Stryker 40L High Flow Insufflator Manual
Contents
1. Acknowledge error message with LSV Adjust LSV Adjust RES ET A MIN DEF MAX MIN DEF MAX L Check error message E eliminate cause error code xx Calibration success Restart ok ec WA ok ec WA Servicemenu i i Confirm with MENU LPR Adjust ok ec WA US 21 3 Service Menu 3 2 7 Heater Calibration Fig 3 2 7 Connection for Heater Calibration Box D Heater Calibration Box T100 T101 Connection for Heater Calibration Box 3 2 7 2 DISPLAY Requirements Ger t im Servicemode Gas bottle open Servicemenu Calibration box according Fig mcm 3 2 7 ok esc A Servicemenu Press A I until display on left appears i Heater Calibration ok ec WA Confirm with MENU Follow Fig 3 2 7 to connect device with calibration box After prompted by display first connect Temp 1 and then Temp 2 to the calibration box Heater Calibration ACT MIN DEF MAX please connect heater ok ec YA with RESET cause Restart Acknowledge error message Check error message and eliminate ACT XXX Heater Calibration m Confirm with MENU m Servicemenu Heater Calibration ACT MIN DEF MAX 460 550 750 please connect Temperature 1 Heater Calibratio2. Press A until display right appears Servicemenu Factory default ok ec w Confirm with Factory default please wait ok ec WA Y Factory default Calibration success ok ec WA Confirm with MENU Servicemenu Factory default ok ec w US 24 4 Replacing Components 4 Replacing Components The following components and modules can be replaced if malfunctioning Entire High Pressure Unit HPU Entire Power Pack Non Heating Device Plug Basic Board Module BAM Video Board LCD Board HPL Entire Pneumatics Unit Low Pressure Unit Entire Set of Cables Insufflator Tube Set Entire Fluid Sensor Device Feet Entire Video Board Hermes Interface e Potential Equalization Plug The device has to be opened as described in Chapter 1 7 to replace any modules or components 41 HighPressure Unit HPU The high pressure unit is connected with the gas port The high pressure unit consists of the following function elements Pressure Controller High Pressure Fuse High Pressure Sensor 4 1 1 Fig 4 1 1 Device Rear Gas Connection Port QD High Pressure Unit Fastening Screws Gas Connection 4 1 2 Fig 4 1 2 High Pressure Unit Connections High Pressure Unit HPU High Pressure Fuse Conn
3. Press A until display on right appears Servicemenu LPR Adjust ok ec WA ml LPR Adjust Confirm with MENU i Es adjust pressure Y ok ec WA Follow Fig 3 2 4 use screwdriver to set front pressure controller LPC from display value ACT to DEF Confirm with MENU Acknowledge error LPR Adjust LPR Adjust message with RESET za ae EN n 18 Check error message xx 115 120 125 x 115 120 125 and cause error code xx Calibration success Restart ok ec WA ok ec WA Servicemenu Confirm with MENU LPR Adjust ok ec WA US 18 3 Service Menu 3 2 5 Flow Calibration d NNNNNN 0 Insufflation 25 l min ES 3 2 5 Fig 3 2 5 Test Layout Flow Calibration D Device Output Tube Connection Flow Column 40 l min Requirements Device in service mode Gas bottle open Test layout according DISPLAY Servicemenu All Offset ok esc A Fig 3 2 5 _ Press A until display on right appears Servicemenu Flow Calibration ok esc vA ml Confirm with MENU Acknowledge error message with RESET Check error message and eliminate caus
4. components 1 High pressure level test Item 2 3 2 Flow volume test Chapter 2 6 43 Low Pressure Unit LPU Replace elements if malfunctioning and in case of flow limitation 4 3 1 Fig 4 3 1 Position LPU Flat Cable Plug in Connection Electrical Plug in Connection with High Pressure Unit Tube Connection with HPU Complete LPU SW 7 Nut Tooth Lock Washer 4x Connection Tube Remove the connection tube from the 3 Unscrew the plug in connections for the electronic plugs DO Unscrew four fastening nuts at base case of pneumatics unit remove the tooth lock washers and lift out the entire LPU complete with block valves and board Reverse instructions to install elements Conduct the following tests after replacing modules or components 1 Calibration according to Chapters 3 2 1 to 3 2 6 and Chapter 3 2 8 OOOQGQoO 05 26 4 Replacing Components 4 Replacing Components 4 4 Power Replace power pack if malfunctioning and in case of repeated safety defect 4 4 1 Fig 4 4 1 Position Power Pack Voltage Input Cable Plug in Connection Fastening Nuts Tooth Lock Washers for Cover Entire Power Pack Fastening Nuts Tooth Lock Washers for Cover Voltage Output Cable Plug in Connection Remove the electrical plug in connectors DO Use SW 5 5 adjustable wrench to Unscrew four fastening nuts 2 on cover and remove cover Unscre
5. 17 5657 EN Eindhoven TheNetherlands Tel 31 40 2922 522 Fax 31 40 2922 555 STRYKER OSTEONICS SA LUGANO Via della Posta 6934 Bioggio Switzerland Tel 4191 610 44 10 Fax 4191610 4470 Address STRYKER FRANCE S A 13 Rue de lo Perdix ZAC Paris Nord Il 93290 Tremblay En France Tel 33 1 4817 5000 Fax 33 1 4863 8170 STRYKER UK Ltd Stryker House Hambridge Road Newbury Berkshire RG 14 5EG England United Kingdom Tel 44 163 5262400 Fax 44 163 5580606 F105 200 6031 0 0702 AMA for Service STRYKER SPAIN Manual Tovar 35 28034 Madrid Tel 3491 728 3500 Fax 3491 358 0748 STRYKER MIDDLE EAST AFRICA P O Box 26589 Abu Dhabi U A E Tel 9712 6312145 Fax 49712 631 3698 stryker ENDOSCOPY P N 1000 400 564
6. Design foil Front plate Cloth sealing strip LCD display Graphic board Basic module BAM 01 1 0 module IOM 01 10 Video module VIM 01 alternate option 11 Interface Modul IFM O1 alternate option Upper section of case Low pressure unit LPU 01 Power plug Non heating plug with safety catch High pressure unit HPU 01 Gas connection Co2 High pressure safety valve Video In Out board Bottom of case Heater board HPL Front board FPL US 5 Introduction Basics 1 Cable Layout Plan 1 3 MO 9A U9315 2918 pees 1D 315 980210 anid PIOA Pela pod MOJA PIOA anig MOIISA MOI PA HUM SHUM 315 Kay 82DAVx6 820 vx92 PIA PIOIA Jelg elg 829 Vx0I 820 Vx8I US 1 Introduction Basics 1 Introduction Basics This device has to be serviced every two years The chapter 1 5 Front of the Device Function Test describes this routine inspection Please use the maintenance and checklist included in the back of the service manual to document the bi annual inspection 1 4 Testing Tools and Resources The following tools and resources are required to perform the maintenance and service tasks described in this manual Please make sure that all tools and resources are calibrated and in perfect working order before commencing any service or maintenance tasks e Manometer Range 0 70 mm Hg Test Class 1 0 Range 0 7 bar Tes
7. If you have to return the device please fill out the card below and mail the manual back with the device Name of owner Zip code City State Province Country Type of device Device identification number see ID marker Description of defect US 41 US 42 Address for STRYKER ENDOSCOPY 5900 Optical Court San Jose CA 95138 USA Tel 1800 624 4422 Fax 1 800 729 2917 STRYKER AUSTRALIA Pty Ltd 50 Broughton Road Artarmon NSW 2065 Australia Tel 61 29415 5100 Fax 61 2 9420 0633 STRYKER CHINA Ltd Room 1710 Kodak House 2 39 Healthy Street East North Point Hong Kong China Tel 852 2814 7463 Fax 852 2873 0210 STRYKER GUANGZHOU REPRESENTATIVE OFFICE Room 3007 Jian Li Bao Building 410 Dong Feng Zhong Road Guangzhou 510620 China Tel 86 20 8348 6919 6920 Fax 86 20 8348 6921 STRYKER SHANGHAI REPRESENTATIVE OFFICE Room 2718 20 Shanghai Central Plaza 381 Huai Hai Zhong Road Shanghai 200020 China 86 216391 6887 Fax 86 2163916119 STRYKER PACIFIC
8. Ltd Suite 2501 Citibank Tower Citibank Plaza 3 Garden Road Central Hong Kong China Tel 852 2840 4400 Fax 852 2804 6303 STRYKER SHENGYANG REPRESENTATIVE OFFICE Room 501 Block B Shenglong Int Hotel 97A Zhongshan Road Heping District Shengyang 110001 China Tel 86 24 2284 2583 Fox 8 24 2285 5366 STRYKER CHENGDU REPRESENTATIVE OFFICE Room B 26 F First City Plaza 308 Shun Cheng Da Jie Chengdu Sichuan Province China Tel 86 28 652 8693 7572 Fax 86 28 652 8177 Service STRYKER FAR EAST Inc THAILAND A3 Floor Unit D1 719 KPN Tower Rama 9 Road Bangkapi Hauykwang Bangkok 10360 Thailand Tel 662 717 0551 2 Fax 662 717 0553 STRYKER MALAYSIA Sdn Bhd No 55 Lorong Rahim Kajai 13 Taman Tun Dr Ismail 60000 Kuala Lumpur Malaysia Tel 60 3 7725 3650 7725 3651 Fax 60 3 7725 5228 STRYKER BEIJING REPRESENTATIVE OFFICE Room 832 Capital Times Square No 88 West Chang An Street Beijing 100031 PR China Tel 86 10 839 131023 Fax 86 10 839 13571 STRYKER INDIA Pvt Ltd C 5 First Floor SDA Commercial Complex New Dehli 110016 India Tel 91 11686 6740 Fax 91 11696 6020 STRYKER SINGAPORE Pte Ltd 70 Bendemeer Road 03 02 Hiap Huat House Singapore 339940 Tel 65 293 0119 Fax 65 293 7028 STRYKER HOWMEDIA GmbH Gewerbeallee 18 45478 Muelheim a d Ruhr Germany Tel 49 208 999 060 Fax 49 208 999 06325 STRYKER OSTEONICS BV Marinus Van Meelweg
9. menu option Flow Calibration US 10 2 Function Test 28 Testing Overpressure Alarm 1 Attach a tube and an air filled syringe to insufflation tube connection Fig 2 5 1 2 Usethe syringe to slowly generate a pressure of 15 mm Hg 3 Slowly increase pressure to 21 mm Hg and press the Start Stop key 4 An alarm is sounded after approx 5 seconds and Overpressure is displayed 5 Select gas flow level 2 6 The bleeder relief system is activated after approx 5 seconds time and pressure value can be changed in the user menu 7 The bleeder system relieves the pressure alarm and Overpressure warning symbol are turned off 8 Press the Start Stop key and remove test tools and resources Adjustment e Replace low pressure unit 29 Testing Blockage Alarm 1 Connect insufflation tube and close off the end of the tube 2 Press the Start Stop key 3 alarm is sounded after approx 5 seconds and Blockage is displayed The acoustic warning signal can be deactivated in the user menu 4 Open the insufflation tube connection the alarm is turned off 5 Press the Start Stop key Adjustment e Return device to factory 2 10 Testing Gas Heater 1 Connect a heater tube to insufflation tube and gas heater connection 2 The display depicts HEATING The tube is being pre warmed 3 Unplug the gas heater The display HEATING disappears 4 Remove heater tube 5 Turn off device Ad
10. A J9AI9291 0J1U02 Ke dsip skejdsip Jayeads pseoghay 104 ses 10J Josuas a1nje1odua ses 10 8 Josuss pin 4 8 SS aAjeA Ajajes ainssaid 4osu s asinssaJq Josuas pasoj jeuuou eM 7 7 TE OE 67 8c LT 92 ST vc ET TC OT 6r ST LT 69 xz Josuas aJnssaJd Josuas piOu os 1J 3np 4 aunssaJd a qe 013U09 SHWW 005 Ajajes ainssaid OCT ainssaid yun ainssaid yun ainssaid utu 10 S E anea Kazes aunssaid 31H 2 04 01 OF JOSUaS ainjeadua 8 ainssaid 09 105095 ainssaid u8iH AH ainssaid l11oq sep ajijog sep 4 male INO3DI313 uo O lt m lt Won od ud Wow m i O o US 4 1 Introduction Basics 1 2 2 3 4 5 6 7 8 9 Explosion Diagram Insufflation tube connection Gas heater connection Front plate
11. Board ON OFF Key Replace panel board or remote control if malfunctioning ON OFF key 4 6 1 Fig 4 6 1 Position Panel Board ON OFF Key Q Plug in Connector to Basic Module BAM 01 Plug in Connector to 1 0 Module IOM 01 Panel Board 1 Remove the electrical plug in connectors D 2 Unscrew two nuts and washers 3 3 Remove board Reverse instructions to install elements Conduct the following tests after replacing modules or components 1 Remote control test installation check function test display 2 Safety test Chapter 2 1 US 28 4 Replacing Components 4 Replacing Components 47 Modules Boards Replace the respective board in case of malfunction or defect 4 8 Video Board LCD Replace video board if malfunctioning and in case of defects 4 7 1 RTE hi m ES 4 8 1 Fig 4 7 1 Component Boards Module Release D Locked position Press to release Component Board Module 3 Released position Press to lock 1 Remove the electrical plug in connectors from the component boards modules 2 Firmly grasp component board module and press button Dto release 3 Reverse instructions to install elements 4 Lock component board module Position 1 Conduct the following test after replacing modules or components Function test of replaced components Fig 4 8 1 Position Video Board LCD D F
12. CD Board Display Panel Board Gas Heater Board Compl Pneumatics Unit Low Pressure Unit Compl Set of Insufflator Cables Insufflator Tube Set Tube Connection F105 6 8 Case Cover Front Panel Compl Fluid Sensor Device Castors Compl Video Board Hermes Interface Potential Equalization Plug US 32 6 Calibration Error Messages To troubleshoot check connections and settings first and then repeat the calibration process before replacing a component or component group Error Message 0 4 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 50 51 52 53 54 55 56 57 58 59 60 Cause General error Timeout General software error EEprom write error General gas supply error General offset calibration error Offset Low pressure regulator too low Offset Low pressure sensor too low Offset Safety pressure sensor too low Offset Differential pressure sensor too low Offset High pressure sensor too low Offset Temperature sensor too low Offset Current monitoring of high pressure gas heater too low Offset Gas heater too low Offset Low pressure regulator too high Offset Low pressure sensor too high Offset Safety pressure sensor too high Offset Differential pressure sensor too high Offset High pressure sensor too high Offset Temperature sensor too high Offset Current monitoring of high pressure gas heater too high Offset Gas heater too high General low pressure calibration e
13. Pressure Unit HPU 9 2 4 Testing the Low Pressure Regulator LPR 10 2 5 Low Pressure Safety Valve LSV 2 6 Testing Low Pressure Unit for Leaks 2 7 Testing Flow Volume sus 2 8 Testing Overpressure Alarm s 2 9 Testing Blockage Alarm sse 2 10 Testing Gas HEATE sise 21 SEVICE nn ennemi 12 3 1 Opening the Service Menu sss ON DAW 322 ettet 322 LO ftset Calibration eiii qasi 3 2 2Low Pressure Calibration ae 3 2 3HIGH Pressure Calibration 17 3 2 ALPR Calibration cecidere cdit 18 3 2 5Flow Calibration is 3 2 5Elow Calibration 5 crecieron 3 2 6LSV Calibration scsi cu sn 3 2 7Heater Calibration Ws 342 8 12h Test auqa aqa eei aqsu costs 3 2 9Factory Default 24 Replacing Components u m u nn au Sus 25 4 1 High Pressure Unit ie 25 4 2 Gas Connection m 4 3 Low Pressure Unit user tereti 26 454 Power Pack ts ee diei diee 27 4 5 Non Heating Device Plug 4 6 Panel Board ON OFF Key 427 MAU Bi ideni 4 8 Video Board LCD nt 4 9 Heater Board een 4 10 Insufflation Tube Connection Gas Outlet 30 4 11 Fluid Sensor 4 12 Front Panel Spare Parts LIU corno ep PR EIE Ets 32 Calibration Error Messages asas 33 Technical Data eie 35 Glossary jT 36 D re 37 Maint
14. Stryker ENDOSCOPY AOL HIGH FLOW INSUFFLATOR Hermes Ready Model SERVICE MANUAL F105 200 6031 0 0702 AMA This manual contains information that is subject to copyright All rights reserved This manual should not be photocopied duplicated on microfilm or otherwise copied or distributed completely or in part without the approval of the manufacturer Some of the parts and equipment referred to in this manual bear registered trademarks but are not identified as such It should therefore not be assumed that the absence of the trademark indicates that any given designation is not subject to trademark protection Also it is not evident whether patents or copyrights exist Users of ours products should not hesitate to point out to us any errors or unclarities in this manual Copyright STRYKER ENDOSCOPY Manufacturer STRYKER ENDOSCOPY 5900 Optical Court San Jose CA 95138 USA Tel 1 800 624 4422 Fax 1 800 729 2917 US 2 Contents Safety Instructions 3 Introd ction BasiEs sise 4 1 1 Functional Diagram F105 1 2 Explosion Diagram 1 3 Cable Layout Plan 1 4 Testing Tools and Resources 1 5 Front of the Device 1 6 Rear of the Device 1 7 Opening the Device FUNCION TEST esse M 9 2 3 sSafBby TOS E u u manne amenant 9 2 2 Damages Caused by Disinfectants UV Rays etc 9 2 3 Testing the High
15. astening Nut Tooth Lock Washer Plug in Connector from 1 0 Module 3 Video Module DIU Terminal Screw for Cable from 1 0 Board 5 Fastening Nut Tooth Lock Washer The video board and the LCD can be removed without first having to disassemble other components However access to the video board is much easier if the front panel has been removed see Chapter 4 12 A SW 5 5 fork wrench ring wrench and a small screwdriver are required for the removal of the video board Be careful not to damage any cables or other components when removing the video board 1 Remove the cable connectors 2 2 2 4x Unscrew the fastening nuts and tooth lock washers at the corners of the video board 3 3 Watch out for the distance sleeves between video board and LCD when removing the video board together with the LCD from the bolt screws Reverse instructions to install elements Conduct the following test after replacing modules or components 1 Function test of LCD display US 29 4 Replacing Components 4 Replacing Components 49 Heater Board HB Replace heater board if malfunctioning or in case of gas heater tube defects Fig 4 9 1 Position Heater Board Connecting Cable to 1 0 Module IOM Heater Board HB 3 Nut Tooth Lock Washer for Fastening Nut Tooth Lock Washer for Fastening The heater board can be removed without first having to disassemble other components 1 Unscrew fastening n
16. d in any way e g insufficient insulation breaks malfunctioning contacts etc are to be replaced Electronic Boards If the boards show signs of corrosion or other damage to the contacts or soldering joints they are to be replaced to ensure the safety of the device system Front Panel and Case Front panel and case are to be checked for damage Check for safety and function relevant damages The proper function of the control panel and displays is to be checked Tubing Fluid can enter the device via the insufflation tube connection This is detectable through the residue visible in the transpa rent tube in the area of the tube nozzle If this is the case please replace the entire pneumatics block 2 3 Testing the High Pressure Unit HPU The high pressure unit consists of the following Gas Intake Filter GIF High Pressure Sensor HPS High Pressure Controller HPC High Pressure Heater HPH High Pressure Valve HPV Testing High Pressure Unit for Leaks 1 Connect manometer 0 70 bar to gas bottle connection 2 Remove tube press plastic ring and pull out tube from HPU 2 output and connect a 0 7 bar manometer 3 Connect gas supply Briefly open and then reclose the gas supply 5 Wait 10 min Pressure at 70 bar manometer may not have dropped more than 5 bar Adjustment e Check gas connection e Replace high pressure unit High Pressure Valve HPV 1 Open the gas supply line 2 Usea felt marke
17. e Restart Flow Calibration ACT MIN DEF XXXX 1000 2000 please wait ok esc MAX 3000 VA ACT MIN ox 1000 ok Flow Calibration error code xx ec YA Continued US 19 3 Service Menu 3 2 5 Flow Calibration Continued Flow Calibration Read flow column flow value x max Set read value on device with A v adjust flow ok ec WA Flow Calibration ACT MIN DEF MAX XXXX 1000 2000 3000 Confirm with MENU please wait ok ec WA Y Flow Calibration ACT MIN DEF MAX XXXX 2500 4500 5500 Calibration success ok ec WA Servicemenu Confirm with MENU Flow Calibration ok ec WA US 20 3 Service Menu 3 2 6 LSV Calibration Fig 3 2 6 LSV Setting Requirements Device in service mode Gas bottle open Setting according Fig 3 2 6 Device exit closed r ae Press A until display on right appears Confirm with MENU Y ACT to DEF Confirm with MENU Follow Fig 3 2 6 and use screwdriver to set LSV adjustment screw from DISPLAY Servicemenu All Offset ok esc A Servicemenu LSV Adjust ok esc vA ACT xx LSV Adjust NIN DEF MAX 57 58 59 adjust pressure ok ec YA _ uw
18. e now in the service mode and can start the calibration process US 12 3 Service Menu 3 2 Calibration The following chart provides an overview over the necessary calibrations Offset Calibration All Offset 3 2 1 No Low Pressure Low Pressure Calibration Ye57 Calibration 3 2 2 No High Pressure High Pressure Calobration Yes Calobration 3 2 3 No LPC Adjustment Yes LPR Adjust gt 3 2 4 No s How How Calibration Yes Calibration m 3 2 5 No LSV Adjustment Yes LSV Adjust 3 2 6 No Heater Calibration Yes mE gt 3 2 7 Calibration No Yes 12h Test m 3 2 8 No Factory 3 2 9 Factory default Yes default m No Y Y Error Status No Calibration at BAM End E Use the keys below the display for input The function of each key is displayed above Confirm input Enter with the MENU key Use the MENU and A key to open the next menu level Use the V key to open the previous menu level Use the RESET key to exit current menu level Esc US 13 3 Service Menu 3 2 1 Offset Calibration Requirements Device in service mode Gas bottle closed Device output open DISPLAY After entering service code 1000 Servicemenu conf
19. ection for Gas Tube High Pressure Sensor High Pressure Sensor Connection Temperature Sensor Connection 666666 Replace elements if malfunctioning and in case of causally determined flow limitation 1 Open device as described in Chapter 1 7 2 Remove gas connection see Fig 4 1 1 as described in Chapter 4 2 3 Remove gas tube from HPU as well as the electric jumpers see Fig 4 1 2 4 Unscrew the four fastening screws on rear plate and remove HPU 5 Reverse instructions to install elements Conduct the following tests after replacing modules or components 1 New calibration of offset and high pressure US 25 4 Replacing Components 4 Replacing Components 42 GasConnection The gas connection consists of the following Supply specific connection adapter completely installed with Screw Unions SW 24 O Ring on Face Fig 4 2 1 CO2 Gas Connection Gas Supply Connection Flat SW 24 Anti Twist Stop O Ring Seal Replace elements in case of defective non sealing pressure connections flow reducing filter soiling and if operational functionality is reduced 1 Use SW 24 adjustable wrench to Unscrew rear plate screws 2 Make sure O ring remains in place when removing component 3 Reverse instructions to install elements Make sure anti twist stop is properly inserted when replacing gas connection Conduct the following tests after replacing modules or
20. enance and Checklist sss 38 Test Record Return OM akiwa Liability Device and additional equipment have been carefully and thoroughly tested at the factory before shipping The manufacturer is only responsible for the safety and reliability as well as performance of the product if all tests and repairs are carried out by qualified and authorized personnel and the device and all additional equipment is employed according to its proper and intended use N WARNING Maintenance repair or modifications may be carried out only by personnel authorized by the manufacturer The electrical installation of the power supply has to comply with DIN IEC rules and regulations An authorized service technician has to inspect and service the device every two years to ensure the safety and functionality of the unit If the service interval is not adhered to the manufacturer does not assume any liability for the functional safety of the device Service technicians are to be trained and certified only by the manufacturer The manufacturer is not liable for direct or consequential damages the warranty is null and void if e the device or any additional equipment is used improperly instructions and rules of the manual are not observed e the device or any additional equipment is used prepared or maintained repaired improperly e non authorized personnel carries out repairs adjustments or modifications on the device or an
21. irm with MENU ok gt AILOffset ok esc h Servicemenu Confirm wit LLL lease wait MENU ok ok esc Servicemenu Calibration success ok esc h Servicemenu Confirm wit All Offset ok esc US 14 3 Service Menu 3 2 2 LOW Pressure Calibration ACTUAL PRESSURE 0 mm Hg 25 l min ode Insuff ti SURE Z Fig 3 2 2 Test Layout Low Pressure Calibration 0 Manometer 0 70 mm Hg 2 Device Output Tube Connection DISPLAY Requirements Device in service mode Gas bottle open Test layout according Fig 3 2 2 Servicemenu All Offset ok esc A Press A Servicemenu LOW Pressure Calibration ok VA esc Confirm with MENU LOW Pressure Calibration DEF 4500 please wait ok MIN 0 2500 esc Acknowledge error message with RESET Check error message and eliminate cause Restart Continued LOW Pressure Calibration LOW Pressure Calibration ga 200 50 E 2500 50 p error code xx adjust pressure ok ec WA ok ec WA US 15 3 Service Menu 3 2 2 LOW Pressure Calibration Continued Read manometer Pressure value e g 40 mm Hg 4000 Set read value on device with UI V LOW Pressure Calibration XOX 2500 80 wi Co
22. justment Replace HPL board or cable to HPL US 11 3 Service Menu 3 1 Opening the Service Menu Device parameters are displayed and changed in the service menu Menu options are to be carried out in sequence to avoid malfunctions Use the keys below the display for input The function of each key is displayed above Confirm input Enter with the MENU key Use the RESET key to exit current menu level Esc and to return to the previous level Open device as described under 1 8 Y Connect gas supply with manometer and connect device with electrical power pack Leave gas supply closed at this point Power LED display is activated Display shows welcome screen with company logo and then the message Check Gas Supply Y Y In case of error or lacking calibration the following messages are displayed Device Defective Service Required Calibration Error Y Press menu key MENU Press menu key MENU Display shows User Menu Y Press A PRESET FLOW Display shows Service Menu Press menu key MENU to confirm Display shows Service Code 0 v Start service code input with A key code 1000 After first digit confirm with menu key MENU 4x Display shows 1000 and All Offset You ar
23. n lt q ok ec WA MIN DEF MAX 550 750 Y error code xx Heater Calibration ce mew 550 To 10 please connect Temperature 2 ok ec WA Heater Calibration 610 550 ya 750 Calibration success ok ec VWA ok esc vA US 22 3 Service Menu 3 2 8 12h Test Make sure device is continuously connected with live wire during 12 hour test and is not operated or used in any other capacity during this test DISPLAY Requirements Device in service mode Servicemenu Gas bottle open All Offset ok esc A Servicemenu Press A until display on right appears 12h Test ok ec WA Confirm with MENU 2 please wait ok ec WA Acknowledge error message 12h Test 12h Test with RESET ACT MIN DEF MAX ACT MIN DEF MAX Check error message and a eliminate cause error code xx Calibration success Restart ok ec WA ok ec WA Servicemenu Confirm with MENU 12h Test ok ec WA Switch device off and on again after calibration completed to avoid error messages is US 23 3 Service Menu 3 2 9 Factory Default Using this menu option will reset all values to the factory default settings The device is then not calibrated and cannot be operated Requirements Device in service mode Gas bottle open DISPLAY Servicemenu All Offset ok esc A
24. nfirm with MENU Calibration success ok ec WA Servicemenu Confirm with MENU LOW Pressure Calibration ok ec WA US 16 3 Service Menu 3 2 3 HIGH Pressure Calibration Requirements Device in service mode Gas bottle with manometer Gas bottle open DISPLAY Servicemenu All Offset ok esc A Press A until display on right appears Servicemenu HIGH Pressure Calibration ok ec WA HIGH Pressure Calibration ACT MIN DEF MAX xx 4000 6000 1000 Confirm with MENU a adjust pressure ok ec WA Read bottle pressure from manometer of gas bottle Use A V to enter this value Confirm with MENU Acknowledge error message with RESET mae m Check error message and Fressure Calibration HIGH Pressure Calibration ACT MIN DEF MAX ACT MIN DEF MAX Cause 4 xx 4000 6000 7000 xx 4000 6000 7000 Restart error code xx Calibration success ok ec WA ok ec WA Servicemenu Confirm with MENU L HIGH Pressure Calibration ok ec WA US 17 3 Service Menu 3 2 4 LPR Calibration Fig 3 2 4 F105 Low Pressure Controller Settings Requirements Device in service mode Gas bottle open e Setting according Fig 3 2 4 DISPLAY Servicemenu All Offset ok esc A
25. ption and check the settings Adjustment Use the adjustment screw of the low pressure safety valve for a slight adjustments 2 6 Testing Low Pressure Unit for Leaks ERES Li Fig 2 6 1 Test Layout Low Pressure Unit Leakage Test Manometer 0 70 mm Hg Syringe T Connector Attach manometer Q air filled syringe 2 tube and T connector 3 to the insufflation tube connection 2 Use the syringe to generate a pressure of at least 50 mm Hg Clamp tube at 50 mm Hg 3 Wait 30 seconds Pressure at manometer may not have dropped more than max 2 mm Hg eo Adjustment Check fluid sensor and low pressure unit tube and replace if necessary 2 7 Testing Flow Volume 401 5 Ar 2 7 1 Fig 2 7 1 Test Layout Flow Volume Tube Connection Flow Column 40 l min 1 Attach a tube and a flow column to insufflation tube connection Fig 2 6 1 Turn on device Set a nominal pressure of 15 mm Hg Press the Start Stop key Check flow volume of device in gas flow levels 2 and 3 The value of the nominal flow indicator may not exceed a tolerance of 2 0 l min The flow column value is not to be considered until after gas flow fluctuations have stabilized 6 Press the Start Stop key to end test 7 Remove all measuring tools and resources Ur oque Adjustment Service
26. r HPT High Pressure Tube HPU High Pressure Unit HPS High Pressure Sensor IFM Interface Module IOM Input Output Module KEY Plastic foil keyboard LPT Low Pressure Tube LPR Low Pressure Regulator LPU Low Pressure Unit LSV Low Pressure Safety Valve MSA Measuring Signal Amplifier MPT Median Pressure Tube MSV Median Pressure Safety Valve OLV Output Line Valve PBU Pneumatic Base Unit PCU Pneumatic Control Unit PMS Pressure Measuring Sensor PRM Pressure Regulator Module PNB Pneumatic Block PRV Proportional Valve PSM Power Supply Module RCB Remote Control Board SPS Safety Pressure Sensor SRV Service interface NTS Nominal Temperatur Sensor VAC Valve Controls VEV Vent Exit Valve VIM Video Module US 36 9 Index Symbole 12h Test 23 A Adjustment 9 10 11 Authorized service technicians 3 B Blockage Alarm 11 C Cable Layout Plan 6 Cabling 9 Calibration 13 Certificate 3 Contamination 3 E Electronic Boards 9 Explosion Diagram 5 Explosionsdarstellung 5 F Factory Default 24 Flow Calibration 19 20 Flow Volume 10 Flow Kalibrierung 19 Front of the Device 7 Front Panel 31 Front Panel and Case 9 Function Tes 7 Functional Diagram 4 G Gas Connection 26 Gas Heater 11 Glossar 36 H Heater Board HB 30 Heater Calibration 22 High Pressure Calibration 17 High Pressure Regulator HPR 9 High Pressure Unit HPU 9 High Pressure Unit for Leaks 9 High Pressure Unit 25 High Pres
27. r to mark the position of the adjustment screw 1 of the high pressure controller Fig 2 3 1 2 3 1 Fig 2 3 1 Position of High Pressure Unit HPU 3 Turn adjustment screw at high pressure controller to increase pressure until triggering of the high pressure valve 3 can be clearly heard hissing sound 4 Reverse screw 1 until you can no longer hear any hissing sound The then reached pressure has to be above 4 bar 5 Resetthe adjustment screw to the marked position Adjustment Use the adjustment screw 3 of the high pressure valve for any adjustments High Pressure Regulator HPR nor The output value drops with rising temperature e g long operating hours 1 Relieve pressure of tube at magnetic valve briefly remove and reconnect tube until a stable final value of 3 2 bar is reached 0 6 2 Remove manometer and reconnect tube US 9 2 Function Test 2 Function Test Adjustment Use the adjustment screw 1 of the high pressure controller for any adjustments 2 4 Testing the Low Pressure Regulator LPR 1 Open the gas supply line 2 Inthe service menu open the LPR Adjust menu option and check the settings Adjust with adjustment screw Fig 2 4 1 2 4 1 Fig 2 4 1 F105 Low Pressure Controller Settings 2 5 Low Pressure Safety Valve LSV Close device exit using a tube clamp Fig 2 6 1 In the service menu open the LSV Adjust menu o
28. rror Low pressure large leak Low pressure small leak Low pressure intake value too low Low pressure intake value too high Amplification Low pressure Amplification Low pressure sensor too high Amplification Low pressure sensor too low Amplification Il Low pressure sensor too high Amplification Safety pressure sensor too low Low pressure amplification Safety pressure sensor too high Troubleshooting Replace Replace Replace Replace Check gas supply Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace Replace LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU LPU Check FIS Check manometer connection Check manometer connection Check gas supply HPU Check gas supply calibrate LPR Replace Replace Replace Replace Replace Replace LPU LPU LPU LPU LPU LPU US 33 6 Calibration Error Messages To troubleshoot check connections and settings first and then repeat the calibration process before replacing a component or component group Error and Warning Messages 70 73 74 75 76 77 90 91 110 111 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 Cause General High Pressure Calibration Error High pressure intake value too low High pressure intake value too high High pressure sensor val
29. s to install elements Conduct the following tests after replacing modules or components 1 Leak test according to Chapter 2 5 2 Safety test according to Chapter 2 1 US 30 4 Replacing Components 4 12 FrontPanel Replace front panel or operating key if either are damaged or a front panel malfunction occurs 4 12 1 Fig 4 12 1 Fastening Front Panel 1 2 3 4 5 Mounting Screws Insufflation Tube Connection Plug in Connection Plug in Connection Mounting Screws Remove the electrical plug in connectors 3 2 Unscrew 2 cross recessed screws Q 5 on the left and right Remove tube connection to the insufflation tube connector Carefully remove front panel by pulling towards front Detach elements attached to the inside of the front panel Reverse instructions to install elements Conduct the following tests after replacing modules or components 1 2 Function test of replaced components Safety test according to Chapter 2 1 US 31 5 Spare Parts List Artikelnummer 200 3432 X 200 1057 X 41 00096 1X 200 1055 X 200 1054 X 200 0811 X 200 3400 X 200 3399 X 200 3401 X 200 3393 X 46 10027 1X 200 4443 X 200 3392 X 200 3397 X 200 3406 X 16 00002 1X 200 3409 X 200 3440 X 46 00054 1X Description Compl High Pressure Unit Compl Power Pack Non Heating Device Plug Basic Board Module Input Output Board Module L
30. ssure Maximun gas supply pressure Minimum gas supply pressure Measurement range of gas supply Maximun gas flow Pressure range Accuracy of pressure measurement Accuracy of gas flow measurement Accuracy of volume measuremant Accuracy of gas supply measurement Conections optional with reusable haeting tube 100 240 V Main Fuse T 3 15 A USA 3 15 A slow blow UL recocnized 220 240 V Main Fuse T 3 15 A UL recocnized Connection for potential equalization 50 60 Hz 130 150 W 100V 1250 1400 mA 240V 540 620 mA Typ BF IP41 Width x Height x Depth 273 x 145 x 360 mm 10 75x5 7x14 2 inch Approx 7 kg 10 40 C 50 104 F 30 75 6 rel air humedity 40 70 C 40 158 F 10 85 rel air humedity 85 100 rel air humedity 14 days EN 60601 1 IEC 601 1 EN 60601 1 2 IEC 601 1 2 93 42 EWG Medical CO 55mm Hg 80 bar 1160 PSI 5 bar 73 3 PSI 0 50 bar 0 725 PSI refer to device data plate located on rear of the device 1 30 mm Hg 5 5 10 10 Video S VHS IN OUT Video FBAS IN OUT Video RGB IN OUT RS232 Service Interface US 35 8 Glossary Term Explanation ADC Analog Digital Converter BAM Basic Module DIU Display Unit DPS Differential Pressure Sensor EPx Electrical Connection FLS Fluid Sensor HIF Hermes Interface HPH High Pressure Heater HTS High Pressure Temperature Sensor HB Heater Board HPR High Pressure Regulator HPS High Pressure Senso
31. sure Valve HPV 9 HIGH Pressure Kalibrierung 17 Insufflation Tube Connection Gas Outlet 30 L Liability 3 Low Pressure Calibration 15 Low Pressure Regulator LPR 10 Low Pressure Safety Valve LSV 10 Low Pressure Unit for Leaks 10 Low Pressure Unit LPU 26 LOLPR Calibration 18 LSV Calibration 21 M Modules Boards 29 N Non Heating Device Plug 27 Offset Calibration 14 Opening the Device 8 Overpressure Alarm 11 P Panel Board ON OFF Key 28 Power Pack 27 Protection from Germs 3 R Rear of the Device 8 S Safety Test 9 Service Menu 12 T Technische Daten 35 Testing High Pressure Unit for Leaks 9 Testing Tools and Resources 7 Tubing 9 V Verkabelungsplan 6 Video Board LCD 29 US 37 10 Maintenance and Checklist Type of device Device no Location of use Maintenance date Inspected by Company Safety Test chap 2 1 Main fuse Incriptions Mechanical Condition Cleanliness Plug connections PC Boards Front panel and casing Function Test chap 2 High Pressure Unit HPU Low Pressure Regulator LPR Niederdruckeinheit LPU Flow Volume Warning overpressure Blockage Alarm Gas Heater Remarks Date Signature US 38 Test Record Date Result Remarks Signature US 39 US 40 Return form
32. t Class 1 6 Range 0 100 bar Test Class 1 6 Silicone Tube 8x2mm PVC Tube 6x4 mm 1m T Connector 8 8 8 mm Flow Column Range 0 20 l min CO2 Max Pressure Drop at 9 l min lt 10 mbar Manometer Manometer j Et IDOSCOPy ACTUAL FLOW AOL Hig FL I v 1 5 Fig 1 5 F105 Front Control and Display Elements D Start Stop Key Flow Column Range 0 40 l min CO2 Display kd Pressure Drop at 9 l min lt 10 Gas Heater Connection eem i al Insufflation Tube Connection Cress length sodes 5 Nominal Gas Flow Opening Diameter 1 4 mm bus 7 Gas Consumption Reset Key Heater Menu Key Calibration T100 T101 anis Nominal Pressure e Universal Multimeter aD tine os LED 2 ON OFF Key US 7 1 Introduction Basics 1 Introduction Basics 1 6 Rearofthe Device 1 7 Opening the Device 1 You will need a recessed head screwdriver Phillips size 2 to open the device 2 See Fig 1 6 Remove four screws from top 1 and two screws from each side 9 3 Lift the case cover panel 2 towards the top and remove 1 6 Connection Elements Rear of the Device m Recessed Head Screw to Fasten Case Case Cover Recessed Head Screw to Fasten Case Blank Cover HERMES Optional Service Interface Potential Equalization Plug Video Output RGB FBAS Video Output SVHS Recessed Head Scre
33. ue has changed High pressure sensor amplification too low High pressure sensor amplification too high General low pressure regulator calibration error Adjustment Low pressure regulator not in range Low pressure safety calibration error Adjustment Low pressure safety not in range Flow Flow resistance too high Flow intake value too low Flow intake value too high Flow sensor value changed Amplification Flow sensor too low Amplification Flow sensor too high Offset Proportional valve too low Offset Proportional valve too high Hysteresis Proportional valve too low Hysteresis Proportional valve too high Amplification Proportional valve too low Amplification Proportional valve too high Sticky proportional valve Troubleshooting Replace HPU Check gas supply Check gas supply Check gas supply Replace HPU Replace HPU Replace LPU Repeat calibration Check flow meter replace LPU Repeat calibration Check flow meter replace LPU Check flow meter replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU Replace LPU US 34 7 Technical Data Power Supply Frequency Max Power Consumtion Max Current Protection Class Dimensions Weight Operation Conditions Storage and Transportation Directions Manufactured and Tested acc to EMV CE Insufflation medium Maximun output pre
34. uts and tooth lock washers 3 2 Remove board 2 together with the connecting cable D from bolt screws by pulling towards rear 3 Remove cable connector from heater board Reverse instructions to install elements Conduct the following test after replacing modules or components 1 Heater function test Chapter 2 9 4 10 Insufflation Tube Connection Gas Outlet Replace if surface shows defects that allow leaks 4 10 1 Fig 4 10 1 Position Insufflation Tube Connection D Fluid Sensor FLS Fluid Sensor Electrical Connection 3 L Shaped Adapter from Fluid Sensor Remove connecting cables and front panel see Fig 4 12 2 Carefully remove the FLS 1 together with the L shaped adapter 3 3 Usea SW 19 adjustable wrench to unscrew inner lock nut from gas outlet 4 Remove locknut and lock washer 5 Pull gas outlet towards front and remove Reverse instructions to install elements Conduct the following tests after replacing modules or components 1 Leak test according to Chapter 2 5 2 Safety test Chapter 2 1 4 11 Fluid Sensor Replace if malfunctioning The electrical connector of the fluid sensor Fig 4 10 1 is integrated into the connecting adapter between insufflation tube connection and pneumatic unit If necessary replace the entire connecting adapter 1 Remove cable from the cable connector 2 Detach tube connection as described in Chapter 4 10 Reverse instruction
35. w to Fasten Case Video Input SVHS Video Input RGB FBAS Power Pack Plug Fuse Holder Gas Connection 0000090000 C QJ C CN WY Y w US 8 2 Function Test 2 Function Test 24 Safety Test Trained personnel has to perform a safety test as part of the annual system inspection 1 Perform a visual inspection Make sure that the fuse corresponds with the specifications indicated by the manufacturer labels and stickers on device are legible the mechanical condition of the unit allows for safe operation e the device is clean 2 Measure leakage currents according to DIN EN 60601 1 IEC 601 1 3 Measure protective conductor resistance according to DIN EN 60601 1 IEC 601 1 The protective conductor resistance is measured while device is connected to the power supply The maximum value is 0 2 Q 4 Measure the insulation resistance with 500 700 V DC The min value is 50 MQ The electric strength with high voltage cannot be measured As an alternative perform safety test according to DIN VDE 0751 Section 1 2 2 Damages Caused by Disinfectants UV Rays etc The surfaces of the device components can be changed and or damaged by disinfectants used in the operating room or the ozone released during the use of UV emitters This requires the following inspections Cabling The cables are to be checked for proper fit and condition Any cables suspected of being damaged or flawe
36. w two bolt screws on front of power pack board and two nuts in rear and lift power pack from case P POOOOO w Reverse instructions to install elements Conduct the following tests after replacing modules or components 1 Use multimeter to check voltage at input and output of power pack 2 Switch on device and perform function check 3 Safety test according to Chapter 2 1 4 5 Non Heating Device Plug Replace non heating device plug if malfunctioning and in case of defects The non heating plug is available as a complete kit including screws cables with plugs and fuse holder with fuse Fig 4 5 1 Position Non Heating Device Plug D Bolt Screw for Mass Connection Potential Equalization Line Power Pack Power Pack Connector Plug Fig 4 5 1 Unscrew PE connection Remove plug in connector at cable of non heating device plug of power pack Q by pulling towards top 3 Fig 4 5 2 Unscrew two fastening screws 1 at rear plate and remove non heating device plug by pulling towards rear 4 Reverse instructions to install elements 9o US 27 4 Replacing Components 4 Replacing Components Fig 4 5 2 Non Heating Device Mounting Screws D Non Heating Device Mounting Screws Conduct the following test after replacing modules or components 1 Switch on device and perform function check 3 Safety test according to Chapter 2 1 4 6 Panel
37. y additional equipment the prescribed inspection and maintenance intervals are exceeded Receiving technical documents does not constitute authorization to repair adjust or modify the device or any addi tional equipment Proper care and maintenance of the device and any additional equipment is required to ensure safe operation Function and operational of the device and additional equipment thus have to be checked after each maintenance session to protect patient and operator New factory supplied and repaired products have to be prepared before first use see manual Protection from Germs Devices instruments and any additional equipment returned for repairs have to be prepared before shipping according to the manual to protect the service personnel and ensure safety during transport If this is not possible e the contaminated product has to be clearly marked referencing the type of contamination and e has to be shrink wrapped in two layers of safety foil Certificate The device or instrument operator has to be provided with a certificate about the scope and extent of the performed services repairs This certificate has to list the date of the service as well as the company together with a signature Please use the maintenance and checklist included in the back of the service manual US 3 Introduction Basics 1 Functional Diagram F105 1 1 32eJJ91Ul 22eJ19 UI eS NI O9PIA LNO o p
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