Home

95T ELEVATION SERIES TREADMILLS

1. P e 58 Troubleshooting Flow Diagrams lt lt lt se tee eae eee an 61 ET MS Eo E 1 E E E G t ttSEnnn m 70 El ctrica Vind DIARIES eeeemcmsecanetotuesnantbeg usta dnte blc UMU MU EIN EA d NNUUPENUMEEMNECUM DEUS 75 Heart Rate System HR Lf Lifebulse Thieory of Operadlo eessssxeteskemeoinetusieietuieeniion ene eee etnies 77 Se ey Co pOHBNis AA dI Meque du Edd dudit 79 PIaGbIEN SVO Table en ee ee ene ene ne ee ee m RP CUIUS 80 ARTE Lo o 0 10002 1L 0 00 02 0 07 0t 81 Stride Walking System SS 83 Theoy ol Operon renee nee eee rere er arene ene en ee optato 83 SVE CoITDONMBI C MC ee earn ee E E E COM teu cet OU MU Matt U im 84 Problemi amp yrmiplom Table ore Ep E E EE mun emerat atur toPetE 85 How Tos m rrr c C T 88 Lower Frame LF 95 System Components seeren 95 Problem Symptom Table nennen 96 EO Tos essen MEME MEMINI NENNEN NM seen ee dona ence NENNEN MUMMMND MEME 97 Upper Frame UF 102 System Components seeren 102 Problemi Smita Table ipernity ents niceties 103 Sg oe ee 104 Appendix 109 Blaecle cwallgiselirou leacie eB 0 Gls E E EEEE EE E S 110 ONE R A E NE E EA ee E E E A E ee E EM eM 110 System Options Block Diagram Overview e 111 System Options Main Meni seeeesespmematiitbundtasmbogtosadateteiusattesumededus
2. indicated in Diagnostic No gt Swap sensor cables contacts screen f Yes Place right hand on Right hand on No Replace cable indicated Place both hands on Correct HR shown on Yes Finished HR test page a Replace cable between Correct HR shown Yes gt Finished receiver and console on test page e Replace MIB Correct HR shown Yes gt Finished on test page No Unexpected error contact LF 66 Modules CA 17 Console amp Activity Zone Troubleshooting Flow Diagrams M051 00K65 A003 LCD SCREEN IMAGES ARE DIM DARK Look for dim images on screen M Reposition CCFL inverter input o smm no backlight gt Dim images present lj pd cable away from inverter Done lt Yes Video good Replace CCFL inverter cable No Video good l Yes No Done Replace SBC Video good now No gt Replace LCD panel Yes Finished iPod DOES NOT WORK If possible try iPod in another i iPod works in Ee Problem in IPod machine other machines Yes Change option panel and COS iPod works Yes gt Finished No Change tuner board iPod works Yes Finished No Change SBC iPod works Yes gt Finished No Unexpected error contact LF 67 Modules CA 18 Console amp Activity Z
3. No gt Replace Cable power connector Replace MIB Beepsheardon wo Replace SBC power up Change LCD panel Finished 61 Modules Console amp Activity Zone Troubleshooting Flow Diagrams CA 12 M051 00K65 A003 TV NOT WORKING a Verify that air cable setting is Video OK but no correct TV Yes 3 Verify that television signal is Signal good at good at tuner Tuner Yes l Verify that coax jumper is in place between tuner board and SBC inside console if equipped Coax jumper in place if required Yes 4 Recheck function Replace analog tuner board TV still bad Yes 4 Recheck function Replace SBC TV still bad Yes 3 Recheck function Replace LCD i TV still bad Replace console No No No No No No See bad video Replace cable adapter or repair source Replace or reconnect coax jumper cable between SBC and tuner board Finished Done reinstall analog tuner board it was probably OK Done Reinstall analog tuner and SBC They were probably OK 62 Modules Console amp Activity Zone Troubleshooting Flow Diagrams CA 13 M051 00K65 A003 NO VIDEO ON LCD Check for other machine func tions for example keypads or touch screen functio
4. CA 23 M051 00K65 A003 REPLACEMENT OF CONSOLE NECK SPACER 1 pr a c Iw e Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the rear console cover Remove the console assembly Hemove and save the two Allen bolt heads that secure the console neck spacer to the console mounting bracket Remove the console neck spacer Install the new console neck spacer using the bolts saved in Step 5 REPLACEMENT OF THE CONSOLE ASSEMBLY 1 2 3 4 e Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the rear console cover Hemove and save the four Phillips screws that secure the console assembly to the counsole mounting bracket Disconnect all cables to the console assembly Install the new console assembly using the screws saved in Step 4 Neck Spacer Screws 2 Torque to Console Bracket 25 35 in lb 29 40 kg cm Console Neck Spacer Console Console Bracket Console Mounting Screws 4 Hear Console Rear Console Cover Screws 2 Torque to 25 35 in lb 29 40 kg cm 73 Modules Console amp Activity Zone How To s CA 24 M051 00K65 A003 REPLACEMENT OF REAR CONSOLE COVER 1 2 3 Remove and save the two Allen screws that secure the rear console cover to the console mounting bracket Remove the rear console cover Install the new rear console cover using the screws saved in Step 1
5. Drive motor pulley and front Align pulleys as described roller pulley misaligned in drive motor module Rubbing sound from under Striding belt not positioned Position striding belt edges the treadmill when striding properly between the belt to be between belt barrier belt is moving barrier Striding belt not centered Center striding belt and off to the left or to the right U o a CO Oo Modules SS 5 Stride Walking System Troubleshooting M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Knocking noise Treadmill not level Level treadmill by adjusting the leg levelers Faulty front and or rear Inspect rollers for binding roller bearings or roughness Replace if necessary Treadmill goes into pause Physical damage to stride Check stride sensor for mode during workout sensor physical damage and replace stride sensor if necessary Stride sensor not sensing Go into diagnostics and user check stride sensor operation Lifesprings incorrectly Inspect lifesprings and positioned and or have mounting hardware and loose mounting hardware reposition or tighten 87 Modules SS 6 Stride Walking System How To s M051 00K65 A003 REMOVAL OF FRONT AND REAR ROLLER 1 Turn the treadmill power switch off 2 Unplug the line cord from the wall outlet 3 Remove motor cover and rear end caps See LF 3 4 Remove rear end caps End Cap Screws 25 35in lbs 29 40 kg cm 5 Remove rea
6. ESD pcb internal RJ 45 Conn CSAFE cable p a tape to plate T RIS from raves base unit 2 1 splitter T Fitlinx B Access CSAFE Vcardio on bridge Panel Polar Receiver RJ 45 Conn on back mnt on plastic w tape Connector 24 pin Brd Brd Conn of bike console 12Vdc Gnd IR Vbst Vsys 3 32V 5V 8x WO an SCI x2 from Analog TV IC pwr ces rad oax MUN 4 internal Panel onn host for expansion internal USB Conn Ext Audio S USB port for CSS User lient for sw Video Input User Accessible c naer housing Conn N U ron aw een 0 100 Ethernet i Inverter Conn for future faifl 200 BTo Ethemet cable tobase unit Conn expansion Access Panel DC AC Inverter mnt on plate Sharp 15 TFT LCD CCFL Backlight XGA S oe 1024 x 768 BLOCK DIAGRAM 7 INCH CONSOLE Feature Key B used on i Bikes CT T used on i Treads 0 ie peg LS o optional on i products PREND data display no indication std on i products T Activity Zone 20 mnt on plate 9 membrane switches E Stop Tether Magnet Reed 16 Membrane 15 LED Switches w LEDs mnt on front plastic to from Y oem V 12 V o5 Gm base unit 807 5V _ TE 13 Keypad 13 pos LIF Conn i from Machine Interface Brd Ai pawid oo mmml base unit Rev D Access
7. Instruct the user to not drive the belt at high inclines or use a lower incline Contact an electrician to diagnose correct a power line problem Verify that all motor connections and cables are solid If start up power is very weak a phase may be faulty Perform a phase test to verify the system or diagnose a problem 16 C1 Appendix Error Info Messages M051 00K65 A003 MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION Confirm that the cord is solidly plugged into the wall receptacle and the machine Contact an electrician to diagnose correct a power line problem Line cord is not securely plugged into the wall or machine Loose intermittent receptacle wiring Machine is not plugged into a proper Non fatal error Line voltage dropped to an insufficient level to sustain proper operation Notify maintenance motor controller error low voltage detected Start up error Motor disabled Incline inoperative continue if desired Non fatal error No low motor current is detected at start up Non fatal error The M C has detected an open stop switch when operating that the console has not detected Indicates the incline system has a problem but system can still be used Occurs if DSP reports a lift Home Switch error or timeout error dedicated line Incoming voltage is fluctuating dipping to an insuf
8. REPLACEMENT OF OPTION PANEL 1 Using a 1 Phillips screw driver remove the two screws that secure the option panel Save these screws Gently pull connector through Front Plastics Disconnect the headphone USB and iPod connections Install new option panel and verify all connections Hear Console Cover Option Panel Assembly Rear Console Cover Screws 2 Torque to 25 35 in lb 29 40 kg cm Optional Panel Mounting Screws 74 Modules CA 25 Console amp Activity Zone Electrical Wiring Diagrams M051 00K65 A003 BLOCK DIAGRAM 15 INCH CONSOLE Feature Key B used on e Bikes CT T used on e Treads o optional on e products T Activity Zone 9 membrane switches Data Display E Stop Tether Magnet Reed 2 ES Conn NIU no indication std on e products Keypad LED 7 keypad W O Gnd 15 pos LIF trom to from P mm Val 12 Vide Gri Conn NIU B pre wired eee base unit base unit aaas M sv Menibxane Sw CSAFE cable Access 13 pos LIF ENT VTACTEWITE ERES MEE a M B Ma Life Pulse o Vivo Module encl 2 Machine Interface Brd eon MWYA a T on base console mnt plate S Y Rev D A pa B on console back i Life Pulse sensors mnt on plate Bo 8 Vivo cable as zx T 2 nand B t hand 7 4 4 for loopbk a To 8 Vito cable Base Unit B 2 B Life Pulse CSAFE Vcardio T pre wired e Access
9. SEDE the status of the iPod Displays the status of the iPod Le Unplugged or detected i e SOME Or RES BEEN LL Z rine 119 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Test Engineering User Interface Object Table DESCRIPTION Phase Test Readouts NULL Report Checks the balance of the phases This value should be lt 3 0 3a Phase U W V Low High Checks the individual phases and transistors These values should be in the 30 s 3a 4a If one phase pair Low High shows very low the cable connector or motor needs to be checked If individual phase s are substantially different the DSP board needs to be checked Start Test Button Runs the test engineering phase test Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 120 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic System Test Menu 2 User Interface CSAFE Network Test Status Object Table LABEL Stride Sensor Test Button TR only External Serial EE Test Button CASFE Network Test Status Button CSAFE Loopback Test Button Back Button Main Menu Button CSAFE Loopback Test DESCRIPTION Displays Stride Sensor Test Screen and executes the stride sensor test TR only Displays the External Serial EE Test Screen Displays CSAFE Network Test Status Screen and executes the CSAFE Network Test Displays the CS
10. 95T ELEVATION SERIES TREADMILLS Service Manual M051 00K65 A003 11 16 09 LEAF IIHESS WHAT WE LIVE FOR Table of Contents Table of Contents HP ta ay oa eg Gi Read cal eB eget ea rn bo ceca sana esse TERRENCE TONERS DIU TORO BREED Ban CRCAUNG NNN ap Using This Manual nni Contact InformatiOn ttt ttti Svsiem Level TreubIes DOLI TU ee ee eee Preparation Required Service Toole xcs eee eee Specialty Tools erens amd LL Maintenance Preventive Maintenance Schedule sinit diatur odds Don peus pun ea needle ease pdt uut Modules Drive Motor DO ene eee ee System Component ES Problem svumbloNis TOE cetera ee eee ee HOW JOS steerer estefan ives celine al nek ede ht ir geal in or a es a E aides ees Base Frame Electronics BE Theon ol Operio LEE E System Components niii Problem ynnom Tae aea E eee Troubleshooimng Fow DIadIdilis menneeseen eee car ec aa EEEE A How Te NE R A Me Electrical Wiring Diag NN isc aires gearhead UN re ane eae MD MN Lift System LS Theon o ODEON esc eer System CON Ore iS etc eielelehey in ME apada aaae aaas How To s oeee Console amp Activity Zone CA 10 11 12 13 14 19 20 20 21 22 24 24 28 29 31 34 38 Table of Contents Theory of Operaio E ester ete he eee ee ia 5 System Components sss 55 Problem Symptom Table TTC m
11. Forward Button Displays Manager s Configuration 2 Screen 146 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Manager Configuration 2 User Interface Manager s Configuration 2 Defaults Main Menu Object Table LABEL SPECIFICATION Activity Zone 3 Speed Allows the manager to enable and disable the Activity Zone speed keys TR only Keys TR only Fit Test Plus Allows the manager to turn on off the Fit Test Plus programs If On the Militray Gerkin and PEB fit test workouts are shown and available to the user Virtual Trainer Allows the manager to turn on off the virtual trainer feature System Sounds Allows the manager to turn on off the system sounds Allows the manager to set the pause time of the workout program from 1 60 minutes Max Incline Allows the manager to specify the maximum incline percentage Marathon Mode Allows the manager to enable or disable the Marathon Mode during a workout setup Telemetry Allows the manager to enable or disable the telemetry reading Accel Rate 3 Allows the manager to specify the acceleration rate of the belt TR only Range 1 to 5 where 1 slower acceleration rate and 5 is faster acceleration rate Decel Rate 3 Allows the manager to specify the deceleration rate of the belt TR only Range 1 to 5 where 1 slower deceleration rate and 5 is faster deceleration rate Allows the manager to enable or disable the scrolling custom message on the A
12. Life Pulse sensors mnt on plate lo Vivo T Modu ie end PRAT RE By Panel T 2ihand B Wand Midr4 4folopb 93 T on base console mnt plate amp E B2 B Life Pulse Bo 8 Vivo cable B on console back 4 j ESD pcb i tape to plate T pre wired To 8 i cable CSAFE cable sant from base unit T Fitline Pese z Panel Polar Receiver CSAFE Vcardio b aw mnt on plastic w tape 24 pin Brd Brd Conn ipt inta tc j E party remote f t Cardio Thi To pwr for e Beast Vsn V 3 party remote 42dc Grd Yeats Veye 3 3V 8V axo R SCI Ix2 p mo 24 pin Brd Brd Conn i 30 pin Conn eMe P lt a 12Vdo from base unit err from JTAG BTo TV ctl IR S Video MU al Sg lata ax bese unit LCD EZ TV k i mnt on plate n Panel SBC i IR out Audio in T I TUUS Shid USB Conn host No Sai ME DL CSS User TRE for expansion internal USB Conn client for sw User Accessible Connector housing internal CF card for front expansion Lo ae a ee es oe es nverler LCD LCD Touch Conn Conn 10 Conn 30 screen Conn 12Vdc Gnd ctl DC AC Inverter mnt on plate Promate JDBVO7OT1BO 18 Bit Color TTL to digital TFT LCD driver part of 7 LCD AUO or Data Image CCFL Backlight 7 digital 800 x 480 TFT ie Touch LCD mnt on front of plate 9 Modules Console amp Activity Zone Activity Zone Keypad
13. Shutdown Errors Shutdown Errors records events that caused the motor to stop and report an error to the console Machine Health Info records events that have not stopped the motor that the system recovered from but may be an indication of a potential problem in the future Maximums show monitored signal extremes and may be useful in diagnosing problems When analyzing the Main Motor Information keep in mind that a Shutdown Error actually caused the belt to stop in a safe manner but nonetheless most likely when a user was on it Low value Machine Health Info counts in general are not a concern but combinations of them can help determine a machines condition i e any type of I Hit combined with high maximum phase currents gt 10a can be an indication of a worn belt LABEL DESCRIPTION PLL Clock Lost If the phase locked loop circuitry detects no clock this error will occur If the motor is running and this occurs the motor stops quickly turning off the drive The state of the phase lock is monitored every 75us CAUSE Noisy system or defective DSP board ACTION Check all grounds and cables first If the number is gt 3 the DSP board should be checked Drive Low V Trips Not Used Low Voltage Resets The processor has detected a voltage 2 7v to the processor but it hasn t shut down If the motor is running and this occurs the motor stops immediately turning off the drive CAUSE Power line surges or an in
14. 2POS P9 PS Jumper LED 8V amp 12V LCD eV amp 12V Relay 2 P5 Console Cable AC Input 1 Console Power Power Rly 2 Communication 3 Emengency Stop 3 Ed val i3 IGBT Module j underneath board P1 Motor Plug i ge rei ie n LED 6 DC Bus Voltage N auam t pun P6 Actuator 120V 4POS 230V 3POS DC Bus Capacitor LED4 amp 5 Lift Up amp Down Inrush Limiter Fuses present on high voltage boards only LED1 12VDC LED2 6V OR 8V LED3 Communication JW3 Communication Jumper Elevation Out N cessic In uns Thermal Switch Low Voltage Power Supply Transformer 39 Modules BE 17 Base Frame Electronics Electrical Wiring Diagrams M051 00K65 A003 Base Electronics Wiring Diagram LEEET TIS m ae el Dae BOOS A Se D CE UCDUGEN 40 Modules LS 4 Lift System Theory of Operation M051 00K65 A003 The Lift Motor System is comprised of the Lift Motor the lift frame and the Home Switch see page LS 4 In order for the lift system to be operational the Emergency Stop Switch located on the console area must be properly engaged The Lift Motor is pinned to the Lift Motor support bracket on the treadmill frame on one end and is pinned on the other end to the lift frame The Lift Frame is also pinned to the treadmill frame see page LS 4 The Lift Motor consists of a gear box a steel ACME screw and a steel tube The steel tube has an engineered plastic nut th
15. 31 180 646 666 Fax 31 180 646 699 Service Email internationalservicesupport lifefitness com Sales Marketing Email marketing benelux lifefitness com Operating Hours 9 00h 17 00h CET UNITED KINGDOM amp IRELAND Life Fitness UK LTD Queen Adelaide Ely Cambs CB7 4UB Tel General Office 44 1353 666017 Tel Customer Support 44 1353 665507 Fax 44 1353 666018 Service Email uk support lifefitness com Sales Marketing Email life lifefitness com Operating Hours General Office 9 00am 5 00pm GMT Customer Support 8 30am 5 00pm GMT GERMANY amp SWITZERLAND Life Fitness Europe GMBH Siemensstrasse 3 85716 Unterschleissheim Germany Tel Germany 49 89 31 77 51 0 Tel Switzerland 41 0848 000 901 Fax Germany 49 89 31 77 51 99 Fax Switzerland 41 043 818 07 20 Service Email kundendienst lifefitness com Sales Marketing Email kundenberatung lifefitness com Operating Hours 9 00h 17 00h MEZ AUSTRIA Life Fitness Austria Vertriebs G m b H D ckegasse 7 9 3 36 1220 Vienna Austria Tel 43 1 61 57 198 Fax 43 1 61 57 198 20 Service Email kundendienst lifefitness com Marketing Sales Email kundenberatung lifefitness com Operating Hours 9 00h 17 00h MEZ SPAIN Life Fitness IBERIA C Frederic Mompou 5 1 1 08960 Sant Just Desvern Barcelona Spain Tel 34 936 724 660 Fax 34 936 724 670 Service Email info iberia lifefitness com Sales Marketing Email i
16. Export To USB Typ Time St LIFT HOME ERROR E 06 30 2009 22 26 55 LIFT HOME SWITCH ERROR Occured 13 times TimeStamp 1st Date 06 30 2008 Time 22 28 55 TimeStamp Last Date 08 07 2008 Time 1 30 46 Lift usage 00 00 00 Tatal Usage 17 53 00 of 20 43 00 Total milage 7 92 of 8 88 Object Table DESCRIPTION Error Readouts Error Displays the number of the error log last most recent error log is shown at the top of the list first error log will be Error 1 Type Displays the type of error see Details section for an expanded description of the error type Occurrences Displays the number of occurrences Time Stamp Displays the date and time of the occurred errors first and last error if there has been more than one occurrence of the error Total System Errors Displays the total errors registered by the system Details Display the error details Note that many details are for engineering use Use the scroll bar to the right of this area to scroll down to see additional details if applicable Clear System Errors Button Displays a pass code entry pop up and allows the user to enter a correct pass code entry This will allow the system to wipe out all registered system errors Export To USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Ma
17. Remove and save the nine screws that secure the upper extrusion to the frame 9 Install the upper extrusion to the frame 10 Peel the backing off the anti slip pad 32 45 in lb 37 52 kg cm 11 Position the pad on the upper extrusion using the locating tabs on the back of the anti slip pad 12 Press down firmly on the anti slip pad to adhere it securely to the extrusion 101 Modules UF 1 Upper Frame System Components M051 00K65 A003 Console Ergo bar and Inner Handrail Cover Activity Zone Upper Bridge Cover Outer Handrail Cover Lower Bridge Cover 102 Modules UF 2 Upper Frame Problem Symptom Table M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Inside handrail shroud Improper assembly Replace inside handrail loose or misaligned shroud Damaged component component Outside handrail shroud Improper assembly Replace outside handrail loose or misaligned Damaged component S74 Damaged component component Upper bridge cover loose a assembly Replace upper bridge or misaligned cover Damaged component component Lower bridge cover loose or peer assembly Replace lower bridge UF 4 misaligned cover component Handrail need loose or Improper assembly assembly Replace handrail UF 3 misaligned Damaged component 103 Modules UF 3 Upper Frame How To s M051 00K65 A003 REPLACEMENT OF INSIDE HANDRAIL COVERS 1 Remove and save the five plugs in the inside h
18. liquid recommended Clean with a mild soap and water Original Dawn dishwashing liquid recommended Cups are dishwasher safe Clean with dry cloth Inspect cable and connector for damage Clean with dry cloth Inspect pins for damage Clean with a mild soap and water Original Dawn dishwashing liquid recommended cracking color fading etc Replace if necessary Inspect for damage Replace switch if necessary Maintenance Preventive Maintenance Schedule M051 00K65 A003 ITEM Hardware Handlebar Side handrails including shrouds Bridge cover Ergo Front Handlebar Assembly LifePulse sensors WEEKLY MONTHLY QUARTERLY Inspect for loose or damaged hardware Replace if necessary Reapply Loctite 242 243 as needed Tighten torque bolts to recommended specifications BIANNUALLY ANNUALLY Inspect for cracking color fading etc Replace if necessary Inspect for cracking color fading etc Replace if necessary Clean with a mild soap and water Original Dawn dishwashing liquid recommended using a damp towel follow up another damp cloth rinsed with clean water to remove any residue DO NOT scrub or use brushes on the shrouds Inspect for cracking color fading etc Replace if necessary Clean with a mild soap and water Original Dawn dishwashing liquid recommended Inspect for da
19. Base Frame Electronics Problem Symptom Table M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Error message Start up error Motor unplugged or connector loose A possible but unlikely cause would be the user driving the belt at startup Verify that the motor connections are solid Perform a phase test to verify the system or diagnose a phase problem Error message Motor An intermittent console Confirm that all connections disabled motor controller cable or are solid all wires are emergency stop switch properly seated into the connector and that the cable is not pinched and being shorted open Verify proper operation of the emergency stop switch Error message Incline Improper home or Verify that all motor and inoperative continue if decline switch operation switch connections and desired adjustment cable cables are solid Incline motor connection Verify incline switch unplugged loose operation using diagnostic A possible but unlikely switch LEDS LED 9 amp 10 cause would be incline Verify incline motor motor overheating from activation using diagnostic excessive operation LEDS LED 4 amp 5 Re adjust or replace switches cables unl a Motor controller inoperative Replace motor controller board Not connected NENNEN On Off switch inoperative Replace On Off switch Notconnected S Line filter inoperative Replace line filter Not connected SS IEC receptacle in R
20. LifeSprings Deck Screw at 4 corners 25 35in lbs 29 40 kg cm Bent Corner of Tinnerman Clip 90 Modules SS 9 Stride Walking System How To s M051 00K65 A003 Front Roller Mounting Bolt Lock Washer Flat Washer Striding Belt 4 To install new striding belt place new belt with arrow on belt pointing in the direction of belt travel Deck Screws 4 Rear Roller 5 Scrape off any wax build up on the front roller surface using a plastic spatula 6 Install front roller assembly with drive belt over roller pulley Tighten mounting bolt to 12 14 ft lbs 16 19 N m 7 Scrape off any wax build up on the rear roller using a plastic spatula Belt Barrier Rear Roller Front Roller Adjusting Screws 2 8 Position rear roller through striding belt and let it rest on rear roller brackets Rear Roller Striding Belt 9 Insert new deck through the striding belt and place on the LifeSprings carefully without damaging the stride sensor Existing deck may be flipped if it has never been flipped before Striding Belt Deck 3 Modules SS 10 Stride Walking System How To s M051 00K65 A003 10 Secure the deck with deck screws Line up holes in deck with Tinnerman clip holes Push down on deck and install screw Orientation of deck with cutout facing the rear Deck screw at 4 corners 25 35in Ibs 29 40 kg cm 1 2 inch 11 Center the striding belt about th
21. Motor Info and basic configuration information product type etc Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 123 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic CSAFE Network Test or Status User Interface Ee eS TE uc ma ee eT Eh rerema p Main Menu Object Table SPECIFICATION Information Readouts Rx Packets Displays the number of data packets received Tx Packets Displays the number of data packets transmitted Timeout Timer Displays the timeout in seconds CSAFE State Displays the current state of the CSAFE network Previous Bads Displays the number of bad requests Net Down Timer Displays the down time of the network in seconds Configuration Readouts ID Length Displays the ID length number Timeout Period Displays the timeout in seconds Up List Displays the number of up list items CSAFE Version Readouts Manufacturer Displays the manufacturer s ID number CID Displays the connection ID number Model Displays the model number Version Displays the version number Release Displays the release number Reset Connection Button Resets the connection to the CSAFE network Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 124 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic CSAFE Loopback Test User Interface Object Tabl
22. Motor Shroud Shroud Screws 2 of 4 shown Torque to 25 35 in lb 29 40 kg cm 99 Modules LF 6 Lower Frame How Io s M051 00K65 A003 REPLACEMENT OF LOWER EXTRUSIONS 1 Remove the corresponding right or left rear end cap See LF 5 Upper Extrusion End Cap Foam Strip Lower Extrusion 2 The lower frame extrusion is attached to the frame by a series of Velcro strips mounted along the length of the frame Separate the Velcro strips and pull the lower frame extrusion out and away from the side of the treadmill 3 Save the foam strip that is positioned between the upper and lower extrusions 4 Install the new lower frame extrusion Install the foam strip by pressing it into the space between the lower and upper frame extrusions Upper Extrusion Velcro Strip one of four Upper Extrusion 100 Modules LF 7 Lower Frame How Io s M051 00K65 A003 REPLACEMENT OF UPPER EXTRUSION ANTI SLIP ASSEMBLY Anti slip Pad 1 Remove the top motor shroud cover See LF 3 2 Remove the upright shroud See LE 4 Upper Extrusion 3 Remove the Phillips screws that secure the motor cover mounting bracket to the upper extrusion 4 Note the location of the anti slip pad 5 Using a small flat blade screwdriver carefully pry up one end of the anti slip pad 6 Continue to peel the anti slip pad until it is completely removed from the extrusion 7 Remove the lower extrusion See LF 6 8
23. Remove cable from Home Switch leads Nut 2 places 25 34 in lbs 22 30 kg cm 8 Remove Home Switch by pushing on tabs 9 Install new Home Switch in bracket and connect cable to Home Switch leads 10 Install Home Switch with bracket to treadmill frame 11 Install Frame Tie Bar Tabs on Home Switch 49 Modules LS 10 Lift System How To s M051 00K65 A003 REMOVAL OF HOME SWITCH FOR 03 AND HIGHER 1 Operate incline and raise unit to 15 percent incline Home Switch amp A X q x Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove top motor cover pr s 2 TI Disconnect cable from Home Switch leads 6 Push on Home Switch tabs and push switch down and out to remove T Install new Home Switch and connect cable Home Switch 50 Modules CA 1 Console amp Activity Zone Theory of Operation M051 00K65 A003 GENERAL CONSOLE The LCD equipped 7 and 15 inch elevation series consoles share a lot of the same basic functionality The console provides all user interface functions user workout programs entertainment processing and control messages to the base The activity zone is functionally a part of the console the keypad and emergency stop are directly wired to the console machine interface board 7 and 15 inch Differences The 7 inch LCD a k a the i console and the 15 inch LCD a k a the e console control the machine in s
24. Settings Screen Button 145 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Manager Configuration 1 User Interface Object Table LABEL DESCRIPTION Language Allows the manager to select specify re order enable disable and set the language flag for the user Units Allows the manager to set the unit of measurement for the system Note that if the units are changed the Maximum and Minimum Speed settings are reset to defaults Maximum Speed TR only Allows the manager to set the maximum speed for the system Minimum Speed TR only Allows the manager to set the minimum speed for the system Workout Duration Basic Mode Allows the manager to set the Max Workout Duration 1 99 SODUSMIA TON Advanced Mode Peak Time Max Workout Duration Allows the manager to specify the max workout duration in minutes during peak time e Off Peak Time Max Workout Duration Allows the manager to specify the max workout duration in minutes during off peak time Peak Time 1 amp 2 Allow the manager to specify the starting hour minutes in the AM PM Stand By Configuration Inactivity Timer Allows the manager to enable disable and set the Inactivity Timer in hours and minutes Auto Off Auto On Allows the manager to specify the AM PM hour and minutes at which the unit should be automatically turn on off Back Button Goes back to the previous screen Defaults Button Reset all settings to the manufacturer s defaults
25. Verify all connections BE 12 Replace motor controller if required Thermal switch on motor Inspect across thermal may be open or defective switch leads with ohm meter verify not open and resistance less than one ohm on the console flowchart Motor mounting hardware Check hardware and loose tighten accordingly BES E DS 3 DS 3 D D DS 3 Squeaking noise when Worn or damaged main Inspect main drive belt for drive belt damage or wear Replace if necessary Drive motor pulley and front Align pulleys DS 3 roller pulley misaligned Noise from Drive motor Motor bearings bad Replace motor Flywheel bolt loose and Tighten flywheel bolt DS 3 flywheel rubbing drive belt moves O Cp DY W ev C5 oo 2 Modules DS 3 Drive Motor How Io s M051 00K65 A003 REMOVAL OF DRIVE MOTOR 1 Turn the treadmill power switch off 2 Unplug the line cord from the wall outlet 3 Disconnect the cables between the drive motor and the motor controller 4 Insert a flat blade screwdriver into the slotted end of the idler bracket 5 Raise idler bracket just enough to insert a screwdriver or an Allen wrench into the access hole of the idler bracket This will keep it in a raised position 6 Remove the drive belt from around motor pulley 7 With the flat blade screwdriver into slotted end of idler hold on to this screwdriver and slowly remove other screwdriver or Allen wrench 8 Slo
26. not properly connected MIB EStop drive circuitry detects a shorted condition MIB has detected an internal console temperature of over 50 degrees celsius MIB voltage drive circuitry to CSAFE port detected a shorted condition POSSIBLE CAUSE MIB board lost and then regained power or was reset This can be caused by electrostatic discharge If it used to work and now doesn t it is likely due to an intermittent or unplugged Activity Zone connector If it has not worked since the console or MIB was replaced which automatically enables the Activity Zone detect feature the console Activity Zone cable may be out of date Tether magnet loose or not installed Poly resettable fuse PTC2 or Q5 on MIB are open Over current condition on emergency stop relay on motor controller Console vents may have been blocked by a towel etc Faulty accessory plugged into the CSAFE port SECTION Verify connection from console s rear plastic to 92353 Polar Board is tight Verify that the lower right screw viewed from rear that holds the console to the base is tight has a star washer and is 8mm long Confirm that all connections are solid all wires are properly seated into the connector and the cable is not pinched If the console or MIB has been replaced with a newer larger MIB A080 92334 0001 on Polar Board silk screen verify that the Console Activi
27. the other 18 Run treadmill at two mph and while on treadmill come down hard on the striding belt If the front roller spins when the striding belt momentarily stops the belt is loose 19 If the belt is loose tighten it by rotating each tensioning bolt 1 4 turn clockwise and repeat steps 14 to 16 until the front roller does not spin Rear Roller 93 Modules SS 12 Stride Walking System How To s M051 00K65 A003 REMOVAL OF STRIDE SENSOR ASSEMBLY 1 Loosen striding belt See SS 8 2 Remove deck See SS 8 Stride Sensor Cable Routing Through 3 Grommets in Frame Stride Sensor Connector at Controller 3 Disconnect stride sensor cable connector from controller in motor pan 4 Fish cable through frame 5 Remove existing stride sensor Screw and Flat Washer 25 35 in Ibs 29 40 kg cm otride Sensor Assembly 6 Install new stride sensor Re install the deck See SS 8 Re tension the striding belt See SS 8 5 8 5 9mm 94 Modules LF 1 Lower Frame System Components M051 00K65 A003 Top Motor Shroud Anti Slip Pad End Cap Bottom Motor Shroud Side Shroud Lower Plastic Extrusion Extrusion 95 Modules LF 2 Lower Frame Problem Symptom Table M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Anti slip pad assemblies Pad not properly placed or Replace anti slip pad are loose damaged Motor shroud cover is off or Improper placement Replace motor shroud m
28. 1 Carefully lift the bridge frame assembly up and out of the uprights and set it to the side 12 Remove and save the three lower bolts that secure the upright to the base frame 13 Install the new upright using the hardware removed in the previous steps 97 Modules LF 4 Lower Frame How Io s M051 00K65 A003 REPLACEMENT OF UPRIGHT COVERS 1 Remove the top motor shroud cover Remove and save the two Phillips screws that secure the upright cover to the upright 2 3 Loosen the screw securing the upright cover to the main frame in front of the upright 4 Remove the upright cover 5 Install the new upright cover using the screws removed in Step 2 All Screws Torque to 25 35 in lb 29 40 kg cm Example of a Bad Gap Example of a Good Gap Mismatch Top Motor Cover Bottom Side Shroud Modules Lower Frame How To s LF 5 M051 00K65 A003 REPLACEMENT OF END CAPS 1 Remove and save the two Phillips screws that secure the right or left rear end cap to the frame 2 Install the new rear end cap using the screws saved in Step 1 REPLACEMENT OF BOTTOM MOTOR SHROUD COVER 1 Remove the top motor shroud cover See LF 3 2 Remove and save the four Phillips screws that secure the bottom motor shroud cover to the motor cover mounting brackets 3 Install the new bottom motor shroud cover using the screws removed in Step 2 Torque to 25 35 in lb 29 40 kg cm Lower Motor Lower
29. 1 And 02 Models Only Frame Tie Bar Clevis Pin Lift Motor Lift Motor Support Bracket o E Fa 1 BM M t E uU d a i TEA e Jk E zi Home Switch Lift Frame Lift Motor Wheel and E Ring Tube 2 places Bolt Nut Washer 2 Places Bolt Nut Washer 2 Nut 16 20 ft lbs 4 8 ft lbs 21 7 27 1 N m 5 4 10 8 N m Cross section View Of Lift System 03 Models And Higher i gt lt Lift Motor F Support Bracket LTT i a 42 Modules LS 3 Lift System System Components M051 00K65 A003 Lift System 01 And 02 Models Only Tie Bar Bolt Flat Washer Split Washer 4 places 5 9 ft lbs Lift Motor 8 12 N m Support Bracket Nut Flat Washer Sieve Pan 3 places 9 13 ft lbs RI Frame Tie Bar Bolt Flat Washer 2 places Frame Tie 25 36 ft lbs Never remove this 34 49 N m Lift System 03 Models And Higher Lift Motor Support Bracket 43 Modules Lift System Problem Symptom Table LS 4 M051 00K65 A003 SYMPTOM Lift Motor does not raise or lower unit Lift Motor does not raise unit POSSIBLE CAUSE Broken internal components in Lift Motor gear box motor runs but ACME screw does not Thermal cutout switch open due to overheating of Lift Motor Broken worn plastic nut on Lift Motor tube ACME screw rotates but does not raise unit Failed clevis pin or fa
30. 13 Drive the LEDs of the Data Display and Keypad 14 Generate IR commands for attachable TV DATA DISPLAY THEORY OF OPERATION USED ON THE 7 INCH LCD ONLY Provides 7 segment displays to create 3 data fields of 4 3 4 numerals Drives all LEDs ANALOG TUNER THEORY OF OPERATION The functions provided by the tuner are Right angle adapter to convert F connector to RCA Receive NTSC or PAL SECAM Analog video via RCA input Implement NTSC or PAL SECAM Tuner Provide Audio and Video outputs to SBC e Implement I2C for Apple Authentication co processor 53 Modules CA 4 Console amp Activity Zone Theory of Operation M051 00K65 A003 APPLE AUTHENTICATION THEORY OF OPERATION This board allows for positive authentication of Apple devices like iPod and iPhone collectively known as an i product in order to access audio and video play lists This functionality is implement via an I2C communication between the i product the SBC and the authentication co processor HEADPHONE ESD PRINTED CIRCUIT BOARD This board protects the Single Board Computer SBC board from Electrostatic Discharges ESD that may reach the SBC via the headphone jack LIFEPULSE ESD PRINTED CIRCUIT BOARD This board protects the Machine Interface Board MIB from Electrostatic Discharge ESD that may reach the board via LifePulse sensor inputs CODED RECEIVER This board receives Telemetry Heart Rate pulses from chest strap This board implements varia
31. 42 or 243 17 Break Free 18 Cord or twine 19 Diagonal cutters small and medium 20 2 blocks e g scrap 4 X 4 101mm x 101mm wood 21 Multimeter with test leads 22 Tape measure 23 Telescoping magnet 24 Stethoscope 25 Calibrated torque wrenches 26 Light lubricating oil i e 3 in 1 27 TF 1000 grease White Lithium 28 Grease gun 29 Grab tool 30 Center punch 31 Anti static strap 32 Outlet tester 33 Dremel 34 Drill and extractor easy out Bits 35 Soft cloth NOTE Specialized tools may be required to complete some service procedures safely Using tools improperly can result in damage to equipment or personal injury Preparation Specialty Tools M051 00K65 A003 Life Fitness Tools 1 Bearing removal toolkit p n bearing toolkit p n NOTE Part numbers are subject to change Maintenance Maintenance Preventive Maintenance Schedule M051 00K65 A003 ITEM Hardware Console Activity Zone overlay Accessory cups Display Console Activity Zone Assembly cable USB port Emergency switch key WEEKLY iPod connector QUARTERLY Inspect for loose or damaged hardware Replace if necessary Reapply Loctite 242 243 as needed Tighten torque bolts to recommended specifications in the Service BIANNUALLY ANNUALLY Clean with a mild soap and water Original Dawn dishwashing
32. AFE Loopback Test Screen Goes back to the previous screen Goes back to the System Options Main Menu 121 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Stride Sensor Test TR only User Interface Stride Sensor Test aces IH bUserDetected 1 Reports 18 Keypress fee Hl Tir Rene StatusHoldOff 1 000 OO J Incline Speed ain Menu Object Table LABEL SPECIFICATION User Status Shows the detection status of a user on the belt User Detected On Belt or User Not Detected On Belt Additional status info Stride Sensor Disabled see Stride Sensor System below or Stride Sensor Unplugged If sensor is detected as unplugged the software will periodically try and re detect sensor while in this test mode While re detecting a Getting Status message will be shown Adjust Belt Stop Trigger point adjustment Zero use internal default trigger point value 62 When the Average value decays to the trigger point the status will change to User Not Detected On Belt Higher Adjust values results in a quicker acting system A lower value results in taking more time to detect a user has left the belt Adjusting values that are too low can result in system never detecting that a user has left the belt Change this adjustment only when recommended to do so Stride Sensor Allows the Stride Sensor System to be enabled or disabled When disabled User Status System Stride Sensor
33. Allows the manager to enable disable the Create Your Own workout programs Back Button Goes back to the previous screen and saves all changes Goes back to the System Options Main Menu 159 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Network Configuration User Interface Object Table LABEL DESCRIPTION Allows the manager to select either VIVO Other or None for the network setup Edit VIVO Preset Allows the manager to enable disable the ability to edit VIVO preset if the VIVO Network is selected VIVO Lockout Allows the manager to enable disable the VIVO Lockout feature if the VIVO Network is selected 160 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Clock Setup Date and Time Information User Interface Date and Time Information Mode 12Hour 24 Hour ST eT FE S 26 27 28 29 30 31 1 2 3 45878 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 EJ 26 27 28 29 3034 1 2 3 4 5 Today 8 25 2009 Object Table DESCRIPTION Date and Time Information Calendar Shows and allows the manager to change the current system date and time Mode Indicates and allows the manger to change the current time format in 12 Hour or 24 Hour mode AM PM Indicates and allows the manager to change the current time in AM PM Time Zone Shows the set time zone for the system and allows the manager to view or change the timezone OK Button Accept all the cha
34. Diagnostic Main Motor Information TR Only Machine Health Info LABEL Drive Low V Hits PLL Lost Lock EE Communication Errors EE Access Errors IC No AC Errors DESCRIPTION This mechanism which detects low power supply voltage to the power driver chip had a hit CAUSE Power cycling and occasionally noise induced ACTION This event is recorded only no action is taken by the DSP If many are present gt 25 the grounds and cables should be checked If the phase locked loop circuitry detects a mismatch in desired speed this hit will occur It will only be recorded The state of the phase lock is also monitored every 7Sus CAUSE Because of noise and other disturbances the clock may vary slightly in speed No noticeable affects will be felt by the user ACTION No action is required if the number is relatively low 25 If many then grounds should be checked followed by a check of the DSP The processor is unable to communicate with the EEPROM CAUSE A damaged DSP board or EEPROM chip ACTION If occurrences are high gt 10 replace the DSP board or run as it is Console will not be able to save data if the DSP is faulty A write to the EEPROM was not acknowledged in 30ms or a write verify failed CAUSE Power removed while writing to EEPROM A damaged DSP board or EEPROM chip ACTION If occurrences are high gt 10 replace the DSP board or run as it is Console will not be able to sa
35. Disabled Average Running average of raw reading filtered value When this slower changing value decays to the trigger point see Adjust Belt Stop the User Status changes to User Not Detected On Belt This is the raw reading from the stride sensor Reading represents real time actuations of the stride sensor This is a fast changing value as opposed to the Average value above When sensor deflects raw reading jumps to max or close to max Max 100 Readouts The information in this section is for engineering purposes and represents data being received from the motor controller as well as internal hold off and grace period timers Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu E ana la ae Geen E Berra ae ge ee ee EW RAAA v NON rn Sd WT Deeg ad peo nose ar Tse oe esce ense el a s IEEE Ree ee ee Tu ESCOS i use trie ACTIVITY ZONE ale Nes opeea UP VOWN c O CO the oeit ana INC NOTO NI 122 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic External Serial EE Test User Interface External Serial EE Test Object Table SPECIFICATION External Serial EE Test Executes and displays the test in progress pop up window Puin Test result will be displayed in a pop up with a status of Pass or Failed This test will verify the proper operation of the serial EE storage chip located on the motor controller which is used to store the Main
36. FFC loopbk FFG loopbk MiniFit Jr Electrical Wiring Diagrams To Activity Zone in GND Static Ring _ PIO4 KPIO2 KPIOS KPIO KPIO10 10 pin Minifit Jr plug s Comm Tx ff Pin 6 I L Jl eem Pin Comm Rx gt Pin 18 GND ND in Activity Zone Micro Fit 24 AWG 2 cond shielded wire Molex MicroClasp A 7 UR C 6 x M051 00K65 A003 Molex MicroClasp Modules Heart Rate System Lifepulse Theory of Operation M051 00K65 A003 The LifePulse contact heart rate system is designed to sense the electrical signals originating from the heart as it beats and using software compute and display the corresponding heart rate value on the console readout The two pairs of electrodes on the Treadmill Ergo bar left and right are the point of contact at which these signals are picked up and transmitted from the body to the LifePulse circuitry A hands on detect circuit monitors for a change in voltage corresponding to the input for each of the left and right sensor pairs to determine if either or both are being held Both sensors must be held in order for the electrical signal from the heart to be measured This is similar to measuring the voltage of a battery with a voltmeter In order to measure a battery the voltmeter must be connected across the battery terminals one lead to the positive and one lead to the negative Similarly the heart can be thought of as a voltage source or batt
37. Hits Max Temperature PLL Lost Lock Max Frequency Delta Max Amplitude Delta Phase W Max R Dynamic Start I Hits Hardware Hits Line Hits coo C O C CO CO C C D Export To USB Object Table LABEL DESCRIPTION Description and Value Display shutdown errors health power and voltage information Export To USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu Shutdown Errors Shutdown Errors records events that caused the motor to stop and report an error to the console Machine Health Info records events that have not stopped the motor that the system recovered from but may be an indication of a potential problem in the future Maximums show monitored signal extremes and may be useful in diagnosing problems When analyzing the Main Motor Information keep in mind that a Shutdown Error actually caused the belt to stop in a safe manner but nonetheless and most likely when a user was on it Low value Machine Health Info counts in general are not a concern but combinations of them can help determine a machines condition i e any type of I Hit combined with high maximum phase currents gt 10a can be an indication of a worn belt 130 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Main Motor Information TR Only
38. MPH radio button is selected If lift then a dynamic or temporary current trip has been detected by the motor controller typically due to an excessive load Watts Displays the current wattage Power Displays the current power consumption Temperature Displays the current temperature of the motor controller board and surrounding area s Bus Voltage Displays the current Bus voltage Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu NO I TI x The informatic YO rm fes ran neeril See E TES TEE 1 ri Ig CW alt a a A rolata te emnmaenitieO emnmmiiumireatimrn i fis Ated Lo Speciric COMMUNICATION eering use and is 115 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic System Diagnostics Check Non TR only User Interface Object Table LABEL DESCRIPTION 116 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Key Pad Test User Interface Object Table LABEL DESCRIPTION Readouts Activity Zone Status Displays the Activity Zone keypad status Detected or Unplugged When keys are press on this keypad they will shown up in the Key Pad Value area Key Pad Value Displays the name of the keypad button that is being pressed Emergency Stop Switch Displays the status of the ESS i e Attached or Not Attached Goes back to the previous screen Main Menu Button Goes back to the System
39. Options Main Menu NOTE The additional information at the bottom of the screen is for engineering use and represents communication data between the MIB and SBC concerning hard key press events 117 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Heart Rate Test User Interface Main Menu Object Table LABEL DESCRIPTION Confidence 0 9 Displays the confidence level from 0 9 for the heart rate reading on the LifePulse Sensors Readouts Telemetry HR Shows the telemetry strap heart rate reading If Telemetry OFF is shown then telemetry has been disabled in Manager s Configuration Hands on Shows detection of hands on off on the left and right Life Pulse sensors L 0 R O no hands on detected L 1 R 1 hands on detected LifePulse HR Shows the LifePulse heart rate reading If LifePulse OFF is shown then Life Pulse has been disabled in Manufacturer s Configuration Confidence Shows the confidence level of the heart rate detection signal Gain Shows the amplification level of the Life Pulse heart rate signal A strong signal results in less required gain Weaker signals results in a higher gain NOTE You can use the Activity Zone Incline Speed Up Down arrow keys to control the belt and incline motors in this test mode 118 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic iPod Test User Interface Object Table LABEL DESCRIPTION Readouts iPod
40. Shows the total number of times this program was invoked TIME GOALS Shows the total number of times this feature was invoked DISTANCE GOALS Shows the total number of times this feature was invoked CALORIES GOALS Shows the total number of times this feature was invoked TIME IN ZONE GOALS Shows the total number of times this feature was invoked MARATHON MODE Shows the total number of times this feature was invoked VIDEO Shows the total number of times this feature was invoked Export to USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 12 CO Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Software Versions User Interface Software Versions Base Assembly Serial 441111 Console Serial UNKNOWN Console Version 1 10 Part KT0N 12602 0000 CSAFE Version 23 11 11 Interface Boot Version E Interface Board Version 520 Partt KT00 1260 0000 Apploader Version 17127 Manager Version BATE1 TREADMILL Apr 15 2009 16 34 13 Meo anes tort zi pet WinCE Version 5 00 21 LIFE FITNESS E Export To USB Main Menu Object Table LABEL DESCRIPTION Readouts Base Assembly Serial Displays the base assembly serial number Console Serial Displays the console serial number Console Ver
41. Sort Order Displays the channel number in a sort order from low to high and allows the manager to select the radio button and enter the name of the channel Name Allows the manager to enter the name of the channel Presorted Ch Displays the channel that are presorted by the system Valid Allows the manager to check for valid or uncheck the box for invalid channel Invalid channel will not be displayed Page Up Down Page up and down the list of sorted channel s Enter Name Button Displays the Enter Channel Name keyboard and allows the manager to enter a channel name Clear Name Button Clear the name of the selected channel OK Button Goes back to the previous screen and saves all changes Cancel Button Goes back to the previous screen and cancels all changes 153 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Secure Channel Setup Screen User Interface Object Table LABEL DESCRIPTION Secure Channel Allows the manager to enable disable the secure channel Channel Allows the manager to specify the secure channel number or change an existing secure channel Button Name Allows the manager to specify the name of button By default the name is set to Secure Channel Password Allows the manager to specify change a password required to view the secure channel or enable disable the password protection OK Button Goes back to the previous screen and saves all changes Cancel Button Goes back to
42. TION PAGE Reload application using USB setup utility Re flash update the MIB software Re flash update the motor controller software Replace keypad s or if user is purposely holding down a key at power up then cycle power to recover Check board to board connection Check replace cabling down to the M C 16 Co Appendix Error Info Messages M051 00K65 A003 MESSAGE Module RetroFit DSP MC detected Edit base assembly serial Maintenance at the top of the screen Please pedal communication error DESCRIPTION SBC has detected that a RetroFit DSP motor controller has been installed RetroFit controllers are not to be used on Elevation products This is a prompt to enter in the base serial number and then the product type This is a data entry prompt that will ask the tech to select either Replacing Console or Replacing Motor Controller Initialization does not finish stuck in this mode due to lack of communication between MIB amp motor controller POSSIBLE CAUSE SBC has detected that an invalid DSP motor controller has been installed The prompt will occur if there is no valid configuration data in both the SBC registry and the motor controller This will also occur if both the console and motor controller are replaced at the same time This prompt occurs if the basic configurati
43. The DSP controller contains a flyback power supply that powers the console circuitry as well as all circuitry on the DSP controller A flyback power supply provides 6 VDC and 12 VDC to the console These voltages are isolated from the AC line voltage The same flyback supply also provides supply voltages to the rest of the DSP controller These voltages are not isolated from AC line but are referenced to the motor controller bus voltage The power supply is a universal input supply and will operate from 85 VAC to 264 VAC Modules 3E 2 Base Frame Electronics Theory of Operation M051 00K65 A003 6 Stride Sensor The Stride sensor is a piezoelectric sensor placed under the deck which senses movement of the deck The voltage coming out of the piezoelectric sensor goes to the DSP controller which has an opto isolator isolating the stride sensor from the DSP The DSP monitors this voltage and sends the information to the console where it is used to determine the presence of a user 7 Console Interface The DSP communicates to the console processor via a two wire serial communications Note JW3 should not be present for Elevation treadmills Other treadmills which use single wire communication will have JW3 in on the DSP controller Opto isolators are provided on the DSP controller to isolate the transmit line and receive line since the ground reference for the DSP circuitry is not the same as that of the console DSP controller software updates can
44. Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the cup holders Remove the handrail cover See UF 7 Remove the Activity Zone assembly See CA 22 Remove the lower bridge cover See UF 4 Remove and save the six Allen bolts that secure the outer handrail cover to the handrail Remove the outer handrail cover Install the new outer handrail cover using the bolts removed and saved in Step 7 Allen Bolts 6 Outer Handrail Cover Example of a Bad Gap Right Handrail Right Handrail Overmold Outer Shroud 106 Modules Upper Frame How To s UF 6 M051 00K65 A003 REPLACEMENT OF UPPER BRIDGE COVER fe opo cw oe oe x 10 Remove the upper bridge cover Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the cup holders Remove the console assembly Remove the console neck assembly Remove the inside handrail covers See UF 3 Remove the Activity Zone assembly See CA 22 Remove the lower bridge cover See UF 4 Remove the outer handrail covers See UF 5 Remove and save the six bolts Install new upper bridge cover using the bolts removed and saved in Step 8 Example of a good gap 107 Modules UF 7 Upper Frame How To s M051 00K65 A003 REPLACEMENT OF HANDRAILS Turn the treadmill power switch off Ergo bar Screw 2 Unplug the line cord from the wall outlet Remove the cup holders Remove
45. al uu I loose cover Loose upright covers ae placement Replace upright covers Damage Loose end caps ro end caps LES Lower extrusion loose or off meme em lower extrusion LF6 96 Modules LF 3 Lower Frame How Io s M051 00K65 A003 REPLACEMENT OF TOP MOTOR SHROUD COVER 1 Remove and save the six Phillips screws that secure the top motor shroud cover to the motor cover mounting brackets and frame 2 Install the new top motor shroud cover using the Phillips screws saved in Step 1 REPLACEMENT OF UPRIGHTS 1 Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the top motor cover p uw T9 Remove either right or left upright shroud depending on which upright is being replaced Remove the inside handrail covers See UF 3 Remove the Activity Zone assembly See CA 22 Remove the outer handrail covers See UF 5 Remove the lower bridge cover See UF 4 Remove and save the six upper bolts three per upright that secure the bridge to the uprights t a IX c 10 Cables run through both of the uprights Determining which cable will be disconnected will depend on which upright is being replaced If replacing the left upright this will require disconnecting the power cables to the attachable TV and re routing them through the new upright The transformer cable must be removed and rerouted if the left upright is being replaced Bridge Left Upright Right Upright 1
46. andrail covers that conceal the mounting bolts 2 Remove and save the five Allen bolts that secure the inside handrail cover to the handrail Allen Screw 5 Plug 5 3 Remove the cover by tilting it forward the inside of the unit then pulling down 4 Install the new Inside Handrail Cover using the bolts removed and saved in Step 2 104 Modules UF 4 Upper Frame How To s M051 00K65 A003 REPLACEMENT OF LOWER BRIDGE COVER Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the cup holders Remove the Activity Zone assembly See CA 22 Remove and save the two Allen bolts that secure the lower bridge cover to the bridge weldment Remove and save the two Allen bolts that secure the lower bridge cover to the upper bridge cover Tilt the lower bridge cover to either side of the unit to enable the lower bridge cover to clear the upright bolt heads Remove the lower bridge cover oer f eae eS NS Install the new lower bridge cover using the bolts removed and saved in Steps 5 and 6 Lower Bridge Cover Allen Screws 10 Upright Bolt Heads Torque to 2 on each side 42 in lb 48 kg cm Example of a Bad Gap Outer Arm Bottom Bridge Cover Shroud Mismatch Eu m m m m um um um um m Um Um Um Um Gm OS OM OM eee eee eee eee H Modules Upper Frame How To s UF 5 M051 00K65 A003 REPLACEMENT OF OUTSIDE HANDRAIL COVERS DU S9 XE D GM JT x
47. are releases MESSAGE Error launching application Please reload using USB memory stick Interface board in Boot mode please start Flash update now Motor controller in Boot mode please start Flash update now Stuck hard key detected Interface board not detected Module communication error DESCRIPTION SBC application was unable to launch MIB application checksum error detected Motor controller checksum error detected Indicates at least one hard key on any of the keypads is being detected as closed when the MIB initially powers up Intent is to detect a faulty keypad and prevent any subsequent key events from being sent to the SBC Communications between the SBC and MIB board were not able to be established MIB or Achieve console is unable to communicate with the motor controller module i e module no communication POSSIBLE CAUSE Application missing Software update was interrupted via a power failure or bad connection with the USB stick PC update application or widget box Software update was interrupted via a power failure or bad connection with the USB stick PC update application or widget box One or more keys are either shorted closed or are being held down at power up Faulty connection between SBC and MIB boards Power up communication test to base failed or lost communication with base SEC
48. art pulse amplitude Other noise signals compete with the low heart signals Irregular heart rhythms Missing skipped or irregular heart beats require longer sample times to compute Modules HR 3 Heart Rate System System Components M051 00K65 A003 Polar Board hidden from view within Bottom shroud assembly Electrodes View of Polar on Bottom Shroud Polar Board in bottom shroud assembly 79 Modules HR 4 Heart Rate System Problem Symptom Table M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Heart rate system Damage Check connections inoperative Not connected Replace heart rate sensors Polar issues Inadequate grounding Replace Polar Board HR 6 Cosmetic flaws assembly No erratic heart rate No erratic heart rate diagnostic Heart symbol displayed Hardware diagnostics without hands on screening 80 Modules Heart Rate System How Io s HR 5 M051 00K65 A003 REPLACEMENT OF HEART RATE SENSORS 1 Remove and save the two Phillips screws that secure each set of rate electrodes to the Ergo bar Note which wires go to the top electrode and which go to the bottom electrode Disconnect the wires from both electrodes Plug the wires into the new electrodes Position the electrode gaskets between the electrodes and the Ergo bar Please note that some Ergo bar gaskets are adhered to the Ergo bars A later design change Install the new electrodes in the Ergo bar using the screws rem
49. at is fixed on one end of the tube The ACME screw is pinned to the output gear on the gear box on one end and screws into the nut on the steel tube on the other end As the ACME screw rotates the steel tube extends or retracts which raises or lowers the treadmill There are internal limits switches on the gearbox to prevent over travel The Lift Motor is programmed to incline the treadmill up to 15 at 0 5 increments The desired incline is commanded through the incline up or down arrows or through the keypad on the console When a user first starts the treadmill the Lift Motor will lower the treadmill until the Home Switch is activated this is 0 incline or level unless the treadmill is already at 0 incline If the Home Switch cannot be activated the console will display a message after a given duration stating incline inoperative continue if desired One way of determining if a Lift Motor or a Home Switch is electrically defective is by observing whether or not certain LED s on the motor controller light up Similarly knowing that both the Lift Motor and the Home Switch are electrically good and the LED s do light up but the treadmill is not able to be inclined or lowered may be an indication that the Lift Motor is mechanically defective or the controller is bad These tests are described in detail in the Base Electronics BE section Modules LS 2 Lift System System Components M051 00K65 A003 Cross section View Of Lift System 0
50. ation of model and serial numbers Corporate Headquarters 5100 River Road Schiller Park Illinois 60176 U S A Toll Free 800 735 3867 within U S A Canada Tel 847 288 3300 Fax 847 288 3703 Global Website www lifefitness com International Offices AMERICAS NORTH AMERICA Life Fitness Inc 5100 N River Road Schiller Park IL 60176 U S A Tel 847 288 3300 Fax 847 288 3703 Service Email internationalservicesupport lifefitness com Sales Marketing Email commercialsales lifefitness com Operating Hours 7 00 am 6 00 pm CST BRACTIVITY ZONEIL Life Fitness Do BrActivity Zoneil Av Dr Dib Sauaia Neto 1478 Alphaville Barueri SP 06465 140 BrActivity Zoneil Tel 800 773 8282 Fax 55 11 4133 2893 Service Email suporte lifefitness com br Sales Marketing Email lifefitness lifefitness com br Operating Hours 8 30 am 17 30 pm BRT M051 00K65 A003 Location of model and serial numbers LATIN AMERICA amp CARIBBEAN Life Fitness Inc 5100 N River Road Schiller Park IL 60176 U S A Tel 847 288 3300 Fax 847 288 3703 Service Email internationalservicesupport lifefitness com Sales Marketing Email commercialsales lifefitness com Operating Hours 8 00am 5 00pm CST Introduction Contact Information M051 00K65 A003 EUROPE MIDDLE EAST amp AFRICA EMEA NETHERLANDS amp LUXEMBURG Life Fitness Atlantic BV Bijdorpplein 25 31 2992 LB Barendrecht The Netherlands Tel
51. ays and report records of weight usage ranges from 0 400 pounds Export To USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 143 Appendix M051 O00K65 A003 Engage Inspire Console Diagnostic Channel Usage Log User Interface Main Menu Object Table DESCRIPTION Channel Usage Log Readouts Reset Hours Button Export To USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 144 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Configuration Menu User Interface Video FM Radio ort Import Settings Main Menu Object Table LABEL DESCRIPTION Manager Button Displays the Manager Configuration 1 Screen Manufacturer Button Displays the Pass Code Entry screen If a valid pass code is entered the system will display the Manufacturer s Configuration screen Video FM Radio Button Displays the Video FM Radio Configuration Menu Screen Custom Workouts Buttons Displays the Custom Workouts Setup Screen Touch Screen Configuration Executes and displays the Touch Screen Calibration program Button Export Import Settings Displays the Export Import
52. be performed by using it s built in field re programmability capability directly or via the console Csafe interface An additional optically isolated signal the DSP controller receives from the console is the Emergency stop signal which controls the input power relay 8 DSP Controller Software The Life Fitness motor controller uses proprietary control algorithms to control the ac induction motor to allow for maximum efficiency noise control and smoothness over the full range of operation Onboard sensors monitor bus voltage motor current and power module temperature ensuring component limits are not exceeded Line voltage compensation allows wide voltage fluctuations to be transparent to the exerciser Maximum average power is regulated allowing short term peaks while still controlling average power Motor Controller diagnostics keep track of 34 parameters and maximums to aid in appraising the health and performance of the system These combined with indicator LED s help the service technician diagnosing and correcting any system issues A serial communication link between the motor controller and Console provides seamless operation of the whole Treadmill system 9 Indicators and Displays There are ten LED s on the 92343 Polar Board e LED1 12V indicator e LED2 6V indicator e LED3 Tx Communication indicator LED4 Lift Up direction LED5 Lift ON LED6 V bus indicator LED7 Vd indicator LED8 3 3V indicator LED9 Incline O posit
53. ble TV receive audio issue commands route iPod video to TV The SBC e is responsible for the following functions Communication to MIB Control the 15 inch LCD amp Backlight for LCD Touch screen controller Generate 3 3VDC and 5VDC for all PCBs eupport USB communication charging Support iPod communication audio video input charging Receive Audio inputs from Tuner iPod Virtual Trainer Provide Audio output to headphones Oo Oo N Oo OC Aa W MN Interface to Analog Tuner w Apple Authentication 10 Generate Closed Caption 11 Implement hardware for Ethernet connectivity future functionality not supported by software Modules CA3 Console amp Activity Zone Theory of Operation M051 00K65 A003 MIB THEORY OF OPERATION There is only one kind of the MIB It works with both the 7 and the 15 inch displays The functions of the MIB include Process LifePulse LP Heart Rate signal from sensors Receive Telemetry Polar Heart Rate signal Calculate Heart Rate LP amp Polar Interface to membrane switch keypad Respond to Emergency Stop Switch Redundant CSAFE ports for Serial Comm or accessory power Serial Comm 5VDC to GBC MC Serial Comm 3 3VDC to SBC Provide Battery Voltage switch for Normal Operation Oo GO N O Oo A CQ N gt 10 Provide Battery Voltage switch for Sleep Mode 11 Drive speaker monotone beep 12 Low side drive for all LEDs
54. ble gain control to ensure coded operation with the intended transmitter BACKLIGHT INVERTER 7 INCH LCD This board converts 12VDCto more than 500 VAC for the back light known as the Cold Cathode Flourescent Light CCFL light BACKLIGHT INVERTER 15 INCH LCD This board converts 12VDC to more than 500 Vac for the back light known as the Cold Cathode Flourescent Light CCFL light 54 Modules CA5 Console amp Activity Zone System Components M051 00K65 A003 Activity Zone Emergency Stop Switch Do Modules CA 6 Console amp Activity Zone System Components M051 00K65 A003 15 INCH LCD CONSOLE SYSTEM COMPONENT MIB Machine SBC Single Board Interface Board Computer Inverter module to supply CCFL backlights Analog Tuner with Audio ESD Protection Processor and Apple Assembly Authentification processor 7 INCH LCD CONSOLE SYSTEM COMPONENT SBC Single Board Computer CCFL Backlight Inverter Module MIB Machine Interface Board amat b Apple iPod MA Authentification Circuit SD Electro Static Discharge Protection Circuit 56 CA 7 Modules Console amp Activity Zone System Components M051 00K65 A003 ACTIVITY ZONE Mounting Screws Accessible from Rear Trail from Keypad Emergency Stop Reed Switch Mounting Bracket POLAR TELEMETRY BOARD JST 4 Position Connector Pin PRR E RE Coil Antenna Mu
55. ch Philips Screw 1 of 2 Line Filter 12 18 Ib in 13 8 20 7 kg cm E 36 Modules BE 14 Base Frame Electronics How To s M051 00K65 A003 REPLACEMENT OF IEC RECEPTACLE 1 Turn the treadmill power switch off 2 Unplug the line cord from the wall outlet 3 Lift the end of the treadmill about four inches off the floor and place blocks of wood under both sides to support it 4 Remove and save the two screws that secure the line cord retaining bracket to the motor pan Set the retaining bracket aside 5 Unplug the line cord form the unit and save 6 Remove the top motor shroud cover See LF 3 7 Remove the motor controller Modules BE 15 Base Frame Electronics Electrical Wiring Diagrams M051 00K65 A003 DSP Controller Block Diagram DSP Controller Diaital Sianal 3 Phase AC y N Power Supply ES ee Induction gt Processor Motor DSP OE 4HP AC Motor Incline owitch s T Lift EMI Filter Emergency Inrush Limiting Rectifier Bus Lift Actuator i Stop Relay Circuit Capacitor Control Circuit Actuator Power Switch t Line AC Power High Voltage Low Voltage Isolated Low Voltage Control 38 Modules Base Frame Electronics Electrical Wiring Diagrams BE 16 M051 00K65 A003 DSP Controller Functional Description LED8 3 3VDC JW10 on P17 P4 Home P7 AC Input P10 Stride Sensor LED9 VD Welded Frame In SW LED 120V 3POS Classic Frame Out 9 amp 10 230V
56. controller The power supply remains on and the console will still be powered when this relay is opened 3 Motor Control The AC power is rectified by BR2 which is mounted to the heatsink and filtered by four large electrolytic capacitors In the case of the 100 120VAC low voltage DSP controller a voltage doubler configuration is used so the bus voltage for the motor controller is the same for both high and low voltage versions The DC bus voltage goes to the IGBT module which is mounted on the heatsink and is the main power stage This module is configured as a three phase bridge inverter which converts the DC bus voltage to three phase AC voltages at the appropriate amplitude and frequency to run the motor at the correct speed The motor controller senses the IGBT bridge phase currents and uses this information to calculate the motor speed so a speed sensor is not required 4 Lift Control The Lift actuator which controls treadmill incline is powered from the DSP controller The line voltage is switched to either the incline or decline windings of the AC motor depending on which direction is commanded The DSP controller also reads the Home Switch which tells the DSP the incline is at 0 The on time of the Lift Motor is controlled to provide the commanded incline A frequency detect circuit on the DSP controller detects whether the input AC line frequency is 50 Hz or 60 Hz and adjusts the on time to obtain the correct incline 5 Power Supply
57. cy stop relay on motor controller M051 00K65 A003 SECTION Check proper operation of keypad in diagnostics and replace if necessary Check belt amp deck for signs of excessive wear and replace if necessary See Module communication error See Module communication error Verify tether magnet are properly replaced installed Replace MIB Replace motor controller When user sees this message the belt speed will decrease automatically If user is already at minimum speed i e 0 5 mph then workout will enter Pause mode If speed is more than one mph kph below target speed then speed is reduced by 75 If speed is closer to target when an Unattained occurs then speed is decremented between 0 1 to 0 3 mph kph A simple test to determine if console is communicating with the motor controller is to cycle power and listen for beeps from the MIB board The MIB will beep once after it gets power followed by three additional beeps if it can successfully communicate with the motor controller This process is done before the main Application on the SBC is up and running i e before you see the Splash screen which contains the word initializing on it 16 CO
58. e LABEL SPECIFICATION Displays the seven steps instructions to perform the CSAFE Loopback Test Test Log Displays and logs the status of all the testing steps and results CSAFE Loopback Status Displays the status of the loopback test i e Pass or Fail Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 125 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Information Menu User Interface Date and Time Information Main Motor Information Maintenance Information Lift Motor Information Channel Usage Log Object Table LABEL DESCRIPTION Statistics Button Displays the Information Statistics Screen Software Versions Button Displays the Software Versions Screen Main Motor Information Button Displays the Main Motor Information Screen Lift Motor Information Button Displays the Lift Motor Information Screen Belt Deck Information Button Displays the Belt Deck Information Screen Date and Time Information Button Displays the System Date and Time Information Screen System Errors Button Displays the System Errors Screen Maintenance Information Button Displays the Maintenance Information Screen Usage Log Button Displays the Usage Log Report Screen Channel Usage Log Button Back Button Displays the TV Channel Usage Log Screen Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 126 A
59. e SBC Defective MIB Defective analog tuner Unable to receive cable channels Channels do not change 9 Co Modules CA9 Console amp Activity Zone Problem Symptom Table M051 00K65 A003 CONSOLE SYMPTOM POSSIBLE CAUSE SECTION PAGE Sound does not change Touchscreen needs Calibrate touchscreen calibration Defective MIB Replace MIB No sound Air Cable setting incorrect Change setup to proper setting Defective headphones Try different headphones Defective headphone jack Inspect and replace as or cable appropriate iPod does not work Defective iPod cable on Replace option panel option panel Defective iPod Verify iPod function Defective tuner board Replace tuner board Authentication fails Ghost HR on engage Non updated cable being Cable should be AK65 treads power cable routing used frame not properly 00043 0001 A2 or later or receiver too sensitive grounded early non coded See service Bulletin on happened with early receiver installed frame grounding Install production non coded coded receiver Emergency stop not MIB defective magnet Check that the magnet working misplaced in holder is properly located in the plastic holder Replace MIB if cable and magnet good Video lockup Old revision of tuner and Try tuner revision F or later or SBC if still bad then try SBC revision E or later Distorted audio Option panel not updated Install latest revision option SS pan
60. e front and rear rollers at approximately 72 inch from rear roller edge Also position the belt edges within the belt barrier Tensioning Bolt 92 Modules oo 11 Stride Walking System How To s M051 00K65 A003 Masking Tape 12 To properly tension a new striding belt without the use of tension gauges place two pieces of masking tape exactly 38 75 inches apart on the right and left edges as shown four pieces total Alternatively you can mark two lines 38 75 inches apart on the masking tape 13 To tension the new striding belt rotate the tension bolts clockwise until the distance between the pieces of tape or lines on the tape is increased to 39 inches for a NEW striding belt 88 15 16 inches for an existing belt 14 Start the treadmill and run it at seven mph 38 3 4 Loose Length 39 Tensioned Length for New Belt 38 15 16 Tensioned Length for Used Belt 15 If the striding belt moves to the right using a 5 16 inch Allen wrench turn the right tension bolt 1 8 turn clockwise and the left tension bolt 1 8 turn counterclockwise to start centering the striding belt about the rear roller Striding Belt Pivot Point 16 If the striding belt moves to the left turn the left tension bolt 1 8 turn clockwise and the right tension bolt 1 8 turn counterclockwise to start centering the striding belt about the rear roller 17 Continue adjusting belt until it is centered and does not move to one side or
61. e heart signal and zero in on the heart rate reading The Confidence number which is also displayed in the LifePulse diagnostic display indicates the agreement in the computed heart rate number among these different methods and therefore the confidence the heart rate displayed is correct This is important when Cardio workouts which change the load based on the difference between the current and target heart rates are used If a confident heart rate cannot be determined Cardio workout programs cannot automatically adjust the load to reach the target heart rate Confidence values can range from 0 to 9 with O being the least confident reading and 9 being the most confident Cardio program load changes occur when heart rate readings have confidence values of 5 or higher Some factors which affect LifePulse s ability to determine a heart rate Hand slip and or grip pressure changes on electrodes This can produce noise spikes which drives up gain values and lowers the ability to detect the features of the actual heart pulses Dry and or calloused hands This can further reduce the already low amplitude heart signal picked up from the hands by the electrodes Dirty and or contaminated hands This can also reduce the signal being measured Amount of upper body movement This can add signals which must be evaluated and filtered out in the software Sometimes these signals can be regular enough to look like heart pulses Individual s own he
62. ected Excessive motor current detected POSSIBLE CAUSE Broken communication lines JW3 installed on DSP M C M C compartment airflow restricted hot air is being blown on it located in direct sunlight Excessively worn belt deck Faulty intermittent thermal switch in motor M C compartment airflow restricted hot air is being blown on it located in direct sunlight Excessively worn belt deck User is driving the belt with sufficient energy to raise the bus voltage most likely at high inclines Input line has voltage surge problems Excessive motor current caused by a failed motor intermittent motor or motor connection s A possible but unlikely cause would be a severely worn belt deck M051 00K65 A003 SECTION Remove JW3 Check replace cabling down to the M C Vibration is causing intermittent operation from loose connection Clean the M C compartment insure adequate ventilation is available and it is not being heated by a heating register move from direct sunlight Replace belt deck if power level is excessive Check motor thermal switch connections Check clean the M C compartment insure adequate ventilation is available and it is not being heated by a heating register move from direct sunlight Replace belt deck if power level is excessive Replace motor if error keeps occurring after the motor has cooled down and no other solution has worked
63. el Headphone jack loose Option panel not updated Install latest option panel MER iPod not charging Defective iPod cable or Check cable and connection from option connections replace repair panel to MIB option panel as appropriate Install latest not updated revision option panel Console does not Defective USB drive Verify functionality of USB recognize USB memory or connector cable drive Check cable and drive inserted into connection connections replace repair connector as appropriate 9 CO Modules CA 10 Console amp Activity Zone Problem Symptom Table M051 00K65 A003 ACTIVITY ZONE SYMPTOM POSSIBLE CAUSE SECTION PAGE Buttons not registering Check connections CA 22 Not Connected Replace Activity Zone Need to replace Activity Replace Activity Zone CA 22 Zone Cosmetic flaws flaws Need to replace console Replace console neck CA 23 neck spacer spacer Cosmetic flaws flaws P Console inoperative Replace console CA 23 Damaged Rear console cover Replace console cover CA 24 requires replacement Cosmetic Flaws Flaws 60 Modules CA 11 Console amp Activity Zone Troubleshooting Flow Diagrams M051 00K65 A003 NO POWER osm Check emergency stop gt Magnet in place No Replace magnet Remove cover to reveal motor Base powered N Troubleshoot Base control board up j Electronics i Yes Power Check main cable to MIB for presenton cable
64. en the belt barriers Refer to Stride System Module Inspect for damage usually caused by users stepping on them Replace as needed Clean with a mild soap and water Original Dawn dishwashing liquid recommended Inspect for MONTHLY QUARTERLY Inspect for excessive wear on the walking running surface and edges for excessive fraying Replace as needed M051 00K65 A003 Modules Modules DS 1 Drive Motor System Component M051 00K65 A003 Nut Set Screw Over Key Nut 9 13 ft lbs 51 71 in Ibs 9 13 ft lbs 12 17 N m 59 82 kg cm 12 17 N m QTY 4 Bolt for 03 models or higher QTY 4 Flat Washer Drive Belt Key Motor QTY 4 Shoulder Washer e e 7 A Idler Assembly Flywheel Flywheel Bolt 21 24 ft lbs 28 33 N m Spring Clip Threaded Clevis Pin with Idler Support Motor Pulley Insulating Pad 03 models or higher Shaft Shoulder Washer Bracket QTY 2 QTY 4 Clevis Pin Idler Support Bracket Tie Bar Frame Bracket Never remove on 01 amp 02 models 20 Modules DS 2 Drive Motor Problem Symptoms Table M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Check drive motor cable connection to controller Drive motor cable connection to controller faulty Drive motor does not operate E E Wrong motor controller for Install proper motor BE 12 power source 220 volt or controller 120 volt Failed motor controller
65. eplace IEC receptacle inoperative Not connected OO Modules Base Frame Electronics Troubleshooting Flow Diagrams BE 8 M051 00K65 A003 No Power on Treadmill Measure line voltage at outlet P Check line cord at outlet and receptacle at treadmill F Inspect line cord P Check power switch P Check main cable harness Check DSP controller P Check line filter Yes Yes Yes Yes Yes Yes Line voltage at outlet ok Seated property E Line cord is ok Power switch ok EN Line filter ok 1 Main cable harness ok Are LEDs illuminating L Ye S No voltage at outlet 3 No voltage at TP2 Switch the treadmill to other outlet Reseating the No line cord Replace line cord No Replace power No voltage at TP1 eaten Replace line filter Replace main No gt cable harness Replace motor No controller Test to confirm fix 31 Modules Base Frame Electronics Troubleshooting Flow Diagrams BE 9 M051 00K65 A003 Reduce Maximum Speed Measure line Worn belt or voltage at outlet deck id Perform belt Excess power deck test indicated No Check line Insufficient voltage voltage Poe Heavy users at high speed OK with lighter r i weight user
66. ersion Displays the current interface board software version the current interface board software version 112 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic System Test Menu 1 User Interface system Comm Test Motor Modules Key Pad Test Object Table LABEL DESCRIPTION System Communication Displays System Communication Checks Screen and executes system communication Test Button check Motor Modules TR only or Displays the Motor Modules Screen for TR or System Diagnostic Screen for non TR System Diagnostics Button Non TR only 113 Appendix M051 O0K65 A003 Engage Inspire Console Diagnostic System Communication Check User Interface Checking Checking Checking i o O Main Menu Object Table LABEL DESCRIPTION Motor Controller Displays the status of the Motor Controller i e Checking Detected Failed Lift System Displays the Motor Modules Screen External Serial EE System Displays the Key Pad Test Screen Information Displays any additional information regarding the System Communication check i e System Communication OK System Communication Failed Error Communication Test Results Not Available iPod Button Displays the iPod Test Screen Back Button Displays the previous Screen Main Menu Button Goes back to the System Options Main Menu NOTE This test checks the communications between the MIB and M
67. ery and in order to measure it s voltage you must measure across its terminals Essentially when the left and right sensors are held they act like the leads of the voltmeter Since an electrical path exists from the electrodes held in one hand up the arm across the body and the heart down the other arm and into the other hand holding the other pair of electrodes a voltage can be measured This is how the LifePulse signal is measured And just like measuring a battery the polarity of the voltage is important so the left and right electrodes must correspond to the left and right user hands To pick up the heart signal LifePulse must use a very sensitive high gain differential amplifier This is primarily due to the signal s initial low amplitude as it originates from the heart typically less than 2 millivolts peak to peak and the resultant attenuation or signal drop as it travels through the body and into the electrodes This type of amplifier is different from a regular amplifier in that only the differences between the inputs are amplified In this way common signals typically electrical noise appearing on both inputs can be simultaneously ignored while the differences are amplified The output of this high gain differential amplifier when neither or only one electrode pair is held is meaningless because the inputs to the amplifier basically act as antenna picking up and amplifying stray electrical signals from the environment Ideally
68. es Yes NO Replace MIB Audio Changes Yes gt No Unexpected error contact LF Replace touch screen Finished Finished Finished 70 Modules CA 21 Console amp Activity Zone Troubleshooting Flow Diagrams M051 00K65 A003 USB DRIVE NOT RECOGNIZED ome Insert USB Drive o Software update yes y Finished screen appears o Verify that USB drive is good Drive good No Replace drive i Yes Replace option panel or cable Software update between SBC and option gt Yes gt Finished panel screen appears i Replace SBC 44 S0liware update s vos Finished screen appears No Unexpected error contact LF 71 Modules CA 22 Console amp Activity Zone How To s M051 00K65 A003 REPLACEMENT OF ACTIVITY ZONE 1 Turn the treadmill power switch off Bezel Access Door 2 Unplug the line cord from the wall outlet 3 Remove the bezel access located on the bottom of the lower bridge cover 4 Remove and save the two bolts that secure the Activity Zone assembly to the bridge weldment Use a flashlight to locate the bolts Screws o Disconnect the cable connections to the Activity Zone 6 Remove the Activity Zone assembly 7 Install the new Activity Zone assembly using the bolts and saved in Step 4 f2 Modules Console amp Activity Zone How To s
69. etiim mici ie aea E OEMAMEE 144 Corin nt Or ernt aeei E ee 145 Manager Coni JUON Mammen nee tem meee eet ere re MC LLL MDC E eee eee 146 Maaar Con or lc yt tt te et Te ee m 147 Manufacturers Communic nekiesek eee eee 148 Video FM Radio Configuration Menu essesmeeetemtiteesstaeiettrise stet ei cueentene ionamin arent 151 Video Setup SOKGBIT 1 ee ee 152 Channel Nate 7 Son Setup Cre eocdeseeuexsedessmuceputecpuDpuveA MEME DM SSE aT 153 Secure Channel Setip Seiden ea E soto tNt Ria IU eR eee ubi qe tME 154 Promo Channel Setup Screen es eee teintes iuam eee 155 Ici Set Screen ee 156 Custom Woikouls a econ ces 157 Expo aap import Settings erered 158 Create Your Own Soroa eee ene EA eee ea ee ee eee 159 Network ConfigurallOll AA aA ener ee 160 Clock Setup Date and Time Iniormmalon sees eee 161 Maintenance EEEE 162 Error Info Messages a a a a a a a OP ee OR 163 Introduction Introduction Using This Manual M051 00K65 A003 This service manual provides safe and efficient test and service procedures for the 95T Elevation Series treadmills The service manual is arranged in the following sections Introduction This section provides the usage guidelines contact information technical specifications and glossary of terms used in this manual Preparation This section provides the list of service tools required to perform various service operations described in this manual Maintenance This section describes a sugges
70. ficient level Motor unplugged or connector loose A possible but unlikely cause would be the user driving the belt at startup An intermittent console motor controller cable or emergency stop switch Improper home or decline switch operation adjustment cable Incline motor connection unplugged loose A possible but unlikely cause would be incline motor overheating from excessive operation Verify that the motor connections are solid Perform a phase test to verify the system or diagnose a phase problem Confirm that all connections are solid all wires are properly seated into the connector and the cable is not pinched and being shorted open Verify proper operation of the emergency stop switch Verify that all motor and switch connections and cables are solid Verify incline switch operation using diagnostic switch LEDS LED 9 amp 10 Verify incline motor activation using diagnostic LEDS LED 4 amp 5 Readjust or replace switches cables 166 Appendix Error Info Messages M051 00K65 A003 MESSAGE Unexpected interface board reset Activity Zone keypad not detected Emergency stop drive trip Console over temperature Network voltage driver trip DESCRIPTION Indicates the MIB board has gone through an unexpected reset The absence of a loopback signal indicates the Activity Zone keypad is
71. friction becomes large enough the user may experience speed slow downs This slowdown is an indication that the belt and deck need to be replaced The deck may be flipped over if it has never been flipped previously In addition the console may display the message UNABLE TO ATTAIN TARGET SPEED The striding belt is initially tensioned and centered about the rollers at the factory The striding belt may have to be re centered at the customer site during installation because of customer floor irregularities These irregularities may also require the leveling of the treadmill by adjusting the rear leveler feet The centering adjustment is done via two adjusting screws at the rear roller With normal usage the striding belt stretches over time which may cause the front roller to slip This is an indication that the striding belt has to be re tensioned Re tensioning is done by turning the adjusting screws A simple method of determining if a belt is loose is the 2 mph stall test This test requires the treadmill to run at 2 mph and the technician stomps hard on the striding belt to try to stall the motor while observing whether the front roller spins when the striding belt momentarily stops During treadmill use and depending how a user runs on the treadmill the striding belt may move to either side causing the belt to go off center To aid with this the front and rear rollers are tapered at the ends This feature helps the striding belt center itself d
72. he belt can cause these and are considered normal Excessive motor current draw caused by a bad belt deck or a high user weight combined with a high speed ACTION Check for an excessively worn belt deck RMS I Hits The effective maximum rms current of the motor has exceeded 21 3a An appropriate motor rom drop will be commanded to try to keep the current within its limit CAUSE Excessive motor current draw caused by a bad belt deck or a high user weight combined with a high speed ACTION Check for an excessively worn belt deck Dynamic I Hits One of the above occurred Line I Hits Phase I Hits RMS I Hits IC Neg Switch Errors The negative switch logic reported an error Because of noise and thermal trips a few occurrences are acceptable CAUSE An invalid combination of incline switch states occurred or a timeout occurred going to or away from the negative switch ACTION If a substantial amount gt 9 of these are recorded the negative switch and associated wiring should be checked IC Home Switch Errors The Home Switch logic reported an error Because of noise and thermal trips a few occurrences are acceptable CAUSE An invalid combination of incline switch states occurred or a timeout occurred going to or away from the Home Switch ACTION If a substantial amount 29 of these are recorded the Home Switch and associated wiring should be checked 136 Appendix M051 00K65 A003 Engage In
73. ication lines JW3 installed on DSP M C Clean the M C compartment Insure adequate ventilation is available and it is not being heated by a heating register Move from direct sunlight Replace belt deck if power level is excessive The M C compartment airflow is restricted Hot air is being blown on it It s located in direct sunlight There is excessive wear on the belt or deck User is driving the belt with sufficient energy to raise the bus voltage most likely at high inclines Input line has voltage surge problems Instruct the user to stop driving the belt at high inclines or to use a lower incline Contact an electrician to diagnose correct a power line problem Excessive motor current caused by a failed motor intermittent motor or motor connection s A possible but unlikely cause would be a severely worn belt deck Verify that all motor connections and cables are solid If start up power is very weak a phase may be faulty Perform a phase test to verify the system or diagnose a phase problem Check that the cord is solidly plugged into the wall receptacle and also into the machine Contact an electrician to diagnose correct a power line problem Line cord is not securely plugged into the wall or machine Loose intermittent receptacle wiring Machine is not plugged into a proper dedicated line Incoming voltage is fluctuating dipping to an insufficient level NO CO Modules BE 7
74. iled mounting bolt Emergency stop switch is removed Motor controller lift circuit failure Unit cannot find Home owitch due to improper installation which causes Lift Motor to bottom out before activating Home Switch Home Switch not connected Faulty Home Switch SECTION Replace Lift Motor Allow Lift Motor to cool for 15 minutes and confirm proper operation Otherwise replace Lift Motor Replace Lift Motor Replace mounting bolt or clevis pin Install emergency stop switch Perform test on motor controller 4 and 5 LED and replace Lift Motor if LED s do not light up Remove and re install Lift Motor at proper extended length Connect Home Switch cable When Home Switch is manually pressed the 9 LED on the controller should be ON If not check cable and replace Home Switch if required PAGE o QD QD WY Oo Oo Oo Oo OD O A IB Modules Lift System Problem Symptom Table SYMPTOM Lift Motor operates intermittently Difficult to move unit with lift frame wheels POSSIBLE CAUSE Overheating of Lift Motor Broken internal components in Lift Motor gear box ACME screw rotates intermittently while motor is running Failed clevis pin or mounting bolt causing Lift Motor to sit at an angle Lift frame wheels flattened due to wear or broken or cracked SECTION Replace Lift Motor Allow Lift Motor to cool for 15 minutes and conf
75. imilar ways but have different entertainment and user interface implementations The e 15 inch LCD depends solely on LCD touchscreen soft buttons for user inputs It also includes an analog TV tuner which has a built in iPod Authentication Coprocessor The i 7 inch LCD has a keypad that surrounds the screen Since the analog tuner board is not present in the 7 inch console iPod Authentication Coprocessor is placed on the separate board This picture shows the printed circuit boards used in the production 15 inch LCD treadmill console This picture shows the printed circuit boards mounted in the production 7 inch LCD treadmill console 51 Modules CA2 Console amp Activity Zone Theory of Operation M051 00K65 A003 SBC THEORY OF OPERATION There are two types of the SBC One works with the 7 inch display SBC i the other one with the 15 inch display SBC e Note that the two modules are not interchangeable The SBC i is responsible for the following functions Communication to MIB Control the 7 inch LCD amp Backlight for LCD Touch screen controller Provide 3 3Vdc and 5Vdc for all PCBs Support USB communication with the USB charging Support iPod communication with the iPod audio video input charging Receive Audio inputs from Attachable TV iPod Virtual Trainer Provide Audio output to headphones oe iw Ge GEL eS de Interface with Apple Authentication PCB 10 Interface with Attacha
76. in Menu 141 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Maintenance Information User Interface REPLACED CONSOLE 02 19 2008 17 35 13 pase REPLACED CONSOLE 0446 2009 3 42 27 REPLACED CONSOLE Date 01 16 2009 Time 17 08 03 Total usage 00 48 00 of 20 43 00 Total milage 0 41 of 8 98 Object Table DESCRIPTION Maintenance Information Repair Displays the number of repairs Readouts Type Displays the type of repairs Time Stamp Displays the date and time of the occurred repairs Total System Repairs Displays the total repairs registered by the system Details Display the repair details Clear System Repairs Displays a pass code entry pop up and allows the user to enter a correct pass code Button entry which will allow the system to wipe out all registered system repairs Export To USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 142 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Usage Log Report User Interface 0 1 2 3 4 5 6 T E Poeoce coco one eo oo oc o wl E 6 c e 6 cer Object Table DESCRIPTION Usage Log Readouts MPH Displays and report records of speed usage in mile per hour from 0 15 MPH Weight 0 400 Displ
77. ing Belt Deck Centering Screw cutaway cutaway both sides 84 Modules Stride Walking System Problem Symptom Table SS 3 M051 00K65 A003 SYMPTOM POSSIBLE CAUSE Selected or maximum speed is reduced during workout Insufficient line voltage current at the outlet due to unit plugged into a shared non dedicated outlet Worn deck and or worn striding belt Drive motor binding Front or rear roller binding Striding belt slips Incorrect striding belt tension SECTION Unplug the treadmill and carefully open outlet cover and count number of conductors going to outlet If there are more than three wires on a single outlet or more than five wires on a dual outlet the outlet is a shared outlet Unit must be plugged into a dedicated outlet See operation manual for power requirements Set unit to 15 incline While standing on striding belt close to the Ergo bar push off Ergo bar If steady continuous sliding occurs down the incline the belt deck wear is acceptable If sliding is not continuous replace striding belt and deck or flip deck if deck has never been flipped before Check drive motor shaft for binding or roughness Replace motor if necessary Inspect rollers for binding or roughness Replace if necessary Do the two mph stall test by stomping on the striding belt hard at two mph If the front roller spins when the striding belt momentaril
78. ing the condition for four seconds If the excessive current is not reduced to an acceptable level the motor will stop CAUSE A stalled belt condition possibly being the result of a worn belt deck ACTION Check for an excessively worn belt deck A hardware current limit occurred No software action occurs other than recording the event a maximum of once every 250ms The hardware limits the current on a cycle by cycle basis CAUSE An excessive motor current over 24a will cause this hit ACTION As in the above Hardware l Trips condition check that the motor wiring is not being shorted Check that the motor plug and all its wires are seated properly and that there is no contamination on the pins Run the phase test to isolate a troubled phase s The line current exceeded the allowable limit An appropriate motor rpm drop will be commanded to try to keep the current within its limit CAUSE Excessive motor current draw caused by a bad belt deck or a high user weight combined with a high speed ACTION Check for an excessively worn belt deck 135 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Main Motor Information TR Only LABEL DESCRIPTION Phase I Hits The largest individual peak phase current has exceeded 1 7a this is relatively quick limit An appropriate motor rom drop will be commanded to try to keep the current within its limit CAUSE Users intentionally stomping on t
79. ion indicator LED10 Incline Bottom position indicator Modules BE 3 Base Frame Electronics Theory of Operation M051 00K65 A003 10 Connector Connector P1 is a six position female Mate N Lock connector for motor DESCRIPTION Frame Phase W Phase V Phase U Not Used Not Used Connector P4 is a four position Micro fit connector for limit switches DESCRIPTION Zero position switch Zero position switch return GND Bottom limit switch Bottom limit switch return GND Connector P5 is a ten position Mini fit jr for console power and signals DESCRIPTION RTN RTN 6VDC Elevation 8VDC Classic 6VDC Elevation 8VDC Classic 12V Elevation N C Classic RXD TXD N C Connector P6 is four position Mate N Lock connector for lift actuator DESCRIPTION Down Hot Up N C 26 Modules BE 4 Base Frame Electronics Theory of Operation M051 00K65 A003 Connector P7 is a three position Mini fit Senior connector for input power PIN DESCRIPTION Connector P8 is a 2 position Mini fit Jr for motor thermal switch PIN DESCRIPTION Connector P9 is a five position Mini Fit Jr connector for console voltage select DESCRIPTION Connector P10 is a 3 position C grid connector for Stride Sensor interface PIN DESCRIPTION P10 2 SSENSE P10 3 12VDC Connector P14 6 position KK100 Test connector PIN DESCRIPTION P14 2 N C key ND Vd 15Vdo Internal Su
80. irm proper operation Otherwise replace Lift Motor Inspect clevis pin and mounting bolt Replace wheels LS 5 M051 00K65 A003 45 Modules LS 6 Lift System How To s M051 00K65 A003 REMOVAL OF LIFT MOTOR 1 Turn the treadmill power switch off Tie Bar on 01 and 02 models only 2 Unplug the line cord from the wall outlet 3 Disconnect Lift Motor connector from motor controller 4 Remove Frame Tie Bar 01 and 02 models only 5 Disconnect Lift Motor ground wire 6 Turn unit on its side Ground Screw 12 18 in lbs 1 3 2 N m 7 Remove Lift Motor lower pivot hardware 4 8 ft lbs 5 4 10 8 N m 46 Modules LS 7 Lift System How To s M051 00K65 A003 8 Remove Clevis Pin Remove Lift motor 9 Install new Lift Motor and hold in place with Clevis Pin 10 Align hole in Lift Motor Tube with pivot hole in lift frame so that Home Switch is actuated Listen feel for actuation of Home Switch Home Switch Lift Motor Lower Pivot 11 Install Lift Motor lower pivot hardware 12 Turn unit upright 13 Connect ground wire and plug in Lift Motor connector to motor controller 14 Power up unit and test travel a When unit is powered up unit must find Home Switch and then stop b Command 15 incline and wait until inclining stops Depress Home Switch Unit should incline momentarily and quickly stop If this occurs the Lift Motor has reached its internal limit s
81. ivm anstatt nsn 112 System Test MeHU 1 secmsissneeiitenessnmsiisi iinan apt aarti tenant ana tcc 113 System Communication Check nsns 114 Moor Nodues IR ORIY MNT cr 115 System Diagnostics Check Non TB only lt stccerseterenm enero etn eerie 116 Key Pad Test a inns 117 Heart Rate Test M AP He 11 8 Table of Contents Pod m NE tegen ee 119 Test Enginegiing Meee ee ee EcHDOMM EDENDI DA EEUU EMEN UNDE 120 System Test Menu ec aw a tup UEM deat IEEE 121 Stride Sensor Test TR Only ese eesti eternal ei nen ni ptis tiui nin dil 122 Esem sans EE Tae ree 123 GGABE Network Test OE Sta ENS dussnotexdtetiteitedsdtedtentinditeutosttnont Oa nt bees teu E npei mens 124 CSAFE Loopback Tost deme irnia n tens n Matth AE 125 Intormation TUenIP e E I EE E M LM 126 Information Statisties eee eee e E EE tinae ate usdeneie edat ttd us onmium 127 Software VerelOHg uensehaitenienzauastddvensciisindpunnsuiadagmmtunqsdesdapedes muniunt mtsent ase 129 Man Meloriniagmal OD IRON iets tents eet eee eee ee 130 Lior omaan hss Cl men ee eee ent teen E E e EEE 138 Belt Deck Informatlori TFI Oily esercito tree eects etter eet eer eee ees cere ee 139 Date and mme homai i e DM A M IDA LIN DID EE 140 wem Eroe en 141 Maintenance Information t 142 Usage Log Repol eee 143 Channel Usage Log sessetmetmammenm
82. lemetry on HR test page Yes gt Finished receiver Replace cable between Correct HR shown console NO a No Replace MIB Correct HR su Yes gt Finished Reposition Unexpected telemetry p Correct HR shown __No error contact i on HR test page i receiver LF Yes Finished 64 Modules CA15 Console amp Activity Zone Troubleshooting Flow Diagrams M051 00K65 A003 KEYPAD NOT RESPONDING Check emergency gt In place No gt Replace stop magnet Run Passes keypad m diagnostics be TEM Yes Finished Isolate between _ Xo console keypad or Activity Zone keypad Yes Heec Passes keypad Yes Finished keypad test Just Activity Zone No Just console keypad keypad BAD BAD Replace Yes No ie dues DS Yes Finished Verify fix keypad connected inside Activity Zone Yes UT Unexpected error contact LF No Pass keypad test Yes Done TIP All hard keys keypads are connected to and processed by the MIB board Anytime a key is pressed the MIB will issue a confirmation beep unless the Club has turned Off System Sounds in Manager s Configuration 65 Modules CA 16 Console amp Activity Zone Troubleshooting Flow Diagrams M051 00K65 A003 LIFEPULSE HR NOT WORKING Open Heart Rate Test in Left hand on Diagnostic place left hand on
83. mage Replace if necessary 1 O1 Maintenance Preventive Maintenance Schedule M051 00K65 A003 ITEM WEEKLY MONTHLY QUARTERLY BIANNUALLY ANNUALLY Inspect for loose or damaged hardware Replace if necessary Reapply Loctite 242 243 as needed Tighten torque bolts to recommended specifications Hardware Uprights and Clean with a Inspect for bolts to mount mild soap and loose or to the lower water Original damaged frame Dawn hardware dishwashing Replace if liquid necessary recommended Reapply Inspect for Loctite 242 243 damage as needed Replace if Tighten necessary torque bolts to recommended specifications Frame Assembly Motor cover Clean with a Inspect for mild soap and cracking color water Original fading etc Dawn Replace if dishwashing necessary liquid recommended using a damp towel follow up another damp cloth rinsed with clean water to remove any residue DO NOT scrub or use brushes on the shrouds Inspect for cracking color fading etc Replace as needed Maintenance Preventive Maintenance Schedule M051 00K65 A003 Vacuum interior Motor electronic compartment Inspect flywheel drive pulleys cables connectors Lift Motor motor control board etc for damage Use a nylon brush to remove debris Replace components as needed Drive belt Inspect for excessive
84. n Look for power from base or other signs of life audio beeps or LED lighted m Does console have power No Repair no power problem Does keypad or touch screen No Replace SBC function Yes Video working No Replace console Replace LCD panel DISTORTION NOISE IN AUDIO Try a fully functional pair of earphones Switch between TV audio VT audio and iPod audio Yes Finished Noise in good earphones No Replace defective earphones ves TV only noisy gt Both noisy No replace tuner board VT iPod only noisy replace SBC Yes Install new option panel Still noisy No gt Finished Yes t Replace 92353 Polar Board or replace cables Hd Ph ext or option panel SBC cable 63 Modules Console amp Activity Zone Troubleshooting Flow Diagrams CA 14 M051 00K65 A003 TELEMETRY HR NOT WORKING eD Replace AE wiring MIB S B AK65 00043 gt Correct HR 0001 Rev Activity Zone or later Yes Done Verify fix grounding through frame and at console Correct HR Yes Done Check Change manager s Telemetry HR settings settings in gt enabled in Managers No gt to enable diagnostics seule deus ty ai Produce HR Correct HR sh orrec shown __ ni d minor onHRtestpage T Finishes No O PORS Correct HR shown ini No te
85. nd descriptions of their intended functionality for the Engage Inspire consoles 110 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic System Options Block Diagram Overview System Flows System Options Main Menu System Test Information Configuration Maintenance Date and Statistics Stride Statistics Time Manager VIVO Sensor Test Network Information External Motor Serial EE Sorlware System Manufacturer Clock Modules Tren Versions Errors TR only or System Diagnostics guido Maintenance Video FM Non TR i i Rat Information Radio CSAFE Lift Motor N Keypad Test Network Test Information Usage Log Workouts Status TR only CSAFE Belt Deck Hep dit j Loopback Infomation Lorene uch See Test TR only ge 09 g Export iPod Import Settings Test Engineering 111 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic System Options Main Menu User Interface Object Table LABEL DESCRIPTION Exit Button Exits out of the System Options Main Menu and returns to the Attract Screen Readouts Model Displays the current model number Base Base Assembly Serial Displays the base assembly serialnumber Base Assembly Serial Displays the base assembly serialnumber Displays the base assembly serial number Console Version Displays the current installed console software version number build Sao ae a TT erm ee ee Interface Board Version Interface Board V
86. nel s Video Format Allows the manager to change the video format by selecting the country format of the tuner NTSC PAL etc and sound format Antenna Setup Allows the manager to select either Cable or Air for the antenna source Channel Setup Allows the manager to select either Auto or Manual Frequency Tuning Start Button Enables if the Auto radio button is selected and allows the manager to select Start to automatically detect the available channel s Frequency Tuning Button Displays the Frequency Tuning Screen and allows the manager to scan for available frequency and automatically add channel s or manually add delete channel s Add Button Allows the manager to add a channel This button will enable only if the channel is not already in the list of added channel s Delete Allows the manager to delete a channel This button will enable only if the channel is already added in the list of available channel s Audio Only Allows the manager to turn on audio only for the selected channel Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 152 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Channel Name Sort Setup Screen User Interface Ld NBC oe ry A P wi UE x 4 T n E ih I p Tu ty T lt amp IK I 4 lalallala Object Table DESCRIPTION Channel Name Sort Setup Ch
87. nfo iberia lifefitness com Operating Hours 9 00h 18 00h Monday Thursday 8 30h 15 00h Friday ITALY Life Fitness ITALIA S R L Via Crivellin 7 N 37010 Affi Verona Italy Tel 39 045 7237811 Fax 39 045 7238197 ServiceEmail assistenzatecnica lifefitness com Sales Marketing Email info lifefitnessitalia com Operating Hours 8 30h 18 00h CET BELGIUM Life Fitness Benelux NV Parc Industrial de Petit Rechain 4800 Verviers Belgium Tel 32 87 300 942 Fax 32 87 300 943 Service Email internationalservicesupport lifefitness com Sales Marketing Email marketing benelux lifefitness com Operating Hours 9 00h 17 00h CET ALL OTHER EMEA COUNTRIES amp DISTRIBUTOR BUSINESS CEMEA Bijdorpplein 25 31 2992 LB Barendrecht The Netherlands Tel 431 180 646 666 Fax 31 180 646 699 Service Email service db cemea lifefitness com Sales Marketing Email marketing db cemea lifefitness com Operating Hours 9 00h 17 00h CET ASIA PACIFIC AP JAPAN Life Fitness Japan Nippon Brunswick Bldg 8F 5 27 7 Sendagaya Shibuya Ku Tokyo Japan 151 0051 Tel 81 3 3359 4309 Fax 81 3 3359 4307 Service Email service lifefitnessjapan com Sales Marketing Email sales lifefitnessjapan com Operating Hours 9 00h 17 00h JAPAN CHINA AND HONG KONG Life Fitness Asia Pacific LTD Room 2610 Miramar Tower 132 Nathan Road Tsimshatsui Kowloon Hong Kong Tel 852 2891 6677 Fax 852 2575 6001 Ser
88. nges and returns to the previous screen Cancel Button Closes the Date and Time Information pop up and returns to the previous screen 161 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Maintenance User Interface Maintenance Replacing Belt and Deck C Replacing Stop Switch Replacing Overlay Bezel sing Console Replacing Main Motor Replacing Motor Controller Replacing Lift Motor Submit Main Menu Object Table LABEL DESCRIPTION Replacing Belt and Deck Allows the technician to indicate the replacement of belt and deck TR only Replacing Console Allows the technician to indicate the replacement of the unit s console Replacing Motor Controller Allows the technician to indicate the replacement of the unit s motor controller TR only Replacing GBC Allows the technician to indicate the replacement of the unit s generator break controller Non TR only Goes back to the System Options Main Menu 162 Appendix Error Info Messages M051 00K65 A003 Overview The following table lists the error or informational messages a user or service can see including a description of what they mean Applies to the current Elevation based treadmill products Engage Inspire This information is intended to be used in the service manuals with input from the software and hardware group It is based on the current SBC v1 10 MIB w Rev E support and DSP motor controller softw
89. nly supports positive incline the range will show up as 0 0 to 15 0 The maximum allowable incline can be set below 15 0 using the Max Incline configuration setting in the Manager s Configuration 2 screen Lift Time shows the total lift time Lift Motor on time reported by the motor controller The lift ranges i e 0 0 Time shows the amount of time a user worked out in the given incline range Export To USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 138 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Belt Deck Information TR Only User Interface Main Menu Object Table DESCRIPTION Statistics Readouts Total Treadmill Hours Display the total operating hours Total Treadmill Miles Display the total operating miles Belt Hours Display the total belt operating hours Belt Miles Display the total belt operating miles Event History Displays all events history information for belt and deck Export To USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu NOTE This test will report any belt wear notifications via the pop up message Please Check Belt Deck fo
90. nplug the line cord from the wall outlet 3 Lift the front end of the treadmill approximately 4 inches off the floor and place a block of wood underneath both sides to support it 4 Remove and save the two screws that secure the line cord retaining bracket to the motor pan 5 Unplug the defective line cord 6 Install the new line cord using the screws removed and saved in Step 4 Retaining Bracket Line Cord REPLACEMENT OF MAIN CABLE Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the top motor cover See LF 3 Remove the Activity Zone assembly See CA 22 Remove the lower bridge cover See UF 4 Disconnect one end of the main cable from the motor controller N o c1 FP C N gt Disconnect the cable between the top of the left upright and the console Co Pull the main cable out of the left upright 9 Install the new main cable Main Cable 12 18 Ib in 13 8 20 7 kg cm Added torque 34 Modules BE 12 Base Frame Electronics How To s M051 00K65 A003 REPLACEMENT OF MOTOR CONTROLLER DSP Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the top motor cover See LF 3 Record the cable connection locations Remove the lower bridge cover See UF 4 te S Iw lt Loosen the three hex nuts that secure the motor controller to the motor pan 7 Remove and save the two bolts that secure the mot
91. on Goes back to the System Options Main Menu 150 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Video FM Radio Configuration Menu This will be changed to Media Center Configuration Menu User Interface Object Table LABEL DESCRIPTION Video Video Setup Button Allows the manager to enable or disable the TV Video Displays the Video Setup Screen if the Video option is enabled Video Channel Favorites Button Displays the Video Channel Favorites Screen if the Video option is enabled Video Channel Name Sort Button Displays the Video Channel Name Sort Screen if the Video option is enabled Secure Channel Button Displays the Secure Channel Screen if the Video option is enabled Promo Channel Setup Button FM Radio Setup Button Back Button Displays the Promo Channel Setup Screen if the Video option is enabled Displays the FM Radio Setup Screen Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu Main Menu Button Goes back to the System Options Main Menu 151 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Video Setup Screen User Interface Object Table LABEL DESCRIPTION Picture Setup Allows the manager to setup the TV picture by adjusting the Brightness Contrast Saturation and Hue using the arrow keys or the Default Channel Up Down Allows the manager to scroll up down to available chan
92. on data stored in both the registry and motor controller doesn t match This will occur if the console or motor controller is replaced with assemblies that already have configuration data stored in them These assemblies are typically sent out with blank basic configuration data in which case you wouldn t see this prompt Most likely JW3 installed on DSP M C Less likely Broken Rx Tx lines in cable MIB or M C SECTION one with the correct assembly number Enter the base serial number located on the label attached to the frame and set the correct product type when prompted If you replaced the console then select Replacing Console Otherwise select Replacing Motor Controller Remove JW3 Check replace cabling down to the MIC Replace the M C with 164 Appendix Error Info Messages MESSAGE Notify maintenance communication timeout motor controller Notify maintenance motor controller error thermal shutdown Notify maintenance motor temperature trip Warning step off belt maximum voltage trip Notify maintenance motor controller error hardware current trip DESCRIPTION Lost communications with the motor controller i e module communication timeout Motor controller shut down due to excessive temperature Motor shut down due to excessive temperature Excessive belt motor bus voltage det
93. once both electrode pairs are held as detected by the hands on circuitry the heart signal can be isolated amplified and presented to the software for analysis In practice however additional unwanted signals exist Some of these signals come from other muscles which lay along the voltage path to the heart being measured such as arm and chest muscles Similarly hand to electrode contact problems which tend to weaken the signal or even introduce new signals which hide the actual heart signal can occur The LifePulse software attempts to isolate just the heart signal from all other unwanted signals and noise using complex software techniques Basically the LifePulse software samples the amplified signal picked up at the electrodes many times a second looking for the heart pulses Depending upon the amount of noise size of signal and or irregularity of the heart pulse it may take many seconds from 4 to 20 or more to confidently determine a value And if a value cannot be confidently determined a heart rate will not be displayed To increase the detection of a heart signal the LifePulse software attempts to expand the sampled signal to maximize the important features A Gain value which represents the relative amount the signal was expanded is displayed in the LifePulse diagnostic screen and can range from 1 to 99 An assessment of the strength of the signal can be directly related to this gain value Input signals already at maximum levels req
94. one Troubleshooting Flow Diagrams M051 00K65 A003 TOUCH SCREEN NOT RESPONDING ome Insert USB drive with software 3 MOMS ED No gt Replace SBC page Yes Touch saad Touch Screen Enters calibration No Replace touch screen arge button routine Re insert USB drive and Touch screen Repeat calibration slowly and try again to calibrate touch 9 calibration terminate No carefully press and hold wait screen successfully for cursor to move Yes Finished Luc c Calibration successful No Unexpected error contact LF 68 Modules Console amp Activity Zone Troubleshooting Flow Diagrams CA 19 M051 00K65 A003 CHANNELS DO NOT CHANGE Check touch screen Calibrates No gt calibration successfully Replace tuner board Channels Change Yes i No E Replace SBC Channels Change Yes gt eo oi Replace MIB Channels Change Yes No Unexpected error contact LF Replace touch screen Finished Finished Finished 69 Modules Console amp Activity Zone Troubleshooting Flow Diagrams CA 20 M051 00K65 A003 AUDIO DOES NOT CHANGE Ge Check touch screen Calibrates calibration EUM successfully CONO Yes _ Replace tuner board gt Audio Changes Yes NO O Replace SBC Audio Chang
95. or controller bracket to the Lift Motor bracket Remove the motor controller Install the new motor controller using hardware saved in the previous steps Motor Controller Motor Pan Hex Nut 12 18 Ib in 13 8 20 7 kg cm Recommended Tools Phillips screwdriver 8 mm socket long 74 extension 74 ratchet 35 Modules Base Frame Electronics How To s BE 13 M051 00K65 A003 REPLACEMENT OF THE ON OFF SWITCH 1 on A C N Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the top motor cover See LE 3 Record the location of wire connections to the on off switch Disconnect the wires Use needle nose pliers if necessary You may need to remove the motor controller to allow more room to access the on off switch Squeeze the tabs on the top and bottom of the on off switch and push out from inside the frame Install the new on off switch REPLACEMENT OF LINE FILTER N o c A Cc N gt Co Turn the treadmill power switch off Unplug the line cord from the wall outlet Remove the top motor cover See LF 3 Remove the motor controller Record the location of the wires connected to the line filter Remove the wires Remove and save the two Philips screws that secure the line filter to the motor pan assembly Remove the line filter Install the new line filter using the hardware saved in Step 7 On Off Swit
96. otor Controller boards i e System Communication The Lift System and External Serial EE System are part of the Motor Controller board To repeat test press Back button and then System Communication Test button 114 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Motor Modules TR Only User Interface Motor Modules MC 0 Statusi0xa 042 SndEnb Enb 1 0 SndStp Stp 1 1 SpdTar Cur 0 0 MCE WattMeter LastErmor Txing 7 0 Acks 7 0 Reports 7 0 Medule Erets Console Temperature C Motor A nnen S chan DESCRIPTION Lift Displays module error for incline Motor Displays module error for motor controller Note If there are no errors the message center reports No Motor Module Errors etc Only errors occurring in real time are shown here To see any past errors go to the System Errors section Auto Automatically switch the incline Incline will move and automatically stop at the commanded value as selected using the incline Up Down keys Manual Manually adjust the incline up down incline moves when either the Incline Up or Down arrow keys are held and stops moving when these keys are released Note that the incline movements will not stop even if the incline Home Switch or incline negative switch if equipped is encountered Displays the current console temperature Actual incline Displays the current and actual incline percentage selected or MPH if the
97. oved and saved in Step 1 Test the unit to verify that the new electrodes are working properly by operating the heart rate system Upper Gasket Phillips Screws 2 Torque to 7 11 in lb 8 12 7 kg cm Upper Heart Rate Assembly Ergo bar Lower Gasket Lower Heart Rate Assembly 81 NGGER HR 6 Heart Rate System How To s M051 00K65 A003 REPLACEMENT OF POLAR BOARD ASSEMBLY Board is Bridge 1 Remove Activity Zone See CA 22 taped to Weldment Remove the bottom shroud See UF 4 bottom of this shroud Remove replace board and tape Replace bottom shroud pr s 2 T Replace Activity Zone Lower Bridge Cover Allen Screws 10 Torque to 42 in lb Upright Bolt Heads 48 kg cm 2 on each side Please be statically grounded when han dling the Printed Circuit Board e g anti static wristband Modules SS Stride Walking System Theory of Operation M051 00K65 A003 The Stride System is comprised of the striding belt the deck the belt barrier the Life Spring suspension components the front and rear rollers the rear roller guards and the stride sensor assembly see page SS 4 The striding belt is impregnated with a lubricant The deck is also coated with a paraffin wax on both faces This combination allows for low friction between the striding belt and the deck which results in increased belt deck life The striding belt and deck are wear items and when the
98. ppendix M051 O0K65 A003 Engage Inspire Console Diagnostic Information Statistics User Interface POWERUP COUNT a Information Statistics HRHILL fp NAVY PRT ff E HRINTERVAL p MARINE D IN EXTREMEHR j AIRFORCE ff MANUAL fig SPORT TRAINING 10K p TIME GOALS fg RANDOM fg LF FITTEST f CALORIES GOALS fp FAT BURN GERKIN m TIME IN ZONE GOALS PRESET COUNT 4 eB MARATHON MODE j Nike iPod Accepted T Nike iPod Rejected p video fig Export To USB Main Menu Object Table DESCRIPTION Information Readouts POWER UP COUNT Shows many times the system has been powered up TOTAL HOURS Shows the total hours of machine usage TOTAL MILES Shows the total miles accumulated for the machine BELT HOURS Shows the total number of hours accumulated for the belt usage BELT MILES Shows the total number of miles accumulated for the belt usage LIFT HOURS Shows the total number of hours of up incline operations CHANGE WORKOUTS Show the total number of times this feature was invoked QUICK Shows the total number of times this program Quick Start was invoked MANUAL Shows the total number of times this program was invoked HILL Shows the total number of time this program was invoked RANDOM Shows the total number of times this program was invoked FAT BURN Shows the total number of times this program was invoked PRESET COUNT Shows the total number of times this program wa
99. pply 2 Modules BE 5 Base Frame Electronics System Components M051 00K65 A003 Motor Controller Main Cable Retaining Bracket MSS N Line Cord On Off Switch Modules Base Frame Electronics Problem Symptom Table SYMPTOM No power to treadmill Maximum speed is reduced or error message Cannot attain target speed Unit resets randomly Or pauses Error message Module Communication Error Error message Notify maintenance communication timeout motor controller Error message Notify maintenance motor controller error thermal shutdown Error message Warning step off belt maximum voltage trip Error message Notify maintenance motor controller error hardware current trip Error message Notify maintenance Motor controller error low voltage detected POSSIBLE CAUSE Insufficient line voltage Worn deck and or worn striding belt Intermittent in line cables See flow chart BE 1 stop switch circuit BE 6 M051 00K65 A003 SECTION Open or failure in line cord See flow chart cables controller etc JJ m Co Refer Stride System Module Power up Communication test to base failed or lost communication with base Check replace cabling down to the M C Remove JW3 Check replace cabling down to the M C Vibration is causing intermittent operation from loose connection Broken commun
100. r Signs of Excessive Wear This message is cleared once it has been shown The Event History will report any events that can led to a notification The event can be either a slowdown where user would see the Unable to Attain Target Speed or a distance mileage based event where a notification is issued due to high Belt Miles When a belt deck is replaced a Replacing Belt and Deck procedure must be submitted in the Maintenance screen for the belt wear notification feature to continue to work properly 139 Appendix M051 O0K65 A003 Engage Inspire Console Diagnostic Date and Time Information User Interface Date and Time Information Mode i2Hour 24Hour August 2009 SMTWTFS AM 26 27 28 29 30 31 1 B o a 2345 6 7 8B de 9 10 11 12 13 14 15 16 17 18 19 20 HJ 22 23 24 25 26 27 28 29 30311 2 3 4 5 Today 8 21 2009 GMT 08 00 Pacific Time US amp Canada Object Table DESCRIPTION Date and Time Information Calendar Shows the current system date and time Mode Indicates the current time format in 12 Hour or 24 Hour mode AM PM Indicates the current time in AM PM Time Zone Shows the set time zone for the system and allows user to view all available time zone from the drop down Cancel Button Closes the Date and Time Information pop up and returns to the previous screen 140 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic System Errors User Interface
101. r roller guards Roller Guard Screws 25 35in lbs 29 40 kg cm 6 Loosen walking belt by turning tensioning screws counterclockwise Count the number of turns to remove the screw This will simplify re tensioning the striding belt to the same tension Plastic grommet Tensioning screw nut typical and washer 88 Modules Stride Walking System How To s oo 7 M051 00K65 A003 7 Remove rear roller 8 Remove drive belt from motor pulley See DS 3 and walk drive belt off of front roller pulley 9 Remove front roller mounting bolt and washers and slide front roller towards the left until roller shaft isclear off the mounting hole in frame 10 Remove front roller assembly from right side Rear Roller Striding Belt 4 s S x sin di 1 ER we M a Front Roller Bolt Washer Flat Washer 12 14 ft lbs 16 19 N m Screw split EA a washer flat washer 44 69 73 in lbs 9 84 kg cm 89 Modules SS 8 Stride Walking System How To s M051 00K65 A003 REMOVAL amp INSTALLATION OF STRIDING BELT AND DECK 1 With the front and rear rollers and other components removed as described in the previous section remove the 4 deck screws and remove the deck from between the belt 25 35in lbs Lo um 29 40 kg cm _ p 2 Remove striding belt Be Careful Not To Damage Stride Sensor When Removing Deck 3 Install new Tinnerman clips on the 4 corner
102. s Yes Replace belt Yes flip the deck if necessary Problem with Yes incoming line power or not a dedicated line It is normal for No high speed use to degrade as belt ages Belt and deck may needs to be changed frequently in clubs where there is significant usage by heavier users at high speeds Test to confirm fix 32 Modules BE 10 Base Frame Electronics roubleshooting Flow Diagrams M051 00K65 A003 Treadmill Pauses or Reset Randomly Check whether the treadmill is On dedicated Connect to a No dedicated line on a dedicated line TS See manual Check power cord at outlet Properly seat the Seated properly No power cord l Yes Check ground prong on power cord Ground ok on No Replace the cord power cord gt l Yes Check stop switch Triggering isok No BERE gt switch l Yes Check display yO console connection UN Inspect then Connection is No tighten tthe 1l ok connection Test the cable l i Yes Yes with multimeter replace it when necessary Check main Damaged or No Test to confirm shorted cable fix cable harness 33 Modules BE 11 Base Frame Electronics How To s M051 00K65 A003 REPLACEMENT OF LINE CORD 1 Turn the treadmill power switch off 2 U
103. s Configuration User Interface Object Table LABEL DESCRIPTION Used to change or enter the smart stop adjustment between 0 100 TR only moa S Used to select the model numberfortheune Advanced Button Displays the pass code entry screen and if a correct pass code is entered the system will display the Advance Manufacturer s Configuration Screen 149 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Manufacturer s Configuration Object Table LABEL DESCRIPTION Exit Application Button Shutdown the console application and return to the desktop Clear Accum Data Button Used to clear the accumulated data in the system Reinit Config Data Button Used to reinitialize the system configuration data and reset the console when the operation is completed Clear System Errors Button Used to clear all system errors Erase Local EEPROM Used to erase the Electrically Erasable Programmable Read Only Memory Application Button settings and logs stored in the console and automatically reset the console after the operation is completed Erase External Serial EE Used to erase the frame Electrically Erasable Programmable Read Only Memory Button Application settings and logs stored in the motor controller and automatically reset the console after the operation is completed Clear Usage Log Button Used to clear the usage log under Information Menu Back Button Goes back to the previous screen Main Menu Butt
104. s If the bus voltage is over 460v and the motor is running this mode will disengage the motor by gradually removing the drive voltage over a period of approximately a second depending on its present excitation level This is the final measure to prevent over voltage on the bus capacitors CAUSE Users actively pushing the belt at running speeds and maximum incline can overcome the friction of the belt deck sufficiently to deliver power into the system ACTION Observe if this is actually happening and if so recommend that the user uses a lower incline with possibly a higher speed Over V Trips If the bus voltage is over 460v this error will be detected If the motor is running the system will go into Overvoltage Powerdown Mode above Otherwise the power relay will be opened immediately CAUSE As described above if the user pushes the belt as well as any power line issue ACTION If users are not pushing the belt the power line needs to be monitored for dramatically poor voltage regulation Low V Trips If the bus voltage is lower than the 190v limit when the relay is closed and ESS switch is on an error condition will be tripped The power relay will be opened and the motor will be disabled forcing it to a controlled stop CAUSE The bus voltage has dropped below its minimum operating value ACTION An improperly seated power cord or badly installed outlet loose screws holding the wires will cause the voltage to momentarily
105. s invoked Nike iPod Accepted Shows the total number of times this feature was accepted CARDIO Shows the total number of times this program was invoked HR HILL Shows the total number of times this program was invoked HR INTERVAL Shows the total number of times this program was invoked EXTREME HR Shows the total number of times this program was invoked SPEED INTERVAL Shows the total number of times this program was invoked 127 Appendix M051 00K65 A003 Information Statistics Object Table LABEL DESCRIPTION SPORT TRAINING 5K Shows the total number of times this program was invoked SPORT TRAINING 10K Shows the total number of times this program was invoked SPORT TRAINING Shows the total number of times this program was invoked Information Readouts LF FIT TEST Shows the total number of times this program was invoked GERKIN Shows the total number of times this program was invoked Nike iPod Rejected Shows the total number of times this feature was rejected WORKOUT COUNT Shows the total number of times this program was invoked ARMY Shows the total number of times this program was invoked NAVY PRT Shows the total number of times this program was invoked MARINE Shows the total number of times this program was invoked AIR FORCE Shows the total number of times this program was invoked NETWORKED Shows the total number of times a network workout program was invoked CUSTOM
106. s that FUSE2 and FUSES are replaced with jumper wires on the low voltage version since they are only required for European 230 VAC 2 Input Power The input power comes in from the line cord attached to an IEC connector and is routed through a power switch After the switch an ElectroMagnetic Inteference EMI filter is added to reduce radio frequency conducted emissions A different filter is used on models meeting European requirements versus models design to meet US requirements A cable assembly containing transient suppression devices called MOV s or metal oxide varistors is attached to the line filter These devices help prevent high transient voltage spikes such as from lightning from damaging internal circuitry The power cable from the filter and MOV then goes to connector P7 on the DSP controller P7 is a three position connector for 100 120 VAC treadmills and a two position connector for 200 240 VAC treadmills On the DSP controller the input power goes through an inrush limiting circuit and an input power relay The inrush limiting circuit adds series impedance to limit high peak currents when the large DC bus capacitors are being charged at turn on The input power relay is part of the emergency stop switch system and will remove power to the motor controller stopping striding belt movement when the Emergency Stop Switch ESS lanyard is pulled by the user Both the console and the DSP have control of this relay to turn off power to the motor
107. sag triggering this error Insure that the product is directly connected to a dedicated circuit Using an extension cord can cause this error 132 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Main Motor Information TR Only Hardware I Trips Running Errors Dynamic I Trips DESCRIPTION The hardware overcurrent limit has been hit consistently for over 250ms which caused a motor shutdown CAUSE Persistent excessive motor current over 24a will cause this trip ACTION Check that the motor wiring is not being shorted Check that the motor plug and all its wires are seated properly and that there is no contamination on the pins Run the phase test to isolate a troubled phase s If after four seconds the motor hasn t drawn over 1a motor current this error will be tripped The motor will be disabled forcing it to a controlled removal of the motor voltage CAUSE An unplugged motor cable or damaged motor ACTION Make sure the motor is properly plugged in then run the phase test Excessive motor or line current has been detected An appropriate motor rpm drop will be commanded to try to keep the current within its limit In this case the motor slowed down to a point where it actually went into a pause state CAUSE Excessive belt and deck wear or very high user weight at high speeds ACTION Check the belt deck and replace if worn 133 Appendix M051 00K65 A003 Engage Inspire Console
108. sing a straight edge align the outer face of the drive motor pulley with the outer face of the front roller pulley b Slide the drive motor pulley sheave in or out on the shaft during alignment c Tighten set screw over the key on the drive motor pulley first Rotate motor pulley by pushing on the flywheel to make sure pulleys have been properly aligned and belt is running true Tighten second set screw Roller Pulley Straight Edge Motor Pulley sheave 19 Re install the Idler bracket and drive belt 23 Modules E Base Frame Electronics Theory of Operation M051 00K65 A003 1 Overview The electronics in the base of Elevation Series treadmills control the main motor and Lift Motor provides power to the console and monitors the stride sensor All the circuitry is contained on a single printed circuit board PCB assembly which consists of the PCB plus heatsink and bracket This DSP Board assembly is known as the DSP controller since a Digital Signal Processor DSP is at the heart of all the control functions of this board There are two versions of DSP controller used on Elevation series treadmills one for low voltage 100 120 VAC and another for high voltage 200 240 VAC input power The input power connector P7 and the lift actuator connector P6 are different on the low and high voltage DSP controllers in order to help prevent installing the wrong controller Another distinguishing feature between the two versions i
109. sion Part Displays the software version number and part number Motor Version Serial Displays the software version number and part number LifePulse Version Displays the software version number CSAFE Version Displays the software version number Interface Boot Version Displays the software version number Interface Board Version Part Displays the software version number and part number Console Boot Version Displays the software version number Apploader Version Displays the software version number Media Manager Version Displays the software version number Treadmill Bike CT Date and time of the console software build WinCE Version Displays the version number of the Windows CE operating system Export to USB Button Export all the information on the screen to a USB stick in a CSV comma separated value file Back Button Goes back to the previous screen Main Menu Button Goes back to the System Options Main Menu 129 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Main Motor Information TR Only User Interface Shutdown Errors Phase I Hits PLL Clock Lost RMS I Hits Drive Low V Trips Dynamic Hits Low Voltage Resets IC Neg Switeh Errors Comm Trips IC Home Switch Errors Temperature Trips Over V Powerdowns core Maximurms Motor Minutes C oC O O O O C C oC Dynamic I Trips Machine Health Info Bus Voltage Drive Low V
110. spire Console Diagnostic Main Motor Information TR Only Maximums LABEL DESCRIPTION Motor Minutes Motor running time in minutes Power amp External Resets How many times the DSP has gone though a reset operation The internal computer operating properly watchdog timer detected an abnormal condition and caused the system to reset This can only occur when COP Resets reprogramming a board or testing at the factory Only a few lt 5 should ever be seen Phase V Max The highest magnitude peak current measured in phase V Phase W Max The highest magnitude peak current measured in phase W Phase U Max The highest magnitude peak current measured in phase U NOTE The above three should always be approximately the same within approximately 1a If not the motor phase wiring and connectors should be checked Bus Voltage The highest voltage measured on the bus Anything over 400v is a possible indication of users driving the belt at higher incline and higher speed Max Frequency Delta These are diagnostics for the manufacturer only Max Amplitude Delta A D 3 Max A D 6 Max A D 7 Max Misc Item 1 Misc ltem 2 Misc ltem 3 137 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Lift Motor Information TR Only User Interface Object Table LABEL DESCRIPTION Readouts Incline Range and Lift Time Display the incline ranges and lift time from 3 0 to 15 0 If a product o
111. st be aligned parallel to user s chest strap 57 Modules CA 8 Console amp Activity Zone Problem Symptom Table M051 00K65 A003 CONSOLE SYMPTOM POSSIBLE CAUSE SECTION PAGE Check that there is power at the outlet breaker and switch all OK Faulty main cable or bad Check 12VDC at Pins 11 cable connection and 12 of main cable that goes to MIB Replace cable if necessary Faulty main cable Check for power to console Defective SBC Replace SBC Defective LCD screen Replace LCD panel Defective inverter Test inverter replace if necessary Defective SBC Replace SBC Defective backlights Replace LCD panel Touchscreen needs Calibrate touchscreen calibration Defective LCD touchscreen Replace the touchscreen Defective LCD touchscreen Replace the touchscreen Safety key not seated Reseat safety key properly Air cable setting incorrect Change setup to proper setting Defective coax no signal Verify signal present No power to base No power to console No audio screen does not turn on No backlight screen is dark Touchscreen not accurate Touchscreen does not respond Snow and noise appear on screen Defective tuner board Replace tuner board Air cable setting incorrect Change setup to proper setting Defective coax no signal Verify signal present defective Touchscreen needs Calibrate touchscreen calibration Defective LCD touchscreen Defectiv
112. ted preventive maintenance schedule for the equipment Theory of Operation This section describes the working principle of a treadmill described for various components such as mechanical electrical and software Electrical Wiring Diagrams This section contains all the electrical wiring diagrams for various components of the 95T Elevation series treadmill A basic block level diagram is explained followed by detailed working of each component Modules This service manual has been organized by several operational modules of treadmill Each module contains its own troubleshooting guides symptom tables and flow diagrams electrical wiring diagrams if required and How To s Index To find information when a service problem occurs Use the top level troubleshooting guideline to determine the module Check the corresponding module section s troubleshooting to zoom in to the root cause Follow the service procedures described using the How To s section for the module Refer to Electrical Wiring Diagrams section for various block diagrams and connector locations Unless otherwise specified standard tools listed in the Preparation section should be used Introduction Contact Information To speed Life Fitness Customer Support Service s response please provide the following information to the customer support technician e Model number e Serial number a 3 letter 6 number sequence e Symptom of problem Front View Loc
113. termittent line cord or wall outlet ACTION Check the power source and line cord Same action as Low V Trips below Communication Trips If the motor controller stops receiving transmissions from the console for more than 5 seconds the motor will come to a stop at its normal rate The incline will be held at its present position CAUSE Vibration can cause the connection to become intermittent and disrupt communication between the console and M C ACTION Check the console cable and connectors Make sure they are fully seated Observe communication LED 3 It should be flashing at a very high rate 5 sec If you wiggle the cable around and the flashing is changed or even stopped there is a strong indication that the cable is the problem 131 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Main Motor Information TR Only DESCRIPTION Temperature Trips If the current limit reduction scheme fails to control the module temperature 100c an over temperature trip will occur at 100C The motor will come to a stop at its normal rate CAUSE Airflow restriction into the motor compartment caused by blockage or lint buildup The unit is located over a heating vent and hot air is being blown into it Direct sunlight on the unit can cause this effect although to a lesser degree A severely worn belt ACTION Clean in and around the compartment and insure the above conditions are not occurring Over V Powerdown
114. the inside handrail covers See UF 3 Remove the Activity Zone assembly See CA 22 Remove the lower bridge cover See UF 4 Remove the outer handrail covers See UF 5 Remove and save the two bolts that secure the handrail to the Ergo bar p lt o gr s w Iw S 9 Remove and save the two Allen bolts that secure the handrail to the upright 10 Remove the handrail 11 Install the new handrail using the bolts removed and saved in Steps 8 amp 9 Handrail Allen Bolt 2 REPLACEMENT OF ERGO BAR Turn the treadmill power switch off Ls to Bridge Frame Unplug the line cord from the wall outlet Remove the cup holders Remove the inside handrail covers See UF 3 Remove the Activity Zone assembly See CA 22 Remove the lower bridge cover See UF 4 Remove the outer handrail covers See UF 5 Remove and save the two bolts that secure the handrail to the Ergo bar poi Se ee 5 I oc 9 Remove and save the three bolts that secure the Ergo bar to the bridge frame 10 Disconnect the heart rate cable from the Ergo bar to the console 11 Install the new Ergo bar assembly using the hardware removed and saved in Steps 8 and 9 Washers Screw to Handrails 2 on each side 2 on each side 108 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Overview This document is intended to provide a high level overview of System Diagnostic flows as well as screen by screen layout a
115. the previous screen and cancels all changes 154 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Promo Channel Setup Screen User Interface Object Table LABEL DESCRIPTION Promo Channel Setup Allows the manager to enable disable the promo channel setup feature Promo Channel Allows the manager to change specify the promo channel number Advanced Promo Channel Allows the manager to select Promo Channel as the starting channel or specify the time Settings limit for returning to the promo channel in minutes OK Button Goes back to the previous screen and saves all changes Cancel Button Goes back to the previous screen and cancels all changes 155 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic FM Radio Setup Screen User Interface Object Table LABEL DESCRIPTION FM Radio Setup Allows the manager to enable disable the FM radio Preset Setup Allows the manager to enable disable the preset or to set the preset to Auto or Manual setup e Start Pulls the preset channel automatically if the Auto option is checked Manual Allows the manager to manually select the add delete button to add or delete a preset e Ch UP DOWN arrow keys Scans the available FM radio frequencies Back Button Goes back to the previous screen and saves all changes Goes back to the System Options Main Menu 156 Appendix M051 OO0K65 A003 Engage Inspire Console Diagnostic Custom Worko
116. ttract Screen Setup button Displays the custom message setup screen and allows the manager to add new or modify existing custom scrolling message Custom Message Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Manufacturer s Configuration User Interface Object Table LABEL DESCRIPTION Used to change or enter the drive ratio between 7000 9999 Used to change or enter the smart stop Stride Sensor trigger point adjustment between 0 100 TR only Default O Model Usedtoselectthe modol number torno wnt Advanced Button Displays the pass code entry screen and if a correct pass code is entered the system will display the Advance Manufacturer s Configuration Screen Exit Application Button Shutdown the console application and return to the desktop Clear Accum Data Button Used to clear the accumulated data in the system Reinit Config Data Button Used to reinitialize the system configuration data and reset the console when the operation is completed Clear System Errors Button Used to clear all system errors Main Menu Button Goes back to the System Options Main Menu I IJ 34 l E r N p k 1 I ah er Iion Tt Na liear rirxleoo rlireeten te rir CA J 53 J Ss Pm oe wt I ft ef A x V7 A TNA LIS UUU Al EEO O YO All Wl a ions are mainly for production use anc 148 Appendix M051 O0K65 A003 Engage Inspire Console Diagnostic Manufacturer
117. ty Zone cable is AK65 00043 0001 Rev A2 or later Replace cable if it is AK65 00043 0000 or AK65 00043 0001 Rev A1 Verify tether magnet are properly replaced installed Replace MIB Replace Motor Controller This is an informational message and is intended for engineering only Hemove CSAFE accessory 16 N Appendix Error Info Messages MESSAGE Stop key activated Unable to attain target speed Miscellaneous interface communication error Workout initialization time out Resetting system Please replace emergency stop switch workout DESCRIPTION MIB has decoded a Stop key press System aborts Reported if the motor controller was unable to attain the desired user s speed after a given amount of time Typically this is reported if SBC was unable to properly activate the belt and or incline motors System was unable to enable the belt and or incline motors while starting a workout Emergency stop tether is replaced but console still gives this message POSSIBLE CAUSE Faulty Activity Zone keypad Line voltage low unit overloaded too much weight for speed requested Worn belt and or deck Communications error with the motor controller Communications error with the motor controller Tether magnet loose or not installed Poly resettable fuse PTC2 or Q5 on MIB are open Over current condition on emergen
118. uire a low gain because their features cannot be further expanded without losing information Very weak signals require more gain thus expanding them to full scale so their features can be easily picked out This scaling is done dynamically over consecutive blocks of samples with each gain computed relative to the highest signal component within that block The strength of the signal determines the effectiveness of the scaling In general weak signals are less desirable than strong ones and very strong signals are less desirable than weaker ones Obviously weak signals requiring high gain values means that the weak heart pulses will be competing with other low level background noise when both are scaled up making it hard to determine the heart signal from the background signals On the other hand strong signals usually not from the heart pulse itself will ultimately limit the amount of scaling that can be applied Typical gain values for low noise signals which produce good LifePulse heart rates are generally between 10 and 30 Above 30 means the heart signal is weaker and below 10 means other noise signals are too strong thus overpowering the heart pulses Just as the gain value indicates the strength of the heart signal the Confidence number indicates the quality of the heart rate reading when one is displayed Modules nine Heart Rate System Lifepulse Theory of Operation M051 00K65 A003 The LifePulse software uses many methods to analyze th
119. uring use In addition the treadmill frame has belt guides at each side known as belt barriers The purpose of the belt barriers is to contain the striding belt from walking off the edge of the rollers and being damaged during use The striding belt has a Life Fitness logo on the edge of each side which identifies the belt as an authentic Life Fitness part The purpose of the logo is a visual warning that indicates whether the striding belt is moving in the event that a user gets off the treadmill during the workout and does not press the stop button to end the workout In order to minimize how long a unit is running without a user on it there is a sensor which senses deck movement It is located on the treadmill frame under the deck This is the Stride Sensor assembly Deck movements are sensed by the stride sensor assembly which are converted to voltage signals and sent to the controller If there are no deck movements the controller sends a signal to the console indicating the absence of a user to end the workout The Life Spring suspension system is comprised of a set of eight proprietary elastomers that work in combination with the deck to reduce stress to bones and joints by absorbing some of the impact loads associated with running Modules SS 2 Stride Walking System System Components M051 00K65 A003 Roller Guard LifeSpring Stride Belt Barrier both sides 8 places Sensor Rear Roller Front Roller Assembly Belt Tensioning Strid
120. uts Screen User Interface Object Table LABEL DESCRIPTION Password Allows the manager to enable disable the password protection for gaining access to the custom workout programs View button Views the current password Change button Allows the manager to change the current password Enter Name Button Displays the Enter Channel Name keyboard and allows the manager to enter a channel name Back Button Goes back to the previous screen and saves all changes Goes back to the System Options Main Menu 197 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Export Import Settings User Interface Object Table LABEL DESCRIPTION Settings Allows the manager to select All Settings or TV and Radio Settings Only to be exported to or imported from a USB stick Export Setting To USB Stick Button Exports all settings or TV and Radio Settings Only to the inserted USB stick Import Settings From USB Stick Imports all Settings or TV and Radio Settings Only from the inserted USB stick and restores those settings to the system Once the import operation is completed the system will automatically be rebooted Back Button Goes back to the previous screen and saves all changes Goes back to the System Options Main Menu 158 Appendix M051 O0K65 A003 Engage Inspire Console Diagnostic Create Your Own Screen User Interface Object Table LABEL DESCRIPTION Create Your Own
121. ve data if the DSP is faulty The frequency detection circuitry did not detect 60hz or 50hz The incline will still operate however using the default parameters for GOhz CAUSE Power cycling or a damaged DSP board ACTION If occurrences are high gt 10 check the DSP board 134 Appendix M051 00K65 A003 Engage Inspire Console Diagnostic Main Motor Information TR Only Communication Hits Communication Noise Hits Dynamic Start I Hits Hardware I Hits Line I Hits DESCRIPTION The receive module of the DSP detected an error in a data packet This packet will be discarded but the system will continue to function CAUSE A damaged or intermittent console cable can cause these A few of these are normal because of occasional power sequencing differences or drive and incline motor noise ACTION Check the console cable and wiring Make sure all grounds are solid The receive module of the DSP detected noise on the communication line If the noise did not cause a checksum error everything continued normally If it did then the packet was discarded but the system continued to function CAUSE A less severe case than above but with the same causes ACTION Check the console cable and wiring Make sure all grounds are solid Excessive motor current has been detected while the motor is starting An appropriate motor rpm drop will be commanded to try to keep the current within its limit The DSP will continue monitor
122. vice Email HongKongEnquiry lifefitness com Sales Marketing Email ChinaEnquiry lifefitness com Operating Hours 9 00h 18 00h ALL OTHER ASIA PACIFIC COUNTRIES amp DISTRIBUTOR BUSINESS ASIA PACIFIC Room 2610 Miramar Tower 132 Nathan Road Tsimshatsui Kowloon Hong Kong Tel 852 2891 6677 Fax 852 2575 6001 Service Email HongKongEnquiry lifefitness com Sales Marketing Email ChinaEnquiry lifefitness com Operating Hours 9 00h 18 00h Also check www lifefitness com for local representation or distribu tor dealer CO fre Introduction System Level Troubleshooting M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Belt not moving Treadmill not powered Base Frame Electronics Console operation Console and Activity Zone Motor does not start upon Base Frame Electronics workout start Noise and vibration From the general striding Stride System belt area From the front end of the Drive Motor DS 2 base During incline decline Lift System Structural noise fom the Lower Frame base Structural noise fom the Upper Frame UF 2 upper frame Structural failure Console and Activity Zone CA8 Lower Frame Appearance issues Console and Activity Zone Lower Frame Error messages Error message displayed Error Info Message Table on the console Polar or LifePulse Heart Rate System Networking issues CSAFE connected devices Console and Activity Zone CA8 iPod USB and headphone Option panel Console and Activit
123. wear e g cracking belt debris Replace as needed Inspect for any rocking on the Machine level leg levelers unit Adjust as WEEKLY MONTHLY QUARTERLY BIANNUALLY ANNUALLY Front roller Frame Assembly of End caps Clean with a Inspect to see mild soap and if end caps water Original are damaged Dawn cracked dishwashing faded or liquid loose Replace recommended if necessary Inspect for excessive bearing axial and radial play Inspect roller for excessive wax buildup Remove excessive wax buildup Inspect the plastic drive pulley for cracks warpage or missing grooves Replace components as needed Inspect for excessive bearing axial and radial play Remove excessive wax buildup Replace components as needed 4 N Maintenance Preventive Maintenance Schedule ITEM Side shrouds Side extrusions Anti slip pads Walking belt Frame Assembly Roller guards Visible deck surface WEEKLY BIANNUALLY ANNUALLY Clean with a mild soap and water Original Dawn dishwashing liquid recommended Inspect for loose hardware Clean with a mild soap and water Original Dawn dishwashing liquid recommended Inspect for loose hardware Clean with a mild soap and water Original Dawn dishwashing liquid recommended Inspect signs of peeling off Inspect for belt alignment tracking and correct accordingly Inspect the edges of the belt betwe
124. witch and is operating properly If unit does not incline momentarily implies that internal limit switch was reached before unit was able to reach 15 incline Go back to Step 10 and adjust Lift Motor tube pivot to lift frame pivot by turning Lift Motor tube clockwise and repeat above test steps 4 8 ft lbs 5 4 10 8 N m 47 Modules Lift System How To s LS 8 M051 00K65 A003 REMOVAL OF LIFT FRAME 1 Z 3 4 5 Turn unit on its side and lay against upright frame Remove Lift Motor lower pivot hardware Remove Lift Frame pivot hardware Remove E Ring to remove wheels Install new lift frame Lift Frame Pivot v Bushing Lift Motor Lower Pivot Wheel E Ring 16 20 ft lbs 21 7 27 1 N m 4 8 ft lbs 5 4 10 8 N m Lift Motor Lower Pivot Lift Frame Pivot 16 20 ft lbs 21 7 27 1 N m 4 8 ft lbs 5 4 10 8 N m 48 Modules LS 9 Lift System How To s M051 00K65 A003 REMOVAL OF HOME SWITCH FOR 01 AND 02 MODELS Nut Flat washer i Tie Bar bolt 3 places 1 Operate incline and raise unit to 15 percent incline flat washer 9 13 ft lbs 2 Turn the treadmill power switch off split washer 12 17 6 N m 4 places 3 Unplug the line cord from the wall outlet 5 9 ft lbs Bolt flat washer 4 Remove top motor cover te E Tie Bar 2 places l 25 36 ft lbs o Remove Frame Tie Bar 94 49 N m 6 Remove bracket with Home Switch 7
125. wly lower idler bracket with the first screwdriver Remove spring clevis pin and idler bracket Now you are ready to remove motor 10 Remove and save the 4 hex nuts the 4 washers and the 4 plastic shoulder washers that secure the drive motor to the motor mounting studs in the frame Line up hole in idler and hole in support bracket and insert Allen wrench or screwdriver 11 Lift the drive motor assembly up and off the studs and out of the motor pan Frames on 03 models or higher have weld nuts instead of weld studs 12 Loosen the set screws on the drive motor pulley sheave 13 Remove the pulley from the drive motor 14 Remove the flywheel fan assembly by removing flywheel bolt and set aside Use Tool AK58 00632 0000 Part of Tapered Flywheel Removal Kit GK65 00002 0014 15 Install the previously removed flywheel fan assembly and drive pulley sheave onto the new drive motor Do not tighten the drive pulley set screws until the roller pulley and drive pulley have been aligned as shown in the steps that follow Key Drive Sheave Set Screws 2 51 71 in lbs 59 82 kg cm 22 Modules DS 4 Drive Motor How Io s M051 00K65 A003 16 Install the new drive motor Reuse any hardware removed and saved in previous steps 17 Slide the drive motor pulley onto the motor shaft and install key into pulley and motor shaft keyway 18 To align the drive motor pulley sheave with the front roller pulley a U
126. y stops the belt tension must be increased 85 Modules SS 4 Stride Walking System Troubleshooting M051 00K65 A003 SYMPTOM POSSIBLE CAUSE SECTION Treadmill not level Level treadmill by adjusting the leg levelers Striding belt not within belt Position striding belt inside barriers belt barrier on both sides of the frame Striding belt not centered or traveling close to roller edges e E gt E CD CD Co Striding belt not tracking Adjust the tracking of properly belt is off to the striding belt left or the right Worn striding belt Set unit to 15 incline oo8 While standing on striding belt close to the Ergo bar push off Ergo bar If steady continuous sliding occurs down the incline the belt deck wear is acceptable If sliding is not continuous replace striding belt and deck or flip deck if deck has never been flipped before Grinding noise on footfall Excessive friction between Set unit to 15 incline oo 8 deck and striding belt While standing on striding belt close to the Ergo bar push off Ergo bar If steady continuous sliding occurs down the incline the belt deck wear is acceptable If sliding is not continuous replace striding belt and deck or flip deck if deck has never been flipped before Squeaking noise when Worn or damaged main Inspect the main drive belt striding belt moves motor drive belt for damage or wear and replace if necessary
127. y Zone CA 17 issues Audio and video issues Console amp console Console and Activity Zone connections Base external connections Base Frame Electronics User interfaceissues Console interface display Console and Activity Zone touch screen etc Software issues Installed software version Latest software update N A is not the latest released Instructions Look it O gt y E um o ar UJ fn Oo CD CoD CO r r TI MD NO A Page 163 C IO JI C IC TI S gt n Ti P Inm oo FIM IIN E JJ BA O 2 D 2 N BE 6 O gt up here https www Iftechsupport com web guest software releases CO Preparation Preparation Required Service Tools M051 00K65 A003 Unless otherwise specified these tools are required to perform the service procedures in this manual 1 Screwdrivers Phillips and flat blade 2 Torx bits and drivers 3 Pliers regular and needle nose 4 Rubber or dead blow mallet 5 Snap ring pliers internal and external 6 E ring tools 7 Socket wrenches English and metric 8 Ratchet wrenches English and metric 9 Combination open end or box wrenches English and metric 10 Allen head wrenches English and metric 11 Strap wrench 12 Mini flashlight 13 Scribe or ink pen 14 Straight edge 15 Nut driver 1 4 drive socket set 16 Removable thread locking compound e g Loctite 2

95T ELEVATION SERIES TREADMILLS

Contents

Download Pdf Manuals

Related Search

Related Contents