SERVICE MANUAL - Wiki Karat
Contents
1. 2 9 IC BLOGIS DIAGRAMS uuu uu tects pon 2 10 SECTION 3 EXPLODED VIEWS AND PARTS LIST KA F5602U KA F5603U ASSEMBLY MIT 3 1 Section Title Page SECTION 4 ELECTRICAL PARTS LIST 41 MAIN BOARD ASSEMBLY PARTS LIST 1011 4 2 42 REAR BOARD ASSEMBLY PARTS 571101 2 4 3 43 26 BOARD ASSEMBLY PARTS 5 1013 4 3 44 BOARD ASSEMBLY PARTS LIST 10141 4 3 45 50157 BOARD ASSEMBLY PARTS 5 0115 4 4 SECTION 5 PACKING PACKING ASSEMBLY M2 inncan nbn 5 1 Important Safety Precautions Prior to shipment from the factory JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold However in order to maintain such compliance it is equally important to implement the following precautions when a set is being serviced ePrecautions during Servicing 1 Locations requiring special caution are denoted by labels and inscriptions on the cabinet chassis and certain parts of the product When performing service be sure to read and com ply with these and other cautionary notices appearing in the opera2. JVC SERVICE MANUAL STUDIO KIT STUDIO SDI KIT KA F5602U KA F5603U IVC TD AKENTOREJATWETFB Although this unit is an export model it is sold also Japan COY EAVIAP IVC RBC HAB HAS TL CU 9 2 39 English and are written together in this service manual No 005 COPYRIGHT 2004 Victor Company of Japan Limited Ju ly 2004 Section Title Page TABLE OF CONTENTS Important Safety Precautions INSTRUCTIONS SECTION 1 SERVICE CAUTIONS AND DISASSEMBLY 1 1 1 2 1 9 DIFFERENCES IN THE MAJOR PARTS BETWEEN KA F5605SU esouvasessaszadestasotevoraspiesbladsasettue sten 1 1 CONSTRUCTION OF THE MAIN BOARD 1 1 HOW TO USE THE SONY CABLE 1 2 SECTION 2 CHARTS AND DIAGRAMS 2 1 2 2 2 0 2 4 2 0 2 6 2 7 2 8 2 10 2 11 MAIN SCHEMATIC DIAGRAM 2 2 MAIN CIRCUIT BOARD sa 2 3 REAR SCHEMATIC DIAGRAM lt lt rnt tonta ntt tritam 2 4 REAR CIRCUIT BOARD 2 ptet n d eiut tou 2 5 26PIN SCHEMATIC DIAGRAM 2 6 SCHEMATIC DIAGRAM a Dues 2 6 ZOMIN CIRCUIT BOARD 2 7 BING CIRCUIT Pm 2 7 ab SCHEMATIC DIAGRAM uuu ond rd 2 8 SDI CIRCUIT BOARD u uuu uu u
3. 22 9 u 210 lu u gt gt gt gt F Z 1 BUILT IN SELF TEST 4 08 8 7 6 5 4 3 4 EJ ERA amp TEST PATTERN DO 12 e 44 PAL NTSC GENERATOR POWER ON ET RESET PAL 01 13 43 ANC NTSC E SYNC ANC D2 14 42 e AND NSP Top View l FORMA d LLL DETECTOR v 03 15 41 SYNK DET ENAB 04 16 40 DATA CLOCK Qi 05 17 CLCO21VGZ SDO l NEN iz DATA PLL SYSTEM 06 1 View SDO D9 RESISTER DET 07 19 37 Vsssp p 08 20 36 SDO 09 21 35 RREF DATA D 997 Pou MEINE P m m gt CLOCK Qs OUTPUT ETE EE EN d 7 e u 9 e 0 0 PROCESSORS CaS SSE ERE TCAW53FU X TOSHIBA Lu r gt u vii 2 Channel Multiprexer a SMELE EDH 8 SMPTE STROBE pon MODE ES CONTROL TOP VIEW i COMMON OUTPUT ENABLE PARALLEL OUTPUT Truth table DS8921M X NATIONAL SEMICONDUCTOR NJM2068M D XE JRC NJIV4560M XE JRC CONTROL IMPEDANCE Differential Line Driver and Receiver Pair Dual Low Noise Op Amp Dual Op Amp C 1 ON CHANNEL 2 1 A j A INPUT 3 A INPUT Don t Care c A INPUT 4 V 5 B INPUT 6 B INPUT B INPUT 7 B OUTPUT B INP
4. Ja 2 7 SID 2L Uu ID 20 Ul AIA JO Z Z A CN4 QGF1004F2 16X lt 0201 0202 0203 0204 JK201 HZM36NB W QNZ0245 001 12V EXP DC GND 12V A 7 5 3 I 2 2 O O lt z D 0 gt 70 gt UJ QGA3901C1 02 au Z C lev IN i i i GND DC 12V CN13 QG63901C1 03 KA F560273U X OPEN w snes m und m i uma ki AN201 QUB220 08MPXL 2 6 2 6 2 7 26PIN CIRCUIT BOARD SIDE B SIDE A 2 8 BNC CIRCUIT BOARD SIDE B SIDE A BNC PWB JK301 SC82745 04 0 Y 00 40 2 7 2 7 2 9 501 SCHEMATIC DIAGRAM 3 3V 27MHZ 5 1 5 80 3 3v 27MHz 3 3v 227MHz 3 3VCPHY 5V ANALOG 5V CANAL OG D N gt D gt D gt D 1 lt SW i2v SW SW SW ri 5 N DBE HD CLK GND E 5 Do po p u a RECDO RECDI RECD2 RECD3 RECD4 RECDS RECD6 RECD a Du L a Ko gt E san Z a a a 2 a 212
5. 2 2 2 EA lt A aja ko aa ES CAM REW TX CAM E E GPIO CO GPIO CO E Remote TX EXP Remote RX SY5 RESET gt YDC YDC_TTxD Eo TAUX JA GPIO SOZOUT ENA 4 GPIO 51 CS GPIO S2 DATA GPIO 53 CLK GPIO SA CALL TALLY GPIO S5 RM 100 IDI 102 open CARD 103 open dezi Ebo PS Eo Eo LE Link PWR ON Lens PWR ON GEN VIDEO GND GEN VIDEO VIDEO GND VIDEO GND zE i f aa a B_GND B Ch C R Cr VIDEO SYNC GND SYNC VF Y GND Y 4 24 eod N N GND a a 2 2 12 oo 212 20 ro e o TB402 JK401 AN aNZO48 1 001 R452 ce SDI OUT IC402 SEn LMH GS4MF X 10401 ou LMH665 4 MF X 2 5 428 R499 42 i 8418 330k TES 4 i j D401 2 224 15 kit Bi En 4 1 1 Bol 2 3 5 gt NEP MEC 8 90 Edi 424
6. 100 22k 0 100 22k 0 45 45 45 750 100 0 750 100 0 0 Description 1 16W 1 16W F5603U F5603U 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 16V 16V 16V 16V 16V 50V 50V 50V 16V 16V 16V 16V 10V 50V 50V 50V 16V 16V 16V 16V 16V 16V 16V 16V 50V 50V 50V 16V 16V 16V 16V 16V 16V 16V 16V 16V 16V 4 4 50151 4 5 Part No NCB31CK 104X NCBS31CK 104X NCB31CK 104X NCBS31CK 104X NCBS31CK 104X NCB31CK 104X NOLO24J 150X NOLO024J 150X NOLO024J 150X NOLO024J 150X NOLO44K 101X NOLO024J 150X NOLO024J 150X NOL103J 56NX QGA1211F2 41X OGBO805K2 80 NORO269 004X NORO269 004X NORO269 004X 269 004 NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO351 002X NOROS351 002X NOROS351 002X NQR0351 002X NQR0351 002X NQR0351 002X NNZ0097 001X NNZ0097 001X Part Name CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR COIL COIL COIL COIL COIL COIL COIL COIL CONNECTOR CONNECTOR FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS F
7. AF Va DIKARAKL ES 2 Remove the two screws 2 which fix the DC INPUT and the INTERCOM TERMINAL on the BOTTOM BASE DC INPUT INTERCOM TERMINAL A 7 a Q2AZAL ES 3 Remove the three screws 3 on the BOTTOM BASE 22 GOZAZALET 1 3 HOW TO USE THE SONY CABLE SONY 7 2 V0 18787 i 1 Remove the six screws which fix the BOTTOM BASE BOTTOM BASE UTS A72U 64 EM UxS 2 The cable is connected to the connectors CN12 and CN10 on the MAIN board Disconnect the cable from the CN10 MAINZA O CN12 amp CN100 Bit lt AUT v 5 CNIOTHIO 7 7 3 Connect the cables to the connectors CN12 and CN11 CN12 amp 87 7 v BG U x Factory setting JVC cable CN12 CN10 Lj O CN12 CN11 CN10 SONYXJVC MAIN BOARD ASSEMBLY SECTION 2 CHARTS AND DIAGRAMS SCHEMATIC DIAGRAM NOTES Schematic safety precaution A Parts are safety related parts When replacing them be sure to use the specified parts Waveform measurements Waveform Gray scale illuminated at more than 4000 lux at 3200K lighting Unit of value Unless otherwise specified 1 Resistance is in 1 6 W 2 Capacitance is in 3 Inductance is in uH REPLACING SURFACE MOUNT CHIP COMPONENTS e Some resistors shorting jumpers 0 resistance ceramic capacitors transistors and diodes are chip parts These chip parts cannot be reused after they are once removed Chip
8. AC 1 5 kV 1 miute 110 to 130 V USA 8 Canada MEE AC 900 V 1 minute 110 to 130 V nre 55 200 to 240 V Europe amp Australia 10 500 V DC 15 kV 1 minute Class IV IV IV mm Power cord mm Primary wire a Table 1 Specifications for each region AC Line Voltage Region Leakage Current i 0 110 to 130 V USA amp Canada 110 to 130 7227 0 5 MA rms Exposed accessible parts IA 0 7 mA peak 2 mA Antenna earth terminals Europe amp Australia 220 to 240 V AKA 50 0 7 mA peak 2 mA dc Other terminals Table 2 Leakage current specifications for each region Note These tables are unofficial and for reference only Be sure to confirm the precise values for your particular country and locality II SECTION 1 SERVICE CAUTIONS AND DISASSEMBLY 1 1 DIFFERENCES IN THE MAJOR PARTS BETWEEN KA F5602U AND KA F5603U KA F5602U amp KA F5603U amp PatName KAFS602U KAF5603U Description SDI IC CLCO21AGVZ33 IC408 1 2 CONSTRUCTION OF THE MAIN BOARD g Bei cng 4 NZ di 26 BOARD 0 B oh gt BOTTOM BASE REAR BOARD 1 How to remove the BOTTOMI BASE BOTTOM BASEOR t L FE 1 Remove the screw 1 on the BOTTOM BASE
9. JK2 RIIB RIIS SWE Tey 5V Ie ua NJM4560M X 12 NNZOOI7 001X ESE YA r GO SEE KA F560273 GND L EI LO TO FROM MAIN PWB 2 4 2 4 QGA1201C2 05X 2 4 REAR CIRCUIT BOARD SIDE A SIDE B 2 2 5 2 5 26 SCHEMATIC DIAGRAM 2 6 SCHEMATIC DIAGRAM CK274500A3 p 5 2 974 From MAIN PWB gt Jese FD E CONNECTOR To from RM BING Ree oo onn i Perce CN5 NDCRZCr 1201 2 08 a COMP VIDEO OUT JK301 EIS EL ET k IMCOM MIC MCOM MIC ZO BE 0 CN4 2 CN4 3 CN4 4 CN4 5 IMCOMCEAR 0 pen ANE o SID IH C N QGA1201C2 02x GENLOCK GND GENLOCK RET VIDEO GND RET V ID 2H 2 2 N 2 2 2 0212 0 5 ATO Jg 3 lt gt m 27 U gt El 2 a SID TH SID 1L 4 2 A a Z Is m a GENLOCK Ne GND GENLOCK RET VIDEO GNDCRET V SID 2H z z RED e E p of oo f 3 R201 G Z G H H z 6 2 sa A NI
10. VP 18P 10P 1 jal R50 R22 i a E 5 1C404 5V lt R7Cr7C gt 7 Kit 5V caol m R458 2 pi 330k R410 L402 4 152 1 at 3 e a ala a R Component signal NTSC PAL SELECT R418 RAT pen 1 R435 9 LOW chO NTSC IHIGH ch1 PAL e US festa sb sassa gt 5 wc gt 2 2 R498 aaa 1 DO auu DI D2 R436 IC406 03 22k LMH6654MF X 1C408 CLC02 AvGZ 3 3 05 R447 L404 1403 DB 13u4 D8 03 2 a 1 Component signal NTSC PAL SELECT Pie 1 10409 ONE ELA LON CHO NTSC N TC7SETOBFU X IHIGH chl PAL K401 K407 ae ee NQR0269 004x 43 QNS 14 e ERECTO Component LA LA LA SDI RESET 97 NTSC LOW PAL HIGH B Cb 7C lt R7Cr gt CHROMA SELECT RGB R481 i HIGH 173 1 chO HIGH chl IC4 4 IC410 TC SETOBFU X IC411 TC SETOBFU X Ic412 TC SETOBFU X 5V R425 22 10 1 22k X 3603 2 8 2 8 2 w 2 w 2 to ps pe pops pops Po o o Z Z Z Z
11. Z Z Z Z Z Z Z WwW po pw mr rep 6 5 3 3v SW t2v EXP 12V 1 428 n QNS 2 2 to 2 t0 m PEZ gt w A K421 K426 NQR0351 002X 4550865 lt OLSE297 0 gt LO OFFZHI ON LO OFFZHI ON HI OFF ALO ON HI OFFZLO ON CNS 211 2 4 GNO COMP VIDEO COMP VIDEO VE TALLY vr VIDEO SELECT A ewe gv j co POWER onzo sero TALLY qo _______ al DETCT 510 oo O o mc vig G GNO GENLOCK VIDEO GENLOCK VIDEO EXT Remote RX 5101 EXT Remote SID2 NC seii se EE Oenzvam penzv m EE ao 2 10 501 CIRCUIT BOARD SIDE B SIDE A 1116 JOU cum FX ral N ar 010181818 Wal RN 90000 N E XALE LE LI 2 9 2 9 2 11 IC BLOCK DIAGRAMS BU4094BCFV X ROHM CLCO21AVGZ 3 3 NATIONAL SEMICONDUCTOR LMH6654MF X NATIONAL SEMICONDUCTOR 8 Stage Shift Store Register SMPTE 259M Digital Video Serializer with EDH Generation Insertion 250MHz Low Noise Amplifiers Top View T Block Diagram E n O N 4 lt SE LLI 2 OUTPUT 5 E dire m SYNC DET ENAB ENABLE
12. resistors used in some circuits are of high precision type having little error in resistance To demonstrate the full capacity of this set place an order for proper parts referring to the diagrams and parts lists in the section 5 Soldering cautions 1 Do not apply heat for more than 3 seconds Avoid using a rubbing stroke when soldering Discard removed chips do not reuse them Supplementary cementing is not required Use care not to scratch or otherwise damage the chips 5 H CHIP PARTS PIN ARRANGEMENT 1 Digital transistors DTC1 HOOL DTA1 OCOC DY 99 1 Q 28 gt Top view Top view 1 Two digits show resistance of R1 in abbreviation 43 4 7 k 14 10 k 24 22 k 44 47 k 2 Roman letter show the resistive ratio between R1 and R2 in abbreviation E R2 R1 1 1 Y W R2 R1 2 X 1 2 R2 15 opened 8 Symbol the shape of resistor in abbreviation 2 Chip transistors and chip F E T s 25 0000 25 LILILILI 258 250 Top view Top view 2sk 0000 25 OHOOO G G 5 D 5 D Top view Top view 3 Chip diodes MA143A MA 742 MA142WA MA142A Top view Top view Top view 2 1 2 1 21 MAIN SCHEMATIC DIAGRAM lt from A gt To 26 PWB A gt O a a x c lt 3 gt gt O Q Li lt gt gt
13. 06 014 HZM6C X 013 HZM36NB W TO FROM MAIN PWB w 10 gt SID 21 1 Cor ENTS ND NC gt Eg NC E ds o 1 NC B HZM6C X SELECTION CON JVCZSONY gt m gt lt TB2 NNZ0097 001X a w 272 2 4700725 bd i FI uERueMMMMMMM MMMMMM CN8 CN3 m gt QGA3901C1 02 201 2 06 e gt QGA1201C2 02X a e x Ela a a gt lo Wt gt 5 gt x J gt ul ul 2 wjajaja ay 5 3 2 2 1 1 gt 2 SJ gt Z 2 815 a mlaja Li a 0 6 E em BO T w pa L L j 1 ge if 1 2 3 REAR SCHEMATIC DIAGRAM TETOS 200397 001 5V 0101 ZA lt CALL BUTTON LAMP gt FIY 18104 2 V D COBE p L WW LLLI DTAI24EUA X a Ie OLSE2972 DYNAMIC KA F5602 3 TENCON IO SECECT TING OM MEG Sq QSWO292 004 5102 QSWNO2982 004 TB101 1 058M D XE ELEN NNZ0097 001X OFF 103 3A X H 2 CALL BUTTON BP 2 Z a 2 Clio E y Ido 1016 22 5103 or QSWO65S6 001 b0 OK e Dm FROM
14. 100X NDC31HJ 180X NDC31HJ 100X NCB31CK 104X NCBS31CK 104X NCB41CM 106X NBE51CM 476X NBE51CM 476X NBE51CM 476X NCB31CK 104X NCBS31CK 104X NDC31HJ 100X NDC31HJ 180X NDC31HJ 100X NCBS31CK 104X NCBS31CK 104X NCB41CM 106X NCB31CK 104X NCB31CK 104X NCB31CK 104X NCB31CK 104X NCB31CK 104X NCB31CK 104X NCB31CK 104X Part Name M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR VLG RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR TAN CAPACITOR TAN CAPACITOR TAN CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR 150 330k 12k 8 2k 56k 330k 12k 8 2k 56k 120k 100 22k 0 100 22k 0
15. 1B ONZO252 001 5CV2337 1612BD 55412566 001 5548507 001 5 46350 001 OYYYSP3005M LW40734 001A QYSSSP2604M OYSDSF2005M OYSDSP2604N OYSDSP2004N OYSDSP2605M OYSDSF3008M OYSDSP3016M OYSPSP2606N OYSDSP2604N OYSDSP3005N 0 555 2004 MITIMIMI Lm ____ LW10097 001B LW30469 001B BOTTOM BASE INSTALL BASE BRACKET CONNECTOR SIDE BRAKET SHEET BNC CONNECTOR PANEL ASSY SHIELD CASE A SHIELD CASE STRAIN RELIEF E TWISTED ASSY TOP BASE PLUG UC HOLDER GUIDE CONNECTOR CAUTION LABEL RATING LABEL SHOE MARK JVC CIRCUIT BREAKER CASE BRACKET GASKET CAMERA BASE FROTECT SHEET REAR PANEL ASSY CONNECTOR FEC SPECIAL SCREW WASHER SCREW BOLT SPACER 26PIN CON FOR 2GPIN FOR KA F5603U 2 FOR SHOE M2x4 SCREW SAFETY PRECAUTION SECTION 4 ELECTRICAL PARTS LIST Parts identified by the symbol are critical for safety Replace only with specified parts numbers For maximum reliability and performance all other replacement parts should be identical to those specified NOTE e Parts not denoted by parts numbers are not supplied by JVC e Abbreviations in this list are as follows 4 1 RESISTORS In the Description column resistance values are in ohms k expresses kilo ohm 1 000 ohms expresses mega ohm 108 ohms CAR RESISTOR C M F RESISTOR COMP RESISTOR FUSI RESISTOR M F RESISTOR M G RESISTOR M P RESISTO
16. 72X NRSA63J 104X NRSA63J 392X NRSA63J 222X NRSA63J 101X NRSA63J 101X NRSA63J 391X NRSA63J 391X NRSA63J 391X NRSA63J 391X NRSA63J 223X QVQ0310 B14 NCB41CM 106X NCB41CM 106X NDC31HJ 102X NCB41CM 106X NCB31CK 473X NEHM 1HM 106X NBE51EM 106X NBE51CM 476X NBE51CM 476X NEN21CM 106X NEN21CM 106X NDC31HJ 102X NDC31HJ 102X QSWO292 004 QSW0292 004 QSWO656 001 1201 2 05 QGA1201C2 09X NORO269 004X NORO269 004X NNZ0097 001X NNZ0097 001X NNZ0097 001X NNZ0097 001X Part Name TRANSISTOR DIODE DIODE DIODE LED LED SPACER RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR ESISTOR ESISTOR M G M G M G M G M G M G M G M G M G M G M G RESISTOR M G M G M G M G M G M G M G M G M G M G M G R R VAL RESISTOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR E CAPACITOR TAN CAPACITOR TAN CAPACITOR TAN CAPACITOR N P CAPACITOR N P CAPACITOR CER CAPACITOR CER CAPACITOR SLIDE SWITCH SLIDE SWITCH PUSH SWITCH CONNECTOR CONNECTOR FERRITE BEADS FERRITE BEADS TERMINAL TERMINAL TERMINAL TERMINAL JRC JAG ROHM Description MATSUSHITA MATSUSHITA MATSUSHITA Part No HZM36NB W HZM36NB W HZM36NB W HZM36NB W FMB 24L NRSA63J 750X NRSA63J 473X NRSA63J 473X N
17. EMICO NATIONAL SEMICO NATIONAL SEMICO NATIONAL SEMICO ROHM NA SEMI F5603U TOSHIBA TOSHIBA TOSHIBA TOSHIBA TOSHIBA TOSHIBA TOSHIBA TOSHIBA MATSUSHITA MATSUSHITA MATSUSHITA MATSUSHITA 75 1k 1k 7 5k 390 1k 220 0 150 1k 75 1k 1k 1k 7 1k 1k 1k 1k 1k 45 33 75 75 0 0 33 33 0 0 1k 0 33 33 33 33 33 33 0 0 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W F5603U 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W 1 16W F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U 1 16W 1 16W F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U F5603U Part No NRSA63J 151X NRSA63J 334X NRSA63D 123X NRSA63D 822X NRSA63D 563X NRSA63J 334X NRSA63D 123X NRSA63D 822X NRSA63D 563X NRSAG3J 124X NRSA63J 101X NRSA63J 223X NRSAG3J OROX NRSA63J 101X NRSA63J 223X NRSAG3J OROX NRSA63J 101X NRSA63J 223X NRSAG3J OROX NRSA63J 101X NRSA63J 223X NRSAG3J OROX NRSA63J 750X NRSA63J 750X NRSA63J 750X NRSA63D 751X NRSA63D 101X NRSAG3J OROX NRSA63D 751X NRSA63D 101X NRSAG3J OROX NRSAG3J OROX NRSA63J 223X NRSA63J 223X NRSA63J 334X NCB31CK 104X NCB31CK 104X NCB31CK 104X NCB31CK 104X NCBS31CK 104X NDC31HJ 100X NDC31HJ 180X NDC31HJ 100X NCB31CK 104X NCB31CK 104X NCB31CK 104X NCBS31CK 104X NCB21AK 105X NDC31HJ
18. ERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS TERMINAL TERMINAL Description SECTION 5 PACKING 5 1 PACKING ASSEMBLY M 2 IS INSTRUCTIONS CARTON BOX Note above are subject to change without notice 5 1 JVC is registered Trademark owned by Victor Company of Japan Limited JVD is a registered Trademark in Japan the U S A the U K and many other countries e Printed in Japan S
19. N CAPACITOR CER CAPACITOR E CAPACITOR TAN CAPACITOR TAN CAPACITOR on TEIL OL Description NATIONAL SEMICONDUC TOSHIBA NATIONAL SEMICONDUC TOSHIBA ROHM ROHM ROHM MATSUSHITA ROHM ROHM ROHM ROHM MATSUSHITA MATSUSHITA HITACHI HITACHI HITACHI MATSUSHITA MATSUSHITA MATSUSHITA HITACHI MATSUSHITA MATSUSHITA MATSUSHITA HITACHI HITACHI Part No NBE51CM 476X QGA1201C2 02X QGA1201C2 06X OGF1003C2 16W QGA1201C2 08X 1201 2 09 901 1 02 OGA1211F2 41X QGA1201C2 07X QGA1201C2 07X QGA1201C2 07X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NORO269 004X NNZ0097 001X NNZ0097 001X NNZ0097 001X NNZ0097 001X Part Name TAN CAPACITOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS FERRITE BEADS TERMINAL TERMINAL TERMINAL TERMINAL Description 4 2 4 3 26P BOARD ASSEMBLY PARTS LIST 0 3 CK274500A3 42 REAR BOARD ASSEMBLY PARTS LIST 0 2 CK274500A2 DAB 03 4 3 Part No NJM4560M XE NJM2068M D XE DTA124EUA X MA143A X MA143A X MA143A X SLB 26VR3F SC43656 105 NRSA63J 473X NRSA63J 510X NRSA63J 510X NRSA63J 104X NRSA63J 104X NRSA63J 103X NRSA63J 103X NRSA63J 473X NRSA63J 471X NRSA63J 102X NRSA63J 104X NRSA63J 4
20. R O M F RESISTOR TRIM RESISTOR U F RESISTOR VAL RESISTOR W W RESISTOR In the Parts Name column Carbon Resistor Constant Metalized Film Resistor Composition Resistor Fusible Resistor Metal Film Resistor Metal Graze Resistor Metal Plate Resistor Oxide Metalized Film Resistor Trimerer Resistor Non inflammable Resistor Valiable Resistor Wire Wound Resistor CAPACITORS In the Description column All capacitance values are in microfarad u F unless otherwise indicated p expresses picofarad 10 7 farad pF CER CAPACITOR E CAPACITOR FILM CAPACITOR M F CAPACITOR MICA CAPACITOR MPP CAPACITOR M M CAPACITOR MYLAR CAPACITOR N P CAPACITOR P P CAPACITOR PPS CAPACITOR P S CAPACITOR TAN CAPACITOR TRIM CAPACITOR VAL CAPACITOR In the Parts Name column Ceramic Capacitor Electrolytic Capacitor Film Capacitor Metalized Film Capacitor Mica Capacitor Metalized PolyPropylene Capacitor MPPS CAPACITOR Metalized PolyPhenylene Sulfied film Capacitor Metalized Mylar Capacitor Mylar Capacitor Non Poler electrolytic Capacitor PolyPropylene Capacitor PolyPhenylene Sulfied film Capacitor PolyStyrene Capacitor Tantal Capacitor Trimer Capacitor Valiable Capacitor 4 1 MAIN BOARD ASSEMBLY PARTS LIST 0 1 CK274500A1 Part No 058921 TC7SHO8FU X LMH6654MF X TC4WS53FU X 25B1132 OR W DTC124EUA X DTC124EUA X 25 4626 DTC
21. RSA63J 473X NRSA63J 473X NRSA63J 473X NRSA63J 473X 1004 2 16 1201 2 08 901 1 02 QGA3901C1 03 QUB220 08MPXL ONZO245 001 CK274500A4 Part No QGA1201C2 02X 0 20365 001 NORO269 004X Part Name ZENER DIODE ZENER DIODE ZENER DIODE ZENER DIODE DIODE M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR C WIRE ASS Y CONNECTOR Part Name CONNECTOR 1P BNC FERRITE BEADS Description HITACHI HITACHI HITACHI HITACHI 4 4 BNC BOARD ASSEMBLY PARTS LIST 0 4 oA JL IL Description 4 5 50157 BOARD ASSEMBLY PARTS LIST 0 5 CK2745T0A5 KA F5602U CK2745S0A5 KA F5603U olsi JL JL Part No LMH6654MF X LMH6654MF X LMH6654MF X LMH6654MF X LMH6654MF X LMH6654MF X BU4094BCFV X CLCO21AVGZ 3 3 TC7SETOSFU X TC7SETOSFU X TC7SETOSFU X TC7SETOSFU X TC7WBS3F X TC7WBS3F X TC7WBS3F X TC7W53F X MA143A X MA143A X MA143A X MA143A X NRSA63J 750X NRSA63J 102X NRSA63J 102X NRSA63J 752X NRSA63D 391X NRSA63J 102X NRSA63J 221X NRSAG3J OROX NRSA63D 151X NRSA63J 102X NRSA63J 750X NRSA63J 102X NRSA63J 102X NRSA63J 752X NRSA63D 391X NRSA63J 102X NRSA63J 221X NRSA63J 221X NRSA63J 752X NRSA63J 102X NRSA63J 361X NRSA63J 102X NRSA63J 102X NRSA63J 102X NRSA63J 102X NRSA63J 750X NRSA63J 330X NRSA63J 162X NRSA63J 750X NRSA63J 750X NR
22. SAG3J OROX NRSA63J 103X NRSAG3J OROX NRSA63J 223X NRSA63J 330X NRSA63J 330X NRSA63J 101X NRSAG3J OROX NRSAG3J OROX NRSA63D 151X NRSA63J 102X NRSAG3J OROX NRSA63J 330X NRSA63J 330X NRSA63J 330X NRSA63J 330X NRSA63J 330X NRSA63J 330X NRSAG3J OROX NRSAG3J OROX Part Name lt lt x 9 w e w 22 25 2214 lt lt e e w DIODE DIODE DIODE DIODE RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR G AG G RESISTOR Ax RESISTOR A RESISTOR AX RESISTOR G RESISTOR A3 RESISTOR G RESISTOR G RESISTOR G RESISTOR G RESISTOR AG G RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR Description NATIONAL SEMICO NATIONAL SEMICO NATIONAL S
23. T SIG GND TO GND CAMERA GND B Cb B Cb GND GND VF VIDEO VF VIDEO GND GND GENLOCK VIDEO GENLOCK VIDEO QGF 1003C2 LOZRM CNIO QGA1201C2 07X GENLOCK 168p in GENLOCK 17pin TCZSHOBFU X 2 6 6 4 12 252 5 2 wl wo vw G FROM MAIN PWB CN12 SID 2H 20pin 2 A uU m m 3 DI D H O O I O I A w ojlo 3 5 To Po m o NC At theTJVC RM Cable a 3 E EXT Remote RX 5101 EXT Remote TX 5102 CN11 QGA1201C2 07X GENLOCK 21pi1in GENLOCK GND 16pin SID 2H 23pin SID 2L 24pin AUDIO H 20pin NC 5 At theTSONY RM 2 a 1 lt 5V w 3 3V SW 12av SW l12v EXP I2VC1A 2 1 EXP I2VC1A EXP 12VC1A GND TO FROM MAIN PWB q ci 1 CN12 u D c H I 5 SW 12V kb DE EE ERE ER CE 04 lt 25 4 2 gt 02 5V MAL43A X QGA1201C2 07X 1 GND1 SID 2H 1 K42 5V HAT 1 02
24. T44EUA X DTC124EUA X DTA124EUA X DTC124EUA X HAT1020R X MA143A X MA143A X HZM6C X HZM6C X HZM9C X MA143A X MA143A X MA143A X HZM6C X MA143A X MA143A X MA143A X HZM36NB W HZM6C X NNCD6 2D X NNCD6 2D X NNCD6 2D X NNCD6 2D X NNCD6 2D X NNCD6 2D X NNCD6 2D X NNCD6 2D X SB140L 6395 NRSA63J 681X NRSA63J 153X NRSA63J 153X NRSA63J OROX NRSA63J 102X NRSA63J 103X NRSA63J 472X NRSA63J 561X NRSA63J 102X NRSA63J 102X NRSA63J 750X NRSA63J 471X NRSA63J 561X NRSA63J 101X NRSA63J 472X NRSA63J 220X NRSA63J 472X NRSA63J 103X NRSA63J 223X NRSA63J 103X NRSA63J 101X NRSA63J 561X NBE51CM 476X NCB31CK 473X NCB31CK 473X NCB31CK 473X NCB31CK 473X NBE5B1CM 476X NCB31CK 473X 478 NBE51CM 476X NBE51CM 476X Part Name TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DIODE DIODE ZENER DIODE ZENER DIODE ZENER DIODE DIODE DIODE DIODE ZENER DIODE DIODE DIODE DIODE ZENER DIODE ZENER DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR M G RESISTOR TAN CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR CER CAPACITOR TA
25. UT 8 V B OUTPUT V Top View mE Truth Table ANPUT OUTPUT Reeve Dive ME Input Vour Input Vour ae MAS 1 1 o uu 0 9 9 mE Open __ 1 Jj v 189 i i 4 2 10 2 10 OUT 4 1 2 3 GND Truth Table TC7SHOS8FU X TOSHIBA Refer to TC7SETOSFU X TC7W53F X TOSHIBA TC7SETOSFU X TOSHIBA 2 Channel Multiplexer Demultiplexer 2 Input Single AND Gate TRUTH TABLE INPUT ON CHANNEL Sa TOP VIEW LOGIC DIAGRAM COM LOGIC LEVEL CONVERTER SECTION 3 EXPLODED VIEWS AND PARTS LIST 3 1 KA F5602U KA F5603U ASSEMBLY 1 SAFETY PRECATION Parts identified by the A symbol are critical for safety Replace only with specified parts numbers NOTE Parts not denoted by parts numbers are not supplied by JWE e SS lt 2 1 i e ASSEMBLY PARTS LIST 1 Symbol A 12 13 14 49 16 17 LWSO470 002A QNZ0245 001 L W30468 001B 5 45279 001 ONZO481 001 LW30472 001C LW30473 001B LW30474 001A QZWO0043 001 WJWOO 7 001B LW10096 002A ONZO21 7 001 5 42550 011 LW30467 001B ONZO71 1 001 5 45622 001 5 46269 001 5 46628 001 LW40363 001C QMH0019 001 LW20128 001A LW40627 001A LW40695 001A LW10095 001B LW40658 001A LW20129 00
26. ance d d be tween soldered terminals and between terminals and surrounding metallic parts See table 1 below Chassis Power cord rimary wire Fig 8 4 4 Leakage current test Confirm specified or lower leakage current between earth ground power cord plug prongs and externally exposed accessible parts RF terminals antenna terminals video and audio input and output terminals microphone jacks earphone jacks etc Measuring Method Power ON Insert load Z between earth ground power cord plug prongs externally exposed accessi Externally ble parts Use an AC voltmeter to measure across both terminals of load Z See figure 9 and exposed following table 2 accessible part Fig 9 5 Grounding Class 1 model only Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts Video in Video out Audio in Audio out or Fixing screw etc Measuring Method Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts See figure 10 and grounding specifications Grounding Specifications Region Grounding Impedance Z USA amp Canada Z 0 1 ohm Exposed accessible part Europe amp Australia Z 0 5 ohm Milli ohm meter Fig 10 AC Line Voltage Region Insulation Resistance Dielectric Strength Clearance Distance d 4 10V V R gt 1 MO 500 V DC AC 1 kV 1 minute d d 3mm 100 to 240 So kis
27. gt e m gt gt ale gt gt gt gt N 6OIZINIZINIZIN 5 CN5 ziziziziziZ 42 QGA1201C2 O0OBX 0 QGA1201C2 09X r Ke 74500681 MAIN lt OLSE2971 gt ie NNZ0097 001X 6 6 ICT Mu yw DEO sDe 3 T X OPEN GG SW 12V N N C KA F560273 D MA143A X 017 016 SWN 12V To from 26P PWB INCOM MIC gt lt INCOMC C EAR gt CN9 QGAl211F2 41x 019 018 D u m N I wm m lt lt D I O v v _ E GND GND COMP VIDEO COMP VIDEO GND W LJ nro Tu 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 7 gt 2 2 2 2 2 2 a a m a lt GND gt NC GND SID LO OFFZHI ON LO VF TALLY ON OFF VF VIDEO SELECT GND GND GZY G Y GND VF PONER ON OFF GPIO_4 CALL TALLY GND GND RZCr ZC SID IL lt J GENLOCK S RET VIDEO LO OFF ZHI ON LO OFF lt J NC7S GENLOCK J SID 2L7S GND gt K1 K10 0269 004 J GND S SID 2L RZCr ZC GND GPIO S5 RM DETC
28. lly into the connector Metal sleeve Connector Fig 5 4 As shown in Fig 6 use the crimping tool to crimp the metal sleeve at the center position Be sure to crimp fully to the complete closure of the tool Crimping tool Fig 6 5 Check the four points noted in Fig 7 Crimped at approx center of metal sleeve j Wire insulation recessed more than 4 mm Fig 7 Not easily pulled free Conductors extended e Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration Observe that screws parts and wires have been returned to original positions Afterwards perform the following tests and confirm the specified values in order to verify compli ance with safety standards 1 Insulation resistance test Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set RF terminals antenna terminals video and audio input and output terminals microphone jacks earphone jacks etc See table 1 below 2 Dielectric strength test Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set RF terminals antenna terminals video and audio input and output terminals microphone jacks earphone jacks etc See table 1 below 3 Clearance distance d When replacing primary circuit components confirm specified clearance dist
29. ode ray tubes CRTs In regard to such products the cathode ray tubes themselves the high voltage circuits and related circuits are specified for compliance with recognized codes pertaining to X ray emission Consequently when servicing these products replace the cath ode ray tubes and other parts with only the specified parts Under no circumstances attempt to modify these circuits Unauthorized modification can increase the high voltage value and cause X ray emission from the cathode ray tube 12 Crimp type wire connector In such cases as when replacing the power transformer in sets where the connections between the power cord and power transformer primary lead wires are performed using crimp type connectors if replacing the connectors is unavoidable in or der to prevent safety hazards perform carefully and precisely according to the following steps 1 Connector part number E03830 001 2 Required tool Connector crimping tool of the proper type which will not damage insulated parts 3 Replacement procedure 1 Remove the old connector by cutting the wires at a point close to the connector Important Do not reuse a connector discard it Y JIP cut close to Fig 3 2 Strip about 15 mm of the insulation from the ends of the wires If the wires are stranded twist the strands to avoid frayed conductors 22 3 Align the lengths of the wires be connected Insert the wires fu
30. tion and service manuals 2 Parts identified by the AN symbol and shaded parts are critical for safety Replace only with specified part numbers Note Parts in this category also include those specified to com ply with X ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission 3 Fuse replacement caution notice Caution for continued protection against fire hazard Replace only with same type and rated fuse s as specified 4 Use specified internal wiring Note especially 1 Wires covered with PVC tubing 2 Double insulated wires 3 High voltage leads 5 Use specified insulating materials for hazardous live parts Note especially 1 Insulation Tape 3 Spacers 5 Barrier 2 PVC tubing 4 Insulation sheets for transistors 6 When replacing AC primary side components transformers power cords noise blocking capacitors etc wrap ends of wires securely about the terminals before soldering Fig 1 7 Observe that wires do not contact heat producing parts heatsinks oxide metal film resistors fusible resistors etc 8 Check that replaced wires do not contact sharp edged or pointed parts 9 When a power cord has been replaced check that 10 15 kg of force in any direction will not loosen it Power cord Fig 2 10 Also check areas surrounding repaired locations 11 Products using cath
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