3 - Glunz & Jensen
Contents
1. 0047 1 8 FILM PROCESSOR LARGE DRIP TRAY 25 NOTE Some models only The large drip tray fits inside the stand and is designed specially for easy handling of the trolleys 26 TROLLEYS WITH CONTAINERS 26 NOTE Some models only A pair of trolleys fit inside both the open and the closed stand and make it easy to handle both replenishment containers and containers for waste chemicals when changing emptying refilling etc 0047 GB 550 720 860 55 21 72 28 86 34 HOLDER FOR MANUALS 27 On the inside of the right side panel is mounted a holder for the manuals and the spareparts box Always keep the manuals and spareparts box with the machine for reference at all times HOLDER FOR WASTE HOSES 28 Inside the stand is mounted two holders for waste hoses When waste containers are removed for emptying the waste hoses can be attached to the holders to avoid chemical spills on the floor 1 9 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 WASTE DEVELOPER CONTAINER REPLENISHMENT DEVELOPER CONTAINER 1 10 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 FUNCTIONAL DESCRIPTION DEVELOPER FIXER SECTIONS See illustration opposite In the developer DEV section the latent image created during exposure is developed and in the fixer FIX section the developing process is stopped and unexposed silver halide is dissolved2. MAIN COMPONENTS OVERVIEW See illustration opposite MAIN SWITCH 1 Switches the power to the processor ON OFF The main switch is also a lock and cannot be turned on without the key delivered with the processor ELECTRONICS CABINET 2 The electronics cabinet holds the main control electronics and the fuses for all functions See description later in this chapter The cabinet is fitted with a cover inside to protect the electronics CONTROL PANEL 3 The processor is operated from the control panel See description in the FMA Control Panel manual FEED TABLE 4 As standard the processor is equipped with a feed table Alternatively the processor can be ordered with a daylight cassette A see figure opposite The cassette is equipped with a specially designed shelf B that makes it easy to handle both small and big PTS Imagesetting cassettes The shelf can also be used as a feed table INPUT SENSORS 5 A number of input sensors are placed at the processor entrance 4 pcs 55 21 6 pcs 72 28 and 7 pcs 86 34 When film is inserted the input sensors automatically starts the processor provided that the processor is switched on by the main switch 1 and the ON button on the control panel 3 0047 131132 DEVELOPER SECTION 6 See description in DEVELOPER SECTION The developer rack is different from the fixer and wash racks regarding roller configuration entrance roller bearings an
3. USING THE GFCI RELAY CURRENT LEAKAGE relay will switch power off and the red The processor should be started as described in indicator Z will turn off DAILY START UP earlier in this chapter In power off situations the GFCI must operated as follows see also figure below e Press the reset button X GFCI relay will reconnect power to the processor e Turn main switch J off e Turn the main switch J on CAUTION If GFCI relay do not reconnect power to the processor call service technician TEST BUTTON Y The test button Y is for testing reliability of the relay Make a test approx once a year e Press the test button Y The GFCI relay must cut power off red indicator Z turns off CAUTION If GFCI relay do not cut power off red indicator Z turns off the GFCI relay must be changed Call service technician POWER SUPPLY DISCONNECTED AT WALL SOCKET e f test of GFCI has been successful turn main Switch main power supply switch J off Mak sure that man Swich H isaf e Press the reset button X The GFCI relay will Press the reset button X The red indicator 2 reconnect power to the processor The red will light up indicator Z will light up e Turn the main switch J on e Turn main switch J on CAUTION Always activate the RESET button X each time the main power supply is SEE ALSO DESCRIPTION OF GFCI RELAY ON switched on THE
4. The developer and fixer sections are identical except for racks e The developer and fixer sections consist of a processing tank with a heater 1 and a thermostat 2 to keep the temperature constant e level detector 3 in each tank prevents operation of the processor with insufficient amount of chemicals e A pump 4 in each tank recirculates the solution to maintain a uniform temperature of the chemicals e Bellows pumps for developer 5 and fixer 6 connected to two external replenishment containers automatically add developer and fixer to the tanks to compensate for chemicals used during actual film processing Some models only Level detectors in the replenishment containers give an alarm when containers need refilling e The waste chemicals leaves the tank through combined overflow and drain tubes 7 Some models only A level detector prevents that waste chemical containers overflow e Some models only Filters 8 remove mechanical impurities and floating particles from the chemicals Each filter unit has its own circulation pump 9 0047 e The developer and fixer racks are equipped with anti oxidation lids 10 The lids prevent condensation underneath the top cover and minimize oxidation of chemicals The rack configuration is described in chapter 3 ROLLERS NOTE Some models are equipped with special racks for polyester plates THE REPLENISHMENT SYSTEM The system automatically adds deve
5. 0047 2 12 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 SHUT DOWN PROCEDURE See illustration opposite MANUAL SHUT DOWN e Push the stand by key 1 The processor turns into off mode The power on indicator 4 is lit and the display 2 is black The exhaust fan and the time replenishment circuits will still work e Close the external water supply valve e Open the wash tank drain tubes A by turning them 90 counterclockwise NOTE It is recommended to drain the wash tank at least once every 24 hours to prevent growth of algae and thereby consequent reduction in processing quality NOTE The wash tank can be filled again automatically by pushing start in the fill wash function see the FMA Control Panel manual Only push START for fill wash when the wash tank is empty e Do not turn the main switch off 0 during the night if Time replenishment is wanted Removal of exhaust is wanted Automatic start up is wanted 0047 AUTOMATIC SHUT DOWN The auto start function enables automatic start up and shut down of the processor The auto start function is described in the FMA Control Panel manual STARTING THE PROCESSOR and AUTO MODE 2 13 GB FILM PROCESSOR 550 720 860 55 21 72 28 86 34 T1764_MMI99 0047 2 14 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 GFCI Ground Fault Circuit Interrupter Some models only
6. 2 9 USING THE REWASH SLOT 2 9 ADJUSTING FILM TRAY 2 11 SHUT DOWN PROCEDURE 2 13 MANUAL SHUT DOWN 00 0000 een 2 13 AUTOMATIC 5 2 13 GFCI Ground Fault Circuit Interrupter 2 15 USING THE GFEI RELAY easa dans de 2 15 0 4 0047 FILM PROCESSOR GB TABLE OF CONTENTS 3 CLEANING AND MAINTENANCE GENERAL eusti ros PREPARATIONS BEFORE CLEANING DRIP TRAY HOLDER FOR WASTE 5 5 REMOVING A WET REMOVING THE DRYER RACK FLOATING ANTI OXIDATION LIDS RACK ANTI OXIDATION LIDS ROLLERS as cede ca eee ee er eee ees ROLLER POSITMONS 222242222 sacos ROLLER 5 DAYUIGHT GUIDE senest RR CLEANING xs veraneo cata GENERAL 44 4244 404000 RB ara DAILY CLEANING WEEKLY CLEANING ara MONTHLY CLEANING REMOVING FILTERS 0444444444440 0 5 1 CHECK OF DEVELOPER REPLENISHMENT CHECK OF FIXER REPLENISHMENT CHECK OF OXIDATION REPLENISHMENT 0047
7. instructions and environmental protection described in the SAFETY INSTRUCTIONS MANUAL delivered with the processor WARNING BE SURE TO DISCONNECT ELECTRICAL POWER BEFORE PERFORMING ANY CLEANING OR MAINTENANCE 3 1 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 PREPARATIONS BEFORE CLEANING DRIP TRAY HOLDER FOR WASTE HOSES See figure below On the left side of the rear panel inside the stand is The condensation lid underneath the top cover is mounted two holders for waste hoses Empty the also designed as a drip tray Use the drip tray when waste hoses and attach the hoses to the holders as carrying away the racks for cleaning etc shown in the figure below when emptying waste containers and thus avoid chemical spills on the floor 131310 3 2 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 REMOVING A WET RACK Follow the procedure below when taking racks out for cleaning etc See figure opposite e Switch the processor off on the control panel e Developer and fixer racks Remove top cover and condensation lid drip tray Wash rack Remove top cover condensation lid drip tray and dryer cover e Place the drip tray across the processor as close to the bath as possible e Step 1 Turn the crossover guide on the DRIVE SHAFT neighbour rack up Grab the rack in the handle opposite the drive shaft and tilt it upwards while the bearings are still resting on the drive shaft Hold
8. CAUTION If GFCI relay do not cut power off indicator Z does not turn green the GFCI relay must be changed Call service technician e Iftest of GFCI has been successful turn main switch J off e Push the reset switch X upwards The GFCI relay will reconnect power to the processor The indicator Z will turn red e Turn main switch J on SEE ALSO DESCRIPTION OF GFCI RELAY ON THE PREVIOUS PAGE 2 17 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 2 18 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 3 CLEANING AND MAINTENANCE GENERAL Performing maintenance on a scheduled basis reduces the possibilities of equipment failure and the loss of processing quality Only one person should be responsible for performing the preventive maintenance program That person should be familiar with the equipment as well as its operational characteristics and maintenance requirements A periodic major clean up of the equipment is important to maintain the processing quality and reliability of the processor This clean up should be performed either monthly or after processing approx 1000 10 000 2 of film The major clean up procedure can be performed in 2 to 4 hours depending on the condition of the processor and on the proficiency of the person cleaning it 0047 NOTE Before attempting any maintenance or clean up procedures the personnel must familiarize themselves with the safety
9. NEXT PAGE CAUTION Never use the TEST button Y on the GFCI relay as power off switch 0047 2 15 GB FILM PROCESSOR 550 720 860 55 21 72 28 86 34 T1764_MMI99 0047 2 16 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 GFCI Ground Fault Circuit Interrupter Some models only USING THE GFCI RELAY The processor should be started as described in DAILY START UP earlier in this chapter In power off situations the GFCI must operated as follows see also figure below POWER SUPPLY DISCONNECTED AT WALL SOCKET e Switch main power supply on H e Make sure that main switch J is off e Push the reset switch X upwards The indicator Z will turn red e the main switch J on CAUTION Never use the TEST button Y on the GFCI relay as power off switch 0047 CURRENT LEAKAGE relay will switch power off and the indicator Z will turn green e Turn main switch J off e Push the reset switch X upwards The indicator will turn red and the relay reconnects power to the processor e Turn the main switch J on CAUTION If GFCI relay do not reconnect power to the processor call service technician TEST BUTTON Y The test button Y is for testing reliability of the relay Make a test approx once a year e Press the test button Y The GFCI relay must cut power off indicator Z must turn green
10. floating particles from the developer solution The filter unit has its own circulation pump 0047 GB 550 720 860 55 21 72 28 86 34 FIXER FILTER 14 NOTE Some models only Like the developer tank the fixer tank also is equipped with a filter that removes mechanical impurities and floating particles from the developer solution The filter unit has its own circulation pump COVER FOR FILTERS 15 NOTE Some models only The filters 13 and 14 are covered with a small cover which is easily removed without removing the top cover SCAVENGER FAN 16 In the left tank side is mounted a fan for removal of chemical vapours from inside of the wet sections INTERLOCK SWITCHES 17 The processor is equipped with 3 interlock switches If either the top cover 20 the dryer cover 21 or the filters cover 15 Some models only are removed from the processor e g for servicing the related switch will switch the processor to a safe mode In the safe mode pumps and moving parts cannot be activated WARNING Never activate the safety switches without the covers mounted as this will make the processor start in jog mode and activate pumps and moving parts 1 5 GB FILM PROCESSOR 550 720 860 55 21 72 28 86 34 0047 1 6 FILM PROCESSOR OVERFLOW DRAIN TUBE 18 Each bath is equipped with a combined overflow and drain tube In the developer section an
11. 550 720 860 55 21 72 28 86 34 0 5 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 0 6 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 1 FUNCTIONS AND FEATURES GENERAL The processor contains 4 major sections see figure below Developer A fixer B wash C and dryer section D Each section performs a basic function to change the exposed film into a fully developed and dry film ready for handling The operation of the processor is handled by the control box The film material F is fed into the processor from the feed table G If the processor is equipped with a daylight cassette H both film sheets and film rolls from PTS Imagesetting cassettes I can be processed Some processors are also equipped with a daylight slot J and a rewash slot K which make it possible to use the processor outside the darkroom when installed as a Two room installation At the processor entrance the transport roller system takes over and leads the film safely through each of the four sections at a uniform speed and special guides make sure that it passes smoothly from one section to another When the film leaves the processor it lands in the film basket L 0047 1 1 GB FILM PROCESSOR 550 720 860 55 21 72 28 86 34 0047 1 2 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34
12. ANT e Approvals The equipment is manufactured according to legal demands For compliance with the requirements the equipment is tested by Underwriters Laboratories or other accredited authority Approvals will appear from the labels attached to the name plate or the frame part of the equipment Intended use of the equipment Development of photographic materials as specified in chapter 1 PROCESSING MATERIALS in the Film Processor Service Manual e Installation is the responsibility of the owner and operator s of the equipment that the installation is made in accordance with local regulations and by engineers authorized to carry out plumbing and electrical installations Installation service and repair must be performed only by service technicians who are trained in servicing the equipment The installation procedure is described in chapter 4 INSTALLATION in the Film Processor Service Manual The manufacturer cannot be held responsible for any damage caused by incorrect installation of the equipment e Technical data Observe technical data from the name plate located as specified on page 0 2 in the Film Processor Service Manual 0047 GB 550 720 860 55 21 72 28 86 34 WARNINGS CAUTIONS AND NOTES Throughout the manual warnings cautions and notes are written in italics on a grey background like the example below CAUTION Make sure that Explanation NOTE The operator should ob
13. G STEEL TAP 13426 13452 33557 030 PART NO PART NO PART NO 43764 437 2 LIGHT GREEN 376 3763 53029 RUBBER 030 tics LONG STEEL TAP 13445 13458 33556 RUBBER D30 PART PART NO PART NO SHORT STEEL TAP 13444 3347 33558 ES PUR D30 MATTED PART PART PARTO 2 nos HEAVY LONG STEEL 43744 43745 33811 3 7 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 ROLLERS FOR POLYESTER MATERIALS RUBBER D22 PART PART PART SHORT TAP 33938 33939 33940 RUBBER D22 PART PART PART LONG TAP 43082 43081 43080 PUR D30 MATTED PART PART PART LIGHT GREEN TAP 43743 43742 33810 PUR D30 HEAVY PART NO PART NO PARTNO SHORT WHITE TAP 13424 3345 33545 RUBBER D30 PART NO PART PART LONG STEEL TAP 13445 13458 33556 D30 RUBBER PART NO PART NO PART O SHORT STEEL TAP 13444 3347 33558 PUR D30 MATTED PART NO PART PART HEAVY LONG STEEL TAP 13472 13474 33548 RUBBER PART NO PART PART SHORT TAP 33855 33860 33856 3 8 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 ROLLER BEARINGS DAYLIGHT GUIDE When reinstalling the roller pairs in the racks be When the daylight guide has been removed for very careful that the bearings are locked properly in cleaning or servicing purposes it very impor
14. OPERATING PROCEDURES GENERAL Procedures for daily operation of the processor are described on the following pages 0047 2 1 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 4 PROG 2 READY y TIER TENU jes T1764_MMI99 2 2 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 DAILY START UP See illustration opposite Before starting up the processor follow the procedure for daily cleaning as described in chapter 3 Open external water supply valve 1 NOTE Make certain that the wash tank drain tube F is closed see figure below Do not operate the processor with an empty wash tank Models with GFCI relay only Activate the reset button switch on the relay The indicator on the will turn red or light up depending on which model is installed See also RELAY later in this chapter Turn the main switch J to The power on indicator 4 is lit and the display 2 shows Initializing Please wait 0047 When the processor is in off mode display 2 is black press the stand by key 1 on the control panel The processor turns into stand by mode and the display 2 will show the latest employed program See the FMA Control Panel manual for more information about the control panel functions and operation To fill the wash tank push start in the wash replenish function and the wash tank will be filled up
15. USER MANUAL MultiLine Pro 55 72 86 MultiLine Pro 21 28 34 GLUNZ amp JENSEN MultiLine Pro 55 72 86 MultiLine Pro 21 28 34 This manual is for daily users of the equipment Always read the Safety Instruction Manual part No 21741 before starting up the equipment and keep the manuals with the machine for reference at all times Edition B November 2000 This manual has part No 51135 GB A 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 GENERAL INFORMATION This manual is published by Glunz amp Jensen A S 13 15 Haslevvej DK 4100 Ringsted Denmark Phone 45 5768 8181 Fax 45 5768 8340 Glunz 8 Jensen Inc 21405 Airpark Drive P O Box 97 Elkwood Virginia 22718 USA Phone 1 540 825 7300 Fax 1 540 825 7525 Copyright 2000 by Glunz amp Jensen A S The serial number is specified on the processor name plate located underneath the upper side panel on the right side of the processor The manual was written and illustrated using the best possible information available at the time of publication Any differences between the manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typographic errors will be corrected in subsequent editions As a part of our policy of continuous improvement we reserve the right to alter design and specifications without further notice 0 2 0047 FILM PROCESSOR IMPORT
16. automatically NOTE Only push START for fill wash when the wash tank is empty Feed some sheets of film through the processor to clean it Your processor is now ready for processing Shut down is described later in this chapter 2 3 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 PROG 2 READY TIMER MEN T1764_MMI99 2 4 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 PROCESSING FROM THE FEED TABLE See illustration opposite Select the program suitable for the processing material by means of the program key 3 The display 2 shows which program is active at any time Slowly enter the film into the processor using the film feed guide L until it engages the drive system Activating the input sensors the processor will start at the speed specified in the selected program Verify that the display 2 changes between the messages PROCESSING and WAIT PRC When the message WAIT PRC disappears you can insert another film When the film exits the display returns to stand by mode 0047 2 5 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 PROG 2 READY TIMER MEN T1764_MMI99 2 6 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 PROCESSING FROM THE DAYLIGHT CASSETTE See also figure to the right Verify that the processor is not busy display 2 messages change between PROCESSING and WAIT PRC when bus
17. d daylight guide FIXER SECTION 7 See description in FIXER SECTION The roller configuration is identical to the wash rack 1 3 GB FILM PROCESSOR 550 720 860 55 21 72 28 86 34 0047 1 4 FILM PROCESSOR WASH SECTION 8 See description in WASH SECTION The roller configuration is identical to the fixer rack Models with rewash slot have a special crossover guide in the wash rack DRYER SECTION 9 See description in DRYER SECTION RACKS 10 The racks are a combination of rollers and guides that smoothly transport the film through the wet sections and the dryer section of the film processor Roller configuration is shown in chapter 3 ROLLERS ANTI OXIDATION LIDS 11 Each rack in the wet section is equipped with an anti oxidation lid The anti oxidation lids reduce the oxidation from the chemical baths as well as it minimizes build up of condensate underneath the condensation lid drip tray 12 and the top cover 20 CONDENSATION LID DRIP TRAY 12 The processor is equipped with a condensation lid underneath the top cover to prevent that fixer condensation drips into the developer section and opposite The lid is also a drip tray on which racks can be carried away for cleaning without spilling of chemicals DEVELOPER FILTER 13 NOTE Some models only The developer tank is equipped with a filter that removes mechanical impurities and
18. d in the fixer section the tubes are placed underneath the top cover in the left hand side The tube for the wash water is placed through the top cover in the right hand side of the processor To empty the baths the tubes must be turned 90 counterclockwise As shown on the figure below it is easily observed if the drain for the wash tank is opened or closed 7 5 N N GB 0047 550 720 860 55 21 72 28 86 34 PROCESS LAMP 19 NOTE Some models only The lamp has a busy alarm function for some models See detailed description in the FMA Control Panel manual TOP COVER WITH DAYLIGHT AND REWASH SLOTS 20 Some models are designed for two room installation For those models the top cover is delivered with daylight and rewash slots which make it possible to use the processor outside the darkroom DRYER COVER 21 FILM BASKET 22 When leaving the processor the film material is collected in the film basket STAND 23 The processor is delivered with either an open or a closed stand Inside the stand there is room for trolleys 26 with containers for replenishment and or waste chemicals REMOVABLE SIDE PANELS 24 NOTE Some models only The side panels of a closed stand are very easy to remove It gives the processor a tidy look when hoses and containers can be stored inside a closed stand 1 7 GB FILM PROCESSOR 550 720 860 55 21 72 28 86 34
19. ll it 3 12 FILM PROCESSOR WATER FILTER 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 MAINTENANCE REMOVING FILTERS NOTE Some models only The filters for developer and fixer are placed underneath a separate cover in the upper left side panel When removing the filters for change or cleaning follow the description below See the figure opposite e Turn the main switch off e Remove the cover for filters e the filter is removed for exchange with a new one unpack the replacement filter and keep a plastic bag ready for the dirty filter Unscrew the filter lid A by turning it counterclockwise and slowly lift it off The filter element B will hang on to the filter lid e Change the filter element B Be careful not to drip chemicals Put the dirty filter into the plastic bag e Mount the filter element underneath the cover A and lower it slowly into the filter housing to avoid splashing e Tighten the cover A clockwise The lid is tightened in two steps C as illustrated on the figure When it feels tight turn it a little more CAUTION Make sure the lid is tightened properly otherwise chemicals may be pressed out of the filter housing when the replenishment system starts e Mount the cover for the filters e Turn the main switch on and press the stand by key on the control panel 0047 Reset filter account by pressing on display
20. loper and fixer to compensate for chemicals used during actual film processing The system also supplies additional developer to compensate for lost activity caused by normal oxidation It is possible to operate the replenishment pumps manually to top up the tank levels on the control panel See also the FMA Control Panel manual Film sensors at the entrance of the processor start the replenishment control circuit when film is entered The replenishment control circuit also starts when the daylight slot is opened but not when the rewash slot is opened 550 720 860 GB 55 21 72 28 86 34 WASH SECTION See illustration below In the wash section WASH any residual chemicals are washed off the film material e Fresh water is added from an external water supply e The water inlet is controlled by a solenoid valve 1 131135 FILM PROCESSOR The wash water overflows into a combined overflow drain tube 2 which is accessible through the top cover see MAIN COMPONENTS OVERVIEW WASH rack configuration is described in chapter 3 ROLLERS NOTE Some models are equipped with special racks for polyester plates WATER TAP TO WATER RECIRCULATION UNIT OR DRAIN 0047 FILM PROCESSOR DRYER SECTION See illustration below In the dryer section the moisture is removed from the film to allow for handling immediately after processing The dryer section consists of a centrif
21. message REPLACE DEV FILT or FIX if any See also ALARMS in the FMA Control Panel manual NOTE Disposal of dirty filter elements must be done in accordance with local authorities regulations 731137 3 13 550 720 860 55 21 72 28 86 34 GB FILM PROCESSOR REPLENISHMENT CHECK OF DEVELOPER REPLENISHMENT The efficiency of the developer can either be checked with a testing strip ask your dealer of chemicals or you can use a well exposed and well processed film as reference If after a week s work the density of your film has decreased the replenishment has probably been too low and a higher setting of the replenishment rate should be selected If however the density is good the replenishment is sufficient If desired a lower setting can then be tried until it is established which setting of the control is enough for satisfactory replenishment CHECK OF FIXER REPLENISHMENT While the processor is working at its normal temperature and speed feed an unexposed film into the processor The film should be absolutely transparent and without whitish spots or areas spread at random over the film when it comes out of the processor otherwise the efficiency of the fixer is too low and a higher setting of the replenishment rate should be selected The efficiency of the fixer and the silver contents of the fixer can also be tested with a special testing strip Ask your local s
22. ocess lamp is lit and the messages in the display 2 change between PROCESSING and WAIT e Feed paper into the processor and close the daylight slot e When the process lamp M flashes and the message WAIT PRC disappears from the display the processor is ready to receive another film through the daylight slot USING THE REWASH SLOT See illustration opposite NOTE Some models only e Verify that the processor is not busy The process lamp M is not lit e Open rewash slot O The process lamp is lit and the messages in the display 2 change between PROCESSING and WAIT PRC e Feed paper into the processor and close the rewash slot e When the process lamp M flashes and the message WAIT PRC disappears from the display the processor is ready to receive another film through the rewash slot 0047 2 9 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 131451 2 10 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 ADJUSTING FILM TRAY See illustration opposite NOTE Some models only When processing short sheets it is recommended to adjust the stop bar to make the film tray fit the actual size of the film materials 0047 2 11 GB FILM PROCESSOR 550 720 860 55 21 72 28 86 34 7 any DE RE m U TN MEN 2 DE 0 N T1764_MMI99
23. pecialist for application of testing strip 3 14 CHECK OF OXIDATION REPLENISHMENT If the processor is left in stand by for longer periods this feature can be used At the start of a new working period check the efficiency of the developer as described above and adjust the time replenishment rate correspondingly 0047
24. sensor as shown on the figure below 131136 0047 GB 550 720 860 55 21 72 28 86 34 RACK ANTI OXIDATION LIDS Each rack is equipped with an anti oxidation lid Follow the procedure below when taking out the lids for cleaning etc See figure below Remove the rack as described earlier in this chapter Remove the pair of top rollers in the rack exit 1 e Push the anti oxidation lid out of the attachment in the rack 2 and lift it out 3 e Reinstall in reverse order 3 5 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 ROLLERS ROLLER POSITIONS When racks have been disassembled for cleaning or servicing purposes it very important that the rollers are reinstalled in their correct positions The illustration opposite shows the type part No and correct position of each roller in a processor with rollers for film materials On the next page are shown rollers for polyester materials CAUTION The processor is equipped with either rollers for film materials or for polyester materials It is very important to refer to the correct table 3 6 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 ROLLERS FOR FILM MATERIALS 0047 MODEL MODEL MODEL NO SYMBOL ROLLER DESCRIPTION 55 21 72 28 86 34 PUR D22 PART NO PART NO PART NO 1 HEAVY SHORT WHITE 13427 13453 33546 RUBBER D22 PART NO PARTNO PART NO LON
25. serve and or act according to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechanical or electrical damage to the equipment WARNING The operator must observe and or act according to the information in order to avoid any personnel injury 0 3 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 TABLE OF CONTENTS GENERAL INFORMATION 0 2 IMPORTANT es en 0 3 WARNINGS CAUTIONS AND NOTES 0 3 1 FUNCTIONS AND FEATURES 1 1 GENERAL oo Ara oe 1 1 MAIN COMPONENTS OVERVIEW 1 3 FUNCTIONAL DESCRIPTION 1 11 DEVELOPER FIXER SECTIONS 1 11 THE REPLENISHMENT SYSTEM 1 11 WASH SECTION en dence 1 12 DRYERESECTHION Ge ove a 1 13 TRANSPORT 5 1 14 ECOLOGICAL eee 1 15 2 OPERATING PROCEDURES 2 1 GENERAL lt lt a a E 2 1 DAILY START UP oir ri E 2 3 PROCESSING FROM THE FEED TABLE 2 5 PROCESSING FROM THE DAYLIGHT 2 7 PROCESSING FROM THE DAYLIGHT SLOT
26. tank cleaner Ask you dealer of chemicals for advice Be careful not to get any of this cleaner into the fixer section It is important to get all of the cleaner out of the developer tank after cleaning and to rinse the rack in plenty of water T 3297 e Carefully lift the wash rack out and rinse it with water e Empty the wash water tank and clear off algae e Cleaning of fixer rack is described in MONTHLY CLEANING e Remove the oxidation lids from all three racks see earlier in this chapter and rinse the lids with water e When refilling the developer tank use the level mark in the right side of the tank as guide see figure opposite Be careful not to get developer into the fixer section NOTE If tanks are not filled before the processor is turned on the auto filling feature will fill empty tanks automatically 0047 3 11 550 720 860 GB 55 21 72 28 86 34 MONTHLY CLEANING e Carefully lift the fixer rack out as described earlier in this chapter and rinse it with water Be sure to rinse off possible crystallization on film guides e Remove dryer rack as described earlier in this chapter and rinse rubber rollers with water e Clean residual chemicals off all worm gears e Locate the water solenoid valve under the processor Disconnect the hose from the valve by unscrewing the union nut and remove the water filter with a pair of pliers see the figure below Clean the filter and reinsta
27. tant that the respective slots as indicated in the figure below it is reinstalled correctly The figure below shows how to install the daylight guide TOP ROLLERS BOTTOM ROLLERS IN T 3298 T 3349 0047 3 9 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 CLEANING GENERAL DAILY CLEANING When using water for cleaning purposes use warm It is recommended to clean the processor each day water 35 40 C 95 104 F before you start processing Follow the procedure below e Clean the feed table with a moist cloth Do not use abrasive materials on the processor e Drain the wash tank and close the drain tube at the end of each shift e Check the level in both replenishment containers and refill if needed e Empty the waste chemicals tanks CAUTION Never cover the processor with a cloth or piece of plastic to protect it from dust as this prevents free circulation around the processor and can lead to overheating and increased condensation 3 10 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 WEEKLY CLEANING FILL UP TO HERE CAUTION Never use any hard tool or abrasive without rack installed materials when handling and cleaning the rollers e Carefully lift the developer rack out as described earlier in this chapter and rinse it with water Be sure to rinse off possible crystallization on film guides When needed empty the tank and clean both tank and rack with
28. the rack in this position for a few seconds to let chemicals drip off e Step 2 Pull the rack off the drive shaft and pull it towards yourself away from the drive shaft e Lift the rack out and place it on the drip tray DRIP TRAY e Carry the tray and rack away for cleaning etc Be careful not to drip chemicals onto the cover for electrical parts etc in the left side of the tank e Reinstall the rack in the reverse order If the bath contains chemicals when the rack is inserted lower the rack very carefully to avoid that chemicals flow over into the other baths NOTE Make sure that the bearings catch the drive shaft and the drive gears mesh with the worm gears NOTE Make sure to wash off chemicals from the drip tray before reinstalling it e Reinstall condensation lid drip tray and covers 0047 3 3 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 Follow the procedure below when taking the dryer rack out for cleaning etc See figure opposite REMOVING THE DRYER RACK Switch the processor off on the control panel Remove top cover and dryer cover Stand at the rear side of the processor Step 1 On the upper dryer cassette A is a black knob B on the right hand side Press the knob down and turn it 90 counterclockwise Remove the upper dryer cassette by lifting it up a little and pull it to the right out of the flange Step 2 P
29. ugal fan 1 with an integrated heater 2 and two air distributing boxes one underneath 3 and one above 4 the dryer rack A thermostat 5 keeps the drying temperature in range GB 550 720 860 55 21 72 28 86 34 DRYER rack configuration is described in chapter 3 ROLLERS 0047 550 720 860 GB 55 21 72 28 86 34 FILM PROCESSOR TRANSPORT SYSTEM Squeegee rollers at the entrance of the dryer section remove surface moisture from the film and See illustration below divert water to the wash section The transport system consists of a main drive motor connected to a worm gear drive system The drive system turns the rollers in each rack which in conjunction with the film guides and crossovers directs the film through the processor FILM PATH DAYLIGHT ENTRANCE GUIDE CROSSOVER GUIDE DEV FIX REWASH CROSSOVER GUIDE FIX WASH CROSSOVER GUIDE WASH DRY SQUEEGEE ROLLERS DRYER RACK FILM GUIDE BOTTOM GUIDE LIGTH ROLLER 0047 FILM PROCESSOR GB ECOLOGICAL UNITS The processor is prepared for connections to ecological units for the developer fixer and wash sections and chemical vapours exhaust Ask your local dealer for more information about the ecological units and chemical vapours exhaust kit 0047 550 720 860 55 21 72 28 86 34 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 1 16 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 2
30. ush the dryer rack to the right in order to release the bearings from the drive shaft D and lift it out of the processor CAUTION Always lift the rack in the side plates After cleaning it is very important that the rack is reinstalled correctly according to step 3 Step 3 Place the rack in the processor and make sure that it flush with the wash tank wall E Then push the rack to the left F until the bearings catch the drive shaft and the drive gears mesh with the worm gears Reinstall upper dryer cassette dryer cover and top cover 3 4 0047 FILM PROCESSOR FLOATING ANTI OXIDATION LIDS In the left and right side of each bath is a floating lid which is installed to prevent oxidation of chemicals RIGHT SIDE The floating lid in the right side of the bath section has a cutout for the drain tube Follow the procedure below when removing the lid for cleaning etc e Remove the rack as described earlier in this chapter e Remove the tube and then the floating lid LEFT SIDE See figure below The floating lid in the left side of the bath section has holes through which level sensor temperature sensor heater element and tube for replenishment are mounted Follow the procedure below when removing the lid for cleaning etc e Remove the rack as described earlier in this chapter e Lift up the replenishment tube and the temperature
31. y When the message WAIT PRC disappears you can insert another film Open the cassette cover 6 Adjust the shelf 7 to fit the cassette size or remove it whatever is necessary Select processing program by means of the program key 3 The display 2 shows which program is active at any time Place the cassette 8 on the shelf and enter the film paper 9 into the processor until it engages the drive system The input roller ensures that the material enters the processor without scratches When the input sensors are activated the processor starts and the display 2 message change between PROCESSING and WAIT Close the cassette cover 6 and do not open until the message WAIT PRC in the display disappears When the message WAIT PRC disappears the processor is ready to process another cassette The shelf can also be used as feed table In that case adjust the shelf to upper position and follow the procedure described in PROCESSING FROM THE FEED TABLE Feed paper between the white marks on the shelf 0047 2 1 550 720 860 GB FILM PROCESSOR 55 21 72 28 86 34 PROG 2 READY TIMER MEN T1764_MMI99 2 8 0047 FILM PROCESSOR GB 550 720 860 55 21 72 28 86 34 PROCESSING FROM THE DAYLIGHT SLOT See illustration opposite NOTE Some models only e Verify that the processor is not busy The process lamp M is not lit Open the daylight slot N The pr
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