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Manual - Champion Industries

1. Thermistor Installation on 8 gt 196 Item No U0 hJ Part No 108122 108122 108122 108122 108122 108122 110804 110803 110803 110802 110805 110804 110804 110803 112691 110805 110805 112692 110807 110806 110806 110805 110807 110806 110806 110805 110807 110806
2. YINWY SNAIL DD AOZUA Yo 01 3 Jo H 3 2 1 YOLIVINOO LVAH F 188 Control Cabinet From S N J2098 up to J08102541 Part n No Description o lt 108122 Contactor Motor 12A Drive 108122 Contactor Motor 12A Prewash 108122 Contactor Motor 12A Wash 108122 Contactor Motor 12A Rinse 108122 Contactor Motor 12A Eco Rinse 108122 Contactor Motor 12A Steam Blower Dryer 110804 Starter Motor 1 2HP Drive 208 240 60 3 110803 Starter Motor 1 2HP Drive 380 415 60 3 110803 Starter Motor 1 2HP Drive 480 60 3 110802 Starter Motor 1 2HP Drive 575 60 3 110805 Starter Motor 1HP Prewash 208 240 60 3 110804 Starter Motor 1HP Prewash 380 415 60 3 110804 Starter Motor 1HP Prewash 480 60 3 110803 Starter Motor 1HP Prewash 575 60 3 112691 Starter Motor 2HP Prewash 208 240 60 3 110805 Starter Motor 2HP Prewash 380 415 60 3 110805 Starter Motor 2HP Prewash 480 60 3 112692 Starter Motor 2HP Prewash 575 60 3 110807 Starter Motor 3HP Prewash 208 240 60 3 110806 Starter Motor 3HP Prewash 380 415 60 3 110806 Starter Motor 3HP Prewash 480 60 3 110805 Starter Motor 3HP Prewash 575 60 3 110807 Starter Motor 3HP Wash 208 240 60 3 110806 Starter Motor 3HP Wash 380 415 60 3 110806 Starter Motor 3HP Wash 480 60 3 1
3. Part No 108122 108122 108122 108122 108122 108122 110804 110803 110803 110802 110805 110804 110804 110803 112691 110805 110805 112692 110807 110806 110806 110805 110807 110806 110806 110805 110807 110806 110806 110805 110803 110802 110802 110806 110807 110806 110805 110805 111153 111823 111822 111821 103310 103311 Control Cabinet S N J08102541 up to J10012728 Description Contactor Motor 12A Drive Contactor Motor 12A Prewash Contactor Motor 12A Wash Contactor Motor 12A Rinse Contactor Motor 12A Eco Rinse Contactor Motor 12A Steam Blower Dryer Starter Motor 1 2HP Drive 208 240 60 3 Starter Motor 1 2HP Drive 380 415 60 3 Starter Motor 1 2HP Drive 480 60 3 Starter Motor 1 2HP Drive 575 60 3 Starter Motor 1 Prewash 208 240 60 3 Starter Motor 1 Prewash 380 415 60 3 Starter Motor 1HP Prewash 480 60 3 Starter Motor 1HP Prewash 575 60 3 Starter Motor 2HP Prewash 208 240 60 3 Starter Motor 2HP Prewash 380 415 60 3 Starter Motor 2HP Prewash 480 60 3 Starter Motor 2HP Prewash 575 60 3 Starter Motor 3HP Prewash 208 240 60 3 Starter Motor 3HP Prewash 380 415 60 3 Starter Motor 3HP Prewash 480 60 3 Starter Motor 3HP Prewash 575 60 3 Starter Motor 3HP Wash 208 240 60 3 Starter Motor 3HP Wash 380 415 60 3 Starter Motor 3HP Wash 480 60 3 Starter Motro 3HP Wash 575 60 3 Starter Motor 3HP Power Rinse 208 240 60 3 Starter Motor 3H
4. 25KW WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 8 WIRE SIZE 3 8 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 WIRE SIZE 1 30KW WASH HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING DELTA CONNECTION RESIZE 1 10 RESIZE 2 8 IRE SIZE 3 4 ZE 1 10 ZE 2 8 Wi IZE 3 4 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 8 WIRE SIZE 3 8 VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACT CONTACTOR CONTACTOR FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING WIRE SIZE 3 WIRE SIZE 2 TOTAL 25KW WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 8 WIRE SIZE 3 8 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 WIRE SIZE 1 10KW ECONO RINSE HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CON
5. A BN 107951 TANK HEATER RICA 10KW 208V 3ph 107844 TANK HEATER RICA 10KW 240 V 3ph 107846 TANK HEATER RICA 10KW 480V 3ph 111120 TANK HEATER RICA 10KW 575 V 3ph 107966 HEX GRIP NUT 10 32 SST W NYLON 107967 HEX GRIP NUT 1 4 20 SST W NYLON 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTROL WITH CAPILLARY 110561 THERMOSTAT HI LIMIT WITH CAPILLARY 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 323430 BRACKET THERMOSTATS USN72 44CR 329768 COVER HEATER BOX C4 BKT 329769 HEATER BOX WELDMENT C4 B NNN N e N FP FP Q 73 C4 Rinse without Scrap Basket Electric Tank Heat Installation Control thermostat High limit thermostat 74 C4 Rinse without Scrap Basket Electric Tank Heat Installation 100007 SCREW TRUSS HEAD 10 32 x 3 8 SST 100109 WELD STUD 1 4 20 X 1 2 LG SST 100154 HEX PLAIN NUT 5 16 18 SST 100198 WELD STUD 10 32 X 1 2 LG SST 100547 LOCKNUT 1 2 NPT SST 100740 HEX HEAD 5 16 18 X 1 SST 102376 WASHER FLAT 5 16x3 4x 06 SST 106013 WASHER LOCK 5 16 SPLIT SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106486 WASHER LOCK 10 SPLIT SST 107033 WASHER FLAT 208X 438X 047 SST 107136 SCREW HEX HEAD 10 32 x 3 8 SST 109751 TANK HEATER RICA 10KW 208V 107844 TANK HEATER RICA 10KW 240V 107846 TANK HEATER RICA 10KW 480V 111120 TANK HEATER RICA 10KW 575V 107966 HEX GRIP NUT 10 32 SST W NYLON 107967 HEX GRIP NUT 1 4 20 SST W NYLON 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTRO
6. 57 3HP B 30 Prewash Right Left Pump Installation WALSAS NIHSN T4 AVO1 HLIM SANIHOVIN NO CISN 58 O O U N 100154 100739 100740 102376 104203 104640 106013 109926 110372 205192 313300 319742 319743 322150 329618 405923 120 405920 405921 3HP B 30 Prewash Right Left Pump Installation Description HEX PLAIN NUT 5 16 18 SST HEX HEAD 5 16 18 X 3 4 SST HEX HEAD 5 16 18 X 1SST WASHER FLAT 5 16x3 4x 06 SST CLAMP HOSE M52 71 95 SST GEAR TYPE GASKET PUMP SUCTION RACK CC UC WASHER LOCK 5 16 SPLIT SST FITTING COMPRESSION 5 8OD X 1 2 MNPT ELL BRASS HOSE PUMP SUCTION UC TUBE 1 2 COPPER X 3 00 LG FLANGE WELD PUMP SUCTION UC HOOD WELDMENT PUMP SUCTION UC PLATE PUMP SUCTION HOOD SUPPORT PUMP MOTOR B2 NUCCW BRACKET PUMP SUPPORT B 30 W A3 PUMP ASSY 3HP MV 3PH UC PUMP ASSY 3HP 575 60 3 LH UC B4 C3 EUCCW PUMP ASSY 3HP 575 60 3 RH UC B4 C3 EUCCW e FF 59 Auxiliary Rinse Right Left Pump Installation 60 R LSHOWN Auxiliary Rinse Right Left Pump Installation o N O BP W N re 100023 100051 100154 100739 100740 102376 102554 105993 106013 108345 114020 114199 0509303 0510222 180413 206643 322832 329791 329796 330750 329797 329798 111744 452611 STREET ELBOW 3 4 NPT X 90 SST NIPPLE 3 4 NPT X CLOSE SST HEX PLAIN NUT 5 16 18 SST HEX HEAD 5 16 18 X 3 4 SST HEX HEAD 5 16 18 X 1 SST
7. 83 Electric Booster Element Configuration NOTE The location of a booster heater element is critical for the proper repair of the booster VERIFY THE LOCATION OF ITEM NO 3 amp 4 EUCCW 6 EUCC 6 EUCCW 4 EUCC 4 70 39 Rise BOOSTER ASSY ELEC R L 25kW 208V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111232 HEATER 10KW 208V 3PH BOOSTER 111235 HEATER 5KW 6 5KW 208 240V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 111384 HEATER 5 KW 575 60 3 EUCCW 6 EUCC 6 EUCCW 4 EUCC 4 70 F 39 Rise BOOSTER ASSY ELEC R L 25kW 240V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111233 HEATER 7 5KW_10KW 208 240V 3PH BOOSTER 111236 HEATER 5KW 10KW 240V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 111384 HEATER 5 KW 575 60 3 EUCCW 6 EUCC 6 EUCCW 4 EUCC 4 70 F 39 Rise BOOSTER ASSY ELEC R L 25kW 480V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111234 HEATER 10KW 480V 3PH BOOSTER 111237 HEATER 5KW 480V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 111384 HEATER 5 KW 575 60 3 84 Electric Booster Element Configuration NOTE The location of a booster heater element is critical for the proper repair of the booster VERIFY THE LOCATION OF ITEM NO 3 amp 4 EUCCW 8 EUCC 8 70 F 39 Rise BOOSTER
8. Final rinse Eco rinse Power rinse Power wash m The prewash tank is not heated so its temperature may be lower than the wash tank This is okay The final rinse temperature is checked when the dishwasher conveyor belt and wash pumps are running during normal operation 12 28 29 30 Operation Step by Step Operating Instructions v1 Operation Step by Step Push the GREEN START BUTTON to start the NOTE conveyor belt Pushing the green start button 1 Starts the conveyor belt Push the RED STOP BUTTON to stop the conveyor belt The wash pumps stop Tank heaters continue to operate Push the GREEN START BUTTON to re start the conveyor belt 13 Operation Step by Step Operating Instructions 31 32 33 14 Operation Step by Step Your dishwasher is equipped with start stop stations The load station is standard equipment the unload station is an option These stations work exactly as the control cabinet start and stop buttons Start stop stations make it possible for the person loading the wares on the conveyor belt to start and stop the dishwasher as needed Load end Start Stop Station The person unloading the wares also has the ability to start and stop the dishwasher using the optional unload start stop station if it is installed Push the GREEN START BUTTON to start the conveyor belt Push the RED STOP BUTTON to sto
9. FUSE RATING VOLTAGE 240V VOLTAGE 415V WYE NOT SHOWN TOTAL KW 25 TOTAL KW 25kW EON TACTOR 15KW KWY CONTACTOR 18KW TACTOR ATING GOA 2 CONTACTOR RATING GOA Wine AZO WIRE SIZE 1 10 WIRE SIZE 2 10 WIRE SIZE 2 FUSE RATING 45A FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING WIRE SIZE 1 WIRE SIZE 2 FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING WIRE SIZE 1 WIRE SIZE 2 FUSE RATING FUSE BLOCK FUSE BLOCK WIRE SIZE 2 C ONTACTOR CONTACTOR WIRE SIZE 1 WIRE SIZE 1 PN 114214 25KW WASH HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING DELTA CONNECTION WIRE SIZE 1 10 WIRE SIZE 2 8 WIRE SIZE 3 4 ON RESIZE 1 10 W WIRE SIZE 2 8 WIRE SIZE 3 4 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 8 WIRE SIZE 3 8 VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING WIRE SIZE 3 WIRE SIZE 2 un
10. Rotate rinse pipe 1 4 turn clockwise Turn the auxiliary rinse pipe 1 4 turn clockwise to lock it in place Note The final rinse pipes are permanently installed and do not require assembly Operation Step by Step Operating Instructions v1 Operation Step by Step 17 Install the scrap screens 18 Install the scrap baskets if applicable 19 Make sure the screens are fully seated to the rear of the dishwasher and interlocked into the scrap basket 10 20 21 22 23 Operation Step by Step Operating Instructions v1 Operation Step by Step Close all doors Lift the door up slightly then push the door catch back toward the inside of the dishwasher Slowly lower the door The door catch remains disengage There are 2 half size Econo rinse doors The operator lifts the upper door which hooks in place Next he lifts the lower door which hooks in front of the upper door To lower the doors the operator releases the lower door hook and closes the door then releases the upper door hook to close the upper door 11 Operation Step by Step Operating Instructions v1 Operation Step by Step 24 Flip the dishwasher power switch up 25 The dishwasher automatically fills with water 26 The tank heat comes on as soon as the tanks are full 27 Wait for 15 20 minutes to allow the wash and rinse tanks to reach operating temperature Temperature Gauges
11. STUD NOT AREPLACEMENT PART RIVNUT NOT AREPLACEMENT PART REED SWITCH MAGNET REED SWITCH SCREW 10 32 x 1 1 4 HEX WASHER HEAD SST GUIDE DOOR DOOR 30 STD EUC DOOR 14 STD EUC DOOR 19 STD EUC DOOR 30 HI HOOD DOOR 14 HI HOOD DOOR 19 HI HOOD BRACKET DOOR CATCH 30 BRACKET DOOR CATCH 14 19 STOP DOOR CATCH COMBO 30 STOP DOOR CATCH COMBO 14 19 DOOR CATCH SINGLE DOOR 30 DOOR CATCH SINGLE DOOR 14 19 N N N N N 201 Split Door Assembly 202 Split Door Assembly EIER e 100003 HEX PLAIN NUT 1 4 20 55 100141 HEX GRIP NUT 1 4 20 SST 100142 HEX GRIP NUT 5 16 18 SST 104971 HEX GRIP NUT 6 32 SST 100734 HEX HEAD 1 4 20 X 1 2 SST 100736 HEX HEAD 1 4 20 X 3 4 SST 104584 HEX PLAIN NUT 1 2 13 SST 104624 SCREW TRUSS HD 8 32 X 1 2 104882 WASHER FLAT SST STUD NOT A REPLACEMENT PART 106026 WASHER FLAT SST 106347 HEX HEAD 1 4 20 X 2 SST 106482 WASHER LOCK 1 4 20 SPLIT 106486 WASHER LOCK SST 107589 WSHER LOCK 1 2 108954 HEX GRIP NUT 6 32 W NYLON STUD NOT A REPLACEMENT PART RIVNUT NOT A REPLACEMENT PART 113719 REED SWITCH 113937 MAGNET REED SWITCH 113979 GUIDE DOOR 114004 SCREW 10 32 x 1 1 4 HEX WASHER HEAD SST 114100 REED SWITCH UPPER DOOR 329968 DOOR CATCH LOWER 30 329969 DOOR CATCH LOWER 14 330433 DOOR CATCH LOWER 19 330453 DOOR STOP LOWER 30 330454 DOOR STOP LOWER 14 330455 DOOR STOP
12. Steam Coil Heat Installation Auxiliary 15 30 PSI 106026 WASHER FLAT 1 4x5 8x 06 SST 106486 WASHER LOCK 10 SPLIT SST 106789 NIPPLE 1 NPT X 3 1 2 LG B l EUCCW 105847 NIPPLE 1 NPT X CLOSE B I EUCC 107033 WASHER FLAT 208X 438X 047 SST 107136 SCREW HEX HEAD 10 32 x 3 8 SST 107966 HEX GRIP NUT 10 32 SST W NYLON 107967 HEX GRIP NUT 1 4 20 55 W NYLON 107999 HEX HEAD 1 4 20 X 13 4 SST 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTROL WITH CAPILLARY FN N N NN 110005 VALVE 1 ASCO NO LONGER AVAILABLE 110007 REPAIR KIT 1 ASCO VALVE L8220G007 ONLY 114800 VALVE 1 ASCO STEAM ASCO L8220G410 114830 REPAIR KIT 1 ASCO VALVE L8SS0G410 ONLY 111380 STEAM TRAP 1 2 NPT 112508 NIPPLE 1 2 NPT X 2 3 4 LG B l 201041 WASHER SPACER 7 8 1 3 16x1 8 NP 307404 FLANGE WELDMENT STEAM UCC CW 322811 HEATER BOX WELDMENT AUX B 322812 COVER HEATER BOX AUX BKT 323430 BRACKET THERMOSTATS USN72 44CR 330130 STEAM COIL WELDMENT AUX LP HP 330246 BRACKET WELDMENT STEAM COIL AUXILIARY 330247 CAP STEAM COIL BRACKET AUXILIARY 601827 PIPING ASSY STEAM AUXILIARY RINSE LR EUCCW 601827 PIPING ASSY STEAM AUXILIARY RINSE LR EUCC 601828 PIPING ASSY COND AUX RINSE LR EUCCW 601828 PIPING ASSY COND AUX RINSE LR EUCC 601869 PIPING ASSY STEAM AUXILIARY RINSE RL EUCC 601824 PIPING ASSY STEAM AUXILIARY RINSE RL EUCCW 601870 PIPING ASSY COND AUXILIARY RINSE RL EUCC 601825 PIPING ASSY COND AUXILIA
13. 1 2 110005 VALVE 1 ASCO NO LONGER AVAILABLE 110007 REPAIR KIT 1 ASCO VALVE L8220G007 ONLY gt 114800 VALVE 1 ASCO STEAM ASCO L8220G410 114830 REPAIR KIT 1 ASCO VALVE 4 85506410 ONLY gt 111380 STEAM TRAP 1 2 NPT TDC 201041 WASHER SPACER 7 8 X 1 3 16 X 1 8 NP 323430 BRACKER THERMOSTAT 329768 COVER HEATER BOX C4 BKT 329769 HEATER BOX WELDMENT C4 B 330129 STEAM COIL WELDMENT C4 HP 330242 FLANGE WELDMENT STEAM C3 C4 HP 330243 FLANGE WELDMENT CONDENSATE C3 C4 HP 330362 BRACKET WELDMENT C4 STEAM COIL 330363 CAP DEVELOPMENT STEAM COIL BRACKET NJ NJ ppp 1 123 Steam Coil Heat Installation C3 Wash Rinse 15 30 PSI AL 124 Steam Coil Heat Installation C3 Wash Rinse 15 30 PSI ele p see Te 100002 HEX HEAD 1 4 20 X 13 8 SST 100007 SCREW TRUSS HEAD 10 32 x 3 8 SST 100023 STREET ELBOW 4 X 90 SST 100109 WELD STUD 1 4 20 X 1 2 LG SST 100134 ELBOW STREET 1NPT X 90 MI 100147 ELBOW STREET 1 2NPT X 90 MI 100154 HEX PLAIN NUT 5 16 18 SST 100198 WELD STUD 10 32 X 1 2LG SST 100547 LOCKNUT 1 2 NPT SST 100740 HEX HEAD 5 16 18 X1 SS T 102376 WASHER FLAT 5 16x3 4x 06 SST 102554 UNION 3 4 NPT SST 105738 ELBOW REDUCING 3 4 NPT X 1 2 NPT X 90 M 105739 ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M I 105778 UNION 1 2 MALLEABLE IRON 105780 UNION 1 NPT MALLEABLE IRON 105782 NIPPLE 1 2 NPT X CLOSE B I 105783 NIPPL
14. 102376 106013 106026 107967 108345 114185 304816 305840 310259 329677 601819 601838 WELD STUD 1 4 20 X 3 4 LG SST HEX GRIP NUT 1 4 20 SST CTR LOCK HEX PLAIN NUT 5 16 18 SST ELBOW 2 NPT X 90 GALVANIZED HEX HEAD 1 4 20 X 5 8 SST HEX HEAD 5 16 18 X 3 4 SST HEX HEAD 5 16 18 X 1 SST NIPPLE TOE 2 NPT X 11 LG GALV NIPPLE 2 NPT X 12 1 2 LG GALV WASHER FLAT 5 16x3 4x 06 SST WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST HEX GRIP NUT 1 4 20 SST W NYLON GASKET HEATER STANDPIPE GRIP DRAIN HANDLE STRAINER DRAIN OVERFLOW WELDMENT 9 50 UC BRACKET DRAIN LINE SUPPORT UC S SUPPORT BRACKET DRAIN HANDLE DRAIN SUB ASSY PW 2 TRUNK EUCCW DRAIN SUB ASSY PW 2 TRUNK EUCC 139 Drain Installation B 30 Prewash LR 140 Drain Installation B 30 Prewash LR It Part 100110 100141 100154 100161 100735 100739 100740 101954 102376 106013 106026 107967 108345 114185 114198 304816 305840 310259 329677 601819 601838 WELD STUD 1 4 20 X 3 4 LG SST HEX GRIP NUT 1 4 20 SST CTR LOCK HEX PLAIN NUT 5 16 18 SST ELBOW 2 NPT X 90 GALVANIZED HEX HEAD 1 4 20 X 5 8 SST HEX HEAD 5 16 18 X 3 4 SST HEX HEAD 5 16 18 X 1 SST NIPPLE 2 NPT X 21 1 2 LG GALV WASHER FLAT 5 16x3 4x 06 SST WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST HEX GRIP NUT 1 4 20 SST W NYLON GASKET HEATER STANDPIPE GRIP DRAIN HANDLE NIPPLE TOE 2 NPT X 2 1 2 LG GALV STRAINER
15. 114182 101529 114717 Final Rinse Installation EUCC8 EUCCW8 Description HEX PLAIN NUT 1 4 20 SST WELD STUD 1 4 20 X 1 2 LG SST LOCKNUT 3 4 NPT BRASS STREET ELBOW 1 2 NPT X 90 SST CAP SCREW HEX HEAD 1 4 20 X 1 2 SST NIPPLE 1 2 X 2 LG SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST CAP RINSE PIPE 1 2NPT PLASTIC FITTING COMP 5 8 OD UNION BRASS NOZZLE VEE JET 28003 SPRAY FAN 20PSI EUCCW NOZZLE VEE JET 8003 SPRAY FAN 20PSI EUCC PROBE ASSY 16 THERMOMETER PIPE FINAL RINSE UPPER LOWER EUCCW PIPE FINAL RINSE UPPER LOWER EUCC MANIFOLD WELDMENT E2 FRESH BRACKET LOWER PIPE SUPPORT E2 BRACKET FINAL RINSE UPPER PIPE PIPING SUB ASSY FINAL RINSE NIPPLE CLOSE 1 2NPT BRASS PRESSURE GAUGE 0 60 PSI VACUUM BREAKER 1 2NPT BRASS KIT REPAIR VACUUM BREAKER TEE 1 2NPT SST CROSS 1 2NPT BRASS ELBOW STREET 1 4 X 90 BRASS ELBOW STREET 1 2 X 90 BRASS NIPPLE CLOSE 1 2NPT SST TUBE FINAL RINSE NIPPLE 1 2 X 2 BRASS PLUG 1 2NPT BRASS SQUARE HD Before 11 18 09 UNION 1 2NPT BRASS COCK 1 2 AIR FEMALE FITT COMP 5 80D X 1 2MPT NIPPLE 1 4 X 2 1 2 BRASS COUPLING REDUCER 1 2 X 1 4 BRASS PLUG 1 8 BRASS SQUARE HD Beginning 11 18 09 BUSHING RED 1 2 X 1 8 SST Beginning 11 18 09 I I A 1 PH 93 Final Rinse Installation C4 C6 EUCC EUCCW 81 NOI1V201 d313NOWWY3H L 3SNI d 081 MO813 133315 31VLOW NMOHS
16. then lift the opposite end of the curtain rod and place it in the front hook 4 Place the 19 long curtains at each end of the dishwasher 5 Place the 14 center curtains in each section 6 Place the 10 final rinse curtain between the final rinse and auxiliary rinse pipes 10 11 Check the upper and lower wash arm manifold o rings to make sure they are in place and in good condition Install the upper wash arm assemblies Install the lower wash arm assemblies Make sure all wash arm assemblies are locked in place The auxiliary rinse section is equipped with an upper and lower rinse arm Operation Step by Step Operating Instructions v1 Operation Step by Step e Release Catch 3 Asembly Guide Upper Rails Spray arm Refer to the illustrations on the next page for a more detailed view of the spray arms Operation Step by Step Operating Instructions Operation Step Step TO REMOVE UPPER SPRAY ARM TO INSTALL UPPER SPRAY ARM 12 13 14 15 16 Operation Step by Step Operating Instructions v1 Operation Step by Step There are 2 removable auiliary rinse spray pipes in the auxiliary rinse section Make sure the upper and lower auxiliary rinse spray pipe gaskets are in place Position the spray pipe so the rinse nozzle points toward 10 o clock Push the rinse pipe forward
17. 06 SST WASHER LOCK 1 4 SPLIT SST CURTAIN SHORT 14 X 32 NUCCW CURTAIN LONG 19 X 34 1 4 EUCCW CURTAIN SHORT 10 X 32 NUCCW AUX RINSE ROD CURTAIN 5 16 X 32 LG SST UCCW ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW BAFFLE CURTAIN HANGER MANIFOLD MTD LH BAFFLE CURTAIN HANGER HOOD MTD LH BAFFLE CURTAIN HANGER HOOD MTD RH BAFFLE CURTAIN HANGER AUX RINSE CENTER R L HEX HEAD 1 4 20 X 1 2 SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST CURTAIN SHORT 14 X 32 NUCCW CURTAIN LONG 19 X 34 1 4 EUCCW CURTAIN SHORT 10 X 32 NUCCW E2 ROD CURTAIN 5 16 X 32 LG SST UCCW ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW HOOD WELDMENT C4R B ELEC STEAM BAFFLE CURTAIN HANGER MANIFOLD MTD RH BAFFLE CURTAIN HANGER HOOD MTD LH E Fr AN Ul BAFFLE CURTAIN HANGER HOOD MTD RH 179 Curtain Installation B4 C4 RL LR 5 e W m 7 8 5 6 4 Ud 8 00020 Gy ay IO 180 Curtain Installation B4 C4 RL LR R L It Part ETE D I CI 100734 106026 106482 112445 114111 204949 205432 206581 329719 2 329720 2 330497 331200 1 100734 106026 106482 112445 114111 204949 205432 206581 329719 2 329720 2 330497 331200 1 HEX HEAD 1 4 20 X 1 2 SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST CURTAIN SHORT 14 X 32 NUCC
18. 1 625 ID X 9 000 LG EPDM ANGLE ELECTRIC BOOSTER SUPPORT EUCCW ANGLE ELECTRIC BOOSTER SUPPORT EUCC BRACKET DRAIN LINE SUPPORT UC S 147 Drain Installation B4 Prewash RL 148 Drain Installation B4 Prewash RL It Part EIE CS O W N O QO a G N gt 100110 100141 100154 100161 100735 100739 100740 101956 102376 106013 106026 107967 108345 114185 114253 304816 305840 310259 329677 601819 601838 WELD STUD 1 4 20 X 3 4 LG SST HEX GRIP NUT 1 4 20 SST CTR LOCK HEX PLAIN NUT 5 16 18 SST ELBOW 2 NPT X 90 GALVANIZED HEX HEAD 1 4 20 X 5 8 SS T HEX HEAD 5 16 18 X 3 4 SST HEX HEAD 5 16 18 X 1 SST NIPPLE TOE 2 NPT X 21 3 4 LG GALV WASHER FLAT 5 16 x 3 4 x 06 SST WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST HEX GRIP NUT 1 4 20 SST W NYLON GASKET HEATER STANDPIPE GRIP DRAIN HANDLE NIPPLE 2 NPT X 20 1 2 LG GALV STRAINER DRAIN OVERFLOW WELDMENT 9 50 UC BRACKET DRAIN LINE SUPPORT UC S SUPPORT BRACKET DRAIN HANDLE DRAIN SUB ASSY PW 2 TRUNK EUCCW DRAIN SUB ASSY PW 2 TRUNK EUCC 149 Drain Installation B4 Prewash LR 150 Drain Installation B4 Prewash RL Item Part fe 100110 100141 100154 100161 100735 100739 100740 102376 106013 106026 106631 107967 108345 114185 114252 304816 305840 310259 329677
19. 10 116 120 1 Steam Booster Installation LR 100140 HEX PLAIN NUT 3 8 16 SST 100153 HEX HEAD 3 8 16 X 1SST 100154 HEX PLAIN NUT 5 16 18 SST 100739 HEX HEAD 5 16 18 X 3 4 SST 102376 WASHER FLAT 5 16x3 4x 06 SST 104618 WASHER FLAT 3 8x7 8x 06 SST 106013 WASHER LOCK 5 16 SPLIT SST 106407 WASHER LOCK 3 8 SPLIT SST 112334 U BOLT 180 BOOSTER 330244 BASE DECK DEVP STEAM BOOSTER EUCCW 331533 BASE DECK DEVP STEAM BOOSTER EUCC 330245 SUPORT STRAINER STEAM BOOSTER 1 2 3 4 5 6 7 8 9 e FP N N N Q 117 120 1 Steam Booster Assembly LR 40 70 118 120 1 Steam Booster Assembly LR 40 70 fp 100123 100134 100184 100209 100571 100979 102288 102398 102399 102402 102435 102438 102492 102504 102514 102521 102525 102549 102567 103465 103586 104649 105733 105778 PETCOCK 1 4 NPT FEMALE BRASS ELBOW STREET 1NPT X 90 MI NIPPLE 3 4 NPT X CLOSE BRASS NIPPLE 1 2 NPT X CLOSE BRASS UNION 3 4 NPT BRASS BUSHING REDUCING 1 1 2 NPTx1 NPT BI ELBOW 1 2 NPT X 90 DEG M I BUSHING REDUCING 1 1 4 NPTx1 2 NPT BRASS BUSHING REDUCING 1 1 4 NPTx3 4 NPT BRASS BUSHING REDUCING 1 2 NPTXx1 4 NPT BI ELBOW 1 2 NPT x 90 DEG BRASS ELBOW STREET 1 2 NPT X 90 BRASS NIPPLE 1 2 NPT X 2 LG BRASS PLUG 1 2 NPT SQ HEAD BRASS TEE 1 2 NPT BRASS TEE 3 4 NPT BRASS TEE RED 3 4 x1 2 X3 4 NPT BRASS UNION 1 2 NPT BRASS NIPPLE 1 2 NPT X 3 LG BRASS BUSHING REDUCING 3 A NPTX1 2 NP
20. ASSY ELEC R L 32kW 208V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111232 HEATER 10KW 208V 3PH BOOSTER 112059 HEATER 12KW 208V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 112061 HEATER 12 KW 575 60 3 EUCCW 8 EUCC 8 70 F 39 Rise BOOSTER ASSY ELEC R L 32kW 240V Item nd 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111233 HEATER 7 5KW_10KW 208 240V 3PH BOOSTER 111334 HEATER 9KW_12KW 208 240V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 112061 HEATER 12 KW 575 60 3 EUCCW 8 EUCC 8 70 39 Rise BOOSTER ASSY ELEC R L 32kW 480V ele C el 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111234 HEATER 10KW 480V 3PH BOOSTER 112060 HEATER 12KW 480V 3PH BOOSTER 414331 TANK BOOSTER 85 Electric Booster Element Configuration NOTE The location of a booster heater element is critical for the proper repair of the booster VERIFY THE LOCATION OF ITEM NO 3 amp 4 EUCC 4 EUCC 3 40 F 22 Rise BOOSTER ASSY ELEC R L 16kW 208V It Part 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 107909 HEATER 6KW 8KW 208 240V 3PH BOOSTER 111235 HEATER 5KW 6 6KW 208 240V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 5KW 575 60 3 114032 HEATER 6KW 575 60 3 EUCC 4 EUCC 3 40 F 22 Rise BOOSTER ASSY ELEC R L 16kW 24
21. Assembly epe 104618 WASHER FLAT 3 8x7 8x 06 SST 106022 CAP SCREW HEX HEAD 3 8 16 X 1 1 2 SST 107305 KEY 1 4 X 1 4 X 1 1 2 SST 107691 HEX PLAIN NUT 5 8 11 SST 109010 HEX GRIP NUT 3 8 16 SST W NYLON 109958 BEARING 4 BOLT 1 UC DRIVE 111480 CAP SCREW HEX HEAD 3 8 16 X 3 4 SST W LOCTITE 113970 SPROCKET UC CONVEYOR DRIVE 206604 SHAFT IDLE EUCCW 330113 BRACKET BEARING PART 1 330114 BRACKET BEARING PART 2 330115 SCREW WELDMENT TAKE UP 416422 SCREW ASSY TAKE UP O Ul A N 5 N N N N N N BR UJ 159 EUCCW Peg and Peg w Upper Rod Conveyor Belts E UCCW Peg Belt Dor xx jes LHP SU Hove FE j da C Q 11 E UCCW Belt w Upper rod AR a NS 54 Ne i NC ISS d RET 2 E x SS ML OG x jie 12 160 EUCCW Peg and Peg w Upper Rod Conveyor Belts 404104 Rod Section ReBelt 110092 Link Upright 108378 Spacer 11 32 x 5 16 108438 Spacer 11 32 x 1 13 32 108435 Link Straight End Stainless Steel 114536 Roller Plastic 108875 Pin Cotter 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4 1 2 3 4 5 6 7 8 Item Part EIE e Ta 404106 Rod Section ReBelt w Upper Rod 110092 Link Upright 108378 Spacer 11 32 x 5 16 108438 Spacer 11 32 x 1 13 32 100141 Nut Grip 1 4 20 SST 108435 Link Str
22. B I 105861 NIPPLE 1 NPT X 6 LG B I 106013 WASHER LOCK 5 16 SPLIT SST 106482 WASHER LOCK 1 4 SPLIT SST 106486 WASHER LOCK 10 SPLIT SST 106789 NIPPLE 1 NPT X 3 1 2 LG B l EUCCW 105847 NIPPLE 1 NPT X CLOSE LG B I EUCC 107033 WASHER FLAT 208X 438X 047 55 107136 SCREW HEX HEAD 10 32 x 3 8 SST 107966 HEX GRIP NUT 10 32 SST W NYLON 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTROL WITH CAPILLARY 109969 NIPPLE 1 NPT X 3 3 4 LG B I EUCCW 105850 NIPPLE 1 NPT X 2 LG B l EUCC 110005 VALVE 1 ASCO NO LONGER AVAILABLE 110007 REPAIR KIT 1 ASCO VALVE L8220G007 ONLY PE PRPRPPANBHPHENFPREPENNP 0 F N U lt A 114800 VALVE 1 ASCO STEAM ASCO L8220G410 114830 REPAIR KIT 1 ASCO VALVE L8SS0G410 ONLY Do 111371 NIPPLE TOE 1 NPT X 7 LG SST 112259 NIPPLE 1 2 NPT X 4 LG SST 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 201110 STEAM INJ ECTOR 307404 FLANGE WELDMENT STEAM UCC CW 322811 HEATER BOX WELDMENT E2 B 322812 COVER HEATER BOX E2 BKT 323430 BRACKET THERMOSTATS USN72 44CR 331176 BRACKET STEAM ECTOR NIPPLE C3 C4 601862 PIPING ASSY STEAM ECTOR E2 RL EUCCW 601873 PIPING ASSY STEAM INJ ECTOR E2 RL EUCC PPP 197 Drain Installation B 30 Prewash RL 138 Drain Installation B 30 Prewash RL 100110 100141 100154 100161 100735 100739 100740 101939 101944
23. BROWN ER BLUE ECONO RINSE MOTOR RINSE AID SIGNAL FINAL RINSE VALVE RINSE AID RELAY DOOR SAFETY HOLD IN RELAY PREWASH FILL SWITCH RELAY WASH FILL SWITCH RELAY RINSE FILL SWITCH RELAY ECONO RINSE FILL SWITCH RELAY CONVEYOR SWITCH RELAY DRIVE MOTOR CONTACTOR DRIVE MOTOR OVERLOAD PREWASH MOTOR CONTACTOR RINSE FILL PREWASH MOTOR OVERLOAD WASH MOTOR CONTACTOR WASH MOTOR OVERLOAD RINSE MOTOR CONTACTOR RINSE MOTOR OVERLOAD ECONO RINSE MOTOR CONTACTOR ECONO RINSE HEAT BOOSTER HEAT RINSE HEAT WASH FILL Q 4 ELECTRIC EYE CKT 41 STOP RELAY START RELAY O O ELECTRIC EYE RECEIVER ERFSW ECONO RINSE TANK FLOAT SWITCH ERFV ECONO RINSE TANK FILL VALVE FUSE PRIMARY SIDE OF TRANSFORMER FINAL RINSE AND ECONO RINSE TANK FILL VALVE WASH TANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE HC2 WASHTANK CONTACTOR ELECTRIC HEAT ONLY AINETANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE RINSE TANK CONTACTOR ELECTRIC HEAT ONLY ECONO ANE TANK ELECTAICHEAT CONTACTOR RSTEMIVALVE HITS HIGH LIMIT THERMOSTAT ELECTRIC HEAT ONLY POWER SWITCHICIRCUIT BREAKEVPOWER ON LIGHT PUMP TIMER STEAM HEAT BLOWER MOTOR CONTACTOR STEAM HEAT BLOWER MOTOR OVERLOAD AUTO NANUAL MODE SWITCH ELECTRIC EVEITIMER BYPASS BOOSTER ELECTRIC HEAT CONTACTORS OR STEAM VALVE BLOWER SWITCH BLOWER TIMER RELAY CR1 2 HOLD IN RELAY DRAIN TEMPERING CVSW CONVEYOR SWITCH FUSED CWTS COLD WATER THERMOSTAT WASH HEAT PREWASH FILL IF USED
24. Bucket C4 and 84 C4 and B4 Aux Rinse C3 and B 30 329683 329688 329724 330208 EUCC EUCC EUCC EUCC 330755 4930 58 330752 330761 P N 329683 P N 329688 P N 329724 P N 330208 210 EUC 15KW BOOSTER HEATER WIRING 15 KW BOOSTER HEATER VOLTAGE 208V DELTA TOTAL KW 15KW KW CONTACTOR 15KW CONTACTOR CONTACTOR RATING 60A WIRE SIZE 1 10 WIRE SIZE 2 8 FUSE RATING 50A VOLTAGE 240V DELTA TOTAL KW 15KW KW CONTACTOR 15KW CONTACTOR CONTACTOR RATING 60A WIRE SIZE 1 10 WIRE SIZE 2 8 FUSE RATING 45A VOLTAGE 380V WYE NOT SHOWN TOTAL KW 15KW KW CONTACTOR 15KW CONTACTOR CONTACTOR RATING 60A WIRE SIZE 1 12 WIRE SIZE 2 10 FUSE RATING SOA VOLTAGE 415V WYE NOT SHOWN TOTAL KW 15KW KW CONTACTOR 15KW CONTACTOR 1 WRE SIZE 1 CONTACTOR RATING 60 WIRE SIZE 1 WIRE SIZE 2 FUSE RATING VOLTAGE 480V DELTA TOTAL KW KW CONTACTOR CONTACTOR WIRE SIZE 2 VOLTAGE 575V TOTAL KW KW CONTACTOR 114212 REV A EUC 16KW BOOSTER HEATER WIRING 16 KW BOOSTER HEATER VOLTAGE 208V DELTA TOTAL KW 16KW KW CONTACTOR 16KW CONTACTOR 1 ATING 6 FUSE RATING 60A VOLTAGE 240V DELTA TOTAL KW 16KW KW CONTACTOR 16KW CONTACTOR 1 CONTACTOR RATING 60 WIRE SIZE 1 10 WIRE SIZE 2 8 FUSE RATING 50A VOLTAGE 380V WYE NOT SHOWN TOTAL KW 16KW KW CONTACTOR 16KW CONTACTOR 1 CONTACTOR RATING 60A WIRE SIZE 1 12 WIRE SIZE 2 10 FUSE RATING VOLTAGE 415V WYE NOT SHOWN TOTAL KW K KW CONTACTOR CONTACTOR 1 WR
25. C4 126 Blank Page This Page Intentionally Left Blank 127 Steam Coil Heat Installation Auxiliary 15 30 PSI EUCC ONLY 8 5B EUCC ONLY 128 Steam Coil Heat Installation Auxiliary 15 30 PSI Item Part m 100007 100051 100109 100134 100147 102288 107488 100154 100198 100547 100740 102376 102506 102554 105738 105739 105778 105780 105782 105783 105785 105782 105847 105854 105847 105863 106013 SCREW TRUSS HEAD 10 32 x 3 8 SST NIPPLE 3 4 NPT X CLOSE SST WELD STUD 1 4 20 X 1 2 LG SST ELBOW STREET 1NPT X 90 MI ELBOW STREET 1 2NPT X 90 MI ELBOW 1 2NPT X 90 MI EUCC NIPPLE 1 2NPT X 3 1 2 LG B I EUCC HEX PLAIN NUT 5 16 18 SST T o C c N N N WELD STUD 10 32 X 1 2 LG SST LOCKNUT 1 2 NPT SST HEX HEAD 5 16 18 X 1 SST WASHER FLAT 5 16x3 4x 06 SST PLUG 3 4 NPT SQ HEAD SST UNION 3 4 SST ELBOW REDUCING 3 A NPT X 1 2 NPT X 90 M I ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M I UNION 1 2 NPT MALLEABLE IRON UNION 1 NPT MALLEABLE IRON NIPPLE 1 2 NPT X CLOSE NIPPLE 1 2 NPT X 2 LG B I NIPPLE 1 2 NPT X 2 1 2 EUCCW NIPPLE 1 NPT X CLOSE B l EUCC NIPPLE 1 NPT X CLOSE NIPPLE 1 NPT X 3 1 4 LG B 1 NIPPLE 1 NPT X CLOSE B l EUCC NIPPLE 1 NPT X 6 1 2 LG B 1 WASHER LOCK 5 16 SPLIT SST Parts list continued on next page 129
26. CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING WIRE SIZE 1 WIRE SIZE 2 CANISTER 1 KW CANISTER 28KW VOLTAGE 240 KW CONTACTOR 10KW CONTACTOR CONTACTOR RATING 90 FUSE BLOCK FUSE RATING 50A WIRE SIZE 1 10 WIRE SIZE 2 CANISTER 1 KW CANISTER 28KW VOLTAGE KW CONTACTOR 10KW CONTACTOR 1 CONTACTOR RATING 60A FUSE BLOCK 12 12 CANISTER 1 KW CANISTER 28KW VOLTAGE 415 KW CONTACTOR 10KW CONTACT OR CONTACTOR RATING 60A FUSE 1 20A 12 CANISTER 1 KW CANISTER 28KW VOLTAGE 480 KW CONTACTOR 10KW CONTACTOR 1 CONTACTOR RATING 60A FUSE BLOCK 1 FUSE RATING 15A WIRE SIZE 1 12 WIRE SIZE 2 CANISTER 1 KW CANISTER 28KW VOLTAGE 575N KW CONTACTOR WIRING 1 PHASE CONNECTION FUSE BLOCK 2 CONTACTOR 1 CONTACTOR 2 CANISTER 1 KW CANISTER 28KW VOLTAGE 200 220v r KW CONTACTOR 10KW CONTACTOR CONTACTOR RATING 60 FUSE BLOCK 1 FUSE RATING 60A WIRE SIZE 6 CANISTER 1 KW CANISTER 28KW VOLTAGE 230 240V _ KW CONTACTOR 10KW CONTACTOR 1 CONTACTOR RATING 60A FUSE BLOCK FUSE RATING 60A WIRE SIZE 6 CONTACTOR 3 EUC 32KW BOOSTER HEATER WIRING 3 PHASE CONNECTION 1 PHASE CONNECTION CANISTER 1 KW CANISTER 32KW VOLTAGE 208 KW CONTACTOR 12KW 10KW CONTACTOR goa WIRE SIZE 2 FUSE RATING 45A 35A WIRE SIZE 1 AND 2 48 10 FUSE BLOCK 1
27. CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING WIRE SIZE 3 WIRE SIZE 2 DELTA CONNECTION 10KW 4 WIRE SIZE 1 10 60A WIRE SIZE 2 10 WIRE SIZE 3 6 DELTA CONNECTION 10KW 4 WIRE SIZE 1 10 60A WIRE SIZE 2 10 WIRE SIZE 3 6 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 10KW ECONO RINSE HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FU
28. DRAIN OVERFLOW WELDMENT 9 50 UC BRACKET DRAIN LINE SUPPORT UC S SUPPORT BRACKET DRAIN HANDLE DRAIN SUB ASSY PW 2 TRUNK EUCCW DRAIN SUB ASSY PW 2 TRUNK EUCC 141 Drain Installation C4 Wash Rinse LIONE dVu2S SNOLL23S NO G4SN LON 319 3SV8 1 142 Drain Installation C4 Wash Rinse Item Part 512 Ta 100110 100141 100154 100735 100739 102376 104165 106013 106026 106631 107967 108345 114101 114165 202073 304816 310259 329130 329677 601820 601839 WELD STUD 1 4 20 X 3 4 LG SST HEX GRIP NUT 1 4 20 SST CTR LOCK HEX PLAIN NUT 5 16 18 SST HEX HEAD 1 4 20 X 5 8 SST HEX HEAD 5 16 18 X 3 4 SST WASHER FLAT 5 16x3 4x 06 SST CLAMP HOSE M40 52 76 SST GEAR TYPE WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST NIPPLE TOE 2 NPT X 12 3 4 LG GALV HEX GRIP NUT 1 4 20 SST W NYLON GASKET HEATER STANDPIPE NIPPLE TOE 2 NPT X 30 1 2 LG GALV GRIP DRAIN HANDLE HOSE 2 375 ID X 6 000 LG EPDM STRAINER DRAIN BRACKET DRAIN LINE SUPPORT UC S GUARD DRAIN VALVE SUPPORT BRACKET DRAIN HANDLE DRAIN SUB ASSY W R 2 TRUNK EUCCW DRAIN SUB ASSY W R 2 TRUNK EUCC 143 Drain Installation Auxiliary LR 143908 35 SNOLL23S NO G3SN LON 3J19NV 3SV8 31 o ON Ae 5 5 de ORNs 2 k 144 Drain Installation Auxiliary LR Item Part ee e a
29. ELECTRIC HEAT RINSE LEVEL CKT 15 AUTOR MANUAL 6 EER 12 7 f ma WASH LEVEL CKT IMOL 1 gs STEAM VALVE PREWASH 3 5 DETERGENT SIGNAL ECONO RINSE LEVEL CKT FLUSHING VALVE PREWASH MOTOR CONVEYOR SWITCH CKT PUMP AND RINSE TIMER WASH MOTOR RINSE MOTOR ELECTRIC EYE CKT ECONO RINSE MOTOR BLOWER RINSE AID SIGNAL MOTOR STEAM HEAT FINAL RINSE VALVE O IF USED L1 L2 L5 DOOR SAFETY HOLD IN RELAY ELECTRIC EYE RECEIVER ELECTRIC TANK HEAT RINSE AID RELAY 2C PREWASH FILL SWITCH RELAY ERFSW ECONO RINSE TANK FLOAT SWITCH ELECTRIC HEAT ONLY 30 WASH FILL SWTCH RELAY ERFV ECONO RINSE TANK FILL VALVE M R El R R 7MOL 7M eio 20 oo HLTS 21 ECONO RINSE HEAT 4CR RINSE FILL SWTCH RELAY FI FUSE PRIMARY SIDE OF TRANSFORMER Ao AOC 80 SCR ECONO RINSE FILL SWITCH RELAY FRV FINAL RINSE AND ECONO RINSE TANK FILL VALVE R D M M R U R L2 gt X ro 6 CONVEYOR SWTCH RELAY V FLUSHING VALVE 8 MOTOR ELECTRIC HEAT ONLY 1 DRIVE MOTOR CONTACTOR GN GROUND L3 lt X o H IF USED TS eTO BOOSTER HEAT 2 PREWASH MOTOR CONTACTOR WASH TANK CONTACTOR ELECTRIC HEAT ONLY 2MOL PREWASH MOTOR OVERLOAD RINSE TANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE 3 JMOL WASH MOTOR OVERLOAD 5 ECONO RINSE TANK ELECT
30. ID X 5 375 LG EPDM 206552 ROD LATCH PIVOT 5 HOLE MANIFOLD 328861 MANIFOLD RESTRICTOR 1 5 ID 329659 MANIFOLD WELDMENT 5 HOLE UPPER 329669 TRACK WELDMENT LH LOWER MANIFOLD EUCCW 329670 TRACK WELDMENT RH LOWER MANIFOLD EUCCW 329672 TRACK WELDMENT LH UPPER MANIFOLD EUCCW 329673 TRACK WELDMENT RH UPPER MANIFOLD EUCCW 329674 BRACKET LOWER MANIFOLD LATCH 330186 LATCH DEVP UPPER MANIFOLD 4 HOLE 330467 MANIFOLD WELDMENT 5 HOLE LOWER EUCCW 330680 STANDPIPE WELDMENT C4 330838 TUBE PUMP DISCHARGE WELDMENT EUCCW 330639 TUBE PUMP DISCHARGE WELDMENT EUCC 114692 GASKET STANDPIPE ON O Ui U N NE E N N N LH oH 71 C4 Wash without Scrap Basket Electric Tank Heat Installation 72 C4 Wash without Scrap Basket Electric Tank Heat Installation ele ee f 100007 SCREW TRUSS HEAD 10 32 x 3 8 SST 100109 WELD STUD 1 4 20 X 1 2 LG SST 100154 HEX PLAIN NUT 5 16 18 SST 100198 WELD STUD 10 32 X 1 2 LG SST 100547 LOCKNUT 1 2 NPT SST 100740 CAP SCREW HEX HEAD 5 16 18 X 1 SST 102376 WASHER FLAT 5 16x3 4x 06 SST 106013 WASHER LOCK 5 16 SPLIT SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106486 WASHER LOCK 10 SPLIT SST 107033 WASHER FLAT 208X 438X 047 SST 107136 SCREW HEX HEAD 10 32 x 3 8 SST 107839 TANK HEATER RICA 5KW 208V 3ph 107840 TANK HEATER RICA 5KW 240V 3ph 6 QU U N HG 107842 TANK HEATER RICA 5KW 480V 3ph 111123 TANK HEATER RICA 5KW 575V 3ph
31. MNPT ELL BRASS 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 111437 VALVE SOLENOID 3 4 NPT HW 115VAC 114839 KIT REPAIR 3 4 SOLENOID VALVE 111472 COIL SOLENOID 3 4 115VAC A511 8 BRACKET 3 4 PIPE 4 1 1 1 1 1 2 1 1 1 1 A A 2 107 Fill Piping No Booster Beginning with S N J10012728 and above 108 Fill Piping No Booster Beginning with S N J10012728 and above Item Part 100184 NIPPLE 3 4 NPT X CLOSE BRASS 100209 NIPPLE 1 2 NPT X CLOSE BRASS 102504 PLUG 1 2 NPT SQ HEAD BRASS 102525 TEE RED 3 4 X 1 2 X 3 4 NPT BRASS 102526 TEE RED 3 4 X 3 4 X 1 2 NPT BRASS 102549 UNION 1 2 NPT BRASS 107967 HEX GRIP NUT 1 4 20 SST W NYLON 108265 VALVE PRESSURE REGULATING 1 2 NPT BRONZE 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 109926 FITTING COMP 5 8 OD X 1 2 MNPT ELL BRASS 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 113352 VALVE SOLENOID 1 2 NPT HW 115VAC 113392 KIT REPAIR 1 2 SOLENOID VALVE 113357 COIL SOLENOID 1 2 115VAC 332454 BRACKET 1 2 PIPE SUPPORT 1 2 3 4 5 6 7 8 9 DD 109 120 1 Steam Booster Installation RL 110 120 1 Steam Booster Installation RL It Part sli 100140 HEX PLAIN NUT 3 8 16 SST 100153 HEX HEAD 3 8 16 X 1 SST 100154 HEX PLAIN NUT 5 16 18 SST 100739 HEX HEAD 5 16 18 X 3 4 SST 102376 WASHER FLA
32. PRP PPP HB A R A R Blank Page This Page Intentionally Left Blank 191 Control Cabinet S N J08102541 up to J10012728 Thermistor Installation OO y Bw 192 Item No
33. R BAFFLE BRACKET E2 BAFFLE BAFFLE EUCCW PW W R BAFFLE EUCC PW W R BAFFLE EUCCW E2 BAFFLE EUCC E2 2 PER BRACKET 2 PER BRACKET 2 PER BAFFLE 2 PER BAFFLE 2 PER SECTION 2 PER SECTION 1PER SECTION 1PER SECTION 187 Control Cabinet From S N J2098 up to J08102541 980ZTT Nd 602 Nd 6 60 90099 S80ZTT 4 corert Nd Nd 96 69 8 Nd ANON 667601 Nd ener E N 45 SUN suu 204 48 04 Mein eul SF g d IIT y Ajeuij moys Tuy sene 585565 wOIdUeU 0916 185 O 9 38 INVI S H0 10W e 201835 4 e e el e el 8 9 ee eee 2390183804 e e MIISVISSOLON 831895 SOLON e e 669 16 e o e e 4 5 WO ION eleeege eee e O 9895 Ave AQZL HINY OH SN VH L ons
34. SAFTEY SWITCH EE ELECTRIC EYE EMITTER DESCRIPTION CHANGED INPUT TO TIMER CONTROLS E U C C STEAM 702005 AS SPECIFIED PER ORDER TO DISCONNECT SWITCH ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES A DR BY J MCALLISTER SCALE NONE DATE 8DECOS SHEET 1 OF 1 Y DATE BY REV DESCRIPTION DATE BY OSOCTOG UAM Champion The Dishwashing Machine Specialists STEAM HEAT ELECTRIC HEAT GND 9 MOTOR STARTER MOTOR CONTACTOR MOTOR STARTER MOTOR CONTACTOR 7MOL 7M 80 7MOL 7M v X o T X 3 A Lo 81 BLOWER A BLOWER L rho U 82 82 Si MOTOR MOTOR LOCATED IN MAIN CONTROL CABINET TO MAIN CONTROL CABINET C e STEAM VALVE LOCATED ON MACHINE LITI WARNINGITTI HEATER CONTACTOR MULTIPLE POWER SOURCES ARE PRESENT IN THIS CABINET DISCONNECT ALL SOURCES PRIOR TO SERVICING Eae RATED VOLTAGE PHASE Hz S a DATE BY ETON EUCC BLOWER DRYER MUST COMPLY AL ti ELECTRIC CO oS Salis sail Champion S VE A M E L TR C J MCALLISTER EE 702018 REV The Dishwashing Machine Specialists L1 L2 L3 ECONO RINSE MOTOR GRN IMOL 1 gs Ax 66 DRIVE Ny 67 MOTOR 2M 68 PREWASH MOTOR IF USED WASH MOTOR BLOWER MOTOR STEAM HEAT IF USED L1
35. Sentinel idle pump shut off by placing a tray or dish on the moving conveyor belt The pumps will start as the object enters the tunnel of the machine The optional econo rinse pump starts with the final rinse Check pump motor rotation CW when viewed from the rear of motor Check the final rinse temperature as the object enters the final rinse area The Final rinse temperature must be 180 195 F Adjust the temperature of the incoming water supply if necessary Adjust the booster thermostat setting if necessary Check the Final rinse water pressure as the object enters the final rinse area The final rinse pressure must be 20 22 PSI Adjust the Pressure Reducing Valve setting if necessary Initial Start up Check that the pumps and final rinse shut off before the object reaches the conveyor shut off shelf Check that the conveyor belt stops when the object pushes the conveyor shut off shelf Move the shut off shelf toward the tunnel of the machine The conveyor belt will start moving again Push the RED stop button The conveyor belt will stop moving Flip the power switch on the control cabinet to OFF The red power light will go out Open all the drain valves and check that the house drains can handle the flow Remove any protective film from the stainless steel and install the side panels and chain guard Check the curtains for correct placement in the machine Be sure the short flaps of the Long Curtains face the load
36. WASHER FLAT 5 16x3 4x 06 SST UNION 3 4 NPT SST CLAMP HOSE M20 19 44 SST GEAR TYPE WASHER LOCK 5 16 SPLIT SST GASKET HEATER STANDPIPE HOSE 1 1 8 ID x 2 3 4 x 3 16 WALL PUMP ASSY AUXILIARY KIT PUMP BODY KIT SEAL AND GASKET IMPELLER HOSE 1 250 ID X 2 500 LG EPDM HOOD WELDMENT PUMP SUCTION E2 BASE DECK WELD PUMP E2 TUBE WELDMENT E2 PUMP DISCHARGE EUCCW TUBE WELDMENT E2 PUMP DISCHARGE EUCC FLANGE WELD E2 PUMP SUCTION PLATE PUMP SUCTION HOOD E2 MOTOR AUXILIARY 1 4 HP 575 60 3 PUMP ASSY AUXILIARY 1 4 HP 575 60 3 61 C8 Wash Rinse Wash System Installation SUPPORTANGLES TRACK SUPPORTS WELDED IN HOOD MANIFOLD 62 gt lt 2 gt LLI gt O C8 Wash Rinse Wash System Installation Item Part eqe 100734 HEX HEAD 1 4 20 X 1 2 SST 100755 SCREW FLAT HEAD 1 4 20 X 1 2 SST 104414 O RING 1 X 1 1 4 X 1 8 106014 HEX ACORN PLAIN NUT 1 4 20 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 108875 COTTER PIN 3 32 X 1 2 UNEVEN 110858 HOSE CLAMP HIGH PRESSURE 0256 111780 HOSE CLAMP HIGH PRESSURE 0238 111964 HOSE CLAMP HIGH PRESSURE 0275 112240 PLUG DEBOSSED SPRAYPIPE 113911 LOCKNUT 2 1 2 NPSL SST 113984 HOSE DISCHARGE MOLDED E 114096 O RING 2 225x 210 DIA 202146 HOSE 1 875 ID X 5 375 LG EPDM 206552 ROD LATCH PIVOT 5 HOLE MANIFOLD 329659 MANIFOLD WELDMENT 5 HOLE UPPER EUCCW 330632 MANIF
37. end of the machine Check the spray pipes Be sure the spray pipe gasket is installed on the end of spray pipe before installing Spray pipes are installed by inserting the pipe into the coupler and turning 1 4 turn clockwise Check the scrap screens Install any scrap basket covers Check that the conveyor shut off shelf is pushed toward the machine tunnel Close the drain valves located under the base of each tank When the drain handle is horizontal the valve is open When the valve handle is vertical the valve is closed Check the detergent and rinse aid supplies supplied by others 45 Blank Page This Page Intentionally Left Blank 46 Service Replacement Parts Illustration Putrip Motor Assembly a nascono Ex esa rc as 3HP C3 C4 Pump Installation 1HP B 30 Prewash Right LeftHPump Installation e e eric ce rcr eae nate a 52 1HP B 30 Prewash Lefi RightiPumip Installation 54 3HP B 30 Prewash Left Right Pump Installation 56 SHP B 90 Prewash Right LeftPump Installatioriss niri 58 Auxiliary Rinse Right LertP rip Irstallatighis sca hoodia 60 C8 Wash Rinse Wash System Installation as Prewashi Right Leit Wash System Installation cec corr ce oce cetera erra tette exei ner se nee 64 1HP 30
38. front view reference also You can avoid this pitfall if you know which side of the machine is the load section and which is the unload section How to operate your dishwasher Operating Instructions All Models The diagrams below show an example of one type of upright conveyor dishwasher Your dishwasher may be different however the basic design will be similar 3 a x H d E Le UNIOAD END WASH RINSE C LOAD END A Conveyor Travel Direction The conveyor direction of travel is referenced from the load section to the unload section If the load section is on your right then direction of travel for the dishwasher is Right to Left R L Conversely if the load section is on the left then the dishwasher is called a Left to Right L R dishwasher RINSE C1 WASH C1 fi BOBO 00000 Champion Champlon Champlon FINAL POWER POWER PREWASH N RINSE RINSE WASH g DIRECTION OF OPERATION E IE g ji D Operation Step by Step Operating In
39. gauge is marked with its proper operating range Move the conveyor shut off shelf located at the end of the unload section toward the machine This resets the automatic conveyor stop system When an object on the conveyor contacts the shut off shelf the conveyor stops Press the GREEN start button on the front of the control cabinet 43 Initial Start up 44 Installation Instructions v Initial Start up Check the direction of rotation of the conveyor belt by observing the direction arrow decal on the large conveyor drive sprocket The sprocket is located on the side of the unload section If rotation direction is incorrect reverse wires L1 and L2 on the disconnect switch side of the main electrical connection terminal block located inside the control cabinet Adjust the conveyor belt drive clutch The clutch is located on the large conveyor drive sprocket on the side of the unload section To adjust Tighten the clutch nut on the center of the drive sprocket until the conveyor begins to move Have a person of average build about 185 155 hold the belt with both hands and pull against the direction of travel Continue tightening the clutch nut until maximum effort against the direction of travel is required to stop the belt CHECK AND ADJUST CLUTCH MONTHLY Check the alignment of the conveyor belt Adjust the take up assemblies so that Conveyor Rollers A track evenly on Conveyor Sprockets B Check the Energy
40. the steps below before you operate your dishwasher Make sure the dishwasher was properly installed and tested prior to operation Read the operating instructions completely before you operate your dishwasher for the first time Keep these instructions available for quick reference Contact your supervisor immediately if you have questions about the dishwasher Contact your local authorized Champion service agency for technical support Our National Service Department provides 24 hour support 365 days a year with a Toll free number in the United States USA National Service M F 8 AM 5PM EST Toll free 1 800 858 44772 In the USA a factory technician will return your call after hours and during holidays or Canadian National Service M F 8 30AM 4 30PM EST Toll free 1 800 263 5798 Dishwasher Construction Operating Instructions v1 Dishwasher Construction 1 The Upright Conveyor dishwasher also called the flight type conveyor is assembled as a single unit from sections or modules 2 This basic design is then customized to the customer s specifications 3 The information presented blow explains the basic construction of the upright conveyor dishwasher It does not cover custom built innovations 4 Study the diagrams on the next page then continue reading below Dishwasher Sections Five sections make up the basic assembly The sections are Load soiled ware enters the machine Prewash loosen
41. your installation The dashed lines between the C and E sections indicate that the E section usually ships as part of C section The C section ships as a single assy in 4 6 or 8 ft lengths The Order of Assembly should start with the C section however it is okay to start with the B section if the plumber is ready to make the hot water and steam connections 27 Section Assembly Installation Instructions v1 Section Assembly 19 Remove the shipping braces from the sections 20 Identify the location of piping between the sections 21 Check the height of each section and determine which section is the highest due to floor variations 22 Setthe C section and adjust to its minimum height 23 Level the C section side to side and front to back in several places with a bubble level 24 The remaining sections are leveled in relation to C section Do not adjust the C section too high 25 Apply a 1 4 bead of FOOD GRADE sealant to the foam gaskets on each section APPROVED SEALANT WAS SUPPLIED IN THE HARDWARE KIT DO NOT SUBSTITUTE ANOTHER TYPE OF SEALANT 26 Move the next section close to the C Agjust the feet of this section to align the 20 bolt holes around the hood 27 Slide the connecting hoses and E clamps on drain pipes and cross s Om flow pipes Do not tighten at this time 28 Level each section side to side and front to back maki
42. 0171 111135 108424 111683 180172 180173 180174 180175 180176 180060 180059 180448 180042 111980 111614 111617 113140 111615 111616 114117 114159 114286 114287 114307 112382 112415 114413 900725 900726 Description Block Terminal 185A Block Terminal 310A Contactor Heat Electric 60A 3P Transformer Control 750VA 208 240 480 60 3 120VAC Transformer Control 750VA 575 60 3 120VAC Timer 0 6 minute Socket Timer Relay 120VAC Socket Relay Relay 24VAC Bracket S witch Switch Toggle Bypass Washer Lock Nameplate Automatic Manual Transformer Control 120VAC 24VAC Fuse Block 600V 35A to 60A Fuse Block 600V 25A to 30A Fuse Block 600V 70A to 100A Fuse 30 J Fuse 35A Fuse 40A J Fuse 45A J Fuse 50A J Fuse 60A J Fuse 70A T Fuse 80A T Fuse 90A T Fuse 100A T Breaker Circuit ON OFF 5A Push button Start GREEN Block Contact N O Boot Silicon Push button Push button Stop RED Block Contact N C Decal EUC 6 8 with P rewash L R Decal EUC 6 8 with P rewash R L Decal EUC 4 with Prewash L R Decal EUC 6 8 without Prewash L R Decal EUC 6 8 without Prewash R L Relay 3PDT 120V 10A Socket Relay 3PDT Timer 30 seconds Kit Push button GREEN includes items 36 37 38 Kit Push button RED includes items 38 39 40 Qty A R HA HH H gt gt N N N D rr A R A R A R A R A R A R A R A R A R A R A R A R QU QU H3
43. 02315 FRICTION DISC 850A CLUTCH 2 C 108095 SPRING WASHER 350 TORQUE LIMITER 2 D 107700 LOCKWASHER 850A TORQUE LIMITER 1 100485 COMPLETE CLUTCH ASSEMBLY 1 156 N QU N IH 100153 100154 100485 100740 100746 100794 101156 102376 103163 104265 104271 104618 104619 105285 106013 106407 106521 106679 107183 107305 108013 108088 109010 109958 110076 110300 111480 113970 330011 408718 HEX HEAD 3 8 16 X 1SS T HEX PLAIN NUT 5 16 18 SST TORQUE LIMITER ASSY 850 2 HEX HEAD 5 16 18 X 1 55 HEX HEAD 3 8 16 X 1 1 4 SST V BELT 4L 310 CHAIN LINK 50 INNER WASHER FLAT 5 16x3 4x 06 SST SHEAVE AK27 5 8 BORE BUSHING 3 8x5 8x3 4 LG BRONZE BUSHING TORQUE LIMITER 54LG 850TL WASHER FLAT 3 8x7 8x 06 SST WASHER FLAT 3 8x1 1 2x1 8 SST SPROCKET 50B11 3 4 BORE W KEY WASHER LOCK 5 16 SPLIT SST WASHER LOCK 3 8 SPLIT SST SPROCKET 50B8 5 8 BORE KEY 1 4 X 1 4 X 2 1 2 LG SST MOTOR 1 2HP UC CC DRIVE MV 3PH KEY 1 4 X 1 4 X 1 1 2 SST SPROCKET TORQUE LIMITER 350AG26 SHEAVE AK46 3 4 BORE HEX GRIP NUT 3 8 16 SST W NYLON BEARING 4 BOLT 1 UC DRIVE TENSIONAR ASSY LOVEJ OY GEAR REDUCER 60 1 NO BRACKETS HEX HEAD 3 8 16 X 3 4 SS T W LOCTITE SPROCKET UC CONVEYOR DRIVE SHAFT DRIVE EUCCW TENSIONER ASSY UC MACHINE Idle Shaft Assembly P E PP BREN 157 Drive Assembly Th set up shown is for 2 2 pitch For 2 7 pitch use P N 108434 158 Drive
44. 0V Item Part 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 114030 HEATER 6KW 240V 3PH BOOSTER 111236 HEATER 5KW 240V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 5KW 575 60 3 114032 HEATER 6KW 575 60 3 4 EUCC 3 40 F 22 Rise BOOSTER ASSY ELEC R L 16kW 480V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 114031 HEATER 6KW 480V 3PH BOOSTER 111237 HEATER 5KW 480V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 5KW 575 60 3 114032 HEATER 6KW 575 60 3 86 Electric Booster Element Configuration NOTE The location of a booster heater element is critical for the proper repair of the booster VERIFY THE LOCATION OF ITEM NO 3 amp 4 EUCC 4 EUCC 3 70 F 39 Rise BOOSTER ASSY ELEC R L 28kW 208V It Part mm 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111334 HEATER 9KW 12KW 208 240V 3PH BOOSTER 111232 HEATER 10KW 208V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 112061 HEATER 12 KW 575 60 3 EUCC 4 EUCC 3 70 F 39 Rise BOOSTER ASSY ELEC R L 28kW 240V It Part 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111305 HEATER 9KW 240V 3PH BOOSTER 111233 HEATER 7 5KW10KW 208V 240V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 112061 HEATER 12 KW 575
45. 1 415920 PUMP ASSY 3HP 575 60 3 LH UC B4 C3 EUCCW 415921 PUMP ASSY 3HP 575 60 3 RH UC B4 C4 EUCC 51 1HP B 30 Prewash Right Left Pump Installation USED ON MACHINES WITH LOAD FLUSHING D er 52 1HP B 30 Prewash Right Left Pump Installation Item Part 100154 HEX PLAIN NUT 5 16 18 SST 100739 HEX HEAD 5 16 18 X 3 4 SST 100740 HEX HEAD 5 16 18 X 55 102376 WASHER FLAT 5 16x3 4x 06 SST 104203 CLAMP HOSE SST GEAR TYPE 104640 GASKET PUMP SUCTION RACK CC UC 106013 WASHER LOCK 5 16 SPLIT SST 109926 FITTING COMPRESSION 5 80D X 1 2 MNPT ELL BRASS 110372 HOSE PUMP SUCTION UC 205192 TUBE 1 2 COPPER X 3 00 LG 313300 FLANGE WELD PUMP SUCTION UC 319742 HOOD WELDMENT PUMP SUCTION UC 319743 PLATE PUMP SUCTION HOOD 322150 SUPPORT PUMP MOTOR B2 NUCCW 329618 BRACKET PUMP SUPPORT B 30 W A3 405919 120 PUMP ASSY 1HP MV 3PH ON O Ui N YP N o e HH 415917 PUMP ASSY 1HP 575 60 3 UC 53 1HP B 30 Prewash Left Right Pump Installation LLI Un gt Un 3 nz L O q LL a og A E gt 54 1 B 30 Prewash Left Right Pump Installation epe p Te 100154 HEX PLAIN NUT 5 16 18 SST 100739 HEX HEAD 5 16 18 X 3 4 SST 100740 HEX HEAD 5 16 18 X 1 SST 102376 WASHER FLAT 5 16x3 4x 06 SST 104203 CLAMP HOSE M52 71 95 SST GEAR TYPE 104640 GASKET PUMP SUCTION RACK CC UC
46. 1 4HP Auxiliary Rinse 575 60 3 Starter Motor 2HP Steam Blower Dryer 208 240 60 3 Starter Motor 2HP Steam Blower Dryer 380 415 60 3 Starter Motor 2HP Steam Blower Dryer 480 60 3 Starter Motor 2HP Steam Blower Dryer 575 60 3 Block fuse Fuse 6A 208 240 60 3 Fuse 5A 380 415 60 3 Fuse 3A 460 480 60 3 575 60 3 Lug Wire Ground Use with 115A Terminal Block Lug Wiire Ground Use with 200A or 310A Terminal Block Parts continued on next page o NJ NJ N NJ I3 m p H mI 197 Control Cabinet S N J08102541 and above Description 111833 Block Terminal 185A 109014 Block Terminal 310A 111827 Contactor Heat Electric 60A 3P 180081 Transformer Control 750VA 208 240 480 60 3 120VAC 112792 Transformer Control 750VA 575 60 3 120VAC 112351 Timer 0 6 minute 112352 Socket Timer 111068 Relay 120VAC 111036 Socket Relay 111067 Relay 24VAC 304326 Bracket S witch 107198 Switch Toggle Bypass 108370 Washer Lock 104858 Nameplate Automatic Manual 111277 Transformer Control 120VAC 24VAC 180171 Fuse Block 600V 35A to 60A 111135 Fuse Block 600V 25A to 30A 108424 Fuse Block 600V 70A to 100A 111683 Fuse 30A 180172 Fuse 35A 180173 Fuse 40A 180174 Fuse 45A 180175 Fuse 50A 180176 Fuse 60A 180060 Fuse 70A T 180059 Fuse 80A T 180448 Fuse 90
47. 100110 100141 100154 100735 100736 100739 102376 104165 106013 106026 107967 108345 111903 114106 114185 202073 304816 310259 329130 329677 601821 601840 WELD STUD 1 4 20 X 3 4 LG SST HEX GRIP NUT 1 4 20 SST CTR LOCK HEX PLAIN NUT 5 16 18 SST HEX HEAD 1 4 20 X 5 8 SST HEX HEAD 1 4 20 X 3 4 SST HEX HEAD 5 16 18 X 3 4 SST WASHER FLAT 5 16x3 4x 06 SST CLAMP HOSE M40 52 76 SST GEAR TYPE WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST HEX GRIP NUT 1 4 20 SST W NYLON GASKET HEATER STANDPIPE NIPPLE TOE 2 NPT X 2 LG GALV NIPPLE TOE 2 NPT X 18 LG GALV GRIP DRAIN HANDLE HOSE 2 375 ID X 6 000 LG EPDM STRAINER DRAIN BRACKET DRAIN LINE SUPPORT UC S GUARD DRAIN VALVE SUPPORT BRACKET DRAIN HANDLE DRAIN SUB ASSY ECO RINSE 2 TRUNK EUCCW DRAIN SUB ASSY ECO RINSE 2 TRUNK EUCC 145 Drain Installation D5 Unload 146 Drain Installation D5 Unload It Part 100154 100587 100739 106013 107340 107342 107473 109184 109189 111245 114216 114217 114219 206668 206689 310259 HEX PLAIN NUT 5 16 18 SST PLUG 1 1 2 NPT SQ HEAD B I CAP SCREW HEX HEAD 5 16 18 X 3 4 SST WASHER LOCK 5 16 SPLIT SST CLAMP HOSE M28 33 57 SST GEAR TYPE DRAIN BASKET ASSY DUO B02 050 DRAIN TAILPIECE RINSE NIPPLE TOE 1 1 4 NPT X 4 LG GALV NIPPLE TOE 1 1 2 NPT X 36 LG GALV COUPLING RED 2 NPT X 1 1 2 NPT GALV 1 1 2 NPT X 1 1 2 NPT X 1 1 4 NPT GALV NIPPLE TOE 2 NPT X 8 LG GALV HOSE
48. 106013 WASHER LOCK 5 16 SPLIT SST 109926 FITTING COMPRESSION 5 8OD X 1 2 MNPT ELL BRASS 110372 HOSE PUMP SUCTION UC 205192 TUBE 1 2 COPPER X 3 00 LG 313300 FLANGE WELD PUMP SUCTION UC 319742 HOOD WELDMENT PUMP SUCTION UC 319743 PLATE PUMP SUCTION HOOD 322150 SUPPORT PUMP MOTOR B2 NUCCW 329618 BRACKET PUMP SUPPORT B 30 W A3 405919 PUMP ASSY 1HP MV 3PH UC OO O Ul U N PP HW N F o PPP PP 415917 PUMP ASSY 1HP 575 60 3 55 3HP B 30 Prewash Left Right Pump Installation gt 111 Un gt O nz L n DI O lt LL SE OS C E 56 3HB B 30 Prewash Left Right Pump Installation It Part La 100154 HEX PLAIN NUT 5 16 18 SST 100739 HEX HEAD 5 16 18 X 3 4 SST 100740 HEX HEAD 5 16 18 X 1 SST 102376 WASHER FLAT 5 16x3 4x 06 SST 104203 CLAMP HOSE M52 71 95 SST GEAR TYPE 104640 GASKET PUMP SUCTION RACK CC UC 106013 WASHER LOCK 5 16 SPLIT SST 109926 FITTING COMPRESSION 5 80D X 1 2 MNPT ELL BRASS 110372 HOSE PUMP SUCTION UC 205192 TUBE 1 2 COPPER X 3 00 LG 313300 FLANGE WELD PUMP SUCTION UC 319742 HOOD WELDMENT PUMP SUCTION UC 319743 PLATE PUMP SUCTION HOOD 322150 SUPPORT PUMP MOTOR B2 NUCCW 329618 BRACKET PUMP SUPPORT B 30 W A3 405923 PUMP ASSY 3HP MV 3PH UC O O Ui BW N Be 1 1 1 1 1 1 1 1 1 415920 PUMP ASSY 3HP 575 60 3 LH UC B4 C3 EUCCW 415921 PUMP ASSY 3HP 575 60 3 RH UC B4 C3 EUCC
49. 10805 Starter Motro 3HP Wash 575 60 3 110807 Starter Motor 3HP Power Rinse 208 240 60 3 110806 Starter Motor 3HP Power Rinse 380 415 60 3 110806 Starter Motor 3HP Power Rinse 480 60 3 110805 Starter Motor 3HP Power Rinse 575 60 3 110803 Starter Motor 1 4HP Auxiliary Rinse 208 240 60 3 110802 Starter Motor 1 4HP Auxiliary Rinse 380 415 60 3 110802 Starter Motor 1 4HP Auxiliary Rinse 480 60 3 110806 Starter Motor 1 4HP Auxiliary Rinse 575 60 3 110807 Starter Motor 2HP Steam Blower Dryer 208 240 60 3 110806 Starter Motor 2HP Steam Blower Dryer 380 415 60 3 110805 Starter Motor 2HP Steam Blower Dryer 480 60 3 110805 Starter Motor 2HP Steam Blower Dryer 575 60 3 111153 Block fuse 111823 Fuse 6A 208 240 60 3 111822 Fuse 5A 380 415 60 3 111821 Fuse 3A 460 480 60 3 575 60 3 103310 Lug Wire Ground Use with 115A Terminal Block 103311 Lug Wiire Ground Use with 200A or 310A Terminal Block N N N Parts continued on next page 189 Control Cabinet From S N J2098 up to J08102541 Item Part No No 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 190 111833 109014 111827 180081 112792 112351 112352 111068 111036 111067 304326 107198 108370 104858 111277 18
50. 110806 110805 110803 110802 110802 110806 110807 110806 110805 110805 111153 111823 111822 111821 103310 103311 Control Cabinet S N J08102541 and above Description Contactor Motor 12A Drive Contactor Motor 12 Prewash Contactor Motor 12A Wash Contactor Motor 12A Rinse Contactor Motor 12A Eco Rinse Contactor Motor 12A Steam Blower Dryer Starter Motor 1 2HP Drive 208 240 60 3 Starter Motor 1 2HP Drive 380 415 60 3 Starter Motor 1 2HP Drive 480 60 3 Starter Motor 1 2HP Drive 575 60 3 Starter Motor 1 Prewash 208 240 60 3 Starter Motor 1 Prewash 380 415 60 3 Starter Motor 1HP Prewash 480 60 3 Starter Motor 1HP Prewash 575 60 3 Starter Motor 2HP Prewash 208 240 60 3 Starter Motor 2HP Prewash 380 415 60 3 Starter Motor 2HP Prewash 480 60 3 Starter Motor 2HP Prewash 575 60 3 Starter Motor 3HP Prewash 208 240 60 3 Starter Motor 3HP Prewash 380 415 60 3 Starter Motor 3HP Prewash 480 60 3 Starter Motor 3HP Prewash 575 60 3 Starter Motor 3HP Wash 208 240 60 3 Starter Motor 3HP Wash 380 415 60 3 Starter Motor 3HP Wash 480 60 3 Starter Motro 3HP Wash 575 60 3 Starter Motor 3HP Power Rinse 208 240 60 3 Starter Motor 3HP Power Rinse 380 415 60 3 Starter Motor 3HP Power Rinse 480 60 3 Starter Motor 3HP Power Rinse 575 60 3 Starter Motor 1 4HP Auxiliary Rinse 208 240 60 3 Starter Motor 1 4HP Auxiliary Rinse 380 415 60 3 Starter Motor 1 4HP Auxiliary Rinse 480 60 3 Starter Motor
51. 1421 Link Upright SST 109282 Spacer 11 32 x 1 1 32 108377 Spacer 11 32 x 1 3 32 108435 Link Straight End SST 108375 Roller SST 108380 Rod Drilled SST 5 16 x 24 108875 Pin Cotter Not Shown A N 3 N 65 gt 1 2 3 4 5 6 7 8 EUCC Stainless Steel Peg Belt with Upper Rod contains Items 2 8 and the Parts Listed Below 100141 Grip Nut 1 4 20 SST Not Shown 205067 Rod Threaded 1 4 x 18 3 8 Not Shown 105197 Spacer 11 32 x 2 716 Not Shown 171 Vent Cowl Installation 1 329806 VENT COWL WELDMENT UCW 04 2 401486 VENT STACK 4 x 24 173 Curtain Installation B30 C8 RL LR e L J le i R L ege amp EOG p SI 8 l L R 174 Curtain Installation B30 C8 RL LR R L Description 100734 HEX HEAD 1 4 20 X 1 2 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN SHORT 14 X 32 NUCCW 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW 1 2 3 4 5 6 7 8 9 329719 2 BAFFLE CURTAIN HANGER MANIFOLD MT
52. 60 3 EUCC 4 EUCC 3 70 F 39 Rise BOOSTER ASSY ELEC R L 28kW 480V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 108579 HEATER 9KW 480V 3PH BOOSTER 111234 HEATER 10KW 480V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 112061 HEATER 12 KW 575 60 3 87 Electric Booster Installation LIMIT HI 88 Electric Booster Installation Item Part ele mm a O gt N Be 100003 100097 100100 100109 100113 100154 100734 100736 100739 100740 102376 102392 102438 102505 106013 106026 106482 107967 108576 109069 109682 109925 109985 110561 206668 206689 206669 314102 328254 330571 414331 601833 601931 HEX PLAIN NUT 1 4 20 SST SCREW TRUSS HEAD 10 32 x 1 2 SST SCREW ROUND HEAD 8 32 x 1 4 SST WELD STUD 1 4 20 X 1 2 LG SST CAP 3 4 NPT SST HEX PLAIN NUT 5 16 18 SST HEX HEAD 1 4 20 X 1 2 SST HEX HEAD 1 4 20 X 3 4 SST HEX HEAD 5 16 18 X 3 4 SST HEX HEAD 5 16 18 X 1SST WASHER FLAT 5 16x3 4x 06 SST BUSHING REDUCING 3 4 NPTx1 2 NPT BRASS ELBOW STREET 1 2 NPT X 90 BRASS PLUG 3 4 NPT SQ HEAD BRASS WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST HEX GRIP NUT 1 4 20 SST W NYLON BOOSTER HEATER COVER THERMOSTAT WITH CAPILLARY THERMOSTAT COVER BOX FITTING COMP 5 8 OD X 1 2 MPT BRASS O RING BOOSTER HEATER THERMOSTAT WITH CAPILLARY ANGLE ELECTRIC BOOSTER SUPPORT EUC
53. 601819 601838 WELD STUD 1 4 20 X 3 4 LG SST HEX GRIP NUT 1 4 20 SST CTR LOCK HEX PLAIN NUT 5 16 18 SST ELBOW 2 NPT X 90 GALVANIZED HEX HEAD 1 4 20 X 5 8 SST HEX HEAD 5 16 18 X 3 4 SST HEX HEAD 5 16 18 X 1 SST WASHER FLAT 5 16x3 4x 06 SST WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST NIPPLE TOE 2 NPT X 12 3 4 LG GALV HEX GRIP NUT 1 4 20 SST W NYLON GASKET HEATER STANDPIPE GRIP DRAIN HANDLE NIPPLE 2 NPT X 29 1 2 LG GALV STRAINER DRAIN OVERFLOW WELDMENT 9 50 UC BRACKET DRAIN LINE SUPPORT UC S SUPPORT BRACKET DRAIN HANDLE DRAIN SUB ASSY PW 2 TRUNK EUCCW DRAIN SUB ASSY PW 2 TRUNK EUCC 151 Drain Installation C3 Wash Rinse 133908 dVdu2S HLIM SNOIL23S NO d4SN LON 9 319 3SV8 LNOYS 152 Drain Installation C3 Wash Rinse It Part m 100110 100141 100154 100735 100739 101920 102376 104165 106013 106026 107967 108345 114176 114185 202073 304816 310259 329130 329677 601820 601839 WELD STUD 1 4 20 X 3 4 LG SST HEX GRIP NUT 1 4 20 SST CTR LOCK HEX PLAIN NUT 5 16 18 SST HEX HEAD 1 4 20 X 5 8 SST HEX HEAD 5 16 18 X 3 4 SST NIPPLE TOE 2 NPT X 5 3 4 LG GALV WASHER FLAT 5 16 x 3 4 x 06 SST CLAMP HOSE M40 52 76 SST GEAR TYPE WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4 x 5 8 x 06 SST HEX GRIP NUT 1 4 20 SST W NYLON GASKET HEATER STANDPIPE NIPPLE TOE 2 NPT X 25 1 2 LG GALV GRIP DRAIN HANDLE HOSE 2 375 ID X 6 000 LG E
54. 7 SCREW TRUSS HEAD 10 32 x 3 8 SST 100109 WELD STUD 1 4 20 X 1 2 LG SST 100154 HEX PLAIN NUT 5 16 18 SST 100198 WELD STUD 10 32 X 1 2LG SST 100547 LOCKNUT 1 2 NPT SST 100740 HEX HEAD 5 16 18 X 1SST 102376 WASHER FLAT 5 16x3 4x 06 SST 106013 WASHER LOCK 5 16 SPLIT SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106486 WASHER LOCK 10 SPLIT SST 107033 WASHER FLAT 208X 438X 047 SST 107136 SCREW HEX HEAD 10 32 x 3 8 SST 107966 HEX GRIP NUT 10 32 SST W NYLON 107967 HEX GRIP NUT 1 4 20 SST W NYLON 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTROL WITH CAPILLARY 110561 THERMOSTATHI LIMIT WITH CAPILLARY 113804 HEATER 10 12 1 kW 200 220V 113882 HEATER 10 11 kW 230 240V 113883 HEATER 10 11 kW 460 480 113884 HEATER 10 11 kW 575V 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 322811 HEATER BOX WELDMENT E2 B 322812 COVER HEATER BOX E2 BKT 323430 BRACKET THERMOSTATS USN72 44CR 0 N O U N 3 2 4 4 2 4 8 4 2 4 4 4 4 2 1 1 1 1 1 1 1 2 1 1 1 81 Electric Booster Element Configuration NOTE The location of a booster heater element is critical for the proper repair of the booster VERIFY THE LOCATION OF ITEM NO 3 EUCCW 6 EUCC 6 EUCCW 4 EUCC 4 40 F 22 Rise BOOSTER ASSYELEC R L 15kW 208V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111235 HEATER 5KW_6 5KW 208 240V 1PH BOOSTER 414331 TANK BOOSTER 111384 HEATER 5 KW 575 60 3
55. 8 x 438 x 03 SST Hex Grip Nut 6 32 SST w nylon Reed Switch Aleph Magnet Reed Switch Bushing Door Pin Hinged Door Roller Door Closure Swing out Door Pin Spiral 187 Dia x 625 Lg Bolt Hex HD 5 16 x 3 SST Tube 1 2 OD x 2 3 4 Lg Rod Door Pivot Single EUC Swing out Door Hinge Flag Hood Side Swing out Door Hinge Weldment LH Top Swing out Door Bracket Door Roller Swing out Door Hinge Weldment Swing out Bottom O 2 1 2 1 2 1 6 1 4 4 1 1 2 1 2 1 1 1 2 1 1 1 Door Weldment E2 LH Hinge Swing out Insulated Door Weldment E2 LH Hinge Swing out Standard Door Weldment B30 RH Hinge Swing out Insulated Door Weldment B30 RH Hinge Swing out Standard 207 Swing Out Door Assembly C4 208 Swing out Door Assembly C4 Item Part m 100141 Hex Grip Nut 1 4 20 SST Ctr Lock 100142 Hex Grip Nut 5 16 18 SST Ctr Lock 100734 Bolt Hex Hd 1 4 20 x 1 2 SST 100735 Bolt Hex Hd 1 4 20 x 5 8 SST 100771 Set Screw 1 4 20 x 1 4 Lg Cup Point SST 104925 Washer Flat 1 4 x 1 x 06 SST 106026 Washer Flat 1 4 x 5 8 x 06 SST 106482 Washer Lock 1 4 Split Lock SST 107033 Washer Flat 208 x 438 x 03 SST 108954 Hex Grip Nut 6 32 SST w nylon 113719 Reed Switch Aleph 113937 Magnet Reed Switch 114705 Bushing Door Pin Hinged Door 114706 Roller Door Closure Swing
56. AT 180042 Fuse 100A T 114505 Breaker Circuit 14A ON OFF 702804 LED Assembly 0512213 S witch Piezo Momentary 22mm 114439 1 Decal Standard EUCC 100294 Board Terminal 6P T 114508 Cable Assembly 114489 Display Digital 112382 Relay 3PDT 120V 10A 112415 Socket Relay 3PDT 114413 Timer 30 seconds 114521 End Cover Single Terminal D MZB 114520 Terminal Single MZB 1 5 NS35 IL DD PRK pa p Temperature sensing thermisters are installed in the wash tanks and final rinse piping The temperature signals are connected to the digital temperature displays item 41 in the main control cabinet 114435 Thermister 10KO 36 Lead 0512299 Adapter Thermistor 0501836 O ring 201029 Locknut 1 2 NPT NP 198 Blank Page This Page Intentionally Left Blank 199 Standard 30 Door Assembly 200 Standard 30 Door Assembly ON O Ul N N e 13 100734 100735 100750 104971 106482 107033 108954 108966 113719 113937 114004 114117 330248 330249 330250 331304 331305 331306 330301 330300 330303 330302 330305 330307 HEX HEAD 1 4 20 X 1 2 SST HEX HEAD 1 4 20 X 5 8 SST SCREW FLAT 6 32 X 3 8 SST HEX GRIP NUT 6 32 SST WASHER LOCK 1 4 20 SPLIT WASHER FLAT SST HEX GRIP NUT 6 32 SST W NYLON HANDLE DOOR
57. Be 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW m 329719 2 BAFFLE CURTAIN HANGER MANIFOLD MTD LH HM 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH N 330497 BAFFLE CURTAIN BLANK HOOD MTD UJ 331200 1 BAFFLE CURTAIN HANGER AUX RINSE CENTER R L 100734 HEX HEAD 1 4 20 X 1 2 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN SHORT 14 X 32 NUCCW 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 204949 CURTAIN SHORT 10 X 32 NUCCW E2 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW 329719 1 BAFFLE CURTAIN HANGER MANIFOLD MTD RH 329720 1 BAFFLE CURTAIN HANGER HOOD MTD LH 330497 BAFFLE CURTAIN BLANK HOOD MTD 331200 2 BAFFLE CURTAIN HANGER AUX RINSE CENTER L R F e N N B WU e N 177 Curtain Installation B4 C8 RL LR 8 11 pS fer DOC gO EN CF d 9 5 2 Gy 4 O 4 8 O O O I R L 178 Curtain Installation B4 C8 RL LR R L Item Part EIE oe fe o O N e 100734 106026 106482 112445 114111 204949 205432 206581 329719 2 329720 1 329720 2 331200 1 100734 106026 106482 112445 114111 204949 205432 206581 329088 329719 1 329720 1 329720 2 HEX HEAD 1 4 20 X 1 2 SST WASHER FLAT 1 4x5 8x
58. COLD WATER VALVE IF USED 53 VENT FAN SIGNAL W COLD WATER VALVE DOOR SAFTEY SWITCH EE ELECTRIC EYE EMITTER EER ELECTRIC EYE RELAY o a a 24V CONTROL TRANSFORMER Champion The Dishwashing Machine Specialists EUCCW8PW STEAM ELECTRIC PIEZO START DIGITAL DISPLAY PWFV PREWASH TANK FILL VALVE REV 702068
59. CW ANGLE ELECTRIC BOOSTER SUPPORT EUCC ANGLE ELECTRIC BOOSTER SUPPORT BOX DUAL THERMOSTAT BRACKET BOOSTER SUPPORT W HOLE BRACKET PIPING SUPPORT ELECTRIC BOOSTER TANK BOOSTER WELDMENT SEE PAGE 102 103 FOR PIPING ASSY BREAKDOWN SEE PAGE 104 105 FOR PIPING ASSY BREAKDOWN RN O N O N N HH N N o 89 Float Switches co mI co cy cy 0 90 Float Switches 111019 FLOAT SWITCH DUAL Auxiliary Rinse Prewash Tank 113291 FLOAT SWITCH DUAL Wash Power Rinse Tank 111151 C Clip 4 per float switch 104882 WASHER FLAT 531 X 062 X 062 107589 WASHER LOCK 1 2 SPLIT 104584 NUT PLAIN 1 2 13 HEX SST 91 Final Rinse Installation EUCC8 EUCCW8 LE NOILVIO1 YILINONYIHL ISNIY TVNId esso o08T M0913 133815 ILVLOY Y 1 NMOHS TY 13 3 98 SIH L 40 QNVH 3150490 535 NMOHS 92 dia O Q N gt lt 2 O A 100003 100109 100156 100516 100734 102461 106026 106482 106734 109924 111203 111203 114183 206580 206707 329800 330551 2 330553 601822 100209 100135 100500 108439 100554 100598 101261 102438 102459 206655 102492 102504 102549 106418 109925 110134
60. Champion The Dishwashing Machine Specialists 25KW WASH HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING WIRE SIZE 3 WIRE SIZE 2 DELTA CONNECTION 10KW 2 WIRE SIZE 1 10 60A WIRE SIZE 2 8 1 WIRE SIZE 3 4 DELTA CONNECTION 10KW 2 WIRE SIZE 1 10 60A WIRE SIZE 2 8 1 WIRE SIZE 3 4 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 8 WIRE SIZE 3 8 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 8 WIRE SIZE 3 8 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 10 WIRE SIZE 3 10 20KW RINSE HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR
61. D LH 329720 1 BAFFLE CURTAIN HANGER HOOD MTD LH 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH e N N U e Ul 331200 1 BAFFLE CURTAIN HANGER AUX CENTER R L L R 100734 HEX HEAD 1 4 20 X 1 2 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN SHORT 14 X 32 NUCCW 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW O U N Be 329088 WELDMENT C4R B ELEC STEAM m 329719 1 BAFFLE CURTAIN HANGER MANIFOLD MTD RH 329720 1 BAFFLE CURTAIN HANGER HOOD MTD LH N 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH 4 2 1 2 5 1 1 1 2 1 UJ 331200 2 BAFFLE CURTAIN HANGER AUX RINSE CENTER L R 175 Curtain Installation B30 C4 RL LR L R 176 Curtain Installation B30 C4 RL LR It Part EE m e 100734 HEX HEAD 1 4 20 X 1 2 SS T 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN DISHWASHER UC MACHINE 114110 CURTAIN DISHWASHER UC MACHINE 114111 CURTAIN DISHWASHER UC MACHINE 204949 CURTAIN DISHWASHER UC MACHINE 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW CO O U N
62. E 1 2 NPT X LG B I 105847 NIPPLE 1 NPT X CLOSE B 106013 WASHER LOCK 5 16 SPLIT SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106486 WASHER LOCK 10 SPLIT SST Parts list continued on next page 125 Steam Coil Heat Installation C3 Wash Rinse 15 30 PSI Item Part ele fe 107033 WASHER FLAT 208X 438X 047 SST 107136 SCREW HEX HEAD 10 32 x 3 8 SST 107488 NIPPLE 1 2 NPT X 1 2 LG B I 107966 HEX GRIP NUT 10 32 SST W NYLON 107967 HEX GRIP NUT 1 4 20 SST W NYLON 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTROL WITH CAPILLARY 109580 NIPPLE 1 2 NPT X 11 LG B I EUCCW 105796 NIPPLE 1 2 NPT X LG B l EUCC 109969 NIPPLE 1 NPT X 3 3 4 LG B I EUCCW 105850 NIPPLE 1 NPT X 2 LG B I EUCC 110005 VALVE 1 NPT STEAM ACSO NO LONGER AVAILABLE 110007 REPAIR KIT 1 ASCO STEAM VALVE L8220G007 ONLY 114800 VALVE 1 NPT STEAM ASCO L8220G410 114830 REPAIR KIT 1 ASCO STEAM VALVE L8220G410 ONLY 111380 STEAM TRAP 1 2 NPT 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 323430 BRACKET THERMOSTATS USN72 44CR 330217 HEATER BOX WELDMENT C3 B 330218 COVER HEATER BOX C3 BKT 330242 FLANGE WELDMENT STEAM C3 C4 HP 330243 FLANGE WELDMENT CONDENSATE C3 C4 HP 331116 STEAM COIL WELDMENT C3 HP 331117 BRACKET WELDMENT C3 STEAM COIL 331118 CAP DEVP STEAM COIL BRACKET C3 601798 PIPING SUB ASSY STEAM C3 C4 601798 PIPING SUB ASSY STEAM C3 C4 601804 PIPING SUB ASSY CONDENSATE C3 C4 601804 PIPING SUB ASSY CONDENSATE C3
63. E SIZE 1 CONTACTOR RATING WIRE S ZE 1 WIRE SIZE 2 FUSE RATING VOLTAGE 480V DELTA TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING WIRE SIZE 1 WIRE SIZE 2 FUSE RATINC VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR WIRE SI FUSE PN 114 555 WIRE SIZE 2 EUC 18KW BOOSTER HEATER 18 KW BOOSTER HEATER 208 240 VOLTS VOLTAGE 208V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING WIRE SIZE 1 WIRE SIZE 2 FUSE RATING VOLTAGE 240V TOTAL KW KM CONTAC TOR RU AUS WIRE SIZE 2 FUSE RATING WIRINC 18 KW BOOSTER HEATER 380 575 VOLTS VOLTAGE 380V TOTAL KW 18KW CON TACTOR 18KW CONTACTOR CONTACTOR RATING 60 WIRE SIZE 1 10 WIRE SIZE 2 12 FUSE RATING 35A VOLTAGE 415V WYE NOT SHOWN TOTAL KW 18KW KW CONTACTOR 18KW CONTACTOR CONTACTOR RATING WIRE SIZE 1 WIRE SIZE 2 FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING WIRE SIZE 1 WIRE SIZE 2 FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING WIRE SIZE 1 and FUSE RATING FUSE BLOCK FUSE BLOCK WIRE SIZE 2 CONTACTOR CONTACTOR WIRE SIZE 1 WIRE SIZE 1 WIRE SIZE 2 9 7 PN 114213 EUC 25KW BOOSTER HEATER WIRING 25 KW BOOSTER HEATER 208 240 VOLTS 25 KW BOOSTER HEATER 380 575 VOLTS VOLTAGE 208V VOLTAGE 380V TOTAL KW 25KW TOTAL KW KW CONTACTOR KW CONTACTOR CONTACTOR 1 2 CONTACTOR CONTACTOR RATING CONTACTOR RATING WIRE SIZE 1 8 SIZE 1
64. ED 1 2 X 1 8 SST Beginning 11 18 09 1 103 Electric Booster Fill Piping Beginning with S N J10012728 and above R L Direction Shown 104 Electric Booster Fill Piping Beginning with S N J10012728 and above It Part 1 2 3 4 5 6 7 8 9 100184 100209 102392 102438 102504 102525 102526 102549 108265 109879 110768 113352 113392 113357 NIPPLE 3 4 NPT X CLOSE BRASS NIPPLE 1 2 NPT X CLOSE BRASS BUSHING REDUCING 3 4 NPT X 1 2 NPT BRASS ELBOW STREET 1 2 X 90 BRASS PLUG 1 2 NPT SQ HEAD BRASS TEE RED 3 4 X 1 2 X 3 4 NPT BRASS TEE RED 3 4 X 3 4 X 1 2 NPT BRASS UNION 1 2 NPT BRASS VALVE PRESSURE REGULATING 1 2 NPT BRONZE FITTING COMP 7 8 OD X 3 4 MPT BRASS STRAINER LINE 3 4 NPT BRONZE FEMALE VALVE 1 2 NPT SOLENOID 115VAC KIT REPAIR 1 2 SOLENOID VALVE COIL SOLENOID 1 2 VALVE 115VAC IU ge Exo N A 105 Fill Piping No Booster Prior to S N J10012728 e eh 9 A OE IE 106 Fill Piping No Booster Prior to S N J10012728 Item Part aer 100184 NIPPLE 3 4 NPT X CLOSE BRASS 102392 BUSHING REDUCING 3 4 NPT X 1 2 NPT BRASS 102504 PLUG 1 2 NPT SQ HEAD BRASS 102521 TEE 3 4 NPT BRASS 102526 TEE RED 3 4 X 3 4 X 1 2 NPT BRASS 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 107967 HEX GRIP NUT 1 4 20 SST W NYLON 109926 FITTING COMP 5 8 OD X 1 2
65. EUCCW 6 EUCC 6 EUCCW 4 EUCC 4 40 F 22 Rise BOOSTER ASSY ELEC R L 15kW 240V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111236 HEATER 5KW 240V 3PH BOOSTER 414331 TANK BOOSTER 111384 HEATER 5 KW 575 60 3 EUCCW 6 EUCC 6 EUCCW 4 EUCC 4 40 F 22 Rise BOOSTER ASSY ELEC R L 15kW 480V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 111237 HEATER 5KW 480V 3PH BOOSTER 414331 TANK BOOSTER 111384 HEATER 5 KW 575 60 3 82 Electric Booster Element Configuration NOTE The location of a booster heater element is critical for the proper repair of the booster VERIFY THE LOCATION OF ITEM NO 3 EUCCW 6 EUCC 8 40 F 22 Rise BOOSTER ASSY ELEC R L 18kW 208V EIE el 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 107909 HEATER 6KW_8KW 208 240V 3PH BOOSTER 414331 TANK BOOSTER 111383 HEATER 10 KW 575 60 3 EUCCW 8 EUCC 8 40 F 22 Rise BOOSTER ASSY ELEC R L 18kW 240V 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 114030 HEATER 6KW 240V 3PH BOOSTER 414331 TANK BOOSTER 111384 HEATER 5 KW 575 60 3 EUCCW 8 EUCC 8 40 F 22 Rise BOOSTER ASSY ELEC R L 18kW 480V EE 100003 HEX PLAIN NUT 1 4 20 SST 106482 WASHER LOCK 1 4 SPLIT SST 114031 HEATER 5KW 480V 3PH BOOSTER 414331 TANK BOOSTER 111384 HEATER 5 KW 575 60 3
66. F OPERATION g g g 5 Elevation View machine viewed from front Direction of Conveyor The conveyor direction of travel is referenced from the load section to the unload section If the load section is on your right then direction of travel for the dishwasher is Right to Left R L Conversely if the load section is on the left then the dishwasher is called a Left to Right L R dishwasher 23 Unpack and Place Installation Instructions v Installation IMPORTANT Read all of these instructions before beginning the installation Unpack and place 1 Upright conveyor dishwashers ship in sections Each section comes wrapped in a protective covering and secured toa wooden pallet Labels note the totalnumber of sections shipped such as 1 of 4 2 Check the shipment for damage immediately upon receipt Save all packing materials and pallets then contact a supervisor the equipment dealer and the factory to report the damage 3 Fasteners curtains panels and other pieces are packing in cardboard boxes and secured to the wash rinse section of the machine Inventory these parts and report shortages to a supervisor then store the parts in a secure location CAUTION Standard 36 doorways often measure less than 35 in width Shi
67. FUSE BLOCK 3 CANISTER 1 KW CANISTER 32KW VOLTAGE 240 KW CONTACTOR 12KW 10KW CONTACTOR 2 CONTACTOR RATING 60A FUSE BLOCK 4 1 2 FUSE RATING 40A 30 WIRE SIZE 1 AND 2 0 10 CONTACTOR 1 CONTACTOR 3 FUSE BLOCK 2 CANISTER 1 KW CANISTER 32KW VOLTAGE 380V KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK E RATING WIRE SIZE 1 WIRE SIZE 2 CONTACTOR 1 CONTACTOR 2 CONTACTOR 3 CANISTER 1 KW CANISTER 32KW VOLTAGE 415V KW CONTACTOR ME ani CONTACTOR Fg Y CONNECTION 380 415V ONLY FUSE BLOCK WIRE S WIRE SIZE 2 CANISTER 1 KW CANISTER 32KW VOLTAGE 480V 114215 KW CONTACTOR CANISTER 1 KW CANISTER 32KW CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING WIRE SIZE 1 WIRE SIZE 2 CANISTER 1 KW CANISTER 32KW VOLTAGE 575V KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK S2E N WIRE SIZE 2 VOLTAGE 200 220V KW CONTACTOR 12kW CONTACTOR CONTACTOR RATING 75 FUSE BLOCK 1 FUSE RATING 70A WIRE SIZE 4 CANISTER 1 KW CANISTER 32KW VOLTAGE 250 240 KW CONTACTOR 12KW CONTACTOR 1 CONTACTOR RATING 60A FUSE BLOCK FUSE RATING 60A WIRE SIZE 6 120V CONTROLS L1 L2 L3 CR 2009 9 MACHINE RUNNING SIGNAL 6 E 201 CR 9 HOLD IN RELAY DOOR SAFETY CKT 6 6CR7 O O DRIVE MOTOR PREWASH LEVEL CKT ICR 3 STOP START 5 6 o O OLO OPTIONAL BLOWER CONTROLS 26 CR 3 2 BSW oo BLOWER MOTOR DRIVE 6CR OFF YON REMOTE FOR
68. GE WELDMENT EUCCW 330639 TUBE PUMP DISCHARGE WELDMENT EUCC 114692 GASKET STANDPIPE U BW N 1 1 2 1 5 2 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 67 C4 Single Tank Wash System Installation CONVEYOR TRACK LLI O LL Na 15 SL TZ m a9 ow OT a S 338 x l zu 68 ON U N 100734 100755 104414 106014 106026 106482 108875 110858 111780 111964 112240 113911 113912 113984 114096 202146 206552 329659 329659 329669 330632 329670 330644 329672 330641 329673 330642 329674 329704 330467 330467 330468 330680 330838 330838 114692 C4 Single Tank Wash System Installation EE s HEX HEAD 1 4 20 X 1 2 SST SCREW FLAT HEAD 1 4 20 X 1 2 SST O RING 1 X 1 1 4 X 1 8 HEX ACORN PLAIN NUT 1 4 20 SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST COTTER PIN 3 32 X 1 2 UNEVEN HOSE CLAMP HIGH PRESSURE 0256 HOSE CLAMP HIGH PRESSURE 0238 HOSE CLAMP HIGH PRESSURE 0275 PLUG DEBOSSED SPRAYPIPE LOCKNUT 2 1 2 NPSL SST RETAINING RING INTERNAL 2 BORE HOSE DISCHARGE MOLDED E O RING 2 225x 210 DIA HOSE 1 875 ID X 5 375 LG EPDM ROD LATCH PIVOT 5 HOLE MANIFOLD MANIFOLD WELDMENT 5 HOLE UPPER EUCCW MANIFOLD WELDMENT 5 HOLE UPPER EUCC TRACK WELDMENT LH LOWER MANIFOLD EUCCW TRACK WELDMENT LH LOWER MANIFOLD EUCC
69. H 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH N 331200 1 BAFFLE CURTAIN HANGER AUX RINSE CENTER R L 100734 HEX HEAD 1 4 20 X 1 2 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN SHORT 14 X 32 NUCCW 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW 1 2 3 4 5 6 7 8 9 329719 1 BAFFLE CURTAIN HANGER MANIFOLD MTD RH H 329720 1 BAFFLE CURTAIN HANGER HOOD MTD LH 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH N 330223 HOOD WELDMENT C3R B ELEC STEAM e N W N W FP N UJ 331200 2 BAFFLE CURTAIN HANGER AUX RINSE CENTER L R 183 Curtain Installation B30 C6 RL LR T 0 0 R L TT ear E a 184 i r A o gt 5 Bl ko 2 H m TT ul 1 L R Curtain Installation B30 C6 RL LR It Part ETE T 1 100734 CAP SCREW HEX HEAD 1 4 20 X 1 2 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN SHORT 14 X 32 NUCCW 114110 CURTAIN SHORT 14 X 34 1 4 EUCCW 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 204949 CURTAIN SHORT 10 X 32 NUCCW E2 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 206581 ROD C
70. IPPLE 1 2 X 2 BRASS 1 102504 PLUG 1 2NPT BRASS SQUARE HD Before 11 18 09 1 ds 102549 UNION 1 2NPT BRASS 1 106418 COCK 1 2 AIR FEMALE 1 109925 FITT COMP 5 80D X 1 2MPT 1 110134 NIPPLE 1 4 X 2 1 2 BRASS 1 i 114182 COUPLING REDUCER 1 2 X 1 4 BRASS 1 101529 PLUG 1 8 BRASS SQUARE HD Beginning 11 18 09 1 114717 BUSHING RED 1 2 X 1 8 SST Beginning 11 18 09 1 95 Auxiliary Rinse Installation EUCC EUCCW R L SHOWN FOR L R USE OPPOSITE HAND BRACKET 96 Auxiliary Rinse Installation EUCC EUCCW Item Part TE 100003 100109 100585 100734 106026 106482 106530 106530 113716 113795 114290 114291 329799 329802 1 329803 330737 331018 HEX PLAIN NUT 1 4 20 SST WELD STUD 1 4 20 X 1 2 LG SST LOCKNUT 1 NPT BRASS HEX HEAD 1 4 20 X 1 2 SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST NOZZLE VEE ET 8020 SPRAY FAN 920 PSI EUCCW NOZZLE VEE J ET 8020 SPRAY FAN 20 PSI EUCC WASH ARMS ORING PLUG E FINAL RINSE MANIFOLD O RING AS568A 311 SILICONE 9 16x15 16x3 16 WASHER RUBBER 9 16x15 16x1 8 SILICONE MANIFOLD WELDMENT E2 RECIRC BRACKET LOWER PIPE SUPPORT E2 RINSE PIPE WELDMENT E2 RECIRC EUCCW RINSE PIPE WELDMENT E2 RECIRC EUCC BRACKET AUX RINSE UPPER PIPE 97 Blank Page This Page Intentionally Left Blank Blank Page This Page Intentionally Left Blank 99 Cold Water Fill Piping Sub assembly E gt e
71. Instructions 1 The Upright Conveyor dishwasher also called the flight type conveyor is assembled as a single unit from sections or modules 2 This basic design is then customized to the customer s specifications 3 The information presented blow explains the basic construction of the upright conveyor dishwasher It does not cover custom built innovations 4 Study the diagrams on the next page then continue reading below Dishwasher Sections Five sections make up the basic assembly The sections are Load soiled ware enters the machine Prewash loosens removes heavy soils for the wash section Wash cleans remaining soils with detergent heat sprayed water Rinse rinses soap and remaining particles higher water temperature begins the sanitization process Final rinse destroys any bacteria on wares with 180 195 F hot water removes any remaining soap or particles Unload clean ware exits the dishwasher and begins to flash dry Dishwasher Views What if you stood in your front yard while a friend stood in your back yard in order to plan a project You tell him to move to the right but he keeps moving to the left We know what is wrong You and he have a different reference point in relation to the house This mix up illustrates why when engineers service technicians and installers refer to a dishwasher they make sure they view the dishwasher using the same reference point That s just common sense isn t it The
72. L WITH CAPILLARY 110561 THERMOSTAT HI LIMIT WITH CAPILLARY 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 323430 BRACKET THERMOSTATS USN72 44CR 329768 COVER HEATER BOX C4 BKT 329769 HEATER BOX WELDMENT C4 B O Ul BP U N e FPN F N N N 75 C4 Wash with Scrap Basket Electric Tank Heat Installation Control thermostat thermostat High limit 76 C4 Wash with Scrap Basket Electric Tank Heat Installation O OD U N m gt 100097 100100 100154 100547 100740 102376 104985 106013 107033 107839 107840 107842 111123 107951 107844 107846 111120 107966 108345 109069 109165 109682 110561 110837 201041 314102 453122 SCREW TRUSS HEAD 10 32 x 1 2 SS T SCREW ROUND HEAD 8 32 x 1 4 SST HEX PLAIN NUT 5 16 18 SS T LOCKNUT 1 2 NPT SST HEX HEAD 5 16 18 X 1 SST WASHER FLAT 5 16x3 4x 06 SS T HEX PLAIN NUT 10 32 SST WASHER LOCK 5 16 SPLIT SST WASHER FLAT 208X 438X 047 SS T TANK HEATER RICA 5KW 208V 3PH TANK HEATER RICA 5KW 240V 3PH TANK HEATER RICA 5KW 480V 3PH TANK HEATER RICA 5KW 575V 3PH TANK HEATER RICA 10KW 208V 3PH TANK HEATER RICA 10KW 240V 3PH TANK HEATER RICA 10KW 480V 3PH TANK HEATER RICA 10KW 575V 3PH HEX GRIP NUT 10 32 SST W NYLON GASKET HEATER STANDPIP E THERMOSTAT CONTROL WITH CAPILLARY WELD STUD 10 32 X 3 4 LG SST THERMOSTAT COVER BOX THERMOSTAT HI LIMIT WITH CAPILLARY ELBOW 1 2 CONDUIT SEALTITE WA
73. L2 L3 ELECTRIC TANK HEAT 7MOL 7M L1 lt o DADA lt gt NOIA BLOWER MOTOR ELECTRIC HEAT IF USED NOTES WHEN STEAM HEAT IS USED BC1 ARE STEAM VALVES HC2 HC4 BC2 BC3 ARE NOT USED WHEN ELECTRIC HEAT IS USED HC1 THRU 5 BC1 THRU 3 ARE ELECTRIC CONTACTORS DIAGRAM STATE POWER OFF DOORS CLOSED TANKS EMPTY CUSTOMER TO SUPPLY RATED VOLTAGE PHASE Hz AS SPECIFIED PER ORDER TO DISCONNECT SWITCH ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES DR BY JMCALLISTER SCALE NONE DATE 5DECO8 SHEET 1 OF 1 DESCRIPTION PUMP AND RINSE TIMER 120V CONTROLS DIGITAL DISPLAY RINSE SIGNAL ELECTRIC HEAT ONLY HLTS ELECTRIC HEAT ONLY HLTS ELECTRIC HEAT ONLY HLTS ELECTRIC HEAT ONLY HLTS DATE qe TO DIGITAL DISPLAYS SEE 702065 40 DESCRIPTION L it1 24V CONTROLS MACHINE RUNNING SIGNAL HOLD IN RELAY DRIVE MOTOR PWFSW 50 Q O O Q WFSW 52 O Q O 3CR a 3 BLOWER MOTOR RFSW 54 O REMOTE FOR ELECTRIC HEAT STEAM VALVE O ss ACR DETERGENT SIGNAL ERFSW 56 O Q O FLUSHING VALVE PREWASH MOTOR 54 E 56 E DOOR SAFETY CKT PREWASH LEVEL CKT IFUSED WASH LEVEL CKT RINSE LEVEL CKT ECONO RINSE LEVEL CKT CONVEYOR SWITCH CKT IF USED 58 6 9 41 WASH MOTOR 41 RUNNING LIGHT BROWN E E BLUE 4 1 RINSE MOTOR
74. LOWER 19 330480 DOOR LOWER INSULATED 30 330481 DOOR LOWER INSULATED 19 330482 DOOR LOWER INSULATED 14 330498 DOOR UPPER INSULATED 30 330499 DOOR UPPER INSULATED 19 330500 DOOR UPPER INSULATED 14 330525 BRACKET DOOR CATCH 30 330550 BRACKET DOOR 14 19 330526 HOOK DOOR CATCH UPPER DOOR 30 330548 HOOK DOOR CATCH UPPER DOOR 14 19 330527 STOP DOOR CATCH 30 330540 STOP DOOR CATCH 14 19 330528 HOOK DOOR CATCH LOWER DOOR 30 330546 HOOK DOOR CATCH LOWER DOOR 14 19 330537 BRACKET SAFETY DOOR 330539 ARM SAFETY CATCH 330552 BRACKET DOOR SWITCH HOLD DOWN N Ao 1 1 2 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 203 Swing Out Door Assembly B30 R L E2 L R y LES Right to Left Shown 22 i 43 d 204 Swing out Door Assembly B30 R L E2 L R Item Part 100141 Hex Grip Nut 1 4 20 SST Ctr Lock 100142 Hex Grip Nut 5 16 18 SST Ctr Lock 100734 Bolt Hex Hd 1 4 20 x 1 2 SST 100735 Bolt Hex Hd 1 4 20 x 5 8 SST 100771 Set Screw 1 4 20 x 1 4 Lg Cup Point SST 104925 Washer Flat 1 4 x 1 x 06 SST 106026 Washer Flat 1 4 x 5 8 x 06 SST 106482 Washer Lock 1 4 Split Lock SST 107033 Washer Flat 208 x 438 x 03 SST 108954 Hex Grip Nut 6 32 SST w nylon 113719 Reed Switch Aleph 113937 Magnet Reed Switch 114705 Bushi
75. MEMBER A E Installation Operation with Service Replacement Parts Beginning with Serial No J2089 and above _ E High Temperature mm Upright Conveyor Dishwasher EUCCW 8 EUCC 8 Models EUCCW 29 wide conveyor with a 4 6 or 8 E center section EUCC 24 wide conveyor with a 4 6 or 8 center section Dishwasher serial no EUCCW 4 EUCC 4 e UL us LISTED Issue Date 5 2 11 Manual P N 114254 rev H www championindustries com For machines beginning with S N 92089 and above 3765 Champion Boulevard 2674 N Service Road Jordan Station e Winston Salem NC 27105 Ontario Canada LOR 1S0 Printed in USA Al 336 661 1556 Fax 336 661 1660 905 562 4195 Fax 905 562 4618 TYT Toll free 800 858 4477 Toll free 800 263 5798 CCUM For future reference record your dishwasher information in the box below Model Number Serial Number Voltage Phase Champion Service Agent Champion Parts Distributor For all models The data plate mounts to one side of the top mounted control cabinet National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 600 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com ATTENTION The dishwasher model no serial no volt
76. OLD WELDMENT 5 HOLE UPPER EUCC 329662 MANIFOLD WELDMENT 4 HOLE LOWER EUCCW 330633 MANIFOLD WELDMENT 4 HOLE LOWER EUCC 329669 TRACK WELDMENT LH LOWER MANIFOLD EUCCW 330644 TRACK WELDMENT LH LOWER MANIFOLD EUCC 329670 TRACK WELDMENT RH LOWER MANIFOLD EUCCW 330645 TRACK WELDMENT RH LOWER MANIFOLD EUCC 329672 TRACK WELDMENT LH UPPER MANIFOLD EUCCW 330641 TRACK WELDMENT LH UPPER MANIFOLD EUCC 329673 TRACK WELDMENT RH UPPER MANIFOLD EUCCW 330642 TRACK WELDMENT RH UPPER MANIFOLD EUCC 329674 BRACKET LOWER MANIFOLD LATCH 329704 LATCH DEVP UPPER MANIFOLD 5 HOLE 330680 STANDPIPE WELDMENT C4 330838 TUBE PUMP DISCHARGE WELDMENT EUCCW 330639 TUBE PUMP DISCHARGE WELDMENT EUCC 114692 GASKET STANDPIPE AON O U BW N NP H HON H H PP PP HH HN FFF NOP N H H 63 1HP 30 Prewash Right Left Wash System Installation TRACK SUPPORTS WELDED IN MANIFOLD SUPPORT ANGLES WELDED IN HOOD FRONT LOWER CONVEYOR TRACK 64 1HP 30 Prewash Right Left Wash System Installation Item Part m 100734 HEX HEAD 1 4 20 X 1 2 SST 100755 SCREW FLAT HEAD 1 4 20 X 1 2 SST 104414 O RING 1 X 1 1 4 X 1 8 106014 HEX ACORN PLAIN NUT 1 4 20 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 108875 COTTER PIN 3 32 X 1 2 UNEVEN 110858 HOSE CLAMP HIGH PRESSURE 0256 111780 HOSE CLAMP HIGH PRESSURE 0238 111964 HOSE CLAMP HIGH PRESSURE 0275 112240 PL
77. OR BLOWER MOTOR REMOTE FOR ELECTRIC HEAT STEAM VALVE DETERGENT SIGNAL FLUSHING VALVE PREWASH MOTOR WASH MOTOR ECONO RINSE MOTOR RINSE AID SIGNAL FINAL RINSE VALVE RINSE AID RELAY ECONO RINSE HEAT BOOSTER HEAT WASH FILL WASH HEAT PREWASH FILL COLD WATER VALVE VENT FAN SIGNAL 24V CONTROL TRANSFORMER 24V CONTROLS TOP DOORS W 3 BOTTOM DOORS PWFSW50 DOOR SAFETY CKT PREWASH LEVEL CKT WASH LEVEL CKT ECONO RINSE LEVEL CKT COMPONENT LOCATED IN MAIN CONTROL CABINET 1CR DOOR SAFETY HOLD IN RELAY CONVEYOR SWITCH CKT ELECTRIC EYE CKT EER ELECTRIC EYE RELAY ER ELECTRIC EYE RECEIVER ERFSW ECONO RINSE TANK FLOAT SWITCH 2CR PREWASH FILL SWTCH RELAY SCR WASH FILL SWITCH RELAY 5CR ECONO RINSE FILL SWITCH RELAY 3M WASH MOTOR CONTACTOR ERFV ECONO RINSE TANK FILL VALVE 3MOL WASH MOTOR OVERLOAD 4MOL RINSE MOTOR OVERLOAD 5M ECONO RINSE MOTOR CONTACTOR 7M STEAM HEAT BLOWER MOTOR CONTACTOR 7MOL STEAM HEAT BLOWER MOTOR OVERLOAD AUTO MANUAL MODE SWTCH ELECTRIC EYE TMER BYPASS evo WASH TANK CONTACTOR ELECTRIC HEAT ONLY HIGH LIMIT THERMOSTAT ELECTRIC HEAT ONLY PWFSW BC2 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY CWTS COLD WATER THERMOSTAT T CONTROL TRANSFORMER LINE V 120V wr m ma NSE me 897 WASH Tank 86 98 M OLD WATER VALVI DSS DOOR
78. OSSFLOW 110005 VALVE 1 ASCO NO LONGER AVAILABLE 110007 REPAIR KIT 1 ASCO VALVE L8220G007 ONLY 114800 VALVE 1 ASCO STEAM ASCO L8220G410 114830 REPAIR KIT 1 ASCO VALVE L8SS0G410 ONLY 111371 NIPPLE TOE 1 NPT X 7 LG SST 112257 O RING 55 3 X 66 7 X 5 7 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 201110 STEAM INJ ECTOR 321512 CLAMP STEAM INJ ECTOR BRACKET 323430 BRACKET THERMOSTATS USN72 44CR 329768 COVER HEATER BOX C4 BKT 329769 HEATER BOX WELDMENT C4 B 330242 FLANGE WELDMENT STEAM C3 C4 HP 331175 MANIFOLD WELDMENT EUC 4FT STEAM INJ ECTOR 331176 BRACKET STEAM INJ ECTOR NIPPLE C3 C4 331177 BRACKET WELDMENT STEAM INJ ECTOR SUPPORT 601861 PIPING SUB ASSY STEAM INJ ECTOR C3 C4 EUCCW 601868 PIPING SUB ASSY STEAM INJ ECTOR C3 C4 EUCC 134 Blank Page This Page Intentionally Left Blank 135 Steam Injector Heat Installation Auxiliary Rinse RL 136 Steam Injector Heat Installation Auxiliary Rinse RL 100003 HEX PLAIN NUT 1 4 20 SST 100007 SCREW TRUSS HEAD 10 32 x 3 8 SST 100134 ELBOW STREET 1NPT X 90 MI 100154 HEX PLAIN NUT 5 16 18 SST 100516 STREET ELBOW 1 2 NPT X 90 SST 100547 LOCKNUT 1 2 NPT SST 100740 HEX HEAD 5 16 18 X1SST 100854 CHECK VALVE 1 NPT BRONZE 102376 WASHER FLAT 5 16x3 4x 06 SST 102393 BUSHING REDUCING 3 4 NPTx1 2 NPT SST 102554 UNION 3 4 NPT SST 105739 ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M I 105780 UNION 1 NPT MALLEABLE IRON 105847 NIPPLE 1 NPT X CLOSE
79. P Power Rinse 380 415 60 3 Starter Motor 3HP Power Rinse 480 60 3 Starter Motor 3HP Power Rinse 575 60 3 Starter Motor 1 4HP Auxiliary Rinse 208 240 60 3 Starter Motor 1 4HP Auxiliary Rinse 380 415 60 3 Starter Motor 1 4HP Auxiliary Rinse 480 60 3 Starter Motor 1 4HP Auxiliary Rinse 575 60 3 Starter Motor 2HP Steam Blower Dryer 208 240 60 3 Starter Motor 2HP Steam Blower Dryer 380 415 60 3 Starter Motor 2HP Steam Blower Dryer 480 60 3 Starter Motor 2HP Steam Blower Dryer 575 60 3 Block fuse Fuse 6A 208 240 60 3 Fuse 5A 380 415 60 3 Fuse 3A 460 480 60 3 575 60 3 Lug Wire Ground Use with 115A Terminal Block Lug Wiire Ground Use with 200A or 310A Terminal Block Parts continued on next page o NJ NJ N NJ I3 p H 193 Control Cabinet S N J08102541 up to J10012728 Description 111833 Block Terminal 185A 109014 Block Terminal 310A 111827 Contactor Heat Electric 60A 3P 180081 Transformer Control 750VA 208 240 480 60 3 120VAC 112792 Transformer Control 750VA 575 60 3 120VAC 112351 Timer 0 6 minute 112352 Socket Timer 111068 Relay 120VAC 111036 Socket Relay 111067 Relay 24VAC 304326 Bracket S witch 107198 Switch Toggle Bypass 108370 Washer Lock 104858 Nameplate Automatic Manual 111277 Transformer Control 120VAC 24
80. PDM STRAINER DRAIN BRACKET DRAIN LINE SUPPORT UC S GUARD DRAIN VALVE SUPPORT BRACKET DRAIN HANDLE DRAIN SUB ASSY W R 2 TRUNK EUCCW DRAIN SUB ASSY W R 2 TRUNK EUCC 153 Electric Eyes Start Stop Station Flushing Nozzles 9007257 KIT GREEN START SWITCH Items 8 11 18 9007267 KIT RED START SWITCH Items 9 10 18 154 Electric Eyes Start Stop Station Flushing Nozzles ele fp 105994 107003 107033 107136 107966 110837 111325 111614 111615 111616 111617 112241 112242 112245 112519 112822 112823 113140 205193 205907 309709 309711 330022 330024 330120 CLAMP HOSE M10 14 27 SST GEAR TYPE LOAD PLACARD ELEC EYE WASHER FLAT 208X 438X 047 SST SCREW HEX HEAD 10 32 x 3 8 SST HEX GRIP NUT 10 32 SST W NYLON ELBOW 1 2 CONDUIT SEALTITE NOZZLE FLUSH N POLISHED CHROME PUSHBUTTON ASSY GREEN 22MM PUSHBUTTON ASSY RED 22MM CONTACT BLOCK NC START STOP CONTACT BLOCK NO START STOP ELECTRIC EYE EMITTER UC MACHINE ELECTRIC EYE RECIEVER UC MACHINE UNION BULKHEAD 3 8 od PLASTIC PLUG SNAP 0 875 D FLAT 2509HE NAMEPLATE START NAMEPLATE STOP BOOT PUSHBUTTON 22MM HOSE 5 8ID X 15 14 LG CLEAR TUBE 3 8 OD X 19 LG POLYPROPYL ELBOW WELD FLUSHING SYS UC TEE amp ELBOW WELD FLUSHING SYSTEM COVER WELD START STOP SWITCH EUC BRACKET WELD START STOP EUC BRACKET ELECTRIC EYE MOUNTING 155 Idle Shaft Assembly A 104271 BUSHING 4850 TORQUE 1 B 1
81. Pin Cotter 108380 Rod Drilled SST 5 16 x 24 108376 Rod Threaded SST 1 4 x 20 5 8 SST 108379 Spacer 1 2 x 9 32 x 2 1 4 A OA gt N N 0 OD 167 EUCC Flat and Insulated Conveyor Belts Y 5 X k S SS d NN ARR G AN 7 AO xQ S 57 AM oad ZAN YY RIT 8 BAR FAN NES WAY X ZZ 97 C NN ANG M NON NEI EG FA A N S GS A WARS NET LR WA YE WK NW ANT WP EN NS O SA A ASS o 7 168 EUCC Flat and Insulated Conveyor Belts It Part 402294 110094 108377 108435 114536 108875 108380 Two Rod Section Flat Belt Link Flat Spacer 11 32 x 1 3 32 Link Straight End SST Roller Plastic Pin Cotter Rod Drilled SST 5 16 x 24 epe 402295 110094 109030 109282 100141 108435 114536 108875 108380 109225 109187 Two Rod Sections Insulated Tray Belt Link Flat Link Upright Poly Spacer 11 32 x 1 1 32 Grip Nut 1 4 20 SST Link Straight End SST Roller Plastic Pin Cotter Rod Drilled SST 5 16 x 24 Rod Threaded SST 1 4 x 21 3 4 SST Spacer 9 32 x 1 13 16 169 EUCC Stainless Steel Conveyor Belt 170 EUCC Stainless Steel Conveyor Belt Rod Section SST Peg Belt EUCC 11
82. Prewashi Left Right Wash Systemi Installation ctc oe cete rcr ae 66 C4 Single Tank Wash System Installation x 8 Co Wash Rinse Wash System Installations sic oui cin eite ee ew d ve tie e eiu aa 70 C4 Wash without Scrap Basket Electric Tank Heat Installation ii 72 C4 Rinse without Scrap Basket Electric Tank Heat Installation e 4 C4 Wash with Scrap Basket Electric Tank Heat Installation m aaa 76 C4 Rinse withrScrap Basket Electric Tank Heat Installation cati setate 78 Auxiliary Rinse Tank Heat Installation 80 Electric Booster Element ConflgutratiOrts u 82 87 1519 1019 1210 9 01 1 11 11 4 28755 c ence ee ERE 68 Float Switches ue 290 Final Rinse Installation EUCGS EUGQCWO 92 Final Rinse Installation C4 C6 94 Auxiliary Rinse Installation EUCC EUCCW 86 Cold Water Fill Piping SUB aSSEMDIY jcc q i ee tii cat aquya o Ee secet ta 100 Electric Booster Fill Piping Prior to S N J100127298 nint ter etr aaa 102 Electric Booster Fill Piping Beginning with S N J10012728 and above 104 Fill Piping No Booster Prior to S N J 10012728 sia 5 T 66 106 Fill Piping No Booster Beginning with
83. REW FLAT HEAD 10 32 X 1 2 SST PLUG 1 4 NPT SQ HEAD BRASS PLUG 1 2 NPT SQ HEAD BRASS WASHER LOCK 3 8 SPLIT SST WASHER LOCK 1 4 SPLIT SST HEX PLAIN JAM NUT 3 8 16 SST SLINGER J ET PUMP HEX PLAIN J AM NUT 7 16 14 SST WASHER FLAT 440x 750x 043 SST WASHER LOCK CSK EXTERNAL TOOTH 10 MOTOR 3HP 3PH MV J ET PUMP STUD 3 8 16 X 1 3 8 LG SST PUMP SEAL ASSY CI PUMP GASKET PUMP VOLUTE 0085 THICK GASKET PUMP VOLUTE 015 THICK GASKET PUMP VOLUTE 032 THICK GASKET PUMP SUCTION FLANGE IMPELLER 3HP SST MACHINED B4 C3 C4 EUCCW IMPELLER 3HP SST MACHINED B4 C4 EUCC IMPELLER 3HP SST MACHINED C3 EUCC VOLUTE J ET PUMP SST FLANGE J ET PUMP SST SUCTION FLANGE BACKING PLATE NG J ET PUMP MOTOR 3HP 575V 60 3 49 3HP B4 C3 C4 Pump Installation 50 3HP C3 C4 Pump Installation Item Part Ele 100154 HEX PLAIN NUT 5 16 18 SST 100739 HEX HEAD 5 16 18 X 3 4 SST 100740 HEX HEAD 5 16 18 X 1SS T 102376 WASHER FLAT 5 16 x 3 4 x 06 SST 104203 CLAMP HOSE M52 71 95 SST GEAR TYPE 104640 GASKET PUMP SUCTION RACK CC UC 106013 WASHER LOCK 5 16 SPLIT SST 110372 HOSE PUMP SUCTION UC 313300 FLANGE WELD PUMP SUCTION UC 319742 HOOD WELDMENT PUMP SUCTION UC 319743 PLATE PUMP SUCTION HOOD 320918 SUPPORT PUMP MOTOR C3 NUCCW 405923 PUMP ASSY 3HP MV 3PH UC B4 C3 C4 EUCCW PUMP ASSY 3HP MV 3PH UC 84 4 405922 PUMP ASSY 3HP MV 3PH UC C3 AN OD Ui N H 1 1 1 1 1 1 1
84. RIC HEAT CONTACTOR OR STEAM VALVE PCB tmoL_ DRIVE MOTOR OVERLOAD ELECTRIC HEAT TS 23 HLTS 24 2 1MOL DRIVE MOTOR OVERLOAD WASH TANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE 2 WASH MOTOR CONTACTOR RINSE TANK CONTACTOR ELECTRIC HEAT ONLY RINSE FILL RINSE MOTOR CONTACTOR HIGH LIMIT THERMOSTAT ELECTRIC HEAT ONLY NOTES ELECTRIC HEAT ONLY POWER SWTCH ORCUIT BREAKER POWER ON LIGHT S 32 HLTS 33 9 RINSE HEAT 5M ECONO RINSE MOTOR CONTACTOR PUMP WHEN STEAM HEAT IS USED 7M STEAM HEAT BLOWER MOTOR CONTACTOR PREWASH TANK FILL VALVE HC1 HC3 HC5 BC1 ARE STEAM VALVES 7MOL STEAM HEAT BLOWER MOTOR OVERLOAD PWFSW PREWASH TANK FLOAT SWITCH HC2 HC4 BC2 BC3 ARE NOT USED AM AUTO MANUAL MODE SWITCH ELECTRIC EYE TWER BYPASS RFV RINSE TANK FILL VALVE WHEN ELECTRIC HEAT IS USED ELECTRIC HEAT ONLY BC BOOSTER ELECTRIC HEAT CONTACTORS OR STEAM VALVE RINSE TANK FLOAT SWTCH HC1 THRU 5 BC1 THRU 3 ARE S 36 HLTS 37 WASH HEAT BSW BLOWER SWITCH RAR RINSE AID RELAY ELECTRIC CONTACTORS BIR BLOWER TIMER RELAY CONTROL TRANSFORMER LINE V 120V 2CR 38 2 CR HOLD IN RELAY T2 CONTROL TRANSFORMER 120V 24V orto PREWASH FILL CVSW CONVEYOR SWITCH BLOWER TIMER 2 gt COLD WATER VALVE CWTS COLD WATER THERMOSTAT RINSE TIMER cw cou water valve 15 THERMOSTAT Euri yo 14 85 24 VENT FAN SIGNAL WASH TANK FLOAT SWITCH O 10 120V 2
85. RY RINSE RL EUCCW PP R PP N Blank Page This Page Intentionally Left Blank 131 Steam Injector Heat Installation C4 C8 15 30 PSI 132 Steam Injector Heat Installation C4 C8 15 30 PSI It Part 51 100003 100007 100134 100154 100547 100734 100740 100854 102376 102554 105739 105780 105847 105853 105863 105853 106013 106026 106482 106486 107033 HEX PLAIN NUT 1 4 20 SST SCREW TRUSS HEAD 10 32 x 3 8 SST ELBOW STREET 1NPT X 90 MI HEX PLAIN NUT 5 16 18 SST LOCKNUT 1 2 NPT SST HEX HEAD 1 4 20 X 1 2 SST HEX HEAD 5 16 18 X 1 SST CHECK VALVE 1 NPT BRONZE WASHER FLAT 5 16x3 4x 06 SST UNION 3 4 SST ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M lI UNION 1 NPT MALLEABLE IRON NIPPLE 1 NPT X CLOSE B I NIPPLE 1 NPT X 3 LG B I NIPPLE 1 NPT X 6 1 2 LG B l EUCCW NIPPLE 1 NPT X 3 LG B l EUCC WASHER LOCK 5 16 SPLIT SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST WASHER LOCK 10 SPLIT SST WASHER FLAT 208X 438X 047 SST Parts list continued on next page 133 Steam Injector Heat Installation C4 C8 15 30 PSI 107136 SCREW HEX HEAD 10 32 x 3 8 SST 107966 HEX GRIP NUT 10 32 SST W NYLON 107967 HEX GRIP NUT 1 4 20 SST W NYLON 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTROL WITH CAPILLARY 109683 FLANGE BLOCKOFF HEATER CR
86. S N J10012728 and aboy d 108 120 1 Steam Booster Installation RL 110 120 1SteamiBooster Assembly RL 40 70 cage be eva c luas 112 1120 1 Steam Booster Installation ER tener rrr erre HER ER EO Se 116 120 1 Steam Booster Assembly LR 40 70 an 118 Steam Coil Heat Installation C4 Wash Rinse 15 30 PSl sessment aqa nnne nne nnn as nsns nsn 122 Steam Coil Heat Installation Wash Rinse 15 30 PSI SS 124 Steam Coil Heat Installation Auxiliary 15 30 PSI 128 Steam Injector Heat Installatiori G4 68 15 30 PSI 132 Steam Injector Heat Installation Auxiliary RINSE cott cot bere crew asqa 136 Drain Installation B 30 Prewash RL 138 Drain Installation B 30 Prewash LR 140 Drain Installation C4 Wash RINSE cc a S Sayi oce tea v eter aa ni 142 Drain Installation Auxiliary LR 144 Drain Installation DS ea a 146 Drain Installation B4 Prewash a ee 148 Drain Installation B4 Prewash LR 150 Drain instalation C3 Washi RINSE ach ey eu eV sen raro cet eR qe race deo v ee qe v nas 152 Electric Eyes Start Stop Station Flushirig NO2z2168 1 otio nto e eo cin eed iv ce 154 Idle Shaft Assembly 156 Drive ene rera 158 EUCCW Peg Belt and Peg Belt wi
87. SC Ts TRO v e ne 100 Cold Water Fill Piping Sub assembly ele Ta 100209 NIPPLE 1 2 NPT X CLOSE BRASS 100500 VACUUM BREAKER 1 2 NPT BRONZE 108349 REPAIR KIT 100704 NIPPLE RTOE 1 2 NPT X 1 3 4 LG SST 100709 LOCKNUT 1 2 NPT BRASS 102435 ELBOW 1 2 NPT x 90 DEG BRASS 102436 ELBOW 1 2 NPT X 90 SST 102438 ELBOW STREET 1 2 NPT X 90 BRASS 102485 NIPPLE 1 2 NPT X 1 1 2 LG BRASS 102582 NIPPLE 1 2 NPT X 7 1 2 LG BRASS 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 113352 VALVE 1 2 NPT SOLENOID 115V 113392 REPAIR KIT 1 2 SOLENOID VALVE 113357 COIL SOLENOID 1 2 115VAC e 101 Electric Booster Fill Piping Prior to S N J10012728 CB L R Direction Shown 102 Electric Booster Fill Piping Prior to S N J10012728 Item P art No No Description Qty 1 100184 NIPPLE 3 4 NPT X CLOSE BRASS 6 2 100571 UNION 3 4 NPT BRASS 1 3 102444 ELBOW STREET 3 4 NPT X 90 BRASS 1 4 102504 PLUG 1 2 NPT SQ HEAD BRASS Before 11 18 09 1 5 102521 TEE 3 4 NPT BRASS 1 6 102525 TEE RED 3 4 x1 2 x3 4 NPT BRASS 1 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 8 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 1 9 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 10 111437 VALVE SOLENOID 3 4 NP T HW 1 114839 KIT REPAIR 3 4 SOLENOID VALVE A R 111472 COIL 3 4 SOLENOID VALVE 115VAC A R 101529 PLUG 1 8 BRASS SQUARE HD Beginning 11 18 09 1 114717 BUSHING R
88. SE BLOCK FUSE RATING WIRE SIZE 3 WIRE SIZE 2 DELTA CONNECTION WIRE SIZE 1 10 WIRE SIZE 2 10 WIRE SIZE 3 10 DELTA CONNECTION WIRE SIZE 1 10 WIRE SIZE 2 10 WIRE SIZE 3 10 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 43 12 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 WIRE SIZE 1 WIRE SIZE 1 1 6 TOTAL TOTAL TOTAL 25KW 20KW 10KW 10KW NOTES ECONO RINSE R RINSETANK MEI FUSE BLOCK MACHINE TANK HEAT CONTACTOR WASH TANK EUCCWS TANK HEAT WASH RINSE ECONO RINSE B 701975 XX CUSTOMER TO SUPPLY RATED VOLTAGE PHASE Hz AS SPECIFIED PER ORDER TO DISCONNECT SWITCH ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES JMCALLISTER SCALE NONE DATE 110CT05 SHEET 1 OF 1 Champion The Dishwashing Machine Specialists EUC 28KW BOOSTER HEATER PHASE CONNECTION 1 L2 L3 FUSE BLOCK 1 oue WIRE SIZE 2 28KW PN CONTACTOR 1 10KW Y CONNECTION 380 415V ONLY 109 112 115 1100 111 11539114 1169 117 TOTAL 9KW 9KW 10KW 114336 FUSE BLOCK 2 CONTACTOR 2 CANISTER 1 KW CANISTER 28KW VOLTAGE 208 KW CONTACTOR 10KW
89. SHER S PACER 7 8x1 3 16x1 8 NP BOX DUAL THERMOSTAT HEATER BOX ASS Y C4 BKT ELEC o 2 2 2 2 o HB N FP hL 77 C4 Rinse with Scrap Basket Electric Tank Heat Installation 78 C4 Rinse with Scrap Basket Electric Tank Heat Installation Item Part ele e fe 0 N O Ui N 5 N HH 100097 100100 100154 100547 100740 102376 104985 105695 106013 106382 107033 109751 107844 107846 111120 107966 108345 109069 109165 109682 110561 110837 201041 314102 329766 329767 SCREW TRUSS HEAD 10 32 x 1 2 SST SCREW ROUND HEAD 8 32 x 1 4 SST HEX PLAIN NUT 5 16 18 SST LOCKNUT 1 2 NPT SST HEX HEAD 5 16 18 X 1 SST WASHER FLAT 5 16x3 4x 06 SST HEX PLAIN NUT 10 32 SST WELD STUD 10 32 X 3 8 LG SST WASHER LOCK 5 16 SPLIT SST SCREW TRUSS HEAD 6 32 x 3 8 SST WASHER FLAT 208X 438X 047 SST TANK HEATER RICA 10KW 208V TANK HEATER RICA 10KW 240V TANK HEATER RICA 10KW 480V TANK HEATER RICA 10KW 575V HEX GRIP NUT 10 32 SST W NYLON GASKET HEATER STANDPIPE THERMOSTAT CONTROL WITH CAPILLARY WELD STUD 10 32 X 3 4 LG SST THERMOSTAT COVER BOX THERMOSTAT HI LIMIT WITH CAPILLARY ELBOW 1 2 CONDUIT SEALTITE WASHER SPACER 7 8x1 3 16x1 8 NP BOX DUAL THERMOSTAT COVER HEATER BOX C44B ELEC HEATER BOX WELDMENT C44B ELEC T9 Auxiliary Rinse Electric Tank Heat Installation 80 Auxiliary Rinse Electric Tank Heat Installation 10000
90. Spacer 11 32 x 5 16 109187 Spacer 9 32 x 1 13 32 52 1 2 3 4 5 6 7 8 NIN N N O 163 EUCCW Stainless Steel Conveyor Belt 164 EUCCW Stainless Steel Conveyor Belt Item Part epe fe 1 2 3 4 5 6 7 8 408013 111421 109282 108378 108435 108375 108381 108875 Rod Section Stainless Steel peg belt Link Stainless Steel Upright Spacer 11 32 x 1 1 32 Spacer 11 32 x 5 16 Link Straight End Stainless Steel Roller Stainless Steel Rod Drilled Stainless Steel 5 16 x 29 1 4 Pin Cotter Not Shown EUCCW Stainless Steel Peg Belt with Upper Rod contains Items 2 8 and the Parts Listed Below 100141 202601 Nut Grip 1 4 20 SST Not Shown Rod Threaded 1 4 x 26 Not Shown 165 EUCC Peg and Peg w Upper Rod Conveyor Belts Cre RA CN s row Ls TS uud IS B 166 EUCC Peg and Peg w Upper Rod Conveyor Belts 404105 Rod Section Peg Belt 110092 Link Upright 108378 Spacer 11 32 x 5 16 108377 Spacer 11 32 x 1 3 32 108435 Link Straight End SST 114536 Roller Plastic 108875 Pin Cotter 108380 Rod Drilled SST 5 16 x 24 A gt 1 2 3 4 5 6 7 8 404114 Rod Section Peg Belt with Upper Rods 110092 Link Upright 108378 Spacer 11 32 x 5 16 108377 Spacer 11 32 x 1 3 32 100141 Grip Nut 1 4 20 SST 108435 Link Straight End SST 114536 Roller Plastic 108875
91. T Parts continued on next page 113 120 1 Steam Booster Assembly RL 40 70 F e a 105780 UNION 1 NPT MALLEABLE IRON 105782 NIPPLE 1 2 NPT X CLOSE B I 105786 NIPPLE 1 2 NPT X 3 LG B I 105847 NIPPLE 1 NPT X CLOSE B 105850 NIPPLE 1 NPT X 2 LG B I 105881 NIPPLE 1 1 2 NPT X CLOSE B 106051 STRAINER LINE 2 NPT B I 106428 NIPPLE 1 1 2 NPT X 2 LG B l 106607 NIPPLE 2 NPT X CLOSE B e WwW N N 106789 NIPPLE 1 NPT X 3 1 2 LG B I 107004 TEE RED 1 1 2 1 2 1 1 2 MI 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 107657 TEE RED 2 X 1 1 2 X 1 1 2 NPT BI 109069 THERMOSTAT W CAPILLARY 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 109925 FITTING COMP 5 8 OD X 1 2 MPT BRASS e 110005 1 STEAM VALVE IS NO LONGER AVAILABLE 110007 REPAIR KIT ASCO VALVE NO L8220G007 ONLY 114800 1 ASCO STEAM VALVE ASCO 4 82206410 114830 REPAIR KIT ASCO VALVE NO L8220G410 ONLY 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 111380 STEAM TRAP 1 2 NPT 112349 BUSHING REDUCING 1 1 2 NPTx1 2 NPT BI 112359 TEE RED 3 4 X 3 4 X 1 NPT BI 112748 NIPPLE 1 2 NPT X 3 4 LG B I 113352 VALVE 1 2 NPT SOLENOID 115V 113392 REPAIR KIT 1 2 SOLENOID VALVE 113357 COIL 1 2 SOLENOID VALVE 115VAC 114167 BOOSTER THRUSH 7420 1 114 Blank Page This Page Intentionally Left Blank 115 120 1 Steam Booster Installation LR
92. T 5 16x3 4x 06 SST 104618 WASHER FLAT 3 8x7 8x 06 SST 106013 WASHER LOCK 5 16 SPLIT SST 106407 WASHER LOCK 3 8 SPLIT SST 112334 U BOLT 180 BOOSTER 330244 BASE DECK DEVP STEAM BOOSTER EUCCW 331533 BASE DECK DEVP STEAM BOOSTER EUCC 330245 SUPORT STRAINER STEAM BOOSTER 601829 BOOSTER SUB ASSY STEAM 120 1 RL See next page for 601829 parts breakdown o O OC N O N N N o 111 120 1 Steam Booster Assembly RL 40 70 F 112 tem No 7120 1 Steam Booster Assembly RL 40 70 F 5 ee 100123 100134 100184 100209 100571 100979 102288 102398 102399 102402 102435 102438 102492 102504 102514 102521 102525 102549 102567 103465 103586 104649 105733 105778 PETCOCK 1 4 NPT FEMALE BRASS ELBOW STREET 1NPT X 90 MI NIPPLE 3 4 NPT X CLOSE BRASS NIPPLE 1 2 NPT X CLOSE BRASS UNION 3 4 NPT BRASS BUSHING REDUCING 1 1 2 NPTx1 NPT BI ELBOW 1 2 NPT X 90 DEG M I BUSHING REDUCING 1 1 4 NPTx1 2 NPT BRASS BUSHING REDUCING 1 1 4 NPTx3 4 NPT BRASS BUSHING REDUCING 1 2 NPTx1 4 NPT BI ELBOW 1 2 NPT x 90 DEG BRASS ELBOW STREET 1 2 NPT X 90 BRASS NIPPLE 1 2 NPT X 2 LG BRASS PLUG 1 2 NPT SQ HEAD BRASS TEE 1 2 NPT BRASS TEE 3 4 NPT BRASS TEE RED 3 4 x1 2 x3 4 NPT BRASS UNION 1 2 NPT BRASS NIPPLE 1 2 NPT X 3 LG BRASS BUSHING REDUCING 3 4 NPTx1 2 NPT BI UNION 1 1 2 NPT MALLEABLE IRON VALVE PRESSURE RELIEF 3 4 NPT BRONZE ELBOW 1 NPT X 90 DEG M I UNION 1 2 NP
93. T BI UNION 1 1 2 MALLEABLE IRON VALVE PRESSURE RELIEF 3 4 NPT BRONZE ELBOW 1 NPT X 90 DEG M I UNION 1 2 NPT Parts continued on next page 119 120 1 Steam Booster Assembly LR 40 70 EE e fe 105780 UNION 1 NPT MALLEABLE IRON 105782 NIPPLE 1 2 NPT X CLOSE B I 105786 NIPPLE 1 2 NPT X 3 LG B 1 105847 NIPPLE 1 NPT X CLOSE B I 105850 NIPPLE 1 NPT X 2 LG B I 105881 NIPPLE 1 1 2 NPT X CLOSE B I 106051 STRAINER LINE 2 NPT B I 106428 NIPPLE 1 1 2 NPT X 2 LG B l 106607 NIPPLE 2 NPT X CLOSE B PPP FP FP N 106789 NIPPLE 1 NPT X 3 1 2 LG B I 107004 TEE RED 1 1 2 1 2 1 1 2 MI 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 107657 TEE RED 2 X 1 1 2 X 1 1 2 NPT BI 109069 THERMOSTAT W CAPILLARY 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 109925 FITTING COMP 5 8 OD X 1 2 MPT BRASS PP 110005 1 STEAM VALVE IS NO LONGER AVAILABLE 110007 REPAIR KIT ASCO VALVE NO L8220G007 ONLY 114800 1 ASCO STEAM VALVE ASCO L8220G410 114830 REPAIR KIT ASCO VALVE NO L8220G410 ONLY 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 111380 STEAM TRAP 1 2 NPT TDC 112349 BUSHING REDUCING 1 1 2 NPTx1 2 NPT BI 112359 TEE RED 3 4 X 3 4 X 1 NPT BI 112748 NIPPLE 1 2 NPT X 3 4 LG B I 113352 VALVE 1 2 NPT SOLENOID 115V 113392 REPAIR KIT 1 2 SOLENOID VALVE 113357 COIL 1 2 SOLENOID VALVE 115VAC 114167 BOOSTER THRUSH 7420 1 120 Blank Page This Page Inten
94. T HOSE WITH WATER Leave doors open so the dishwasher may better dry overnight Immediately report loose broken or missing parts to your supervisor Check drains for flow restrictions Check the dishwasher for leaks a EE LL Operate the dishwasher as explained in this manual Monthly Maintenance 1 Inspect pump hoses door linkage springs and exterior of dishwasher for wear Inspect the wash arm bearings and O rings Check the condition of scrap screens and dishracks for damage Check the toggle switches and indicator lights for damage S Check the wash pump motor for loud bearings and leaking pump seal Annual Maintenance Call your authorized service agent or local service representative and schedule a complete inspection of your dishwasher by our trained professionals Schedule your annual maintenance when you can give the service agent unrestricted access to the dishwasher for at least 2 to 3 hours Operation Step by Step Troubleshooting Troubleshooting Troubleshooting On occasion your machine may not operate as expected Use the checklist below before you decide that a mechanical or electrical failure has occurred Checklist Are the main disconnect switches breakers or motor overloads turned ON Are the main water and steam supplies turned ON Are the drain valves closed Are the spray pipes and rinse nozzles clean Are the spray pipes in the proper locations Are the pump inta
95. TACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING DELTA CONNECTION WIRE SIZE 1 10 WIRE SIZE 2 10 WIRE SIZE 3 10 DELTA CONNECTION WIRE SIZE 1 10 WIRE SIZE 2 10 WIRE SIZE 3 10 WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING WIRE SIZE 3 WIRE SIZE 2 WIRE SIZE 1 TOTAL 10KW WYE CONNECTION NOT SHOWN WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 DELTA CONNECTION WIRE SIZE 1 12 WIRE SIZE 2 12 WIRE SIZE 3 12 NOTES ECONO RINSE R RINSETANK CONMECTONSATTHEMENTEAFUSEBLOEK I E HENTER POWER FUSE BLOCK MACHINE TANK HEAT CONTACTOR WASH TANK ea 0 7 EUCCW4 TANK HEAT WASH ECONO RINSE B 702006 CUSTOMERTO SUPPLY RATED VOLTAGE PHASE Hz AS SPECIFIED PER ORDER TO DISCONNECT SWITCH ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES
96. TRACK WELDMENT RH LOWER MANIFOLD EUCCW TRACK WELDMENT RH LOWER MANIFOLD EUCC TRACK WELDMENT LH UPPER MANIFOLD EUCCW TRACK WELDMENT LH UPPER MANIFOLD EUCC TRACK WELDMENT RH UPPER MANIFOLD EUCCW TRACK WELDMENT RH UPPER MANIFOLD EUCC BRACKET LOWER MANIFOLD LATCH LATCH DEVP UPPER MANIFOLD 5 HOLE MANIFOLD WELDMENT 5 HOLE LOWER EUCCW MANIFOLD WELDMENT 5 HOLE LOWER EUCC MANIFOLD RESTRICTOR 1 188 ID STANDPIPE WELDMENT C4 TUBE PUMP DISCHARGE WELDMENT EUCCW TUBE PUMP DISCHARGE WELDMENT EUCC GASKET STANDPIPE NH 69 C6 Wash Rinse Wash System Installation FRONT LOWER CONVEYOR TRACK NA 45 OT lt 6 a9 DE TRACK SUPPORTS WELDED IN HOOD MANIFOLD 70 C6 Wash Rinse Wash System Installation EIE Ta 100734 HEX HEAD 1 4 20 X 1 2 SST 100755 SCREW FLAT HEAD 1 4 20 X 1 2 SST 104414 O RING 1 X 1 1 4 X 1 8 106014 HEX ACORN PLAIN NUT 1 4 20 SST 106026 WASHER FLAT 1 4 x 5 8 x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 108875 COTTER PIN 3 32 X 1 2 UNEVEN 110858 HOSE CLAMP HIGH PRESSURE 0256 111780 HOSE CLAMP HIGH PRESSURE 0238 111964 HOSE CLAMP HIGH PRESSURE 0275 112240 PLUG DEBOSSED SPRAYPIPE 113911 LOCKNUT 2 1 2 NPSL SST 113912 RETAINING RING INTERNAL 2 BORE 113984 HOSE DISCHARGE MOLDED E 114096 O RING 2 225x 210 DIA 202146 HOSE 1 875
97. TY SIH L 40 QNVH 3150440 5351 71 NMOHS Td 94 Final Rinse Installation C4 C6 EUCC EUCCW Item Part 1 100003 HEX PLAIN NUT 1 4 20 SST 3 2 100109 WELD STUD 1 4 20 X 1 2 LG SST 3 3 100156 LOCKNUT 3 4 NPT BRASS 1 4 100516 STREET ELBOW 1 2 NPT X 90 SST 1 5 100734 HEX HEAD 1 4 20 X 1 2 SST 2 6 102461 NIPPLE 1 2 NPT X 2 LG SST 1 7 106026 WASHER FLAT 1 4 x 5 8 x 06 SST 3 8 106482 WASHER LOCK 1 4 SPLIT SST 5 9 106734 CAP RINSE PIPE 1 2NPT PLASTIC 2 10 109924 FITTING COMP 5 8 OD UNION BRASS 1 1 111203 NOZZLE VEE J 48003 SPRAY FAN 20PSI EUCCW 6 111203 NOZZLE VEE ET 8003 SPRAY FAN 20PSI EUCC 5 12 114181 NOZZLE VEE J 8002 SPRAY FAN 20PSI EUCCW 6 114181 NOZZLE VEE J ET 8002 SPRAY FAN 20PSI EUCC 5 13 114183 PROBE ASSY 16 THERMOMETER 1 14 206580 PIPE FINAL RINSE UPPER LOWER EUCCW 2 is 206580 PIPE FINAL RINSE UPPER LOWER EUCC 2 15 329800 MANIFOLD WELDMENT E2 FRESH 1 16 330551 2 BRACKET LOWER PIPE SUPPORT E2 1 17 330553 BRACKET FINAL RINSE UPPER PIPE 1 18 601822 PIPING SUB ASSY FINAL RINSE 1 100209 NIPPLE CLOSE 1 2NPT BRASS 2 100135 PRESSURE GAUGE 0 60 PSI 1 100500 VACUUM BREAKER 1 2NPT BRASS 1 108439 KIT REPAIR VACUUM BREAKER 100554 TEE 1 2NPT SST 100598 CROSS 1 2NPT BRASS 1 101261 ELBOW STREET 1 4 X 90 BRASS 1 102438 ELBOW STREET 1 2 X 90 BRASS 1 gus 102459 NIPPLE CLOSE 1 2NPT SST 1 206655 TUBE FINAL RINSE 1 102492 N
98. UG DEBOSSED SPRAYPIPE 113911 LOCKNUT 2 1 2 NPSL SST 113912 RETAINING RING INTERNAL 2 BORE 113984 HOSE DISCHARGE MOLDED E 114096 O RING 2 225x 210 DIA 202146 HOSE 1 875 ID X 5 375 LG EPDM 206553 ROD LATCH PIVOT 3 HOLE MANIFOLD 329669 TRACK WELDMENT LH LOWER MANIFOLD EUCCW 330644 TRACK WELDMENT LH LOWER MANIFOLD EUCC 329670 TRACK WELDMENT RH LOWER MANIFOLD EUCCW 330645 TRACK WELDMENT RH LOWER MANIFOLD EUCC 329672 TRACK WELDMENT LH UPPER MANIFOLD EUCCW 330641 TRACK WELDMENT LH UPPER MANIFOLD EUCC 329673 TRACK WELDMENT RH UPPER MANIFOLD EUCCW 330642 TRACK WELDMENT RH UPPER MANIFOLD EUCC 329674 BRACKET LOWER MANIFOLD LATCH 329696 MANIFOLD WELDMENT 3 HOLE UPPER EUCCW 330637 MANIFOLD WELDMENT 3 HOLE UPPER EUCC 329699 MANIFOLD WELDMENT 2 HOLE LOWER EUCCW 330638 MANIFOLD WELDMENT 2 HOLE LOWER EUCC 329705 LATCH DEVP UPPER MANIFOLD 3 HOLE 330308 MANIFOLD RESTRICTOR 0 781 ID 330309 MANIFOLD RESTRICTOR 0 531 ID 330698 STANDPIPE WELDMENT B 30 RL 330838 TUBE PUMP DISCHARGE WELDMENT EUCCW 330679 TUBE PUMP DISCHARGE WELDMENT EUCC 114692 GASKET STANDPIPE ON AU N NP H H H H H N H H H H H H N N Ui N 65 SUPPORTANGLES 1HP 30 Prewash Left Right Wash System Installation WELDED IN HOOD TRACK SUPPORTS WELDED IN HOOD MANIFOLD FRONT LOWER CONVEYOR TRACK 1HP 30 Prewash Left Right Wash System In
99. URTAIN 5 16 X 34 1 4 LG SST UCCW 329719 2 BAFFLE CURTAIN HANGER MANIFOLD MTD LH 329720 1 BAFFLE CURTAIN HANGER HOOD MTD LH 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH 331200 1 BAFFLE CURTAIN HANGER E2 CENTER R L ao Cc uU A U N HW C WD N N N WD e N FY O UJ It Part ETE T r 100734 HEX HEAD 1 4 20 X 1 2 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN SHORT 14 X 32 NUCCW 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW 329719 1 BAFFLE CURTAIN HANGER MANIFOLD MTD RH 329720 1 BAFFLE CURTAIN HANGER HOOD MTD LH AN QU U N 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH 331200 2 BAFFLE CURTAIN HANGER AUX RINSE CENTER L R FN WN NU FN N 185 Tank Baffles EUCC EUCCW R L Direction fi 888 00008 Champion Ghampion Champion Quad Power Ri Wash Prewash Pinse ower RINSE as rewas ao Tank Baffles EUCC EUCCW It Part 1 2 3 4 5 6 7 8 100734 106482 329185 331338 329805 329129 331337 331423 BOLT HEX HD 1 4 20 X 1 2 WASHER LOCK 1 4 SPLIT BRACKET PW W
100. VAC 180171 Fuse Block 600V 35A to 60A 111135 Fuse Block 600V 25A to 30A 108424 Fuse Block 600V 70A to 100A 111683 Fuse 30A 180172 Fuse 35A 180173 Fuse 40A 180174 Fuse 45A 180175 Fuse 50A 180176 Fuse 60A 180060 Fuse 70A T 180059 Fuse 80A T 180448 Fuse 90A T 180042 Fuse 100A T 114505 Breaker Circuit 14A ON OFF 702804 LED Assembly 0512213 Switch Piezo Momentary 22mm 114439 1 Decal Standard EUCC 100294 Board Terminal 6P T 114508 Cable Assembly 114489 Display Digital 112382 Relay 3PDT 120V 10A 112415 Socket Relay 3PDT 114413 Timer 30 seconds 114521 End Cover Single Terminal D MZB 114520 Terminal Single MZB 1 5 NS35 L ppp Pp P NB hN H H P mmm 2 2 Temperature sensing thermisters are installed the wash tanks and final rinse piping The temperature signals are connected to the digital temperature displays item 41 in the main control cabinet 114435 Thermister 1OKQ 36 Lead 0512299 Adapter Thermistor 0501836 O ring 201029 Locknut 1 2 NPT NP 194 Blank Page This Page Intentionally Left Blank 195 Control Cabinet S N J10012728 and above
101. W CURTAIN LONG 19 X 34 1 4 EUCCW CURTAIN SHORT 10 X 32 NUCCW AUX RINSE ROD CURTAIN 5 16 X 32 LG SST UCCW ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW BAFFLE CURTAIN HANGER MANIFOLD MTD LH BAFFLE CURTAIN HANGER HOOD MTD RH BAFFLE CURTAIN BLANK HOOD MTD BAFFLE CURTAIN HANGER AUX RINSE CENTER R L Description HEX HEAD 1 4 20 X 1 2 SST WASHER FLAT 1 4x5 8x 06 SST WASHER LOCK 1 4 SPLIT SST CURTAIN SHORT 14 X 32 NUCCW CURTAIN LONG 19 X 34 1 4 EUCCW CURTAIN SHORT 10 X 32 NUCCW AUX RINSE ROD CURTAIN 5 16 X 32 LG SST UCCW ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW BAFFLE CURTAIN HANGER MANIFOLD MTD LH BAFFLE CURTAIN HANGER HOOD MTD RH BAFFLE CURTAIN BLANK HOOD MTD BAFFLE CURTAIN HANGER AUX RINSE CENTER R L 181 Curtain Installation B4 C6 RL LR le exo 189 182 OS Curtain Installation B4 C6 RL LR R L Description 100734 HEX HEAD 1 4 20 X 1 2 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 112445 CURTAIN SHORT 14 X 32 NUCCW 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 204949 CURTAIN SHORT 10 X 32 NUCCW E2 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW O O Ui N 329719 2 BAFFLE CURTAIN HANGER MANIFOLD MTD LH 329720 1 BAFFLE CURTAIN HANGER HOOD MTD L
102. WASH TANK FILL VALVE DOORS CLOSED 24V CONTROL TRANSFORMER cer eve __ TANKS EMPTY 247 Vai po i AS SPEGEIED PER ORDER TO DISCONNECT DESCRIPTION DATE DESCRIPTION DATE EUCCW PW W R ER E dii STEAM Z ELECTEIC MUST COMPLY WITH ALL LOCAL ELECTRIC CODES Champion DR BY J MCALLISTER SCALE NONE B ADDED STEAM BLOWER THERMOSTAT 28JULO6 JAM j i i 701 974 REV C DATE 8JUNO5 SHEET 1 OF 1 C CHANGED INPUT TO TIMER CONTROLS 285 06 The Dishwashing Machine Specialists L1 L2 L5 BLK ECONO RINSE GRN 1MOL 120V CONTROLS EN N70 is A X 67 MOTOR 2MOL 2M 68 EER AUTO MANUAL 69 PREWASH X red 529 MOTOR SMOL MOTOR BLOWER PUMP AND RINSE TIMER MOTOR STEAM HEAT IF USED V L1 L2 L3 ELECTRIC TANK HEAT IF USED 7MOL 7M 80 N X rl NA 81 NI 48 11 L2 lt L3 BLOWER MOTOR ELECTRIC HEAT IF USED NOTES WHEN STEAM HEAT IS USED HC1 HC3 HC5 BC1 ARE STEAM VALVES HC2 HC4 BC2 BC3 ARE NOT USED WHEN ELECTRIC HEAT IS USED HC1 THRU 5 BC1 THRU 3 ARE ELECTRIC CONTACTORS ELECTRIC HEAT ONLY HLTS 38 DIAGRAM STATE POWER OFF DOORS CLOSED TANKS EMPTY CUSTOMER TO SUPPLY RATED VOLTAGE PHASE Hz T 41 MACHINE RUNNING SIGNAL HOLD IN RELAY DRIVE MOT
103. age Hz and phase are needed to identify your machine and to answer questions Please have this information on hand if you call for service assistance The USGBC and the CaGBC Member Logos are trademarks owned by the U S Green Building Council and The Canadian Green Building Council respectively and are used by permission The logos signify only that Champion is a USGBC member and a CaGBC member USGBC and CaGBC do not review certify nor endorse the products or services offered by its members COPYRIGHT 2011 All rights reserved Printed in the USA CANADA POSTES POST CANADA Postage paid Port pay si post if mailed in Canada au Canada Business Reply Mail Correspondance r ponse d affaires 1000004691 LOR15S0 BRO1 CHAMPION MOYER DIEBEL PO BOX 301 JORDAN STATION ON LOR 1S0 In Canada you can Register by Postage Paid Mail Cut along the dashed lines then complete the back of the postage paid card above and mail immediately to validate your machine warranty OR REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then click or enter the address below In the U S A http www championindustries com register In Canada http www championindustries com canada register PRODUCT REGISTRATION CARD Date of Installation 2 Company Name Address Telephone Contact Street Province Postal Code In
104. aight End Stainless Steel 114536 Roller Plastic 108875 Pin Cotter 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4 202601 Rod Threaded Stainless Steel 1 4 x 26 108439 Spacer 1 2 x 9 32 x 2 9 16 O OQ O Q G ON 161 EUCCW Flat and Insulated Conveyor Belts S S SY S 29 w e S NS A o VR WA WRX AN RY VASA 7 c e amp AAA CX 5 Wy x AAA NS Ver AS AA 2 NEI amp o amp EOIN NODO LAN AA K S NI W MAGI S 162 EUCCW Flat and Insulated Conveyor Belts Item Part ele 402237 TWO Rod Sections Flat Belt 110094 Link Flat 108378 Spacer 11 32 x 5 16 108438 Spacer 11 32 x 1 13 32 108435 Link Straight End Stainless Steel 114536 Roller Plastic 108875 Pin Cotter 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4 Item Part a 402238 TWO Rod Sections 110094 Link Flat 109030 Link Upright Poly 204995 Link Flat Modified 100141 Nut Grip 1 4 20 SST 108435 Link Straight End Stainless Steel 114536 Roller Plastic 108875 Pin Cotter 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4 109282 Spacer 11 32 x 1 1 32 109224 Rod Threaded Stainless Steel 1 4 x 22 1 4 102376 Washer 5 16 x 3 4 x 1 16 108378
105. aks caused by the installer including those at machine table connections or by connection of chemical dispensing equipment installed by others 8 Failure to comply with local building codes 9 Damage caused by labor dispute Warranty of Parts Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY CHAMPION S WARRANTY IS ONLY TO THE EX TENT REFLECTED ABOVE CHAMPION MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS AND ALL OTHER REMEDIES ARE EXCLUDED INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES Champion does not authorize any other person including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines iv How to operate your dishwasher Operating Instructions v1 How to operate your dishwasher IMPORTANT Please read
106. and any white wires together All of these wires are neutral returns Contact your Installation Supervisor so he can inspect and approve the work Close all junction boxes Section Assemby Installation Instructions Section Assemby Connect the dishwasher internal electric wiring 37 Section Assemby Installation Instructions v1 Section Assemby Seal Section Joints 1 Section joints must be sealed with foodgrade silicon sealant 2 Maskthe joint edges with a quick release masking tape 3 Apply a 1 8 bead of Foodgrade silicon sealant Apply moderate pressure on the gun to ensure the sealant fills the joint 4 Wait 45 seconds for the sealant to firm slightly Then wipe the joint with a damp cloth Do not wait longer than 1 minute for the sealant to firm The sealant will not wipe correctly 5 Ifthe sealant dries longer than 1 minute DO NOT try to wipe the joint Allow the sealant 30 minutes to dry then cut the sealant out of the joint and begin again 6 Wait 10 seconds after wiping the joint then remove the masking tape 7 Continue sealing the joints DO NOT SEAL more than one joint at a time The sealant will dry faster than you can work the joint 38 10 11 12 19 Study the photos on the right The top photo shows a correctly sealed joint The stainless steel must be wiped with Isopropyl alcohol to remove dust oil film and other contaminants Not
107. arranty of Machines Champion warrants all new machines of its manufacture bearing the name Champion and installed within the United States and Canada to be free from defects in material and workman ship for a period of one 1 year after the date of installation or fifteen 15 months after the date of shipment by Champion whichever occurs first See below for special provisions relating to glasswashers The warranty registration card must be returned to Champion within ten 10 days after installation If warranty card is not returned to Champion within such period the warranty will expire after one year from the date of shipment Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions If a defect in workmanship or material is found to exist within the warranty period Champion at its election will either repair or replace the defective machine or accept return of the machine for full credit provided however as to glasswashers Champion s obligation with respect to labor associated with any repairs shall end a 120 days after shipment or b 90 days after installation whichever occurs first In the event that Champion elects to repair the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician Defective parts become the property of Champion Use o
108. ded on Maintenance not performed aS 3 18 lu uu Electric elements steam coils have lime build up Excessive humidity in warewashing area Improperly stacked dishes after washing nia lie Insufficient rinse aid Final rinse temperature too low SOLUTION Raise incoming water temperature 140 F for 40 F rise booster 110 F for 70 FS rise booster 180 F without booster Check or replace Recalibrate or replace Reset or replace Check steam supply pressure Contact the chemical supplier Contact the chemical supplier See Condition Wash Rinse tank water temperature too low Clean Check scrapping procedures Stagger ware on belt See Maintenance Schedule Clean and delime Contact the chemical supplier Check vent dampers and exhaust Check unloading procedures Contact chemical supplier See Condition Final Rinse temperature too low 1 The dishwasher P amp E is a documented drawing that contains the critical data for the What is Plumbing amp Electrical Connection Diagram Installation Instructions proper construction and utility connections for the dishwasher 2 The P amp E was reviewed and approved by all authorized persons prior to shipment The plumbing and electrical Diagram P amp E 3 The sample diagram below illustrates th
109. e appreciate your business This manual covers two models EUCCW Electric high temperature flight type conveyor dishwasher with built in EUCC electric booster in 40 F 22 C rise or an optional 70 F 39 C rise booster EUCCW Steam high temperature flight type conveyor dishwasher with built in EUCC steam booster in 40 F 22 C rise or an optional 70 F 39 C rise booster The installation and initial start up of your dishwasher must be performed by qualified electricians plumbers and authorized service technicians trained in commercial dishwashers Defects and repairs caused by unauthorized installers will not be covered by the dishwasher warranty Table of Contents Table of Contents E series Upright Conveyor Dishwashers Revision History i Limited Warranty iv Operating Instructions 1 Construction How to Operate your Dishwasher Cleaning and Maintenance Troubleshooting Installation 21 The plumbing and electrical connection diagram P amp E Unpack and Place Order of Assembly Section Assembly Water Connection Drain Connection Electrical Connection Ventilation Initial Start up Service Replacement Parts 47 Electrical Schematics 211 Limited Warranty LIMITED WARRANTY Champion Industries Inc herein referred to as Champion 3765 Champion Blvd Winston Salem North Carolina 27105 and P O Box 301 2674 N Service Road Jordan Station Canada LOR 1S0 warrants machines and parts as set out below W
110. e format and presentation of the data necessary to connect the dishwasher 4 Study the diagram below Contact the factory immediately if you do not have a copy of your installation s P amp E SAMPLE E T MAX 60 PSI TO MACHINE ale UTILITIES cb MORE 6502577571 99885 OT 460 60 3 1 ELECTRIC BOOSTER 32 KW AT 39 LOAD AMPS 2 ELECTRO 2 SEE ELEC C ELECTRIC BLOWER 25 KW 2HP AT 33 LOAD AMPS 6 MOUNTED amp PIPED 70 F RISE DATA STEPDOWN TRANSFORMER PROVIDES 120V CONT HOT WATER NPT BOOSTER REQUIRES 158 GPH AT 20 PSI 3 1957 ENCLOSURE PANELS ALL FOUR SIDES 408 MAX 60 PSI TO MACHINE 4 STANDARD PEG TYPE CONVEYOR BELT E 5 2 ELECTRIC HEATED BLOWER DRYER COLD WATER 1 2 NPT MAX 25PSIJTO MACHINE SSE PRESSURE REDUCING VALVE TO BE SUPPLIED 7 BY OTHERS WHEN CWT IS SPECIFIED 7 B 1 2 NPT FLUSHING NOZZLES AT 20 PSI 8 HOT WATER 3 4 NPTFINALRINSE 20 PSI VENTS LOAD END 300 CFM AT 1 4 S P 9 180 F PRV REQUIRED FOR HIGHER PRESSURE 82237 UNLOAD END 800 1 4 S P 21 Installation 22 Installation Instructions v Installation
111. e sealant in the bottom of the clip Invert the clip and slide it over the section joint Bolt the clip securely in place Section Assembly Installation Instructions v1 Section Assembly 31 Section Assemby Installation Instructions v1 Section Assemby Assembling the Conveyor Belt 1 The conveyor belt may be rolled up in the dishwasher In either case the installation is the same 2 Start at the unload end of the machine and pull the conveyor belt around the end sprockets until approximately 1 1 2 feet of belt rests on the upper track of the dishwasher 3 Pull a section of belt from the next section along the upper track into the unload end 4 Join the belt sections together by feeding a conveyor rod through the links spacers and rollers Install a cotter pin on each end of the rod to secure the assembly Refer to an assembled rod section on the belt for parts arrangement 5 Continue this procedure until the conveyor belt is a complete loop 6 The take up assemblies are located on either side of the load end conveyor shaft Adjust the conveyor belt tension at the load Loosen the adjusting bolt locknuts then turn the adjusting bolts CW to tighten the belt 8 Make sure the belt tension is even on both sides 9 Check the slack of
112. e that the joint is filled presenting an even transition between sections The sealant is applied past the top radius of the joint presenting a uniform fill Study the lower sealed joint This joint did not have enough sealant applied and therefore presents a crevasse where soils may be trapped Practice this procedure on a hidden joint if you experience problems with the procedure Section Assemby Installation Instructions Section Assemby 39 Supply Connections Installation Instructions v1 Supply Connections Main Incoming Power The Main incoming power to the dishwasher is made at the top of machine in the control cabinet The electrician must connect the power supply in accordance with the data stamped on the Machine Electrical Connection Plate MACHINE ELECTRICAL CONNECTION This data is the ultimate authority and is not i superseded by any other data supplied in print conveyed verbally WARNING Electrical and grounding connections must comply with the National Electrical Code and or Local Electrical Codes WARNING When working on the dishwasher disconnect the electric service and place a tag at the disconnect switch to indicate work is being done on that circuit Note Aqualified electrician must compare the electrical
113. f replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty In no event will Champion s warranty obligation exceed Champion s charge for the machine The following are not covered by Champion s warranty Lighting of gas pilots or burners Cleaning of gas lines Replacement of fuses or resetting of overload breakers Adjustment of thermostats Adjustment of clutches Opening or closing of utility supply valves or switching of electrical supply current Cleaning of valves strainers screens nozzles or spray pipes Performance of regular maintenance and cleaning as outlined in operator s guide Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operation procedures Wear on Pulper cutter blocks pulse vanes and auger brush e o oo Examples of the defects not covered by warranty include but are not limited to 1 Damage to the exterior or interior finish as a result of the above 2 Use with utility service other than that designated on the rating plate 3 Improper connection to utility service 4 Inadequate or excessive water pressure 5 Corrosion from chemicals dispensed in excess of recommended concentrations 6 Failure of electrical components due to connection of chemical dispensing equipment installed by others 7 Leaks or damage resulting from such le
114. ic or steam It ships on a separate pallet The vent cowl and mounting hardware are included in the accessories box and hardware kit Lift the blower dryer off the pallet with a forklift and place on the end of the unload section If a forklift is not available then four 4 men are needed to lift and install the unit manually REFER TO THE BLOWER DRYER SERVICE MANUAL P N 114316 SHIPPED WITH THE BLOWER DRYER ASSEMBLY FOR COMPLETE INSTALLATION INSTRUCTIONS Bolt the blower dryer in place using the 5 16 18 X 3 4 bolts flat washers and lock washers from the hardware kit Fasten the vent cowl on the discharge end of the blower dryer using the 1 4 20 plain nuts flat washers and lock washers from the hardware kit Connect the flex tite conduit to the junction box located at the rear of the dishwasher Match wire numbers in the junction box and connect with wire nuts Close the junction box Install the cowl to the end of the blower dryer Wires flex tite and some components were disconnected and pulled back to each section then junction boxes were closed Open all junction boxes identify the flex tite conduit connections A roll out wire bundles B and match wire numbers attached on wires C Connect the flex tite conduit to their associated junction boxes Connect matching wires using the supplied wire nut connectors D included in the hardware kit Connect 2
115. kes clean Are the scrap screens clean and in place Are the thermostats correctly adjusted Are the high limit temperature thermostats reset oN OOF N Are the doors fully closed _ Are the conveyor shut off and drive assemblies in operating condition 12 the chemical supplies adequately filled If a problem still exists after verifying the checklist refer to the following CONDITION CAUSE SOLUTION Conveyor will not run Door not 105 e Make sure doors are fully closed Door safety switch faulty Contact your service agency Start switch faulty Contact your service agency Main switch OFF Check disconnect Control panel power switch OFF Flip switch ON Conveyor shut off shelf operated Move shelf toward tunnel of machine Motor overload protector tripped Reset overload in control cabinet Green start button not pressed Press green start button 18 CONDITION A single pump will not run Low or no water Continuous water filling Wash Rinse tank temperature low Prewash tank temperature is too high Optional Cold Water thermostat Only Insufficient pumped spray pressure Insufficient final rinse or no final rinse CAUSE Motor overload tripped Defective motor Main water supply is turned off Drain valves are open Doors a
116. lation Supervisor must inspect the position level and proper connection of the piping connections 22 Section joints must be capped by section u clips and silicon must be trimmed around the hood joints 23 Steam supply and condensate unions must be tight 24 Drain piping must be checked 25 Cross flow hoses must be inspected and clamps tightened 26 Flushing nozzle piping on the load end must be inspected 20 The installation is close to completion 34 27 28 29 30 31 32 33 Check and tighten the fill piping compression fittings Make sure solenoid coils are positioned correctly on the valve assemblies Vent stacks must be placed on the hood with vent handles facing the front of the dishwasher Panels must be rechecked for missing parts and the location numbers checked with the numbers located on the dishwasher Tanks must be checked for debris and metal tailings must be vacuumed out of the machine Curtains must be installed Install the curtains Long curtains hang in hooks on each end of the machine Short curtains hang in hooks on the inside of the machine Scrap screens scrap baskets must be checked and installed in the dishwasher Section Assemby Installation Instructions v1 Section Assemby 35 Section Assemby 36 Installation Instructions Optional Blower Dryer Assemby Electric or Steam The blower dryer comes in electr
117. ng Door Pin Hinged Door 114706 Roller Door Closure Swing out Door 114826 Pin Spiral 187 Dia x 625 Lg 114827 Bolt Hex HD 5 16 x 3 SST 207003 Tube 1 2 OD x 2 3 4 Lg 207004 Rod Door Pivot Single EUC Swing out Door 333324 Hinge Flag Hood Side Swing out Door 333325 Hinge Weldment RH Top Swing out Door 333327 Bracket Door Roller Swing out Door 333537 Hinge Weldment Swing out Bottom O 2 1 2 1 2 1 6 1 4 4 1 1 2 1 2 1 1 1 2 1 1 1 333810 Door Weldment B30 RL Hinge Swing out Insulated XXXXXX Door Weldment B30 RL Hinge Swing out Standard XXXXXX Door Weldment E2 LR Hinge Swing out Insulated XXXXXX Door Weldment E2 LR Hinge Swing out Standard 205 Swing Out Door Assembly E2 R L B30 L R Right to Left Shown 206 Swing out Door Assembly E2 R L B30 L R N 100141 100142 100734 100735 100771 104925 106026 106482 107033 108954 113719 113937 114705 114706 114826 114827 207003 207004 333324 333326 333327 333537 333825 XXXXXX XXXXXX XXXXXX Hex Grip Nut 1 4 20 SST Ctr Lock Hex Grip Nut 5 16 18 SST Ctr Lock Bolt Hex Hd 1 4 20 x 1 2 SST Bolt Hex Hd 1 4 20 x 5 8 SST Set Screw 1 4 20 x 1 4 Lg Cup Point SST Washer Flat 1 4 x 1 x 06 SST Washer Flat 1 4 x 5 8 x 06 SST Washer Lock 1 4 Split Lock SST Washer Flat 20
118. ng sure the section connecting bolt holes align 28 29 30 pi 32 33 Section Assembly Installation Instructions v1 Section Assembly Make sure the sections are adjusted to the same height Check the alignment of the conveyor tracks inside the machine and adjust tracks if necessary Tracks should align 5 f if the sections level Section Bolt all the HOOD sections together with twenty 20 5 16 18 X 3 4 bolts lockwashers and nuts included in the hardware kit Tighten the hood bolts in a cross pattern to pull the sections together Silicon sealant should squeeze out of the section joints 0 0 29 Section Assembly Installation Instructions 33 34 35 36 37 38 39 30 Section Assembly Bolt the section bases together using three 3 1 2 13 X 1 bolts lockwashers and nuts from the hardware kit Recheck the level of the assembled sections and adjust as needed to achieve a common level line Refer to the photo on the right Arrows show the proper installation of the section u clip All section joints must be capped by a u clip Refer to the illustration on the next page Apply a 1 2 bead of Foodgrad
119. out Door 114826 Pin Spiral 187 Dia x 625 Lg 114827 Bolt Hex HD 5 16 x 3 SST 207003 Tube 1 2 OD x 2 3 4 Lg 207004 Rod Door Pivot Single EUC Swing out Door 333324 Hinge Flag Hood Side Swing out Door 333225 Hinge Weldment RH Top Swing out Door 333326 Hinge Weldment LH Top Swing out Door 333327 Bracket Door Roller Swing out Door 333537 Hinge Weldment Swing out Bottom o DIN N gt N N N N O O N gt N 3 N 333819 Door Weldment C4 RH Hinge Swing out Insulated XXXXXX Door Weldment C4 RH Hinge Swing out Standard 333822 Door Weldment C4 LH Hinge Swing out Insulated XXXXXX Door Weldment C4 LH Hinge Swing out Standard 209 Scrap Screens EUCCW Screen SUEDE witnout Handle Bucket EUCCW P N 108966 830907 Screws 2 P N 100073 EUCCW upppo With Bucket EUCCW EUC EUC Scrap Screen without Bucket Refuse Bucket Refuse Bucket C3 and B 30 Cover C3 and B30 C4 c f P N 330213 P N 329109 P N 330188 P N 329113 P N 329115 B4 C4 C3 B 30 EUCC EUCC 329109 4930188 330739 330741 B 30 C3 B4 C4 330187 4929643 EUCCW EUCCW EUCCW EUCCW Scrap Screen Scrap Screen Scrap Screen Scrap Screen without Bucket with Bucket without Bucket with
120. p the conveyor belt Optional Unload end Start Stop Station 34 35 36 STA 38 Operation Step by Step Operating Instructions v1 Operation Step by Step An important safety feature designed to stop the con veyor belt during operation is the shut off shelf This device is located at the very end of the unload section The shut off shelf moves backward when wares contact it as the belt moves forward The shut off shelf stops the conveyor belt It also turns the blower dryer heat off if equipped The wash pumps continue to operate when the shut off moves backward to stop the conveyor belt The unload person may now remove the wares from their end of the dishwasher The conveyor belt begins moving again when the person moves the shut off shelf back to its original position Shut off shelf in the STOP position 15 Operation Step by Step 16 Operating Instructions v1 Operation Maintenance Daily Maintenance 1 Keep your dishwasher and the surrounding area clean After each meal period or every 2 hours of operation whichever occurs first and at the end of the day Turn POWER OFF Drain the dishwasher Remove and clean the curtains Flush the inside of the machine from top to bottom and all hidden places Remove and clean scrap screens and baskets flushing with fresh water Clean drain screens and pump screens Wipe the exterior of the dishwasher with a soft cloth DO NO
121. power supply with the machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE located inside the control cabinet before connecting to the incoming service at a fused disconnect switch 40 Supply Connections Installation Instructions v1 Supply Connections IMPORTANT Main utility supply connections must be performed by licenced tradesmen who abide by local building health and sanitation codes or national codes in the absence of local codes THE MAIN INCOMING HOT WATER AND STEAM SUPPLY CONNECTIONS ARE MADE IN THE LOWER PART OF D SECTION ATTENTION INSTALLERS AND SUPERVISORS REFER TO THE PLUMBING amp ELECTRICAL CONNECTION DIAGRAM FOR THE LOCATION AND SIZE OF ALL UTILITIES BUILDING VENTILATION CONNECTIONS ARE MADE AT THE TOP OF THE A AND D SECTIONS BUILDING VENTS MUST ALIGN WITH THE DISHWASHER CENTER LINE AND MATCH THE SIZE OF THE DISHWASHER VENT DUCTS Drain Connection 41 Supply Connections Installation Instructions v1 Supply Connections Chemical Dispensers Chemical dispensing systems are supplied by others A connection point for detergent and rinse aid signals is provided in the in the top mounted control cabinet SIGNAL ONLY VENT FAN gt 120V COMMON 3 RINSE AID c 120 ce DETERGENT 120V 42 Supply Connec
122. pping pallets measure 48 wide 24 Unpack and Place Installation Instructions v Installation 4 Inspect the route that sections must travel if the shipment was not delivered to the dishwashing room Measure allpassageways and doors before moving the dishwasher IMPORTANT Check the utilities early Incorrect voltage hot water supply or steam piping may delay the completion of the installation 5 Piping on the rear wall of the dishwasher may be removed to allow the dishwasher to pass through narrow openings if necessary 6 Compare the location of the site utilities with the Plumbing and Electrical Connection Diagram P amp E CAUTION Use extreme care when lifting a section off its pallet to prevent damage to the dishwasher 25 Order of Assembly Installation Instructions Installation The Order of Assembly 26 10 11 Next compare the site utilities with the utility connections on the dishwasher The utility locations and ratings of the must match the dishwasher when it is re assembled in its permanent location Contact a supervisor immediately if a utility location does not match the dishwasher Check floor stability Flooring must support the weight of the dishwasher without bowing when weight is applied Tiled floors may fracture if loads are dropped on or drug across its surface Move the palleted sections near their permanent locations Remove pro
123. re not fully closed Faulty fill valve Stuck or defective float switch Cross flow piping misadjusted 19 10 91012 ro Clogged strainer at supply connection misadjusted or defective Stuck or defective float switch Fill valve will not close Drain valves open Incoming water temp at machine Defective thermometer Defective thermostat Defective electric heater element Low steam pressure or volume Defective steam trap Defective solenoid valve Incoming cold water temperature too high Defective cold water thermostat Clogged pump intake screen Clogged spray pipe Scrap screen full Low water level in tank Pump motor rotation incorrect Defective pump seal Faulty pressure reducing valve PRV ariani Improper setting PRV Clogged rinse nozzle or pipe Improper water line size Clogged Y strainer Troubleshooting Troubleshooting SOLUTION Reset overload in control cabinet Contact your service agency Turn on house water supply Close all drain valves Close doors Contac
124. s removes heavy soils for the wash section Wash cleans remaining soils with detergent heat sprayed water Rinse rinses soap and remaining particles higher water temperature begins the sanitization process Final rinse destroys any bacteria on wares with 180 195 F hot water removes any remaining soap or particles Unload clean ware exits the dishwasher and begins to flash dry Dishwasher Views What if you stood in your front yard while a friend stood in your back yard in order to plan a project You tell him to move to the right but he keeps moving to the left We know what is wrong You and he have a different reference point in relation to the house This mix up illustrates why when engineers service technicians and installers refer to a dishwasher they make sure they view the dishwasher using the same reference point That s just common sense isn t it The same holds true as you learn how to operate your dishwasher The standard methods for viewing your dishwasher are Plan View Stand in front of the dishwasher facing the access doors Now visualize that you are suspended directly above the dishwasher as you look down Elevation or Stand in front of the dishwasher as in the Plan view Front View The right hand side of the dishwasher matches your right hand and the left side of the dishwasher matches your left Side View The side view is somewhat tricky because the right hand left hand reference requires the additional
125. same holds true as you learn how to install your dishwasher The standard methods for viewing your dishwasher are Plan View Stand in front of the dishwasher so the dishwasher power switch is parallel then visualize floating directly above the dishwasher as you look down Elevation or Stand in front of the dishwasher as in the Plan view Front View The right hand side of the dishwasher matches your right hand and the left side of the dishwasher matches your left Side View The side view is somewhat tricky because the right hand left hand reference requires the additional front view reference also You can avoid this pitfall if you know which side of the machine is the load section and which is the unload section Installation Installation Instructions v All Models 1 The diagrams below show an example of one type of upright conveyor dishwasher Your dishwasher may be different however the basic design is similar H H Plon View machine viewed from above UNLOAD END B WASH RINSE C LOAD END A RINSE C1 WASH 1 fi Bode OOOOO Champion Champion FINAL POWER POWER PREWASH d RINSE RINSE WASH d DIRECTION O
126. stallation Item Part ele 100734 CAP SCREW HEX HEAD 1 4 20 X 1 2 SST 100755 SCREW FLAT HEAD 1 4 20 X 1 2 SST 104414 O RING 1 X 1 1 4 X 1 8 106014 HEX ACORN PLAIN NUT 1 4 20 SST 106026 WASHER FLAT 1 4x5 8x 06 SST 106482 WASHER LOCK 1 4 SPLIT SST 108875 COTTER PIN 3 32 X 1 2 UNEVEN 110858 HOSE CLAMP HIGH PRESSURE 0256 111780 HOSE CLAMP HIGH PRESSURE 0238 111964 HOSE CLAMP HIGH PRESSURE 0275 112240 PLUG DEBOSSED SPRAYPIPE 113911 LOCKNUT 2 1 2 NPSL SST 113912 RETAINING RING INTERNAL 2 BORE 113984 HOSE DISCHARGE MOLDED E 114096 O RING 2 225x 210 DIA 202146 HOSE 1 875 ID X 5 375 LG EPDM 206553 ROD LATCH PIVOT 3 HOLE MANIFOLD 329669 TRACK WELDMENT LH LOWER EUCCW 329669 TRACK WELDMENT LH LOWER MANIFOLD EUCC 330642 TRACK WELDMENT RH LOWER MANIFOLD EUCCW 329670 TRACK WELDMENT RH LOWER MANIFOLD EUCC 329672 TRACK WELDMENT LH UPPER MANIFOLD EUCCW 330645 TRACK WELDMENT LH UPPER MANIFOLD EUCC 329673 TRACK WELDMENT RH UPPER MANIFOLD EUCCW 330641 TRACK WELDMENT RH UPPER MANIFOLD EUCC 329674 BRACKET LOWER MANIFOLD LATCH 329696 MANIFOLD WELDMENT 3 HOLE UPPER EUCCW 330637 MANIFOLD WELDMENT 3 HOLE UPPER EUCC 329699 MANIFOLD WELDMENT 2 HOLE LOWER EUCCW 330638 MANIFOLD WELDMENT 2 HOLE LOWER EUCC 329705 LATCH DEVP UPPER MANIFOLD 3 HOLE 330308 MANIFOLD RESTRICTOR 0 781 ID 330309 MANIFOLD RESTRICTOR 0 531 ID 330699 STANDPIPE WELDMENT B 30 LR 330838 TUBE PUMP DISCHAR
127. stallation Company Address Telephone Contact FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY IMPORTANT IMPORTANT REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then click or enter the address below In the U S A http www championindustries com register In Canada http www championindustries com canada register Revision Date 3 16 07 3 22 07 7 27 07 11 18 08 10 5 09 12 6 09 1 6 10 2 10 10 2 10 10 8 10 10 8 25 10 8 25 10 8 25 10 5 2 11 Revised Pages All All All All All 63 71 181 183 92 94 102 176 183 114 116 120 124 128 130 104 105 108 109 166 170 204 208 194 198 Serial Number Effectivity J2089 J2089 J2089 J08102541 J09062644 Gasket J09062644 J09062644 J10012728 J10012728 J09062644 J09062644 J08102541 Revision History Hevision History Revision Description Issue of First Edition Revised Parts Format Added 575VAC Parts Added Digital Display Changed P N s for Clutch Added Standpipe Corrected P N s 45 46 47 Changed 1 4 plug to 1 8 plug for rinse injector Updated P N s and added new control cabinet layout Changed 1 Steam to P N 114800 3 4 solenoid valve changed to 1 2 Added EUCC belts Added swing out doors Corrected ltem 35 P N from 111980 to 114505 Dear Owner Thank you for choosing our dishwasher W
128. structions v1 Operation Step by Step Follow the illustrations and comments for the remainder of the Operating Instructions to learn the proper way to operate your dishwasher DO NOT flip the dishwasher power switch ON until you check the items below 1 Check that the following utilities are connected to the dishwasher and ready for use v1 Electrical service Hot water supply Drain NARA RI Ventilation 2 Check the chemical connections and chemical containers are installed and ready for operation Consult your chemical supplier for instructions 3 Check the interior of the dishwasher for foreign objects and remove 4 Turn on the water supply to the dishwasher 5 Turn on the main power switch at the building service disconnect switch Operation Step by Step Operating Instructions v1 Operation Step by Step Close all drains Make sure floats overflows drain DRAIN screens and pump screens are clean and in place Float switch qu Overflow Always slide the pump screens up and lift out Check the bottom to make absolutely sure they are clean Replace in reverse order Operation Step by Step Operating Instructions v1 Operation Step by Step 1 Place the curtains in the dishwasher making sure the short flaps face the load end of the machine 2 To install the curtains Locate the curtain hooks in each section 3 Place the curtain rod in the rear hook
129. t your service agency Free float Contact service agency Adjust cross flow setting Clean piping Clean strainer screen Readjust pressure setting or replace PRV Free float Contact service agency Clean valve repair or replace valve Close drain valves Raise incoming temperatureis low 140 F minimum for 40 F rise booster 110 F minimum for 70 F rise booster 180 F minimum without booster Check or replace Readjust setting or replace Check or replace Check steam supply pressure Check or replace Check or replace Lower incoming water temperature to maximum of 65 F Check or replace Clean Clean Must be kept clean and in place Check drain valves Reverse wires L1 and L2 in control cabinet Contact service agency Clean or replace Set Flow pressure to 20 22 PSI Clean Installer must change to proper size Clean or replace 19 Troubleshooting 20 Troubleshooting CONDITION Low final rinse temperature Poor washing results Poor drying results CAUSE Low incoming water temperature Defective thermometer Defective thermostat High limit thermostat tripped Low steam pressure Detergent dispenser not operating Detergent supplied not strong enough Wash water temperature too low Spray pipes Clogged Improperly scrapped dishes Ware improperly loa
130. tective coverings shipping straps brackets and palletized accessories Inspect the underside of each section below the base and note the position of piping valves and other components that may be in the way Carefully lift each section off the pallet Screw the adjustable bullet feet in as far as possible then lower the section to the finished floor Order of Assembly Installation Instructions v Installation The Order of Assembly B E C A UNLOAD ECO RINSE WASH RINSE LOAD FINAL Eco POWER WASH PREWASH RINSE Rinse RINSE 8 mano 00000 4 gt Direction of Travel mE pp p bo 12 The illustration above shows the correct placement of the sections 13 The recommended spacing between sections is 2 feet Of course the size of your dishroom 14 15 16 1f 18 dictates the actual section spacing Study the illustration above Note that each section name also contains a designated letter A B C E The illustrated dishwasher is a right to left R L configuration which indicates that soiled wares enter on the right and exit on the left A eft to right L R dishwasher is the reverse of a R L dishwasher The E or Eco rinse section is an option and may not be a part of
131. th Upper Rod Conveyor BeltS ii 160 EUCCW Flat and Insulated Conveyor Belts z 162 Stainless Steel Conveyor Bell tere EE evading aut 164 EUCC Peg Belt and Peg Belt with Upper Rod Conveyor BeltS L uu ii 166 EUCC Flat and Insulated Tray Belts as 168 EUGG Stainless steeliGonvevor Beli oom eere ri qh ayata Hee ens ea aa 170 Vent Cowlilnstallall hu u 172 Curtain Locations Tank Bafles EUCC EUIGOW sciri 186 Control Cabinet From S N 2098 up to J08102541 aaa tee cr citet Eee ina 188 Control Cabinet From S N J08012541 up to J10012728 192 Control Cabinet Beginning with S N J10012728 and abOowe iier 196 Standard 30 Door Assembly a 200 Split Door Assembly 202 Swing outlbDoor Assembly SB 30 R E E2 IR iiic i iter eerte eee trice eec Her to saper eevee 204 Switig out Door Assembly E2 R L B 30 206 Swing out Door Assembly C4 208 Scrap S6heglis recede Ere n 210 47 Pump Motor Assembly 48 Pump Motor Assembly Item Part m e 100735 100736 100754 102500 102504 106407 106482 107690 109654 110247 110248 110270 110424 110734 111111 111941 111942 111943 112338 113120 113119 113634 113635 113636 204460 113263 HEX HEAD 1 4 20 X 5 8 SST HEX HEAD 1 4 20 X 3 4 SS T SC
132. the lower portion of the belt The lower belt must not sag Continue to adjust belt tension as you manually remove lower belt slack until the lower slack is minimized 10 Check the belt tension by lifting the upper conveyor belt at the unload end 11 Adjust the clutch assembly when the belt is adjusted 12 Tighten the adjusting bolt locknuts on each take up assembly to hold the belt tension adjustment 32 Section Assemby Installation Instructions v1 Section Assembly HUB TORQUE LIMITER 850A 1 FRICTION DISC 850A CLUTCH 2 PRESSURE PLATE 850A TORQUE LIMITER 1 SPRING WASHER 850A TORQUE LIMITER 2 LOCKWASHER 850A TORQUE LIMITER 1 1 1 1 RECHECK THE BELT TENSION IN 3 WEEKS AND ADJUST TO COMPENSATE FOR BELT STRETCH ADJUSTING NUT 850A TORQUE LIMITER BUSHING 850A TORQUE SPROCKET TORQUE LIMITER 350AG26 c n DO NOT OVERTIGHTEN THE BELT Locate the conveyor belt drive assembly located at the unload end of the dishwasher Refer to the photos on the right and note the arrangement of the drive clutch components Locate the clutch kit included in the hardware kit and install the components as shown Tighten the clutch retaining nut Proper clutch adjustment is correct if a 185lbs person can stall the belt when they pull against a moving belt The installation is close to completion 33 Section Assemby Installation Instructions v1 Section Assemby 21 The Instal
133. tionally Left Blank 121 Steam Coil Heat Installation C4 Wash Rinse 15 30 PSI 122 Steam Coil Heat Installation C4 Wash Rinse 15 30 PSI Description 100002 BOLT HEX HD 1 4 20 X 1 3 8 SST 100007 SCREW TRUSS HEAD 10 32 X 3 8 SST 100023 STREET ELBOW 3 4 NPT X 90 SST 100109 WELD STUD 1 4 20 X 1 2 LG SST 100134 ELBOW STREET 1 NPT X 90 MI 100147 ELBOW STREET 1 2 NPT X 90 MI 100154 HEX PLAIN NUT 5 16 18 SST 100198 WELD STUD 10 32 X 1 2 SST 100547 LOCKNUT 1 2 NPT SST 100740 BOLT HEX HD 5 16 18 X 1 SST 102376 WASHER FLAT 5 16 SST 102554 UNION 3 4 NPT SST 105738 ELBOW REDUCING 1 NPT X 1 2 NPT X 90 MI 105739 ELBOW REDUCING 1 NPT X 3 4 NPT X 90 MI 105778 UNION 1 2 NPT MI 105780 UNION 1 NPT MI 105782 NIPPLE 1 2 NPT X CLOSE BI 105783 NIPPLE 1 2 NPT X 2 LG BI 105847 NIPPLE 1 NPT X CLOSE BI 106013 WASHER LOCK 5 16 SPLIT SST 106026 WASHER FLAT 1 4 SST 106486 WASHER LOCK 10 SPLIT SST 107033 WASHER FLAT 208 X 438 X 047 SST 107136 SCREW HEX HD 10 32 X 3 8 SST 107488 NIPPLE 1 2 NPT X 3 1 2 LG BI 107966 HEX GRIP NUT 10 32 SST W NYLON INSERT 107967 HEX GRIP NUT 1 4 20 SST W NYLON INSERT 108345 GASKET HEATER STANDPIPE 109069 THERMOSTAT CONTROL WITH CAPILLARY 109580 NIPPLE 1 2 NPT X 11 LG BI 109969 NIPPLE 1 NPT X 3 3 4 LG BI I O UI 33 UJ NJ P 4 3 1 1 1 1 8 4 1 8 1 2 1 1 2 2 1 1 1 8 2 2 4 2 1 4 2 2 1
134. tions Installation Instructions v Initial Start up Perform the following checks and adjustments before placing the machine into service Check the interior of the machine and remove any foreign material Check the exterior of the machine make sure that the conveyor belt is free of tape and foreign material Baffles Tank baffles redirect the flow of water from the spray arm systems back into the tanks This prevents water loss and keeps the wash rinse and final rinse water in the proper tank Check the baffles make sure that they are installed and positioned correctly Close the tank drain valves along the lower front of the machine Open the water supply valves Check for leaks and take corrective action as required Open the steam supply valves if applicable Check for leaks and take corrective action if required Turn the main power on at the breaker panel or fused disconnect switch Machine main power Electric booster main power if applicable Flip the Power Switch on the front of the Control Cabinet to the ON position The Red power on light will illuminate The machine will begin to fill with water Allow the machine to completely fill with water The water will shut off automatically Check for leaks and take corrective action if required Monitor the tank thermometers for the proper temperature reading Allow sufficient time for the tank heat to reach operating temperature Each temperature

Manual - Champion Industries

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