131 Install / Operations / Service Manual
Contents
1. S Hook 20240016 NA i SA AE B AL N N A GEN SLIDERS Bracket Solenoid 95150301 N A Bumper w blk Lvl 1x1 40010003 N A Bumper w washer Gry 40010023 N A Cable Auto Latch Solenoid 20112141 00651313 Cable BEA Sensor 20112148 20110148 Cable Eye Waist High 20112143 20110143 Cable Motor 20112144 20110144 Cable Power 20112142 20110142 Cable Sensor Bi Parting Units 20112147 N A Cable amp Chain Assy BO 10 131 85153600 65153601 Cable Clamp 95150900 N A Cable Clamp Bracket 95151001 N A Clutch Assy Kit BO 10 131 85152700 65152701 Clutch Assy Manual Arbor 85163200 N A Cover Header Electric Bronze 65161301 N A Cover Header Electric Clear 65161302 N A Cover Header Manual Bronze 65162601 N A Cover Header Manual Clear 65162602 N A Door Assy L H Bronze 85183501 65183501 Door Assy L H Bronze 131 6 85183601 N A 0 0 0 Door Assy L H Clear 85183301 65183301 Door Assy R H Bronze 85183502 65183502 Door Assy R H Bronze 131 6 85183602 N A 0 0 Door Assy R H Clear 85183302 65183802 Door guide 00651190 00651186 fp Door Guide Replacement Kit Both 85003500 N A Pcs Door Handle Kit manual units 85002600 00651758 Electric Eye Reflector Kit waist 85000200 00651144 INot MOER or 275 after 2 99 level operation be Glass Support 00650272 N A Po Hanging Hardware Kit Adj2. POWER and BEAM BREAK lights and the green MOTOR RUN light on the CONTROLLER unit are ON Defective motor assembly gt To test for a defective motor open and close the doors with the power OFF If the motor is faulty the red green MOTOR RUN lamp will not illuminate Replace the motor assembly Solenoid latch in the door is stuck or defective gt To test for a defective solenoid manually open the doors halfway and break the beam The solenoid should retract the hook and the doors should open pause and close Break the beam again to verily that the doors are not opening gt Check the wiring to the solenoid Replace the solenoid Defective components on the cable drive assembly S hook cable spring chain bearing Replace the defective component Beam Break Lamp is ON and the doors open but they do not close Loose or broken wires Secure or Replace the cable assembly Defective electric eye assembly gt Disconnect the cable for the electric eye and press the BEAM TEST button If the doors operate properly the eye is defective Replace the eye assembly Defective PCB assembly gt Disconnect the cable for the electric eye and press the BEAM TEST button If the doors do not operate properly the PCB is defective Replace the PCB assembly The door close fully but open back up as soon as the doors come in co
3. add or issue a new service manual at any time without notice thereby rendering all previous issues obsolete Please write the Serial Number and Installation Date for your drive thru window in the spaces provided Serial Number Date of Installation The serial number nameplate is located _ lt on the post CONTACT INFORMATION FOR SALES AND SERVICE CONTACT Ready Access Tel 630 876 7766 1815 Arthur Drive Tel 800 621 5045 West Chicago Illinois 60185 Fax 630 876 7767 Email ready ready access com Website www ready access com INTRODUCTION The Ready Access window is quality designed to give you years of reliable trouble free service Each window is shipped pre assembled fully glazed and ready for installation All Ready Access windows are thoroughly tested prior to shipping The 131 Bi Parting Window is the perfect enhancement to the drive thru concept offering unobstructed views of customer and crew The 131 come in two versions manual self closing and electric operation The electric version is fully automatic with a manual override in case of a power outage The doors will open and close by stepping into an out of the presence sensor Both models meet health department requirements for self closing units This attractive and economical window is ideal for a drive thru or walk up application The large service opening is suitable for both large and small operations It is available in on
4. Nut 2 85183400 65183401 a Housing Elect Eye 00650929 NA Latch Spring 00650269 NA Lock Dead Vertical Position After 85004200 17 14 03 24 Wired PCBA Cover 25 Description Current Part Previous Part Note Number Number Lock Thumb Turn Long After 85004500 N A 2 97 Lock Latch Kit 85145800 65145801 Motor amp Clutch Assy 85178200 65178201 PC Board DC3 Call for Provide Serial Power Supply Int l B O 10 131 Int l Call for N A Provide Serial Power Supply B O 10 131 Call for N A Provide Serial Pulley Kilrol cable 20200142 N A Retro Fit Kit 131 84173001 65173001 MANUAL ELECTRIC Bronze Retro Fit Kit 131 84174001 65174001 MANUAL ELECTRIC BRZ INTL Retro Fit Kit 131 84173002 65173002 MANUAL ELECTRIC Clear Retro Fit Kit 131 84174002 65174002 MANUAL ELECTRIC CLR INTL Retro Fit Kit 131 10 84174501 65174501 MANUAL ELECTRIC BRZ INTL Retro Fit Kit 131 10 84174502 65174502 MANUAL ELECTRIC CLR INTL Rivet 10180009 N A Rivet For Bearing Slides Long 10180010 N A Shank Rivet For Door Guide 10180024 N A Rocker Switch for PCBA Cover 20110214 N A 8 99 B O1 2 4 after 2 27 02 Rubber Glass Channel 65028601 N A Screw for Cable Clamp 10010026 N A Screw for inside cover sensor 10010114 N A striker Screws for Door Guide Need 4 10060087 N A Sensor Assy BEA 131E
5. doors to a given distance above the counter top This is accomplished by loosening the two Locking Eccentric Nut combinations at the top of each door Loosening the small locking nuts allows both doors to drop down and rest on the counter top Slide the doors inward to the closed position and lock using the night lock Insert two shims about 0 100 in thickness under each door One at each end of the doors is suggested A standard coffee stir or a tongue depressor is a bout 0 100 thick This allows the doors to set at a preset distance off the counter top Starting with one of the Locking Eccentric Nut combinations turn the eccentric nut with until you feel resistance and or notice that the door is beginning to rise Keeping the eccentric nut in that position tighten the locking nut down to approximately 30 Ibs in of torque Repeat the above step for each of the remaining Locking Eccentric Nut combinations Remove the shims The doors should now be at the proper height as well as being square with each other Washer Eccentric Nut PA D K Bi N O N Locking Nut Accuride Slide 131 BO 10 600 Series DATE 2 13 04 MATERIAL SPEC REVISION OR DRAWN BY SC REVISION DATE 2 13 04 DATE 2 13 04 GAUGE Te atm LATEST REVISION NOTE n USED IN PRODUCTS DESIGN BY SRH MATERIAL Mechanical Hanging Hardware Kit PART NO 851
6. while it is in operation 4 This product must not be used in Potentially Dangerous locations such as Flammable Explosive Chemical laden environment WARRANTY Ready Access will only accept responsibility for manufacturing defects in the product s construction and or materials Adjustments required during installation are the responsibility of the installer or contractor and will not be covered under warranty Problems caused by improper installation are the responsibility of the installer or contractor and will not be covered under warranty Installation Procedures Tools required to perform the installation Electric Drill e Masonry drill bit 3 16 5mm Metal Drill bits 3 16 5mm amp 14 6mm e Masonry Hole Saw 1 25mm Screwdrivers Slotted and Phillips e Channel Lock Pliers Hacksaw e Tape Measurer Jack Knife e Wire Cutter Flat File Coarse e Step Ladder Caulking gun e Level Extension Cord Materials required for installation Window framing architect specified and installed in building Ready Access recommended material is 8mm x 1 4 44 5mm x 4 102mm hollow aluminum tubing or glazing channel Electrical Tape Wire Nuts Caulking silicone Color specific to the color of window Connectors for conduit as required Shingle type shims as required to level and plum the window Physical Installation Before you begin installing your Ready Access Drive Thru
7. 83400 31 DY CCESS Ready Access 1815 Arthur Drive West Chicago Illinois 60185 Tel 630 876 7766 Tel 800 621 5045 Fax 630 876 7767 Email ready ready access com Website www ready access com 131 INSTALLATION SERVICE OPERATIONS MANUAL 11 19 08
8. 85100700 N A Starting 3 10 99 Ser 68151 Sensor Striker 65151101 N A Slide Kit 85000100 20050011 Solenoid amp Hook Assy R L 85150510 65150501 Spring Compression Motor amp 20060026 N A Clutch Spring Extension Chain amp Cable 20060025 N A Switch Micro 20110281 N A Switch Assembly Micro BO 10 85151300 65151301 131 Weather Strip Kit BO 2 4 10 275 85104000 65104001 65162501 N A Model 131 Header Exploded View Drawings 13 KIT Part 85152100 131E Header Parts Listin REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 Call for Control PCB Assy 9 85153600 Cable and Chain Assy 2 Call for 120V Power Supply 10 85150510 Solenoid and Hook Assy 2 Call for 220V Power Supply int l 11 95151001 Cable Clamp Bracket 3 20110241 Receptacle 12 95150900 Cable Clamp 4 85152700 Clutch Assy 13 85152100 Manual Release Bracket Kit 5 85178200 Motor amp Clutch Assy 14 00651758 Manual Release Handle 6 20110281 Micro switch 15 65151101 Striker Plate Sensor 7 85151300 Micro switch Assy 16 20060025 Tension Spring 8 20200142 Kilrol Pulley 17 85000100 Door Slide Kit 131 Manual amp Self Close Header Parts Listing REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1A 85000150 Door Track Kit 12 95150900 Cable Clamp 8 20200142 Kilrol Pulley 16 20060025 Extension Spring 9A 85153700 S
9. B assembly Secure or replace the cable assembly Limit switch striker is loose or out of alignment Tighten and or align the striker plate Defective Close limit switch Replace the defective Close limit switch Defective controller unit Replace the controller unit The doors do not fully close and go into AUTOREVERSE to the fully open position Doors may be sluggish in operations The CURRENT DETECT lamp will be illuminated before the CLOSE DETECT lamp goes out BEFORE REPLACING THE MOTOR CALL READY ACCESS FOR FURTHER INSTRUCTIONS Spilled soft drink syrup residue is under the doors and on the weather stripping of quide block Clean the weather stripping counter and door guides on the bottom of the doors with soda water Doors are dragging on the counter top Adjust the door height and alignment Refer to the adjustments section of this manual Defective motor assembly gt To test for a defective motor open and close the doors with the power OFF If the motor is faulty the red green MOTOR RUN lamp will not illuminate Replace the defective motor assembly Defective CONTROLLER unit Replace the CONTROLLER unit 23 Parts Lists Complete Parts List Description Part Number Description Current Part Previous Part Number RE FREM Note
10. C Cable Assembly PVC 18 95151700 Cable Connector Bracket 11A 95151300 SC Cable Clamp Bracket 26 ee A GE A a Pd ts oe a A Ag PG Pd a A we SZ LS ee a LO Pas j ll V TRS KE 7 4 K My o OU g 5 PT AN a TT Ww pe a Model 131 Motor and Clutch Assembly Part Number 85178200 R L 85150510 Solenoid and Hook Assembly f A S Poy Wf Mi yy AP y U S FI UI OS DN LS 7 A Jj ad IP All Electric Models 4 An LC MA Replacement Clut ch Assy Part Number 85152700 27 SELF CLOSE ONLY K 131 DOOR ASSEMBLIES 7 MANUAL OPEN MANUAL CLOSE ONLY REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 85183502 Door Assy R H BR 3 85183400 Hanging Hardware Kit 1 85183302 Door Assy R H CL 4 85197000 Door Handle Kit Man amp SC 1 85183602 Door Assy R H BR 131 6 5 85004200 Lock Assy Dead Bolt 2 85183501 Door Assy L H BR 6 85004500 Thumb Turn Long 2 85183301 Door Assy L H CL 7 85002600 Door Handle Kit 131M 2 85183601 Door Assy L H BR 131 6 28 REV B REVISED ny FAN CONTROL OPTION 131 Wiring Diagram 29 10 11 12 13 Appendix A INSTALLING 131 WEATHER CHANNEL REMOVE DOORS REMOVE PLASTIC RECTANGLE GUIDE BLOCKS FROM SILL TAKE T
11. HE WEATHER CHANNEL AND POSITION IT INTO PLACE WITH THE 50 X 1 FLANGE TURNED UP THE WEATHER CHANNEL WILL FIT WITHIN THE OPENING USING THE WEATHER CHANNEL AS A TEMPLATE MARK ALL THE HOLES FOR DRILLING EXCEPT FOR THE TAPPED HOLES USED FOR THE GUIDE BLOCKS MAKE SURE THAT THE CHANNEL DOES NOT COVER THE THREADED HOLES USED FOR THE GUIDE BLOCKS REMOVE CHANNEL AND DRILL HOLES USING A 3 16 DRILL BIT ONCE HOLES ARE DRILLED CLEAN AWAY ALL METAL SHAVINGS NEXT PUT A SMALL BEAD OF CAULK APPROX 1 DIA AROUND THE HOLES AND ACROSS THE WIDTH OF THE SILL BEFORE PLACING CHANNEL BACK INTO POSITION WITH THE CHANNEL IN POSITION RE INSTALL THE GUIDE BLOCKS FOR PROPER ALIGNMENT BUT DO NOT TIGHTEN UNTIL CHANNEL IS FULLY FASTENED POP RIVET THE REMAINING HOLES TIGHTEN THE GUIDE BLOCKS CAULK THE ENDS OF THE CHANNEL WHERE IT MEETS THE SIDE POSTS AND TRIM CAULK AROUND WHERE CHANNEL MEETS WITH STATIONARY GLASS AND POSTS RE INSTALL DOORS AND ADJUST IF THERE ARE ANY QUESTIONS PLEASE CONTACT READY ACCESS SERVICE DEPTARTMENT 800 621 5045 30 Appendix B Adjusting or Re hanging the Doors The distance of the door s above the mullion or counter top is adjusted by turning the eccentric nuts located in the corners at the top of each door See figure 11 page 16 The exploded view of the assembly is shown in Figure 1 below When a door has dropped such that it impedes the movement of the doors it is necessary to re adjust both
12. RENON CCESS Model 131 Self Closing and Fully Automatic Electric Installation Service Operations Manual Pass Thru Window Systems TABLE OF CONTENT Topic Page Disclaimer 3 Serial Number Identification 3 Contact Sheet 3 Introduction 4 Product Information Description 4 Specifications 6 Dimensions 6 Safety Information Warranty 7 Installation Procedures Tools needed 8 Materials Needed 8 Physical Installation 9 Electrical Installation 12 Initial Operations and Testing 13 Adjustments and Calibrations 14 Operational Procedures Modes of Operation 18 Operations 18 Control Identification Explanation and Function 19 Maintenance Maintenance Schedule 20 Daily 20 Monthly 20 Yearly 20 Service Troubleshooting Guide Cause and Effect 21 Parts Lists Complete Parts List Description Part Number 24 Drawings Exploded Views Schematics 26 Appendix A Installing 131 Weather Channel 30 Appendix B Adjusting or Re Hanging the Doors 31 DISCLAIMER READY ACCESS DISCLAIMS ANY LIABILITY FOR ANY DAMAGE OR HARM CAUSED TO THE 131 DRIVE THRU WINDOW ITS OPERATOR OR ANY OTHER EQUIPMENT HOWEVER CAUSED IF THE 131 DRIVE THRU WINDOW IS REPAIRED OR SERVICED BY ANYONE OTHER THAN AN AUTHORIZED SERVICE ENGINEER OR CONTRARY TO THE MANUFACTURERS WRITTEN INSTRUCTION CONTAINED HEREIN THIS MANUAL IS INTENDED FOR USE BY THE IN HOUSE OR AUTHORIZED FIELD SERVICE ENGINEERS AND SALES REPRESENTATIVES The manufacturer maintains the right to update
13. TE There are two wall mounting applications The mounting space can be surrounded either by sidelights windows or masonry In both cases the upper part of the window above the counter top window sill fits flush with the outside of the wall See Figure 2 The illustrations will show the walls with the sidelights as this is the most common application Figure 3 Figure 3 Figure 4 NOTE If mounting the window in a masonry wall the window mounts flush with the outside finishing of the building Drill points are scribed directly into the masonry The outside edge of the mullion should be flush with the outside finishing of the building See Figure 4 10 5 Position the window and place it into the customer supplied frame As shown in Figure 3 and 4 6 With one person holding the window in place level the window using the shim shingles as needed 7 Using the window mounting holes as a template drill a quantity of 4 3 16 5mm diameter holes for mounting See Figure 5 v 3 16 5mm Holes for mounting AC Line Source Supplied by Contractor AC Entrance 1 of 4 Mounting Holes Figure 5 8 Take the window back out and drill the mounting holes Set the anchors as needed 9 With one person holding the window in place from the outside set the mounting screws 10 When the window is fully
14. Window you must determine what type of installation will be required Example Wood Framing Masonry Framing etc Please refer to the details below and pick which one best fit your application See Chart on page 7 for Masonry and Glazing Rough Opening Sizes MASONRY WALL Le ROUGH OPENING i TI 1 L 36 959 87mm 914 76mm 1 4 36 91476mm C 1 ei n ig Le NS ORN SEE ad RRRRI N MINIMUM DISTANCE FROM THE Wir TOP OF THE SILL TO THE FLOOR Va SECTION THRU THE MASONRY WALL FIGURE 2 GLASS STORE FRONT DAYLIGHT OPENING W ROUGH OPENING H ROUGH OPENING 194 44 47mm Fy 1 36 914 76mm 194 44 47mm 157 44 47mm 36 914 76mm be Sw RE mt LAAS IS SESS ROR AA SS VS yy KEEGY RORY SECTION THRU THE GLASS STORE FRONT WARNING TWO PEOPLE ARE REQUIRED FOR THE LIFTING AND INSTALLATION OF THE WINDOW 1 Confirm that the customer supplied frame is made to accommodate the dimensions as illustrated on page 9 2 Confirm that AC power has been run and is ready for connection to the window 3 Check shipping carton for any shipping damage and remove window from the carton 4 Check window for any shipping damage NO
15. are ON 5 If the doors do not operate correctly go to the troubleshooting guide in this manual If the doors still do not operate properly then call Ready Access at 1 800 621 5045 6 The doors can be operated manually by pulling the manual release located at the top of the door NOTE Turn the power off to the window to prevent any damage to the PCB Each operator must read the operations manual before operating the unit 18 Controls Identification Explanation and Function CLOSE DELAY MOTOR RUN BEAM BREAK OPENING SIZE CLOSE DETECT CURRENT DETECT BEAM TEST POWER POWER Controller Unit Lamps and Function Switches Power Lamp This lamp indicates that the power rocker switch is on and the controller is receiving power Motor Run Lamp The MOTOR RUN lamp indicates that power is being applied to the motor When the doors are opening lamp will illuminate green When the doors are closing the lamp will illuminate red The lamp also allows for the diagnostic checking of the motor and motor wiring To test turn the power OFF at the rocker switch and manually open and close the doors This will cause the lamp to illuminate either green or red The POWER lamp must illuminate during both operations If neither of these lamps illuminate during any of the processes proceed to the Troubleshooting section Beam Break This lamp indicates that the electric eye beam or presence s
16. drive thru window frame 2 Disconnect the sensor from the inline connector 3 Remove the 2 4 Hex head screws from the back of the cover that mounts the sensor to the cover 4 Once the sensor has been removed remove i the eye control board from the sensor body 5 Position the white plastic clips around the eye control board as illustrated on the previous page 36 Reference the chart below to achieve the proper setting that is needed for your application 25 20 15 10 5 0 6 Once setting has been determined insert the eye 12 IAN control board back into the housing T 7 Remount the sensor housing onto the cover Ee ER 8 Reconnect the sensor wires 9 Attach the header cover to the drive thru window RANGE OF SENSOR FROM WALL REFERENCE CHART MODEL 131 A DIMENSION RANGE WITH 12 DEAD ZONE FROM FLOOR UNIT HEIGHT DEGREE 0 5 10 15 20 25 43 1 2 ee 1 6 1 2 12 18 24 30 1 2 35 3 4 1 6 10 16 21 27 RANGE OF SENSOR FROM WALL AT THE WINDOW SILL REFERENCE CHART MODEL 131 B DIMENSION RANGE AT 36 FROM FLOOR UNIT HEIGHT DEGREE 0 se age 15 20 25 43 1 2 En 1 4 4 2 8 11 472 15 19 1 2 35 3 4 1 3 4 2 er 9 12 12 15 172 15 D
17. e standard width 53 2 and two standard window heights 37 4 H and 43 34 H When used with the READY ACCESS pass thru air curtain system this single panel sliding window will provide the crew and customer with comfort during winter AA300 only and an insect and exhaust deterrent during the summer PRODUCT INFORMATION e Manual Self Closing or Electric Openings The 131 Bi Parting Slider keeps building costs down by offering the window in a manual self close operating style Or for those who experience heavier traffic an electric operating style is also available Both models meet health department requirements for self closing units e Ease of Operation In a manual self closing operation the inside attendant pulls the door handle and both doors part from the center to either side With a fully automated operation the operator simply steps into the presence sensor and the movable window panels slide open When the operator steps out of the presence sensor the movable window panels automatically close The range for the presence sensor is adjustable to specific customer needs e Adjustable Service Opening Operators can easily adjust the window for two convenient opening sizes at any given time By simply pressing a button the doors will open to either 12 W or 18 W serving area e Quality Construction Anodized aluminum extrusions stainless steel and 1 4 tempered glass combine to give you an attractive window that not only enhances bui
18. ectric eye beam momentarily to open and close the doors The doors will open They will remain in the open position for either approximately 3 0 or 6 0 seconds before closing With the power ON press the CLOSE DELAY button located on the controller unit once and break the electric eye beam to open the doors The doors will open and the length of time that the doors remain open will toggle between 1 5 and 3 0 seconds before closing With the power ON break the electric eye beam momentarily to open and close the doors Insert an object at least 4 101 6mm wide between the doors as they are closing The doors will automatically reverse their action the doors will open when an object is caught between or restricting the closing of the doors 13 Adjustments and Calibrations SuperScan Presence Sensor Adjustment Instruction Once the window is installed and the power is hooked up to the drive thru window unit you will need to test and set the range of the presence sensor This is done to determine the best compatibility for your service applications The presence sensor can be adjusted in many ways to work with different applications The tools required to perform this test and adjustments are Phillips Head Screwdriver Straight Blade Screwdriver and a 1 4 Nut Driver If the drive thru window stays open after the power is turned on and the beam break light is ON the sensor is de
19. ensor beam has been broken Lamp and or the CLOSE DELAY timer is still timing out Close Detect This lamp is red and indicates that a CLOSE sequence has been initiated It will always Lamp light during a door closure and will go out just before the doors come together When the lamp is out the automatic reverse feature is disabled Current This lamp is red and indicates an overload has been detected This lamp may light on Detect Lamp opening but is automatically disabled The lamp will come on when the doors are fully closed or when an obstruction has been encountered Beam Test Pressing the BEAM TEST button once will test the operations of the doors without using Switch the electric eye or presence sensor To test the operator should not be in the path of the light beam or presence sensor Standing in the light beam while pressing the button will put the window into a test mode This will make the window continuously operate open and close automatically You must turn the power off and back on to reset the window Close Delay Pressing this button will toggle the length of time that the doors remain open between 1 5 Switch and 3 0 seconds before closing Opening Size Pressing this button will toggle the opening size of the doors from 12 to 18 or 18 to 12 Switch 19 Maintenance Maintenance Schedule Scheduled maintenance should be performed on a regular basis This is
20. lding exteriors but will not rust pit or weather Track free bottom sill provides for a contaminant free surface e Double Security Locks The 131 Bi Parting Slider automatically locks each time the window closes providing security when the window is left unattended When the drive thru is closed manual security locks help prevent outside entry e Fully Assembled Ready to Install Ready Access windows are shipped completely pre assembled and fully glazed for lower installation costs Normal installation takes less than two hours e Warranty and Service Support Your Ready Access window comes with a one year limited warranty on parts and labor provided by a worldwide service organization STANDARD OPTIONS e The 131 Bi Parting Slider is available in statuary bronze or clear anodized aluminum e 2 standard window dimensions available 131 53 1 2 W x 37 3 4 H 18 458mm W x 31 788mm H service opening 131 6 53 1 2 W x 43 3 4 H 18 458mm W x 37 940mm H service opening e An inside outside stainless steel shelf is also available CUSTOM OPTIONS e Custom heights are available in both manual and electric operations e Tinted glass is available upon request e Powder coat painting is available in a wide range of custom colors SPECIFICATIONS AND PERFORMANCE Model Unit Actual Dimensions Weight Number Voltage Unit In Inches In Shipping USA I
21. ntact with each other Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly Limit switch striker is loose or out of alignment Tighten and or align the striker plate Defective Close limit switch Replace the defective Close limit switch Defective controller unit Replace the controller unit 22 Issue Probable Cause Resolution Door OPENING SIZE is not working properly Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly The Small Large Opening limit switch is defective Replace the appropriate switch The OPENING SIZE selector switch on the controller is defective Replace the PCB assembly cover Motor continues to run after the doors are fully opened The OPENING SIZE button has no effect Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly Limit switch striker is loose or out of alignment Tighten and or align the striker plate Defective Open limit switch Replace the appropriate switch Defective controller unit Replace the controller unit The doors will not AUTO REVERSE for an obstruction when closing and the motor continues to run The CURRENT DETECT lamp will not illuminate Loose or broken wires to the limit switches or the PC
22. nternational Amps WXHxD Carton 131 E 110 120 VAC 220 240 VAC 15 A US 5312 x 37 x 4 111 Ibs 60Hz 50 60Hz 8 A Int l 1359mm x 959mm x 102mm 131 6 E 110 120 VAC 220 240 VAC 15 A US 53 Vo x 43 x 4 115 lbs 60Hz 50 60Hz 8 A Intl 1359mm x 1112mm x 102mm Dimensions Service Glazing Rough Masonry Rough In Inches Opening Size Opening Size Opening Size WxHxD WxH WxH WxH 53 54 x 38 54 x 38 Va 53 x 37 x 4 18 x 31 1365mm x 965mm 1372mm x 972mm 53 3 x 44 54 x 44 Vr 53 Vex 43 x 4 18 x 37 1365mm x 1198mm 1372mm x 1124mm Dimensions 531 d 1359 44mm 101 64mm 3 1 373 37 74 959 23mm 959 23mm 131 6 Vertical Size 43 3 4 1112mm Figure 1 Safety Information WARNING To avoid the risk of fire Electric Shock or injury to persons observe the following 1 Before servicing or cleaning the unit switch the power off at the mechanical switch near the unit Installed by an Electrician or the electrical entry service panel circuit breaker Load Center OSHA LOCK OUT TAG OUT procedures are to be observed to prevent power from being switched on accidentally 2 Any Installation and or Electrical work must be done by QUALIFIED persons in accordance with all applicable codes standards and manufacturers recommendations and specifications 3 DO NOT insert fingers and or foreign objects into the Drive Thru Window DO NOT block or tamper with the unit in any manner
23. oor Alignment Adjustments to the door height and alignment is accomplished by turning one or both of the eccentric nuts located at the top of the doorframe where it mounts to the slide track Figure 7 Eccentric Nuts ad Figure 7 Adjusting nuts 16 Calibration The only calibration available on the DC 3 PC board is setting the close delay timer using the dip switch package mounted near the ribbon cable connector i Follow the chart below for changing The CLOSE DELAY TIMER is default set a 3 seconds The CLOSE DELAY TIMER settings DIP SWITCH SETTINGS TIME IN SWITCH POSITION SECONDS AA100 CONNECTION SOLENOID CONNECTION 3 MOTOR 12 CONNECTION 13 CLOSE DELAY TIMER MICRO SWITCH SENSOR CONNECTION CONNECTION The DC 2 PCB has 2 Two Potentiometers Window Select Choose settings by window style The WINDOW SELECT DIAL is used to set the type of door configuration for the model of the window Current Adjustment Adjusts the power to the motor The CURRENT DIAL is used to increase or decrease the current to the motor sensetivity This is used to set the auto reverse 17 Operation Procedures Modes of Operation The 131 bi parting window has two modes of operation Manual Self Closing and Fully Automatic Operations After installa
24. re not secure Secure the connector s to the rocker switch BEAM BREAK lamp is OFF and does not illuminate when the electric eye is broken Defective electric eye assembly gt Pressing the BEAM TEST button on the controller unit can test this The doors should open pause and close If the doors operate normally check other causes listed below Replace the electric eye assembly Loose electric eye cable from the PCB Secure the cable connector 3 or 4 pin Loose or broken wire s in the electric eye cable Check that the electric eye cables are secure and not broken Defective lamp Replace the PCB assembly cover Defective PCB assembly Replace the PCB assembly The CLOSE DELAY switch is not working properly Loose or broken connection to the PCB Assembly Secure the cable connector to the PCB assembly or replace the control PCB cover Defective CLOSE DELAY switch Replace the control PCB cover The BEAM TEST switch is not working properly The BEAM BREAK lamp is not illuminated and the doors do not open Loose or broken connection to the PCB assembly Secure or replace the cable assembly Defective CONTROLLER unit Replace the CONTROLLER unit Defective PCB assembly Replace the PCB assembly 21 Issue Probable Cause Resolution When the beam is broken the doors do not open The red
25. ry drill bit For Waist High Electric Eye Only Insert the plastic anchors and mount the brackets with the 10 or 12 screws For Waist High Electric Eye Only Attach the sensor to the brackets and secure For Waist High Electric Eye Only Turn ON the power to the unit Load center circuit breaker and power switch on the Control unit Test window operations See Testing Procedures naw Oo AND 12 Initial Window Operation Testing Procedures Action Reaction Turn the power OFF at the rocker switch located on the controller unit Manually open and close the doors several times When the doors are opening the MOTOR RUN lamp will illuminate green When the doors are closing MOTOR RUN lamp will illuminate red The POWER lamp must illuminate during both operations If neither of these lamps illuminate during any of the processes proceed to the Troubleshooting section Turn the power ON at the rocker switch located on the controller unit Break the electric eye beam to open the door The doors will open to either a 12 304 8mm opening or to an 18 457 2mm opening With the power ON press the opening size button located on the controller unit once and break the electric eye beam to open the doors The opening size of the doors will change from the previous setting 12 to 18 or 18 to 12 With the power ON break the el
26. secured seal the outside of the window to the frame or building using silicone caulk 11 Electrical Installation All power must be connected and wired by a qualified electrician and must be in compliance with all state and local codes The incoming AC power line must be connected to the wires in the duplex box located in the top header Per Standard electrical code The green grounding wire is to be attached to the duplex receptacle WARNING Use only 110 120VAC 60Hz source with a dedicated 15Amp circuit International power 220 240VAC 50 60Hz with a dedicated 8amp branch circuit WARNING This must be a dedicated circuit Other electrical equipment must not share the same line from the 15Amp circuit breaker WARNING Turning off the front panel rocker switches does not remove the 110 120 volts of electrical power form the unit WARNING To disconnect the power completely from this unit turn OFF the mechanical switch near the unit Installed by an Electrician or the electrical entry service panel circuit breaker panel Load Center for this unit e OSHA LOCK OUT TAG OUT procedures are to be observed to prevent power from being switched on accidentally a Remove the 4 screws holding on the slide channel cover See Appendix C 2 Wire the AC source line to the duplex receptacle See Figure 6 Figure 6 Connect the cable wire from the electric eye sensor Drill 4 Va 6 5mm holes using the mason
27. tecting the floor or the counter top To adjust the presence sensor to the floor 1 Turn the power OFF to the drive thru window 2 Remove one of the plastic end caps from the sensor body Preferably the left side 3 Remove the black plastic lens cover Next to the Right Eye you will see an adjustment dial This dial is used for adjusting the sensor to the distance from the floor The dial is in a clock format The maximum distance is achieved at the 9 o clock position after the right eye clicks back into it s broadest setting The minimum distance is achieved at the 9 o clock position before the right eye clicks back into it s broadest setting NOTE TURN THE DIAL IN A COUNTER CLOCK WISE FASHION ONLY LEFT EYE V N PA d DARK ON OFF ADJUSTMENT SENSOR WIRE CONNECTOR JUMPER SETTINGS DIAL If the Drive Thru window stays open while standing far away from the wall or the window closes on you while you are passing product out to the customer Then the angle of the sensor need to be adjusted Below are diagrams illustrating the different setting that can be done to adjust the distance from the wall Lel i 5 DEGREES a TJ FE 3j of 15 DEGREES 20 DEGREES 25 DEGREES 14 To adjust the sensor further or closer to the wall follow the following steps 1 Remove the header cover from the
28. tion of the model 131 Manual Self Closing or Electric Sliding window completion of the testing procedures and the installation of the decorative covers the window is ready for normal use Manual Self Closing The opening of the window is done by hand closing is done by gravity DO NOT OPEN OR CLOSE THE DOORS WITH ANY UNDUE FORCE Manual Operations 1 Unlock the Thumb Turn Lock on the door 2 Release the manual latch and push the doors open 3 On Self Closing release door and it will shut by gravity manual push the doors closed 4 Relock the Thumb Turn Lock Fully Automatic The Manual Mode is reached by turning OFF the main power to the window The opening and closing of the window is done by hand DO NOT OPEN OR CLOSED THE DOORS WITH ANY UNDUE FORCE The Automatic Mode is reached by turning ON the main power to the window Stepping in and out of the sensor s range opens and closes the doors 1 On the controller unit turn the power rocker switch to the ON position 2 Check that the red portion of the rocker switch is visible and that the red power lamp is illuminated 3 Break the electronic eye beam or step into the sensor beam path The red beam break and green motor run lamps go on 4 Step out of the beam path and wait 3 to 6 seconds for the doors to close The red motor run lamp and red close detect lamps will illuminate After the doors close note that the red power lamp and the current detect lamps
29. to assure proper operation and performance of the 131 windows Daily Check the sill for foreign materials and or syrup Anything that might cause the window to bind up and not operate smoothly Monthly Follow safety procedures before opening the unit Check the interior of the unit for any build up of any foreign materials using a dry cloth NOTE KEEP ANY LIQUIDS OFF THE INTERIOR COMPONENTS Clean moving parts and lubricate with silicone or Teflon spray NOTE Do NOT use Grease or Oils Do NOT lubricate the motor clutch assembly Yearly Have a service technician come in and perform a maintenance check on the unit 20 SERVICE TROUBLESHOOTING GUIDE Issue Probable Cause Resolution Power switch in the ON position but the light is not illuminated No power to the controller unit gt Main Circuit breaker is defective or not ON gt The fuse on the power supply is blown gt Main power rocker switch is defective gt AC wiring is defective gt Reset or replace the main circuit breaker in the load center gt Replace the fuse on the power supply gt Test rocker switch with an ohmmeter Replace if necessary gt Check AC wiring for opens Replace if necessary Red Lamp s not illuminating Replace the PCB assembly cover The 4 pin power connector to the main PCB assembly is not secure Secure the connector s to the power supply The connector s to the rocker switch a
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