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Service Monitoring Tools User Manual.book

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1. ccecececeeeeeeeeceeeeeeeeeeeaaeeeeeeeeesaeeeeneeesetaeeeseneees 28 2 2 Establishing a Connection with a COMpPreSSOl cccccceeeeceeceeeeeeeeeeeceaeeeeeneeeseaeeeseaaeeseeeeeesaaeeeness 29 2 3 Closing an Established Connection 0 cccccccceeeceeeneeececeeeeeeeeeceaeeeeeeaeeseeaeeesaaeeseeaeeeseaaeeeeeeeeesiaaeseneess 32 2 4 Detecting Compressor Settings cccccccececeeeeeneeececeeeeeeeeeceeeeeeeeaeeseaeeeeeaaeseceeeesaaeseeeeeessiaeeseaeseeaees 32 2 5 Changing Compressor Access LeVEIS cccccececeeeeeeeeeeeeeeeeecaeeeeeeeeeceaaeseeaaeeseaaeesseaeeeseaeeeseaeeeneess 33 2 6 Synchronizing the Compressor Real Time Clock with a PC Clock cccccccccceeeeceeeessneeeeeeessseeeeeeens 33 2 7 Viewing a List of Recent Compressor Connection Settings cccceeeeeeeceeeeeeeeeeeeseaeeseeeeeessaeeeseneees 34 2 8 Compressor Connection Manager Layout 34 2 9 Connection Status Indications 35 2 10 RAM Only and RAM amp EEPROM Check boxes ccccceeeceeeeee cesses scene eeeeaeeeeeeeeeeaeeeeeneeesaeeeeeneeee 36 3 ModComm TOO lisinin aer i ae ee ee 37 3 1 Accessing the ModComm Tool 37 3 2 Register Parameter TOOltips ccccsccccceeeseccceeeeeeeeceeeeseeeeeeensaaeceeeesneeaaeeeesaeeeeeesnaeaaeeesneneaeeeneneaaes 38 3 3 Changing the Current Register Watch Range cccecccceeeeeeeeeeeeeeeeeeeeceeeeeeaaeeseneeeesaeeseeeeeeteaaeeneneees 39 3 4 Toggling Between the Specified Watch Range and All Curre
2. Lock Out Fault 0 Alarm Fault Short Term Count Q Motor High Curent waming 8 Motor High Current fault DC bus over voltage Motor single phase over current 24VDC fault 8 Motor Back EMF is low No Output Current Q SCR phase loss 8 Q Axial Static Load Front Radial Static X Load Front Radial Static Y Load Rear Radial Static X Load Rear Radial Static Y Load Startup Check Failed Figure 30 Active Alarm Fault Viewer Window Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 44 4 2 Service Monitoring Tools User Manual Viewing and Configuring Alarm Fault Limits and Lockout Settings To view configure alarm and fault limits and lockout settings Click the Configure Alarms Faults menu option The Alarm and Fault Settings window displays 2 3 3 Alarm and Fault Settings 1T300 Sample 38400 bps 70 NES 1 Alarm Settings Discharge Temperature Alarm Limit AANA 2 Discharge Pressure Alarm Limit 2507psi Inverter Temperature Alarm Limit 158 0 F E Cavity Temperature Alam Limt fi760F E SCR Temperature Alarm Limt 158 0 F Leaving Fluid Temperature Alarm Limit 39 F H Pressure Ratio Alarm Limit f430 Suction Pressure Alarm Limit 27 4 psi 3 Phase Current Alarm Limit FLA 100 00A Motor Current Alarm Limit fs358A ro Fault Settings Discharge Temperature Fauit Limit 212 0 F Discharge Pressure Fault Limt 2610ps Inverter Temperature Faut Limit 167 0 F Cavity Temperature F
3. Chiller Integral Gain F Chillar Power Camuersion Figure 83 Watched Parameters Being Plotted Danfoss Turbocor Compressors Inc 92 M SM 001 EN Rev C Service Monitoring Tools User Manual 14 6 Stopping Graphical Monitoring To stop graphical monitoring 1 From the Compressor Data Trending window click the Stop Plotting button see Figure 83 A prompt confirming that you want to stop plotting displays 4re you sure you want to stop trending Figure 84 Stop Plotting Dialog Box Yes 2 Select Yes to stop plotting You are prompted as to whether you would like to save the data to a file Would you like to save these data to file Figure 85 Save Data Prompt Yes 3 Select Yes to save a CSV Excel file Save in Desktop v 3 e a m my Documents 4 ig My Computer My Recent Quy Network Places Documents BL bom dobe Reader 9 Installer B D Barcode Fonts Desktop D bin Q5MT 3G Demo sm 3G Demo 2010 11 03 CI GD Gary s Scans My Documents ey rel aa Se shortcut to technicalwriting on dtc1 U 3 G Training Manuals My Computer e File name Trend 20101 104162228864 x i My Network Save as type CSV File v Figure 86 Save Data to a CSV File Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 93 Service Monitoring Tools User Manual 4 Enter the destination file name and all trend data will be recorded to the specified file in CSV format Y
4. TURBOCOR TWIN TURBINE CENTRIFUGAL COMPRESSOR SERVICE MONITORING TOOLS USER MANUAL Danfoss Turbocor Compressors Inc M SM 001 EN Rev C October 2013 This Page Left Intentionally Blank Service Monitoring Tools User Manual Service Monitoring Tools Software System License This license governs use of the accompanying software and should be carefully read before installing this package By installing and using this software you accept these terms and agree that you will be legally bound to them Definitions Customer refers to the individual installing this software package any individual using this software and or the company employing such individuals Developer refers to Danfoss Turbocor Compressors Inc and any of its employees past or present This software is provided as is without warranty of any kind In addition to this license any Danfoss Turbocor Compressors Inc license conditions apply Customer shall not remove any product identification copyright notices or other notices or proprietary restrictions from Service Monitoring Tools Software System Customer shall not cause or permit reverse engineering disassembly or decompilation of any part of this software written or published by Danfoss Turbocor Compressors Inc Service Monitoring Tools Software System is the proprietary product of Developer and its licensors and it is protected by copyright trade secret and other intellectual p
5. M SM 001 EN Rev C 15 Service Monitoring Tools User Manual Remote Serial Multiplexer The Remote Serial Multiplexer is a supplemental application which allows for one or more TCP clients to pass Modbus messages between a single serial port It can handle some special messages which are used for completing remote operations such as opening a host serial port retrieving host device information detection etc in addition to acting as a pass through for Modbus messages When the application accepts a TCP connection a session is created which is used for handling messages between the host and client and is destroyed when the TCP connection is terminated A connection session may have up to one serial port association at a time which can either be negotiated using special messages or automatically assumed if a current association matches the requested slave address Additionally serial port communication and TCP communication can optionally be recorded to the log file for troubleshooting purposes 15 1 Settings e ServerAddress The host IP address or hostname to use for hosting Default any or 0 0 0 0 e ServerPort The host IP port to use for hosting Default 502 e log local Indicates whether serial messages are to be logged Default false e log_remote Indicates whether remote TCP messages are to be recorded to the log file Default false 15 2 Configuration File To specify a configuration file provide on the command line c filename
6. where filename is a properly formatted XML document matching the XSD schema specified in the design document Danfoss Turbocor Compressors Inc 97 M SM 001 EN Rev C Service Monitoring Tools User Manual Multiple PC Serial Ports with Multiple Compressors Chiller Chiller Controller Figure 90 Multiple Serial Ports with Multiple Compressors Danfoss Turbocor Compressors Inc 98 M SM 001 EN Rev C Service Monitoring Tools User Manual Single PC Serial Port with Multiple Compressors Chiller Chiller Controller RS 485 must be disconnected RS 485 Port Figure 91 Single PC Serial Port with Multiple Compressors Danfoss Turbocor Compressors Inc 99 M SM 001 EN Rev C This Page Left Intentionally Blank 101 Danfoss Turbocor Compressors Inc 1769 East Paul Dirac Drive Tallahassee Florida 32310 Phone 1 850 504 4800 Fax 1 850 575 2126 www turbocor com Danfoss Turbocor Compressors Inc
7. Email Address kubocorcom Notes m Chiller Compressor Details Chiller Number H a Compressor Number H a Compressor Seral Number Update Figure 6 Compressor Data Recording and Playback Tool 3 Click the Open Recording icon IC Figure 7 Open Recording Icon Danfoss Turbocor Compressors Inc 22 M SM 001 EN Rev C Service Monitoring Tools User Manual The Choose a recording file to open window displays Choose a recording file to open B samples E samlpe 20101104_YariousAccessLevels yenta sample 20100915 yenta My Recent TT300_1212 yenta Documents TT400_1212 yenta J O P amp i File name samipe 201 01104_VariousAccessLevels Yenta Recording Files My Network Files of type Figure 8 Choose a Recording File to Open Window 4 Select a recording file and then click Open Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 23 Service Monitoring Tools User Manual The playback host will automatically start when you connect to it See Figure 9 15 45 35 879 Minimum Access Level None v 9 17 2010 3 45 35 PM Playback Rate 0 000 9 17 2010 3 47 16 PM Site Information File Name C Documents and Settings graymond Desktop sample 20100915 yenta Chillers amp Compressors Customer Name Chiller 1 DE urbocor Com Compressor 36024036 Customer Address 1769 E Paul Dirac Dr Tallahassee FL 32310 Email A
8. It may be used by another application The launch button will not appear if the host text box is empty Ja 14 Compressor Data Recording and Playback No Co ction z oj x 4 K m Playback Control Host Address gt FJ Port LI Site Information File Name Ic temp sample 2011011S yenta Chillers amp Compressors Customer Name E Chiller 1 Danfoss Turbocor Compressors Inc Compressor 362436 Customer Address 1769 E Paul Dirac Dr Tallahassee FL 32310 Email Address Jturbocor com Notes m Chiller Compressor Details This is a sample recording Chiller Number H 1 Compressor Number H 1 Compressor Serial Number 362436 Update Figure 50 Playback Window 2 Click the Launch Playback Server menu item v Figure 51 Launch Playback Server Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 62 Service Monitoring Tools User Manual NOTE If the server fails to start the tool will display a notification The data will be hosted as if connected to an actual compressor 3 Initiate a remote connection using the same configuration used to launch the playback server and select the port which reflects the serial number of the source compressor The playback server will launch in the paused mode click the play button play triangle to begin playback at a normal rate 7 3 5 Stopping the Playback Server To stop th
9. Power Conversion 0 00 Axial Un Bal 0 00 Cooling Mode No Cooling IGV Open Percentage 79 20 Front Radial Un Balance 0 00 Compressor Interlock Status Closed Skip IGV Init On Next Stop E Rear Radial Un Balance 0 00 Control Status System in reset state The compressor is idle and ready to accept demand Aal F 000A Suction Pressure 76 8 psi 24VDC Voltage 23 50 VDC Front Radial X Force 0 00 A Suction Temperature 91 7 F Inverter Temperature 73 4 F Front Radial Y Force 0 00 A Suction Sat Temperature 73 8 F SCR Temperature 65 0 F Rear Radial X Force 0 00A Suction Superheat 17 80 BMCC Temperature 110 2 F Rear Radial Y Force 0 00A Discharge Pressure 81 5 psi Coty Terpana VOEE Click icon below to levitate deevitate shaft Discharge Temperature 95 0 F Motor Thermal Raw Value 566 Levitation Mode Only Discharge Sat Temperature 76 7 F A 5 LIQ Temperature 81 4 F meio A Pressure Ratio 1 04 Spare Pressure 14 7 psi Leaving Fluid Temperature 50 6 F Spare Temperature 84 2 F Entering Fluid Temperature 50 8 F Motor Desired Speed JoRPM 8 Actual Speed ORPM Surge Speed 13944 RPM Choke Speed 16511 RPM Back EMF 0 000 Vims rad s io 20 sec Requested Power 5 00kW Motor Current Id 0 00A Actual Power 0 00kW Motor Current Iq 0 00A 3 Phase Current 0 00A DC Bus Voltage 686 00 VDC 3 Phase Voltage 494 00 VAC SCR Voltage Ripple 0 00 VDC Earth Leakage Current O 01A Figure 33 Compressor Monitor Tool Window Danfoss Turbocor
10. Tool can only modify parameters which the BMCC will allow for each given access level If the current access level is below any individual write access level the corresponding field will appear disabled 11 1 Accessing the BMCC System Configuration Tool e Once connected select the BMCC System Configuration icon from the SMT Suite Launcher Strip Figure 67 BMCC System Configuration Tool Icon The BMCC System Configuration window displays Prsies m Compressor Identification BMCC Serial 7796 52755 0 Compressor Part 170238 Refrigerant R134a Configuration Rev 150 Units US Customary x m Communication Modbus Slave Address 1 E RS 232 Baud Rate 38400 Ned RS 485 Baud Rate 38400 x RS 232 Parity None td RS 485 Parity None RS 232 Stopbits fi Stop Bit 7 RS 485 Stopbits 1 Stop Bit had E Power Settings I Is Pole Motor SCR Mains Input Frequency e0 00Hz Maximum Single Phase Motor Current 29042A Soft Start Charge Voltage 499 97 VDC Soft Start Over Voltage Limit 789 92 VDC Nominal DC Bus Voltage 1000 00 VDC Nominal DC Bus Curent f303 00A Maximum DC Bus Voltage 799 96 VDC Generator Mode Enable Level 84 99 24VDC Low Limit 2200vDC 24VDC High Limit 26 00 VDC Figure 68 BMCC System Configuration Tool Window Danfoss Turbocor Compressors Inc 77 M SM 001 EN Rev C Service Monitoring Tools User Manual 11 2 Viewing Compressor Identification Settings To view compressor id
11. and Suction Hange Pressure EXV 1 Control Action Automatic Y EXV 1 Process Value 0 00 K l EXV 1 Control Setpoint 000K E Exv tt Postion mo H EXV 1 Stepper Start Delay Time im30s EXV 1 Min Steps i60stes E EXV 1 Control Loop Speed 0 00 H EXV 1 Start Offset fisodsteps EXV 1 Derivative Gain joo EXV 1 Max Steps i596 steps EXV 1 Start Position 5000 B EXV 2 Controller EXV 2 Control Mode Superheat using Compressor Suction Flange Temperature and Pressure i EXV 2 Control Action Automatic 7 EXV 2 Process Value 0 00 K EXV 2 Control Setpoint fio 00K E EXV 2 Position joo B EXV 2 Stepper Start Delay Time im30s EXV 2 Min Steps 600stes EXV 2 Control Loop Speed 0 00 H EXV 2 Start Offset 6600 steps H EXV 2 Derivative Gain Do EXV 2 Max Steps 6000 steps E Figure 66 EXV Configuration Tool Danfoss Turbocor Compressors Inc 74 M SM 001 EN Rev C Service Monitoring Tools User Manual 10 2 Viewing and Modifying EXV Controller Settings To view or modify external expansion valve settings e Expand either the EXV 1 Controller or EXV 2 Controller sections These sections include e EXV 1 Control Mode The methodology used to control the EXV 1 output e EXV 1 Control Action Indicates the control action of the EXV output e EXV 1 Control Setpoint Suction Superheat or Liquid Level percentage in accordance with the selected control mode Not applicable to Load Ba
12. appear disabled 12 1 Accessing the Compressor Configuration Tool e Once connected select the Compressor Configuration Tool icon from the SMT Suite Launcher Strip Figure 69 Compressor Configuration Tool Icon The Compressor Configuration window displays Danfoss Turbocor Compressors Inc 79 M SM 001 EN Rev C Service Monitoring Tools User Manual J 13 Compressor Configuration T1300 Sai loj x m Compressor Configuration Control Mode Chiller Control Mode Suction Pressure Alam Fault Factor 0 00 E Envelope Coefficient A 24536 Suction Pressure Alamm Fault Delay 0s Envelope Coefficient B 23536 Hot Gas Bypass Gain 00 00 E Inverter Cooling Max Temperature 111 2 F Cavity Cooling Max Temperature 111 2 F Minimum Pressure Ratio jooo EY Cooling Spit Mode Serial Unified gt Power Control Int Gain 50 00 Positive Calculation Mode i Startup Configuration Motor Pre Cool Time 0s MotorPreCoolMode No Cooins gt Start Speed 25000 RPM E Minimum Start Speed Percentage 0 00 Start Speed Offset JoRPM H Part Vane Speed Compensation fORPM Motor Ramp Up Increment po HH Minimum Motor Curent poa IGV Start Position 6000 steps E Run Status Indication Speed fioooo RPM E Max Drive Startup Temperature 1220F Motor Start IGV Percentage 000 H DC Bus Voltage Minimum Threshold 599 98 VDC Low Speed Acceleration Threshold 9000 RPM IGV Configuration IGV Coefficient A e5468 IGV Initializatio
13. compressor and indicate the access level on the con nected compressor If the access code is incorrect the compressor will bump its access level to Basic After five failed access code change attempts the compressor will no longer accept access codes and will require a power cycle before elevating access level will be possible NOTE Since the access level on the compressor will remain beyond use of this software be sure to either downgrade the access level or reset the compressor after completing service 2 6 Synchronizing the Compressor Real Time Clock with a PC Clock To synchronize a compressor real time clock RTC with a PC clock e Click the Sync Compressor Computer Time button The tool will attempt to update the compressor s RTC to match the local computer s date and time to within 500 ms Danfoss Turbocor Compressors Inc 33 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 7 Viewing a List of Recent Compressor Connection Settings To view a list of recent compressor connection settings Click the Recent Compressors button A list of recent compressor communication settings display in the Search Results listing If there is no connection history No compressors found displays in the listing otherwise communication setting combinations are displayed Double clicking any of the settings combination entries will automatically attempt to connect using the those settings 2 8 Compressor Connection Man
14. e If recording is active click the Pause Recording red pause marks menu item the tool will suspend recording data until recording is stopped or resumed Figure 44 Pause Recording Icon 7 2 5 Resuming a Recording To resume a recording e Ifrecording is paused click the Start Recording menu item the tool will resume recording data Figure 45 Start Recording Icon Danfoss Turbocor Compressors Inc 58 M SM 001 EN Rev C Service Monitoring Tools User Manual 7 3 Playback 7 3 1 Playing Back a Recording 1 To open a recording click the Open Recording folder menu item T Figure 46 Open Recording Icon An Open file window displays Choose a recording file to open Look in samples amp E samlpe 20101104_VariousAccessLevels yenta LS E sample 20100915 yenta My Recent E TT300_1212 yenta Documents TT400_1212 yenta Desktop My Documents gs My Computer File name samlpe 20101104_VariousAccessLevels v e My Network Files of type Yenta Recording Files i Figure 47 Choose a Recording to Open Window 2 Select a recording file If the file is properly loaded the recording s site information displays in the Site Informa tion section this data may not be altered 3 The playback server will automatically attempt to launch if there are any problems starting the playback host a popup dialog displays NOTE A connection with the playba
15. product full or in part are copyrighted works of their respective authors which have been obtained for open use from findicons com For more information visit http www findicons com Danfoss Turbocor Compressors Inc 9 M SM 001 EN Rev C Service Monitoring Tools User Manual Service Monitoring Tools Software System License cccceeeeeeeeeeeeeeeeeeeeaee tense eeeaaeeeeeeeeesaaaeeeeneeestaeeeeaeeee 3 istot Changes iiris aiaa ae a aaea aap aaa a a enenesiee Saisie aE 13 1 Service Monitoring Tools Overview 0 cccccccceeeceeeeceeeeeaeeeeeeeeeeeaaeeeaeeeeeaaeeeeaeeegeaaeseceeeeeaaeseneeeseaeesseneeess 14 1 1 Service Monitoring Tools Suite 14 1 2 Compatibility Requirements ississnisoneiinriaeinneuknoniiannaaniin aiaa iwa aandie iaiia aaa 14 1 3 SMT Suite Launcher Strip Tool Options cccccecceececeeeeeeee cece eeeeeaeeceaeeeeeaeeeeeaeeeeeaaeeseeeeeeeeaeseeaees 15 14 General Usage exieiiceasccne acct br cieenfenveandavesdtecta e eE eaaa ea age dei vasiedens aaan aaa ele 18 1 5 FRUGAL AT ON siisii painia Seed oiea seed oad aves SacenaaSh faensuwse evabasistesbecxie ll eanvupeeceteviesasbeevet 21 1 6 Using the Remote Serial Multiplexer 0 cccccceeceeeeeeeececeeeeeeeeeeeeaeeeeeaaeeseeaeeeseaeeeeeaeeeseaaeeseeeeseaaeseenees 27 2 Compressor Connection Manage ccccccececeeeceeeeeeeeceeeeeeeeeecaeeeseaeeeseaeeeeeeneeeceaeseseaaeescaeeesseaeesecaeeeseaeeteaas 28 2 1 Accessing the Compressor Connection Manager
16. tool may not function properly if the connected compressor s access level is below Low Accessing the Logged Event and Fault Viewer NOTE Launch this tool after connecting to a compressor Any instance of this tool launched before connecting to a compressor will remain offline Launch another instance of this tool after connecting if you later want to view logs of a connected device 1 Click the Logged Event and Fault Viewer icon gt d Figure 35 Logged Event and Fault Viewer Icon Danfoss Turbocor Compressors Inc 49 M SM 001 EN Rev C Service Monitoring Tools User Manual The Logged Event and Fault Viewer window displays Sg 2 Logged Event and Fault Viewer DER File Help C Don t retrieve older than Events 0 0 Faults 0 0 Retrieve lt 9 Retrieve Finished Figure 36 Logged Event and Fault Viewer Window 6 2 Applying Filters for Data Retrieval and Watching To apply filters for data retrieval and watching e To retrieve logged event data from the connected compressor check the Retrieve check box to the side of the Events count indicator e To retrieve logged fault data from the connected compressor check the Retrieve check box to the side of the Faults count indicator e To apply a cut off date time for items retrieved select the Don t retrieve older than check box and then choose a date from the calendar drop down Items older than the selec
17. Compressors Inc M SM 001 EN Rev C 46 Service Monitoring Tools User Manual 5 2 View Options The following view options are available on the Compressor Monitor Tool window To view bearing related readouts expand the Bearing section Included in this section is a graph which displays the front radial bearing in blue and rear radial bearing in yellow offset position For compressor related readouts expand the Compressor section NOTE The Pressure Ratio value displayed CAN NOT be guaranteed to accurately reflect the pressure ratio as calculated by the BMC for BMCC software versions earlier than 1210 in such a case it is at best an approximation of what the compressor is assumed to be calculating e For motor related readouts expand the Motor section Included in this section is a graph which displays the motor current Id in blue and motor current Iq in yellow offset position 5 3 Changing the Demand To change the demand 1 Expand the Compressor section 2 Inthe Demand field either use the up down arrows or manually enter a value and press Enter to submit a new value 5 4 Changing the IGV Opening To change the IGV opening 1 Make sure you are in Manual mode 2 Expand the Compressor section 3 In the IGV Open Percentage field either use the up down arrows or manually enter a value and press Enter to submit a new value Danfoss Turbocor Compressors Inc 47 M SM 001 EN Rev C Ser
18. Danfoss Turbocor Compressors Inc 56 M SM 001 EN Rev C Service Monitoring Tools User Manual The tool will automatically save and close the recording when an active compressor connec tion is closed The current time indicator may appear to only advance in short bursts this is normal and is not indicative of performance degradation 7 2 2 Ending a Recording To end a recording 1 Click the Stop Recording menu item Figure 42 Stop Icon The tool will prompt you to verify ending of recording 2 Click Yes to stop recording The tool will stop recording finish writing any buffered data reads compress and close the recording Long recordings may take a moment to save file saving progress is displayed at the bottom of the Playback Control section NOTE If no data has been recorded a file will not be created NOTE If compressor connection is lost during recording the recording file will automatically save and close Danfoss Turbocor Compressors Inc 57 M SM 001 EN Rev C Service Monitoring Tools User Manual 7 2 3 Cancelling a Recording To cancel a recording 1 Click the Cancel Recording red X menu item Figure 43 Cancel Recording Icon You are prompted to verify canceling of the recording 2 Click Yes to cancel The tool will cancel recording wait for any pending writes to complete close the file and delete the temporary recording data 7 2 4 Pausing a Recording To pause a recording
19. ager Layout The Compressor Connection Manager contains the following frames Connection Settings Direct TCP IP Shared Remote Host Port Connect Disconnect from Remote Host button Slave Address Serial Port Baud Rate Connect Disconnect button Recent Compressors button Search button Search Addresses box Access Code Submit button Compressor Info frame Danfoss Turbocor Compressors Inc 34 M SM 001 EN Rev C 2 9 Service Monitoring Tools User Manual Connection Status Indications Disconnected no connection exists with a compressor or remote compressor host Ready to Connect a connection with a remote host if applicable has been established but no compressor connection has yet been established Compressor is starting up The currently connected compressor is in startup mode Connected There has been established a connection with a remote host if applicable and a connection with a compressor has been established and verified No compressor found Any serial ports or connections have been established but a valid compressor was not able to be detected Error opening port There was an error opening the specified serial port either the port is already in use the port name doesn t exist or there was some other error attempting to open the serial port Server not found Could not connect to remote host There was a time out during communication Error Time out There was a timeout during commun
20. and Watching 50 6 3 Retrieving Logged Event and Fault Data cece eceeecee eee eeeeaeeeeeeeeaaaeeeeeeeaaaeeeeeeeaaaeeeeeseaaeeeeeseaaas 51 6 4 Watching for New Logged Event and Fault Data 51 6 5 Viewing Logged Events and Faults Details 0 0 0 ceceeeeeenee eee eeeeeeeeeeeeeaeeeeseeaaaeeeeeeeaaeeeeeeseaaeeeeeeaaas 51 6 6 Exporting Logged Event and Fault Data to a File 52 6 7 Importing Logged Event and Fault Data ee cece eeeeene cere tenets eee eeeaaaeeeeeeeaaaeeeseeeaaaeeeeeeeaaeeeeneeaas 52 6 8 Viewing the Fault Occurrence COUNntelrS ccccccceeeceeeeeeeceeeeeeeaeeeeeeeeeseaaeeeeeeeeseeaeeeeeaeeeseeeeeeaeeeeneeess 52 6 9 Viewing Runtime History Data ec E E 52 6 10 Viewing Application Help Information sissit eee eeeeeeeeeeeeeeaaeeeeeeeeaeeeeeeeeeaeeeeeeeeaaeeeeeeeaaaeeeeneaaas 53 7 Compressor Data Recording and Playback TOI 0 ccc cceceeeeeeeeneeeeeeeeeeeeeeseeaeeeeeaeeeseaaeeesaaeeeseeeeeseaeeeeaas 54 7 1 Launching the Compressor Data Recording and Playback Tool 54 Danfoss Turbocor Compressors Inc M SM 00 EN Rev C 10 Service Monitoring Tools User Manual 7 2 Recording 55 FB PIAVOACK E vedere aces He ee at ee eee ee eee edd eee 59 8 Bearing Calibration Tool ccccccccsecceeeeeeceneeeeeeeeeceeaeeeeeeeeeceaeeeseaaeeseaaeeeseaeeeseaeeeeeaaeeseeeeeseaeeeceeeesecaeeeeeeeeeeas 66 8 1 Accessing the Bearing Calibration TOOI ccccccccceeceeeeeeneeeeeeeeeeaeeseceeeesaaeeseceeesaaeeseeeeeesiaaeeeeneees 66 8 2 Per
21. aut Limit 185 0 F SCR Temperature Fault Limt 167 0 F Leaving Fluid Temperature Fault Limit 33 7 F Pressure Ratio Fault Limit 520 Suction Pressure Fault Limit 220p 3 Phase Curent Fault Limit LRA 14500A Motor Curent Fault Limit 0326A SCR Voltage Ripple Fault Limit 30 52 VDC Superheat Temperature Fault Limit Motor Min Mag Power Fault Limit 0 03kW Back EMF Coefficient Fault Limit 0 02 m2 Leck Out Settings Alam Fault Lock Out Limit ja H Aam Faut Lock Out Time Period 33m20s Figure 31 Alarm and Fault Settings Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 45 Service Monitoring Tools User Manual Compressor Monitor The Compressor Monitor tool allows you to monitor the most commonly desired parameters of the BMCC related to motor bearing and compressor operation This tool can be used to view compressor bearing and motor operational readouts change the demand change the IGV opening change the desired motor speed and levitate de levitate the shaft 5 1 Accessing the Compressor Monitor e Once connected select the Compressor Monitor Tool icon from the SMT Suite Launcher Strip Figure 32 Compressor Monitor Tool Icon The Compressor Monitor window displays S3 9 Compressor Monitor TT300 Sample 38400 bps 0 iaj m amp Compressor H Bearing Control Mode Chiller Control Mode Demand 0 00 zl Front Radial Orbit Displacement 32091 Operation Mode Standby Chiller
22. ceececeeeceeeeeeeeeeaeeeeeeeeeeaaeeeeeeeeesaeeeseeeeeseaeeseeaeeeeaees 74 10 2 Viewing and Modifying EXV Controller Settings 0 ccceeceeeceeeeeeeeeeeceeaeeeeeeeeesaeeeeeeeeeseaeeeseeeeenaees 75 11 BMCC System Configuration TOO ecccccecceeeeceeeeeeceeeeeeeeeeeeeaeseceeeeeeaaeeseceeeeseaaeeseneeeesaaaeseeaeeesaeeeseeees 77 11 1 Accessing the BMCC System Configuration Tool ccccccceeceeeeeeeeeececneeeeaeeeeeeeeeeaaeseeeeeeesaaeeeenes 77 11 2 Viewing Compressor Identification Settings ecccceceeeeeceeeeeeeeeeeeeeeeeeeeaaeeeeeeeeesaaeeeeeneeeseaaeeeenees 78 11 3 Viewing or Modifying Communication Settings ccccccsceeeeceeeeeeceeceeeeeeeeaeeeeeaeeesaaeeeseeeeseaeeseaees 78 11 4 Viewing Power SettingS cccccceecceeeceeceeeeeeecaeeeeeeeeeeeaaeeeceeeeeceaeeeseaeeecaeeeseaaeeseaaeseseaeeeseeeessaaeseenees 78 12 Compressor Configuration TOO cceccceccssecceeeeeeeeeeeceeeecaaeeseaeeeceaaeeeceeeeecaeeeseaeeeseaeeeseaaeeseeeeesiaeeeseneeens 79 12 1 Accessing the Compressor Configuration Tool ccccccesceeeeeeeeeeeeeceeeeeeaeeeeeaeeeesaaeeseeeeeesaaeseeaees 79 12 2 Viewing or Modifying Compressor Operation Settings cccccccecceeceeeeeeeeeeeeeeeeeeseaeseeeeeeeenaaeeeenees 80 12 3 Viewing or Modifying Compressor Startup Settings c cccceceeceeeceeceeeeeeeeeeeeeeeeeeeaaeeseeeeeeeeaeeeeaees 81 12 4 Viewing or Modifying IGV Configuration Settings cecceeeeeeeeeeeeee
23. ck server may be made in the same manner as with a remote compressor Match the client host name and TCP port settings with those displayed in this application Danfoss Turbocor Compressors Inc 59 M SM 001 EN Rev C Service Monitoring Tools User Manual NOTE Typically the default settings host address any and port 503 are acceptable however ensure that this port is unused For example another application may be using port 503 The launch button will not display if the host name text box is empty Ja 14 Compressor Data Recording and Playback No tion 5 xi lX Host Address Playback Control Address En pi Hs Port Playback Rate p Piavback Rate EJT V Alo Looping Ll Site Inf ion Allow Looping ae CNtemp sample 201 10119yenta Chillers amp Compressors Customer Name E Chiller 1 Danfoss Turbocor Compressors Inc Compressor 362436 Customer Address 1769 E Paul Dirac Dr Tallahassee FL 32310 Email Address Jturbocor com Notes This is a sample recording M Chiller Compressor Details Chiller Number H 1 Compressor Number H 1 Compressor Serial Number 362436 Update Figure 48 Compressor Data Recording and Playback Window When the first connection is established the playback rate will automatically be changed to 1 play Likewise when the last client disconnects playback will automatically pause Long rec
24. ddress k N lotes This file is for demonstration purposes only Figure 9 Compressor Data Recording amp Playback Tool 5 Ifthe playback control icons do not appear at the top of the Compressor Data Recording amp Playback Tool a window similar to Figure 10 will display Complete steps a and b otherwise jump to step 6 Danfoss Turbocor Compressors Inc 24 M SM 001 EN Rev C Service Monitoring Tools User Manual A 1A Compressor Data Recording and Playback No SRT BAA aX vy Playback Control Host Address any Port 503 15 45 35 879 Minimum Access Level 9 17 2010 3 45 35 PM_ Playback Rate 9 17 2010 3 47 16 PM J Site Information FileName ee i oe ee 2 C Documents and Settings graymondsD esktop sample 201 00915 yenta Chillers amp Compressors Customer Name amp Chiller 1 Danfoss Turbocor Compressors Inc Compressor 36024036 Ceman nn 1769 E Paul Dirac Dr Tallahassee FL 32310 Email Address kwachowski turbocor com Notes This file is for demonstration purposes only Figure 10 Compressor Data Recording and Playback Tool showing Launch Server a Check the settings of the Host Address and Port fields default values are any and 503 b Click the Launch Playback Server icon For more information see Section 7 1 Launching the Compressor Data Recording and Playback Tool Figure 11 Launch Playback Server Icon 6 Click the Compressor Con
25. dividual write access level the corresponding field will appear disabled Accessing the Chiller and Analog Configuration Tool e Once connected select the Chiller and Analog Configuration Tool icon from the SMT Suite Launcher Strip Figure 63 Chiller and Analog Configuration Tool Icon The Chiller and Analog Configuration window displays g 18 Chiller amp Analog Configuration Tool 36024036 38400 bps 0 3 Chiller Controller Chiller Control Mode Leaving Fluid Temperature Chiller Control Process Value 459 7 F Chiller Proportional Gain 30 00 E Chiller Control Set Point 80 3 F 4 Chiller Integral Gain 3 00 sj 3 Analog Output Controller Analog Control Mode IGY Open Percentage v Analog Control Action Direct Acting K Analog Output Process Value 0 0 Analog Setpoint 0 0 EJ Analog Output 0 00 E Analog Start Output 5 00 E Analog Proportional Gain 10 00 4 0 0 Analog Start Delay Time 1 mOs Analog Integral Gain 0 10 00 Analog Derivative Gain Analog Output Offset Figure 64 Chiller and Analog Configuration Window Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 71 Service Monitoring Tools User Manual 9 2 Viewing or Modifying Chiller Controller Settings To view or modify the chiller controller settings 1 Expand the Chiller Controller section This section includes Chiller Control Mode The functional control mode of the compre
26. e playback server 1 Click the Stop Playback Server menu item e s Figure 52 Stop Playback Server You are prompted for confirmation of termination of the playback server 2 Select Yes to terminate the playback server Danfoss Turbocor Compressors Inc 63 M SM 001 EN Rev C 7 3 6 Service Monitoring Tools User Manual Changing the Playback Rate To change the playback rate In the Playback Control section the playback rate may be manually specified by either using the up down arrows or by entering a number in the Playback Rate field To play at the normal rate 1 0 click the Play menu item gt Figure 53 Play Menu Item To pause the playback rate rate 0 0 click the Pause menu item a Figure 54 Pause Menu Item If the absolute value of the playback rate gt 1 0 click the Fast Forward menu item to double playback rate up to 8x br Figure 55 Fast Forward Menu Item If the absolute value of the playback rate gt 1 0 click the Reverse menu item to double playback rate up to 8x 44 Figure 56 Reverse Menu Item If the absolute value of the playback rate lt 1 0 click the Slow Forward menu item to increase playback rate up to 1x in 1 8 increments i Figure 57 Slow Forward Menu Item If the absolute value of the playback rate lt 1 0 click the Slow Reverse menu item to decrease playback rate down to 1x in 1 8 increments Figure 58 Slow Reverse Menu Item Dan
27. earing alarms and faults and view configure alarm and fault limits and lockout settings NOTE This tool may not function properly if the connected compressor s access level is below Low NOTE For alarm fault indicators alarm and fault status are indicated by the colored LED graphic to the left of the alarm fault name alarms are yellow faults are red and alarm fault are orange 4 1 Accessing the Active Alarm Fault Viewer Tool e Once connected select the Active Alarm Fault Viewer tool icon from the SMT Suite Launcher Strip Figure 29 Active Alarm Fault Viewer Tool Icon The Active Alarm Fault Viewer window displays Danfoss Turbocor Compressors Inc 43 M SM 001 EN Rev C Configure Alarms Faults E Compressor Status Discharge Temperature Fault Inverter Temperature Fault SCR Temperature Fault Pressure Ratio Fault Superheat Fault 3 Phase Over Current Fault Q Sensor Fault Q Winding Temperature Fault E Motor System Status Q Generator Mode active System in Startup Mode EEPROM checksum eror Rotor may be locked DC Bus Voltage fault Inverter error Bearing error Excessive Front Radial X Orbit Excessive Front Radial Y Orbit Excessive Rear Radial X Orbit Excessive Rear Radial Y Orbit Calibration Failed Service Monitoring Tools User Manual Discharge Pressure Fault Cavity Temperature Fault Leaving Fluid Temperature Fault Suction Pressure Fault Generic Bearing Motor Compressor Fault
28. ected select the ModComm tool icon from the SMT Suite Launcher Strip Figure 18 ModComm Tool Icon The ModComm window displays E 7 ModComm Tool 40020 1 40021 50 40022 152 40023 0 40024 0 40025 212 40026 516 40027 140 Figure 19 ModComm Window Danfoss Turbocor Compressors Inc 37 M SM 001 EN Rev C Service Monitoring Tools User Manual 3 2 Register Parameter Tooltips If you hover your mouse over any given register or parameter a tooltip will display listing all parameter references for that register if any exist This register is used by the following parameters ThreePhaseCurrent Source 3 Phase Current Figure 20 ModBus Tool Showing Register Tooltip Danfoss Turbocor Compressors Inc 38 M SM 001 EN Rev C Service Monitoring Tools User Manual 3 3 Changing the Current Register Watch Range To change the current register watch range 1 Right click anywhere on the main form and the context menu will appear Se 7 ModComm Tool 40020 Update Range Show Global Watches Write Single Value Display Format Figure 21 ModComm Window Displaying Menu 2 Select the Update Range The Update Watch Range window displays 3g 7 2 Update Watch Address 40020 Lenath 8 i Figure 22 Update Watch Range 3 Enter a valid start address and watch length 4 Click Update to dismiss the window and update the current watch range Danfoss Turbocor Compress
29. ed means any form of electronic verbal or written communication sent to the Licensor or its representatives including but not limited to communication on electronic mailing lists source code control systems and issue tracking systems that are managed by or on behalf of the Licensor for the purpose of discussing and improving the Work but excluding communication that is conspicuously marked or otherwise designated in writing by the copyright owner as Not a Contribution Contributor shall mean Licensor and any individual or Legal Entity on behalf of whom a Contribution has been received by Licensor and subsequently incorporated within the Work 2 Grant of Copyright License Subject to the terms and conditions of this License each Contributor hereby grants to You a perpetual worldwide non exclusive no charge royalty free irrevocable copyright license to reproduce prepare Derivative Works of publicly display publicly perform sublicense and distribute the Work and such Derivative Works in Source or Object form 3 Grant of Patent License Subject to the terms and conditions of this License each Contributor hereby grants to You a perpetual worldwide non exclusive no charge royalty free irrevocable except as stated in this section patent license to make have made use offer to sell sell import and otherwise transfer the Work where such license applies only to those patent claims licensable by such Contributo
30. eeeeeeeaeeseeeeeeeaaaeseeneeeseaaeeeenees 81 12 5 Viewing or Modifying Surge Choke Configuration Settings cccccceceeeseeeeeeneeeeeeaeeeeeeeeeseaeenennees 81 13 Compressor Commissioning TOOI cccccecceeeeeececeeeeeeeeeeceaeeeseaeeeceaaeseeaeeeseaeeeeeaaeeseaeeeseaeeseeeeeesaeeeseneees 82 13 1 Accessing the Compressor COMMISSIONING Tool c cceececeeeeeeeeeeeeeeeeeeeeeaeeeeeaeeeeeaaeeeeneeeesaaeseeaees 82 13 2 Importing a Commissioning Configuration from a File ceccceeeseceeeeeeeeeeeeeeeeeeeeeeeaaeseeeeeeseaaeeeenees 83 13 3 Adjusting Commissioning Parameters Requirement Step cccccceceeeeeeeeeeeeeeeeeeeeaeeseseeessaeenenes 83 13 4 Exporting a Commissioning Values Configuration to a File ccceeeeceeeeeeceeeeeeeeeaeeeeeeeeeessaeeneneees 84 13 5 Signing an Existing Commissioning File c cccccccceeeeeeceeeeeeeeaeeceeeeeeeaaeeseeeeeecaaeeeseaeeeseaeeeeaaeeeenees 85 13 6 Exporting Commissioning Parameter Values to a Signed File cccccccceesssseeeeeseeeeeeessseeeeess 85 13 7 Exporting Commissioning Parameters to a Connected COMpreSSOF ccccccsecseeeessesteeeesesseees 86 13 8 Creating a Commissioning RePOrt ccccccececeeeeeeeeeeceeeeeeeeeeeecaaeeeseeaeeceaeeeeseeeeseaeesseaeeeseaeeeseeeeeeas 87 14 Compressor Data Trending Tool c ccccceeeeeeeeeeceeeeeeeaeeeeeeaeeeeeaeeeceaeeeeeaaesecaeeeeeaaeeseeeeeeseaaeseeeeetaeeeseneeess 88 14 1 Accessing the Comp
31. emote Serial Multiplexer cc ceeceeecceeecceeeeeeeeeeeeaeeeeeeeeeeeaaeeeaeeecaaaeseeaeeeecaaeeeeeaeeseaeseseaeseeeeeestaeeseeneeess 97 VD SOUS innn iden oeeieiel de evel A ed a gli ee eens 97 15 2 CONPQUPATION Filg scrierea a a aa aaa aaa aa aada aaa Nae 97 Danfoss Turbocor Compressors Inc 12 M SM 00 EN Rev C Service Monitoring Tools User Manual List of Changes Table 1 List of Changes Page 29 36 45 46 67 67 77 80 82 84 Description Updated Figure 16 to show new Compressor Connection Manager Tool window containing RAM Only and RAM amp EEPROM selections Added Section 2 10 RAM Only and RAM amp EEPROM Check boxes Updated Figure 31 Alarm and Fault Settings Updated Figure 33 Compressor Monitor Tool Window Updated Figure 61 Bearing Calibration Window Added Note in Bearing Calibration section regarding RAM Only and RAM amp EEPROM check boxes Updated Figure 68 BMCC System Configuration Tool Window Updated Figure 70 Compressor Configuration Window Updated Figure 72 Compressor Commissioning Window Updated Figure 73 Compressor Commissioning Finish Window Danfoss Turbocor Compressors Inc M SM 001 EN Rev C The following List of Changes tables contains all changes made from the preceding version of this manual Rev C to this version Rev D 13 Service Monitoring Tools User Manual 1 Service Monitoring Tools Overview 1 1 Service Monitoring Tools Suite The Service Moni
32. entification settings 1 Expand the Compressor Identification section This section includes BMCC Serial Housing Serial if applicable Compressor Part Configuration Version Compressor Model Refrigerant Type and Unit System 11 3 Viewing or Modifying Communication Settings To view communication settings 1 Expand the Communication section This section includes Modbus Slave Address RS 485 Baud Rate Parity and Stop bits and RS 232 Baud Rate Parity Stop bits and Handshake if applicable 2 Modify as necessary 11 4 Viewing Power Settings To view power settings 1 Expand the Power Setting section This section includes SCR Mains Input Frequency Max Motor Current Soft Start Over Voltage Limit Nominal DC Bus Current Generator mode Enable Threshold 24VDC High Limit 24VDC Low Limit Max DC Bus Voltage Nominal DC Bus Voltage Soft Start Charge Voltage and 6 Pole Motor Configuration Danfoss Turbocor Compressors Inc 78 M SM 001 EN Rev C 12 Service Monitoring Tools User Manual Compressor Configuration Tool The Compressor Configuration Tool allows you to view and configure the compressor operation IGV startup surge choke and other operational configuration parameters and settings NOTE The Compressor Configuration Tool can only modify parameters which the BMCC will allow for each given access level If the current access level is below any individual write access level the corresponding field will
33. equirement Dedication Requirement and an Application Graphic In addition to the framework metadata there are several components geared toward the utilization of these tool components including standalone execution support common interfacing components etc Product Update Checking To keep users informed of available updates an automatic update check and notification can be enabled which will indicate to the user if there is a newer version of the SMT software product available for download This process is performed by downloading the latest product information from a Turbocor website and comparing the indicated version against the current product version To prevent possibly malicious modification of the product release notice authentication can be performed by checking a required signature of the product info message using the assembly s public key which is part of the same key pair used for signing the product release notice Danfoss Turbocor Compressors Inc 20 M SM 001 EN Rev C 1 4 10 1 5 Service Monitoring Tools User Manual Tool Identification Each tool s title frame contains information identifying it This information includes Tool Form ID The first number indicating the ID number of the current tool e Tool Title The localized text title of the current tool e Device Connection Info This includes the serial port and baud rate or IP address and port number and the slave address of the device with which t
34. er arising as a result of this License or out of the use or inability to use the Work including but not limited to damages for loss of goodwill work stoppage computer failure or malfunction or any and all other commercial damages or losses even if such Contributor has been advised of the possibility of such damages 9 Accepting Warranty or Additional Liability While redistributing the Work or Derivative Works thereof You may choose to offer and charge a fee for acceptance of support warranty indemnity or other liability obligations and or rights consistent with this License However in accepting such obligations You may act only on Your own behalf and on Your sole responsibility not on behalf of any other Contributor and only if You agree to indemnify defend and hold each Contributor harmless for any liability incurred by or claims asserted against such Contributor by reason of your accepting any such warranty or additional liability Danfoss Turbocor Compressors Inc 7 M SM 001 EN Rev C Service Monitoring Tools User Manual DotNetZip Library License Microsoft Public License Ms PL This license governs use of the accompanying software If you use the software you accept this license If you do not accept the license do not use the software 1 Definitions The terms reproduce reproduction derivative works and distribution have the same meaning here as under U S copyright law A c
35. essor parameter values of a connected compressor as well as to import and export such configurations between portable files Minor guidance is provided by presenting any number of configuration pages which are necessary for consideration during the deployment of a compressor system and by displaying basic coverage flow indications This tool can be used to import commissioning configuration from a file adjust commissioning parameters requirement steps export a commissioning value configuration to a file sign an existing configuration file export commissioning parameter values to a connected compressor and create a commissioning report The Compressor Commissioning Tool requires exclusive application focus all other tools may be closed or hidden when starting this tool Accessing the Compressor Commissioning Tool e Once connected select the Compressor Commissioning icon from the SMT Suite Launcher Strip Figure 71 Compressor Commissioning Tool Icon The Compressor Commissioning window displays JE 16 Compressor Commissioning TT300 Sample 38400 bps 0 f oj x Ea 4 gt Welcane Idenffichtion Comnf nitation Comr sor GV Strip Alarfanits Analog Qjitput chillef CBntrol BYP E REQ FS Welcome Welcome to the Commissioning Tool Please be sure to enter your name and any remarks related to this commissioning operation These data will be included in the report and can help trace operational h
36. ev C 1 3 Service Monitoring Tools User Manual SMT Suite Launcher Strip Tool Options Depending on compressor acess level the following tools may be available from the SMT Suite Launcher Strip Icon Tool Description mp About The About tool displays a form showing OS and framework version information SMT software system release product version info and a listing of software assemblies loaded for the SMT software product e To view a detailed description of any given assembly select an item in the loaded assemblies listing and a text description and graphic icon if exists displays in the area below e To copy all of the version information to the clipboard click the Copy Info button Compressor Connection Manager ModComm Tool Discover and establish a means of communication with the compressor Assists in troubleshooting a BMCC or monitoring registers by providing access to ModBus registers on a raw level Active Alarm Fault Viewer Instantaneously monitor the alarm and fault status of a connected compressor device and configure the alarm and fault limits Compressor Monitor the most commonly desired Monitor parameters of the BMCC related to motor lol bearing and compressor operation Chiller and Allows you to view or modify the chiller a Analog control and analog output control configuration xE Configuration parameters and settings Danfoss Turbocor Compress
37. exclusive application focus all other tools will be closed or hidden when starting this tool 8 1 Accessing the Bearing Calibration Tool e Once connected select the Bearing Calibration tool icon from the SMT Suite Launcher Strip i Figure 60 Bearing Calibration Tool Icon Danfoss Turbocor Compressors Inc 66 M SM 001 EN Rev C Service Monitoring Tools User Manual The Bearing Calibration window displays ig 1 Bearing Calibration GTB2 21003 38400 bps 0 If the Save to EEPROM setting is set to RAM Only on the Compressor Connection window the Save to EEPROM button will be unavailable for use on the Bearing Calibration window Gain Front Radial X 1 63 Front Radial Y 1 67 Rear RadialX 1 76 Rear Radial Y 1 71 Axial 1 96 Stored Calibration 3 14 2013 3 33 18 PM Hardware Offset 0 79 VDC 0 44 VDC 0 15 VDC 0 62 VDC 1 16 VDC OOTA Front Radial X Force 034A Front Radial Y Force 019A Rear Radial X Force 021A Rear Radial Y Force D12A Asal Force 8 Front Radial Orbit Displacemer 0 Rear Radial Orbit Displacemer Gain Front Radial X 1 78 Front Radial Y 1 71 Rear RadialX 1 79 Rear Radial Y 1 71 Adal 219 m Latest Calibration 3 22 2013 6 10 07 AM Hardware Offset 0 00 VDC 0 00 VDC 0 00 VDC 0 00 VDC 0 00 VDC Start Calibration Validate Save to RAM Save to EEPROM Bearing Configuration Create Report Figure 61 Beari
38. ffset Motor Start Acceleration Motor Start IGV Percentage Max Drive Startup Temperature Min Start Speed Percentage Part Vane Speed Compensation Min Motor Current Run Sta tus Contact Close Speed IGV Start Position Low Speed Acceleration Threshold and DC Bus Voltage Min Threshold 2 Modify as necessary 12 4 Viewing or Modifying IGV Configuration Settings To view or modify the IGV configuration settings 1 Expand the IGV Configuration section This section includes IGV Coefficient A amp B IGV Gain IGV Init Steps Max amp Min IGV Steps Fast Re Start on Power Interrupt Fast Start Skip Bearing Check Cycle Count and Initialize IGV on Idle 2 Modify as necessary Refer to M PR 001 EN OEM Programming Guide for detailed information on the Fast Restart feature 12 5 Viewing or Modifying Surge Choke Configuration Settings To view or modify the surge choke configuration settings 1 Expand the Surge amp Choke Configuration section This section includes Part Vane Speed Gain Surge Offset Surge Recovery Prevention Or bit Limit formerly Orbit Limit 1 Surge Warning Orbit Limit formerly Orbit Limit 2 Surge Coefficients A D Choke Coefficients A D 2 Modify as necessary Danfoss Turbocor Compressors Inc 81 M SM 001 EN Rev C 13 13 1 Service Monitoring Tools User Manual Compressor Commissioning Tool The Compressor Commissioning Tool is used to view modify and commit site specific compr
39. figuration to a File To export a commissioning values configuration to a file 1 From the Commissioning Configuration Finish window click the Export to File button Jg 16 Compressor Commissioning TT300 Sample 38400 bps 0 E3 4 gt wdeohe Idenff ton Comnfunigation Comresor Gi Stertdp Alarfi mits Analdg htput Chilef a ntrol Qi Ge 2 215 x parameters to file Commissioning is almost complete Click here to save the current commissioning SMT must be set to Save TOEEPROM Mode Export to Compressor Export to File Figure 73 Compressor Commissioning Finish Window 2 Select a file destination hoose commissioning file location Savein 2 Desktop H Oe pE a my Documents 4 1 My Computer My Recent my Network Places Documents Adobe Reader 9 Installer Barcode Fonts bin Desktop SMT 3G Demo BMT 3G Demo 2010 11 03 fad Gary s Scans gt J My Documents OEM LIST My Documents D H a Shortcut to technicalwriting on dtc1 U Gd Training Manuals My Computer Fle name x My Network Save as type Turbocor Commissioning File v Figure 74 Choose Commissioning File Location 3 Click Save The commissioning parameters and values are saved Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 84 Service Monitoring Tools User Manual 13 5 Signing an Existing Commissioning File This option is only available to DTC Trusted Officials who
40. forming a Calibration s ccccisiectasecesss ogeteeceneesavedeecveveshe dee aaan aa aaia aiaa 68 8 3 Performing a Validation ss rarse ceed ef aadeintee decked teedai ee tebnintenssendiieceevtante tia ectsnares 69 8 4 Saving the Latest Bearing Calibration for Temporary Use cccceeceeeeeeneeeeeeeeeeeeaeeseeeeeesiaaeeeeeeees 69 8 5 Saving the Latest Bearing Calibration for Persistent US ccccccccessseceeeseeteeeesesnsaeeeeseenaeeeeseeaas 69 8 6 Viewing Bearing Calibration or Operation Settings ccceceeeeceeeeeeeeeceeeeeeeeeeeeeeeeeeeeaaeseeeeeesaaeeeeeeees 70 8 7 Creating a Calibration Report ccccccceeeceeeeeeeeeeeeeceeeecaaeeeeaeeeceaaeeeeeeeeesaeeeseeeeseceeseeaeeseeeeetaeeeseneees 70 9 Chiller and Analog Configuration TOO ccceccceceeeeeeeeeeeeeaeeeeeeeeeceaaeseeaeeeseaaesesaaeeseaeeeesaaaeseceesecaeeseeeeeeeas 71 9 1 Accessing the Chiller and Analog Configuration Tool ccccccccceeeeeeeeeeceeeeseneeeeeaaeeeeaeeeeeeaeeeeeneeeees 71 9 2 Viewing or Modifying Chiller Controller SettingS cceeeceeeceeeeeeeeeceeeeeeeeeeesecaeeeseaeeseeeeeeeenaeeseeeees 72 9 3 Viewing or Modifying Analog Output Controller SettingS cccccceeesceeeeeeeeeeneeeeeeaeeeeaeeseeeeeeeeeeeees 73 10 EXV Configuration LOOM eeccececesecrsevsssecentcevascedteveadeniuveesdevatle thteanbulsbavedshtsaadetiesleaedeverbasvecteeviteeedttiayeelend 74 10 1 Accessing the EXV Configuration TOol c cccscce
41. foss Turbocor Compressors Inc 64 M SM 001 EN Rev C 7 3 7 7 3 8 Service Monitoring Tools User Manual Seeking Playback Time To seek playback time e Click the Rewind menu item to seek back to the beginning of the playback data I lt Figure 59 Rewind Menu Item e To set the playback time in the Playback Control section click and drag the track bar along the time line Specifying the Minimum Access level In case the recorded access level is too low to use certain tools for viewing you can specify the minimum access level To specify the minimum access level e From the Minimum Access Level drop down select the desired minimum access level This forces the playback server to disallow the access level to drop below the level specified You have to enter your Access level on the Compressor Connection Manager window to see the appropriate level See Changing Compressor Access Levels on page 33 Danfoss Turbocor Compressors Inc 65 M SM 001 EN Rev C Service Monitoring Tools User Manual 8 Bearing Calibration Tool The Bearing Calibration Tool allows you to execute a bearing calibration procedure and analyze the outcome The tool can be used to calibrate the bearings validate a calibration view the current persistent and latest calibration values and create a calibration report NOTE This tool may not function properly if the connected compressor s access level is below 3 Technician This tool requires
42. have been issued a recognized private key file To sign an existing commissioning file 1 From the Commissioning Configuration window click the Sign Existing File button 2 Select the file to sign 3 Select your private key file A signature which is unique between that specific file and the signer s key will be appended to the file 13 6 Exporting Commissioning Parameter Values to a Signed File This option is only available to DTC Trusted Officials who have been issued a recognized private key file To export commissioning parameter values to a signed file 1 From the Commissioning Configuration window click the Export to Signed File button 2 Select a file destination 3 Select your private key file The commissioning parameters and values will be saved and a signature unique between that specific file and the signer s key will be appended to the file Danfoss Turbocor Compressors Inc 85 M SM 001 EN Rev C Service Monitoring Tools User Manual 13 7 Exporting Commissioning Parameters to a Connected Compressor e Click the Export to Compressor button All parameters will be updated on the connected compressor The progress of the export can be gauged by the progress bar directly below the button A notification of completion will be displayed when finished Commissioning complete Be sure to cycle compressor power immediately The Parameter Saving selection in the Connection Manager must be set to RAM am
43. he SMT a warning message will appear when saving to the EEPROM This measures changes from the stored calibration and may be an indicator of shaft alignment changes over time Refer to the Service Manual for further information Danfoss Turbocor Compressors Inc 69 M SM 001 EN Rev C Service Monitoring Tools User Manual 8 6 Viewing Bearing Calibration or Operation Settings To view bearing calibration or operation settings 1 Click the Bearing Configuration button The tool will display a form consisting of three sections Calibration Limits Operational Limits and Bias Settings 2 Close the form when done 8 7 Creating a Calibration Report To create a calibration report 1 Click the Create Report button A Save As window displays 2 Select a path to use for saving the generated report The tool will generate a report at the user specified path Danfoss Turbocor Compressors Inc 70 M SM 001 EN Rev C 9 1 Service Monitoring Tools User Manual Chiller and Analog Configuration Tool The Chiller and Analog Configuration tool allows you to view and configure the configuration and operational parameters of the BMCC s chiller controller and analog output controller This can be used to view or modify the chiller control and analog output control configuration settings The tool can only modify parameters which the BMCC will allow for each given access level If the current access level is below any in
44. he current tool is connected To differentiate between instances of the SMT look at the device communication information displayed in the tool s frame Running a Simulation While the SMT Suite Tools are intended to be used with live DTC compressors it is possible to partially simulate communication with a compressor using recorded data The playback simulation can be used for displaying values but cannot accept write requests parameter updates and certain features may not be available such as fault or event log retrieval When you first open the Service Monitoring Tools software a limited version of the Service Monitoring Tools SMT Suite Launcher Strip is displayed Figure 4 SMT Suite Launcher Strip Not Connected 1 Click the Compressor Data Recording amp Playback Tool icon Figure 5 Compressor Data Recording amp Playback Tool Icon Danfoss Turbocor Compressors Inc 21 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 The Compressor Data Recording amp Playback Tool window displays Sa 14 Compressor Data Recording and Playback No Connection Sj x oF a m Playback Control Host Address fany Port 503 Minimum Access Level None zj Playback Rate 1 000 Vv Allow Looping ris Site Information File Name Chillers amp Compressors Customer Name Danfoss Turbocor Compressors Inc Customer Address 1769 E Paul Dirac Dr Tallahassee FL 32310
45. he minimum access level 7 1 Launching the Compressor Data Recording and Playback Tool To launch the Compressor Data Recording and Playback Tool e Click the Compressor Data Recording and Playback Tool icon T e 1 se Figure 37 Compressor Data Recording and Playback Tool Icon Danfoss Turbocor Compressors Inc 54 M SM 001 EN Rev C Service Monitoring Tools User Manual 7 2 Recording 7 2 1 Creating a Recording To create a new recording 1 Click the New Recording icon S 14 Compressor Data Recording and Playback No ction iol x f i wet Playback Control Host Address fn Port New Recording icon Minimum Access Level Nowe 1 Playback Rate EJT 000 v Allow Looping m Site Information File Name Chillers amp Compressors Customer Name Danfoss Turbocor Compressors Inc Customer Address 1769 E Paul Dirac Dr Tallahassee FL 32310 Email Address fturbocor com Notes Chiller Compressor Details Chiller Number 0 Compressor Number 0 Figure 38 Compressor Data Recording and Playback 2 A Save as window displays Select an output filename and click OK Choose recording destination file name Save in 3G Screens x gt e eE E My Recent Documents Desktop My Documents gs My Computer File name test amp My Network Save as type Yenta Recording Files x Figure 39 Choose Destination File Name Danfoss Turboc
46. he parameter whose plot color is to be changed A color selection dialog displays Basic colors nies ine fis res mE f f ETE E E PrE f LES Eee SF EEE Eee ee BEE Ee iH Custom colors EEE EE eas EEE EE Eas Define Custom Colors gt gt Figure 81 Parameter Color Selection 2 Select a new color and click OK The color square in the listing will update as will the color of the appropriate plot line if plotting is active Danfoss Turbocor Compressors Inc 91 M SM 001 EN Rev C Service Monitoring Tools User Manual Available Parameters Watched Parameters Parameter 3 Phase Current Actual Speed Alarms non critical Parameter A 24VDC Voltage 3 phase current fault count 3 phase power fault count 3 Phase Voltage Actual Power Analog Control Mode Analog Output Analog Output Process Value A OHK h Annalan Catnaint Figure 82 Watched Parameters After Color Change 14 5 Starting Graphical Monitoring e To start graphical monitoring from the Compressor Data Trending window click the Start Plotting button orange button with down arrow Plotting begins The Start Plotting button will change to the Stop Plotting button lot Line Stop Plotting Available Parameters Cs Watched Parameters Parameter A Parameter Backplane temperature fault count Bearing Alarms Bearing Faults Cavity Temperature Chiller Control Mode Chiller Control Process Value Chiller Control Set Point
47. ication Invalid response The response received was invalid Received an error response The host responded with an error Error CRC mismatch The received message has a CRC mismatch Danfoss Turbocor Compressors Inc 35 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 10 RAM Only and RAM amp EEPROM Check boxes By default changes made in the SMT are set to RAM amp EEPROM If the RAM amp EEPROM check box is clicked all parameter changes are saved to persistent memory Saving to RAM amp EEPROM will commit all the current values to permanent memory and all previous values will be lost CRAM Only RAM amp EEPROM Figure 17 Parameter Saving Frame The Parameter Saving frame is located in the lower right corner of the Compressor Connection Tool See Figure 16 NOTE The Parameter Saving selection on the Compressor Connection Manager tool applies to the entire SMT Danfoss Turbocor Compressors Inc 36 M SM 001 EN Rev C Service Monitoring Tools User Manual 3 ModComm Tool The ModComm Tool assists users in troubleshooting a BMCC or monitoring extra registers by providing access to Modbus registers on a raw level This tool can be used to change the current register watch range toggle between watching the specified watch range and all currently polled register watches make a single write request and change the current data interpretation view 3 1 Accessing the ModComm Tool e Once conn
48. istory of the compressor Operator Name Notes QEM Technician Import Commissioning File Figure 72 Compressor Commissioning Window Danfoss Turbocor Compressors Inc 82 M SM 001 EN Rev C Service Monitoring Tools User Manual 13 2 Importing a Commissioning Configuration from a File To import a commissioning configuration from a file 1 From the Commissioning Configuration window click the Import from File button 2 Select a commissioning file The commissioning parameters will be loaded and a notice is displayed indicating whether or not the file contains the signature of a DTC Trusted Official NOTE If a file contains the signature of a DTC Trusted Official i e is signed it can be regarded as an authentic document created by personnel recognized by DTC 13 3 Adjusting Commissioning Parameters Requirement Step To adjust the Commissioning parameters requirement step e Click any of the graphical commissioning section flow item representation buttons colored circle with text name in the flow items toolbar or click the Next or Prev buttons along the top toolbar An orange button means the item has been visited a blue is button is an unvisited item and yellow is the current item The selected section will appear below in the Commissioning Section display Danfoss Turbocor Compressors Inc 83 M SM 001 EN Rev C Service Monitoring Tools User Manual 13 4 Exporting a Commissioning Values Con
49. lance control mode because the compressor will calculate the best position e EXV 1 Stepper Start Delay Time Represents the time in seconds that the valve s Start Position is held The Stepper Start Delay Timer starts to count down when drive is enabled e EXV 1 Control Loop Speed Represents the reaction time of the control loop to a process error and replaces the PID proportional integral and derivative controller gains e EXV 1 Derivative Gain The gain of the EXV controller s derivative component e EXV 1 Process Value The EXV s process value by which the EXV position is controlled e EXV 1 Position The current valve position e EXV 1 Min Steps The minimum number of steps EXV 1 can open e EXV 1 Start Offset The number of steps required to close EXV 1 to ensure initialization to the closed position e EXV 1 Max Steps The number of steps between the minimum and maximum positions for EXV 1 e EXV 1 Start Position The percentage that the valve is open in start position and e EXV 2 Control Mode The methodology used to control the EXV 2 output e EXV 2 Control Action Indicates the control action of the EXV output Danfoss Turbocor Compressors Inc 75 M SM 001 EN Rev C Service Monitoring Tools User Manual EXV 2 Control Setpoint Suction Superheat or Liquid Level percentage in accordance with the selected control mode Not applicable to Load Balance control mode because the compressor will ca
50. lculate the best position EXV 2 Stepper Start Delay Time Represents the time in seconds that the valve s Start Position is in held The Stepper Start Delay Timer starts to count down when drive is enabled EXV 2 Control Loop Speed Represents the reaction time of the control loop to a process error and replaces the PID proportional integral and derivative controller gains EXV 2 Derivative Gain The gain of the EXV controller s derivative component EXV 2 Process Value The EXV s process value by which the EXV position is controlled EXV 2 Position The current valve position EXV 2 Min Steps The minimum number of steps EXV 2 can open EXV 2 Start Offset The number of steps required to close EXV 2 to ensure initialization to the closed position EXV 2 Max Steps The number of steps between the minimum and maximum positions for EXV 2 EXV 2 Start Position The percentage that the valve is open in start position Danfoss Turbocor Compressors Inc 76 M SM 001 EN Rev C Service Monitoring Tools User Manual 11 BMCC System Configuration Tool The BMCC System Configuration Tool allows you to view and change many of the system settings of a BMCC which are not included within the scope of compressor chiller motor bearing and etc operation This tool can be used to view or modify compressor identification settings communication settings or power configuration NOTE The BMCC System Configuration
51. lue 3 Click Send to perform the write A window displays indicating the result of the operation Write ok Figure 26 Write Single Register Result Window Danfoss Turbocor Compressors Inc 41 M SM 001 EN Rev C Service Monitoring Tools User Manual 3 6 Changing the Current Data Interpretation View To change the current data interpretation view 1 Right click anywhere on the main form and the context menu will display Se 7 ModComm Tool Update Range Show Global Watches Write Single Value Display Format Figure 27 ModComm Tool Window Showing Menu 2 Highlight Display Format pa 7 ModComm Tool 40020 1 40178 783 40021 50 40179 5401 40022 152 40425 40023 0 Update Range 40024 Oo Show Global Watches 40025 212 40026 516 Hex 40027 140 Unsigned Int 40039 5690 Signed Int 40177 12070 Binary Figure 28 ModComm Tool Window Showing Display Format Options 3 Select the desired value display format The values displayed in the main form will be formatted as specified Danfoss Turbocor Compressors Inc 42 M SM 001 EN Rev C Service Monitoring Tools User Manual 4 Active Alarm Fault Viewer The Active Alarm Fault Viewer allows you to instantaneously monitor the alarm and fault status of a connected compressor device and configure the alarm and fault limits This tool can be used to view compressor alarms and faults view motor alarms and faults view b
52. mentation source and configuration files Object form shall mean any form resulting from mechanical transformation or translation of a Source form including but not limited to compiled object code generated documentation and conversions to other media types Work shall mean the work of authorship whether in Source or Object form made available under the License as indicated by a copyright notice that is included in or attached to the work an example is provided in the Appendix below Danfoss Turbocor Compressors Inc 4 M SM 001 EN Rev C Service Monitoring Tools User Manual Derivative Works shall mean any work whether in Source or Object form that is based on or derived from the Work and for which the editorial revisions annotations elaborations or other modifications represent as a whole an original work of authorship For the purposes of this License Derivative Works shall not include works that remain separable from or merely link or bind by name to the interfaces of the Work and Derivative Works thereof Contribution shall mean any work of authorship including the original version of the Work and any modifications or additions to that Work or Derivative Works thereof that is intentionally submitted to Licensor for inclusion in the Work by the copyright owner or by an individual or Legal Entity authorized to submit on behalf of the copyright owner For the purposes of this definition submitt
53. n Steps 12500 steps IGV Coefficient B 131s Maximum IGV Steps 11500 steps IGV Gain 20000 H Minimum IGV Steps ses B Fast Re Start on Power Intemupt I7 FS Skip Bearing Check Cycle Count Ostats FY int IGVOn ide M Enable IGV Double Speed M O Surge amp Choke Configuration Part Vane Speed Gain 50 H Surge Recovery Prevention Orbit Limt 50 G Surge Offset RPM H Surge Waming Orbit Limit fs H Surge Coefficient A 65140 Choke Coefficient A Jes740 Surge Coefficient B 2003 Choke Coefficient B jma Surge Coefficient C 167 Choke Coefficient C jema Surge Coefficient D 27 Choke Coefficient D po Figure 70 Compressor Configuration Window 12 2 Viewing or Modifying Compressor Operation Settings To view or modify the compressor operation settings 1 Expand the Compressor Configuration section This section includes Control Mode Envelope Coefficients A amp B Suction Pressure Alarm Fault Factor amp Delay Inverter amp Cavity Cooling Max Temperatures Hot Gas Bypass Gain Cooling Mode Power Control Loop Gain Minimum Pressure Ratio and Calculation Polarity 2 Modify as necessary Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 80 Service Monitoring Tools User Manual 12 3 Viewing or Modifying Compressor Startup Settings To view or modify the compressor startup settings 1 Expand the Startup Configuration section This section includes Motor Pre Cooling Mode and Time Start Speed Start Speed O
54. nding Tool e Once connected select the Compressor Data Trending icon from the SMT Suite Launcher Strip a ak Figure 78 Compressor Data Trending Tool Icon The Compressor Data Trending window displays Available Parameters Watched Parameters Parameter oe gt Parameter 24VDC Voltage 3 Phase Current 4 3 phase current fault count 3 phase power fault count 3 Phase Voltage Actual Power Actual Speed Alarms non critical zl r Analaa Cantal Made Figure 79 Compressor Data Trending Window Danfoss Turbocor Compressors Inc 88 M SM 001 EN Rev C Service Monitoring Tools User Manual 14 2 Adding Parameters for Graphical Monitoring To add or remove parameters for graphical monitoring 1 From the Compressor Data Trending window in the Available Parameters listing scroll to the desired parameter Available Parameters Cs Watched Parameters Parameter 3 Phase Current Parameter 24VDC Voltage 3 phase current fault count 3 phase power fault count 3 Phase Voltage Actual Power Actual Speed Alarms non critical Analog Control Mode Annalan Ohikeu ik Add to Trend Configuration Available Parameters Watched Parameters Start Trending Watch Management Remove from Trend Configuration Figure 80 Compressor Trending Window Parameter Pane NOTE You can enter a partial query in the Available Parameters text box above the listing to filter the vi
55. nection Manager icon Figure 12 Compressor Connection Manager Icon Danfoss Turbocor Compressors Inc 25 M SM 001 EN Rev C Sg 4 Compressor Connection Manager TT300 Sample 38400 bps 0 Service Monitoring Tools User Manual 5 x on Setti C Direct TCP IP Shared Remote Host Port localhost 503 z Disconnect from Remote Host m O i Access Level OEM Compressor RTC 4 26 2011 4 02 28 PM Sync Compressor Computer Time Slave Address 0 E Compressor Mode TT300 Serial Port rr300 Sample 7 BMC Version 2 02 2830 CC Version 2 03 1213 Baud Rate 38400 F Compressor Part 170298 Connect Disconnect Configuration Rev 150 Refrigerant R134a Units US Customary l C RAMOny RAM amp EEPROM Figure 13 Compressor Connection Manager 7 Inthe Compressor Connection Manager ensure that Shared is selected under the Connection Settings 8 Ensure that the field labeled Port matches the Port filed displayed on the Compressor Data Recording amp Playback Tool and that the field labeled Remote Host says localhost 9 In the Compressor Connection Manager click Connect to Remote Host The items listed in the drop down labeled Serial Port identify available compressor data streams typically the default and most likely only selection is sufficient 10 Click Connect You are now connected 11 Type in an Access Code and click Submit Depending on the compress
56. nfoss Turbocor Compressors Inc 51 M SM 001 EN Rev C Service Monitoring Tools User Manual 6 6 Exporting Logged Event and Fault Data to a File To export logged event fault data to file 1 Do one of the following a To export only selected entries select desired entries in the event fault listing panel and then select File gt Export Selected b To export all entries select File gt Export all 2 In the Save as window select an output file name and data type For a reusable format which may be reopened at a later time select TLF files from the file type drop down For CSV output select CSV files from the file type drop down 6 7 Importing Logged Event and Fault Data NOTE You do not have to be connected to a compressor to import a saved TLF file for viewing To import logged event fault data from a file e Click File gt Import Data e Inthe Open file window select a previously exported TLF logged event fault data file If the file is valid event and fault entries will display in the Event Fault Listing panel 6 8 Viewing the Fault Occurrence Counters To view the fault occurrence counters e Click the History gt View Fault Occurrence History menu option The tool will display a form listing the fault occurrence counters 6 9 Viewing Runtime History Data To view rutime history data e Click the History gt View Runtime History menu option The tool will display a form containing various runtime history da
57. ng Calibration Window Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 67 Service Monitoring Tools User Manual 8 2 Performing a Calibration To perform a calibration 1 Ensure that the compressor s interlock is open and the Modbus connection to the compressor is disconnected 2 Click the Start Calibration button The tool will invoke the calibration sequence on the compressor and display the bearing off set data in the three graphs visible at the top of the main form The left most graph displays data pertinent to the front radial bearing the middle graph dis plays data pertinent to the rear radial bearing and the right most graph displays data perti nent to the axial bearing The radial graphs display the offsets of the shafts edges The axial graph displays the axial displacement by time After the compressor successfully completes a bearing calibration sequence the option to Save to RAM or Save to EEPROM become available 1 Bearing Calibration COM2 38400 bps 1 Front Orbit Stored Calibration 2010 12 16 15 53 40 Rear Orbit Axial Dislpacement F Hardware 127A Front Radial X Force in Front Radial X 168 067 voc EEL ii ee Front Radial Y 1 63 0 27 VDC 135A Rear Radial Y Force RearRadialX 1 83 0 19VDC DOTA Aal Force Rear Radial Y 170 0 38 VDC 0 Front Radial Orbit Offset Axial 1 71 0 67VDC 0 Rear Radial Orbit Offset Latest Calibration 2000 01 01 00 00 00 Hard
58. nnection should now be established b Ifthe slave address or baud rate are unknown enter a slave address search range or list of values to test for detection in the Search Addresses field and click Search After a short period of time the less addresses to check the quicker the search will be the search results containing a list of communication setting combinations display in the Search Results listing Double click any of the communication setting combinations to automatically connect using those settings A connection should now be established If no compressors are detected No compressors found will display in the listing 6 Type in your Access Code and click Submit 2 2 3 TCP IP Connection 1 From the Connection Settings group select TCP IP as your connection type 2 Enter the slave address in the Slave Address field 3 Click Connect A connection should now be established 4 Type in your Access Code and click Submit Danfoss Turbocor Compressors Inc 31 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 3 Closing an Established Connection To close an established connection 1 Click the Disconnect button 2 To also disconnect from a remote host such as the Compressor Data Recording amp Playback tool s playback host or the Remote Serial Multiplexer click the Disconnect from Remote Host button The tool will close any connections established and data polling will stop 2 4 Detecting Compressor Setting
59. ntly Polled Register Watches 40 3 5 Making a Single Write Request cccceeesceeeeteeeeeeeeeceeaeeeeeeeeeeeaeeeseaaeeseaeeeesaaeesecaeeeeeaaeeseeeesiaeeseneees 41 3 6 Changing the Current Data Interpretation VieW ccccceeseeeeceeeeeeeee seas eeeeeeesecaeeeeeaaeseeeeeesaaeeseneeees 42 4 Active Alarm Fault VIEW eosin aas an ANRA E EAA AARRE nen ede 43 4 1 Accessing the Active Alarm Fault Viewer Tool 43 4 2 Viewing and Configuring Alarm Fault Limits and Lockout Settings 45 D Compressor Monitor osred aaa E a a Eaa Ea A ARa aa a e locate aa 46 5 1 Accessing the Compressor MOMitor ccccccceeseseeeeeteeeeeeeeeeecaeeeeaaeeeeceeeeseaaeseecaeeeeaaaesteneeessaeeeseneees 46 5 2 View OPTIONS iases aicsetcadientepaccecedesdcdeiny a a aaa febadceussies a EEEE dean pluesyea e EEE 47 5 3 Changing the Demanderian iiaeaa anana aea aiaa coded eect aiaa no aaka kaa Eea 47 5 4 Changing the IGV Opening cccceceeceeeeeeeeeeaeeeeeeeeeeeaaeeaeeeeeaaesegeeeeeceaeesgeaaeeseeaeseeeaeeeseeestaeesseneeess 47 5 5 Changing the Desired Motor Speed ccececceceeeeeeeeeeeeeeeeeeeaaeeeeeeeseaaeeeeeeeeseaaeeeseaeeeseaeeeeseaeeeeeees 48 5 6 Levitating or De levitating the Shaft ccceccceseeeceeeeceeeeeeeeeee seas eeeeeeeeceaeeeseeeesecaeeeseaaeeseeeesecaeeeseneees 48 6 Logged Eventiand Fault VieWe Piri ccst ne cctecii keeles decade E RAAE 49 6 1 Accessing the Logged Event and Fault Viewer 49 6 2 Applying Filters for Data Retrieval
60. oad the selected watch configuration either double click the item in the listing or click the Load button The watch configuration will display in the Watched Parameters listing on the main form and each item s plot color will be adjusted as saved Danfoss Turbocor Compressors Inc 95 M SM 001 EN Rev C Service Monitoring Tools User Manual 14 10 Deleting a Saved or Pre configured Watch Group To delete a saved or pre configured watch group 1 Click the Manage Watch Configurations button wrench amp screwdriver A watch configuration management form displays J 15 8 Watch Management New Watch Configuration Monday November 15 2010 Figure 89 Watch Management Window 2 Select the desired watch configuration if any exist from the listing 3 Click Delete A prompt verifying whether you really want to delete the selected watch configuration displays 4 Select Yes to remove the watch configuration 14 11 Saving the Active Watch Configuration for Later Recall To save the active watch configuration for later recall 1 Add at least one parameter to the Watched Parameters listing 2 Click the Manage Watch Configurations button wrench amp screwdriver A watch configuration management form displays 3 Click the Save Current button A form requesting a name for the watch configuration will appear 4 Enter a name and click OK to save the current watch configuration Danfoss Turbocor Compressors Inc 96
61. of the attribution notices contained within such NOTICE file excluding those notices that do not pertain to any part of the Derivative Works in at least one of the following places within a NOTICE text file distributed as part of the Derivative Works within the Source form or documentation if provided along with the Derivative Works or within a display generated by the Derivative Works if and wherever such third party notices normally appear The contents of the NOTICE file are for informational purposes only and do not modify the License You may add Your own attribution notices within Derivative Works that You distribute alongside or as an addendum to the NOTICE text from the Work provided that such additional attribution notices cannot be construed as modifying the License You may add Your own copyright statement to Your modifications and may provide additional or different license terms and conditions for use reproduction or distribution of Your modifications or for any such Derivative Works as a whole provided Your use reproduction and distribution of the Work otherwise complies with the conditions stated in this License 5 Submission of Contributions Unless You explicitly state otherwise any Contribution intentionally submitted for inclusion in the Work by You to the Licensor shall be under the terms and conditions of this License without any additional terms or conditions Notwithstanding the above nothing herein shall super
62. ontribution is the original software or any additions or changes to the software A contributor is any person that distributes its contribution under this license Licensed patents are a contributor s patent claims that read directly on its contribution 2 Grant of Rights A Copyright Grant Subject to the terms of this license including the license conditions and limitations in section 3 each contributor grants you a non exclusive worldwide royalty free copyright license to reproduce its contribution prepare derivative works of its contribution and distribute its contribution or any derivative works that you create B Patent Grant Subject to the terms of this license including the license conditions and limitations in section 3 each contributor grants you a non exclusive worldwide royalty free license under its licensed patents to make have made use sell offer for sale import and or otherwise dispose of its contribution in the software or derivative works of the contribution in the software 3 Conditions and Limitations A No Trademark License This license does not grant you rights to use any contributors name logo or trademarks B If you bring a patent claim against any contributor over patents that you claim are infringed by the software your patent license from such contributor to the software ends automatically C If you distribute any portion of the software you must retain all copyright
63. or Compressors Inc 55 M SM 001 EN Rev C Service Monitoring Tools User Manual 3 In the Site Information section enter the Customer Name Customer Address Email Address and any Notes regarding the recording optional Sq 14 Compressor Data Recording and Playback No Connection el E lt A K p Playback Control Host Address mw o Pot Ha Minimum Access Level Playback Rate 1 000 Vv low Looping z J Site Information Apa File Name Site CNemp sample 20110119 yenta nformation Chillers amp Compressors E Chiller 1 Compressor 362436 1769 E Paul Dirac Dr Ti 32310 Email Address turbocor com Chiller Compressor Details This is a sample recording Chiller Number 1 Compressor Number Ey 1 Compressor Serial Number 262436 Update Figure 40 Site Information 4 To change the chiller and compressor identification in the Chillers amp Compressors tree select the compressor node and change the chiller number compressor number and compressor serial number and then click Update 5 To start recording click the Start Recording record circle menu item Figure 41 Start Recording Icon The tool will automatically make an initial read of all standard compressor parameters and begin polling all volatile compressor parameters until recording is finished NOTE Recording can be started before or after establishing a connection with a compressor
64. or s established access level more tool icons may appear in the SMT Suite Launcher Strip 6 Service Monitoring Tools GTB2 21003 38400 bps 0 ae x Bl PRSBCS eon Figure 14 SMT Suite Launcher Strip Connected Danfoss Turbocor Compressors Inc 26 M SM 001 EN Rev C Service Monitoring Tools User Manual 1 6 Using the Remote Serial Multiplexer Key steps 1 Start the Remote Serial Multiplexer a From the command line i For default settings local only execute RemoteSerialMultiplexer exe ii To specify settings specify TCP port number ServerPort and host name address ServerAddress for remote specify the machine s computer name or IP address see Server config for details and execute RemoteSerialMultiplexer exe c filename b From the Start Menu uses default settings click Start gt Run gt Programs gt Danfoss Turbocor gt Remote Serial Multiplexer 2 Connect to the Remote Serial Multiplexer a Open Connection Manager and follow the steps in Section 2 2 2 Shared Connection Danfoss Turbocor Compressors Inc 27 M SM 001 EN Rev C Service Monitoring Tools User Manual Compressor Connection Manager The Compressor Connection Manager is used to discover and establish a means of communication with a compressor This tool can be used to establish a connection with a compressor close an established connection detect compressor settings change compressor access level synchronize the compres
65. ordings may take a moment to completely load file load progress is displayed at the bottom of of the Playback Control section If data is currently not ready for a desired recording time the playback time will reset this is normal and in this case please wait until the appropriate data range has been loaded Danfoss Turbocor Compressors Inc 60 M SM 001 EN Rev C Service Monitoring Tools User Manual 7 3 2 Enabling or Disabling Automatic Playback Looping The tool contains an Allow Looping feature which will enable the playback server to loop the playback timer when a boundary time is reached otherwise the playback will pause To enable looping click the Allow Looping checkbox to disable looping un check the checkbox 7 3 3 Closing an Open Recording To close an open recording 1 Click the Close Recording menu item ra Figure 49 Close Recording Icon The tool will prompt to confirm the closure of the recording file 2 Select Yes to close the file and terminate any active playback sessions Danfoss Turbocor Compressors Inc 61 M SM 001 EN Rev C Service Monitoring Tools User Manual 7 3 4 Manually Launching a Playback Server To manually launch a playback server 1 inthe Playback Control section enter the desired playback server host name address and TCP port NOTE In most cases the default settings host name any and port 503 are acceptable entries however ensure that port 503 is unused
66. ors Inc M SM 001 EN Rev C 15 Service Monitoring Tools User Manual Icon Tool Description EXV This allows you to view and configure the a Configuration electronic expansion valve configuration Tool parameters and settings Logged Event Retrieve logged fault and event data regarding and Fault the operation of a connected compressor for Sa Viewer the purpose of troubleshooting and diagnostics Compressor Start and stop recording of any variables on the e Data Recording BMCC as well as launch a server partially g er and Playback simulating an actual compressor using PLA previously recorded data The intended usage of this tool is not only for training but for testing evaluation and compressor troubleshooting purposes Bearing Execute a bearing calibration procedure and Calibration analyze the outcome BMCC System Configuration View and change many of the system settings of a BMCC which are not included within the scope of compressor chiller motor bearing etc operation Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 16 Service Monitoring Tools User Manual Icon Tool Description Compressor View and configure the compressor operation Configuration IGV startup surge choke and other operational configuration parameters Compressor View modify and commit site specific Commissioning compressor parameter values of a connected ps com
67. ors Inc 19 M SM 001 EN Rev C 1 4 6 1 4 7 1 4 8 1 4 9 Service Monitoring Tools User Manual Persistent User Settings Many of the interface settings are saved in a local settings file in order to persist common settings on a user by user basis Typical persistent settings include tool form screen location tool form normal maximized state collapsible form collapse expand states user entered application fields i e hostnames TCP ports technician name fields etc The settings file is located at My Documents Danfoss Turbocor SMT Settings xml The Remote Serial Multiplexer The Remote Serial Multiplexer is a system which allows multiple applications to indirectly communicate with a single device connected to one serial port In addition to local serial port multiplexing this system can be used remotely For example machine A which is connected to a compressor may allow machine B to communicate with its compressor although machine B is in a different building so long as there is a network Internet connection enabling communication between the two computers Normalized Tool Framework All components considered to be tools contain a commonly structured data identifying a tool and its interface components Data included in the tool metadata assembly information include Tool Id Tool Name Id Tool Description Id Tool Classification Minimum execution Access Level Enumeration Count Persistence Connection R
68. ors Inc 39 M SM 001 EN Rev C Service Monitoring Tools User Manual 3 4 Toggling Between the Specified Watch Range and All Currently Polled Register Watches To toggle between watching the specified watch range and all currently polled register watches 1 Right click anywhere on the main form and the context menu displays 2 Check or un check Show Global Watches and the displayed Modbus registers will change The configured register watch range is displayed in black text while the external watches are displayed in grey text Se 7 ModComm Tool 40020 1 40179 40021 50 40179 5401 40022 152 40425 5 40023 0 40024 0 40025 212 40026 516 40027 140 40039 5690 40177 12070 Figure 23 ModComm Tool Window Showing External Watches Danfoss Turbocor Compressors Inc 40 M SM 001 EN Rev C Service Monitoring Tools User Manual 3 5 Making a Single Write Request To make a single write request 1 Double click on a register value or right click on a Modbus register in the main form and select Write Single Value from the context menu Se 7 ModComm Tool 40020 Update Range Show Global Watches Write Single Value Figure 24 ModComm Tool Window Showing Menu The Write Single Register window displays JA 7 1 Write Single Re Address 40023 3 Value 0 Figure 25 Write Single Register 2 Enter a valid register address if necessary and the appropriate va
69. ou will also receive the Save As prompt if a compressor connection is lost or you are disconnected 14 7 Resetting Plot Data e To reset plot data click the Reset Plots button orange curl arrow All plots will be reset and the graph may momentarily clear When resetting the plots data recorded before resetting will not be saved to file if this option was selected when plotting was stopped 14 8 Saving Plot Data to a CSV File To save plot data to CSV file 1 After stopping a prompt asking whether the user would like to save the trend data to file displays Select Yes to save data to a CSV file A Save As window displays see Figure 86 2 Enter the destination file name and all trend data will be recorded to the specified file in CSV format You will also receive the Save As prompt if a compressor connection is lost or you are disconnected Danfoss Turbocor Compressors Inc 94 M SM 001 EN Rev C Service Monitoring Tools User Manual 14 9 Loading a Saved or Pre configured Watch Group To load a saved or pre configured watch group 1 From the Compressor Data Trending window click the Manage Watch Configurations button Figure 87 Managed Watch Configurations Button The Watch Management window displays J 15 8 Watch Management Monday November 15 2010 Figure 88 Watch Management Window 2 Select the desired watch configuration if any exist from the listing 3 To l
70. p EEPROM to enable the option to Export to Compressor Danfoss Turbocor Compressors Inc 86 M SM 001 EN Rev C Service Monitoring Tools User Manual 13 8 Creating a Commissioning Report To create a commissioning report When commissioning is completed a prompt displays asking if you would like to create a report Would you like to create a post commissioning report Figure 76 Report Prompt 1 Click Yes A Save As window displays Save in My Recent Documents My Computer File name test Cancel My Network Save as type PDF Files Figure 77 Report Save As Window Enter a filename and path to which the report will be saved 3 Click Save A report is generated and saved to the user specified path Danfoss Turbocor Compressors Inc 87 M SM 001 EN Rev C Service Monitoring Tools User Manual 14 Compressor Data Trending Tool The Compressor Data Trending Tool is used to graphically monitor selected compressor parameter values and load or save user configurable watch configurations This tool can be used to add or remove parameters for graphical monitoring select the plot color of a specific parameter start or stop graphical monitoring reset plot data save plot data to CSV file load saved or pre configured watch groups delete saved or pre configured watch groups or save the active watch configuration for later recall 14 1 Accessing the Compressor Data Tre
71. patent trademark and attribution notices that are present in the software D If you distribute any portion of the software in source code form you may do so only under this license by including a complete copy of this license with your distribution If you distribute any portion of the software in compiled or object code form you may only do so under a license that complies with this license Danfoss Turbocor Compressors Inc 8 M SM 001 EN Rev C Service Monitoring Tools User Manual E The software is licensed as is You bear the risk of using it The contributors give no express warranties guarantees or conditions You may have additional consumer rights under your local laws which this license cannot change To the extent permitted under your local laws the contributors exclude the implied warranties of merchantability fitness for a particular purpose and non infringement Graphic Resources Licenses Some of the graphic resources used by this product full or in part are copyrighted Microsoft content Used with permission from Microsoft For more information visit http www microsoft com About Legal EN US IntellectualProperty Permissions Default aspx Some of the graphic resources used by this product are copyrighted works of icons land com and used under the icons land com freeware agreement Visit http www icons land com license agreements php for more information Some of the graphic resources used by this
72. pressor as well as import and export configurations between portable files Minor guidance is provided to the user by presenting any number of configuration pages which are necessary for consideration during the deployment of a compressor system and the displaying of basic coverage flow indication _ iia Compressor Graphically monitor selected compressor Data Trending parameter values and load or save user E configurable watch configurations 1 3 1 Right Click Context Menu From the SMT Launcher Strip you can right click with your mouse to view a context menu providing easy access to tasks including e Launching a tool select the desired tool by name e Display the About form click About e Minimize the tool suite click Minimize and the tool will be minimized to your task bar under one window button e Change the SMT Launcher Strip orientation click Alignment gt Horizontal to display the SMT Launcher Strip in a landscape format or Alignment gt Vertical for a portrait layout Danfoss Turbocor Compressors Inc 17 M SM 001 EN Rev C 1 4 1 4 1 1 4 2 1 4 3 Service Monitoring Tools User Manual General Usage There are several helpful features common across all tools in the SMT software system geared toward simplifying day to day as well as extensive usage These features include internal logging system informative tooltips highlight on click collapsible group boxes interactive g
73. r that are necessarily infringed by their Contribution s alone or by combination of their Contribution s with the Work to which such Contribution s was submitted If You institute patent litigation against any entity including a cross claim or counterclaim in a lawsuit alleging that the Work or a Contribution incorporated within the Work constitutes direct or contributory patent infringement then any patent licenses granted to You under this License for that Work shall terminate as of the date such litigation is filed 4 Redistribution You may reproduce and distribute copies of the Work or Derivative Works thereof in any medium with or without modifications and in Source or Object form provided that You meet the following conditions 1 You must give any other recipients of the Work or Derivative Works a copy of this License and Danfoss Turbocor Compressors Inc 5 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 You must cause any modified files to carry prominent notices stating that You changed the files and 3 You must retain in the Source form of any Derivative Works that You distribute all copyright patent trademark and attribution notices from the Source form of the Work excluding those notices that do not pertain to any part of the Derivative Works and 4 If the Work includes a NOTICE text file as part of its distribution then any Derivative Works that You distribute must include a readable copy
74. raphs persistent user settings interaction with the Remote Serial Multiplexer normalized tool framework and product update checking Internal Logging System To enhance maintenance and troubleshooting the SMT software system all tools utilize a common logging system functionality for outputting to file internal trace information as well as any error occurrences which may occur The log file is located at My Documents Danfoss Turbocor SMT smt log Informative Tooltips To aid in general use and interpretation of compressor data all compressor parameter edit display fields will display a tooltip which pops up if the mouse cursor is hovered over the field The text displayed in the tooltip is a localized compressor parameter description including depending on access level the Modbus register address and any masks necessary for interpretation Highlight on click To assist you in viewing data at a glance certain readout fields can be highlighted to make them stand out from the rest The highlighting of fields with this functionality enabled can be toggled by left clicking on the desired field Danfoss Turbocor Compressors Inc 18 M SM 001 EN Rev C Service Monitoring Tools User Manual 1 4 4 Collapsible Group Boxes Any group boxes which display a box bearing a box in the upper left hand corner may be collapsed in order to reduce the size of a form when some information is not desired to be viewed To collapse or expand
75. ressor Data Trending TOO c ccccececeeeeeeeeeeeceeeeeeaeeeeeeeeeeaaeeseeeeeeeeaeeeeaees 88 14 2 Adding Parameters for Graphical Monitoring ccccceecsceeeeeeeeeeeeececeeeeeeaeeseeeeeesaaaeseeeeeeseaeeneeeeeeaes 89 14 3 Removing Parameters from Graphical Monitoring ccc cceeeeeeeeeneeeeeeeeeeeeeeeeaeeeseaeeeseaeeeeeeaeeteeas 90 14 4 Selecting the Plot Color a Specific Paramete c ccccccecceeeeeeeneeeceeeeeeeeaeeseeeeeeeaaaeseeeeeeeeaeeneneeeeeas 91 14 5 Starting Graphical Monitoring cccccceeeeeeeeeeeceeeeeeeeeeeeaeeeeeeeeecaaeeeeeeeeeecaaeeeeeeeeeseaaeseeeeeeesiaeeeseaeeeeeas 92 14 6 Stopping Graphical MOnitoring 0 ccccceeceeeeeeeeeeeeeee scenes ences eeeeaaeeeaeeeceaaaesgeeeeeseaaeseeeeeeseaeeeeeaeeeeeas 93 14 7 Resetting Plot Datel sccis sc soccctis 4 snpccvenhcencbevisbagaccuysstubane T R 94 14 8 Saving Plot Data to a CSV Files ccicstescteceies csaseerecstaavecs cveteseedeeuleaeenuavlasb eves naain aaa Ee 94 14 9 Loading a Saved or Pre configured Watch Group ccceecceeecneeeeeeeeeeceaeeeeeeeeseeaeeeseaeeeseeeeeeaaeeteaas 95 14 10 Deleting a Saved or Pre configured Watch Group cccececceeeeeeeeeeeeeeeeaeeeeeeeeeeaaeeeeeeeeeseaeeeseneeesaas 96 14 11 Saving the Active Watch Configuration for Later ReCall ccccecceceseeeeeeeeeeeeeeeeeeeeeeseaeeeseneeeeas 96 Danfoss Turbocor Compressors Inc 11 M SM 00 EN Rev C Service Monitoring Tools User Manual 15 R
76. roperty laws Customer acquires the right to use this software freely but must immediately discontinue use and uninstall this product on request of Danfoss Turbocor Compressors Inc Customer may not redistribute this package or any part authored by Danfoss Turbocor Compressors Inc without explicit consent of Danfoss Turbocor Compressors Inc Service Monitoring Tools Software System may receive small amounts of information with Internet hosts managed by Danfoss Turbocor Compressors Inc only for purposes of updating data used by this local installation of the Service Monitoring Tools Software System Service Monitoring Tools Software System will never transmit personal system or identification information other than the minimal required for executing such HTTP transactions Developer or its licensor shall at all times retain all rights title interest including intellectual property rights in Service Monitoring Tools Software System Danfoss Turbocor Compressors Inc 3 M SM 001 EN Rev C Service Monitoring Tools User Manual Limitation of Liability In no event and under no legal theory whether in tort including negligence contract or otherwise unless required by applicable law such as deliberate and grossly negligent acts or agreed to in writing shall Danfoss Turbocor Compressors Inc or Developer be liable to Customer for damages including any direct indirect special incidental or consequential damages of any character ari
77. rt Delay Timer starts to count down when drive is enabled Analog Output Offset Represents the minimum amount of the maximum output voltage to output at all times Analog Output Process Value The process value used by the BMCC for analog output control This readout is only available for BMCC software versions 1210 or later Analog Output The value indicated by the analog output via the analog output controller Analog Proportional Gain Represents the analog output proportional gain Analog Integral Gain Represents the analog output integral gain Analog Derivative Gain Represents the analog output derivative gain 2 Modify as necessary Danfoss Turbocor Compressors Inc 73 M SM 001 EN Rev C Service Monitoring Tools User Manual 10 EXV Configuration Tool The EXV Configuration Tool allows you to view and configure the electronic expansion valve configuration parameters and settings The tool can only modify parameters which the BMCC will allow for each given access level If the current access level is below any individual write access level the corresponding field will appear disabled 10 1 Accessing the EXV Configuration Tool e Once connected select the EXV Configuration Tool icon from the SMT Suite Launcher Strip Figure 65 EXV Configuration Tool Icon The EXV Configuration Tool displays Sa 19 EXV Configuration Tool GTB2 21003 38400 bps 0 Superheat using Entering Water Temperature
78. s To detect compressor settings Enter a slave address search range or list of values to test for detection in the Search Results listing and click the Search After a short period of time the less addresses to check the quicker the search will be the search results display in the Search Addresses field If no compressors are detected No compressors found will display in the listing otherwise communication setting combinations will display Danfoss Turbocor Compressors Inc 32 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 5 Changing Compressor Access Levels NOTE On connection the SMT requires a valid access code in order to allow access to the various tools available at the given access level A user must not change the access level of the BMCC to a lower than 2 if the compressor is being controlled by Modbus If the access level is lower than access level 2 the compressor can not accept a demand write For example if the lowest level that a compressor can accept a demand write is at 2 Low then on submission of a 0 in the Access Code field the SMT will revert to a read only state and the compressor will not accept writes to demand from the Modbus controller In this case the compressor access level should be left at 2 Low or higher To change the compressor access level 1 Enter the desired access code in the Access Code field and click Submit The tool will send the access code to the
79. sede or modify the terms of any separate license agreement you may have executed with Licensor regarding such Contributions 6 Trademarks This License does not grant permission to use the trade names trademarks service marks or product names of the Licensor except as required for reasonable and customary use in describing the origin of the Work and reproducing the content of the NOTICE file Danfoss Turbocor Compressors Inc 6 M SM 001 EN Rev C Service Monitoring Tools User Manual 7 Disclaimer of Warranty Unless required by applicable law or agreed to in writing Licensor provides the Work and each Contributor provides its Contributions on an AS IS BASIS WITHOUT WARRANTIES OR CONDITIONS OF ANY KIND either express or implied including without limitation any warranties or conditions of TITLE NON INFRINGEMENT MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE You are solely responsible for determining the appropriateness of using or redistributing the Work and assume any risks associated with Your exercise of permissions under this License 8 Limitation of Liability In no event and under no legal theory whether in tort including negligence contract or otherwise unless required by applicable law such as deliberate and grossly negligent acts or agreed to in writing shall any Contributor be liable to You for damages including any direct indirect special incidental or consequential damages of any charact
80. ses Jo 20 Slave 0 Port TT300 Sample Baud rate 2 Search complete Figure 16 Compressor Connection Manager 2 2 Establishing a Connection with a Compressor To establish a connection with a compressor 1 From the to Connection Settings group select a connection type Direct for direct use of the serial port This is the default recommended setting Shared for indirect use of a serial port allowing multiple applications access to the same compressor via the same serial port e TCP IP for communication with a Modbus TCP compressor interface 2 If using Shared or TCP IP enter your shared host name and TCP port number usually the default values localhost and 502 are fine a For a Shared Connection see Section 2 2 2 Shared Connection b For TCP IP see Section 2 2 3 TCP IP Connection c For a Direct Connection see Section 2 2 1 Direct Connection Danfoss Turbocor Compressors Inc 29 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 2 1 Direct Connection 1 From the Connection Settings group select Direct as your connection type 2 Select the serial port name to which the compressor is connected from the Serial Port drop down list The Serial Port listing only shows serial port names which currently exist on the local host machine 3 Do one of the following a Ifthe slave address and baud rate are known enter the known slave address in the Slave Address field and selec
81. sible parameters NOTE Clicking inside the listing and typing the first few letters of the name can help speed up finding the parameter to select 2 Double click on the desired entry or click the Add to Trend Configuration button refer to Figure 80 Danfoss Turbocor Compressors Inc 89 M SM 001 EN Rev C Service Monitoring Tools User Manual The parameter is removed from the Available Parameters listing and added to the Watched Parameters listing NOTE A maximum of eight watched parameters is allowed NOTE This operation is not available when plotting is active 14 3 Removing Parameters from Graphical Monitoring To remove parameters from graphical monitoring 1 From the Compressor Data Trending window in the Watched Parameters listing select the desired parameter 2 Double click on the desired entry or click the Remove from Trend Configuration button refer to Figure 80 The parameter is removed from the Watched Parameters listing and is added to the top of the Available Parameters listing This operation is not available when plotting is active Danfoss Turbocor Compressors Inc 90 M SM 001 EN Rev C Service Monitoring Tools User Manual 14 4 Selecting the Plot Color a Specific Parameter To select the plot color of a specific parameter 1 From the Compressor Data Trending window in the Watched Parameters listing click on the colored square immediately to the left of the name of t
82. sing as a result of this license or out of the use or inability to use the this product including but not limited to damages for loss of goodwill work stoppage computer failure or malfunction or any and all other commercial damages or losses even if such Developer has been advised of the possibility of such damages FO NET License Apache License Version 2 0 January 2004 http www apache org licenses TERMS AND CONDITIONS FOR USE REPRODUCTION AND DISTRIBUTION 1 Definitions License shall mean the terms and conditions for use reproduction and distribution as defined by Sections 1 through 9 of this document Licensor shall mean the copyright owner or entity authorized by the copyright owner that is granting the License Legal Entity shall mean the union of the acting entity and all other entities that control are controlled by or are under common control with that entity For the purposes of this definition control means i the power direct or indirect to cause the direction or management of such entity whether by contract or otherwise or ii ownership of fifty percent 50 or more of the outstanding shares or iii beneficial ownership of such entity You or Your shall mean an individual or Legal Entity exercising permissions granted by this License Source form shall mean the preferred form for making modifications including but not limited to software source code docu
83. sor real time clock RTC with a personal computer PC clock and view a list of recent compressor connection settings When a connection with a compressor is established information detailing the compressor s current access level BMC version CC version part number configuration number refrigerant type unit system and current real time clock readout are displayed as well as the current connection status 2 1 Accessing the Compressor Connection Manager Please see Section 1 5 Running a Simulation if you wish to evaluate the software without connecting to a compressor 1 Click the Compressor Connection Manager icon Figure 15 Compressor Connection Manager Icon Danfoss Turbocor Compressors Inc 28 M SM 001 EN Rev C Service Monitoring Tools User Manual The Compressor Connection Manager window displays Sig 4 Compressor Connection Manager TT300 Sample 38400 bps 0 1 lol xj Connection Setting gt _ r Access Code Direct TCP IP Shared Submit Remote Host Port Compressor Info gt flocathost 503 Connected Access Level OEM Disconnect from Remote Host Compressor RTC 4 26 2011 4 02 28 PM Save Akies E Sync Compressor Computer Time Compressor Model TT300 BMC Version 2 02 2830 CC Version 2 03 1213 Compressor Pat 170298 Configuration Rev 150 Refrigerant R134a Units US Customary Serial Port Baud Rate C RAMOnly RAM amp EEPROM Search Addres
84. ssor and how it is expected to interact with external chiller system components Chiller Set Point Represents the operational target for the chiller control loop Chiller Proportional Gain Represents the proportional gain for the chiller control loop The higher the proportional gain the more severe the reaction to a given instantaneous deviation from the setpoint will be Chiller Integral Gain Represents the integral gain for the chiller control loop The higher the integral gain the more severe the reaction to an accumulated deviation from the setpoint over time will be 2 Modify as necessary Danfoss Turbocor Compressors Inc 72 M SM 001 EN Rev C Service Monitoring Tools User Manual 9 3 Viewing or Modifying Analog Output Controller Settings To view or modify the analog output settings 1 Expand the Analog Output Controller section This section includes Analog Control Mode Represents the methodology used to control the Analog Output Analog Control Action Indicates the control action of the analog output Analog Setpoint The target value by which the analog output controller operates Analog Start Output This value represents the percentage of maximum voltage sent to the ANALOG JP1 terminal on the compressor interface module This position will be maintained until the Start Delay Timer has expired Analog Start Delay Time Represents the time in seconds that the analog Start Output is held The Sta
85. t the known baud rate from the Baud Rate drop down and click Connect a connection should now be established b Ifthe slave address or baud rate are unknown enter a slave address search range or list of values to test for detection in the Search Addresses field and click Search After a short period of time the less addresses to check the quicker the search will be the search results containing a list of communication setting combinations display in the Search Addresses field Double click any of the communication setting combinations to automatically connect using the those settings A connection should now be established If no compressors are detected No compressors found will display in the listing 4 Type in your Access Code and click Submit Danfoss Turbocor Compressors Inc 30 M SM 001 EN Rev C Service Monitoring Tools User Manual 2 2 2 Shared Connection To enter a Shared connection 1 From the to Connection Settings group select Shared as your connection type 2 Enter your shared host name and TCP port number usually the default values are fine 3 Click the Connect to Remote Host button 4 Select the serial port name to which the compressor is connected from the Serial Port drop down box 5 Do one of the following a Ifthe slave address and baud rate are known enter the known slave address in the Slave Address field and select the known baud rate from the Baud Rate drop down and click Connect a co
86. ta Danfoss Turbocor Compressors Inc 52 M SM 001 EN Rev C Service Monitoring Tools User Manual 6 10 Viewing Application Help Information To view application help information e Click the Help menu option and then select any help area item from the list which appears The tool will display relevant help information in the details view Danfoss Turbocor Compressors Inc 53 M SM 001 EN Rev C Service Monitoring Tools User Manual Compressor Data Recording and Playback Tool The Compressor Data Recording amp Playback tool is used to start and stop recording of any variables on the BMCC as well as to launch a server partially simulating an actual compressor using previously recorded data The intended usage of this tool is not only for training but for testing evaluation and compressor troubleshooting purposes This tool can be used to either record data communicated between the desktop SMT system and a compressor or to host playback recorded data for use with the SMT system When recording the tool can be used to create a new recording start recording end recording cancel recording and pause resume recording A recording can be created and started either before or after establishing a connection with a compressor When playing back the tool can be used to open a recording close an open recording manually launch a playback server stop a playback server manipulate the playback rate seek playback time and specify t
87. ted date will not be retrieved Danfoss Turbocor Compressors Inc 50 M SM 001 EN Rev C Service Monitoring Tools User Manual 6 3 Retrieving Logged Event and Fault Data NOTE Closing the Logged Event amp Fault Viewer will terminate the retrieve functions To retrieve logged even and fault data 1 Click the Data gt Start Retrieving menu item The tool will automatically start retrieving events and faults as specified until either there are no more entries to retrieve or there are no more entries within the specified date time range filter Entries will appear in the event fault listing panel 2 To stop retrieving logged event and fault data before retrieval is completed click Data gt Stop Retrieving Data 6 4 Watching for New Logged Event and Fault Data Closing the Logged Event amp Fault Viewer will terminate the watch functions To watch for new logged event fault data 1 Click Data gt Watch for New menu item The tool will continuously check for changes in the event and fault logs as specified Entries will display in the Event Fault Listing pane 2 To stop watching for new logged event and fault data click the Data gt Stop Watching menu item 6 5 Viewing Logged Events and Faults Details To view details pertaining to logged events and faults e Click on any entry in the Event Fault Listing panel The tool will display details and analysis information describing the selected event or fault Da
88. these regions left click on the graphic Sa 13 Compressor Configuration COM2 38400 bps 1 Compressor Configuration Control Mode Manual Control Mode _ Suction Pressure Alam Fauit Factor 0 00 EA Envelope Coefficient A fi5025 H Suction Pressure Alarm Fault Delay Jos Envelope Coefficient B 241 12 E Hot Gas Bypass Gain 300 007 FY Inverter Cooling Max Temperature 440 C 2 Minimum Operating Speed jeso RPM Ea Cavity Cooling Max Temperature 440C H Operational Speed Range 29500 RPM E Cavity Cooling High Current Threshold Curent 250 004 H Cooling Split Mode Unified gt Cavity Cooling High Curent Max Temperature 10 0 C EH Postive Calculation Mode I 0 00 H Power Control Int Gain 50 00 H Collapsed Box Figure 3 Collapsible Group Boxes Example 1 4 5 Interactive Graphs Graphs are used to display some data in a way so as to provide a different perspective on data With these views comes the need for panning zooming and etc e To pan if panning is enabled click and drag in either the X or Y direction e To fast pan hold the control key while clicking and dragging within a graph to pan across larger areas To zoom if zooming is enabled use the scroll wheel on the mouse to zoom in and out holding shift while scrolling will only stretch the Y axis holding ctrl while scrolling will only stretch the X axis e To reset to initial view double click anywhere on the graph Danfoss Turbocor Compress
89. toring Tools SMT Suite can be used to launch other tools and to view detailed version information for all tools included in the SMT software system software package The launcher strip contains at least one standard menu item About as well as menu items representing any tools included in the software package The launcher strip will only display items which are accessible at any given time typically dependent upon connection status and access level This tool can be used to launch tools view detailed version information for all tools included in the SMT software package or change the launcher layout orientation Figure 1 SMT Suite Launcher Strip Not Connected Once connected more tool icons may appear in the SMT Suite Launcher Strip depending on the compressor s established access level Tw 21003 38400 b x BS pRaAJTE A Se haa Figure 2 SMT Suite Launcher Strip Connected 1 2 Compatibility Requirements The SMT software requires the following environment for operation e Framework NET Framework Version 3 5 or later e Operating System Microsoft Windows XP 32 bit or 64 bit SP2 or later Microsoft Windows Vista 32 bit or 64 bit Basic or better or Microsoft Windows 7 32 bit or 64 bit Home Basic or better e Hardware 1 0 GHz or higher CPU minimum OS required RAM 1024x768 high color display or better and 20 MB or more available hard disk space Danfoss Turbocor Compressors Inc 14 M SM 001 EN R
90. vice Monitoring Tools User Manual 5 5 Changing the Desired Motor Speed To change the desired motor speed 1 Make sure you are in Manual mode 2 Expand the Motor section 3 In the Desired Speed field either use the up down arrows or manually enter a value and press Enter to submit a new value 5 6 Levitating or De levitating the Shaft This procedure will only work if you are in Levitate Only mode To levitate or de levitate the shaft 1 Expand the Bearing section 2 Click the Shaft Levitation Status graphic located just above the Bearing graph _ Shaft Levitation Status Figure 34 Shaft Levitation Status Graphic The graphic will appear as a floating yellow ball when the shaft is levitating and a blue ball on the ground if the shaft is de levitated Danfoss Turbocor Compressors Inc 48 M SM 001 EN Rev C 6 6 1 Service Monitoring Tools User Manual Logged Event and Fault Viewer The Logged Event and Fault Viewer allows you to retrieve logged fault and event data regarding the operation of a connected compressor for the purpose of troubleshooting and diagnostics This tool can be used to retrieve logged event fault data watch for new logged event fault data view details pertaining to logged events faults export logged event fault data to file import logged event fault data from file view the fault occurrence counters view runtime history data and view application help information This
91. ware Sat Caltrain Gain Offset alidate Front Radial X 0 00 0 00 VDC Front Radial Y 0 00 0 00 VDC avet Rear Radial X 0 00 0 00 VDC Do voem O Rear Radial Y 0 00 0 00 VDC a Adal 0 00 0 00VDC SS Calibrating step 3 radial Figure 62 Bearing Calibration Tool Showing Graphs Danfoss Turbocor Compressors Inc M SM 001 EN Rev C 68 Service Monitoring Tools User Manual 8 3 Performing a Validation To perform a validation e Click the Validate button The tool will validate the calibration by levitating the shaft sampling orbit offset data and performing validation using these data as well as the calibration values NOTE If the tool indicates that it is unable to perform a validation check for any faults present and take appropriate actions before attempting validation again 8 4 Saving the Latest Bearing Calibration for Temporary Use This calibration will be lost the next time the compressor power is cycled The compressor will revert back to previous calibration information saved in EEPROM 8 5 Saving the Latest Bearing Calibration for Persistent Use e To save the latest bearing calibration for persistent use click the Save to EEPROM button The tool will notify the compressor to use the latest calibration for persistent operation This calibration will overwrite previous calibration data NOTE If the last calibration values differ from the stored values outside of the tolerances set in t

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