Service Manuals / User Guides
Contents
1. 911 010 H8 911 010 H10 911 010 H12 SAE O ring T1 to Hose Barb T2 Straight 7 8 14 UNF 7 8 14 UNF 7 8 14 UNF 1 2 Hose Barb 5 8 Hose Barb 3 4 Hose Barb Note T1 is the side of the fitting that will attach to the MA filter housing Additional fitting options may be available from a Parker dealer Call 1 800 C PARKER 1 800 272 7537 for the dealer nearest you Racor Fuel Hose Racor fuel hose is fire resistant and meets SAE J1527 Type Aclass and SAE J1942 standards This hose delivers test proven performance in a wide operating temperature range constant working pressure in popular sizes long lasting reinforced construction kink and cut resistance and compatibility with a variety of standard fittings Part Number Hose ID 1 2 12 5 mm Working Pressure 500 PSI 3 5 MPa Burst Pressure 2000 PSI 14 MPa Min Bend Radius 2 1 4 55 mm 5 8 16 mm 500 PSI 3 5 MPa 2000 PSI 14 MPa 2 3 4 70 mm 7 8 22 mm 500 PSI 3 5 MPa 2000 PSI 14 MPa Note additional sizes are available call Racor at 1 800 344 3286 Additional Features e High tensile steel wire braid e No Skive does not require the removal of outer cover to install e USCG rated for gasoline diesel lube oil and hydraulic systems Working temperature of 4 F to 212 F 20 C to 100 C 3 1 2 90 mm Priming Instructions Remove the T han2. Parker Hannifin Corporation Racor Division PO Box 3208 3400 Finch Rd Modesto CA 95354 USA 209 521 7860 800 344 3286 www parker com racor e mail racor parker com wheelie UL LISTED ABS TYPE APPROVAL PROGRAM MEMBER A Sotting Stendards for Safer Boating Mounting Information no scale Clearance for 3 8 M10 fasteners Clearance for 3 8 M10 fasteners b up ke 4 5 e 27 9 cm 11 4 cm Adjustable Brackets are adjustable from 2 0 to wy 8 8 5 1 to 22 4 cm Yoo 10 10 Note mount the filter assembly as close to vertical V as possible Do not exceed 10 from vertical or the assembly may not function properly 90 Installation Instructions When positioning the filter assembly e MA filter assemblies should be installed on the vacuum side of the fuel transfer pump for optimum water separating efficiency See Installation Diagram on the next page Keep fuel line restrictions to a minimum Locate the MA filter assembly between the horizontal planes of the bottom of the fuel tank and the inlet of the fuel pump if possible If the MA filter assembly is installed in an application where the fuel tank is higher than the filter a shut off valve must be installed between the tank and the MA filter assembly INLET This will be used when servicing the replacement element Before installing the filter assembly e Obta
3. Correct external fuel leaks immediately In the event difficulties are experienced with your filter assembly or a problem appears to prevent the engine from running smoothly follow the quick help illustration below or refer to the procedures on the previous page Note Apply Parker Super O lube part number RK 31605 or equivalent to all seals at major attachment points to maintain integrity seal elasticity to fill small voids and provide protection from degradation Perform the following checks with the engine OFF and applicable valves closed For replacement parts refer to the Replacement Part section of this manual Damaged worn or dirty seals will allow air ingestion Inspect and replace all seals as needed Clean the sealing surfaces of dirt or debris every time the elementis replaced Hand tighten the T handle only Do not use tools Pee If the element is changed or the assembly drained for any reason repriming the assembly filling with fuel may be necessary Fill to just above the top of the element before replacing the lid If the carriage bolt has been loosened do not overtighten it as this may distort the cylinder roundness The four self tapping capscrews must not be overtightened to avoid stripping out the body threads After disassembly start threads by hand prior to using tools Specification 55 65 in lbs The hollow aluminum check ball floats up against the seal when the fuel is stopped thus preventi
4. filter assembly Installing Optional Water Detection Components Note Racor electrical options are for use with diesel applications only Water Sensor MA filter assemblies can be ordered with a water sensor installed at the factory The following instructions are for MA filter assemblies that do NOT have a water sensor already installed All water sensors must be used with a special Racor electronic detection module to function properly Due to the variety of detection modules available they are sold separately and installation instructions are supplied with each kit 1 Drain the MA filter assembly completely 2 Remove the drain assembly and deflector shield from the bottom of the filter 3 Take out the water sensor plug on the side of the bowl and discard properly 4 Lubricate the water sensor O ring with Parker Super O lube or equivalent 5 Thread the water sensor into the probe port on the side of the bowl Tighten snugly 6 Attach the Racor detection module to the wire leads of the water sensor Specific instructions for this step are included with each detection module 7 Reassemble the deflector shield and drain assembly to the filter 8 Prime the MA filter assembly by filling with fuel 9 Start engine and check for leaks Correct as necessary Water Detection Modules Racor water detection modules are available in a wide selection for various installation requirements Under dash in dash and remote mount these solid s
5. only the following LIMITED EXPRESS WARRANTIES and no others For a period of one 1 year from and after the date of purchase of a new Racor product Racor warrants and guarantees only to the original purchaser user that such a product shall be free from defects of materials and workmanship in the manufacturing process The warranty period for pumps and motors is specifically limited to ninety 90 days from date of purchase A product claimed to be defective must be returned to the place of purchase Racor at its sole option shall replace the defective product with a comparable new product or repair the defective product This express warranty shall be inapplicable to any product not properly installed and properly used by the purchaser user or to any product damaged or impaired by external forces THIS IS THE EXTENT OF WARRANTIES AVAILABLE ON THIS PRODUCT RACOR SHALL HAVE NO LIABILITY WHATSOEVER FOR CONSEQUENTIAL DAMAGES FLOWING FROM THE USE OF ANY DEFECTIVE PRODUCT OR BY REASON OF THE FAILURE OF ANY PRODUCT RACOR SPECIFICALLY DISAVOWS ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ALL WARRANTIES OF FITNESS FORA PARTICULAR PURPOSE EXCEPT FOR THOSE WHICH APPLY TO PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL FAMILY OR HOUSEHOLD PURPOSES WARRANTIES OF DESCRIPTION WARRANTIES OF MERCHANTABILITY TRADE USAGE OR WARRANTIES OR TRADE USAGE WARNING Failure or improper selection or improper use
6. EL FILTER VATER SEPARATOR ON DRAIN Gegeeeggegegnn EE Replacement Part List Part Number Description 1 RK 11 1945 T handle and O ring Kit 11350 T handle O ring 2 RK 11 1933 04 Lid and Lid Gasket Kit 11007 Square Cut Gasket Lid and Bowl 3 RK 19002 02 900MA Outer Cylinder Kit RK 11021 02 1000MA Outer Cylinder Kit 4 RK 11 1931 900MA Return Tube Kit RK 11 1930 1000MA Return Tube Kit 5 RK11815 102 Body Clamp Bracket Kit 1 6 2040SM OR 900MA 2 Micron Element w Seals 2040TM OR 900MA 10 Micron Element w Seals 2040PM OR 900MA 30 Micron Element w Seals 2020SM OR 1000MA 2 Micron Element w Seals 2020TM OR 1000MA 10 Micron Element w Seals 2020PM OR 1000MA 30 Micron Element w Seals 7 RK 11 1953 Valve Spring amp O ring Kit 8 11007 Square Cut Gasket Lid and Bowl 9 RK 11 1679 Body Plug Kit 10 RK 11028B Checkball and Seal Kit 11 RK 11 1939 Turbine Centrifuge Conical Baffle Kit 12 RK 11 1938 See thru Bowl w Drain amp Plug Kit 13 RK 21069 Water Sensor Kit RK 22838 Water Sensor Plug Kit 14 RK 11 1776 03 7 8 14 Body Kit 15 RK11037A 01 5 Diameter Bowl Ring Kit 16 RK 11542 Capscrew Kit 4 17 RK 11868 Deflector Shield Kit 18 RK 11 1910 Complete Bowl Drain Fitting Kit Additional Parts RK 11 1952 Complete Seal Service Kit RK 31605 Parker Super O lube RK 19492 UL Approved Petcock Valve RK 19492 Certifications and Standards for Marine Fuel Systems e Underwriters Laboratorie
7. I shown Vacuum installations are recommended 2 Not for use on gasoline applications Also Available From Racor ADT 2116 Diesel 16 oz Bottle Treatment 1 280 Gallons Biocide ADT 2201 Diesel Performance Plus ADT 3116 1 Gallon Bottle 16 oz Bottle 10 240 Gallons 80 Gallons Benefits Concentrated formula Kills bacteria and fungi Prevents corrosion Highly concentrated formula Provides superior lubrication Increases power Note treatment ratios are per container All additives are alcohol free Additional additives are available Log on to www parker com racor or see brochure 7518 for more information Troubleshooting Note Correct external fuel leaks immediately These conditions will result in reduced engine performance such as hard starting stalling reduced power and other associated problems New filter installations must be filled with fuel and the fuel system must be adequately primed following the engine manufacturer s recommendations if applicable Existing installation difficulties are usually associated with improper priming procedures or damage to the unit or fuel system The result is either internal air suction or external fuel leakage Diagnosis should be in the following steps 1 Check the fuel tank level and make sure any fuel delivery valves are in the open position as applicable 2 Ensure the T handle bowl fasteners and fuel fittings are tight Also ve
8. Marine Turbine Series 900MA and 1000MA Fuel Filter Water Separators Installation Operation and Service Information ib 900MA 1000MA Overview The 900MA and 1000MA Marine Turbine Series filter assemblies protect precision engine components from dirt rust algae asphaltines varnishes and especially water which is prevalent in engine fuels They remove contaminants from fuel using the following legendary three stage process Stage 1 Separation As fuel enters the assembly it moves through the centrifuge and spins off large solids and water droplets which are heavier than fuel and fall to the bottom of the collection bowl Stage 2 Coalescing Small water droplets bead up on the surface of the conical baffle and cartridge element When heavy enough they too fall to the bottom of the collection bowl Stage 3 Filtration Proprietary Aquabloc II cartridge elements repell water and remove contaminants from fuel down to 2 micron Aquabloc II cartridge elements are waterproof and effective longer than water absorbing elements Getting Started The following customer supplied materials should be on hand before beginning installation Shop Towels Mounting Hardware 3 8 or M10 fasteners Inlet Outlet Fittings see Fitting chart on page 4 e Fuel Hose see Fuel Hose chart on page 4 e Diesel Fuel about 1 gallon e Parker Super O lube or equivalent e Thread Sealant no thread tapes ROCOR
9. ange without notice Copyright Parker Hannifin Corporation October 2002 Part Number 19526 Revision
10. dle and lid from the top of the filter assembly Fill the filter assembly with clean fuel Lubricate lid gasket and T handle O ring with clean fuel or motor oil Replace the lid and T handle and tighten snugly by hand only do not use tools If applicable refer to the equipment Operator s Service Manual to complete the fuel priming procedure Start engine and check for fuel system leaks Correct as necessary with engine off and pressure relieved from filter assembly NOohON Service Instructions Draining Water Frequency of water draining is determined by the contamination level of the fuel Inspect or drain the collection bowl of water daily or as necessary The collection bowl must be drained before contaminants reach the top of the turbine or when the Water Detection Module optional indicates it s time to drain water Vacuum Applications Installations 1 Close the inlet valve or valve 1 and open the drain on the bottom of the bowl with a suitable container in place 2 Close the drain after all the water and contaminants have been evacuated DO NOT leave the drain open too long as it will eventually completely drain the entire filter assembly of water AND fuel 3 Follow Priming Instructions Pressure Applications Installations 1 Open the drain on the bottom of the bowl to evacuate water and contaminants with a suitable collection container in place Head pressure will push any water and contaminants o
11. gines and the environment eliminating the hazardous oily film that used to coat engine compartments and equipment Features include e Keeps engine compartments and components clean e Prevents clogging of engine intakes turbochargers and intercoolers e Improves reliability and maintainability of diesel engines e Reduces environmental pollution from crankcase emissions Specifications Basic Models Maximum Flow Rate 900MA 1000MA 90 GPH 341 LPH 180 GPH 681 LPH Port Size SAE J1926 7 8 14 UNF 7 8 14 UNF Replacement Elements 2 micron 10 micron 30 micron 2040SM OR 2040TM OR 2040PM OR 2020SM OR 2020TM OR 2020PM OR Minimum Service Clearance Above assembly Below assembly 5 in 12 7 cm 2 in 5 1 cm 10 in 25 4 cm 2 in 5 1 cm Height 16 2 in 41 1 cm 22 0 in 55 9 cm Depth 6 0 in 15 2 cm 6 0 in 15 2 cm Width 7 0 in 17 8 cm 7 0 in 17 8 cm Weight dry 6 0 Ib 2 7 kg 10 0 Ib 4 5 kg Clean Element Pressure Drop 0 30 PSI 2 07 kPa 0 43 PSI 2 97 kPa Maximum Allowable Pressure 25 PSI 172 kPa 25 PSI 172 kPa Water In Bowl Capacity 10 3 oz 305 ml 10 3 oz 305 ml Available Options 2 Water Sensor Heater Yes No Yes No Operating Temperature Special Notes 40 to 255 F 40 to 121 C 1 Pressure installations are applicable up to the maximum PS
12. in good ventilation and lighting e Maintain a safe working environment e The engine must be off for installation DO NOT smoke or allow open flames near the installation Installing the filter assembly e Completely remove any vacuum side filters in the fuel line between the fuel tank and the fuel pump This is where the MA filter assembly will mount Leaving these filters in place will add to the fuel line restriction Filter heads cast into the engine or that are non removable or hard piped should be serviced with a new element and left in place Keep fuel flow restriction values to a minimum Always use the maximum size fuel hose possible Do not make sharp bends with flexible fuel hose as kinks may occur Avoid the use of two 45 elbow fittings where one 90 elbow will work e When routing hose avoid surfaces that will move have sharp edges or will get hot such as exhaust piping usdQ p soj pasojg SUl HO HUN p sop uado uedQ AUI UO 000 D L SOAle A uonoujsed Buidid eu Jo BYU Ainduew jo aulBbus ay umop Bulynys OU Jo OU 891S SOUOUI y 10 YI JO w CU 6 peeoxe jou oq 01 Joen ay SMOJE uOITE eE1Su I SsedAg jeuondo ay Joy OY MOjog SyueL jong uongiado pue uoleyjeysu ssedAg jeuondo SEO UonEIEISU apis WNnoeA yuel jeng moq y unmas pue Huluresp JO w LG z s29112 Jo Ajquiasse Jo QOUBLUOLEd Jeu ay moj q vuLe j e urezueN Duuapueu Jopuw psjnw sduund jeep LON Je eut Jo aye
13. ng fuel bleed back If your unit looses prime inspect upstream hose connections first otherwise disassemble the unit and inspect the seal and ball Air bubbles or fuel leakage appearing from the drain may indicate that the drain is not closed completely Specification 30 35 in Ibs The element should be replaced every 10 000 miles every 500 hours every other oil change annually or at the first indication of power loss whichever occurs first For Construction and Agricultural use change the filter every 300 hours SAE O ring ports should have asmooth angled seat for sealing Do not scratch this surface Check O ring for damage The housing plug O ring must not be damaged or swollen Tighten snugly Specification 15 20 in lbs Air bubbles appearing from the turbine are an indication of an upstream leak between the Racor inlet and the fuel tank pick up tube Drain water if present before it gets to this level A water sensor plug is installed if the water sensor option is not selected Tighten snugly Specification 15 20 in Ibs The water sensor if equipped should activate when water contacts the tips Air bubbles or fuel leakage appearing from the sensor may indicate that the it is loose or that the O ring is damaged Tighten or disassemble and inspect Specification 15 20 in lbs RACOR LIMITED WARRANTIES STATEMENT All products manufactured or distributed by Racor are subject to the following and
14. of the products and or systems described herein or related items can cause death personal injury and property damage This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assuring that all performance safety and warning requirements of the applications are met The products described herein including with limitation product features specifications designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice The following statement is required pursuant to proposition 65 applicable in the State of California This product may contain a chemical known to the State of California to cause cancer and reproductive toxicity Racor s policy is one of continual improvement in design and manufacturing to insure still finer products therefore specifications equipment and product information while correct at the time of publication is subject to ch
15. present this is normal An appearance of a multi colored slime which may have a foul odor is an indication of microbiological contamination This condition must be treated immediately Severe conditions must be corrected by a repair facility Note Never operate the filter assembly without the element in place the element safety valve will not expose the outlet hole on the fuel return tube if the element is removed Instead punch the emergency tab on the top of the element and leave in place Puncturing the emergency tab will bypass all filtration and send unfiltered fuel to your engine Service the element as soon as possible to avoid harmful contaminants flowing downstream to the engine Water Sensors This feature alerts the operator of a high water condition The bowl is then drained of water at the earliest convenience Note a Racor water detection module is needed to work with the in bowl sensor The unit should activate when the water reaches the sensor tips and when they measure between 47 000 and 100 000 ohms of resistance depending on the detection module used If not the tips may be fouled with a coating Remove the sensor and clean the tips with a cloth Run a jumper wire between the tips with the ignition ON to test the system Difficulties usually lie in the wire connections power source or an independent ground Troubleshooting All Racor MA filter assemblies are 100 tested to ensure a leak proof quality product Note
16. rify that the bowl drain is closed 3 Ifthe Racor element is new check potential restriction at the fuel tank draw tube An in tank strainer may be plugged 4 Review some of the workings of the units below to possibly uncover other solutions Correct Application It is very important that the MA filter assembly is not under specified for the application The maximum fuel flow rating of the MA filter assembly must not be exceeded Doing so will reduce efficiency and de gas pull air from the fuel Use the formula Horsepower HP X 0 18 Gallons Per Hour GPH of fuel flow rate for your engine Example If your engine is 400 HP then your GPH is 72 The maximum flow rate of your Racor filter should be higher than your engine s GPH In this case we would recommend a 900MA filter assembly 90 GPH max flow rate You can always put a larger filter on your engine than necessary but you never want to install a filter that is too small Filter Elements Replacement elements are available in 2 10 and 30 micron ratings Filtration needs are based on application fuel quality maintenance schedules and operating climates A simple rule to remember is the finer the filtration the more frequent the filter change Always carry extra replacement elements with your equipment as one tankful of excessively contaminated fuel can plug an element When clogged to the maximum capacity elements will have a brown to black color or tar like contaminants may be
17. s UL Inc Marine Listed MQ397 168Y e UL classified in accordance with ISO 11088 for CE systems e American Boat amp Yacht Council ABYC Inc Individual Standard H 33 diesel fuel systems and H 24 gasoline fuel systems e American Society for Testing and Materials ASTM ASTMF 1201 Bureau Veritas Marine Type Approval 05634 BXBV e United States Coast Guard USCG accepted for use aboard inspected vessels per 33 CFR Code of Federal Regulations e National Marine Manufacturing Association NMMA member American Bureau of Shipping ABS Product Type Approval certification 00 SF37508 X This filter complies with the regulations of ABS when plumbed in parallel with another like filter This ensures that one filter can be isolated and safely serviced even while the engine is running See diagram below Filter Valve Valve P Pump Valve Valve Filter Also Available From Racor Marine Air Replacement Filters Brochure 7501 Racor now offers replacement filters for marine applications These filters are direct replacements for the intake air filter portion of various brands of air filters silencers Crankcase Ventilation Filtration Systems Brochures 7496 7501 and 7567 By trapping crankcase blow by and recycling engine emissions through high performance filters Racor CCV systems offer an effective solution to reduce contaminated crankcase emissions Racor CCV systems provide protection for en
18. s MO LUNWIXeW JO ed uogejesu opis WNNILA COU ISd S peeoxe o ou Waal dung Jeysuesy jany duind jajsues jan jeuondo ould urezurew o w s s y jqeu o pepuswWOda ei IUon2uteal Ou 0 1UDU ym Ajea 9949 Y Z SNIEN L Salen UOUEIEISUL SpIS wunnoeA jeep PNO yuel jeng v7 Jet 94 uey JeYyBiY Teaowa yuswa JO vuwO00L out 10 W3 Feel e palunow ei yue jan 9U UOYM O PUB WINDOG ou 104 WO eu S 1SBOI 1B JO ae pepuewwoses SI SAJeA YO INUS Y Ajquiasse Jo oU BAOge vuLIeaJ e UISIUISIN g ISd Gt 40 198 Pel jo UonEIEISU BpIS aunsseig w 6L 6 paaox zou oq gt Jet 94 OAOGY SyueL ng yueL jeng PepUsWWODEY SI UOUSISISU 9pPIS UNNIN Y wei6eiq uonejlesu YNOOOL pue VWINO06 Racor Plated Steel Fittings Part Number 9010 10 8 9010 10 10 Description SAE O ring T1 to JIC 37 Male Flare T2 Elbow T1 SAE J1926 7 8 14 UNF 7 8 14 UNF 3 4 16 UNF 7 8 14 UNF Tube or Hose Size Picture No Scale 9020 10 8 9020 10 10 SAE O ring T1 to JIC 37 Male Flare T2 Straight 7 8 14 UNF 7 8 14 UNF 3 4 16 UNF 7 8 14 UNF 911 010 F8 911 010 F12 SAE O ring T1 to Female NPT T2 Straight 7 8 14 UNF 7 8 14 UNF 1 2 14 NPT 3 4 14 NPT 913 010 H8 913 010 H10 913 010 H12 SAE O ring T1 to Hose Barb T2 Elbow 7 8 14 UNF 7 8 14 UNF 7 8 14 UNF 1 2 Hose Barb 5 8 Hose Barb 3 4 Hose Barb
19. tate units may be used with any Racor water sensor They are manufactured using the highest quality materials and are all 100 electronically tested An electronic detection module analyzes electrical resistance at the water sensor and determines if water is present If so the detection module operates to indicate water based on its features listed below All units reset automatically after water is removed unless specified Below are some of our more popular modules others are available Part Number Description Voltage Picture Under dash mount Light and audio IIluminates and sounds when water is detected Plastic enclosure measures 1 4 square by 1 25 deep Power draw is 1 milliamp RK 12870 RK 12871 Same as above In dash mount Light and audio Red DRAIN lamp illuminates continuously and horn sounds momentarily when RK 20726 RK 20725 water is detected Initial power up self FUEL _ FILTER diagnosis feature and circuit protection included Plastic 2 gauge Power draw is 3 milliamps for 12 vdc and 13 milliamps for 24 vdc Under dash mount Light only Green ON lamp illuminates with power and red DRAIN lamp illuminates when water is detected Initial power up self diagnosis feature and circuit protection included Plastic enclosure measures 2 75 by 1 0 by 1 5 Power draw is 10 milliamps RK 20725 24 Same as above WATER SEPARATOR HO water ABCOR RACOR FU
20. ut of the drain while keeping the filter primed 2 Close the drain after all the water and contaminants have been evacuated DO NOT leave the drain open too long as it will eventually completely drain the entire filter assembly of water AND fuel and possibly drain the entire tank Element Replacement Frequency of element replacement is determined by the contamination level of the fuel Replace the elements every 10 000 miles every 500 hours every other oil change when the vacuum gauge optional reads between 6 to 10 inches of mercury inHg if power loss is noticed or annually which ever comes first Note always carry extra replacement elements as one tankful of excessively dirty fuel can plug a filter Use only genuine Racor Aquabloc II replacement elements see Replacement Part List All Applications 1 Bypass filter assembly with bypass valves if applicable 2 Remove the T handle and lid 3 Remove the element by holding the bail handles and slowly pulling upward with a twisting motion Dispose of properly 4 Replace old lid gasket and T handle O ring with new seals supplied with new element Lubricate both seals with motor oil or diesel fuel before installation 5 Refer to Priming Instructions otherwise fill the unit with clean fuel then replace the lid and T handle and tighten snugly by hand only do not use tools Note above ground tanks or transfer pump applications may use head pressure to prime the
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