saluto PENNY Y d Gimbal Fieod erriice TON MODULES T uru Gss oe a Hallas 35085359 ee ee SATA 419 OCA Jal An Od RICO HOW 335 PRESSLIRE ONLY MOTE OFF WIRE 7 uM 38D 5 220 240VAC POWER GORD 194 BOX lU BOARD 2 24 62076 MODEL 3902590 22U 240W DOr BOH GND 52 806 pet I Global Foioderiice Sofprioas PRESSURE p L IGNITION SOLENOID MODULES 690 ONLY JUNCTION BOX 2 1 I INTL IN A HARMONIZED Go ODI iE LINE FILTER BRON 1 LINE NUETRAL E a B LINE BARTEL GROUND 2 37 SEE WORK ORDER AE A 1 UNITED KINGDOM amp IR 240V 53 ALL OTHERS E SOV AIR VALVE PRESSURE SWITCH 690 ONLY DRAIN SWITCH Ta ro 1 3 3 M TEMP PRO
44. m 2 21 230 VOM EAST Wiring NU 2 28 Section PARTS INFORMATION uu RHUTHUN NW 3 1 3 1 Juli u RR 3 1 3 2 C Till TENNYN WN 3 1 3 3 201 1 NENNT 3 1 3 4 sa cence years ape oes sea hee 3 1 3 5 3 1 3 6 NV SH FFYN FFF EY SO u 3 1 3 7 Recommended Spare Parts for Distributors 3 1 1209 reme HEMI PEN Model OFG 390 Global 1 1 INTRODUCTION This section provides troubleshooting information the form of an easy to read table Ifa problem occurs during the first operation of a new fryer recheck the installation per the Installation Section of this manual Before troubleshooting always recheck the operation pro cedures per Section 3 of the Operato s Manual 1 2 SAFETY Where information is of particular importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE used to highlight especially important information NOTICE CAUTION used without the safety alert symbol indicates a potentially hazardous situation
45. old Temperature too low Faulty temperature probe Frypot overloaded Product not removed from frypot immediately after end of cycle Model OFG 390 Correction Check temperature setting in the program mode see section on programming Remove and replace temperature probe Change shortening Filter shortening Change shortening Bread product closer to actual frying period Check temperature setting Remove and replace probe Allow proper preheat time Check gas pressure and blower airflow Be sure to select the correct product to be cooked Replace shortening Check temperature setting Temperature not recovered when product was dropped in frypot Remove and replace defective temperature probe Reduce cooking load Remove product from frypot immediately after end of cycle H Y PENNY Gimbal Problem D Spotted product E Dryness of product Product flavor taste A Salty taste B Burned taste C Bland taste 1 4 Cause COOKING SECTION Continued Improper separation of the product Breading not uniform on the product Burned breading particles on product Product sticking together Moisture loss prior to cooking Overcooking the product Wrong cook button pushed Breading mixture 15 too salty Incorrect choice of breading Burned shortening favor Frypot not properly cleaned Raw product not fresh Breading mixture inc
46. ong cook button pushed correct amount of product Model OFG 390 Correction Replace shortening and follow recommended care and use of shortening Replace shortening and follow recommended care and use of shortening Replace shortening Use compatible products and follow recommended care and use of shortening Use fresh product Use correct meat cutting procedures Check cooking time Use fresh product Use fresh product Use proper processing procedure for product Check cooking time Check cooking temperature Use correct breading procedure Thoroughly thaw the product before breading Refer to breading and frying instructions Properly load product per loading procedures Be sure to select the to be cooked 1 5 H Y PENNY Gimbal Foaodereariee Salo Problem With switch in POWER position the fryer is completely inoperative no power 1 6 Cause POWER SECTION Open circuit Model OFG 390 Correction Check to see that unit is plugged Check the breaker or fuse at supply box Check voltage at wall receptacle Check main power switch replace if defective Check cord and plug 1003 oum H Y PENNY Gimbal Problem Shortening will not heat 1003 Cause Model OFG 390 Correction HEATING OF SHORTENING SECTION Gas valve knob turned to the OFF position Blown fuse or tripped circuit breaker
47. ons are marked Distributors should order parts based upon common voltages and equipment sold in their territory e Li LL See View 14 Figure 3 1 Frame and Cover Assembly 3 2 705 Cie n pe Foadier igure amp tem No Part No Description FRAME amp COVERASSEMBLY WELDMENT CONTROL PANEL FRONT GUARD POWER SWITCH SWITCH POWER TOP COVER REARSHROUD REAR SHROUD ACCESS ASSEMBLY ACCESS COVER STUD ASSEMBLY HINGE 2 LEAF HT BRACE REAR SHROUD NUT WING SS 10 24 NUT ACORN 10 24 SCREW SD 8 X 1 2 PH PHD SIDE PANEL LEFT DOOR ACCESS SIDE PANEL RIGHT COVER PILOT VIEW COVER ACCESS COVER COVER GAS VALVE WIRE I INSERT LEG MACHINED CASTER SWIVEL 4 nd ot WO BOON N BR RN RR BORN 2 RUNNER DRAIN PAN SN BELOW HH001JJ recommended parts not shown 3 3 806 Y PENNY Faodiwriice Figure amp Item No lt L L LL 24 NYO tn BW WN ND RR un 3 2 Part No 55765RB 72164RB 55772RB 72162RB 93554 55782RB 50624 55574 61748 24259 502 005 51877 5 01 049 502 005 Y recommended parts 613 Description CONTROL PANEL CONTROL ASSY SMS 390 CONTROLASSY SMS 120VKFC 390 W O SETPTS INT L CONTROL ASSY SMS 220 240V
48. orrect for product spice content too low Cooking temperature too high spice flavors lost Model OFG 390 Correction Load product into basket properly Sift breading regularly Separate product during breading Filter the shortening more frequently Separate product prior to cooking Use fresh products Reduce cooking time Reduce cooking temperature Be sure to select the correct product to be cooked Sift breading after each use Incorrect breading mixture Discard old breading Use breading designed for the desired product Replace shortening Drain and clean frypot Use fresh raw product Use breading designed for desired product Check temperature 1003 coe H Y PENNY Gimbal Foaodeeeariee Problem D Rancid taste General A Meat separation from bone B Bone color not proper C Breading falls off D Product sticking together 1003 Cause COOKING SECTION Continued Shortening too old Infrequent filtering Non compatible products cooked within the same shortening Raw product not fresh Incorrect meat cut Overcooking Product not fresh Using frozen product black bone Improper processing of product black bone Product not thoroughly cooked red bone Incorrect breading procedures Product partially frozen Product breaded too long prior to cooking Improper loading procedure Wr
49. placed per High LimitTemperature Control Section Close the drain using the drain valve handle if display still shows 15 check the drain microswitch per Drain Microswitch Section Press the Timer button to try the ignition process again and if E 20A persists call Henny Pennys Service Department Press the timer button to try the ignition process again and if E 20 B persists call Henny Pennys Service Depart ment number of failures can be seen in Review Usage Section of Operator s Manual then press Exit Cool Press the timer button to try the ignition process again and if E 20 persists call Henny Pennys Service Department Press the timer button to try the ignition process again and if E 20 D persists call Henny Pennys Service Department Press the timer button to try the ignition process again and if 20 persists call Henny Pennys Service Department Press the Timer button to try the ignition process again and if 20 persists call Henny Pennys Service Department Press the timer button to try the ignition process again and if 20 persists call Henny Pennys Service Department Press the timer button to try the ignition process again and if E 20 persists call Henny Pennys Service Department compe 1 Model OFG 390 Global Faaderrice 2 1 INTRODUCTION This section provides checkout and replacement procedures for
50. reverse order 2 18 Global 2 19 IGNITOR ASSEMBLY The 390 has electronic spark ignition that lights a standing pilot Replacement 1 Remove electrical power supplied to the unit Ul SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle DANGER EXPLOSION RISK TO AVOID INJURY PROPERTY DAMAGE OR EXPLOSION BEFORE REPLACING GAS CONTROL VALVE DO THE FOLLOWING MOVE THE POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKER AT THE WALL OR UNPLUG THE POWER CORD TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE SUPPLY LINE TO FRYER OR POSSIBLE 2 Remove the control panel as discussed in Complete Control Panel Section 3 Disconnect the 1 4 gas line fitting from the pilot assembly 4 Follow the wire from the spark ignitor to the module andremove the wire from the module 5 Remove the left or right side panel depending upon which ignitor assembly to be removed 6 Disconnect gas line for the left ignitor assembly 7 Remove the 4 screws securing the burner assembly and pull the assembly from the unit 8 Using a Phillips head screwdriver remove the screw securing the ignitor assembly to the burner assembly and pull the ignitor assembly from the unit 9 Secure the new assembly with the screw previously
51. t 1 Using a 3 8 socket remove the nuts securing the drain switch bracket and pull the bracket from the studs Remove the nut securing the drain handle and pull the handle from the drain valve Using a large adjustable wrench unscrew the drain valve and extension from the unit Replace the drain valve and extension Replace the drain switch bracket Adjust microswitch to be no more than 1 8 3 mm from the shaft of the drain valve NOTE Listen for click of switch while pulling drain valve handle 1003 ENN Y Model OFG 390 Global Faad errice 2 15 AIR VALVE The air valve allows circulation of the shortening in the frypot to keep the shortening at a uniform temperature 1 Remove electrical power supplied to the unit ll SHOCK HAZARD To avoid electrical shock or property damage move the POWER switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the left side panel 3 Remove the wires from the wire nuts 4 Disconnect union at the valve 5 Loosen the nut on the conduit connector and pull coil from conduit 6 Remove close nipple and female part of union from valve body 7 Replace with new valve in reverse order 1003 2 16 2 16 CLEANING THE DILUTION BOX Dilution Box 2 17 CLEANING THE BLOWER WHEEL Model OFG 390 Clean the dilution boxmonthly to ensure the unit operates efficiently and witho
52. ts off the heat to the frypot When the temperature of the shortening drops to a safe operation limit manually reset by pressing the red reset button The red reset button is located under the control panel in the front of the fryer Once reset the frypot starts heating Before replacing a high temperature limit control check to see that its circuit 1s closed The shortening temperature must be below 380 F 193 C to accurately perform this check 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the Power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 Remove the two nuts securing the high limit bracket to the unit and pull the bracket from the unit 4 Remove the two screws securing the high limit to the bracket and remove the high limit from the bracket 5 Remove the two electrical wires from the high temperature limit control 6 Manually reset the control then check for continuity between the two terminals after resetting the control If the circuit is open replace the control then continue with this procedure If the circuit is closed the high limit 15 not defective Reconnect the two electrical wires INY PENNY 2 4 HIGH TEMPERATURE LIMIT CONTROL Continued Replacement 10 2 3 Model OFG 390 ll SHOCK HAZARD To avoid electrical shock or prop
53. ut failures Make sure unit is off and close and lock the lid Lid should be in locked down position Failure to do so could result in personal injury Unscrew the wingnut on the lower left back access panel of the fryer and remove the access panel Clean the dilution box with a cloth or brush Make sure the holes in the box are free of debris Replace the back access panel when finished NOUUGE Depending on the breading location and conditions within the kitchen area the dilution box may need cleaned more often The blower wheel must be cleanedannually to ensure the unit operates efficiently and without failures Make sure unit is off and raise the lid Lid should be in locked down position Failure to do so could result in personal injury Remove the back shroud of the unit Remove the hose from the blower housing The blower tube will slide out of the bracket instead of bolted on the newer fryers See photo at left Depending on the breading location and conditions within the kitchen area cleaning the blower wheel may need to be done more frequently Clean the fins of the blower wheel using a brush or straight blade screwdriver Make sure the fins are clean of any debris 1003 PENNY Global 2 18 IGNITION MODULES LED Indication 4 Robertshaw 1003 Model OFG 390 The ignition modules send 24 volts to t
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