LED Roller Tube Service Manual - E
Contents
1. FLXquard boog 3 3 For FLXguard Position the harness approximately 3 8 from the edge of the material Attach using a 1 x 6 piece of clear tape the tape is a special bond tape available from Carefree 052584 3011r4 5 LED ROLLER TUBE LIGHTING Service Manual Carefree of Colorado LED COMPONENTS WHITE LED COO0E elelelelo e ooo oi DOPA 4 oso ofoso Q 0 mE i LED504 Item Part Number Description Notes White LED fa R001714 LED Strip White 16 Length 8 Lead For awnings 18 or less 1 1b RO01715 LED Strip White 16 Length 26 Lead For awnings 19 or longer 1 1c RO001736 LED Strip White 49 Length 8 Lead Used w Marquee 66 or less 1 2 SR0101 Switch and Fuse Kit includes item 3 used with White LED 3 R019493 001 Fuse Kit includes fuse holder and 2A fuse 4 SR0100 Remote and Controller Kit use with White LED 3 RGB Color LED 5a RO60733 001 LED Strip RGB 16 Length 8 Lead For awnings 18 or less 1 5b R060733 002 LED Strip RGB 16 Length 26 Lead For awnings 19 or longer 1 6 R001763 Remote and Controller Kit RGB 3 7a RO60740 001 Harness Factory Installed LED Roller Assy 16 Length vinyl canopy 7b RO60718 001 Harness Factory Installed LED Box Awning 22 Length 7c R001718 Harness Factory Installed LED Roller Assy single flare acrylic canopy 7d R060715 001 Harness Facto2. be used to alert against unsafe practices NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care not to over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company Carefree of Colorado Service Manual LED ROLLER TUBE LIGHTING SWITCH INSTALLATION NOTE Installers may choose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between the switch and power source For easy access locate the fuse close to the switch 1 Determine the location of the switch At the switch location cut a 1 1 8 x 1 1 2 hole Wire the switch as shown below Wire terminals at the switch are 187 18 24 awg female disconnects NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 4 can be accessed from behind the switch 4 Install the in line fuse 4 1 Near the switch cut the red 12VDC power
3. the harness going into the vehicle to prevent it from falling in the vehicle wall 6 For acrylic canopies only Remove the rivet from the canopy This is a soft rivet and can be cut off with side cutters 7 At the roller tube cutoff the connector from the old canopy harness 8 Securely tape the new harness to the old harness 9 Carefully use the old harness to pull the new harness through the hem of the canopy 10 After the new harness has been routed in the canopy hem 10 1 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 10 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 11 At the vehicle wall 11 1 For acrylic canopies only Attach the new harness terminal ring to the canopy using a new rivet 11 2 If the canopy has a metal wrap attach the wire to the inside of the wrap see page 5 then proceed with the next step 11 3 At the vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 11 4 At the vehicle wall provide a 3 loop of harness between the canopy and wall Seal the wall entrance hole and harness with a quality silicone sealant 11 5 Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided
4. 8 a LED Strip that will not damage the wires or canopy i PE 5 Remove the slot covers from the ends of the LED strip and set aside Canopy Harness 6 Carefully pull the wires and connectors out of the E roller tube through the hole that is located behind OENE the slot cover location Disconnect the oe a woe 5 0 ss 0 0 f 0 os 0 0 0 connectors Cut Between Pads Remove the existing LED strip to Adjust Length LEDOO5a Clean the slot to remove any dirt and tape residue Starting at the reference mark made previously remove the release paper from the back of the new strip and press the strip into the LED slot 10 At the end of the roller tube cut the LED strip to match the mark made previously To trim the LED strip always cut between the 4 pad cluster as shown 11 Connect the canopy harness connector and LED connector Then carefully push the connectors into the roller tube 12 Press the slot covers into the LED slot 13 Restore power and test 2 052584 301r4 Carefree of Colorado Service Manual LED ROLLER TUBE LIGHTING REPLACING THE LED STRIP ROLLERS WITH SPRINGS These instructions apply to Fiesta and Fiesta Lite installations with LED s in the roller tube 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Extend the awning out completely Disconnect power Use a non permanent marker to mark the location of the end
5. duct service manual 052584 301r4 Printed in USA April 2015 PROPRIETARY STATEMENT The LED Roller Tube Lighting is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AAWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE Z CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate personal injury and or property damage It may also
6. e Remove the tape and old wire and discard Connect the canopy harness connector and new LED connector Then carefully push the connectors back into the roller tube Place the split grommet around the canopy harness and press the grommet into the hole of the roller tube Press the slot covers into the LED slot Restore power and test 052584 301r4 LED ROLLER TUBE LIGHTING Service Manual Carefree of Colorado CANOPY WIRE HARNESS REPLACEMENT NOTE Acrylic canopies uses a soft rivet in the hem next to the metal wrap to hold the harness in place Dual tapered canopies do not use the rivet If replacing a harness in a tapered canopy skip steps 6 and 11 1 Split Grommet LED Wires Seal x oe 5 l l Harness j Seal A 2 Route Wire With Harness A aE 3 Loop SS DQ a Attach Ring Terminal Route Wire j Canopy Harness with Soft Rivet With 3 Loop Vinyl Canopy Acrylic Canopy shown with Weatherguard shown with Alumaguard LED007 1 Extend the awning out completely 2 Locate and remove the split grommet from the roller tube 3 Carefully pull the wires and connectors out of the roller tube Disconnect the connectors 4 Clamp the LED harness connector outside the roller tube to prevent it from falling back into the roller tube This can be done with a paper clip or similar device that will not damage the wires 5 At the awning rail clip the harness close to the canopy Clamp
7. if connecting to a switch 11 6 Alternate method At the wall splice the new harness to the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the wall entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the canopy to provide a 3 loop of harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant 4 052584 301r4 Carefree of Colorado Service Manual LED ROLLER TUBE LIGHTING ATTACHING THE HARNESS TO FABRIC WRAP When replacing the canopy only or replacing the canopy harness it is necessary to attach the cable to the inside of the wrap For vinyl canopies with Weatherguard the harness is routed in the seam of the Weatherguard no additional attachment is necessary For other wraps follow the directions below 1 Open the awning to access the inside surface of the wrap 2 Clean the inside surface of the wrap 1 x 2 Velcro Loop 2 x 8 Velcro Loop 1 x 6 Clear Tape ZN Position Wire ALUMAGUARD UNIGUARD ae ERSE 3 Attach the harness to the inside surface 3 1 For Alumagquard Use 1 by 2 pieces of Velcro loop taping the harness on each slat between the joints 3 2 For Uniguard Tape the harness to the inside surface using a 2 x 8 piece of Velcro loop
8. le SERVICE MANUAL Carene LED ROLLER LIGHTING SPECIFICATIONS MOUNTING LED light strip is factory mounted in a specially designed roller tube Wire is concealed in canopy hem LENGTH Available for awnings 10 21 Maximum LED strip length is 16 5 _ For awnings greater than 18 strip is centered in the roller tube POWER 1 A 1 2VDC CONTROLS Single pole single throw switch SRO101 Note The Switch kit is ordered separately Kit includes in line fuse holder and 2A spade type fuse For an installer furnished control switch see notes in Switch Installation TABLE OF CONTENTS SOUT CCE TEV AMUN ici ciitraivsinntenunniationianabconntnnssinbinckiamnapsbiiontdpabibatinsubanduasshayddndakeaduasanasdiunaNanninackinbiend 1 Replacing the LED Strip Springless Rollers ccss seeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 2 Replacing the LED Strip Rollers with Springs cs seeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeseeeeeeeeeeeeeseneees 3 Canopy Wire Harness Replacement isan ssasstonansn scrtansgnnanananakenenisanrnandnasadanssenunenanaemnensnsarianinanniansane 4 Attaching the Harness to Fabre Vy rab iaccsaisccatsiecssicrieievansactanicmaceaniesaapseninlangereanieniaeireiieibedinaeoiin 5 LED COMPONENTS irripar iniri E IEE ATON OA AE 6 This manual covers basic LED lighting for factory mounted LED strips in the roller tube For additional information please refer to the appropriate pro
9. line to the switch Do not strip the insulation 4 2 Insert a wire end into one of the wire channels until it butts up against the stop 4 3 Fold that half of the connector body over until the element contacts the wire Use pliers to crimp the connector closed ate ee 18 24awg line Fuse Female Disconnect x2 4 4 Repeat for the second wire end 4 5 Slide the fuse into the fuse port 18awg Wir Ensure that is firmly seated minimum 2A In line Fuse 12VDC Line Single Pole Single Throw Switch GND 5 Press the in line fuse wires and Vehicle Wall switch into the mounting hole Secure the switch using two 2 6 x 1 2 screws LED Strip in Roller Tube 6 Snap the switch bezel over the switch Sl frame NEN WN g Wire Sewn in Canopy Hem rt a Connector in Roller Tube LED002b 052584 301r4 1 LED ROLLER TUBE LIGHTING Service Manual Carefree of Colorado REPLACING THE LED STRIP SPRINGLESS ROLLERS These instructions apply to Travel r Eclipse Pioneer and Pioneer Lite installations with LED s in the roller tube 1 Extend the awning out completely Clamp the Canopy Harness in this locaion 2 Disconnect power 3 Use anon permanent marker to mark the location of the ends of the LED strip 4 Clamp the canopy harness in the canopy to prevent the wire from pulling up into the seam of the canopy e l This can be done with a paper clip or similar device
10. ry Installed LED Roller Assy used on Latitude Longitude 8 R040616 206 Wire Channel 43 Length 9 R001716 Slot Cover 24 Length 10 R060275 Power Socket 12V External Power Supply 11 R060724 001 Power Cord 12V External Power Supply 12 R060725 001 AC DC Power Supply 110AC to 12Vdc External Power Supply 13 SR0107 White LED Upgrade Kit Not Shown 4 14 SR0106 RGB LED Upgrade Kit Not Shown 5 Notes 1 LED Strips items 1 amp 5 are sent on rolls and cut to length during installation White and RGB strips and components are NOT interchangeable Remotes are not available separately Itis necessary to replace the remote and controller White LED upgrade kit SR0107 contains items 1a 3 4 10 11 amp 12 RGB LED upgrade kit SR0106 contains items 5a 3 6 10 11 amp 12 NPON 6 052584 301r4
11. s of the LED strip Clamp the canopy harness in the canopy to prevent the wire from pulling up into the seam of the canopy This can be done with a paper clip or similar device that will not damage the wires or canopy Remove the slot covers from the ends of the LED strip and set aside Remove the existing LED strip from the LED slot Cut the old LED wires close to the LED strip Tape or secure the wires on the outside of the roller tube Clean the slot to remove any dirt and tape residue Starting with the wire leads at the reference mark made previously remove the release paper from the back of the new strip and press the strip into the LED slot At the end of the roller tube cut the LED strip to match the mark made previously To trim the LED strip always cut between the 4 pad cluster as shown Tape the old LED wires to the new LED wires and connector Locate and remove the split grommet from the roller tube Carefully pull the wires and connectors out of the roller tube Disconnect the connectors Clamp the Canopy Harness in this locaion Old Old LED Strip Yo Cut LED Wires Close to LED Strip Slot Cover Canopy Harness LED Wires WS Tape Wires lt Together so osoko 0 0 Cut Between Pads to Adjust Length LEDOOSb Carefully feed the new LED connector through the hole in the slot Use the old LED wire to pull the new connector out of the grommet hol
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