XBU75/XBR95/XE700 Service Manual
Contents
1. WARRANTY POLICY Parts Returns It is very important that you have not only the model number but also the serial number on hand when placing a parts order If a serial number is provided at the time a warranty parts order is placed the reguired parts will be sent to you at no charge If the unit is no longer covered under warranty the parts will be billed to you on 30 day payment terms If a warranty replacement part is required to be returned to Spirit it will be noted on the packing list included in your shipment Also noted on the packing list will be the amount you will be invoiced if the parts are not returned within 30 days Parts Required to be Returned for Credit Upper Electronics XE Series Paperwork Requirement A copy of your invoice or packing list and diagnostic form if included with replacement part must be returned with the defective part to receive warranty consideration Warranty Labor Reimbursement Procedure Complete Request for Warranty Labor Credit Form Fax completed form to 870 930 9013 Once Spirit has received your returned parts your request will be processed and returned by fax to you What is Not Covered 1 Failures created due to improper installation or maintenance 2 Repairs requiring only simple adjustments fuses or calibrations 3 Damages sustained from shipping Freight claim must be filed with your carrier 4 Repairs that are made beyond the warranty period 5 Repairs where the customer is payin2. _ gt SI RIT SERVICE MANUAL XBU75 XBR95 XE700 Table of Contents Troubleshooting Guide Electronie SVSLET ve EE DES Ee EG ke GE N Ee Ge Ge PER 3 Mechanical System ss ese DE AR ES DR NE RD n RE A Repair Procedures Procedure 1 Check harness for voltage iese sesse ee ese se ee ee 5 Procedure 2 Check for DC voltage from console 5 Procedure 3 Test for AC voltae from generator 6 Procedure 4 Tighten seat carraige sesse esse ee ee Re ee 7 Procedure 5 Engineering mode esse sesse esse sede Ee Ge Ee 8 XBU XBR XE Series Warranty Contacting Technical Services icc ss EE DE SE De Ee all 9 Treadmill WEEN SE NE EG salata 10 W arranity PONCY ss DE EE SEE EE aaret setene 11 Parts Order EO sn os OA 12 Warranty Labor Credit Form 4444135 os ESE SE ER Ge ER es soos seceded 13 XBU75 ExpiodedVi Wise sed OR ME beaver outs m EO N bu ee oe 14 Pais ES TA EE EE ET N 15 17 XBR95 Exploded se 18 P lse 19 22 XE700 Exploded Vee 23 Pisa ER oe toc vas OE ED Ee 24 26 Troubleshooting Guide ELECTRONIC SYSTEM No power 1 If machine is being used without a power cord the power switch must be There is no power to the console turned to Generator If a power cord is being used the switch must be turned to AC input If the switch is not in the correct postion the console will not light up 2 Remove the console and test the wire harness wit
3. 000063 030018 030057 000126 030097 010142 030038 030037 022885 010150 000839 010113 000914 010115 000196 002050 000078 000076 030040 030045 022975 030042 022288 030098 030039 030031 000080 002052 002168 002200 010083 022979 16 90 91 92 93 95 96 97 98 99 100 102 103 105 106 107 108 109 110 111 112 113 Description Pdeal Strap L Pedal Strap R 13 15m m Wrench Phillips Head Screw Driver Chest Strap M22x1 0 23 Crank Arm End Cap Pedal Foam L Pedal Foam R 5 16 x20_Curved Washer 12 14mm Wrench 8x16x1T Flat Washer 8 Spilit Washer Handle Bar Cover Locking Knob 40x80 Center spatial wrap Handlebar Rubber End Cap Speed Adjustment Thin Film Label Handgrip Switch Wire UP F1784 Handgrip Label DOWN F1785 Handgrip Label Slide Spacer Decal Side Hardware Kit Spirit Part 002057 002058 030035 023091 004074 002019 002055 002056 030017 030036 030016 002114 002180 002183 002161 002174 002178 002179 002175 002182 002177 17 XBR95 Exploded View 123 141 961012PM1635 114 112 113 130 115 18 zZ m CO O ASO AR MR 19 1 19 2 19 3 19 4 19 5 19 6 19 7 19 8 19 9 19 10 19 11 19 12 19 15 19 16 20 22 24 25 26 27 27 1 27 2 27 3 27 4 28 29 30 31 XBR95 Part List Description Main Frame Console Mast Handle Bar Front Seat Carriage Seat Back Frame Handle Bar Seat Rear Stabilizer Drive Pu
4. 006062 022918 022024 006006 X 006007 X 006058 006059 006041 26
5. Pedal Arm Cover L Pedal Arm Cover R Front Stabilizer Cover Pedal Strap L Pedal Strap R Slide Wheel Cover Button Head End Cap Pedal End Cover Connecting Arm Cover L Connecting Arm Cover L Connecting Arm Cover R Connecting Arm Cover R 5 16 x 15m m_Hex Head Screw 3 8 x 2 1 4 _Hex Head Screw 3 8 x 3 4 _Hex Head Screw 3 8 x 3 3 4 _Hex Head Screw M8 x 50_Socket Head Cap Screw 22mm 5 16 x 1 1 4 _Hex Head Screw 5 16 x 3 4 _Hex Head Screw 5 16 x 2 Button Head Socket Screw 1 4 x 3 4 _Hex Head Screw M5 x 12m m_Phillips Head Screw M5x10_Phillips Head Screw Plated 25_C Clip 17_C Clip M8 x 7T_Nyloc Nut 1 4 Nyloc Nut 5 16 x 7T_Nyloc Nut 3 8 x 7T_Nut M12 Nut 3 8 x 19 x 1 5T Flat Washer 5 16 x 35 x 1 5T_Flat Washer 5 16 x 23 x 1 5T_Flat Washer 5 16 x 18x 1 5T_Flat Washer Spirit Part 008041 X X 022885 001019 000153 022943 006083 006028 006027 006004 006075 004004 000291 006086 006087 006009 000155 000837 006010 022069 004049 006049 X 006050 X 022803 020623 000060 021707 022139 022763 020340 010092 030097 030037 000051 000195 000196 022288 030098 000081 010108 022794 000076 010099 022908 000077 25 No 101 102 103 104 105 106 107 108 109 111 112 113 114 116 117 118 119 122 124 125 126 128 129 131 133 1 134 137 140 141 143 145 146 147 148 149 150 151 152 153 155 156 157 157 1 158
6. 158 1 159 160 Description J Bolt 25 Wave Washer 17 Wave Washer 3 8 x 23 x 2T Curved Washer 5x16 Tapping Screw plated 4x15 Self Tapping Screw 3 5x12 Self Tapping Screw 12mm 4x19 Self Tapping Screw 5x16 Tapping Screw plated 35x 25 5x5T Bushing Aluminum Track 3 hole 3x20 Tapping Screw 25x15 Foot Pad Leveler Rear Stabilizer Cover A Rear Stabilizer Cover B M8x30 Socket Head Cap Screw 1 4 x19 Flat Washer 3 5x30 m m Self Tapping Screw 13 14m m Wrench Combination M6 Allen Wrench amp Phillips Head Screw Driver Phillips Head Screw Driver 3 8 x 2T Spring Washer 12m m_ Wrench 3 8 x 30 x 2 0T_Flat Washer Drink Bottle 17x 23 5 x 1T_Flat Washer 5x19_Tapping Screw 1 4 x13x1T Flat Washer 1 4 Spring Washer M6x15 Phillips Head Screw 3 5x16 Tapping Screw Wire Tie Mount Rear Shroud Retaining Bracket A Rear Shroud Retaining Bracket B Rear L Plate Rear Shroud L Rear Shroud R Front Cover Left Front Cover Right 5 16 x20x1 5T_Flat Washer 38_Button Head End Cap Front Handle Bar Cover L SET Rear Handle Bar Cover L SET Front Handle Bar Cover SET Rear Handle Bar Cover SET Front Mast Cover Rear Mast Cover Hardware Kit Spirit Part 022698 022700 030081 010150 030054 010113 030065 010150 000148 000180 000839 010124 001036 001037 010087 022919 030030 022596 030029 023091 000053 000342 006045 030059 022975 030057 000078 030026 030038 022979 010083 000296 000297 006031 006061
7. 000808 000982 006134 002131 002078 X 002169 030059 030030 002191 15 35 36 37 38 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 69 70 71 72 73 76 77 79 80 81 82 83 85 86 87 88 Description Leveling Foot Side Case L Side Case R Console Mast Cover Seat Mast Cover Front Stabilizer Cover Rear Stabilizer Cover Handgrip Side Cap Top Handgrip Side Cap Bottom Pedal L Pedal R 54_Transportation Wheel 25x15L_Foot Pad Leveler 1 _End Cap Front Handlebar 3 8 x2 1 4 _Hex Head Socket 5 16 x5 8 _Hex Head Socket 5x19m m_Tapping Screw 5 16 x1 3 4 _Button Head Socket Screw 1 4 x3 4 _Hex Head Screw M8x170m m J Bolt M6x15m m Phillips Head Screw 5x 15x1 5T Flat Washer M5x12m m Phillips Head Screw 3 8 x2 Thumb Head Socket Screw M4x12mm Phillips Head Screw 5x16m m Tapping Screw 3x20 m m Tapping Screw 3 5x12 m m Self Tapping Screw 3 5x32 m m Self Tapping Screw 3x10 m m Tapping Screw 17_C Clip 20_C Clip 1 4 x 13 x1T Flat Washer 3 8 x 19 x1 5T Flat Washer 3 8 x 25 x1 5T Flat Washer 5 16 x19 x1 5T Flat Washer 17 x 23 5 x1T Flat Washer 1 4 _Spilit Washer M8x7T_Nyloc Nut 1 4 _Nyloc Nut 5 16 x6T_Nyloc Nut M4x5T_Nyloc Nut 3 8 x7T_Nut M10x1 0 Nut Round Disk 3 8 x25mm Fore Aft Adjustment Knob Wire Tie Mount 3 5x16m m_Tapping Screw Spirit Part 002166 002167 002170 002171 002139 002142 002172 002173 002115 002116 000179 000124
8. 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 129 130 141 143 144 Description 5 16 x20x 1 5T_Curved Washer 3 8 x 25 x 1 5T_Flat Washer 17_C Ring 20_C Ring J Bolt M8 x 7T_Nyloc Nut 3 8 x 7T_Nyloc Nut 1 4 x 5T_Nyloc Nut 5 16 x 6T_Nyloc Nut M6 x40mm_Socket Head Cap Screw M5x15_Flat Head Socket Screw 3 5x16_Tapping Screw 3x20_Tapping Screw M6x15 Phillips Head Screw M5x12 Phillips Head Screw 5x16 Tapping Screw 5x19 Tapping Screw 3 5x12 Self Tapping Screw Seat Release Spring 13 5 x 28 5 4x16 Self Tapping Screw 5 16 x1 3 4 Button Head Socket Screw 3 5x20 Self Tapping Screw M10x1 0 Nut 3 8 x TT Nut 3 8 x 2 Thumb Head Socket Screw M5x10 14x2T Thumb Head Socket Screw 12 14mm Wrench 13 15mm Wrench Phillips Head Screw Driver Combination M5 Allen Wrench amp Phillips Head Screw Driver Pedal L Pedal R Pedal Foam L Pedal Foam R Pedal Strap L Pedal Strap R Drink Bottle Chest Strap 3 5x32 m m Self Tapping Screw Plastic Seat Carriage Cover HGP Wire Grommet 5 16 x16x1T Flat Washer M6 Nyloc Nut 13 14mm Wrench Handle Bar Cover Seat Position Index Plate Fixing Plate Handlebar Rubber End Cap Spirit Part 030017 030040 000196 002050 022288 000080 030098 030039 030024 030022 022979 000839 030038 030037 010110 030057 010113 002051 000050 000086 030021 002052 010108 022885 030034 030036 030335 023091 000072 002053 00
9. 2054 002055 002056 002057 002058 030059 004074 000914 002152 002199 002126 002114 002162 21 No 145 146 147 148 149 150 151 155 156 157 158 159 Description XBR Handle Switches UP F Label DOWN F Label Switch Cable Upper Handle Switch with Earphone Connecting Cable Handle Switch Connecting Cable Coiled Handlebar Switch Cable Velcro Strap 8x20x1T White Washer 13x19x1T Flat Washer M4x12mm Phillips Head Screw M4x5T Nylon Nut Hardware Kit Decal Side Decal Console Spirit Part 002161 002204 002205 002153 002154 002155 002156 030031 002176 002158 000820 22 XE700 Exploded View oO LO O A O N OO oO CO o Ese ED Aa ER DAE RQwWwWNNNNNNN NY m hi ha mi hi i ha N SSDIQNBKRVN S JYDINRNN E 32 1 32 2 32 3 32 5 32 6 32 7 32 8 32 9 32 10 32 11 32 13 35 36 37 38 39 41 42 XE700 Part List Description Main Frame Rail Assembly Rail Support Assembly Cross Bar Bushing Housing Pedal Arm Pedal Arm L Assy Pedal Arm R Assy Connecting Arm L Connecting Arm R Handle Bar L Handle Bar R Console Mast Idler Wheel Assembly Drive Pulley Axle 6005 Bearing Pulley Axle 6203 Bearing for Idler Wheel M12 x P1 75 Rod End Bearing Copper Bushing 80 Copper Pedal Arm 31x 25 5x 19x 16 3T Bushing 11 9x 8 5 x 16m m_Rod End Sleeve Carriage Bolt Pedal Axle Retaining Bracket Aluminum Track 6003_Bearing Slide Whee
10. Disk Cover Pedal Rear Chain Cover L Rear Chain Cover R Rear Stabilizer Cover Beverage Holder R Beverage Holder L Release Lever On Off Switch Controller 850mm Computer Cable Upper 1300mm Computer Cable Lower 10 pin Sensor W Cable Wire Brake Coil Harness AC Generator Marness Connecting Wires Ground Wire Green Pedal L Pedal R Bearing Drive Pulley Bearing for Idler Arm Belt Generator Brake Magnet Gas Cylinder Seat Recline Release Cable Seat Fore Aft Release Cable Wire Tie Mount Seat Bottom Cushion Mesh Seat Back Foam Front Handle Bar 3 8 x 2 1 4 Hex Head Screw 1 4 x 3 4 Hex Head Screw 3 8 x4 Hex Head Screw 5 16 x15_Hex Head Screw 5 16 x2 1 2 Hex Head Screw 5 16 x1 3 4 Hex Head Screw 3 8 x1 3 4 Hex Head Screw 1 4 x13x1T Flat Washer 1 4 x19x1 5T Flat Washer 17x 23 5 x 1T Flat Washer 5 16 x 19 x 1 5T Flat Washer 3 8 x 19 x 1 5T_Flat Washer 5x16x1 5T_Flat Washer 8x 18x3T Curled Lock Washer 1 4 _Split Washer 8x1 5T_Split Washer Spirit Part 002139 002140 002141 002147 002148 002142 002146 002145 002031 002032 002033 002034 002202 002150 002038 000303 006093 002040 002041 002042 021987 002123 010041 002151 002045 002046 010083 002047 002048 002049 000063 030097 030049 022803 030048 030047 030046 000078 022919 022975 030045 000076 030043 030042 030041 20 No 83 84 85 86 87 88 89 90 91 93 95 96 97 98 99 101 102 103 104
11. RRANTY ADMINISTRATOR FAX TO SPIRIT 870 930 9013 13 XBU75 Exploded View 961005PM1553 100 93 14 ETER OT OTK n da 16L 16R 17 18 19 20 21 22 23 24 25 26 26 1 26 2 27 29 30 31 32 33 34 34 1 34 2 31 3 34 4 34 5 34 6 34 7 31 8 34 9 34 10 34 11 34 12 34 13 34 17 XBU75 Part List Description Main Frame Console Mast Handle Bar Seat Seat Carriage Rear Stabilizer Inner Slide Assembly Seat Slide Bracket Fix Plate Idler Wheel Assembly Pulley Axle 500J Belt 330 Drive Pulley Crank L Crank R 6004 Bearing Crank Axle 6203 Bearing For Idler Wheel Seat Bottom Cushion Generator Brake Controller 15x7T Magnet Speed Sensor W Cable 1 x250Lx5T Handgrip Foam 1 x200Lx5T Handgrip Foam Handpulse W Cable Assembly Handpulse Assembly Top Handpulse Assembly Bottom On Off Switch Computer Cable Wire Brake Coil Harness AC Generator Marness Connecting Wires Ground Wire Console Top Console Cover Bottom Console Cover Deflector Fan Grill Fan Grill Anchor Fan Fan Power Switch Face Plate Lens Cover Badge Console Rubber KeyPad Interface Daughter Board Receiver HR Drink Bottle 3 5x30m m Self Tapping Screw Console Key Board Spirit Part 002193 002194 002195 002005 002117 000908 002040 002041 002042 021987 002065 002123 002033 010041 002067 002066 002120 X X 002032 002068 002119 000303 002070 002165 006063 000983 000807
12. ependent company for service you are responsible for all service work Our labor reimbursement policies apply in every case and any charges in excess of Spirits one time flat completion fee will be billed back to the selling dealer In certain circumstances we will work directly with an independent service company but we will not pay for any service that deviates from our policy for dealers wishing to have this arrangement Dealers will be responsible to the service company for all charges disallowed by Spirit Any deviation from Spirit policy must be approved in advance in writing 11 SPIRIT ihe www spiritfitness com PARTS PURCHASE ORDER Fax to 870 930 9013 Attention Fill in completely for processing All orders are shipped F O B Spirit Mfg Jonesboro Arkansas Dealer Name Account No Ship to Street amp No Street amp No City State City State Phone Number Fax Number Phone Number Fax Number Purchase Order No Dealer Buyer s Name All parts ordered are considered stock orders unless a serial number is listed below each Date of Order parts description box A serial number listed will qualify it for warranty evaluation am menne beempien SSES Amon Order Completion Orders must be signed If a part is not accompanied by a serial number it will be assumed that the part order is for stock We encourage all dealers to stock parts Spirit will always be fair to al
13. g the base labor fee to the dealer 6 Units that are dealer stock or floor models 7 Trips for diagnostic visit 8 Residential units in a commercial setting Credit will not be issued for repairs in which 1 Parts reguired for return are not returned to Spirit within 30 days 2 All paperwork is not completed or returned 3 Spirit confirms that work was not completed Warranty Labor Reimbursement Policy Spirit has established a set of guidelines that are fair to both independent service companies and to Spirit Our policy on labor warranty reimbursement is simple we pay a one time flat completion fee of 80 per service occurrence Once all work required to complete the repair has been finished and all parts required for return have been returned to Spirit either credit or payment in the amount of 80 will be issued to your company The one time flat completion fee of 80 will be paid only when the repair is complete and the unit has been returned to proper working condition If your company needs consideration for labor or trip fees that are higher than Spirit s standard fees they will be evaluated on a case by case basis e g travel to perform service work in Manhattan Any change in the fee schedule must be approved in writing by Spirit before any work is performed For Dealers That Wish To Use Third Party Service It is Spirit s policy that all dealers service products that they sell to end users If your company chooses to use an ind
14. ge Security Child Lock On Off Press ENTER to turn on or off Exit Press ENTER to exit Engineering Mode CONTACTING CUSTOMER SERVICE It is the responsibility of the Dealer to assemble and setup any Spirit product they have sold as well as diagnose problems and perform service regardless of the product s location Recognizing the importance of insuring the consumer s satisfaction Spirit technical support will always be available to assist the Dealer in diagnosing a problem All warranties are valid from the original date of purchase by the original purchaser PARTS ORDERS Fax 870 930 9013 Fax your order using a completed parts purchase order to 870 930 9013 Please do not call to place your parts orders fax only Service technicians are available to assist in the repair of treadmills If taking parts orders by telephone technical service calls will go unanswered Standard shipping is FedEx ground If you need an order shipped by another method you must pay for shipping CUSTOMER SERVICE Call 800 258 4555 Calling from Store Location Dial 1 to reach the first available technician or select the extension number for a particular technician You must have the serial number of the machine when you call Charles Wood Customer Support ext 626 Terry Jordan Customer Support ext 627 Kevin Thomas Customer Support ext 628 Nathan Price Customer Support ext 629 Ca
15. h a volt meter for DC voltage procedure 1 3 Make sure all wires are plugged into the controller securely No resistance Remove side covers to access the controller 2 Check for DC voltage where main harness plugs into controller procedure 2 Max resistance all the time 1 Replace controller Rough while pedaling 1 Unplug the 3 wire connector with 2 red and 1 white wires and plug it into the other 3 pin connector on the controller as pictured below Remove from this connector Plug into this connector Troubleshooting Guide MECHANICAL SYSTEM Loose seat carraige 1 See procedure 4 Repair Procedures PROCEDURE 1 Check harness for voltage 1 1 Remove the console 1 2 Turn meter on setting to test for DC voltage 1 3 Put one lead on pin 2 and the other lead on pin 3 There should be around 6 volts 1 4 Remeber that you must be pedaling the unit in order to get the voltage reading unless you have the unit plugged into an outlet 1 5 If there is no voltage go to procedure 2 PROCEDURE 2 Check for DC voltage from Console 2 1 Remove the cover beneith the seat to access the controller 2 2 Turn the meter on setting to test for DC voltage 2 3 Leave the harness connected to the controller and put the leads on the 2nd and 5th wires You will probably need to remove some of the glue from the back of the harness 2 4 Press start and set the resistance to level 1 At level 1 there should be aprox 130 volt
16. l 8J 500 Belt 500J 1270J 330 Drive Pulley 35 x 10x 245 x 18T Fly Wheel Brake 15 x 7T Magnet 7x7x20L Woodruff Key Console Assembly Top Console Cover Bottom Console Cover Badge Console Deflector Fan Grill Fan Grill Anchor Fan Motor Fan Power Switch Face Plate Lens Cover Rubber Key Pad A Rubber Key Pad G Receiver HR On Off Switch Controller Wire Brake Coil Harness AC Generator Harness 1400mm Computer Cable 8 pin M4x12mm_Phillips Head Screw 300mm_Sensor W Cable Spirit Part 006162 006236 006015 000163 006038 006139 006140 006114 006115 006131 006132 006149 002008 022148 021951 021987 000200 006040 022699 000199 000287 004021 010043 000146 000908 002043 010041 000198 006066 006136 006063 002131 000983 000807 000808 000982 006134 010232 010233 022675 002032 002033 000302 000290 000293 000070 002036 24 No 44 44 1 44 2 45 46 47 48 49 50 51 52 53 54 55 57 58 59 62 63 64 65 70 71 71 1 72 72 1 74 75 76 77 78 79 80 81 83 84 85 86 87 88 90 91 94 95 96 98 99 100 Description 750mm_Handpulse W Cable Assembly Handpulse Assembly Top Handpulse Assembly Bottom 3 8 x 2 Flat Head Socket Screw aluminum Track 72_Slide Wheel Urethane 35x10 x 10 Leveling Foot Cushion Foot Pad Console Mast Cover Lower Chain Cover L Chain Cover R Round Disk Cover Crank Round Disk Access Cover Handgrip Foam 26x 35x 45x10T Isolator
17. l dealers on credit for parts Spirit reserves the right to subject parts returns to a 20 restocking fee if Spirit determines that the dealer has excessively ordered parts randomly to repair a problem Buyer Signature Shipping Instructions All orders will be shipped via ground delivery unless otherwise indicated Buyer will be responsible for all expe dited shipping charges Special Instructions 2nd Day Air Next Day Air Saturday Delivery Initial Your Special Shipping Instructions Here Orders for expedited shipping without initials will be shipped via ground delivery REQUEST FOR WARRANTY LABOR CREDIT SPIRIT www spiritfitness com Labor Warranty Spirit is responsible Wa O P O BOX 2037 JONESBORO ARKANSAS 72402 Date of Repair Model Serial Number Service Company Sve CoAcct Number Owner s Name Owner s Address Selling Dealer Selling Dir Acct Phone Number With Area Code Date Sold Number Problem Repair Done FACTORY USE ONLY TEST RESULTS UNIT PRICE WORK ORDER FREIGHT SHIPPING INVOICE PART NUMBER PART DESCRIPTION FACTORY USE ONLY QUANTITY LABOR TRIP WARRANTY CREDIT WILL BE ISSUED TO DEALER ACCOUNT TOTAL LABOR ALL PARTS MUST BE RETURNED TO FACTORY UNLESS INSTRUCTED OTHERWISE Authorization No CLAIMS MUST BE RETURNED TO SPIRIT CORP WITHIN 7 DAYS OF REPAIR SHADED AREAS FACTORY USE ONLY WA
18. lley Axle Seat Wheel Adjustment Plate Idler Arm no bearings Seat Stop Axle Seat Position Latch Backing Plate Aluminum Track Seat Position Index Plate Seat Stop Cushion Foot Pad Leveling Foot Transportation Wheel Console Assembly Top Console Cover Bottom Console Cover Badge Console Face Plate Lens Cover Deflector Fan Grill Fan Grill Anchor Fan Fan Power Switch Rubber Key Pad A Rubber Key Pad G DISPLAY button Interface Daughter Board Receiver HR Console PCB Board Console Key Board Drive Pulley 25x15 Foot Pad 25 4 Button Head End Cap 38 Transportation Wheel Aluminum Axle Wheel only 4002086 300mm Handpulse Wire Coiled Handpulse W Cable Assembly Handpulse Assembly Top Handpulse Assembly Bottom 750mm_Handpulse Wire A 950mm_Handpulse Wire B Crank Arm End Cap Front Chain Cover L Front Chain Cover R Console Mast Cover Spirit Part 002136 002185 002187 002186 002192 002005 002006 002007 002010 002128 002013 002014 022943 000179 002137 006136 006063 002131 006134 000983 000807 000808 000982 002078 010233 002201 002149 000908 010124 002016 002017 002018 002080 X X 002081 002082 002019 002143 002144 002138 19 No 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 51L SIR 52 53 54 55 56 57 58 59 60 61 63 64 65 66 67 68 69 70 71 72 73 75 76 TI 78 79 80 82 Description Front Stabilizer Cover Step Cover Round
19. own on A tighten the nyloc nut B Use this procedure on all 4 seat wheel assemblies 1 2 3 4 There are two wheels on each assembly By pressing down on A you are turning the assembly so that the inside wheel which is connected to B is pressed to the top of the track while the outer wheel which is connected to A remains pressed to the bottom of the track PROCEDURE 5 Engineering Mode Press and hold the START ENTER and STOP buttons until display beeps 2 ENGINEERING MODE will scroll across the screen press ENTER Press the UP and or DOWN buttons to scroll through the following sub menus Key Test Display Test Functions Security Exit Press ENTER to access the desired menu Press STOP to exit Engineering Mode Key Test Press ENTER Press all buttons on console Display Test Press ENTER Console will test each segment or LED Look to see if there are any burned out or not working Functions Sleep Mode On Off Press ENTER to turn on or off Pause Mode On Off Press ENTER to turn on or off Odometer Reset Press ENTER to reset Units English Metric Press ENTER to change Beep Sound On Off Press ENTER to turn on or off DA Test Press ENTER to begin the test Bike or Elliptical Press ENTER to chan
20. rla Nichols Customer Support ext 631 Travis Lawrence Customer Support ext 633 If the technician you choose is unavailable leave a detailed message Leave only one message Do not call another extension Do not leave multiple messages This results in duplication of effort and keeps our technicians from assisting you and other customers in a prompt manner Calling from Customer Location Dial 0 for an operator Relay to the operator that you are a dealer and in a customer s home You will be assisted by the first available technician Light Commercial WARRANTY Spirit Manufacturing Inc warrants all its bike and elliptical parts for a period of time listed below from the date of retail sale as determined by sale receipt or eighteen 18 months from the original factory shipping date whichever comes first Spirit s responsibilities include providing new or remanufactured parts at Spirit s option and technical support to our independent dealers and servicing organizations In the absence of a dealer or service organization these warranties will be administered by Spirit directly to a consumer An extended warranty period applies to the following components Bike and Elliptical Home Use Frame Lifetime Brake Lifetime Bike and Elliptical Light Commercial use Frame Lifetime Brake 5 years All Parts 3 years Labor 1 year 10
21. s At level 2 there should be aprox 78 volts Level 3 should be aprox 82 volts 2 5 If the reading is not close to these numbers the problem is either the console or the harness If the readings are what they should be go to next step 2 6 With meter still on DC setting put leads into the back of the 2 pin connector as pictured below This is the connector for the wires that go to the brake coil 2 7 Atlevel 1 the voltage reading should be zero At level 2 and above if you get any reading the controller is working 2 8 If you dont hav any voltage the controller needs to be replaced If there is voltage but still no resistance the brake coil needs to be replaced PROCEDURE 3 Test for AC voltage from generator 3 1 Turn meter on setting to test for AC voltage 3 2 Put meter leads on the two red wires of the generator harness as pictured 3 3 There should be an AC voltage reading as you begin to pedal and it should increase as you pedal faster 3 4 You can also test exactly the same way using the two black wires that come directly out of the generator PROCEDURE 4 Tighten seat carraige If the seat assembly on the recumbent bike is loose and wobbles from side to side follow these instructions to tighten it up Front wheel assembly on Left side Rear wheel assembly on Left side Push down A Om Wrench Loosen the nyloc nut B with a 13mm wrench Press down on A with an 11mm wrench While pressing d
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