Otterbine Service Manual
Contents
1. E In the event that water is found inside of the light fixture follow these steps Ifno water present Go to step F a Dry out the fixture b Remove the bulb by pulling it straight out of the socket c Inspect the light socket component if damaged replace the entire light housing assembly P N 09 0029 See Fig 3 Reference Technical Bulletin 103 d Before installing the new O ring P N 49 0014 make sure to clean both the O ring groove and the glass lens removing all debris from these critical contact points Go to step G Fig 3 Inspect light socket component if damaged replace entire light housing assembly P N 09 0029 Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com PAGE MR16 3 Otterbine Fountain Glo MR16 Light Systems Service Manual MAINTENANCE www otterbine com F In the event that you are replacing a bulb remove the bulb by pulling it straight out of the socket Inspect the light socket component if damaged replace the entire fixture P N 09 0029 See Fig 3 Reference Technical Bulletin 103 NOTE BEFOREINSTALLING THE NEW O RING ON THE EXISTING HOUSING ASSEMBLY MAKE SURE TO CLEAN BOTH THE O RING GROOVE AND THE GLASS LENS REMOVING ALL DEBRIS FROM THESE CRITICAL CONTACT POINTS G Install the new bulb by pushing it straight into the socket Verify that the new bulb is the same wattage as the old bulb NOTE THESOCKET WILL BE DAMAGED IF THE BULB IS NOT2. FinwreC28ir 40 05 11 S S Bracket Instant Fountain FRI o 12 57167 18 S S Nylon Locknue P2 Tooo X C3 C2 Bracket Hardware Kit P N 12 0098 lt gt C3 C2 Light Mounting Hardware Kit P N GP 110 L Instant Fountain Mounting Hardware Kit P N 12 0086 NOTE LED EQUIPPED FIXTURES CAN BE INSTALLED ABOVE THE WATERLINE 50W amp 20W MR16 EQUIPPED FIXTURES MUST BE FULLY SUBMERGED UNDERWATER DURING OPERATION TO PREVENT OVERHEATING PAGE MR16 8 Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com Otterbine Fountain Glo MR16 Light Systems Service Manual www otterbine com LED JUNCTION BOX MOUNTING HARDWARE EXPLODED VIEW amp PARTS LIST LED Junction Box Mounting Hardware Exploded View amp Parts List Item Description P N Details 6 Plug Connector 33 0072 Plug for unused hales inti e O rings for J Box Connectors 49 0057 One is used for every Connector Bulkhead DC Power Supply LED Light Systems LED DC Power Supplies are mounted in the Power Control Center and replace the traditional transformer junction box found in the MR16 configuration See Fig 7 Depending on the light set configuration there are 3 DC Power Supplies which have been defined Light Set DC Power Supply 2 LED Light Set 30W Power Supply 15VDC 31 0270 4 amp 6 LED Light Set 60W Power Supply 15VDC 31 0271 Wu Controls mounted in PCC with a3
3. HP 230V 3Ph unit with Phase Monitor Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com PAGE MR16 9 Otterbine Fountain Glo MR16 Light Systems Service Manual MR16 HALOGEN 50W 65W JUNCTION BOX EXPLODED VIEW amp PARTS LIST www otterbine com MR16 Halogen 50W 65W Junction Box Exploded View amp Parts List 42 0034 eee bs 7 GP5003 7 I per Light bp 1 for Cable 49 0021 A a amp When installing into a lid use Silicon dressing a i 46 0128 eee 31 0149 XXX XXX 060 60Hz re 050 50Hz S 28 0014 x3 i 28 0015 x3 1 i L 24 0018 x4 28 0022 nn 0007 L u Item Description V Band Clamp S S Junction Box PAGE MR16 10 Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com Otterbine Fountain Glo MR16 Light Systems Service Manual www otterbine com MR16 HALOGEN 50W 65W JUNCTION BOX MOUNTING KIT PARTS LIST MR16 Halogen 50W 65W Junction Box Mounting Kit Parts List Item Description All items above are included with J Box Mounting Kit P N 12 0100 Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com PAGE MR16 11
4. PULLED OUTAND PUSHED IN STRAIGHT WHEN INSTALLING OR INSPECTING THE BULB DO NOT TOUCH THE INSIDE OF THE REFLECTOR OR THE BULB ITSELF WITH BARE HANDS THIS MAY CAUSE PREMATURE FAILURE OR SHORTEN BULB LIFE H Reinstall the glass lens and the new replacement O ring onto the top of the housing Place the light ring on top of the housing so it rests in the tabs and twist it clockwise until it snaps into place Reference Service Tips section for MR16 LED Light Fixture Plastic Light Ring if you experience difficulty installing the light ring NOTE IF THE LIGHT RING IS ON THE HOUSING PROPERLY THERE WILL BE APPROXIMATELY A 1 8 GAP TO THE RIGHT OF EACH TAB ON THE HOUSING WHEN Fig 4 When light ring is properly LOOKING FROM THE TOP See Fig 4 IF THIS isntalled a 1 8in 3 2mm gap will be to the right of each tab GAP IS NOT PRESENT THE LIGHT RING IS NOT ON PROPERLY AND NEEDS TO BE TWISTED MORE CLOCKWISE I Reinstall the light fixture s to the float Reference Service Tips section for MR16 LED Light Fixture Clamp Assembly e Glass lens Installation J Reconnect power to the unit and the light set Reset timers if O Rin necessary g P N 49 0014 Maintenance Otterbine light sets are designed for years of dependable service Periodically clean the glass lens of any debris and check the cords for any damage NOTE ALWAYS INSTALL ANEW REPLACEMENT Fig 5 Inspect light socket comp
5. ce Technical Bulletin 103 d Before installing the new O ring P N 49 0014 make sure to clean both the O ring groove and the glass lens removing all debris from these critical contact points Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com PAGE MR16 5 Otterbine Fountain Glo MR16 Light Systems Service Manual MR16 LED LIGHT FIXTURE CLAMP ASSEMBLY INSTALLATION www otterbine com SERVICE TIPS MR16 LED Light Fixture Clamp Assembly Installation A To remove a light fixture for servicing simply open the clamp assembly P N 10 0066 with use of a flathead screwdriver B To reinstall locate the notch on the UseFlathead Screwdriver to open light fixture and install the notch facing clamp assembly towards the backside of the clamp Remove Clamp Assembly assembly If the notch is not aligned correctly the clamp assembly will not Use channel i lock pliers to K ose close clamp assembly a Clamp assembly close with use of t Wma a channel lock pliers V Jaw style Locate P J 7 notch gt Align notch to l Q pliers provides more point contact on 9 5 backside of clamp gt assembly ae round stock Bu i Re Install Clamp Assembly MR16 LED Light Fixture Plastic Light Ring Installation The new style O ring P N 49 0014 offers a higher compression value creating an improved seal within the light housing assembly Ihe higher compression ratio
6. er www otterbine com register Copyright February 2014 by Otterbine Barebo Inc To Login www otterbine com login Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com Otterbine Fountain Glo MR16 Light Systems Service Manual www otterbine com LIGHT FIXTURE SERVICE amp BULB REPLACEMENT HALOGEN LED MR16 LOW VOLIAGE LIGHTS Light Fixture Service amp Bulb Replacement Halogen LED In the event that the light fixture requires service or bulb replacement follow these steps CAUTION ALWAYS WEAR PROTECTIVE SAFETLY GLASSES WHEN PERFORMING ANY OF THE FOLLOWING PROCEDURES A Physically disconnect the power from the unit and the light set Allow lights to cool to avoid skin burns Fig 1 Remove light fixures from float B Remove the light fixture s from the float and from the water EEE See Fig 1 Dry the excess water off of the light fixture Reference Service Tips section for MR16 LED Light Fixture Clamp Assembly for removing a light fixture for servicing C Remove the light ring P N 42 0030 from the housing by twisting it counter clockwise and lifting it off See Fig 2 D Remove the glass lens and O ring Discard the old O ring NOTE ALWAYS INSTALL A NEW REPLACEMENT Fig 2 Remove the light ring from the O RING WHEN SERVICING THE LIGHT housing by twisting it counter clockwise FIXTURE OR CHANGING OUT BULBS 2 REFERENCE TECHNICAL BULLETIN 112
7. ing P N 09 0029 Includes everything EXCEPT the bulb MR16 HALOGEN AND LED LIGHT FIXTURE Entire Fixture is P N 09 0029 Includes 5 5ft 1 7m 16 2 light cable and all items shown in illustration EXCEPT the bulb Clamp Assembly P N 10 0066 not shown is ordered separately Splice Kit 16 2 MR16 Housing P N 12 0049 not shown is ordered separately Kit can also be used to splice a 12 3 to a 16 2 cable NOTE THE NEW STYLE O RING P N 49 0014 OFFERS A HIGHER COMPRESSION VALUE CREATING AN IMPROVED SEAL WITHIN THE LIGHT HOUSING ASSEMBLY Reference Technical Bulletin 112 Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com PAGE MR16 7 Otterbine Fountain Glo MR16 Light Systems Service Manual MR16 LED LIGHT FIXTURE MOUNTING HARDWARE EXPLODED VIEW amp PARTS LISTwwwaotterbine com MR16 LED Light Fixture Mounting Hardware Exploded View amp Parts List Detail A Concept 3 Concept 2 Instant Fountain Item Description P N Qty Per Light Qty Per Light Qty Per Light C3 C2 Instant Ftn Pit S S Light Bracket 40 00 o 2 w a 20x5 8 S SHexBok 24007 gt 3 18 S S Flat Washer oroo 3 4 179878 StarW sher son 2 H 5 VP S S Fender Washer 28 0001 VOSS HexBok 240016 1 11208 8 NylonLockou C2412 2 5 ChmpAssembly Joose 9 14 20x2 314 8 5Hexbot FRIOs 10 S S Bracker
8. onent O RING P N 49 0014 WHENEVER CHANGING Mig ea u ann assembly P N 09 0029 OUT BULBS Reference Technical Bulletin 112 PAGE MR16 4 Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com Otterbine Fountain Glo MR16 Light Systems Service Manual www otterbine com MAINTENANCE Once a Year 1 Inspect the power control center be sure it is clean and free of any debris small rodents and insects may have seek refuge in the panel See Fig 6 2 Test the light controls inside the PCC GFCI Timer 3 Disconnect the fountain light set from the power source 4 Check all power cables for breaks cuts or bite marks Replace repair as needed 5 Check all cable strain reliefs Be sure that if the cable is pulled for any reason that the main splice or quick disconnect will not be damaged Fig 6 Ants in PCC Inspect power control center be sure it is clean and free of debris small rodents insects 6 Inspect the light sets physical integrity Make sure that all hardware bolts and nuts are secure 7 Clean glass lens NOTE SHOULD THE LENS BE REMOVED THE O RING SHOULD BE REPLACED 8 In the event that water is found inside of the light fixture follow these steps a Dry out the fixture b Remove the bulb by pulling it straight out of the socket c Inspect the light socket component if damaged replace the entire light housing assembly P N 09 0029 See Fig 3 Referen
9. will sometimes make it more difficult to install the Plastic Light Ring P N 42 0030 A To aid with the installation process of the Light Ring apply a same amount of dielectric grease to the backside of the fixture locking tabs prior to installing the Light Ring e Everyone should have dielectric grease readily available Locking tabs G when working in the field therefore it will provide a TIP Use Dialectric Compound in locking tabs quick remedy should you encounter difficulty with the to ease installation of light ring Light Ring installation process NOTE IF THE LIGHT RING IS ON THE HOUSING PROPERLY THERE WILL BE APPROXIMATELY A 1 8 GAP TO THE RIGHT OF EACH TAB ON THE HOUSING WHEN LOOKING FROM THE TOP IF THIS GAP IS NOT PRESENT THE LIGHT RING IS NOT ON PROPERLY AND NEEDS TO BE TWISTED MORE CLOCKWISE PAGE MR16 6 Phone 610 965 6018 or 800 237 8837 Fax 610 965 6050 Email service otterbine com Otterbine Fountain Glo MR16 Light Systems Service Manual www otterbine com MR16 LED LIGHT FIXTURE EXPLODED VIEW EXPLODED VIEWS MR16 LED Light Fixture Exploded View 42 0030 47 0004 _ _ _ 09 0030 XXX Halogen XXX 020 20W 050 50W LED XXX 006 Bright 007 Warm 49 0014 L Light Fixture Exploded View P N 09 0029 P N Description 09 0030 020 Halogen 20W Bulb amp O Ring 09 0030 050 Halogen 50W Bulb amp O R
10. www otterbine com service otterbine com Otterbine Service Manual Fountain Glo MR16 Low Voltage Light Systems LED 6 5W amp Halogen 50W amp 20W Otterbine Fountain Glo MR16 Light Systems Service Manual TABLE OF CONTENTS www otterbine com Table of Contents MR16 LOW VOLTAGE LIGHTS cscossocsscssccsccsscescesscescescees 3 Light Fixture Service amp Bulb Replacement Halogen LED 3 WET Ts ee ee 4 DER VICE n 00020000000 sa sera se ass 6 Light Fixture Clamp Assembly Installation sss sss sees es sees eee 6 Light Fixture Plastic Light Ring Installation sss sss sese ee sees eee 6 ERPLODED VIEWS osori renaren N E E ERS 7 MR16 Light Fixture Exploded View sss sees s esse sese eee MR16 Light Fixture Mounting Hardware Exploded View amp Parts List 8 MR16 LED Junction Box Mounting Hardware Exploded View amp Parts List 9 MR16 LED DC Power SUpply ccscscescecsscsscsscsseseessescseseecesesssesseasersenes 9 MR16 Halogen 50W 65W Junction Box Exploded View amp Parts List 10 MR16 Halogen 50W 65W Junction Box Mounting Kit Parts List 11 Otterbine Barebo Inc 3840 Main Road East Emmaus PA 18049 U S A PH 610 965 6018 Fax 610 965 6050 Email service otterbine com Web www otterbine com Made in the U S A This manual and more can be found online through Otterbine s Distributor Extranet To Regist
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