Speck Pumps BaduStreamII Over-the
Contents
1. and Mounting Page 4 4 Top View of Unit Without Cover Page 4 5 Side View of Unit Layout Page 5 6 Electrical Wiring and Diagram Page 7 7 Operating Instructions ss sk kk RR RR RR RE Page 8 8 Winterizing RE ERK RE RR RR ee Page 8 9 Frequently Asked Questions Page 9 10 Parts List and Exploded View of Pump Page 9 11 Parts List and Exploded View of Jet Page 10 12 Limited Warranty Page 11 IMPORTANT INSTALLATION TIPS IN BOLD PRINT 1 IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment basic safety precautions should always be followed including the following READ AND FOLLOW ALL INSTRUCTIONS A WARNING To reduce the risk of injury DO NOT L TO REDUCE RISK OF ELECTRICAL SHOCK a permit children to use this equipment unless they are closely supervised at all times Failure to adhere to this and all other warnings could result in serious injury or death WARNING Consult your physician before exercising with the OTW unit or using the massage hose WARNING Stay alert watch what you are doing and use common sense DO NOT use OTW unit if you are tired and or exhausted DO NOT use OTW unit while under the influence of drugs alcohol or any medication WARNING DO NOT use or operate the OTW unit if the square anti entrapment c2. at least 3 1 2 in order to swim How many amps does the pump need to run at Maximum 15 0 amps 230V What size breaker do need You must use a 20 amp breaker Does it matter if center of the nozzle is installed higher or lower than the manual states Yes the center of the housing should be 10 to 13 below the water level for maximum efficiency If your installation differs refer to Page 6 Top deck to Water Line 3 to 5 Limited Warranty The manufacturer supplies a limited warranty to the original consumer purchaser of the BADUSTREAM Over The Wall OTW on the following terms and conditions 1 The OTW is warranted to be free from defects in material and workmanship for a period twelve months from the date that the OTW is originally installed 2 Notwithstanding any provision herein to the contrary the warranties and obligations hereunder shall not in any event extend for more than 2 years beyond the date of shipment of the OTW from Speck Pumps Pool Products Inc in Jacksonville Florida 3 Warranty is void in the following cases damages which result in whole or in part from a careless or improper installation of the OTW b improper or negligent use and maintenance of the OTW c tampering with the OTW by unauthorized personnel d ground movement e substitution of parts and or components 4 The manufacturer s sole obligation hereunder shall be to replace or repair any defective OTW The manufacturer res
3. way through the wood Hardware not provided for this installation The center of the housing the nozzle should be 10 to 13 below the water level for maximum efficiency Top Deck to Water Line 7 Pools that have approximately 7 between the top of the deck and water level Anchor Parts Q Brass insert Rubber mount w threaded stud Lock washer Bolt M8 x 20mm Bolt M8 x 40 mm Fender washer HE H H HE HE RANANAS Figure 3 Side View Cutaway Water Line SS N D Pool Wall at S 1 Air Hose to Air Control Lower Unit Ned E Wall Support Instructions 1 Press the brass insert into the pre drilled hole 2 Install the rubber mount with threaded stud into the two brass inserts at rear of unit Tighten down completely 3 Place the OTW on the rubber mounts Install flat washers lock washers and bolts Use M8 x 20mm bolts for the rear and M8 x 40mm for the front of the installation Tighten all bolts completely 4 Adjust lower wall supports to level OTW NOTE Ifthe slope of the deck is greater than 1 in 12 use the rubber mount on the rear mounting holes only i e mount the front of unit d
4. BER DRAWINGNUMBER QTY DESCRIPTION 2923592200 5879340600 2991400024 2922091600 2923241231 2923541220 2923591200 2923291000 2923190120 2923151601 2920343310 2923541229 2923241200 2923141240 2923141000 2923223013 2923223014 2923223035 2923116100 2923116010 2923210722 2923210620 2500223433 2500200900 2902099800 2902041252 2902072104 2902072112 2923141210 2923172101 Ha dum dd EE Spare Parts 922 920 5 920 4 916 412 3 412 2 912 914 1 901 2 516 475 412 6 412 411 410 230 6 230 7 230 8 161 160 1 107 106 721 3 eA NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN IS N Bom ho HOR KORN Bas Bee Bee Bee Bee Be p MEN BEN EN EEN NUT IMPELLER PLASTIC W BRASS INSERT M12 NUT CASING BOLT M6 SS WASHER CASING BOLT 1 4 TOP 2 BOLTS ONLY FILLER PLUG 3 4 O RING FILLER PLUG 24 x 3 5mm O RING CASING DRAIN PLUG 12 x 2 5mm CASING DRAIN PLUG 1 4 HEX HEAD BOLT CASING PHILLIPS M6 x170mm SS BOLT MOTOR HEX M8 x 16mm V RING 18mm MECHANICAL SEAL 20mm COMPLETE O RING SHAFT 16 9 x 2 75mm VITON O RING CASING 210 x 4mm SHAFT WASHER 14 22 IT 400 GASKET SEAL HOUSING IMPELLER 3 0 HP SF1 15 106 122 20mm IMPELLER 4 0 HP SF1 25 113 122 20mm IMPELLER 6 0 HP SF1 0 120 122 20mm SEAL HOUSING ALUMINUM FLANGE DISCHARGE HOUSING SUCTION HOUSING ADAPTOR CASING 2 3 4 x 3 NPT 4 UNION PACKAGE COMPLETE 4 SPANNER UNIONS O RIN
5. E 8 WARNING This control is provided with a ground fault circuit interrupter GFCI located on the left side e 4 of the box The GFCI must be tested before each use With the product operating open GFCI cover c and push the test button This should turn off the product Next reset the GFCI and the product should 3 l GRN 1 _ _ S Oo operate normally If the control fails to operate in this manner disconnect the power until the fault has BEI S BLK2 been identified and corrected 4 B x So WARNING Use ONLY copper conductors with a minimum 75 degree C wire insulation RED 1 9 lt RED 2 WARNING A Service Disconnect is required for this product The Service Disconnect must be So provided by owner and installed by a licensed electrician according to instruction and local codes 2 WARNING Use ONLY non conductive tubing to connect between air switch and air transmitter button 7 WARNING All connections shown in wiring diagram MUST be used Never attempt to jump by pass Zi m or crossover any connections One wiring error will cause permanent internal damage 2 Ed 6 NOTE Bonding connections not shown and vary with installation So n SE Control Box 24 Volts Pump 208 240 Volts 60 Hz 30 amps 1 Phase 70 I No sela m AE oie c BIES EI 9 GROUND di Interlock EE E TERMINAL Position og SSSSSS Sjee Switch LJ Single DS 1 2 3 4 5 6 0000000 7 8 9 Latching Speed TE Ielelelaele QR 9 See ojoje Air Motor e a Es i zie
6. ER FOR THE PUMP MOTOR AND ASSOCIATED PARTS 8 Some states do not permit limitations on the terms of implied warranties or on the recovery of incidental or consequential damages Accordingly the limitations contained in paragraph 7 may not apply to certain customers 9 This warranty gives customers specific legal rights Customers may have other rights which vary from state to state 8125 Bayberry Road e cQ k Jacksonville Florida 32256 Phone 904 739 2626 ul m S Fax 904 737 5261 D EEEN Website www usa speck pumps com Soy PRODUCTS INCORPORATED Actual Product May Vary From picture amp diagrams Rev 072009
7. G 123 x 6mm UNION UNION END 114mm 4 NUT UNION O RING 70 x 4 5 mm ADAPTOR ADAPTOR UNION e MK Sg Es p s Sa Ze ice List January 2009 Model 2 1 80GS 4 UNION 912 Dee E Be pn lens Parts Price se 3 E 2009 Figure 6 OTW Parts View Description Face Ring Nozzle Screw Tapping 5 5 x 19 Clamping Ring Nozzle adjustable flow Bushing Hose Connector 1 4 Housing Square Cover Bolt M6 x 25 Bolt M6 x 20 Bolt M6 x 25 Bolt M6 x 40 Bolt M6 x 45 Seat Nozzle Spacer Ring 6 2 Spacer Ring 4 Gasket Clamping Ring Gasket Face Ring Holder W hose Subassembly Hose Fitting 1 4 D JO Oo E oO Re Se Bre 9 2 9 3 9 4 9 5 10 11 1 11 2 12 13 14 21 14 A NN A A E OD OO bo DD 22 26 22 23 24 25 26 27 N ch ch ch sch ND NN sch bi ch Description Hose 8x 3 Hose Clamp 14 9 Holder Air Regulator Bolt 1 4 20 x 1 1 2 Nut 1 4 20 Washer 1 4 Gasket 60 x 11 x2 Subassembly Complete Top Part Air Regulator Bottom Part Air Regulator Bolt Air Regulator M10 x 80 Hose Ring Air Regulator 16 x 30 x 80 Gasket Air Control 42 x 11 x 2 Screw Jet Housing 14 x 1 Extension Ring pre glued not shown READ THIS MANUAL CAREFULLY BEFORE USING THE SPECK PUMP DO NOT BLOCK SUCTION DANGER A DANGER l v Hazardous suction Can trap hair or b
8. IMPORTANT SAFETY INSTRUCTIONS INSTALLATION OPERATING AND SERVICE MANUAL READ AND FOLLOW ALL INSTRUCTIONS BADU STREAM II Over the Wall OTW Counter Swim Unit U S Patent No 3 977 027 OWNER S MANUAL VGB 2008 G 4 HP pump located inside Complies with UL 1583 Swimming Pool Equipment MET Listing E212148 Ko WATLLISTED This is the BADUSTREAM JI Over the Wall OTW Counter Swim Unit This self contained unit comes complete with pump control box unit to control box cable and mounting hardware It requires no additional equipment for installation Just supply pool water and electricity Key to illustration A One piece body is molded of a heavy duty polyethylene plastic immune to chemicals and environmental abuse to provide a rugged and attractively styled water treadmill B Square anti entrapment cover provides undetectable pump suction C Adjustable water flow jet nozzle D Pneumatic on off button guarantees complete separation between pool water and pump motor control E Air regulator controls amount of air bubbles in water flow F Control box with 24 volt door interlock switch G Speck 4 HP self priming plastic pump single phase with thermal overload no motor starter required H Pulsating massage hose can be attached to jet nozzle TABLE OF CONTENTS 1 Important Safety Instructions Page 3 2 Introduction and Planning Page 4 3 Installation
9. electrical 3 x 5 oval hole out Jet one larger piece of pipe 2 minimum under the deck for the electrician to use as a casing pipe for two conduit lines and the bonding wire Priming Plug Motor Bonding Lug GFCI Test Access NOTE All wiring is provided between control boxes and pump 25 provided Conduit and connectors must be provided by installer A licensed electrician is 30 required for all wiring connections Control Service Box Disconnect Bond wire must be bonded to local ground points e B T Pool Wal pd pi Lower Unit Be Af Wall Support N Bonding Wire No 8 AWG fa 24 Volt Wiring Conduit 230 Volt Wiring Conduit Wire List 25 Provided of each A 24 volt wires 2 copper conductors 14 AWG B 230 volt wires 3 copper conductors 12 AWG line 1 line 2 and ground C Bond wire 8 AWG copper Mounting the OTW to the deck may vary with each installation Decks with coping The coping has to be removed where the OTW is being installed Brick decks The brick has to be removed and replaced with concrete Wood decks The OTW has to be bolted all the
10. erves the absolute right to determine whether any defective OTW should be replaced or repaired 5 Any customer who wishes to make a claim under this Limited Warranty shall notify Speck Pumps of such claim by telephone or by mail After the customer has been authorized to return a defective OTW the customer must return the OTW to Speck Pumps Any goods returned to Speck Pumps without prior authorization will be returned to the shipper unopened Speck Pumps shall not bear any costs or Date of Installation Installed by For Service Call risks incurred in shipping a defective OTW to Speck Pumps or in shipping a repaired or replaced OTW to a customer 6 Speck Pumps will charge the customer all non warranty work which it may perform Warranty work will not be performed until the customer has accepted the price quote EXCEPT AS SPECIFICALLY SET FORTH ABOVE NO OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE MADE BY THEMANUFACTURER IN NO EVENT WILL THE MANUFACTURER BE LIABLE FOR ANY LOSS INCLUDING TIME MONEY GOODWILL LOST PROFITS AND CONSEQUENTIAL DAMAGES BASED ON CONTRACT TORT OR OTHER LEGAL THEORY WHICH MAY ARISE HEREUNDER OR FROM THE USE OPERATION OR MODIFICATION OF THE PUMP MOTOR OR ASSOCIATED PARTS THE MAXIMUM LIABILITY OF THE MANUFACTURER HEREUNDER SHALL NOT EXCEED THE AMOUNT ACTUALLY PAID BY THE CUSTOM
11. g on pump motor and the other end to an approved local ground point Wire set B consists of 3 copper conductors 10 AWG and is used for the 230 volt connections Each wire Refer to Figure 2 Page 5 is labeled for each terminal connection MODEL OTW 7 GFCI MODEL OTW 7 GFCI SPECK PUMPS GEE 8125 BAYBERRY ROAD JACKSONVILLE FLORIDA 32256 we ae OTW 7 RATING TORQUE DATA PHONE 904 739 2626 FBO 1 Circuit 30 Amps Wire Torque FAX 904 737 5261 9 SS 208 240 Volts Range in Ibs www usa speck pumps com 99 60 Hz 1 Phase 2 z 4 Wire Service 14 10 CU 7 BLK 3 m T GFCI Protected BLK 7 ES Ze 8 CU 10 a ON OFF Controls LOAD GFCI d Transformer d SAFETY INSTRUCTIONS LINE m READ AND FOLLOW ALL INSTRUCTIONS Fuse Hold Ix S BLS be dee
12. irectly to the deck If the slope is less do not use rubber mounts Use the four M8 X 40 bolts to secure OTW to deck Top Deck to Water Line 3 to 5 Pools that have approximately 3 5 between the top of the deck and water level require a customizing kit with spacers to raise the OTW Please call for optional lift kit Phone number is available on back cover of this manual A licensed electrician is required for all wiring connections Note All wiring is provided between control boxes 1 Connect load 1 black wire to line 1 connection at the and pump pump motor and the other end of wire to terminal No 5 Use only the approved wire provided with the unit The load 1 in the OTW 7 GFCI control box three wire sets are labeled A B C 2 Connect load 2 red wire to line 2 connection at pump Wire Set A consists of 2 copper conductors 14 AWG motor and the other end of wire to terminal No 6 Load and is used for the 24 volt connections 2 in the OTW 7 GFCI control box 1 Each wire is labeled for each terminal connection 3 The green ground wire is connected to ground Screw in pump motor and ground terminal in the OTW 7 GFCI 2 Connect each wire in the 24 volt control box to control box Refer to wiring diagram terminals No 1 and No 2 Wire Set C consists of bonding wire 8 AWG 3 Connect each wire in the OTW 7GFCI control box to terminals No 8 and No 9 Refer to wiring diagram 1 Connect bonding wire to bonding lu
13. le 515 62 EAR Switch CIA 2 zo S SS o ZINC oo om 6 DT 2 alm From Control Box 24 Volts a 8 O KE I3 To Control Box 24 Volts gt I E Td m a s2 ENS 09 15 2003 ToService m Q To Pump File OTW BJC7 B dwg Disconnect 5 OPERATING INSTRUCTIONS 1 Remove cover from the OTW unit 2 Remove red filler plug on pump and fill pump with water Approximately 1 2 Gallon of water 3 Replace red filler plug 4 Replace OTW cover NOTE The OTW cover must be installed before pump will start Push pneumatic button on OTW housing For the first start up allow approximately 2 minutes for the pump to prime If the pump does not prime repeat above instructions and allow the pump to run for an additional five minutes OTW s adjustable flow nozzle enables swimmer to regulate the volume of water released through the jet Turning off the nozzle reduces the flow The swivel nozzle of the OTW can be positioned in various directions allowing swimmers to use various swim styles The air regulator permits a controlled mixture of air into water flow and creates a unique invigorating bubble bath effect The pulsating massage hose can be attached to the nozzle for an invigorating massage Consult your physician before using the massage hose Directions for use TO REDUCE THE RISK OF INJURY do not permit children to use the massage hose with pulsation unless they are closely supervi
14. nterrupter GFCI located on the left side of the box The GFCI must be tested before each use With the product operating open the GFCI cover and push the test button This should turn off the product Next reset the GFCI and the product should operate normally If the control fails to operate in this manner disconnect the power until the fault has been identified and corrected DO NOT remove any safety alert labels such as DANGER WARNING or CAUTION Keep safety alert labels in good condition and replace missing or damaged labels KEEP AND READ ALL EQUIPMENT MANUALS Adhere to all of their instructions SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct third party users INSTRUCTIONS 2 Introduction and Planning The Over the Wall Unit OTW contains all necessary hardware for installation of the unit except the electrical conduit and conduit fittings The distance between the OTW and the control box must be at least 5 25 of wire is provided This length of wire allows for a distance of up to 20 depending on the location variables Please check your local electrical codes The 4 HP self priming plastic pump has a single phase motor with thermal overload no motor starter required The 4 HP single phase motor draws a maximum of 19 4 amps at 230 V The OTW unit requires a minimum circuit of 30 amps Install a 40 amp breaker to avoid nuisance tripping when pump is turned on and off fre
15. ody parts causing severe injury or death Do not block suction A DANGER TM Hazardous suction Can trap hair or body parts causing severe injury or death Do not block suction Hazardous voltage Can shock burn or cause death Disconnect power before working on pump or motor Pump suction is hazardous and can trap and drown or disembowel bathers Blocking suction with body may cause severe or fatal injury Do not use or operate swimming pools spas or hot tubs if a suction outlet cover is missing broken or loose All suction outlets covers must be maintained They must be replaced if cracked broken or missing All suction outlets must have correctly installed screw fastened covers in place The pump suction system must provide protection against the hazard of suction entrapment or hair entrapment entanglement Provide at least two hydraulically balanced 3 apart main drains with covers as suction outlets for each circulating pump suction line To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections To reduce the risk of electrical shock unplug motor before working on pump or motor AN SAVE THESE INSTRUCTIONS FREQUENTLY ASKED QUESTIONS What size pool do need The BaduStream Over The Wall OTW can be installed in any size pool However we recommend a minimum length of 14 and a minimum width of 7 The depth should be
16. over is missing broken or loose WARNING DO NOT step on or dive from the OTW unit WARNING DO NOT step on the handles WARNING DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this equipment DO NOT store pool chemicals near the equipment All electrical equipment should be installed in accordance with local codes WARNING Use ONLY copper conductors with a minimum 75 degrees C wire insulation WARNING Use ONLY non conductive tubing to connect between air switch and air transmitter button TO REDUCE RISK OF ELECTRICAL SHOCK connect all ground wires to grounding terminal located in the control box Use no smaller than a No 12 AWG 3 3 mm2 wire SAVE THESE bonding connector is provided on the motor for bonding of local ground points such as water pipes metal ladders handrails or other metal within 5 feet of the pool All local ground points should be bonded with a No 8 AWG 8 4 mm2 wire Never use gas piping as an electrical ground TO REDUCE RISK OF ELECTRICAL SHOCK turn all power off at breaker or service disconnect before installing or servicing equipment TO REDUCE RISK OF ELECTRICAL SHOCK never attempt to jump bypass or crossover any wiring connections One wiring error will cause permanent internal damage A licensed electrician is required for all wiring connections WARNING The control box is provided with a ground fault circuit i
17. quently The starting amps of the 4 HP motor can reach up to 6 times the running amps Use only the approved wire provided with the OTW 3 Installation and Mounting Figure 1 Top View without Cover A licensed electrician is required for all wiring connections What to look for when locating the unit 1 Main wiring and service panel 2 Distance between the unit and it s control box 3 Plenty of deck space to walk around the unit 4 The unit can be installed in any size pool We suggest a minimum pool size of 7 ft wide 14 ft long and 3 75 ft deep in order to swim The extra length allows the swimmer to comfortably drift back and swim upstream 5 Control box must be placed in a location that is easily accessible to the pool user to check the GFCI Mfg Date Code Mounting Holes e Box Air Tubing 24 Volts Pump Mounting Am Interlock Position Switch Area Control LN ON GFCI Test Access 3 x 5 Oval Hole A 230 Volt Wiring Conduit E 24 Volt Wiring Conduit xog 01 U09 Maximum 15 Ee Mounting Holes yoouuoosiq Read Manual Completely Before Installing The OTW contains all necessary hardware for mounting the unit to the deck Mounting the OTW may vary with each installation Review loca
18. sed at all times Slip the massage hose connection on the nozzle Slide the ring to secure the nozzle Close air regulator Reduce the volume of water by turning the adjustable flow nozzle clockwise Consult your physician before attempting any strenuous exercise To start swimming jogging or running it is suggested that the nozzle should be pointed slightly upward so that the water breaks approximately 3 ft in front of the OTW unit Start swimming with only minimal force in arms and legs until you feel yourself drifting backward then add force and swim upstream until a proper balance is found between force and endurance Find a pace that you can keep up for at least 20 minutes OUT PACING THE CURRENT IS ALWAYS POSSIBLE Keep in mind that this unit is designed for a balanced work out The idea is to continue exercise for an extended period of time Under certain conditions it is possible that the current drifts off to the left or the right from the middle due to water bouncing off the back wall In the event that it interferes with your swimming action turn unit off for a few minutes and restart Warning Do not use or operate OTW unit if the square anti vortex cover is missing broken or loose 6 Winterizing In areas subject to freezing water temperatures remove the unit and store in a dry and frost free place Do not store with pool chemicals SAVE THESE INSTRUCTIONS Model 2 1 80GS PARTNUM
19. tion for installing the OTW Refer to Section 2 Introduction and Planning Warning The OTW is heavy and awkward The Unit weights 150 Ibs and will require a two person crew to position DO NOT lift unit by the handles DO NOT drop the unit into the pool A Remove the cover from the OTW place the unit on the deck where it is going to be mounted Use the unit as a template to locate the anchor holes and oval electrical 3 x 5 hole B Using the masonry bit that is provided with the OTW drill one of the back mounting holds first then install brass insert into hole Note Drill hole in concrete 1 1 4 deep Temporarily install M 8 bolt in insert to secure the OTW while the remaining holes are being drilled Figure 2 Layout C NOTE The front two holes are not drilled in the OTW unit s base To insure that the OTW is secured to the deck The front two holes may be adjusted and drilled for brick or coping deck edged pools Brick and coping maybe removed and replaced with concrete Attempt to keep the OTW level D Once the mounting holes are drilled and the electrical 3 x 5 oval hole has been marked remove the OTW There are two conduit lines and a bonding wire that have to be placed under the deck for electrical service to the OTW Two options are listed below Minimum 5 Cut and install a piece of Deck o drain in the deck to allow the electrician to run conduit lines and bonding wire through it Cut the marked
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