GAYLORD INDUSTRIES
Contents
1. ___ Resetting the UV Hour Meter After the UV Lamps have been replaced the UV Hour Meter should be reset to Zero To reset the UV Hour Meter go to the UV BULB HOURS screen shown above Then press and hold the F3 button for 5 seconds This will reset the UV Hour Meter to Zero 17 REMOTE MONITORING OPTIONAL Description The CUV 1000 can have a Remote Monitoring RM installed as an option The Remote Monitoring option is typically used to communicate with a Building Management System BMS The Remote Monitoring terminals will accept from 24V to 220V from a common power source OUT RELAY NETE UTPUT act xt x x vo Ve y OUT 16 240V 50 60Hz j 2 Digg sen d X0 X7 Input YO Y5 Relay Output 100 240V 90 120V 7 15mA 6 240V 2 0A 50 60Hz 30VA 50 60Hz 50 60Hz 6 27 20A SID 5 BETZ xo x2 ACT 6 240V 1A 50 60Hz Si 6 27V 1A i lr 1 t k reer SORT em mr Et stss 2 Y e 1 RM Option Features A CUV 1000 RM includes Terminals and Normally Open Contacts that will close for the following e RS Remote Start Active FM External Fire Mode Active Fire Protection System Activated AA Autostart Active TS Internal Fire Mode Active Thermostat Activated US UV Safe2. p YL dl ONIONNOS JVASLL SINdINO Old 330 NO 31038 44 1484 X fes HOLIMS 3414 3LON3Y S4 9 Tees w e oe va ex ve o oor cov WH SIVIS ON LVISONS3HL GX MAS YX B 8 AUOV YOOTYSINI AL34VS AN NC x B An nz CX P 999999 99999999 WALSAS AN NL IX m S VISONM3HL LYVLSOLAVY SV OX SNDINIS 2VAGIL SI dNI 2 ld Y4ZZNG Nav amp 190d 3SN NOILVOINOWIAOO INH 9 Td 24 CUV 1000 TERMINAL VOLTAGES Terminal Description Fanor Fanon mere Sarre MainPowerComecton Hot 120vae 000 zovac mowo i2 Main Connection Neue Comm OoOO 1 TETE owe owe owe Input Thermostat Return N C Stats Fre swith ae 10006 we 9 a su FS Input Remote Fire Switch N O Sw 120 VAC when Autostart thermostats above temperature setpoint AS Input Autostart Thermostat s 120 VAC when UV System is On and 1 System Operating Normally 1 Input UV System On or 2 UV Lamps Operating but one or more of the UV Lamps or Ballasts has Failed in UV Module Input UV Lamp Failure 120 VAC when one or more of the UV Lamps or Ballasts has Failed in UV Module mE UV Safety Interlock Active 120 VAC when any UV Safety Interlock is Activated UV Control Power VAC VAC E
3. BN Fa Tu o e so 30 20 sv _ D LH UV LAMPS 120 86 11 20 AMPS 12 27 WIRING DIAGRAM FOR GAYLORD UV VENTILATORS WITH ND FDD OR GBD WITH AUTOSTART ist Hood Addl ist Section Section s IF APPLICABLE RED RED UV SYSTEM YELLOW GREEN YELLOW GREEN UV UV UV UV UV SYSTEM LAMP CONTROL EM UV LAMP UV SYSTEM CONTROL UV LAMP UV SYSTEM POWER POWER FALURE ON POWER FAILURE ON ah Su T TE E FLEX CONDUIT ev eu 3o ou o s FIELD J BOX ply dy 20 oe a EN BEEN 2 PE yy ly UV LAMP CRUE gp Add 120VAC 60HZ 20 AMP Hood EACH SECTION KH ood s CIRCUIT Ply ly ly ply ly ly ply ly ly REFER TO n In CUV 1000 WIRING D YELLOW GREEN DIAGRAM Mou wie voa FOR DETAILS 1 1 1 4 1 BENE BEN UV LAMPS 120VAC 20 AMP 28 WIRING DIAGRAM FOR GAYLORD UV VENTILATORS WITH GFBD 1st Hood Add l 1st Section Section s 2ND GFBD DAMPER IF APPLICABLE GEBD DAMPER IE APPLICABLE GFBD DAMPER amp YELLOW GREEN UV UV N UV LAMP UV SYSTEM o CONTROL UV LAMP UV SYSTEM FAILURE ON P POWER FAILURE ON NEUTRAL lt llus Fs s oTi Te SES v RED UV SYSTEM Y Lay INTERLOCK ACTIVATED T
4. While UVC is very effective at breaking down grease molecules direct exposure to large amounts is harmful to skin and eyes The amount of UVC generated in these ventilators is greater than that what results from direct exposure to the sun Under no circumstances is it acceptable to view the lighted lamps without proper eye protection or expose bare skin directly to the light All interlocks and safety precautions called for in this manual must be followed to avoid the potential for harm to service personnel and or operators In addition only trained and authorized personnel may perform some maintenance Personal Protective Equipment Personal Protective equipment must be used at all times when working on any Gaylord UV ventilators this includes 1 Eye protection that prevents 100 of UVC being transmitted through the lens must be worn at all times when performing service work on any Gaylord UV ventilator that is energized and or has the potential to be energized and expose personnel to UVC light 2 Whenever service work is performed it is recommended that long sleeve shirts and long pants be worn to minimize the potential for inadvertent exposure of the skin to UVC 13 UV SAFETY INTERLOCKS Description The Gaylord UV ventilators are equipped with sensors to verify that all access doors are closed all extractors are in place and that the exhaust fan is running The UV Lamps will NOT run unless ALL of the UV Safety
5. CUV 1000 is designed to start the Exhaust and Supply Fan s automatically when cooking starts IF the ventilator it is connected to is equipped with Autostart thermostats Gaylord model TST The Autostart thermostats TST s are preset at the factory to 90 F They may be adjusted in the field if necessary Operation Whenever the temperature in the ventilator canopy is above 90 F and the CUV 1000 is OFF the Exhaust and Supply Fan s and UV Lamps will start automatically in Autostart mode and display the text shown below AUTOSTART Automatic Shutdown After the temperature in the ventilator canopy drops below 90 F the CUV 1000 will start to countdown from 60 minutes After 60 minutes the Exhaust and Supply Fan s and UV Lamps will shut off automatically Once the countdown has started the Fans and UV can be shut down by pressing the F2 FAN OFF button This will cancel the countdown Note The Fans and UV should typically be started manually By pressing the F1 FAN ON button The Autostart is provided as a back up when the user forgets to start the Fans when cooking While in Autostart mode pressing the F1 FAN ON button will put the CUV 1000 back into anormal Fan On mode REMOTE START Description The CUV 1000 can be started remotely from a Fan On Off Switch located elsewhere or from a Building Management System BMS This is accomplished by connecting
6. Interlocks are in place and working properly Refer to the appropriate Gaylord UV ventilator Technical Manuals for more details Operation When any of the UV Safety Interlocks are activated the CUV 1000 will 1 Run Exhaust Fan 2 Run Supply Fan 3 Shut OFF UV Lamps 4 Audible Alarm at CUV 1000 will sound Silencing the Audible Alarm To silence the alarm correct the problem with the UV Safety Interlock refer to the appropriate Gaylord UV ventilator Technical Manuals for more details or press the F4 BUZZER OFF button This will silence the alarm until the system is stopped and restarted The F4 BUZZER OFF button will need to be pressed each time the CUV 1000 is restarted until the problem with the UV Safety Interlock is corrected 14 UL LAMP FAILURE Description When the UV Controller in a Gaylord UV ventilator senses that a UV Lamp is out or a ballast has failed the UV Lamp Failure message will be displayed on the CUV 1000 This message indicates that one or more UV Lamps Ballast are not working Refer to appropriate Gaylord UV ventilator Technical Manual for troubleshooting details If one UV Lamp is out the Fans and remaining UV Lamps will continue to run In most cooking applications having one or two UV Lamps out will not hinder the performance of the UV The number of UV Lamps are designed to handle the worst case cooking applications Therefore even if one or more UV Lamps
7. RED UV SYSTEM CONTROL POWER m EE I I FLEX CONDUIT FLEX CONDUIT ED EU au oo o EU ES T UV LAMPS TIVAS Add 1 20 AMP Hood s TE 12 UV LAMP CIRCUIT 120VAC 60HZ 20 AMP EACH SECTION REQUIRES A SEPARATE 20 AMP CIRCUIT IF APPLICABLE CFBD DAMPER REFER TO CUV 1000 WIRING DIAGRAM FOR DETAILS RED UV UV SYSTEM etl CONTROL POWER ACTIVATED CU 10 FLEX CONDUIT UV LAMPS 1 FIELD J BOX 120VAC lt gt 75 _j ill BEN c els cs dod opido in E Ed BEN 4 Jii nunt un adapt versum umm 5 3 33 S s le T dyl 29 s s n Jono WIRING DIAGRAM FOR GAYLORD UV VENTILATORS WITH GFBD WITH AUTOSTART 1st Hood Add l ist Section Section s 2ND GFBD DAMPER IF APPLICABLE DAMPER IE APPLICABLE GFBD DAMPER o 9 N C T STAT S IN SERIES 2ND DAMPER N DAMPER POSITIONER UV WIRING CHASE 8 posimoner 8 amp E IF APPLICABLE YELLOW GREEN 40A U EN 4 YELLOW GREEN UV LAMP UV SYSTEM covmoL UV SYSTEM UV LAMP UV SYSTEM FAILURE ON POWER FAILURE ON RED UV UV SYSTEM ower 0 1 b pb Bote E FLEX CONDUIT FLEX CO
8. VAC E RN VAC N O Dry Contacts for Supply Fan Remote Control ru ES pn BN NEN O Dry Contacts for Interface to Building Fire Open Open Closed Closed Alarm Monitor System N C Dry Contacts for Interface to Building Fire Closed Closed Open Open Alarm Monitor System Remote On Off Switch Terminals 120 120 VAC 120 VAC 120 VAC 120 d20VA RF2 Wired to N O Switch 120 VAC when Remote N O On Off Switch is closed Q RF1 OPTIONAL RM TERMINALS BMS voltage when Remote N O On Off Switch is closed CON Exemal Fire Mode Active G 9 T BMS VOLTAGE BMS voltage when Autostart thermostats Autstart Mode Active above temperature setpoint Safety Interlock BMS voltage when any UV Safety Interlock is Activated UV Lamp Failure BMS voltage when one or more of the UV Lamps or Ballasts has Failed in UV Module 1 System Operating Normally UV System On or 2 UV Lamps Operating but one or more of the UV Lamps or Ballasts has Failed in UV Module F1 Output Exhaust Fan Motor Starter 0 BMSVOLTAGE o BMS VOLTAGE COM Output Exhaust Fan Motor Starter BMS Voltage 0 220VAC WIRING DIAGRAM EXTERNAL CUV 1000 SUPPLY VOLTAGE 120 VAC 60 Hz 13 AMPS MAXIMUM CONNECTED LOAD 1 TRM TERMINATION SCHEDULE TYPE RATING MAIN POWER CONNECTION HOT 120VAC L2 MAIN POWER CONNECTION NEUTRAL 0 V 1 OUTPUT SUPPLY FAN STARTER 120VA 5 INPUT THER
9. Ventilator s has been reset After the microswitch has been reset the Fans and UV can be restarted by pressing the F1 FAN ON button 11 INTERNAL FIRE THERMOSTAT ACTIVATED Description the ventilator s connected to the CUV 1000 are equipped with thermostat s at the duct plenum to detect fire and a fire is detected at the Exhaust Duct collar the CUV 1000 will go into an Internal Fire mode Refer to the appropriate Gaylord UV ventilator Technical Manual for thermostat location and temperature setting Operation In an Internal Fire mode the CUV 1000 will 1 Shut off Exhaust Fan 2 Shut off Supply Fan 3 Shut off UV Lamps 4 Close Electric Dampers if applicable 5 Close Alarm Contacts A1 amp A2 refer to CUV 1000 Terminals for more details 6 Open Alarm Contacts Q1 amp Q2 refer to CUV 1000 Terminals for more details Note After the temperature at the thermostat s cools below its activation temperature the Fans and UV can be restarted by pressing the F1 FAN ON button 12 UV SAFETY Warning DO NOT defeat the purpose of the UV Safety Interlocks during Cleaning or Maintenance As with many types of technology if it is not used properly and or proper precautions are not taken there is the potential for injury or harm This is especially true with UVC light due to the fact that it does not physically hurt at the time of exposure
10. are not working the UV will continue to clean the air and keep the Plenum Exhaust Duct and Exhaust Fan clean Note If there is a UV Lamp Failure less UV is being generated but it does not prevent the operation of the ventilator or indicate an unsafe condition 15 FANS ON UV SYSTEM OFF Description the CUV 1000 is turned On and the screen says UV SYSTEM OFF screen below is displayed the following items should be looked at 1 Verify that all of the circuit breakers for the UV Modules are turned On check for power at the ventilator on L1 amp L2 refer to the appropriate Gaylord UV ventilator Technical Manual for more details 16 UL LAMP LIFE Description The UV Lamps need to be changed out after 8000 hours of use by a Gaylord Certified Service Agent CSA After 8000 hours the UV Lamps will still work but the performance of the UV Lamps i e the amount of Ultraviolet light produced decreases dramatically Refer to the appropriate Gaylord UV ventilator Technical Manual for instructions on replacing UV Lamps Checking the of Hours on the UV Lamps To check the Number of Hours the UV Lamps have been in operation press the F5 HRS button This will display the screen shown below and indicate the total number of hours the UV Lamps have been in use To return to the main screen press the F5 RTN button BI BULB HOLES Him Pour E d Rumi
11. 6U JON when UV Start SignalisOn Love __ Remote Monitoring RM Outputs 0 RS JON when Remote Start Active 1 FM JON when External Fire Mode Active AA ON when Autostart Active 3 TS JON when Internal Fire Mode Active 4 US ON when UV Safety Interlock Active x U I I 2 ON when UV Lamp Failure Active 6 Ut JON when UV system On 20 CUV 1000 PARTS LIST GAYLORD ITEM DESCRIPTION PART MFR PART 1 Pull Handle for GX Insert 10307 rr 0 2 CUV 1000 HMI Operator Interface 20109 3 Lift amp Turn Compression Latch 11119 0 21 4 lt a gt O Direct05 CUV 1000 PARTS LIST PART ws 1 CUV 1000 HMI Operator Interface 2 HMCale ZJA 2007 3 Lift amp TurnCompressionLatch 19549 05 20108 6 CUV 1000 RM Module Optional 20113 use F5 4 Amp Remote Outputs Optional 16822 PDT Control Relay CR9 UV Start Signal 30827 Ps SPDT Socket 30836 PDT Control Relay CR8 Fire Modes 30827 FY SPDT Socket 30836 PDT Control Relay CR7 30827 PY SPDT Socket 30836 Pe PDT Control Relay CR6 30828 DPDT Socket 30837 PY use F4 4 Amp PLC Outputs 16822 use F3 0 5 Amp PLC Power 18153 use F2 6 3 Amp UV Power Output 17061 use F1 6 3 Amp Main 17061 BUSS GDB 6 3A 23 lt lt CC l
12. CENSEE NOR ANY OTHER PARTY MAKES ANY OTHER WARRANTY OF ANY KIND WHATSOEVER EX PRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID OBLIGATIONS ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT SERVICE AND WARRANTY POLICIES 1 NO WARRANTY WORK SHALL BE PERFORMED ON THE PRODUCT WITHOUT A PO FROM GAYLORD INDUSTRIES IF FINANCIAL REIMBURSEMENT TO BE REQUESTED 2 NOWARRANTY SHALL BE PROVIDED ON EQUIPMENT THAT HAS BEEN STARTED UP AND IN OPERATION FOR MORE THAN 90 DAYS UNLESS A PRODUCT MAINTENANCE SCHEDULE HAS BEEN CREATED AND PERFORMED PER THE REQUIREMENTS OF APPLICABLE TECHNICAL MANUALS 3 ANY AND ALL WEARABLE PARTS ARE NOT TO BE CONSIDERED WARRANTY ITEMS REGARDLESS OF INSTALLATION DATE UNLESS PREVIOUSLY AUTHORIZED BY THE FACTORY GAYLORD WORLDWIDE SALES MANUFACTURING AND SERVICE FOR THE NAME AND LOCATION OF THE NEAREST CERTIFIED SERVICE AGENCY VISIT OUR WEB SITE WWW GAYLORDUSA COM OR CONTACT US AT GAYLORD INDUSTRIES 10900 S W AVERY STREET TUALATIN OREGON 97062U S A Phone 503 691 2010 1 800 547 9696 Fax 503 692 6048 email info gaylordusa com LOCAL SERVICE AGENCY FORM NO TM CUV 1000 1009 30900 COPYRIGHT 2009 GAYLORD INDUSTRIES LITHO IN U S A
13. DING COILS WITHIN THE MAGNETIC STARTERS MUST MATCH THE SUPPLY VOLTAGE MAGNETIC STARTERS ARE SUPPLIED BY OTHERS VENTILATOR FAN CIRCUIT THIS IS A SERIES CIRCUIT CONNECT HOT FROM FAN SWITCH TO FIRST HOOD CONTINUE CONNECTING EACH HOOD OUT TO THE NEXT HOOD IN UNTIL LAST HOOD IS REACHED CONNECT LAST HOOD OUT TO FAN MAGNETIC STARTER S GAYLORD AUTOSTART THERMOSTAT TST NOTES A INSTALLED IN HOOD PRESET TO 901 AT FACTORY C IN SOME CLIMATES AND OR CONDITIONS IT MAY BE NECESSARY TO ADJUST THE TST TEMPERATURE SETTING IN THE FIELD BY OTHERS FIELD WIRING BY OTHERS WIRING BY GAYLORD FOR MECHANICAL GAS BROWN VALVE AND ELECTRICAL _ SHUNT TRIP SHUT OFF BLACK Method 2 TO COOKING EQUIPMENT SHUNT TRIP BREAKER WITH COIL L2 120VAC 20 AMP SERVICE FROM BREAKER PANEL POWER SUPPLY m STARTER SWITCH AND TI FAN ELECTRICAL TT SERMCE BY OTHERS TYPICAL FIRE SYSTEM WIRING DIAGRAM ANSUL SHOWN 4 FIRE SYSTEM DUAL MICRO SWTCHES LOCATED IN AUTOMAN SWTCHES SHOWN IN COCKED POSITION SYSTEM READY VOLTAGE FREE N O___ BROWN FOR INTERCONNECTION RED TO THE BUILDING ALARM BLACK 120VAC 20 AMP SERVICE FROM BREAKER PANEL L2 TO COOKING T KIN EQUIPMENT UE EQUIPMENT SHUNT TRIP BREAKER COIL POWER SUPPLY CLEARING CON
14. EFFECTIVE DATE 10 09 GAYLORD THE GAYLORD TECHNICAL MANUAL FOR THE CUV 1000 CONTROL CABINET GAYLORD INDUSTRIES 10900 S W AVERY STREET TUALATIN OREGON 97062 U S A 800 547 9696 503 691 2010 FAX 503 692 6048 email info gaylordusa com Qu GAYLORD INDUSTRIES World Headquarters 10900 SW Avery Street Tualatin Oregon 97062 U S A To Our Customers Congratulations on your recent purchase of a Gaylord kitchen exhaust hood system We are proud to be able to provide you with a quality product that incorporates the latest engineering concepts and is a result of over 60 years of experience in the foodservice kitchen exhaust industry If you have other Gaylord equipment such as a Gaylord Ventilator Utility Distribution System Quencher Fire Protection System or Roof Top Air Handling Equipment etc please refer to the corresponding supplementary equipment manuals If you have further questions please call us toll free at 1 800 547 9696 or email info 9 gaylordusa com We more than happy to help Sincerely Gaylord Industries STREET ADDRESS 10900 S W Avery Street Tualatin Oregon 97062 U S A PHONE 503 691 2010 800 547 9696 FAX 503 692 6048 email info 9 gaylordusa com www gaylordusa com COMMERCIAL KITCHEN EXHAUST SYSTEMS FIRE PROTECTION gt UTILITY DISTRIBUTION ROOF TOP UNITS POLLUTION CONTROL TABLE OF CONTENTS GENERAL DESCRIPTION STARTING THE EXHAUST SUPPLY FA
15. Fan On 3 UV Lamps On 4 Electric Dampers Open if applicable STOPPING THE EXHAUST SUPPLY FANS AND UV LAMPS Stopping the Exhaust Supply Fan s and UV Lamps To stop the Fan s press the F2 FAN OFF button Pressing the F2 FAN OFF button will result in 1 Exhaust Fan Off 2 Supply Fan Off 3 UV Lamps Off 4 Electric Dampers Closed if applicable Note If the ventilator s connected to the CUV 1000 are equipped with Autostart thermostats TST s refer to the Autostart information on the following pages and the temperature in the ventilator canopy is above the 90 F the Exhaust and Supply Fan s and UV Lamps will Autostart and continue to run until the temperature in the ventilator canopy cools below 90 F After the temperature cools below 90 F the Exhaust and Supply Fan s and UV Lamps will run for 60 minutes then shut off Pressing the F2 FAN OFF button will stop the Fans and UV but if the temperature is still above 90 F the Fans and UV will Autostart again AUTOSTART Code Requirements Some municipalities require the exhaust fan to start automatically whenever cooking operations occur to comply with IMC 507 2 1 1 This code requires the exhaust fan to be interlocked with the cooking equipment such that it will start whenever cooking operations occur This can be accomplished with Temperature Sensing Thermostat s in the ventilator Gaylord model TST Description The
16. MOSTAT RETURN N C STATS 120VAC 4 FUSED SUPPLY TO FIRE SWITCH ETC 120VAC C 2 AMP O 120VAC NEUTRAL LEG 0 V FS INPUT REMOTE FIRE SWITCH N O SW 0 8 OUTPUT EXHAUST FAN STARTER 120VAC 2 AMP AS INPUT AUTOSTART THERMOSTAT S 120VAC 1U INPUT UV SYSTEM ON 120VAC INPUT UV SAFETY INTERLOCK ACTIVE 2U INPUT UV LAMP FAILURE 120VAC OUTPUT UV CONTROL POWER N O DRY CONTACTS FOR SUPPLY FAN REMOTE CONTROL 0 DRY CONTACTS FOR EXHAUST FAN N NN gt gt gt REMOTE CONTROL N oo on gt gt gt lt lt GAYLORD UV CONTROL DISPLAY ADD JUMPER USED FOR FDD OR GBD VENTILATORS sepu To T3 Ew o e T EX TL T N 0 DRY CONTACTS FOR INTERFACE T0 P N 0 BUILDING FIRE ALARM MONITOR SYSTEM 7 5 i N C DRY CONTACTS FOR INTERFACE TO 7 5 AMP ip EXHAUST FAN S BUILDING FIRE ALARM MONITOR SYSTEM 7 5 AMP MOTOR MAGNETIC REMOTE ON OFF SWITCH TERMINALS 7 5 AMP STARTER SWITCH AND WIRED TO N O SWITCH 7 5 AMP UT FAN ELECTRICAL L SERVICE BY OTHERS MAIN ELECTRICAL SERVICE _________ J FOR CUV 1000 MUST BE ae ZZL B FUSED SEPARATELY SUPPLY FAN S M MOTOR MAGNETIC E 1 ALL EXTERNAL CONTROL WIRING SHALL BE 12 GAUGE MINIMUM OR AS PER APPLICABLE CODES THE HOL
17. NDUIT QE CEA yy AMPS T Add 120VA Hood s 4 20 0 Les IF APPLICABLE DAMPER UV LAMP CIRCUIT 120VAC 60HZ 20 AMP EACH SECTION REQUIRES A SEPARATE 20 AMP CIRCUIT T STAT S IN SERIES pos NER REFER TO CUV 1000 WIRING DIAGRAM FOR DETAILS UV jn YELLOW GREEN CONTROL UV LAMP UV SYSTEM POWER IER OC FAILURE ON of E Imi FLEX CONDUIT em TYP UV LAMPS ii td dd Time 20 zl 2 oe es III a ee a eee ee III Li By RENDER ag Sat ee a MEME d 2 ty d Wo ccm O 30 LIMITED WARRANTY THE GAYLORD CUV 1000 CONTROL CABINET LIMITED WARRANTY December 2009 The Gaylord CUV 1000 Control Cabinet and component parts furnished with The Gaylord CUV 1000 Control Cabinet by the Licensed Gaylord Manufacturer are warrantied by the Licensed Gaylord Manu facturer producing the ventilator to be free from defects of material and workmanship under normal use when installed operated and serviced in accordance with factory recommendations The Licensed Gaylord Manufacturer s obligation under this warranty and any warranties implied by law shall be limited to repairing or replacing at its option any part of said equipment when the L
18. NS AND UV LAMPS STOPPING THE EXHAUST SUPPLY FANS AND UV LAMPS AUTOSTART REMOTE START EXTERNAL FIRE FIRE PROTECTION SYSTEM ACTIVATED INTERNAL FIRE THERMOSTAT ACTIVATED UV SAFETY UV SAFETY INTERLOCKS UL LAMP FAILURE FANS ON UV SYSTEM OFF UL LAMP LIFE REMOTE MONITORING OPTIONAL CONTROL FUNCTION MATRIX PLC STATUS LIGHTS CUV 1000 PARTS LIST WIRING DIAGRAM INTERNAL CUV 1000 TERMINAL VOLTAGES WIRING DIAGRAM EXTERNAL WIRING DIAGRAM UV VENTILATORS WITH ND FDD OR GBD WIRING DIAGRAM UV VENTILATORS WITH ND FDD OR GBD WITH AUTOSTART _ WIRING DIAGRAM UV VENTILATORS WITH GFBD WIRING DIAGRAM UV VENTILATORS WITH GFBD WITH AUTOSTART ALL RIGHTS RESERVED NO PART OF THIS BOOK MAY BE REPRODUCED STORED INA RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM BY AN ELECTRIC ME CHANICAL PHOTOCOPYING RECORDING MEANS OR OTHERWISE WITHOUT PRIOR WRITTEN PERMISSION OF GAYLORD INDUSTRIES COPYRIGHT 2009 Copyright 2009 Gaylord Industries The manufacturer reserves the right to modify the materials and specifications resulting from a continuing program of product improvement or the availability of new materials ADDITIONAL COPIES 15 00 N Oo 8 10 11 12 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29 30 This page intentionally left blank GENERAL DESCRIPTION The CUV 1000 Control Cabinet is designed to control one or more Gaylord UV ventilat
19. TACTS LOCATED IN ELECTRICAL PANEL FURNISHED BY OTHERS INSTALLED BY 26 GAS SOLENOID VALVE N BY PLUMBING CONTRACTOR FURNISHED BY REFER TO FIRE PROTECTION SYSTEM NOTES Method 1 FOR ELECTRICAL GAS VALVE AND OR SHUNT TRIP SHUT OFF AND OR CONTACTOR SHUTOFF MANUAL RESET RELAY INSTALLED BY ELECTRICAL CONTRACTOR AND N C CONTACTS FURNISHED BY REFER TO FIRE PROTECTION SYSTEM NOTES Kia amp ARE N O WHEN K1 IS DE ENERGIZED C INSTALLED R CONTACTOR COIL N O CONTACTS TO SUIT ELECTRICAL LOAD FURNISHED BY OTHERS ELECTRICAL CONTRACTOR INSTALLED BY ELECTRICAL CONTRACTOR WIRING DIAGRAM FOR GAYLORD UV VENTILATORS WITH ND FDD OR GBD ist Hood Add ist Section Section s YELLOW GREEN UV UV jm YELLOW UV LAMP UV SYSTEM CONTROL UV LAMP UV SYSTEM INTERLOCK i FAILURE ON POWER ACTIVATED FAILURE ON NEUTRAL MN 622 RED UV SYSTEM INTERLOCK ACTIVATED UV LAMP CONTROL POWER POWER FLEX CONDUIT GND 60 30 2U UV ame TYP a LAMPS FIELD J BOX Ply dy 0 Ur TYP 20 AMP BENE BEEN UV LAMP CIRCUIT 120VAC 60HZ 20 AMP EACH SECTION BENE REQUIRES A SEPARATE 20 CIRCUIT BENE REFER TO It CUV 1000 b WIRING RED YELLOW GREEN DIAGRAM wie qo Waal Wie wsm FOR DETAILS Gw
20. icensed Gaylord Manufacturer s examination shall disclose to its satisfaction to be thus defective for a period of one 1 year from the date of beneficial use or eighteen months from date of shipment whichever occurs first provided proper and acceptable evidence of such is recorded at the factory THE LICENSED GAYLORD MANUFACTURER SHALL NOT BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM A BREACH OF THIS WARRANTY In the United States the labor required to make repairs and replacements under this warranty shall be furnished by Gaylord Industries or the Licensed Gaylord Manufacturer or its authorized representative Such labor shall only be provided Mondays through Fridays between the hours of 8 a m and 4 p m Requests for repairs or replacement parts should be made to GAYLORD INDUSTRIES 10900 SW Avery Street Tualatin Oregon 97062 503 691 2010 www gaylordusa com Outside the United States all replacement parts furnished under this warranty shall be F O B Gaylord Industries Tualatin Oregon U S A The owner shall pay the necessary freight delivery charges and the necessary labor for removal and installation of parts and any tariffs duties or taxes This warranty does not cover fuses routine maintenance malfunctions or improper operation caused by fluctuating electrical power or power surges or improper exhaust fan operation This is the sole warranty with respect to the aforesaid items NEITHER THE GAYLORD LI
21. ors It will control the Exhaust and Supply Fan s Ultraviolet Lamps UV interface with the FP system and or Building Management System BMS It may also be connected to an Autostart device Gaylord model TST in the ventilator to comply with IMC 507 2 1 1 For further information specific to a ventilator it will be necessary to refer to the appropriate Gaylord UV ventilator Technical Manual Model Number Description The Model Number describes options that may be included in the Control Cabinet CUV 1000 e Standard Control Cabinet Options e LS Includes a Light Switch built in to cabinet TR Includes a Trim Ring around cabinet RM Includes a Remote Monitoring Option e 220V Control is designed to be connected to 220VAC power source Examples e CUV 1000 e CUV 1000 LS TR e CUV 1000 220V e CUV 1000 LS TR RM 220V STARTING THE EXHAUST SUPPLY FANS AND UV LAMPS Starting CUV 1000 THE CUV 1000 CAN BE STARTED THROUGH ONE OF THREE OPTIONS 1 Manually Press the F1 FAN ON button 2 Autostart Autostart thermostats in the ventilator activate the CUV 1000 3 Remotely Remotely start the CUV 1000 from a switch or BMS See the following pages for more details on each of these options Starting the Exhaust Supply Fan s and UV Lamps To start the Fan s press the F1 FAN ON button Pressing the F1 FAN ON button will result in 1 Exhaust Fan On 2 Supply
22. t am q m O Aqv3H WALSAS NOLLISOd 33902 NI NMOHS S3HOLIMS NYHOLNY NI GaL 907 VIE S3HOLWS Vnd WilSAS HOLIMS O N LYVLS 3L0A3M 43MOd 09 1 087 022 JOUNOS YO FOVSN M04 SILON ONIMIM E I Lm 02 AddnS OL YAWOLSND 31003HOS NOILVNIAH3L 33S nodes ld SLHOM NOLVOIQNI 31033 58310 A8 SNOLLOANNOD TYNOILdO qasn4 38 H ATILV AV ds J6l t tt tty LLL EL EL JOIAM3S 191419313 NIV 09 1 01 CAM Lda 60 LO 6V 11V 6 65 5 6 989 LHD Lea 110 N0 SLH IT YOLVOIGNI 0 JLOWSY IVN4331X3 0208005 SIUM MO IA NOLLdO 66 oC E 10 e IVNOlS LAYVLS Wo 9 HOLIMS SLOWSY TWNOIS LYVLS AN 09 oo c Se gt 1X3 YO IND 300 A TTVNOILdO T YILYYIS MOLON NvJ AlddnS 1 7 tH i lia 337709 WAV IV 1 H YJLYYLS SOLON LSNVHX 8 0 E 021 OVA08F 01
23. terminals RF1 and RF to a set of normally open contacts Please note that terminal RF1 has 120VAC on it Refer to the CUV 1000 Internal Wiring diagram for more details Operation When the CUV 1000 is Remotely Started the Exhaust and Supply Fan s and UV Lamps will start Note The Fans and UV cannot be shut off at the CUV 1000 if it is running in Remote Start mode They must be shut off Remotely 10 EXTERNAL FIRE FIRE PROTECTION SYSTEM ACTIVATED Description The CUV 1000 should be wired to the Fire Protection System for the Ventilator s it is controlling A set of normally open contacts in the Fire Protection System needs to be wired to terminals 4 and FS in the CUV 1000 refer to the CUV 1000 Internal Wiring Diagram for more details Please note that terminal 4 has 120VAC on it If the Surface Fire Protection System for the Ventilator s is activated the CUV 1000 will be placed in an External Fire mode T n 7 mmn Operation In an External Fire mode the CUV 1000 will 1 Start Exhaust Fan 2 Shut off Supply Fan 3 Shut off UV Lamps 4 Open Electric Dampers if applicable 5 Close Alarm Contacts A1 amp A2 refer to CUV 1000 Terminals for more details 6 Open Alarm Contacts Q1 amp Q2 refer to CUV 1000 Terminals for more details Note The Fans and UV cannot be restarted until the microswitch in the Fire Protection System for the
24. ty Interlock Active U2 UV Lamp Failure U1 UV System On F1 Exhaust Fan On See CUV 1000 Internal Wiring and CUV 1000 Terminals for more details 18 CONTROL FUNCTION MATRIX CUV 1000 Control Function Matrix Manual Fan On Autostart Active Remote Start Active External Fire FP System Activated Internal Fire Thermostat Activated UV Safety Interlock Activated ON ON OFF YES N NO OFF UV Lamp Failure Activated ON Note When Autostart is Active TST above 90 F or the Remote Start is Active the Exhaust amp Supply Fan s and UV Lamps will stay on until the Autostart is Not Active and the Remote Start is turned Off 19 PLC STATUS LIGHTS OUT t RELAY INPUT OUTPUT LACT i 20 XT xe x3 pr E YO Yt Y2 Y3 Y4 Y5 P 6 Pt Yer eye 6 240V 50 60Hz Direct D0 05AR UE X7 Input YO Y5 Relay Output 90 120V 7 15mA 6 240V 2 0A 50 60Hz 50 60Hz 6 27V LILES co xs xs xs xe ce vi v9 v5 BETZ xo x2 DOTU ES Inputs Terminal Description O O AS DN when Autostart Thermostats TST are active __ X5 3 DN when N C Thermostats detect Fire open X6 FS when Remote Fire Switch is Activated closed Outputs vo 8 N when Exhaust Fan Motor StarterisOn vi JON when UV Safety Interlock Buzzeris On YS JON when Internal or External Fire Mode are Active Y
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