SERVICE MANUAL - CAFE POUROVER
Contents
1. S COM C2 WILBUR Curtis Company Inc _ SERVICE MANUAL CAFE POUROVER SETUP STEPS kw aa I CAUTION This brewer is shipped with the thermostatturned ON DO NOT plug in the power cord until the heating tank has filled with water see step 4 below damage to the heating elementor e CAFE 2DB bo aay thermostatwill result CAFE 3DB ge Dua ss ah iin SS SAR gt gt 7 C CCC C s 1 Placement of brewer should be on a solid e CAFE AP level counter top near a 120 VAC outlet e CAFE 2DBS rated at 20 amps e CAFE OPP 2 Place an empty glass decanter on the warmer deck under the sprayhead CAUTION Please j 7 Ga into the brew magu use this setup aes procedure before attempting to Pour water into the pour hole on top of use this brewer Failure to brewer When water starts to come from follow the instructions can the brewcone the tank is full Stop resultin injury or the voiding of pouring ewan 5 Plug power cord into a 120V electrical outlet reference ladder diagrams on page 3 6 Allow the brewer to heat up to it s full temperature indicated by Ready to Brew light This takes about 15 to 25 minutes the first time the coffee brewer is plugged in Slight dripping from the brewcone is normal as the tank heats up The unit is ready for brewing BREWING INSTRUCTIONS 1 Pour ground coffee evenly into filter and insert into brewer 2 Slide brew cone into guide rails fig 1 Place clean decanter on warme2. FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO 1 W W W WILBURCURTIS COM PARTS Item N Part N Description 1 WC 68101 TOP WARMER ASSY 120V CAFE 2DB 1A WC 68103 TOP WARMER ASSY 220V CAFE 2DB 2 WC 37135 WARMER ASSY 100W 120V w PLATE 2B WC 975 WARMER ASSY COMPLETE 100W 220V 3 WOC 54118 TRAY ASSY POUROVER 4 WC 54121 PAN POUR CAFE 5 WC 517 THERMOSTAT 5A WC 735 THERMOSTAT TEMP CONTROL 120V 6 WC 2962 FITTING SPRAYHEAD 7 WC 4213 NUT 5 8 18 JAM BRASS 8 WC 2958 SPRAYHEAD BROWN 8A WC 29025 SPRAYHEAD PURPLE ASF 9 WC 3502 LEG SCREW BUMPER 10 WC 38099 LABEL SW PANEL CAF 2DB 10A WC 38113 LABEL SW PANEL CAF 1DB 10B WC 38114 LABEL SW PANEL CAFE 3DB 10C WC 38127 LABEL SW PANEL CAFE AP 10D WC 39373 LABEL SW PANEL CAFE 2DB ON OFF SW 10E WC 39372 LABEL SW PANEL CAFE 1DB ON OFF SW 10F WC 39374 LABEL SW PANEL CAFE 3DB ON OFF SW 10G WC 39371 LABEL SW PANEL CAFE AP ON OFF SW 10H WC 38413 LABEL SW PANEL CAFE 2DBS 11 WOC 165 SWITCH WARMER RED 115V HA WC 137 SWITCH WARMER RED 220V 12 WC 207 LIGHT BREW 115V GREEN 12A WC 208 LIGHT BREW 250V GREEN 13 WC 3621 CONE UNIV BREW 7 1 BLK PLASTIC 14 WC 5310 TUBE 5 16 ID X 1 8 W SILICONE 15 WC 29042 HOSE VENTILATION HEATING TANK 16 WC 2627 GROMMET COVER HEATING TANK 17 WC 54125 COVER TOP HEATING TANK 17A WC 54125 101 COVER TOP HEATING TANK 18 WC 43062 GASKET TANK LID 19 WC 54117 TAN
3. MODEL AND ELECTRICAL TABLE HEATING ELEMENT CIRCUIT VOLTS WATTS AMPS Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replacement parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed Allin warranty service calls musthave prior authorization ForAuthorization call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilourcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers original equipment attime of purchase only The Wilbur Curtis Company Inc assumes no responsibility for sub
4. service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you WILBUR CURTIS CO INC Hf 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30A 4 00P PST E Mail techsupport wilburcurtis com Web Site www wilburcurtis com FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW WILBURCURTIS COM 4 Printed in U S A 9 06 F 3215 S Rev H 5 5 5 ecn 7510 rev E
5. K COMPLETE 1450W 120V 19A WC 54145 TANK COMPLETE 3500W 240V 20 WC 935 ELEMENT HEATING 1 45kW 120V 20A WOC 917 04 ELMNT HEAT1 45kw 120V W NTS amp WSHRS 20B WC 936 ELEMENT HEATING 3 5KW 240VAC 20C WC 922 04 ELEMENT HEATING 3 5KW 220V 21 WC 523 THERMOSTAT MANUAL RESET 21A WC 521 THERMOSTAT AUTO RESET 22 WC 29054 TUBE CAFE SPRAYHEAD SYPHON 23 WC 3645 SPRING DELIMING CAFE SERIES 24 WC 73106 COVER BOTTOM 25 WC 68102 COVER ASSY TOP CAFE 1DB 3DB AP Slide it back an forth Component Used on Older Units Suggested Parts to Stock DELIMING SPRING This spring is for cleaning lime deposits from within the siphon tube Remove the sprayhead Insert spring into the siphon tube Twist the spring clockwise as you push inward Once past the bend in the tubing you can to remove hard lime deposits NOTE Items called out in this illustration are Mga specific to Cafe 1DB Cafe 3DB amp Caf AP All other parts are common ELECTRICAL LADDER DIAGRAMS Brewer Model Cafe 1DB 2DB 2DBS 3DB amp AP All 120VAC Units Brewer Model Cafe 1DB 2DB 3DB amp AP All 208 240VAC Units POWER CORD POWER CORD BRN LI wr NJ BLK BLU i L2 TOGGLE POWER SUPPLY GRN YEL SWITCH 240V 60Hz POWER SUPPLY SPST BRN 14 WHT 14 HI LIMIT 220 F 120 240VAC 25A BREW LIGHT HEATING TANK 120V GREEN NEON SEE TABLE F
6. OR RATING gt z YEL BLU 14 o 2 WHT 14 BRN 14 200 F SET POINT HI LIMIT 220 F 120 240VAC 25A TEMP CONTROL THERMOSTAT CAPILLARY SPST 277V 22A HEATING TANK SET 200 F SEE TABLE FOR RATING TN O BLK 14 BLK 14 WHT 14 BLK_ 14 BLU 14 1 2 BLU 14 O O O BREW LIGHT HEATING TANK 120V GREEN NEON TEMPERATURE BLK THERMOSTAT SENSOR E TEMPERATURE 7 120 220VAC BLK 14 WHT 14 N WARMER SW 250V NEON WARMER SW 2 1 3 120V NEON GOO WARMER ELEMENT WARMER ELEMENT 100W 220VAC 100W 120VAC 1 2 WARMER SW al 120V NEON TOP FRONT WARMER SW WARMER 250V NEON 2 1 3 WARMER ELEMENT 0 6 WHT 100W 120VAC O I s WARMER ELEMENT TOP FRONT O O 100W 220VAC WARMER RED 5 k WHT WARMER SW o 120V NEON WARMER ELEMENT 100W 120VAC WARMER SW RED STP al a 250 NEON WHT 2 1 3 O QO WARMER ELEMENT REA RECEPTACLE ae 100W 220VAC WARME 125V 15A A o WHT NI MAX LOAD 2A WE SEE TABLE ME 1 ALL WIRES SHALL BE 18 AWG PVC 105C LADDER DIAGRAM LD CAFE 10 rev Q NOTES UNLESS OTHERWISE SPECIFIED i N D CAFE 30 HEATING MODEL ELEMENT CIRCUIT VOLTS WATTS AMPS HERTZ WIRE PHASE CAFE2DBS10 CAFESDB10 CAFEOPP10 CAFE 1DB20 CAFE2DB20 CAFESDB20 Table 2 MODEL amp ELECTRICAL All208 240VAC Units Export Only
7. nt must be maintained according to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equip ment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to performing any repair work or return of this equipment to the factory All returned equipment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE AC CEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty
8. r plate use airpot when brewing with Cafe AP Figure 1 Sprayhead and brewcone rails WARNING To WN avoid scalding allow brewcone to drain before removing Figure 2 Pour ground 3 Take another decanter and pour water into the hole on the top coffee into filter cover fig 3 Brewing will take about three minutes 4 Switch on the warmer plates to keep the coffee at serving temperature NOTE Youshould have atleasttwo decanters for brewing coffee faa One for pouring water the other to brew coffee into Airoot brewers will require a pitcher that holds 74 ounces see figure 3 gS NOTE Due to evaporation water may be lostfrom the tank if brewer is Pea efton forlong periods oftime withoutmaking coffee When this occurs jk NSF pour in enough water to refill the heating tank before brewing Figure 3 Pour cold water into pour hole This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center C e Do NOT immerse the unit in water or any other liquid e Jo reduce the risk of fire or electric shock do NOT open top panel No user ser ISO 9001 REGISTERED viceable parts inside Repair should be done only by authorized service personnel WILBUR CURTIS COMPANY e Keep hands and other items away from hot parts of unit during operation Montebello CA 90640 e Never clean with scouring powders or harsh implements
9. stitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenance of this equipment 6 Damaged intransit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipme
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