307880K - Fire-Ball 300 and 425 Grease Pumps
Contents
1. ae Instructions Parts List Fire Ball 300 and 425 Grease Pumps aozas0k Stationary installations and mobile units for pumping non corrosive and non abrasive lubricants Important Safety Instructions g Read all warnings and instructions in this manual Save these instructions 50 1 Ratio Fire Ball 300 Pumps 5000 psi 35 MPa 350 bar Maximum Working Pressure 50 1 Ratio Fire Ball 425 Pumps 4000 psi 28 MPa 276 bar Maximum Working Pressure 75 1 Ratio Fire Ball 425 Pumps 4000 psi 28 MPa 276 bar Maximum Working Pressure Stationary Units PartNo Pump Type Hose Kit Cover Follow Plate 225014 50 1 Fire Ball 300 120 Ib X X X 223108 50 1 Fire Ball 425 120 Ib X 244635 75 1 Fire Ball 425 120 Ib X X x 225016 50 1 Fire Ball 300 400 Ib X X X 225781 50 1 Fire Ball 425 400 Ib X X X 244636 75 1 Fire Ball 425 400 Ib X X x Mobile Units Hold down Part No Pump Type Hose Kit Cover Follow Plate Kit 222085 50 1 Fire Ball 300 120 Ib X X X X 223107 50 1 Fire Ball 425 120 Ib X X 243817 75 1 Fire Ball 425 120 Ib X X X X 222071 50 1 Fire Ball 300 400 Ib X X X X 222075 50 1 Fire Ball 425 400 Ib X X X X 243818 75 1 Fire Ball 425 400 Ib X X x X A WARNING These systems are designed to be used only in pumping non corrosive and non abrasive lubricants Any other use of the system can cause unsafe op erating conditions and result in component rupture fire or expl2. Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Graco Phone Numbers TO PLACE AN ORDER contact your Graco distributor or call one of the following numb
3. 205394 222076 222060 223344 222061 Description Qty PUMP 50 1 Ratio Fire Ball 425 See 306674 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER 1 FOLLOW PLATE See 306345 for parts 1 HOLD DOWN KIT See 306345 for parts 1 75 1 Fire Ball 425 120 lb drum size Model 243817 Includes items 1 to 5 Ref No 1 2 3 4 12 Part No 239729 222076 222060 223344 222061 307880 Description Qty PUMP 75 1 Ratio Fire Ball 425 See 308777 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER 1 FOLLOW PLATE See 306345 for parts 1 HOLD DOWN KIT See 306345 for parts 1 Fire Ball 300 pump shown y E 8727B Parts Drawings and Lists 50 1 Fire Ball 300 400 Ib drum size Model 222071 Includes items 1 to 5 Ref No 1 2 Part No 239888 222072 207366 223845 207361 Description Qty PUMP 50 1 Ratio Fire Ball 300 See 308883 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER See 306345 for parts 1 FOLLOW PLATE See 306345 for parts 1 HOLD DOWN KIT See 306345 for parts 1 50 1 Fire Ball 425 400 Ib drum size Model 222075 Includes items 1 to 5 Ref No 1 2 Part No 205395 222076 207366 223846 207361 Description Qty PUMP 50 1 Ratio Fire Ball 425 See 306674 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER See 306345 for parts 1 FOLLOW PLATE See 306345 for parts 1
4. 223845 Description Qty PUMP 50 1 Ratio Fire Ball 300 See 308883 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER See 306345 for parts 1 FOLLOW PLATE See 306345 for parts 1 50 1 Fire Ball 425 400 Ib drum size Model 225781 Includes items 1 to 4 Ref No 1 2 3 4 Part No 205395 222076 200326 223846 Description Qty PUMP 50 1 Ratio Fire Ball 425 See 306674 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER See 306345 for parts 1 FOLLOW PLATE See 306345 for parts 1 75 1 Fire Ball 425 400 Ib drum size Model 244636 Includes items 1 to 4 Ref No 1 2 3 4 Part No 239730 222076 200326 223846 Description Qty PUMP 75 1 Ratio Fire Ball 425 See 308777 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER See 306345 for parts 1 FOLLOW PLATE See 306345 for parts 1 ire Ball 300 pump shown 8726B 307880 11 Parts Drawings and Lists 50 1 Fire Ball 300 120 Ib drum size Model 222085 Includes items 1 to 5 Ref No 1 2 3 4 5 Part No 239887 222072 222060 220654 222061 Description Qty PUMP 50 1 Ratio Fire Ball 300 See 308883 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER 1 FOLLOW PLATE See 306345 for parts 1 HOLD DOWN KIT See 306345 for parts 1 50 1 Fire Ball 425 120 lb drum size Model 223107 Includes items 1 to 5 Ref No 1 2 3 4 5 Part No
5. HOLD DOWN KIT See 306345 for parts 1 75 1 Fire Ball 425 400 Ib drum size Model 243818 Includes items 1 to 5 Ref No 2 Part No 239730 222076 207366 223846 207361 Description Qty PUMP 75 1 Ratio Fire Ball 425 See 308777 for parts 1 HOSE AND FITTING KIT See parts on page 14 1 COVER See 306345 for parts 1 FOLLOW PLATE See 306345 for parts 1 HOLD DOWN KIT See 306345 for parts 1 Fire Ball 300 pump shown 307880 13 14 Parts Drawings and Lists Model 222076 Hose and Fitting Kit Ref No 101 102 103 104 Part No 205418 155470 109163 155494 Description HOSE air 1 2 ID cpld 1 2 npt mbe 72 long ADAPTER 90 1 2 npt m x 1 2 npsm f swivel HOSE fluid 3 8 ID 3 8 npt mbe 72 long ADAPTER 90 3 8 npt m x 3 8 npsm f swivel Model 222072 Hose and Fitting Kit Ref No 101 102 103 104 Part No 203320 155494 109150 155541 307880 Description HOSE air 3 8 ID cpld 3 8 npt mbe 72 long ADAPTER 90 3 8 npt m x 3 8 npsm f swivel HOSE fluid 1 4 ID 1 4 npt mbe 72 long ADAPTER 90 1 4 npt m x 1 4 npsm f swivel 102 os ww Qty 2 M E 101 4 104 1 LO E ON 103 LO Qty aa 1 nA E z 1 ec Yg w 01616 Sound Data See the pump instruction manual for technical data including wetted parts port sizes maximum air co
6. to automatically shut off the pump if it starts to run too fast 6 Read and follow the instructions supplied with each component in your system 7 To shut off the system always follow the Pressure Relief Procedure at left Notes 307880 9 Parts Drawings and Lists 50 1 Fire Ball 300 120 lb drum size Model 225014 Includes items 1 to 4 Ref No PartNo Description Qty 1 239887 PUMP 50 1 Ratio Fire Ball 300 See 308883 for parts 1 2 222072 HOSE AND FITTING KIT See parts on page 14 1 3 204574 COVER See 306345 for parts 1 4 220654 FOLLOW PLATE See 306345 for parts 1 50 1 Fire Ball 425 120 lb drum size Model 223108 Includes items 1 to 4 Ref No PartNo Description Qty 1 205394 PUMP 50 1 Ratio Fire Ball 425 See 306674 for parts 1 2 222076 HOSE AND FITTING KIT See parts on page 14 1 3 204574 COVER See 306345 for parts 1 4 223344 FOLLOW PLATE See 306345 for parts 1 Fire Ball 300 pump shown 75 1 Fire Ball 425 120 lb drum size Model 244635 Includes items 1 to 4 Ref No PartNo Description Qty 1 239729 PUMP 75 1 Ratio Fire Ball 425 8729p See 308777 for parts 1 2 222076 HOSE AND FITTING KIT See parts on page 14 1 3 204574 COVER See 306345 for parts 1 4 223344 FOLLOW PLATE See 306345 for parts 1 10 307880 Parts Drawings and Lists 50 1 Fire Ball 300 400 Ib drum size Model 225016 Includes items 1 to 4 Ref No 2 3 4 Part No 239888 222072 200326
7. e the dispensing nozzle on the dispense valve when dispensing Follow the Pressure Relief Procedure on page 8 if the tip clogs and before cleaning checking or servicing the equipment Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn or damaged parts immediately Do not repair high pressure couplings you must replace the entire hose MOVING PARTS HAZARD Moving parts can pinch or amputate your fingers e Keep clear of all moving parts when starting or operating the pump e Before checking or servicing the equipment follow the Pressure Relief Procedure on page 8 to prevent the equipment from starting unexpectedly FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and re sult in a fire or explosion and serious injury Ground the equipment and the object being lubricated Refer to Grounding on page 4 If there is any static sparking or you feel an electric shock while using this equipment stop dis pensing immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being dispensed Keep the dispensing area free of debris including solvent rags and gasoline Do not smoke in the dispensing area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury o
8. ers to identify the distributor closest to you 1 800 533 9655 Toll Free 612 623 6928 612 378 3590 Fax All written and visual data contained in this document reflect the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Sales Offices Minneapolis International Offices Belgium Korea China Japan GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 www graco com PRINTED INUSA 307880 02 1988 Revised 09 2005 16 307880
9. f when closed 5 Set the air pressure to each pump at the lowest pressure needed to get the desired results 8 307880 A WARNING The maximum working pressure of each pump in your system may not be the same To reduce the risk of over pressurizing any part of your system be sure you know the maximum working pressure rating of each pump and its connected compo nents Never exceed the maximum working pres sure of the lowest rated component connected to a particular pump To determine the fluid output pressure using the air regulator reading multiply the ratio of the pump by the air pressure shown on the regulator gauge For example 50 1 ratio x 100 psi air 5000 psi fluid output 50 1 ratio x 0 7 MPa air 35 MPa fluid output 50 1 ratio x 7 bar air 350 bar fluid output Limit the air to the pump so that no air line or fluid line component or accessory is over pressurized _ CAUTION Never allow the pump to run dry of the fluid being pumped A dry pump will quickly accelerate to a high speed possibly damaging itself If your pump accel erates quickly or is running too fast stop it immedi ately and check the fluid supply If the supply con tainer is empty and air has been pumped into the lines prime the pump and lines with fluid or flush it and leave it filled with a compatible solvent Be sure to eliminate all air from the fluid system Note A pump runaway valve can be installed on the air line
10. function damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale
11. i G F Installing the Hose Kit See Fig 2 For pumps using Hose Kit 222072 1 Install the 3 8 swivel adapter 102 in the pump air inlet or air regulator line coupler d whichever is applicable Connect the 3 8 ID air hose 101 to the swivel Connect the air hose to the air acces sories Connect the 1 4 swivel adapter 104 to the pump fluid outlet Connect the 1 4 ID fluid hose 103 to the swivel Connect a suitable dispensing valve or extra hose to the 6 ft hose For pumps using Hose Kit 222076 1 Install the 1 2 swivel adapter 102 in the pump air inlet or air regulator line coupler d whichever is applicable Connect the 1 2 ID air hose 101 to the swivel Connect the air hose to the air acces sories Connect the 3 8 swivel adapter 104 to the pump fluid outlet Connect the 3 8 ID fluid hose 103 to the swivel Connect a suitable dispensing valve or extra hose to the 6 ft hose 307880 5 Installation 103 104 Fire Ball 300 pump shown 8729B Fig 2 6 307880 Air Line and Accessories Note Install the air line accessories in the order shown in the Typical Installation on page 5 s CAUTION Do not hang air accessories directly on the air inlet The fittings are not strong enough to support acces sories and may cause one or more to break Provide a bracket on which to mount accessories e Install a pump runaway valve G to shut off the air to the p
12. ical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Handle hoses carefully Do not pull on hoses to move equipment Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose Graco hoses to temperatures above 66 C 150 F or below 40 C 40 F Wear hearing protection when operating this equipment Do not move or lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations 2 307880 A WARNING SKIN INJECTION HAZARD Fluid from the dispense valve leaks or ruptured components can inject fluid into your body and cause extremely serious injury including the need for amputation Fluid splashed in the eyes or on the skin can also cause serious injury Fluid injected into the skin is a serious injury The injury may look like just a cut but it is a serious injury Get immediate surgical treatment Do not point the dispense valve at anyone or at any part of the body Do not put your hand or fingers over the dispensing nozzle Do not stop or deflect leaks with your hand body glove or rag Do not blow back fluid this is not an air spray system Always hav
13. l code Use only metal pails which are conductive placed on a grounded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts the grounding continu ity To maintain grounding continuity when flushing or relieving pressure hold a metal part of the dispens ing valve firmly to the side of a grounded metal pail then trigger the dispense valve Installation Note See page 7 for the mobile mounting installation See page 5 for hose and air accessory installation Typical Installation For Stationary Mountings Key Fluid dispense line Pump ground wire Air regulator Main air supply line Air filter Pump lubricator Pump runaway valve Inmo Follow plate A Stationary Mounting Layout 1 Plan the layout for easy operator access to the pump air controls sufficient room to change drums and a secure platform 2 For ease in changing drums install a pump eleva tor Open Drum Cover Mounted Pumps Models 225014 225016 225781 233108 244635 and 244636 1 Remove the original drum cover 2 Place the drum cover 3 on the drum and fasten it with the screws and washers provided Carefully guide the pump riser tube through the mounting gasket H 06369B m D QO BSN HT
14. nsumption maximum delivery and so on Sound data for the pumps on these units are as follows 50 1 Fire Ball 300 Pumps Tested at 100 psi 0 7 MPa 7 bar at 40 cycles per minute Sound Pressure Level measured at 1 meter from unit 77 8 dB A Sound Power Level tested in accordance with ISO 9614 2 85 6 dB A 50 1 and 75 1 Fire Ball 425 Pumps Tested at 100 psi 0 7 MPa 7 bar at 15 cycles per minute Sound Pressure Level measured at 1 meter from unit 80 9 dB A Sound Power Level tested in accordance with ISO 9614 2 94 6 dB A 307880 15 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for mal
15. osion which can cause serious bodily injury including fluid injection PROVEN QUALITY LEADING TECHNOLOGY GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 1988 Graco Inc is registered to I S EN ISO 9001 Table of Contents Symbols Warnings aede n re e eu Aca Rutan ec aden any 2 Warning Symbol STAN AON oeiee atk che a a liad Deere Sv eee 4 Operation 00 cece eee 8 A WARNING Pans wiccaveinid ote ieee ie Saree Wace weet ls 10 Sound Data oaks tte ah kre ne Resend ace ant 15 This symbol alerts you to the possibility of serious Graco Standard Warranty 0 0000 16 injury or death if you do not follow the instructions Graco Phone Numbers 00 0000eu 16 Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions A WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury r J NA INSTRUCTIONS This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify this equipment Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure stated on the equipment or in the Techn
16. r death if splashed in the eyes or on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer 307880 3 Installation NOTES e Reference numbers and letters in parentheses in the text refer to the callouts in the figures and drawings e Always use Genuine Graco Parts and Accessories available from your Graco distributor Grounding A WARNING FIRE AND EXPLOSION HAZARD Before operating the pump ground the system as explained below Also read the section FIRE OR EXPLOSION HAZARD on page 3 Ground all of this equipment 4 Pump Use a ground wire and clamp as shown in Fig 1 Remove the ground screw Z and insert through the eye of the ring terminal at end of ground wire Y Fasten the ground screw back onto the pump and tighten securely To order a ground wire and clamp order part number 222011 T1052 307880 Air and fluid hoses Use only electrically conductive hoses Air compressor Follow manufacturer s recommen dations Dispensing valve Ground through connection to a properly grounded fluid hose and pump Object being dispensed to Follow your local code Solvent pails used when flushing Follow your loca
17. the cover hold down brackets P and wing nuts N from the hold down rods J zZ iS 01613 Fig 3 307880 7 Operation Pressure Relief Procedure A WARNING INJECTION HAZARD To reduce the risk of serious injury in cluding fluid injection or splashing in the eyes or on the skin always follow the Pressure Relief Procedure whenever you e Are instructed to relieve the pressure Shut off the pump Check or service any of the system equipment Install or clean the grease fitting couplers Stop dispensing 1 Close the pump air regulator 2 Hold a metal part of the dispense valve firmly to a grounded metal waste container and trigger to relieve the fluid pressure Start up 1 Close the air regulators and bleed type master air valves to all but one pump 2 Open the master air valve from the compressor 3 For the pump that is connected trigger the dis pensing valve into a grounded metal waste con tainer making firm metal to metal contact between the container and valve Open the bleed type master air valve and open the pump air regulator slowly just until the pump is running When the pump is primed and all air has been pushed out of the lines release the trigger 4 If you have more than one pump repeat this process for each pump Note When the pump is primed and with suffi cient air supplied the pump starts when the dis pensing valve is opened and shuts of
18. ump if the pump accelerates beyond the pre adjusted setting A pump that runs too fast can be seriously damaged e Install an air line lubricator F for automatic air motor lubrication e Install the air regulator C to control pump speed and pressure e On the main air supply line from the compressor install an air line filter E to remove harmful dirt and contaminants from your compressed air supply Grounding Proper grounding is an essential part of maintaining a safe system Read and follow the instructions in Grounding on page 4 Installation Typical Installation For Mobile Mountings Key See Descriptions of air accessories on page 5 H Compressor J Hold downrods NN Y P aiee K Truck bed L Hose reel 01612B Note See page 5 for the stationary mounting instal Drum With Hold down Kit lation and page 5 for hose and air accessory installa See Fig Mounting 3 Hon Models 222071 222075 222085 223107 243817 Mobile Mounting Layout and 243818 1 Place the drum in the desired location Plan the layout for easy operator access to the pump air controls sufficient room to change drums and a 2 Place the hold down lugs R or drum locators S secure truck bed or mounting platform around the drum base and bolt directly to the truck bed or mounting platform 3 Remove
Download Pdf Manuals
Related Search