Model 2850s Service Manual
Contents
1. FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 123456 123456 123456 123456 888 888 5 111232587880 1 79325878985 1772329828859 11729 2587896 LEAD VALVE LEAD VALVE T B LEAD VALVE LEAD VALVE BLACK INTERLOCK CABLE RI ECEPTACLE WHITE BLUE eff BR Ay Ry oat ee EE ERE REMOTE SIGNAL START REGENERATION TIMER H _ 1 WHITE 1 f 1 WHITE WHITE WHITE 1 GR YEL 2 RED YELLOW YELLOW H 3 YEL BROWN BROWN 4 LT BLUE BLUE 5 BLACK RED RED BLACK BROWN 6 BLACK BLACK BLACK aj y T BLE a 8 sf BLUE BLUE 2 O OR zl mi 1 B PUR 3 GR YEL al 93 dg i 1 z z zz UF 8 f 3 3 3 f o 3 al 93 3 ul 8 3 de 5 g 1 gd 8 a 55 i a ad dg EE I BLUE 22 22 zz lt j o LATCHING VOM 2 i Ney swe RELAY a a 2 PINK nol t BLACK c m RED t ONE_PIN SET TO TRIP SW6 TWO MINUTES BEFORE BACKWASH __ LT BLUE TB1 12 POSITION TERMINAL BLOCK wane TM TIMER MOTOR PNK VDM VALVE DRIVE MOTOR EME K1 DUAL COIL LATCHING RELAY 24V P N 17018 120V P N 16807 SW1 TIMER HOMING SWITCH RELAY TERMINAL BLOCK PINOUT SW2 TIMER PROGRAM SWITCH SHOWN IN RESET POSITION SW3 VALVE HOMING SWITCH2. 15308 Fitting Coupling 1 Inch Brass For Service Assembly Numbers See the Back of this Manual Page 25 1 1 2 Inch Meter Assembly BR 60610 Item No Quantity Part No Description Vai T7509 Body Meter 2850 9500 VICE sauna sasaqa 13882 Post Meter Impeller a 3509 Impeller Meter LEN PEN Juss aa 13847 O Ring 137 Std 560CD Meter Med 14038 Meter Cap Assy STD Plastic Tasya saya 151501 2 taa Meter Cap Assy Ext Plastic cn Metas 15216 Meter Cap Brass STD HW OLD Mia 152397 over Meter Cap Brass Ext HW LM PE 12112 Li eoe Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel AA Diarra 17542 es Flow Straightener 1 1 2 Inch MD 127939 ii O ring 132 2 Meana 17544 A Fitting 1 1 2 Inch Quick Connector 10 17543 aides Nut 1 1 2 Inch Quick Connector Not Shown 1 acia Sleeve Meter 1 1 2 Inch x 1 Inch For Service Assembly Numbers See the Back of this Manual Page 26 2300 Safety Brine Valve Assembly 60027_REVA Part No Description 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy
3. Injector 1600 Hove 1 10914 Throat Injector 1 10227 9 Injector NONE 2 10692 Screw Slot Hex 10 24 x 18 8 e 1 12748 01 Valve Body 1600 PM 1 12550 Quad Ring 009 m 1 12552 Brine Valve Stem 1600 1 10249 Spring Brine Valve 1 10250 Retaining Mere 1 11749 Guide Brine Valve Stem EUR 1 12626 Seat Brine Valve TM 1 11982 016 EMT 2 10330 Fitting Sleeve 3 8 Celcon 2 10329 Tube 3 8 Nut Brass 1 10328 Elbow 90 Deg 1 4 NPT x 3 8T PE 1 10332 Insert 3 8 1 12767 9Creen Brine 1 42184 Tube Brine 1600 2850s a 1 L27487 u asas s Flow Control M 1 12094 Washer Flow 25 GPM EMT 1 12098
4. SW3 VALVE HOMING SWITCH BLACK SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 19138 02 REVD TIMER PROGRAM 2 SYSTEM WIRED FOR 3 SOLENOID OUTPUT VALVE HOMING CAM COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM 3 VALVE SHOWN IN SERVICE POSITION Page 50 System 7 Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADGER AR 338 ass EXER o oocscPecsececsn2l oecsTecPeechs 19235889880 7723238525889 11293 883 880g EAD VALVE TB LEAD VALVE LEAD VALVE LEAD VALVE BLACK YELLOW RED WHITE 9 9 case 181 RECEPTACLE WHITE
5. Retainer Flow Control For Service Assembly Numbers See the Back of this Manual 1650 Brine System Assembly 14 13 Ce 60011 Item No Quantity Part No Description 60011 Brine Valve Assembly Includes Items 3 15 Less BLFC 60010 10328 nien Elbow 90 1 4 NPT x 3 8 Sas si 10332 Insert 3 8 dte Legua sa ios iaceat 4039339054 cin Sleeve 3 8 Nut Brine ia Ta Gan asas Mii Tube Fitting 3 8 Nut Brine oro AONB A nin Tube Brine Valve 1600 2850s dates Dia 19625 eee Assy GFN Nut Bust diete Ub 16924 O ring sauna anat an ayu 12626 tocata da Seat Brine Valve 10 ner isi rette jm AA Brine Valve Stem 1600 poe 17906 niei Guide Brine Valve Stem EA 102502 5 2 22 Retaining Ring 10249 Spring Brine Valve 15 neni A Brine Valve Body Assy Plastic dfi ned kaa EE 12794 Elbow 3 8 Tube Poly White Onis a um 60002 500 Air Check TO AA 60010 BLFC Assy 60010 25 BLFC Assy Parts 17907 iun Housing 12128 54 25 GPM Label iia nar 12094 AA 25 Flow Washer 12098 Retainer 60010 50 BLFC Assy Parts LE n Housing je A 10759 50 GPM Label 1420995
6. Spacer 1700 1710 Brine Duc d5517 Guide Stem r 1 15310 Spring Brine Valve Nis 2 14811 O ring 210 560CD Brine 1 12550 Quad Ring 009 m 1 10250 Ring Retaining S 2 19414 Nut 2900 w Sleeve E K1 4785 01 Retainer Flow Control S K1 42183 Tube Brine 1700 2850s 1 15413 Fitting Elbow Male 1 2T x 3 8 NPT 1 13201 Quad Ring 020 2 15415 Fitting Insert 1 2 Tube 1 12092 Washer Flow 5 0 GPM For Service Assembly Numbers See the Back of this Manual 1710 Brine System Assembly 60604_REVF Item No Quantity Part No Description uuu 412025 ananassa Brine Valve 1700 Plastic Top c satis pr 14785 01 Retainer Flow Control AA O Ring 210 560CD Brine A 14798 Spacer 1700 Brine Datum ces ean Piston Brine Valve Tua 412093 Stem B
7. o Inlet Pressure psi 3 1 injectors Slow Rinse Rates pressure 2 JJ 3 4 20 08 08 1 08 30 ov og7 1 28 40 0 86 1 09 1 50 60 1 00 1 27 1 63 90 1 19 1 52 1 93 125 1 38 1 76 2 20 all injectors used the steel cap and an air disperser Page 35 Flow Data amp Injector Draw Rates Downflow z a a o 4 z 9 L 3 o E 2 9 o e e meme Inlet Pressure psi Page 36 Flow Data amp Injector Draw Rates Downflow 1700 Series Injector Draw Rates x z L Inlet Pressure psi 4C 5 6C 1700 series injectors Draw Rate gpm 3C steel cap no o ring air 4 amp 5 steel cap o ring air disperser 6 amp 7C brass cap o ring no air disperser Page 37 Flow Data amp Injector Draw Rates Downflow 1700 Series Injector Slow Rinse Rates Flow Rate Inlet Pressure psi e it 3C AHH 4C it 5C cit 6 Slow Rinse gpm J 2 1 55 25 1 5 3 steel cap no o ring air disperser 4C amp 5C steel cap o ring air disperser 6C
8. 50 Flow Washer up 12098 a Retainer 60010 100 BLFC Assy Parts A A Housing Ma 10760 1 0 GPM Label a E A 1 0 Flow Washer m 12098 Retainer For Service Assembly Numbers See the Back of this Manual Page 21 1700 Brine System Assembly Item No Page 22 5 i 6 2 Fi 7 24 3 19 4 21 9 22 18 10 14 23 ES 15 25 12 1 16 17 20 14 13 61500 2850_Page2_REVA Quantity Part No Description p 1 14805 Gasket Injector Body 1600 1700 17700 ia sasaqa saa Injector 1700 1 14801 Nozzle Injector UND 1 14802 Throat Injector 2 14804 Screw Hex Hd Mach 10 24 x 2 3 4 A 1 10229 Injector Cap 1600 UE 1 14803 Injector 1 11893 Cap Injector Stainless Steel 1 14790 Brine Valve Body MUI 1 14792 Plug End Brine Valve m 1 14795 Piston Brine Valve 1 14797 Brine Valve Stem iue 1 14798
9. Knob 3200 e Aaa 13296 Screw Hex Wsh 6 20 x 1 2 VP 11999 Label Button o LUST 60405 50 Program Wheel w 2 Std Label Bund un Jaa sss 43806 Lco usss Retainer Program Wheel 13748 Screw Flat Head St 6 20 1 2 Oates AAA 14265 eiii Clip Spring Msi 15424 eec Spring Detent Timer A Jp 15066 Ball 1 4 Delrin A 1 13018 2 0 Pinion Idler 5 ps AAA Spring Idler Shaft ia rada Gear Idler WO PRIN A N TIMO Anita Gear Drive rA PE Jes yun s coris 1388 Plate Motor Mounting A jm 18743 1 Motor 120V 60Hz 1 30 RPM 5600 19 5 css dae A Screw Fillister Hd 6 32 x 156 20 jc 13930 cwn Pinion Program Wheel Drive 2 aum Tasa Clutch Drive Pinion Derio Ma 1421706 A ss sss Spring Meter Clutch 2 diues UE 14253 y Retainer Clutch Spring 26 e 11384 Screw Phil 6 32 x 1 4 PLASTEN 133881 iier Bracket Hinge Timer 20 22 sasa ss 14087 Insulator 2 MW 10896 Switch Micro ZO TREO A 19320 catas Switch Micro Timer 297 ia 11413 Screw Pan Hd Mach 4 40 x 1 1 8 14198 iens Label Indicator T 15465 Label Caution Dis 14007 contadas Label Time of Day SO
10. 1 15320 Switch Micro Timer 2 11413 Screw Hd Mach 4 40 x 1 1 8 nm 1 19886 Kinob 3200 eia 5 13296 Screw Hex Wsh 6 20 x 1 2 1 11999 Label Button Idler 1 13312 Idler Shaft 1 13017 Gear Idler NE 1 13164 Gear Drive 1 13887 Plate Motor Mounting TT 1 187435 1 Motor 120V 60Hz 1 30 RPM 5600 19659 1 Motor 24V 60Hz 1 30 RPM 2 13278 OCFEW SItd Fillister Hd 6 32 x 156 mm 1 15424 Spring Detent Timer eee 1 15066 Ball 1 4 Delrin 1 15465 Label Caution m 1 19210 Wheel Assy 1 13911 Gear Main Drive Timer 17 41754 Pin Spring 1 16 x 5 8 SS Timer 1 13011 Arm Cycle Act
11. lt a 3 zz a 519 BLUE gc 1 i EE zz i a amp 55 ej lt do i E Dj 4 D a 0 gt D ad 5 212 zz 2 iz i lt gt i TB1 9 POSITION TERMINAL BLOCK VON 2 i TIMER MOTOR a n 29 BLUE VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH BLACK TIMER PROC NOTE L SW6 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL __ SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 AUXILIARY TIMER SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM LAG TB1 WHITE TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 13632 01 REVK LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 6 VALVE SHOWN IN SERVICE POSITION Qus pL pre INTERLOCK CABLE REMOTE SIGNAL START REGENERATION TIMER TM TIMER MOTOR lt WHITE WHITE pp WHITE YELLOW YELLOW i YELLOW BROW
12. SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION Page 51 Service Assemblies 24 Hour Gear Assemblies 19205 Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Adapters O14 15 uds Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Timer Auxiliary 60320 07 Switch Assy 2850 Aux w Self Tapping Screws 60320 12 Switch Assy 1500 through 2850 Brine Line Flow Control BLFC 6002
13. qi gt i dg 212 YN 5 5 5 3 dg 8 3 de a amp a 6 gt 1 gg S 3 i TB1 7 POSITION TERMINAL BLOCK z z B zz TM TIMER MOTOR s 3 sees VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH A 4 SW2 TIMER PROGRAM SWITCH P ad SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM NOTE TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LAG 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE BLACK YELLOW O INTERLOCK CABLE O GRN RARA METER IMMEDIATI i cite I ETE EDIATE REGENERATION TIMER C1 WHITE WHITE p WHITE 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 4 sive M 5 BLACK RED RED GR YEL BLACK BLACK BLACK 9d TB1 7 POSITION TERMINAL BLOCK M RE i du TM TIMER MOTOR z z VDM VALVE DRIVE MOTOR x ES E x 212 9 SW1 TIMER HOMING SWITCH 83 3 38 o SW2 TIMER PROGRAM SWITCH a g amp a
14. Roll 3 32 x 7 8 Boedo Dina 124923 Screw Mach 4 40 1 1 deant 415432 deed Motor Drive 115V 50 60 Hz QA 2979 Motor Drive 24Vac Dc 50 60 Hz oce 41545 Motor Drive 230V 50 60 Hz ssec Cam Shut off Valve 14 10300 Screw Hex Wash 8 x 3 8 AAA Lidia 19691 Plug 750 Dia Hole Flush 13 TERN T Timer Assy 3200 14 i 15806 Plug Hole 16493 Plug Hole 88 Dia m 17421 nins Plug 1 20 Hole VT eren nna AAA 19800 Plug Hole 140 Dia 18 ce r 19801 es Plug 190 Dia cian 60160 40 Cam Drive 2850s STF Gray 20 T AA Connecting Rod Bearing VA mE 42101 scenes Ring Retaining 2850s Clip 2 Fitting Brine Valve QB NA AA 10269 Nut Jam 3 4 16 10872 Screw Hex Wsh 8 32 x 17 64 Mi 14202 01 Screw Hex Wsh 8 32 x 5 16 A S scii 41581 Plug Hole 125 Dia White Not Shown 1 60219 02 Assy Enviromental Black with Clear Window TE 1 17741 Meter Cable 16 50
15. require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes Page 8 BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN 61502 3210REVA Figure 4 How To Change The Length Of Rapid Rinse 1 The second gr
16. 1 1 2 undo dors 1 17470 Cable Guide Assy 2850 3150 For Service Assembly Numbers See the Back of this Manual Page 17 Manual Drive Assembly 60409_REVA Item No Quantity Part No Description Meis 12593 ione Backplate Manual pa do 42186 Bracket 2850s Manual PA Screw Spec Mach 1 4 20 x 1 2 Ms Mis PA Washer Spring Dossiers je 11235 bes Nut Hex 1 4 20 Mach Screw Zinc bc EN Wanna 42185 Lever 2850s Manual p m 10231 cos Screw Slot Hex 1 4 20 x 1 2 18 8 S S UR span O 60224 32 Cover Assy Manual Filter O Masini 60224 33 nisus Cover Assy Manual Softener a la PEE E 140300 u s Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 Not Shown 10909 Pin Link For Service Assembly Numbers See the Back of this Manual Page 18 Notes Page 19 1600 Brine System Assembly Item No 25 24 16 10 9 15 11 61500 2850_Page2_REVA Quantity Part No Description 1 14805 Gasket Injector Body 1600 1700 1 11893 Injector SS a 1 16221 Disperser Air 1 10229 Gasket Injector 1600 1 17776
17. 1 2 Inch Meter uu eere e edo a tte 26 2300 Safety Brine Valve Assembly non RRE 27 2310 Safety Brine Valve Asseibly ii ana dba 28 2350 Safety Brine Valve Assembly eene eene R RR 29 VOUS SIO OU aia ce gaan eaves rouen 30 Water Conditioner Flow Diagram a l u u LS ect a EE RE 32 Flow Data amp Injector Draw Rates 34 Dimensional Brawitrigs 2 di 40 aaa inii 42 Wiring Diagram S erreren eran ed aa ae aeia AEE Awe ee 46 Service ASSOMDIIES EE 52 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product
18. 2300 30 Blue White 60026 30SAN Float Assy 2350 30 HW 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube For Service Assembly Numbers See the Back of this Manual Page 27 2310 Safety Brine Valve Assembly 2 42112_REVA Item No Quantity Part No Description Mera Discs 60014 Safety Brine Valve Assy 2310 Metros 60068 30 Float Assy 2310 w 30 Inch Rod euni tcr 60026 30 Float Assy 2350 30 Inch Red Wht je 60002 34 Air Check 500 34 Inch Long For Service Assembly Numbers See the Back of this Manual Page 28 2350 Safety Brine Valve Assembly zd 1 2 42303 REVA Item No Quantity Part No Description NER necia AAA Safety Brine Valve 2350 TA eoe deis 61024 sia Actuator Assy 2350 Brine VM san 60026 30 Float Assy 2350 30 Inch Red Wht MR MM 60026 30SAN Float Assy 2350 30 Inch HW o E 60009 00 Air Check 900 Commercial Less Fittings 60009 0 Air Check 900 Commercial HW Less Fittings Not Shown 1 18603 Fitting Assy 900 Air Check 2350 Not Shown 1 AA Fitting Assy 900 Air Check For Service Assembly Numbers See the Back of this Manual Page 29 Troubleshooting Problem
19. Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water B Clean control and add mineral cleaner conditioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water sys
20. amp 7C brass cap o ring no air disperser Page 38 Flow Data amp Injector Draw Rates Downflow Flow Rate gpm 1700 Series Injector Total Flow to Drain in Draw Inlet Pressure psi 4C k it 5C cit 6C Page 39 Dimensional Drawing e 75 20 UN 2A DRAIN 1 1 4 11 1 2 FNPT 3 69 93 73 E TANK 2 11 1 2 FNPT INLET L 2 70 68 58 1 1 D im 1 75 44 45 4 00 8 UN 2A 2 85 72 29 2 93 74 42 THREADS 6 4 163 71 7 84 199 03 2 11 1 2 FNPT OUTLET Page 40 Dimensional Drawing 4 00 8 UN 2A THREADS Page 41 System 4 Typical Single Tank Installation with Optional Meter Optional Meter Manual Shut Off Brine Line Out Brine Tank Resin Tank Page 42 System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass Diaphragm Manual Operated Valve Shutoff Resin Tank gt Electrical Interlock Cord Brine Tank Brine Line Brine Tank Resin Tank Unit 2 Page 43 System 6 Twin Series Regeneration Installation with a Remote Meter Remote Meter Diaphragm Operated Valve Diaphragm Operated Electrical Brine Line Brine Tank Two tanks 1 meter series regeneration system Resin Tank Both units service at the same tim
21. must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi 5 5 bar nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 110 F 43 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects of the vessel and controller not the membrane Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function Job Number Job Specification Sheet Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated Downflow Upflow Upflow Variable Meter Size gt 3 4 Std Range 125 2 100 gallon setting 3 4 Ext Range 625 10 625 gal
22. 0 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60011 090 Brine Valve 1650 Short Stem 60010 25 1650 25 GPM Plastic 60010 50 1650 50 GPM Plastic 60010 100 1650 1 0 GPM Plastic 60011 s Brine Valve 1650 Less BLFC 60029 Brine Valve 1600 Short Stem Brass Std O rings 60029 010 Brine Valve 1600 Short Stem 25 GPM Page 52 60029 020 Brine Valve 1600 Short Stem 50 GPM 60029 020 Brine Valve 1600 Short Stem 1 0 GPM 60029HW Brine Valve 1600 Short Stem Hot Water 60034 xx 1700 Brine Valve Assy Specify flow control 1 0 5 0 60604 xx Model 1710 Brine Valve Assy Specify flow control 1 0 5 0 Cam Assemblies 60160 40 Drive Assy Std 2850s Covers 60219 xx Environmental 60232 xx Designer 2 Piece 60232 110 Cover Designer 1 Pc Black Drain Line Flow Controls 60366 xx 1 FNPT x 3 4 FNPT Specify flow control 6 7 0 60701 xx 1 FNPT x 1 FNPT Specify flow control 8 0 25 0 60702 xx 1 FNPT x 1 MNPT Specify flow control 8 0 25 0 60708 xx 1 FNPT x 3 4 FNPT Specify flow control 8 0 25 0 60721 xx 1 FNPT x 1 FNPT Specify flow control 6 7 0 Drive Assemblies 6
23. 0050 25 Drive Assy 2850s STF 120V Softener Filter Injector Assemblies Complete 60080 1600 Injector Assembly 60381 s 1700 Injector Assembly 60480 xx 1600 3 8 Brine Specify size of injector 60481 xx 1600 Brass 3 8 Brine Specify size of injector 60483 xx 1700 1 2 Brine Specify size of Injector Service Assemblies Meters 60613 Meter Assy 2750 Electronic 1 60610 01 Meter 2850 9500 1 1 2 Std 60610 02 Meter 2850 9500 1 1 2 Ext 60391 Meter Assy 2750 60392 nes Meter Assy 2750 1 Ext 60614 Meter Assy 2850 9500 Electronic 1 1 2 Meter 61560 01 Meter Assy In Line w 1 NPT Plstc Connector 61560 07 Meter Assy In Line w 1 NPT Brass Connector 61560 09 Meter Assy In Line w 1 1 2 NPT Brass Connector Piston Assemblies 61630 00 Piston Assy 28505 HW 61630 01HW Piston Assy 2850s HW BP oca Hot Water 61630 02 Piston Assy 2850s Manual 61631 00 Piston Assy Filter 28505 Conversion NHWBP Piston Assy Filter 2850s Conversion NHWBP Hot Water 61631 00HW Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label eua tatus 1 1 2 Std Set 100 60405 30 Program Wheel w 1 Std Label mo Set 50 60405 40 Program Wheel w 1 Ext Label 60405 70 Progra
24. 172 inte Seal 2850s LDF date D suos osse 42175 ims Spacer 2850s LDF A Moon 42179 ait a Link Drive 2850s PAPA jp 1357 O ring 226 wes es dioses 16455 O ring 347 15 a dst 19608 15 Disperser Commercial 1 1 2 2850 2900 9500 Not Shown Optional Flat Cap Filter Cap Parts m 2 15137 Screw Hex Wsh Mach 10 24 x 3 8 1 11893 Injector Stainless Steel T EEN 1 14805 Gasket Injector Body Optional Side Mount ji TR 40316 Adapter Side Mount 20 dcs i renee 40310 Base 2850 2900 2930 Rotating 2 40368 O ring 160 Sidemount Flange 22 eee 19768 Screw Hex Hd 3 8 16 x 1 Li Mur 40372 ies O ring 142 D o 40375 Washer Flat 3 8 Do not use O ring if control is side mounted Optional No Hard Water Piston ads 13008 Retainer Plug Seal 42302 Ring Retainer dona ua 42178 Piston Rod NHWBP A Music AO iii O ring 030 Do do 10209 rere Quad Ring 010 yer arre Plug End 2850s 3 Bolt Black Onis A 421717 imet Pisto
25. BLUE ELE REMOTE SIGNAL START REGENERATION TIMER METE H WHITE T WHITE WHITE SRZYEL 2 RED YELLOW YELLOW 3 YEL 1 BROWN BROWN 4 LT BE BLUE BLUE s BLACK RED RED BLACK ROWN 1 n BLACK BLACK BLACK al T T P zl E HH 7 BLACK ou dam l it 3 PUR BLUE BLUE 53 oF ES ul 19 PURPLE S amp 99 de uf 3 8 z 5 a amp i J 3 I d H 1 m as 3 al E i moy lea a 8 i s o dy 3 i Lil usen a BDI 4 Whee w VD LE 4 Kr Beo o i 33 zig Black cj 9 e Gr S 1 ONE PIN SET TO TRIP SW6 TWO MINUTES BEFORE BACKWASH T Lowe H 209 a 17727 01_REVD E 2 RED 181 13 POSITION TERMINAL BLOCK BLUE H TIMER MOTOR VDM VALVE DRIVE MOTOR K1 120V DUAL COIL LATCHING RELAY P N 16807 230V 12 V TRANSFORMER P N 40112 Sw TIMER HOMING SWITCH 5 2 TIMER PROGRAM SWITCH 543 VALVE HONING SWITCH 594 VALVE STEP SWITCH Sw5 BRINE CAM SWITCH SWE TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TIMER PROGRAM CAM VALVE HOMING CAM SCAM VALVE STEP CAM BYCAM BRINE VALVE CAM RELAY TERMINAL BLOCK PINOUT SHOWN IN RESET POSITION NOTE TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE
26. Model 2850s Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specification SNES dre erre tereti ede deett ea Ev ad ds 3 Installation INSU HONS nce P DR 4 Start Up I structions 5 3200 Timer Setting a AS ae nn 6 3210 Timer SONO iii 7 3200 amp 3210 Timer Series Regeneration Cycle Program Setting 8 3200 Time Clock TimerAssembly coin ale CAL eva Dag 10 3210 Metered Timer Assembly nnns nin 12 Control Valve ASSSmbly S 14 Power Head Assembly u 16 Manual Drive Assembly 18 1600 Brine System 20 1650 Brine System Rana 21 1700 Bri e SystemiAssermbly uuu Aus annassa as eee aes tae 22 1710 Brine System narrar 23 Service Valve Operator ASSEMDIY u RII uu e quee d ease quad dva voe 24 Telnch Meter Assembly 2 acre nicus cos ote ciao dada 25 1
27. N BROWN BLUE BLACK BLACK RED RED GR YEL BLACK BLACK y 1 Al a i 177 BLUE 2 m i lt 5 Ss 3 a ds l 3 dg 8 a gt 3 m 1 g g TL 9 3 dg z z 212 212 TB 7 POSITION TERMINAL BLOCK 9 9 VDM xj zi E VDM VALVE DRIVE MOTOR a 13632 02 SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 VALVE SHOWN IN SERVICE POSITION US 49 System 7 Alternating Regeneration 230V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING
28. RTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Figure 2 Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear TO SET TIME OF DAY PRESS RED BUTTON AND 3210 Timer Settings How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 3 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regener
29. THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WaY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION BLACK YELLOW RED LAG WHITE 90 loo PURPLE P O INTERLOCK casLe cen Ter e 1 REMOTE SIGNAL START REGENERATION TIMER lt wg ware ware i 2 RED YELLOW YELLOW 3 YELU BROWN BROWN 4 _ BLUE E BLUE mur 5 PUR RED RED BLACK BLACK BLACK s RA 8 z U BLUE S 9 88 P m diag il No BLACK 3l a gs F 8 al x 8z al a ie 3 8 4 ag E E B i y Sow ad ad Xe Ude 1 ET i RED N i BLACK ONE PIN JO TRIP SWE TWO MINUTES BEFORE BACKWASH TBI 8 POSITION TERMINAL BLOCK TM TIMER MOTOR 230V TO 120V TRANSFORMER P N 40112 VOM VALVE DRIVE MOTOR 17727 02_REVD 591 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH SWS TIMER AUXILIARY SWITCH HCAM TIMER HOMING CAM TIMER PROGRAM CAM HCAM VALVE HOMING
30. W 3IOW33 3NV1 31ONIS 71 ALON WVO JAVA WYOAS WYO 4315 1 WYOS WYD SNIWOH 3ATVA WYOH WYD WV3DOYA IINIL WYD ONIWOH XIWIL WVOHL HOIIMS WYO SMS HOLIMS 441 JATVA PMS HOLIMS ONINOH JAYA EMS HOLIMS WV3OO3d YIWIL CMS HOLIMS ONIWOH LMS AOLOW 3ATVA WGA YOLOW WL 39018 1VNIW3BL NOILISOd Z 181 aL WIJAIWA WIJAWA FIJAIVA TTINA srezit Os bod vez 1 1 srezit sre i 9 i 9 9 9 y eT 191 3 8Y Y3IDOV8 av sgoave Wa Bod aga vid wa Bi vI3Wwi wa 534 ONISIM 3313W 310W33l Page 47 System 5 Interlocked Regeneration Valve Wiring 40502 01_REVB BLACK VELON 7847 1 PRODUCTION RELEASED RED 9726 B ADDED SHEET 2 LEAD m O O INTERLOCK CABLE RECEPTACLE GRN 181 MEE EE 1 METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE i WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 177 4 YALE ON BLACK BROWN 5 BLACK RED GR YEL BLACK BLACK BLACK n BLACK 2g
31. anual Page 23 Service Valve Operator Assembly 7 Pr 60150_REVA Item No Quantity Part No Description Totus jp TT 49 eic Guide Brine Valve Stem A AA Ring Retaining aid 10249 uio Spring Brine Valve NO CE PA Quad Ring 009 PEE 10785 2 SVO Body Assy Brass Valves O nasua qaqaqa anyashqa 125522 Brine Valve Stem 1600 Meana laudo 120620 tiic Seat Brine Valve Ban wins dd 10332 Fitting Insert 3 8 sus EUR 10330 eene Fitting Sleeve 3 8 Celcon ascen 10329 iens Fitting Tube 3 8 Nut Brass 11 asa Minas 10331 Fitting Compression 1 4 x 3 8 For Service Assembly Numbers See the Back of this Manual Page 24 1 Inch Meter Assembly 10 BR 60391 Item No Quantity Part No Description 14959 eis Body Meter 2750 Up 13882 Post Meter Impeller up 135091 Impeller Meter LEE p 13847 O ring 137 Std 560CD Meter OP iaa 14038 Meter Cap Assy STD Plastic Taqa sua 15150 naa Meter Cap Assy Ext Plastic arias dida Meter Cap Brass STD HW UE luis Meter Cap Brass Ext HW Altas A Screw Hex Hd Mach 10 24 x 1 2 id Umm 14960 Flow Straightener 1 Inch e E jn A O ring 123 S A AA Fitting 1 Inch Quick Connector 14962 2 Nut 1 Inch Meter Q C Not Shown 1
32. ation Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as soon as the capacity gallons reaches zero Manual Regeneration Knob Service TURN LARGE DIAL UNTIL Position TIME IS AT ARROW Indicator Breer veis TURN KNOB CAPACITY GALLONS Program NOTE Wheel The program wheel to the left may be different than the program wheel on the product NOTE Red Time To set meter capacity ie manual knob one 360 Set Button revolution to set gallonage White Dot Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set Figure 3 61502_3200REVA Page 7 3200 amp 3210 Timer Series Regeneration Cycle Program Setting Procedure Downflow How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may
33. ciedad as 14045 Label Instruction 13902 Harness 3200 ras Dudas 40422 atada Nut Wire Tan nta 15354 01 Wire Ground 4 Dia 19210 41754 u un u Pin Spring 1 16 x 5 8 SS Timer IT Gear Main Drive Timer 40 sentis 15354 01 Wire Ground 4 For Service Assembly Numbers See the Back of this Manual Page 13 Control Valve Assembly 61500 2850s Control Valve Assy For Service Assembly Numbers See the Back of this Manual Page 14 Control Valve Assembly Item No Quantity Part No Description Maid a 42176 01 Valve Body 2850s Machd T EP NS 13008 Retainer Plug Seal 42302 a a Ring Retaining 074 Ainsa Meno 42178 Rod NHWBP a 1 42394 Piston 2850s Std Q 1 42394 01 Manual Valve ds 40952 nues O ring 030 p as AAA Quad Ring 010 sest s murin ay de a 42181 02 Plug End 2850s 3 Bolt White Buen d iss 42177 Piston 28505 02 3 Screw Slot Hex 1 4 20 x 1 2 10 rc O P 42
34. e Lead Unit When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate Page 44 System 7 Twin Alternator Installation with Remote Meter Remote Meter 4 Way Solenoid Valve Diaphragm In i Operated Valve Electrical Interlock Cord Page 45 System 4 Single Valve Regeneration Immediate and Delayed Valve Wiring 1026 I 1 1 l I E 1 2 wove 7 ES 3m8 NMOY8 MOTISA SLIHM I d 1 2 NOLIVH3N3938 SLVIGSWW 8313 E ESAS O AA E AS AS 4 i l 0 Bis I lo 2 2 Z Es ag I 9 olz 1 zz 2 78 HIO0AS 038 438 p 318 i NMOSE 438818 Owe 3018 9 31187038818 46 System 4 with Remote Starter Valve Wiring DAJY 89 9 33WIL NOILVYINIOIY 13 VIS 1VNOIS 31OW33 3IIHM NOLLISOd 3OIA33S NI NMOHS 3ATVA E 14 181 OL3IHM 5 LAL OL 30719 IXM S38IM 3IIHM 3018 0391438 SI 38MOd IHL SIATWA Z NOILV33N3933 31 VIG3WWI C3A Y 30 GALVILINI 3313
35. f there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 60002 34REVC Figure 1 Reside
36. lon setting 1 Std Range 310 5 270 gallon setting 1 Ext Range 1 550 26 350 gallon setting 1 1 2 Std Range 625 10 625 gallon setting 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks 2 Meters Interlock E System 6 2 5 Tanks 1 Meter Series Regeneration F System 7 2 5 Tanks 1 Meter Alternating G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass Page 3 Installation Instructions WATER PRESSURE A minimum of 20 pounds of water pressure 1 3 bar is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supp
37. ly is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Refer to the dimensional drawing for cutting height of the distributor tube I
38. m l VEM SW3 VALVE HOMING SWITCH Uus SW4 VALVE STEP SWITCH 99 9 9 23 i SW5 BRINE CAM SWITCH n H 5 THCAM TIMER HOMING CAM A A TPCAM TIMER PROGRAM CAM bi cO HCAM VALVE HOMING CAM 2 VOM 2 SCAM VALVE STEP CAM BRINE VALVE NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE Page 48 40502 02_REVB System 6 Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 123456 2245 6 125458 123454 586 685 8 o ovooboboo oboboboo o oo ooo 112345679 12315679 1123453679 11234536709 LEAD VALVE LEAD VALVE T B LEAD VALVE LEAD VALVE BLACK YELLOW G INTERLOCK CABLE RECEPTACLE GRN MBS 75 M AAA AAA ES i TION TI WHITE BLUE REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE CR YEL YELLOW YELLOW BROWN BROWN BLUE BLUE RED RED BLACK BROWN BLACK BLACK al E
39. m Wheel w 1 Ext Label Safety Brine Valves 60014 Safety Brine Valve Assy 2310 60038 Safety Brine Valve 2350 60026 30 Float Assy 2350 30 Red Wht 60026 30SAN Float Assy 2350 30 HW 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales and Service Aids 42666 Literature 2850s Spec Sheet 42319 Literature 2850s S Manual 40717 usas Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 61632 Seal amp Spacer Kit 2850s 61632 20 Seal amp Spacer Kit 2850s Hot Water 61632 30 Seal amp Spacer Kit 2850s 559 PE Chemical Resistent Kit 16174 Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 Lb 42227 Stuffer Assy 2850s 42228 iius Puller Tool Assy 2850s 60460 Meter Checker Kit Std 60461 Meter Checker Kit Ext Service Valve Operator Assemblies SVO 60150 SVO Assy 1600 O S Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 14381 Skipper Wheel Assy 12 Day Page 53 54 Notes Page 55 P N 42319 Rev 2 17 09
40. n 2850s NHWBP c 25 102341 uei Screw Slotted Indented Hex Head 1 4 20 x 1 2 12 des 42179 Link Drive 2850s 16 lenin 42174 Piston 2850s NHWBP A AA 42182 Retainer NHWBP Piston O ring 2850s oia A 17242 cai O ring 026 For Service Assembly Numbers See the Back of this Manual Page 15 Powerhead Assembly 4 Z i G NS a s O 4 O e 4 61501 2850s_REVA For Service Assembly Numbers See the Back of this Manual Page 16 Powerhead Assembly Item No Quantity Part No Description A 18697515 ius Back Plate Hinged Maid 11839 Power Cord 12 US Flat 120V p 40084 12 Power Cord 12 Round 120V edo 40085 12 Power Cord 12 Round 240V 2O IO ni n Power Cord 8 Australian PA B 11545 01 Power Cord 4 Black European jm TISA T Strain Relief Flat Cord SA 13547 02 Strain Relief Round Cord DNE 40400 Harness Drive Designr Envirmtl A 1023 Screw Slot Hex 1 4 20 x 1 2 102185 cs Switch Micro eme 10338 ces Pin
41. ntial 12 Plug unit into an electrical outlet Note All electrical connections must be connected Air Check Valve according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 110 F 43 C water temperature Do not subject unit to freezing conditions Page 4 Start Up Instructions The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be
42. oup of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel 9 3200 Time Clock Timer Assembly Se N AN gt 61502 3200 For Service Assembly Numbers See the Back of this Manual Page 10 3200 Time Clock Timer Assembly Quantity Part No Description 1 13870 Timer 3200 m 1 14265 Clip Sping 3 14087 Insulator 1 a 10896 SWitch Micro
43. power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions 55555 Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 31 Water Conditioner Flow Diagrams 1 Service Position Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position Hard water enters unit at valve inlet flows through piston down center tube through bottom distributor and up through the mineral around the piston and out the drain line Page 32 3 Brine Position Hard water ente
44. repeated Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs Clear Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration Replace control box cover Put salt in the brine tank NOTE Do not use granulated or rock salt Page 5 3200 Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolu
45. rine 1710 Plastic 2900 Y innui disini 41201 Brine Valve 1700 Plastic Bottom Doornse 17908 ans Sleeve Brine Valve Stem O aros AAA 12550 x 9 Quad Ring 009 Mist 41547 O ring 2mmx35mm 2 15910 222 Spring Brine Valve PA Latas 10250 Ring Retaining AAA 1 9063 n Guide Brine Valve Stem Mm pnm 14202 01 Screw Hex Wsh Mach 8 32 X 5 16 18 8 Stainless Steel 15222 ae NEN 41056 Nut Assembly 1 2 Plastic Not Shown 1 19151 e Washer Flow 1 0 Gpm TSAA Nut 2900 w Sleeve 19 e 15415 Fitting Insert 1 2 Tube 20 1 uds as ea n 42183 xx Tube Brine 1700 2850s 2 s ses 19925 Gasket Injector Body 1700 P eis 17777 03 Body Injector 1700 23 E 14802 Throat Injector 245 inch et O ring 012 DD pm 14801 Nozzle Injector PA 10229 Gasket Injector 1600 PS 10228 Cap Injector 20 tL Ds 14804 Screw Hex Head Mach 10 24 x 2 3 4 18 8 Stainless Steel 29 eius Sasa IAS Fitting Elbow Male 1 21 X 3 8NPT For Service Assembly Numbers See the Back of this M
46. rs unit at valve inlet flows up into injector housing and down through nozzle and throat to draw brine from the brine tank brine flows down through mineral and enters the center tube through bottom distributor and out through the drain line Water Conditioner Flow Diagrams 4 Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat around the piston down through mineral enters center tube through bottom distributor flows up through center tube around piston and out through drain line 5 Rapid Rinse Hard water enters unit at valve inlet flows directly from inlet down through mineral into center tube bottom distributor and up through center tube around piston and out through the drain line 6 Brine Tank Refill Position Hard water enters unit at valve inlet flows up through the injector housing through the brine valve to refill the brine tank Page 33 Flow Data amp Injector Draw Rates Downflow 1600 Series Injector Draw Rates 0 LLL ME Flow Rate 0 10 20 30 40 50 60 70 80 90 100 110 120 130 14 Inlet Pressure psi 0 0 61 0 61 Page 34 Flow Data amp Injector Draw Rates Downflow 1600 Series Injector Slow Rinse Rates _ pf _ LS pues dg a o 5 1 40 x z
47. s 9 SW4 VALVE STEP SWITCH nese 12 SW5 BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH ser 14 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING 10 1 SCAM VALVE STEP CAM 1 y 4 BVCAM BRINE VALVE CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION BLACK YELLOW LAG INTERLOCK CABLE GRN N REMOTE SIGNAL START REGENERATION TIMER 1 WHITE WHITE WHITE lt 1 WHITE YELLOW YELLOW 2 RED BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK 5 BLACK BLACK BLACK GR YEL g a 28 BLUE BLUE x BLACK a J dd i 22 i 9 x al az q 3 3 35 i z Y T El a Ys 2 dg du ad TB1 7 POSITION TERMINAL BLOCK RS tE 6 TM TIMER MOTOR 1 VOM VALVE DRIVE MOTOR 9 lt A o 4 SW1 TIMER HOMING SWITCH E VOM E z RED SW2 TIMER PROGRAM SWITCH S 4
48. tem A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time 7 Excessive water in brine A Plugged drain line flow control Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 30 Troubleshooting Problem Cause Correction 8 Softener fails to draw brine Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 P S I E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming A Check timer program and positioning correctly of control Replace
49. tion in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit Page 6 SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURM LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPO
50. uator m 1 13864 Skipper Wheel 2 13311 Spring Detent Timer m Lia 19900 1 4 SS 1 14381 Skipper Wheel Assy 12 Day 14860 rnt Skipper Wheel Assy 7 Day m 1 13014 Pointer Regeneration 1 10096 24 Dial 12 AM Regen Assy Black 40096 02 Dial 2 AM Regen Assy Black 1 13881 Bracket Hinger Timer nente 2 11384 Screw Phil 6 32 x 1 4 Zinc Musicas 19902 uisu Harness 3200 ii 2 40422 Wire Tan mem 1 5354 01 Wire Ground 4 1 14007 Label Time of Day For Service Assembly Numbers See the Back of this Manual Page 11 3210 Metered Timer Assembly 61502 3210_REVA 24 25 40 27 26 28 29 For Service Assembly Numbers See the Back of this Manual Page 12 3210 Metered Timer Assembly Item No Quantity Part No Description Wise dada jp TIO Housing Timer 3200 13802 Gear Cycle Actuator jp 40096 02 Dial 2AM Regen Assy Black iced geass cS 13886
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