Film Processor Operation Manual
Contents
1. 49 OPTIMAX 20102. OPTIMAX 2010 L E0 00 090 87 E L Eum 0N Buieg JN sBunuute 48345 4219 weny 7 CO ZG wg puejsqy a 9 gu Dunuunisny AOL mum VEMM 7N BOd N dl 21225 0 sde ES E MWA 2S ZOLOLE penouddv ueqeGeGaJj JAWI eS ZOLOLE eise wWd ZOVOOE UMEJP JIEISJZ a s Wa y 3 yJosuas BUunziayJauyDOJ peg SEIN oLozxewiidg Wesen Lo 3107 M i A _ SV 7 e ayy Bunuuauag abesp Bunpuamia N DUN unjeg E Ge TZ m LX JEEUJS auyo MIEUJSJE HELPS SUD A Rous JIMU Sis Gunziay 7 li BunzidyJauyJ0 E 3 r Em ya 8 un e es z T a LX MID z E ind Ja PUJSNEBAJN m L tz l E 7 o L 4 paads F y 8X La 7 To A Bunziaypeg ER Y Y 5 LA W i Wei X tB m SZ E E 3 Es vagaBjuezuaug 6214 EEN e o i UJSNEBAIN x 8 Cie J8 EUJS auto MIELLSIE 678 m gt d L R a 658 4 IH ES 1 i a P J SSEM TES Ep S H S Ys X LOLA U seu z LY yusAjauBe am cl R 5 DI r zr JaSSEM SOLI o m LE Qa E x Y Y T EOLU a DN Jr We 5 z EE ZOLI S tra Ka LOLY 3 d 5 A zu z Ws 5 SX T z I 3 t 1 JaJalxi aduing El S EI EN Bi 4 T Jau20J1 3 M gt ATA JBLLNS T r y ELGL A m Tm z e gt ox L fa Jeuuns sl adung y g
3. Intended Use The X ray film processor OPTIMAX 2010 is intended exclusively for the purpose describe in the introduction above X ray film processors MDD class are employed in medical applications medi cal products directive and non medical applications electrical appliances and EMC directives Intended use includes observing the operating instructions the installation instruc tions and adherence to the safety notes Any application differing from intended use voids the guarantee by PROTEC The owner of the machine will be liable for damages resulting from unintended use or faulty application Intended use includes adherence to all statutory regulations concerning occupa tional safety and radiation protection applicable at the operating site Technical Specifications Film transport Continuous roller transport system Film formats In general Sheet and roll films up to 35 8 cm 14 1 width Roll films with leader from 70 mm 2 8 width Smallest film format 10x10 cm 4x4 Mammography type 1161 For processing mam mography films Graphics art type 1162 With cassette box LxWxH 35x13x12 cm 13 8x5 1x4 7 for processing roll films Processing capacity 129 films 24x30 cm 10x12 per hour standard unit film transverse at 90 s Process time 1 5 3 min adjustable in steps of 0 1 min Linear speed 28 56 cm min depending on selected cycle
4. Pos Order No Description 25 0163 5 1300 Power output section OPTIMAX 2010 NDT 230V 0163 6 1300 Power output section OPTIMAX 2010 NDT 110V 1163 0 0300 Roller rack developer NDT 1163 0 0400 Roller rack fixer NDT 1163 0 0600 Roller rack water dryer NDT 124 1163 0 0307 Roller NDT output roller top of developer rack 125 1161 0 3900 Guide rail 2 bent without ribs 126 1161 0 4000 Guide rail 2 bent with nose without ribs 127 1101 0 0317 Bearing bush large black Developer red Fixer blue 124 125 m Guide rail 2 bent without ribs 1101 0 3900 126 Guide rail 2 bent with nose without ribs 1101 0 4000 127 Bearing bush large black 1101 0 0317 124 Roller NDT 1163 0 0307 OPTIMAX 2010 55 56 OPTIMAX 2010
5. medical systems Film Processor Operation Manual Machine No Type Installation Date PROTEC GmbH amp Co KG AGA TT In den Dorfwiesen 14 D 71720 Oberstenfeld Germany d Telephone 49 7062 9255 0 e mail service protec med com Subject to change EU Declaration of Conformity EU Declaration of Conformity PROTEC declares that the product Description OPTIMAX 2010 Machine type X Ray Film Processor Model no 116x y 0000 x is a number between 0 and 9 y is a number between 1 and 9 conforms to the following harmonized standards Safety IEC 61010 1 2001 A1 92 A2 95 DIN 1988 T4 12 1988 UL 3101 1 CSA 22 2 1010 1 EMC EN 50081 Part 1 03 1993 EN 50082 Part 1 03 1993 according to the regulations of e the Medical Device Directive 93 42 EEC Class 1 e the Low Voltage Directive 73 23 EEC and the e EMC Directive 89 336 EG PROTEC GmbH amp Co KG Lichtenberger Strasse 35 D 71720 Oberstenfeld Germany Supplementary guide DIMDI DE 0000042967 lines e WEEE DE 55471807 Location and date of issue Oberstenfeld 2 July 2007 Jochen Krupp Technical Manager Analogue Systems CERTIFICATE DQS GmbH Deutsche Gesellschaft zur Zertifizierung von Managementsystemen production and safes of film processors chemical n production and sales of image processing Communic Design production and sales of image detection and has implemented and main
6. Circulation is broken down Too high a density e Bath temperature too high e Developing time too long Exposure time is too long e Replenishment rate of developer too high e Developer chemicals are too high diluted Renew After renewing chemicals Starter is missing Circulation is broken down Films will not dry If warm air comes out of air channel in the dryer chemicals and film type should be checked Fixer solution is exhausted or diluted Film has a yellow green surface Not fixed correctly Check the film type and fixer chemistry Fixer solution is exhausted or diluted Replenishment rate of fixer is too low Scratches pressure marks dirt on film Prior to processing films run cleaner films through the processor Pressure marks caused by careless handling finger nails etc Rollers are polluted Clean tanks and roller racks Cloudy film e Level in developer is too low e A First guide bar of fixer rack is dirty condensate or crystals Clean roller racks Developer is old or circulation not working Try processing films by infeeding them with emulsion side up OPTIMAX 2010 27 Problems and Solutions Advice on Machine Errors Unit does not switch on Ensure that electrical plug is firmly inserted into socket Ensure that the elec trical socket is supplying power by testing with an appliance e g a table light Rinsing water does not flow Open
7. 2010 0 0010 Fuse slow blow in gold T 10A 250V 2007 0 0004 Cover for fuse holder 22 23 2028 0 0036 Device switch therm 110 120 V UL 24 1160 0 0702 Angle connection aluminium 25 0160 5 1300 Electronics 220 240 V 0160 6 1300 Electronics 110 120 V 1160 0 0705 PVC panel control unit 26 0170 0 2400 Micro switch Cover 0170 4 2400 Micro switch Cover UL 27 2007 0 0010 Actuator f micro switch 28 2021 0 0001 Screw in connector 42 OPTIMAX 2010 Spare Parts 34 33 32 Pos Order No Description 30 2001 1 0004 Main drive motor 220 240 V 50 Hz 2001 2 0004 Main drive motor 220 240 V 60 Hz 2001 6 0004 Main drive motor 120 V 50 60 Hz 31 1170 0 1101 Motor bracket 32 1170 0 1501 Drive shaft worm gear 33 1170 0 1503 Worm gear 34 1170 0 1502 Bearing block 35 1170 0 1506 Chain wheel t 12 1170 0 1504 Chain wheel t 14 1170 0 1505 Chain wheel t 16 1170 0 1102 Chain wheel t 17 1170 0 1507 Chain wheel t 18 37 2037 0 0002 Chain 6 mm with coupler link 38 3000 9 4013 Split pin 2 0 x 20 mm A4 39 2012 0 0013 Level switch 40 1120 0 1502 Bracket for level switch OPTIMAX 2010 43 Spare Parts 54 51 Housing Pos Order No Description 50 1170 0 1301 Air channel 51 0170 0 1300 Heating element 230 V 1100 W 0170 6 1310 Heating element 110 V 900 W
8. o on ag e uem o 2 LLI OPTIMAX 2010 48 Electric Diagrams Y OLX ES 95H O VC co 8 face SE 2 x S x i ES EN EX 063 098 658 _ z E 29 EN o 0 D in E 01 En EE Mi H U Er ER e 19 GI sa ei J L 4 E Sg LEJ S ER e ls 8394 54 e E98 794 Le DY 95H EA co Ee Eg 3 SZA CER Pad E N Zu ei UI EZ L E Z LA Ez V ISA A m LEA a Kl CN ad gt O gle E Lo 60 ZI TRI e EH ri EN s R LJ 2 ee Paa A zx 3 3 ua 82 d y d VL a n sol Lo a IS E O d a E e S gV y gt Li E sj x m Z
9. OPTIMAX 2010 15 Operation Switching the Machine On Before switching the machine on open the fresh water tap and close the water drainage tap under control panel Then switch the machine on main switch is sit uated under the control panel Once the machine is switched on a Start cycle of eight minutes duration is activated A replenishment cycle is carried out the water tank fills automatically and the chemical baths heat up During this Start cycle no films can be fed into the machine The display shows two bars when the proc essor is not ready and no films can be fed in This is the case during the start cycle and also when the baths have not reached the temperature Until the developer temperature is not reached the developer temperature button 5 is flashing It is possible that the chemical bath has not reached the required temperature even af ter the Start cycle has been completed You need to wait until the developer tem perature is reached before inserting films Wait until the bars disappear from the display Automatic mode After completion of the Start cycle and after a film processing the machine auto matically goes into the stand by mode In the stand by mode the processor can be started at any time by placing a film into infeed tray Note that films can only be proc essed when the developer temperature is reached When the display shows two bars no films
10. Use the included cable ties accessory bag to secure the hos es Fix all hose ends which lead into the syphon or collecting container so that they do not drop into the liquid otherwise liquid may overflow The hose piping should be straight without the hoses going up and down with a constant decline The hoses should be as short as possible and without bends and kinks This is very important for the water overflow hose Bad piping work will cause the machine to overflow Very important Inform yourself of the local water board regulations regarding drainage These regulations may differ from information in this manual but they should be complied with If the machine is installed table top ensure that the table is stable enough and does not wobble gt ER 12 OPTIMAX 2010 Initial Operation Initial Operation Test run Important Processor should not be run dry Upon commissioning and every refilling the pumps must be vented a Close the three drainage stop cocks and fill the tanks and replenishment con tainers with water Open water inflow tap Connect electrical socket and switch the machine on Water now flows into water tank The circulation pump activates however the hosing of the machine must be ventilated b Ventilation of the replenishment pump Switch to the manual mode and switch on the replenishment pump Let the pump run until no more bubbles rise inside the tank
11. 2 System protection IP 20 Electrical connections Electrical specifications are indicated on the model nameplate Type116x 1 y000 230 V 10 8 8 A 50 Hz Type 116x 2 y000 230 V 10 8 8 A 60 Hz unit conforms to IEC 1010 EN 61010 VDE 0411 overvoltate category II Type 116x 4 0000 110 120 V 10 12 A 60 Hz unit conforms to UL 3101 and CSA 22 2 1010 overvoltate category II Power consumption Stand by 0 12 kWh Processing 1 4 kWh Weight unit Empty 35 kg 77 Ibs Filled 50 kg 110 Ibs Dimensions LxWxH 77x59x42 112 cm 30 3x23 2x16 5 44 1 Floor space required 0 45 m 4 8 sqft Height incl optional working table or base cabinet Safety Instructions To ensure the safe operation of this processor installation and use should always conform to the instructions contained in this manual The developer and fixer chemicals used in the processor should be handled according to the manufacturers instructions In general Undiluted chemicals are caustic For this reason chemicals should be handled very carefully Avoid con tact with skin always wear protective clothing gloves and glasses when handling the chemicals for example when mixing and refilling Also when taking the racks out for cleaning or servicing If chemicals have come in your eyes rinse the eyes immediately with cold running water for approximately 15 minutes and con tact a medical doctor afterwards Inhal
12. 371 3 Values for pump setting 100 supply volume or for to 85 for 60 Hz supply Machine Cover Safety Disconnection The machine cover may only be removed for service and maintenance purposes The processor cannot be started without the cover In the event that the machine cover is removed during film throughput the film transport will be stopped On the display the error message E1 will be displayed This will render the film unsuitable The error will be reset when the machine cover is reinstalled Thereafter the motor may run a little faster for a short time Auto fill Function In case new chemicals have to be filled into the processor after installation tank cleaning the tanks can be filled automatically by means of the auto fill function In the process the tank is filled for a fixed period of 20 minutes that is chemicals are pumped from the replenishment containers to the tanks Also the water bath will be filled 3 min period The display will show two symbolized tanks see right When the auto fill function has been completed the machine enters the stand by mode If the respective baths are full before the time is up the auto fill function can be stopped manually The level switch in the developer bath detect a full bath and switches the pump off The automatic tank filling can also be termi nated manually Starting up the auto fill function 1 Switch the unit off 2 Press and ho
13. 52 2008 5 0007 Dryer fan 220 240 V 50 60 Hz 2008 6 0007 Dryer fan 115 V 50 60 Hz 53 1160 5 1900 Solenoid valve 220 240 V 50 60 Hz 1160 6 1900 Solenoid valve 115 V 50 60 Hz 54 2007 0 0015 Film detection switch 55 1160 0 0105 Film feed tray 56 2003 5 0002 Heating element 230 V 800 W 2003 6 0002 Heating element 120 V 400 W 57 1130 0 2101 Heat exchanger 58 2005 0 0005 Temperature safety switch mounted on heat exchanger 59 0190 0 2200 Temperature sensor 61 1170 0 1302 Channel dryer heating 62 1160 0 0801 Support bracket for film detection switch 63 2027 0 0012 Strain relief 64 1160 0 0710 Hose stub rubber 44 OPTIMAX 2010 45 OPTIMAX 2010 Standard roller racks Spare Parts Spare Parts Pos Order No Description Standard Processor 1170 0 0300 Roller rack developer 1170 0 0400 Roller rack fixer 1170 0 0600 Roller rack dryer Mammography Processor 1171 0 0600 Roller rack dryer Graphic Arts Processor 1172 0 0300 Roller rack developer 1172 0 0600 Roller rack dryer 100 0170 0 0301 Dryer side plate left w shafts 1170 0 0301 Side plate dev right 0170 0 0401 Dryer side plate left w shafts left 1170 0 0401 Side plate fix right 102 1140 0 3800 Guide bar straight short 103 1140 0 4500 Guide bar with nose 104 1140 0 3700 Guide bar curved 105 1170 0 0304 Flat spring 55 1
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15. Introduction Processing time and developer temperature of the OPTIMAX 2010 NDT processor have been adjusted to the requirements of NDT films This results in the following modifications compared with the OPTIMAX 2010 standard version General To maintain constantly good film quality the NDT roller upper roller of last roller pair of developer rack must be replaced every 3 6 months depending on the quantity of films processed the chemicals and films used 1 spare roller is supplied with the unit This roller must be considered a wear part and is excluded from the guarantee Important A Please take care that the film does not carry any dirt into the processor Technical Specifications compare page 8 Processing capacity 129 films 24x30 cm crosswise at lowest processing time Process time 1 5 10 min Linear speed 8 4 56 0 cm min Developer time 25 164 s Developer temperature 26 37 C 78 99 F Processing time compare page 17 Processing time from 1 5 10 0 min Processing and developer time relation Processing time min Developer time s Infeed speed cm min LUS 25 56 1 7 28 49 2 0 99 42 2 3 38 37 255 41 34 2 7 44 31 3 0 49 28 5 0 82 17 8 0 131 11 10 0 164 9 Developer temperature compare page 18 Adjustable 26 37 C 78 99 F 54 OPTIMAX 2010 OPTIMAX 2010 NDT Spare parts list compare page 41
16. Su E E SUV EN Hon 3 gj d We tv 3 S e 2 EIN NN S zala E sp e T ZW E iit tv W a kam cay Hie Be za zy E Ev Jj a ME Wi Wa He OV Qv a Gil 8 8 Y U a 6 IN OV aL S Ik 00v 9 10 dou 3100 097 T WE W OW Y 90 wi OV pT OUV gv OM 0 W ov R O un O I MTT LO e E ine de la SE s S m JA ei u 3 E CS Arg E E LT 3 B sa 80 Es GEJ m M E i M T all T i i R ECT o B amp zu 2 GU Uni e i UU M3 a LOv 00V OJO z 2 dA EIA Z i L o 2 LLI 52 Differences between OPTIMAX 2010 Standard 1160 1 0000 and OPTIMAX 2010 with two pumps 1160 1 2000 1 Control panel O Display working parameters 2 Arrow button Up increase parameter value Q Arrow button down decrease parameter value Mode Buttons a Processing time in minutes O Developer temperature in C O Dryer output in e Replenishment time developer Replenishment time fixer 2 Replenishment time The replenishment function and adjustment of the replen ishment time are identical with the standard version 3 Spare Parts List 1 Inthe service manual page 42 pos 20 replenishment pump with bellows 0202 5 0002 pos 20b 2 EPROM 1160 0 0001 OPTIMAX 2010 a Enter Memory a a Recall a Store 53 OPTIMAX 2010 NDT Order No 1163 X Y000 X 1 50 Hz Y 0 Version with 1 pump 2 60 Hz 2 Version with 2 pumps The film developer OPTIMAX92010 has been extended by a further unit version
17. The information in the table below are mere guiding values Different combinations of film material chemicals and ambient con ditions may require different dryer output settings Processing time and dryer output Total processing time min s Dryer output 1 5 90 85 99 2 0 120 75 95 2 3 138 65 85 2 5 150 55 75 3 0 180 45 65 Replenishment time The replenishment of the developer and fixer chemicals is automatic By means of the film detection switches at the film feed the surface of the processed films is cal culated and after 0 25 m film a replenishment cycle is automatically activated The replenishing volume can be set by means of the replenishment time The replenish ment time may be set in a range of 10 99 s The replenishment can be switched off by entering 0 This is advisable in rare cases only 18 OPTIMAX 2010 Operation The chart below shows the replenishment time to be set for the requested replen isher rate per m film surface The standard setting is 40 sec with 600 ml replen isher rate per m film surface The replenisher rate has to be adjusted depending on film material chemicals and film throughput Relation of replenishment time and replenisher volume Replenisher volume Replenishment time Replenisher rate ml m s ml per cycle 150 10 S 300 20 75 450 30 11255 600 40 150 750 50 187 5 900 60 225 1050 70 262 5 1200 80 300 1350 90 337 5 1485 99
18. and resi dues When extreme algae growth is noticed the overflow can be connected directly at the back of the water tank 8 3 Rinsing water constantly switches on and off At regular intervals approx 1 minute on and 1 minute off The water saving mode has been activated At short intervals th level switch is not positioned correctly exactly on the overflow level Insert the rack If the error continues to occur readjust the height of the level switch 40 OPTIMAX 2010 Spare Parts Pos Order No Description 1 1160 0 0200 Cover complete 2 2006 0 0005 Drain stop cock 10 mm 3 1170 0 2000 Replenishment tank 12 dev 1170 0 2100 Replenishment tank 12 fix 4 1170 0 1760 Suction pipe with filter for 121 tank round 6 2004 0 0010 Electrical power lead 220 240 V 2004 0 0021 Electrical power lead 220 240 V 7 2018 0 0001 Water inlet tube 8 1267 0 0030 Processor stand 1267 0 0040 Closed base cabinet 9 1101 0 2000 Replenishment tank 25 dev 1101 0 2100 Replenishment tank 25 fix 10 1101 0 1700 Suction pipe with filter for 251 tank 11 1101 0 4100 Floating cover developer 2018 0 0012 Hose 10 x 2 mm clear reinforced 2018 0 0009 Hose 10 x 2 mm blue reinforced 2018 0 0008 Hose 10 x 2 mm red reinforced 2018 0 0005 Hose 4 x 1 mm green 2018 0 0021 Hose 9 x 2 mm red
19. can be fed into the machine The temperature in the bath is too high or too low However when a film was fed into the machine two bars with dec imal points To avoid a jamming of films wait before feeding the next film in until this display disappears which is also signalled by an acoustic sound A film in the feed tray is registered by two film detection switches and the machine starts up The film is pulled into the machine and transported through the developer fixer and water baths The remaining time of processing i e until the film finally leaves the machine is displayed when no more film is in the infeed tray and the processing time button was pressed Each working parameter can be called up on the display by pressing the respective mode button however during processing parameters cannot be altered The temperatures of the developer and dryer are au tomatically regulated by the controller The replenishment rate of developer and fix er chemicals is activated according to the processed film surface film surface measurement The dryer is heated to the set value Inside the dryer the film is dried and then normally output onto the cover The machine then goes into the stand by mode To keep the machine in working condition during the stand by mode the electronics have been furnished with two specialities The Anticrystalli sation Function and the Time Replenishment Anti crystallisation function In stand by mode th
20. impedance across the element should reach approx 66 Q e Check temperature sensor see 4 2 fno error can be found then the electronics may possibly be defective 4 4 Developer temperature too low fixer temperature too high Airlock in the developer circulation pump ventilate circulation see page 13 4 5 Developer bath temperature too high or too low display shows values of 21 C or 40 C e Check temperature sensor Sensor is either not connected or defective 4 6 Switch over from C to F The developer temperature can be displayed in either C or F Switch over of temperature unit 1 Switch the unit off 2 Press and hold the buttons processing time 4 and developer temperature 5 while switching the unit on 3 Select the desired unit of measure with the arrow keys 2 and 3 C for Celsius and F for Fahrenheit 4 Switch the unit off to save the unit displayed 4 7 Calibration of bath temperature actual bath temperature is different from displayed value Differences between displayed temperature and measured value in the devel oper bath can be adjusted An adjustment may be necessary after replacement of a bath temperature sensor An adjustment is recommended when the devi ation exceeds 0 5 C and is mandatory if the deviation exceeds 1 5 C 38 OPTIMAX 2010 Trouble Shooting Calibration process f Switch the unit off Press and hold the developer temperature button 5 and switch
21. levelling feet ac cordingly Replace the racks into the processor and close the latches 10 ZI d P OPTIMAX 2010 Installation 4 Connecting the processor go oC a Lj e g f ad e Qi p N esch ea La TEA e LO N N E O q E a R Wes E E Drainage and col lecting sl containers elelelelelelele m SATELE Water connection Fit water inlet hose grey at the rear of the machine and connect to the prepared fresh water supply Water overflow The water overflow hose 16 mm is likewise connected at the rear of the unit The hose is installed as described in the next section Remark There are two options for installation of the water overflow at the front of the unit Install the pre assembled hose in the unit and connect it to the overflow outlet at the unit front Upon delivery thi
22. machines with cassette box 14 Light protection cover Film input Roll film cassette Replenishment Developer OPTIMAX 2010 Operation Attention Upon first operation and each refilling of a developer check the function of the circulation pump and vent the pump if re quired see page 9 Before use 1 Close water drainage stop cock Open water tap Switch processor on Check liquid level in replenishment and drainage collecting containers 9x 2 Qo Wait until the start cycle has been completed or until Developer temperature is reached 6 Runcleaning films through processor Working procedure 7 Processing films Open the light protection cover insert the film on the left of the feed tray dur ing the feeding please watch the Film feed display After work 8 Switch the unit off 9 Close water tap 10 Open water drainage stop cock Stand by mode When no film is being processed the machine switches to Stand by The chemicals remain at a constant temperature The film transport and water inflow activate at in tervals to avoid crystallisation of the chemicals on the transport rollers Entry of the next film is possible at any time Film exit d C d o Do not place any EP N object on the proc essor 2 0 8 D Drying 2 NSS A SM Replenishment fixer Height adjustable feet Li Fresh water inflow SES e CH e in
23. manual mode see page 20 The power output section may be defective if so replace it 3 4 Drive motor does not run Display E1 see Error messages on page 29 No continuity of cover switch when activated Replace Check drive motor If voltage can be detected on motor then motor is defec tive OPTIMAX 2010 37 Trouble Shooting 4 Baths 4 1 No circulation in bath Circulation pump works but no circulation in bath Air lock in heating and cir culation system Vent the pump Particles in the pump chamber The pump chamber can be easily opened by removing the four clips When closing again ensure that the rubber seal is positioned correctly and not damaged e Check connection of pump circulation pump possibly defective 4 2 Developer temperature too high Check attachment of temperature sensor This should be firmly posi tioned on tube and completely covered with foam rubber e Check sensor Check voltage on sensor between pin 3 green and pin 2 brown At room temperature the tension must reach approx 0 3 V If the sensor has no fault then electronic is defective 4 3 Developer temperature too low Check circulation pump Air lock in the circulation pump Ventilate pump see page 13 If no circulation can be detected Check electrical connection of recirculation pump pump may be defective Bath is not heated Check temperature safety switch on heat exchanger Check heating element
24. plate E 5 1266 0 0001 e All dimensions in mm Heights applicable in connection with PROTEC worktable 1267 0 0030 di Counter plate J 1266 0 0002 3079 8 5033 Detail X a 653 25 6 8 553 21 7 _ min 100 3 9 z us 553 21 7 _ _ 50 1 96 EL ZS Z 5 653 25 6 553 21 7 _ 553 21 7 La p gt Wall break through for film exit SS 1 040 40 8 Film exit height 655 25 7 705 27 6 Bottom edge of wall plate I Le La I Wall opening according to drawing Fasten wall plate with enclosed eight screws note markings Fix blind plate with screws and straps on the film outlet Detail X m oq dq c Push processor up against wall plate and place foam rubber light protection between processor and wall plate a Hang in film catch basket at wall plate from the backside 6 Check mounting set for light im permeability and function Please note e Pull sealing wedge off before removing machine cover OPTIMAX 2010 35 Trouble Shooting Trouble Shooting Summary JME e ET 36 1 1 Excessive algae growth in water tank 36 A E 37 2 1 Unit does not SWIECHOL ocior e ce sai ia e da a 37 2 2 No display but circulation PUMPS run 37 3 DOVE eo tat cca ada a Tr Eee Va
25. this the installed roller racks will be cleaned 6 Important After completion of tank cleaning the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re close the stop cocks 7 Take out the roller racks and rinse them thoroughly with running water Remove remaining dirt from the rollers by using a sponge and clean thor oughly Doing this the rollers can be turned by turning the drive shaft Wipe the infeed roller pair first roller pair of developer rack dry Replace the racks 8 Refill the tanks with respective chemicals This can be done by hand or auto matically see Auto fill Function on page 19 Replace the suction pipes into the replenisher containers In certain circumstances the circulation system must be ventilated see Test run on page 13 item b 9 For quality check process test films Before you go on holiday or in the event that your processor will not be in use for longer than two weeks all the chemicals have to be emptied out of the tanks In case you don t want to do a complete tank cleaning at once then fill the tanks after emptying with water Attention Do not use alcohol containing solvents to clean the machine The colour changes in the baths is normal it is caused by the properties of the chemicals OPTIMAX 2010 23 Maintenance Dispos
26. 0096 e 60 Hz 240 ml min at 85 96 Measure the voltage at the connection X6 replenishment pump on the power output section while the replenishment is switched on in manual mode If no voltage can be registered replace the power section PCB Remark 2 pump version developer replenishment pump at X6 and fixer replenishment pump at X5 7 Dryer 7 1 Dryer fan does not run or runs with too low speed Check the correct connecting of the fan cables bl blue bk black br brown Ifthe fan supply lines have been transposed the dryer fan will run at half the nominal output only 8 Water 8 1 Rinsing water does not flow The water pressure in the water supply system is too low Minimum pressure 2 bar 29 psi The valve opens but no water flows through filter at inflow is blocked e Check the green water inlet hose inside the machine The water level switch is not positioned correctly switching point is too low below the overflow level therefore no fresh water is supplied The level switch is defective e g permanently open e Startthe unit in manual mode and measure the voltage at the connection X4 If no voltage can be registered replace the power output section PCB 8 2 Water tank overflows Water drainage hose overflow should have a constant fall The hose end should be positioned above the drainage level in the syphon o e Check water drain opening in the tank and the hose for blockage
27. 06 3079 8 5013 Screw M4x10 A4 107 3009 3 4023 Hexagon nut M4 A4 108 1140 0 0301 PU roller 35 ground 109 1170 0 0310 Drive shaft rack 110 1101 0 0302 Gear t 16 D hole 111 1101 0 0304 Gear t 32 round hole 112 1101 0 0303 Gear t 32 D hole 113 1170 0 0302 Worm wheel 114 1101 0 0305 Bearing bush 115 1101 0 0317 Bearing bush black 116 2014 0 0001 Circlip 117 0170 0 0601 Dryer side plate left w shafts 1170 0 0602 Dryer side plate right 119 1140 0 0302 Rubber roller 35 120 1140 0 0605 Air jet 35 121 1170 0 0604 Dryer plate large 122 1170 0 0603 Dryer plate small 123 1170 0 0303 Flat spring 35 131 The light protection cover can be removed This is necessary to gain access to the film detection switches and the developer level switch To remove it pull off the blind 131 on the right side of the cover and then pull the indexing bolt 130 from the support toward the inside The cover can now be removed to the top Remark The left indexing bolt remains completely installed OPTIMAX 2010 Spare Parts Attention B The heat sink is not earthed Once the operating panel PCB has been removed the control unit can be removed Please do not lift the control unit out further than shown in the illustration A guide on the top edge allows to position the control unit for service purposes Pos Order No Description 130 1160 0 3103 Indexing bolt 131 1160 0 31
28. 06 Blind for light protection cover 132 2011 0 0137 Control panel foil 2011 0 0139 Operating membrane 2 pump version 133 0160 9 1200 Control panel Tips and Tricks Removal of control PCB To reach the screws of the control PCB remove the film covering the buttons by approx 20 mm on the top and bottom edges lift it see illustration top left Stop start cycle The start cycle after switching the machine on can be manually interrupted To stop start cycle press both arrow buttons 2 3 simultaneously The start cycle may only be interrupted for service purposes Display of machine information When during the start up cycle one of the arrow buttons is pressed then various machine information will be displayed Arrow button Up The software version is displayed as long as you press the button Arrow button Down The number of film cycles is displayed as long as you press the button Not the dec imal point Since the display has two digits only the value needs to be converted XX value x 10 number of films XX value x 100 number of films X X value x 1 000 number of films X X value x 10 0002 number of films 9 9 more than 990 000 films OPTIMAX 2010 47 we JeBubyoxa 5 osy POUS MOLESa e nan upidjnpjuuous
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30. 5 psi Pump capacity 38 l min Mixing times variable 2 3 5 10 15 20 25 30 minutes Power source 220 240 VAC 200 W 50 60 Hz Fuse sb 2 A1250V Weight 28 kg empty 108 kg full Dimensions WxHxD 65 x 93 x 44 cm 30 OPTIMAX 2010 Accessories At last you can breathe again TDI III ET AIRCLEAN 200 cleans the air from your processor Unpleasant chemical odours are absorbed through the large active charcoal filter Allergies are prevented and you can breathe again freely Simple installation directly on to the processor no breaking through the wall Filter exchange cheap and fast approx every 3 months Ask your local dealer for more information CIRCO Rade dada neca dre aia ubi di piedad t c bai o da dre ais Technical Specifications Cleaning capacity approx 200 m3 hour Filter Active charcoal Power consumption 43 W Power source 220 240 V 50 60 Hz Weight 7 kg Casing Stainless steel plastic coated Casing dimensions WxHxD 21 x 63 x 17 cm OPTIMAX 2010 31 Accessories 32 OPTIMAX 2010 Service Manual Table of Contents Installation Data swa a a aa aaa ga a a a ii Dra in a i 34 Trouble Shooting essen enne nnne nnne nennen nnne nnne 36 Spare Parts List esses enne enne nennen nnne nennen 41 Electric Diagrams esses eene enne rr 48 OPTIMAX 2010 NDT szew r
31. Press the replenishment time button 7 the button illuminates 3 Start the replenishment cycle by pressing the arrow button up 2 or cancel the replenishment cycle by pressing the arrow button down 3 Water Saving Mode The water saving mode reduces the water consumption If the water saving mode is activated exactly 50 less water is consumed Activating the water saving mode 1 Switch the unit off 2 Press and hold the buttons processing time 4 and dryer output 6 simulta neously 3 Switch the machine on again and release the pressed buttons 4 Switch the water saving mode off or on with the arrow buttons 2 and 3 If you enter 0 the water saving mode is off if you set 7 it is on 5 Switch the unit of to save the settings Stop Film Transport In a case of a film jam inside the machine the film transportation can be manually interrupted To stop the film transport press both arrow buttons 2 and 3 simulta neously Related topics see Manual starting and stopping the film transport on page 20 see Film is caught up in the racks on page 29 OPTIMAX 2010 with 2 pumps see description starting on A E 20 OPTIMAX 2010 Operation Rollfilms and Paper Films Roll films with a polyester lead of at least 10 cm length can be transported The adhesion must be chemical resistant Sey Roll films without lead and paper films must be folded on the corners as s
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33. al Maintenance Disposal Maintenance Protocol Installation Name Machine type Serial number Technician Training by Telephone Date Guarantee until Parameters Set Developer temp Dryer temp Cycle time Dev reg volume Dev reg volume Anti oxidation Developer Fixer Film type Changed by Date Developer temp Dryer temp Cycle time Dev reg volume Dev reg volume Anti oxidation Developer Fixer Film type Changed by Date Developer temp Dryer temp Cycle time Dev reg volume Dev reg volume Anti oxidation Developer Fixer Film type Changed by Date Maintenance work performed see page 25 Maintenance work Maintenance work Maintenance work Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance Maintenance work Maintenance work Maintenance work Maintenance work Maintenance work performed performed performed performed performed Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance Maintenance work Maintenance work Maintenance work Maintenance work Maintenance work performed performed performed performed perfor
34. ation of chemicals can be dangerous to your health and should be avoided For this reason always ensure that the room in which the processor is installed is adequately ventilated Environmental regulations regarding the storage and disposal of waste chemi cals should be obtained from the local water authorities and complied with Before opening the unit switch off the unit and unplug it from the electrical Socket Service and repairs must be performed by trained service technicians only Use only manufacturer s replacement parts OPTIMAX 2010 JED egt gt Installation Installation 1 Requirements for installation a Fresh water connection Shut off tap thread with 3 4 outside diameter wash ing machine connection Water pressure 2 10 bar 29 145 psi b Drainage connection Plastic tube inner diameter 50 mm 2 or larger A ventilated syphon which serves as odour preventor should be included in the planning The drainage tubes should be installed with a decline of minimum 5 Local Water Authorities regulations should be complied with c Electrical connection Fused wall socket with earth connection according to electrical data see technical specifications page 9 It is also required to install an earth leakage switch with 25 A 30 mA nominal error current Electrical connections should be carried out according to reg A ulations by an electrician 2 Transport Due to the weigh
35. ature can be set between 28 37 C according to the individual requirements Setting the developer temperature see Setting the working param eters on page 17 If the temperature of the developer bath is lower or higher than the set value then the developer temperature button 5 is flashing and the display shows two bars Before feeding a film into the machine wait until the temper ature has been reached and the displayed bars disappear The following chart shows guiding value relations between developer temperatures and processing times Variations are possible depending on the various films and chemicals Processing time and developer temperature relation Total processing time min s Developer temperature C 1 5 90 33 35 2 0 120 32 34 2 3 138 31 33 2 5 150 31 33 3 0 180 30 32 Dryer temperature The dryer temperature cannot be set in degrees Celsius However the dryer output can be set in a range between 10 99 100 to adapt it to the film material to be processed 95 for example corresponds to 95 of the maximum output of the dryer heating To avoid dryer spots on the film the dryer output may not be set too high Adjust the temperature so that the film just gets dry Setting the dryer temper ature see Working Parameters on page 17 Remark Depending on mains voltage dryer temperatures above 65 C may under certain circumstances not be reached
36. cals and film type If this leads to no solution then the transport speed of the machine can be reduced The film does not transport correctly Check the positioning of the racks in the machine and make sure that the latches are closed Check the roller racks Position of the guide elements rollers are in correct position and are not loose flat springs are not bent all gears are in place Motor runs The worm gear of the drive shaft should be secured with a splint to avoid twisting Check the screws and positioning of the chain and chain wheel Scratches pressure marks dirt on film Straight scratches in the infeed direction indicate faulty guide elements Check each rack and straighten up the guide elements If mechanically dam aged replace the guide elements Pressure marks caused due to polluted or damaged rollers Check rollers for visible damage Rubber rollers sometimes swell up Exchange defective roll ers OPTIMAX 2010 39 Trouble Shooting 6 Replenishment 6 1 Replenishment pump does not work or works insufficiently e Clean valves inside connection tube of pump d e Install valve insert correctly Pay attention to flow through di A rection Check filter in the suction pipe repl container and clean it if necessary iy Z M e Replenishment hose aspirates air Check connections e Check eccentric position Flow rate is 240 ml min at maximum eccenter posi tion 1
37. chine shut down check bath level and refill if necessary Error messages Machine errors are shown on the display as abbreviations The cause of error is ex plained below For service technician problem solution see Trouble shooting in service manual Display Cause and possible correction E1 uu Cover switch is not actuated Place cover correctly on the machine and ensure that the cover switch behind the control panel is actuated If the error cannot be corrected then the cover switch may be broken Too low level of the developer bath Check the level and fill up by pumping manually or refilling manually OPTIMAX 2010 29 Accessories The PROMIX A40 is a fully automatic chemical mixing machine for preparing developer and fixer bath chemicals of either powder form or liquid concentrates All stages are guided and controlled by means of a microprocessor Thanks to a large reserve tank up to 3 machines can be connected and continue to operate without having to interrupt the working process Due to its patented construction the PROMIX A40 is easy to operate reliable fast and virtually service free The PROMIX A40 replaces the usual replenishment tanks in the darkroom Ask your local dealer for more information Technical Specifications Tank capacities each 20 25 30 or 40 litres Reserve tank each 13 litres Water connection 3 4 2 10 bar 29 14
38. curely paying special attention that the switch on the rear of the control panel is actuated Film is in the infeed and nothing happens Display is flashing Control is in the manual mode Switch back to Automatic Mode see page 20 Insert the film into the film feed so it passes the film detection switches Feed the film to activate one of the switches If the unit should not start activate the other switch If the processor still does not start call your service technician In the meantime with limitations the processor may be operated in the Man ual Mode see page 20 28 OPTIMAX 2010 Problems and Solutions Film is caught up in the racks Switch machine off and remove cover Check in which rack the film is caught up in and remove the respective rack If possible catch hold of the film end by hand and by manually turning the drive shaft pull the film out of the rack Replace the rack and secure with fastener Replace machine cover and switch the machine on again If a film is caught up in the machine due to a power cut it can be transported out of the machine by activating the transport with a film in the infeed machine can also be started up in the manual mode see Manual starting and stopping the film transport on page 20 Important notes e Ensure correct seating of roller racks keep the lock closed at all times Don t operate processor with empty replenishment tanks After a long ma
39. e film transport the dryer ventilation are activated every 20 minutes for a period of 20 seconds This prevents the build up of crystals on the rollers This function cannot be switched off Time replenishment Anti oxidation function Flood replenishment Also during the stand by the developer chemicals are subject to change which causes their deterioration By means of the time replenishment a replenishment cy cle is activated after 60 minutes without replenishment With this function the qual ity of the developer chemicals are maintained even when standing idle for long periods The time replenishment function can be deactivated 16 OPTIMAX 2010 Operation Setting of time replenishment 1 Switch the unit off 2 Press the buttons processing time 4 and replenishment time 7 simultane ously and keep pressed Switch the machine on again and release the pressed buttons 4 Switch the time replenishment on or off with the cursor keys 2 and 3 If you enter 0 time replenishment is off 1 switches it on 5 Switch the unit off to save the settings Working Parameters The processing machine develops fixes rinses and dries the film materials auto matically The film and chemical requirements can be adjusted accordingly and stored in the control unit Display of working parameters 1 Switch processor on 2 Press the respective mode button 4 7 and keep it pressed to display the set value Pre
40. er blue fixer beige water dryer Ensure that the racks are firmly installed and do not forget to close the securing latches on the drive shafts 6 Replace machine cover and ensure it is securely closed 7 Clean processor outer casing with damp cloth Do not use aggressive clean ers or solvents Please note A When removing the rinsing drying roller rack ensure that no water gets into the film dryer air channel 22 OPTIMAX 2010 Care Thorough Cleaning Depending on the quantity of films processed a thorough cleaning is necessary every 3 6 months Tank cleaners are available for developer and water baths The fixer bath is cleaned with water When preparing chemical tank cleaners follow manufacturer s instructions explicitly How to proceed 1 Switch the machine off and empty all tanks by opening the stop cocks Attention Machine will not drain off if it is switched on 2 Remove machine cover When all tanks are emptied close stop cocks again Now fill the fixer tank with water Prepare cleaner solutions for developer and water baths and fill into respective tanks 3 Remove suction pipes from the replenishment containers and place them in a water filled bucket Attention Do not add chemical cleaners here Close machine cover and switch machine on Start the film transport see Manual starting and stopping the film transport on page 20 and keep running for 10 to 20 minutes During
41. g water does not How 40 9 2 Water tank OVEMOWS eos ch d Masia ostia 40 8 3 Rinsing water constantly switches on and ot 40 1 Algae 1 1 Excessive algae growth in water tank Algae growth inside the water tank is not only annoying it causes increased clean ing work and leaves residue on the films When algae growth increases counter measures are in demand 36 When work has been completed at the end of the day drain water out of the machine Clean dryer water rack regularly Use soft sponge and soap to remove resi due from the rollers Install a particle filter system in the fresh water supply for the processor If water tank overflows due to algae growth blocking the overflow hose then the overflow hose can directly be connected to the connection at the water tank inside the machine If no other solutions can be found then usage of Anti Algae Agents can be a great improvement automatic dispensers work the best However it is known that cleaning agents containing chlorine may corrode rubber rollers and high grade steel in the tank area check before use OPTIMAX 2010 Trouble Shooting 2 General 2 1 Unit does not switch on Ensure that the power socket conducts power Check machine fuses For replacement exclusively use PROTEC gold cap fuses These fuses are optimized for use under existing conditions While power switch is on check the following components Voltage on contact of main
42. hown in the diagram before being fed into the machine Use of Memory Function In the memory two sets of parameters can be stored and be recalled to the oper lt p gt ating memory oj S Store processing parameters O 1 Set machine to preferable parameters e g bath temperature processing 1 3 2 time etc see manual 2 Press buttons 4 and 5 Enter Memory simultaneously to enter the memory 33 WA mode 3 Use the buttons 2 and 3 Select to select the parameter memory P1 or P2 4 GE These save the parameters old values will be overwritten i m P h 4 Press the button 5 Store to store parameters and to leave the memory D uc MR mode Recall processing parameters A A 1 Press buttons 4 and 5 Enter Memory simultaneously to enter memory mode 2 Use the buttons 2 and 3 Select to select the parameter memory P1 or P2 from which the parameters are to be recalled 3 Press button 4 Recall to recall parameters copy into the operating mem ory and to leave the memory mode To leave memory mode without change Press button 6 Exit Choose the same bath temperature for all stored programmes Of course differ ent bath temperatures can be stored too but when changing the programme you always have to wait until the changed bath temperature is reached OPTIMAX 2010 21 Care Care Daily Care Before use 1 Remove dirt and dust from film
43. i oer ea E CER s uda Y d i TRA i a 29 E NEE 30 Service Manual as appendix see page page 33 Optimax 2010 with 2 pumps see starting page 53 Copyright 2008 by PROTEC All rights reserved Any reproduction that violates the limita tions set forth by copyright law needs to be authorised in writing by PROTEC Information on Liability This manual has been checked for correctness The instructions and specifications were correct at the time it was published Future models may have modifications without prior notice PROTEC does not take responsibility for damage caused directly or indirectly by error omission or non conformity of the manual Introduction You are the proud owner of a modern automatic processor Due to the precision roller transport system both sheet and roll films can be processed The automatic film registration is activated immediately when a film is fed in The film materials are developed fixed rinsed and dried With the easy to operate micro processor the processing conditions can be adjusted to suit the various film and chemical types The developing solutions are temperature regulated circulated and automatically replenished These Operating Instructions contain important instructions for installation opera tion and servicing of the machine Please read the provided information carefully to ensure reliable and satisfactory operation of your film processor OPTIMAX 2010 Technical Specifications
44. infeed with soft cloth 2 Run 2 3 cleaner films through the processor to remove all accumulated dirt and dust from the rollers 3 Check the liquid level in the replenishment containers and if necessary refill After use When working has been completed at the end of the day the water must be drained from the machine This reduces the growth of algae in the water bath For that pur pose open the water drainage stop cock see page 12 bottom run over the control Liquids may cause damage to the proc Attention Do not let any liquid drop inside the processor or A essor Weekly Care The developer chemicals cause residue build up in the machine This residue has a negative effect on the developing process of the film material For this reason the processor has to be regularly cleaned of this residue Do a weekly clean of the roller racks which only takes a few minutes 1 Switch machine off and remove cover 2 Loosen the securing latches of the roller racks red blue and beige of the drive shafts of each roller rack at the right side 3 Rinse all racks thoroughly under warm running water and then leave to drain off Use a soft sponge do not use a scouring pad as this would scratch the rollers and remove the dirt from the rollers During this procedure the rollers can be turned by turning the drive shaft Wipe the infeed roller pair first roller pair of developer rack dry Replace the racks red develop
45. isins a Quality Management System DIN EN ISO 9001 2000 December 2000 edition This cortficate es vak until 2012 02 22 Certificate Fogestrution No 375503 QM Frankfurt am Main 2007 02 23 6 OPTIMAX 2010 Table of Contents Table of Contents Introduction zie Dai OOO aaa eta oe 7 Intended Use Technical Specifications essent 8 Safety Instructions iere riter aaa aaa ice a a iama aaa ia 9 installation cria H 10 Initial Operation cine catea pace PA aaa aa ninga pia ez nai 13 Operation Short Overview and Control Panel 14 Switching the Machine On 16 Automatic mode Anti crystallisation function Time replenishment sss 16 Working Parameters usa coco aaa cae d a i a ai d a a 17 Machine Cover Safety Disconpnechon nenea nana 19 Auto Till ole EE 19 Manual Mode siii eu Daia bea a aa dap aa a aa 20 Water Saving Mode a a a a n i dh i dE AAAA 20 Stop el lu ele 20 Rollfilms and Paper Films miniserie ca en tee 21 Use of Memory FUNCION cusco ceace pi deel at aia LES a dieses 21 Care Daly Cares E 22 MESA NO 22 Thorough Cleaning 5 etre etre e a e a e ei Rs 23 Maintenance Disposal lt sasea ae aie aaa aaa cnezi a ae dadea 24 Problems and Solutions Advice on Film Defects srei eim cte nee tahitian ies 27 Advice on Machine Errors izcirsts iaeaea entente 28 Error messages esit es
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47. ld the replenishment time button 7 switch the unit on Manual cancellation of the Auto fill function 1 Press and hold the replenishment time button 7 and press arrow down but ton 3 OPTIMAX 2010 19 Operation Manual Mode In the manual mode the processor works without the film detection switches The film transport has to be started and stopped manually All the set values in the man ual mode are also valid in the automatic mode Please note that the Infeeding film display is deactivated Replenishment continues to operate based on detec tion of the film surface processed Only if the film detection switches are activated will film measurement be performed In the manual mode a replenishment cycle can also be activated manually Switching to manual mode Switch the machine on During stand by press the arrow buttons up 2 and down 3 simultaneously When in manual mode the display is flashing Switching back to automatic mode In manual mode with film transport off press both arrow buttons up 2 and down 3 simultaneously Manual starting and stopping the film transport 1 Switch to manual mode 2 Press the processing time button 4 the button illuminates 3 Start the film transport by pressing the arrow button up 2 or stop the film transport by pressing the arrow button down 3 Manual replenishment 1 Switch to manual mode 2
48. led manually with at least 1 0 litres of fresh chemicals to ensure the pumps will not run dry Snap each suction pipe into the respective cover of it s replenishment container and close it carefully Place containers under processor Activate the filling process by means of the au tomatic tank filling function The function stops automatically as soon as the set lev el has been reached Latest after 20 minutes the function will shut off automatically Limitation The function may fill up tanks of developer and fixer to different levels If this happens then use a suitable container to fill up the tanks completely f Warning hot surface OPTIMAX 2010 13 Operation Operation Short Overview and Control Panel O Display working parameters Q Arrow button Up increase parameter value Q Arrow button down decrease parameter value Mode Buttons Processing time in minutes Developer temperature in C Dryer output in Replenishment time in seconds V E yA RET a Enter Memory A Power on Autofill 4 Recall 4 Store 4 Exit Important Safety function stops film transportation when cover is re moved Therefore keep cover placed on the machine when processing films When processing roll films in cassettes pull approx 15 cm of film out of the cas sette and fold the corners see page 21 Place cassette into cassette box and feed film into the infeed Only
49. med Date Date Date Date Date Name Name Name Name Name next maintenance next maintenance next maintenance next maintenance next maintenance 24 OPTIMAX 2010 Maintenance Disposal A Attention Never start the machine up unless it is filled with liquid Recommended Maintenance Work 1 Functional check film intake film transport replenishment bath heating dryer heating water supply 2 Cleaning 2 1 Switch off machine remove cover 2 2 Empty all three tanks 2 3 Close drain cocks and fill tanks with water 2 4 Install cover switch machine on 2 5 Fill two additional vessels with water put suction pipes into these vessels and activate replenishment for at least two minutes to remove residues of chemicals from replenishing hoses 2 6 Switch machine on for a few minutes 2 7 Switch machine off 2 8 Empty all tanks 2 9 Prepare tank cleaning agent for developer and water tank according to manufacturer s instructions AN Attention Do not use chlorine containing cleaning agents 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 2 28 2 29 2 30 Fill developer and water tank with tank cleaning agent do not use the replenishment pumps to do so Fill fixer tank with water Place suction pipes into empty tanks Install cover switch machine on Wait until the operating
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51. s c Ventilation of the circulation pump The circulation pump runs after switching on the machine and ventilates itself If this should not work a loud running noise will be heard Switch the machine off again Open the stop cocks of the developer and fixer for five seconds and switch machine on again Repeat this procedure until no more air bubbles are visible in the developer and fixer baths and until the circulation pump runs qui etly d Check all hose connections for leakage Switch machine off and drain water out Filling the Processor with Chemicals Prepare chemicals inside the replenishment containers according to manufacturers instructions Filling the processor manually By using a suitable container pour chemicals into the respective tanks First the fix er and then the developer Caution when filling be sure that chemicals do no splash from one bath into another When fixer solution is mixed with developer so lution the developer chemical is destroyed Caution When filling the unit manually be sure not to allow liquid to flow into the slot of the cover switch or onto the operating panel This may damage parts Snap each suction pipe into the respective cover of it s replenishment container and close it carefully Place containers under processor Using replenishment pump Filling of processor can also be done by use of the replenishment pump this takes much more time The chemicals containers need to be fil
52. s outlet connection is a dummy only see graphics on the top right All other hoses see diagram page 12 Connect the enclosed hoses according to colour system onto the front of the machine Put hose clip enclosed in accessory bag over hose end before attaching to connection Warm up hose end with hot water or lighter and push onto the respective connection Finally push clip over hose and connection Cut hoses to required length Then integrate the stop cocks into the three drainage hoses in such a position that they are easy to reach Connect the suction pipes to the hose ends for the replenishment tanks using hose clips Put the suction pipes through the cover opening into the respective replenish ment tanks and snap them in The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers The overflow and the drainage of the wa ter can either be guided into the drainage syphon or into respective collection con tainers OPTIMAX 2010 11 Installation Hose Connections Overflow Overflow mp gt Overflow Outlet Outlet Outlet Replenishment tanks Replenishment tanks Optional Pay attention to the correct colour connections f Replenishment Developer red z Fixer blue 1 Overflow Water clear Outlet Danger of Overflow
53. ss the respective mode button 4 7 and let it go to display the current actual val ue Setting the working parameters 1 Switch processor on 2 Machine must be in the stand by mode and no film must be in the processor 3 Press the respective mode button 4 7 and keep pressed The display shows the set working parameter 4 Change value by means of the arrow buttons 2 and 3 until required value appears on the display The upward arrow button 2 increases and the down ward arrow button 3 decreases the value 5 Release the mode button Processing time The processing time is the time it takes the front end of a film from the infeed of the processor until it reaches the film exit The processing time is set by the speed with which the film is transported through the machine Depending on the require ments this time can be varied from to 1 5 minutes 90 seconds to 3 minutes ad justable in 0 1 minute steps Adjusting the processing time see Working Parameters on page 17 Processing and developer time relation Processing time min Developer time s Infeed speed cm min 1139 25 56 1 7 28 49 2 0 99 42 2 3 38 37 2 5 41 34 2 7 44 31 3 0 49 28 OPTIMAX 2010 17 Operation Developer temperature The developer temperature of the different film materials depends on the develop ing time The faster a film has to be developed the higher the temperature must be The developer temper
54. switch if no voltage change main switch Check input voltage at electronics If the voltage is normal replace the electronics If there is no volt age check the cable 2 2 No display but circulation pumps run Check input voltage of 5 V at the contacts no 1 and 8 of the 8 pole plug X18 from the control panel PCB If voltage is present then replace the control panel Disconnect the temperature sensor of the developer bath X15 and check display again 3 Drive 1 Film transport does not run film processing has started e Display E1 see Error messages on page 29 e Check screwing of chain wheel on motor and driveshaft 3 2 Machine does not start automatically e When the machine is switched on insert a film into the feed If the display shows two bars with decimal points then at least one of the film detection Switches is in order Check the function of both switches replace as needed The display shows E1 The cover switch is not actuated by the latch on the cover Cover switch has no current passage when activated Replace 3 3 Machine doesn t stop automatically motor and fan run continuously Display is flashing Control is in the manual mode Switch back to Automatic Mode see page 20 e The display continuously shows two bars with decimal points Actuator of the film detection switch is jammed Readjust the switch or replace it If the Switches are defective the machine can still be used in the
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56. t and dimensions of the film processor OPTIMAX 2010 should always be carried by two persons To do so hold the machine at the sides on the bottom see figure While putting the machine down watch the position of the lev elling feet to prevent damaging these 3 Set Up Unpack the Processor Remove cover and transport securing brackets on the sides of the roller racks Remove roller racks start with the dryer rack The standard version of OPTIMAX 2010 is delivered as a tabletop processor with a three part base plate If the machine is upgraded with the optional stand or cabi net the two side parts must be removed from the base plate Table top installation If the unit is to be set up on a table top or work table only the four unit feet need to be screwed out and levelled Attention A Machine should not be installed on table top without adjusta ble feet as this would block the ventilation openings under the machine and cause overheating Installing on processor stand or base cabinet In the event that the processor is to be installed on the stand or cabinet optional accessory the processor will be mounted directly to it Mount processor according to manual included with stand or cabinet the adjustable feet inside the accessory bag are not required Remove the two side parts of the base plate before Finally the processor needs to be levelled Place spirit level across the sidewalls of processor and adjust the
57. ta aiva tie 37 3 1 Film transport does not run film processing has started 37 3 2 Machine does not start automatically oooooconninnccnnnniccccccnncccccccconanncinon 37 3 3 Machine doesn t stop automatically motor and fan run continuously 37 3 4 Drive motor does not run 37 4 BatlhSuu z oa a aaa aa aaa do ba a ta da ia dau a ap 38 4 1 No circulation in bah 38 4 2 Developer temperature too high 38 4 3 Developer temperature too low mmm nana 38 4 4 Developer temperature too low fixer temperature too high 38 4 5 Developer bath temperature too high or too low display shows values of 21 C orA0nC aaa aa aaa eceh 78 4 6 Switch over from C to F u eee nn 38 4 7 Calibration of bath temperature actual bath temperature is different from displayed value mm nenea nene nenea nana ara 38 4 8 Developer level switch constantly displays UU 39 5 Film Defects eie caen aaa du aa du iai atei 39 5 1 Fims Wi not dry eiii ae aaa a ed e ee p a a aos 39 5 2 The film does not transport correctly ce nenea 39 5 3 Scratches pressure marks dirt on film sssssssssssss 39 G Replenishment ici 40 6 1 Replenishment pump does not work or works insufficiently 40 La IT A0 7 1 Dryer fan does not run or runs with too low speed 40 8 Cul tei toata aa ua aa td 40 8 1 Rinsin
58. temperature is reached approx 30 C observe information concerning temperature time cleaning procedure contained in the data sheet of the tank cleaning agent Activate manual programme and transport After approx 15 minutes observe information concerning temperature time cleaning procedure contained in the data sheet of the tank cleaning agent switch film transport off Remove cover neutralise developer tank observe information concerning temperature time cleaning proce dure contained in the data sheet of the tank cleaning agent Switch machine off Empty all three tanks Fill machine with water and switch it on Put suction pipes into vessels with water Activate regeneration pumps for at least five minutes Check all pumps for tightness Switch machine off Drain tanks Fill tanks 3 4 with water Switch machine on Activate replenishment pumps manually until tanks overflow Activate film transport for a few minutes Switch machine off and drain all three tanks OPTIMAX 2010 25 Maintenance Disposal 2 31 2 32 2 33 2 34 2 35 2 36 2 37 2 38 2 39 2 40 2 41 2 42 2 43 2 44 Repeat item 2 20 to 2 30 if required observe information e g concerning temperature time and cleaning pro cedure outlined in tank cleaner data sheet Remove roller racks from the machine and remove dirt under flowing water using a soft rag or sponge Clean all toothed gear wheels axles bearings and rollers check
59. the unit on The display indicates the developer temperature measured by the sensor in 1 degree increments Measure the actual temperature inside the developer bath using a calibrated thermometer Adjust the displayed value in 1 degree steps to the thermometer value using the arrow buttons 2 and 3 Display of the digit after the decimal point is acti vated by pressing the developer temperature button 5 Adapt the value after the decimal point to the thermometer value using the arrow buttons Switch the unit off to save the calibration Developer level switch constantly displays UU Observe notes under 6 1 Replenishment pump does not work or works insuf ficiently page 40 The developer level switch is not positioned correctly The switching point is below the developer overflow Readjust the height of the level switch The level switch is defective e g closed permanently If all of the above points are okay replace the control unit Film Defects Films will not dry Check the set dryer output 99 corresponds to maximum that is full heating output No air comes out of air channel check the connections of the fan e g fan defective Cold air comes out of air channel check the connections of the heating ele ment in the air channel the heating element may be defective resistance must reached approx 45 Q Hot air comes out of air channel but the film is still not dried to satisfaction Check chemi
60. them for damage replace if required Demount the cover sheet of the film intake and clean it using a soft rag Clean inlet plate using a soft rag Mount the cover sheet of the film intake Align roller racks and re insert them in machine Fill machine with chemicals Switch machine on Adjust bath temperature to previously adjusted value Feed cleaning film approx 4 pieces Check function as described under item 1 Approx 15 minutes after reaching of the set bath temperature measure it for confirmation and re calibrate if required see operating manual page 39 Perform sensitometric test Be sure to dipose properly of used machines Used machine contain valuable materials that should be recycled and turned over for proper treatment Please be sure to turn used machines over to approved recycling centres 26 OPTIMAX 2010 Problems and Solutions Problems and Solutions Advice on Film Defects Your processor has been constructed for long term use However if irregularities occur you will find help to locate the problem below Please check the listed points before calling your service technician Films do not have enough density Bath temperature is too low Developing time too short e Exposure time is too short e Replenishment rate of developer too low e Developer chemicals are exhausted Renew Fixer solution has been mixed into developer Renew Clean and rinse bath well before refilling
61. time Developing time 25 49 s depending on selected cycle time Tank capacities Developer fixer and water tank 5 litres each Circulation system Developer and fixer are continuously circulated by a circulation pump Replenishment Automatic by film surface measurement in relation to processed film replenishment can be switched off time replenishment can be activated Developer temperature Adjustable 28 37 C 82 4 98 6 F Fixer temperature Adjusted to developer temperature by heat exchanger Dryer temperature Adjustable between 10 99 of dryer output tem perature achieved depends on line voltage Water connection Permissible water pressure 2 10 bar 29 145 psi permissible water temperature 5 30 C 41 86 F Water consumption 1 9 litre per minute when processing Water saving mode 0 9 litres per minute Drain capacity 7 litres per minute Noise level Less than 58 dB A Heat emission During processing approx 1 4 kJ s OPTIMAX 2010 Technical Specifications Environmental condi 1 Temperature 18 40 C 51 6 104 EA venti tions lated room room temperature should be lower than set bath temperature 2 Relative humidity lower than 80 up to 31 C 88 F linearly decreasing to 50 at 40 C 104 F 3 Height above sea level less than 2000 m 6666 ft 4 Indoor use Pollution degree
62. transparent 2018 0 0022 Hose 9 x 2 mm blue transparent 2022 0 0014 Tube clamp Snap 2022 0 0019 Wire tube clamp 2022 0 0027 Wire tube clamp 2022 0 0028 Wire tube clamp z 2022 0 0005 Wire tube clamp 1101 0 4600 Floating balls 300 pcs 1101 0 4800 Floating balls 200 pcs OPTIMAX 2010 41 Spare Parts U a T q o a 21 z d o o H e f a Y Wa elelejeielelele_ 4 23 220 PEPPY Pos Order No Description 20 0202 1 0008 Replenishment pump 2KBA 220 240 V 50 60 Hz 0202 6 0008 Replenishment pump 2KBA 115 V 50 60 Hz 20a 0002 1 0008 Conical valve f pos 20 20b 0202 5 0002 Replenishment pump KBR 3X 220 240 V 50 60 Hz 0202 6 0002 Replenishment pump KBR 3X 115 V 50 60 Hz 21 2002 1 0016 Circulation pump 220 240 V 50 60 Hz 2002 6 0016 Circulation pump 110 V 50 60 Hz 22 2028 0 0023 Main switch 220 240 V 2028 0 0036 Main switch 110 V UL 23 2010 0 0004 Fuse holder
63. wa wee aaa ai 54 OPTIMAX 2010 33 Installation Data Installation Data 77cm 30 3 59cm 23 2 j 7 Sede LLL io E S N lt z z o Optional worktable or T closed cabinet accesso ries Sg E o o N Ki 75cm 29 5 L 59cm 23 2 1 Wall socket 220 240 V 16 A resp 110 V Darkroom 15 A depending on machine model Power lead should be equipped with Earth Leakage 50cm 20 Switch 25 A 30 mA nominal error current In addition a power control switch can be installed 2 Fresh water connection 3 4 with stop cock permissible pressure 2 10 bar water tem perature 5 25 C 3 Drainage plastic pipe PVC 50 mm 2 incl syphon 4 Drainage resp collecting con tainers for used developer Sink 5 Drainage resp collecting con 60 x 40 cm 24 x 16 tainers for used fixer 6 Storing space for replenish ment tanks Below machine or externally 130cm 51 7 Ventilation of darkroom is nec essary 8 Sink with freshwater and flexi ble hose Interior dimensions minimum LxWxH 60x40x30 cm 24x16x12 Measures and positions are recommendations 34 OPTIMAX 2010 Installation Data Through the wall mounting film output Film output to the light room for OPTIMAX 2010 type 116x y 6000 Blind
64. water inflow tap The water pressure in the water supply system is too low Pressure in the plumping system too low Minimum pressure has to be 2 bar 29 psi Replenishment rate too high Check the programmed times of replenishment cycle and replenishment time Replenishment rate too low Check the programmed times of replenishment cycle and replenishment time e Check whether the machine can be started by means of each of the two film detection switches in the feed slot If one of the film detection switches is defective call your service technician In the meantime double the pro grammed replenishment time Replenishment pump does not pump e Check whether the replenishment containers are full and that the end of the suction pipe is positioned under the liquid level Check whether there is air in the replenishment pipes The replenishment hose is aspirating air Check the hose connections Water tank overflows e Water drainage hose overflow is bent The hose end should be positioned above the drainage level in the syphon o e Check water drain opening in the tank and the hose for blockage and resi dues The drainage hoses should have a constant fall The film does not transport correctly Film is fed in and gets caught in the machine Check the positioning of the racks in the machine and make sure that the latches are closed Film cannot be fed the display shows E1 e Close machine cover se
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