i-CAT FLX Service Manual
Contents
1. 1 Insert the bootable UFD into an available USB port on the scanner controller 2 Follow instructions in Boot the Scanner Controller from the Bootable UFD 4 12 032 0332 Rev C Software Backup and Restore Recovery and Upgrades 3 After the scanner controller has booted from the UFD the Installation Progress Monitor is displayed followed by a window with the message Verifying packages Wait about five minutes until the message Package verification passed is displayed and options on the window become active If package verification fails obtain a new bootable UFD 4 Select MakeUFD from the Select Action drop down menu 5 Insert a blank UFD into an available USB port 6 Select the correct drive letter for the blank UFD from the UFD drop down menu 7 Select Start You are prompted to ensure a blank UFD is attached 8 Select Continue A warning is displayed that all contents will be lost on the UFD 9 Select Continue A message is displayed that the UFD drive will be erased and the i CAT software will be copied 10 Select Continue The UFD is erased then the copy operation begins NOTE The copy operation takes approximately 30 minutes depending on the size of the upgrade 11 When the copy is complete a success message is displayed Select Continue 12 Remove both UFDs from the scanner controller 13 Select Quit Installation Progress Monitor is displayed briefly followed by a message stating no upgrade was2. The recommended workflow is to use a USB connected device USB Flash Drive or external drive with a USB connection as the storage media The following folders contain site specific files that should be backed up Imagers e Data NOTE If you are using a USB Flash Drive UFD be sure it has enough storage space to hold the files being backed up Backup Files 1 Install USB connected device to a USB port on the scanner controller 2 Login with Service account and select Backup amp Restore from menu 3 Select New to create a new backup job 032 0332 Rev C File Apen Actions Tools Help o e r I a S v New Open Views There is no backup job selected To show information about a backup job please select one from the list on the left If you do not see any backup jobs in the list on the left then you should create a ne 4 1 i CAT FLX Service Manual 4 On the New Backup Wizard complete the following a Enter aname for the backup Name your backup job Backup name 9 26 2012 Backup b Select Local to save to the USB device Where do you want to save your backup c Select drive location of the Local Network USB device ad Removable Disk Fi d To save backup files to a specific folder browse to desired folder location Otherwise a folder will be created on the media with the backup job name Backups e Select Next 5 Select folders t
3. 6 1 Schematic FEE li dana sssi 6zsi oest wine ki li Nid A Ep aounos ZL Li Nid st Ki DUO 5 z gova NO AVX ANOS HOLVAHIVHO Sa Q3NNILNOO Fa orsi HOLd303H AHINVO Gozu sos1 NYS ca L ew 99 TEO pr 2 43009N3 s ASE vas HEY 8739 asu 77 ki voor voor V9 01 pren Voor ezs1 S ONS ss E Nid ON 1d A SISSVHO MOOTUJINI QV3HH3AO 9 11 8000 HOLOW NOLLV LOH Ady ze ur 9251 E Nid 9d 6151 WJISAS OLNid STT ell Jk ONINUYM XO8 TOHINOO el la 9 g vo ze D cc lk 2 40109 13A NH5 3uv SANNOHO TIV J9vd HOLIMS LON ax 110001 MHOMLIN WOUJ cn 0121 2E2 SH zs 31S ainawoo H 30038N3 WVHDOHd Er SHOLOSNNOO Nid LLIN ZH 09 05 VS 0ez HO 2H 09 05 WZ 002 HO ZH 09 05 VOL S11 13S AHOLOV3 LNANI irae r PILE a e D N amp de fl g e en 4 ces POS gt 9 must KE RLL o dir ba c lt kestel NUS snuniz Ny 7 o SW 21 uno 0254 S AIAS ON qu K vamos e HOL gt eR repre oves ENER 00011 AA a bave lo ooar 1 matt maus WV DES 032 0332 Rev C 6 2 po oo Schematic FLX Model Sheet 2 of 3 fare m FR 032 0332 Rev C dO1 3 inativa i i le Schematic FLX Model Sheet 3 of 3 gt 5110001 140004 1 30d UJLNSNOD gt i Y HOLIMS ussi NEON Q m
4. Full Beam or Half Beam and press gt 5 To fine tune adjust the beam limiter shutter collimation amount enter roll off values as desired for top bottom left and or right borders Each border can be independently adjusted Positive values shift the collimation inward negative values shift the collimation outward 6 Press P to initiate a scout scan Review scout scan for evidence of beam limiter shutter collimation on all four borders NOTE For Full Beam two scout scans are taken in landscape position For Half Beam one scout is taken in portrait position Make note of any test configuration that requires roll off adjustment greater than 10 00 in either direction plus or minus Make note of any test configuration that does not show evidence of beam limiter shutter collimation 7 When scout scans are complete press to continue with additional roll off testing or ge to exit 032 0332 Rev C 3 2 Chapter 4 Software Backup and Restore Recovery and Upgrades Backup and Restore FBackup is a utility for backing up and restoring files on the i CAT scanner controller The utility has both a Backup wizard and a Restore wizard that walks you through the process of selecting the files and location for each operation Refer to the online help within FBackup for more information Also user accounts that have been added by the site need to be manually copied and restored This data is not stored in the two files above
5. CAT Service Manual Cone Beam 3D 4 2D Panoramic Dental Imaging System i CAT FLX Service Manual IMPORTANT X RAY PROTECTION X ray equipment may cause injury if used improperly The instructions contained in this manual must be read and followed when installing this scanner The scanner provides a high degree of protection from unnecessary X radiation However no practical design can provide complete protection nor prevent operators from exposing themselves or others to unnecessary radiation It is important that you become fully acquainted with applicable government radiation protection regulations Many provisions of these regulations are based on the recommendations of the National Council on Radiation Protection and Measurements Recommendations for dental X ray protection are published in NCRP Report Number 35 available from NCRP Publications 7910 Woodmont Ave Suite 800 Bethesda MD 20814 or at www ncrp com Personal radiation monitoring and protective devices are available You are urged to use them to protect against unnecessary X radiation exposure 032 0332 Rev C TABLE OF CONTENTS Chapter 1 Corrective Action Replace External Fuses esses eiie nnne nnn saanen 1 1 lacubenulqum X 1 2 Chapter 2 Illustrated Parts Breakdown i CAT FLX System Assemblies esee seii eee enne nnn nana 2 2 i CAT FLX System Assembly Parts List eese
6. options on the window become active If package verification fails obtain a new bootable UFD Select Install from the Select Action drop down menu Select Start A warning is displayed that the disk will be erased on the PC 032 0332 Rev C 4 5 i CAT FLX Service Manual 5 Select Continue A message displays stating the disk will be erased 6 Select Continue again The disk is erased and software installation begins 7 After the software is written to the internal hard drive remove the UFD from the USB port NOTE Failure to remove the UFD will cause the scanner controller to boot from it again In this case remove the UFD and turn the scanner controller off then on 8 Select Quit The scanner controller will reboot and start first time boot processing 5 10 minutes It will reboot again perform checks and configuration then display the Login screen 9 Log in using the Service account and select Explorer from the menu Check to see if Imagers is empty a Navigate to Imagers typically D drive Check for a folder named for the serial number of the detector panel for example E259 04B If this file exists installation is complete Otherwise continue with step b b Obtain the Imagers DVD for the panel Obtain an external DVD drive or copy the DVD contents to a UFD c Navigate to the Imagers content on the DVD or UFD Start Setup exe and follow instructions Software Upgrades This section describes the followin
7. performed 14 Select 9 The scanner controller will reboot to the Login screen SmartScan STUDIO Manager Settings Window In addition to providing options for configuring SmartScan STUDIO Manager described in i CAT FLX Installation Manual the Settings window also contains the product version and a rescan option In SmartScan STUDIO Manager select A to access the Settings window Product Version Starting with version 2 1 0 the current installed version number of SmartScan STUDIO Manager can be found on the Settings window Rescan The Rescan option rebuilds the patient exam list database Use this option if it is suspected that the exam list is corrupted Depending on the size of the database this can be a time consuming operation 032 0332 Rev C 4 13 i CAT FLX Service Manual 032 0332 Rev C 4 14 Chapter 5 IEC Command Codes Home Commands HB Home Beam Limiter Homes all four shutters right left top and bottom At the completion of this command the shutters are all open and at a position of zero Upon completion of the HB command it is recommended to move all four shutters to a position of 10 steps This avoids a potential lockup issue on version 4 of the Beam Limiter assembly once powered off HP Home Platform Homes the platform axis to the rear of the gantry and sets the position to 1500 HFR Home Rotation Fast Homes the rotation drive from any location such that the Tube Head and Beam Limiter assembly ar
8. screen 13 Log in using the Service Account and perform the following Check the time zone Select Control Panels then Change time zone and reset as needed Check LAN Connection parameters Select Configurator then Network Change addresses as needed to match what was manually recorded NOTE The Imagers folder Scanner Model and other specific information have been retained Re create site customized data as needed See i CAT FLX Technical Guide for instructions on creating user accounts See i CAT FLX User Manual for instructions on creating customized favorites 14 Perform upgrades to clinical software installed at the site See Upgrade Clinical Software Upgrade Scanner Controller Software from 2 0 1 to 2 1 0 This procedure is primarily used to upgrade the software on an existing scanner controller in the field to a newer version Occasionally this procedure may need to be used to recover from a problem with the operating system disk partition if the other data partitions of the disk are still intact including the case where the scanner controller will not boot NOTE The touch screen interface is not active in this application Attach a mouse or use keyboard commands tab to move between fields up and down arrow keys to make selections in a field space bar or Enter key to enter 1 Ensure site customized data has been recorded Manually Copy Site Customized Data 2 Insert the bootable UFD into an available USB por
9. the Right Arrow key until the BOOT options tab is selected and then press the Up Arrow key to select the Hard Drive BBS Priorities option Press the Enter key twice to access the hard drive boot options Use the Down Arrow key to select the UFD entry indicated by the device description of the UFD Press the Enter key to select the UFD Press the F4 key to display a save dialog then select Yes and press the Enter key to save the change and initiate a reboot The scanner controller will reboot from the UFD From this point continue with one of the following operations e Install the Operating System Image e Repartition and Upgrade Scanner Controller Software for Systems with a Single Disk Partition to Version 2 1 0 e Upgrade Scanner Controller Software from 2 0 1 to 2 1 0 Make a Backup Copy of the Software Package onto a Blank UFD Install the Operating System Image NOTE The touch screen interface is not active in this application Attach a mouse or use keyboard commands tab to move between fields up and down arrow keys to make selections in a field space bar or Enter key to enter Obtain the bootable UFD and follow instructions in Boot the Scanner Controller from the Bootable UFD After the scanner controller has booted from the UFD the Installation Progress Monitor is displayed followed by a window with the message Verifying packages Wait about five minutes until the message Package verification passed is displayed and
10. to 65000 Read Commands RB Read Beam Limiter Returns a four digit position of each shutter right left top bottom in stepper motor positions in the following format Return Value OK r xxxx I xxxx t xxxx b xxxx RD Read Door Status 0 Closed and 1 Open RE The Read Exception register command returns a 13 bit integer of packed bits indicating which exceptions are set Results returned in format OK xxxx The table below shows the values for the occurrence of each exception as a single occurrence Most often more than one exception occurs at a time such as all three not home initialized exceptions In the case of the three not home initialized exceptions occurring at the same time the return value would be 448 These exceptions are unique in that they occur at any time when their respective motors are not in the home position which occurs practically any time the machine is in use For example if a stall occurs it will do so because the rotation is moving with the platform and shutters moved into position for a patient scan Therefore the stall exception typically returns an exception value of 450 instead of the signature value of 2 Value N A Ob 0000 0000 0000 0000 0 No Exceptions 1 Ob 0000 0000 0000 0001 1 Emergency Stop activated 2 Ob 0000 0000 0000 0010 2 Stall Detected 3 Ob 0000 0000 0000 0100 4 X ray Tube Short 4 Ob 0000 0000 0000 1000 8 X ray watchdog Time out 6 Ob 0000 0000 0010 0000 32 X ray Fault from th
11. 00 0000 0010 0000 0000 512 Rotation End of travel status 11 Ob 0000 0000 0000 0100 0000 0000 1024 Platform Start of travel status 12 Ob 0000 0000 0000 1000 0000 0000 2048 Platform End of travel status 13 Ob 0000 0000 0001 0000 0000 0000 4096 Door signal 14 Ob 0000 0000 0010 0000 0000 0000 8192 Panel horizontal Landscape Full Beam 15 Ob 0000 0000 0100 0000 0000 0000 16384 Panel vertical Portrait Half Beam 16 Ob 0000 0000 1000 0000 0000 0000 32768 Machine power status 17 Ob 0000 0001 0000 0000 0000 0000 65536 Right shutter limit switch 18 Ob 0000 0010 0000 0000 0000 0000 131072 Left shutter limit switch 19 Ob 0000 0100 0000 0000 0000 0000 262144 Top shutter limit switch 20 Ob 0000 1000 0000 0000 0000 0000 524288 Bottom shutter limit switch 21 Ob 0001 0000 0000 0000 0000 0000 1048576 Panel flip motion moving signal 22 Ob 0010 0000 0000 0000 0000 0000 2097152 Rotation motion moving signal 23 Ob 0100 0000 0000 0000 0000 0000 4194304 Platform motion moving signal RMS Read Usage Monitors command returns a guantity of time usage for the requested component Results returned in format OK xxxxdxxhxxmxxs containing the days hours minutes and seconds the component has been in use Command syntax RMS n 0 Beam Limiter Motors Embedded Board Panel Platform Motor 24V Power Supply Rotation Motor X ray Flipper Motor NO oO P OD ch 032 0332 Rev C 5 3 i CAT FLX Service Manual RP RPP RR RX Set Command
12. AutoPlay pop up select Run dexmenu exe If AutoPlay pop up does not display navigate to the DVD drive right click and select Open AutoPlay Select Client Installation Select Install DEXIS i CAT FLX If the required Visual C packages are not installed the Install Shield screen is displayed Click Install to load each package The computer will automatically reboot during the installation On DEXIS i CAT FLX Configuration screen click Next On Configuration screen in the Acquisition Device Web Address field previous settings will be retained Click Next On Ready to Install screen click Install Installation starts and a progress bar is displayed When installation completes click Finish On Client Installation screen click Back to Main Menu then click Exit to close installation window Remove DVD 032 0332 Rev C 4 11 i CAT FLX Service Manual Upgrade SmartScan STUDIO Manager 1 2 Insert DVD in drive On AutoPlay pop up select Run SSSManagerSetup exe If AutoPlay pop up does not display select Open folder to view files Open the SmartScanSTUDIO_Manager folder then double click SSSManagerSetup On Welcome screen click Next On Select Installation Folder screen previous location will be retained Click Next On Confirm Installation screen click Next Installation starts and a progress bar is displayed When installation completes click Close on the Installation Complete screen and remove DVD St
13. TE The DEXIS Integration Services Client supports the following operating systems Windows 7 Professional Ultimate and Enterprise 64 bit SP1 Windows 7 Professional Ultimate and Enterprise 32 bit SP1 Windows Server 2008 R2 SP1 Prior to beginning the upgrade ensure that the system is operational and all network connections exist and are valid Previous settings and locations are retained so it is important to know that the system is fully operational before beginning the upgrade Manually Copy Site Customized Data Some user data will be overwritten during a software upgrade Before starting an upgrade write down the following information so that it can be recreated after the upgrade 1 User Account Data manually copy the account names so the accounts can be recreated after the upgrade is complete Recreated accounts will have to be assigned default passwords that can later be changed to a password selected by the user a Start Configurator and go to Accounts tab b Write down all information in the User Name Display Name and Description 2 i CAT Configurator Network Settings for Repartition and Upgrade from 2 0 0 only manually copy addresses displayed on the i CAT Configurator Network tab Select Configurator then Network 3 Customized Favorites manually copy the parameters of the customized protocol favorites so the favorites can be recreated after the upgrade is complete a Start Acquire b Navig
14. art SmartScan STUDIO Manager Check the status indicators at the top of the window All indicators should display OK If not go to next section for more information SmartScan STUDIO Manager Status Indicators SmartScan STUDIO Manager displays three status indicators in the top right hand corner of the display Move the mouse over the indicator to display more detail about the status condition Scanner Database Scanner indicates status of the connectivity between the workstation running SmartScan STUDIO Manager and the i CAT FLX scanner controller Database If a status check fails the status indicator changes to a red X Refer to i CAT FLX Installation Manual for more information on troubleshooting failed status indicator conditions Contact Technical Support Scanner Database The first indicator shows status of the communication between the workstation running SmartScan STUDIO Manager and the SmartScan STUDIO Integration Services web service The second indicator shows status of the communication between the workstation running SmartScan STUDIO Manager and the Image Root folder if problem is not corrected or the error persists Make a Backup Copy of the Software Package onto a Blank UFD NOTE The touch screen interface is not active in this application Attach a mouse or use keyboard commands tab to move between fields up and down arrow keys to make selections in a field space bar or Enter key to enter
15. ate to the favorites display and identify customized favorites any protocol that is not a default Default favorites are listed in the i CAT FLX User Manual Write down the following information so that the customized protocols can be recreated when the upgrade is complete protocol name volume size voxel size scan time exposure time kVp mA and if DAP is for Scan Scout or Dryrun Logged in as icatsystem white Total Exam DAP 7 9 mGy om Modality Volume Size Voxel Size Scan Time Exposure Time kV mA Scan DAP Implant x s CT 8D x 8H cm 0 3 mm 4 8 sec 2 5 sec 120 5 134 8 mGy cm Repartition and Upgrade Scanner Controller Software for Systems with a Single Disk Partition to Version 2 1 0 This upgrade procedure is only required to be used on scanner controllers originally shipped with software version 2 0 0 about the first 60 units NOTE Some scanner controllers may have been upgraded to 2 0 1 in the field It is required that this procedure be performed to repartition the disk and upgrade the software 032 0332 Rev C 4 7 i CAT FLX Service Manual o Scanner controllers that were shipped with version 2 0 1 software have the proper disk partitions Follow Upgrade Scanner Controller Software from 2 0 1 to 2 1 0 to upgrade these systems Scanner controllers that were shipped with 2 0 0 will have data that is needed by the site Upgrading software on these scanner controllers requires repartitioning the disk drive whic
16. d click Finish On the SmartScan STUDIO Installer pop up select Yes to install the FLX Data Utility On the FLX Data Utility window click Next On the Ready to Install window click Install Installation starts and a progress bar is displayed When Complete window is displayed click Finish Remove DVD 032 0332 Rev C Software Backup and Restore Recovery and Upgrades Upgrade DEXIS SmartScan STUDIO Integration Services for Server 1 10 Ensure DEXIS Imaging Suite version 10 and SmartScan STUDIO Integration Services are installed DEXIS SmartScan STUDIO Integration Services will not load until both are installed At server insert DVD in drive On AutoPlay pop up select Run dexmenu exe If AutoPlay pop up does not display navigate to the DVD drive right click and select Open AutoPlay Select Server Installation Select Install SmartScanStudio Server Plugin On Welcome screen click Next On DEXIS configuration screen previous location will be retained Click Next On Confirm Installation screen click Next Installation starts and a progress bar is displayed When installation completes click Close on the Installation Complete screen On Server Installation screen click Back to Main Menu then click Exit to close window Remove DVD Upgrade DEXIS SmartScan STUDIO Integration Services for Client Upgrade all workstations that currently use DEXIS with FLX 1 2 10 11 Insert DVD in drive On
17. d at the Ticks Per Frame rate as setup in the X ray register Command syntax XCN Frames Watchdog Frames 1 to 1024 Watchdog 0 disabled 1 enabled Perform a CT scan for requested distance speed and watchdog settings Command syntax XCT Distance Speed Watchdog Distance 1000 to 668563 Speed 1000 to 65000 Watchdog 0 disabled default 1 enabled Performs a Panoramic scan for the requested parameters Command syntax XIP Distance Speed PlatformOffset PlatformStartSpeed PlatformStopSpeed RampReduction Watchdog Distance 1000 to 668563 Speed 1000 to 70000 Platform Offset 1 to Distance 25000 Platform Start 1000 to 54000 Platform End 1000 to 54000 Ramp Reduction 0 to 250 Watchdog 0 disabled 1 enabled Performs an exposed X ray acquisition for the number of frames requested at the Ticks Per Frame rate as setup in the X ray register Command syntax XP Frames Watchdog Frames 1 to 1024 Watchdog 0 disabled 1 enabled Miscellaneous Commands DUMP 032 0332 Rev C Performs the following series of commands with the responses for these commands formatted as a single dump response for convenience Door RD Exceptions RE System Versions GS and Usage Monitors RMS Command syntax DUMP 5 5 i CAT FLX Service Manual GS CS CE WSB QUIT 5 6 Get System Information Command syntax GS Results returned in format OK mv x hw x sw x bv x sn x mv Machine Ver
18. e Action Replace External Fuses Four external fuses are located on the back of the overhead WARNING To avoid electrical shock remove power from the system before removing fuses Do not touch the metal parts of the fuse holder until fully removed from the system Touch the plastic cap only 1 Press the OFF button on the operator control box The scanner shuts down and the POWER indicators on the operator control box and scanner go OFF At rear of overhead switch circuit breaker to off position Using plastic cap turn fuse holder counterclockwise and pull out Replace the fuse in the holder Door Interlock 0 25A 250V fast acting 3 Warning System 2 5A 250V slow blow 4 X Ray Power 10A 250V slow blow Align fuse holder in hole push in and turn clockwise to secure 032 0332 Rev C Corrective Action Panel Cover The panel cover on the receptor panel fits very tightly over the panel If this panel cover is removed and re installed for any i reason perform the following Geometric Calibration Panel e Crosshair Laser Adjustment Cover e Chair Calibration Centerline Laser Adjustment Refer to the i CAT FLX Installation Manual for instructions 032 0332 Rev C Chapter 2 Illustrated Parts Breakdown This chapter provides replacement part numbers Ensure power is removed before servicing the scanner A WARNING High voltage is present in the scanner Remove power from scanner before r
19. e X ray controller 8 Ob 0000 0000 1000 0000 128 Rotation needs to be homed 9 Ob 0000 0001 0000 0000 256 Beam Limiter Not Initialized 10 Ob 0000 0010 0000 0000 512 Machine is turned off 11 Ob 0000 0100 0000 0000 1024 Door was opened during an X ray exposure 12 Ob 0000 1000 0000 0000 2048 Ethernet cable was disconnected during an exposure 13 Ob 0001 0000 0000 0000 4096 Panel Position error both limits reading high or low 5 2 032 0332 Rev C IEC Command Codes RI The Read Input register command returns a 23 bit integer of packed bits indicating which inputs are set Results returned in format OK xxxx The table below documents the values for the occurrence of each input as a single occurrence More than one may be set at any given time Bit Binary Value Decimal Description Value N A Ob 0000 0000 0000 0000 0000 0000 0 No Inputs 1 Ob 0000 0000 0000 0000 0000 0001 1 Emergency Stop activated 2 Ob 0000 0000 0000 0000 0000 0010 2 Machine On Switch 3 Ob 0000 0000 0000 0000 0000 0100 4 Machine Off Switch 4 Ob 0000 0000 0000 0000 0000 1000 8 Scan Enable button status 5 Ob 0000 0000 0000 0000 0001 0000 16 X ray controller error 6 Ob 0000 0000 0000 0000 0010 0000 32 Encoder direction 7 Ob 0000 0000 0000 0000 0100 0000 64 Rotation optical switch status 8 Ob 0000 0000 0000 0000 1000 0000 128 Rotation limit switch 9 Ob 0000 0000 0000 0001 0000 0000 256 Rotation Start of travel status 10 Ob 0000 00
20. e another location How do you want to restore Restore the latest version of all files Choose files and restore the latest version Choose filter files and restore the latest version Restore excluded and deleted files Normal priority L Sep Cancel Backup and Restore User Account Data Currently the only way to backup user accounts that have been added by the site is to manually copy the account names and then recreate the accounts after the operating environment has been restored Recreated accounts will have to be assigned default passwords that can later be changed to a password selected by the user 4 4 032 0332 Rev C Software Backup and Restore Recovery and Upgrades Restore Operating Environment The operating system image on the scanner controller model 800137 is pre loaded at the factory Sites receive a USB Flash Drive UFD of this image Follow the procedures below in case the operating environment must be restored Boot the Scanner Controller from the Bootable UFD 1 2 Insert the bootable UFD into an available USB port on the scanner controller Boot the scanner controller power off power on to the BIOS setup screen by pressing the Delete key at the beginning of the boot sequence typically when the SmartScan STUDIO splash screen is displayed and beeps are audible You may want to press Delete several time when the splash screen is displayed to ensure entry into the BIOS setup screen Press
21. e located perpendicular to patients right when seated This position is then set to be 100000 in stepper motor space Subsequent MR 100000 commands will move back to this position HSR Home Rotation Short Performs a quick check within approximately 1 degree of the current location for home If home is not located the rotation proceeds to perform an HFR If the rotation is already home this command will complete much more quickly Movement Commands MB Move Beam Limiter right left top bottom shutter Command syntax MB right left top bottom Example MB 700 700 3000 1500 Right Left and Bottom shutters 0 to 2900 Top shutter 0 to 3300 MP Move Platform Command syntax MP Target Speed Example MP 1500 1500 Target 1500 to 100000 Speed 1000 to 54000 MPM Move Platform in mm Command syntax MPM Target Speed Example MPM 20 1500 Target 0 to 90 mm home position is zero absolute Speed 1000 to 54000 MPP Move Panel Position Command syntax MPP Position Type Example MPP 1 0 Half Beam Position 0 Full Beam Landscape 1 Half Beam Portrait Type 0 Platinum 1 Nano 032 0332 Rev C 5 1 i CAT FLX Service Manual MR Move Rotation Command syntax MR Distance Speed Example MR 35000 1000 Distance 35000 to 733333 Speed 1000 to 65000 MRD Move Rotation in Degrees Command syntax MRD Target Speed Example MRD 180 1000 Target 40 to 430 degrees home position is egual to zero degrees absolute Speed 1000
22. elpdesk assistance Backup amp Restore Access FBackup for backing up or restoring files on the i CAT scanner controller Refer to Software Backup Recovery and Upgrades Explorer Displays Windows Explorer Control Panels Displays Windows Control Panel Upgrade Initiate a software upgrade future use IEC Displays command line window for entering IEC commands Refer to IEC Command Codes for information Viva Displays Varian Image Viewing and Acquisition application used with the sensor panel Run Utilities 1 Select Acquire from the menu 2 Press A to access Utilities menu 032 0332 Rev C 3 1 i CAT FLX Service Manual Option Description PanelCal Refer to i CAT FLX Installation Manual ShutterCal ChairCal GeoCal QA Line Pair QA Material QA Air Water QA Pan Reprocess Exam Refer to i CAT FLX User Manual Favorites Manager Refer to i CAT FLX User Manual Roll off Roll off is used for field of view collimation testing Roll Off Roll off is used for field of view collimation testing and checks that the extents of the field of view are visible It can be run for both Full Beam landscape and Half Beam portrait orientation 1 Perform both a PanelCal and a ShutterCal described earlier in this chapter 2 Select Roll off and press F Remove all objects from the field of view P Select desired orientation
23. emoving covers or cables To avoid personal injury from electrical shock do not operate the system with any covers open or cables removed The following assemblies are illustrated e i CAT FLX System Assemblies Overhead Assembly Rotation Drive Assembly e X Ray Source Assembly Flip Receptor Panel Assembly Chair Assembly Upper Chair Assembly 032 0332 Rev C 2 1 i CAT FLX Service Manual i CAT FLX System Assemblies i CAT FLX Model 2 2 032 0332 Rev C Illustrated Parts Breakdown i CAT FLX System Assembly Parts List rem panno CN e CT N a ZO e osom rr saman on EZ e Sor seme 032 0332 Rev C 2 3 i CAT FLX Service Manual Overhead Assembly av NA e o a W RC 8 8 8 8 TM D 032 0332 Rev C Illustrated Parts Breakdown Overhead Assembly Parts List tem Part No Description SS s ET IT elo e en OOS amp 0830 2548 Spindle Assembly o 1 006 5842 Rotation Stepper Motor 15 dt SHoSSnie t8xttong SSCS 032 0332 Rev C 2 5 i CAT FLX Service Manual Rotation Drive Assembly 2 6 032 0332 Rev C Illustrated Parts Breakdown Rotation Drive Assembiy Parts List tem panno pesn GO feens e seame De an aa en e tons ET Deo oo DECO esee KO Jemen Le esnan O O O Ds onn SAN 032 0332 Rev C 2 7 i CAT FLX Service Manual X Ray Source Assembly 2 8 032 0332 Re
24. erBlock n 9 0 3AOQ SHes 832x1 2log 11 1 Flat Head 1 4 20 x 1 2 Long 14 oc SplitWasher 1 40 15 JSHeS1 420x5 8Long ______ Wc S Split Washer 10 n 8 LI SHCS 10 32x5 8long 19 SHCS1420xt i ALong ao q SplitWasheria 21 1 HatWashert A n 20 SHCSH024x1 W4tomg_________ 8 9 2 BHCSfse32xtl Longg 3 SHCS 632x12LOng 33 OO ss 4 SHCS1 420x5 8Long i 35 A A DowelPinfAxtlong 39 1 O SHCS 10 32x3 4lonyg 41 A Bronze Bushing 375 ID x 625 OD x 50 Long 2 2 2 1 007 4142 2 3 032 0332 Rev C 2 15 i CAT FLX Service Manual 032 0332 Rev C Chapter 3 Service Account Menu Log In Service personnel are assigned specific service account access when logging into SmartScan STUDIO on the i CAT scanner controller To log in 1 Enter your user name and password 2 Press e to log into service menu Option Purpose Acquire exam images and access Utilities Refer to CAT FLX Installation Manual for instructions on performing Calibrations Acguire and QA tesis Access user account management network information file Configurator maintenance and export dose logbook and activity logs Refer to i CAT FLX Technical Guide Technical Support Access i CAT Technical Support website Remote Assistance Access website for remote H
25. firmware Sets rotation position Sets the counts of the rotation Command syntax SR n n 35 000 to 733333 The HFR home fast rotation command moves the rotation to the limit switch and moves positive a constant distance This location is then set to 100 000 This position once moved to could be set to 50 000 using this command In general this command is used internally by the embedded firmware Set X ray Command syntax SX kV mA TicksPerFrame XRayOn XRayOff PanelRead PulseMode TubeRange kV 80 to 126 in increments of 2 only mA 0 3mA 1 5mA 2 7mA Ticks Per Frame 50 000 000 to 833 333 50 MHz Ticks per frame 1 60 frames sec Number of 50Mhz clock cycles per frame Therefore frame time equals Ticks Per Frame 20 ns 032 0332 Rev C IEC Command Codes X ray On Typically equals 1 0 to Ticks per frame 1 X ray Off Greater than X ray On and less than Ticks per frame 1 Set as needed for desired length 50 000 1 ms Panel Readout 0 to Ticks per frame 1 Typically set the same as X ray Off except for continuous X ray mode Pulse Mode 0 or 1 If not entered defaults to 0 0 200 microsecond pulse for panel blanking and valid frame 1 either a 5msec pulse for valid frame or 3msec for panel blanking Tube Range If not entered defaults to zero 0 120 KV tube 1 90 KV tube X Ray Commands XCN XCT XIP XP Performs a cine X ray acquisition for the number of frames requeste
26. g upgrade scenarios Repartition and Upgrade Scanner Controller Software for Systems with a Single Disk Partition to Version 2 1 0 Upgrade Scanner Controller Software from 2 0 1 to 2 1 0 Upgrade Clinical Software Upgrades of the scanner controller software require that site customized data user accounts and customized favorites be recorded prior to the upgrade so that they can be restored after the upgrade AX CAUTION It is REQUIRED that the most current versions of the clinical software are installed after the scanner controller is upgraded Clinical software at the site must be upgraded to the most current versions after the scanner controller software is upgraded Access Control Panel at each site workstation to view the current clinical software versions loaded The most current clinical software versions are SmartScan STUDIO Integration Services 1 1 0 SmartScan STUDIO Manager 2 1 0 DEXIS SmartScan STUDIO Integration Services 1 1 0 All servers and client workstations must be running one of the following operating systems The upgrade software performs a check and will not continue if the computer is not running one of these operating systems 032 0332 Rev C 4 6 Software Backup and Restore Recovery and Upgrades Windows 7 Professional Ultimate and Enterprise 64 bit SP1 Windows 8 Pro and Enterprise 64 bit Windows Server 2008 R2 SP1 make sure NET 3 5 1 is enabled before loading software NO
27. h deletes all data The site must provide external storage so that the repartitioning process can backup and restore user data Since this data might be large and USB flash drives are usually smaller and slower than external disk drives it is recommended that an external disk drive be used for this data storage Alternatively network storage can be used by providing a UNC path to the data storage location P o 4 8 10 NOTE The touch screen interface is not active in this application Attach a mouse or use keyboard commands tab to move between fields up and down arrow keys to make selections in a field space bar or Enter key to enter Ensure site customized data has been recorded Manually Copy Site Customized Data Obtain the bootable UFD containing the upgrade software Follow instructions in Boot the Scanner Controller from the Bootable UFD After the scanner controller has booted from the UFD the Installation Progress Monitor is displayed followed by a window with the message Verifying packages Wait about five minutes until the message Package verification passed is displayed and options on the window become active If package verification fails obtain a new bootable UFD Install an external storage device on the scanner controller or identify a network storage location UNC path where user data can be backed up Select Repartition from the Select Action drop down menu Select a Backup Path NOTE The upgrade softwa
28. ing System Image 032 0332 Rev C i CAT FLX Service Manual Software Upgrades orrrerorrerooonanaonrasononannannasanonnanonnnanannnanonannaaannanonannnnn 4 6 Manually Copy Site Customized Data ane nena nannnnannnnnna senene 4 7 Repartition and Upgrade Scanner Controller Software for Systems with a Single Disk Partition to Version 2 1 0 reser eene nnn 4 7 Upgrade Scanner Controller Software from 2 0 1 to 2 1 0 4 9 Upgrade Clinical Software eese esiste testen enne nnns nna tna aiia 4 10 SmartScan STUDIO Manager Status Indicators 4 12 Make a Backup Copy of the Software Package onto a Blank UFD eese esee KEDE iii 4 12 SmartScan STUDIO Manager Settings Window 4 13 Product Version ROSCAN sessed Chapter 5 IEC Command Codes Home Commands vrrrereeoresenenasaonsasanonanaanansanonnanonannaaonnanonannaaannanonannnnn 5 1 Movement Commands eese esses eniin enar natn nna asama sa annua nna 5 1 Read Commands 5 nan bean oir aka saz ite creda ipae pakon n salan ccn nnm ora onera neu 5 2 Set e E lia iii 5 4 X Ray Commands EE 5 5 Miscellaneous Commands rrreereeraseoonsssonsasanonnanonnnnanonnanonananaannanonannann 5 5 Chapter 6 System Schematics 032 0332 Rev C Chapter 1 Correctiv
29. o be backup amp New Backup Wizard up Select the folder to be added to the sources of backup a Select Add Folder What do you want to backup T A A Libraries b On pop up window select TT ilkin Computer the select 4 j Computer Imagers D Press OK a Ou ca Windows C a Imagers 0 c Repeat above step and akey Data E select Data E Press Ji Calibrations OK Config de Errors d Press Next Ji Jobs A LoginShell 4 Logs di Protocols de Scouts 032 0332 Rev C 4 2 6 Ensure Make Full and Encrypt No options are selected Press Next 7 Ensure Manually option is selected Press Save then select Save and run Backup job parameters are saved and job executes A progress bar is displayed at the bottom of the window NOTE The duration of the backup operation will vary depending on the amount of data being backed up 8 When backup job completes Last backup status field will indicate status NOTE To view a log of the backup operation select View gt Job Logs gt Last Backup Log The log may indicate that one file was skipped This is the System Volume file which cannot be copied because permission is denied It is not necessary to backup this file 9 Un install USB connected device and label media 032 0332 Rev C Software Backup and Restore Recovery and Upgrades pa New Backup Wizard x scontate How do you want to backup Make full x Enc
30. oftware Upgrade Clinical Software Follow the procedures below to upgrade clinical software that is required at the site Clinical software should be upgraded in the following order e SmartScan STUDIO Integration Services all sites e DEXIS SmartScan STUDIO Integration Services for Server DEXIS FLX sites only e DEXIS SmartScan STUDIO Integration Services for Client DEXIS FLX sites only e SmartScan STUDIO Manager all sites Upgrade SmartScan STUDIO Integration Services 1 a BR 10 11 12 13 14 15 16 17 4 10 At server insert DVD in drive On AutoPlay pop up select Run setup vbs If AutoPlay pop up does not display navigate to the DVD drive right click and select Open AutoPlay On the SmartScan STUDIO Installer pop up select Yes to install the SSS Integration Service On Welcome screen click Next On Configuration screen previous settings will be retained Click Next On Select Installation Folder screen previous location will be retained Click Next On Confirm Installation screen click Next Installation starts and a progress bar is displayed When installation completes click Close on the Installation Complete screen On the SmartScan STUDIO Installer pop up select Yes to install the FLX Patient Data Utility On the FLX Patient Data Utility window click Next On the Ready to Install window click Install Installation starts and a progress bar is displayed When Complete window is displaye
31. re will automatically create a folder for the backup files To backup to an external media drive a Click The Backup Path dialog is displayed b Click My Computer to show drive options c Select the external drive that was installed from the list and click Choose on the dialog To backup to a network location a Enter a UNC path for the backup location for example lt server name gt lt folder gt b Verify that the path is valid by clicking The Backup Path dialog displays showing the selected location c Click Choose on the dialog Click Start The backup location is verified and a warning is displayed that the disk will be erased Select Continue when prompted The backup is initiated First the imagers data is backed up followed by user data which may take several hours depending on the amount of user data at the site Progress of the backup is logged in the window After the internal disk is erased and repartitioned the user data is restored This may take several hours depending on the amount of user data at the site 032 0332 Rev C Software Backup and Restore Recovery and Upgrades 11 When prompted remove the UFD from the USB port 12 After the UFD is removed select Quit The Installation Progress Monitor is displayed briefly then the scanner controller will reboot and start first time boot processing 5 10 minutes It will reboot again and perform checks and configuration then display the Login
32. rypt Yes No Advanced mode Previous Next Save gt Cancel e i New Backup Wizard When do you want to backup Manually x ICATSYSTEM PCrICATSystem Advanced mode Previous Cancel Save gt E 4 3 i CAT FLX Service Manual Restore Files 1 8 Install USB connected device containing the files to be restored to a USB port on the scanner controller Select Backup amp Restore from menu Select backup job to be restored from left side of window Press Restore On Restore Wizard ensure the following defaults are selected Use original location Restore the latest version of all files Press Finish Restore begins You may be prompted to confirm overwriting of files NOTE The duration of the restore operation will vary depending on the amount of data being restored A progress bar is displayed at the bottom of the window When complete select View gt Job Logs gt Last Restore Log view a log of the restore operation NOTE If any errors are encountered during the restore a pop up displays with an option to view the log file Un install USB connected device File View Actions Tools Help Daf E 7 New Open Properties Views Backup Restore Test Copy se a Backup Restore Run backup job A Restore from backup r Data Drive Backup Restore Wizard kout Where do you want to restore 9 Use griginal location Choos
33. s SP SR SX 5 4 Read Platform position Reads the platforms stepper motor position Results returned in format OK xxxxx The home position is the back of the gantry with a position of 1500 Front on the Platinum is 70 000 and on the Nano it is 79 000 Each millimeter of distance will move the motor 1 008 steps Read Panel Position Reads the panel position Results returned in format OK n 0 Error Both limit switches are open 1 Half Beam Portrait mode 2 Full Beam Landscape mode 3 Error Read Rotation Reads the rotation position in stepper motor space Results returned in format OK xxxxxx One degree of distance is approximately 1481 50 steps in stepper motor space Exceptions do apply namely when moving to negative target degree locations The full range of motion in motor space is 35000 733333 or in degrees 40 through 430 Read X ray Setup reads the X ray Setup register based on the requested KV range setting Command syntax RX n 0 120 KV Range default 1 90 KV Range Results returned in format OK kV mA TicksPerFrame XrayOn XrayOff PanelRead PulseMode Sets platform position Sets the counts of the platform Command syntax SP n n 0 to 65000 The HP home platform command moves the platform to the rear of the gantry and then sets the position to 1500 The position once moved to the rear could be set to 0 using this command In general this command is used internally by the embedded
34. serere nnne ntn tnnt 2 3 Overhead Assembly urrreeoorrrasonnnanannnanonnnanannnannonnanannnannonnanaannanaonnanannn 2 4 Overhead Assembly Parts List scsssssccsnssscsneseresnesassanerocsonsressenersssoseecsscess 2 5 Rotation Drive Assembly avrrrreesseeentrasssonanrasasanonnnasananonnannananonnannaanannn Rotation Drive Assembly Parts List X Ray Source Assembly nnrrrarorraoooonnanannnansonnanaonnnaaaannanoonnanannnannonnannann X Ray Source Assembly Parts List Flip Receptor Panel Assembly aavrrrresssosonrasasaponnnasasanannannaannannananannn Flip Receptor Panel Assembly Parts List vrreseresorerooranonasanononunaanunaanannnanoananonnnan 2 11 Chair ASSON opm 2 12 Chair Assembly Parts List EDEL kunawa hakauki saaana 2 13 Upper Chair Assembly 0 erre 2 14 Upper Chair Assembly Parts List arrrerererorrosnsosnannnannaannannaannannasanannaannannasnnannaannn 2 15 Chapter 3 Service Account Menu LA A E 3 1 Run DITOS sida 3 1 PRONG OM e a A za tive lm RS SAI dl a RR 3 2 Backup and Restore arrrrerrssoronrasasasonnrasasonannananannnnnananannnnanaaannannananannnnn 4 1 Backup FIOS e 4 1 Restore Backup and Restore User Account Data Restore Operating Environment ricerca Boot the Scanner Controller from the Bootable UFD vvvresseevrasesorrnsonoranaannnnnan 4 5 Install the Operat
35. sion hw Hardware Version sw Software Version bv Beam Limiter Version sn Machine Serial Number Fifth Digit Machine Type 1 Next Generation Nano 2 Smart Scan Nano 8 Next Generation Platinum 9 Smart Scan Platinum Cancel Scan Enable Command syntax CS Clears the control box ready scan button when enabled effectively canceling the current scan Performed via a separate TCP connection on port 1024 due to the current WSB command blocking on the port where the scan was initiated Clear Exception Register Command syntax CE Note that the exception register will not reset if the exceptional condition is persisting regardless of the request to clear the register This is most commonly observed when one of the motors is not in the home position Enable Scan Button Command syntax WSB Enables the wait for ready scan button on the control box soliciting the user to initiate a scan Times out in two minutes if the scan button is not pressed Closes the telnet session and ends the i CAT Control execution Command syntax QUIT 032 0332 Rev C Chapter 6 System Schematics This chapter is used to provided system schematics Ensure power is removed before servicing the scanner A WARNING High voltage is present in the scanner Remove power from scanner before removing covers or cables To avoid personal injury from electrical shock do not operate the system with any covers open or cables removed 032 0332 Rev C
36. t on the scanner controller Follow instructions in Boot the Scanner Controller from the Bootable UFD A After the scanner controller has booted from the UFD the Installation Progress Monitor is displayed followed by a window with the message Verifying packages Wait about five minutes until the message Package verification passed is displayed and options on the window become active If package verification fails obtain a new bootable UFD 5 Select Upgrade from the Select Action drop down menu 6 Select Start A warning is displayed that the inactive partition on the PC will be erased 7 Select Continue when prompted The upgrade begins 8 When prompted remove the UFD from the USB port 9 Select Quit The scanner controller will reboot and start first time boot processing 5 10 minutes It will reboot again and perform checks and configuration then display the Login screen No manual system configuration is required since the previous configuration has been maintained 10 Log in using the Service Account and re create site customized data as needed 032 0332 Rev C 4 9 i CAT FLX Service Manual See i CAT FLX Technical Guide for instructions on creating user accounts e See i CAT FLX User Manual for instructions on creating customized favorites NOTE Clinical software MUST be upgraded after the scanner controller is upgraded 11 Perform upgrades to clinical software installed at the site See Upgrade Clinical S
37. v C Illustrated Parts Breakdown X Ray Source Assembly Parts List rem panno metas IT CTI es anto E ane Z De umane none on GT CTI e smwmeenm S o fosron OO w Jemen w semana O 032 0332 Rev C 2 9 i CAT FLX Service Manual Flip Receptor Panel Assembly Panel Side Panel Drive Side 032 0332 Rev C Illustrated Parts Breakdown Flip Receptor Panel Assembiy Paris List KA panno meth e en esper OJ few O suman CT e Tesem on o umane CET e emme n Doo aaen O ICAO CO on ST sscomesoxseto a kon 032 0332 Rev C 2 11 i CAT FLX Service Manual Chair Assembly See Upper Chair Assembly 032 0332 Rev C Illustrated Parts Breakdown Chair Assembly Parts List em PartNo besoripim OO sj suswexsetomg 6 api waste forme a s ossa SierPae o hooraa MeMASTER s o72a5a688 Kou Wespitweste y y 20 SHOS Me x a5mmLongPHPZN zs aswan a sucswexzommiog OO Iz sHsuezxustwg A 032 0332 Rev C 2 13 i CAT FLX Service Manual Upper Chair Assembly 032 0332 Rev C Illustrated Parts Breakdown Upper Chair Assembly Parts List Item Part No jDescripion n 3 Nylon Flat Washer 5 16 ID 3 40D s SS bierger Long n 6 oo O SHCS 4 20x 8long Pp 7 o FawWasheri4 n 8 1 0074136 Slid
38. wen tesi waunanoo noo gt 5 vari NONY OLW OL 64 Nid UIAA HIVHO INOHLIM Wd up 1 EM LINN NOH 131 OL Z 39Vd NOUS OINNILNOI 032 0332 Rev C 6 4 e Imaging Sciences International LLC 1910 North Penn Road Hatfield PA 19440 USA Tel 1 215 997 5666 Fax 1 215 997 5665 032 0332 RevC 2014 February 15
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