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1. gt REPLACING FUSES The circuit has 8 blade type fuses in its wiring circuit See diagram on page 86 When a fuse has blown replace it with one of the same value Using a large capacity fuse or wire burn out the wiring system Use fuse tongs to replace fuses gt MAIN FUSES The wiring harness is equipped with 3 main fuses who s function is to preserve the wiring However when a main fuse blows the entire circuit is dead Always check the reason amp rectify before replacing the fuse of the same value To indicate that the fuse is blown it will be discolored Fuse Case 73 MUSA Website Main Menu Index Full Screen Q lt gt search ph Print EXIT blow ula Always check the reason for a blown fuse otherwise the new fuse is also likely to important NEVER EVER USE WIRE in place of correct grade fuse SERVICE PRIOR TO DAILY AND SHORT TERMS STORAGE Wash the tractor and keep it clean Fill the tank to avoid condensation and rust Lower any attached implement to the ground before parking the tractor For long term storage consult your dealer 74 MUSA Website Main Menu Index Full Screen Q lt gt search Print EXIT MAINTENANCE For daily or short term storage Clean the tractor and remove all dirt from field work Fill the fuel tank to avoid condensation and rust Lower the implement to the ground Keep it in a machinery shed or if not available cover the unit
2. Poor spraying improper injection timing abnormal injection system poor valve adjust ment or compression leakage poor compression etc Check and repair MUSA Website Main Menu Index Full Screen Q a qq gt search Print EXIT ee DIESEL ENGINE SUDDEN ENGINE STOP Possible causes Engine speed suddenly changes Check the fuel system and injection timing Check all moving parts Exhaust smoke or dark emissions Check the fuel injection system Especially check the nozzle appear Overheating the bearing Check for lubricating system leaks Oil pressure warning light comes Check the lubrication system on Check if the engine bearing clearance meets the specification Check the oil pressure relief valve Check the oil pressure switch Check the filter base gasket MUSA Website Main Menu Index Full Screen Q a qq gt search Print EXIT TROUBLESHOOTING ENGINE OVERHEATS Low coolant level Loose or broken fan belt Low oil level Anti freeze concentration too high Cooling air obstructed Flush and clean system Replace parts as required Cooling system dirty or corroded Flush and clean system Replace parts as required Defective radiator cap Replace defective cap Faulty thermostat Check and replace thermostat nd replace if necessary Defective temperature gauge or send ing unit Calibrate using thermometer and replace if necessary Engine overload
3. Reduce load Leaking head gasket Replace head gasket Fuel injection timing Check and adjust timing Unsuitable fuel Replace fuel with the clean fuel of the proper type and grade e f the engine does not start or run properly refer to the following charts to determine the cause and identify corrective actions e f the cause cannot be determined contact your DAEDONG dealer for assistance MUSA Website Main Menu Index Full Screen Q a qq gt search pH Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT SPECIFICATIONS SPECIFICATION S i 2 sm 7 2 MUSA Website Main Menu index Full Screen fa 4 gt A Search Print EXIT 72 DIESEL ENGINE SPECIFICATIONS Type Vertical water cooled 4 cycle diesel engine EE 50924 8153 6 Method of Combustion Vortex chamber Compression ratio 22 22 1 Injection order ES 1 2 3 Injection pressure kPa 14710 15690kPa 150 160 9 Intake exhaust clearance Intake 0 15 Exhaust 0 15 Intake 0 25 Exhaust 0 30 Counter clockwise view from flywheel side MUSA Website Main Menu Index Full Screen a 4 b search pHi Print EXIT Direction of rotating SPECIFICATIONS 7 3 DESCRIPTION 3A150LWS 3A150LWG POWER Gross 30 224 21 157 Maximum bare speed 1 850 Minimun bare idling speed Total displacement 1 500 91 5 1 826 111 4
4. be sure that the equipment is Keep the position until the preheat main off during operation If the on firm level ground indicator goes off light comes on stop the engine im e Do not run the engine on gra mediately to avoid the possibility of dients Verify that the oil pressure and severe engine damage and check e Never use starting fluid or gas charge lights are on the following oline in the air intake Engine 2 The engine may be started with e Correct oil level damage will result and an ex out preheat in normal tempera sante acm tai plosion may occur ture above 15 C but with pre ee heat for 15 or 10 seconds in cold clean oil of the proper viscosity temperature 23 C Provided Check for faulty wiring it may be varied according to the installed condition of the en NCAUTION gine To avoid personal injury 4 Turn the key to the START posi Keep children or non essential tion to engage the starter motor bystanders away from the en Release the key immediately as gine while it is running the engine starts 5 Verify that the oil pressure and charge lights are now off If either MUSA Website Main Menu Index Full Screen Qa a qq gt search Print EXIT IMPORTANT Do not turn the starter switch to START while the engine is running If the engine does not start in 10 seconds wait 30 seconds and repeat the starting se quence Never run the starter motor continuo
5. A For easy reference we suggest you to write the number illustration A in the space provided in the owner s personal data Front Rear Left Right Portion 11 MUSA Website Main Menu Index Full Screen Q lt gt f search u Print EXIT DESCRIPTION General construction The transmission case Engine and Front Axle Support are bolted together to form a rigid unit Bi Front Axle amp Wheels The 4WD front axle is a center pivot reverse Eliot type The front wheel drive mechanism is incorporated as a part of the axle The front wheel drive power is taken off the rear transmission and transmitted to the differential in the front axle where the power is divided into right and left and to the respective final cases In the final cases the transmitted revolution is reduced by the level gears to drive the front wheel The 4WD mechanism with level gears provides wider steering and greater durability Engine The tractors are fitted with fuel efficient engine with 4 cylinders manufactured by Daedong B Transmission with HST Hydrostatic Transmission The Tractor is fitted HST with 3 Range and can be selected Speed range by HIGH LOW selector lever The Tractor has Two pedals for forward reverse control Tractor with Independent Power Take Off is fitted with electro hydraulic Clutch Assy The Rear PTO and Mid PTO can be operated both or separately by a lever E Brakes Mahindra tractors are provided with independent disc brakes op
6. Dealer Distributor to ensure that it reaches you in optimum conditions To maintain this condition and ensure trouble free performance it is important that the routine services as specified in this manual are carried out at the recommended intervals Read this Manual carefully and keep it in a convenient place for future reference If at any time you require advice concerning your Tractor do not hesitate to contact your Authorized Mahindra dealer Distributor He has trained personnel genuine parts and necessary equipments to undertake all your service requirements Mahindra policy is one of continuous improvement and the right to change prices specifications or equipments at any time without notice is reserved All data given in this book is subject to production variations Dimensions amp weight are approximate only and the illustrations do not necessarily show Tractors in standard condition For exact information about any particular Tractor please consult your Mahindra dealer Distributor 10 Main Menu Index Full Screen Q lt gt f search Ze Print EXIT Introduction amp Description gt TRACTOR AN INTRODUCTION The word Tractor has been derived from Traction which means pulling A Tractor is required to pull or haul an equipment implement or trolley which are coupled to the Tractor body through suitable linkage A Tractor can also be used as a prime mover as it has a power outl
7. Position High beam E TURN SIGNAL SWITCH Pull the turn signal lever down to signal a left turn Push the turn signal lever up to signal a right turn Turn Signal Switch B HORN Head Lamp Switch Push the Red button 35 Main Menu Index Full Screen a lt gt search Print EXIT gt HOUR METER The hour meter consists of digits with the last digit 0 0 2 3 11 0 indicating 1 10 of an hour LS Symbol Illuminates when Hour meter is operated 1 gt TACHOMETER This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear gt FUEL GAUGE Shows the amount of fuel in the tank when the ignition switch is ON 00001 0 H gt WATER TEMPERATURE GAUGE Shows the water temperature with the ignition switch ON C is low to normal temperature H is high temperature If the pointer is in the red H segment the engine is overheating Refer this book to rectify the problem Hazard Warning gt HAZARD WARNING SIGNAL SWITCH Signal S W Push the hazard warning signal once to operate the hazard warning light Left and right turn indicators flash Push the hazard warning light switch again to switch off the hazard warning lights gt CRUISE CONTROL SWITCH Push this switch once to engage the cruise control lt un The switch illuminates in addition to the cruise control indicator WY lamp on the instrument panel
8. When the PTO control switch is in manual position the PTO does not stop rotating until turn off the PTO ON OFF switch If working on hard soils pavements with a rotary implement the PTO ON OFF switch must be put to the OFF position to stop the PTO from rotating If this is not done the rotating blades of the implement will push on Warning the hard ground below and in turn push the tractor toward causing accident which can lead to serious injuries or death 2 Extra precaution must be taken to clear the area of bystanders onlookers when using PTO driven implements The rotating blades of the implements can cause serious injuries on contact The warning that is indicated by the blinking PTO monitor is to make the operator aware that the PTO is in on position and will instantly start rotating if the implement is lowered 3 In no case the specified rotating speeds indicated by the implement manufacturer be crossed as the same can lead to serious damage to the tractor equipment and can lead to serious injuries to persons around 39 MUSA Website Main Menu Index FullScreen A 4 gt fseach Print EXIT MUSA Website gt TRACTOR CONTROLS Left Turn Brake Right Turn Brake gt e Ve Speed Control Pedal 34 Reverse we Paras Brake Lever EAT gt Master Brake Pedal EBEN 1 N Tilt Lever Hydraulic Remote Control Valve Lever Lowering Speed Control Knob Kc Mid P
9. clamps for tightness Index Full Screen a 4 b search BATTERY OPTIONAL To avoid personal injury e Avoid contact with battery electrolyte Sulfuric acid will burn the skin and destroy clothing If contact occurs flush thoroughly with clean water Wear eye protection The battery may be damaged due to improper treatment Please charge the battery fully with the proper meth od 1 Keep the battery fully charged to avoid downtime 2 Check the electrolyte level during routine service Add distilled water when the level is low Do not over fill Flush any spillage with clean water to prevent injury or equip ment damage 3 When recharging the battery con nect the charger and the battery with positive to positive and nega tive to negative Print EXIT MAINTENANCE E 4 When charging the battery always IMPORTANT follow the charger manufacturer s instructions Be careful to observe 2 Always observe the correct the correct polarity to prevent bat polarity Attaching cables to tery damage or possible explosion the wrong terminals will cause 1 system damage and possibly 3 injury To prevent a short circuit that may cause injury always re move the negative ground ca 05106088 ble first and reconnect it last e Never remove a battery cable while the engine is running 3 Battery Case Charging system damage may result 1 Larger Red Cable 2 Ground Cable
10. moving parts of the tractor or machine and protect him or her from the elements When spraying or using chemicals please ensure that clothing and protective equipment is worn which prevents respiratory or skin problems For full details consult the manufacturer of the chemicals To avoid lengthy exposure to noise ensure that ear protection is worn If adjustment to the tractor or machinery need to be made ensure the tractor or machine are turned off beforehand Use of certified Roll Over Protection Structure ROPS is a must while operating a tractor Use of seat belt is a must while operating a tractor In summary ensure at all times that the safety of the operator and any other worker is paramount 22 Main Menu Index Full Screen Q lt gt f search Ze Print EXIT SAFETY TIPS DURING MAINTENANCE 1 At least on a daily basis check all oil levels Water level in the radiator and electrolyte level in the battery and perform services according to the service schedule 2 Ensure tire pressure are even and the correct pressure for the job being done is maintained 3 Check to ensure that the all controls and preventative mechanisms of the Tractor and implement work correctly and effectively 4 Ensure that an adequate set of the correct tools is available for maintenance and minor repairs 5 Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor Do not carry out servi
11. 17 29 7 Safety signs 30 32 8 Universal symbols 33 Section A 9 Controls Instruments amp Operations 34 55 Section B 10 Lubrication amp maintenance 56 75 Section C 11 Specifications 76 79 12 Fuel saving Tips 80 85 13 Wiring Diagram 86 14 Power Train 87 15 Tractor History Card 88 16 Service record 89 17 Daily operating Log 90 18 Part replacement record 91 All information illustrations and specifications in this manual are based on latest information ava
12. 3 BATTERY OPTEONBIE 5 12 EXHAUST SMOKE OR DARK EMISSIONS 6 5 BELT TENSION AND WEMRR 5 14 EXTERIOR dus 2 2 BELT TENSION ADJUSTING 5 14 4 2 SE E 5 14 C PUEL p Y 5 2 CHANGING COO LAIN ME 5 8 CHANGING ENGINE 6 E 5 5 L CHECK DURING OPERATION 3 3 LONG TERM ENGINE STORAGE 5 15 CHECKING ENGINE OIL LEVEL 5 4 LONG TERM STORAGE 5 14 CHECKING LEVEL ADDING AND CHANGING LOW ENGINE POWER OUTPUI a 6 4 get KE 5 7 CHECKING THE FUEL EN E 5 2 P CLEANING THE RADIATOR 5 10 PERIODIC CHECKS 4 3 PRE START ENGINE CHECKS 3 2 D PRECAUTIONS BEFORE OPERATION 1 2 DAILY CHECKS 4 2 MUSA Website Main Menu Index Full Screen a a qq gt search Print EXIT R RADIATOR OPTIONAL E 5 7 REPLACING THE FUEL FILTER 5 3 REPLACING THE OIL FILTER 5 6 5 ele EE 2 3 sls lg per 7 2 STARTING 3 2 STARTING AND STOPPING THE ENGIN
13. 600 rpm High idle rpm 2800 rpm Low idle rpm 1000 rpm Fuel injection pump Indirect Cylinder sleeve Dry Air Cleaner Dry Filter element paper element filtering Firing order 1 2 3 Exhaust Muffler Horizontal Round Accelerator Hand Accelerator ELECTRICAL STARTING AND LIGHTING Battery Capacity 12V 80AH Starter Solenoid Engaged Key Start with Safety starter switch Alternator 12V 50A Instrumentation Hour meter Tacometer Fuel gauge Water Temperature Gauge Warming Lights Lighting Head lights Turn Signal Indicator Lamp Rear Parking Brake Lamp Tail Lamp 77 Main Menu Index Full Screen Q lt gt f search CLUTCH Type Damper TRANSMISSION Type synchro mesh No of gears 3 Speed forward 3 Speed reverse with high and low selection lever with HST unit STEERING Type Hydraulic power Power steering POWER TAKE OFF Mid mounted 6 splines Rear mounted 6 splines Diameter 12 in Standard PTO Rear 540 2 775 engine rpm Mid 2000rpm BRAKES Foot operated independent with provision of inter lock for simultaneous operation A foot brake is fitted for parking Inner dia 160 mm 6 30 in Outer dia 210 mm 8 23 in Number of lining 4 each side Total brake thickness 1 96 in HYDRAULIC SYSTEM 3 Point linkage Category 1 Adjustable outside check chains Ze Print EXIT MAIN SPECIFICATIONS MODEL Maker Model 4010 HST DAEDON
14. After mounting the implement ensure that all sway chains are correctly adjusted and where PTO shafts are used that the shaft is fitted and secured correctly 3 Where heavy implements are used ensure that the combination is well balanced or use proper ballast to achieve balance 4 Before leaving the tractor at any time lower the implement stop the PTO shaft where applicable set the parking brake and switch off the engine 5 While operating the implements with the PTO keep all bystanders away from any moving parts and do not attempt to make adjustments while the machine is running 6 Only the driver should ride on the Tractor with the ROPS frame fitted and with the seat belt properly fastened 7 Where young children are present particular care should be taken and the tractor should not be moved until the whereabouts of all children is known 8 Only trained operators should operate the Tractor and so taking care to ensure that other workers are not injured In particular they should take care during dusty operations which will reduce visibility substantially 9 Never start the tractor unless the transmission is out of gear the operator is in the seat and all round safety has been checked 10 Only operate the tractor seated in the drivers seat and never turn or brake suddenly at high speed as this can cause a roll over and serious injury or death 11 When traveling on a public road ensure that the tractor and driver both m
15. Bore and stroke mm 83x92 4 3 3x3 6 83x92 4 3 3x3 6 87x92 4 3 4 3 6 102 4 92 4 4 0x3 6 Method of Combustion SE MUSA Website Main Menu Index Full Screen a 4 b search Print EXIT 7 4 DIESEL ENGINE KS RER KS Method of Combustion Vortex chamber Gomes S meno NN meorum O oaeo ew rom hes MUSA Website Main Menu Index Full Screen a 4 gt search Print EXIT SPECIFICATIONS 7 5 seess mm 399 _ u 777727772700 Number of 5 Total displacement 1 999 122 0 2 197 134 1 Turbocharger Turbo 28592223738 TENET Method of Combustion Vortex chamber __ mmer Injection timing BTDC 12 sub port SCENE MUSA Website Main Menu Index Full Screen a 4 b search pHi Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT MUSA Website Main Menu index Full Screen fa 4 gt A Search Print EXIT A E AIR CLEANER OPTIONAL eeren 5 12 ENGINE IS HARD TO START RE 6 2 ANTI EFREEZE u a wanes RON 5 11 ENGINE Ou y uu au uuu un 5 4 ENGINE OVERHEATS Cia EX ERR cuba 6 7 B ENGINE SUDDENLY STOPS RUNNING 6
16. MUSA Website Main Menu Index Full Screen Q a qq gt search Print EXIT 0510610B 4 Hightest Level 5 Lowevst Level 6 Lowevst Level 7 Plug 8 Hightest Level 1 Before long term engine storage Remove the battery Add electrolyte fully charge the battery and readjust the electrolyte level if necessary Store the battery dry dark place Do not store on the ground or a concrete surface 2 Batteries will discharge even when not in use During long periods of inactivity recharge regularly to maintain readiness and battery life MUSA Website Main Menu FAN BELT BELT TENSION AND WEAR Low belt tension can result in engine overheating and insufficient battery charging The correct tension can be determined by applying 22 10 kgf load at mid span Point A The resulting belt deflection should be 0 28 to 0 35 inches BELT TENSION ADJUSTING 1 Fan Belt A 7 9mm 2 Bolt Nut Loosen both bolts that attach the al ternator Move the alternator to ad just belt tension Retighten the bolts and nut after adjustment Index Full Screen AU qq gt Search Print EXIT LONG TERM ENGINE STORAGE Clean the machine when storing the engine for several months or more 1 Open the drain cocks and remove the radiator cap to drain all of the coolant from the engine and radi ator Leave the drain cocks open Label the engine with a reminder that there is no
17. Main Menu Index Full Screen Q a qq gt Search Print EXIT ENVIRONMENTAL POLICY DAEDONG is a company that exclusively designs produces and sells agri machineries and industrial diesel engines We have minimized environmental pollutants produced while providing products or services That means our all managerial activities are operated in an environment friendly system by saving resources and observing internal standards including requirements of environmental regulations and ISO 14001 1996 We will achieve environmental goals based on policies that contribute to the protection of the environment by improving related regulations continuously We publish those policies to the public and interested parties and examine periodically whether the environment management system is understood by all employees and implemented effectively taking actions to correct any discrepancy MUSA Website Main Menu Index Full Screen Q a qq gt Search Print EXIT PRODUCT SAFETY AND MANAGEMENT POLICIES We design manufacture and provide safe products with no defects that give satisfaction to customers and at the same time provide the best services To achieve this goal all of our employees understand the product safety and management policies fully and try to exceed the level required by national or international regulations or standards Our chief of service unit has responsibility and authority from the CEO for periodically examining the ef
18. OPERATION OPERATION THE ENGINE BREAK IN AND CHECK MAINTENANCE u suasana MUSA Website Main Menu Index Full Screen Q qq gt search ex Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT SAFETY PRECATIONS PRECAUTIONS BEFORE OPERATION 1 2 MUSA web i Main Menu Index Full Screen a a 4 gt A Search amp Print EXIT DIESEL ENGINE PRECAUTION BEFORE OPERATION The following contents describe the safety cautions categorized into DANGER and WARNING Before the initial operation read this manual carefully for your safety The safety precautions described in this chapter are applied overall to diesel engines Be sure to observe these regulations as well as the descriptions in the manual text The following should never be allowed to operate this machine An unexpected accident can occur e Those under the influence of alcohol e Pregnant woman who is ready to deliver e Those under 16 nexperienced operator e Those who are fatigued sick or under the influence of medicine others who are not qualified for any reasons to operate this machine Do not operate the machine while fatigued Take a rest if necessary MUSA Website Main Menu Safety helmet Fitted clothes
19. circuits and fires important Remove the ignition key and store in a safe place Re use after long term storage Carry out a full check of all oils and coolant Refit the battery and run the engine at idle for 30 min to ensure optimum engine life 75 MUSA Website Main Menu Index Full Screen Q lt gt search ph Print EXIT Specifications The specifications on the following pages are given for your information and guidance For further information concerning your Tractor and equipment consult your Authorized Mahindra Dealer Distributor Mahindra policy is one of continuous improvement and the right to change prices specifications or equipment at any time without notice is reserved All date given in this book is subject to production variations Dimensions and weights are approximate only and the illustrations do not necessary show Tractors in standard condition For exact information about any particular Tractor please consult your Mahindra Authorized Dealer Distributor 76 MUSA Website Main Menu Index Full Screen Q a lt gt search rt Print EXIT MUSA Website SPECIFICATIONS Model 4010 HST ENGINE Four strokes Indirect injection water cooled Diesel Engine Model 3B183LW DAEDONG No of cylinders 3 Displacement 1 826 Bore 87 mm 3 43 in Stroke 102 4 mm 4 03 in Compression Ratio 22 1 Horse Power HP 38 2700rpm Manufacturing rating Rated Speed 2
20. coolant in the en gine If the temperature gets lower than 0 C 32 F coolant gets frozen In such conditions be sure to discharge the coolant from the engine 2 Drain the engine oil and replace with clean oil Run the engine for 5 minutes 3 Repair any leaks Ensure that all bolts and screws are tight 4 Separate the battery from the ma chine check the electrolytes and recharge the battery The battery should be kept in a dry place with out direct sunlight 5 Run the engine every 2 to 3 months with no load for 5 minutes If the engine is not run for a pe riod of more than 5 months apply engine oil liberally to valve guides and valve stem seals before start ing MUSA Website Main Menu Index Full Screen Q qq gt A Search MAINTENANCE Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT ENGINE IS HARD TO START ENGINE SUDDENLY STOPS RUNNING LOW ENGINE POWER OUTPUT EXHAUST SMOKE OR DARK EMISSIONS THE ENGINE MUST BE STOPPED IMMEDIATELY ENGINE OVERHEATS MUSA Website Main Menu Index Full Screen Q a 4 b 6 6 search Print EXIT ER DIESEL ENGINE ENGINE IS HARD TO START Fuel is cloudy or fuel flow is Check fuel tank and fuel filter stricted Remove water dirt or oth
21. determination that a warrantable condition exists Daedong USA INC is not responsible for incidental or consequential damages such as downtime or loss use of engine powered equipment Although you purchase the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong you will make contact with purchasing dealer Main Menu Index Full Screen Q lt gt search Print EXIT MUSA Website CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Daedong USA INC are pleased to explain the emission control system warranty on your 2004 and later engine In California new off road engines must be designed built and equipped to meet the State s stringent anti smog standards Daedong USA INC must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the fuel injection system and the air induction system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Daedong USA INC will repair your off road compression ignition engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The 2003 and later off road compression ignition engines For al
22. entry into eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand gloves 3 Avoid breathing direct fumes when electrolyte is added 4 Do not add water to electrolyte as it may splash off causing severe burns If you spill acid on yourself 1 Flush your skin with water 2 Flush your eyes with water for 10 15 minutes Get medical attention immediately SERVICE TRACTOR SAFELY Do not wear a necktie scarf or loose clothing when you work near moving parts If these items were to get caught severe injury could result Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts 20 Main Menu Index Full Screen Q lt gt search lt wot Print EXIT WORK IN VENTILATED AREA Do not start the Tractor in an enclosed building unless the doors amp windows are open for proper ventilation as tractor fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension TRACTOR RUNAWAY 1 The tractor can start even if the transmission is engaged position causing Tractor to runaway and serious injury to the people standing nearby the tractor 2 For additional safety keep the pull to stop knob fuel shut off control in fully pulled out position Transmission in neutral position Foot brake engaged and PTO lever in disengaged position wh
23. ft daily 165 Rear 268 282 ft 15 61 Check steering wheel joint Wheel nut fastening torque O Main Menu Index Full Screen Q lt gt search Service interval hour meter mark 10 15 Frequency Comment 50 o lo Grease O every 300hours lt wet Print EXIT UOISIAIG Service interval hour meter mark Service interval hour meter mark meter mark 50 100 15 20 25 30 35 40 45 50 55 Frequency Comment o o o o o o Operation of m the i daily instrument Adjustment of the throttle fu EN Filter Change every 500 h Hydraulic oil em filter Check after every 100hrs Replace Replace if every leaking 500hrs after first 50hrs 4WD front axle housing oil Check after Rubber pipes every 100 hours 62 MUSA Website Main Menu Index FullScreen A gt fi search Print EXIT gt FILLING DIAGRAM amp CAPACITY TABLE Front Axle Oil Filler Gauge ws _ Engine Oil Gauge Transmission Drain Engine Oil Filler E Engine Oil Drain Front Axle Drain Filler Hole Greasing Points Drains Windows N Filling point Fillings Quantity Liter gal MODEL 4010 HST RADIATOR Fresh clean Water L L C with an antifreeze mixed in ratio of minimum 50 70 1 85 US gal ENGINE API CD CE grades Above 25 C 77 F SAE30 or 10W 30 0 C to 25 C 32 F to 77 F SAE20 or 10W30 5 1 32 US gal Below
24. if left outside In very cold conditions it is advisable to remove the battery and keep it inside in a warm environment This will ensure effective starting when the tractor is required When the outside temperature is below 32 F replace the Antifreeze completely or drain the coolant to protect the engine from damage from frozen coolant When washing the tractor ensure that the water does not get near electrical components or the oil filter points To prevent short circuits remove the ignition key important eg P Do not wash the tractor when the engine is running Long term storage When the tractor will not be used for a long time carry out the cleaning as for short term storage Drain the oil and replace with new oil Run the engine for approx 5 min to ensure that it has new oil throughout the engine Drain the coolant from the radiator and remove the ignition key Attach a tag both the key and the steering wheel saying No coolant Lubricate all grease and oil points on the tractor Check the pressures and add a small amount of extra pressure Lower any implement to the ground or store in a shady dry place Place a piece of wood under each tire to preserve the tire After refilling the engine with the coolant run the engine for approx 5 10 min at vie 1500 2000rpm every month as a corrosion prevention measure Either removes the battery or the negative terminal as mouse damage to wiring can cause short
25. not allow any unauthorized modifications to be carried out on the Tractor which may impair the function safety and affect Tractor life PROTECTION CHILDREN Keep children and others away from the Tractor while operating BEFORE YOU REVERSE Look behind Tractor for children Do not let children to ride on Tractor or any implement 17 Main Menu Index Full Screen Q lt gt search DE Print EXIT MUSA Website USE OF ROPS AND SEAT BELT The Roll Over Protective Structure ROPS has been certified to industry and or government standards Any damage or alternation to the ROPS mounting hard ware or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll over The ROPS mounting hardware and seat belt should be checked after the first 100 hours of Tractor and every 500 hours thereafter for any evidence of damage wear or cracks In the event of damage or alteration the ROPS must be replaced prior to further operation of the Tractor The seat belt must be worn during machine operation when the machine is equipped with a certified ROPS Failure to do so will reduce or eliminate protection for the operator in the event of a roll over PRECAUTION TO AVOID TIPPING Do not drive where the Tractor could slip or tip Stay alert for holes and rocks in the terrain and other hidden hazards Slow down before you make a sharp turn Driving forward out of a d
26. parts Use of non genuine Daedong parts does not invalidate the warranty However Daedong USA INC is not liable for parts which are not genuine Daedong parts RESPONSIBILITY AND LIMITATIONS These warranties are subject to the following DAEDONG USA INC RESPONSIBILITIES During the emission warranty period if a defect in material or workmanship of a warranted parts or component is found Daedong USA INC will provide New remanuctured or repaired parts and or components required to correct the defect Items replaced under this warranty become the property of Daedong USA INC Labor during normal working hours required to make the warranty repair This includes diagnosis and labor to remove and install the engine if necessary Owner s Warranty Responsibilities As the Daedong USA INC off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Daedong USA INC recommends that you retain all receipts covering maintenance on you Daedong engine but Daedong USA INC cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance However if the lack of required maintenance was the reason for the repair then the claim will be denied You are responsible for presenting your Daedong engine to a Daedong USA INC dealer as soon as a problem exists The warranty repairs should be completed in a reasonable
27. protect the operator the seat belt provided must be worn in order to keep operators within the ROPS protected area in the event of a roll over Failure to use the seat belt can still cause serious injury or death On some models the ROPS frame has a fold down feature which can be used to enter low buildings etc Take care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances only and must not be lowered for general use Use of the tractor with the ROPS lowered can cause fatal injuries As the ROPS frame or cab together with the seat belt was designed to meet certain standards they must be maintained in good order and condition To achieve this objective both the structure and the seat belt should be inspected on a regular basis every time the tractor is serviced In the event that the seat belt is damaged or frayed it should be replaced and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked the faulty component must be replaced with a new unit Such a unit must meet all of the test criteria of the original unit Fitment of an inferior item or items affects the certification of the entire ROPS structure and the effectiveness of the structure in the event of an accident Drilling or w
28. require parts or service please contact your local DAEDONG dealer Your dealer will need the following information in order to assist you 1 Engine make model number and se rial number 2 Names and code numbers of parts to be ordered 3 Make and model number of the ma chine in which the engine is installed Index Full Screen qq gt f search Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT OPERATING THE ENGINE PRE START ENGINE CHECKS 3 2 STARTING AND STOPPING THE ENGINE 3 2 CHECK DURING OPERATION 3 3 MUSA Website Main Menu Index Full Screen 4 b PR search Print EXIT DIESEL ENGINE PRE START ENGINE CHECKS STARTING AND STOPPING THE ENGINE STARTING Always check the engine and make 1 Set the fuel cock to the ON light is on stop the engine immedi sure it is ready for safe operation be OPEN position Only for this en ately and see page 3 4 for trouble fore starting See page 4 2 for de gine with engine filters shooting instructions tails 2 Set the speed control lever at 6 Run at a moderate speed until the about half throttle engine reaches a normal operating 3 Insert the key into the starter temperature before doing work Before installing the engine switch and turn it to ON position 7 The oil pressure light should re
29. tank while operating the engine or just after the engine is stopped If opened hot water is ejected which may cause burning injuries to people around Open the radiator cap 10 minutes after the engine is stopped LAI SAFETY PRECATIONS 7 Make sure that all drains and caps are tightly closed and all fluid levels are correct before starting Always check for leaks and ensure that any loose parts are repaired before operating the engine Loose parts are the operator s responsibility and may cause damage or injury if ignored Loose parts are the operator s responsibility and may cause damage or injury if ignored search Print EXIT 1 3 DIESEL ENGINE YEE 0510104B 8 When separating or dissembling connecting pipes joints or related parts remove the pressure from the systems for air engine oils or coolants When removing a component in a pressurized system be careful of the pressure For example do not use your hand to check pressure leakage There may be damages due to oil or fuel with high pressure MUSA Website Main Menu Index 9 1 you always replace bolts with new ones when assembling be sure to use bolts of same or cor responding type Even if you are forced to use bolts of different types don t use bolts of lower grade than the current ones Full Screen IER ESI 0510105B 10 To prevent injury and equipment 11 damage when servicing the eng
30. 0 C 32 F SAE 10W or 10W 30 MAHINDRA HEAVY DUTY SAE 15W 40 FRONT AXLE API GL 4 Grades Gear oil 80 or 90 MAHINDRA EP GEAR OIL SAE 80W 90 FINAL DRIVE CASE B API GL 4 Grades Gear oil 80 or 90 8 20 2 166US gal MAHINDRA UNIVERSAL TRACTOR FLUID BALL JOINT Grease FUEL TANK Diesel fuel 330 8 717 US gal 1 63 MUSA Website Main Menu Index Full Screen Q lt gt search ph Print EXIT MUSA Website gt RECOMMENDED TRANSMISSION OIL CD RPM Tractor Hydraulic Fluid or Textron Premium CALTEX Oil or Oil special TEXACO 8 Chevron 1000THF CHEVRON gt OPENING METHOD OF EACH COVER gt OPENING METHOD OF FAN COVER Pull the lower center lever of the front grille counter clock wise pull the lower edges of hood panel upward and pull the whole panel forward till guide hook lock is hooked to groove gt Opening the Side cover To open grasp the side cover Pull the forward panel upward to separate from guide support pin 1 And pull the side panel forward again Fuel Filler gt FUEL Use clean diesel fuel only As diesel fuel equipment is susceptible to contamination by dust or water important Ensure that all dust and water is kept well away from the fuel tank 64 Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website gt BLEEDING THE FUEL SYSTEM Q Fuel Filter 1 Raise the engine cover 2 Make sure th
31. 1 www mahindrausa com FORWARD DAEDONG Corporation wishes to thank you fo ng your new DAEDONG diesel engine This Diesel engine is designed based on si uality st ards established by the unit assuring quality of DAEDONG genuine components Its mowledge on the operatio the diesel engine is based on faithful services and reliability for years This mant US amiliar With the diesel engine and provides use In addition this engine should be maintain order to operate the engine with economy and long term usage If the information you anual HD EDONG diesel engine dealer will be happy to help you Pleaseffe DONG I CO LTD DAEDONG USA INC with your questions concerns eh e ding to the Owner s Manual in lt NOTE e Make sure to read this manual carefully and keep it handy for future reference When leasing or transferring this tractor deliver this manual together with the tractor e The specifications in this manual are subject to change without notice MUSA Website Main Menu Index Full Screen 41 gt search Print EXIT SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING CAUTION IMPORTANT and NOTE These titles indicate the following This indicates that a condition may result in harm serious injury or death to you or other persons if the warning is not WARNING heeded Follow the advice provided with the warning Th
32. Contact dealer for repair Contact dealer for repair Top up or replace Replace or adjust Q lt gt search SYMPTOM CAUSE REMEDY White smoking from the Oil level too high Reduce to correct quantity exhaust Shortage of or faulty fuel Contact dealer for repair w Print EXIT MUSA Website SYMPTOM CAUSE REMEDY 19 6 6 Main Menu Brake not working Brake pedal not returning Hydraulics are not lifting Oil leak from pipe When lifting the relief valve whistles For any other hydraulic problems please consult your dealer who has the correct equipment to diagnose and repair the system Index Full Screen Incorrect free play Worm or burnt lining Left and right gap different Faulty return spring Lack of grease on the joints Engine revs too low Lack of transmission Oil Air leaking in from a pipe Clogged suction filter Faulty pump Faulty hydraulic valve Faulty cylinder Loose pipe joint Cracked pipe The stopper has slipped Adjust the stopper down 84 Adjust to correct free play Contact dealer for repair Equalize Replace spring Remove rust and lubricate with grease Increase engine revs Top up the oil to the correct level Repair or replace pipe or replace O ring on joint and tighten Clean and change oil Contact dealer for repair Contact dealer for repair Contact dealer for repair Tighten joint Replace or repair pipe Q lt gt sea
33. E 3 2 STOPPING t 3 3 T THE ENGINE MUST BE STOPPED IMMEDIATELY 6 6 MUSA Website Main Menu Index Full Screen a 4 b search amp Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT
34. G 3B183LW Engine Type Water cooled 4 cycle 4 cylinder diesel Out put HP rpm 4010 HST 38HP 2600rpm Number of Cylinder Displacement 1 826 cm Bore and Stroke 4010 HST 87 mm X 102 4 mm Compression ratio 4010 HST 22 1 Firing order Injection pump indirect Lubrication type Forced circulation Cooling system Water cooled Forced circulation Coolant capacity 72 1 85 US gal Air cleaner Muffler Fuel Dry Dual Element Horizontal Diesel fuel 34 2 9 0 US gal 12V80AH Fuel Tank capacity Electrical Battery Starting system Starter motor with pre heater 2 0KW 12V 50A Starter Capacity Drive Train Alternator D Hydraulic Mechanical Transmission 3 range gear with constant mesh MFWD 4WD Standard Differential lock Bevel gears with diff Lock Brakes Wet disc brake mechanical ett Steering hydraulic MUSA Website Main Menu Index FullScreen A gt fi search Print EXIT MODEL 4010 HST Clutch Main Damper PTO Multiple wet disk Overall length mm 3030 119 3 Overall width mm 1520 59 8 Overall Height mm 2400 94 5 Wheel base mm Distance aan 1680 661 Min Ground Clearance mm 323 12 8 Front 8 0 16 Rear 12 4 24 Front 10 16 5 Rear 43x16 00 20 5 2 Axle type 79 MUSA Website Main Menu Index FullScreen A gt fi search Print EXIT MUSA Website FUEL SAVING TIPS To save fuel amp oil in your tracto
35. O Lamp Gei at the center LA E MANUAL at the left PTO Control S W B AUTO AT THE RIGHT The PTO shaft will not rotate if either of the two switches is in OFF position The following table explains how the PTO operates at the two different Manual amp Auto positions of the PTO Control switch with the PTO ON OFF switch in the on position 38 Main Menu Index Full Screen Q lt gt f search u Print EXIT HYDRAULIC PTO PTO PTO MONITOR ON OFF CONTROL CONTROL LAMP ON THE See SWITCH SWITCH DASH PANEL LEVER Manual Either raised Glows Rotates Mode or lowered Auto Either raised Blinks Stationary Mode or lowered Auto Raised Blinks Stationary Mode Aut nd Lowered Glows Rotates Mode WB From the table above we learn about the safety features of the PTO When the monitor on the dash panel is blinking it indicates to the operator that the PTO is in the on position but temporarily not rotating because the implement is lifted off the ground The PTO will start rotating instantaneously when the implement is lowered to the ground Wi The operator must use this blinking signal to clear the area around the tractor off bystanders onlookers as the rotating blades of certain implements can accidentally cause injuries to the persons standing near the tractor The stopping of the PTO when the implement is lifted off the ground with the position control prevents the damage to the implement or the PTO shaft 1
36. OL LMAP E Engaging Cruise Control DO NOT engage cruise control when reversing lt u 500 Engage the cruise control as follows Depress the forward speed control pedal until the d x 022 WY required speed is achieved ZZ Press the cruise control switch to engage cruise control Release the forward speed control pedal Disengaging Cruise Control To disengage the cruise control you can either press the cruise control switch or depress the Master brake pedal gt PTO MONITOR LAMP E THE PTO MONITOR LAMP on the dash panel indicates the state of the PTO shaft 1 If the monitor glows The PTO is rotating 2 If the monitor is off The PTO is off 3 If the monitor blinks The PTO is presently stationary but will instantly start rotating when implements lowered Two switches operate the independent PTO PTO monitor Lamp 1 PTO ON OFF SWITCH PTO ON OFF switch is located on the LHS on the steering column and can be identified easily with its built in red colored indicator When the switch is pushed down to start the PTO indicator glows to indicate that the switch and the PTO are in ON position 8 lt PTO on off S W If the switch is pushed down again the indicator goes off Ka signaling that the PTO is OFF 2 PTO Control SWITCH This switch is located Re i near the starting key location on the dash panel There are 1 px 2 three positions marked for this switch PT
37. S For Better performance DO Ensure that safety shields are in place and in good condition DO Read all operating instructions before commencing to operate Tractor DO Carry out all maintenance tasks without fail DO Keep the air cleaner clean DO Ensure that the correct grade of lubricating oils is used and that they are replenished and changed at the recommended intervals DO Fit new sealing rings when the filter elements are changed DO Watch the oil pressure gauge or warning light and investigate any abnormality immediately DO Keep the radiator filled with clean water and in cold weather use anti freeze mixture Drain the system only in an emergency and fill before starting the engine DO Ensure that the transmission is in neutral before starting the engine DO Keep all fuel in clean storage and use a filter when filling the tank DO Attend to minor adjustments and repairs as soon as necessity is apparent DO Allow the engine to cool before removing the radiator filler cap and adding water remove the radiator cap slowly DO Shift into low gear when driving down steeps hills DO Latch the brake pedals together when driving on a highway DO Keep draft control lever fully down when not in use Don ts For safe operation DON T Run the engine with the air cleaner disconnected DON T Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation DON T Operate the tractor or engine whi
38. SAFE MAINTENANCE Understand service procedure before doing work Keep the surrounding area of the Tractor clean and dry Do not attempt to service Tractor when it is in motion Keep body and clothing away from rotating shafts Always lower equipment to the ground Stop the engine Remove the key Allow Tractor to cool before any work repair is caused on it Securely support any Tractor elements that must be raised for service work Keep all parts in good condition and properly installed es Replace worn or broken parts Replace damage missing decals Remove any buildup of grease or oil from the Tractor Disconnect battery ground cable before making adjustments on electrical systems or welding on Tractor 19 Main Menu Index Full Screen Q lt gt search w Print EXIT MUSA Website AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Keep hands and body away from pinholes and nozzles which eject fluids under high pressure If ANY fluid is injected into the skin Consult your doctor immediately PREVENT BATTERY EXPLOSIONS Keep sparks lighted matches and open flame away from the top of battery Battery gas can explode Never check battery charge by placing a metal object across the poles PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin cause holes in clothing and cause blindness if found
39. TO Lever ge Hydraulic Position Control Lever Differential Lock Pedal Hank Brake Optional Front Wheel eescht 4WD Sub Gear Lever Range Shift tT Throttle Lever gt THROTTLE LEVER HAND THROTTLE The hand operated throttle lever is located on the RHS of the Dash cover To increase the engine speed Pull the lever downward To decrease the engine speed Push the lever upward The Lever can be left in any position between idle and maximum as required gt SPEED CONTROL PEDAL The Speed Control Pedal is located in RHS of the Operator floor Depress the forward speed control pedal to move forward Depress the reverse speed control pedal to move backward The speed control pedal will return in neutral position and the tractor will stop when the speed control pedal is released 40 Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website Do not change from forward to backward or backward to forward suddenly in high range Sudden change may result in damage of mechanism and place the operator at important risk of injury MASTER BRAKE PEDAL The master brake pedal is located on the RHS of the operator It is used for two functions To stop the tractor To release cruise control gt PARKING BRAKE LEVER Connect the brake pedals push them down while pulling the park brake up to engage Press the pa
40. Tight sleeves Safety shoes T910101A Please wear appropriate working clothes 19 Cigarette Muffler Towel tucked around the waist Slippers T910102A You may be entangled in moving parts or slip on the machine due to the above mentioned clothing which may cause serious injuries ESI EE Index Full Screen p Search LJ 0510101B 1 Thoroughly read and understand this manual before operating the engine Contact your DAEDONG dealer if you have any questions 2 lt is the owner s responsibility to train other operators before they use this engine All operators should read and understand this manual Print EXIT 0510102B 3 Exhaust fumes are poisonous and can cause illness brain injury or even death due to lack of oxygen Therefore operate the engine where there is good ventilation and there are no people or cattle 4 Don t operate diesel engines in a place where may be combustible vapors Responsibility for operating the engine safely in dangerous places must be assumed by the machine managers and workers 5 Use diesel fuel only Never mix gasoline or alcohol with diesel MUSA Website Main Menu Index Full Screen 0510103B fuel Fuel mixtures will damage the engine and may cause an explosion 6 Confirm that the engine is stopped when repairing the machine performing maintenance work or refilling the fuel Don t open the caps of the radiator or auxiliary
41. USTMENT ADJUSTING THE BRAKES Use of the brakes will change the pedal free play and the balance between right and left pedal The correct pedal free play is 1 18 1 57 in E Adjusting Method Loosen the locknuts to adjust the brake Turn the Turnbuckle counterclockwise to increases the free play or turn the Turnbuckle clockwise to decreases Tighten the locknut and confirm to fix the Nuts Check that the free play is correct and the same on both pedals to ensure even braking Vis Ai HY V W 3 tt Turn Buckle Uneven adjustment of the left and right pedal will result in one sided braking A when the pedals are connected and can cause serious accidents especially at high speeds Caution gt ADJUSTING THE THROTTLE LEVER If this lever is either loose or difficult to move please consult your dealer for rectification of the problem gt ADJUSTING TOE IN Double check to ensure free play is the same on both pedals If the toe in adjustment is incorrect it can cause severe shaking of both the steering wheel and the entire tractor The correct toe in is 0 08 0 24in We recommend that this adjustment is made by the dealer 70 Main Menu Index Full Screen Q lt gt f search Print EXIT MUSA Website CHECKING THE BATTERY Indicator condition Check the Indicator condition Green color Good condition Black color Charging necessa
42. after application of brakes Pull the knob of fuel shut off control rod 26 Main Menu Index Full Screen Q lt gt f search Ze Print EXIT MUSA Website Driving the tractor 1 Watch where you are going especially at row ends on roads around trees and low hanging obstacles 2 To avoid upsets drive the tractor with care and at speeds compatible with safety especially when operating over rough ground crossing ditches or slopes and when turning at corners 3 Lock the tractor brake pedals together when transporting on roads to provide proper wheel braking 4 Keep the tractor in the same gear when going downhill as used when going uphill Do not coast or free wheel down hills 5 Any towed vehicle and or trailer whose total weight exceeds that of the towing Tractor must be equipped with its own brakes for safe operation 6 When the tractor is stuck or tires are frozen to the ground back out to prevent upset 7 Always check overhead clearance especially when transporting the tractor Operating the PTO Power Take Off 1 When operating PTO driven equipment shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment 2 Do not wear loose clothing when operating the power take off or near rotating equipment 3 When operating stationery PTO driven equipment always apply the tractor parking brake and block the rear wheels from front and rear side 4 To avo
43. ain the system completely and refill with the correct mixture of water and anti freeze or corrosion inhibitor gt ENGINE Pull out the stick wipe it and dip in the oil sump Ensure that oil level is between the upper and lower mark near the upper mark If too low add oil but never excess 100hrs of service interval Upper level Lower level Engine oil drain Plug Engine oil gauge Do not overfill the crankcase with oil important 57 Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website gt TRANSMISSION Upper level Check the level with the dipstick on top of the transmission in rear of the seat If the level is low add oil through the filler hole Lower level A Always ensure that you use the correct oil for topping up or oil changes Caution E 2 Oil Lever Window ZA SC Rear PTO w m Ns T M Drain Plug gt FUEL The Fuel Filler is located on the Rear of the Seat Fuel Filler Use the fuel gauge to check the fuel level and top up if too low It is a good practice to refill the tank immediately after use to avoid condensation gt TYRE PRESSURE The air pressure used in the tires has a direct bearing on the life of the tire and its performance in the field Ensure that the tire pressures are correct and in accordance with the table on page 55 To make a visual judgment see the drawing on the righ
44. alership explain the problem and request assistance When additional assistance is needed Your Dealer Distributor has direct access to your office If you cannot obtain satisfaction by doing this contact the Mahindra Office and provide them with Your name address and telephone number Model and Tractor serial number Dealer Distributor Name amp Address Machine purchase date and Hours used Nature of problem Before contacting Mahindra office be aware that your problem will likely to be resolved in the Dealership using the Dealer s Distributor s facilities equipment and personnel So it is important that your initial contact be with the Dealer Distributor 13 Main Menu Index Full Screen Q Q lt gt search Print EXIT MUSA Website ROPS Roll Over Protective Structures gt ROLL OVER PROTECTIVE STRUCTURES ROPS Mahindra Tractors are equipped with a frame for the protection of operators In the case of cab tractors the frame is incorporated in the cab structure The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event Each Mahindra ROPS frame or cab structure is designed and has been tested to meet industry and or Government standards Included in these tests were all mounting bases and bolts or other fasteners DANGER For ROPS frames to be effective and
45. amount of time not to exceed 30 days As the Daedong engine owner you should also be aware that Daedong USA INC may deny you warranty coverage if your Daedong engine or parts has failed due to abuse neglect improper maintenance or unapproved modifications if you have any questions regarding your warranty rights and responsibilities you should contact Daedong USA INC Division at 1801 Quality Drive Tel No 1 252 291 6111 Main Menu Index Full Screen Q lt gt f search Print EXIT MUSA Website LIMITATION The emission control system defects warranty and the emission control system performance warranty shall not apply to malfunctions in any part directly caused by abuse misuse modification improper adjustment except those done by a dealership during warranty service work alterations tempering connections improper or inadequate maintenance neglect or use of leaded diesel or other fuels not recommended in the owner s Manual Damage resulting from accident or an Act of God Failure that are a direct result of a lack of performance of required emission control maintenance as outlined in your Owner Manual Parts or accessories used in applications for which they were not designed or not approved for use on the engine by Daedong USA INC Parts not supplied by Daedong USA INC or damage to other parts caused directly by non Daedong parts or non equivalent parts The charge for diagnostic labor which does not lead to the
46. are intact consult your dealer to determine the cause of the problem 53 MUSA Website Main Menu Index Full Screen Q lt gt search Print EXIT MUSA Website gt FUEL GAUGE To avoid excessive condensation in the fuel tank refill at the end of each day s work and ensure during the day that it does not drop to a low level where the fuel system will require bleeding to expel air in the system after refilling the tank De gt ENGINE COOLING WATER If the gauge indicates that the engine is running hot stop the tractor and check the coolant in the radiator Trailer Socket TRAILER SOCKET Seven Terminal Electrical Socket type Trailer Socket is located on the Left of the Rear Side To operate the Electrical systems of implements trailer lighting warning lamp etc Allow the engine to cool down before opening radiator cap as serious burns may result due to hot steam amp boiling water Also check to ensure that the fins in the radiator core are not clogged or that the tractor has a broken or stretched fan belt When traveling on public or farm roads connect both brake pedals and allow for the weight of any mounted implement to ensure that the unit is not unbalanced Also allow for the width when passing other road users Where fitted use the hazard lights provided Strictly follow the local traffic regulations Caution A When operating near others with an implement attac
47. attery leads make sure not to reverse the polarity Quick charging will reduce battery life Caution Disconnect the terminals prior to charging the battery to avoid damage to the circuit and electrical instruments gt FAN BELT ADJUSTMENT Pivot Bolt 1 Loosen the alternator pivot bolt 2 Move the alternator in order to increase or decrease the belt tension Tighten the alternator pivot bolt and the link bolt to 22 N m 16 lb ft gt SERVICING THE AIR CLEANER Bi Cleaning the Air Cleaner Dust Valve Check that the Dust Valve is not blocked Inspect the rubber flaps for cuts and nicks and check that the rubber is not perished Renew if necessary To remove dust from the dust valve squeeze it between thumb and fingers Wipe around the dust valve to remove inner dust collected on the outside Element Outer Cleaning Changing the Element Release the two clips on the Air Cleaner end cover and Remove the element Dust Valve Remove dust by blowing compressed air through the element Check the element for damage if necessary change the elements Check all hoses for condition and tightness Never beat the element on a stone or concrete floor wall to clean it Check all connections and hoses especially on the clean side of the air cleaner to ensure no dusty air can enter the engine Check the element for flaws by putting a light inside the element important When reassembling make sure all su
48. ce if necessary Fuel injection pumps can be tested by an authorized Daedong engine dealer TURBOCHARGER Check for any unusual sound or vibration in the turbocharger Inspect inlet and exhaust piping and connections Check bearing condition and perform maintenance as described in the Maintenance Schedule Slow engine response and low power may indicate a need for adjustment or repair Your Daedong engine dealer is equipped with the necessary tools personnel and perform this service Owner is encouraged to keep adequate maintenance records but the absence of such in and of itself will not invalidate the warranty The machine or equipment owner may perform routine maintenance repairs and other non warranty work or have it done at any repair facility Such non warranty work need not be performed at a designated warranty station in order for the warranty to remain in force CUSTOMER ASSISTANCE EMISSION CONTROL SYSTEM WARRANTY Daedong USA INC aims to ensure that the Emission Control Systems Warranty is properly administrated In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control System Warranty call or write Daedong USA INC at 1801 Quality Drive Tel No 1 252 291 6111 Fax No 1 252 291 9161 Authorized dealers are recommended for major maintenance and repair work as they are staffed with trained personnel proper tools and are aware of the latest ma
49. ce work on a tractor until it is switched off and the parking brake applied and wheels choked Where a tractor is started in a confined area ensure that the area is well ventilated as exhaust gases are very harmful and can cause death 6 Do not work under raised implements 7 When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior to removing the wheel and the wheels are chocked 8 Where guards or shields need to be removed to perform a service or repair ensure that the guard or shield is correctly reinstalled before starting the Tractor 9 Never refuel near an open flame or with an overheated engine Ensure to turn off Engine before refueling 10 The cooling system operates under pressure take care when removing the Radiator cap on a hot engine to prevent being scalded by steam or hot water Do not add water in the radiator when the engine is hot Add water to the radiator only after the engine cools down completely 11 To prevent fires keep the tractor including the engine clean and free from inflammable material and well away from fuels and other inflammable material 23 MUSA Website Main Menu Index Full Screen Q lt gt f search u Print EXIT gt MOUNTING AND DEMOUNTING IMPLEMENTS 1 Ensure that all mounting and removal of implements is done on safe flat ground Ensure no one is between the Tractor and implement and do not get under the implement to avoid accidental injuries 2
50. cept as noted below In the absence of a device to measure hours of use the engine shall be warranted for a period of five years For all engines rated less than 19 kw and for constant speed engine rated under 37 kw with rated speeds higher than or equal to 3000 rpm the period of two years or 1500 hours of operation whichever occurs first shall apply In the absence of a device to measure hours of use the engine shall be warranted for a period of two years If a warranted part fails because of a defect during the terms of this warranty Daedong USA will repair or replace it at any authorized Daedong USA dealer Any other parts damaged by the failure of a warranted part will also be repaired or replaced The repair and or replacement will be made at no charge to the owner for parts labor and diagnosis Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty periods Main Menu Index Full Screen Q lt gt search Print EXIT MUSA Website This warranty covers the following emission related parts and components Fuel Injection pump Nozzle Assembly Injection pipe Turbocharger if equipped Intake Exhaust manifold If failure of one of these components results in failure of another part both will be covered by this warranty Any replacement part may be used for maintenance or repairs The owner should ensure that such parts are equivalent in design and durability to Daedong genuine
51. ch If you do not sit the your seat when you operate the Tractor Engine will turn off Seat Belt Release the Seat Belt Press button C and Pull the Male Fitting A from the Buckle B Adjusting the Seat Belt Make Sure the belt is across your hip and not over your stomach To adjust the male fitting A 1 Pull toggle D down the strap by the required distance a To make the strap longer pull end E as far as it will go b To make the strap shorter pull end F as far as it will go 43 Main Menu Index Full Screen Q lt gt f search Print EXIT gt TILT LEVER 2 Tilt Lever before moving the tractor gt PTO SELECTION LEVER Your tractor is equipped with 1 Speed PTO to suit range of applications and conditions 4010HST Min PTO To adjust the inclination of the steering wheel with a 3 stages and set it to the desired position Ensure that the tilt lever has locked Mid PTO Lever is located Rear PTO Lever is located on the RHS of Operator on the LHS of Operator Always stop the machine when engaging or disengaging the PTO or changing PTO speed Let the PTO driven implement come to a complete stop before changing important Do not operate any implement at a high speed than is specified for it When making adjustments to the implement stop the engine to avoid serious injury Caution When leaving the tractor stop the engine and remove the key Set the parking brake MUSA W
52. cing the engine coolant MUSA Website Main Menu Index Full Screen Q a 41 gt search Ss Print EXIT ANTI FREEZE Freezing temperatures can quick ly and severely damage the engine if the cooling system is unprotected Use antifreeze when temperatures fall below 32 F 0 C 1 Only use permanent anti freeze in this engine 2 Completely drain and flush the cooling system with clean water before adding anti freeze 3 Mix the proper amounts of an ti freeze and pure water in accor dance with SAE J1034 and SAE J814C based on the expected am bient temperature 4 Mix the anti freeze and water be fore pouring it in the cooling sys tem MUSA Website Main Menu IMPORTANT e The coolant mixture should not exceed 50 anti freeze by volume Freezing Point Boiling Point 40 24 12 106 222 50 37 34 108 226 At 760 mmHg pressure atmospher ic a higher boiling point is obtained by using a radiator pressure cap which permits the development of pressure within the cooling system Index Full Screen S ESI MAINTENANCE This data is the industry stan dard for a typical ethylene glycol based antifreeze These volumes of anti freeze when mixed with pure water will reduce the freez ing point of the coolant mixture as shown When adding coolant during dai ly service use only water or an ti freeze mixed with water to en sure that the mix ratio stays at or below 50 anti f
53. coolant or performing any other cooling system service 0510603B MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT DIESEL ENGINE CHANGING COOLANT 1 discharge coolants always open plugs for discharge that are located on the side of the crank case and lower part of radiator and open the radiator cap too You cannot discharge coolant ful ly when the cap is closed To dis charge coolant from reservoir tank separate the overflow pipe from the radiator cap 0510605B 1 Coolant Drain Plug 1 Coolant Reserve Tank 2 COOLANT QUANTITY 2 Coolant Drain Cock A Full B Low 3 If necessary add the proper mixof IMPORTANT Deel pani pure water and anti freeze Cool d EE stele EEN ing system drain cocks are located Do not use dirty water or sea aa faazoonw an at the bottom of the radiator and on the side of the engine They must be closed securely during operation If there is any leakage refer to pages 5 9 water for coolant Check radiator cap condition and tighten securely after ser vice 3A139LW AA220LW 3A165LW 4A220TLW 3B183LW 4B243LW fore it gets hot It may require The coolant mentioned above is e Do not overfill the reserve tank if equipped e When coolant is added start the engine and check again be additional coolant applied only for the engine MUSA Website Main Menu Index Full Screen a qq
54. d operating temperature Failure to do so can shorten engine life substantially WARMING UP IN COLD WEATHER Cold weather will change the viscosity of the oil resulting in a reduced oil pumping capacity which can cause damage to the engine if it is not warmed up correctly It also causes problems with the hydraulic system and the synchromesh in the transmission Correct times for warming up are Time for warming up 50 F 32 F 10 20 min Below 4 F Over 40 min Ensure the handbrake Foot brake is on during the warming period Failure to warm up correctly can result in problems Important When the engine is warm up engage the range gear levers to the required position Push down on the brake pedals and release the handbrake Increase the engine revolutions and press down the forward or reverse pedal smoothly gt STORING ENGINE IN OPERABLE CONDITION FOR 3 MONTHS OR MORE When the engine is not operated during storage of three months or more internal engine parts can rust and lose oil film As a result the engine can seize when it is started after storage To prevent such a rust the engine must be operated periodically during storage 51 Main Menu Index Full Screen Q lt gt search p Print EXIT MUSA Website Always connect the brake pedals when traveling on the road Never tow anything except with the drawbar Do not tow loads which are too large for the tractor s capacity to brake effect
55. debris will degrade the lubricant cleaning screen Replace the element Check the injection timing Proper injection timing crank angle before top dead center BTDC 18 3C098LWS 3C100LWS 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG BTDC 24 3C093L WG BTDC 22 CTD main 4 2431 5 BTDC 12 sub port 4A200TLWS 4A220TLWS In correct valve adjustment Check and adjust valve clearance when the engine is cold Intake 0 15mm Exhaust 0 15mm 3CO93LWS 3C093LWG 3C100LWS Intake 0 25mm Exhaust 0 30mm 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG 4B243LWS Intake 0 20mm Exhaust 0 20mm 4A200TLWS 4A220TLWS Air cleaner contamination Clean or replace the element every 100hours of operation MUSA Website Main Menu Index Full Screen Qa a qq gt search pHi Print EXIT TROUBLESHOOTING EN 0 Poor pressure of the feul injuction Adjust to proper pressure 150 160 14 7 15 7 2133 2276psi Fuel injection pump wear Avoid using poor quality fuel This will result in pump wear Use NO 2 diesel only Check the injection pump and valve assembly Replace as required ABNORMAL EXHAUST FUME COLOR Poor fuel governor system Consult with a dealer for repair Poor fuel quality Select good quality fuel Use the diesel oil only Poor nozzle Replace with a new nozzle if necessary Unstable burn
56. e DECALS ON THE DASH COVER Always apply te park brake Fssiure to do so can cause mecidents and darrages 30 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT DECALS ON THE CHASSIS 31 MUSA Website Main Menu Index Full Screen a a 4 gt search eX Print EXIT DECALS AROUND THE SEAT TE 32 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website UNIVERSAL SYMBOLS Some of the universal symbols have been shown below with an indication of their meaning Engine speed rev minX100 Hours recorded Engine coolant temperature Fuel level Engine Stop control Engine oil pressure Air filter Pressured open slowly EN Continuous CH Battery charge Main Menu Index Full Screen variable Fan Power take off engaged Power take off disengaged Lift arm raise Lift arm lower 33 Corrosive substance Slow or minimum Setting fast or maximum setting Transmission oil pressure a gt Turn signal Transmission oil temperature Parking brake Work lamps Differential lock See operator s manual Q lt gt search w Print EXIT Controls Instruments And Operations The following pages in this section detail the location and funct
57. e Adjust lo 13 Cooling system Flush J J 14 Coolant Antitreeze Replace 15 Fuelairbleeding Check J 16 Radiatorscreen Clean 1 The items marked must be done after the first 50 hours of operation The fuel injection pump noz zle alternator starter compressor gear pump and hydraulic valve should be checked and repaired only by KIOTI Dealer Distributor If they are serviced by an unqualified person the vehicle s safety cannot be guaranteed any longer since changes made may not conform to KIOTI requirements MUSA Website Main Menu Index Full Screen Qa a qq gt search pHi Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT MAINTENANCE FUEL uuu 5 2 ENGINE e n 5 4 RADIATOR OPTIONALL 5 7 AIR CLEANER OPTIONAL 5 12 BATTERY OPTIONAL 5 12 FAN BELT danni trap a Lupi vci aen o rua n 5 14 LONG TERM STORAGE xit u u uuu uuu uuu 5 15 MUSA Website Main Menu Index Full Screen 4 b search Print EXIT DIESEL ENGINE FUEL CHECKING THE FUEL LINES Use Diesel Fuel No 2 IMPORTANT NCAUTION e Always use clean fuel Use a To avoid serious injury Do not mix gasoline or alcohol
58. e Charge the battery Clean the earth lead and tighten Drain and replace with correct oil Bleed the system Clean or replace both filters Fill tank or turn tap on Contact dealer for repair Bleed the system Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and bleed the fuel system Contact dealer for repair Refill with coolant Adjust or replace Clean or replace air filter Clean the core Replace the oil to correct grade Q lt gt search w Print EXIT MUSA Website Main Menu Reduced performance of the engine The injectors are clogged carbon coated and sticking Low compression Leaking valve seat Incorrect valve gap Faulty timing Fuel shortage Clogged air cleaner Oil warning light comes Low oil level with the engine running Wrong oil Faulty light or switch Clogged oil filter Alternator light comes on with the engine running Wiring fault Faulty alternator Low water level or faulty battery Broken or loose fan belt 83 Index Full Screen Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Contact dealer for repair Fill the tank and check fuel quality Clean the element Fill to correct level Change to correct oil Replace faulty part Contact dealer for repair
59. e severely damaged if allowed to run in this condition Shut the engine down immediately HOW TO TELL WHEN THE EN GINE RUNS BACKWARDS 1 pressure will drop suddenly The oil pressure light will come on 2 The sound of the engine will change Exhaust gases will come out of the air intake 3 A loud knocking sound will be heard MUSA Website Main Menu OPERATING THE ENGINE REMEDIES 1 Stop the engine immediately using the engine stop lever 2 Check the air cleaner and rubber parts of the air intake system for damage Replace as needed Index Full Screen Q a qq gt search Print EXIT MUSA Website Main Menu Index Full Screen Q a qq gt search Ss Print EXIT BREAK IN AND CHECKS DAILY CHECKS ipiis usu uu uuu usss 4 2 eem 4 2 PERIODIC CHECKS u 4 3 zm 3 E MUSA Website Main Menu Index Full Screen a 4 gt A Search Print EXIT DIESEL ENGINE DAILY CHECKS Regular maintenance is an important factor in preventing downtime and accidents Always make the following checks before operating the engine e All service and maintenance should be done on a firm level surface ITEM PAGE Parts which had trouble in previous operation Oil or water leaks Engine oil level E 5 contamina tion 5 5 5 Amount of fuel Amount of coolan Damaged parts 5 8 Du
60. ealer Service interval hour meter mark 0115 20 25 30 35 40 45 50 55 O JO 010 010 Every 150 hours Tissue level on or 12months after th first 50hours W dipstick bli Se SS EE A A hours Check daily top See page up if required 68 Check daily for damages leakage Everyday and Every 300 hours Frequency Comment c Ego ep sper ps s penc _ J gt Engine oil Air cleaner Radiator coolant See page Check daily 7 Check daily Check daily Every 150 hours or 12months after first 50 hours Tighten if required These intervals are for operation under normal conditions and need to be reviewed Radiator hose clamp lt under severe conditions to a greater frequency 60 Main Menu Index Full Screen Q lt gt search lt wet Print EXIT MUSA Website g lt 2 2 na Every 500 hours or 12months after first 50 hours Trans mission oil Free play of brake pedal State of both brake pedals Operation of each lever About 50mm 1 97 in on circumstance Free play of steering wheel Toe in 0 to 4mm Grease in front wheel hub Grease each nipple Keplenis every 50 hours C everyday in dusty conditions Adjust every 300 hours Tighten if loose Front Check 116 130
61. ebsite Main Menu Index FullScreen A 4 gt fi search Print EXIT gt OPERATING THE HYDRAULICS The hydraulics are powered with an engine driven hydraulic pump and controlled with a position control lever mounted beside the driver gt HYDRAULIC POSITION CONTROL LEVER Hydraulic Position Control Lever is located on the RHS of operator Implements can be raised and lowered with the hydraulic position control lever and can be stopped at any position Hydraulic Position Control Lever by stopping the lever To ensure a consistent working depth the adjustable stop A E be set to ensure that the implement returns to the same depth every time y To raise the implement Pull the lever backward To lower the implement Push the lever forward After finishing the work always lower the implement to the ground and switch off the engine Set the parking brake to avoid injuries and accidents gt LOWERING SPEED CONTROL KNOB FOR THE 3 POINT HITCH This knob controls the downward speed of the hydraulics three point linkage and is located below the Seat To slow the downward speed Turn the knob clockwise To increase the downward speed turn the knob anticlockwise To lock the knob clockwise Do not over tighten the knob np Lowering Speed Control 45 MUSA Website Main Menu Index Full Screen Q lt gt f search rt Print EXIT MUSA Website Always set the knob to l
62. eet all laws relating to safety and licensing When traveling with wide implements use red flags on the extremities and observe all legal including escort requirements 12 When operating under adverse conditions hilly terrain or on bad ground adjust the speed of the tractor to suit the conditions safety comes first Never drive down hill at high speed or with the transmission in neutral Use of the braking capacity of the engine as well as the service brakes Do not try to change gear going up or down a steep slope select the correct gear before starting 13 Take care when traveling uphill with a heavy implement to ensure that it does not overbalance and tip up the front end 14 Never remove or modify the seat belt 15 Never remove modify or repair the ROPS frame PLEASE REMEMBER THAT A LITTLE BIT OF EXTRA CARE CAN PREVENT SERIOUS INJURY OR TEATH AND AVOID DAMAGE TO YOUR TRACTOR 24 MUSA Website Main Menu Index Full Screen Q Q lt gt search rt Print EXIT gt THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PREVENT ACCIDENTS A careful operator is the best operator Most accidents can be avoided by observing certain precautions Read and take the following precautions before operating the Tractor to prevent accidents Tractor should be operated only by those who are responsible and properly trained to do so The Tractor 1 Read the operator s manual carefully before using the tractor Lack of operating k
63. elding of the ROPS structure is forbidden 14 Main Menu Index Full Screen Q lt gt f search Ze Print EXIT gt DAMAGE OF THE ROPS If the tractor has rolled over or the ROPS has damaged such as striking an overhead object during transport It must be replaced to provide the original protection After an accident check for damages to the 1 ROPS 2 Seat 3 seat belt amp seat mountings Before you operate a Tractor replace all damaged parts gt DO NOT WELD DRILL OR STRAIGHTEN THE ROPS Never attach chains ropes to the ROPS for pulling purposes this will cause the Tractor to tip backwards Always pull from the Tractor drawbar Be careful when driving through door opening or under low overhead objects Make sure there is sufficient overhead clearance for the ROPS fatal injuries If the ROPS is removed or replaced make certain that the proper hardware is used to replace the ROPS and the recommended torque values are applied to the attaching bolts Always wear your seat belt if the tractor is equipped with ROPS 15 MUSA Website Main Menu Index FullScreen gt search Print EXIT How to adjust the Seat Sliding type NOTE Do not use solvents to clean the seat Use warm water with a little detergent added Before operating a Tractor it is important to adjust the seat to the most comfortable position amp check whether it is properly locked in its position Figure 1 identifie
64. engine remove the key and apply the parking brake before getting off the tractor 7 Do not operate the tractor in an enclosed building without adequate ventilation Exhaust fumes can cause death 8 Do not park the tractor on a steep slope 9 If power steering or Engine seizes to operate stop the tractor immediately 10 Pull only from the swinging draw bar or the lower link drawbar in the down position Use only a drawbar pin that locks in place Pulling from the tractor rear axle carriers or any point above the rear axle may cause the Tractor s front end to lift 11 If the front end of the tractor tends to rise when heavy implements are attached to the three point linkage install front end or front wheel weights Do not operate the tractor with a light front end 12 Always use hydraulic position control lever when attaching equipments implement and when transporting equipment Be sure that the hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement 13 Do not leave equipment implement in the raised position 14 Use the flasher Turn signal lights and Slow Moving Vehicle SMV signs when driving on public roads during both day and night time unless prohibited by law 15 Dim tractor lights when meeting a vehicle at night Be sure the lights are adjusted to prevent the blinding on the eyes of coming vehicle operator 16 Emergency stopping instruction If tractor fails to stop even
65. ental performance periodically and make the information available to customers and interested parties We establish and achieve environmental goals internally to secure the transparency of environment management In addition we set guidelines on usage and disposal for our customers to protect the environment 1 Customers using this product should read this manual carefully and avoid any overloaded work Overloaded work may reduce the service life of products and emissions combusted incompletely due to overloaded work are a major cause of air pollution which is the environment of the earth where we breathe 2 When you replace the used engine oil with new oil don t dispose of the used oil in just any place which can cause great soil or water pollution Please bring the used oil to our local distributor to be disposed lawfully Use the product with proper operation and if the service life of the product ends don t leave or dispose it in just any place Products left out or disposed improperly by customers generate rust or oil which may pollute soil or water Therefore when disposing out of service products never fail to let authorized collectors for used wasted agri ma chineries collect them to dispose lawfully MUSA Website Main Menu Index Full Screen Q qq gt Search ex Print EXIT MUSA Website Main Menu Index Full Screen 41 gt search Print EXIT SAFETY PRECAUTION PRECAUTION BEFORE
66. er and corrosion inhibitor or anti freeze 5 Start the engine and allow it to run for approx 5 minutes check the water level again and top up if required Do not remove the radiator cap on a hot engine Allow the engine to cool down and then turn the cap slowly to ensure that Caution there is no excessive pressure in the radiator A Serious burns can result from the contents of pressurized hot radiators Allow the engine to cool down completely before opening radiator cap Caution 68 Main Menu Index Full Screen a lt gt f search Print EXIT gt ANTI FREEZE Frozen cooling water can damage the engine Before replacing the anti freeze solution flush the radiator Mix the anti freeze solution in accordance with the instructions applicable to the brand of anti freeze and the locals climate Replace the solution in the radiator In case of loss of solution due to evaporation or overflow replace with the original mixture ratio Water or air under high pressure can distort the cooling fins on the radiator and reduce its efficiency important gt GREASING THE TRACTOR Grease the tractor according to the service schedule page 61 Ensure that grease nipples are cleaned well before any attempt is made to grease them Speed Control Pedal Rod Front Axle Ball Joint 69 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website gt GAP ADJ
67. er debris Filter out fuel and replace the filter if contaminated Air or water in fuel system Fuel pump is not working properly due to air in the fuel filter or injection line Loosen the fuel cap nut and check carefully to obtain proper fuel injection pressure Loosen the air vent screw from the fuel filter and fuel injection pump and bleed all air from the fuel system Thick carbon deposit at injection Water or dirt in fuel Clean the injection nozzle and check the nozzle inject for damage Check that the nozzle 15 working properly Install new nozzle if necessary Incorrect valve clearance Adjust the valve clearance with the engine cold Intake 0 15mm Exhaust 0 15mm 3CO93LWS 3C093LWG 3C100LWS Intake 0 25mm Exhaust 0 30mm 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG 4B243LWS Intake 0 20mm Exhaust 0 20mm 4A200TLWS 4A220TLWS Leaks from valve Polish the valve Incorrect fuel injection timing Adjust the injection timing e Injection timing BTDC 12 sub port BTDC 18 3C0O93LWS 3C100LWS 3A139LWS 3A150LWS 3A150LWG 3A165LWS 3B183LWS 4A200LWS 4A220LWS 4A220LWG BTDC 24 3C093LWG BTDC 22 CTD main 4B243LWS BTDC 12 sub port 4A200TLWS 4A220TLWS MUSA Website Main Menu Index Full Screen Qa a qq gt search pH Print EXIT TROUBLESHOOTING mm Engine oil is cloudy engine Change to correct grade depending on the weat
68. erated by two road travel A foot brake lever is fitted for parking E Rear axle amp Wheels This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case The rim amp Disc fitted with Rear tires are bolted to the outer flange of Rear Axle E Hydraulic system amp Linkages Mahindra Tractors are fitted with Live i e system is in operation independent very touch of hydraulic System Three point Linkages can be used for category 1 type of implements Steering It consists of Hydrostatic Power steering system which has a hydraulic cylinder and single type hydraulic pump Bi Electrical System A 12 Volt Battery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn Head Lamp Turn signal lamp Taco meter Hour meter Brake lamp Gauge lamp Hazard Lamp General or Alternator Fuse box also from part of the Electrical system 12 MUSA Website Main Menu Index Full Screen Q lt gt f search rt Print EXIT MUSA Website OWNER ASSISTANCE We at Mahindra and your Mahindra Dealer Distributor wants you to be completely satisfied with your investment Normally any problems with your equipment will be handled by your Dealer Distributor s Service Departments however misunderstanding can occur If you feel that your problem has not been handled to your satisfaction we suggest the following Contact the owner or General Manager of the De
69. ere is fuel in the fuel tank 3 Make sure the fuel cock on the fuel filter is set to ON Fuel Filter Cock 4 Open the fuel cock on the fuel injection pump 5 Using the starter key turn the engine until air free fuel flows from the fuel cock on the fuel injection pump 6 Close the fuel cock on the fuel injection pump 7 The engine is now ready to start If the engine runs smoothly for a short time and then begins to run roughly leave at idle until it rans smoothly gt BLEEDING THE FUEL SYSTEM Fuel Filter 1 Close the fuel cock 2 Remove the fuel filter element 3 Wash the fuel filter element in clean diesel fuel If necessary replace it 4 Fit cleaned or new fuel filter element 5 Open the fuel cock 6 Bleed the fuel system Fuel Filter Element als Never use petrol thinners or any other similar inflammable material to clean the fuel filter important 65 Main Menu Index Full Screen a lt gt f search Print EXIT MUSA Website gt CHANGING THE OILS IN THE TRACTOR Always use quality oils as engine or transmission oil Refer to the table on page 60 and 61 for the change frequency gt CHANGING ENGINE OIL Park tractor on level surface shut off engine Remove sump plug amp drain oil Replace and check the sump plug and refill he engine with oil to the correct level on the dipstick approx 1 85 gal The grade of oil to be used will depend on the ambient tem
70. esh wa ter to remove external dirt and de bris Cleaning should only be done when the system is cold Print EXIT E DIESEL ENGINE IF ENGINE OVERHEATING OCCURS CLEANING THE RADIATOR If the coolant is overheated to around Troubleshooting section of this or above boiling point follow instruc manual to determine the cause tions below If a warning buzzer or Make repairs and adjustments as lamp is turned on follow instructions required below 1 Safely stop the machine Remove any load from the engine and re duce the engine speed to idle 2 Allow the engine to idle for 5 min utes before shutting it down 3 After shutdown allow the engine to cool before troubleshooting and re pair Stay away from an overheat ed engine until it cools as steam or hot coolant may escape violently without warning 4 After shutdown allow the engine to cool before troubleshooting and re pair Stay away from an overheat ed engine until it cools as steam or Q IMPORTANT hot coolant may escape violently Use water only to clean the ra without warning diator core Never use tools or 5 After the engine cools consult the any other hard object that will damage fins and tubes Leaks or degraded performance will likely occur 0510606B 1 Radiator Hose 2 Hose Clamp Clean the cooling system every 500 hours or as needed Cleaning may be required more often in severe ser vice conditions Always clean the system when repla
71. et source which is also called Power Take or PTO shaft In this book the operating maintenance and storage instructions for all models of Mahindra Diesel Tractors has been complied This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine If you need any information not given in this manual or require the services of a trained mechanic please get in touch with the Mahindra Dealer Distributor in your locality Dealer Distributors are kept informed of the latest methods of servicing Tractors They stock genuine spare parts and are backed by the Company s full support Through this manual The use of the terms LEFT RIGHT FRONT and REAR must be understood to avoid any confusion when following the introductions The LEFT and RIGHT TURN CLOCKWISE RIGHT means left and right sides of the LEFT TURN COUNTER CLOCK WISR Tractor when facing forward in the driver s seat Reference to the FRONT indicates the radiator end of the Tractor while the REAR indicates the drawbar end illustration B When spare parts are required always specify the Tractor and engine serial number when ordering these parts See illustration A This will facilitate faster delivery and help ensure that the correct parts for your particular Tractor is received The tractor serial number is punched on a plate attached to the left hand side of the engine body illust
72. f Pull the hose straight from the hydraulic coupler to release it 4 Clean oil and dust from the coupler then replace the dust plugs 46 Main Menu Index Full Screen Q lt gt f search Print EXIT gt OPERATING THE 3 POINT LINKAGE TPL fc I fe Hydraulic Remote Control Trailer Socket Valve Coupler Check Chain Telescopic Stabilizers LAA Lower Link Trailer Hitch 47 MUSA Website Main Menu Index Full Screen a lt gt search eX Print EXIT gt ADJUSTMENT OF THE CHECK CHAIN To adjust the check chain turn the turnbuckle to lengthen or shorten the chain and tighten the lock nut when the correct adjustment is achieved Turn buckle Fixing Nut Check chain gt ADJUSTMENT OF THE TOP LINK Lengthening or shortening the top link will change the angle of the implement The locating hole of the top link varies with the type of implement used The most common locations are the 224 3 hole from the top Position of Top link gt ADJUSTMENT OF THE LIFT ROD Adjust the length of the lift rod by screwing the Adjusting Handle Turnbuckle in or out Adjust the length of the lift rod Lift Rod as necessary to set the implement in its working position parallel to the ground N f Adjusting Handle ze Z Lower Link 48 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website For different applications change the po
73. fective operation of product safety and management policies and taking actions to correct any discrepancies MUSA Website Main Menu Index Full Screen Q a qq gt Search Print EXIT SAFETY AND HEALTH POLICY We a company that exclusively designs manufactures and sells diesel engines inspect in advance any harmful or hazardous components during the manufacturing process to prevent any accident related to safety We will operate the system by implementing a safety and management system to make a workplace with no disasters and observing internal standards including the requirements of health regulations and OHSAS18001 1999 to achieve additional safety and health goals internally We publish those policies to all employees and interested parties and examine periodically whether all em ployees understand and implement effectively the safety and health management system taking actions to correct any discrepancies MUSA Website Main Menu Index Full Screen Q a qq gt Search Print EXIT NOTICE ON ENVIRONMENTAL USAGE AND DISPOSAL We a company that exclusively designs manufactures and sells diesel engines minimize environmental pollutants generated by our operations and all managerial activities are operated in environment friendly ways based on saving resources All of our employees observe environmental regulations and related standards To contribute to the protection of the global environment we measure environm
74. ge D Fuel system 1 Always use filtered diesel for the fuel system 2 At the end of the day s working it is preferable to fill the diesel tank so that it may prevent condensation 3 Change the filter if the system gets choked Do not change both the filters at the same time If the above directives are not adhered to the fuel injection pump amp injection nozzle will lose its life early Also it will lead to excessive black smoke amp excessive diesel consumption 80 Main Menu Index Full Screen Q lt gt f search Ze Print EXIT E Engine system 1 Always use recommended grade of oil 2 Everyday before starting the engine check the oil level with a dipstick amp refill between the minimum amp maximum level 3 Charge the engine oil Replace filter amp O ring as amp when required F Cooling system 1 Check the fan belt tension regularly Adjust If required 2 Check the coolant level in the radiator fins always clean 3 Replace the radiator cap with a genuine cap only if required 4 Do not remove the thermostat but replace with a new one if required 5 Do not change the radiator water often Note 1 Always stop any fuel or oil leakages 2 Carry out the regular maintenance failure to do so might increase the fuel consumption by 25 3 Carry out the torque of cylinder head bolt amp adjustment of valve clearance regularly Consult your dealer for this 4 Check the tire p
75. gt search ex Print EXIT radiator cap that is loose or has a damaged seal will result in cool ant loss and may cause overheat ing 4 Coolant Radiator cleaner and anti freeze Season Coolant diator cleaner Winter When temperature drops below 0 32 F or all season Pure water and an ti freeze Refer to P5 10 IF COOLANT OVERFLOW PER SISTS 1 Clean dirt and debris from the radi ator guard if equipped and the ra diator core fins and tubes to en sure that cooling air flow is not ob structed 2 Check and adjust the fan belt see page 5 14 3 If a cooling system blockage is suspected drain and flush the MUSA Website Main Menu cooling system with a suitable radi ator cleaner Refill with fresh cool ant If a blockage persists contact your dealer or professional radia tor service CHECKING RADIATOR HOSES 1 Inspect radiator hoses every 6 months or 200 operating hours whichever comes first e Check for leaks and repair or re place promptly Tighten hose clamps regularly e Hoses that are cracked swol len or brittle must be re placed as failure is eminent Hose fail ure will result in engine over heating and possible injury 2 Replace cooling system hoses ery 2 years New hose clamps should always be used when re placing hoses Index Full Screen Qa qq gt search MAINTENANCE CLEANING THE RADIATOR CORE Flush the radiator core with fr
76. hed take particular care to allow for the width of the implement and avoid accidents Caution 54 Main Menu Index Full Screen Q lt gt search w Print EXIT gt TRACK ADJUSTMENT As 4010HST models of Mahindra are front wheel assist the front track can be set in 1 position The rear track can be set in positions as illustrated Tread Tread Marking is STANDARD TYPE DIVISION TYRE TREAD AG 12 4 24 42 94inch 1090mm FRONT 10 16 5 53 13inch 1349 5mm IND 43x16 00 20 48 06inch 1220mm 55 MUSA Website Main Menu Index Full Screen Q lt gt search u Print EXIT Lubrication amp Maintenance This section gives full details of the service procedures necessary to maintain your Tractor at peak efficiency while the lubrication and maintenance chart provides a ready reference to these requirements 56 MUSA Website Main Menu Index Full Screen Q lt gt search ph Print EXIT MUSA Website CHECKS AND SERVICE gt PRE START CHECKS To avoid problems it is recommended that a range of checks be carried out daily before starting the tractor For full details of the items and frequency please refer to the tables on page 60 61 and 62 gt ENGINE COOLANT Remove the radiator cap and ensure that the coolant is up to the filler neck and that it is clean with the correct anti freeze or anti corrosion inhibitor in it If the coolant is a rusty color dr
77. her temperature runs slowly in cold weather Low compression Defective valve or excessively worn ring piston and liner will result in low compression Replace it with new one Battery discharged or engine is Replace the battery not running Remove battery from the tractor and keep it an indoor environment in cold weather Install the battery when you use the tractor THE ENGINE MUST BE STOPPED IMMEDIATELY Insufficient fuel Drain and replace with proper fuel Check whether there is air or leakage in the fuel system Faulty nozzle Replace new part as required Moving parts overheating due to Check the level of engine oil with oil gauge poor oil and insufficient oil Check the lubrication system When replacing engine oil the element of the oil filter should be replaced Check if the bearing clearance meets the specification MUSA Website Main Menu Index Full Screen Q 4 b search pH Print EXIT DIESEL ENGINE ENGINE LACKS POWER mewemes _ inlet Check the nozzle Replace with a new nozzle if necessary Leaks from valve due to low com Defective valve or excessively worn ring piston and liner will result in low compression pression Replace it with a new one Polish the valve Moving parts overheating Check the lubrication system Check if the oil filter is working properly Filter screen or element with
78. id injury always move down flip part of PTO Do not clean adjust or service PTO driven equipment when the tractor engine is running 5 Make sure the PTO master shield is installed at all times and always replace the PTO shield cap When the PTO is not in use Diesel fuel 1 Keep the equipment clean and properly maintained 2 Under no circumstances should gasoline alcohol or blended fuels be added to diesel fire or explosive hazard Such blends are more explosive than pure gasoline In a closed container such as a fuel tank DO NOT USE THESE BLENDS 3 Never remove the fuel cap or refuel the tractor with the engine running 4 Do not smoke while refueling or when standing near fuel 5 Maintain control of the fuel filler pipe when filling the tank 6 Do not fill the fuel tank to capacity Allow room for expansion 7 Wipe up spilled fuel immediately 8 Always tighten the fuel cap securely 9 If the original fuel tank cap is lost replace it with genuine cap A none approved cap may not be safe 10 Do not drive equipment near open fire 11 Never use fuel for cleaning purpose 12 Arrange fuel purchases so that winter grade fuel are not held over and used in the spring N B It is suggested that after repairs if any of the Safety Decal sign is peeled defaced the same may be replaced immediately in interest of your safety 27 Main Menu Index Full Screen Q lt gt f search rt Print EXIT DO S AND DON T S gt DO
79. ilable at the time of publication The right is reserved to make changes at any time without notice 8 MUSA Website Main Menu Index Full Screen Q lt gt f search pt Print EXIT TRACTOR IDENTIFICATION The engine number is stamped on the left hand side of the engine block The chassis number is shown on the left hand side of the tractor as shown in the drawing Stamped position of the Engine type or Number Stamped position of the chassis number Illustration A WARRANTY OF THE PRODUCT The manufacturer warrants this product and full details of the warranty are provided on a separate warranty schedule SERVICE Service is available from any Mahindra dealer in the country PARTS To obtain spare parts please contact your nearest dealer and give him the details listed below Tractor model Tractor serial number Tractor engine number Part number and description Quantity required MUSA Website Main Menu Index Full Screen a lt gt search Pt Print EXIT MUSA Website ABOUT THIS MANUAL This manual has been prepared to assist you in following adopting the correct procedure for running in operation and maintenance of your new Mahindra Tractor Your Tractor has been designed and built to give maximum performance with good fuel economy and ease of operation under a wide variety of operating conditions Prior to delivery The tractor was carefully inspected both at the factory and by your Mahindra
80. ile attending to Safety Starter Switch or any other work on Tractor SAFETY STARTER SWITCH 1 Master brake pedal operated safety switch is provided on HST Tractors which allow the starting system to become operational only when the master brake pedal is fully pressed 2 Do not By pass this safety starter switch or work on it Only Authorized Dealers are recommended to work on safety starter switch 3 On some models Safety Starter switch is provided on transmission High low shifter lever and in PTO shifter lever The tractor can be started only if High low shifter lever is in neutral position Safety Starter Switch is to be replaced after every 2000 hours 4 years whichever is earlier Caution 21 MUSA Website Main Menu Index FullScreen 4 gt fi search Print EXIT MUSA Website SAFE OPERATION OF YOUR TRACTOR The manufacturer of your tractor has made every effort to make it as safe as is humanly possible Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety Ensure that only trained and competent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it s control and safety features Operators should not operate the tractor or associated machinery while tired or untrained To avoid accidents please ensure that the operator wears clothing which will not get entangled in the
81. ine always use the proper tools know how to use them correctly and keep them in good condition Wear eye protection Dispose of all fluids and haza rdous materials in accordance with local environmental regula tions and common sense Never drain oils coolants or fuels onto the ground Do not place fluids filters or batteries in with search Print EXIT household wastes Determine the appropriate disposal method before removing hazardous materials from the engine 12 19 MUSA Website Main Menu Index d When checking the battery keep flammable items such as lighter cigarette etc away from the machine Hydrogen gas from batteries may cause an explosion which may cause injuries or damages T910117A Full Screen KA ESI 14 A Search SAFETY PRECATIONS P c ae T910118A Do not allow the battery fluid to contact your skin and clothing In case of acid contact with eye skin or tools rinse thoroughly with water Get medical attention immediately if acid contacts your eye or is swallowed The battery has acid that can burn your skin eyes or clothing Print EXIT E DIESEL ENGINE 0510106B 15 When disconnecting the cable from battery terminals start with the negative terminal first When connecting the cable start with the positive terminal Doing so can cause a Short circuit which leads to skin burning or fire Use only a
82. ing in compliance with California s emissions requirements You are responsible for initiating the warranty process The CARB suggests that you present your off road compression ignition engine to a Daedong USA INC dealer as soon as a problem exists The warranty repairs should be completed by the dealer as expeditiously as possible If you have any questions regarding your warranty rights and responsibilities you should contact Daedong USA INC at 1801 Quality Drive Tel No 1 252 291 6111 Although you purchase the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong you will make contact with purchasing dealer MAINTENANCE RECOMMENDATION Some Daedong USA INC off road compression ignition engines are certified by the United States Environmental Protection Agency and California Air Resource Board to comply with smoke and gaseous emission standards prescribed by federal laws at the time of maintenance The engine is certified if it has a special certification label A Daedong engine dealer can also inform you if the engine is certified Efficiency of emission control and engine performance depends on adherence to proper operation and maintenance recommendations and use of recommended fuels and lubricating oils It is recommended that major adjustments and repair be made by your authorized Daedong engine dealer Various chemical fuel additives which claim to reduce visible smoke a
83. ing the engine or wait 5 minutes or more after the engine has stopped 3 To check the oil level draw out the dipstick wipe it clean replace it and draw it out again Check to see that the oil level is between the two notches If the level is too low add new oil to the prescribed level at the oil inlet search Print EXIT 4 Engine oil quantity Model Quay Model 3C093LWS 3C093LWG 3C100LWS 3C100LWG 5 81 3B183LW 5 5 3A165LW 4A200LW 4A200TLW 4A220TLW 5 Use SAE 15WA0 oil or equivalent 6 Always drain the oil completely when changing Never mix differ ent oils or engine damage may re sult 3A139LW 3A150LW MUSA Website Main Menu CHANGING ENGINE OIL 1 Change the oil after the first 50 hours of operation 2 Remove the drain plug from the oil pan and allow all of the oil to drain Draining the oil will be easier when the engine is slightly warm 3 Ensure that the oil level on the dip stick is at the upper mark 4 Change the oil after every 150 hours of operation thereafter KA Index Full Screen A Search amp MAINTENANCE Print EXIT DIESEL ENGINE REPLACING THE OIL FILTER Swipe off any engine oil stained on the machine 0510601B 0510602B 1 Oil Drain Plug 2 Oil Filter 3 Remove wiht filter wrench Hand tighten only 1 Replace oil filter with at least every 5 The level of engine oil is lowered other oil change when replaci
84. intenance methods and procedures Owners and others who desire to perform their own work should purchase a Service Manual and obtain current information from their Daedong engine dealer In case of purchasing the equipment on which Daedong engine is mounted if the equipment is not manufactured by Daedong the equipment owner will make contact with purchasing dealer Main Menu Index Full Screen Q lt gt f search Print EXIT FOREWARD Thank you very much for purchasing our tractor which we feel sure will give you many years of troubling the service The introduction in this manual set out the correct manner of operating maintaining and checking the tractor to ensure long term durability Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries Please note that in some cases differences can exist between this manual and your tractor due to the manufacture s policy of constant product improvement In the event that you strike a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the WARNING state of California to cause cancer birth defects or other reproductive harm WARNING SIGNS IN THIS MANUAL The following warning signs in this manual d
85. ion of various instruments switches and controls on your Tractor Even if you operate other Tractors you should read through this section of the manual and ensure that you are thoroughly familiar with the location and function of all the features of your New Tractor Do not start the engine or attempt to drive or operate the Tractor until you are fully accustomed to all the controls It is too late to learn once the Tractor is moving If in doubt about any aspect of the operation of the tractor consult your Mahindra Tractor Dealer Distributor Particular attention should be paid to the recommendations for running in to ensure that your tractor will give long life and dependable service for which it was intended 34 MUSA Website Main Menu Index FullScreen search Print EXIT MUSA Website DESCRIPTION OF TRACTOR CONTROLS gt INSTRUMENT AND SWITCHES ight turn Signal 1 Left turn Signal lamp Righ ignal lamp Hand Throttle lever PTO ON OFF Button Head Lamp S W Tilt Lever MAIN SWITCH KEY SWITCH G OFF The key can be inserted or removed D OFF ON The electric circuit is on 59 Y Kee GLOW Glow plugs preheat the combustion chamber E START The starter motor is engaged When the key is released it will return to the ON position N gt HEAD LAMP TURN SIGNAL SWITCH AND HORN E HEAD LAMP SWITCH High and low beam are operated On the main switch Position D Low beam
86. ion pump and fuel injec tor wear 1 Fuel cock 7 Filter container 2 Fuel filter container 8 Screw ring 3 O ring A Close 4 Filter element B Open 5 Spring C Bleeder 6 O ring 1 Replace the fuel filter cartridge ev ery 400 hours 2 Apply a thin layer of fuel oil on the gasket Install and hand tighten MUSA Website Main Menu Index Full Screen qq gt Search Print EXIT DIESEL ENGINE ENGINE OIL For your own safety and maximum service life of the machine make a thorough daily inspection before starting the engine To avoid personal injury e Be sure to check and service the tractor on a flat place with the engine stopped and the parking brake ON WALK AROUND INSPECTION Look around and under the tractor for such items as loose bolts trash build up oil or coolant leaks or bro ken or worn parts MUSA Website Main Menu CHECKING ENGINE OIL LEVEL 1 Oil Inlet 2 Oil gauge A Oil level is acceptable within this range IMPORTANT e When using oil of a different brand or viscosity from the previous one remove all of the old oil Never mix two different types of oil Do not start the engine if the amount of oil is insufficient Index Full Screen S ER ESI To avoid personal injury Be sure to stop the engine be fore checking the oil level 1 Park the machine on a flat sur face 2 Check the engine oil before start
87. is indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution This mark indicates emphasis on notable characteristics of working procedures and information about technology for IMPORTANT easier operation This indicates that interesting or helpful information is being provided MUSA Website Main Menu Index Full Screen a a qq gt search ex Print EXIT QUALITY POLICY We a company that exclusively designs produces and sells diesel engines do our best to secure stability and reliability of products to satisfy customers fully Additionally in order to provide products that satisfy our customers we strive to understand clearly the requirements of our customers from the design to service stages so we can build a quality management system We then require that all employees understand and implement the system Furthermore we will improve the quality management system continuously to satisfy requirements of 1509001 2000 KS A9001 and 2001 and observe national and international laws and regulations in the manufacturing process At the same time we will set and achieve additional mid and long term quality goals internally Our chief of quality assurance unit has responsibility and authority from the CEO for periodically examining the effective operation of the quality management system to take actions for any discrepancy MUSA Website
88. itch or mired condition could cause Tractor to tip over backward Back out of these situations if possible PARK TRACTOR SAFELY Before working on the Tractor Lower all equipment to the ground Stop the engine and remove the key KEEP RIDERS OFF TRACTOR Do not allow riders on the Tractor Riders on Tractor are subject to injury such as being stuck by foreign objects and being thrown off of the Tractor 18 Main Menu Index Full Screen Q lt gt A Search lt wot Print EXIT MUSA Website HANDLE FUEL SAFELY AVOID FIRES Handle fuel with care it is highly flammable Do not refuel the Tractor while smoking or near open flame or sparks Always stop engine before refueling Tractors Always keep your tractor clean of accumulated grease and debris Always clean up spilled fuel STAY CLEAR OF ROTATING SHAFTS Entanglement in rotating shaft can cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped before making adjustments connections or cleaning PTO driven equipment ALWAYS USE SAFETY LIGHTS AND DEVICES Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations Use slow moving vehicle SMV sign when driving on public road during both day amp night time unless prohibited by law PRACTICE
89. ively especially in hilly terrain Take special care when towing large or wide implements Do not carry passengers At all times observe local legislation and road rules gt TIGHT TURNS IN THE FIELD Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals To make a tight turn use both the steering wheel and the brake pedal at the same time For a left turns use the left pedal and a right turn the right pedal A Perform tight turns only at a slow safe speed Doing so at a high speed can cause rollovers and very serious injury or death Caution gt NORMAL BRAKING AND PARKING Let the engine come back to idle and at the same time press the master brake pedal When the tractor has come to a halt lower any implement to the ground and put the range gear in neutral Apply the parking brake stop the engine and remove the key Illustration Always apply the park brake when parking Failure to do so can cause accidents and damage Caution As an extra precaution when parking on a slope chock the rear wheels 52 Main Menu Index Full Screen Q lt gt search w Print EXIT gt UPHILL STARTS ON A STEEP SLOPE With the pedals connected together press down the brake pedals Set range gear levers to low and the throttle to medium engine speed Release the brake pedals and press down the forward pedal Adjust the throttle to the required
90. jury DO NOT remove the radiator cap or the coolant reserve tank cap while the engine is hot Pressurized steam or cool ant will escape and cause se rious injury to you and any by standers Open the cap at least 10 minutes after the engine is stopped MUSA Website Main Menu OIL PRESSURE LAMP The oil pressure lamp comes on when the oil pressure drops below a safe level If the lamp comes on dur ing operation If the lamp is on while the engine is operated at or above 1 000 rpm immediately stop the en gine and check the following items 1 the engine oil level 5 4 FUEL The fuel tank should never be al lowed to become completely emp ty An empty tank will allow air into the fuel system and the engine will not operate without bleeding the fuel system EXHAUST SMOKE The engine exhaust should be color less during normal operation within the rated output of the engine Con tinuous dark emissions or smoke may indicate improper usage or an engine malfunction S EI ESI Index Full Screen p Search ex STOP THE ENGINE IMMEDIATELY 1 If the engine speed suddenly changes 2 If there is an unusual noise 3 If the engine exhausts suddenly darkens 4 lf the oil pressure or temperature light come on Print EXIT REVERSED ENGINE ROTATION AND REMEDIES While not common it is possible for a diesel engine to run backwards The engine will lose lubrication and b
91. l engines rated under 19 kW and for constant speed engines rated under 37 kW with rated speeds greater than or equal to 3 000 rpm the warranty period is 1 500 hours or 2 years of use whichever first occurs after date of delivery to initial owner For all other engines rated at or above 19 kW the warranty period is 3 000 hours or 5 years of use whichever first occurs after date of delivery to the initial owner If any emission related part on your engine is defective the part will be repaired or replaced by Daedong USA INC OWNER S WARRANTY RESPONSIBILITIES As the off road compression ignition engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Daedong USA INC recommends that you retain all receipts covering maintenance on your off road compression ignition engine but Daedong USA INC cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the off road compression ignition engine owner you should however be aware that Daedong USA INC may deny you warranty coverage if your off road compression ignition engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications Main Menu Index Full Screen Q lt gt f search Print EXIT Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operat
92. le lubricating or cleaning DON T Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system DON T Temper the fuel injection pump If seal is broken the warranty becomes void DON T Allow the engine to run idle for a long period DON T Run the engine if it is not firing on all cylinders DON T Ride the brake or master brake pedal This will result in excessive wear of the brake lining 28 MUSA Website Main Menu Index Full Screen Q lt gt f search pt Print EXIT DON T Use the independent brakes for making turns on the highway or at high speeds DON T Refuel the tractor with the engine running DON T Mount or dismount from the right side of the tractor DON T Temper the hydraulic control levers upper limit stops DON T Use draft control lever for lifting of implements DON T Start the engine with the PTO engaged DON T Use the governor Control Lever Hand throttle while driving on roads DON T Move the hydraulic levers rearward 29 MUSA Website Main Menu Index Full Screen Q lt gt search u Print EXIT SAFETY SIGNS gt GENERAL SAFETY INFORMATION IMPORTANT This General safety Information should be kept with the machine at all times as reference data This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Follow recommended precautions and safe operating practic
93. ng cartridges So 2 Remove the filter using a filter check whether any oil leakage is in sealed places when operating the engine for a while and then check the oil level If necessary replenish oil wrench 3 Apply a thin layer of clean oil to the gasket on the new filter 4 Screw the new filter on Hand tighten only If the gasket contacts with the sealed place fasten it with hands If you fasten it with wrenches the fastening force may be greater than necessary MUSA Website Main Menu Index Full Screen Q qq gt search Print EXIT MAINTENANCE CHECKING LEVEL ADDING AND CHANGING COOLANT RADIATOR OPTIONAL Radiators must be handled and in stalled properly to avoid coolant leaks It should be a daily routine to check the engine coolant level Check it before each use while the engine 15 cold To avoid personal injury Do not remove the radiator cap or coolant reserve tank cap 1 Pressure Cap while the engine is hot Escap ing steam or coolant will cause serious injury to you or any 1 Without a reserve tank remove bystanders Always check the the radiator cap while the engine is engine coolant level when the cold The coolant level should be engine 15 cold just below the filler neck 2 lf equipped with reserve expan sion tank the coolant level should be between FULL and LOW To avoid personal injury always stop the engine and al low it to cool before changing the
94. nowledge can lead to accidents 2 Use an approved rollover bar and seat belt for safe operation Overturning of a tractor without a rollover bar can result in death or injury 3 Do not remove ROPS Roll Over Protective Structure Always use the seat belt 4 Fiberglass canopy does not give any protection 5 To prevent falls keep steps and platform clear of mud and oil 6 Do not permit anyone but the operator to ride on the Tractor There is no safety place for extra riders 7 Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease Servicing the Tractor 1 Keep the tractor in good operating condition for your safety An improperly maintained Tractor can be hazardous 2 Stop the engine before performing any service on the tractor 3 The cooling system operates under pressure which is controlled by the radiator cap It is dangerous to remove the cap while the system is hot First turn the cap slowly to stop and allow the pressure to escape before removing the cap entirely 4 Do not smoke while the refueling the tractor Keep away any type of open flame 5 The fuel in the injection system is under high pressure and can penetrate the skin Unqualified persons should not remove or attempt to adjust a pump injector nozzle or any part of the fuel injection system Failure to follow these instructions can result in serious injury 6 Keep open flame away from battery or cold weather s
95. ock when 1 Traveling on the road 2 Replacing tires or blades on an implement 3 Making adjustments to an implement Sudden dropping of an implement due to Caution hydraulic problems can cause serious injury or death HYDRAULIC REMOTE CONTROL VALVE LEVER IF EQUIPED The Hydraulic Remote Control Valve Lever is located below Hydraulic Remote Control Valve Lever the RHS of the Operator E Move the lever up or down and hold This will raise or lower the implement HM Important Do not hold the lever in the pull or Push position once H the remote cylinder has reached the end of the stroke as this VU will cause oil to flow through the relief valve Forcing oil through the relief valve for extended periods will overheat the oil When Using the tractor hydraulic system to power front loader do not operate the boom and bucket cylinders simultaneously gt HYDRAULIC REMOTE CONTROL VALVE COUPLER CONNECTING amp DISCONNECTING IF EQUIPED Connecting 1 Clean both couplers 2 Remove dust plugs 3 Insert the implement coupler to the tractor hydraulic coupler Hydraulic Remote Control 4 Pull the implement coupler slightly to make sure couplers are Valve Coupler firmly connected Bi Disconnecting 1 Lower the implement first to the ground to release hydraulic pressure in the hoses 2 Clean the couplers 3 Relieve pressure by moving hydraulic control levers with engine shut of
96. perature The tractor is shipped from the factory with 15W 40 Engine Oil Gauge For summer use over 77 F use SAE 30 For temperatures from 32 F 77 F use SAE20 or 15W 40 For temperatures below 32 F use SAE 10W When changing the oil always change the filter Always use the same oil as using different oils or specifications can cause damage important Dispose off the old oil as per local regulations gt CHANGING THE TRANSMISSION OIL 1 Allow the transmission oil to cool 2 Remove the drain plug from bottom of the transmission and drain the oil 3 Replace and check the drain plug 4 Refill the transmission to the correct level on the dipstick with new oil Qty 352 9 25 US gal g T M Oil Filler ol T M Drain Plug Always use the same grade and specified oil as Replacements Dispose off the old oil as per local regulations important Main Menu Index Full Screen Q lt gt f search Print EXIT gt CHANGING OIL IN THE FRONT AXLE 1 Drain the oil from the center diff plug and the drain plug in each drive 2 Replace and tighten all drain plugs 3 Remove the Fill Lever Plugs from each final drive to vent air from final drives 4 Remove the dip stick from the filter hole and fill with Front Axle Oil Capacity 8 20 2 17 US gal and allow time for the oil to drain into the final drives 5 Check the oil level with the dipstick and replace the Fill Leve
97. r following things should always be kept in mind A Air cleaning system 1 Clean the air cleaner regularly so that dust does not settle down 2 For every 50 hours amp everyday in sandy dusty conditions a Clean the air cleaner filter element with compressed air b If the rubber ring is cut or expanded then change it with an appropriate one Fix the rubber at the proper location amp check for leakages if any c If air is leaking through the hose connection check amp rectify other leakages too Note If air cleaning system is not properly maintained it will lead to early wear of piston rings amp sleeves This will lead to problems like loss of engine power excessive oil consumption fuel consumption B Engine 1 put the engine oil on load after the engine is heated amp the water temperature gauge indicates the needle to be in the green zone 2 If excessive black smoke is visible then the paper element of air cleaner Fuel injection Pump or nozzles should be checked 3 Do not run the engine without load for more than 2 minutes It is better to stop the engine rather than run it idle This will help in saving of fuel C Brakes 1 If the Tractor has to be stopped for a long period it is advisable to bring the transmission in neutral position 2 Do not over ride the brake pedals 3 While coming down from a slope reduce the engine throttle amp use low gear Do not depend only on the brakes for stoppa
98. r Plugs on both final drives and tighten Fill Lever Plug Upper Level SY Lower Level d Some operators found that when they fill with the correct amount of oil and dip sls itthe oil level on the dipstick is too high due to the fact that it takes a while for the oil to run into the final drives important Opening the Vent plugs helps to speed this up gt CLEANING AND CHANGING FILTERS gt ENGINE OIL FILTER Using a filter wrench turn the filter anti clockwise to remove it Lightly smear the rubber seal on the new filter with oil to ensure turn it clockwise until the seal contacts the base and then turn it another 2 3 turn to tighten it 67 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website gt HYDRAULIC OIL FILTER AND ENGINE OIL FILTER CARTRIDGE Remove the filter with a filter wrench Engine Oil Filler To replace apply oil or grease on the seal fit by hand until seal contacts bare then turn it 2 3 turn further to tighten it check for leaks d Ee Engine Oil Gauge FoF 13 us gt CHANGING THE COOLANT 1 Open the tap in front of the gear pump to drain the coolant 2 Open the radiator cap at the same time 3 To give a thorough clean run a hose into the radiator and flush it out 4 Close the tap and refill the radiator with a coolant mixture of wat
99. raw additional attention to items of importance for the safe and correct operation of the tractor SIGN MEANING OF THE SIGN Danger Serious hazard with a very high level of risk of either serious injury or death Warning Hazard or unsafe practice that can lead to severe injury or death Caution Hazard or unsafe practice that can lead in injury or death Instructions for the correct operation of the machine which if followed will ensure that it performs at it s best All information illustrations and specifications in this manual are based on latest information available at the time of publication The right is reserved to make changes at any time without notice 7 MUSA Website Main Menu Index FullScreen A gt fi search Print EXIT CONTENTS Sr No Description Page No 1 Tractor Identification 9 2 About this manual 10 3 Introduction amp Description 11 12 4 Owner assistance 13 5 ROPS Roll over protection structures 14 16 6 Safety instructions Do s amp Don ts
100. rch w Print EXIT MUSA Website SYMPTOM CAUSE REMEDY 5 Lei E 5 Lei Steering wheel shaking Excessive play in the steering Flat battery Before anything else check the electrolyte level of the battery and the connections Top up it Wrong toe in Unequal tire pressure Loose component Adjust toe in Inflate both to correct pressure Tighten or replace if worn Worn steering shaft Contact dealer for repair Worn components Contact dealer for repair Faulty wiring Faulty alternator Faulty regulator Broken or loose fan belt required and clean and retighten the terminal Dim head lights Headlights not working Horn not working Indicator not working Main Menu Index Full Screen Low battery Faulty wiring Blown bulb Blown fuse Faulty contact Faulty horn button Faulty wiring Faulty horn Blown bulb Faulty flasher unit Faulty wiring 85 Repair reconnect or tighten as needed Contact dealer for repair Contact dealer for repair Replace or adjust Charge or replace Repair or replace as needed Replace bulb Replace fuse Repair or replace and check the earth Replace button Repair or replace Replace Replace bulb Replace unit Repair or replace Q lt gt search w Print EXIT gt Drawing for fixing position of the fuse Wiring diagram of the electric instrument Main Fuse Ligh
101. re available commercially Although additives have been used by individuals to solve some isolated smoke problems in the field they are not recommended for general use Federal smoke regulations require that engines be certified without smoke depressants The corrective step taken immediately on discovery of worn parts which may affect emission levels will help assure proper operation of emission control system The use of genuine Daedong parts recommended Suppliers of non Daedong parts must assure the owner that the use of such parts will not adversely affect emission levels Regular maintenance intervals along with special emphasis on the following items are necessary to keep exhaust emissions within acceptable limit for the useful life of the engine Refer to the maintenance intervals If the engine is operation under severe conditions adjust the maintenance exhaust emissions within acceptable limit for the useful life of the engine The following is an explanation of maintenance for emission related components See the Maintenance schedule for specific interval for the following items MUSA Website Main Menu Index Full Screen Q lt gt f search pt Print EXIT MUSA Website FUEL INJECTION PUMP OR NOZZLES Fuel injection pumps or nozzles are subject to tip wear as result to fuel contamination This damage can cause an increase in fuel consumption the engine to emit black smoke misfire or run rough Inspect test and repla
102. recommended battery Do not mix the positive and negative battery cables MUSA Website Main Menu 16 Index T910128A The cover and other parts rem oved for inspection and repair should be installed again after the work is done You can be trapped or entangled into the engine system and get injured Full Screen S ERI ESI A Search Print EXIT PRECAUTIONS BEFORE OPERATION EXTERIOR VIEW 2 2 SERVICING ome u ee ee 2 3 MUSA Website Main Menu Index Screen a 4 gt A Search Print aur EXTERIOR VIEW 1 Intake Manifold 2 Fuel Injection Pump 3 Oil Fill Cap 4 Speed Control Lever 5 Fuel Feed Pump MUSA Website 6 Oil Level Dipstick 7 Electronic Pick up Sensor 8 Engine Stop Solenoid 9 Cooling Fan 10 Fan Drive Pulley 05102018 11 Oil Pan 12 Oil Filter Catridge 13 Alternator 14 Exhaust Manifold 15 Oil Pressure Switch 16 Oil Drain Plug Main Menu Index Full Screen a 41 gt f search Print EXIT SERVICING 0510202B 1 Engine Serial Number Your dealer is interested in your new tractor and has the desire to help you get the most value from it After reading this manual thoroughly you will find that you can do some of the regular maintenance yourself The engine serial number is stamped on the mounting surface of the injec tion pump MUSA Website Main Menu Should your engine
103. reeze Keep unused anti freeze ina clean tightly sealed container Do not use radiator cleaning agents when anti freeze has been added to the cooling water Anti freeze contains an anti cor rosive agent which will react with the radiator cleaning agent form ing sludge which will affect the engine parts search ex Print EXIT DIESEL ENGINE AIR CLEANER OPTIONAL 0510607B 1 Aircleaner Body 2 Element 3 Wing Head Bolt 4 Evacuator Valve 1 Never use oil in a dry element type air filter 2 Squeeze the evacuator valve open to ensure that larger dust particles are expelled from the air cleaner body canister at least weekly daily under dusty conditions 3 Wipe the inside of the air cleaner body with a clean cloth when ser vicing the air cleaner MUSA Website Main Menu 4 Dust can be cleaned from the fil ter element with compressed air Always blow from the inside out and never use air pressure greater than 100 PSI 5 Oily or extremely dirty filters may be cleaned by soaking the ele ment in a detergent for 15 minutes Rinse thoroughly and allow to air dry completely Inspect the ele ment for damage before reinstall ing 6 Replace the element yearly or af ter 6 cleanings IMPORTANT e Ensure that the wing nut for the filter element is tight A loose element or loose cover will allow dust ingestion that can severely damage the en gine Always check air intake
104. remove the foot from the pedal Tractor will be difficult to turn if the Diff lock is engaged ensure the lock is disengaged before turning the steering wheel Tractor will be difficult to turn if the Diff lock is engaged ensure the lock is disengaged before turning the steering wheel Do not use high engine RPM when engaging Diff lock If the diff lock does not release after removing the foot from the diff lock pedal alternatively brake with important the left and right brake until it gets released Main Menu Index Full Screen Q lt gt search Print EXIT MUSA Website gt FRONT WHEEL DRIVE LEVER 4WD The Differential Lock Pedal is located below the LHS of the Operator In the ON position the front wheels are engaged and in the OFF position they are disengaged Engage amp disengage the front wheel drive with the d or Front Wheel Driver Lever front wheels in the straight position and at low 4WD Lever Engine RPM Do not use front wheel drive at k high speed or on the road as k Always stop the machine when using the front wheel drive lever important premature wear of components important will result Use of front wheel drive improves traction performance gt DRIVER S SEAT To adjust the seat backwards and forwards lift the lever at the front of the seat and set it to the desired position Please refer to page 17 of how to adjust the seat Operating the Safety Swit
105. ressure amp inflate as recommended 5 Always buy genuine spares from the authorized Dealer Distributor 6 Always carry out the service of the Tractor by your authorized Dealer Distributor For any other information contact your nearest Authorized Dealer Distributor 81 MUSA Website Main Menu Index Full Screen Q Q lt gt search u Print EXIT MUSA Website Main Menu FAULT TRACKING SYMPTOM CAUSE REMEDY Turning the main switch will not operate the starter Starter operates but not enough to turn the engine Starter operates OK but does not start the engine Engine revolutions are irregular The engine stops at low revolution The engine stops suddenly The engine overheats Index Full Screen Master brake pedal not pushed in Battery flat Switch faulty Low battery Bad earth Thick oil Air in fuel system Clogged fuel filter No fuel being supplied Glow plug disconnected or not working Air in the fuel system Faulty injector Fuel pipe leak Poor fuel injection Faulty injection pump Wrong valve clearance Wrong idle setting Faulty injector Lack of fuel Faulty injectors Seized engine due to lack of oil the wrong oil or lack of coolant Lack of coolant Broken or misadjusted fan belt Clogged air filter element Clogged radiator Low oil 82 Push the master brake pedal in Charge or replace the battery Dealer to repair or replace Contact dealer for repair or replac
106. rfaces seal correctly to keep dust out When working in dusty conditions increase the service frequency Replace the element after cleaning it 5 times or it is damaged 72 Main Menu Index Full Screen Q lt gt f search Print EXIT gt CHECKING HOSES AND LINES The fuel lines radiator hoses hydraulic and rubber hoses are consumables which deteriorate by age and use Check them regularly and replace if faulty A Damaged fuel lines leak and cause fires Caution Damaged radiator hoses can cause hot water burns and in severe cases seize the engine gt CHECKING THE WIRING HARNESS AND FUSES Loose wires make inferior connections and damaged wires can cause short circuits fires burnt wiring or reduce efficiency of components Replace or repair any faulty wiring or insulation If a fuse burns out again after it has been replaced do not replace it with wire or a high capacity fuse find the cause and rectify it or get an auto electrician to do so Where insulation is chafed or peeled off recover the area with a good quality insulation tape Where wiring comes out of it s fitting replace it correctly with the standard fitting get the dealer to check it annually Incorrect wiring or fuses can cause fires to both the tractor and surrounding area so Likewise fuel pipes and wiring age with use important Ask your dealer to check it at least once every 2 years and replace as required
107. rking brake pedal and push the Brake pedal to release gt TURN BRAKE PEDAL E Tight Turns in the field To make a tight turn at low speed use both the steering wheel and the turn brake pedal at the same time For left turn use the left turn brake pedal and for right turn use the right turn brake pedal A Perform tight turns only at a slow safe speed Doing so at a high speed can cause rollovers and very serious injury or death Caution A connecting latch is provided to connect the right and left brake pedals for high speed or road use In the interest of safety always use it on the road or at high speed as using one side only can cause rollovers Caution When servicing the tractor ensure that the adjustment on both sides in the same 41 Main Menu Index Full Screen Q lt gt search w Print EXIT MUSA Website E Traveling with the parking brake on will damage the brakes important SUB GEAR LEVER RANGE SHIFT LEVER The Sub Gear Lever is located on the LHS of the operator Operate the sub gear lever during neutral position of the forward and reverse pedal to select the appropriate speed for different applications SUB GEAR LEVER RANGE SHIFT LEVER DIFFRENTIAL LOCK PEDAL The Differential Lock Pedal is located below the LHS of the Seat In case of wheel slippage use the diff lock by pushing down on the diff lock pedal Differential Lock Pedal To release it
108. rn it on 7 Ensure that the warning lights are working 8 Always turn the ignition key to left for moment amp release it The automatic heater will start working as will be indicated by a light on the instrument panel As the lamp goes off turn the key to the start position to start the engine 9 Ensure that all the warning lights are off with the engine running Never turn the key to the start position while the engine is running as this can cause serious damage to the starter and engine flywheel Only engage the starter for a period of not more than 10 seconds If Engine does not start rest the starter for about 20 seconds and try again for a Important maximum of 10 seconds If the engine does not start after repeated attempts refer to the fault tracing guide Especially in cold weather always allow the tractor to idle for a while to warm up amp build up sufficient oil pressure to ensure normal operating temperature for Important longer engine life gt STOPPING THE ENGINE After light work let the engine idle for a while and turn the key off mka After long or heavy work allow the engine to idle for 5 10 minutes and turn the key off Important 50 MUSA Website Main Menu Index FullScreen A 4 gt fi search Print EXIT MUSA Website WARMING UP When starting the engine allow it to warm up to operating temperature by allowing it to idle 5 10 minutes to ensure full lubrication an
109. ry White color Replace battery be Low electrolyte levels can cause premature battery failure and corrosion important Electrolyte contains acid and can cause serious burns Any spillage on skin should be washed off by running water immediately Caution gt BATTERY MAINTENANCE Low temperatures will affect the performance of batteries so take particular care of it in winter For long term storage of the tractor remove the battery and keep it in a cool dry room If it is on the tractor while stored disconnect the negative terminal Batteries will self discharge if left for a period of without use time To keep them in good condition charge them once a month in summer and every second month in winter When replacing the original battery ensure that the replacement battery is the same size Failure to do so can cause problems with the electrical circuit gt BATTERY CHARGING A boost charge is only for emergencies It will partially charge the battery at a high rate and in a short time When using a boost charged batter It is necessary to recharge the battery as early as possible d Failure to do this will shorten the battery s service life eh 71 Main Menu Index Full Screen Q lt gt f search Print EXIT MUSA Website Always disconnect the negative terminal first when removing the battery and always connect the positive terminal first when fitting the battery A When connecting the b
110. s the seat fitted to your Tractor gt FOR SLIDING SEAT B Sliding Seat type Lift lever A and slide the seat to the position you want Release the lever Make sure the seat is locked in position Check whether the seat properly locked in its position before driving the tractor Always use the seat belt when the ROPS is installed Do not use the seat belt if a foldable ROPS is down or there is no ROPS Check the seat belt regularly and replace if frayed or damaged 16 MUSA Website Main Menu Index Full Screen Q lt gt f search rt Print EXIT MUSA Website SAFETY INSTRUCTIONS RECOGNIZE SAFETY INFORMATION This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Carefully read the message SIGNAL WORDS A signal word DANGER WARNING OR CAUTION is used A DANGER with safety alert symbol DANGER identifies the most serious hazards Safety si ith signal Word DANGER OR T azards Safety signs with signal Wor WARNING A CAUTION WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs READ SAFETY INSTRUCTION Carefully read all safety instructions given in this manual for your safety Tempering with any of the safety devices can cause serious injuries or death Keep all safety signs in good condition Replace missing or damaged safety signs Keep your tractor in proper condition and do
111. sition of the Yoke rod on the lower link holes as shown and insert the pin in the direction of the arrow Lift Rod Only use drawbar to tow and keep the 3 point linkage in raised position when toeing with the drawbar Position can create unbalance causing the Tractor to roll over amp Result the death or serious injury gt MOUNTING IMPLEMENT If the PTO is used remove the safety cover off the PTO shaft Adjust the yoke rod on the lower links to suit the implement in use Attach the left lower link then attach the right lower link using the adjusting handle on the leveling box if required Attach the top link Attach the PTO shaft to the tractor if used making sure that it is locked in place Adjust the check chains to suit the implement and tighten the locknuts To remove an implement reverses the procedure Rear PTO Shaft Cover A Do not attach a PTO shaft with the engine running and ensure all safety shields are in place Caution 49 Main Menu Index Full Screen Q lt gt f search Print EXIT DRIVING THE TRACTOR gt STARTING THE ENGINE Before starting the engine carry out the pre operational checks as set out on page 26 1 Sit on the driver seat 2 Apply the footbrake 3 Put the hydraulic lever in the down position 4 Press down the master brake pedal to activate the safety starting switch 5 Put the main gear lever in neutral 6 Insert the ignition key and tu
112. speed DRIVING DOWNHILL Use the engine s ability to brake when traveling downhill Never rely on the brakes only and never travel downhill with the gears in neutral When operating in hilly terrain the risk of the rollover is increased substantially please drive with extra care When towing trailers in hilly terrain ensure that they are equipped with brakes use a lower gear to get maximum engine braking and do not change gears on a down hill run OPERATION OF THE DIFF LOCK While the diff lock is a very useful feature care should be taken in its use as misuse can lead to dangerous situations The diff lock would only be used in situations where traction is lost on one of the rear wheels Use low engine revolutions when using the diff lock If the diff lock does not release after removing the foot from the pedal use the left and right brake pedals in turn to release it Do not try to engage or use the diff lock on tight turns as serious damage can result CHECK DURING DRIVING Constantly monitor the warning lights on the dash and if any comes on stop the tractor to determine the cause If the oil pressure light comes on check the oil level first of all If the oil level is OK ask a qualified dealer to check the reason for the light coming on If the alternator warning light comes on check all connections and ensure that the fan belt is not broken iii If all connections and the fan belt
113. st in air cleaner 5 12 and loosened bolts and nuts Color of exhaust 3 fumes Unusual engine 3 noise MUSA Website By start ing the engine 4 8 12 4 5 Main Menu BREAK IN During the engine break in period the following actions are critical to engine performance and life 1 Change engine oil and oil filter af ter first 50 hours of operation See pages 6 3 to 6 4 2 1 cold weather always allow the engine to warm up before using Index Full Screen ESI A Search Print EXIT BREAK IN AND CHECKS SERVICE INTERVALS n SINCETHAN _ CHECKITEM ae m Tu ae t a EE Every 150 Hr Every 150Hr Engine starting system Every50Hr_ 4 Tighteningtorque Check O Everyy50Hr Pic Se Even 100 _ 5 6 Aicleaner element Eveyi00Hr 5 Replace 1 Year Fuel filter element Oil Clean o Every 100 _ and water seperate Repace lol Every 400 _ 8 Fanbet _____ Adut Every 100 _ Radiator hose Check 9 Every 600 __ EN RT EN F eal Caen EE 10 EIS Replace LC 11 LL se _12 Engine valve clearanc
114. t Horn Panel Turn Signal Lamp MUSA Website Main Menu Index Full Screen Q lt gt search u Print EXIT HST Unit Engine 38PS 2600 381830 Front Final Reductio 5 Front Spiral Bevel POWER TRAIN Rear Tire 43 16 20 00 1105 E Rear Final Reduction HRIOT 87 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT TRACTOR HISTORY CARD JOB CARD NATURE OF W CLAIM NO DATE DEFECT PARTS REPLACEMENT AND DATE REMARKS 88 MUSA Website Main Menu Index FullScreen Qo 4 gt search Print EXIT SERVICE RECORD DATE TRACTOR HOURS NATURE TYPE OF REPAIR SERVICE CARRIED OUT 89 MUSA Website Main Menu Index FullScreen A 4 gt search Print EXIT DAILY OPERATION LOG MUSA Website Main Menu Index FullScreen A 4 gt search Print EXIT PART REPLACEMENT RECORD PART PART DATE DESCRIPTION COST DATE DESCRIPTION COST 91 MUSA Website Main Menu Index FullScreen A 4 gt search Print EXIT 4010 HST Operator s Manual for Tractors Code No 1265 940 001 0 Printed on December 2011 1st Edition MUSA Website Main Menu Index Full Screen Q lt gt search rt Print EXIT wo Mahindra TRACTORS Click here to go on Operator s Manual Engine INDEX 4010 Gear HST Main Menu The Mahindra Group Mahindra USA Inc 9020 Jackrabbit Road Houston Texas 77041 1 877 499 777
115. t Excess Standard Lack It is strongly recommended that tire pressures are checked with proper gauge only amp visual inspections are relied upon important A Excess tire pressure can cause accidents Danger Main Menu Index Full Screen Q lt gt f search pt Print EXIT gt STEERING Ensure that the steering wheel does not have excessive free play gt BRAKE Ensure that the left and right brakes are adjusted correctly so they operate simultaneously The correct free play on the brake is 1 18 1 57 in 30 40 mm gt ELECTRICAL Check the operation of all gauge switches horn lights and indicators gt INSTALLING LOADER 1 Connect P port of loader control valve to the line on the tractor marked P from the PTO valve 2 Connect the T port on the loader control valve to the line on the tractor marked T 3 Connect the remaining line from the control valve to the line on the tractor marked P1 to the transmission housing gt DETACHING THE LOADER LOADER VALVE OR LOADER CONNECTING PORT 1 Detach the hydraulic hoses of loader 2 Assemble the cap PF3 8 with pipe comp PF3 8 Loader Connecting Port 59 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website MAINTENANCE AND ADJUSTMENT SCHEDULE Check Top up or adjust Replace gt Periodical check and service table UOISIAKT A Clean or wash Consult the service D
116. tarting aids to prevent fire or explosions 7 Do not modify or alter or permit anyone else to modify or alter this tractor or any of its components or any tractor functions 25 MUSA Website Main Menu Index Full Screen Q a lt gt search rt Print EXIT MUSA Website Operating the tractor 1 Before starting the tractor apply the parking brake place the PTO Power Take Off lever in the OFF position the hydraulic control levers in the downward position the remote control valve levers in the neutral position if fitted and the transmission in neutral 2 Do not start the engine or controls while standing besides the tractor Always sit on the tractor seat when the engine or operating controls 3 Safety starter switch In order to prevent the accidental starting of the tractor a safety switch has been provided The starting system of the tractor is connected through this switch which becomes operative only when the master brake pedal is depressed On some models shuttle shifter lever and PTO button should also be in neutral position for completing the starting circuit Do not bypass the safety starter switch Consult your Mahindra Tractor Dealer Distributor if safety starting switch malfunctions 4 Avoid accidental contact with the gear shifter lever while the engine is running Unexpected Tractor movement can result from such contact 5 Do not get off or climb the tractor while it is in motion 6 Shut off the
117. usly for more than 20 seconds Always warm up the engine before working Using a cold engine will shorten its life If the temperature may be low er below 15 C 5 F separate the battery from the machine and keep it indoors Then use it when starting the engine MUSA Website Main Menu STOPPING 0510301B 1 SPEED CONTROL LEVER 2 ENGINE STOP SOLENOIDE A IDLING B OPERATION 1 Disengage any load from the en gine Return the speed control le ver to the IDLE position 2 Turn the starter switch to OFF and remove the key Return the engine stop solenoide to the START position for the next start Index Full Screen OPERATING THE ENGINE CHECK DURING OPERA TION While operating the engine keep checking whether all parts of the en gine are operating smoothly and properly COOLING SYSTEM If steam or coolant is escaping from the overflow tube stop the engine allow it to cool and check the follow ing and correct as needed 1 Check for cooling system leaks 2 Check for obstructions that block cooling air 3 Clean any dirt or debris from the radiator core fins amp tubes 4 Check and adjust the fan belt ten sion 5 Ensure that the system is filled to the correct coolant level with the proper mix of anti freeze and wa ter 6 Check the radiator cap for proper type and condition Search Print EXIT DIESEL ENGINE To avoid personal in
118. wD Mahindra TRACTORS Click here to go on Operator s Manual V V INDEX 10 Series Main Menu 4010 HST The Mahindra Group Mahindra USA Inc 9020 Jackrabbit Road Houston Texas 77041 1 877 499 7771 www mahindrausa com Mahindra TRA RS CTO OPERATOR S MANUAL 4010 HST m Mahindra USA Inc m 5203 Aeropark Drive m Houston TX 77032 m 281 449 7771 m www mahindrausa com MUSA Website Main Menu Index Full Screen Q lt gt search eu Print EXIT MUSA Website DAEDONG Off Road compression Ignition Engine Emission Control System Warranty statement EMISSION RELATED SYSTEM DEFECT WARRANTY The warranty period shall begin on the date the engine or equipment is delivered to an ultimate purchaser Daedong USA INC warrants to the ultimate purchaser and each subsequent purchaser of certified off road compression ignition engine powering off road machines and equipment that such engine is 1 Designed but and equipped so as to confirm with all applicable regulations adopted by the United States Environmental Protection Agency and the California Air Resource Board 2 Free from defects in materials and workmanship which cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for period of five years or 3000 hours of operation whichever occurs first for all engines rated at 19 kw and greater ex
119. when the cruise control is engaged Push this switch again to disengage the cruise control 36 MUSA Website Main Menu Index Full Screen Q lt gt f search u Print EXIT WARNING LIGHTS lt B ZO P vU Charge lamp This light will go off as soon as the engine starts to run to indicate that the alternator is changing Please note as broken fan belt can cause the light to come on please stop the engine as overheating can occur if not rectified immediately Oil pressure lamp Will go out as soon as the engine starts if the oil pressure is correct If it comes on while the engine is running stop the engine and get expert advice PTO monitor Lamp Shows the revolution of PTO Refer to monitor lamp on Page 38 Fuel Level If it comes on while the engine is running Fill the tank with fuel High beam lamp is operated on the combination switch Low beam lamp is operated on the combination switch Parking brake lamp is operated when footbrake is engaged Glow signal Lamp indicates preheating 4WD drive lamp is operated on when front wheel drive is engaged Check lamp is operated when the key switch is set to ON position and a safety start nj condition is not satisfied Cruise Control Lamp is operated on when cruise control is engaged 37 MUSA Website Main Menu Index Full Screen a lt gt search Print EXIT MUSA Website gt CRUISE CONTR
120. with diesel fuel This mixture strainer if necessary e Do not let the fuel tank run empty e Clean up fuel spills promptly and properly to eliminate a fire hazard may damage the engine and can cause an explosion e Stop the engine while refuel ing to avoid fire or explosion Avoid open flames and sparks while refueling 1 Air vent cock 2 Fuel pump To avoid serious injury e always stop the engine and al FUEL LEVEL CHECK AND REFU ELING 1 Always refuel before the fuel level reaches EMPTY 2 Use diesel fuel only Other fuels and fuel mixtures will degrade per formance and may damage the engine Use the correct grade of diesel fuel for the ambient temper ature low it to cool before servicing the fuel system Repair fuel leaks promptly to avoid fire or explosion MUSA Website Main Menu Index Full Screen Q a qq gt search Print EXIT Check the fuel lines after every 100 hours of operation 1 Check and tighten all hose clamps 2 Check and replace rubber fuel lines and clamps as needed Re place hoses and clamps every 2 years regardless of engine usage 3 Bleed air from the fuel system af ter service Q IMPORTANT Plug ends of open fuel lines during service to prevent dirt and other contaminants from entering and damaging the fuel system REPLACING THE FUEL FILTER Q IMPORTANT e Replacing the fuel filter period ically will significantly reduce inject

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