Home

EX5 Dream 110 (KZVP) Parts Catalogue 2013

image

Contents

1. Marking code hose type fuel hose and general purpose hose Change code for added hose Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code Fuelhose 2 Red outside braid Vinyl hose 1 Clear General hose 1 Ash gray 3 mm inside dia only 2 Black 2 Ash gray 5 Black inside braid 3 Light red 3 Black 3 Red 3 mm inside dia only 6 Light red 5 Black 4 Ash gray with red stripe 7 Pale black 3 mm inside dia only 6 Black Lengths 001 1 m standard 003 3m 008 8 1 0 code fuel hose and general purpose hose 3 0 mm 11 mm 3 5 mm 12 mm outside dia 15 mm 4 5 mm 12 mm outside dia 16 mm 5 0 mm 12 mm outside dia 17 mm 5 8 mm 5 5 mm 14 mm 6 5 mm 17 mm 7 0 mm 7 3 mm 7 5 mm 8 0 mm ID OD code vinyl hose 6 8 6 0 mm 6 5 mm 7 0 mm 6 5 mm 8 0 mm 7 0 mm 8 0 mm 9 0 mm N o m m NNSORARONNN O OVE fs qe C9 oooooooo Hose type 1 Fuel hose 3 Vinyl hose 5 General hose 2015 06 10 E FLAT RATE SERVICE TIME Flat rate service time FRT means the standard time required to service a MC which is listed in this manua
2. Oo Oo OW Oo u Sf E 12 Vinyl tube Vinyl tube Vinyl tube Bulk part Bulk part Bulk part Standard part Inner Outer Standard part Bulk partNo Inner Outer Standard part Bulk part No Inner Outer 3 dia meter dia meter dia meter dia meter o dia meter dia meter mm mm mm mm mm mm 95003 14001 10M 95003 36001 10M lt 95003 14003 10 gt 95003 36 1 lt 95003 36003 10 gt 11 0 13 0 lt 95003 36008 10 gt 95003 36001 10 95003 36 20 lt 95003 36003 10 gt 11 0 13 0 lt 95003 36008 10 gt 95003 01001 60 95003 01Xxx 3X 95003 01003 60 gt 2 9 6 8 95003 14 1 6 0 9 0 95003 14 20 95003 14001 10 6 0 9 0 01 260 95003 01001 60 95003 01 60 2 9 6 8 lt 95003 14003 10 gt lt 95003 01003 60 gt 95003 14001 60 95003 14xxx 8x 92003 14001 60 9 0 95003 17001 10 lt 95003 17003 10 gt 95003 19001 10 95003 19 1 lt 95003 19003 10 gt 7 0 lt 95003 19008 10 gt 95003 19001 10 95003 19 20 lt 95003 19003 10 gt 7 0 lt 95003 19008 10 gt 95003 19001 60 95003 19xxx 3x lt 95003 19003 60 gt 7 0 lt 95003 19008 60 gt 95003 19001 60 95003 19 60 lt 95003 19003 60 gt 7 0 lt 95003 19008
3. 00 F10 45145 KFM 900 F10 F13 45151 GCC 000 F10 F13 45410 KFM 900 F10 45455 121 010 F10 45450 KZV V31 F4 45465 KZV TOO F8 46000 46500 KZV TOO 46513 900 50000 50100 KZV M00 50100 KZV M10 50116 00 50501 6 5 901 50502 6 5 900 2013 06 10 64 17 UF FWUUR 2 2 2 OND a O O 00 030 ui 50380 KZV TOO 50381 KZV T00 50382 KZV V30 50392 KZV M00 50410 24 00 50500 KZV TOO 50512 KWW 620 50523 KWW C00 50524 397 000 50524 KEV 900 50530 KWW 640 50603 KPP 860 50610 KZV TOO 50661 KWB 600 50710 KZV V30 50711 2 00 50712 KZV TOO 507 14 KBA 930 50715 8 000 50715 KZV V30 50716 KZV V30 51000 51400 KZV TO1 51401 KZV TO1 51410 KWW 662 51412 662 51413 KWW 662 51414 KWW 662 51420 KZV TO1 51425 KWW 662 51437 KWW 662 51454 KWW 662 51466 KWW 662 51470 KWW 662 51490 KWW 662 51500 KZV TO1 51520 KZV TO1 52000 G16 G16 G16 H2 G2 G10 G10 G10 G10 G2 G10 69 69 69 69 69 69 69 69 69 G9 52200 KZV TOOZB 611 52400 KZV T02 52485 GGC 901 52486 GGC 901 52487 KRF H71 52489 KZV TO1 52500 KZV T02 53000 53100 KZV M00 53100 KZV V30 53105 KWW 640 53140 KWW 620 53166 KWB 600 53167 KFM 900 G12 612 612 612 612 612 00 CI UN AUN Ut NN UT PUN Ov
4. Ref LON Relative ref Number No Description 1 2 113105 PUMP ASSY OIL 5 115185 SCREEN OIL FILTER KZVME1400 Part No Description Serial No Parts catalogue code 15100 00 15100 KWB 920 15119 KWB 600 GASKET OIL PUMP BODY 15331 GF6 000 ROTOR OIL PUMP INNER 15331 KVR COO 15332 GF6 000 15332 KVR COO 15421 035 010 93500 05010 0A SCREW PAN 5X10 96001 06016 00 BOLT FLANGE 6X16 96001 06022 00 BOLT FLANGE 6X22 N 2013 06 10 CRANKCASE Description Serial No KZVME1500 Ref No L O N Relative ref Number Description 1 110120 2 110115 110142 4 615125 8 1101F9 CRANKCASE RIGHT INCLUDES Engine removal and installation CRANKCASE LEFT INCLUDES Engine removal and installation CRANKCASE BOTH INCLUDES Engine removal and installation SWITCH GEAR CHANGE OIL SEAL GEARSHIFT SPINDLE Parts catalogue code O URW 11100 KWW 740 11200 KWW 640 11200 KWW 740 11218 KWW 740 35759 KZV MO1 90031 KWB 600 90407 259 000 90703 HC4 000 91208 KWW CO1 92800 12000 95101 06014 0 95701 06018 00 96001 06060 00 96001 06075 00 CRANKCASE CRANKCASE COMP PLATE OIL STOPPER CONTACT ASSY CHANGE SWITCH BOLT STUD 7X180 5 PACKING DRAIN COCK 12 5X20 DOWEL PIN 10X14 OIL SEAL 11 6X22X7 BOLT DRAIN PLUG 12MM BOLT HEX 6X14 BOLT FLANGE 6X18 BOLT FLA
5. a aidd Ff 2013 06 10 Ref LON Relative ref Number No Description 1 2 410175 STAND MAIN 5 410180 BAR SIDE STAND 9 3 410176 SPRING MAIN STAND 10 410182 SPRING SIDE STAND KZVMF3100 Description 5 Serial No Paris catalogue code gt UAWN 50500 7 00 50512 KWW 620 50523 000 50524 397 000 50530 KWW 640 90108 223 000 94002 10000 05 94201 50500 95014 71102 95014 72102 STAND COMP MAIN SHAFT RR BRAKE PIVOT HOOK MAIN STAND SPRING RUBBER STAND STOPPER BAR COMP SIDE STAND SCREW SIDE STAND PIVOT NUT HEX 10MM PIN SPLIT 3 0 30 SPRING A MAIN STAND SPRING A SIDE STAND 2015 06 10 E SWINGARM Ref LON Relative ref Number No Description 1 410119 CASE DRIVE CHAIN UPPER 2 410180 CASE DRIVE CHAIN LOWER 4101P7 CASE DRIVE CHAIN BOTH 3 213165 CHAIN DRIVE 6 4101E5 SLIDER CHAIN 7 8 711142 ARM REAR BRAKE STOPPER 512180 SWINGARM ASSEMBLY KZVMF3200 Part No Description Serial No Parts catalogue code 40510 KZV MOOZA CASE UPPER HALF DRIVE CHAIN NH364M SHEEN SILVER METALLIC 40520 KZV V30ZA CASE UNDER HALF DRIVE CHAIN NH364M SHEEN SILVER METALLIC 40530 KWB 601 CHAIN DRIVE DID420AD 102RB DAIDO 40530 KWB 602 CHAIN DRIVE RKA420SL 102RJ RK EXCEL 40530 KWW B21 CHAIN DRIVE 420 102L 40531 KWB 601 JOINT D
6. 2013 06 10 E Color chart When ordering a colored part refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code NBC110KD NBC110KDE MODEL NBC110KDE Mariana Euphoria Vital Pearl purple red blue graceful metallic metallic metallic green Applicable model Applicable 383 R 339M B 206M GY 148P block Initial Final No Name of colored ECC Basic 83 R339 B206 GY148 applicable applicable model model 2 CASE UPPER HALF DRIVE CHAN za za 511 s ovmsenrn 662 727 zo zc ze z 4 Jcoverser eonv 2 zc ze z 203 COVER set L RR BODY jv 5 zc ze z s EI GLO NNN COVER COMBINATION amp LOCK CE RE COVER HANDLELOWER zr z z w 965 10 COVER HANDLE UPPER zu zr zw w mr fa COVER tan 8 9 9 u az ze _ Fao 2 FENDERB ER z amp ros Pia FENDER FR zo ze role 14 HuesuBassv FR messkavmoo a za za aa 15 HUB SUBASSY AR WHEEL za za za z amp 16 ABEL ENGINE STARTER za za aa 9 al 7 LEGSHELD aza zc z
7. UAWN 16040 KEV 900 GASKET SET 16041 6B5 D30 SET SQUARE 16048 K09 841 VALVE SET AIR CUT 16075 GHB 640 O RING 1 3 4 3 16075 GHB B40 O RING 2 4X25 16086 09 01 COLLAR SET 16100 KZV M01 CARBURETOR ASSY PB5SC A 16148 141 881 CAP CHOKE DUST 16148 1 921 CAP CABLE SEALING 16155 KRS 861 VALVE COMP FLOAT 16163 GFP 901 GASKET FLOAT CHAMBER 16165 KTL 741 HOLDER NEEDLE JET 16175 GB0 911 CUP FUEL STRAINER 16176 GB0 911 SCREEN FUEL STRAINER 16198 GC7 004 TUBE OVERFLOW 2013 06 10 E CARBURETOR 7 den EKO KZVME2200 Part No Description B Parts catalogue code 16199 K09 D01 TUBE AIR VENT 16951 55 901 BODY SET COCK 16963 55 901 LEVER SET COCK 90401 KRL 003 WASHER PLAIN 93892 05012 18 SCREW WASHER 95892 04010 18 SCREW WASHER 93892 04014 08 SCREW WASHER 93892 05028 18 SCREW WASHER 95002 02659 CLIP TUBE B6 99101 HP2 0820 JET MAIN 82 GS ks ND N Nolo Nolo gt 99103 KFM 0420 JET SLOW 42 2013 06 10 E HEADLIGHT Ref LON Relative ref Number No Description 1 616112 RIM HEADLIGHT 2 6161A7 HEADLIGHT UNIT 3 616118 BULB HEADLIGHT KZVMFO100 Reqd QTY Part No Description d Serial No Parts catalogue code E E Ref No 1 33102 KZV TOOZR HEADLIGHT BLACK 1 2 33120 KZV V31 HEADLIGHT UNIT 12V 35 35W 1 3 33126 K09 841 COVER RUBBER 1 4 34901 KFV 671 BULB HEADLIGHT HS1 12V
8. F NN 53175 000 53205 KZV TOOYA F5 53205 KZV TOOZT F5 53205 KZV TOOZU F5 53205 KZV TOOZV F5 53206 KZV TOOZS F5 53206 KZV TOOZT F5 53206 KZV TOOZU F5 53206 KZV TOOZY F5 53207 KZV TOO F5 53208 KZV TOO F5 53209 KZV TOO F5 53211 GN5 900 F7 53212 GN5 900 F7 53214 GN5 900 F7 53219 KZV TOO F7 53220 GN5 850 F7 61000 61100 KZV MOOZA F8 61100 KZV M002B 61100 KZV MOOZD F8 61100 KZV MOOZE F8 61105 KEV 900 H1 61105 2 00 F8 61106 KW6 840 H1 61106 KZV V30 F8 61200 KZV V30ZA F8 61312 149 300 614 64000 64300 2 007 64500 KZV M00ZC 64300 KZV MOOZD 64300 2 007 64311 KZV V30 64320 KZV V30 64321 KZV J00 75000 75581 GN8 920 77000 77110 KZV TOO 77116 2 00 77117 KZV TOO 77200 KZV MOO 77206 KEV 940 77207 6 5 910 77208 KPW 900 77230 KZV TOO 77234 6 2 000 77235 KZV T00 77236 GW0 000 N O ON RWW gt WURNNWU SNNNN gt Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 77236 KZV TOO 62 77239 KZV MO1 G2 80000 80100 2 00 80105 KZV TOO 80124 K26 900 80151 KZV TOO 81000 81135 KZV JOOZD H5 81255 KZV TOO G16 85000 85200 KZV M00ZA 85500 KZV M00ZA 83300 KZV M002B H5 85500 KZV M00ZC 85400 KZV M002B G5 83400 KZV
9. 60 lt 95003 07003 60 gt 40 7 0 lt 95003 07008 60 gt 95003 07001 70 95003 07 7 lt 95003 07003 70 gt 4 0 7 0 lt 95003 07008 70 gt 95003 08001 10 95003 08 1 lt 95003 08003 10 gt 4 5 6 5 lt 95003 08008 10 gt 95003 09001 60 lt 95003 09003 60 gt 95003 09001 60 lt 95003 09003 60M gt 95003 37001 60M 95003 37xxx 3X 95003 37003 60M gt 11 0 15 0 95003 37001 60 lt 95003 37003 60 gt 95003 38001 10 lt 95003 38003 10 gt 95003 38001 10 lt 95003 38003 10 gt 95003 03 60 3 0 6 0 95003 17 1 7 0 9 0 95003 37 60 15 0 95003 38 1 13 0 95003 38 20 13 0 95003 39001 10 95003 39 1 95903 39003 10M gt 14 0 95003 39001 10 lt 95003 39003 10 gt 95003 40001 10 lt 95003 40003 10 gt 95003 40001 60 16 0 lt 95003 40003 60 gt i 95003 40001 60M lt 95003 40003 60 gt 95003 43001 10 95003 43xxx 1x lt 95003 43003 10 gt 15 0 lt 95003 43008 10 gt 95003 43001 10 95003 43 20 lt 95003 43003 10 gt 5 15 0 lt 95003 43008 10 gt 95003 45001 10 95003 45 1 lt 95003 45003 10 gt s 18 0 lt 95003 45008 10 gt 95003 45001 10 95003 45 20 lt 95003 45003 10 gt 18 0 lt 95003 45008 10 gt 95003 50001 10 lt 95003 50003 10 gt 95003 39 20 14 0 95003 40 20 16 0
10. FRONT FENDER Ref LON Relative ref Number No Description 2 4131B7 FENDER FRONT 5 413104 FENDER B FRONT NOTE Same time for two units KZVMF 1000 Reqd QTY Part No Description Serial Parts catalogue code E E 45465 KZV TOO GUIDE FR BRAKE CABLE 1 1 61100 KZV MOOZA FENDER FR R339M EUPHORIA RED METALLIC 1 1 61100 KZV M002B PB383M MARIANA PURPLE METALLIC 61100 KZV MO0ZD B206M VITAL BLUE METALLIC 61100 7 007 GY148P PEARL GRACEFUL GREEN 61105 KZV TOO COLLAR FR FENDER SETTING 61106 KZV V30 COLLAR FR FENDER 61200 KZV V30ZA FENDER FR 95404 06016 00 BOLT WASHER 6X16 94105 08700 WASHER PLAIN 8MM 95701 08060 07 BOLT FLANGE 8X60 96001 06012 07 BOLT FLANGE 6X12 2015 06 10 E Description Reqd QTY NBC110 KD E MD E Serial No Ref No L O N Relative ref Number Description 1 511163 2 511165 5111 6 5111 7 511162 511165 511164 511102 511157 511158 511159 5111 2 5111C4 511101 511103 KZVMF1100 FORK ASSY FRONT RIGHT SPRING FRONT FORK LEFT SPRING FRONT FORK RIGHT SPRING FRONT FORK BOTH 4 9 12 PIPE FRONT FORK LEFT PIPE FRONT FORK RIGHT PIPE FRONT FORK BOTH CASE BOTTOM RIGHT SEAL SET FRONT FORK LEFT SEAL SET FRONT FORK RIGHT SEAL SET FRONT FORK BOTH FORK ASSY FRONT LEFT FORK ASSY FRONT BOTH CASE BOTTOM LEFT CASE BOTTOM BOTH
11. METALLIC METALLIC METALLIC gt gt 3 I gt 2013 06 10 Ref No Part No 16 91509 KWA 940 HANDLE PIPE HANDLE COVER KZVMF0700 Description Serial Parts catalogue code 17 93903 24310 18 93903 34310 19 83551 6 2 000 SCREW PAN 5X13 5 SCREW TAPPING 4X12 SCREW TAPPING 4X12 GROMMET AIR CLEANER CASE 2015 06 10 E Ref z o Part No STEERING STEM Description Serial No Relative ref Number Description 1 RACE STEERING BALL UPPER RACE STEERING BALL LOWER RACE STEERING BALL BOTH RACE STEERING TOP CONE 2 8 RACE STEERING BOTTOM CONE STEM OR SHAFT ASSY STEERING THREAD STEERING HEAD TOP 5101A0 5101A1 5101 9 5101A9 510180 510100 510182 KZVMFO0900 Parts catalogue code UAWN gt 06530 686 820 06531 686 820 50301 6 5 901 50302 6 5 900 50306 6 5 900 53211 GN5 900 53212 GN5 900 53214 6 5 900 53219 KZV T00 53220 GN5 850 95801 10045 00 BALL SET STEEL 46X23 BALL SET STEEL 46X29 RACE STEERING TOP BALL RACE STEERING BOTTOM BALL NUT STEERING STEM LOCK RACE STEERING TOP CONE RACE STEERING BOTTOM CONE DUST SEAL STEERING HEAD STEM SUB ASSV STEERING THREAD COMP STEERING HEAD BOLT FLANGE 10X45 2013 06 10 E
12. 1 95005 65001 10 lt 95005 65003 10 gt 6 5 95005 65 2 95005 65001 20 6 5 95005 70 95005 70001 30 lt 95005 70003 30 gt 7 0 95005 70 5 95005 70001 50 7 0 95005 75 1 95005 75001 10 lt 95005 75003 10 gt 7 3 95005 75 2 95005 75001 20 7 3 95005 80 1 95005 80001 10 lt 95005 80003 10 gt 8 0 95005 80 2 95005 80001 20 8 0 95005 80xxx 3x 95005 80001 30M 8 0 95005 80xxx 5x 95005 80001 50M 8 0 95005 91 xxx 3x 95005 91001 30M 12 0 95005 91 xxx 5x 95005 91001 50M 12 0 95005 92xxx 3x 95005 92001 30M 12 0 95005 92xxx 5x 95005 92001 50M 12 0 4 4 wa w 00 00 OOH NOTE X is displayed to represent the omitted numerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2013 06 10 E part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part
13. FINAL DRIVEN COLLAR RR AXLE DISTANCE HUB SUB ASSY RR WHEEL NH364M SHEEN SILVER METALLIC WHEEL SUB ASSY RR NH364M SHEEN SILVER METALLIC O RING 40 5X3 NIPPON DUST KEEPER RIM RR WHEEL TIRE RR CYUANXING 80 90 17 50P TIRE RR CHENG SHIN 80 90 17 M C 50P TIRE IRC 80 90 17 50P 2013 06 10 REAR WHEEL KZVMF1910 Part No Description Serial No Parts catalogue code 16 82712 09 01 TUBE TIRE VUANXING 80 90 17M C 42712 KBA 903 TUBE TIRE IRC 80 90 17 42712 KWW CO1 TUBE TIRE CHENG SHIN 80 90 17 M C 42713 102 005 8 8 42713 09 01 FLAP TIRE VUANXING 42713 KVR CO2 FLAP TIRE CHENG SHIN 90128 KWB 600 BOLT STUD 8X18 90302 KBP 900 NUT SPECIAL 6MM 90309 KPH 971 U 8MM FUJI SEIMITSU 91051 KWW A81 BEARING RADIAL BALL 6201U SKF 91052 KVB 901 BEARING RADIAL BALL 6201U FUJIKOSHI 91052 KVB S51 BEARING RADIAL BALL 6201U NSK 91052 KWB 601 BEARING RADIAL BALL 6201U NTN 91052 KWW 641 BEARING RADIAL BALL 6201U SCHAEFFLER 91052 KWW A81 BEARING RADIAL BALL 63010 SKF 91053 KSS 901 BEARING RADIAL BALL 6301U FUJIKOSHI 91053 KWB 601 BEARING RADIAL BALL 6301U NTN 2013 06 10 E REAR WHEEL Description Serial No KZVMF1910 Parts catalogue code 22 91053 KWW 641 91053 KWW 642 91053 KWW A81 91054 K09 841 91054 KWB 601 91054 K
14. Initial Final No Name of colored parts Basic part No 83 R339 B206 GY148 applicable applicable model model CASE UNDER HALE DRE CHAN soo ZA za za za 7 2 CASE UPPER HALF DRIVE CHAIN fastoxzvmoo za za z 1 Joovenser mm 8 2 zo zc z Fa 1 Jooverser Lmonv zo zc z reojo cover BODY jroxx 5 zc z z 59 9 1 0 7 coverset R Ra Booy zo zc z s HANDLELOWER zr fele em meor z m a framla 12 JrenDene en za za z za Fw 15 90 2 0 z role Ma Juesusassv rr za za z reojo HUB SUB ASSY RR WHEEL ja ssskwwem za za a tau ABEL ENGINE STARTER Jerisxm uo za za z Fao 17 68 605 6 zo zc 6417 je 566 6588 exoxxcvwno za za Fa fe is WARK DAVE CAUTION ze 6 aa za z z 15 4 zp zc z 1 fele 22 PANEL COMP RR BRA 90 8591 5 ze z ze 5 2015
15. REAR BRAKE PANEL REAR WHEEL FUEL TANK BODY COVER AIR CLEANER AIR SUCTION VALVE 2015 06 10 E EXHAUST MUFFLER FRAME GROUP PEDAL KICK STARTER ARM SWINGARM REAR CUSHION REAR FENDER FRONT WINKER REAR COMBINATION LIGHT BATTERY 2015 06 10 E LE LES WIRE HARNESS FRAME BODV FRONT COVER LEG SHIELD CAUTION LABEL MARK STRIPE 2013 06 10 E Ref No Part No CYLINDER HEAD COVER Ref LON Relative ref Number No Description 1 111104 COVER CYLINDER HEAD 2 111102 GASKET CYLINDER HEAD COVER KZVMEO100 Description Serial No Parts catalogue code 1 12310 KWW 740 2 12391 KWW 600 12391 KWW A80 3 90017 KWW 740 4 90401 KWW COO 5 90701 KFM 900 COVER COMP CYLINDER HEAD GASKET HEAD COVER GASKET HEAD COVER BOLT HEAD COVER MOUNT RUBBER DOWEL PIN SPECIAL 8X14 2015 06 10 E Description CYLINDER HEAD Serial No KZVMEO200 Ref No L O N Relative ref Number Description 1 111106 2 111119 1111M0 1111 9 111115 311131 111107 614130 HEAD CYLINDER INCLUDES Valve adjust and reface GUIDE INTAKE VALVE ONE INCLUDES Reaming INCLUDES Valve adjust and reface GUIDE EXHAUST VALVE ON
16. SEAT COMP DOUBLE SEAT VALVE SPRING SET RING 20MM SET RING 23MM SHAFT REDUCTION GEAR SHAFT ROCKER ARM SHAFT RR BRAKE PIVOT SHOE SET BRAKE SLEEVE RR WHEEL SOCKET COMP SPANNER 10X14 2015 06 10 E UN O SNF O OSO 00 UI Q OO SPINDLE GEARSHIFT SPINDLE CAM CHAIN GUIDE SPROCKET SPINDLE KICK STARTER SPOKE SET SPOKE SET A 11X157 5 SPOKE SET A 11X158 SPRING ASSY RR BRAKE RETURN SPRING A BRAKE ROD SPRING A MAIN STAND SPRING A SIDE STAND SPRING BRAKE SHOE CAM CHAIN TENSIONER CAM PLATE SIDE CHANGE FRICTION CHANGE SWITCH CONTACT CLUTCH SPRING SPRING SPRING SPRING SPRING SPRING FRICTION STARTER GEAR SPRING FR BRAKE ARM RETURN SPRING FR SPRING GEARSHIFT ARM SPRING GEARSHIFT RETURN SPRING KICK RETURN SPRING LOCK KEY SETTING SPRING ONE WAY RETAINER SPRING PRIMARY CLUTCH SPRING REBOUND SPRING SEAT LOCK SPRING SHIFT DRUM 5 SPRING SIDE FRICTION SPRING STOP SWITCH SPRING SUB GEAR SPRING SPROCKET COMP CAM CHAIN SPROCKET CAM SPROCKET DRIVE SPROCKET FINAL DRIVEN STAND COMP MAIN STATOR COMP STAY AIR SUCTION VALVE STAY LOWER COVER STEM SUB ASSY STEERING STRAINER COMP FUEL STRIPE L BODY COVER LEG SHIELD RR BODY COVER STRIPE R BODY COVER STRIPE R RR BODY COVER SUB CORD STARTER MOTOR SUB GEAR SUSPENSION SUSPENSION W
17. f HONDA NBC110KD NBC110MD MIO 4 PARTS CATALOGUE 18KZVEM1 O Honda Motor Co Ltd 2013 FOREWORD INDEX aa ENGINE GROUP am FRAME GROUP aal PART NUMBER PART NAME INDEX Instruction for use of parts catalogue This parts catalogue has been created as of June 10 2013 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after June 10 2013 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributor Initial version issue date
18. z za 7 ie 65 805 8 a z Fa o 2013 06 10 E Vital Pearl purple red blue graceful metallic metallic metallic green 383 R 339M B 206M GY 148P Initial Final Name of colored parts Basic part No 83 R339 B206 GY148 applicable applicable model 1 mankDaveGAUTION 8 56 59 ze z m 20 MARK HONDA za z 9 a w Ee 2 22 PANEL COMP RR BRAKE 5 ze 23 PANEL SUB COMP FR BRAKE aso0xwweo za za Jes 2 JA 28 am ze am fa 25 STRIPE BODY COVER 5 zc ze 2 6886 68 8 8 2 6 zc z Fe Fer stae LRR BODY COVER zo zc z 1 Fas seko zo zc z __ Feo ej staire R RR BODY COVER 88 2 0 zo zc z 9 SWNGARM SUB ASSY RR 5 z z e Fs WHEEL SUBASSY FR za za z reojo 32 WHEEL sus nn emsoxvzvoo za za 2013 06 10 E NBC110MD NBC110MDE NBC110MDE Mariana Euphoria Vital Pearl purple red blue graceful metallic metallic metallic green Applicable model Applicable 383 R 339M B 206M GY 148P block
19. 90017 KWW 740 90031 KWB 600 90035 166 008 90050 357 000 90071 171 010 90081 035 000 90082 900 90085 KFL 850 90084 GN5 830 90085 KTC 920 90101 6 6 000 90101 KZV J00 90102 KWW 640 90104 KZV TOO NNNNONONON ON Ut un un FF FW 90105 KZV TOO 90107 900 90108 223 000 90109 MZ5 008 90111 162 000 90113 00 90115 7 900 90116 900 90116 662 90118 383 000 90121 KWZ 900 90128 KWB 600 90131 KWB 600 90164 KZL A0O 90191 KWB 600 90201 GCC 000 90206 001 000 90231 087 010 90231 198 010 90301 KGH 901 90301 KTL VOO 90301 KWB 600 90301 KWN 901 90301 KZV JOO 90302 435 761 90302 KBP 900 90302 00 90304 KGH 901 4 90306 KGH 901 90309 KPH 971 90380 KZV TOO 90401 KRL 003 90401 KVR COO 90401 KWW COO 90402 KWW 740 90403 KN6 930 90403 KPH 900 90404 KWW 740 90407 259 000 90407 KWW 740 90412 187 000 90412 KPH 900 90431 GN5 910 90432 086 000 90433 000 90441 KVR COO 84 69 2015 06 10 E 90451 KGH 900 90451 KWW B10 90452 413 000 90452 6B4 770 90454 107 000 90454 KWW B10 90455 KVR COO 90461 035 000 90461 459 010 90461 KWB 600 90462 KWW 740 90463 ML7 000 90465 KWB 600 90475 KWB 600 90485 040 000 90501 KPH 880 90501 KWW 640 90505 425 000 90505 KPH 880 90507 5 3 000 90544 KRF H71 90601 459 000 90601 27 01 90601 KAF 005 90601 KRM 840 90601 KWW B10 90601 KYY 900 90602 KYY 900 90605 KWW CO0 90605 166 720 90605 200 000 90605 GFP 900
20. 90301 KGH 901 NUT 0 6MMCFUJI SEIMITSU 90302 KBP 900 NUT SPECIAL 6 90306 KGH 901 NUT 0 12MMCFUJI SEIMITSU 90505 425 000 WASHER 8 92811 10000 BOLT A BRAKE STOPPER 94001 06000 0 NUT HEX 6MM 94001 08000 0S NUT HEX 8MM 94201 20150 PIN SPLIT 2 0X15 95701 06025 00 BOLT FLANGE 6 35 2015 06 10 E REAR WHEEL Description Serial No KZVMF1910 Relative ref Number Description 710157 7101A0 710160 710145 710121 710118 710127 710142 7101A7 710133 7101336 710101 15 DAMPER REAR WHEEL SPROCKET FINAL DRIVEN 24 AXLE REAR WHEEL FLANGE ASSY FINAL DRIVEN 2 3 HUB REAR WHEEL REAR WHEEL RIM WHEEL REAR 17 REAR 17 TUBE REAR 22 BEARING REAR WHEEL ONE Replace 1 bearing add BEARING FINAL DRIVEN FLANGE Parts catalogue code lt lt 06410 KWB 600 06440 KWW B20 06441 KWW B20 40543 KWB 600 41201 KWW B20 42301 KWW 640 42303 KWW B60 42304 KFM 900 42615 K09 840 42620 KFL 850 42635 KWW 640ZA 42650 KYZ VOOZA 42653 001 004 42701 KFL 890 42711 09 01 42711 01 42711 KWZ 901 DAMPER SET WHEEL SPOKE 5 10 160 0 CINSIDE SPOKE SET A10X159 5 OUTSIDE ADJUSTER R CHAIN L SIDE SPROCKET FINAL DRIVEN 37T AXLE RR WHEEL SLEEVE RR WHEEL COLLAR RR WHEEL SIDE FLANGE SUB ASSY
21. 91251 901 94050 06000 95015 32001 95701 06028 00 SHOE SET BRAKE JB NUT BRAKE ROD ADJUSTING GEAR SPEEDOMETER 19T WASHER SPEEDOMETER GEAR PANEL SUB COMP FR BRAKE NH364M SHEEN SILVER METALLIC DUST SEAL BRAKE CAM CAM FR BRAKE INDICATOR FR BRAKE SPRING BRAKE SHOE JB BLACK ARM FR BRAKE SPRING FR BRAKE ARM RETURN NUT U 12MM FUJI SEIMITSU OIL SEAL 42 54 7 NISSIN NUT FLANGE 6 JOINT B BRAKE ARM BOLT FLANGE 6X28 2013 06 10 FRONT WHEEL Description Serial No Ref No L O N Relative ref Number Description 5 710109 710140 710151 7101035 710104 710159 710115 KZVMF1410 RIM WHEEL FRONT 5 TUBE FRONT TIRE ONE 13 AXLE FRONT WHEEL 1 2 HUB FRONT WHEEL FRONT WHEEL 5 FRONT TIRECONE BEARING FRONT WHEEL ONE 7101156 Replace 1 bearing add Parts catalogue code SAN NW N N 06440 KVL 900 06441 KVL 900 42701 KW7 901 42712 KPH 702 44712 K09 C01 44712 001 42713 K09 C01 44713 001 000 44713 KVR CO2 44301 KVG 950 44311 KPH 900 44620 400 000 44635 KZV MOOZA 44650 KZV MOOZA 44711 09 01 44711 KWW CO1 44711 KWZ 902 SPOKE SET A 11X158 CINSIDE SPOKE SET A 11 157 5 OUTSIDE RIM WHEEL 1 40X17 TUBE TIRECIRC 70 90 17 TUBE TIRE VUANXING 70 90 17M C TUBE TIRECCHENG SHIN 70 90 17 FLAP TIRECYUANXING FLAP TIRECIRC
22. E Ref No Part No Description MIRROR Serial No KZVMFO300 Ref No Relative ref Number CON Description NO INFORMATION Parts catalogue code 1 88119 KWW 640 2 88210 K09 840 3 88220 K09 840 4 90101 KZV J00 5 90301 KZV J00 CAP LOCK NUT MIRROR COMP R MIRROR COMP L BOLT ADAPTER 10MM NUT HEX 10MM LEFT HAND THREAD 2013 06 10 E HANDLE LEVER SWITCH CABLE Ref LON Relative ref Number Description 811100 CABLE THROTTLE 615116 SWITCH STARTER 615117 SWITCH DIMMER 6151A3 SWITCH HORN 615118 SWITCH WINKER 6151B2 SWITCH FRONT STOP 811125 CABLE FRONT BRAKE 810150 GRIP THROTTLE 810160 GRIP HANDLE LEFT 810155 HOUSING THROTTLE 8101C7 LEVER HANDLE RIGHT z o 8 8 8 3 N OO GN Q CI CN CAL _ KZVMF0400 Part No Description Serial No Parts catalogue code 17910 KZV M00 CABLE COMP THROTTLE 35160 KYZ 901 SWITCH UNIT STARTER 35170 KYZ 901 SWITCH UNIT DIMMER 35180 KYZ 901 SWITCH UNIT HORN 35200 KYZ 901 SWITCH UNIT WINKER 35340 901 SWITCH ASSY FR STOP 45450 KZV V31 CABLE COMP FR BRAKE 53140 KWW 620 GRIP COMP THROTTLE 53166 KWB 600 GRIP L HANDLE 53167 KFM 900 HOUSING UPPER THROTTLE UAWN 53168 KZV J01 HOUSING UNDER THROTTLE 53175 KWW COO LEVER COMP R HANDLE 90113 KWW COO BOLT R HANDLE LEVER PIVOT 90202 435 761 NUT
23. June 10 2013 Honda Motor Co Ltd 2015 06 10 CONTENTS Address Instruction for use of parts catalogue How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Models parts catalogue codes and applicable serial numbers Color chart Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX E How to refer to the part information with Til6strated ENGINE GROUP CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT VALVE E 21 Refe rence with rt number index CAM CHAIN TENSIONER CYLINDER RIGHT CRANKCASE COVER PART NO INDEX Number Address Page Ref Parl Number Address Page Ref 94000 13323 MY9 751 13324 MY9 751 04911 MCE 000 13325 MY9 751 06000 Kaa E I FRONT FENDER 14000 06405 5 00 06405 MY5 P10 14100 000 3 BI k N Service 06410 MY9 860 14200 000 FENDER COMP FR 06435 MCE 006 14321 000 i 06451 166 405 14401 005 e 06451 443 405 14510 MBE 000 06451 MA7 405 14520 MY9 691 06455 MCE 006 14524 MY9 690 14546 MCE 000 11000 14620 MY9 691 14711 MCE 000 11210 000 14712 MCE 000 11330 MCE 305 14721 MCE 000 11333 KT8 000 14722 MCE 000 11335 MCE 000 14750
24. O O O0 N O ANN 33742 KTT C01 80100 KZV M00 80105 KZV T00 80124 K26 900 90116 KVB 900 90301 KWN 901 90302 KWW A00 90677 00 93903 24310 95701 06012 08 REFLECTOR RR REFLEX FENDER RR GUIDE HARNESS BAND TOOL BOLT FLANGE 6MM NUT U 5MM NUT SPRING 4 NUT CLIP 5MM SCREW TAPPING amp 12 BOLT FLANGE 6 12 2015 06 10 E Description Serial No WINKER Ref No Relative ref Number BON Description 4 1 2 3 616100 BASE WINKER RIGHT FRONT 5 6161B6 SOCKET WINKER RIGHT FRONT 9 6 7 8 6161C9 BASE WINKER LEFT FRONT 6161D1 BASE WINKER BOTH FRONT 10 6161B5 SOCKET WINKER LEFT FRONT 6161B7 SOCKET WINKER FRONT 11 616133 BULB WINKER FRONT NOTE Same time for two units BULB WINKER FOR 1 VEHICLE BULB POSITION LIGHT NOTE Same time for two units 6161G0 12 616182 KZVMF3510 Parts catalogue code 33401 KZV V31 33402 KZV V31 33403 KZV V31 33410 KZV V31 33420 KZV V31 33451 KZV V31 33452 KZV V31 33453 KZV V31 33460 KZV V31 33470 KZV V31 34905 KAN WO1 34908 GA7 701 61312 149 300 90115 KW7 900 90677 00 93903 24310 LENS FR WINKER SEAL A R PACKING SEAL B R PACKING BASE R FR WINKER CORD COMP FR WINKER LENS L FR WINKER SEAL A L PACKING SEAL B L PACKING BASE L FR WINKER CORD COMP L FR WINKER WINKER 12V 10W AMBER STANLEY WEDGE BASE T10 12
25. Parts catalogue code 0 0 ONNU 51400 KZV TO1 51401 KZV TO1 51410 KWW 662 51412 KWW 662 51413 KWW 662 51414 KWW 662 51420 KZV TO1 51425 KWW 662 51437 662 51454 KWW 662 51466 KWW 662 51470 KWW 662 51490 KWW 662 51500 KZV TO1 51520 KZV TO1 90116 KWW 662 90544 KRF H71 91356 KWW 662 FORK ASSV R FR CHUANNAN ABSORBER SPRING FR FORK PIPE COMP FR FORK CHUANNAN ABSORBER SPRING REBOUND RING BACK UP BUSH GUIDE CASE COMP R FR BOTTOM SEAL DUST CHUANNAN ABSORBER RING PISTON BOLT FR FORK CHUANNAN ABSORBER RING OIL SEAL STOPPER PIPE SEAT SEAL SET FR FORK CHUANNAN ABSORBER FORK 55 L FR CHUANNAN ABSORBER CASE COMP L FR BOTTOM BOLT SOCKET 8MM WASHER SPECIAL 8MM CHUANNAN ABSORBER O RING 15 8X2 85 NN NNN n _ NN NNN n 2013 06 10 FRONT BRAKE PANEL Description KZVMF 1300 Ref LON Relative ref Number No Description 1 711115 SHOE PAD SET BRAKE FRONT 5 13 710103 GEAR SPEEDOMETER 7 711100 PANEL FRONT BRAKE 10 711103 ARM BRAKE FRONT Parts catalogue code 06430 KSY 880 45459 GN5 760 44806 KFM 901 45001 KWW 640 45010 KWW 640ZA 45134 250 000 45141 KVR COO 45145 KFM 900 45151 GCC 000 45410 KFM 900 45455 121 010 90306 KGH 901
26. SPINDLE KICK STARTER SPINDLE KICK STARTER CHONGQING LIANGJIANG RETAINER KICK SPINDLE COLLAR KICK SPRING COLLAR KICK SPRING CHONGQING LIANGJIANG SPRING FRICTION STARTER GEAR SPRING FRICTION STARTER GEAR CHONGQING LIANGJIANG SPRING FRICTION STARTER GEAR SPRING KICK RETURN SPRING KICK RETURN CHONGQING LIANGJIANG WASHER SPECIAL 14MM WASHER SPECIAL 14MM RUI AN CHANGJIANG WASHER THRUST 20MM WASHER B THRUST 20MM RUI AN CHANGJIANG SET RING 20MM 2013 06 10 E KICK STARTER SPINDLE Ref No Part No Description 5 Serial No KZVME2000 Parts catalogue code 10 90605 KWW B10 SET RING 20MM OCHIAI 90605 KYY 900 SET RING 20MM 11 94510 16000 CIRCLIP EXTERNAL 16MM 2015 06 10 E CARBURETOR Relative ref Number Description 3111A3 NEEDLE JET 20 311120 FLOAT OR FLOAT VALVE 3111A5 TOP SET CARBURETOR 3111A6 CHAMBER FLOAT 3111A8 VALVE THROTTLE 3111B8 VALVE AIR CUT 3111B5 CARBURETOR ASSEMBLY 310110 COCK ASSY FUEL 22 36 511104 JET MAIN L O N WOD PUWO 7 den EKO Part No Description Parts catalogue code 16010 KVR V81 GASKET SET 16012 KZV V31 NEEDLE SET JET 16013 KEV 900 FLOAT SET 16014 66 971 5 16015 KVv 901 CHAMBER SET FLOAT 16016 KTL 691 SCREW SET 16019 09 01 LEVER CHOKE 16022 KFM 901 VALVE SET THROTTLE 16028 KFM 901 SCREW SET 16037 KRS 601 PLATE SET VALVE
27. gt 5 5 95001 35xxx 6x 95001 35001 60M lt 95001 35003 60 gt 3 5 95001 75 2 95001 75001 50 lt 95001 75003 50 gt 7 5 95001 45 2 95001 45001 50 lt 95001 45003 50 gt 4 5 95001 45xxx 3x 95001 45001 60M lt 95001 45003 60 gt lt 95001 45008 60 gt 4 5 95001 75 95001 75001 60 lt 95001 75003 60 gt lt 95001 75008 60 gt 7 5 95001 45 4 95001 45001 60 lt 95001 45003 60 gt lt 95001 45008 60 gt 4 5 95001 75 4 95001 75001 60 lt 95001 75003 60 gt lt 95001 75008 60 gt 7 5 95001 75 5 95001 75001 50 lt 95001 75003 50 gt 7 5 95001 45 5 95001 45001 50 lt 95001 45003 50 gt 4 5 95001 45 6 95001 55 2 95001 45001 60 lt 95001 45003 60 gt lt 95001 45008 60 gt 95001 55001 50 lt 95001 55003 50M gt lt 95001 55008 50M gt 4 5 COW Oo 00 WAT AH 95001 75xxx 6x 95001 75001 60M lt 95001 75003 60 gt lt 95001 75008 60 gt 7 5 95001 80 2 95001 80001 50 8 0 95001 80xxx 3x 95001 80001 60M 8 0 95001 80 4 95001 80001 60 8 0 2013 06 10 95001 80 5 95001 80xxx 6x 95001 80001 50M 95001 80001 60M 8 0 8 0
28. 06 10 NBC110MD NBC110MDE NBC110MDE Mariana Euphoria Vital Pearl purple red blue graceful metallic metallic metallic green Applicable model Applicable 383 R 339M B 206M GY 148P block Initial Final No Name of colored parts Basic part No 83 R339 B206 GY148 applicable applicable model model 25 PANEL SUB COMP FR BRAKE 50 0466 9 9 za ZA f as STRIPE L BODY COVER 2 zc ze so ji 28 JSTAIPE LEG SHIELD zc zc 2 Par RR BODY COVER 20 zc ze se a STRIPE R 88742 6 zo zc ze role STRIPE 8 BODY COVER 5 zc ze SWNGARMSUBASSY RR 2 2 5 le WHEEL sueassv za za Fsr weeersunassv nn jeswzmj za za a z 1 role 2015 06 10 E Fuel hose general purpose hoses and vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue lt gt are available in 3 m and 8 m lengths When excha
29. 60 20 95003 60003 10M gt 27 0 95003 60001 60 lt 95003 60003 60 gt 95003 27 60 95003 33 1 95003 60xxx 3x 27 0 1 00 100 100 100 10 100 10 10 10 100 100 10 100 100 10 100 100 0 0 100 100 10 10 95003 60xxx 60 25003 60001 60 1 27 0 95003 33 20 95003 60003 60 COW WW WW gt gt o 2015 06 10 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 11xxx 3x 95005 11001 30M 11 0 95005 11xxx 5x 95005 11001 50M 11 0 95005 12 1 95005 12001 10 lt 95005 12003 10 gt 12 0 95005 12 2 95005 12001 20 12 0 95005 12xxx 3x 95005 12001 30M 12 0 95005 12xxx 5x 95005 12001 50M 12 0 95005 14 1 95005 14001 10 14 0 95005 14 2 95005 14001 20 lt 95005 14003 20 gt 14 0 95005 14xxx 3x 95005 14001 30M 14 0 95005 14 5 95005 14001 50 14 0 95005 17 1 95005 17001 10 17 0 95005 17 2 95005 17001 20 17 0 95005 17 95005 17001 30 17 0 950
30. 7 10 2121A9 PLATE CLUTCH CAM 212165 PLATE CLUTCH CAM LIFTER 2121E3 SCREW CLUTCH ADJUSTING 112105 OIL SEAL KICK STARTER SPINDLE Part No Description Serial No Parts catalogue code 11330 KWW 710 COVER COMP CRANKCASE 11394 KWB 920 GASKET CRANKCASE COVER 13115 GN5 910 CLIP PISTON PIN 13MM 15651 KPH 880 GAUGE OIL LEVEL 22810 KVR COO LEVER COMP CLUTCH 22825 K09 CO0 PLATE CLUTCH LIFTER 22825 KWW 740 SPRING CAM PLATE SIDE 22830 K09 C00 PLATE COMP CLUTCH LIFTER 22846 KPH 901 BOLT CLUTCH ADJUSTING 22860 KWW 740 RETAINER COMP BALL 32906 KZV V30 CLIP HIGH TENSION CORD 90485 040 000 WASHER 8MM 91202 KRS 971 OIL SEAL 13 8X24X5 91303 001 010 O RING 8 91307 035 000 O RING 18X3 94030 08000 NUT HEX 8MM 94301 08140 DOWEL PIN 8X14 96001 06040 00 BOLT FLANGE 6X40 2013 06 10 E ONE WAY CLUTCH Ref LON Relative ref Number No Description 2 212108 COVER OIL FILTER 7 2121A6 WEIGHT SET CLUTCH 5 2121A2 PLATE CLUTCH DRIVE 6 4 28 212107 INNER ONE WAY CLUTCH 11 2121D9 OUTER PRIMARY CLUTCH 13 211105 GEAR PRIMARY DRIVE KZVMEO700 Description 5 Serial No Parts catalogue code 15431 HF7 010 15439 KPH 901 15439 KWW 741 22535 09 100 22606 KVR C00 22610 KWW 741 22630 KWW COO 22641 900 22642 KW 741 22643 KWW 741 22644 KWW 741 22660 KWW CO00 22804 GB2 000 23120 KWW COO 23122 KWW COO 23123 KWW COO 23124 KWW COO 23
31. 740 23000 25120 00 25122 00 25125 00 25124 00 23125 KVR C00 23126 KWW 740 23211 KWW 740 23221 KWW 740 23415 KPH 900 23415 KWW A80 23421 KWW 740 25421 KZV J00 23431 KWW 740 23441 KWW 740 23451 KWW 740 23461 KWW 740 23471 KWW 741 23481 KWW 740 23801 KWW 740 23802 GN5 910 23911 KPH 900 24000 24211 KWW 741 24261 121 742 24263 KVR COO 24301 KWW 740 24305 KWB 600 24306 KWB 600 24411 KWW 740 24421 200 000 24430 KVR COO 24435 GF6 003 09 09 09 09 09 09 07 07 07 D7 D7 D7 D7 D7 D7 D7 D6 D6 D6 D6 D6 D6 gt 06 N O UN 24610 KWW C00 24630 KWB 600 24641 KVR COO 24651 24652 900 24701 KZV TOO 28000 28111 00 28120 701 28120 921 28130 KWW 740 28132 KPH 900 28211 KWW 740 28211 KWW B10 28221 KWW 740 28221 KWW B10 28251 KWW 740 28251 KWW B10 28262 KWB 600 28265 KWB 600 28265 KWW B10 2827 1 KWB 600 28271 KWW B10 28271 KYY 900 28281 KWB 600 28281 KWW B10 28300 K09 840 28311 KZV T00 30000 50401 09 01 50410 09 01 50510 KZV M01 30700 KWW 641 30700 KWW CO1 31000 31110 K09 C01 31110 K09 D01 31120 KZV MO1 51206 6 771 31210 KWW 742 31500 KRS 691 31500 KVB TO1 31500 KVB TO2 31500 KWB 601 51600 09 01 31916 KWB 601 31926 KWB 601 32000 32100 2 00 32100 KZV M10 32105 KZV JO1 E3 E3 E3 E3
32. 90605 KWW B10 90605 KYY 900 90651 KV6 003 90677 KAN 961 90677 00 90683 GAZ 003 90701 KFM 900 90703 HC4 000 90741 003 010 91000 91001 KPH 901 91001 KWB 601 91001 KWS 901 91001 KWW A01 91011 KWW 741 91051 KWW A81 91052 KVB 901 E4 E4 E1 E1 E4 E4 D8 E1 E1 E1 D9 D4 E2 D4 D6 F5 G12 F13 F5 615 F9 E2 G6 G8 2 2 2 2 08 08 amp E4 E5 E5 H1 F1 F5 G2 G4 613 614 G4 D1 D2 D5 D15 D16 91052 KVB S51 91052 KWB 601 91052 KWW 641 91052 KWW A81 91053 Kss 901 91053 KWB 601 91053 KWW 641 91053 KWW 642 91053 KWW A81 91054 09 841 91054 KWB 601 91054 KWW 641 91054 KWW 642 91106 KVR COO 91202 KRS 971 91204 KWB 601 91208 001 91251 901 91251 KGH 901 91251 KGH 902 91251 KPH 881 91251 KPH 901 91256 3 840 91303 001 010 91303 377 000 91304 681 900 91307 055 000 91309 GFC 771 91356 KWW 662 91509 KWA 940 92000 92101 06010 0A 92101 06020 0A 92800 12000 92811 10000 92812 10000 92900 08032 0E 93000 93101 06014 0A 93404 06012 00 93404 06016 00 93500 04006 0A 93500 05010 0A 93500 05025 06 93892 03012 18 93892 04010 18 93892 04014 08 93892 05028 18 93901 24420 93903 24310 F12 F15 F12 F15 F12 F15 F15 F15 F15 F16 F16 F16 F16 F16 F16 F16 08 06 2 015 10 16 16 16 12 2 06 011 D2 D6 013 F9 F6 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX
33. 95003 21 1 8 0 95003 40xxx 3x 95003 21 20 95003 40 60 16 0 95003 23 1 8 0 95003 23 20 95003 09 3 45 8 0 95003 09 60 45 8 0 95003 25 1 95003 10001 10 95003 10 1 28003 10003 104 8 0 95003 10001 10 lt 95003 10003 10 gt 95003 25 20 9 0 95003 50 1 19 0 95003 10 20 5 0 8 0 95003 50001 10 95003 50 20 95003 50003 10M gt 19 0 95003 50001 60 lt 95003 50003 60 gt 95003 25xxx 3x 95003 10001 60 95003 10xxx 3x 92003 10001 60 5 0 8 0 95003 10001 60 lt 95003 10003 60 gt 95003 11001 60 95003 11xxx 3x lt 95003 11003 60 gt 5 0 9 0 lt 95003 11008 60 gt 95003 11001 60 95003 11 60 lt 95003 11003 60 gt 5 0 9 0 lt 95003 11008 60 gt 95003 12001 10 95003 12 1 lt 95003 12003 10 gt 5 0 7 0 lt 95003 12008 10 gt 95003 12001 10 95003 12 20 lt 95003 12003 10 gt lt 95003 12008 10 gt 95003 25 7 9 0 95003 50xxx 3x 19 0 95003 10xxx 60 5 0 8 0 95003 55 1 95003 55001 10 j 20 5 95003 27xxx 1x lt 95003 55003 10 gt 95003 55001 10 95003 55 20 95003 55003 10M gt 20 5 95003 60001 10 lt 95003 60003 10 gt 95003 27 20 95003 27 9 0 95003 60 1 27 0 95003 60001 10 95003
34. M00ZC G3 83400 KZV M002D G5 83400 KZV MOOZE G3 85500 KZV M002B G3 85500 KZV M00ZC G3 85500 KZV M00ZD G3 83500 KZV MOOZE G3 83510 KZV TOOZH G3 83510 KZV TOOZJ G3 83510 KZV TOOZL G3 83510 KZV TOOZP G3 85515 KZV TOO G3 85551 GE2 000 F6 G5 85600 KZV M002B G5 85600 KZV M00ZC G3 83600 KZV M002D G5 85600 KZV M00ZE G3 85601 MN5 000 G15 85700 KZV M002B G3 83700 KZV MOOZC G3 83700 KZV M002D G3 83700 KZV MOOZE 64 86000 86101 KZV V3OZA 86102 2 007 86102 KZV MOOZB 86102 KZV MOOZC 86102 KZV MOOZD 86150 GFC 901 2 86150 GFC 902 F2 86150 5 940 F2 86641 KZV MOOZA 86641 KZV MOOZB 86641 KZV MOOZC H6 67 67 15 16 OO OO OO O I N N N Os F UN UN CAL N N N O ao UN CN CAU Ur UI PO PO PO 86641 KZV MOOZD H 86642 KZV MOOZA H6 86642 KZV M002B H6 86642 KZV M00ZC H6 86642 KZV M00ZD H6 86811 KZV MOOZA H6 86811 KZV M002B H 86811 KZV MOOZC H6 86831 KZV MOOZA H6 86831 KZV M002B H6 86831 KZV MOOZC H6 86851 KZV M00ZD H6 86832 KZV MOOZA H6 86832 KZV M002B H7 86832 KZV MOOZC H7 86832 KZV M002D H7 87000 87505 KZV MOO H5 87509 900 H5 87513 KTL MOOZA H5 87560 KW7 9502B H5 88000 88119 KWW 640 88210 09 840 88220 09 840 89000 89102 538 000 89103 538 000 89211 640 89216 GBG 770 89219 KGH 900 90000 90001 KWW 742 90002 KWB 600 90004 GHB 690 90004 KWW 742 90012 KWW 740
35. Serial Parts catalogue code 50410 KZV M00 PIPE RR GRIP 50524 KEV 900 RUBBER MAIN STAND STOPPER 75581 GN8 920 SPRING LOCK KEY SETTING 77110 KZV TOO HINGE COMP SEAT 77116 KZV TOO RUBBER CUSHION 77117 KZV TOO HOOK HELMET 77200 KZV M00 SEAT COMP DOUBLE 77206 KEV 940 RUBBER SEAT CUSHION 77207 6 5 910 RUBBER B SEAT MOUNTING 77208 KPW 900 COLLAR SEAT MOUNTING 77230 KZV TOO CATCH COMP SEAT 77234 GN2 000 SPRING SEAT LOCK 77235 KZV TOO COVER A SEAT CATCH 77236 GWO 000 WASHER SEAT LOCK 77236 KZV TOO COVER B SEAT CATCH EMEN 77239 KZV M01 LOCK ASSY SEAT 90116 KVB 900 BOLT FLANGE 6MM 90677 KAN 961 CLIP 5MM 93903 24310 SCREW TAPPING 4 12 94001 06000 05 NUT HEX 6MM 94105 06000 WASHER PLAIN 6 95701 06012 00 BOLT FLANGE 6X12 95701 08016 08 BOLT FLANGE 8X16 NN NN 2013 06 10 BODY COVER Ref NG Part No Description 5 Serial No Relative ref Number Description 4131R6 4131J0 4131H9 41311 411135 4111 7 4111 6 4111X8 KZVMF2310 COVER BODY CENTER COVER BODY RIGHT COVER BODY LEFT COVER BODY BOTH COWL REAR COWL REAR RIGHT COWL REAR LEFT COWL REAR BOTH Parts catalogue code 8 8 8 80151 KZV TOO COVER CENTER 83400 KZV MOOZB COVER SET BODY WL 83400 KZV MOOZC 83400 KZV M00ZD TYPET 8
36. Ui P 00 QI NN gt gt 16148 141 881 16148 1 921 16155 KRS 861 16163 6 901 16165 KTL 741 16175 GB0 911 16176 GB0 911 16198 GC7 004 16199 K09 D01 16201 KWB 920 16211 KPH 900 16256 K07 900 16910 KRS 830 16951 55 901 16963 Kss 901 17000 17110 KWW A80 17210 KWW B20 17213 KWB 600 17214 KWB 920 17225 KWW A80 17227 KTE 910 17234 KWW B80 17235 KWW B20 17253 K09 C00 17260 KRS TOO 17500 KZV M00 17525 KZV M00 17527 KZV TOO 17620 KVV 900 17630 KZV V30 17631 KEV 900 17635 KZV M00 17910 KZV M00 18000 18291 GE2 920 18293 58 900 18316 900 18350 KZV M00 18355 K09 840 18421 KBA 900 18422 900 18600 KZV V30 18620 KZV M00 18640 KWB 920 18645 MT4 730 18652 KZV V30 18653 KWW B20 18654 KZV V30 22000 22110 09 101 22115 900 22116 KWW 740 E6 E6 E6 E6 E6 E6 E6 E6 2 2 011 61 E7 2013 06 10 00 ON Ui PF QI BF NN ONU ONN NN gt 22121 K09 LO1 22201 K09 LO1 22311 107 000 22350 115 020 22361 KFM 900 22401 K09 LO1 22535 09 100 22606 KVR CO0 22610 KWW 741 22650 00 22641 KPH 900 22642 KWW 741 22643 KWW 741 22644 KWW 741 22660 00 22804 GB2 000 22810 KVR CO0 22823 K09 C00 22825 KWW 740 22830 K09 C00 22846 KPH 901 22860 KWW
37. 000 11360 000 14731 000 11365 000 14731 MY9 751 11396 MY9 000 14751 KY2 000 11631 MCE 000 14751 MCE 000 11691 MY9 000 14761 MCE 000 MCE1 F0700 Description Serial No catalogue code Part name Address 45156 MCE 000 CLAMPER FR BRAKE HOSE M BOLT NER 45157 MCE 000 CLAMPER L FR BRAKE BOLT CONNECT 61100 MCE 0002A FENDER COMP FR BOLT 2 DISK 6 NH amp TIM FORCE SILVER METALLIC BOLT DISK 8 Mer s BOLT DRAIN 61100 00028 xPB284C CANDY PHOENIX BLUE BOLT FLANG 61101 000 PLATE FR FENDER 4 1003000 BOLT FLANGE 61101 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK ADJUSTER CHAIN ARM COMP GEAR CHANGE ARM L MAIN STEP ARM L PILLIG STEP ARM R MAIN STEP ARM R PILLIG STEP AUTO COC K ASSY FUEL AXLE FR WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 STAY FR FENDER MOUNTING 2 BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT 7 FLANGE 96001 06020 00 BOLT FLANGE 6X20 VA DTP SS UR GU BAG PRESSUR E GAUGE BAG SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL D A INSULATOR b B INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND UIRE 2000 09 01 2015 06 10 E Part catalogue structure FRONT FENDER Service item FENDER COMP FR Serial No Parts
38. 05 17xxx 5x 95005 17001 50M 17 0 95005 30xxx 3x 95005 30001 30M 3 0 95005 30 5 95005 30001 50 3 0 95005 35 1 95005 35001 10 lt 95005 35003 10 gt lt 95005 35008 10 gt 3 5 95005 35 2 95005 35001 20 3 5 95005 35xxx 3x 95005 35001 30M 3 5 95005 35 4 95005 35001 10 lt 95005 35003 10 gt lt 95005 35008 10 gt 3 5 95005 35 5 95005 35001 50 3 5 95005 45 1 95005 45001 10 lt 95005 45003 10 gt lt 95005 45008 10 gt 4 5 95005 45 2 95005 45001 20 4 5 95005 45xxx 3x 95005 45001 30M 4 5 ow aki ow a a a a wa a a a a wo A General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 45xxx 4x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 5x 95005 45001 50M 4 5 95005 50xxx 3x 95005 50001 30M lt 95005 50003 30M gt 5 0 95005 50xxx 5x 95005 50001 50M 5 0 95005 55 1 95005 55001 10 lt 95005 55003 10 gt lt 95005 55008 10 gt 5 3 95005 55 2 95005 55001 20 lt 95005 55003 20 gt 5 3 95005 55 4 95005 55001 10 lt 95005 55003 10 gt lt 95005 55008 10 gt 5 3 95005 65
39. 10 22110 09 101 22115 900 22116 KWW 740 22121 9 101 22201 09 101 22311 107 000 22350 115 020 22361 KFM 900 22401 K09 LO1 90050 357 000 90231 198 010 90403 KPH 900 90462 KWW 740 95701 06020 00 96100 62000 00 PLATE OIL SEPARATOR OUTER COMP CLUTCH 69T GUIDE CLUTCH OUTER COLLAR CLUTCH OUTER CENTER CLUTCH DISK CLUTCH FRICTION PLATE CLUTCH PLATE CLUTCH PRESSURE PLATE CLUTCH LIFTER SPRING CLUTCH BOLT SPECIAL FLANGE 6X22 NUT B LOCK 14MM WASHER THRUST 17MM WASHER 14 1MM BOLT FLANGE 6X20 BEARING RADIAL BALL 6200 gt gt 2013 06 10 STARTING CLUTCH Ref LON Relative ref Number No Description 1 6 612120 GEAR STARTER DRIVEN 2 6121A2 CLUTCH STARTING ONE WAY 3 612125 GEAR STARTER REDUCTION KZVMEO900 Reqd QTY Part No Description Serial Parts catalogue code E E 1 28111 KWW COO GEAR STARTER DRIVEN 55T 2 28120 KPH 701 CLUTCH ASSY ONE WAYCEXEDY 28120 KWB 921 CLUTCH ASSY ONE WAY KYUSHU MUSASHI SEIMITSU 3 28130 KWW 740 GEAR COMP STARTER REDUCTION 55 141 4 28152 KPH 900 SHAFT REDUCTION GEAR 5 90085 KTC 920 BOLT SOCKET 6X14 6 91011 KWW 741 BEARING NEEDLE 21X27X18 NTN 2015 06 10 E LEFT CRANKCASE COVER Ref LON Relative ref Number No Description 1 110146 COVER CRANKCASE LEFT 2 1101B0 COVER CRANKCASE LEF
40. 10 F13 G1 G2 G9 67 04 69 69 67 F8 F7 H2 H2 70 99000 99101 2 0820 E7 99103 KFM 0420 E7 2013 06 10 E Address PART NAME INDEX Part name Address Part name Address Page Ref 3 ADJUSTER CHAIN ARM ASSY ARM COMP ARM COMP 7 KICK STARTER CAM CHAIN TENSIONER GEARSHIFT ARM COMP IN VALVE ROCKER ARM COMP SHIFT DRUM STOPPER ARM FR ARM RR ARM RR AXLE FR AXLE RR BAG TOOL 160MM BALL SET STEEL 6 23 BALL SET STEEL 6 29 BAND AIR CLEANER CONNECTING BAND TOOL BAND WIRE 165MM BAR COMP SIDE STAND BAR COMP STEP BAR L PILLION STEP BAR R PILLION STEP BASE COMP RR COMBINATION BASE L FR WINKER BASE R FR WINKER BATTERY BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING NEEDLE 21X27X18 RADIAL RADIAL RADIAL RADIAL RADIAL RADIAL RADIAL BEARING RADIAL BALL BALL BALL BALL BALL BALL BALL BALL BODY COMP FRAME BODY SET COCK BOLT WASHER 6X12 BOLT WASHER 6X16 BOLT WASHER 6X6 BOLT A BRAKE STOPPER BOLT A STOPPER ARM 6001 6200 6201 6201U 6203 6203U 6301U 63 22 OO N O O NI Q O QI rS Nu FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE F
41. 125 KVR COO 23126 KWW 740 90083 KFL 850 90231 087 010 90401 KVR COO COVER OIL FILTER GASKET OIL FILTER GASKET OIL FILTER COVER NICHIAS WEIGHT SET PRIMARY CLUTCH F C C SPRING ONE WAV RETAINER PLATE COMP PRIMARV DRIVE F C C INNER COMP ONE WAV CLUTCH SPRING PRIMARV CLUTCH WASHER CLUTCH SIDE F C C SPRING SIDE FRICTION F C C PLATE CLUTCH SIDE F C C OUTER ASSY PRIMARY CLUTCH RUBBER CLUTCH DAMPER GEAR COMP PRIMARY CLUTCH SUB GEAR 17T RETAINER SPRING SPRING SUB GEAR PIN STOPPER COLLAR BOLT SPECIAL FLANGE 5X8 NUT LOCK 14MM WASHER 30X45X0 8 2013 06 10 E ONE WAY CLUTCH KZVMEO700 ni Description 5 Serial No Parts catalogue code 22 90431 6 5 910 WASHER LOCK 90432 086 000 WASHER B LOCK 90433 KWW COO WASHER 17X23X1 5 90455 KVR COO CIRCLIP INTERNAL 45MM 90603 KWW COO SET RING 23MM 90605 166 720 7MM 91106 KVR COO ROLLER 5X8 2013 06 10 E Description CLUTCH Serial No Relative ref Number Description 1131B9 2121A0 212112 212141 2121A3 2121A4 212107 2121B4 KZVME0800 SEPARATOR OIL OUTER CLUTCH CENTER CLUTCH 7 DISC CLUTCH FRICTION NOTE Same time for two units or more PLATE CLUTCH PRESSURE PLATE CLUTCH LIFTER SPRING CLUTCH NOTE Same time for two units or more BEARING CLUTCH LIFTER Parts catalogue code UAWN 15661 6 5 9
42. 2 12251 KWB 601 12310 KWW 740 12391 KWW 600 12391 KWW A80 13000 13000 KWW 7 40 13011 KWW 740 13021 KWW 740 13031 KWW 740 13041 KWW 740 13051 740 13101 740 13102 KWW 740 13103 740 13104 740 13105 KWW 740 13111 087 000 13115 GN5 910 14000 14100 K09 840 14321 KWW 740 14401 KWB 601 UN GUN CA 14401 KWB 921 14430 09 00 14451 KVB S50 14500 KWW 740 14502 086 000 14531 KWS 900 14541 6B4 681 14550 GB0 911 14550 KRS 691 14566 086 030 14610 KWB 600 14615 KFL 850 14670 KWB 600 14675 KWW 740 14711 KWB 600 14721 KVY 900 14751 KWB 921 14751 KWW B10 14771 6B4 680 14775 KVY 900 14781 MA6 000 15000 15100 KVR COO 15100 KWB 920 15119 KWB 600 15331 6F6 000 15331 KVR COO 15332 GF6 000 15332 KVR COO 15421 035 010 15431 HF7 010 15439 KPH 901 15439 KWW 741 15651 880 15661 GN5 910 15761 KWB 600 15771 Kv6 000 16000 16010 KVR V81 16012 KZV V31 16013 KEV 900 16014 66 971 16015 901 16016 KTL 691 16019 K09 C01 16022 KFM 901 16028 KFM 901 16057 KRS 601 16040 KEV 900 16041 GB5 D30 16048 K09 841 16075 GHB 640 16075 6 40 16086 K09 C01 16100 KZV M01 D4 D3 D3 D4 D4 D4 D4 D4 04 04 04 04 04 04 05 05 05 05 05 05 05 gt O
43. 3400 KZV MOOZE TYPE4 83500 KZV MOOZB COVER SET L BODY WL TYPE3 83500 KZV M00ZC TYPE2 83500 KZV M00ZD TYPET 83500 KZV MOOZE TYPE4 83510 KZV TOOZH COVER TAIL R339M EUPHORIA RED METALLIC 83510 KZV T00ZJ PB383M MARIANA PURPLE METALLIC 83510 KZV TOOZL B206M VITAL BLUE METALLIC 83510 KZV T00ZP GY148P PEARL GRACEFUL GREEN 83515 KZV TOO CUSHION TAIL 83551 GE2 000 GROMMET AIR CLEANER CASE 83600 KZV MOOZB COVER SET RR BODY WL TYPE3 83600 KZV M00ZC TYPE2 83600 KZV M00ZD TYPET 83600 KZV MOOZE TYPE4 83700 KZV MOOZB COVER SET L RR BODY WL TYPE3 83700 KZV M00ZC TYPE2 83700 KZV M00ZD TYPET 2013 06 10 E BODY COVER KZVMF2310 Ref Part No Description Serial Parts catalogue code 83700 KZV MOOZE COVER SET L RR BODY WL TYPE4 90104 KZV TOO SCREW SPECIAL 5MM 90105 KZV TOO SCREW 6X12 90115 KW7 900 SCREW VISOR SPECIAL SETTING 90502 KWW A00 NUT SPRING 4MM 90677 KAN TOO NUT CLIP 5MM 90683 GAZ 003 CLIP TRIM 2013 06 10 E AIR CLEANER Ref LON Relative ref Number No Description 2 3 4 312105 ELEMENT AIR CLEANER 5 3121A5 CASE AIR CLEANER 8 312102 COVER AIR CLEANER CASE 9 312186 TUBE AIR CLEANER CONNECTING KZVMF2500 Part No Description Serial No Parts catalogue code 15761 KWB 600 5 BREATHER 17210 KWW B20 ELEMENT COMP AIR CLEANER 17213 KWB 600 SEAL AIR CLEANER COVER 17214 KWB 920 SEAL AIR CLEAN
44. 35 35W 1 1 1 5 90101 GJ6 000 BOLT ADJUSTING 6 90677 KAN 961 NUT CLIP 5MM 2015 06 10 E Ref Part No Reqd QTY NBC110 KD MD E Description Serial No Ref LON Relative ref Number No Description 1 2 616105 BULB METER NOTE Same time for two units or more 8121A1 METER ASSY COMBINATION 8121A2 METER COMBINATION 8121B7 LENS METER 8121B3 CASE METER 6161G4 SOCKET ASSY METER BULB 4131A3 PLATE REFLECTING 6111C3 RELAY WINKER 811160 CABLE SPEEDOMETER KZVMFO0200 Parts catalogue code WNNOO ONO SO NO UF UN _ n 34908 KVE 900 34909 KVR 600 37200 KZV MO1 37200 KZV M11 37202 2 00 37210 KZV V31 37211 2 01 37212 KZV V31 37215 53 901 37224 KZV MO1 37224 KZV M11 37230 KZV TO1 37305 5 008 38301 686 911 38306 6 7 000 44850 KWW 640 86150 GFC 901 86150 GFC 902 86150 5 940 90055 166 008 90109 25 008 91256 KK3 840 93903 25310 BULB WEDGE BASE T10 12V 1 7W TOSHIBA BULB WEDGE BASE T10 12V 3 4W TOSHIBA METER ASSY COMBINATION KPH RUBBER METER METER COMP SPEED amp FUEL CASE ASSY UNDER CLAMP SOCKET COMP SCREW WASHER 3X22 RELAY COMP WINKER PT MITSUBA SUSPENSION WINKER RELAY CABLE ASSY SPEEDOMETER EMBLEM PRODUCT MARUI EMBLEM PRODUCT UEHARA EMBLEM PRODUCT SCREW WASHER SPECIAL 4X10 SCREW TAPPING 4X14 O RING 10X1 5 SCREW TAPPING 5X16 2013 06 10
45. 4 STAY LOWER COVER COVER MAIN PIPE RUBBER KEY CYLINDER COVER COMBINATION amp LOCK SWITCH NH138 SHASTA WHITE LEGSHIELD SET WL LEGSHIELD SET L WL TYPE3 TYPE2 SCREW SPECIAL 5MM SCREW 6X12 SCREW VISOR SPECIAL SETTING NUT SPRING 4MM SCREW SPECIAL 6X15 SCREW TAPPING amp 12 SCREW TAPPING amp 12 WASHER PLAIN 6MM BOLT FLANGE 6X20 2015 06 10 E Ref No Part No Ref LON Relative ref Number No Description NO INFORMATION KZVMF4800 Description 5 Serial No Paris catalogue code 1 89102 538 000 2 89103 538 000 5 89211 KWW 640 4 89216 GBG 770 5 89219 KGH 900 DRIVER SCREW NO 2 GRIP SPANNER 10X14 WRENCH SPARK PLUG BAG TOOL 160MM 2015 06 10 E CAUTION LABEL Ref LON Relative ref Number No Description NO INFORMATION KZVMF4900 Reqd QTY Part No Description ei Serial No Parts catalogue code E E 1 87505 KZV MOO LABEL TIRE amp DRIVE CHAIN 1 1 2 87509 KWP 900 LABEL AIR CLEANER ELEMENT NOTICE 1 1 Ref No 3 87513 KTL MOOZA LABEL ENGINE STARTER TWHITE 1 4 87560 KW7 950ZB MARK DR TWHITE 1 2013 06 10 E MARK STRIPE Ref LON Relative ref Number No Description NO INFORMATION 2 KZVMF5000 Reqd QTY Part No Description fa Serial No Parts cata
46. 4 BOLT FLANGE 6X20 BOLT FLANGE 6X20 FUSE MINI 7 5A FUSE MINI 10A 2015 06 10 E FRAME BODY Ref LON Relative ref Number No Description 1 6151A1 KEY SET 2 615145 SWITCH COMBINATION amp LOCK 4 410100 BODY FRAME INCLUDES Engine removal and installation KZVMF3900 nd Part No Description Serial Parts catalogue code 35010 KZV M00 KEY SET 35100 KZV MO1 SWITCH 55 COMBINATION amp LO 35121 KVR COO KEY BLANK 50100 KZV MOO0 BODY COMP FRAME 50100 KZV M10 50392 KZV M00 90164 71 00 SCREW U LOCK FLAT 6X12 94050 10080 NUT FLANGE 10MM 95801 10110 08 BOLT FLANGE 10X110 95801 10120 08 BOLT FLANGE 10X120 FW m 2013 06 10 Ref No Part No Description FRONT COVER LEG SHIELD Serial No Ref No L O N Relative ref Number Description 413122 4131T1 8121B8 413156 413155 413157 KZVMF4400 COVER FRONT CENTER COVER MAIN PIPE UPPER COVER COMBINATION SWITCH LEGSHIELD RIGHT LEGSHIELD LEFT LEGSHIELD BOTH Parts catalogue code 1 64300 KZV MOOZB 64300 KZV MOOZC 64300 KZV MOOZD 64300 KZV MOOZE 64311 KZV V30 64320 KZV V30 64321 KZV JOO 81135 KZV JOOZD 83200 KZV MOOZA 83300 KZV MOOZA 83300 KZV MOOZB 83300 KZV MOOZC 90104 KZV TOO 90105 2 00 90115 KW7 900 90302 KWW A00 90580 KZV TOO 93903 24380 93903 34310 94103 06000 96001 06020 00 COVER SET FR WL TYPE
47. 60 gt 95003 21001 10 lt 95003 21003 10 gt 95003 21001 10 80 lt 95003 21003 10 gt I 95003 23001 10M lt 95003 23003 10M gt 95003 23001 10M 8 0 lt 95003 23003 10M gt 95003 23001 60M 95003 23xxx 3x lt 95003 23003 60M gt 8 0 lt 95003 23008 60M gt 95003 23001 60M 95003 23xxx 60 lt 95003 23003 60 gt 8 0 lt 95003 23008 60 gt 95003 25001 10 90 lt 95003 25003 10 gt 95003 25001 10 lt 95003 25003 10 gt 95003 25001 60 90 lt 95003 25003 60 gt 95003 25001 70M lt 95003 25003 70M gt 95003 27001 10M 9 0 lt 95003 27003 10M gt 95003 27001 10M 9 0 lt 95003 27003 10M gt 95003 27001 60 lt 95003 27003 60 gt 95003 27001 60 90 lt 95003 27003 60 gt 95003 33001 10M lt 95003 33003 10M gt 95003 33001 10M lt 95003 33003 10M gt 95003 03001 60M 95003 03 3 92003 03001 60 3 0 6 0 95003 03001 60 lt 95003 03003 60 gt 95003 05001 60 95003 05xxx 3x lt 95003 05003 60 gt 3 5 6 5 lt 95003 05008 60 gt 95003 05001 60 95003 05 60 lt 95003 05003 60 gt 3 5 6 5 lt 95003 05008 60 gt 95003 07001 10 95003 07 1 lt 95003 07003 10 gt 4 0 7 0 lt 95003 07008 10 gt 95003 07001 10 95003 07 20 lt 95003 07003 10 gt 4 0 7 0 lt 95003 07008 10 gt 95003 07001 60 95003 07xxx 3x lt 95003 07003 60 gt 40 7 0 lt 95003 07008 60 gt 95003 07001 60 95003 07
48. ANKCASE COVER GASKET OIL FILTER GASKET OIL FILTER COVER GASKET OIL PUMP BODY GASKET CRANKCASE COVER GAUGE OIL LEVEL GEAR COMP PRIMARY CLUTCH GEAR COMP STARTER REDUCTION GEAR COUNTERSHAFT FIRST GEAR COUNTERSHAFT FOURTH GEAR COUNTERSHAFT SECOND GEAR COUNTERSHAFT THIRD GEAR MAINSHAFT FOURTH GEAR MAINSHAFT SECOND GEAR MAINSHAFT THIRD GEAR SPEEDOMETER GEAR STARTER DRIVEN GRIP COMP THROTTLE GRIP L HANDLE GROMMET AIR CLEANER CASE GROMMET SIDE COVER GUIDE CLUTCH OUTER GUIDE FR BRAKE CABLE GUIDE HARNESS GUIDE VALVE 55 HEADLIGHT UNIT HEAD COMP CYLINDER HEAD CAM CHAIN TENSIONER PUSH HINGE COMP SEAT HOLDER COUPLER HOLDER L PILLION STEP HOLDER NEEDLE JET HOLDER R PILLION STEP HOOK HELMET HOOK MAIN STAND SPRING HORN COMP HOSE BREATHER HOUSING UNDER THROTTLE HOUSING UPPER THROTTLE HUB SUB ASSY FR UI O UI AJ UT SO 00 OS F N UON SN WOH HA O FO Address PART NAME INDEX Part name Address Part name Address Page Ref HUB SUB ASSY RR WHEEL I INDICATOR FR BRAKE INNER COMP ONE WAY CLUTCH INSULATOR CARBURETOR 3 JET MAIN 82 JET SLOW 42 JOINT B BRAKE ARM JOINT DRIVE CHAIN KEY SET KEY BLANK KEY WOODRUFF 4MM LL 3 LA
49. BEL AIR CLEANER ELEMENT LABEL ENGINE STARTER LABEL TIRE 8 DRIVE CHAIN LEGSHIELD SET L LEGSHIELD SET R LENS L FR WINKER LENS R FR WINKER LENS TAILLIGHT LENS WINKER LEVER COMP CLUTCH LEVER COMP R HANDLE LEVER SET COCK LEVER CHOKE LIGHT ASSY RR COMBINATION LOCK ASSY SEAT MAINSHAFT MARK DRIVE CAUTION MARK HONDA METER ASSY COMBINATION METER COMP SPEED amp FUEL MIRROR COMP L MIRROR COMP R MOTOR UNIT STARTER MOUNT RUBBER MUFFLER COMP EX N N NO O O N NN 10 14 NUT SET SQUARE NUT BRAKE ROD ADJUSTING NUT CLIP 5MM FLANGE 10MM FLANGE 6 FLANGE 8MM HEX CAP 10MM HEX HEX HEX HEX HEX LOCK 14MM SPECIAL 6 SPRING 4MM NUT NUT NUT NUT NUT NUT NUT OIL SEAL 11 6X22X7 OIL SEAL 13 8X24X5 OIL SEAL 17X29X5 OIL SEAL 42X54X7 O RING O RING O RING O RING O RING O RING 2013 06 10 E O RING 2 4X25 O RING 40 5X3 O RING 8MM OUTER ASSY PRIMARY CLUTCH OUTER COMP CLUTCH PACKING PACKING PACKING DRAIN COCK 12 5 20 PACKING DRIVE CHAIN CASE PACKING FUEL FILLER CAP PANEL COMP RR BRAKE PANEL SUB COMP FR BRAKE PEDAL COMP BRAKE PEDAL GEAR CHANGE PINION KICK STARTER PIN COMP STEP BAR JOINT PIN GEARSHIFT DRUM PIN GEARSHIFT FORK GUIDE PI
50. COMP BRAKE 46513 KBP 900 SPRING ASSY RR BRAKE RETURN 90601 KAF 003 CLIP SWITCH COVER 92101 06020 0A BOLT HEX 6X20 94101 05000 WASHER PLAIN 5MM 94201 20150 PIN SPLIT 2 0X15 95014 73100 SPRING A BRAKE ROD 95015 32001 JOINT B BRAKE ARM 95701 06025 00 BOLT FLANGE 6X25 2013 06 10 E Description Serial No Ref No L O N Relative ref Number Description 2 410145 5 410103 410104 410118 410168 410167 4101P4 410160 4101C9 4101K4 KZVMF3000 BAR STEP RUBBER STEP RUBBER STEP RUBBER STEP 4 BAR PILLION STEP RIGHT 4 BAR PILLION STEP LEFT BAR PILLION STEP BOTH BRACKET PILLION STEP RIGHT BRACKET PILLION STEP LEFT BRACKET PILLION STEP Parts catalogue code 50603 KPP 860 50610 KZV T00 50661 KWB 600 50710 KZV V30 50711 2 00 50712 2 00 50714 930 50715 8 000 50715 KZV V30 50716 KZV V30 90131 KWB 600 93500 04006 0A 94050 10080 94101 06000 94201 16150 95701 08018 00 95701 08025 08 95701 08030 08 PIN COMP STEP BAR JOINT BAR COMP STEP RUBBER STEP RUBBER PILLION STEP BAR R PILLION STEP BAR L PILLION STEP PLATE PILLION STEP SIDE PLATE PILLION STEP SIDE HOLDER R PILLION STEP HOLDER L PILLION STEP PIN PILLION STEP SCREW PAN 4X6 NUT FLANGE 10MM WASHER PLAIN 6MM PIN SPLIT 1 6X15 BOLT FLANGE 8X18 BOLT FLANGE 8X25 BOLT FLANGE 8X30
51. E INCLUDES Reaming INCLUDES Valve adjust and reface GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface GASKET CYLINDER HEAD 14 INSULATOR THROTTLE BODY CARBURETOR 5 MANIFOLD INTAKE PLUG SPARK Parts catalogue code 12200 KWW A80 12204 305 12206 KPL 900 12251 KWB 601 16201 KWB 920 16211 KPH 900 17110 KWW A80 31916 KWB 601 31926 KWB 601 90002 KWB 600 90004 GHB 690 90201 6CC 000 90402 KWW 740 90701 KFM 900 91304 6B1 900 92900 08032 0E 93404 06012 00 96001 06022 00 96001 06100 00 HEAD CYLINDER GUIDE VALVE O S CLIP VALVE GUIDE GASKET CYLINDER HEAD GASKET CARBURETOR INSULATOR INSULATOR CARBURETOR PIPE COMP IN PLUG SPARK CPR6EA 9S NGK PLUG SPARK UZOEPR9S DENSO BOLT FLANGE 5X12 BOLT FLANGE 6X32 NSHF NUT HEX 7MM WASHER 7 2X16X2 5 DOWEL PIN SPECIAL 8X14 O RING 25X2 4 BOLT STUD 8 32 BOLT WASHER 6X12 BOLT FLANGE 6X22 BOLT FLANGE 6X100 NN NN 2013 06 10 CAMSHAFT VALVE Ref Relative ref Number L O N ak No Description 2 111118 CAMSHAFT INCLUDES Valve adjustment 3 4 1111K8 ARM INTAKE VALVE ROCKER ONE INCLUDES Valve adjustment 1111 9 ARM EXHAUST VALVE ROCKER ONE INCLUDES Valve adjustment 1111L8 ARM VALVE ROCKER FOR 1 VEHICLE INCLUDES Valve adjustment 1111NO VALVE INTAKE ONE INCLUDE
52. E3 G8 UN OS ON ON PF ON CN F gt DN PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 32906 KZV V30 D6 32 11 37212 KZV V31 F2 15 64 17 50306 GN5 900 F7 53168 KZV JO1 F4 53 33000 33102 KZV TOOZR F1 33113 K20 901 33120 KZV V31 33126 K09 841 33401 KZV V31 33402 KZV V31 33403 KZV V31 33410 KZV V31 33420 KZV V31 33451 KZV V31 33452 KZV V31 33453 KZV V31 33460 KZV V31 33470 KZV V31 33700 KZV V31 33705 7 900 33710 KZV V31 33720 KZV V31 53742 01 34000 34901 KFV 671 34902 KZV V31 34904 KZV V31 34905 KAN WO1 34906 GB6 921 34908 GA7 701 34908 KVE 900 34909 KVR 600 35000 35010 2 00 35100 2 01 35121 KVR COO 35160 KYZ 901 35170 KYZ 901 35180 KYZ 901 35200 KYZ 901 35340 KPH 901 35350 KWW 641 35357 KWW COO 35751 KWW COO 35752 KPH 900 35759 KZV MO1 37000 37200 KZV MO1 37200 KZV M11 37202 7 00 37210 KZV V31 37211 KZV T01 G15 F1 F1 G14 G14 G14 G14 G14 G14 G14 G14 G14 G14 G15 G15 G15 G15 G13 gt 06 O0 TL Q 37215 53 901 2 37224 KZV MO1 2 37224 KZV M11 F2 37230 KZV TO1
53. ER CASE 17225 KWW A80 CASE SUB ASSY AIR CLEANER 17227 KTE 910 TUBE VINYL 11X15X40 17254 KWW B80 TUBE AIR CLEANER DRAIN 17235 KWW B20 COVER SUB ASSY AIR CLEANER 17253 K09 C00 TUBE AIR CLEANER CONNECTING 90116 KVB 900 BOLT FLANGE 6MM 93903 25510 SCREW TAPPING 5X25 95002 41300 08 CLAMP TUBE D13 95002 80000 CLIP TUBE C12 95018 42250 BAND AIR CLEANER CONNECTING TUBE 42 Wau gt Wau gt gt gt 2013 06 10 Description Reqd QTY AIR SUCTION VALVE NBC110 KD MD Serial No KZVMF2520 Ref No L O N Relative ref Number Description 2 314184 3 314130 5 511101 9 511102 FILTER SECONDARY AIR SUPPLY VALVE SECONDARY AIR CONTROL 6 PIPE SECONDARY AIR 7 TUBE SECONDARY AIR CONTROL Parts catalogue code 15771 KV6 000 17260 KRS TOO 18600 KZV V30 18620 2 00 18640 KWB 920 18645 4 730 18652 KZV V30 18653 KWW B20 18654 KZV V30 90601 27 01 95002 02070 95005 35110 20 96001 06008 00 96001 06016 00 96001 06018 00 CLIP OIL DRAIN TUBE FILTER COMP AIR VALVE ASSY AIR SUCTION STAY AIR SUCTION VALVE PIPE COMP AIR FEED GASKET AIR FEED PIPE TUBE A AIR INJECTION CONTROL VALVE TUBE B AIR INJECTION CONTROL VALVE TUBE C AIR SUCTION VALVE CLAMP HOSE D15 5 CLIP TUBE B7 TUBE 3 5 110 95005 35001 20 BOLT FLANGE 6X8 BOLT FLANGE 6X16 BOLT FLANGE 6
54. F2 37305 KE5 008 F2 37800 KZV V31 61 37801 6 7 700 61 37802 KTL 740 61 38000 38110 KZV MO1 38301 GBG 911 38306 GE7 000 38500 KWW B61 38506 KWW B61 40000 40510 KZV MOOZA 611 40520 KZV V30ZA 611 40530 KWB 601 611 40530 KWB 602 611 40530 KWW B21 611 40531 KWB 601 611 40531 KWB 602 611 40531 KWW B21 611 40543 KWB 600 15 F14 40545 001 000 611 40591 KZV TOO 611 41000 41201 KWW B20 42000 42501 KWW 640 F14 42505 KWW B60 F14 42504 KFM 900 F14 42313 686 820 F13 42615 K09 840 F14 42620 KFL 850 F14 42635 KWW 640ZA F14 42650 KVZ VOOZA F14 42653 001 004 F14 42701 KFL 890 F14 42701 KW7 901 F11 42711 09 01 F14 42711 001 F14 42711 KWZ 901 F14 42712 09 01 15 42712 903 F15 42712 KPH 702 F11 42712 KWW CO1 15 42713 102 005 15 42713 09 01 F11 8 9 9 10 11 9 10 11 NO I Os Ui A 42715 02 15 45000 45100 KWW 6402B F13 43141 KTL 640 F13 45410 KWB 600 F13 43431 KWW 640 611 43434 ME1 670 13 43451 KZV TOO 68 43459 GN5 760 F10 G8 44000 44501 KVG 950 F11 44511 KPH 900 F11 44620 400 000 F11 44635 KZV MOOZA F11 44650 KZV MOOZA F11 44711 K09 C01 11 44711 KWW CO1 F11 44711 2 902 11 44712 K09 C01 F11 44712 KWW COT F11 44713 001 000 F11 44713 002 11 44806 KFM 901 F10 44850 KWW 640 2 45000 45001 KWW 640 F10 45010 KWW 640ZA F10 45134 250 000 F10 F13 45141
55. HEX 5MM 93500 05025 0G SCREW PAN 5X25 94001 05070 0 NUT HEX 5MM 2015 06 10 E Description HANDLE PIPE HANDLE COVER Relative ref Number Description Pr 2 KZVMF0700 Serial No 810100 4131X1 4131X2 413101 4131FU 4131FT 4131FV PIPE STEERING HANDLE COVER HANDLE COVER HANDLE COVER HANDLE COVER HANDLE SWITCH RIGHT COVER HANDLE SWITCH LEFT COVER HANDLE SWITCH BOTH Parts catalogue code 53100 2 00 53100 2 30 53105 KWW 640 53205 KZV TOOYA 53205 KZV TOOZT 53205 KZV TOOZU 53205 KZV TOOZV 53206 KZV TOOZS 53206 KZV TOOZT 53206 KZV TOOZU 53206 KZV TOOZY 53207 2 00 53208 2 00 53209 2 00 90102 KWW 640 90115 KW7 900 90191 KWB 600 90502 KWW A00 90304 KGH 901 90501 KPH 880 90505 880 90677 961 PIPE COMP STEERING HANDLE WEIGHT A STEERING HANDLE COVER HANDLE UPPER GY148P PEARL GRACEFUL GREEN R339M EUPHORIA RED PB383M MARIANA PURPLE B206M VITAL BLUE COVER HANDLE LOWER R339M EUPHORIA RED 383 PURPLE B206M VITAL BLUE GY148P PEARL GRACEFUL GREEN COVER R HANDLE SWITCH COVER L HANDLE SWITCH COVER STARTER SWITCH BOLT FLANGE 10X48 SCREW VISOR SPECIAL SETTING SCREW OVAL 6X45 NUT SPRING NUT U 10MM COLLAR A HANDLE SETTING COLLAR B HANDLE SETTING NUT CLIP 5MM METALLIC METALLIC METALLIC gt
56. INKER RELAY SWINGARM SUB ASSY RR SWITCH ASSY COMBINATION amp LOCK STRIPE STRIPE 9 NN gt EN NOBUO N FN NI IN Ui N O O SO O O O QI FON UN ON FUN gt ON FF Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref SWITCH ASSY FR STOP SWITCH ASSY RR STOP SWITCH UNIT DIMMER SWITCH UNIT HORN SWITCH UNIT STARTER SWITCH UNIT WINKER CT TANK ASSY FUEL THREAD COMP STEERING HEAD TIRE FR TIRE RR TRAY FUEL TUBE A AIR INJECTION CONTROL VALVE TUBE B AIR INJECTION CONTROL VALVE TUBE C AIR SUCTION VALVE TUBE 3 5 110 TUBE AIR CLEANER CONNECTING TUBE AIR CLEANER DRAIN TUBE AIR VENT TUBE FUEL 5 3X250 TUBE FUEL 5 3X340 TUBE OVERFLOW TUBE TUBE VINYL 11X15X40 TUBE VINYL 9 15 720 3 VALVE ASSY AIR SUCTION VALVE COMP FLOAT VALVE SET VALVE SET THROTTLE VALVE EX VALVE IN WASHER B LOCK WASHER B THRUST 20MM WASHER WASHER WASHER 17X23X1 5 WASHER 30X45X0 8 WASHER 6 2 19 2 3 WASHER 7 2X16X2 5 WASHER WASHER 8 5 26 2 3 WASHER CLUTCH SIDE WASHER HORN STAY WASHER UT O OO O N WH WN WASHER WASHER WASHER PLAIN WASHER PLAIN WASHER PLAIN WA
57. IRCLIP EXTERNAL 16MM CIRCLIP INTERNAL 45MM CLAMPER OVER FLOW CLAMP HOSE CLAMP TUBE CLIP GEARSHIFT FORK GUIDE PIN CLIP HIGH TENSION CORD CLIP OIL DRAIN TUBE CLIP PISTON PIN 13MM NUN gt VIVIEN ANF VINN VISS UT PART INDEX Part name Address Page Ref Part name Address Page Ref CLIP SWITCH COVER CLIP TRIM CLIP TUBE CLIP VALVE GUIDE CLUTCH ASSY ONE WAY COIL ASSY IGNITION COLLAR COLLAR A HANDLE SETTING COLLAR B HANDLE SETTING COLLAR CAM CHAIN TENSIONER COLLAR CLUTCH OUTER COLLAR FR AXLE DISTANCE COLLAR FR COLLAR FR FENDER SETTING COLLAR FR WHEEL SIDE COLLAR HORN SETTING COLLAR KICK SPRING COLLAR LOCK PLATE COLLAR MUFFLER MOUNTING COLLAR MUFFLER PROTECTOR COLLAR RR AXLE DISTANCE COLLAR RR BRAKE PANEL SIDE COLLAR RR WHEEL SIDE COLLAR RUBBER BUSH UPPER COLLAR SEAT MOUNTING COLLAR CONTACT ASSY CHANGE SWITCH CORD COMP 1 FR WINKER CORD COMP FR WINKER COTTER VALVE COUNTERSHAFT COVER A SEAT CATCH COVER B SEAT CATCH COVER COMP CYLINDER HEAD COVER COMP L RR COVER COMP CRANKCASE COVER SET COVER SET COVER SET COVER SET COVER SET R RR BODY COVER SUB ASSY AIR CLEANER COVER BATTERY COVER CE
58. LANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FR HEX 5X12 6MM 6X100 6X12 6X14 6X16 6X18 6X20 6X22 6X25 6X28 6X32 8X18 8X25 BOLT BOLT BOLT BOOT BULB BULB BULB STUD 8X32 28 SWINGARM PIVOT WASHER 8X22 HEADLIGHT BRACKET HEADLIGHT TAILLIGHT WEDGE BASE BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT ADAPTER 10MM ADJUSTING CLUTCH ADJUSTING COWL SETTING DRAIN PLUG 12MM FLANGE 108110 FLANGE 108120 FLANGE 10X45 FLANGE 10X48 gt Oo sO 00 NO O0 xO U1 6 HANDLE LEVER PIVOT SEALING 14MM SOCKET 6X14 SOCKET 8MM SPECIAL FLANGE 5X8 SPECIAL FLANGE 6X22 STUD 7X180 5 STUD 8X18 2015 06 10 E BULB BUSH BUSH BUSH BUSH CABLE ASSY SPEEDOMETER CABLE COMP FR BRAKE CABLE COMP THROTTLE CAMSHAFT CAM FR CAM RR CAP ASSY NOISE SUPPRESSOR CAP COMP FUEL FILLER CAP A C GENERATOR CAP CABLE SEALING CAP CHAIN CASE PEEP HOLE CAP CHANGE SWITCH CONTACT CAP CHOKE DUST CAP LOCK NUT CARBURETOR ASSY CASE ASSY UNDER CASE COMP L FR BOTTOM CASE COMP R FR BOTTOM CASE SUB ASSY AIR CLEANER CASE BATTERY CASE UNDER HALF DRIVE CHAIN CASE UPPER HALF DRIVE CATCH COMP SEAT CENTER CLUTCH CHAIN CAM CHAIN DRIVE CHAMBER SET FLOAT CIRCLIP CIRCLIP CIRCLIP C
59. N GUIDE ROLLER PIN PILLION STEP PIN PISTON PIN SHIFT RETURN SPRING PIN SPLIT 1 6X15 PIN SPLIT 2 0X15 PIN SPLIT 3 0X30 PIN STOPPER PIPE COMP AIR FEED PIPE COMP FR FORK PIPE COMP IN PIPE COMP STEERING HANDLE PIPE PIPE RR GRIP PIPE SEAT PISTON PLATE COMP CLUTCH LIFTER PLATE COMP PRIMARY DRIVE PLATE SET VALVE PLATE PLATE CLUTCH LIFTER PLATE CLUTCH LIFTER CAM PLATE CLUTCH PRESSURE PLATE CLUTCH SIDE PLATE DRUM LOCK PLATE FIXING PLATE GEARSHIFT DRUM STOPPER PLATE OIL SEPARATOR PLATE OIL STOPPER PLATE PILLION STEP SIDE PLUG SPARK PUMP ASSY OIL 48 63 32 33 06 N O IOO NN a XY NU Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref CR RACE RACE STEERING BOTTOM BALL STEERING BOTTOM CONE RACE STEERING TOP BALL RACE STEERING TOP CONE RATCHET STARTER DRIVE RECTIFIER COMP REGULATOR REFLECTING ASSY PLATE REFLECTOR RR REFLEX RELAY ASSY STARTER RELAY COMP WINKER RETAINER COMP BALL RETAINER FUEL UNIT RETAINER KICK SPINDLE RETAINER SPRING RETAINER VALVE SPRING RIM HEADLIGHT RIM RR WHEEL RIM RING SET PISTON RING BACK UP RING OIL SEAL STOPPER RING PISTON ROD COMP RR BRAKE ROD COMP TENSIONER PUSH ROLLER COMP CAM CHAIN G
60. NGE 6X60 BOLT FLANGE 6X75 2015 06 10 E CRANKSHAFT PISTON KZVME1600 Reqd QTY Description NBC110 Serial No escriptio d E E Ref No L O N Relative ref Number Description 1 110185 5 111105 7 110187 CRANKSHAFT INCLUDES Engine removal and installation 2 4 5 PISTON RING AND OR PISTON ONE 1 2 BEARING CRANKSHAFT RIGHT 3 9 INCLUDES Engine removal and installation Parts catalogue code 13000 KWW 740 13011 KWW 740 13021 KWW 740 13031 KWW 740 13041 KWW 740 13051 KWW 740 13101 KWW 740 13102 KWW 740 13103 KWW 740 13104 KWW 740 13105 KWW 740 13111 087 000 13115 6 5 910 90741 003 010 91001 901 91001 KWB 601 91001 KWS 901 91001 KWW A01 CRANKSHAFT COMP 1 1 RING SET PISTON STD 1 1 RING SET PISTON 0 25 RIKEN 1 D RING SET PISTON 0 50 RIKEN RING SET PISTON 0 75 RIKEN RING SET PISTON 1 00 RIKEN PISTON STD PISTON 0 25 PISTON 0 50 PISTON 0 75 PISTON 1 00 PIN PISTON CLIP PISTON KEY WOODRUFF 4MM BEARING RADIAL BALL 63 22 FUJIKOSHI BEARING RADIAL BALL 63 22 NTN BEARING RADIAL BALL 63 22 NSK BEARING RADIAL BALL 63 22 SKF 2013 06 10 E TRANSMISSION Ref LON Relative ref Number No Description 1 5 7 9 210141 MAINSHAFT TRANSMISSION INCLUDES Engine removal and installation 210141A Replace countershaft add 4 6 8 10 210142 C
61. NTER COVER COMBINATION amp LOCK SWITCH H3 COVER HANDLE LOWER COVER HANDLE UPPER COVER L CRANKCASE COVER L HANDLE SWITCH COVER MAIN PIPE COVER MUFFLER COVER OIL FILTER COVER RUBBER 00 00 30 5 UN COVER HANDLE SWITCH COVER STARTER SWITCH COVER TAIL CRANKCASE COMP L CRANKCASE COMP R CRANKSHAFT COMP CUP FUEL STRAINER CUSHION ASSY L RR CUSHION ASSY R RR CUSHION BATTERY CUSHION C D I CUSHION TAIL CYLINDER COMP C D I UNIT AWA NGENUT DI DAMPER SET WHEEL DISK CLUTCH FRICTION DOWEL PIN 10X14 DOWEL PIN 8X14 DOWEL PIN SPECIAL 8X14 DRIVER SCREW DRUM GEARSHIFT DUST SEAL DUST SEAL 27X40X4 5 DUST SEAL BRAKE CAM N 0000 N gt DUST SEAL STEERING HEAD ELEMENT COMP AIR CLEANER PRODUCT FENDER B FR FENDER FR FENDER RR FILTER COMP AIR FLANGE SUB ASSY FINAL DRIVEN FLAP TIRE FLOAT SET FLYWHEEL COMP FORK ASSY L FORK ASSY R FORK GEARSHIFT FUEL UNIT FUSE MINI 2015 06 10 GASKET SET GASKET AIR FEED PIPE GASKET CARBURETOR INSULATOR GASKET CYLINDER GASKET CYLINDER HEAD GASKET EX PIPE GASKET FLOAT CHAMBER GASKET HEAD COVER GASKET L CR
62. O1 BATTERY FTZAV CFURUKAWA 31500 KVB TO2 BATTERY YTZ4V YUASA 50380 KZV TOO CASE BATTERY 50381 KZV TOO COVER BATTERY 50382 KZV V30 HOLDER COUPLER 81255 KZV TOO CUSHION BATTERY 90111 162 000 BOLT FLANGE 6 90302 KWW A00 NUT SPRING 4MM 93903 34380 SCREW TAPPING 4X12 98200 40750 FUSE MINI 7 5A 98200 41000 FUSE MINI 10A O O O0 N O UT gt NA 1 1 gt 2013 06 10 E WIRE HARNESS Ref LON Relative ref Number No Description 614141 IGNITION CONTROL MODULE 614105 COIL IGNITION 6131B2 RECTIFIER REGULATE Part No Description Serial No KZVMF3800 611100 616169 6111C5 HARNESS WIRE HORN RELAY STARTER Parts catalogue code 30401 09 001 30410 K09 C01 30510 2 01 30700 KWW 641 30700 01 31600 K09 C01 32100 2 00 32100 KZV M10 38110 2 01 38500 KWW B61 38506 KWW B61 50116 KZV J00 61105 KEV 900 61106 KW6 840 90651 KV6 003 95701 06014 00 95701 06020 00 95701 06020 08 98200 40750 98200 41000 CUSHION C D I UNIT C D I UNIT COIL ASSY IGNITION CAP ASSY NOISE SUPPRESSOR NGK CAP ASSY NOISE SUPPRESSOR RECTIFIER COMP REGULATOR HORN COMP HIGH RELAY ASSY STARTER MITSUBA SUSPENSION MITSUBA WASHER HORN STAY COLLAR HORN SETTING RUBBER B MOUNTING BAND WIRE 165MM BLACIO BOLT FLANGE 6X1
63. OUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation 210142A Replace mainshaft add 213135 SPROCKET DRIVE 2101C2 BEARING MAINSHAFT LEFT INCLUDES Engine removal and installation 210108 BEARING COUNTERSHAFT RIGHT INCLUDES Engine removal and installation 210165 BEARING MAINSHAFT RIGHT INCLUDES Engine removal and installation 2101C6 BEARING MAINSHAFT BOTH INCLUDES Engine removal and installation 2101C7 BEARING COUNTERSHAFT LEFT KZVME1700 hei Part No Description Serial No Parts catalogue code 2 o 25211 KWW 740 MAINSHAFT 13T 23221 KWW 740 COUNTERSHAFT 23415 KPH 900 BUSH 15MM 23415 80 23421 KWW 740 23421 KZV JOO 23431 KWW 740 MAINSHAFT SECOND 18T 23441 KWW 740 COUNTERSHAFT SECOND 28T 23451 KWW 740 MAINSHAFT THIRD 22T 23461 KWW 740 COUNTERSHAFT THIRD 25 25471 KWW 741 MAINSHAFT FOURTH 24T 23481 KWW 740 COUNTERSHAFT FOURTH 22T O O O O gt 25801 KWW 740 SPROCKET DRIVE 14T 23802 GN5 910 PLATE FIXING 23911 KPH 900 COLLAR LOCK PLATE 24305 KWB 600 SPRING CHANGE FRICTION 24306 KWB 600 PLATE DRUM LOCK 90407 KWW 740 WASHER 6 2X19X2 3 90412 187 000 WASHER THRUST 15MM 90412 KPH 900 WASHER SPECIAL 12X23 90452 413 000 WASHER THRUST 20MM 90452 GB4 770 WASHER THRUST 17MM 90461 035 000 WASHER SPLINE 17MM 90461 459 010 WASHER SPLINE 20MM 90461 KWB 600 WASHER SPLINE 20MM 2013 06 10 E TRANSMISSION
64. Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 93903 24310 93903 24380 93903 25310 93903 25510 93903 34310 93903 34380 93903 35380 94000 94001 05070 05 94001 06000 05 94001 08000 05 94002 10000 05 94030 08000 94031 10000 94050 06000 94050 08000 94050 10000 94050 10080 94101 05000 94101 06000 94101 08000 94101 10000 94101 12000 94105 06000 94105 08000 94103 08700 94103 10000 94111 10000 94201 16150 94201 20150 94201 30300 94301 08140 94510 16000 95000 95002 02070 95002 02100 95002 02659 95002 41300 08 95002 80000 95003 27072 31 95005 35110 20 95014 71102 95014 72102 95014 73100 95015 32001 G14 H3 F2 G5 F6 616 615 95018 42250 95701 06012 00 95701 06012 08 95701 06014 00 95701 06018 00 95701 06020 00 95701 06020 08 95701 06025 00 95701 06028 00 95701 06035 00 95701 08016 08 95701 08018 00 95701 08020 00 95701 08025 00 95701 08025 08 95701 08030 08 95701 08045 00 95701 08060 07 95801 10045 00 95801 10110 08 95801 10120 08 96000 96001 06008 00 96001 06012 07 96001 06016 00 96001 06018 00 96001 06020 00 96001 06022 00 96001 06025 00 96001 06032 00 96001 06035 00 96001 06040 00 96001 06060 00 96001 06075 00 96001 06100 00 96100 60010 00 96100 62000 00 96100 62010 00 96100 62030 00 96220 50100 98000 98200 40750 98200 41000 65 2 62 61 613 H1 D4 D15 09 H1 H1 G8 F
65. R COO 24651 KVR COO 24652 900 35751 000 35752 900 90071 171 010 96220 50100 FORK GEARSHIFT PIN GEARSHIFT FORK GUIDE CLIP GEARSHIFT FORK GUIDE PIN DRUM GEARSHIFT PLATE GEARSHIFT DRUM STOPPER PIN GEARSHIFT DRUM ARM COMP SHIFT DRUM STOPPER SPRING SHIFT DRUM STOPPER SPINDLE COMP GEARSHIFT ARM COMP GEARSHIFT SPRING GEARSHIFT ARM SPRING GEARSHIFT RETURN PIN SHIFT RETURN SPRING CAP CHANGE SWITCH CONTACT SPRING CHANGE SWITCH CONTACT BOLT KNOCK 6 ROLLER 3X10 2015 06 10 E Description KICK STARTER SPINDLE Reqd QTY NBC110 KD E MD E Serial No KZVME2000 Ref No L O N Relative ref Number Description 1 112140 5 112142 7 112105 2 PINION KICK STARTER INCLUDES Engine removal and installation SPINDLE KICK STARTER INCLUDES Engine removal and installation SPRING KICK STARTER RETURN 3 3 INCLUDES Engine removal and installation Parts catalogue code 28211 KWW 740 28211 KWW B10 28221 KWW 740 28221 KWW B10 28251 KWW 740 28251 KWW B10 28262 KWB 600 28265 KWB 600 28265 KWW B10 28271 KWB 600 28271 KWW B10 28271 KYY 900 28281 KWB 600 28281 KWW B10 90451 KGH 900 90451 KWW B10 90454 107 000 90454 KWW B10 90605 200 000 90605 GFP 900 PINION KICK STARTER 23T PINION KICK STARTER 23T CHONGQING LIANGJIANG RATCHET STARTER DRIVE RATCHET STARTER DRIVE CHONGQING LIANGJIANG
66. RIVE CHAIN DAIDO 40531 KWB 602 DRIVE CHAIN RK EXCEL 40531 KWW B21 JOINT DRIVE CHAIN KMC 40545 001 000 CAP CHAIN CASE PEEP HOLE 40591 KZV TOO PACKING DRIVE CHAIN CASE 45451 KWW 640 ARM RR BRAKE STOPPER 52200 KZV TOOZB SWINGARM SUB ASSY RR NH364M SHEEN SILVER METALLIC 90118 383 000 BOLT WASHER 6X6 90121 KWZ 900 BOLT SWINGARM PIVOT 92812 10000 BOLT A STOPPER ARM 94001 08000 05 NUT HEX 8 94031 10000 NUT HEX 10MM 94101 08000 WASHER PLAIN 8MM 94111 10000 WASHER SPRING 10MM 94201 20150 PIN SPLIT 2 0X15 2013 06 10 E REAR CUSHION Ref LON Relative ref Number No Description 1 5121B7 CUSHION ASSY REAR RIGHT 6 5121B6 CUSHION ASSY REAR 512188 CUSHION ASSY REAR KZVMF3300 Part No Description Serial No Parts catalogue code 52400 KZV TO2 CUSHION 55 RR 52485 GGC 901 BUSH RUBBER UPPER CHUANNAN ABSORBER UNDER SIDE 52486 GGC 901 COLLAR RUBBER BUSH UPPER CHUANNAN ABSORBER UNDER SIDE 52487 KRF H71 COLLAR RUBBER BUSH UPPER CHUANNAN ABSORBER 52489 KZV TO1 BUSH RUBBER 52500 KZV T02 90301 KTL VOO NUT HEX CAP 90501 KWW 640 WASHER PLAIN 94101 10000 WASHER PLAIN 94101 12000 WASHER PLAIN 94103 10000 WASHER PLAIN 2015 06 10 E REAR FENDER Ref LON Relative ref Number No Description 2 415102 FENDER REAR KZVMF3400 Description 5 Serial No Paris catalogue code gt
67. Ref LON Relative ref Number No Description 32 INCLUDES Engine removal and installation 2101C9 BEARING COUNTERSHAFT BOTH 4 5 INCLUDES Engine removal and installation 210104 BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation KZVME1700 Ref No Part No Description Serial No Parts catalogue code 24 90465 KWB 600 WASHER LOCK 20MM 25 90601 459 000 CIRCLIP 20MM 90601 KWW B10 20MM OCHIAI 90602 KYY 900 90601 KRM 840 CIRCLIP 90601 KYY 900 91204 KWB 601 OIL SEAL 17X29X5 92101 06010 0A BOLT HEX 6X10 95701 06012 00 BOLT FLANGE 6X12 96100 60010 00 BEARING RADIAL BALL 6001 96100 62010 00 BEARING RADIAL BALL 6201 96100 62030 00 BEARING RADIAL BALL 6203 2015 06 10 E GEARSHIFT DRUM Description Serial No KZVME1900 Ref No L O N Relative ref Number Description 1 210112 2101A9 210106 210125 210122 210127 2 5 FORK GEARSHIFT INCLUDES Engine removal and installation NOTE Same time for two units DRUM GEARSHIFT INCLUDES Engine removal and installation PLATE GEARSHIFT DRUM STOPPER 8 STOPPER OR SPRING SHIFT DRUM SPINDLE GEARSHIFT 12 ARM GEARSHIFT Parts catalogue code 24211 KWW 741 24261 121 742 24263 KVR COO 24301 KWW 740 24411 KWW 740 24421 200 000 24430 KVR COO 24435 GF6 003 24610 00 24630 KWB 600 24641 KV
68. S Refacing 1111N1 VALVE EXHAUST ONE INCLUDES Refacing 1111 0 VALVE FOR 1 VEHICLE INCLUDES Refacing 1 8 9 10 1111 2 VALVE SPRING AND OR STEM SEAL 1111P3 EXHAUST VALVE SPRING AND OR STEM 111102 VALVE SPRING AND OR STEM SEAL 08 1 VEHICLE KZVME0300 Part No Description Serial Parts catalogue code 12209 GB4 682 SEAL VALVE STEMCARAI 14100 K09 840 CAMSHAFT COMP 14430 K09 C00 ARM COMP IN VALVE ROCKER 14451 KVB S50 SHAFT ROCKER ARM 14711 KWB 600 VALVE IN 14721 KVY 900 VALVE EX 14751 KWB 921 SPRING VALVECCHUO HATSUJO 14751 KWW B10 SPRING VALVE 14771 GB4 680 RETAINER VALVE SPRING 14775 KVY 900 SEAT VALVE SPRING 14781 MA6 000 COTTER VALVE O gt 90012 KWW 740 SCREW TAPPET ADJUSTING 90206 001 000 NUT TAPPET ADJUSTING NN gt NN gt _ n 2013 06 10 E Description CAM CHAIN TENSIONER Serial No Relative ref Number Description 111104 110140 111151 111148 111183 111164 111140 1111V3 KZVME0400 SPROCKET CAM CHAIN CAM ARM CAM CHAIN TENSIONER ROLLER S CAM CHAIN TENSIONER 6 8 ROD CAM CHAIN TENSIONER PUSH ROLLER CAM CHAIN GUIDE SPROCKET CAM CHAIN GUIDE INCLUDES Engine removal and installation BOLT CAM CHAIN GUIDE ROLLER INCLUDES Engine removal and installation Pa
69. SHER PLAIN WASHER PLAIN WASHER SEALING 14MM WASHER SEALING 6 5MM WASHER SEAT LOCK WASHER SPECIAL 12 23 WASHER SPECIAL 14MM WASHER SPECIAL 8MM WASHER SPEEDOMETER GEAR WASHER SPLINE WASHER SPLINE 20MM WASHER SPRING WASHER THRUST WASHER THRUST WASHER THRUST WEIGHT A STEERING HANDLE WEIGHT SET PRIMARY CLUTCH WHEEL SUB ASSY FR WHEEL SUB ASSY RR WRENCH SPARK PLUG 2015 06 10 E 24 29 8 9 11 10 12 11 1 14 15 7 11 14 16 17 14 18 8 17 22 ND FOREWORD INDEX ED ENGINE GROUP FRAME GROUP AD NUMBER INDEX NP PART NAME INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd E 2013 06 Printed in Japan
70. T REAR 3 1101A3 GASKET CRANKCASE COVER LEFT KZVME1000 Part No Description Serial Parts catalogue code 11341 K09 840 COVER L CRANKCASE 11360 KWW 740 COVER COMP RR 11395 KWB 920 GASKET L CRANKCASE COVER 16256 K07 900 CLAMPER OVER FLOW 90084 GN5 830 CAP A C GENERATOR 91303 377 000 O RING 13 8X2 5 94301 08140 DOWEL PIN 8X14 96001 06025 00 BOLT FLANGE 6X25 96001 06035 00 BOLT FLANGE 6X35 UAWN 2013 06 10 E Ref No Part No Description GENERATOR Serial No KZVME1100 Ref LON Relative ref Number No Description 1 613105 ROTOR OR FLYWHEEL 613105A With starting motor type add 2 6131A3 STATOR Parts catalogue code 31110 K09 D01 31110 K09 C01 31120 2 01 90403 6 930 94050 10000 96001 06016 00 96001 06025 00 STATOR COMP WASHER 10X24 NUT FLANGE 10MM BOLT FLANGE 6X16 BOLT FLANGE 6X25 WN 2013 06 10 Ref No Part No STARTER MOTOR Ref LON Relative ref Number No Description 2 6 612105 MOTOR STARTING 3 6111A5 SUB HARNESS STARTER KZVME1300 Serial No Parts catalogue code 31206 GFC 771 31210 KWW 742 32105 KZV J01 90001 KWW 742 90004 KWW 742 91309 GFC 771 96001 06032 00 PACKING MOTOR UNIT STARTER SUB CORD STARTER MOTOR SCREW WASHER 4X6 SCREW WASHER 5X16 O RING 16X3 1 BOLT FLANGE 6X32 2013 06 10 E
71. TIRECCHENG SHIN AXLE FR WHEEL COLLAR FR WHEEL SIDE COLLAR FR AXLE DISTANCE HUB SUB ASSY FR NH364M SHEEN SILVER METALLIC WHEEL SUB 55 FR NH364M SHEEN SILVER METALLIC TIRE FR CYUANXING 70 90 17M C38P TIRE FR CHENG SHIN 70 90 17 M C 38P TIRE 70 90 17 38 2013 06 10 FRONT WHEEL KZVMF1410 Ref No Part No Description Serial No Parts catalogue code 12 91051 KWW A81 BEARING RADIAL BALL 6201U SKF 91052 KVB 901 BEARING RADIAL BALL 6201U FUJIKOSHI 91052 KVB S51 BEARING RADIAL BALL 6201U NSK 91052 KWB 601 BEARING RADIAL BALL 6201U NTN 91052 KWW 641 BEARING RADIAL BALL 6201U SCHAEFFLER 13 91251 901 DUST SEAL 21X37X7 ARAI 2015 06 10 E REAR BRAKE PANEL Ref LON Relative ref Number No Description 1 711140 SHOE PAD SET BRAKE REAR 4 5 7111 9 PANEL REAR BRAKE 6 7111C4 ARM BRAKE REAR KZVMF1800 Part No Description Serial Parts catalogue code 06430 KSY 880 SHOE SET BRAKE JB 40545 KWB 600 ADJUSTER CHAIN 42515 GBG B20 COLLAR RR BRAKE PANEL SIDE 43100 KWW 640ZB PANEL COMP RR BRAKE NH364M SHEEN SILVER METALLIC 45141 KTL 640 RR BRAKE 43410 KWB 600 ARM RR BRAKE 45454 ME1 670 RUBBER STOPPER ARM 45134 250 000 DUST SEAL BRAKE 45145 KFM 900 INDICATOR FR BRAKE 45151 GCC 000 SPRING BRAKE SHOE JB BLACK CON O RUN
72. UIDE ROLLER 3X10 ROLLER 5X8 ROLLER CAM CHAIN TENSIONER ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER RUBBER A TAILLIGHT MOUNTING RUBBER B MOUNTING RUBBER B SEAT MOUNTING RUBBER CLUTCH DAMPER RUBBER CUSHION RUBBER FUEL SEAL RUBBER KEY CYLINDER RUBBER KICK STARTER RUBBER MAIN STAND STOPPER RUBBER RUBBER MUFFLER MOUNTING RUBBER PILLION STEP RUBBER PROTECTOR PACKING RUBBER SEAT CUSHION RUBBER STAND STOPPER RUBBER RUBBER RUBBER STOPPER ARM SWITCH 5 3 SCREEN FUEL STRAINER SCREEN OIL FILTER SCREW WASHER 3X12 SCREW WASHER 3X22 SCREW WASHER 4X10 SCREW WASHER 4X14 06 O Uu WR QI Oo QI F Ut SO FON UN SCREW WASHER 4X6 SCREW WASHER 5X16 SCREW WASHER 5X28 SCREW WASHER SPECIAL 4 10 SCREW SET SCREW SCREW SCREW SCREW SCREW SCREW SCREW SCREW PAN PAN PAN PAN SIDE STAND PIVOT SPECIAL 5MM SCREW SCREW SCREW SPECIAL 6X15 TAPPET ADJUSTING TAPPING 4X12 SCREW SCREW SCREW TAPPING 4X14 TAPPING 4X16 TAPPING 5X16 SCREW TAPPING 5X25 SCREW U LOCK FLAT 6X12 SCREW VISOR SPECIAL SETTING SEAL A SEAL A SEAL B L PACKING R PACKING L PACKING SEAL B R PACKING SEAL SET FR FORK SEAL AIR CLEANER CASE SEAL AIR CLEANER COVER SEAL DUST SEAL VALVE STEM
73. V 3 4W NIPPON SEIKI BOOT HEADLIGHT BRACKET SCREW VISOR SPECIAL SETTING NUT CLIP 5MM BULB BULB SCREW TAPPING 4X12 2013 06 10 E COMBINATION LIGHT Ref NY AW Serial L O N Relative ref Number Description 616105 6161E7 2 amp 6161 2 5 8 616139 616160 616161 KZVMF3610 TAILLIGHT UNIT 6 7 BASE TAILLIGHT SOCKET TAILLIGHT BULB WINKER REAR NOTE Same time for two units BULB WINKER FOR 1 VEHICLE BULB TAILLIGHT Parts catalogue code OND UAWN 33113 K20 901 33700 KZV V31 33705 KW7 900 33710 KZV V31 33720 KZV V31 34902 KZV V31 34904 KZV V31 34905 KAN WO1 34906 GB6 921 83601 5 000 90507 5 3 000 93901 24420 93903 35380 LIGHT ASSY RR COMBINATION RUBBER A TAILLIGHT MOUNTING BASE COMP RR COMBINATION SOCKET COMP LENS TAILLIGHT LENS WINKER BULB WINKER 12V 10W AMBER STANLEY BULB TAILLIGHT 12V 18 5W STANLEY GROMMET SIDE COVER WASHER PLAIN 5MM SCREW TAPPING 4X16 SCREW TAPPING 5X16 2015 06 10 E BATTERY Ref LON Relative ref Number No Description 1 610100 BATTERY 2 410185 BOX BATTERY KZVMF3700 Reqd QTY Part No Description Parts catalogue code m 1 31500 KRS 691 BATTERY CYTZ3 CYUASA 31500 KWB 601 BATTERY FTZ3V FURUKAWA 31500 KVB T
74. WW 641 91054 KWW 642 91251 KGH 901 91251 KGH 902 91251 KPH 881 94001 06000 05 BEARING RADIAL BEARING RADIAL BEARING RADIAL BEARING RADIAL BEARING RADIAL BEARING RADIAL BEARING RADIAL BALL BALL BALL BALL BALL BALL NSK BALL 6203U FAG DUST SEAL 27X40X4 5 ARAI DUST SEAL 27X40X4 5 DUST SEAL 27X40X4 5 ARAI NUT HEX 6MM 2013 06 10 E FUEL TANK Ref LON Relative ref Number No Description 1 310160 STRAINER FUEL 2 310100 TANK FUEL 5 5101A7 TRAY FUEL TANK 8 5101B5 TUBE FUEL 9 10 617105 FUEL TANK SENDING UNIT KZVMF2100 Ref Part No Description Serial No Parts catalogue code 16910 KRS 830 STRAINER COMP FUEL 17500 KZV M00 TANK ASSY FUEL 17525 KZV M00 TRAY FUEL 17527 KZV TOO RUBBER FUEL SEAL 17620 KVV 900 COMP FUEL FILLER 17630 KZV V30 TUBE FUEL 5 3X340 17631 900 PACKING FUEL FILLER CAP 17635 KZV M00 TUBE FUEL 5 3X250 37800 KZV V31 FUEL UNIT 37801 GA7 700 PACKING BASE UAWN 37802 KTL 740 RETAINER FUEL UNIT 95002 02100 CLIP TUBE B10 95003 27072 31 TUBE VINYL 9X13X720 95701 06012 08 BOLT FLANGE 6X12 95701 08016 08 BOLT FLANGE 8X16 2013 06 10 E Ref LON Relative ref Number No Description 1 4131F6 RAIL GRAB REAR 4 4131P0 SEAT 7 4131E4 SEAT DOUBLE 11 413168 CATCH SEAT REAR SIDE 16 4131F2 KEY SEAT LOCK KZVMF2300 Part No Description
75. X18 NUNN SN gt gt 1 1 1 1 1 1 NWN gt gt 2013 06 10 EXHAUST MUFFLER Ref LON Relative ref Number No Description 1 3131B4 GASKET EXHAUST PIPE 4 313120 MUFFLER 5 4111X4 COVER MUFFLER Ray KZVMF2700 Description Serial No Parts catalogue code z o 18291 GE2 920 GASKET EX PIPE 18293 KSB 900 RUBBER PROTECTOR PACKING 18316 KVB 900 COLLAR MUFFLER PROTECTOR 18350 KZV MOO MUFFLER COMP 18355 K09 840 COVER MUFFLER 18421 900 RUBBER MUFFLER MOUNTING 18422 KBA 900 COLLAR MUFFLER MOUNTING 90107 KBP 900 BOLT COWL SETTING 90301 KWB 600 NUT FLANGE 8MM 94050 08000 NUT FLANGE 8 4 94103 08000 WASHER PLAIN 8 95701 08020 00 BOLT FLANGE 8X20 95701 08045 00 BOLT FLANGE 8X45 2013 06 10 E PEDAL KICK STARTER ARM Ref LON Relative ref Number No Description 1 4101A1 PEDAL GEAR CHANGE 2 112107 ARM KICK STARTER 4 6151B5 SWITCH REAR STOP PEDAL SIDE 6 811135 ROD REAR BRAKE 8 810160 PEDAL REAR BRAKE KZVMF2900 Reqd QTY Part No Description d Serial No Parts catalogue code E E 24701 KZV TOO PEDAL GEAR CHANGE 28500 K09 840 ASSY KICK STARTER 28511 KZV TOO RUBBER KICK STARTER 35350 KWW 641 SWITCH ASSY RR STOP 35357 KWW COO SPRING STOP SWITCH 45451 KZV TOO ROD COMP RR BRAKE 43459 GN5 760 NUT BRAKE ROD ADJUSTING 46500 KZV TOO PEDAL
76. able to all codes different block WA A hollow arrow closed within a iju1 solid arrow s indicates the block No the part in question is connected to When the parts were revised Be sure to check the serial number Reqd QTY Description CB400 Serial No 156 MCE 000 CLAMPER R FR BRAKE HOSE 157 MCE 000 CLAMPER L FR BRAKE HOSE 100 0007 FENDER COMP FR NH411M FORCE SILVER METALLIC 100 MCE 0002B 101 000 101 010 102 MCE 300 PB284C CANDY PHOENIX BLUE ACK 105 000 AY FR FENDER MOUNTING 61107 MR7 000 COLLAR 6 52 96001 06020 00 BOLT FLANGE 6 20 The number has been When shown the left side When shown at the right side used from the initial model it is applicable to the models it is applicable to the models without revision of No 1008001 and the up to No 1008000 subsequent numbers parts listed with at the end of the parts name have limited supply period parts not for sale 2015 06 10 Abbreviations used the parts catalogue RIGHT is abbreviated as L stands for LEFT L or R in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat The following abbreviations are used in this parts catalogue system Alternating current Attac
77. catalogue code 1 45156 MCE 000 CLAMPER FR BRAKE HOSE 2 45157 000 JCLAMPER L FR BRAKE HOSE 5 61100 MCE OOOZA FENDER COMP FR NH411M FORCE SILVER METALLIC 61100 0002 PB284C CANDY PHOENIX BLUE 4 61101 MCE 000 PLATE FR FENDER 61101 MCE 010 1008001 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK WATER PIPE Service item HOSE B OUTLET WATER 2013 06 10 E Address number Address No is provided in place of the page No to help you refer to the part with the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number 7 Honda color code 8 Description 9 Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained Color description Note Notes are shown with the parentheses in the part name column 2 Required quantity Reqd QTY shown in the parenthesis or parentheses indi cates the optional part Reqd QTY marked with N indicates the optional part that should be selected as needed Reqd QTY indicates the number of the part used in the block 3 Serial number G4 Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applic
78. e LON DESCRIPTION replacement of defective parts 3113A0 CARBURETOR IDLE ADJUSTMENT LON DESCRIPTION FRT CARBURETOR OVERHAUL INCLUDES All necessary adjustment 2123A0 CLUTCH ADJUSTMENT 311200 0 9 6143A1 SPARK PLUG ADJUSTMENT CLEANING VALVE CLEARANCE ADJUSTMENT NOTE For 1 vehicle LON DESCRIPTION 6163A0 HEADLIGHT AIMING 5 Other work 1113A0 1130A1 OIL FILTER SCREEN CLEANING 2133A0 DRIVE CHAIN ADJUSTMENT FRONT BRAKE ADJUSTMENT EXCLUDES Front brake shoe adjustment REAR BRAKE ADJUSTMENT EXCLUDES Rear brake shoe adjustment 7113A0 7113A1 2015 06 10 E CYLINDER HEAD COVER ENGINE GROUP CYLINDER HEAD CAMSHAFT VALVE CAM CHAIN TENSIONER CYLINDER RIGHT CRANKCASE COVER ONE WAY CLUTCH CLUTCH 2015 06 10 E STARTING CLUTCH ENGINE GROUP 165 J LEFT CRANKCASE COVER GENERATOR STARTER MOTOR OIL PUMP CRANKCASE CRANKSHAFT PISTON TRANSMISSION GEARSHIFT DRUM KICK STARTER SPINDLE 2015 06 10 E ENGINE GROUP CARBURETOR Cup 165 2013 06 10 FRAME GROUP NGT pe Les HEADLIGHT MIRROR HANDLE LEVER SWITCH CABLE HANDLE PIPE HANDLE COVER STEERING STEM FRONT FENDER FRONT FORK FRONT BRAKE PANEL 2013 06 10 E FRONT WHEEL FRAME GROUP
79. for service work E LET Explanation of FRT by using an example 6 Indicating work contents that are included in the service The example may differ from the actual presented items item Relative ref Number FRT Z Indicating a reference No whose operation and time are Description 7 the same FRT4 5 for the camshatt 1 3 4 7 T EX ant 229 The application range is limited to the service items 111118 4 45 without setting within a same block 8 How to refer to the service item by using the sample Includes Valve clearance adjustment camshaft replacement 2 101980 T Open to the page of the block where the camshaft s spare part illustration is shown CDReference of the illustration of part that shows location I L of the replacement work Look for the camshaft illustration and refer to the ser 2 FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digit
80. hing mark Assembly Capacitive discharge ignition Complete D C Direct current EX Exhaust ER Front HEX Hexagonal IN Inlet Kilometers per hour E Linus Left L 1001 Link 100 Links L E D Light emitted diode Millimeter Miles per hour Ri kis Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling Part block and serial number check Engine parts Carburetor parts Frame parts Part block 1 22 1 1 U eae Engine serial Carburetor serial Frame serial seria number number number number Check point D 2 2013 06 10 Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Applicable Applicable Applicable Area d Type engine frame carburetor SORE serial No serial No identification No NBC110KDE 2856000001 2820 000001 PB5SC NBC110MDE JA28E2000001 PMKJA2830EB000001 PB5SC A Of carburetor throttle body identification numbers only the portions underlined in the example below are used for registration PB5SC 7
81. l to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of vehicles Float time is set by multiplying the net service time by a given coefficient 2015 06 10 The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the Work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set as it is convenient to calculate the wage Example 0 1 9 6 minutes 0 2 gt 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Man
82. logue code E E Ref 86101 KZV V30ZA MARK HONDA 100MM 2 2 86102 KZV MOOZA MARK HONDA 75MM TYPE4 86102 KZV MOOZB TYPE3 86102 KZV MOOZC TYPE2 86102 KZV M00ZD TYPET 86641 KZV MOOZA STRIPE TYPE4 86641 KZV MOOZB TYPE3 86641 KZV MOOZC 86641 KZV MOOZD 86642 KZV MOOZA STRIPE 1 TYPE4 86642 KZV MOOZB TYPE3 86642 KZV M00ZC TYPE2 86642 KZV M00ZD TYPET 86811 KZV MOOZA STRIPE TYPE3 86811 KZV MOOZB TYPE2 86811 KZV M00ZC TYPE1 86831 KZV MOOZA STRIPE R TYPE4 86831 KZV MOOZB TYPE3 86831 KZV M00ZC TYPE2 86831 KZV MOOZD TYPET 86832 KZV MOOZA STRIPE TYPE4 2013 06 10 E MARK STRIPE 2 LEONIDA KZVMF5000 Ref No Part No Description KS MB Serial No Parts catalogue code 7 86832 KZV MOOZB STRIPE L BODY COVER 86832 KZV M00ZC TYPE2 86832 KZV M00ZD TYPET 2013 06 10 E Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 06000 06410 KWB 600 06430 5 880 06440 KVL 900 06440 KWW B20 06441 KVL 900 06441 820 06530 686 820 06531 686 820 11000 11100 KWW 740 11200 640 11200 KWW 740 11218 740 11530 710 11341 09 840 11560 740 11394 KWB 920 11395 KWB 920 12000 12100 KWB 920 12191 KWB 920 12200 KWW A80 12204 KVY 305 12206 KPL 900 12209 6B4 68
83. nging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part underneath the part The list below is a catalogue of the standard part numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only Fuel hoses Tubes Fuel hoses Tubes Bulk part Bulk part Inner Standard part No Bulk part No Inner Standard part No Bulk part No diameter mm Length m 95001 30xxx 2x 95001 30001 20M 3 0 diameter mm Length m 95001 30 3 95001 30001 30 3 0 95001 30 4 95001 30001 40 3 0 95001 55 3 95001 55001 60 95001 55003 60 95001 55008 60 5 5 95001 35 2 95001 35001 50 95001 35003 50 3 5 95001 35 3 95001 35001 60 95001 35003 60 3 5 95001 55 4 95001 55001 60 95001 55003 60 95001 55008 60 5 5 95001 35 4 95001 35001 60 95001 35003 60 3 5 95001 55 5 95001 55001 50 lt 95001 55003 50 gt lt 95001 55008 50 gt 5 5 95001 35 5 95001 35001 50 lt 95001 35003 50 gt 3 5 95001 55xxx 6x 95001 55001 60M lt 95001 55003 60 gt lt 95001 55008 60
84. rts catalogue code 14321 KWW 740 14401 KWB 601 14401 KWB 921 14500 KWW 740 14502 086 000 14531 KWS 900 14541 6 4 681 14550 GB0 911 14550 KRS 691 14566 086 050 14610 KWB 600 14615 KFL 850 14670 KWB 600 14675 KWW 740 90081 035 000 90082 900 90404 KWW 740 90441 KVR COO 90463 ML7 000 90475 KWB 600 95701 06018 00 95701 08025 00 SPROCKET CAM 32T CHAIN CAM 90L CDAIDO CHAIN CAM 90L ARM COMP CAM CHAIN TENSIONER ROLLER CAM CHAIN TENSIONER COLLAR CAM CHAIN TENSIONER SPRING CAM CHAIN TENSIONER ROD COMP TENSIONER PUSH ROD COMP TENSIONER PUSH CENTRALIZE POWER HEAD CAM CHAIN TENSIONER PUSH ROD ROLLER COMP CAM CHAIN GUIDE PIN GUIDE ROLLER SPROCKET COMP CAM CHAIN GUIDE 237 SPINDLE CAM CHAIN GUIDE SPROCKET BOLT SEALING 14MM BOLT WASHER 8 22 WASHER 8 5X26X2 3 WASHER SEALING 14MM WASHER SEALING 6 5MM WASHER 8 BOLT FLANGE 6X18 BOLT FLANGE 8X25 2013 06 10 CYLINDER Ref LON Relative ref Number No Description 1 111145 CYLINDER 2 111102 GASKET CYLINDER KZVMEO500 Part No Description Serial Parts catalogue code 1 12100 KWB 920 CYLINDER COMP 2 12191 KWB 920 GASKET CYLINDER 3 90701 KFM 900 DOWEL PIN SPECIAL 8 14 2015 06 10 E RIGHT CRANKCASE COVER Ref LON Relative ref Number No Description 110159 COVER CRANKCASE RIGHT 110158 5 CRANKCASE COVER RIGHT 2121A7 LEVER CLUTCH
85. s code 4 Indicating the camshaft replacement and FRT4 5 S Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2015 06 10 E Indication mark for the listing of service items that continues to the following page 11 18 A Ref No L O N Relative ref Number Description F R T 2 111118 CAMSHAFT 4 5 pem indicated at the last line Indication of the block with no setting of FRT No Ref Relative ref Number L O N EN Description NO INFORMATION LON code system 11 b Category code Engine upper Operation code Replace b Location function code gt Operation sequence number Unit code can be shown with alphabet camshaft No regular rule of code replace rocker arm No regular rule of code 2015 06 10 1 a La Category codes and classification Code Category 1 Engine Transmission Fuel amp Exhaust Frame amp Body Steering Suspension Electrical Wheels Brakes Controls instrument o N DI O BJ C Operation codes and classification Code Operation category 1 Replace Removal In
86. stallation Change Overhaul Adjust Balance Paint related work Top coat Test Inspect diagnose Measurement Check Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish Oj N O O Repair Cleaning Air bleeding Major service items without using spare parts 1 Removal Installation 2 Adjustment 8 Inspection Measurement 4 Overhaul 5 Other work E Engine Frame 1 OPERATIONS OTHER THAN REPLACING PARTS 1 Removal and installation 3 Inspection Measurement Set for the configuration with the parts removed from the vehicle LON DESCRIPTION 1115A0 COMPRESSION PRESSURE MEASUREMENT LON DESCRIPTION FRT TILTING ENGINE ASSEMBLY 1101E5 REMOVAL INSTALLATION 1 7 3115A0 CARBURETOR FLOAT LEVEL INCLUDES All necessary adjustment MEASUREMENT CYLINDER HEAD ASSEMBLY 0 8 6145A0 IGNITION TIMING INSPECTION REMOVAL INSTALLATION BATTERY CHECKING OF ELECTROLYTE CARBURETOR ASSEMBLY 810540 LEVEL CHARGE REMOVAL INSTALLATION 0 3 CRANKCASE SEPARATION INCLUDES Engine removal and installation 3 2 4 Overhaul 1111 0 311106 1101 6 Work condition The required Measurements inspections 2 Adjustment adjustments and cleaning washing of each part are performed including the main body removal installaton work and th
87. ual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2015 06 10 Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service item whose FRT is not presented Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service frequency When FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used

Download Pdf Manuals

image

Related Search

Related Contents

ELB 400  Philips SWV3461S  

Copyright © All rights reserved.
Failed to retrieve file