BaduJet Imperial
Contents
1. NOTE 6 pipe will allow distances of well over Valves Optional Pressure Line Control 50 ft However control box needs to be within 50 gt Box Disconnect ft for the pneumatic ON OFF buttons to function b jo Wes properly m gr EB Pneumatic Alek T Hose oor 2 fF ES 4 Vertical g Pressure Connection Discharge Line Hi eS x Y x Vertical Suction Line gt Horizontal p Water Level Pressure Connection 4 44 v Discharge Line Check Optional 8 Below Water Level 1 2 Conduit 7 Air Regulator 4 PA 7 E UH Un n 3 4 Conduit Pneumatic Hoses amp Light Cables Horizontal Suction Line max 30 feet with 4 pipe NOTE Valves are recommended when pump is installed below water level NOTE To avoid stress on the housing the jet housing and 2 to 3 inches of Figure 3 plumbing conduit stub out may be encased in gunite or concrete Suction lines which are too long have significant disadvantages Higher resistance which results in less efficient priming and a higher risk of cavitation B Longer priming time up to 12 min B Keep the suction and pressure line as short and straight as possible m Install valves in both the suction and pressure line2. 30 25 20 PSI 0 180 200 220 240 260 280 300 SwimJet Combination Fitting Head Loss Curve Gallons per Minute Plumbing Use at least 4 pipe when the distance between the jet housing and pump is 30 ft or less For pipe runs longer than 30 ft 6 pipe should be used for the entire run The piping should be as direct and free from turns or bends as possible as elbows and other fittings greatly increase friction losses The BaduJet Imperial assembly package contains all necessary parts for the installation of the unit into concrete gunite liner or fiberglass pools Plumbing continued Example you had 10 ft of straight 4 pipe then a 4 90 then another 10 ft of pipe your total feet of pipe would be 10 11 4 10 or 31 4 of pipe Fitting 4 Pipe 6 Pipe equivalent 90 11 4 16 7 45 5 1 8 0 Although other parameters come into play when it is a swimjet the example is to demonstrate that multiple fittings can drastically affect the efficiency of your swimjet
3. Avoid valves which close suddenly If the pump is positioned further away then the pipe dimensioning has to be adapted so that almost loss free flowing is ensured CAUTION necessary screws and bolts included with the BaduJet Imperial are stainless steel ALL screw threads and threaded inserts are METRIC ONLY METRIC bolts and nuts may be used All screws should be HAND TIGHT DO NOT use drills or pneumatic tools DO NOT over tighten CAUTION The pressure connection must be located directly ABOVE the suction connection CAUTION The suction line should run below water level right up to the pump location CAUTION The center of the jet housing the nozzles should be 12 BELOW water level for maximum efficiency Plumbing continued CAUTION n areas with soft soil conditions or with frequent earth movement a flexible section of 4 hose should be attached to the back of the jet housing to prevent housing breakage CAUTION When connecting the pressure line into the pressure connection on top of the 4 HP pump Model 21 80 first install a 6 15 cm riser See Figure 3 before installing an elbow and leading the pressure line downward to the pressure connection at the jet housing This will guarantee trouble free priming of the pump Not required for the 3 5 HP Model 72 CAUTION Observe at least 12 hours curing and bonding time Non observance of the curing and bonding time can result in leaks and flooding CAUTION When using
4. Fasten the pneumatic hoses to the corresponding buttons using the hose clamps part 48 Insert the two 2 pneumatic buttons through the light cover and into the nozzle housing and lock them by turning them clockwise Final Assembly continued 12 Mount the volume control knob part 21 1 and air regulator knob part 111 by means of a rubber mallet and a protective cloth See Figure 17 Figure 15 Installation of Cover 18 Final Assembly continued Figure 16 Installation of Light Cover 21 1 Figure 17 Installation of Knobs Electrical Installation WARNING The wiring of the pool motor and control box should be done by a licensed electrician in accordance with local codes Be certain that the motor frame and control box are grounded Motor name plate has voltage phase amp draw and other motor information as well as wiring connection instructions This section concerns the electric motor control box and metal parts of the BaduJet Imperial CAUTION Before installing the Speck Pump read the entire pump owner s manual found in the pump box Consult local codes for minimum distance between pump and pool Locate pump as close to the pool as practical NOTE There is 30 ft of pneumatic tubing for the air buttons as well as 30 ft of cable for the LED light included with the BaduJet Imperial The control box should be installed within this distance of the jet housing If needed the air buttons
5. The Limited Warranty is expressly conditioned and contingent upon Buyer s strict compliance with each of the following a Installation of the Badu SwimJet System s by an experienced and qualified pool industry professional and a licensed electrician who is licensed within the jurisdiction in which the Badu SwimJet System s is installed and will be used and b Buyer s operation and maintenance of the SwimJet System s in strict accordance with Speck Pumps Pool Products Inc s printed operator maintenance manuals delivered with the Badu SwimJet System s 4 DISCLAIMER THE LIMITED WARRANTY IS THE ONLY WARRANTY MADE AND IS IN LIEU OF ALL OTHER WARRANTIES AND ANY AND ALL IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY THE IMPLIED WARRANTY AGAINST INFRINGEMENT AND THE IMPLIED WARRANTY OR CONDITION OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN THEIR SCOPE AND DURATION TO THE ONE YEAR TERM OF THE LIMITED WARRANTY SET FORTH HEREIN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO THE BUYER 28 Limited Warranty continued 5 TO THE FULLEST EXTENT PERMITTED BY LAW IN NO EVENT SHALL SPECK PUMPS POOL PRODUCTS INC OR ITS OFFICERS DIRECTORS EMPLOYEES SHAREHOLDERS AGENTS OR REPRESENTATIVES BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS INCLUDING TIME MONEY GOODWILL AND LOST PROFITS IN ANY WAY WHICH MA
6. VOLUME CONTROL SPINDLE COMPLETE O RING 15 x 4mm SPINDLE WASHER VOLUME CONTROL SPINDLE 23 x 16 2 x1 5mm RETAINER SHAFT VOLUME CONTROL SPINDLE STAINLESS STEEL HANDLES SUCTION HOUSING COVER STAINLESS STEEL WASHER SUCTION HOUSE M8 SCREW JET HOUSING PHILLIPS M8 x 20mm SCREW SUCTION HOUSING M8 x 80mm VALVE CHECK 1 2 HOUSING NOZZLE HOUSING NOZZLE COMPLETE O RING LIGHT 48 x 2mm O RING LIGHT 49 x 3 5mm LIGHT LED 12V AC WHITE 10M LIGHT COVER AIR REGULATOR KNOB SCREW 6 x 22mm A4 LIGHT COVER O RING CHECK VALVE 19 X 3mm O RING STRAIN RELIEF ADAPTOR STRAIN RELIEF FEMALE PVC 3 4 ADAPTOR CHECK VALVE MALE PVC 1 2 CONNECTOR AIR REGULATION LINE M20 x 1 2 CONNECTOR CONDUIT M25 x 3 4 CONTROL BOX IMP 7 GFCI CP WINTER COVER KIT MASSAGE HOSE 5 FT WITH PULSATOR MASSAGE HOSE 15 FT WITH PULSATOR CAP NOZZLE CLOSE OFF 27 Limited Warranty Speck Pumps Pool Products Inc grants solely to the original consumer purchaser Buyer of the Badu SwimJet System s the following personal non transferable and limited warranty on the following terms and conditions the Limited Warranty the Badu SwimJet System s is warranted to be free of material defects in materials or workmanship under normal use for a period of one 1 year beginning on the date of the Buyer s purchase of the Badu SwimJet System s the Limited Warranty Period Not withstanding any provisions herei
7. 6 pipe the suction line should run to a point directly under the pump and up to the water line in 6 and finish vertical and elbow into the pump in 4 to minimize priming time See Figure 3 CAUTION DO NOT use the pump as a fixed point support for the pipe line CAUTION Throughout the entire installation make sure the plumbing connected to the BaduJet Imperial housing is well supported Unsupported plumbing will crack the housing New Concrete or Gunite Installation 1 If needed Pre plumb BaduJet Imperial jet housing B Install approximately 12 of 4 SCH 40 pipe to both suction and pressure connections on the back of the jet housing NOTE If plumbing exceeds 30 ft between the jet housing and pump increase pipe size to 6 Install a 6 x 4 reducer coupling as close to the jet housing as possible Install the air regulator hose and protective conduit to the back of the jet housing See Figure 10 and Step 1 the Final Assembly section of this manual on page 16 Install the bonding wire See Electrical Installation on page 20 2 Create formwork for the jet housing using Figures 4 and 5 Drill the four 4 holes marked 1 in Figure 4 in the formwork for the inner pool wall Cut a 14 5 hole in the formwork for the outer pool wall Notice that the center of the jet housing must be mounted 12 BELOW the water line as shown in the figures 3 Insert the round sealing cord part 25 in the groove on
8. C Jet nozzles D Water volume control knob adjusts amount of water leaving jet nozzles E Light ON OFF pneumatic button turns low voltage light ON OFF and guarantees complete electrical separation between pool water pump motor and control box Figure 1 if 3 Air regulator adjusts the amount of air bubbles in water flow Pump ON OFF pneumatic button guarantees complete electrical separation between pool water pump motor and control box H Control Box with GFCI pneumatic switches and tubing Speck 4 HP self priming plastic pump single phase with thermal overload no motor starter required Optional three phase motor and control box available VOTE Normal priming pump available for installation below water level J Pulsating massage hose may be attached to jet nozzle Planning The BaduJet Imperial is normally incorporated into the original pool design However it can be added to any pool at a later date The BaduJet Imperial can be installed in any size pool We suggest a minimum pool size of 7 ft wide 14 ft long and 31 2 ft deep in order to swim Most swimmers prefer 16 ft in length or longer The extra length allows the swimmer to comfortably drift back and swim upstream NOTE This fitting should be vertically wall mounted only per these instructions Failure to follow safety warnings and instructions can result in severe injury death or property damage The BaduJet Imperial is
9. Liner and or Fiberglass Pool Installation CAUTION Locate pressure connector directly ABOVE the suction connection Pressure and suction connectors must be exactly vertical or the stainless steel handles will not align properly CAUTION Center of the jet housing the two jet nozzles should be exactly 12 BELOW water level for maximum efficiency CAUTION Gasket with knobs part 26 goes BEHIND pool wall CAUTION Clamping ring gasket part 27 goes in FRONT of pool wall A good RTV silicone may be used with gasket when mounting jet housing but in most cases it is not necessary Installer should decide whether or not silicone is necessary 14 Liner and or Fiberglass Pool Installation continued 1 Cut 13 3 hole through pool wall Ensure that the center of this hole is 12 BELOW the water level 2 Using the template shown in Figure 11 mark and drill the twelve 12 M8 holes through the pool wall 3 Insert the gasket with knobs part 26 in the front of the jet housing Align the jet housing on the outside pool wall making sure the pressure connector is directly ABOVE the suction connector 4 Align the clamping ring gasket part 27 on the inside of the pool wall as shown in Figures 12 and 13 Be sure the ribs on the outer edge of the gasket are facing away from the pool wall and are positioned as shown 5 Align the stainless steel handles part 70 over the clamping ring gasket 6 Align the clamping ring part 28
10. and tested suction limiting vent system or iii An automatic pump shut off system Pools and spas construction prior to December 19 2008 with a single submerged suction outlet shall use a suction outlet cover that meets ANSI APSP 16 2011 and either A A multiple main drain system without isolation capability or a single VGB 2008 compliant unblockable or B Asafety vacuum release system SVRS meeting ASME ANSI A112 19 17 and or ASTM F2387 or C Aproperly designed and tested suction limiting vent system or D An automatic pump shut off system or E Disabled submerged outlets or F Suction outlets shall be reconfigured into return inlets For more information about the Virginia Graeme Baker Pool and Spa Safety Act contact the Consumer Product Safety Commission at 301 504 7908 or visit www cpsc gov WARNING Risk of Electrical Shock or Electrocution Pool pump must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all applicable local codes and ordinances Improper installation will create an electric hazard which could result in death or serious injury to pool users installers or others due to electrical shock and may also cause damage to property Hazardous voltage Can shock burn or cause death Always disconnect power to the pool pump at the circuit breaker before servicing Disconnect power before the pump Failure to do so
11. for such seating areas If any suction outlets are located closer they shall be located on two different planes i e one on the bottom and one on the vertical wall or one each on two separate vertical walls WARNING Failure to keep suction outlet components clear of debris such as leaves dirt hair paper and other material can result in an increased potential for suction entrapment If not a single unblockable outlet in the event of one suction outlet being completely blocked the remaining suction outlets serving the system shall have a flow rating capable of the full flow of the pump s or the specific suction system If in doubt about the rating and or head loss curve of your system consult a qualified pool or spa professional and or your respective equipment manufacturer s Also double check with your local building health authorities regarding single vs multiple drain installations etc Regularly inspect all drain covers for cracks damage and advanced weathering If a drain cover becomes loose cracked damaged broken or is missing close the pool or spa immediately post a notice and keep the pool or spa closed until an appropriate VGB 2008 certified drain cover is properly installed WATER VELOCITY AND FLOW RATES The maximum water velocity through drain covers is limited by some local regulations for example some state health departments limit the velocity through public pool drain covers to 1 5 feet per second This velocity
12. over the stainless steel handles part 70 as shown in Figure 9 7 Install the twelve 12 M8 x 30 clamping ring screws part 52 8 Continue to Final Assembly Section on page 16 NOTE The gunite cover part 30 M8 x 80 studs part 31 8 4mm washers part 32 and M8 nuts part 33 are used in those cases where the swimming pool is commissioned without the final assembly kit being installed CAUTION All screws should be HAND TIGHT DO NOT use drills or pneumatic tools DO NOT over tighten WATER LEVEL Pressure connection 12 0 Reserve Protective Conduit 25mm Lights Pneumatic Hose 1 Fasten to clamp ring 12x Air Regulator Hose Conduit Sueton connection Figure 10 Figure 11 Rear View Template for fiberglass vinyl liner pools and or Fiberglass Pool Installation continued 30 Fiberglass pool 21 3133 Ki 0 30 Liner pool Figure 13 Final Assembly CAUTION nstall the bonding wire to the pool structure and stainless steel handles as described in the electrical section on page 20 before beginning the final assembly Once installation of the jet housing has been completed 1 Install air regulator hose and protective cable conduit using Figures 10 and 14 Glue the metric side of the M25 x 3 4 conduit connector part 118 to the back of the jet housing Install 3 4 Flexible or rig
13. 920141230 2326000032 2326000034 2301001030 5862432021 5862432531 2920280725 OPTIONAL PARTS 2326000018 LIGHT LED 12V MULTICOLOR 10M 2326000010 1 2300003000 2300003006 2300022000 1 4 6 SHOWN 109 1 SHOWN SHOWN SHOWN SHOWN NVNAANAR BBB BAA ATA ONNNN o L zi oci gt o3 l3 cx CX aan 2 2 c DESCRIPTION JET HOUSING HOSE AIR REGULATOR 8 x 3mm PRICE PER FOOT HOSE 3X WITH Y HOSE BARB CLAMP HOSE AIR REGULATOR 14 9 SS A4 STRAIN RELIEF LIGHT CABLE 3 4 NPT AIR REGULATOR COMPLETE VOLUME CONTROL KNOB TAPPING SCREW AIR REGULATOR 2 9 x 9 5 STRAIN RELIEF LIGHT CABLE M16 x 1 5 ROUND SEALING CORD GASKET WITH KNOBS JET HOUSING GASKET CLAMPING RING RING CLAMPING GUNITE COVER STUD GUNITE COVER x 80mm WASHER GUNITE COVER M8 NUT STUD GUNITE COVER 8 A2 O RING PNEUMATIC BUTTONS 24 x 3mm PNEUMATIC BUTTON COMPLETE PUMP PNEUMATIC BUTTON COMPLETE LIGHTS AIR TUBING LIGHT PUMP 4 x 1 5mm PRICE PER 10M CLAMP HOSE PNEUMATIC BUTTON 6 8 8mm SCREW CLAMPING RING POZIDRIV PAN M8 x 30mm A4 NOZZLE 40mm SEAT NOZZLE SPACER NOZZLE 6 2mm NOZZLE FLANGE TAPPING SCREW BALL NOZZLE FLANGE 6 x 22mm A4 TAPPING SCREW NOZZLE HOUSING 6 x 22mm A4 O RING NOZZLE HOUSING 257 x 3mm VOLUME CONTROL CYLINDER
14. The swivel nozzles of the Badu Jet Imperial can be positioned in various directions allowing swimmers to use various swim styles To start swimming jogging or running it is suggested that the two nozzles are pointed slightly inward and slightly upward so that the water breaks approximately 4 ft in front of the BaduJet Imperial See Section 5 Nozzle Ad justment Start swimming with only minimal force in arms and legs until you feel yourself drifting backwards then add force and swim upstream until a proper balance is found between force and endurance Keep in mind that this unit is designed for a balanced workout Find a pace that you can keep up for at least 20 minutes Out pacing is always possible The idea is to continue exercising for an extended period of time Under certain conditions it is possible that the current drifts off to the left or the right from the middle due to water bouncing off the back wall In the event that it interferes with your swimming action turn the unit OFF for a few minutes and restart The air regulator knob permits a controlled mixture of air into the water flow and creates a unique invigorating bubble effect It will also add additional resistance to swim against CAUTION Consult your physician before using the massage hose To reduce the risk of injury do not permit children to use the massage hose with pulsator unless they are closely supervised at all times A pulsating massage hose can be atta
15. Y ARISE HEREUNDER OR FROM THE USE OF OR INABILITY TO USE THE BADU SWIMJET SYSTEM S OR THE PERFORMANCE OR NONPERFORMANCE OF ANY OBLIGATION UNDER THIS LIMITED WARRANTY THIS PARAGRAPH THE WARRANTY DISCLAIMERS IN PARAGRAPH 4 ABOVE AND THE SOLE AND EXCLUSIVE REMEDY SET FORTH IN PARAGRAPH 1 ABOVE SHALL APPLY EVEN IF SPECK PUMPS POOL PRODUCTS INC HAS BEEN NOTIFIED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH DAMAGES OCCURRING WHETHER SUCH LIABILITY IS BASED ON CONTRACT TORT NEGLIGENCE STRICT LIABILITY PRODUCTS LIABILITY OR OTHERWISE AND EVEN IF ANY REMEDY STATED HEREIN FAILS OF ITS ESSENTIAL PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF SPECIAL INDIRECT INCIDENTAL EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS SO THE ABOVE EXCLUSIONS AND LIMITATIONS MAY NOT APPLY 6 This Limited Warranty gives the Buyer specific legal rights and the Buyer may also have other rights which vary from state to state 7 Areturn merchandise authorization RMA must be obtained from Speck Pumps Pool Products Inc before returning any product Products returned without an RMA will be refused and returned unopened to the Buyer All returned products are to be sent freight prepaid and insured for Buyer s protection to the manufacturer at 8125 Bayberry Road Jacksonville Florida 32256 USA Under no condition will products be accepted after the expiration of the Limited Warranty Period Speck Pumps Pool Products Inc shall not bear any costs or ris
16. ched to one of the nozzles for massages Turn the BaduJet Imperial OFF Close the air regulator Reduce the volume of water by turning the volume control knob clockwise slide the cap part 84 onto one 1 of the jet nozzles and lock into place Slide cap of massage hose part 89 or 89 1 onto the other nozzle and lock into place Hold pulsator and turn the BaduJet Imperial ON Massage as advised by your physician Optional Accessory The Badu Swim Mirror is a perfect addition to the BaduJet this portable mirror is designed Figure 18 to be the perfect tool to help swimmers stay in the swim Badu Swim Mirror lane 21 5 Service and Maintenance Stainless Steel Stainless Steel can provide an outstanding combination of aesthetic appeal corrosion resistance strength durability and cleanability and they are commonly used for wide range of indoor and outdoor pool applications including ladders handrails diving platforms and slide assemblies These components are frequently still structurally sound and aesthetically pleasing after more than 25 years of service The BaduJet Imperial is made from high grade 316L polished stainless steel often referred to as marine grade It is ideal for immersed in pool applications or higher temperature pool and spa applications The following are suggestions for maintaining the BaduJet Imperial s stainless 1 After installation and before filling of the pool thoroughly clean all stainle
17. complete with a jet housing 4 HP pump control box and massage hose Locate pump as Close to the BaduJet Imperial as practical Consult local codes for minimum distance between pump and pool Planning continued In order to increase the pump s service life provide simple weather protection Install the pump on a solid foundation which provides a rigid and vibration free support so that it is easily accessible for service and maintenance Install the pump in a well ventilated location protected from direct sunlight and excessive moisture rain sprinklers etc Provide access for future services by leaving a clear area around the pump WARNING DO NOT locate the jet housing seating areas or on the back rests for such seating areas The 4 HP self priming plastic pump has a single phase motor with thermal overload no motor starter required The 4 HP single phase motor draws a maximum of 19 4 amps 230V The unit requires a minimum circuit of 30 amps Install a 40 amp breaker to avoid nuisance tripping when pump is turned ON and OFF frequently The starting current of the 4 HP motor can reach up to 6 times the running currents Three phase motor draws a maximum of 12 8 amps 230V and 6 4 amps 460V WATER LEVEL A WATER LEVEL DISCHARGE 4 SLIP CONNECTION CENTER LINE No 712 0 SUCTION 4 SLIP CONNECTION 52 9 4 Figure 2 BaduJet Dimensional Drawing i
18. could result in death or serious injury to serviceman pool working on pump or motor users or others due to electric shock 2 General Description The BaduJet Imperial from Speck Pumps has been designed to be installed during the construction of your pool to create a water treadmill for anyone wanting a therapeutic and effective exercise The BaduJet Imperial can be installed in any type of pool large or small from gunite to vinyl liner The self contained flush mounted unit is a jet propulsion system that pumps water into the pool creating a current in excess of 5 700 gallons per minute from a recessed jet housing Topping off the experience is the pulsating massage hose which can be attached to the jet nozzles for easy and convenient massage treatments for joints and muscles 6 3 Installation Information Preparation Guide 1 Upon receipt of the swimjet system check the cartons for damage Open each carton and check the pump jet housing and control box for concealed damage such as cracks dents or a bent base If damage is found contact the shipper or distributor where the swimjet was purchased 2 Inspect the contents of each carton and verify that all parts are included All parts are manufactured of corrosion resistant material and combined in one housing which can be installed in pools of any size and shape See Figure 1 A Flush mounted jet housing B Steel anti entrapment cover for undetectable pump suction
19. cure to the jet housing with four 4 M8 stud washers part 32 and four 4 M8 gunite cover stud nuts part 33 The pressure connection should be located directly ABOVE the suction connection 6 Now place this assembly into position in the pool wall and align the water line marks With a level on the two 2 horizontal studs level the assembly and mark the eight 8 holes for the 1 4 lag shield anchors Remove assembly and drill holes for lag anchors Install lag shield anchors Reposition the assembly and secure it to the lag shield anchors with 1 4 lag screws It is best to check with a level before tightening the lags down Back fill and form the outside of pool wall 7 Mix compound that is compatible and has a good bonding characteristics to the pool wall compound Pour mixture into form Use a mallet and lightly tap the front of formed assembly to settle mixture and avoid any air bubbles in the pour It should be filled to the top of the plywood Let mix cure and then remove plywood from the housing assembly Leave gunite cover installed using M8 x 80 gunite cover studs part 31 with stud washers part 32 and M8 gunite cover stud nuts part 33 until pool wall is complete Drill out plastic lag anchors and fill in the holes Apply finish to pool wall plaster tile paint etc Remove the gunite cover gasket with knobs and the gunite cover screws NOTE To avoid stress on the housing the jet housing and 2 to 3 inches of pl
20. d 4 Operation Operation WARNING DO NOT use or operate the BaduJet Imperial if the anti entrapment cover is missing broken or loose WARNING reduce the risk of injury DO NOT permit children to use this product unless they are closely supervised at all times 20 Operation continued CAUTION Consult your physician before attempting any strenuous exercise This product may not be challenging or satisfying for all levels of exercise Before starting the pump for the first time open the valves completely and remove the red filler plug Model 21 80 or strainer basket lid all other pump models and fill pump with water until the water is level with the suction inlet Replace red filler plug or strainer basket lid hand tighten and make sure the o ring is not damaged Push the ON OFF pneumatic button located on the BaduJet Imperial housing For the first start up allow five 5 min utes for the pump to prime This will not damage the mechanical seal Due to the large volume of air that can be present in the vertical portion of the suction above the water line initial priming time may be longer than with regular pool filtration pumps If the pump has not started priming after five 5 minutes stop the pump re fill the pump body and restart The volume control knob enables the swimmer to regulate the volume of water released through the jets Turn the unit OFF before turning volume control knob Turn clockwise to reduce flow
21. el 22 Nozzle Adjustments 22 Winterizing 23 Troubleshooting 24 General Troubleshooting Problems 24 Product Specification 26 Replacement Parts and Exploded View 26 Limited Warranty 28 BaduJet IMPERIAL Certifications am G wT U VGB 2008 1 Important Safety Instructions WARNING Before Installing this product read and follow all warning notices and instructions which are included Failure to follow safety warnings and instructions can result in severe injury death or property damage Call 1 800 223 8538 or visit www usa speck pumps com for additional copies of these instructions Swim Jet Combination Fitting Manufacturers Warnings Attention Installer This manual contains important information about installation operation and safe use of this product This information should be given to the owner and or operator of this equipment Most states and local codes regulate the construction installation and operation of pools and spas It is important to comply with these codes many of which regulate the installation and use of this product 1 DO NOT locate this fitting in seating areas or on the back rests for such seating areas 2 This fitting should be vertically wall mounted only per manufacturer s instructions 3 All fittings and fasteners should be examined for damage or tampering before each use 4 Any missing broken or cracked fittings must be replaced before using this product Only genuine Speck
22. er Use the template in Figure 4 to mark and drill the holes through the liner twelve 12 M8 holes and center 14 hole Insert the gasket with knobs in the front of the jet housing part 26 Install the liner with the holes aligned to the jet housing Align the clamping ring part 28 and stainless steel handles part 70 as shown in Figure 9 Place the clamping ring gasket part 27 behind the stainless steel handles and install using the twelve 12 M8 x 30 clamping ring screws part 52 See Figure 6 11 New Concrete or Gunite Installation continued Tiled pool The tile thickness may be compensated with an additional clamping ring and longer clamping screws optional parts See Figure 7 9 Continue to the Final Assembly Section on page 16 1 Figure 6 Installation formwork for concrete pool with a vinyl liner 1 Figure 7 Installation formwork for a pool Existing Concrete or Gunite Installation Materials NOT INCLUDED m One 1 piece of plywood 2 x 3 x 1 4 Fight 8 Lag screws 1 4 x 1 1 2 minimum W Fight 8 Plastic lag shield anchors 1 If needed Pre plumb BaduJet Imperial jet housing m Install approximately 12 of 4 SCH 40 pipe to both suction and pressure connections on the jet housing NOTE If plumbing exceeds 30 ft between the jet housing and pump increase pipe size to 6 Install a 6 x 4 reducer coupling as close to the jet housing as possible 12 Existing Co
23. id PVC protective cable conduit to the 3 4 side of the conduit connector Install the cable gland part 20 o ring part 114 and 3 4 conduit adapter part 115 at the control box and connect to the protective cable conduit 16 Final Assembly continued Glue the metric side of the M20 1 2 conduit connector part 117 to the back of the jet housing Install the air regulator hose to the back of the jet housing using 1 2 flexible PVC Install the 1 2 check valve part 101 o ring part 113 and 1 2 conduit adapter part 116 at the end of the air regulator hose 2 Insert the o ring part 62 in the jet housing as shown in Figure 14 3 Start the ten 10 nozzle housing tapping screws partit 61 into the pre assembled 101 nozzle housing part 102 1 Place the nozzle housing at the main jet housing 4 Feed the pneumatic hoses part 47 through the protective conduit as shown in Figure 14 Allow enough pneumatic hose to reach the control box and pneumatic buttons Excess can be trimmed upon installation Mark each end with a marker P Pump amp L Light 5 Fasten the internal air line part 4 to the jet housing using the hose clamp part 9 6 Route the pneumatic hoses through the pneumatic button openings of the nozzle housing NOTE Light ON OFF is on the left _ and the pump ON OFF button is on the right Figure 14 7 Align the complete nozzle housing to the main hou
24. in accordance with the instructions provided Swim Jet Combination Fitting Manufacturers Warnings continued As the manufacturer Speck Pumps Pool Products Inc hereby certifies that their Swim Jet Combination Fitting meets or exceed the requirements of the Virginia Graeme Baker Pool amp Spa Safety Act VGB 2008 and ANSI APSP 16 standards and safety regulations as set forth by the Consumer Products Safety Commission Read and then keep these instructions for future reference General Safety Instructions The following guidelines provide information to minimize the risk of injury to users of pools spas and hot tubs WARNING TO REDUCE THE RISK OF ENTRAPMENT HAZARD v Pool and spa pumps produce high levels of suction which can pose extreme danger if a person comes in close proximity to an open pool or spa drain or if a cover is loose cracked broken or missing Pool and spa pumps move large volumes of water which can pose extreme danger if a person s hair comes in close proximity to a drain that is not the proper size for the pump or pumps If not an approved single unblockable outlet a minimum of two functioning suction outlets per pump must be installed Suction outlets in the same plane i e floor or wall must be installed a minimum of three 3 feet 1 meter apart as measured from center point to center point Dual suction fittings shall not be located on seating areas or on the backrest
25. installation Operating and Service Manual BADU JET IMPERIAL Counter Swimming Unit POOL PRODUCTS INCORPORATED Technical Support Address Speck Pumps 8125 Bayberry Road Jacksonville FL 32256 USA Hours Monday Friday 8 00 am to 5 00 EST Toll Free 800 223 8538 Phone 904 739 2626 Fax 904 737 5261 Website www usa speck pumps com Manufactured by Speck Pumps Jacksonville Florida USA 2014 All Rights Reserved This document is subject to change without notice Safety Safety is emphasized throughout the user manual These are safety alert symbols CAUTION WARNING and DANGER They alert the user of potential personal injury hazards Obey all safety messages to avoid possible injury or death or damage to equipment Date of Installation Installed by Serial Number For Service Call 2999999303 Rev 0514 00 0 00 Table of Contents Important Safety Instructions 4 SwimJet Combination Fitting Manufacturers Warnings 4 General Safety Instructions 5 General Description 6 Installation Information 7 Preparation Guide 7 Planning 7 Dimensional Drawing 8 Plumbing Installation 8 New Concrete or Gunite Installation 10 Existing Concrete or Gunite Installation 12 Liner and or Fiberglass Pool Installation 14 Final Assembly 16 Electrical Installation 20 Operation 20 Service and Maintenance 22 Stainless Ste
26. ited to those arising in connection with the use of or inability to use the Badu SwimJet System s 2 To the fullest extent permitted by law the Limited Warranty will be void and of no force or effect and Speck Pumps Pool Products Inc will have no liability responsibilities or obligations to Buyer or with respect to the Badu SwimJet System s in the event of the occurrence of any one or more of the following a Any damage to the Badu SwimJet System s caused by Buyer any third party ground movement other natural forces acts of God or any other sources or causes not arising from a breach of the Limited Warranty excluding ordinary wear and tear b Any replacement modification alteration or repair of any parts or components of the Badu SwimJet System s by anyone other than Speck Pumps Pool Products Inc c Any abuse misuse accident tampering with improper installation or modification of the Badu SwimJet System s or any other actions inactions or failures to act that violate the terms and conditions of this Limited Warranty d Buyer s failure or inability to present an invoice bill receipt or other documentation clearly evidencing that the Badu SwimJet System s was installed and maintained in strict compliance with this Limited Warranty and that the claim was timely submitted within the Limited Warranty Period and or e Buyer s failure to comply with the conditions and contingencies set forth in paragraph below 3
27. ks incurred by Buyer in shipping a defective Badu SwimJet System s to Speck Pumps Pool Products Inc or in shipping a repaired or replaced Badu SwimJet System s to Buyer 29 30 Notes 2999999189 Rev 0214 31
28. limit is lower than the flow rating provided by the ANSI APSP 16 certification therefore local limit applies and must be followed Never exceed the flow rating listed on the cover even if local code does not provide a velocity limit For additional information on proper installation refer to The Association of Pool amp Spa Professionals ANSI APSP 7 Standard and the US Consumer Product Safety Commission Guidelines for Entrapment Hazard General Safety Instructions continued VGB Compliance VIRGINIA GRAEME BAKER POOL AND SPA SAFETY The Virginia Graeme Baker Pool and Spa Safety Act raises certain new requirements on owners and operators of swimming pools and spas Pools or spas constructed on or after December 19 2008 shall utilize A No submerged suction outlets a gravity drainage system with ANSI APSP compliant cover s one or more unblockable outlets or B Amultiple main drain system without isolation capability with suction outlet covers that meet ANSI APSP 16 2011 Suction Fittings for Use in Swimming Pools Wading Pools Spas and Hot Tubs and either i Asafety vacuum release system SVRS meeting ASME ANSI A112 19 17 Manufactured Safety Vacuum Release Systems SVRS for Residential and Commercial Swimming Pool Spa Hot Tub and Wading Pool Suction Systems and or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems SVRS for Swimming Pools Spas and Hot Tubs or ii designed
29. n to the contrary the warranties and obligations hereunder shall not in any event extend for more than two 2 years beyond the date of shipment of the Badu SwimJet System s from the factory the Limited Warranty Period The Limited Warranty is subject to each of the following additional terms and conditions 1 IN THE EVENT OF ANY BREACH OF THE LIMITED WARRANTY SPECK PUMPS POOL PRODUCTS INC S ENTIRE OBLIGATION AND LIABILITY TO BUYER AND BUYER S SOLE AND EXCLUSIVE REMEDY SHALL BE AS FOLLOWS Speck Pumps Pool Products Inc will at its option either repair or replace the Badu SwimJet System s or refund to Buyer the purchase price actually paid by Buyer for the Badu SwimJet System s subject to the Limited Warranty Speck Pumps Pool Products Inc shall have no obligations under the Limited Warranty unless Buyer delivers timely written notice to Speck Pumps Pool Products Inc of the Limited Warranty claim within the Limited Warranty Period and returns the Badu SwimJet System s to Speck Pumps Pool Products Inc if requested To the fullest extent permitted by law Speck Pumps Pool Products Inc expressly disclaims any liability for and the Limited Warranty does not include or cover any labor costs or other expenses in connection with the removal transportation shipment insurance replacement repair or installation of repaired or replaced parts or for any other costs or expenses or damages to property or things including but not lim
30. ncrete or Gunite Installation continued B Install the air regulator hose and protective conduit to the back of the jet housing See Figure 10 and Step 1 in the Final Assembly section of this manual on page 16 m Install the bonding wire See Electrical Installation on page 20 2 Carefully choose the location where the BaduJet Imperial will be installed it should be a flat surface with no or very little crown 3 Using a concrete saw cut out the outline of the section to be chiseled out with an air hammer or equal This hole should be 19 wide by 19 BELOW the water line The bonding rods on the cap of the pool should be left intact while all other steel rods should be cut back to clear the placement of the jet housing 4 Taking the 2 x 3 x 1 4 plywood set its top edge even to the cap of the pool wall some cases a larger piece of plywood maybe needed to cover the hole completely If plywood covers the hole completely mark the water line on the plywood From this line layout and drill holes in plywood for the four 4 M8 x 80 gunite cover studs part 31 and the eight 8 1 4 lag screws See Figure 8 5 Insert the four 4 M8 x 80 gunite cover studs part 31 in the jet housing one on each end of the vertical center line and one on each side on the horizontal center line insert gasket with knobs part 26 Place gunite cover on studs covering the inside of the jet housing Next place plywood on the studs and se
31. operate up to 50 ft BONDING As required by the National Electrical Code the electric pump motor and stainless steel handles must be electrically bonded to the pool structure reinforced bars etc by a solid copper conductor not smaller than No 8 AWG Bonding lugs are provided on the electric pump motor and stainless steel handles A length of 8 AWG insulated solid wire is provided with the jet housing The wire has been installed through the jet housing with a liquid tight strain relief Install the bonding wire to the pool structure and the stainless steel handles as follows Connect one end of the provided wire from the rear of the jet housing to the pool structure using appropriate bonding connectors Connect the opposite end of the provided wire to the bonding lug on the stainless steel handles Be sure that the liquid tight strain relief is completely tight on the back of the jet housing CAUTION The strain relief MUST be completely tight around the bonding wire The BaduJet Imperial WILL LEAK if this strain relief is left loose GROUNDING Permanently ground the pump motor and control box using a conductor of appropriate size Pump Motor Connect to the No 10 green headed ground screw provided inside the motor terminal box Control Box Connect to the aluminum grounding terminal strip on the inside of the control box enclosure CAUTION Do not connect to electric power supply until the unit is permanently grounde
32. p be placed below water level Yes However for best performance we recommend ordering a pump for flooded suction Model 21 80 33G instead of self priming Model 21 80 33GS We recommend installing valves for ease of maintenance How far away can the air button function properly A maximum of 50 ft Consult factory for distances over 50 ft Do need to install a motor starter No The pump has a built in thermal overload Should this be tied into my filter system No The swim jet system and the filter system should not be plumbed together as they each provide very specific functions Can use with automated controls Yes It comes with the ability to tie into automated control systems or other switching devices 25 LLL ci Product Specification 26 Exploded View PART NUMBER DRAWING NUMBER 2326000002 2301001007 2326000408 2301001008 2326000031 2321000409 2326000006 5879812996 5882501619 2326000020 2301000026 2326000021 2301000028 2301000030 5805510880 5809021080 5879340800 2326000014 2321000401 2321000404 2300202060 2302001046 5879860830 2302002954 2302002056 2302002057 2319800817 5879006023 5879006023 2326000013 2326000004 2303002964 2326000026 2302002065 2302002067 2326000009 2326000007 2326000029 2991000062 5879860820 5879860880 5030000105 2326000003 2326000402 3932541201 2607101019 2326000019 2326000005 2321000022 5879006023 2
33. position please follow these instructions 1 Parts required Quantity 2 SCH 40 PVC Pipe 4 x 1 Quantity 2 PVC Couplings 1 Slip x 1 Slip Quantity 2 PVC Hose Adaptor 1 Male x Hose 2 Glue couplings and pipe 3 Turn OFF the jet pump 4 Slide each jet adjustment tool into jet nozzles Nozzle Adjustment continued 5 Move each jet adjustment tool toward each other until each pipe touches at water level 6 Remove jet adjustment tool Water Level Perspective View Side View Hose Adapter 1 1 2 Figure 19 ENE BaduJet Nozzle Adjustment PVC Coupling 1 1 2 PVC Pipe 1 1 2 x 4 Winterizing In areas subject to freezing water temperatures you should protect your equipment We recommend you purchase a winter cover kit part 113 This kit includes one 1 winter plate part 93 2 one 1 gasket part 29 four 4 washers part 94 and four 4 screws part 95 See Figure 21 Also you can protect your swim jet system as follows Drain pool until water level has dropped below the anti entrapment cover See Figure 20 Then protect pump by removing drain plug and red filler plug Model 21 80 or strainer basket lid 12 all other pump models Water Level Figure 20 Water Level when winterizing 23 Winterizing continued 94 4x 95 95 1 4x Figure 21 Winterizing Kit 6 Troubleshooting Frequently Asked Ques
34. replacement parts may be used 5 Acceptable fittings pipe sizes are listed on page 9 of this manual No other sizes are permitted 6 Never exceed the maximum flow rate stated on this product 7 The anti entrapment cover must be in place when using this product DO NOT use this product if the cover is missing broke or loose 8 The stainless steel anti entrapment cover part 93 1 should be replaced within 20 installed years The suction housing part 93 should be replaced within 10 installed years 9 Installation requires a Phillips screw driver All screws should be hand tight only DO NOT use electrical or air drills 10 Consult your physician before exercising with the BaduJet Imperial or using the massage hose 11 DO NOT permit children to use this product unless they are closely supervised at all times 12 DO NOT remove any safety alert labels such as DANGER WARNING or CAUTION Keep safety alert labels in good condition and replace missing or damaged labels 13 Stay alert watch what you are doing and use common sense DO NOT use unit if you are tired and or exhausted DO NOT use unit while under the influence of drugs alcohol or any medications 14 CAUTION DO NOT increase pump size this will increase the flow rate through the system and exceed the maximum flow rate stated on this product IMPROPER INSTALLATION OR USE OF THIS PRODUCT MAY PRESENT A RISK OF HAIR OR BODY ENTRAPMENT AND DROWNING Install this equipment
35. sing and fasten the ten 10 pre assembled tapping screws All screws should be HAND TIGHT DO NOT use drills or pneumatic tools DO NOT over tighten 8 Place the suction housing part 93 against the clamping ring part 28 and fasten with four 4 8 4mm washers part 94 and four 4 M8 x 20 machine screws part 95 All screws should be HAND TIGHT DO NOT use drills or pneumatic tools DO NOT over tighten Make sure the UP label is in the correct position See Figure 15 WARNING For safety reasons it is imperative that the suction housing is mounted properly If the suction housing is not mounted properly the danger of injury through entrapment exists All guarantee rights and claims for compensation are rendered invalid for damage resulting from contravention or faulty mounting 9 Align the stainless steel cover part 93 1 with its mounting tabs to the existing notches of the suction housing part 93 Observe the UP marking on the stainless steel cover To fasten the cover use a screwdriver to bend the two 2 offset tabs outwards towards the suction housing notches See Figure 15 10 Guide the pneumatic hoses through the two 2 bottom openings of the light cover part 110 NOTE Light ON OFF is on the left and the pump ON OFF button is on the right Align the light cover with the nozzle housing and fasten with four 4 self tapping screws part 112 See Figure 16 11 Slide one 1 o ring 37 onto each pneumatic button
36. ss parts 2 Maintain pool water chemistry Poor water chemistry control can damage any metal or lessen the life of the pool or equipment 3 Muriatic acid should not be used to clean concrete or tile near stainless steel If Muriatic Acid comes in contact with stainless steel it should be washed off and neutralized immediately 4 Carbon steel wool or wire brushes should never be used for cleaning stainless 5 Super chlorination Shocking should only be performed when necessary High levels of chlorination can be minimized or eliminated through careful water management 6 When shocking the pool the pump should be maintained on its highest speed until chlorine levels return to normal 7 f the pool level is dropped and swimjet is exposed to air hose down surfaces with fresh clean water or wipe down with fresh clean water using a sponge or lint free cloth DO NOT use acid oil based cleaners or wax Light staining may be removed with a water dampened cloth or with vinegar or ammonia cleaning solutions e g window and surface cleaners 8 Pool chemicals should never be added in or around the swimjet With proper maintenance the BaduJet Imperial is designed for a lifetime of enjoyment Nozzle Adjustment When setting the nozzles for basic swimming it is recommended that you set the nozzles in such a way that each nozzle intersects 4 feet away while breaking the surface at the same time To help set the nozzles in a neutral
37. t housing using four 4 8 4mm washers part 32 and four 4 M8 nuts part 33 Front edge of the jet housing should finish even with the inside pool wall Make sure a V shaped groove is scraped out around the housing approximately 1 1 2 deep to allow marcite to seal against the housing Recheck the location of the jet housing when concrete or gunite is being applied Make sure the jet housing remains properly aligned and level To avoid stress on the housing the jet housing and 2 to 3 inches of plumbing conduit stub out may be encased in gunite or concrete 6 Keep all parts not being used in their original box Store in a safe place until needed 7 Once the concrete or gunite is fully cured and pool wall is completed remove the formwork gunite cover gasket with knobs and studs Be sure that the front edge of the jet housing is flush with the inner pool wall During plastering the gunite cover part 30 should remain installed to the jet housing using the four 4 M8 x 80 studs part 31 four 4 8 4mm washers part 32 and four 4 M8 nuts part 33 8 Install the clamping ring part 28 and stainless steel handles part 70 based on your pool type Gunite wall no tile or liner Align the stainless steel handles part 70 and clamping ring part 28 as shown in Figure 9 Using the twelve 12 M8 x 30 clamping ring screws part 52 attach the clamping ring and handles to the jet housing Concrete pool with vinyl lin
38. the back of the jet housing 4 Place the jet housing between the steel rebar and against the hole in the outer wall formwork Jet housing location is very important See Figure 5 Locate pressure connection directly ABOVE the suction connection The center of the jet housing the jet nozzles must be 12 BELOW water level for maximum efficiency 5 Mount the jet housing to the inner wall formwork and apply gunite or pour concrete m Install the four 4 M8 x 80 gunite cover studs part 31 in the front of the jet housing They should be in the same position as the holes marked 1 in Figure 4 Insert gasket with knobs part 26 Slide the gunite cover part 30 over the studs m Tape the jet housing to keep concrete out of threaded inserts and out of the inside of the jet housing 10 New Concrete Gunite Installation continued WATER LEVEL ee e o i LAE Round Sealing Cord a 1 4 WATER LEVEL Pressure connection UP i 5 a N T Suction connection B A Tapping screw Anis 4 Gasket with Knobs Formwork a ro dcs A s B Formwork 9 4 1 Fastening to the formwork 4x Figure 4 Figure 5 Installation Suggestion for concrete pools Installation formwork for concrete pools Slide the inner wall formwork over the M8 x 80 studs part 31 using the pre drilled holes Attach formwork to the je
39. tions How is the current generated The pump generates up to 400 GPM coming out of two 2 jet nozzles at 27 ft per second and 36 ft per second thru one 1 nozzle creating a swim current in excess of 5700 GPM measured 6 ft from the jet What size pool do need The BaduJet Imperial can be installed in any size pool However we recommend a minimum length of 14 ft and a minimum width of a 7 ft swimming lane What size plumbing is necessary How far away from the BaduJet Imperial can the pump be installed Use 4 plumbing up to 30 ft For runs longer that 30 ft use 6 plumbing The pump can be placed as close to the BaduJet Imperial as local codes will allow How many amps does the pump operate at Maximum 19 4 amps 230 V What size breaker do need You must use a 40 amp breaker for the 4 HP pump or 30 amp breaker for the 3 HP pump to avoid nuisance tripping 24 Frequently Asked Questions Is the BaduJet Imperial approved Yes The BaduJet Imperial swim jet system is listed by UL and complies with ASME A112 19 8 2007 and Addenda ASME A112 19 8b 2009 as well as ANSI APSP 16 2011 Canadian listed to ASME A112 18 1 2005 CSA B125 1 05 dated April 2007 and C22 2 No 218 2 93 First Edition dated April 2006 reaffirmed 2008 Does it matter if the housing is installed higher or lower than the manual states Yes the center of the jets must be 12 BELOW estimated water level for proper performance of unit Can the pum
40. umbing stub out may be encased with gunite or concrete 8 Install the clamping ring 28 and stainless steel handles partt 70 based on your pool type Gunite wall no tile or liner Align the stainless steel handles 70 and the clamping ring part 28 as shown in Figure 9 Using the twelve 12 M8 x 30 clamping ring screws 52 attach the clamping ring and handles to the jet housing Fora concrete pool with vinyl liner Use the template in Figure 4 to mark and drill the holes through the liner twelve 12 M8 holes and center 14 hole Insert the gasket with knobs part 26 in the front of the jet housing Install the liner with the holes aligned with the jet housing Align the clamping ring 28 and stainless steel handles part 70 as shown in Figure 9 Place the clamping ring gasket part 27 behind the stainless steel handles and install using the twelve 12 M8 x 30 clamping ring screws See Figure 6 B Ina tiled pool The thickness may be compensated with an additional clamping ring and longer clamping ring screws optional parts See Figure 7 13 Existing Concrete or Gunite Installation continued 9 Continue to Final Assembly Section on page 16 Beam Water Level 36 Figure 8 Layout for installing in existing gunite concrete pools Figure 9 Aligning Clamping Rings
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