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Plush Bus Crane Service Manual

1. 1 13 XOg 0 ADL xem 5 0140 aid XBEDZOJ 0140 5 55 H2 LIMS 2 Ae TI HO Sox 01 0 HO et 2 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 30 DOSE E E SEGT om Agata TAO HOLOSNNO2 asveHsmd a 08 4 SLIOA Zk 5 945 THE NIO2 HJILSAOr 1387 15 0 5 mT io 1 NIOJN 51 0 32 9 ELI TAT oon oo TAT Ee eae 21204135 198125 9 LN3Mo3s H LININ 235 SLIOA Zh d 1831 235 SLHON 8 299 9143538 LMSW 935
2. 00 318 15 1 amp 09 403 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 1305 0951594 x c zeJs pioraos L L nET Ee E a 590 NUL SNId HIM JOHL SHIT SHOSHI 8 8 INIA Mid ONY BHOLON SIHL 8430 108 861601 HOIHd 401 coo TER LON NOS a Hid ZDL 3 dX 2 Zk m gt zi MOTISA N3389 lt E gt 1 a malum utor 1040 P4 gn m SSINYH OL NOSO M To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 k 309 DOSE Lb 3 5 310938 S Tn XBSO02 SI ALO 50028 411085
3. 1331 7 SIHSITQV3H Zk 4000 SLIOA Zk 8 110A SLIOA 3zldd Zk L C04 0 co C04 Toor co Cn id ASE 2906607122 quy o3 YOLOW 1397 YOLOW zl YOSN3S 14091 OF yadi C e199 38079 M13 401 olan 5 YOSNAS NANO SLIOA Zh t SLOWS HOSN3S dn ANNOYS NOLLNG 85835 13431 d 6d To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 STH 4 m INIA Mid SL SR SIHL 76 1 Gl 1010 EL ch a d AB 19101 k HBg 1030 punog punog uno 151514 1040 dg 55 NOS M OL asd punog punog MEL meg 104004 1494 TB 14 2 10 dp 1040p SS3HHVH OL 30
4. 0180 OL To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 OWA AB L 30 Ob 3204 OOMGLL 3151 5590 914 b ALO S IUL 11145 002 111 45 901d Nid Zk zl suum FIG anjq SJ Pe Gf SPE Gp 91 ajd 14514 OL 934 ob 6 8 9 5 t 1851 39 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 p 30 Ird gagy 5150 gt 3 anu 1 OL IT 1 LIST 5 11 OL 145704 _ lesa IWS 45d AD zerz 5351 vig a TRO 11145 B ALIHAN 5b 1 punoley 1004 Neb 93 OL 40 To Purchase This Item Visit BMI Gaming www bmigaming com
5. 7 4 os a4 2 ig 4s amp T a arent 3 vi i e w wee sj DR UM He i 4 i i m n 5 4 EV bt 27 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 euer To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 20 sams euer eue4 pueog 4514 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 DOS E LE emm qs eHSITTd 3 david 890292 OIJ SSINYWH Gad 2 avd 1 9029 43118 L 1 xB880 2o2 83d 31034
6. 9 El SSANYWH SLOWSY x6S029 2 po d punog 4 punog To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 S Quis Suc DMVEZLIMHJH2 AB NH OLLdl 259 0 xcagzogs 5 5 Ald ITA ona Ofbe 3 Tvi33 29128 Jv3 31014 Nid F ALO papi 89 500 arias g z ems 894 OL 95484514 PIL Ed To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 k 308 DOG EL uasa SEGT alvu d 0190 ed 5 002 41018 9340130 OL wed OG SOO z 41105 ON1d 934 NIYA 37 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 2 205 Quia Suc DOMHIEIZLMHJHO Miraa 0390 xLagzogs LIYLNOD DNISNOH Nid punog Zk 934 0140 OL JHI ALO 8 57449 Nid
7. 210290 HOLON 1331 800292 LNNOW 1 690190 NMOHS LON NOVEL 8800 92 800 90 WNHL 6 0290 133 0606902 xoOr31vW 952 HOSN3S 1331 10290 24 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 08201 90 X 2 01 98 0199 80290 H3 ldS 840190 TIVWS CC cll 8 3ZIS MV19 H3HSVM 980690 L93NNOOH3LNI MY19 v E X 27 1105 9NIHdS 4 0190 102 PX X 25 8 Z 00199 SNISNOH 1109 X8 0 52 1109 680899 102 A18N3SSV MV 12 700799 25 is Item Visit BMI Gaming www bmigaming com INVHOVICG 5 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 Dt i 1 5 wi Vv ret a 7 lc a 1 T 1 ye prar s E C4 3375 MSS 1 gt
8. um um 1331 0 SP go 7t 01 598 42 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 k DOSE E LE SEART be Ad SHO IeulajEuEI S EHSITIJ 0 JA 20020 Annona APODEO OF JTW Z H LJaNNOJ 32 19 8 32w18 s56z amp Lidz 3 09284 51 02 d Nid 1 028 oF Z EL ITF 3 anezs ond Nid mMOoTIAA 09 22 vy ge age azz 58 OF V FE AG OL AYAH d 5 08 22 ge oF ag OF 20 35 21867 976 ADEL 200503 45 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 k JOGL alvu 4 29 0 S Xxa a gzes
9. 6245 Medium Claw 1078 B Large Claw 1078D Nut 6093 10 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 ONILS3 L TIM LNG MHOM AYN 8 V SAdVHS MV19 N33AML38 SAdVHS MV IO HSfYld YVINOILYVd YNOA AHL AO 39VINVAQV TWOINVHOAW 3H L 3SV3SO3G 3SV38ONI V SV aasn GINOHS Ad 0315391 LVHL S3dVHS MV IO AHL 38V 5 ALON HOV INV ACV IVOINVHOHIN QHSV83IONI 5 AV IO HOV INV ACV QJSVH9IOHG 7 HdVHS AV IO SHLV IdWAL 11 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 PROGRAMMING Mode Description Credit Display 0 Game Type 1 Game Mode 2 Time 3 Coin 4 Bill 5 Counter Type 6 Attract Attract Type 8 Manual Strength 9 Auto Strength 10 F B Speed 11 L R Speed 12 UP Speed 13 Down Speed 14 Right Time 15 Forward Time 16 Plush Cost 17 Payout 18 Tickets to play 19 Tickets if loose 20 Factory Default 21 Center On Off 22 Snap On Off 23 Games per Credit 24 Coin Discount 25 Up Down Motor Test 26 Left Right Motor Test 27 Front Back Motor Test Min Max Def Timer Display Meaning BASIC PROGRAMMING 0 4 0 0 1 0 10 60 20 0 9 2 0 9 4 0 1 0 1 30
10. Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME WARNING ALWAYS REMOVE POWER TO THE GAME BEFORE ATTEMPTING ANY SERVICE UNLESS NEEDED FOR SPECIFIC TESTING FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SERIOUS INJURY TO YOURSELF OR OTHERS TROUBLESHOOTING PHILOSOPHY To find problems with this game always first check what should be obvious See that the game is plugged in and all of the fuses on the game are good Next check to see that all of the connectors are firmly seated and that none of the wires have pulled out of them When trying to find out if specific components are bad or not try swapping them with components from another player station to see if the problem moves with the component or stays where it was This will help you to know if you have a problem with a specific component or maybe a problem with either the wiring or the Main P C Board Use extreme caution when using probes or volt meters if the game is powered up If checking continuity it is important to disconnect the harnessing at both ends as attached they may yield erroneous results If P C Boards are suspected as the cause of problems check to see that all chips are firmly seated on the boards MAIN P C BOARD REPLACEMENT 1 Remove all A C power from the game 2 Unlock and open the front door 3 Remove the 4 mounting screws that secure the main board cover in place 4 Carefully remo
11. 6 Reassemble in reverse order JS RT 19 gt 9E To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR BULB REPLACEMENT Remove all A C power from game Unlock and open front door Locate lens housing of bad bulb Remove the three nuts and bolts retaining the lens housing in the top panel Remove housing fold back edge to remove lens Replace old bulb with new bulb Reassemble in reverse order PLUSH RETAINER REPLACEMENT Remove all A C power from the game Unlock and open the front door Carefully unbolt the 6 bolts holding the plush retainer to the play field Remove the old plush retainer Reassemble in reverse order using new plush retainer REMOVAL OF CRANE MECHANISM Remove all A C power from the game Unlock and open the front door Slide the crane assembly to the front center of the crane Loosen black thumbscrew securing the front to back micro track bracket in place The thumbscrew is located on the front face of the crane assembly nearest the door Slide the micro track bracket forward and up to disconnect it from the crane assembly Carefully lift the entire crane assembly off the rails approximately 2 inches shift to the left as far as possible drop the right side down past the right crane rail and slide the entire assembly out from between the two separator rails The crane assembly can now be rem
12. STREET DECAL SIDE ICE LOGO DECAL PODIUM DECAL CONTROL PANEL JOY DECAL CONTROL PANEL BUTTONS DECAL FRONT MARQUEE ELECTRICAL PARTS FAN GE BRIGHT STICK DOOR SWITCH 6X9 SPEAKER CAP 1 0 UF 1096 100V F B UP DOWN SENSOR L R SENSOR F B UP DOWN ACTUATOR L R ACTUATOR MINI 12 PIN PLUG MINI 15 PIN PLUG SOLENOID ASSEMBLY TRANSFORMER RED LIGHT DISPLAY PCB MAIN PCB BRIDGE RECT 10 AMP 400V VOLTAGE REG IC LM 338K TRANSISTOR TIP 122 VOLTAGE REG IC LM 585 PRIZE SENSOR PCB 5V COUNTER DBV MARS SERIES 2000 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 SM3IA 3 5 9 LNOYS 85 3NYHO H3AOO 0018 4015 1109 590192 H3A319NIHLS MAYS 610692 90193 10 HOSN3S 210290 010292 1108 5 190190 1138 500799 3015 10045 15 250599 asm 0508959 aim 1 SS3NHYH 140199 HOVE LNOHJ GOH BL 91 6 6229 9 HOLOW 800292 23 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 AIGWASSV HOSN3S
13. of dollars received for 100 games 2 payout 96 B amp of dollars worth of plush that should be dispensed in 100 games C of pieces of plush that should be dispensed in 100 games 3 B Desired payout 96 4 100C Proper plush dispensing intervals To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 SETUP TESTING MAINTENANCE EXAMPLE Game Cost 0 50 Avg cost of 1 plush 2 00 Desired payout 95 33 1 100 0 50 50 2 50 33 16 50 worth of plush in 100 games to give a 33 payout 3 16 5 2 00 8 25 pieces of plush per 100 games to give a 33 payout 4 100 8 25 12 12 round off to 12 NOTE This means that approximately every 12 game played 1 piece of plush should be won Armed with the information particular to your game Proper plush dispensing intervals determined above play at least 50 games and see if the correct number of plush have been dispensed For the example above in 50 games you should have dispensed approximately 4 pieces of plush Every 12 12 games NOTE The more games you play during the TEST the more accurate your accounting will be When 50 games have been played calculate the payout 96 using the formula below 1 of plush dispensed Cost of 1 pc of plush Payout of games played Cost of game EXAMPLE Cost of a game 0 50 Cost of 1 piece of plush 2 00 of plush dispensed
14. 800 746 2255 1 561 391 7200 DMHLZLIMHJH2 AB 6 p dO cb 3901 anie NOLLdIH 259 0 Jaquneg xEeadzogs AG saunon O Janon SOO z 41105 omnid Nid 4 1 2 NIYA 41 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 k 30 EL ad ala DWH Ag 3 AWS ALO dS vEHSITId x sgzogs Nid dit Hide 500 2 SN 1d 2 4 ad 01 S Tu LH et a d Nid 1145 tb SE gi Kpssn 100254 QONNOYS m la EL NIOJ ONY Leo ul abue 1996945 dev Ob 4 5 Puno L 2 punog punog ys umag Aer RUNG M23ILSAOP ul ul ym
15. ZOLZ Nid 33 dvd Nid Z 02 794116 171 0109 50094 190g Ooo 01 18 41105 ond 2 SHA 01 20 28 8 1483 88228 JV YL 30 ASAI To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 2 30 9 1591194 835H0HMHOA OL 39NVvHJ aLa 44817 jew 29 0 tL ITAN 2 41828 dvd ima 4r HLOOMWS 9354914 SS pal aqn a 2 951 q4O3 5 LH IH Bb 9303 40115 LHS E LUE X D 1 Eo 45 ia 45 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 warrants all components in the PLUSH BUS game to be free of defects in materials and workmanship for a period of ninety days from the date of purchase This warranty does not cover items damaged due to normal wear and tear sub jected to abuse improperly
16. low maintenance themed cabinetry and all metal construction are the key design features exactly what is needed to ensure a combination of long life and profit With nearly the entire construction made of metal it was only natural to Powder Epoxy Coat everything inside and out This provides the owner operator with a game that will certainly outlast its wooden counterparts A few of the major advantages of all metal construction include Vault like security Long service life Low maintenance High Durability All windows of the PLUSH BUS M are 77 tempered glass to provide an easy clean maximum safety scratch resistant surface Other features include 40 strand conductor cables to prevent wire fatigue full range of operator adjustable software and a newly designed crane mechanism The first step in 8 new crane design was to select several leading cranes available on the market today observe and determine what problems can be or are causes of failure and costly down time then surveyed operators nation wide requesting information like What the leading causes of crane failures in your locations What are some problems in servicing cranes What changes would you make to current cranes to create a better machine C E s engineers then compiled all critical data addressed and corrected each problem and used this information to create what we call the PLUSH BUS This metho
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18. 3 Cutall tie wraps holding the wagon assembly and crane in place 4 Plug the game into a three prong grounded receptacle NOTE The appliance must be positioned such that the plug is accessable during use 5 The game is now for start up TESTING After the initial setup it is time to test your game for proper operation 1 Locate the game in its permanent location and lock all casters 2 Be sure the game has been properly plugged into a 3 prong grounded outlet and that the receptacle is in good working order 3 If using an extension cord be sure it is 3 prong grounded type of at least 16Ga 4 Verify that the game is set up for the proper voltage and turn the power to the game on 5 The game will run through a test mode at every startup See test mode explanation in the programming section for details 6 Insert coins bills into the machine at least ten times into the coin mech bill acceptor to ensure proper operation 7 Checkthe credit and prize counters for proper operation 8 Check that the door disconnect switch works properly 9 Check game volume during busy time at location to set it at the proper level CLEANING Regular cleaning of this game will keep it looking new and greatly enhance its appeal Clean the windows of your PLUSH BUS with standard window cleaner such as Windex Clean the cabinet sides with a good cleaner such as Fantastik amp 409 and
19. 55 of games played 423 55 2 00 52 52 payout 423 0 50 If the calculated pay out is very high your desired pay out 10 or more it will be necessary to make a macro adjustment or move the claw tips apart slightly by loosening the three screws holding the coil slider to the coil housing and moving the coil slider up slightly See Fig 1 NOTE MOVING THE COIL SLIDER 1 8 OF AN INCH COULD CHANGE YOUR PAY OUT BY AS MUCH AS 60 BE SURE TO MOVE THE SLIDER IN VERY SMALL INCREMENTS SO AS NOT TO OVERSHOOT YOUR DESIRED PAYOUT If the calculated payout is slightly high your desired payout less than 10 or more then you can make a micro adjustment or a software claw strength adjustment at option 8 Conversely if the calculated payout is very low or slightly low you will need to make a macro or micro adjustment accordingly Repeat the 50 game test and calculate the payout Repeat the mechanical adjustment until you are within approximately 5 10 of your desired payout You can now enter the programming mode and adjust option 8 Mechanical strength up or down slightly to achieve your desired payout Your game is now set up according to your Desired Payout Game cost and Plush cost If at a later date you want to change your game cost desired payout plush cost etc it is NOT necessary to re adjust your game manually Just adjust the value of the option you wish to change in the PROGRAMMING SECTION The game will ad
20. If this option is set at five then the right drive motor will stay on for 5 4 sec 174 sec 174 sec This option is used to correctly center the crane at coin up with different coin speeds and crane sizes The operator can also use this option along with option 21 to adjust the position of the crane head when the game is over 15 FORWARD TIME This option allows the operator to adjust the time the forward motor drive will stay on for centering purposes at game start up Available settings are 0 40 intervals of 4 sec EXAMPLE If this option is set at five then the forward drive motor will stay on for 5 74 sec 174 sec 174 sec This option is used to correctly center the crane at coin up with different coin speeds and crane sizes The operator can also use this option along with option 21 to adjust the position of the crane head when the game is over 16 PLUSH COST The operator will use this option to detail the cost of an average piece of plush used in their crane in terms of the lowest denominator coin used to coin up the game EXAMPLE If the average cost of a piece of plush is 1 50 and the lowest denominator coin used to coin up the game is 0 25 then the number entered for this option will be 6 51 50 0 25 6 The available plush costs for this option are 1 20 17 DESIRED PAYOUT The operator will input the desired payout for the auto percentaging mode The available percentages for this option are 20 50 18 TICKETS
21. THAT THERE ERROR CODES ARE SHOWN ON THE WAS A PROBLEM DURING THE START UP MODE DISPLAYS TO ADVANCE THROUGH NO GAME POWER GAME WILL NOT TAKE MONEY OR GIVE CREDITS CORRECTLY HEADLIGHT BLINKING LIGHTS DO NOT LIGHT DISPLAYS DO NOT WORK CRANE OR WAGON DOES NOT MOVE CRANE KEEPS TRYING TO MOVE IN THE HOME POSITION CLAW WILL NOT CLOSE THE ERROR CODES PRESS THE DROP BUTTON TURN POWER ON REPLACE WITH PROPER FUSE CHECK POWER CORD CHECK PROPER VOLTAGES CHECK HARNESS REPLACE POWER MODULE ON OFF SWITCH ON THE GAME IS TURNED OFF BLOWN A C POWER FUSE GAME NOT PLUGGED IN OR CORD DAMAGED BAD TRANSFORMER TRANSFORMER HARNESS NOT CONNECTED BAD POWER MODULE BAD COIN SWITCH COIN DISCOUNTING OPTION IS SET WRONG COINS PER CREDIT SETTING INCORRECT BAD COIN MECHANISM LOOSE OR DAMAGED HARNESSING BAD MAIN P C BOARD CHECK W METER AND REPLACE CHECK PROGRAMMABLE SETTING CHECK PROGRAMMABLE SETTING ADJUST OR REPLACE CHECK W METER AND REPAIR REPAIR OR REPLACE MAIN BOARD BAD BULB BAD DRIVE TRANSISTOR ON P C BOARD BLOWN 12V FUSE ON MAIN P C BOARD BAD 12V FUSE BAD DISPLAY P C BOARD BAD MAIN P C BOARD LOOSE OR DAMAGED DISPLAY HARNESSING BAD MOTOR LOOSE OR DAMAGED HARNESSING BAD SWITCH ON BUTTON OR JOYSTICK REPLACE SWITCH BAD HARNESSING TO BUTTONS OR JOYSTICK CHECK W METER AND REPAIR BLOWN FUSE TO MOTORS ON MAIN P C BOARD REPLACE WITH PROPER FUSE REPLACE BULB REPLACE TRANSISTOR REPLACE WITH PRO
22. TO PLAY This option is used only if you have a ticket dispenser In this option the operator has the ability to set the number of tickets that a player will be awarded just for playing the game The available range is 0 99 tickets 19 TICKETS IF LOSE This option is used only if you have a ticket dispenser In this option the operator has the ability to set the number of tickets that a player will be awarded when a piece of plush is not won The available range is 0 99 tickets 14 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 PROGRAMMING 20 FACTORY DEFAULTS A setting of 0 for this option will keep the latest operator settings A setting of 1 for this option will restore all options to factory defaults 21 CENTERING This option allows the operator to position the crane any where on the play field If option 21 is set to 0 Off the crane head will position itself at the beginning of the game according to the operator pre sets in options 14 and 15 If option 21 is set to 1 On the crane head will position itself at the end of the game according to the operator pre sets in options 14 and 15 22 SNAP This option allows the operator to turn off and on the snap of the claws at the start of the game If option 22 is set to 0 Off the claws will not snap together at the start of a game If option 22 is set to 1 On the claws will snap together at t
23. mechanically bind causing some down time CHECK IF YOU HAVE THE CORRECT CLAW SHAPE Set option 8 to 50 9 to 00 and play the game approx 25 times At this level you should have great difficulty picking up plush f you are able to pick up the plush rather easily you have the wrong claw shape or size and you should go to the end of this section and see CLAW SHAPE f you are unable to pick up the plush then set option 8 to 99 and play 25 games You should now be able to pick up the plush fairly consistently If this is true continue on to the next step NOTE When the game is first packed it is often difficult to pick up plush until an area is cleared to maneuver in Take this into account while determining if the claw size or shape is correct Initially set option 8 Manual strength based on your size plush such that the claw is barely able to hold the plush when closed If you are unsure a good starting point for option 8 is 60 for average size plush and our standard medium claw NOTE When in programming mode at option 8 the claw will begin to open and close at approximately 5 second intervals The operator can then associate the claw strength number on the right display with actual physical claw strength at the claw Knowing the cost of a game the average cost of a piece of plush and the desired out calculate the proper plush dispensing intervals for your setup using the following formula 1 100 Game cost A
24. parts are returned to ICE Inc at the customer s expense in a timely fashion ICE distributors are independent privately owned and operated In their judgment they may sell parts and or accessories other than those manufactured by ICE Inc We cannot be responsible for the quality suitability or safety of any non ICE part modification including labor that is performed by such a distributor C E Parts Service Dept Innovative Concepts in Entertainment 10123 Main St Clarence NY 14031 Phone 716 759 0360 Fax 716 759 0884
25. the claw with drawn holes in the template This will ensure proper shaping of the claw These are the two claw shapes that ICE has proven work well although there are many other shapes that may work You will need to remove the claws from the claw mechanism by following the steps 1 Remove the claw mechanism from the coil housing by loosening the three screws on the coil slider and removing Be sure not to loose the small spring around the plunger and the black rynite washer below the spring These two parts are critical in the proper operation of the crane mechanism SEE FIG 1 2 Loosen and remove the 6 small Philips head machine screws and nylock nuts attaching the three claws to the coil claw interconnect and coil spider SEE FIG 1 3 Reshape the claws according to the claw shape templates A or B 4 Re assemble in reverse order Now that you have reshaped your claws for your plush return to the beginning of Adjustment tips and proceed through each step To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 FIG 1 Claw Assembly STRING CG4004 SLIDER COLLAR COIL CAP CG3035 CG 3033 6406 COIL HOUSING CG1070 COIL CG3038X 2 8 32 x 3 8 PHILIPS HEAD COIL CLAW _ INTERCONNECT CG3036 COIL SLIDER CG1073 SPRING 5011 d CG3033 in PHILIPS HEAD 6245 RYNITE WASHER CG3038A METAL WASHER 6070 I ADJUSTABLE WASHER CG1072
26. 1055X CG1061X CG1054 CG1069X CG2008 CG3019 CG3030 CG4003 CG1062 CG1066 CG1070 CG1073 CG1075 CG1078A CG1078B CG1078D CG3036 CG3037 CG4004 CG3006 CG2014 CG3008 CG3009 CG3013 CG3026 CG3027 CG3028 CG4001 CG4014 CG5015 CG9001 CG9010 CG5001 MECHANICAL PARTS SPRING LEFT FRONT CORNER RIGHT FRONT CORNER REAR CORNER TOP FRONT PANEL BOTTOM FRONT PANEL CABINET DOOR PRIZE DOOR SIDE PANEL LOCK CAM UPPER LOCK ROD LOWER LOCK ROD PODIUM FRONT CABINET RAIL REAR CABINET RAIL MAIN PCB COVER 3 SWIVEL CASTER WAGON ASSEMBLY CRANE ASSEMBLY WAGON ROLLER SHAFT TRACK MOUNT RAIL ASSEMBLY MOTOR GEARBOX THUMB SCREW WHEEL O RING DRIVE BAND CRANE MOTOR HOUSING CAP CRANE UP SPRING COIL HOUSING COIL SLIDER COIL PLUNGER SMALL CLAW MEDIUM CLAW JUMBO CLAW COIL CLAW INTERCONNECT CLAW SPIDER SPRING CLEAR LENS JOYSTICK MICRO TRACK 56 LINK MICRO TRACK 35 LINK COIN FUNNEL MIRROR FRONT GLASS SIDE GLASS WINDOW GASKET LOCK T HANDLE LOCK BARREL SERVICE MANUAL FAN SHROUD WINDOW INSTALLATION TOOL CG7001 CG7002 CG7003 CG7006 CG7007 CG7008 CG7009 CG7010 CG7012 CG7013 CG7015 CG7027 2027 2132 2970 AR2007 2388 CG2012 CG2013 CG2010 CG2011 2933 2935 CG3038X CG2002 CG2006 CG2032X CG2034X 2080 208004 2110 2124 CG2039X HD20224 CG2600 22 DECALS DECAL PRIZE DOOR DECAL STOP SIGN DECAL CORNER STREET DECAL BUMPER DECAL SIDE MARQUEE DECAL FRONT STREET DECAL TIRE
27. 20 1 2 2 40 99 75 0 Left Right Forward Backward Nudge 1 Left Right Forward Backward Drop 2 Right Forward Nudge 3 Right Forward Drop 4 Single Move Drop 0 Normal Play 1 Play till you win 10 60 Seconds Inc every 5 seconds 0 Free Play 1 9 Coins required for a single credit 0 Off 1 9 Number of coins each bill is worth 0 Credit counter 1 Coin counter 1 30 Minutes between attract modes 1 Motion only 2 Audio and motion 40 99 Claw strength Inc by 1 99 ADVANCED PROGRAMMING 0 99 0 10 20 20 10 20 20 15 20 17 15 20 20 0 40 8 0 40 5 1 20 4 20 50 33 0 99 0 0 99 0 0 1 0 0 1 0 0 1 1 1 9 1 0 9 0 DIAG DIAG DIAG 0 Auto off 40 99 Claw strength in auto 99 MAX 10 Low speed 20 High speed 10 Low speed 20 High speed 15 lt Low speed 20 High speed 15 lt Low speed 20 High speed 0 40 Number of 1 4 sec time intervals right 0 40 Number of sec time intervals forward Coins per piece of plush 20 50 Desired payout percentage 0 99 tickets to be paid just to play game 0 99 tickets to be paid if you do not win plush 0 Normal 1 Restore factory defaults upon next startup 0 Center option is off 1 Center option is on 0 Snap option is off 1 Snap option is on 1 9 Games per credit 0 9 Number of consecutive coins for free game Right display chan
28. PER FUSE REPLACE WITH PROPER FUSE REPAIR OR REPLACE P C BOARD REPAIR OR REPLACE P C BOARD CHECK W METER AND REPAIR REPLACE MOTOR CHECK W METER AND REPAIR BAD LIMIT SWITCH S LIMIT SWITCH NOT ALIGNED WITH ACTUATOR REPLACE SWITCH S ALIGN SWITCH AND ACTUATOR BLOWN FUSE TO CLAW ON MAIN P C BOARD REPLACE WITH PROPER FUSE BAD COIL LOOSE OR DAMAGED HARNESSING CLAW HAS MECHANICALLY JAMMED CLAW STAYS CLOSED BAD DRIVE TRANSISTOR ON MAIN P C BOARD REPLACE TRANSISTOR CLAW HAS MECHANICALLY LOCKED FIND JAM AND REPAIR AUTO PERCENTAGING IS NOT FUNCTIONING PROGRAMMING IS NOT CORRECTLY SET BAD PRIZE SENSOR LOOSE OR DAMAGED SENSOR HARNESS DOWN SWITCH BAD LOOSE OR DAMAGED HARNESS TO DOWN SWITCH UP SWITCH BAD LOOSE OR DAMAGED HARNESS TO UP SWITCH CLAW GOES DOWN AND THEN UP BUT DOES NOT CLOSE CLAW COMES UP AND ABOUT 15 SEC PASSES BEFORE CRANE MOVES TO THE HOME POSITION CRANE OR WAGON WHEELS SLIP MISSING OR DAMAGED O RING DRIVE BELTS LOOSE SET SCREWS IN WHEELS LOOSE SET SCREWS IN DRIVE COUPLER RAILS NEED TO BE SCUFFED REPLACE COIL CHECK W METER AND REPAIR FIND JAM AND REPAIR SET OPTIONS 9 AND 17 REPLACE PRIZE SENSOR CHECK W METER AND REPAIR REPLACE DOWN SWITCH CHECK W METER AND REPLACE REPLACE UP SWITCH CHECK W METER AND REPLACE REPLACE O RING BELTS TIGHTEN SET SCREWS TIGHTEN SET SCREWS SCUFF TOP OF RAILS WITH SANDPAPER To Purchase This Visit Gamin
29. To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 OWNERS AND SERVICE MANUAL INNOVATIVE CONCEPTS IN ENTERTAINMENT INC To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 TABLE OF CONTENTS INTRODUCTION kiirias onc asi boot Ebo PAGE 3 GAME FEATURES GAME PLAY SET UP TESTING PAGE 4 11 SAFETY PRECAUTIONS GAME SET UP ASSEMBLY TESTING e CLEANING MANUAL SETTINGS e AUTO 9 SETTINGS e CLAW SHAPE PAGE 12 16 OPTION MODES ERROR CODES QUICK PAGE 17 18 PROBLEMS AND SOLUTIONS GAME REPAIR e PAGE 19 21 e GLASS REPLACEMENT e MECHANICAL REPAIR ELECTRICAL ELECTRONIC REPAIR PARTS LISTINO sci PAGE 22 CRANE ASSEMBLY 5 PAGE 23 26 SCHEMATICS WIRING DIAGRAMS PAGE 27 45 WARRANTY PAGE 46 47 ICEDOC CG9001 REVISION A 07 22 03 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 INTRODUCTION GAME FEATURES The brand new PLUSH BUS metal crane game by was designed with the operator in mind Reliability
30. a soft A mild soapy solution can also be used NOTE DO NOT USE ALCOHOL THINNERS OF ANY KIND OR PINBALL PLAY FIELD CLEANERS ON ANY OF THE CABINET SURFACES ESPECIALLY THE DECALS IF YOU HAVE ANY QUESTIONS OR COMMENTS REGARDING INSTALLATION OR PROPER FUNCTION OF YOUR GAME PLEASE CALL OUR SERVICE DEPARTMENT AT 716 759 0360 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 SETUP TESTING MAINTENANCE MANUAL SETTING Initial adjustment tips It is important to know that a mechanical adjustment is known as a Macro adjustment or a large adjustment and that a software adjustment is considered a Micro adjustment of a fine adjustment NOTE These adjustments need only be performed when setting up the crane for the first time or when major changes to plush size and or shape occur Once a configuration has been determined for your particular requirements the same configuration in another CRANE GAME may require only minor adjustments Pack in the same fashion as usual and stay consistent Set option 0 Game mode for game type you desire Set option 3 Game cost for your particular game For the following tests make sure that option 9 Auto Strength is set to 00 Any setting other than 00 and auto percentaging is enabled and incorrect results may occur Make sure that the claw tips when closed are just touching DO NOT allow them to overlap for the claw could
31. assembled by the end user modified repaired or oper ated in a fashion other than that described in the service manual If your PLUSH BUS game fails to conform to the above mentioned warranty 5 sole responsibility shall be at its option to repair or replace any defective component with a new or remanufactured component of equal to or greater O E M specification will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein 5 obligation will be to ship free of charge replacement parts by U P S Ground U S mail or other comparable shipping means Any express mail or over night shipping expense is at the cost of the purchaser Products will be covered under warranty only when The serial number of the game with the defective parts is given The serial number of the defective part if applicable is given Defective parts are returned to shipping pre paid a timely fashion if requested by A copy of the sales receipt is available as proof of purchase upon request of distributors independent privately owned operated In their judg ment they may sell parts or accessories other than those manufactured by We cannot be responsible for the quality suitability or safety of any 1 part or any modification including labor which is performed by such a di
32. d of design ensures that the needs and concerns of the owner operators dictate the final design parameters for who knows a crane s attributes and faults better than a crane operator GAME PLAY As coins are inserted into the PLUSH BUS all metal crane game the sound of a BUS starting is heard When sufficient coins have been inserted the engine starts the claw clicks closed and re opens which signals the start of the game The crane will position itself in the middle of the play field and remain there with the engine running until the player is ready When the player has moved the joystick or pressed the buttons to move the crane the timer on the right display will begin to count down The player will position the crane above the prize they are attempting to win and press the drop button to lower the claw If the nudging option is on then the player will have the ability to keep nudging the claw down each time the button is pressed to home in on the chosen prize If the nudging option is off then the player will have only one chance to drop the claw When the claw is fully dropped it will close and retract to its upper most position The crane will then automatically position itself over the prize chute at the rear of the cabinet The claw will open releasing the prize into the prize chamber The player can now remove the prize from the chamber through the prize door located in the front lower left cor
33. e crane assembly as detailed previously Disconnect the claw assembly from the crane assembly by removing the two bolts securing the aluminum coil cap to the coil housing Take the replacement string and tie a knot at one end Using a lighter melt the other end of the string and form a point before it completely cools Feed the pointed string end up through the hole in the coil cap and pull until the knot is firmly seated on the inside of the cap SEE CRANE ASSEMBLY DIAGRAM AND STRING ROUTING DIAGRAM Feed the pointed end up through the hole in the bottom of the crane assembly housing Feed string over first string guide then under second string guide Finally feed the string through the hole in the side of the string spool attached to the motor shaft and tie another knot String is now properly strung Reattach the claw assembly to the crane assembly using the two bolts that were removed in step 4 Reinstall the crane assembly into the game and set it in the home position with the claw assembly hanging in the prize chute Turn on the game and the crane will automatically rewind the string properly MOTOR REPLACEMENT Remove all A C power from the game Unlock and open the front door Remove crane and or wagon assembly as detailed previously NOTE What is removed depends on which motor has gone bad 21 4 Loosen two thumbscrews securing crane housing cap in place and remove NOTE This step is on
34. e crane will move to the front center of the game NOTE The game WILL NOT go into the programming mode if the door is closed or the door switch has been pulled to the outer most position Once you are in the programming mode move the joystick forward and backward or use the forward button to move through the modes To change the value of the mode move the joystick left and right or use the right button Once all options have been set press the drop button and the game will return to regular game play with the new settings For a 2 button control panel press the third button located inside the front door Entering the Accounting Mode To enter the accounting mode open the front door and press the button marked ACCOUNT located on the main board housing inside the front door The left displays will flash between credits then the number of credits 1 9999 If the operator presses the drop button the displays will flash plush then the number of plush that have passed through the sensor These numbers can never be reset and WILL NOT match the numbers on the mechanical counters from the counters It is advisable that the owner note this difference so that they will be able to track actual software coins credits and plush out vs mechanical counters for accounting purposes 19 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 PROGRAMMING Test Mode Explanation Every time
35. figuration in another CRANE GAME may require only minor adjustments Pack in the same fashion as usual and stay consistent Set option 0 Game mode for game type you desire Set option 3 Game cost for your particular game Make sure that the claw tips when closed are just touching DO NOT allow them to overlap for the claw could mechanically bind causing some down time CHECK IF YOU HAVE THE CORRECT CLAW SHAPE Set option 8 to 50 9 to 00 and play the game approx 25 times At this level you should have great difficulty picking up plush If you are able to pick up the plush rather easy you have the wrong claw shape or size and you should go to the end of this section and see CLAW SHAPE f you are unable to pick up the plush then set option 8 to 99 and play 25 games You should now be able to pick up the plush fairly consistently If this is true continue on to the next step NOTE When the game is first packed it is often difficult to pick up plush until an area is cleared to maneuver in Take this into account while determining if the claw size or shape is correct Make sure option 8 Manual Strength is set up as detailed above before setting up auto 96 Make sure option 9 Auto Strength is set to 60 NOTE This is a good setting for jumbo mix and a medium claw It is advisable to keep the claw strength high enough to slightly move the plush around yet low enough to prevent a player from easily picking up a pri
36. g www bmigaming com 800 746 2255 1 561 391 7200 NOTE NOTE NOTE NOTE NOTE NOTE NOTE NOTE NOTE NOTE NOTE NOTE NOTE QUICK TROUBLESHOOTING A self test will be performed each time the front door is closed or the game is powered up The game will not count credits or plush out on either the mechanical or software counters while the front door is open If the Wagon does not move smoothly through a full travel from left to right check to see that the wheel spacing is correct If the spacing is correct then check the 2 cabinet rails for burrs that may cause the wheels to bind If the Crane does not move smoothly through a full travel from front to back check to see that the wheel spacing is correct If the spacing is correct then check the 2 cabinet rails for burrs that may cause the wheels to bind If the micro track for the left to right movement is binding during its travel check to see if the top mirror bracket s edge also the shelf the micro track rides on has been de burred If the front door is having trouble closing fully check to see that the front light harness is tie wrapped above the highest point of the prize chamber wall Next check to see that the prize chamber wall is far enough to the right to allow the right edge of the prize chamber doorframe to swing pass Finally check to see that the hinge leaf length is short enough to prevent bindin
37. g in the cabinet frame If the door will not lock properly or locks with difficulty check to see if the lock rotates smoothly Next check that the lock rods are not binding on the lock cam or the lock rod guides Next check that all friction points have been lubricated with molly grease Finally if need be file the lock rod guides such that the door closes and locks smoothly but be careful not to file out too much for this may cause the door not to pull tightly to the cabinet as it was intended to do If the decimals light up on the displays after a self test an error has been logged When the door is in the open position error codes will be shown on the left display To advance through the error codes press the drop button If at the beginning of the self test mode the claw does not drop one or more of the following may apply the prize sensor is not working or blocked the string or string lever is mechanically binding the up or down switch is sticking or misaligned from its actuator If claw stays closed it is likely that the diode has blown and the transistor controlling the claw has also blown Shut off the game immediately and have a new diode in coil assembly and transistor Q10 on main board installed If the capacitors at C16 and C54 are not removed from the main board remove them for added protection to the solenoid transistor 010 If claw is jerky while being lowered it is likely that the up spring is missing or
38. ges 0 1 Up switch is made 0 2 Down switch is made 0 3 Both switches are made Right display changes 0 1 Left switch is made Right display changes 0 1 Back switch is made 12 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 PROGRAMMING Mode Explanations 0 TYPE There are 5 game types 0 Left Right Forward Backward Nudge This mode is for a control panel that commonly has a joystick and allows the player to lower the claw each time the drop button is pressed This allows the player to home in on the prize they are attempting to win NOTE The crane will position itself according to the operator presets options 14 and 15 at coin up if option 21 is set to 0 off The crane will position itself according to the operator presets options 14 and 15 at the end of the game if option 21 is set to 1 on 1 Left Right Forward Backward Drop This mode is for a control panel that commonly has a joystick and the claw drops fully when the button is pressed NOTE The crane will position itself according to the operator presets options 14 and 15 at coin up if option 21 is set to O off The crane will position itself according to the operator presets options 14 and 15 at the end of the game if option 21 is set to 1 on 2 Right Forward Nudge This mode is for a control panel that commonly has buttons one to move right one to move forward and
39. hanged COST OF PLUSH AUTO MIN PAYOUT OR GAME COST This is why it is imperative that the manual settings be setup before auto percentaging is used NOTE Changing one of these options will reset error code 10 11 and the game will begin auto percentaging with the new settings NOTE Some items on the list cannot be detected by the game and require that the operator watches for these actions to be performed during the start up test mode Claw close Claw open Error Codes Problem Solution 1 E Memory Replace Microprocessor QU7 2 Prize Sensor Check Replace Prize Sensor 3 Up Sensor Check Replace Up Sensor 4 Down Sensor Check Replace Down Sensor 2 Left Right Sensor Check Replace L R Sensor 6 Front Back Sensor Check Replace F B Sensor 7 Left Right Motor Check Replace L R Motor 8 Front Back Motor Check Replace F B Motor 9 Counter Disconnect Just a warning that the credit coin counters were disconnected at some time 10 Out Of Range High Change setting for the Cost of Plush Auto min 96 Payout or Game Cost 11 Out Of Range Low Change setting for the Cost of 16 Plush Auto min Payout or Game Cost To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 QUICK TROUBLESHOOTING PROBLEM THE DECIMALS ON THE 4 DISPLAYS ARE LIT UP PROBABLE CAUSE SOLUTION THIS IS IN FACT NOT A PROBLEM BUT A WAY OPEN THE FRONT DOOR AND THE LETTING THE OPERATOR KNOW
40. he start of a game 23 GAMES PER CREDIT This option determines how many games or turns the player gets per credit This option is useful if you have a minimum coin value that is so high you need to give the customer multiple games to get good value The range for this option is 1 9 The default value for this option is ie 24 COIN DISCOUNT This determines the number of consecutive credits without playing a game given before dispensing a free game For example If this option was set to 2 each time 2 coins IN A ROW were put in a free game would be given The range for this option is 0 9 The default value for this option is 0 25 UP DOWN MOTOR TEST When the operator moves the joystick left and right the claw will raise and lower respectively The display will change from 0 1 if the up switch is made 0 2 if the down switch is made 0 3 if both switches are made 26 LEFT RIGHT MOTOR TEST When the joystick is moved left and right the wagon assembly will move to the left and right The right display will change from 0 1 if the left home switch is made 27 FRONT BACK MOTOR TEST When the joystick is moved left and right the wagon assembly will move forward and backward The right display will change from 0 1 if the back home switch is made Entering the Programming Mode To enter the programming mode open the front door and press the button marked PROG located on the main board housing inside the front door and th
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42. just to your new configuration If after using the Initial adjustment tips above you are still having difficulty in setting up your Crane Game please call the service line 1 716 759 0360 6 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 SETUP TESTING MAINTENANCE AUTO SETTINGS Initial adjustment tips Before setting up auto percentaging it is highly advisable to set up manual percentaging This is a precaution in the unlikely event that the prize sensor fails or error code 10 or 11 is logged If either one of these situations occurs the game will AUTOMATICALLY revert to manual percentaging settings allowing the game to still function until the error is corrected If your manual settings are not set up it may be possible to dispense too much plush resulting in a loss of revenue for that week or dispensing to little plush causing your customers to feel as though they cannot win which will eventually result in a loss of play and revenue It is important to know that a mechanical adjustment is known as a Macro adjustment or a large adjustment and that a software adjustment is considered a Micro adjustment or a fine adjustment NOTE These adjustments need only be performed when setting up the crane for the first time or when major changes to plush size and or shape occur Once a configuration has been determined for your particular requirements the same con
43. ly for the two motors in the crane assembly 5 Remove drive o rings and wheels from the bad motor 6 De solder the motor leads from the bad motor NOTE Be sure to note which wire goes to which motor lead for if they are reinstalled backwards the motor will run in the opposite of its intended direction 7 Carefully remove bronze bushing supporting the motor shaft of the bad motor NOTE This step is only for the two motors in the crane assembly 8 Remove the 4 bolts securing the motor to the housing 9 Carefully remove the bad motor Reassemble in reverse order using new motor NOTE When motor is completely reinstalled place one drop of thread lock on each of the 4 bolts that secure the motor in place to prevent the bolts from backing out FUSE REPLACEMENT CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH THE SAME TYPE OF FUSE HAVING THE SAME ELECTRICAL RATING AREA LOCATION VOLT MAIN BOARD F2 6 MDQ 250 3MDQ 250 F4 4MDQ 250 F5 4MDQ 250 POWERMOD 3MDQ 250 CORD REPLACEMENT IF THE SUPPLY CORD IS DAMAGED IT MUST BE REPLACED BY THE MANUFACTURER OR ITS SERVICE AGENT OR A SIMILARLY QUALIFIED PERSON IN ORDER TO AVOID A HAZARD To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 PARTS LISTINGS 5011 CG1001 CG1002 CG1003 CG1004 CG1005 CG1006 CG1007 CG1008 CG1013 CG1014 CG1015 CG1018 CG1020 CG1031 CG1036 CG1052 CG
44. ner of the game The game is now in its home position and is ready for the next player in line The crane will remain in the home position if game type option 1 is set to 2 or 3 In this option the player has only two buttons one for right travel and one for forward travel The crane will remain in the home position to allow the player access to the entire play field To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 SETUP TESTING MAINTENANCE SAFETY PRECAUTIONS IMPORTANT FAILURE TO FOLLOW THESE DIRECTIONS CLOSELY COULD CAUSE SERIOUS DAMAGE TO YOUR GAME WARNING WHEN INSTALLING THIS GAME A 3 PRONG GROUNDED RECEPTACLE MUST BE USED FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY TO YOURSELF OR OTHERS FAILURE TO USE A GROUNDED RECEPTACLE COULD ALSO CAUSE IMPROPER GAME OPERATION OR DAMAGE TO THE ELECTRONICS DO NOT DEFEAT OR REMOVE THE GROUNDING PRONG ON THE POWER CORD FOR THE SAME REASONS AS GIVEN ABOVE USING AN IMPROPERLY GROUNDED GAME COULD VOID YOUR WARRANTY GAME SET UP BEFORE PLUGGING THE GAME IN OR TURNING IT ON BE SURE THE GAME HAS BEEN SET TO THE PROPER VOLTAGE YOUR GAME SHOULD COME PRE SET FROM THE FACTORY CORRECT VOLTAGE HOWEVER IT IS A GOOD IDEA TO CHECK THE A C WALL RECEPTACLE VOLTAGE BEFORE PLUGGING THE GAME IN ASSEMBLY INSTRUCTIONS 1 Carefully unbox the game from its packaging 2 Using the supplied keys unlock the front door of the cabinet
45. not properly elongated Another possibility is that the string has mechanically bound on the spool To fix the string binding enter programming mode and go to mode 26 By moving the joystick to the left and right you are able to raise and lower the claw mechanism Move the crane over the prize chute and lower the claw mechanism all the way until it starts to wind up backwards Reverse the motor direction to raise the claw mechanism and properly rewind the string on the spool Exit the programming mode and the string should be free of mechanical binding If the claw stays open first check for bad fuses on the main board next check that there are no wires dislodged from the connectors in the harness between the wagon and the crane the harness between the wagon and the main board the crane assembly and the wagon assembly If the problem still exists and no fuses are blown or wires dislodged it is likely that the transistor controlling the voltage to the claw has blown on the main board Replace main board and have the other main board repaired by electronics If the crane wagon in the home position still tries to move left or back check to see that the actuators are both present Check to see that the sensors are present Next check to see that the sensors and the actuators are both aligned Then check to see that the sensor wires are not dislodged from the connectors Finally replace the sensor it is likely to be bad 18 To Purchase This
46. one to drop the claw The player also has the ability to drop the claw each time the button is pressed This allows the player to home in on the prize they are attempting to win NOTE Option 21 is not available with this mode and will remain at 70 off Right Forward Drop This mode is for a control panel that commonly has buttons one to move right one to move forward and one to drop the claw The claw drops fully when the button is pressed NOTE Option 21 is not available with this mode and will remain at 70 off 4 Single Move Drop This mode is for a control panel with two buttons only one to move forward and one to move to the right At coin up claw will remain over the prize chute to give the player full access to the playfield The player will have a chance to move the crane once forward and once to the right after which the claw will automatically drop 1 GAME MODE There are two game modes Normal play This is the standard type of play where a player has inserted enough coins to create 1 credit and then plays the game Whether the player wins a prize or not the game is over Play till win In this mode the player has inserted enough coins to create 1 credit and will be able to play the game until they win a prize 2 TIME This option allows the operator to set the game play length Options are from 10 seconds to 60 seconds in 5 second intervals 3 COIN This option allows the operator to set the n
47. oved from the cabinet so necessary maintenance repairs can be made Reassemble in reverse order 20 Te Dept REMOVAL OF WAGON MECHANISM Remove all A C power from game Unlock and open the front door Remove crane assembly as detailed previously Loosen black thumbscrew securing the micro track bracket in place The thumbscrew is located on the upper right face of the wagon assembly Slide the micro track bracket to the right and up to disconnect it from the wagon assembly Carefully lift the entire wagon assembly off the rails and rotate clockwise until the left front wheel clears the front rail Lower the front of the wagon assembly and remove the assembly from between the two rails The wagon assembly can now be removed from the cabinet so necessary maintenance repairs can be made Reassemble in reverse order PRIZE SENSOR REPLACEMENT Remove all A C power from the game Unlock and open the front door Remove the connector from the prize sensor board Remove the 3 plastic hexagonal nuts securing the sensor board to the bracket Carefully remove the sensor board from its mounting studs Reassemble in reverse order using a new prize sensor board 10 11 12 13 14 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR STRING REPLACEMENT Remove all A C power from the game Unlock and open the front door Remov
48. red payout Your game is now set up according to your Desired payout Game cost and Plush cost If at a later date you want to change your game cost desired payout plush cost etc it is NOT necessary to re adjust your game manually Just adjust the value of the option you wish to change in the PROGRAMMING SECTION The game will adjust to your new configuration If after using the Initial adjustment tips above you are still having difficulty in setting up your Crane Game please call the service line 1 716 759 0360 8 To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 SETUP TESTING MAINTENANCE CLAW SHAPE In an attempt to satisfy all variables associated with the proper payout ICE has opted to include directions on how to reshape your medium claw for a lesser and greater mechanical advantage Below are two medium claws shapes which will give very different mechanical advantages and ultimately very different claw strengths When option 8 is set to 50 and you are still picking up plush then you will need to reshape your 3 claws to look more like shape A SEE FIG 2 NOTE Be sure to align holes in the claw with drawn holes in the template This will ensure proper shaping of the claw When option 8 is set to 99 and you are unable to pick up consistently then you will need to reshape your 3 claws to look more like shape B SEE FIG 2 NOTE Be sure to align holes in
49. set the claw strength for the auto percentaging mode Available claw strengths are 40 99 with 99 10096 claw strength NOTE When in auto percentaging mode the claw will at bottoming close with 10096 strength and will then be backed off to the number set in this mode i e With this mode set to 75 the claw will at bottoming close with 10096 strength then back off to 75 NOTE The claw will open and close allowing the operator to feel each strength setting to determine which best suits their needs When the correct setting is determined the operator can just move to the next option and the auto strength option is set 10 F B SPEED This option allows the operator to adjust the forward backward speed of the crane The available speeds are 10 20 with 10 being slow and 20 being fast 11 L R SPEED This option allows the operator to adjust the left right speed of the wagon The available speeds are 10 20 with 10 being slow and 20 being fast 12 UP SPEED This option allows the operator to adjust the speed of the crane The available speeds are 15 20 with 15 being slow and 20 being fast 13 DOWN SPEED This option allows the operator to adjust the down speed of the crane The available speeds are 15 20 with 15 being slow and 20 being fast 14 RIGHT TIME This option allows the operator to adjust the time the right motor drive will stay on for centering purposes at game start up Available settings 0 40 intervals of 4 sec EXAMPLE
50. stributor To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 WARRANTY ICE Inc warrants that all of its products will be free from defects in material and workmanship When placing a warranty request please be prepared to provide the following information Serial Number of Game or Bill of Sale Machine Type A Detailed Description of the Equipment Fault Symptoms ICE product including Cromptons Sam s Billiards Uniana and Bell Fruit is warranted as follows 180 days on the Main PCB and Computers 90 days on all other components i e DBV s Ticket Dispensers etc 30 days on repaired items 3 years on all Crane Harnessing 9 Months on Printers ICE Inc shall not be obligated to furnish a warranty request under the following conditions Equipment has been subjected to unwarranted stress through abuse or neglect Equipment has been damaged as a result of arbitrary repair modification attempts Equipment that has failed through normal wear and tear ICE Inc will assume no liability whatsoever for costs associated with labor to replace defective parts or travel time associated therein All defective warranty covered components will be replaced with new or factory refurbished components equal to OEM specifications ICE Inc will cover all UPS ground or comparable shipping means freight costs during the warranty period Expedited shipments are available for an additional charge Defective
51. that the game is powered up or the door is closed the game will run through a test mode to check the following items HOME BACK SWITCH LEFT SWITCH UP SWITCH CREDIT COIN DISCONNECT DOWN SWITCH CLAW CLOSE CLAW OPEN If any of the above items are malfunctioning the game will light the 4 decimal points on the podium displays This will alert the operator that there has been a problem The operator needs only unlock and open the front door and the error codes will be displayed one at a time on the left display To move to the next error code the operator needs to press the drop button Repairs should be made to those areas in which errors have been logged When all codes have been seen and the door is closed the game will reset error codes run through a test mode to check for proper operation and if all is well game play can start If the 4 decimals once again light up the operator will need to check the error codes again The play can continue to the best of the machine s abilities with problems until the errors are corrected At no time should the game be inoperable unless a key component is damaged PRIZE SENSOR OUT OF RANGE E MEMORY FRONT BACK MOTOR LEFT RIGHT MOTOR Error code 10 11 will alert the operator that the game has paid out 8 too many or 8 too few pieces of plush than in auto percentaging If this error is logged the game will automatically revert to MANUAL settings until one of the following options is c
52. umber of coins needed to create 1 credit A setting of 0 will put the game into free play 4 BILL This option allows the operator to set the number of coins each bill is worth A setting of 0 turns this option off 5 COUNTER TYPE Setting this option to 0 will have the game count credits on the mechanical and software counters Setting this option to 1 will have the game count coins 6 ATTRACT This option allows the operator to set the number of minutes between attract modes Available settings are from 1 minute to 30 minutes in 1 minute intervals 7 ATTRACT TYPE This option allows the operator to choose what type of attract mode they want 1 will have an attract mode with movement only 72 will have an attract mode with both audio and movement 13 To Purchase This Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 PROGRAMMING 8 MANUAL STRENGTH This option allows the operator to set the strength of the claw for manual percentaging Available claw strengths are 40 99 with 99 100 claw strength NOTE When in this mode the claw will open and close with the strength set in this mode The operator will be able to feel each strength setting to determine which best suits their needs When the correct strength setting is determined the operator can just move to the next option and the manual strength option is set 9 AUTO STRENGTH This option allows the operator to
53. ve all of the connectors from the P C Board 5 Remove the 4 long plastic hexagon nuts that secure the board to the main board housing 6 Gently pull the P C Board from the mounting studs 7 Reassemble in the reverse order using a new Main P C Board REPAIR GLASS REPLACEMENT 1 Remove all A C power from the game 2 Open the front door and carefully unzip the rubber molding NOTE The rubber molding can be unzipped with a Philips head screwdriver and PLEDGE as a lubricant 3 Carefully remove all broken glass from the rubber molding channel 4 Lubricate the zip channel and molding channel all around the opening 5 Carefully install the new glass starting from the bottom and working your way up both sides simultaneously finishing with the top NOTE The glass is a tight fit and extreme caution should be used when installing If difficulty is anticipated or encountered your local auto glass installer will be familiar with the molding since it is a windshield gasket Their personnel will be able to successfully install the window for you 6 Using the window installation tool the molding together in a clockwise rotation LENS REPLACEMENT Remove all power from the game Unlock and open the front door Locate the lens housing of broken lens Remove the three nuts and bolts retaining the lens housing in the top panel 5 Remove the lens housing fold back edges and install new lens
54. y during the TEST the more accurate your accounting will be When 50 games have been played calculate the payout 96 using the formula below 1 of plush dispensed Cost of 1 pc of plush Payout of games played Cost of game EXAMPLE Cost of a game 0 50 Cost of 1 piece of plush 2 00 of plush dispensed 55 of games played 423 55 2 00 52 52 payout 423 0 50 If the calculated pay out is very high your desired pay out 10 or more it will be necessary to make a macro adjustment or move the claw tips apart slightly by loosening the three screws holding the coil slider to the coil housing and moving the coil slider up slightly See Fig 1 NOTE MOVING THE COIL SLIDER 1 8 OF AN INCH COULD CHANGE YOUR PAY OUT BY AS MUCH AS 60 BE SURE TO MOVE THE SLIDER IN VERY SMALL INCREMENTS SO AS NOT TO OVERSHOOT YOUR DESIRED PAYOUT If the calculated payout is slightly high your desired payout less than 10 or more then you can make a micro adjustment or a software claw strength adjustment at option 8 Conversely if the calculated payout is very low or slightly low you will need to make a macro or micro adjustment accordingly Repeat the 50 game test and calculate the payout Repeat the mechanical adjustment until you are within approximately 5 10 of your desired payout You can now enter the programming mode and adjust option 8 Mechanical strength up or down slightly to achieve your desi
55. ze Set option 16 Plush Cost based on the cost of your plush Set option 17 Desired Payout 96 based on your desired payout Knowing the cost of a game the average cost of a piece of plush and the desired pay out 96 calculate the proper plush dispensing intervals for your setup using the following formula 1 100 Game cost 2 A Desired payout B of dollars worth of plush that should be dispensed 100 games A of dollars received for 100 games 3 Desired payout C of pieces of plush that should be dispensed in 100 games 4 100C Proper plush dispensing intervals To Purchase This Item Visit Gaming www bmigaming com 800 746 2255 1 561 391 7200 SETUP TESTING MAINTENANCE EXAMPLE Game Cost 0 50 Avg cost of 1 plush 2 00 Desired payout 95 33 1 100 0 50 50 2 50 33 16 50 worth of plush in 100 games to give a 33 payout 3 16 5 2 00 8 25 pieces of plush per 100 games to give a 33 payout 4 100 8 25 12 12 round off to 12 NOTE This means that approximately every 12 game played 1 piece of plush should be won Armed with the information particular to your game Proper plush dispensing intervals determined above play at least 50 games and see if the correct number of plush have been dispensed For the example above in 50 games you should have dispensed approximately 4 pieces of plush Every 12 12 games NOTE The more games you pla

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