User Manual - Speck Pumps
Contents
1. ASTM F2387 or C A properly designed and tested suction limiting vent system or D An automatic pump shut off system or E Disabled submerged outlets or F Suction outlets shall be reconfigured into return inlets For more information about the Virginia Graeme Baker Pool and Spa Safety Act contact the Consumer Product Safety Commission at 301 504 7908 or visit www cpsc gov WARNING Risk of Electrical Shock or Electrocution A WARNING The swimjet system must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable local codes and ordinances Improper installation will create an electric hazard which could result in death or serious injury to pool users installers or others due to electrical shock and may also cause damage to property Hazardous voltage i ee f Can shock burn or Always disconnect power to the swimjet system at the circuit breaker before cause death s soe Disconhect power betore servicing the pump Failure to do so could result in death or serious injury to serviceman working on pump ar motor pool users or others due to electric shock 2 General Description BADU JET Inspiration The BaduJet Inspiration from Speck Pumps is the perfect addition to existing in ground pools as well as new installations and even above ground pools The system features dual swimjets for optimal swim against the2. Operation Turning the BaduJet Inspiration ON and OFF Switching the pump and LED light ON OFF is done by pressing the pneumatic buttons on the front of the unit See Figure 10 NOTE The pneumatic ON OFF button guarantees complete separation between pool water and the pump motor control To start swimming jogging or running it is suggested that the two nozzles are pointed slightly inward and slightly upward so that the water breaks approximately 4 ft in front of the BaduJet Inspiration See Section 5 Nozzle Adjustment Start swimming with only minimal force in arms and legs until you feel yourself drifting backwards then add force and swim upstream until a proper balance is found between force and endurance Keep in mind that this unit is designed for a balanced workout Find a pace that you can keep up for at least 20 minutes Out pacing is always possible The idea is to continue exercising for an extended period of time Under certain conditions it is possible that the current drifts off the left or the right from the middle due to water bouncing off the back wall In the event that it interferes with your swimming action turn the unit OFF for a few minutes and restart The air regulator knobs permits a controlled mixture of air into the water flow and creates a unique invigorating bubble effect It will also create an additional resistance to swim against Operation continued CAUTION Consult your physician before
3. relief and toward the control box 4 Cut excess cord at the control box Strip back wire insulation and install Line 1 Line 2 and Ground using Figure 6 Replace the control box cover Figure 6 Control Box Wiring Image 11 Electrical Installation continued WHT 1 ka O E 2 ES Torque Data un BLK 2 3 RED 3 Wire Torque o WHT 1 Range in lbs WHT 3 2 RED 1 fono a 8 cu 10 onic C NIC 14 10 cul 7 U U LIGHT PUMP Li Ep Line1 2 8 Line2 gt Oss Ground gt A w 2 xo Fuse 3 54 5 w 2 E amp as o 12 vac Ji se L c TRANSFORMER 0 ja 5 2 208 vac 6 el e s a BLU 1 a gt gt m m i Q Q 3 3 g 2 z ST A G f BLU 0 fo eJ 1 BLK 3 A O WHT 2 w Ba 1 2 3 4 x GA o BRS DADO BEER z lE Is IG Line1 n N o I O aj 2 Line2 Q Eg WHT3 Ground Os o U 3 gt BLK 4 a og SOSSSSS GROUND TERMINAL Figure 7 Control Box Wiring 4 Operation Initial Start Up WARNING DO NOT use or operate the BaduJet Inspiration if any parts are missing or damaged CAUTION Consult vour phvsician before attempting any strenuous exerc
4. 4 1 58 18 1 23 1 25 26 NOT SHOWN 27 27 1 NOT SHOWN 28 30 31 32 33 NOT SHOWN 29 1 29 2 35 36 37 38 39 39 1 41 48 57 56 59 62 64 65 66 1 49 62 68 QTY BR BBR OO AN SB pase apraa aAAPAP A PS B B MO NM HAA AP a AA OE B NM DM AND a a S 3H A DESCRIPTION TOP COVER CPL SNAPLOC COUPLING MALE TOP COVER PNEUMATIC PUSH BUTTON CPL LIGHT ON OFF THREADED INSERT 50mm x 1 1 2 PUSH BUTTON CPL PUMP ON OFF AIR REGULATION HOSE 8 x 3mm AIR REGULATOR LOWER COVER SUCTION LINE CPL Y BARB DISCHARGE LINE CPL SELF TAPPING SCREW BALL NOZZLE FLANGE 6 x 22mm A4 NOZZLE FLANGE NOZZLE ADJUSTING SEAT RING NOZZLE SEAT GASKET SPACER RING 60 x 73 5 x 1mm DISC SUPPORT BALL NOZZLE 40mm ADJUSTABLE O RING 68 x 3 5mm DISCHARGE UNION PUMP HOSE CLAMP ADJUSTABLE 13 2 15 7mm POOL WALL ADJUSTING SCREW POOL DECK ANCHOR M8 RUBBER METAL SPACER M8 x 36mm SAFETY SWITCH CPL ASSEMBLY SAFETY SWITCH STRAIN RELIEF CABLE GLAND M20 x 16 1 5 SAFETY KEY BASE PLATE CPL WASHER 8 4 x 24mm A4 LOCK WASHER 8 4mm 316 SS HEX HEAD BOLT M8 x 25mm 316 SS CONTROL BOX CPL STRAIN RELIEF CABLE GLAND 3 8 NPT GRAY STRAIN RELIEF CABLE GLAND 1 2 NPT GRAY STRAIN RELIEF CABLE GLAND 3 4 NPT GRAY PUMP MODEL 21 80 33GI 4 0HP S F 1 25 PVC HOSE WITH SOCKET WASHER 8 4 x 24mm A4 LOCK WASHER 8 4 316 SS HEX HEAD BOLT M8 x 12mm 316 SS RUBBE
5. Installation Operation and Service Manual BADU JET Inspiration kk Counter Swimming Unit A POOL PRODUCTS INCORPORATED Technical Support Address Speck Pumps 8125 Bavberrv Road Jacksonville FL 32256 USA Hours Monday Friday 8 00 am to 5 00 pm EST Toll Free 800 223 8538 Phone 904 739 2626 Fax 904 737 5261 Website www usa speck pumps com Manufactured by Speck Pumps Jacksonville Florida USA 2014 All Rights Reserved This document is subject to change without notice Safety Safety is emphasized throughout the user manual These are safety alert symbols CAUTION WARNING and DANGER They alert the user to potential personal injury hazards Obey all safety messages to avoid possible injury or death or damage to equipment Date of Installation Installed by Serial Number For Service Call 2999999304 Rev 0314 v1 CV 500 PP Table of Contents Important Safetv Instructions Manufacturers Warnings General Safetv Instructions General Description Installation Information Preparation Guide Planning al l Installation In Ground Pools Installation Above Ground or On Ground Pools Electrical Installation Operation Initial Start Up Operation Service and Maintenance Pump Service and Maintenance Mechanical Seal Replacement Model 21 80 33GI Motor Replacement Nozzle Adjustment Winterizing Troubleshooting Frequently Asked Questio
6. NOT over tighten The 4 HP self priming plastic pump has a single phase motor with thermal overload no motor starter required The 4 HP single phase motor draws a maximum of 19 4 amps 230V The unit requires a minimum circuit of 30 amps Install a 40 amp breaker to avoid nuisance tripping when pump is turned ON and OFF frequently The starting current of the 4 HP motor can reach up to 6 times the running currents WARNING A licensed electrician is required for ALL wiring connections 32 0 17 2 14 4 44 4 10 0 16 0 CAUTION The distance between the unit and the inner pool wall must not be greaterthan 1 9 inches due to the danger of hair or body entrapment If the top rail deck will not allow for this distance a section will need to be cut out so that the distance is 1 9 inches or less 16 0 Figure 2 Dimensional Drawing Installation In Ground Pools WARNING The BaduJet Inspiration is heavy and a compact design The unit weighs 100 Ibs and will require a two person crew to position DO NOT lift unit by the jet nozzles DO NOT lift by the pump motor DO NOT drop the unit into the pool The BaduJet Inspiration contains all necessary hardware for mounting the unit to the deck Mounting the BaduJet Inspiration may vary with each installation m Decks with coping The coping or a portion thereof may have to be removed where the unit will be installed Installa
7. Place the BaduJet Inspiration back over the top rail or carefully slide it back into place Install the two 2 M8 x 50mm bolts part 49 8 four 4 8 4mm washers part 49 5 two 2 8 4mm lock washers part 49 6 and two 2 M8 nuts part 49 7 DO NOT over tighten the bolts or you may damage the top rail 11 Insert the four 4 M8 concrete anchors into the holes Fasten the base of the telescopic safety support with four 4 M8 x 50mm bolts part 49 8 four 4 8 4mm lock washers part 49 6 and four 4 8 4 x 24mm washers part 49 5 12 Continue to the Initial Start Up Section on page 12 Electrical Installation The BaduJet Inspiration requires a 208 230V twist lock receptacle WARNING ALL WIRING FORNEW OUTLETS OR ANY CHANGES IN WIRING TO THE BADUJET INSPIRATION MUST BE COMPLETED BY A LICENSED ELECTRICIAN IN ACCORDANCE WITH ALL FEDERAL STATE AND LOCAL CODES WARNING UNPLUG THE GFCI CORD before servicing the control box Serious injury or death may occur due to electric shock The BaduJet Inspiration includes a 15 ft cord with GFCI and twist lock plug If necessary the cord may be cut shorter using the following instructions 1 Measure the amount of cord to be cut 2 Open the control box and disconnect Line 1 Line 2 and Ground See Figure for the control box wiring diagram Loosen the liquid tight strain relief for the electrical cord Line 1 Line 2 Ground 3 Pull the amount of cord to be cut through the strain
8. R METAL SPACER M8 LIGHT COVER DUO VENTILATING VALVE G 1 4 HAND VACUUM PUMP CPL HAND PUMP HOLDER BRACKET GASKET 80 x 70 5 x 7 5mm NBR UNION SUCTION LIGHT LED 12V AC WHITE 1M VERSION A FOAM SEPARATION WALL MOTOR SNAPLOC COUPLING PIN FEMALE BASE SELF TAPPING SCREW LIGHT COVER 3 5 x 13mm A4 SELF TAPPING SCREW 6 x 22mm A4 HEX HEAD BOLT M8 x 25mm 316 SS LOCK WASHER 8 4mm 316 SS WASHER 8 4 x 24mm A4 TELESCOPIC SUPPORT CPL ABOVE GROUND POOL LIGHT LED 12V AC MULTICOLOR 1M VERSION A ANGLE FITTING CPL POOL WALL ABOVE GROUND 8 Limited Warranty Speck Pumps Pool Products Inc grants solely to the original consumer purchaser Buyer of the Badu SwimJet System s the following personal non transferable and limited warranty on the following terms and conditions the Limited Warranty the Badu SwimJet System s is warranted to be free of material defects in materials or workmanship under normal use for a period of one 1 year beginning on the date of the Buyer s purchase of the Badu SwimJet System s the Limited Warranty Period Not withstanding any provisions herein to the contrary the warranties and obligations hereunder shall not in any event extend for more than two 2 years beyond the date of shipment of the Badu SwimJet System s from the factory the Limited Warranty Period The Limited Warranty is subject to each of the following additional terms and conditions 1 IN THE EVENT OF AN
9. UCTS INC HAS BEEN NOTIFIED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH DAMAGES OCCURRING WHETHER SUCH LIABILITY IS BASED ON CONTRACT TORT NEGLIGENCE STRICT LIABILITY PRODUCTS LIABILITY OR OTHERWISE AND EVEN IF ANY REMEDY STATED HEREIN FAILS OF ITS ESSENTIAL PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS SO THE ABOVE EXCLUSIONS AND LIMITATIONS MAY NOT APPLY 6 This Limited Warranty gives the Buyer specific legal rights and the Buyer may also have other rights which vary from state to state 7 Areturn merchandise authorization RMA must be obtained from Speck Pumps Pool Products Inc before returning any product Products returned without an RMA will be refused and returned unopened to the Buyer All returned products are to be sent freight prepaid and insured for Buyer s protection to the manufacturer at 8125 Bayberry Road Jacksonville Florida 32256 USA Under no condition will products be accepted after the expiration of the Limited Warranty Period Speck Pumps Pool Products Inc shall not bear any costs or risks incurred by Buyer in shipping a defective Badu SwimJet System s to Speck Pumps Pool Products Inc or in shipping a repaired or replaced Badu SwimJet System s to Buyer Notes 23
10. Y BREACH OF THE LIMITED WARRANTY SPECK PUMPS POOL PRODUCTS INC S ENTIRE OBLIGATION AND LIABILITY TO BUYER AND BUYER S SOLE AND EXCLUSIVE REMEDY SHALL BE AS FOLLOWS Speck Pumps Pool Products Inc will at its option either repair or replace the Badu SwimJet System s or refund to Buyer the purchase price actually paid by Buyer for the Badu SwimJet System s subject to the Limited Warranty Speck Pumps Pool Products Inc shall have no obligations under the Limited Warranty unless Buyer delivers timely written notice to Speck Pumps Pool Products Inc of the Limited Warranty claim within the Limited Warranty Period and returns the Badu SwimJet System s to Speck Pumps Pool Products Inc if requested To the fullest extent permitted by law Speck Pumps Pool Products Inc expressly disclaims any liability for and the Limited Warranty does not include or cover any labor costs or other expenses in connection with the removal transportation shipment insurance replacement repair or installation of repaired or replaced parts or for any other costs or expenses or damages to property or things including but not limited to those arising in connection with the use of or inability to use the Badu SwimJet System s 2 To the fullest extent permitted by law the Limited Warranty will be void and of no force or effect and Speck Pumps Pool Products Inc will have no liability responsibilities or obligations to Buyer or with respect to the Badu SwimJe
11. all and the unit is not greater than 1 9 inches Cut out a section of the top rail if needed In most installations the top rail extends to the outside of the pool wall and will not need to be trimmed 6 Have one person hold the BaduJet Inspiration in place while the other extends the telescoping support to the concrete pad Tighten the three bolts on the telescoping support and check for level If level tighten the three nuts to lock the telescoping support in place NOTE Before marking holes ensure that the swimjet is level properly positioned and the correct distance from the inside of the poo wall 7 Have one person hold the BaduJet Inspiration in place while the other places two 2 drill marks on the top rail There should be one mark on each side of the BaduJet Inspiration using the holes provided in the base Be sure that the marks are in a place on the top rail that will allow space for M8 x 50mm bolts Figure 5 Mounting in an above ground pool 10 Installation Above Ground or On Ground Pools continued 8 Place drill marks on the concrete pad using the four 4 holes in the base of the telescoping support 9 Remove the BaduJet Inspiration or slide to one side and drill two 2 M8 9 32 holes at the marks in the top rail Make sure you support the telescoping leg if you move the Inspiration to the side Drill the holes in the concrete pad with the 3 8 concrete bit provided to 1 Y depth 10
12. amic side of the seal and using your thumbs push into the seal housing Clean surface with a clean cloth 18 Wipe the motor shaft of all debris Re install the seal housing making sure the gasket is properly placed beneath the seal housing Mechanical Seal Replacement continued 19 Install impeller by aligning impeller keys and shaft key slots and gently sliding onto the shaft 20 Clean debris from the impeller nut and apply a drop of Loctite on each side of the internal threads Hand start 21 Using a socket with torque wrench tighten impeller nut to 7 Nm 62 in Ibf 22 Slide the pump casing back on to the motor unit and reinstall the eight 8 M6 x 97mm flat head thru bolts and M6 nuts tightening in a cross pattern 23 Place the pump on the rubber mounts making sure that the pump casing is properly aligned with the unions 24 Secure the pump motor to the rubber mounts using the four 4 M8 x 12mm bolts 25 Install the motor cable and tighten the strain relief Connect the three 3 wires to the appropriate terminals and replace the wire cover on the rear of the motor 26 Tighten the union nuts open the air purge valve prime the pump and check for leaks before reapplying power Model 21 80 33 GI Motor Replacement WARNING The pump must be serviced by a professional service technician qualified in pool spa installation The following procedures must be followed exactly Improper installation and or operation can create
13. control box F Pneumatic pump ON OFF button guarantees complete electrical separation between pool water pump motor and control box G Air Regulator OPEN CLOSE knob permits a controlled mixture of air into the water flow and creates a unique invigorating bubble effect It will also add additional resistance to swim against Figure 1 H Massage Hose with pulsator may be attached to jet nozzle Not Shown NOTE The massage hose is sold separately Planning The BaduJet Inspiration can be installed in any size pool We suggest a minimum pool size of 7 ft wide 14 ft long and 31 2 ft deep in order to swim Most swimmers prefer 16 ft in length or longer The extra length allows the swimmer to comfortably drift back and swim up stream NOTE This unit should be mounted only per these instructions Failure to follow safety warnings and instructions can result in severe injury death or property damage The BaduJet Inspiration contains all necessary hardware for mounting the unit to the deck Mounting the BaduJet Inspiration may vary with each installation The center line of the nozzles should be 10 to 13 below the water level for maximum efficiency WARNING DO NOT locate the jet housing in seating areas or on the back rests for such seating areas CAUTION All necessary screws and bolts included with the BaduJet Inspiration are stainless steel All screws should be HAND TIGHT DO NOT use drills or pneumatic tools DO
14. current action no impact aquatic exercise water massage and fun for the entire family The BaduJet Inspiration is a jet propulsion system that pumps water into the pool creating a current in excess of 5 700 gallons per minute measured 6 ft from the jet nozzles Topping off the experience is the pulsating massage hose which can be attached to the jet nozzles for easy and convenient massage treatments for joints and muscles 3 Installation Information Preparation Guide 1 Upon receipt of the swimjet system check the carton for damage Open the carton and check all parts for concealed damage such as cracks or dents If damage is found contact the shipper or distributor where the swimjet was purchased 2 Inspect the contents of the carton and verify that all parts are included All parts are manufactured of corrosion resistant material and combined in one housing which can be installed in pools of any size and shape See Figure 1 A Two piece body is molded of a heavy duty ABS plastic immune ar to chemicals and environmental abuse to provide a rugged and attractivelv styled water treadmill B Adjustable water flow jet nozzles C Speck 4 HP self priming plastic pump single phase with thermal overload no motor starter required Not Shown A D Control Box with 15 ft GFCI cord and twist lock plug Not A ae E Shown F E Pneumatic LED ON OFF button guarantees complete electrical separation between pool water and
15. dangerous electrical hazards which can cause high voltage to run through the electrical system This can cause property damage serious personal injury and or death Improper installation will void the warranty WARNING Before servicing the pump YOU MUST UNPLUG THE GFCI CORD FROM THE ELECTRICAL OUTLET Severe personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn OFF the pump UNPLUG the GFCI cord from the electrical outlet 2 Remove the top cover from the BaduJet Inspiration There are two 2 10 24 Phillips head screws securing the cover to the base one on each side 3 Drain water from the pump by loosening the union nuts and opening the air purge valve 4 Disconnect and remove the wiring from the rear of the pump motor 5 Remove the four 4 M8 x 12mm hex head bolts securing the pump motor to the rubber mounts 6 Remove the pump from the BaduJet Inspiration 7 Remove the eight 8 M6 x 97mm flat head thru bolts and M6 nuts connecting the pump casing to the aluminum flange 8 Pull the pump casing away from the flange and seal housing The impeller is connected to the motor shaft 9 At the rear of the motor remove the circular cover exposing the center of the motor shaft 10 Use a socket and turn the nut at the top of the impeller counter clockwise while securing the motor shaft at the opposite end 16 Model 21 80 33 GI Motor Replacement continued 11 Pull the impelle
16. duJet Inspiration 7 Remove the eight 8 M6 x 97mm flat head thru bolts and M6 nuts connecting the pump casing to the flange 8 Pull the pump casing away from the flange and seal housing The impeller is connected to the motor shaft 9 At the rear of the motor remove the circular cover exposing the center of the motor shaft 10 Use a socket and turn the nut at the top of the impeller counter clockwise while securing the motor shaft at the opposite end 11 Pull the impeller directly away from the surface of the seal housing The impeller has two keys built into it and the corresponding motor shaft has two key ways The impeller slides on and off the shaft 12 After removal of the impeller the seal housing will slide easily off of the motor shaft 13 Gently pull the mechanical seal from the impeller shaft noting the way it was originally installed CAUTION DO NOT damage the ceramic or carbon surfaces of the seal If the surfaces are damaged leaks will occur 14 Using water with a small amount of dish soap brush the impeller shaft for ease of assembly 15 With the carbon side up push the mechanical seal onto the impeller shaft and wipe carbon surface with a clean cloth CAUTION DO NOT use grease or lube to install seal It will damage the seal and cause failure 16 The ceramic side of the seal can be pushed out from the rear of the seal housing Please note its position before removing 17 Using water only wet the cer
17. ew Side View Figure 12 BaduJet inspiration Nozzle Adjustment Winterizing CAUTION The BaduJet Inspiration must be protected when freezing temperatures are expected Allowing the product to freeze will cause severe damage and void the warranty Drain all the water from the BaduJet Inspiration Remove the product from the pool and store indoors in a warm and dry location WARNING The BaduJet Inspiration is heavy and a compact design The unit weighs 100 Ibs and will require a two person crew to position DO NOT lift unit by the jet nozzles DO NOT lift by the motor DO NOT drop the unit into the pool NOTE When the winter season is over the pump will need to be checked and primed prior to start CAUTION DO NOT run the pump dry If the pump is run dry the mechanical seal will be damaged and the pump will start to leak at the seal If this occurs the mechanical seal will need to be replaced ALWAYS maintain the proper water level in your pool Continued operation in this manner could cause a loss of pressure resulting in damage to the pump casing impeller and mechanical seal 6 Troubleshooting Frequently Asked Questions How is the current generated The pump generates up to 400 GPM coming out of two 2 jet nozzles at 27 ft per second creating a swim current in excess of 5700 GPM measured 6 ft from the jet What size pool do need The BaduJet Inspiration can be installed in any size pool However we recommend a minimum le
18. he distance is 1 9 inches or less If the BaduJet Inspiration can be installed on an existing deck please use the installation instructions for in ground pools In the event that the unit cannot be installed on an existing deck an optional telescoping installation kit can be purchased See Figure 5 Adjustable from 30 5 to 54 75 it allows for proper support over an above ground pool wall Below are the instructions for installation with the telescopic support NOTE A small concrete pad will need to be installed at the pool wall for support of the telescoping unit support The concrete pad needs to be at least 4 thick and level 1 Determine the location for the swim jet on the pool wall 2 Install small concrete pad at pool wall location NOTE The concrete needs to be fully cured before installation 3 Remove top cover from the BaduJet Inspiration There are two 2 10 24 phillips head screws securing the cover to the base one on each side 4 Install the telescopic support to the base of the BaduJet Inspiration using four 4 M12 x 35mm hex head bolts part 49 2 four 4 13mm lock washers part 49 3 and four 4 13mm washers part 49 4 The telescopic safety support mounts to the four threaded holes in the center of the base At this time the telescoping support should be set at its shortest length 5 Rest the BaduJet Inspiration over the pool wall on the top rail Ensure that the distance between the inner pool w
19. ise This product may not be challenging or satisfying for all levels of exercise CAUTION The pump MUST be primed before starting the BaduJet Inspiration for the first time DO NOT run the pump dry Ifthe pump is run dry the mechanical seal will be damaged and the pump will start to leak at the seal If this occurs the mechanical seal will need to be replaced ALWAYS maintain the proper water level in your pool Continued operation in this manner could cause a loss of pressure resulting in damage to the pump casing impeller and mechanical seal 1 Remove the top cover from the BaduJet Inspiration There are two 2 10 24 phillips head screws securing the cover to the base 2 Locate the hand pump part 57 Attach the tube of the hand pump to the air purge valve on the pump See Figure 8 3 Turn the air purge valve counter clockwise to open 4 Pump until water flows out 12 Initial Start Up continued 5 Close air purge valve clockwise and remove the hand pump Re attach hand pump to the bracket on the control box NOTE The air purge valve must be closed during operation to prevent any air being sucked into the pump 6 Replace cover and screws See Figure 9 NOTE When replacing the cover make sure that the key snaps into place over the safety switch Safety Switch ku When replacing the cover make sure the kev snaps into the safetv switch WI Figure 9 Lid Cover Figure 8 Priming Pump
20. mined for damage or tampering before each use 11 Any missing broken or cracked fittings must be replaced before using this product Only genuine Speck replacement parts may be used 12 All covers must be securely in place when using this product DO NOT use this product if either cover is missing loose or damaged 4 Manufacturers Warnings continued 13 Consult your physician before exercising with the BaduJet Inspiration or using the massage hose 14 DO NOT remove any safety alert labels such as DANGER WARNING or CAUTION Keep safety alert labels in good condition and replace missing or damaged labels 15 Stay alert watch what you are doing and use common sense DO NOT use unit if you are tired and or exhausted DO NOT use unit while under the influence of drugs alcohol or any medications NOTE To the installer and or operator of the Speck SwimJet System the manufacturer s warranty will be voided if this product is improperly installed and or operated IMPROPER INSTALLATION OR USE OF THIS PRODUCT MAY PRESENT A RISK OF HAIR OR BODY ENTRAPMENT AND DROWNING Install this equipment in accordance with the instructions provided As the manufacturer Speck Pumps Pool Products Inc hereby certifies that their Swim Jet Combination Fitting meets or exceeds the requirements of the Virginia Graeme Baker Pool amp Spa Safety Act VGB 2008 and ANSI APSP 16 2011 standards and safety regulations as set forth by the Consumer Produc
21. ngth of 14 ft and a minimum width of a 7 ft swimming lane How many amps does the pump operate at Maximum 19 4 amps 230 V What size breaker do I need You must use a 40 amp breaker for the 4 HP pump to avoid nuisance tripping Is the BaduJet Inspiration approved Yes The BaduJet Inspiration swim jet system is listed with UL standard 1563 Swimming Pool Equipment and is VGB 2008 compliant Does it matter if the housing is installed higher or lower than the manual states Yes the center of the jet must be between 10 to 13 BELOW estimated water level for proper performance of unit 18 7 Product Specification ia O Y Exploded View continued 20 PART NUMBER DRAWING NUMBER 2319800922 2319800839 2319800913 2620000201 2319800912 2301001007 2319800921 2319800906 2301001006 2319800919 5879006023 2319800817 2302002056 2302002058 2319800924 2302002854 2901141211 2301001008 2307004003 2306006006 2306006005 5880800420 5880800418 5882502014 5880800419 2319800916 5879021080 5876797080 5879330825 2308700605 7300160017 7300160021 7300160026 2088331528 2302080070 5879021080 5876797080 2991000131 2306005041 2319800820 5825002197 2319800902 2319800807 2319800850 2319800855 2319800836 2319800840 5879813513 5879006023 5879330825 5876797080 5879021080 OPTIONAL PARTS 0319851000 2319800849 2319007011 1 20 20 1 5
22. ns Product Specification Replacement Parts and Exploded View Limited Warranty 14 14 14 16 17 18 18 18 19 19 21 BaduJet Inspiration Certifications J mo Cor JL 1563 CS 0 2 M89 S smera VGB 2008 APSP NU sso 1 Important Safetv Instructions Manufacturers Warnings Attention Installer This manual contains important information about the installation operation and safe use of this product This information should be given to the owner and or operator of this equipment WARNING This product must be installed and serviced bv a qualified pool professional and must conform to all national state and local codes WARNING Before Installing this product read and follow all warning notices and instructions which are included Failure to follow safetv warnings and instructions can result in severe injurv death or propertv damage Call 800 223 8538 or visit www usa speck pumps com for additional copies of these instructions When installing and using this electrical equipment basic safetv precautions should alwavs be followed including the following 1 READ AND FOLLOW ALL INSTRUCTIONS 2 WARNING To reduce the risk of injury DO NOT permit children to use this product unless they are closely supervised at all times 3 TO REDUCE THE RISK OF ELECTRICAL SHOCK A copper bonding connector is provided for bonding the motor to all metal parts of the swimming pool structure and to all elect
23. ope from the front anchors to the back anchors is 1 compensate by installing the i rubber mounts in the back and fastening the front of the Figure 3 unit directly to the deck no rubber mounts using two 2 M8 x 40mm hex head bolts not included 7 Place the unit on the rubber mounts or on deck if rubber mounts cannot be used Install the 8 4 x 24mm washer part 30 8 4mm lock washer part 31 and bolts If using the rubber mounts install M8 x 25mm hex head bolts part 32 If you are not using the rubber mounts install the M8 x 40mm bolts See Figure 4 For pools that have approximately 3 5 between the top of the deck and the water level requires a customizing kit with spacers to raise the BaduJet Inspiration Please call for optional lift kit 8 Turn the pool wall adjusting screw part 23 1 to level the BaduJet Inspiration Fi Figure 4 9 Continue to Initial Start Up Section on page 12 Installation Above Ground or On Ground Pools WARNING The BaduJet Inspiration is heavy and a compact design The unit weighs 100 Ibs and will require a two person crew to position DO NOT lift unit by the jet nozzles DO NOT lift by the motor DO NOT drop the unit into the pool CAUTION The distance between the unit and the inner pool wall must not be greater than 1 9 inches due to the danger of hair or body entrapment If the top rail will not allow for this distance a section will need to be cut out so that t
24. r directly away from the surface of the seal housing The impeller has two keys built into it and the corresponding motor shaft has two key ways The impeller slides on and off the shaft 12 After removal of the impeller the seal housing will slide easily off of the motor shaft 13 Remove the four M8 x 16 hex head bolts holding the aluminum flange to the motor Remove the aluminum flange 14 Remove the V ring from the old motor shaft and install onto the new motor shaft 15 Install the aluminum flange onto the new motor using the four M8 x 16 hex head bolts 16 Repeat steps 18 26 of Replacing the mechanical seal Nozzle Adjustment When setting the nozzles for basic swimming it is recommended that you set them in such a way that the streams of water intersect 4 ft away from the unit while at the same time breaking the surface To help set the nozzles in a neutral position please follow these instructions 1 Parts required Quantity 2 SCH 40 PVC Pipe 4 x 1 Quantity 2 PVC Couplings 1 Slip x 1 Slip Quantity 2 PVC Hose Adaptor 1 Male x Hose 2 Glue couplings and pipe 3 Turn OFF the unit Insert each jet adjustment tool into jet nozzle 4 Move each jet adjustment tool toward each other until each pipe touches at water level See Figure 12 l l Hose Adapter 1 1 2 5 Remove jet adjustment tool PVC Coupling 1 1 2 PVC Pipe 1 1 2 x 4 Perspective Vi
25. r of the motor exposing the motor shaft Turn the shaft clockwise or counter clockwise using a wrench to check for ease of rotation Pump should be primed after long periods of non operation Mechanical Seal Replacement WARNING The pump must be serviced by a professional service technician qualified in pool spa installation The following procedures must be followed exactly Improper installation and or operation can create dangerous electrical hazards which can cause high voltage to run through the electrical system This can cause property damage serious personal injury and or death Improper installation will void the warranty 14 Mechanical Seal Replacement continued WARNING Before servicing the pump YOU MUST UNPLUG THE GFCI CORD FROM THE ELECTRICAL OUTLET Severe personal injury or death may occur if the pump starts while your hand is inside the pump 1 Turn OFF the pump UNPLUG the GFCI cord from the electrical outlet 2 Remove the top cover from the BaduJet Inspiration There are two 2 10 24 Phillips head screws securing the cover to the base one on each side 3 Drain water from the pump by loosening the union nuts and opening the air purge valve 4 Remove the wire cover from the back of the motor Disconnect the three 3 wires Loosen the strain relief and remove the cable from the motor 5 Remove the four 4 M8 x 12mm hex head bolts securing the pump motor to the rubber mounts 6 Remove the pump from the Ba
26. rical equipment metal conduit and metal piping within 5 feet of the inside walls of the swimming pools 4 DANGER Risk of injury If the cord provided with the unit is damaged it should be replaced IMMEDIATELY DO NOT bury the cord Connect the cord to a grounded grounding type receptacle only 5 CAUTION This product is for use with permanently installed pools DO NOT use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity 6 WARNING This product is provided with a ground fault circuit interrupter on the electrical cord The GFCI must be tested before each use With the product operating push the TEST button on the GFCI The unit will stop operating Now push the RESET button on the GFCI The product should now operate normally If the product fails to operate in this manner there is a ground current flowing indicating the possibility of an electric shock Disconnect the power until the fault has been identified and corrected 7 Never exceed the maximum flow rate stated on this product 277 GPM 8 DO NOT locate this product in seating areas or on the back rests for such seating areas 9 This unit should be mounted only per manufacturer s instructions 10 All fittings and fasteners should be exa
27. t System s in the event of the occurrence of any one or more of the following a Any damage to the Badu SwimJet System s caused by Buyer any third party ground movement other natural forces acts of God or any other sources or causes not arising from a breach of the Limited Warranty excluding ordinary wear and tear b Any replacement modification alteration or repair of any parts or components of the Badu SwimJet System s by anyone other than Speck Pumps Pool Products Inc c Any abuse misuse accident tampering with improper installation or modification of the Badu SwimJet System s or any other actions inactions or failures to act that violate the terms and conditions of this Limited Warranty d Buyer s failure or inability to present an invoice bill receipt or other documentation clearly evidencing that the Badu SwimJet System s was installed and maintained in strict compliance with this Limited Warranty and that the claim was timely submitted within the Limited Warranty Period and or e Buyer s failure to comply with the conditions and contingencies set forth in paragraph 3 below 3 The Limited Warranty is expressly conditioned and contingent upon Buyer s strict compliance with each of the following a Installation of the Badu SwimJet System s by an experienced and qualified pool industry professional and a licensed electrician who is licensed within the jurisdiction in which the Badu SwimJet System s is ins
28. talled and will be used and b Buyer s operation and maintenance of the Badu SwimJet System s in strict accordance with Speck Pumps Pool Products Inc s printed operator maintenance manuals delivered with the Badu SwimJet System s 4 DISCLAIMER THE LIMITED WARRANTY IS THE ONLY WARRANTY MADE AND IS IN LIEU OF ALL OTHER WARRANTIES AND ANY AND ALL IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY THE IMPLIED WARRANTY_AGAINST_INFRINGEMENT AND THE IMPLIED WARRANTY OR CONDITION OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN THEIR SCOPE AND DURATION TO THE ONE YEAR TERM OF THE LIMITED WARRANTY SET FORTH HEREIN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO THE BUYER 21 Limited Warranty continued 5 TO THE FULLEST EXTENT PERMITTED BY LAW IN NO EVENT SHALL SPECK PUMPS POOL PRODUCTS INC OR ITS OFFICERS DIRECTORS EMPLOYEES SHAREHOLDERS AGENTS OR REPRESENTATIVES BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS INCLUDING TIME MONEY GOODWILL AND LOST PROFITS IN ANY WAY WHICH MAY ARISE HEREUNDER OR FROM THE USE OF OR INABILITY TO USE THE BADU SWIMJET SYSTEM S OR THE PERFORMANCE OR NONPERFORMANCE OF ANY OBLIGATION UNDER THIS LIMITED WARRANTY THIS PARAGRAPH THE WARRANTY DISCLAIMERS IN PARAGRAPH 4 ABOVE AND THE SOLE AND EXCLUSIVE REMEDY SET FORTH IN PARAGRAPH 1 ABOVE SHALL APPLY EVEN IF SPECK PUMPS POOL PROD
29. tion In Ground Pools continued m Brick decks A section of the brick has to be removed and replaced with concrete to provide a solid anchor for the unit m Wooden decks The BaduJet Inspiration has to be bolted all the way through the wood Hardware not provided for this installation For pools that have approximately 7 between the top of the deck and the water level 1 Remove the top cover from the BaduJet Inspiration There are two 2 10 24 phillips head screws securing the cover to the base 2 Remove the clear protective film from the front cover 3 Place the BaduJet Inspiration on the deck where it is going to be mounted NOTE The center line of the nozzles should be 10 to 13 below the water level for maximum efficiency Use the holes in the BaduJet Inspiration base as a template to locate the anchor holes Once the holes are marked for drilling remove the unit NOTE Brick and coping may need to be removed and replaced with concrete Attempt to keep the unit level 4 Using the masonry bit that is provided drill the mounting holes NOTE Drill hole in concrete 1 1 4 deep 1 118 Deep 5 Press the M8 pool deck anchor part 25 into the pre drilled hole 6 Install the four 4 rubber mounts part 26 into the four 4 M8 pool deck anchors part 25 Tighten down completely See Figure 3 Pool Wall NOTE The standard for pool decking is 14 slope per foot away from the pool If the sl
30. tlet in the event of one suction outlet being completely blocked the remaining suction outlets serving the system shall have a flow rating capable of the full flow of the pump s or the specific suction system If in doubt about the rating and or head loss curve of your system consult a qualified pool or spa professional and or your respective equipment manufacturer s Also double check with your local building health authorities regarding single vs multiple drain installations etc General Safety Instructions continued Regularly inspect all drain covers for cracks damage and advanced weathering If a drain cover becomes loose cracked damaged broken or is missing close the pool or spa immediately post a notice and keep the pool or spa closed until an appropriate VGB 2008 certified drain cover is properly installed WATER VELOCITY AND FLOW RATES The maximum water velocity through drain covers is limited by some local regulations for example some state health departments limit the velocity through public pool drain covers to 1 5 feet per second This velocity limit is lower than the flow rating provided by the ANSI APSP 16 certification therefore the local limit applies and must be followed Never exceed the flow rating listed on the cover even if local code does not provide a velocity limit For additional information on proper installation refer to The Association of Pool amp Spa Professionals ANSI APSP 7 Standard and the US Cons
31. ts Safety Commission Read and then keep these instructions for future reference General Safety Instructions The following guidelines provide information to minimize the risk of injury to users of pools spas and hot tubs WARNING TO REDUCE THE RISK OF ENTRAPMENT HAZARD J MANR Pool and spa pumps produce high levels of suction which can pose extreme danger if a person comes in close proximity to an open pool or spa drain or if a drain cover is loose cracked broken or missing Pool and spa pumps move large volumes of water which can pose extreme danger if a person s hair comes in close proximity to a drain that is not the proper size for the pump or pumps If not an approved single unblockable outlet a minimum of two functioning suction outlets per pump must be installed Suction outlets in the same plane i e floor or wall must be installed a minimum of three 3 feet 1 meter apart as measured from center point to center point Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas If any suction outlets are located closer they shall be located on two different planes i e one on the bottom and one on the vertical wall or one each on two separate vertical walls WARNING Failure to keep suction outlet components clear of debris such as leaves dirt hair paper and other material can result in an increased potential for suction entrapment If not a single unblockable ou
32. umer Product Safety Commission Guidelines for Entrapment Hazard VGB Compliance VIRGINIA GRAEME BAKER POOL AND SPA SAFETY ACT The Virginia Graeme Baker Pool and Spa Safety Act raises certain new requirements on owners and operators of swimming pools and spas Pools or spas constructed on or after December 19 2008 shall utilize A No submerged suction outlets a gravity drainage system with ANSI APSP 16 cover s one or more unblockable outlets or B Amultiple main drain system without isolation capability with suction outlet covers that meet ANSI APSP 16 Suction Fittings for Use in Swimming Pools Wading Pools Spas and Hot Tubs and either i A safety vacuum release system SVRS meeting ASME ANSI A112 19 17 Manufactured Safety Vacuum Release Systems SVRS for Residential and Commercial Swimming Pool Spa Hot Tub and Wading Pool Suction Systems and or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems SVRS for Swimming Pools Spas and Hot Tubs or ii A properly designed and tested suction limiting vent system or iii An automatic pump shut off system Pools and spas construction prior to December 19 2008 with a single submerged suction outlet shall use a suction outlet cover that meets ANSI APSP 16 and either A A multiple main drain system without isolation capability or a single VGB 2008 compliant unblockable or B Asafety vacuum release system SVRS meeting ASME ANSI A112 19 17 and or
33. using the massage hose To reduce the risk of injury do not permit children to use the massage hose with pulsator unless they are closely supervised at all times A pulsating massage hose can be attached to one of the nozzles for massages Turn the BaduJet Inspiration OFF Close the air regulator Reduce the volume of water by turning the adjustable jet nozzle clockwise slide the cap onto one 1 of the jet nozzles and lock into place Slide cap of massage hose onto the other nozzle and lock into place Hold pulsator and turn the BaduJet Inspiration ON Massage as advised by your physician Optional Accessory The Badu Swim Mirror is a perfect addition to the BaduJet Inspiration this portable mirror is designed to be the perfect tool to help swimmers stay in the swim lane See Figure 11 ral Lights ON OFF press z Unit ON OFF press Figure 11 Badu Swim Mirror Figure 10 Air regulation OPEN CLOSED turn 5 Service and Maintenance Pump Service and Maintenance The pump requires little or no service other than reasonable care The mechanical seal may become worn and or loose during the course of time depending on the running time and water quality If water continually leaks out a new mechanical seal should be installed After long periods of NO operation seasonal storage etc the pump must be checked for ease of rotation while it is switched off Using a small screwdriver remove small circular cover at the rea
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