MODEL 3900 - Donamarc Water Systems Co.
Contents
1. BLACK RED WHITE og BRN 9 INTERLOCK CABLE RECEPTACLE IMMEDIATI RATION TI Win 1 WE gt EDIATE REGENERATION TIMER WHITE lt WHITE WHITE WHITE RI RI xi GR YEL ED 2 YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE 5 RED RED BLACK 6 BLACK BLACK z t S BLACK 8 m OR 9 z 1 x 3 3 a gt 99 z zj Q I1 z d BLUE BLACK SW8 SET TO TRIP FOR Six MINUTES AFTER BRINE TANK FILL TIMER MOTOR UPPER DR VOM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR 3 SW TIMER HOMING SWITCH WHITE E 3 2 WIRING SW2 TMER PROGRAM SWITCH aj FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200 REMOTE METER SW3 VALVE HOMING SWITCH 123458 123456 12245880 SWA VALVE STEP SWITCH d E d 35 SW5 BRINE CAM SWITCH zx SWE LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE2. V 181 IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE WHITE ove UE WHITE YELLOW YELLOW RED 2 RED BROWN BROWN ph YELLOW YELLOW BLUE BLUE 4 BLUE RED RED BLACK BLACK BLACK BLACK m GR YEL g al 215 BLUE BLUE x SE Kk gt BLACK a ad zl z z x x E 2 d E B m Pal c i m a gt sl ds 1 212 e o VDM1 lt 2 O YELLOW RED WHITE BLACK UPPER DRIVE LDM 1 to D FY ocx 2 TIMER MOTOR R DR VDM VALVE DRIVE MOTOR LOWER DRIVE LOM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING CAM TIMER PROGRAM VALVE HOMING SCAM VALVE STEP BVCAM BRINE VALVE CAM LOCAM LOWER DRIVE CAM NOTE SINGLE TANK REMOTE METER DELAYED OR IMMEDIATE REGENERATION REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK 3200ET TB 12345 6 12345 6 T2434 5 6 773 5 43 2 17232502 11172546504 4 VALVE VALVE VALVE BADGER AR HERSEY BADGER AR E TB1 123456 123456 12345 6 9 RERESET 5 4 5 VALVE VALVE VALVE
3. Injector Body isa E tiic 15128 Injector Nozzle 3 2 222 2 d eat exe 15127 Injector Throat e E 15246 O Ring 116 Di assay sss 1 16341 01 Injector Cover Ga ea ss GA 2473 u Screw Hex Hd te 19677 Screw Hex 16341 02 Cover 8222 22 18879 O Ring 021 16497 01 Brine Stem Assembly t ayau 18719 Valve Body IET aana 11770 Spring Sopa a wasasapa eae Sat VA ELA taa ees Retaining Ring isn sua CERES 16498 01 Stem Guide Assembly naa tom 16987 nin Pipe Plug 1 2 NPT 18702 oie Hs Tube Fitting Straight 16 0 ai aka aa E eire 1870922 see es Brine Tube duelli 060009 eI nS 900 Commercial Air Check ET 60009 01 900 Commercial Air Check Hot Water Ean Nya aR Raa RE a a Flow Control Specify Flow Rate Not Shown Option Without Brine Valve MASE SEA 16605 asas Saa Retainer Plate NS 16620 ES Fitting Brine Tank aA 188792 wesa GN O Ring 021 Injector Throat 15127 04_ 1l iif HA lle KA LIA Green 15127 05 le ERR TANG HB ie P
4. Page 24 Printed U S A 3900 SYSTEM 5 Valve Wiring BLACK YELLOW INTERLOCK CABLE 181 RECEPTACLE fb wine IMMEDIATE REGENERATION TIMER WHITE 1 WHITE WHITE WHITE RED 2 RED YELLOW YELLOW GRZYEL YELLOW 3 YELLOW BROWN BROWN BLACK 4 BLUE BLUE OR 5 RED RED BLACK 6 BLACK BLACK BLU 7 BLACK a S3 EE Sid ziz zz BLACK 86 52 al ig 5 ge s a EEE amp j 5 da da zz zlz 5 o VDM1 25 UPPER DRIVE TM TIMER MOTOR x VOM VALVE DRIVE MOTOR LDM LOWER DRNE MOTOR WHITE z SW1 TIMER HOMING SWITCH gt SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH gt SW4 VALVE 5 SWITCH i SWS BRINE CAM SWITCH LDM SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TIMER PROGRAM VALVE HOMING CAM RI SCAM VALVE STEP CAM LOWER DRIVE BVCAM BRINE VALVE C
5. 5 inlet Flow continues thru the regeneration valve piston down ious NGA the distributor tube thru the bottom distributor and up thru the mineral around the piston and out the drain If optional no hard water by pass piston is used water flow to service outlet is prevented by an extension on the service outlet until the end of the rapid rinse cycle or brine tank refill cycle depending on options chosen Hard water enters at valve inlet flows thru injector nozzle and throat to draw brine from the brine tank Brine flows down thru the mineral into the bottom distributor up the distributor tube around the piston and out the drain Page 4 Printed in U S A MODEL 3900 Water Conditioner Flow Diagrams Cont d 4 SLOW RINSE POSITION Hard water enters at valve inlet flows thru injector nozzle and throat down thru the mineral into the bottom distributor up the distributor tube around the piston and out the drain 5 RAPID RINSE POSITION Hard water enters at valve inlet flows thru the regeneration valve directly down thru the mineral into the bottom distributor up the distributor tube around the piston and out the drain 6 BRINE TANK REFILL POSITION SERVICE OUTLET Hard water enters at valve
6. 15226 Terminal Block 16 2 b Ipae 16052 nell Bushing Ng 16059 u x Washer hs ee a ala LET hiato a OOS o pete weet Retaining Ring Bowed E 19 cie vede 10300 nnm Screw Hex Hex Hd Thread Cutting 920 scs sucer d d dire 199173 uev Light Bracket C beet 102391 41 Screw Hex 22 d Au slides Des Poe E dri 17567 i cus 2 Screw Hex Hd Dat Me EUM 12288 eese Washer Lock 8 Internal 24 Ta ks naga 16494 05 Cam Assembly Service After RR RS 16494 03 Cam Assembly Service After Refill Se ee du psig ee 112244 e Screw Hex Hd 926 o uias d vere x asa 193192 efe Lamp Window DT sa ea hse Ega I sm Screw acus ida EE 19277 020 Cover Black e28B DEC M ah KT 19277 021 Cover Lamp Window QO ii acess 18615 02 Seal Window SOAR Tay ne RE uns 18749 Window 18716 03 Seal Cover 2 Atam hhi 192092 Screw Quads aa as db ovp eee 16046 Drive Gear 94s oe thee MEE 16050 Retaining Ring 35 utei p 1477625 Q Retaining Ring E 36 es T Rec EE 16047 Drive Link Diet Yace e 117092 Pin Drive Link
7. BRINE CAM SWITCH g E 5 Ss UC SW6 LOWER SWITCH INSIDE 0 4 IN I SW7 LOWER DRNE SWITCH OUTSIDE 2 ER ene SWB AUXILIARY LOWER DRIVE SWITCH zz 2 22 456 8 912 174 4 5 6 7 THCAM TIMER HOMING CAM VALVE VALVE TIMER PROGRAM LDM o o valve 5 BADGER AR e TB FLECK 3200 REMOTE METER BADGER AR WITH RELAY BVCAM BRINE VALVE CAM a 5 X 3334328 143212228 LDCAM LDCAM LOWER DRNE CAM WS WIRE SPLICE LOWER DRIVE eee ogoogo e 9229222269 NOTE 1125353456789106 11235456789106 11254567 8 9 wg TWO TANK SINGLE METER ALTERNATING REGENERATION VALVE VALVE VALVE ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY RED YELLOW WHITE oc BROWN 9 mi 089 NTERLOCK CABLE FLA x RECEPTACLE gis TION T WHITE WHITE IMMEDIATE REGENERATION TIMER WHITE WHITE mS WHITE WHITE RED 2 RED YELLOW Yi GR YEL 0 ELLOW BROWN 3 BROWN WSI BROWN BROWN PURPLE 4 PURPLE BLUE BLUE BLACK BLACK 5 lt RED RED BLACK BLACK BLACK BLACK 1 z 5 GRAYE ga o ORANGE j EE z z 11 BLACK 5 559 3 3i ge z a a SS S g z z VDM1 zi UPPER DRIVE TM TIMER MOTOR VDM VALVE DRIVE MOTOR amp LOM LOWER DRIVE MOTOR 5 SWI TIMER HOMING SWITCH a SW2 TIMER PROGRAM SWITCH J SW3 VALVE HOMING SWITCH z SWA VALV
8. HCAM VALVE HOMING CAM LDCAM LDCAM SCAM VALVE STEP 2 BVCAM BRINE VALVE CAM LOWER DRIVE LOCAM LOWER DRIVE CAM Page 26 Printed in U S A 3900 SYSTEM 7 Valve Wiring BLACK YELLOW RED WHITE j i BLUE 902 BROWN a Q INTERLOCK CABLE TE REGENERATION 1 WHITE M IMMEDIATE REGENERATIO ER WHITE lt WHITE WHITE ZT WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW WSI mri BROWN BROWN BLUE 4 BLUE BLUE BLUE ORANGE 5 RED RED BLK WT 6 il BLACK BLACK 7 g a 2 BROWN 8 5 BLUE 9 PH x amp PURPLE a fsi 12 ORANGE g GR YEL z 3 5 x 5 E 5 2 UPPER DRIVE TIMER MOTOR VOM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR REMOTE METER WIRING SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH ial 1 SW3 VALVE HOMING SWITCH 5 i PU aa Vu SW4 VALVE STEP SWITCH WHITE Back 2 x aS 255 gt SWS
9. Piston eens Piston Rod 2 O Ring 042 End Plug Assembly White 3900 Lower Piston No Hard Water By Pass See Illustration Page 6 2 Clip Piston Rod qoae irt Piston No Hard Water 1 By Pass Wk Piston Rod D er ie O Ring 042 PAN End Plug Assembly Black sawas 60131 3900 Upper Seal Kit See Illustration Page 6 10368 Spacer 10369 Spacer Port 11720 Seal 60132 3900 Lower Seal Kit See Illustration Page 6 16068 Seal 16069 Spacer Narrow 16070 Spacer Wide 60132 01 3900 Lower Seal Kit Hot Water 16068 Seal 16069 01 Spacer Narrow Hot Water 16070 01 Spacer Wide Hot Water 60057 01 3900 Upper Drive Motor Assembly 115 V See Illustration Page 8 10302 Insulator Switch 10872 Screw Hex Hd 11080 Screw Flat Hd 10218 Switch 10300 Screw Hex Hd 15120 Bracket Motor Mounting 16044 Drive Motor 115 V 16052 Bushing 17797 Bracket Switch Mounting 12624 Screw Pan Hd 60058 01 3900 Lower Drive Motor Assembly 115 V System 4 See Illustration Page 10 10302 Insulator Switch 10872 Screw Hex Hd 11080 Screw Flat Hd 10218 Switch 10300 Screw Hex 11805 Screw Pan Hd 16044 Drive Motor 115 V 17797 Brac
10. Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equal the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min p
11. LOM o o Wd b ee yd o PES gt ya SW8 AUXILIARY TIMER SWITCH i 11225458789 11253456789 1125345 68 7 50 THCAM TIMER HOMING Q 26 VALVE VALVE TB VALVE TIMER PROGRAM LDCAM HCAM VALVE HOMING CAM BADGERIAR BADGER AR e 181 SCAM VALVE STEP CAM LOWER DRIVE 1 3200308 123256 BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM 112352287289 TWO INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION VALVE TB e 89 09 ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE BLACK TP TERLOCK CABLE MERE CARE IMMEDIATE REGENERATION TIMER 1 WHITE IT wie i WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN 4 RED BLUE BLUE OR 5 BROWN RED BLK 6 BLACK BLACK BLACK GR Y BLACK E gg 3 d 8 E aj gt s S z z lt 2 2 VDM1 m Ua IET UE O SCAM TM TIMER MOTOR UPPER DRIVE VOM VALVE DRIVE MOTOR zl L M LOWER DRIVE MOTOR amp E 2 541 TIMER HOMING SWITCH WHITE BLACK Gd SW2 TMER PROGRAM SWITCH amp SW3 VALVE HOMING SWITCH B da d SWA VALVE STEP SWITCH EE SWS BRINE CAM SWITCH 4 SW6 LOWER DRIVE SWITCH INSIDE LOM Sw7 LOWER DRIVE SWITCH OUTSIDE S TIMER HOMING CAM PROGRAM a
12. Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one hall of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion
13. Screw Park Tank 19592 sce wages hen Screw Structural Tank Og uhi Tar bs Rasa iha 18619 Washer Cr T2 tase eee 16346 irse ves Nut RS EET 19608 20 Disperser Upper pP TC 18584 bo dee dewalt ee Adapter Side Mount Page 7 Printed in U S A MODEL 3900 Control Drive Assembly see opposite page for parts list P AN Q one C Pe Q AK NT tg x Page 8 Printed in U S A MODEL 3900 Control Drive Assembly Parts List Item No Quantity Part No Description DM never 19304 00 Back Plate 01 02 Qe D aed Ge 15120 01 Motor Mounting 16346 Nut 5 16 18 Ait ERE Ten nda 16044 cepe RR Drive Motor 115 V 60 Hz 16500 Drive Motor 220 50 2 16501 te aly Drive Motor 24 60 2 Duane d 0 Switch Mounting Oll EVE duy KEN E Re 10302 un LESER Insulator Switch rc Borate ed sas duos 10218 u Switch T eee s 17845 03 ues A uso uud ese 11238514 oe ere te Nut 1 4 20 e 183865 eeu Lockwasher em ea erat LEN RS 12624 ip i Screw Pan TBE thea 160583 ede Bracket Brine Side LE Screw Round a aaa Je s
14. Volume Rate Time Inj 6 Per Ft Q 10 Per Ft Q 158 Per Rinse Rate 108 158 of GPM Min Size 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI Time GPM Ft Per Ft 24 15 10 4 42 30 26 68 46 102 76 64 10 2 6 16 26 10 F 1 L 30 25 10 5 36 26 24 62 40 96 68 64 10 5 6 10 16 15 1 Ji L 36 WITH MODEL 2350 SAFETY BRINE VALVE 48 70 10 8 34 34 34 56 56 56 76 76 76 10 10 9 16 22 42 F 54 80 10 9 40 34 34 60 50 50 90 76 76 10 10 12 18 28 55 Ft L d 1 100 10 10 46 36 34 68 54 52 102 80 78 10 10 16 24 36 70 Ft Page 32 Printed in U S A MODEL 3900 Service Assemblies 18713 16497 01 16498 01 60277 1800 Brine Valve See Illustration Page 12 Spring EE Retaining Ring Dus Brine Valve Body 8 Stem Assembly Stem Guide Assembly 1800 Injector Assembly 4 See Illustration Page 12 Ar e Screw Hex Hd 1 Injector Throat Injector Nozzle O Ring 116 Injector Body es Injector Cover Ds akh 3900 Upper Piston Assembly See Illustration Page 6 Clip Piston Rod O Ring 035 Piston Rod 41 21 8 Piston doc sha End Plug Assembly JE naa b 3900 Lower Piston Hard PEE Water By Pass Tu S c See Illustration Page 6 dues Clip Piston Rod
15. BRINE LINE 3 WIRE AN POWER CORD RESIN TANK BRINE TANK System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass MANUAL SHUT OFF BRINE TANK 3 WIRE POWER CORD RESIN TANK UNIT 1 BRINE TANK Page 29 Printed in U S A MODEL 3900 System 6 Twin Series Regeneration System 7 Twin Alternator Installation MANUAL SHUT OFF SYSTEM 6 Page 30 RESIN TANK UNIT 1 ee ELECTRICAL INTERLOCK CORD RESIN TANK UNIT2 gt r BRINE LINE S BRINE TANK BRINE TANK mY Note On System 7 power cord is on the Unit 2 Printed in U S A MODEL 3900 Flow Data lt Injector Draw Rates 3900 VALVE amp 3 DIST TUBE ON 24 TANK 40 30 20 meo 10 20 30 40 50 60 70 80 90 100 200 300 400 500 3900 5 6 7 8 9 10 100 80 sot tr 2 o o a 40 al z 20 0 d LL 2 4 6 8 10 12 14 16 DRAW RATE GPM Page 31 Printed in U S A MODEL 3900 Typical Timer Settings Tank Brine prine Tank Refill Dia B W B W 1800 Brine and Slow Rinse Time Minutes Fast Refill Time Minutes
16. Conduit Interdrive 1123572 SS Nut 1 4 20 17845 03 Pin Hinge 10218 Switch 10302 52 2 5132 22e Insulator Switch TO2ST ecce beg ten ge Screw Hex Hd 16053 ias ex Bracket Brine Side 16052 bonis Bushing 16059 Washer J6051 2 ores Retaining Ring Bowed E 118054 niu eed Screw Pan Hd 13965 44 Run Lockwasher T7507 tee d aa ae Screw Hex Hd 12288 Sanak ERR Washer Lock Internal 8 16495 is Baa Cam Assembly T1224 sotto Screw Hex Hd 18744 Screw Cover 19277 020 Cover Black 18615 02 Seal Window 18716 03 Seal Cover 25 Window Indicator 19208 se a Screw Window 16046 i oe agaran ag h Drive Gear 16050 Retaining Ring TITTA n iia oem Canas Retaining Ring E 19315 iss Indicator 10872 i Screw Hex Hd 18726 es Space Indicator 1417091 a Pin Drive Link 16047 Drive Link 11898 2 sor Clip 16045 Drive Pinion PASO Uy i ae ee Roll Pin 16048 01 Bearing Drive Link 11080 Screw Flat Hd 19015 reset Wire Harness not shown Page 11 Printed in U S A MODEL 3900 1800 Brine System Page 12 Printed in U S A MODEL 3900 Brine System Parts List Item No Quantity Part No Description dunes 16340
17. U S A 3900 SYSTEM 4 Valve Wiring TB1 DELAYED REGENERATION TIMER WHITE 1 WHITE WHITE RED 2 RED YELLOW RAYI GRAYEL YELLOW 3 YELLOW BROWN H7 4 5 RED BLACK 6 BLACK BLACK BLACK GRZYEL cal 8 E BLACK d E Ez x x als 32 3 gc a gt gt a 3 Sd sjo EE z z z z z VDM1 1 IMMEDIATE REGENERATION TIMER in L WHITE YELLOW YELLOW BROWN UPPER DRIVE BLUE RED BLACK x BE x oj g z z TIMER MOTOR LOWER DRIVE VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR pK SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH THCAM TIMER HOMING TIMER PROGRAM HCAM VALVE CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM NOTE SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION Page 23 Printed in U S A 3900 System 4 With Remote Meter Valve Wiring
18. cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation 6 Place the by pass in service position 7 Manually index the softener control into service position and let water flow into the mineral tank When water flow Stops close inlet valve place control in backwash position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 8 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 3 Printed in U S A MODEL 3900 Water Conditioner Flow Diagrams SERVICE OUTLET E NE 1 SERVICE POSITION INLET REGENERATION VALVE SERVICE VALVE Hard water enters at valve inlet and flows down thru mineral to the bottom distributor Conditioned water flows up thru the distributor tube around the piston and out the outlet 2 BACKWASH POSITION 3 BRINE POSITION Ed UE SERVICE OUTLET F E 4 8 5 AS p water enters at valve inlet flows thru service adapter T piston for by pass thru coupling to regeneration valve E L i i i i
19. firm engagement with gear Note drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve Note To set meter capacity at initial start up either 1 Rotate manual regeneration knob one full revolution 2 Rotate program wheel manually clockwise or counter clockwise and align white dot with capacity arrow This procedure must be followed any time the program wheel setting is changed How To Set The Time Of Day Press and hold the red button in to disengage the 24 hour gear Turn the 24 hour gear until the actual time of day is at the time of day pointer Release the red button to again engage the 24 hour gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise one click This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Page 20 Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on th
20. inlet flows thru nozzle and thru throat to brine valve to refill the brine tank Inlet flow also continues down thru mineral to the bottom distributor Conditioned water flows up thru the distributor tube around the piston and out the outlet Note An option is available to keep service valve in by pass position until the end of brine tank refill cycle Page 5 Printed in U S A see opposite page for parts list MODEL 3900 Control Valve Page 6 Printed in U S A MODEL 3900 Control Valve Parts List Item No Quantity Part No Description chute T es adus 15114 s oput ERR Valve Body Ane Gite SP TEZ207 saat ay Seal stib rs UA 11720 02 Seal Silicone Bakes deat ved Daere tAk 10369 Lacs iun cett Spacer Port A ciusdem pre 10368 deeded aes Spacer 10368 01 Spacer Hot Water TOO as Piston OR MP 14818 odovere nad ae ebd Clip Piston Rod rasa sa EE TON 25 cos e Piston Rod a iu us 14922 exert O Ring 035 16398 01 Plug Assembly TO Sud udi kta Q 401185 Pf Screw Hex Hd Tie A TE 10078 then O Ring 149 12 4 ei Tel KAN 16074 kaa Coupling d grato strict dr 26077 s ct an S ae O Ring 140 VAP 1 moe esa 15112 Seal p baa E 16067 02 3 Adapter Body 16 Zuma SG Ao AS aa GS
21. 1 2 2i une rti Gear Tol 19164 Drive Gear Vic MT NI enr is asha 19887 vei aes Motor Mounting Plate 2A ta tuted tenda 18749 sete sexi Motor 110V 60 Hz 19659 Motor 24V 60 Hz 25 u 2 esu 13278 iix cx ees Screw Motor Mounting 20 iue cab ate s 13830 Drive Pinion Program Wheel Qf esa natn Ti st E etatis 13831 x eb cte Clutch Drive Pinion a ERI Pande or 14276 vna Sg Spring 29 T4253 s esi Fete ges Spring Retainer 3 SISE kuu d Ba Not Assigned 31 cian i E de ts 113384 orna Screw Timer Hinge amp Ground Wire 32 ie T 13881 or Hinge Bracket Outed hw es Ge 14087 reee vais Insulator siens DE 10896 Switch 35s dur ed di aaa a 15920 etr petet Switch dO iib D INANE LIE 5 ss Screw Switch Mounting 3f lues ves s 14007 Decal Time of Day SO cotes DE E 14045 Decal Instructions ieee tease T sana tasa q ma 13902 iced Us eR bts Harness Not Shown A enna Seed 12684 2 fos n due ods pee Wire Connector Not Shown AD sss Tease anche its 15354 01 Ground Wire Not Shown Page 17 Printed in U S A MODEL 3200 TIMER Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate
22. 16068 ene eee Seal Aaa atan a Ayas 16068 02 Seal Silicone dte d 2 uoo Leslie 16069 ae oe ERIT Spacer Narrow 16069 01 Spacer Narrow Hot Water 18 VP saa ste gees 16070 3 uy Spacer Wide etree phan ts 16070 01 Spacer Wide Hot Water 160071 a Piston il aaa na Sakaria 16082 Piston No Water 20 m e Tou e erum 16072 gak Piston Rod raana ku 160767 re RR O Ring 042 22 Af asp UI Totes cei 16399 01 End Plug Assy White jM 16399 11 End Plug Assy Black NHWB P 19901 Plug Brass Hot Water 2 rake des UTE 16800 O Ring 238 DAE Le hola ix fouet ane bine dee 1639452 r wea erie O Ring 362 prec 16255 Tank Adapter 6 8 25 Welded Flange ES 6257 Flange Segment T2 reete 11238 acie Screw Hex Hd E 16088 Pipe Plug 2 Yus ts LEASE 6286 reese Flow Disperser Options 295 aa ah 16482 daad bes ms Flange Segment BO eni ento Eo rs ua era a 16483 Flange Ring TES 16484 O Ring 442 do orae setis 16517 i deh Se
23. 38 ie NS p EN 16048 c a Bearing Drive Link 99 su E Dua ANE oss 14898 lx RA Clip 40 16045 Drive AT E 11381 Rol Roll Pin 4252 Waa a SSE 110804 c c r a Screw Flat Hd AB Es Sos uber d 108722 eerie Screw Hex Hd AA Vl a gag naa dines ALA acts am hayaq Gta Ng EEE Timer not shown 3000 3200 3210 3200E 3200ET 40084 07 Power 120 7 Fi shown ts 40084 12 Power 120 12 Ft shown e nt 40085 07 Power Cord 240 7 Ft not shown a o WA ajan ngaeng T 967 1 ont NANG Strain Relief not shown AT A ru dud Ren 16430 ud Harness not shown 48 5 onus 19691 tre Hole Plug 3 4 Dia not shown AQ vct xs d niue RS RUE S 19059 15 cce ah Hole Plug 7 8 Dia not shown Toge ata 16427 04 Motor Lead Wire not shown s SS as Tuza gak 16384 nen Wire Harness not shown Dd d ke ide ate deiner eme 14924 a xeu Strain Relief not shown OS dece eset a 15513 e Meter Cable not shown LEE E emet 152507 cce oper Label Terminal Strip not shown T ga ayau 16821 eue Cable Guide Assembly not shown Specify number of terminals Optional Parts for Lamp Package Page 9 Printed in U S A MODEL 3900 Adapter C
24. AM LDCAM LOWER DRIVE CAM NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE 181 INTERLOCK CABLE wane IMMEDIATE REGENERATION TMER wung WHITE WHITE WHITE RED 2 RED YELLOW YELLOW YELLOW 3 YELLOW BROWN BROWN BLACK 4 YELLOW BLUE OR 5 BLU F RED RED BLK 6 BLACK BLACK BLACK BLU 7 BLACK 58 GRAYEL 8 gg amp gt 99 2 212 19 BLACK z z x x 5 lt ai lt E a al 58 8 UR 1 IE zz z zz c c 1 o lt 2 Sew 2 TM MOTOR UPPER DRIVE VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR 4 3 SWI TMER HOMING SWITCH WHITE Back Sla g 55 SWZ TIMER PROGRAM SWITCH ge amp oa SW3 VALVE HOMING SWITCH EX SWA VALVE STEP SWITCH x SW5 BRINE CAM SWITCH F 8E SW6 LOWER DRIVE SWITCH INSIDE LOM Sw7 LOWER DRIVE SWITCH OUTSIDE 9 9 THCAM TIMER HOMING CAM IN TPCAM TIMER PROGRAM CAM U Be HCAM VALVE HOMING CAM LDCAM LOCAM SCAM VALVE STEP CAM BYCAM BRINE VALVE CAM LOWER DRIVE LOCAM LOWER DRIVE CAM Printed in U S A Page 25 3900 SYSTEM 6 Valve Wiring
25. E STEP SWITCH SWS BRINE CAM SWITCH SWE LOWER DRIVE SWITCH INSIDE SW7 LOWER DRNE SWITCH OUTSIDE HOMING TIMER PROGRAM CAM VALVE HOMING SCAM VALVE STEP BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE WS1 WIRE SPLICE LOWER DRIVE Printed in U S A Page 27 3900 MULTIVALVE SYSTEM 7 Valve Wiring INTERLOCK CABLE INTERLOCK CABLE RECEPTACLE CONNECT TO NEXT UPSTREAM VALVE OR REMOTE METER CONNECT TO NEXT DOWNSTREAM VALVE OR JUMPER PLUG VIOLET NOTE TWO FIVE TANK SINGLE METER ALTERNATING REGENERATION 1 TO 4 TANKS IN SERVICE ONE TANK IN REGENERATION OR STANDBY ALL VALVES IN SYSTEM WIRED ALIKE LAST VALVE IN STRING RECEIVES JUMPER PLUG ASSEMBLY CONNECT JUMPER PLUG TO INTERLOCK CABLE RECEPTACLE LEAD VALVE INTERLOCK CABLE IS SPECIAL MULTIVALVE CONNECTED TO REMOTE METER LOWER DRIVE P
26. MODEL 3900 Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 3900 Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION CONTROL VALVE SPECIFICATIONS 1 Type of Timer see pages 19 20 amp 21 A 7 day or 12 day B 3 750 to 63 750 gallon meter or 18 750 to 318 750 gallon meter or Other C Meter Wiring Package 1 System 4 1 tank 1 meter immediate or delayed regeneration 2 System 5 2 tanks 2 meters interlock 3 System 46 2 tanks 1 meter series regeneration 4 System 7 2 tanks 1 meter alternator 2 Timer Program Settings A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min 3 Drain Line Flow Controller gpm 4 Brine Line Flow Controller gpm 5 Injector Size 6 A Hard Water By Pass B No Hard Water By Pass Page 2 Printed in U S A MODEL 3900 General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Other voltages available Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBI
27. NG Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 7 feet apart for twin units To provide for expansion and contraction of plastic resin tanks and rigid plumbing loads use FLEXIBLE FITTINGS at the valve 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units 3 Make sure that the floor is clean beneath the salt storage tank and that it is level 4 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 5 Place in by pass position Turn on the main water supply Open a
28. age 28 Printed in U S A BROWN REMOTE METER OR EDUM REQUIRED FOR PROPER OPERATION 215 MODIFIED IMMEDIATE REGENERATION TIMER ai 3 1 1 WHITE WHITE YELLOW 2 BROWN BROWN 3 BLUE BLUE 4 RED RED 5 BLUE BLACK BLACK BLACK 6 BLACK GREY GREY P a VIOLET 7 VIOLET BLACK WT BLUE z 5 BROWN 8 BROWN gd a gt 9 GREY 10 PINK jS 11 PU BROWN 12 BROWN BRN BLK WT 13 BLACK WT J BLUE 14 BLUE BLACK IE x OR 15 x q asd c 2 z 3 uie i GREY 16 GREY amp E a FS ES crever GREEN 4 d dd B 4 zz zz 22 n gt f oj o VDM1 N C owt IP GREY m Li BLACK WT C SCAM SW3 SET TO TRIP AT THE START OF BACKWASH 6 MIN UPPER DRIVE TIMER MOTOR SWS VALVE STEP SWITCH HCAM VALVE HOMING CAM VDM VALVE DRIVE MOTOR SW6 BRINE CAM SWITCH SCAM VALVE STEP CAM LOM LOWER DRIVE MOTOR SW7 LOWER DRIVE SWITCH INSIDE BRINE VALVE CAM SWI TIMER HOMING SWITCH SWE LOWER DRIVE SWITCH OUTSIDE LOWER DRIVE SW2 TIMER PROGRAM SWITCH 5 9 LOWER DRIVE AUX SWITCH TB1 TERMINAL BLOCK SW3 TIMER AUX SWITCH TIMER HOMING CAM SW4 VALVE HOMING SWITCH TPCAM TIMER PROGRAM CAM MODEL 3900 System 4 Typical Single Tank Installation with Optional Meter rre ay MANUAL SHUT OFF
29. aku kya Ses Screw Hex Hd Metric Sted 1638627 Sees Nut 1 2 13 TT aru d eese Rt a TOTES Stainless Steel Washer Page 15 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly see opposite page for parts list Page 16 Printed in U S A MODEL 3900 Timer Assembly Parts List Item No Quantity Part No Description Taytayqa pasaq 13870 01 Housing Assembly ANAA SA 13802 Cycle Actuator Gear m 40096 27 24 Hour Gear 12 Midnight 40096 02 24 Hour Gear 2 13886 01 Knob ped Boa 19290 See ee be e Screw Timer Knob amp Motor Plate Mtg JAAN ELS TT 11999 es Button Decal 60405 80 Program Wheel Assembly 0 63 750 13806 Program Wheel T uas T Sa AA aa 13 48 2 Screw Program Wheel Mig Td Ti S ste scis 142655 eid Spring Clip OES EES 15424 iler ERA Spring Detent Tikata aa he 15066552 ense e Ball 1 4 Dia LC E E eres Main Drive Gear 15 ES T ases Sab ces 19210 o a Program Wheel 16 15493 Roll Pin 185 usn es T notera 19018 nen Shaft 19 25 se y sas Tienes 1332 Spring Idler 20 anon sei sm 190
30. e Red 5127 06 eiim a ee HO he ohare I4 White 151075076 deinem TEL us ot rx S eti xd Blue 15127 08 vo E REPRE 824 v eve x UE Yellow 15127 09 dorp she one abe hee AR tte a Violet T5127 1 Orso cioe Als Black Injector Nozzle Size Color 15128 04 Soest yal A H4 onc a asa Green 15108 05 32 ee oe eee ccs wa oe Hb ch cred adres Shere ath Red 15128 0652 DIES HO Yus White 151298 07 5 ERE PET v c E pe aN ae Blue 15128 08 u m 1 88 utn Yellow 15128 09 i HO sa Sus fuse Violet 15128210 um ERR 410 sis eie IMP IE Black Page 13 Printed in U S A MODEL 3900 3 Meter Assembly Page 14 MODEL 3900 3 Meter Assembly Parts List Item No Quantity Part No Description T2 ys Lp PT 16254 i e anaa Meter Body p E BES ER 162795 ENS Impeller Shaft ulospaug usi dieat ale tes 16575 iu Impeller Assembly dtes etos o iade E 16400 Meter Cover Assembly Std tus 16401 Meter Cover Assembly Ext Range bun Shark a Odit sy 15707745 O Ring 236 Be Ur REN Oki ues T2312 Screw Hex B malades 15886 Screw Hex Hd Metric O TOES DES 16280 TE ENTE Flow Straightener RE KAN 2c RE a 16328 Connecting Flange eros terat ns IE 40148 2222 dg ve bed Screw Hex Hd Ori t T7122 unas h
31. e program wheel and manual regeneration procedure are the same as previous instructions MANUAL 24 HOUR ENGE SANSA GEAR PROGRAM WHEEL TO SET TIME OF DAY SUE PI as arta fiie POSITION ee SN INDICATOR e e 2 ND 5 CLOCKWISE Q z CAPACITY GAL ONS 5 RED TIME SET a BUTTON i F WHITE DOT GALLONS LABEL Immediate regeneration timers do not have 24 hour gear No time of day can be set Printed in U S A MODEL 3900 Service Instructions 1 2 3 4 5 6 7 PROBLEM Softener fails to regenerate Hard water Unit used too much salt Loss of water pressure Loss of mineral through drain line Iron in conditioned water Excessive water in brine tank gt gt CAUSE Electrical service to unit has been interrupted Timer is defective Power Failure By pass valve is open No salt in brine tank Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Improper salt setting Excessive water in brine tank Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipe by recent work done on plumbing system Air in water system Improperly Sized Drain Line Flow Control Fouled mineral bed Plugged drain line flow c
32. er pin PROGRAM BRINE amp RINSE WHEEL FOR S SECTION ONTROL OF 2 MIN PER HOLE REGENERATION as CYCLE STORAGE RAPID RINSE SECTION 2 NIN PER PIN BRINE TANK REFILL SECTION 2 MIN PER HOLE BACK WASH SECTION 2 NIN PER PIN To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner microswitch drops into the notch on the program wheel Page 19 Printed in U S A MODEL 3210 ECONOMINDER Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear Release and check for
33. k Service Adapter Did Not Cycle Missadjusted Broken or shorted Switch Valve is not programming correctly Foreign material in control Internal control leak CORRECTION Replace brine valve seat and clean valve Clean brine line flow control Clean drain line flow control Clean injector Increase Line Pressure To 20 P S I Minimum Change Seals Spacers and piston Assembly Check Drive Motor And Switches Determine if switch or timer is faulty and replace it or replace complete power head Check timer program and positioning of control Replace power head assembly if not positioning properly Remove power head assembly and inspect bore remove foreign material and check control in various regeneration positions Replace seals and piston assembly Problem Softener Delivers Hard Water General Service Hints For Meter Control Cause could be that Reserve Capacity Has Been Exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check meter with meter checker Page 22 Printed in
34. ket Switch Mounting 16086 Bracket Motor Mounting Page 33 Printed in U S A P N 16505 Rev 2 3 00 Printed 3 00
35. of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit Page 18 Printed in U S A SERVICE POSITION 24 HR GEAR INDICATOR SATO MANUAL REGENERATION KNOB RED TIME SKIPPER WHEEL 12 DAY SET BUTTON SHOWS EVERY OTHER DAY REGENERATION 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure How To Set Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed
36. ontrol Plugged injector system Timer not cycling Printed in U S A D gt OD gt pp w CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Reset Time of Day Close by pass valve Add Salt to brine tank and maintain salt level above water level Check brine tank fill time and clean brine line flow control if plugged Repeated flushing of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See Problem No 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration Remove pistons and clean control Assure that well system has proper air eliminator control Check for dry well condition Check For proper Drain Rate Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase Backwash Time Check flow control Clean injector and screen Replace timer Page 21 MODEL 3900 Service Instructions PROBLEM 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously CAUSE Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged Line Pressure Is Too Low Internal Control Lea
37. ontrol Drive see opposite page for parts list Page 10 Printed in U S A MODEL 3900 Adapter Control Drive Parts List Item No Quantity jy Wi Gta de ee Ae Discite du T marerena Saku Oe N n RO NS Tiba D yz kya Tua TE PE Los e E E O dha SSNS L Ooa nies ous scare are es TO a Toss Res um 12 33 2S LEER SERA E TA oiu deese s LO PIRE EC TO ai LEA ays d ee Ea ea ERE maa EHE RO 19 iv 24 cete nes ETE DAS Re P dicio 24 AOA jS 26 ketene ces 24 28 TES as eot 29 sas ete ek Aa Tu ayauya ana Ca OA ores MS SAN 2 aus ib raya nasa Z anu sei Ada awana any b moe DO ai de ete SES ee San DENT 38 39 5 40 ae yt 41 ALS A ICM aa ban Aan Part No Description 19305 zt bee es Back Plate 160865 o nete Bracket Motor Mounting 16346 1 kv Nut 16044 Drive Motor 115 V 60 Hz 16500 Drive Motor 220 V 50 Hz 16501 Drive Motor 24 V 60 Hz 186922 uM Washer Sealing 18691 ees ue Connector Conduit 17 97 ste oss teu Bracket Switch Mounting 18693 2404
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