PLS (Plasma Lighting System)
Contents
1. x Installation standard For fixed type on ceiling Use the M12 bolt and nut on both sides Anchor Bolt Washer To prevent from being loosened Washer S 2 Support a Washer Washer To prevent from being loosened Double nut connection To prevent from being loosened SS VRE IN PUT POWER CORD 220 240V 50Hz i Single Phase 3W More than 1 5mm2 Use an exclusive power outlet for 220 240V that is grounded PLS is not equipped with a terminal block For installation please get professional assistance Terminal Block Specification a Rated Voltage 250V or above b Rated Power 10A or above c 3 way bolt fastening type After connecting power line to the terminal block ensure that the power line makes secure contact with fastening bolt or clamp and the power line is securely fastened A WARNING After wiring power line to terminal box check if the line touches tightening bolt or clamp or is being forced Use regulated electric wire so connecting part of terminal is knocked out by external force It can cause fire if connecting part is fixed tightly as it generates heat Wire power line after ring terminal work It can cause fire and failure of electric parts Check Neutral status when installing main power Ending part of PLS has to be waterproof when connecting it to terminal Caution When installing the product you must exchange and u2. Check error check mode Flash error LED 1 time Check input power voltage Check resonator condition Check system power consumption Check if the resonator is crushed or have any holes Check the system power consumption using the measuring device 15 Replace LDM Light Drive Module Replace PSM Replace generator module Error display m Error check mode and resolution Error detail Check limit Check point Error LED on and off 1 time e e e Line Voltage Error Check 220V 15 or more Unstable input power voltage and operation with overvoltage Error LED on and off 2 times BLDC FG Error Check Check whether BLDC is locked and vo eo ee Less Than BLDC 1 400 RPM whether BLDC cable is connected Error LED on and off 4 times 000o Input Current Error Check Unstable lightron oscillation Check whether the lightron is operating normally and whether the system fan is operating Error LED on and off 5 times Check whether cooling fan is operating eeeee 00000 P Supply Inne Temperature Error Check m Error cancelation method Turn on power line Check error LED Press the error clear switch for 2 seconds Wait until the flashing LED is turned off Wait 30 seconds after the power line is turned off Discharge fully Check for relighting Control PCB error Cancel error using clear switch Turn on power line Tu
3. Electric shock 5 Operating principle and description m Block Diagram Inverter Board Sub Board PEC Circuit Power i radius MSc Signal i M W generator Rectifier AC 220V 50 60Hz Thermostat BE M W transmitter MicroWave Guide PWM Generator 1 i 1 1 1 v Motor Cooling FAN DC 24v Error Detect BLDC Motor Bulb DC 15v Control Circuit Optical generator Bulb 1 I a E u i ms ai mees se s n sn dl Temp Sensing 11 m PLS operating order Initial Mode Check Error Mode Check LineVoltage Error BLDC FG Error PSM Inner Temp Error Initial Mode Check FAN ON Min 2Sec Max 180sec Cooling Time Check Filament ON Under 1400 RPM gt Error BLDC FG Check Lighting start HV Freq 20k 45k Variable HVT ON 1 0V Ref 0 3V nput Current F B rror Chec Error SVC 1 Error Display Q LiveVoltage Error BLDC FG Error Input Current F B Error Temperature Error PSM 12 m Drive PCB diagram x PSH0731B PCB ASSEMBLY INVERTER T700 BD800 T500 SMPS Trans Bridge Diode PFC Trans Program Port Electrolytic Capacitor So O N cz S o os Z mo LED300 Error P801 Grounding wire Display P800 Power Cable 13 m Drive PCB diagram x PSH0731B SUB BOARD P602 Inverter board Connector P604 Filament IN 6 Troubleshooting m Error mode and action Caution First check whe
4. Hz o s o o oeren osor 10 Color rendering index 80 Ra Dimension L x W x H 500 mm x 500 mm x 490 mm 1 12 Weight kg 18 2 kg o 1 2 3 4 5 4 Fuse Block overcurrent above specification 250 V 10 A Thermostat Prevent overheating of LTN 130 C 70 C Safety Abnormal voltage Over 264V or above device detection Under Block system when 176V or below Thermistor Prevent overheating of power supply module 75 C Input current check Detect oscillation of lightron Characteristics Lighting speed of 30 seconds x Above specification and safety circuit may change without separate notification 3 Exterior and name LABEL EEE E EYE BOLT SUPPORT COVER TOP POWER CORD PLUGLESS COVER BODY COVER LOWER BRACKET SPRING 4 Installation environment and method m PSH0731B installation environment guide o Can be installed A Request for consultation x Cannot be installed Installation environment PSH0731B Temperature range of use C 20 40 C Humidity range of use 80 or less Indoor installation Fixed downward x Plant Indoor gym Warehouse High rise building Indoor Large building Indoor Square or play field Park Large bulletin board Application Large wall classification Bridge Environment with high temp
5. LG PLS Plasma Lighting System Caution Please read the Safety precaution before repairing the product Model PSH0731B oh A O N Contents Safety precaution u een 3 Product Speeiflcallon s nee han 4 Exterior and name un a cciiciiiiiiccicccccecccccceeenea 5 Installation environment and method PSHO731B installation environment guide 4444444 44mm 6 m Installation method and example u44ss00n0nsnnnnnnnnn een nnnnnnnnn 7 9 m Example of incorrect installation usssn44nsnnnnnnnenennnnnnnnnnnnnn een 10 Operating principle and description Block dagran asus 11 PLS operating order rs ee N N eh ea 12 Drive PCB diagram sales en 13 14 Troubleshooting m Error mode and action u 42220 ee nen 15 m Error check mode and resolution uesnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 16 Error cancelation method 2zsc 2 ncesccdiecccee deen u 16 Disassembly diagram oo cce cece eee RR RR Rn Ran nn nn nnnnnnnnnnnennnnnnnnnen 17 18 Replacement parts list u AR 19 1 Safety precaution Caution PLS product operates at high temperature and generates high voltage at the power supply Because it can cause serious injury such as electric shock or burn when handling the product please read follow the check order as shown below 1 Installation and repair check precaution Never disassemble the product unless do
6. e careful with installation and usage in the following cases as it can cause electric shock injury burn etc Example of incorrect application and usage Expected risk When using with impact such as product falling applied on product When using with switchboard below rated current capacity Fire Electric shock Fire Electric shock When product is disassembled and reconfigured arbitrarily Fire Electric shock When installing using product without securing space to cool the product Fire When fixed used loosely without considering the installation board product weight vibration etc Injury When installing repairing and checking the product in an environment where water can penetrate into the product This product can be used for underwater lighting Underwater scenery exploration event usage etc When using the PLS product without repairing after submersed under water Electric shock Fire Electric shock When using the product in condition with excessive power voltage variance Above 15 Fire Electric shock When using the product without grounding Electric shock When excessively bend the power cord or using damaged power cord Fire Electric shock When inserting any pin coin or metal wire into the internal external hole on the case Fire Electric shock When putting a cover on the exterior of the product for use without considering the suction inlet exhaust outlet When usi
7. er discharge the high voltage part of the PCB before doing so High voltage capacitor and lightron high voltage charge can cause electric shock When the electricity is connected never touch the power circuit High voltage of DC 3500V 4000V is generated on the high voltage part Do not use parts that do not comply with the specification It can cause an error When there is an issue with the power circuit it is difficult to replace the individual parts installed on the PCB Therefore replace the entire power supply x Caution When using devices such as tester to check for error always disconnect the electricity before using 5 Electricity Operation test after repair Never operate the product when it is not fully assembled such as lightron disassembled and waveguide separated etc It can cause strong leakage of electromagnetic wave e Connect the electricity in normal condition after sufficiently checking the electric mechanical assembly of parts wiring condition and grounding connection etc 6 Correct installation and grounding check After repairing the PLS product clean the exterior and interior of the main unit and check the grounding condition And then install the product in its original position 2 Product specification CLASSIFICATION SPECIFICATION Rated voltage AC Single phase 220 240 V 50 Hz Rated current AC 3 5A DM High frequency output Microwave 550 W High frequency 2450 50 M
8. erature and humidity Environment with use of gas Area with vibration Area with metallic dust Operating time of 24 hours day Operating time of 16 hours day Operating time of 10 hours day Operating time less than 10 hours day Area difficult for A S Wireless LAN o Input power condition Single phase 220V 15 boo eo b D D x iDbP oo oo 0 0 ojoj ojo ojo Power wiring mm unit 2 0 mm or above Wiring per switch 3 or less Circuit breaker capacity Per unit 10A or above Main wiring mm When wiring 2 units 3 5 mm or above When wiring 4 units 5 5 mm or above When wiring 6 units 8 0 mm or above When wiring more than 6 units Request for consultation x To maintain safety of high voltage power and to prevent malfunction connecting the grounding cable to each PLS set x Above conditions related to power must be complied If changes are required please contact LG for consultation 6 m Installation method and example 1 This product PSH0731B is developed for indoor use and can only be used indoors 2 To prevent the product from falling by wind or external force use bolt and nut of M12 or higher 3 This product has been developed to face downward Install and use the product facing down 4 Make sure that objects do not interfere with the cooling of the product and make sure that the inlet outlet is not sealed 5 When installing in a
9. ink 103 L X73 W X122 H _RIGHT_AL DIE_CASTING 4920300004A Heat Sink 103 L X74 W X122 H _LEFT_AL DIE CASTING 6930Z 0001B Thermostat 130 Degree 60Hz 5040300008A Rubber Conductive EMI_SHIELD_HEAT_SINK_R_L_3 4 325 5040300009A Rubber Conductive EMI_SHIELD_HEATINK_WAVE_GUIDE_3 4 426 5238300001A Air Guide 101 L X147 W X120 H _AL DIE CASTING 5900300001A Fan DC 120 120 38 DC 24V 2900RPM Power Supply ASM Neo IRIS700 Plugless EAY60910901 Power Supply ASM Inverter Neo IRIS700 EAM38793002 Filter ASM Neo IRIS700 Case amp Light Guide Assembly 3550300008A Cover Body 418 L 400 W 44 H 5040300012A Rubber Conductive EMI SHIELD COVER BODY_UPPER_3 4 1080 5040300013A Rubber Conductive EMI SHIELD COVER BODY_LOWER 3 4 1281 5040300014A Rubber Conductive EMI SHIELD OPTIC_COVER BODY JOINT 3 4 312 3550300006A Cover Lower 500 L 500 W 170 H 5040300015A Rubber Conductive EMI SHIELD GLASS 6 2 1530 3035300003A Reflector Assembly 444 D X158 H 60 ANGLE _IRIS700 4890300002A Glass Reflector 490 D X3 2 T 4810300002A Bracket Spring 47 L X27 W X21 H COVER LOWER_GLASS JOINT 3550300007A Cover Top 414 L 340 W 155 H 4011300009A BOLT ASSEMBLY COVER LOWER UPPER ASM MGJ62022001 Plate Inner Press AL LG x Se
10. location where the environment exceeds the applicable temperature and humidity consult with the service center since it can cause unexpected problems 6 Consult the service center when installing in a location where chemical material such as TCE system or chloride gas or where vibration is very strong since it can cause unexpected problems affecting the life span of the product 7 When using in a location where dust is very heavy it can cause the illumination reduction from the dust It requires periodical cleaning and cannot be installed in a location where metallic dust is heavy 8 The mark means min distance from PLS to lighted object when install the PLS check the distance from PLS on the optical axis of PLS amp 3 RI CAUTION 1 Follow regulations of government agency for technical standard and electric power company s guide regarding regulations on equipment and wiring A By the regulation and this installation guide electric work using a specific circuit must be done by certified electric technician It can cause fire or electric shock if capacity of WARNING power supply circuit is insufficient or faulty 2 Do stated earth work when installing PLS A Do earthwork of PLS Do not connect earth wire with gas pipe water pipe lightning WARNING rod or telephone line It can cause electric shock as it makes earthwork incomplete x Product size
11. ne by specialized service technician It can cause safety accidents such as electric shock or fire When servicing the product unplug the power cord and make sure that the power is completely disconnected When repairing or checking the PLS product immediately after operating the product wait until the system is cooled sufficiently If PLS is abnormally turned off always handle the product after disconnecting the power It can cause electric shock or leakage of electromagnetic wave If the product is wet always wipe out the moisture before working on the product Clean the front cover glass periodically to maintain the illumination Do not directly look into the bulb while the product is operating The strong light can cause visual defect to the eye 2 Check grounding Before working on the product check whether the product is grounded and make sure to ground the product if not done so 3 Electricity connection test for troubleshooting Install the repair jib on flat floor and mount the PLS product and then connect the power Do not leave any flammable material around the product and keep a safe distance as defective parts can heat up to start a fire e Because the heat can be concentrated on the illuminated area keep more than 30cm of distance from flammable material or from the floor 4 Check and replacement method for electric parts When checking the electric part immediately after disconnecting the pow
12. ng the product with flammable material around the product Fire Fire Electric shock When disassembling while the product is operating Fire Electric shock When repairing or disassembling the product by an unqualified technician Fire Electric shock When using in environment where alien particles penetrate into the suction inlet exhaust outlet Fire When cleaning or repairing the product while operating the product Electric shock When using the product for purpose other than lighting Heating food drying clothe heating etc Fire Electric shock When moving the product by holding the part other than the main unit Moving by holding the reflector etc Injury When moving the part without caution not considering the weight of the product Injury When not wearing any safety gear when contacting the hot part Cover glass reflector etc Injury When using the product near a heating device Fire Explosion When installing and using the product near areas with risk of flooding Electric shock When cutting and using the power cord arbitrarily Fire Electric shock Humid or water splashing when the installation and use Fire Electric shock When making body contact on the product when it is hot while operating or immediately after operating Injury When installing and using the product in areas not properly ventilated Fire When using underwater 10
13. rn off power line between 3 5 seconds Repeat 1 2 process 5 times Wait 30 seconds after the power line is turned off on the last 5th time Discharge fully 5 Check for relighting Cancel error using power line 16 7 Disassembly diagram 408 18 PART NO 8 Replacement Parts List DESCRIPTION SPECIFICATION 3019300001A Generator Assembly Optic IRIS700_OPTIC_ASSEMBLY 3064300001A Wave Guide Lower 150 L X70 W X43 H 3064300002A Wave Guide Upper 150 L X70 W X3 H 5040300010A Rubber Conductive EMI_SHIELD_WAVE GUIDE LO_UP JOINT_3 2 494 5040300011A Rubber Conductive EMI_SHIELD_WAVE GUIDE_MOTOR JOINT_3 4 16 4681300004A Motor Assembly Bulb BLDC Motor 15V 2600RPM WITHIN PCB 3850300003A Label Logo Dust proof Label motor D24MM 3525300005B Bulb Assembly Main IRIS 700 CCT 6000 7000 5018Z L001A Mirror OD76 QUARTZ TA203 SIO2 3546300001A Mesh Cavity 77 2 W X98 1 H X0 3T 4016Z M001A Fastener Mesh SUS OETCK DEUCH 4011300012A BOLT ASSEMBLY MOTOR WG ASM 1BHC0401224 BOLT HEXAGON HEAD H COARSE 3 D4 0 12MM MSWR3 FNM Wave Guide Joint 3019300002A Generator Assembly Microwave IRIS700_GENERATOR ASSEMBLY 5033300001A MGT Assembly IRIS700 2M214 03RIS7 570 630W 3 9 4 1V 11 5 13 5A 2455 2465Hz 4920300003A Heat S
14. rvice inquiry and contact Tel 1544 5472 Fax 055 268 4585 Address PLS Part 76 Seongsan dong Changwon city Gyeongnam Korea October 2010 P No MFL63140803 Printed in Korea
15. se new washers to prevent them from being loosened When installing the anchor bolt you must work the qualified technicians for two men or more and should be not cut the power cord For the parts required for this installation case only the basic spec parts are provided Installation standard When using lighting reel Connect bolt and nut to central hole Auto Reel PORE wla Auto Reel Carabine Hooks wa i g Eye Bolt A Support Washer To prevent from being loosened Flat Washer Support M12 Nut 2EA IN PUT POWER CORD 220 240V 50Hz Single Phase 3W More than 1 5mm Use an exclusive power outlet for 220 240V that is grounded PLS is not equipped with a terminal block For installation please get professional assistance Terminal Block Specification a Rated Voltage 250V or above b Rated Power 10A or above c 3 way bolt fastening type After connecting power line to the terminal block ensure that the power line makes secure contact with fastening bolt or clamp and the power line is securely fastened Caution When installing the product you must exchange and use new washers to prevent them from being loosened When installing the anchor bolt you must work the qualified technicians for two men or more and should be not cut the power cord m Example of incorrect installation x Below shows the example of incorrect application usage B
16. ther the power cord is unplugged from the outlet and then check repair according to the safety precaution and procedure Error mode Check point Check method Action item 1 Action item 2 If not resolved by action item 1 Does not light up initially Lamp goes off trying to turn on Lamp is dark Check whether the power cord and other internal wiring is done correctly Check for any issue on L N GND and internal wiring Check wiring based on installation standard and internal wiring Check whether the fuse is disconnected Separate the noise filter box of the power supply and visually check whether the fuse is disconnected Replace PSM Power Supply Module Check error check mode Flash error LED 1 time Check the input power voltage Check error check mode Flash error LED 2 times Check whether BLDC rotates Replace bulb assembly Check BLDC cable wiring Connect the cable Check system power consumption Check whether DC fan of LDM part is operating normally After checking the power consumption using the measuring device check whether it is normal Check system DC fan cable If normal replace the bulb assembly Connect the cable Replace generator assembly Replace DC fan Check error check mode Flash error LED 5 times Check whether PSM cooling fan is operating and whether there is any issue with wiring Connect the cable Replace DC fan
Download Pdf Manuals
Related Search