INSTALLATION, OPERATION AND SERVICE MANUAL SR4 Manual
Contents
1. 019304309 00010 3538 03 1H9lMAdOO 000000 8077277 WIIdAL 10118 1 OILVWHHOS IVOIMLDWTIM 70 Nd JVAGII CGJLIHA JIIA3C NO ON 11 avAre GM WALIV SALVOIGNI gt gt 0705 011 amp GAVANVLS 109 LOVINOS 50199109 1 3349 NADA qION3 10S NADG SOLOW 10 8 SNDILVOIJILN3GI IYL 914 931 7991419373 6 1 ASVHd 6 31343 09 LIA 097 082 802 3 093 0 2 1 1 S12V1ND2 31491 amp 010 o 1320 2VAGIT 1 OOVIED VA 2 1401 IN3A3Nd OL Q3Sh SI 036019 N3dO ATIVNYON HOLIMS 5 4 378VLNYNL 0333QMO N3HM A8 NOILVTIVLSNI 303 35001 SI HOLIMSLOOS 1NO3J JO 3GISNI NO 0349907 5 NOILO3NNOO YSNYOISNVYL Y3MOd OL O331M 38d NI G3LNNOW 38 01 53504 ONY SQVO 143AO M3AMOJSNVMI 1OMINOO 31 15 YOLOW SALON 31 335 HOLIMS 1003 NUD 0 138 4 378v 1 1 1 335 HOLIAS 2 5 oa 9 31343 LWA 9 70 658331 516 1 032. Manual covers SR4 Manual Turntables produced by Autoquip Before installing operating or servicing turntable you must read understand and follow the instructions and safety warnings in this manual Your turntable may not be equipped with some optional equipment shown in this manual The safety information in this manual is denoted by the safety alert symbol A The level of risk is indicated by the following signal words A DANGER DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE Indicates a situation that could result in damage to the turntable or other property 3 2 Installation A DANGER The turntable base MUST be lagged securely to the floor or sufficient structure or attached to a lift platform when applicable before operating the turntable An unsecured base could become unstable and cause the load shift unexpectedly resulting in serious personal injury or death Do not install the turntable in a pit unless it has beveled toe guards or other approved toe protection A shear point can exist which can cause severe personal injury 3 3 Operation Prevent serious injury or death Load the turntable top as evenly
3. the turntable has pre drilled holes for attaching the turntable securely to the lift platform Mark the holes drill and attach with Class 2 or higher hardware The turntable base may be welded to the lift platform if desired See Figure 2 A DANGER The turntable base MUST be bolted or welded securely to a lift platform before operating the turntable An unsecured base could become unstable and cause the load to shift unexpectedly resulting in serious personal injury or death Install the turntable platform to the turntable base as shown in Figure 1 Turntables that have platform sizes larger than the lifts to which they are attached must have toe protection such as beveled toe guards Do not install the turntable in a pit unless it has beveled toe guards or other approved toe protection A shear point can exist which can cause severe personal injury Check the pit dimensions Overall length and width should be a minimal two inches MEB longer and wider than the turntable platform To ensure that the turntable is positioned exactly over the opening in the floor before it is lowered a position switch is mounted and wired to the turntable base See Figure 3 Lower the lift into the pit and check for proper combined height 9 Position and adjust the platform the pit making sure there is proper clearance 1 minimum around the edges from the platform to the pit angle 10 Make the permanent electrical connect
4. to whether it constitutes a hazard All items not in conformance with Autoquip s specification must be corrected before operating turntable 1 2 7 During Operation Use turntable in accordance with Autoquip s O amp M manual Do not overload turntable e Verify all safety devices are operational and in place 1 2 8 Modifications Or Alterations Modifications or alterations to this equipment may be made only with written permission of Autoquip Unauthorized modification or alteration will void warranty 1 3 Warranty The user is solely responsible for using this equipment a safe manner and observing all of the safety guidelines provided in the Owner s Manual and on the warning labels provided with the turntable If you are unable to locate either the manual or the warning labels please contact Autoquip or access www autoquip com for replacement downloads or information Autoquip Corporation expressly warrants that this product will be free from defects in material and workmanship under normal intended use for a period of Two 2 Years for Labor and all electrical and mechanical components parts or devices and warrants the structure of the turntable against breakage or failure for a period of Five 5 years The warranty period begins from the date of shipment When making a claim immediately send your dealer or Autoquip notice of your claim All claims must be received by Autoquip within the warranty time perio
5. 2500 24 24 48 48 48 48 350 SR4 4848 040 4000 24 24 48 48 48 48 350 SR4 4848 060 6000 24 24 48 48 48 48 A A IA IA IA IA HR HR 350 2 2 Load Capacity The load capacity rating is labeled on the top of the turntable platform The turntable should not be overloaded beyond the established capacity as damage and or personal injury may result When attaching the turntables to other pieces of equipment such as scissors lifts remember that the rated capacity of the turntable must not exceed the rated capacity of the lift tilter etc 2 3 Unbalanced Loading All standard turntable capacities assume that the load on the turntable is uniformly distributed and that the center of gravity of the load is placed within 10 of the center pin Standard turntables are not designed to withstand true edge or axle loading If edge or axle loading is anticipated additional turntable support rollers must be located at the turntable edges Contact Autoquip Service Department for questions on turntable loading Load the turntable top as evenly as possible to prevent overloading Excessive eccentric loading may overstress the turntable structure and cause the load to become unstable possibly resulting in serious personal injury or permanent equipment damage 3 SAFETY 3 1 Safety Signal Words This Owners
6. 3 STSVLNYNL 21 OL NOISN3WI LON AINO 333 803 5 38 SI ONY 18015041 5531 SI WIG 31414 SNUNNOW JHL 8 HOJIMS JHL 30 NOISN3WIG FJISVINYNL JHL JO INN 3139 IHL 38 QV3H 3HL 30 3139 3HL 903 SI 30 01 18815041 JSON 1 HOLIMS 2 0 gt W ra H IF MOUNTED ON LIFT PLATFORM a 335 31 1 1 338 6 26 61 2 TURNTABLE BASE 334 v 1 0 TURNTABLE BUILT UP BASE ASSEMBLY 09889 z 40 NOLLVTIVISNI dinboyny jo 3055226 puo u rsap pesn jouuos puo dinboyny jo Kyedoud 20 SNI TIJA 1704 14 3 9 4031919 30 3015 9 136 1 1SNIVOV 5 1 3131 319901 SNANL 31314803 1 011100 15911 LOVINOD TCJSS3BdADONO 108 14 SI 295931 TINA 6 18 1 FANTIIONd NUILVTIVISNI 13130 CALIX 129 303 NADHS LON WaOsLV Id 1 3 M3IA 1 WAOALV Id 31891911 NO 03192179 Nid 14313 N3 SIAJN ATHN3SSV 143134 5 OPERATION 5 1 Operate Safely Turntables have maximum capacities that vary depending on the model See Spec
7. 504 7 TROUBLESHOOTING Prevent serious injury or death Disconnect and or lock out electrical supply to power unit prior to any maintenance being performed PROBLEM POSSIBLE CAUSE AND SOLUTION Turntable is difficult to rotate There may be roller damage Check the turntable base rollers for proper alignment and possible bearing damage Replace as necessary The load is not evenly distributed on the platform Make sure that the center of gravity of the load is within 10 of the center of the turntable One or more roller tubes are not sitting vertically on the base plate Make sure that each roller tube is perpendicular to the base plate it could have been bent slightly during shipping handling Call the factory for base replacement The thrust washers are not installed properly See Figure 5in the Installation Section to ensure that the center pin thrust washers have been installed properly Missing washers will cause the platform to dish in the center when bolted in place The center pin retaining bolt has been over tightened The retaining bolt should be backed off and retightened using no more than 80 ft Ibs of torque If the turntable was provided with detents the detent bar may be set too tight There is an adjustment screw to lessen the stopping pressure against the detent pins Turntable is making a popping One or more roller tubes are misaligned with respect to the noise center pin Each
8. INSTALLATION OPERATION AND SERVICE MANUAL SR4 Manual Turntable Autfoouip 1058 1058 West Industrial Avenue e Guthrie OK 73044 1058 e 888 811 9876 405 282 5200 e FAX 405 282 3302 www autoquip com Item 830SR4 Version 3 1 Introduction And Warranty Introduction 1 1 Identification 1 2 Inspection 1 3 Planned Maintenance Program Responsibility Of Owners Users Deflection Inspection amp Maintenance Removal From Service Repairs Operators Before Operation During Operation Modifications Or Alterations Warranty Specifications Series 35 Models Load Capacity Unbalanced Loading gt gt Safety Signal Words Installation Operation Maintenance Modifications Floor Mounting Lift Mounting Operating Above Floor Level Lift Mounting Operating Above and Below Floor Level Operate Safely Forces Required to Operate Manual Turntable 6 Maintenance 6 1 Routine Maintenance 6 1 1 Every Month Or 100 Hours Of Operation Troubleshooting INTRODUCTION AND WARRANTY Introduction Please read and understand this manual prior to installation or operation of this turntable Failure to do so could lead to property damage and or serious personal injury If you have any questions call a local dealer or Autoquip Corporation at 1 888 811 9876 or 405 282 5200 Please record the following information and refer to it when calling your dealer o
9. as possible to prevent overloading Excessive eccentric loading may overstress the turntable structure and cause the load to become unstable possibly resulting in serious personal injury or permanent equipment damage Overloading or uneven loading could result in load instability and cause serious personal injury Stay clear of turntable while it is in motion Never stand sit or ride on turntable Prevent serious injury or death NEVER stand sit or ride on the turntable rotating work surface may shift position unexpectedly and cause serious personal injury 3 4 Maintenance Prevent serious injury or death Never go under turntable until load is removed and scissors mechanism is securely blocked in raised position with maintenance devices 3 5 Modifications DANGER Prevent serious injury or death Extending the platform length or width beyond the factory limit could cause the turntable to tip and the load to shift unexpectedly resulting in personal injury or death 3 6 Labels of Turntable 000 LBS TE CAPACITY A 36401586 B 36403706 10 1058 1058 W INDUSTRIAL 4 7771 0 277 MINER GUTHRIE OK 73044 1058 888 811 9876 gt gt WWW AUTOQUIP COM MAXIMUM LOAD MAXIMUM Se MODEL NUMBER DUC ME E SERIAL NO OVER EDGES Tse 36401560 protect against death or serious in
10. ay shift position unexpectedly and cause serious personal injury 5 2 Forces Required to Operate Manual Turntable An evenly loaded 48 x 48 manual turntable has the following approximate starting and sustaining force requirements to rotate the loads shown by holding on to one of the platform corners Load Capacity Ibs Starting Force Ibs Sustaining Force Ibs 1000 15 10 2000 20 15 3000 26 20 4000 32 26 5000 40 32 6000 48 40 These forces increase if the actual platform size is smaller than 48 x 48 or if the turntable is loaded unevenly 19 6 MAINTENANCE 6 1 Routine Maintenance 6 1 1 Every Month Or 100 Hours Of Operation NEVER go under a raised lift platform until load is removed and lift is securely blocked in raised position with maintenance devices Lock out tag out power source 1 Check any unusual noise when it occurs Determine the source and correct as necessary 2 Check the hardware at all rollers if not in place and or secure replace or repair immediately 3 Check all rollers and bearings for signs of wear Replace as necessary 05818 ubysep 40 puo dinboyny jo IXOUdd LUM THLNO 2 AO O9 HdE dH 2 WS HOS 0 98 86 STILL ONIMYUO 0 0 39438333
11. d The maximum liability of Autoquip under this Limited Warranty is limited to the replacement of the equipment This warranty shall not apply to any Autoquip turntable or parts of Autoquip turntable that have been damaged or broken in transit shipping or due directly or indirectly to misuse abuse vehicle impact negligence faulty installation fire floods acts of God accidents or that have been used in a manner contrary to the manufacturer s limitations or recommendations as stated in the manual or that have been repaired altered or modified in any manner outside of Autoquip Corp s manufacturing facility or which have not been expressly authorized by Autoquip Autoquip Corporation makes no warranty or representation with respect to the compliance of any equipment with state or local safety or product standard codes and any failure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Autoquip Corporation shall not be liable for any direct or consequential damages resulting from such noncompliance Autoquip Corporation s obligation under this warranty is limited to the replacement or repair of defective components at its factory or another location at Autoquip Corp s discretion at no cost to the owner This is owner s sole remedy Replacement parts with exception of electrical components will be warranted for a period of ninety 90 days Except as stated herein Autoquip Corporation wil
12. ifications section Applying loads that exceed the rated capacity of the turntable may result in excessive wear and damage to the turntable as well as possible personal injury Always place the load as close as possible to the center of the turntable platform Standard turntables are designed to operate optimally with the center of gravity of the load within 10 inches of the center pin of the turntable The standard turntable is not designed to withstand high point loads pallet jacks or carts wheeled onto the platform conveyed loads rolling onto the platform etc on the outside edge of the turntable platform High point loads will tip the platform to one inch or more If the application involves edge loading please contact the Autoquip Service Department to discuss possible solutions to prevent excessive platform tipping DANGER The turntable base MUST be lagged securely to the floor or sufficient structure or attached to a lift platform when applicable before operating the turntable An unsecured base could become unstable and cause the load to shift unexpectedly resulting in serious personal injury or death Load the turntable top as evenly as possible to prevent overloading Excessive eccentric loading may overstress the turntable structure and cause the load to become unstable possibly resulting in serious personal injury or permanent equipment damage NEVER stand sit or ride on the turntable A rotating work surface m
13. ions and operate the lift through a few cycles ensuring that the lift will not lower if the turntable platform is not in the proper position 4 4 Clean Up 1 Clean up any debris from the area A clean installation makes a good impression and creates a much safer environment 2 Touch up paint may be purchased from Autoquip for repair of damaged paint surfaces All warning and information decals should be in place as outlined in the Label Identification section If decals are missing or damaged they should be replaced with new ones Contact Autoquip for replacements 000 3901 031 SSHILON 3183557 3 318V1Neln E 31 Wa 41 14 08 AT1VWIXUSddV OL WALI 300401 2 Tt WAL 53015 3108 OL 359349 A ddV 1 3508 378 V 1 1 SM3HSVA 6 Gf 1913 335 2 13315 01 8 1 1 G w3HSVA 1331 1 8 6 1109 dv3H eee 303119 SES 3548 745 ONIMOS d33 1 3 SISVLNYNL 40 33135 OL LH9I3M LAN 01 368 AISVLNYNL ONIGTAM WHOSLW1d 1411 1 318v 3548 Alaviassy LN313G HLONSAT 53 Zil HLONST 1HO41V ld HLON3T 14031V ld HLGIM 1 HLGIM WHOJ1Vv Td HLOIM
14. jury all labels must be on turntable and must be legible If any of these labels are missing or cannot be read call Autoquip for replacement labels 4 INSTALLATION 4 1 Floor Mounting When moving the turntable assembly do not pick up the turntable assembly by the turntable PLATFORM it is attached to the turntable base and could be damaged Pick up the turntable from under the Base Plate ONLY Verify the mounting surface is clean before starting Place the turntable base in the installation area Set the turntable platform aside for now The base plate of the turntable has pre drilled holes for lagging the turntable securely to the floor or lift Mark the holes drill and install with anchors Verify that the surface that the turntable will be mounted on is of sufficient strength to support the loads A DANGER The turntable base MUST be lagged securely to the floor or sufficient structure or attached to a lift platform when applicable before operating the turntable An unsecured base could become unstable and cause the load to shift unexpectedly resulting in serious personal injury or death Install the turntable platform to the turntable base plate as shown in Figure 1 4 2 Lift Mounting Operating Above Floor Level When moving the turntable assembly do not pick up the turntable assembly by the turntable PLATFORM it is attached to the turntable base and could be damaged Pick up the turntable from
15. l not be liable for any loss injury or damage to persons or property nor for direct indirect or consequential damage of any kind resulting from failure or defective operation of said equipment All parts used to replace defective material must be genuine Autoquip parts in order to be covered by this Limited Warranty s AUTOQUIP CORP 1058 Guthrie 73044 1058 ey Telephone 888 811 9876 405 282 5200 CORPORATION Fax 405 282 3302 www autoquip com 2 Series 35 Models 2 SPECIFICATIONS Turntable Model Cap Lbs Base Frame Width In Base Frame Length In Min Platform Width In Min Platform Length In Max Platform Width In Max Platform Length In Lowered Height Shipping Weight Lbs SR4 3636 025 2500 24 24 36 36 36 36 200 SR4 3636 040 4000 24 24 36 36 36 36 200 SR4 3636 060 6000 24 24 36 36 36 36 200 SR4 4242 025 2500 24 24 42 42 42 42 275 SR4 4242 040 4000 24 24 42 42 42 42 275 SR4 4242 060 6000 24 24 42 42 42 42 275 SR4 4248 025 2500 24 24 42 48 42 48 300 SR4 4248 040 4000 24 24 42 48 42 48 300 SR4 4248 060 6000 24 24 42 48 42 48 300 SR4 4848 025
16. ory trained personnel Call a local representative or Corporation at 1 888 811 9876 or 405 282 5200 for more information 1 2 Responsibility Of Owners Users 1 2 1 Deflection It is the responsibility of user purchaser to advise manufacturer where deflection may be critical to the application 1 2 2 Inspection amp Maintenance The turntable shall be inspected and maintained in proper working order in accordance with Autoquip s operating maintenance O amp M manual and with other applicable safe operating practices 1 2 3 Removal From Service Any turntable not in safe operating condition such as but not limited to missing rollers pins or fasteners any bent or cracked structural members cut or frayed electrical wires damaged or malfunctioning detents or manual locks etc shall be removed from service until it is repaired to the original manufacturer s standards 1 2 4 Repairs All repairs must be made by a qualified technician in conformance with Autoquip s instructions 1 2 5 Operators Only trained personnel and authorized personnel shall be permitted to operate turntable 1 2 6 Before Operation Before using turntable operator must e Read and or had explained and understood manufacturer s operating instructions and safety rules Inspected turntable for proper operation and condition Any suspect item must be carefully examined and adetermination made by a qualified person as
17. r Autoquip Model Number Serial Number Installation Date 1 1 1 Identification When ordering parts or requesting information or service on this turntable PLEASE REFER TO THE MODEL AND SERIAL NUMBER This information is on a nameplate attached to the turntable assembly Replacement parts are available from a local Autoquip distributor 1 1 2 Inspection Upon receipt of the turntable perform a visual inspection to determine that the turntable has not been damaged in transit Any damage found must be noted on delivery receipt In addition to this preliminary inspection carefully inspect turntable for concealed damage Any concealed damage found that was not noted on delivery receipt must be reported in writing to the delivering carrier within 48 hours Use the following checklist for inspection of turntable 1 Examine entire unit for any signs of mishandling 2 Remove the center axle bolt and washers Using an overhead hoist remove the turntable platform Thoroughly examine all base rollers bolts and hex nuts Inspect the base frame and turntable making sure they have not been damaged during transit After inspection lag the turntable base securely to the floor or lift platform Using the overhead hoist assemble the turntable on the base and inspect the turntable operation 1 1 3 Planned Maintenance Program A local Autoquip representative provides a Planned Maintenance Program PMP for this equipment using fact
18. tube should be perpendicular to the center pin or the platform will roll across the roller instead of rolling over it Perpendicularity can be checked using a large square Call the factory for base replacement 8 5 DESCRIPTION 52605060 Roller with Bearing 35106120 Bolt and Washer Kit for SR4 Turntable
19. under the Base Plate ONLY Verify the mounting surface is clean before starting Center the turntable base on the lift platform Remove the turntable center axle bolt and set the turntable platform aside for now NOTE When removing the center axle bolt note the position of the wasters for future re assembly The base plate of the turntable has pre drilled holes for attaching the turntable base securely to the lift platform Mark the turntable base mounting holes drill and attach with Class 2 or higher hardware The turntable base must be welded or bolted to the lift platform if desired See Figure 2 DANGER The turntable base MUST be lagged securely to the floor sufficient structure or attached to a lift platform when applicable before operating the turntable An unsecured base could become unstable and cause the load to shift unexpectedly resulting in serious personal injury or death 4 Install the turntable platform to the turntable base as shown in Figure 1 4 3 Lift Mounting Operating Above and Below Floor Level 1 When moving the turntable assembly do not pick up the turntable assembly by the turntable PLATFORM it is attached to the turntable base and could be damaged Pick up the turntable from under the Base Plate ONLY Verify the mounting surface is clean before starting 2 Center the turntable base on the lift platform Set the turntable platform aside for now 3 The base plate of
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