Home

Operating and Service Manual

1. Nominal Voltage 110 or 220 VAC selectable Nominal Frequency 50 60 Hz Operating Range nominal voltage 10 15 95 5 121 VAC 110 VAC nom 187 242 VAC 220 VAC nom Power Consumption 15 VA maximum Fusing L1 side of line 1 0 A Slo Blo 110 VAC 5 x 20 mm 0 5 A Slo Blo 220 VAC 5 x 20 mm Power Switch Switches both L1 line and L2 neutral Load Cell Number Up to four 350 ohm load cells in parallel Cable Distance lt 200 ft without sensing 201 to 3 000 ft local or remote sense required jumper selectable Cable lt 200 ft 4 conductor shielded 16 AWG Belden 8407 or equivalent REC 3968 Rev K 201 to 3 000 ft 6 conductor shielded 20 AWG Belden 9260 or equivalent Excitation 10 VDC 0 5 120 mA maximum Sensitivity 1 0 3 5 mV V selectable Input Signal 35 mV Input Impedance 700 ohm minimum Maximum Usable Signal 114 of 3 mV V Digital Speed Sensor Input Comparator based input with hysteresis Optically isolated Built in electrical current source for dry contact type Power 14 VDC Frequency Range Voltage electrical current type sensor 0 25 2 0 kHz Contact closure type sensor 0 25 30 Hz Low Threshold 1 0 VDC minimum High Threshold 3 2 VDC maximum Low or High Pulse Duration Voltage electrical current type sensor 200 u minimum Contact closure type sensor 15 u minimum Hysteresis 0 5 VDC minimum Input Impedance 10
2. 4 Use the arrow keys to select WGHT OR CHAINS or ELECTRONIC RES Press ENTER to save the selection 2 22 REC 3968 Rev K Note If the scale carriage is not a 10 101R a different test weight Calcon formula may be required see Appendix A 2 10 4 2 Defining Electronic Res R Cal Parameter If ELECTRONIC RES has been selected press the V and follow this procedure to have the system automatically calculate and install the R Cal calibration constant If WGHT or CHAINS was selected skip to Chapter 3 paying special attention to the procedures in Section 3 4 2 2 Auto Span Calibration Using Test Weights or Chains R Cal Mode The integrator automatically calculates and installs the Electronic Res R Cal calibration constant if Automatic Calcon is selected The following scale parameters must be entered and the belt test length entered in the CAL Calibration scroll to enable automatic calculations of the R Cal calibration constant 1 Press y until RCAL MODE displays 2 Press ENTER Select the method you wish to use AUTOMATIC or MANUAL Stop here if you selected manual calculation You will have to manually calculate the calibration constant and enter it during the calibration of the Mini 11 101F See Factoring Test Weights Chains Calcon after Span Calibration with Material on page 3 11 If you select AUTOMATIC complete the remaining steps using the information gathered in Table 2 1 Installation Parameters 4 Press y to move
3. LCELL CAP 10 15000 CALIBRATION MODE R Cal Wts Chns R CAL MODE Manual automatic CELL mV V 1 0 3 5 mV V CELLS RESIST 50 1000 ohms RANGE m A 0 20 4 20 20 0 20 4 mA ANALOG RATE DAMPING 0 30 sec DIVIDE OUT 1 10 100 PULSE WIDTH 0 010 0 300 S BELT SPEED INPUT Pulse Simulate LANGUAGE English Spanish INPUT 2 Not used clear total belt running clear alarms auto zero print CELLS NUMBER 1 4 FILTER 0 30 sec LOW RATE SET 0 100 HIGH RATE SET 0 150 CALIBRATION RES 50000 1000000 ohms LEVER RATIO 0 001 2 000 IDLERS SPACING 0 001 999 999 FT INPUT 3 Not used clear total belt running clear alarms auto zero print INPUT 4 Not used clear total belt running clear alarms auto zero print OUTPUT 1 Not used alarm instrument ready low rate high rate totalizer fail OUTPUT 2 Not used alarm instrument ready low rate high rate totalizer fail RATE ALARM DLY 0 60 sec AZT RANGE 0 20 LIMIT AZT 0 20 DEADBAND 0 5 IDLERS NUMBER 1 60 sec CONVEYOR ANGLE 25 0 TO 25 0 degrees CALCON RCAL 1 999 999 OUTPUT 3 Not used alarm instrument ready low rate high rate totalizer fail OUTPUT 4 Not used alarm instrument ready low rate high rate totalizer fail OUTPUT 5 Not used alarm instrument ready low rate high rate totalizer fail ALTERNATE DISPLAY 0 20 sec DATA FORMAT MM DD YY DD MM YY B 1 Mini 11 101F ALARMS Alarm Data MENU Low Rate High
4. Mini 11 101F Integrator REC 3968 Rev L Part No 051033 Analyze Detect Measure Control ELECTRON CORPORATION Mini 11 101F Thermo Electron Corporation 501 90 Ave NW Minneapolis MN 55433 USA Tel 800 227 8891 Fax 763 783 2525 http www thermo com 2003 Thermo Electron Mini 11 101F Integrator This document is confidential and is the property of Thermo Electron Corporation Thermo It may not be copied or reproduced in any way without the express written consent of Thermo This document also is an unpublished work of Thermo Thermo intends to and is maintaining the work as confidential information Thermo also may seek to protect this work as an unpublished copyright In the event of either inadvertent or deliberate publication Thermo intends to enforce its rights to this work under the copyright laws as a published work Those having access to this work may not copy use or disclose the information in this work unless expressly authorized by Thermo All registered and unregistered trademarks are the property of their respective owners Analyze Detect Measure Control Thermo ELECTRON CORPORATION Revision History Revision A Revision B Revision C Revision D Revision E Revision F Revision G Revision H Revision J Revision K Revision L August 1996 March 1997 September 1997 October 1997 March 1998 February 1999 December 2000 December 2001 February 2002 June 2004 Septemb
5. kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk REC 3968 Rev K About this Manual This manual provides the information you need to install operate and maintain the Mini 11 101F Field Mount Integrator This revision documents version 44 00 10 01 of integrator software Read this manual before working with the system For personal and system safety and for the best product performance make sure you thoroughly understand the manual before installing operating or maintaining this machine Who Should Use this Manual The Mini 11 101F Field Mount Integrator Operating and Service Manual is a learning resource and reference for anyone concerned with installing operating or maintaining the integrator in a belt scale application Organization of the Manual This manual is organized into five chapters and three Appendices Chapter 1 Introduction gives you an overview of the device s capabilities describes its functions and lists its technical specifications Chapter 2 Installation provides information about installing the Mini 11 101F Integrator including procedures for mounting wiring and configuring the system Chapter 3 Operation provides information about setting up and operating the integrator It includes a thorough description of the operator interface Chapter 4 Maintenance and Troubleshooting provides information about maintenance and troubleshooting It includes procedures for determining and
6. Improper connection may result in damage to your integrator Verify the iinput voltage is correct with a voltmeter before you connect it to the unit The red tag attached to the machine specifies the correct inut voltage for your particular unit Follow this procedure to connect incoming power to the integrator see Figure 2 3 1 e I NSR Route incoming power wiring through a conduit hole on the bottom of the enclosure Connect line power to terminal strip M1 located on the input power module Leave enough loose wiring about 8 in to allow wires to be moved without having to be disconnected Wire the safety ground terminal located on the right inside of the chassis Wire the HOT input power to the M1 terminal labeled L2 Wire the NEUTRAL input power to the M1 terminal labeled NI Wire the ground to the M1 terminal labeled E3 earth REC 3968 Rev K 2 7 Mini 11 101F Figure 2 3 Input Power Connections Fil 5 mp 110 14mp INT 1 POWER SWITCH 220 L2 L1 GRD 401184 REC 3968 Rev K 2 8 2 7 Configuring the Mini 11 101F Integrator The Mini 11 101F Integrator is normally factory configured to the customer s specification This section explains those configurations and the option you have to change selections 2 8 Input Power Selection Switches Switches and removable jumpers are described in this section The default position is noted in each description and in most cas
7. Selects the calibration method e Electronic Res R Cal Default e Weights or Chains RCAL MODE The integrator automatically calculates and installs the Electronic Res R Cal calibration constant if Automatic Calcon is selected The scale parameters must be installed and the belt parameters in the Test Duration scroll installed to enable automatic calculations Available selections are e Manual Calcon e Automatic Calcon Default CELL MV V The cell sensitivity in mV V The actual sensitivity is listed on the system data sheet 1 000 mV V 3 500 mV V 1 800 mV V CELLS RESIST The resistance for the load cell has been recorded on the System Data Sheet in the front of your belt scale manual It is also stamped on the load cell cable Enter the ohms for the load cell s 50 000 ohms 1000 000 ohms 350 000 ohms CALIBRATION RES The resistance in ohms of the R Cal resistor installed in your integrator See the System Data Sheet for exact resistance 50 000 ohms 1 000 000 ohms 165 000 ohms LEVER RATIO The level ratio is the ratio between the weigh idler and the load cell See the scale manual for exact dimensions Weighbridge Ratio 10 101R All widths 1 0 10 20 1 18 36 1 33 width 10 20 1 42 to 72 1 407 width 10 30 All widths 1 0 0001 2 000 1 000 2 28 REC 3968 Rev K IDLER SPACING Scale area i
8. communication board COMM A and for setting up serial printer output These boards are optional with the Mini 11 101F Integrator The printer scrolls define the communication parameters for serial channels All of the steps for each item in this procedure are the same and listed below A 14 REC 3968 Rev K A 2 6 1 Baud Rate The baud rate menu item allows you to specify the baud rate for the serial channel This specifies the speed at which the data is transmitted Selections Default A 2 6 2 1200 2400 4800 9600 19200 38400 9600 Stop Bits The Stop Bits menu item allows you to specify the number of stop bits used on the serial channel Selections Default A 2 6 3 Parity I and 2 1 The parity menu item allows you to specify the parity used on the serial channel Selections Default A 2 6 4 ODD EVEN NOT USED EVEN Word Length The Word Length menu item allows you to specify the number of data bits word length used on the serial channel Selections 7 and 8 Default 8 A 2 6 5 Handshake Specify the handshaking with the remote serial device Selections Default REC 3968 Rev K not used cts xon xoff Not used A 15 Mini 11 101F A 2 6 6 End of Line The end of line menu item allows you to select the combination of characters at end of line of the serial printer Select the pattern you need for your device Selections CR LF CR LF Default CR LF A 2 6 7 Delay E
9. correcting operational problems Chapter 5 Service Repair and Replacement Parts tells you how to contact Thermo service departments for assistance and how to order parts for your Mini 11 101F Integrator Appendix A Menus contains an overall description of the integrator menu items Appendix B Menu Trees contains a condensed version of the menus and the sub menus associated with them Appendix C Engineering Drawings contains engineering drawings applicable to the Mini 11 101F Integrator Appendix D Reader Comment Form REC 3968 Rev K ix Mini 11 101F Documentation Conventions The following conventions are used in this manual to help easily identify certain types of information e Italic is used to introduce new terms and for emphasis e talic blue type is used for references to other sections of the manual and serve as links in electronic documents e The names of setup calibration displays menu displays and variables are shown in SMALL CAPS e The names of keys are shown in BOLD CAPITALS Note Provides information of special importance to the reader e bThis symbol indicates a HINT in the text that may be of value but not necessary for operation Safety Messages Instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Please read the safet information before performing any operation preceded by this symbol There a
10. the information contained herein is not a guarantee for satisfactory results Specifically this information is neither a warranty nor guarantee expressed or implied regarding performance merchantability fitness or any other matter with respect to the products and recommendation for use of the product process information in conflict with any patent Please note that Thermo reserves the right to change and or improve the product design and specifications without notice REC 3968 Rev K xiii Mini 11 101F kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk REC 3968 Rev K Chapter 1 Introduction This chapter introduces the Mini 11 101F Field Mount Integrator It gives you an overview of the device s capabilities describes its basic functionality and lists its technical specifications 1 1 Overview The Mini 11 101F Field Mount Integrator is a simple microprocessor based integrator that provides basic rate and total information in a belt conveyor scale system In most installations no modification of existing equipment is necessary to accommodate the Mini 11 101F Integrator 1 2 System Description The Mini 11 101F Integrator can be used with various Thermo scale systems Belt conveyor scales provide a means of weighing bulk materials while in motion The weight on the conveyor belt is measured by sensing the force on one or more conveyor idlers The motion of the material is measured by sensing travel of the be
11. will trigger an alarm on the Mini 11 101F Min 0 Max 150 Default 150 A 2 2 9 Setting the Rate Alarm Delay The Rate Alarm Delay menu allows you to enter the number of seconds before the alarm sounds when the alarm is triggered Min 0 sec Max 60 sec Default 5 sec REC 3968 Rev K A 5 Mini 11 101F A 2 2 10 Setting the Auto Zero Track Range AZT Range Auto Zero Tracking when enabled allows continuous unassisted auto zeroing if the flow rate is less than an amount in percent of scale capacity AZT Range in scale data The flow rate must remain below AZT range for at least 2 test durations for a successful Auto Zero Track cycle to be completed Auto Zero Tracking is enabled by entering a value other than zero When enabled a Z will appear in the left hand side of the flow rate display When the Z is steady it indicates that the actual AZT cycle has started The Z continues flashing until the cycle is complete and zero is automatically changed if necessary This procedure repeats itself as long as the belt is running and the flow rate remains below AZT range Min 0 Max 20 0 Default 0 disabled A 2 2 11 Setting the Auto Zero Tracking Limit Limit AZT The Limit AZT menu defines the maximum amount of zero error with reference to the scale capacity that AZT can automatically compensate Min 0 0 Max 20 0 Default 2 0 A 2 2 12 Setting the Dead Band A 2 3 The Dead Band is a percentage
12. 3 Handling Pending AMS 3 2 34 Calibration iia 3 4 34 1 00 es 1 OM EE A arkier ene di iia 3 4 3 4 2 Span Calibration eenen ennnen rnern nenene nennen anann annann Ennan nannan 3 5 3 4 3 Routine CATA sca in 3 13 3 4 4 Keeping a Calibration Record oooonoccnonccccnnnccnccnononncnnnnnnnnnnnnnnnnnnnnnnnnnnnnananes 3 15 3 5 Setting up Protection Levels ccoconanioionicinencansinnta not s inet sanas aora kne 3 17 3 5 1 Activating Ber AS SWOI isso insti 3 17 Chapter 4 Maintenance and Troubleshooting eesneverevvversvnvensnvvennvnneesnvnennnnneennenennnveennseee 4 1 ee RE A A anti EiS 4 1 AE PP 4 1 4 3 Routine Maintenance Soest RT 4 2 431 Cleaning InStTUCUONS triana 4 2 4 3 2 Preventative Maintenance rrrrnnnnnnnnavnnnvrnnnnnnnnnnannnennnnnenennnnennnennerenennnnn 4 3 4 3 3 Calibration Checks REE 4 3 4 4 Troubleshooting and Maintenance ProCedures oooocooooccccccccconcncononcccnonnnncnnnnnnnnnnos 4 4 4 5 Alarm MOSSAQSS viicicahetadccvecarncnayacenctaivadtucadcvedeunteneeneavauds baienontavandecainy choduceseexubuauuaee 4 5 2501 is o AAPP gigs A EE d 4 6 4 5 2 Hardware Alarms Self Test Procedure oooooccccconccccccononcccccnnccccnonnncnnnnnnnnnnnnnnnns 4 6 4 5 3 Load Cell Excitation and Signal Voltage cceeeeeeeeeeeeeeceeeeeeeeeeeeees 4 9 4 5 4 Cold Start Procedures scisinnisiiaaad 4 9 4 5 5 Removing a Forgotten Password rrrrrvvvnvnnnnnvnvrnnnnrrrrnnnnrnrrnnnnnrrrrnnnnnenennn 4
13. Communication Configuration rxxarrrrsnvnnrrrnnnnnnnvrnnnnnrrvrnnnnrnnrnnnnnrrrrnnnnnnnennnn 2 13 Measuring the Angle of Incline rsnnnnnnnronnnernnnnnnnnnnvnnvvennnnenennnnnnnnnnenennrenenn 2 17 Mini 11 101F kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk REC 3968 Rev K List of Tables Table 2 1 Installation Parameters rennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnsnnnnennnennnr 2 15 Table 2 2 Angle of Incline susen sete ecuassutanssaeeescencueeaneccethecdiadels 2 18 Table 2 3 Scale UnitS rrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn naa ee eae eg egee sage sagesegeeeseeeseeeseeeseeesees 2 19 Table 2 4 R Cal Parameter Overview rrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnrnnnrnnnnnnrnnnennnernnsenne 2 28 Table 3 1 Alarm Messages iicciasniaconiccacex cates zasnsecntdicataedaatadaonnieatiexany nucieieabereanmeearetboanuaants 3 2 Table 3 2 Zero Test Data EGG une sient actus sitar dtecasagsasbiceniddeetceantadeadecedeteiabedachedernicediddns 3 16 Table 3 3 Span Test Data Log soii aicniiis tio 3 16 Table 4 1 Scale Data Menu Default SettidgS ooooccconononnnonicococoncnonnnnanaanarnnnnnannn 4 10 Table 4 2 Calibration Menu Default Settings oooonoccnnnccccnnnnnnccnnccnonancncncncnnnnnaranccnnnnnns 4 10 Table 4 31 0 Data Menu Default Settings oooonncccinnnncccccccnccnnnnnnonanncnncncnnnnnnn o ncccnnnnnnnns 4 11 Table 4 4 Alarm Menu Default Settings o
14. I O Data Scroll I O Data Scroll Data Current Output Range mA Current Output Damping Divide Out Pulse Width Speed Input Language Input 2 Input 3 Input 4 Output 1 Output 2 Output 3 Output 4 Output 5 Alternate Rate amp Total Data Format Appendix Table A 6 Alarms Scroll A 24 Alarms Scroll Data Low Rate High Rate Remote Counter Overflow Belt Pulse Counter Overflow Cold Start Load cell Fail Maximum Zero Correction Math Error REC 3968 Rev K Appendix Table A 7 Optional Print Scroll Optional Print Scroll Data Baud Rate Stop Bits Parity Word Length Handshake End of Line Delay End of Line Print Interval Report Format String 1 Contents String 1 String 1 Position Contents String 2 String 2 Position String 3 Contents String 3 String 3 Position Master Total Position Reset Total Position Date Position Time Positions REC 3968 Rev K A 25 Mini 11 101F Appendix Table A 8 Test Scroll Test Scroll Data Password A D Gross A D Net Speed Pulses Min Belt Speed Belt Loading Load Cell Signal mV Correction Zero Correction Span Software Version Appendix Table A 9 Cali
15. Press ENTER The recomputed span displays SPAN XXXXXXXX 10 Press ENTER ADD TOTAL displays Note Pressing Run Set up at this point does not add the test load value to master total A new span is acquired 11 Press ENTER ACQUIRED displays indicating the recomputed span has been installed The test load is added to the master total 12 Press RUN SET UP to return the integrator to Run mode REC 3968 Rev K 3 9 Mini 11 101F 3 10 3 4 2 4 Factoring R Cal after Span Calibration with Weights or Material This procedure is executed only if a span calibration using test weights or material has been done and R Cal has not yet been factored The calculated R Cal calibration constant cannot be factored or changed with automatic Calcon selected Note The Mini 11 101F will not alter the span based on the results of this procedure The system assumes the span is correct based on a test weight or material calibration This procedure simply acquires the R Cal factor which can then be used to check and change the span between test weight or material calibrations Use the following procedures to begin factoring R Cal 1 Press RUN SET UP 2 Press the W twice CAL DATA displays 3 Press ENTER CALIBRATION MODE displays 4 Press ENTER ELECTRONIC RES default displays or WGH OR CHAIN displays 5 Press ENTER and press y RCAL MODE displays Press ENTER and select MANUAL CALCON Press ENTER Note Be certain the belt is warmed running
16. Track cycle to be completed Auto Zero Tracking is enabled by entering a value other than zero When enabled a Z will appear in the left hand side of the flow rate display When the Z is steady it indicates that the actual AZT cycle has started The Z continues flashing until the cycle is complete and zero is automatically changed if necessary This procedure repeats itself as long as the belt is running and the flow rate remains below AZT range 1 3 2 6 Dead Band The Dead Band is a percentage of the scale capacity rate in which the rate is ignored and a zero rate is forced Totalization is frozen when the rate is below the dead band setting 1 3 2 7 Current Output Signals The standard Mini 11 101F is equipped with one electrical current output signal 0 20 4 20 20 0 20 4 mA for remote flow rate Analog output can be smoothed via a damping filter that can be programmed for time or length delay Displayed variables and analog output can be smoothed via damping filters 1 3 3 Monitoring Functions The Mini 11 101F Integrator is equipped with internal diagnostics and an indicator and control system that notifies you of e Status e Process alarms e Programming errors e Equipment failures If any of the controlled conditions occurs it is indicated by LED lighting on the Mini 11 101F front panel and by a digital output Alarms are shown on the front panel display and can be acknowledged and reset through the operator in
17. a scale when a known or simulated load is applied to the scale and results are compared to a known reference weight to calculate a span number Span is the number automatically or manually adjusted to make the displayed weight equal to the reference weight or calibration constant Span calibrations on the Mini 11 101F can be automatic or manual Auto Span allows automatic adjustment of span when calibrating to a known weight standard Manual Span requires you to enter the span number REC 3968 Rev K 3 5 Mini 11 101F 3 6 Auto Span allows automatic span adjustment so that for a given simulated belt loading the total accumulated weight over specified test duration equals the calibration constant Calcon There are four ways to calculate span e Test Weights e Calibration Chain e Electronic Resistance R Cal e Material 3 4 2 1 Auto Span Calibration Using R Cal Input The R Cal method shunts a resistor across the load cell s bridge circuit to simulate an actual applied weight This is the quicker simpler method of automatic span calibration Run the belt empty at maximum speed If Auto Zero has not been performed complete Section 3 4 1 Zero Calibration before proceeding 1 Press CAL 2 Press dy SPAN CALIBRATION displays 3 Press ENTER CALCON RCAL displays 4 Press y READY TO START displays 5 Press ENTER to begin the span calibration Accumulation continues and terminates automatically at the end of the established te
18. and running at maximum speed If the belt has not been run prior to Auto Zero calibration it should be run for at least thirty 30 minutes REC 3968 Rev K Follow this procedure to have the system calculate the auto zero constant 1 Press the Cal 2 Press Enter the Mini 11 101F begins calculating auto zero Accumulation continues and terminates automatically at the end of the test duration The accumulated tons flash on the display Record this number to determine the zero error Accumulation of tons received during auto zero does not increment actual material totals 3 Press ENTER ERR 2 xxx x displays Record this on the calibration record 4 Press ENTER ZERO XXXX displays this is the new zero reference number Record this as the new zero number on the calibration record 5 Press ENTER ACQUIRED displays indicating the auto zero has been acquired Press RUN SET UP and the recomputed zero number is installed 3 4 1 2 Manual Zero Manual zero calibration allows you to make a direct change to the zero providing you know the zero constant Follow this procedure to manually enter the zero constant 1 Press the CAL Press Y until Zero displays Press ENTER to display the current value Press ENTER the display flashes Press the arrow keys to enter the zero constant Press ENTER to save your selection Press RUN SET UP to return to RUN mode 3 4 2 Span Calibration IAM FWD A span calibration tests the accuracy of
19. any incorrect or incomplete information Please provide as much detail as possible 3 Do you have any other suggestions for improvement of this manual 4 OPTIONAL Please describe your job position responsibilities and plant location Include your name and address if you wish Your response is very important to us THANK YOU REC 3968 Rev K D 1
20. box per your field wiring diagram 2 8 2 General Purpose Digital Input Configuration There are three user definable general purpose digital inputs on the relay board These inputs are optically isolated dry contact type configured N O 0 5 Amp at 250 VAC see Figure 2 5 The power supply for the general purpose digital inputs is a 14 V unregulated DC supply The user definable input choices are e Not Used Default No 4 Input e Clear Total Default No 2 Input e Belt Running e Clear Alarms Default No 3 Input e Auto Zero e Print Requires optional communication board e CAL Switch used during calibration Figure 2 5 Relay Board o 9 ET Ken tes o Ice 9 A le ME 0 a o RAMSEY lt Lu HENT ce JEG i O 0 E a 11 100 08 REV fr MER Kalde 2 o llos gi z gi m MER z LJ fr tk 2 2 2 gt ao E 401186 REC 3968 Rev K 2 11 Mini 11 101F 2 8 3 General Purpose Digital Output Configuration There is 4 user definable general purpose digital outputs on the relay board These inputs are optically isolated dry contact type configured normally open Figure 2 5 The maximum voltage is 240 VAC or 48 VDC 5A The user definable output choices are e Not Used Default e Alarm Default No 2 Output e Instrument Ready Default No 1 Output e Low Rate e High Rate Default No 4 Output e Totalizer Default No 3 Output e Fail 2 8 4 Analog Output Configurati
21. built in troubleshooting capabilities in the form of system alarms A number of possible problems are automatically detected and a message is displayed on the Run Menu The alarm LED on the front panel also flashes when an alarm condition is detected The errors detected by the Mini 11 101F are as follows Low RATE low material flow rate HIGH RATE high material flow rate REM CNT OVRFL remote counter overflow BLT PLS CNT Ovr belt pulse counter overflow COLD START installs default set up and calibration constants LOAD CELL FAIL loss of the load cell signal Max ZERO CORRECTION zero correction exceeds the range setting MATH ERROR incorrect set up data is entered or hardware failure Alarms can be defined as two types in the Mini 11 101F process alarms and hardware alarms REC 3968 Rev K 4 5 Mini 11 101F 4 6 4 5 1 4 5 2 Process Alarms A process alarm activates when the process variable exceeds the alarm set point The low rate and high rate alarms are Process Alarms A set point is programmable for each Output relays can be assigned for each See A 2 5 Alarm Definition Menu If the alarm condition has been cleared the status of the relay returns to normal Press ENTER to reset the lighted LED and message display To reset all of the alarms press ENTER until the No ALARMS message is displayed Hardware Alarms Self Test Procedure Hardware alarms can detect failures in the integrator l
22. of seconds 4 5 2 14 Entering a Forced Value FORCE VALUE allows you to enter a forced value of wt time for testing or calibrating remote equipment 1 Press y move to FORCE VALUE and press ENTER 2 Press the arrow keys to enter the desired value press enter to save your entry REC 3968 Rev K 4 5 3 Load Cell Excitation and Signal Voltage Follow the procedure below to test for load cell failure 1 Measure excitation voltage across terminal 21 negative and 20 positive in the scale junction box This should be 10 VDC 5 If the excitation voltage is incorrect measure the excitation voltage in the Mini 11 101F Integrator across terminal M3 17 negative and M3 12 positive This should be 10 VDC 5 Measure the DC mV signal voltage across terminal 22 positive and 23 negative in the scale junction box This should be within 0 20 mV DC 2 mV V load cell 0 30 mV DC 3 mV V load cell or 0 18 mV DC 1 8mV V load cell Measure DC mV signal voltage across terminal M3 14 positive and M2 15 negative in the Mini 11 101F Integrator This should be the same as the previous Step 3 The mV output is in direct relation to weight applied As weight is increased output should increase 4 5 4 Cold Start Procedures It may be necessary to cold start the Mini 11 101F if the software becomes corrupted or if there has been an extended loss of power Field entry data will be replaced with factory default constants Fo
23. outside of the valid range the system displays an error message indicating the error You must re enter the data Note Turn the belt scale conveyor belt on Run the conveyor empty during set up and calibration If you choose to use any default settings or there are no changes to be made to a specific menu item press to scroll to the next menu item 1 Press RUN SETUP PROTECTION displays 2 Press y SCALE DATA displays 3 Press ENTER SCALE UNITS displays The selections used during this set up procedure are listed below Press to move from one menu item to the next e Scale Units e Decimal Place e Scale Capacity e cell cap e Cells Number REC 3968 Rev K There are other menu items in the scale data menu It is not necessary at this time to enter Low Rate Set High Rate Set Rate Alarm Delay AZT Range Limit AZT and Deadband These entries can be made at any time after initial setup and calibration 2 10 3 1 Scale Units Scale units are the units used to display the master total When you select a scale unit you also select the units used for the rate display Default scale units are Tons Rates are in units hour Scroll to SCALE UNITS and select the units you are using for your particular scale The default setting for SCALE UNITS is Tons Available selections for SCALE UNITS and the way they are displayed are listed below Table 2 3 Scale Units Units Display Weight Length Rate Pou
24. the AN and keys to scroll to the desired number Repeat Step 1 and 2 until all required digits have been changed Press ENTER to confirm and save the changes Press RUN SET UP to return to Run mode REC 3968 Rev K 1 5 3 Selecting Default Values or Changing a Value Selection To change a previous selection or the default follow these procedures 1 2 3 4 5 Press ENTER The current selection is displayed Press ENTER a second time and the display flashes Use the AS and y keys to scroll to the desired selection Press ENTER to confirm and save the selection Press RUN SET UP to return to Run mode 1 6 Technical Specifications This section lists the technical specifications for the Mini 11 101F Field Mount Integrator Enclosure Field Mount Dimensions Height 11 81 in 300 mm Width 9 84 in 250 mm Depth 6 30 in 160 mm Weight 8 8 lb 4 kg Material Polyester molded gray Acrylic door window Protection IP 65 NEMA 4 dust and low pressure watertight Other Two position mounting feet Triangular door lock REC 3968 Rev K 1 11 Mini 11 101F Environmental Conditions Location Indoor outdoor without being exposed to excessive heat moisture or vibration Can be mounted up to 3 000 ft 914 m from the load cell s Temperature Operating 14 to 122 F 10 to 50 C Storage 4 to 158 F 20 to 70 C Relative Humidity Up to 90 non condensing Power Requirements
25. this procedure to determine the span number using material 1 Press Cal 2 Press Y twice MATL CALIBRATION displays 3 Press ENTER Sets the CAL TOT to zero and enables it to totalize the test load 4 Run sufficient material across the scale at the normal feed rate preferably between 50 and 100 percent of the rated capacity Press ENTER to stop the acquisition of the calibration total 6 Press ENTER The calibration total is stored normal totalization resumes and acquired displays 7 Press RUN SET UP The symbol M will be blinking on the left side of the rate display indicating a material calibration has been started but not completed Continue with the next procedure to complete material calibration REC 3968 Rev K Material Post Span Procedures This procedure must be run after material calibration It compares belt scale totalized welght with static weight of the same material to compute a new span value 1 Press CAL 2 Press y three times PosT SPAN displays Note Post Span does not display unless a Material Test is being run 3 Press ENTER REF WEIGHT displays 4 Press ENTER XXXXXXXXX displays previous totalized test load Press ENTER Press the arrow keys and enter the actual weight of the test load The weights must be expressed in the same units as you designated in 2 10 3 1 Scale Units tons lbs kg 7 Press Enter to save your selection 8 Press y The calculated span error displays ERR XX X 9
26. to the next menu item Load Cell Sensitivity Enter the load cell sensitivity on the Cell Mv V menu Sensitivity of the load cells used are listed below e 10 101R Scale 2 0 mV v e 10 30 Scale 1 8 mV v e 10 20 Scale 3 0 mV v 1 CELL MV V displays 2 Press ENTER The display flashes 3 Press the arrow keys to enter the load cell sensitivity Note If you are using two or more load cells average the sensitivity Refer to Table 2 1 Installation Parameters REC 3968 Rev K 2 23 Mini 11 101F 2 24 4 Press Enter to save your selection 5 Press y to move to the next menu item Min 1 000 mV V Max 3 500 mV V Default 1 800 mV V Cell Resistance At CELL RESIST enter the resistance of the load cell s The resistance for the load cell has been recorded on the System Data Sheet in the front of your belt scale manual It is also stamped on the load cell cable Use the following procedure to enter the load cell resistance 1 CELLS RESIST displays 2 Press Enter The display flashes 3 Press the arrow keys to enter the cell resistance Note This is the parallel resistance if two or more load cells are used Refer to Table 2 1 Installation Parameters 4 Press Enter to save your selection 5 Press y to move to the next menu item Min 50 000 ohms Max 1000 000 ohms Default 350 000 ohms Calibration Resistance Enter the resistance of R43 in ohms of the R Cal resistor installed in your Mini 11 101F In
27. 0 20 1 18 to 36 width 1 333 10 20 1 42 to 72 width 1 407 10 30 all widths 1 0 As an aid to determining the ratio use the following Pivot to load cell pivot to weigh idler REC 3968 Rev K 2 15 Mini 11 101F Idler Spacing Scale Area Measure the distances between the centerlines of the plus 1 1 and minus 1 1 idlers on both sides of the conveyor left and right Add the two measurements together and divide by 4 Record the spacing in feet or meters Fractions must be entered as decimal equivalents If the two distances measured are not equal to each other within a 0 032 inch 1 32 the scale is not properly installed Refer to the belt scale installation manual provided Number of Weigh Idlers In most instances there is only one weigh idler Conveyor s Angle of Incline Measure the conveyor s angle of incline to the nearest 0 1 degree Record the degree of the angle Refer to Figure 2 7 for information on how to measure the angle of an incline Conveyor Belt Length Using a long tape measure measure the entire length of the belt Measure to the nearest 0 1 foot Conveyor Belt Revolutions To calculate belt revolution the belt must first make a minimum of three revolutions and have a 6 minute runtime Determine the time necessary in seconds for the belt to make one complete revolution Record the number of revolutions to use for cal
28. 13 4 5 6 Resetting the Master Total ies 4 13 4 5 7 Replacing the Lithium Battery coacciones 4 14 REC 3968 Rev K Name of Equipment 4 6 Jumper and Switch Configuration on Circuit Boards oooooccoccnicccononacaconcnnnnnanannns 4 14 Chapter 5 Service Repair and Replacement Parts eoeverevvvessvvvessvnvessvnvessvnvesnnvnesnnneennseee 5 1 5 1 Parts Ordering Information scr 5 2 5 2 Replacement Parts cccccccccccecccecccececececeeeeeeeeeeeeeeeeeeeeceseseceeesesaessaeesaeseaeesaeeaas 5 4 5 3 Disposal of Hazardous Waste oooocccccccccnncccncenncnnnnnnnnnnnnnnnnnononnnnnnnnnnnnnnnnnnnoneneness 5 4 Appendix A Mini 11 101F Menus sins A 1 NO A 1 A2 Setup Menu misa Ad E didas A 2 AZA Protection Menu aiii A 3 A 2 2 Scale Data Menu rennrnnnrnnnnrnnnrnnnrnnnrnnnrnnnrnnnrnnnnnnnsnnnnnnnnnnnnnnnnnnnnrnnssnnnsnnnr A 3 A 2 3 Calibration Menu sronnrnnnrnnnrrnnrrnnnrnnnrnnnrnnnrnnnrnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnne A 6 BAZA Input Output I O Data Menu u uavsermaessmeiissnie ndnessuslomnenr A 9 A 2 5 Alarm Definition Menu srnnnnnnnnnnnrnnnrnnnnnnnnnnnnnnnnnnnnnnnrnnnsnnnsnnnsnnnrnnnsnnnsnnne A 12 A 2 6 Printer Scroll Optional Menu eeeenrrrennnnnnnnnvenvrnvnnnnnnnnnevnnrevnrnnsnnnnnennnnnn A 14 A 2 7 Test Menu rrnnnnnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnennnennnennsrnnsennsennsrensennsrnnsenne A 18 Appendix BH Men Treba mmasmdsnsessanemnndbrrnmnensisn mene B 1 A
29. 2 bit 4 096 divisions Linearity 0 1 Insulation Galvanic 1 500 Vrms Figure 1 6 Logic Diagram High Level Analog Output 24 100N o 10v 0 4 20mA vie CE Jie MM A B A B A01178 REC 3968 Rev K Printer Port Quantity One Type RS 232C 422 Null modem Ready Busy Signal Wire Connections Terminal Block Signals TX RX CTS RTS Speed 1200 2400 4800 9600 19200 38400 band selectable Word Length 7 8 bits selectable Stop Bits 1 2 bits selectable Parity Odd Even None selectable REC 3968 Rev K Mini 11 101F Figure 1 7 Signal Connections Printer Options NEW COMM BOARD COMMUNICATION PCBA OF FIELD MOUNT LoTeTeTeTeTeTeToTo OR BACK PANEL OF PANEL MOUNT INSTRUMENT FIELD MOUNT VERSION PANEL MOUNT VERSION STANDARD 25 PIN PC CONNECTOR STANDARD 9 PIN PC CONNECTOR NOTE DQO NOT CONNECT SHIELD 1 20 REC 3968 Rev K Chapter 2 Installation This chapter provides information about installing and setting up the Mini 11 101F It discusses installation considerations provides procedures for mounting and wiring describes the hardware configuration and provides procedures for determining initial setup parameters for the device 2 1 Overview The customer is responsible for initial inspection of the equipment and for site preparation It is essential that the equipment be placed on the production line in accordance with the guidelines se
30. 5 1 Low Rate The Low Rate menu item selects the function of the low rate alarm Selections NOT USED ALARM FAIL Default NoT USED A 2 5 2 High Rate The High Rate menu selects the function of the high rate alarm Selections NOT USED ALARM FAIL Default NoT USED A 2 5 3 Remote Counter Overflow REM CNT OVRFL The REM CNT OVRFL menu item selects the function of the remote counter alarm overflow Selections NOT USED ALARM FAIL Default ALARM A 2 5 4 Belt Pulse Counter Overflow BELT PLS CNT OVF The BELT PLS CNT OVF menu item selects the function of the belt pulse count alarm overflow Selections NOT USED ALARM FAIL Default ALARM REC 3968 Rev K A 13 Mini 11 101F A 2 5 5 Cold Start The Cold Start menu item selects the function of the cold start alarm Selections NOT USED ALARM FAIL Default ALARM A 2 5 6 Load Cell Fail The Load Cell Fail menu item selects the function of the load cell fail alarm Selections NOT USED ALARM FAIL Default NoT USED A 2 5 7 Max Zero Correction The Max Zero Correction menu item selects the function of the alarm max zero correction Selections NOT USED ALARM FAIL Default ALARM A 2 5 8 Math Error The math Error menu item selects the function of the math error alarm Selections NOT USED ALARM FAIL Default ALARM A 2 6 Printer Scroll Optional Menu The Printer Scroll Menu provides access to the items used for configuring a serial
31. 7 Configuring the Mini 11 101F Integrator erarrrnsnnnnnvrenevnvnnennnnnnvevevnnnnannnnnnnenen 2 9 2 8 Input Power Selection SwitChesS oocccccccccccnnccnnccnnnonnnnnnnonononnnonnnonnnonononincnnnnos 2 9 A E ES AAA a O ainiai ipai ine Fie ini 2 11 2 8 2 General Purpose Digital Input ConfiguratiON ooonmnncnnnncnnnnnnnnnnnccoccccninnnnn 2 11 2 8 3 General Purpose Digital Output Configuration srrrrrnnnrnnnonnnnrrrrnnnnnnnnnnnn 2 12 2 8 4 Analog Output ConfiguratiON cooccccnnnnnconccocnnnccnnnnnnanannncnnncncnnnnnnnnccnnnnnnnns 2 12 2 8 5 Optional Print Cortigurat n uurummmsmidmemssenim g ted komt kevdsi 2 12 29 POWER 2 14 2 10 Initial Setup and Programming ccocinniccnnnnnanionn nai 2 14 2 10 1 Selecting the Language oooococccconncnonocanccconncrnnnnnnnnnrr nene nece 2 14 2 10 2 Recording Installation Parameters rnnnrrrvnnnnnnnnnnnnnrrrrnnnnnnnnrrrrnnnnnnnnnn 2 15 2 10 3 Specifying Scale Data During Setup oooooccoccccccononococanoncccconanannaancccnnnnnnns 2 18 2 10 4 Specifying Calibration Data During Setup oooocooccccccccccccccccnnanananccnnnnnnnnns 2 22 2 10 5 Acquiring the Test DuUrawOn a uauns arsmmmnmeenninm he Arciel adi adoro 2 27 2 11 Introduction to Calibration as tecccsececanmnsaanedictuatendradianecgecutuadeasntyultntadicubhseatinadentoes 2 29 Chapter 3 Operations sara 3 1 Sola OVENI css odes Accent EE a Aa 3 1 3 2 Run Menu Procedures S Jensemann iii idolos 3 1 3
32. Correction Span C_Span The C_SPAN menu item sets the parameters or acceptable range for the analog output l 2 3 4 Move to C_SPAN and press ENTER the current value displays Press the arrow keys to enter a changed value Press ENTER to save the changes Move to the next menu item A 2 7 10 Displaying the Software Version Softwar Ver The current SOFTWAR VER in the Mini 11 101F is displayed for reference only on the Test scroll Move to SOFTWAR VER and press ENTER A 2 7 11 Testing Memory Memory TEST is a self diagnostics test that tests the Random Access Memory RAM of the Mini 11 101F Integrator Move to MEMORY TEST and press ENTER RAM OK displays A 2 7 12 Testing Input The TESTING INPUT diagnostic procedure tests the digital inputs and indicates if the inputs you entered in the I O MENU are open or closed on or off See A 2 4 7 Defining Input 2 1 Move to INPUT TEST and press ENTER The display shows all three inputs at one time Example INPUTS 010 The first digit on the right of the display refers to input 3 the second digit from the right refers to input 2 and so on If an input displays 0 it indicates the input is open off If it displays a 1 it indicates the input is closed on Move to the next menu item REC 3968 Rev K A 2 7 13 Testing Output The TESTING OUTPUT diagnostic procedure tests the digital outputs and indicates if the outputs you entered in the I O MENU are open
33. FAX the Thermo Parts Department at the numbers given below Your regional field service representative can also assist you with parts orders The recommended procedure for ordering parts is Determine the broken or faulty part Locate the part in the Parts List Find the part number s for the item s you need NG ER Before you contact Thermo for your parts make sure you have the following information Machine model and serial number Purchase Order number Date Required Preferred shipping method Part number s description and quantity needed Telephone or FAX Thermo Electron Corporation Customer Service Department 501 90 Ave NW Minneapolis MN 55433 FAX 763 783 2525 Phone 800 227 8891 Return Material Authorization and Repair 800 227 8891 5 2 REC 3968 Rev K Thermo ELECTRON CORPORATION 501 90 Avenue N W Minneapolis MN 800 227 8891 Return Material Authorization RMA 5 This RMA Number Must Be Marked On All Paperwork And On Outside Of Package Req d By Date Return Freight Prepaid To Customer Thermo Electron Corporation Contact 501 90 Avenue N W Phone Minneapolis MN 55433 Area Code Bill To Customer Ship To Returned From Return To Description Of Material Being Returned Describe Equipment Malfunction Or Defect If Any Symptoms Minimum Charge L Informed Customer of O Inspection Charge Per Item Service R
34. MS AUTO ZERO PRINT OPTIONAL Default NoT USED A 10 REC 3968 Rev K A 2 4 10 Defining Output 1 The Output 1 menu item allows you to select the function of digital output 1 Selections Default A 2 4 11 NOT USED ALARM INSTRUMENT READY LOW RATE HIGH RATE TOTALIZER FAIL INSTRUMENT READY Defining Output 2 The Output 2 menu item allows you to select the function of digital output 2 Selections Default A 2 4 12 Not USED ALARM INSTRUMENT READY LOW RATE HIGH RATE TOTALIZER FAIL ALARM Defining Output 3 The Output 3 menu item allows you to select the function of digital output 3 Selections Default A 2 4 13 NOT USED ALARM INSTRUMENT READY LOW RATE HIGH RATE TOTALIZER FAIL TOTALIZER Defining Output 4 The Output 4 menu item allows you to select the function of digital output 4 Selections Default REC 3968 Rev K Not USED ALARM INSTRUMENT READY LOW RATE HIGH RATE TOTALIZER FAIL HIGH RATE A 11 Mini 11 101F A 2 4 14 Defining Output 5 The Output 5 menu item allows you to select the function of digital output 5 Selections NOT USED ALARM INSTRUMENT READY LOW RATE HIGH RATE TOTALIZER FAIL Default NOT USED A 2 4 15 Defining Alternate Rate Total Alt Rate Tot The Alt Rate Tot menu item displays alternates between total and rate Entering 0 seconds disables this function Min 0 Sec Max 20 Sec Default 0 Sec A 2 4 16 Defining Dat
35. NTER A 2 7 3 Displaying Raw A D Data A D Net AID NET is the analog digital converter gross after the zero constant has been subtracted It indicates the weight on the load cell Move to A D NET and press ENTER A 2 7 4 Displaying Pulse per Minute PIs Min The PLS MIN displays the pulse per minute of the designated speed sensor The values were set up in the I O Input Output menu at the Speed Input selection Move to the PLS MIN and press ENTER A 2 7 5 Displaying Belt Speed SP The SP menu item displays the current speed of the belt and is displayed in distance time Move to SP and press ENTER A 2 7 6 Displaying Belt Loading PS The PS menu item displays the wt distance of the load on the load cell Move to PS and press ENTER REC 3968 Rev K A 19 Mini 11 101F A 20 A 2 7 7 Displaying Load Cell Output LC SUP The LC SUP menu item displays the mV output of the load cell The load cell output will change depending on the load Move to the LC SUP and press ENTER A 2 7 8 Displaying Correction Zero C_Zero CORRECTION ZERO is used to trim the minimum value of the analog output The value can be changed at this menu Values manually entered are adjusted back to zero when a scale auto zero test is performed l 2 3 4 Move to C_ZERO and press ENTER the current value displays Press the arrow keys to enter a changed value Press ENTER to save the changes Move to the next menu item A 2 7 9 Displaying
36. POS Defines row and column of the master total RTOTAL POS Defines row and column of the reset total DATE POS Defines row and column of the date TIME POS Defines row and column of time REC 3968 Rev K REC 3968 Rev K Appendix C Engineering Drawings This appendix contains the engineering drawings and field wiring diagrams for the Mini 11 101F gt Filed Wiring Diagram D07286A Y009 C 1 ini 11 101F kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk REC 3968 Rev K Appendix D Reader Comment Section As the user of this document you are important to us Your comments and suggestions are always welcome and encouraged Please make a copy of the comment form and then take a moment to fill out the requested information Finally send the form to us by mail or FAX using the information shown on the form Your input can help Thermo improve its documentation Thank you REC 3968 Rev K D 1 Mini 11 101F kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk D 2 REC 3968 Rev K Reader Comment Form Mini 11 101F Integrator REC 3968 Rev K Please mail the completed form to Or FAX the completed form to Manager Education and Manager Education and Documentation Documentation Thermo Electron Corporation Thermo Electron Corporation 501 9 Ave NW 1 763 783 2525 Minneapolis MN 55433 United States of America 1 Does this manual meet your needs Please explain 2 Did you find
37. Rate i Rem Cnt Ovrfl Belt Pls Cnt Ovf Press Cal key Cold Start scroll down Load Cell Fail until Alarm Max Zero Corr displays Math Error TEST Test Data MENU Password A D Gross ji A D Net PLS MIN Press Cal key SP scroll down PS until Test LC SUP displays C Zero C Span Softwre Ver Memory Test Input Test Output Test Lamp Test Force Value Time Optional Date Optional PRINT Print Data MENU Baud Rate Stop Bits Parity Word Length Press Cal key Handshake scroll down End of Line until Print Delay End of Line displays Print Interval Report Format String 1 Contents String 1 String 1 Position String 2 Contents String 2 String 2 Position String 3 Contents String 3 String 3 Position Rate Position Master Total Position Reset Total Position Date Position Time Position B 2 LOW RATE not used alarm fail HIGH RATE not used alarm fail REM CNT OVRFL not used alarm fail BELT PLS CNT OVF not used alarm fail PASSWORD Designate a password A D GROSS Gross counts for the AD converter A D NET Net counts of the A S converter PLS MIN Speed sensor frequency PLS MIN Speed sensor frequency SP Actual speed of the belt PS Actual bet loading BAUD RATE Selects the baud rate of the printer 1200 38 400 STOP BITS Selects the number of stop bits for the printer 1 or 2 PARITY Selects the parity of the printer odd even WORD LENGTH Selects the word length of the printer 7 or 8 bi
38. a Format A 2 5 A 12 The Data Format menu item elects the calendar format when the optional COMM board is installed Selection MM DD YY DD MM Y Y Default MM DD YY Alarm Definition Menu Mini 11 101F alarms are programmable The alarm scrolls allow you to determine whether your Mini 11 101F will use the alarms Access these scrolls by pressing Run Set Up moving to the display Alarms and pressing Enter To set the parameters for the alarms see A 2 2 Scale Data Menu When an alarm goes off the Alarm LED flashes and the type of alarm displays and flashes on the screen Each alarm can be reset if the alarm condition has been cleared using the ENTER key when the given alarm message is on the screen To reset all of the alarms press enter until the NO ALARMS message is displayed The procedure for completing the alarm definition scrolls is basically the same for each alarm Access the Alarm menu by pressing Run Set Up scroll until Alarm is displayed and press Enter REC 3968 Rev K The Alarms menu contains these items e Low RATE Low material flow rate e HIGH RATE High material flow rate e REM CNT OVRFL Remote Counter Overflow remote totalizer e BELT PLS CNT OVF Belt Pulse Count Overflow e COLD START Installs the default constants e LOAD CELL FAIL loss of load cell signal e MAX ZERO CORR Zero correction exceeds the range setting e MATH ERROR Incorrect set up data is entered or a hardware fail A 2
39. a span calibration e ZERO CAL Flashes during a zero calibration e RUN The belt is running 1 8 REC 3968 Rev K 1 3 5 3 Keypad The front panel keypad has seven multifunctional keys that are used for all data entry setup and calibrations on the Mini 11 101F e RUN SET UP Switches the Mini 11 101F between normal Run mode and Setup mode e CAL Puts the Mini 11 101F into Calibration mode e RATE TOTAL Switches the Run Menu display among Rate Master Total Reset Total Alarms and if installed Print e ENTER The function of this key varies Pressing enter Moves down one level when in Setup mode and opens the main menus Opens a field for data entry Confirms a newly entered value The function of this key varies Pressing arrow key Moves up one level when in Setup mode Scrolls selections within Setup menus Scrolls up digits for numerical data entry y The function of this key varies Pressing the y arrow key Scrolls selections at the same level when in Setup mode Scrolls selections within Setup menus Scrolls down digits for numerical data entry gt Pressing the Y arrow key moves the cursor to the next digit in numerical entries Note Numbers produced by pressing the arrow keys are not actually entered into a field until you press the Enter soft key to confirm 1 4 Menu Structure The operator interface to the Mini 11 101F is based on a menu structure that guides you through a
40. ative If your Mini 11 101F is not operating correctly there are several things you can do to determine the cause of the problem First do a visual inspection not only of the Mini 11 101F but also of the conveyor belt and the material load If you find a problem that you cannot correct contact your service representative If the problem is not apparent a qualified service technician may be required to do troubleshooting procedures or replace parts Visual Inspection If you are experiencing operational problems with the Mini 11 101F Integrator a quick visual inspection may reveal the source of the problem Check the following items before proceeding to more specific troubleshooting procedures REC 3968 Rev K Check power Make sure power is ON at the mains Make sure there is incoming power to the Mini 11 101F Make sure the input power selection switches are set to the correct voltage See Input Power Requirements on page 2 2 Make sure the fuse is firmly seated Check connections Make sure all field wiring terminations are secure Make sure the display module and keyboard connectors are firmly seated in their connections Make sure the remote counter and input output modules are secure in their sockets Make sure all jumpers are in the correct position Check the front panel Check system status LEDs Check and handle alarm messages 4 5 Alarm Messages The Mini 11 101F Integrator has
41. board is installed and configured in the Mini 11 101F e Print on command From the front panel the integrator has the ability to print current conditions e Print at pre selected time intervals Specifies the interval of time between automatic printouts of the totals e Print machine setup Allows you to define the parameters of your printer and the resulting printout definitions 1 3 5 Operator Interface The operator interface to the Mini 11 101F Integrator is used for initial setup and machine operation The front panel provides an LED display for viewing run time information or system menus and a keypad for entering data and performing operations The operator interface is based on a menu structure that guides you through setup and maintenance activities REC 3968 Rev K 1 7 Mini 11 101F Figure 1 2 Mini 11 101F Integrator Front Panel MINI 11 101 INTEGRATOR da LED Indicators Keypad AD BS 1 3 5 1 Display The single line by 16 character alphanumeric display shows actual run time information or shows the menus used for Mini 11 101F setup calibration and testing 1 3 5 2 LED Indicators The five red LED indicators across the middle of the front panel show the current operating status of the Mini 11 101F When lit these indicators mean e READY Integrator power is on the scale is calibrated and no failure has occurred e ALARM An integrator alarm or failure has occurred e SPAN CAL Flashes during
42. bration Scroll A 26 Calibration Scroll Data Test Duration Length Test Duration Pulses Speed Pulses Pre scale Manual Zero Manual Span REC 3968 Rev K RUN MENU Press Run Set up scroll down until Scale Data displays Appendix B Menu Tree PROTECTION Active Non Active FLOW RATE Rate of bulk material MASTER TOTAL Totalized tons gt Scale Data Menu CAMILBRRATT TINN MENMENU y Press Cal key scroll down until Calibration Data displays INPUT OUTPUT MENU Press Cal key scroll down until O displays Scale Units Decimal Place Scale Capacity Load Cell Capacity Number of Load Cells Filter Low Rate Set High Rate Set Rate Alarm Delay Auto Zero Tracking Auto Zero Limit Dead Band Calibration Data Calibration Mode Real Mode Load Cell Sensitivity Load Cell Resistance Real Resistor R43 Scale Lever Ratio Scale Area Idler Spacing Number of Weigh Idlers Conveyor Angle at Scale Real Calibration Constant TO Data Range mA Analog Rate Damping Divide Out Pulse Width Belt Speed Input Language Input 2 Input 3 Input 4 Output 1 Output 2 Output 3 Output 4 Output 5 Alternate Display Data Format REC 3968 Rev K RESET TOTAL Totalized quantity PRINT TOTAL Optional report printing ALARMS Display of current conditions SCALE UNITS Lb TON Kg Iton ton DECIMAL PLACE 0 3 SCALE CAPACITY 1 100000
43. ct and display menu scrolls by pressing the function keys on the front panel then using the up and down Scroll keys on the front panel Optional menu scrolls and selections are available only if the option has been installed Scroll keys are used to select choices and enter data on the menu scrolls If you enter a value for a parameter that is outside of the valid range the system displays a warning message so you can re enter the data To accept the default value displayed on any menu press the down Scroll key to scroll to the next screen If the integrator is password protected you must enter the appropriate password before you will be allowed to make changes or perform routine calibrations Menus may be viewed without entering the password but no entries are allowed If you make an error while entering data and need to start over press the Run Set Up key Also press the Run Set up key to put the Mini 11 101F in Run mode The Mini 11 101F Integrator menus are shown on the following pages A 1 Run Menu This section describes the Mini 11 101F Run Menu and the information that can be displayed on it It also provides procedures for operations initiated from the Run Menu The RUN SET UP menu is the normal mode of operation At any time pressing RUN SET UP returns the integrator to the Run mode even if some other function is in progress The selectable displayed information in the RUN menu is e PROTECTION Protection allows yo
44. dler spacing in feet or 0 0001 ft 999 999 ft 3 000 ft meters Fractions cannot be entered Example 42 4 spacing 3 542 feet IDLER NUMBER The number of weigh idlers 1 6 1 CONVEYOR ANGLE The belt conveyor s angle of 25 0 degrees 25 0 degrees 0 0 degrees inclination CALCON RCAL The installed R Cal Calcon can be factored or changed after automatic calculation if desired 2 11 Introduction to Calibration Once you have programmed the Mini 11 101F with the set up data you need to calibrate the instrument Three calibration procedures must be performed to bring your Mini 11 101F to an operational state 1 Auto Zero Calibration 2 Span Calibration 3 Post Span Calibration ifthe span calibration is performed with weights chains or material Follow the procedures in Chapter 3 of this manual to calibrate your scale REC 3968 Rev K 2 29 Chapter 3 Operations This chapter provides operating procedures for the Mini 11 101F Integrator It includes procedures you can initiate from the Run Menu calibration procedures handling alarms and setting up protection levels 3 1 Overview The Mini 11 101F Integrator is a menu driven machine that allows you to access all setup test and calibration parameters from the front panel You select and display menu scrolls by pressing the function yA RUN SET UP CAL RATE TOTAL and ENTER directly then using the AN Y and keys on the front panel to ente
45. e asked to enter the password you just selected in 3 5 1 Defining a Password Use the arrow keys to enter the password Press ENTER to save the password Select ACTIVE and press enter to save the selection Press RUN SET UP to return the integrator to Run mode REC 3968 Rev K 3 17 ini 11 101F kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk REC 3968 Rev K Chapter 4 Maintenance and Troubleshooting This chapter provides information about maintaining the Mini 11 101F Integrator It includes instructions for keeping the belt scale system clean and checking areas of the system that may cause operational problems There are also procedures for testing system components and identifying and fixing certain Mini 11 101F errors The maintenance information in this chapter should be sufficient to meet your service needs If you encounter a problem that requires technical assistance please call your service representative refer to Service and Repair Information in Chapter 5 for telephone numbers 4 1 Overview You can expect your Mini 11 101F Integrator to operate satisfactorily and hold its calibration for weeks with a minimum of maintenance However in a new installation some calibration shifts may occur because of changes in measuring components or conveyor belt tracking Check the system frequently at first to determine when calibration is required Check the zero calibration every other day and the scale calib
46. e buyer Thermo Warranty xii The seller agrees represents and warrants that the equipment delivered hereunder shall be free from defects in material and workmanship Such warranty shall not apply to accessories parts or material purchased by the seller unless they are manufactured pursuant to seller s design but shall apply to the workmanship incorporated in the installation of such items in the complete equipment To the extent purchased parts or accessories are covered by the manufacturer s warranty seller shall extend such warranty to buyer Seller s obligation under said warranty is conditioned upon the return of the defective equipment transportation charges prepaid to the seller s factory in Minneapolis Minnesota and the submission of reasonable proof to seller prior to return of the equipment that the defect is due to a matter embraced within seller s warranty hereunder Any such defect in material and workmanship shall be presented to seller as soon as such alleged errors or defects are discovered by purchaser and seller is given opportunity to investigate and correct alleged errors or defects and in all cases buyer must have notified seller thereof within one 1 year after delivery or one 1 year after installation if the installation was accomplished by the seller REC 3968 Rev K Disclaimer Said warranty shall not apply if the equipment shall not have been operated and maintained in accordance with seller s written
47. e for material build up mechanical wear and various conveyor characteristics Run the belt empty during routine calibrations Always perform zero calibration before span calibration Since most installations differ in characteristics Thermo recommends a record be kept of calibration results This helps to determine the frequency of calibration checks necessary to maintain your accuracy requirements See 3 4 4 Keeping a Calibration Record 3 4 3 1 Routine Zero Calibration To begin routine zero calibration Refer to Section 3 4 1 1 Auto Zero 1 Press the CAL ZERO CALIBRATION displays 2 Press ENTER Calibration begins After approximately 6 minutes X XX displays 3 Press ENTER ERR X XX displays 4 Press ENTER ZERO XXXXXX displays REC 3968 Rev K 3 13 Mini 11 101F 3 14 5 Press ENTER ACQUIRED displays 6 Press RUN SET UP to return the integrator to Run mode 3 4 3 2 Routine Span Calibration Using Electronic Calibration To begin routine span calibration follow this procedure Refer to Section 3 4 2 1 Auto Span Calibration Using R Cal Input 1 Press CAL and v SPAN CALIBRATION displays 2 Press ENTER CAL CON RCAL displays 3 Press y READY TO START displays 4 Press ENTER Calibration begins After approximately six minutes XX XX displays 5 Press ENTER ERR X XX displays 6 Press ENTER SPAN XXXXXX displays 7 Press ENTER Acquired displays 3 4 3 3 Routine Span Calibration Using Weight or Calibration C
48. e pre programmed at the factory It is recommended the integrator is cold started original factory defaults installed prior to beginning the initial setup procedure Refer to 4 5 4 Cold Start Procedure 2 10 Initial Setup and Programming If you are unfamiliar with the front panel layout the keys and their functions or how to enter data please refer to Figure 1 2 and Section 1 5 Data Entry Multifunctional keys and scroll keys on the integrator front panel are used to enter data and select choices on the setup menus Before calibrating the belt scale the parameters recorded in Section 2 10 2 Recording Installation Parameters must be entered After all the data is entered the integrator automatically calculates an R Cal calibration constant Calcon during the acquire test duration procedure 2 10 1 Selecting the Language 2 14 At this menu you can select the language to use with the Mini 11 101F Integrator This menu option is found in the Input Output menu The choices for language are English or Spanish 1 Press RUN SET UP PROTECTION displays Press y until O DATA displays Press ENTER Press y until LANGUAGE displays Press ENTER HP SN The default setting displays and flashes default English press Enter again 6 Scroll to make your selection 7 Press ENTER to confirm your choice 8 Press RUN SET UP to return to RUN mode REC 3968 Rev K 2 10 2 Recording Installation Parameters Following mechanical and el
49. ectrical installation you need to enter scale and calibration data specific to your installation Determine the following installation parameters for your system and enter them in the last field of table Installation Parameters below before proceeding with integrator programming and belt scale calibration Table 2 1 Installation Parameters Parameter Definition Scroll Setting Value Scale Capacity Determine the scale s capacity in English units TPH LB HR KG HR Load Cell Capacity The load cell capacity is marked on the end of the load cell cable The load cell capacity may be in pounds Ib or kilograms kg Record the capacity of only one load cell Number of Load Cells Enter the total number of load cells in the weighbridge Load Cell Sensitivity Cell mV V Record the load cell sensitivity Value is listed on the Scale Data Sheet e 10 101R Scale 2 0 mV v e 10 30 Scale 1 8 mV v e 10 20 Scale 3 0 mV v Load Cell Resistance The load cell resistance is indicated on the end of the load cell cable Enter the resistance in ohms For multiple module scales enter the parallel resistance for the load cells To calculate load cell resistance use the following formula LCRES R1 x R2 x Rx R1 R2 Rx Lever Ratio The lever ratio is the ratio between the weigh idler and the load cell Ratios for the three most common belt scales are 10 101R all widths 1 0 1
50. empty and the scale is properly zeroed Refer to Section 3 4 1 1 Auto Zero to perform an auto zero REC 3968 Rev K Note The calculated R Cal cannot be factored or changed with Automatic Calcon selected 8 10 11 12 13 14 15 16 17 Press CAL and press y SPAN CALIBRATION displays Press ENTER CALCON RCAL displays Press y READY TO START displays Press ENTER XXXXXXXXX displays and accumulation continues and terminates automatically at the end of the test duration The accumulated tons flash in the display Record the displayed number for the new CALCON RCAL Press RUN SET UP to return to Run mode Press CAL and v until SPAN CALIBRATION displays Press ENTER CALCON RCAL displays Press ENTER and use the arrow keys to enter the new Calcon R Cal Press ENTER to save your selection Press RUN SET UP to return the integrator to Run mode REC 3968 Rev K 3 11 Mini 11 101F 3 4 2 5 Factoring Test Weights Chains Calcon after Span Calibration with Material This procedure is executed only if a span calibration using test weights or material has been done and Calcon has not yet been factored Be certain the belt is warmed running empty and the scale is properly zeroed Refer to Section 3 4 1 1 Auto Zero to perform an auto zero 1 Press RUN SET UP 2 Press the y until CAL DATA displays 3 Press ENTER select WEIGHT OR CHAINS press ENTER to save your selection 4 Stop the belt conve
51. enu Default Settings Menu Item Default Setting I O Data Menu Range MA 4 20 MA Damping 2 sec Divide Out 100 Pulse Width 0 100 S Input I Pulse Language English Input 2 Clear Total Input 3 Clear Total Input 4 Not Used Output I Instrument Ready Output 2 Alarm Output 3 Totalizer Output 4 High Rate Output 5 Not Used Alt Rate Tot 0 sec Date Format MM DD YY Table 4 4 Alarm Menu Default Settings Menu Item Default Setting Alarm Menu Low Rate Not Used High Rate Not Used REM CNT OVRFL Alarm Belt PLS CNT Alarm Cold Start Alarm Load Cell Fail Not Used Max Zero Correction Alarm Math Error Alarm REC 3968 Rev K Mini 11 101F Table 4 5 Printer Scroll Menu Default Settings Menu Item Default Setting Printer Menu Baud Rate 9600 Stop Bits 1 Parity Even Word Length 8 Handshake Not Used End of Line CR LF Print Interval 0 Report Format DATE nn nn nn TIME nn nn nn RATE nnn n TPH Master Total nnnnnn n Ton Reset Total n String 1 No Contents String 1 XXXXXXXXXXXXXXXX String 1 Position 0101 String 2 No Contents String 2 XXXXXXXXXXXXXXXX String 2 Position 0102 String 3 No Contents String 3 XXXXXXXXXXXXXXXX String 3 Position 0103 Rate Position 0104 Mtotal Pos 0105 Rtotal Pos 0106 Date Position 0107 Time Po
52. equested L Estimate P O L Repair amp Return Required No LI Original P O or Thermo Order L Return for Credit No Serial C Warranty Repair or Replacement No C Return Warranty Exchange Unit Shipped on Thermo Order No L Other Disposition Comments Thermo Electron Internal Use Only REC 3968 Rev K 5 3 Mini 11 101F 5 2 Replacement Parts EQUIPMENT PART NUMBER PCBA Motherboard 051308 PCBA A C Relay Output board PCBA Serial Printer Interface Board A C Assembly with Transformer and Relay Output Board A C Transformer Keyboard Assembly Display Assembly Fuse 110 VAC 1 0 Amp 5 x 20 mm Fuse 220 VAC 0 5 Amp 5 x 20 mm Door key Shock Mounts 5 3 Disposal of Hazardous Waste 5 4 Disposal of lithium batteries and soldered printed circuit boards must be in accordance with your local Hazardous Waste Policy As an alternative product supplied by Thermo may be returned freight pre paid for disposal Contact the Repair Department for a Return Material Authorization Number before shipping any product for disposal REC 3968 Rev K Appendix A Mini 11 101F Menus This appendix describes all ofthe menu displays menu scrolls and minimum maximum default values for the Mini 11 101F Integrator The Mini 11 101F is a menu driven machine that allows you to access all setup test and calibration parameters You sele
53. equired e Connect the shields ONLY where shown e Check that all wires are tight in their connections e Never use a megger to check the wiring e All conduits should enter the bottom of the enclosure Do not run conduit through the top or sides of the enclosure e Do not alter the length of cable supplied with the load cell e Use 4 conductor 16 AWG shielded if total distance from the scale is 200 feet or less e Use 6 conductor 20 AWG shielded if total distance from the scale is 201 to 3000 feet e Install jumpers in junction box e If multiple load cells are used terminate load cell cables at the same points in the scale junction box 2 6 REC 3968 Rev K 2 6 3 2 Field Wiring Procedure Follow all cable number specifications on the Field Wiring Diagram when connecting wiring to the motherboard Use this procedure to wire the control unit 1 Route incoming connections through the conduit hole in the bottom of the enclosure Leave enough loose wiring about 8 in to allow wires to be moved without having to be disconnected Connect all alarm and indicator output wiring to the appropriate terminals on terminal block M2 Connect the load cell and speed sensor to the appropriate terminals on M3 and M4 The communication cables are directly connected to the communication board M7 2 6 3 3 Connecting Power to the Unit A CAUTION Do not apply power until you have read and understood this entire section
54. er 2004 ECO 0346 ECO 0419 Updated removing password information section 4 5 5 Added jumper information updated mother board drawing Figure 2 4 Revised Menu Tree Updated drawings Table of Contents Table of Contents icssicerscscsconsacsscovncnsscsscccentevcaeacconnctesncscccescsesncsscenoceesuessocsseoneensncoviadeusanceunceccies i List of F re A A A A Aa v PT AAA s soss soss tosset ovsar SSos vii About this Martal qa al ix Who Should Use this Manual oocccccccccccnncnnnnnnncnnnnnnnnonnnnnnnnnnnnonnnoncnnnnnnnnnnnnnnnnnnnnnnnnnns ix Organization Of the Manual escarnio ix Documentation Conventions rannrnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnsnnnnnnnsnnnsnnnsnnnssnnssnnnsnnnsnnne Xx e te Xx General Preca tio M os a xi Occupational Safety and Health Act OSHA reverennrnrrnnnnrrrrnnnnnrnrrnnnnvrrrnnnnnnnnrrrrrrrnnnnnnne xii Thermo Waranty PA A tuber eeccatsauitocs xii DisclalMeR AE xiii Chapter 1 Introducir a 1 1 VALOR LE nono E 1 1 AA iaia aiia 1 1 1 3 Description A A 1 2 1 3 1 Standard ConfigurallON ssorosiscca ii 1 3 1 3 2 Measuring Function sas c c c22cc 0dncecsececds ecisceatsanceenutivexedasydacuzesieeanisecnoncetacciees 1 3 1 3 3 Monitoring Functions AA o y 1 5 1 3 4 Print Functions 20 0 0 nnsa a a a aaa 1 7 1 3 5 Operator Interface oooooooooonoconccooncooncnononononononononnnnonono nono nono nono nono nono nnnnnnnannnas 1 7 1 4 Menu Structure oococcccnccnncnnn
55. ero begins flashing Use the arrow keys to enter the number 07832500 press Enter REC 3968 Rev K 4 13 Mini 11 101F 4 5 7 4 Press RUN SET UP 5 Press RATE TOTAL MT master total displays 6 Press ENTER CLEAR TOTAL displays 7 Press ENTER to reset the master total to zero You must clear the factory set protection level after resetting the master total Use the following procedure to clear the protection level 1 Press RUN SET UP and PROTECTION displays 2 PRESS ENTER three times The left most zero begins flashing 3 Enter the previously installed password or if there has been no password previously installed enter in the default password 20000000 4 Press ENTER setting the password to NON ACTIVE 5 Press RUN SET UP to return the integrator to Run mode Replacing the Lithium Battery A WARNING Danger of explosion if battery is incorrectly replaced If you have selected the printer option for the Mini 11 101F the COMM board is powered by a lithium battery The battery can be removed and replaced without any special tools Replace the battery only with the same or equivalent type recommended by Thermo Dispose of the used battery according to manufacturer s instructions on the battery and your local Hazardous Waste Policy You my also return the used battery to Thermo freight prepaid for disposal Contact our Repair and Returns department to get a Return Material Authorization number befo
56. ers to the system Use extreme caution when testing in on or around the electronics cabinet PC boards or modules There are voltages in excess of 115 V or 230 V in these areas A WARNING Keep hands and clothing away from all moving or rotating parts REC 3968 Rev K xi Mini 11 101F A CAUTION Do no place or store objects of any kind on the machine A CAUTION This machine should not be operated at more than the production rate stated on your Equipment Specification sheet or used in applications other than those stated in the original order Weighing accuracy may be adversely affected by changes in production rate or application To adapt production rates or applications contact your service representative Occupational Safety and Health Act OSHA The Occupational Safety and Health Act clearly places the burden of compliance on the user of the equipment and the act is generalized to the extent that determination of compliance is a judgment decision on the part of the local inspection Hence Thermo will not be responsible for meeting the full requirements of OSHA in respect to the equipment supplied or for any penalty assessed for failure to meet the requirements in respect to the equipment supplied of the Occupational Safety and Health Act as interpreted by an authorized inspector Thermo will use their best efforts to remedy such violation at a reasonable cost to th
57. es A 2 3 10 Calibration Constant R Cal A 8 The Calcon R Cal menu item allows you to factor or change the constant after automatic calculation Min 1 Max 999 999 Default 0 REC 3968 Rev K A 2 4 Input Output I O Data Menu The I O section of the Mini 11 101F is fully configurable All inputs and outputs are conventionally numbered and can be assigned to physical input and output terminals to accommodate your specific needs Listed below are the items contained on the Input Output menu The procedure for completing the alarm definition scrolls is basically the same for each alarm Access these scrolls by pressing RUN SET uP and W until I O data is displayed then press the ENTER key to access the I O menu items and scroll through the menu items A 2 4 1 Defining Range mA Output Range The Range mA analog output represents 0 100 of the scale capacity Choose the selection that represents your remote device output Selections 4 20 mA 20 0 mA 20 4 mA 0 20 mA Default 4 20 mA A 2 4 2 Defining Current Damping The damping menu item allows you to enter a time for the output to stabilize following a step change This damping affects only the current output not the displayed variable which has a separate damping factor Min 0 Sec Max 30 Sec Default 2 Sec A 2 4 3 Defining Divide Out Divisor for the Remote Counter Divide out enables the pulse output for remote totalization to be factored to the master total in i
58. es is not changed e 110 or 220 VAC is switch selectable by INT2 located on the input power module see Figure 2 3 Default 110 VAC e 50 or 60 Hz is switch selectable SW1 located in the center of the motherboard Figure 2 4 50 Hz is the closed position and 60 Hz is the open position Default 60 Hz e Speed input selection is controlled by jumper selectable J13 located on the lower right hand center section of the motherboard Default position A for speed inputs from Model 60 xx or 60 xxx Speed Sensors REC 3968 Rev K 2 9 Mini 11 101F Motherboard Figure 2 4 O8V0E YSHLON GBL LOY WAY S0 001 17 ININ NOILO3135 MANO JOVLTOA JO LNdLN IN3gano 911 LAdLNO DOTYNY NOLDAT3S IMd NI G33dS elf SLAdNI TV LIDIA GAYS a OLSISHY WOU Mz a mie gt LAdNI TH AVOT El SA SYHdN HSNHS REC 3968 Rev K 2 10 2 8 1 Load Cell Sense If the distance between the load cell s and the Mini 11 101F is less than 200 feet the load cell s are to be terminated with 4 conductor cable The sensing of the excitation voltage is handled at the Integrator with jumpers between M3 12 to M3 13 and M3 16 to M3 17 When distances are between 200 and 3000 feet 6 conductor cable is required The sense leads and excitation is jumpered in the scale junction box generally located within 20 feet of the load cell Remove jumpers from M3 12 to M3 13 and M3 16 to M3 17 and install in junction
59. ess y move to PS and press ENTER 4 5 2 6 Displaying Load Cell Output LC SUP This menu item displays the mV output of the load cell with a load The load cell output will change depending on the load Press y move to LC SUP and press ENTER 4 5 2 7 Displaying Correction Zero C_Zero Correction Zero is used to trim the minimum value of the analog output The value can be changed at this menu Values manually entered are adjusted back to zero when a scale auto zero test is performed 1 Move to C_ZERO and press ENTER the current value displays 2 Press the arrow keys to enter a changed value 3 Press ENTER to save the changes 4 Press y move to the next menu item 4 5 2 8 Displaying Correction Span C_Span Correction span sets the parameters or acceptable range for the analog output 1 Move to C_SPAN and press ENTER the current value displays 2 Press the arrow keys to enter a changed value 3 Press ENTER to save the changes 4 Press y move to the next menu item 4 5 2 9 Displaying the Software Version Softwar Ver The current software version in the Mini 11 101F is displayed for reference only on the TEST scroll Press VW move to SOFTWAR VER and press ENTER 4 5 2 10 Testing Memory A self diagnostics test that test the Random Access Memory RAM of the Mini 11 101F Integrator Press y move to MEMORY TEST and press ENTER e RAM OK displays if there are no memory problems e Fait displays if there is a p
60. falls below the preset low limit Range for low flow alarm is 0 100 of scale capacity The default setting is 10 2 High Rate The alarm output becomes active when the material flow rate exceeds the preset high limit Range for the high flow alarm is 0 150 of scale capacity The default setting is 100 3 Remote Counter If the remote counter pulse output has Overflow lagged behind the master totalizer by more than 250 counts this alarm will become active This indicates the output pulse width is too large for the count rate or the pulse REC 3968 Rev K output divide ratio is too small Example If the count rate is 5000 0 TPH the pulse frequency will be 13 88 pulses or counts per second This means the maximum time for a complete pulse on time and off time cannot exceed 73 ms If the pulse output pulse width is set to 100 ms at scale capacity the output buffer would overflow the 250 count limit in about 180 seconds or three minutes The pulse output should be set to a value less than 72 ms or the output divide ratio set to 10 each pulse output would represent 1 0 tons instead of a typical 1 ton 4 Belt Pulse Counter Overflow The maximum input frequency from a belt speed sensor is 2 0 kHz A frequency greater than this value cannot be interpreted by the integrator causing a belt pulse overflow alarm 5 Cold Start The system has detected the loss of the setup data after
61. hains To begin routine span calibration using weight or calibration chains follow this procedure Refer to Section 3 4 2 2 Auto Span Calibration Using Test Weights or Chains 1 Press RUN SETUP and y two times CAL DATA displays 2 Press ENTER CALIBRATION MODE displays 3 Press ENTER to select calibration method ELECTRONIC RES or WGHT OR CHAINS displays Note If WGHT OR CHAINS displays skip to step 5 REC 3968 Rev K 10 11 12 13 14 15 16 If ELECTRONIC RES displays press ENTER The display flashes press W to select WGHT OR CHAINS Press ENTER to accept the setting Press RUN SET UP Press CAL SPAN CALIBRATION displays Press ENTER CAL WGH OR CHAIN displays Press ENTER The calibration constant Calcon for the static weight or calibration chain is displayed Refer to 2 10 4 1 Selecting the Calibration Method to determine the Calcon value Press y READY TO START displays Apply static weights or position calibration chain on the belt Start the conveyor Press ENTER Calibration begins After approximately six minutes XX XX displays Press ENTER ERR X XX displays Press ENTER SPAN XXXXXX displays Record this number as the left span in your calibration report PRESS ENTER ACQUIRED displays Stop the belt and remove weights or chain Press RUN SET UP to return to Run mode 3 4 4 Keeping a Calibration Record To better maintain the accuracy of your scale you should keep a reco
62. hen the mounting bolts are tightened Figure 2 2 Outline and Mounting Dimensions 43 X 1 00 141 X zol an Follow this procedure to mount the integrator 1 Bolt the enclosure to a flat vertical surface using the four mounting holes on the back of the enclosure 2 Punch the required conduit holes in the bottom of the enclosure for the power supply cable coil cables control wiring communications cable s and any additional signal wires and conduit Locate the holes in the appropriate areas of the enclosure to separate high and low voltages Note Conduit fittings must have grounding terminals Connect ground to internal chassis REC 3968 Rev K 2 5 Mini 11 101F 2 6 3 Wiring All wiring except as noted is the responsibility of the customer Follow the field wiring diagram for your system or refer to the Field Wiring Diagram in Appendix C to connect system wiring A CAUTION All wiring must be done in accordance with field wiring diagrams see Appendix C the National Electrical Code and all local electrical codes Do no route coil cables through the same conduit with power cables or any large source of electrical noise 2 6 3 1 Critical Wiring Conditions Be sure to observe the following critical wiring conditions to ensure proper connection of your detector e Ensure main power is OFF e Earth ground all enclosures and conduits A ground connection between all conduits is r
63. ibration test length Test Length The test duration uses the test length during setup Test Length Belt Length x number of test revolutions TL BL x Rev s Test Weights If static test weights were supplied with the scale enter that total weight in pounds The total weight is stamped on the test weight or test weight actuator REC 3968 Rev K Figure 2 7 Measuring the Angle of Incline O o 9 Horizontal Angle Angle of Incline Distance AC Distance AB COS a e Choose a convenient distance AB and measure it in inches e Hang a plumb line from B e Measure the horizontal distance from A to plumb line in inches AC Divide AC by AB to get COS e Ifthe angle of incline in degrees is known use the following table REC 3968 Rev K 2 17 Mini 11 101F Table 2 2 Angle of Incline 2 18 Angle COS Angle COS Angle COS 0 1 00 6 9945 12 9781 1 9998 7 9925 13 9744 2 9994 8 9903 14 9703 3 9986 9 9877 15 9659 4 9976 10 9848 16 9613 5 9962 11 9816 17 9563 2 10 3 Specifying Scale Data During Setup The Mini 11 101F Integrator must be configured to your operating parameters Several of these are recorded in Table 2 1 If you are unsure or unfamiliar with how to enter data or navigate the menus from the integrator front panel refer to Data Entry on page 1 10 If you enter a value for a setup parameter that is
64. if the second optional alphanumeric string has to be included into the print report Selections YES NO Default NO A 2 6 11 1 Contents String 2 Contents String 2 defines the second optional alphanumeric string Selections Any String Default XXXXXXXXXXXXXXXX A 2 6 11 2 String 2 Position String 2 Position defines row and column of the second optional alphanumeric string Selections CC RR Default 01 02 A 2 6 12 String 3 String 3 defines if the third optional alphanumeric string has to be included into the print report Selections YES NO Default NO A 2 6 12 1 Contents String 3 Contents String 3 defines the third optional alphanumeric string Selections Any String Default XXXXXXXXXXXXXXXX REC 3968 Rev K A 17 Mini 11 101F A 18 A 2 6 12 2 String 3 Position String 3 Position defines row and column of the third optional alphanumeric string Selections CC RR Default 01 03 A 2 6 13 Rate Position Rate Position defines row and column of the rate Selections CC RR Default 01 04 A 2 6 14 Master Total Position Mtotal Pos Mtotal Pos defines row and column of the master total Selections CC RR Default 01 05 A 2 6 15 Reset Total Position Rtotal POS Rtotal Pos defines row and column of the reset total Selections CCRR Default 01 06 A 2 6 16 Date Position Date Position defines row and column of the date Selections CCRR Default 01 07 A 2 6 17 Time Position Time Posi
65. instructions applicable to such equipment or if such equipment shall have been repaired or altered or modified without seller s approval provided however that the foregoing limitation of warranty insofar as it relates to repairs alterations or modifications shall not be applicable to routine preventive and corrective maintenance which normally occur in the operation of the equipment EXCEPT FOR THOSE WARRANTIES SPECIFICALLY CONTAINED HEREIN SELLER DISCLAIMS ANY AND ALL WARRANTIES WITH RESPECT TO THE EQUIPMENT DELIVERED HEREUNDER INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE THE SOLE LIABILITY OF SELLER ARISING OUT OF THE WARRANTY CONTAINED HEREIN SHALL BE EXCLUSIVELY LIMITED TO BREACH OF THOSE WARRANTIES THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THE WARRANTIES SET OUT ABOVE SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF ANY DEFECTIVE ACCESSORY PART OR MATERIAL WITH A SIMILAR ITEM FREE FROM DEFECT AND THE CORRECTION OF ANY DEFECT IN WORKMANSHIP IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Purchaser agrees to underwrite the cost of any labor required for replacement including time travel and living expenses of a Thermo Field Service Engineer at the closest factory base Thermo Electron Corporation 501 90 Ave NW Minneapolis MN 55433 Phone 800 227 8891 Fax 763 783 2525 Though the information provided herein is believed to be accurate be advised that
66. iring test duration mark a reference point on the belt clearly visible from the integrator with either crayon or spray paint Run the conveyor belt at maximum speed with no material or use a stopwatch 1 Press CAL ZERO CALIBRATION displays 2 Press y until TesT DURATION displays Press ENTER LENGTH displays and flashes 4 Press ENTER BELT LENGTH is displayed 5 Enter test length belt length x test revolutions refer to Table 2 1 Installation Parameters Max Length 10 00 00 ft Min Length 1 00 ft 6 Press ENTER to save your selection 7 Press y to acquire test duration 8 Press ENTER to start counting when belt mark passes a known reference point Note If Post SPAN displays before TEST DURATION in the menu it is because a calibration with material was done and not completed Just scroll past this to reach TEST DURATION 9 Count the conveyor belt revolutions 10 When the number of revolutions equal to test conveyor belt revolutions as listed in Table 2 1 Installation Parameters passes the reference point press ENTER to stop the counter Pulses are displayed press ENTER to acquire ACQUIRE displays which indicates the test duration number has been acquired The test duration number is used for Auto Zero and Auto Span 11 Press Run Set up to return to Run mode REC 3968 Rev K 2 27 Mini 11 101F Table 2 4 R Cal Parameter Overview Menu Item Definition Min Max Default CALIBRATION MODE
67. isplay window e Do not use any kind of scraper to remove debris from the front panel REC 3968 Rev K e Do not use solvents to clean the system because of the possibility of damage to electrical leads and plastic components 4 3 2 Preventative Maintenance There are a number of tasks you can perform to prevent problems that may affect belt scale performance and integrator accuracy e Keep the conveyor belt trained to run true to the centerline of the idlers in the area of the scale when the belt is running empty as well as under loaded conditions e Adjust belt loading to stay within instrument range e Keep the material profile as uniform as possible e Material may form a film on the belt that is never discharged especially when handling wet fine materials Use a belt scraper to remove film If you cannot remove the film the zero calibration will need to be adjusted Any change in the buildup of film adhering to the belt will require further zero adjustment e Keep the Mini 11 101F enclosure door tightly closed to prevent dirt infiltration 4 3 3 Calibration Checks The system should be checked frequently to determine when calibration is required It is recommended that zero calibration be checked every other day and that scale calibration be checked every week for several months after installation Observe the results and lengthen the period between calibration checks if your scale is holding its calibration well If the
68. kohm typical 500 ohm minimum Maximum Non destructive Input Voltage 50 V peak continuous REC 3968 Rev K 1 13 Mini 11 101F Figure 1 3 Logic Diagram Speed Sensor Input 1 14 REC 3968 Rev K 144 ae awit Tr son N ar 15 PE E Mi f E com 20 Kiz 2 0 13 pF ITOLATreOo i FPEEO CAMAN Pre OR Low Speed Dry Contact Speed 1 Input F sie A E JE 01715 Note Low Speed Jumper Installed 1 KID REC 3968 Rev K 1 15 Mini 11 101F AD1715 00 12 Series Electronic Speed Sensor Isolated Speed Common OR Low Speed Dry Contact Speed 1 Input Note Low Speed Jumper Installed General Purpose Digital Inputs Quantity Three Type Static for dry contact or open collector Insulation Optical 2 500 Vrms UL E67349 Voltage 14 VDC internal source available Electrical current 6 mA REC 3968 Rev K Figure 1 4 Logic Diagram General Purpose Digital Inputs 2 3 and 4 A01176 General Purpose Digital Outputs Quantity Four Type Relay dry contact normally open NO Insulation Galvanic 10 000 m ohm Voltage Maximum 240 VAC 48 VDC Electrical Current Maximum 0 5A Figure 1 5 Relay Outputs A01177 Me Analog Input Millivolt signal from load cell s REC 3968 Rev K 1 17 Mini 11 101F Analog Output Quantity One Type Selectable 0 20 mA 4 20 mA 20 0 mA 20 4 mA Maximum Load 500 ohm Resolution 1
69. l to date 00 00 00 press enter Press the arrow keys to enter the correct date in months days and years Press ENTER to save Press RUN SET UP to return the integrator to Run mode REC 3968 Rev K A 21 Mini 11 101F A 2 7 18 Permanent Scroll Record for Set Up Scrolls Following zero and span calibration the Permanent Scroll Record should be completed This record is useful for trouble shooting if the need arises Test scroll entries should be recorded when the conveyor is running empty A variable speed belt should be running at maximum speed during calibration and when recording data If the scale system has static test weights record the Test scroll readings with the weights applied in addition to empty Appendix Table A 3 Scale Data Scroll A 22 Scale Data Scroll Data Scale Units Decimal Place Scale Capacity Load Cell Capacity Number of Load Cells Filter Low Rate Set High Rate Set Rate Alarm Delay Auto Zero Tracking Range Auto Zero Track Limit Dead Band REC 3968 Rev K Appendix Table A 4 Calibration Data Scroll Calibration Data Scroll Data Calibration Mode R CAL Mode Load Cell MV V Load Cell Resistance R CAL Resistance Weigh Bridge Level Ratio Idler Spacing Number of Weigh Idlers Conveyor Angle Calcon R CAL REC 3968 Rev K A 23 Mini 11 101F Appendix Table A 5
70. ll setup and calibration activities and all operations and maintenance after the integrator has been configured All main system menus are similar in appearance and operate in a similar manner See Appendix A for a full display of the menu items REC 3968 Rev K 1 9 Mini 11 101F 1 5 Data Entry The Mini 11 101F Integrator is a menu driven machine that allows you to access all set up test and calibration parameters through the keypad 1 5 1 1 5 2 Set up menus can be accessed by pressing the Run Set Up key After pressing the key the first set up menu Protection should appear The set up menus are PROTECTION SCALE DATA CAL CALIBRATION DATA I O INPUT OUTPUT DATA ALARMS PRINT OPTIONAL TEST For initial set up and calibrating only Scale Data Cal calibration Data and I O Data need to be completed Note Consult Appendix A for a complete list of menu items to include descriptions and minimum maximum values Consult Appendix B for a menu tree with an overall view of menu items Navigating the Menus The rules for navigating the menus are as follows 1 2 3 To move down one level use the ENTER key To move up one level use the AN key To scroll at the same level use the y key Entering Numbers To enter or change numbers use the following procedure 1 Aam AES N Press ENTER The number displays with all the digits Press Y to position the cursor at the digit to be changed Use
71. llow this procedure to force a cold start Make sure you record all configuration setup and calibration data before beginning this procedure so you can re enter it 1 2 3 4 5 6 Turn power off at the main box Open the front panel Locate jumper SW4 in the upper center section of the motherboard Figure 2 4 Remove the jumper SW4 and turn the power on The memory is now erased Wait until the cold start message appears in the LED display Replace the jumper The following is a list of factory default settings that are installed on the Mini 11 101F after performing a cold start REC 3968 Rev K 4 9 Mini 11 101F Table 4 1 Scale Data Menu Default Settings Table 4 2 Calibration Menu Default Settings 4 10 Menu Item Default Setting Scale Data Menu Scale Units Tons Decimal Place 1 Scale Capacity 200 0 Lcell Cap 250 0 Cells Number 1 Filter Damping 2 seconds Low Rate 105 High Rate 105 Rate Alarm Delay 5 seconds AZT Range Disabled Limit AZT 2 0 Dead Band 0 0 Menu Item Default Setting Calibration Menu Calibration Mode Electronic Res R Cal R Cal Mode Automatic Calcon Cell mV V 1 800 mV V Cell Resistance 350 000 ohms Calibration Resistance 165 000 ohms Lever Ratio 1 000 Idler Spacing 3 00 ft Idlers Number 1 Conveyor Angle 0 0 degrees Calcon R Cal 0 REC 3968 Rev K Table 4 3 I O Data M
72. lt with a device which produces an output representing a fixed distance of belt travel The measured force represents weight per unit length kg m or Ibs ft it can be multiplied by the belt travel to acquire total weight Example Ibs ft x ft lbs Kg m x m Kg Figure 1 1 shows a simplified functional diagram of a belt scale system with an integrator REC 3968 Rev K 1 1 Mini 11 101F Figure 1 1 Belt Scale System Diagram EXCITATION FEET TRAVELED TOTAL ET MIN CRATE LBS FOOT REMOTE TOTAL REMOTE gt RATE LBS TOTAL Foor FEET TRAVELED LBS FT RATES Foor MN A00805 1 3 Description 1 2 The Mini 11 101F Integrator is a microprocessor based instrument that derives the rate and quantity of material flowing over a belt scale from signals representing the weight per belt length of moving material lb ft and belt travel ft min By processing these two input signals along with belt speed the integrator produces visible and electrical outputs representing the rate of material movement and the total amount of material that has passed over the belt conveyor scale The Mini 11 101F Integrator uses a millivolt analog input signal from the load cell s and comes standard with a 4 20 mA analog output for remote flow rate indication It has provisions for three programmable digital inputs and four programmable digital outputs one for remote totalization There are three o
73. lt value 1 2 2 20 With SCALE CAPACITY displayed press Enter Press ENTER The display flashes Press the arrow keys to enter your scale capacity Press Enter to save your selection Press y to move to the next menu item Min 1 0 Max 100 000 0 Default 200 0 REC 3968 Rev K 2 10 3 4 Load Cell Capacity Enter the load cell capacity on the LCELL CAP menu Enter the capacity of only one load cell All load cells will be the same size Use the following procedures to enter the load cell capacity 1 With LCELL CAP displayed press Enter 2 Press ENTER The display flashes Press the arrow keys to enter the load cell capacity 4 Press ENTER to save your selection 5 Press Y to move to the next menu item Min 10 00 Max 15000 00 Default 250 00 Note If the unit measure of the load cell is tons Tons or pounds Lb then the display cell size is pounds Lb If the unit of measure is tons t metric ton or kilograms kg the display cell size is kilograms kg Convert as necessary 1 kg 2 2 1b 2 10 3 5 Number of Load Cells Cells Number If there is more than one load cell being used enter the total being used on the CELLS NUMBER menu Use the following procedures to enter the number of load cells 1 With CELLS NUMBER displayed press Enter 2 Press ENTER The display flashes Press the arrow keys to enter the number of load cells 4 Press ENTER to save your selection Press RUN SET UP to return the in
74. m e Low Rate e High Rate e Remote Counter Overflow e Belt Pulse Counter Overflow Each alarm condition can be defined as e Alarm Generate an alarm message The machine continues to run When an alarm occurs the ALARM LED on the front panel and the word ALARM on the menu screen are flashing REC 3968 Rev K e Fail Generate an alarm message and turn off the READY LED and output The machine stops When a fail alarm occurs the ALARM LED on the front panel and the word specific alarm on the display are flashing The Ready LED goes off e None Alarm is deactivated no action 1 3 3 3 Programming Errors Programming errors occur only during set up or calibration of the Mini 11 101F They result from entering data that is outside of the operating range for the instrument If you enter data that is lower or higher than the limits for a given parameter the system displays a warning message You will have to enter valid parameters before continuing with set up and calibration 1 3 3 4 Equipment Failures The following operating conditions can be monitored and produce alarms or shut down according to how they are defined in the integrator configuration A delay time before the abnormal condition is monitored may be set for each individual alarm e Cold Start e Load Cell Failure e Maximum Zero Correction e Math Error 1 3 4 Print Functions The following print functions are available when the optional communication
75. multiplied by the signal delivered by the speed sensor which represents the belt speed ft min The result of this operation is the instantaneous flow rate 1b ft Y ft min Ib min which is in turn multiplied by a constant to obtain the value in the required engineering units kg hour ton hour An adjustable damping filter is provided for displayed rate REC 3968 Rev K 1 3 Mini 11 101F 1 3 2 2 Flow Totalization Rate is integrated in time to calculate the total amount of material conveyed by the belt which is displayed in two individual registers master total and reset total The total is accumulated by multiplying weight per unit length by incremental length and totalizing the result in engineering units Two totalizing memories are provided e The first memory Master Total cannot be reset which guarantees that the data is not lost because of an unintentional reset e The second memory Reset Total can be reset by the operator and is normally used for shift or daily totalization 1 3 2 3 Automatic Zero and Span Calibration The Mini 11 101 Integrator can perform automatic zero and automatic span calibrations Zero and span calibrations are based on belt length defined by the number of belt revolutions To calculate the exact number of revolutions the instrument counts the pulses delivered by the speed sensor one pulse represents a specific belt length When the required number of pulses is reached the instrument e
76. nce of the load cell s The resistance for the load cell has been recorded on the System Data Sheet in the front of your belt scale manual It is also stamped on the load cell cable Min 50 000 ohms Max 1000 000 ohms Default 350 000 ohms A 2 3 5 Calibration Resistance The Calibration Resistance menu item allows you to enter the resistance of the resistor installed in your Mini 11 101F Integrator See the system data sheet for exact resistance Min 50 000 ohms Max 1 000 000 ohms Default 165 000 ohms REC 3968 Rev K A 7 Mini 11 101F A 2 3 6 Lever Ratio The lever ratio is the ratio between the weigh idler and the load cell See the scale manual for exact dimensions Weighbridge Ratio 10 101R All widths 1 0 10 20 1 18 to 36 width 1 333 10 20 1 42 to 72 width 1 407 10 30 All widths 1 Min 0 001 Max 2 000 Default 1 000 A 2 3 7 Idler Spacing The Idler Spacing menu item allows you to enter the scale area idler spacing in feet or meters Fractions cannot be entered All measurements must be in decimal Example 42 inch spacing 3 542 feet Min 0 001 ft Max 999 999 ft Default 3 000 ft A 2 3 8 Idlers Number The Idlers Number menu item allows you to enter the number of weigh idlers Min 1 Max Default 1 A 2 3 9 Conveyor Angle The Conveyor Angle menu item allows you to enter the belt conveyor s angle of incline Min 25 0 degrees Max 25 0 degrees Default 0 0 degre
77. ncnnnnnnncnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnos 1 9 LA DEN 1 10 151 Navigating the Menus circa 1 10 152 Entering NUMDEO IS sccciirs alioli 1 10 1 5 3 Selecting Default Values or Changing a Value Selection rrrrrrrnnnnnnnnn 1 11 1 6 Technical SpecificatiONS occccccccnnccnnncnnncnnnnnnnnnnnnnnnnnnnnnoncnnnnnonnnnnnnnonnnnnnos 1 11 Chapter 2 Installation icccscscssccensconnsaeccascceestasenenccenccnescensecstonssenssonstvesvonaveescesseusssquasaesegncaeancss 2 1 O ee 2 1 2 2 Installation ConsideratiONS oococcccccnccnnncnnnnnnnnnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnncnnness 2 1 2 2 1 Equipment LocatiON oooooooccoonccncccnccnncnoncnoncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nono nnnnnnnnnnnos 2 2 2 2 2 Environmental FactorS oooooooonccconcconoconononononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nono nnnnnnnos 2 2 2 2 3 Input Power Requirements ooooooocooccconcconcnnncnoncnnnnnnnnnonnnnnnnnnnnnnnnnonnnonnnononnnnos 2 2 224 Safety PE CAUINOINS etnia ie 2 2 2 3 Equipment Handling coccccccccnncnnccnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnneninoss 2 3 24A A NE EE 2 3 2 5 Inspection and Unpacking ccccccccccnccnnccnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnninnnnnneneness 2 4 26 MSM os 2 4 2 6 1 Site Selection ee 2 4 REC 3968 Rev K i Mini 11 101F 262 Mounting the Control Unit cocaticoisnoirartaiaiice dla cib anciana iaa 2 4 20 39 Uk 2 6 2
78. ncrements of 1 10 or 100 Example Master total 100 0 Divide Out 10 Each 10 counts pulse output Selections 1 10 100 Max 100 A 2 4 4 Defining Pulse Width The Pulse Width menu item allows you to enter the minimum on time or pulse duration in seconds for the remote output relay The entry should be rounded to steps of 1 mS Min 0 010 S Max 0 300 S Default 0 100 S REC 3968 Rev K A 9 Mini 11 101F A 2 4 5 Defining Speed Input Input 1 The Input 1 menu item monitors the belt speed and can be either Pulse or Simulated Pulse is generated by a sensor on the conveyor belt Simulated is generated by the frequency of your power input Selections Pulse Simulate Default Pulse A 2 4 6 Defining Language The Language menu item allows you to select the language for display Selections English or Spanish Default English A 2 4 7 Defining Input 2 The INPUT 2 menu item allows you to select the function of digital input 2 Selections Not USED CLEAR TOTAL BELT RUNNING CLEAR ALARMS AUTO ZERO PRINT CAL SWITCH Default CLEAR TOTAL A 2 4 8 Defining Input 3 The INPUT 3 menu item allows you to select the function of digital input 3 Selections Not USED CLEAR TOTAL BELT RUNNING CLEAR ALARMS AUTO ZERO PRINT OPTIONAL Default CLEAR ALARMS A 2 4 9 Defining Input 4 The Input4 menu item allows you to select the function of digital input 4 Selections NoT USED CLEAR TOTAL BELT RUNNING CLEAR ALAR
79. nd of Line Some printers cannot accept characters while they are printing so the handshake is not controlled well A delay at end of line can help Selections 0 5 seconds Default 0 seconds A 2 6 8 Print Interval The print interval menu item allows you to specify the interval of time between automatic printouts of the totals When 0 is entered automatic printing is not performed Selections 0 127 minutes Default 0 A 2 6 9 Report Format There are two ways of defining the print format for your totals reports use the predefined default format or define your own format using the printer setup procedures described in this section Selections DEFAULT USER DEFINED Default DEFAULT The default format is as follows DATE 09 19 00 TIME 02 40 35 RATE 133 5 TPH MASTER TOTAL 239961 2 Ton RESET TOTAL 0 If the USER DEFINED report is selected the following menus will be displayed and must be defined A 2 6 10 String 1 A 16 String 1 defines if the first optional alphanumeric string has to be included into the print report Selections YES NO Default NO REC 3968 Rev K A 2 6 10 1 Contents String 1 CONTENTS STRING 1 defines the first optional alphanumeric string Selections Any String Default XXXXXXXXXXXXXXXX A 2 6 10 2 String 1 Position STRING 1 POSITION defines row and column of the first optional alphanumeric string Selections CC RR Default 01 01 A 2 6 11 String 2 String 2 defines
80. nds Lb Lb Ft Lb h Tons TON Lb Ft TPH Long Tons LTN Lb Ft LTph Tons t kg m t h kg kg kg m kg h Follow this procedure to change the default value of the Scale Units 1 With SCALE UNITS displayed press ENTER The default value displays 2 Press ENTER The display flashes Press y to scroll to the units used for your setup 4 Press ENTER to save your selection 5 Press y to move to the next menu item Note Ifthe LED display continues to flash press ENTER until the flashing stops Selections are not saved until the LED stops flashing REC 3968 Rev K 2 19 Mini 11 101F 2 10 3 2 Decimal Place The DECIMAL PLACE menu lets you choose the number of decimal places to be displayed Select the number of decimals The default value for the DECIMAL PLACE is 1 Follow this procedure to change the default decimal place setting 1 3 Press ENTER Decimal setting displays Press ENTER The display flashes Press either of the arrow keys until the decimal is located where you want it Note During zero and span calibration the resolution of the displayed total is 10 times greater than it normally would be 4 Di Press ENTER to save your selection Press y to move to the next menu item Min 0 Max 3 000 Default 1 0 2 10 3 3 Scale Capacity At the Scale Capacity menu enter the capacity of your scale in weight hour The default value for scale capacity is 200 0 Use the following procedures to change the defau
81. nds the calibration test and compares the actual totalized value to the theoretical value 0 for zero calibration and calculates the correct settings for zero or span 1 3 2 4 Auto Zero Tracking When the belt is running and the rate is below a certain percentage of scale capacity the Mini 11 101F can perform auto zero tracking AZT to minimize zero error caused by material and dust buildup Under a preset minimum flow rate the Mini 11 101F makes subsequent automatic zero calibrations in this sequence 1 Waits for the time of the established test duration a solid Z will be displayed 2 Executes a zero test the Z will flash 3 Performs an automatic zero for one test duration 4 Continuously repeats the above zero calibration as long as the feed rate remains below the AZT preset value The AZT function is limited to a maximum value of zero limit that is set in percent in the SCALE DATA scroll If the new zero calculated by AZT exceeds that value an alarm is generated and the new zero is not installed The reference value for zero is reset every time an auto zero or manual zero is performed REC 3968 Rev K 1 3 2 5 Setting the Auto Zero Track Range AZT Auto Zero Tracking when enabled allows continuous unassisted auto zeroing if the flow rate is less than an amount in percent of scale capacity AZT Range in scale data The flow rate must remain below AZT range for at least 2 test durations for a successful Auto Zero
82. nstallation or wiring procedures Use extreme caution when testing in on or around the electronics PC boards or modules There are voltages in excess of 115 V or 230 V in these areas Covers over the electronics should always remain in place during operation Remove only for maintenance procedures with the machines power OFF Replace all covers before resuming operation A CAUTION All wiring must be done in accordance with filed wiring diagrams applicable sections of the National Electrical Code and local electrical codes A CAUTION Keep hands and clothing away from all moving or rotating parts A CAUTION Do no place or store objects of any kind on this unit 2 3 Equipment Handling The Mini 11 101F Integrator is normally sealed in foam which is then packaged in a cardboard carton This carton should be handled manually Lift the carton observing the This Side Up labels Do not use hooks Use extreme caution when handling this equipment because it is extremely delicate 2 4 Storage If you are not going to install the Mini 11 101F Integrator now it can be safely stored with cover latches secured and hole plugs installed at temperatures from 20 to 158 F 20 to 70 C Protect the instrument from moisture REC 3968 Rev K 2 3 Mini 11 101F 2 5 Inspection and Unpacking The Mini 11 101F Integrator has been properly packaged at the facto
83. oad cell speed input and numerical data There are no programmable set points When hardware alarms signal there are a variety of service diagnostic tests you can perform These tests should be used as part of the troubleshooting procedures The self tests are found within the TEST MENU 4 5 2 1 Displaying Raw A D Data A D Gross The A D Gross display shows the analog digital converter gross which is the total weight on the load cells To access this display do the following 1 Press Run Set up and press the y until TesT displays 2 Press Enter and press the y until AD GROSS displays 3 Press y to continue to the next menu item or RUN SET UP to put the integrator in Run mode 4 5 2 2 Displaying Raw A D Data A D Net A D Netis the analog digital converter gross after the zero constant has been subtracted It indicates the weight on the load cell Press y move to A D NET and press ENTER 4 5 2 3 Displaying Pulse per Minute Pls Min The pulse per minute displays the pulse per minute of the designated speed sensor The values were set up in the I O Input Output menu at the SPEED INPUT selection Press y move to PLS MIN and press ENTER 4 5 2 4 Displaying Belt Speed SP This menu item displays the current speed of the belt and is displayed in distance time Press y move to SP and press ENTER 4 5 2 5 Displaying Belt Loading PS REC 3968 Rev K Belt loading displays the wt distance of the load on the load cell Pr
84. of the scale capacity rate in which the rate is ignored and a zero rate is forced Totalization is frozen when the rate is below the dead band setting Min 0 0 Max 5 0 Default 0 0 Calibration Data Menu Calibration Menu Calibration data defines the parameters to be used for calibrating the Mini 11 101F Integrator Access these scrolls by pressing the Cal key on the front panel when the integrator is in Run mode A 2 3 1 Calibration Mode A 6 The calibration mode menu item allows you to select the method you are using to calibrate your scale Selections Electronic Res R Cal Weights or Chains Default Electronic Res R Cal REC 3968 Rev K A 2 3 2 R CAL Mode The Mini 11 101F Integrator automatically calculates and installs the Electronic Res R Cal calibration constant if automatic Calcon is selected The R Cal mode must be entered and the belt test length entered in the CAL scroll to enable automatic calculations of the R Cal calibration constant Selections Manual Calcon Automatic Calcon Default Automatic Calcon A 2 3 3 Cell mV V Load Cell Sensitivity From the Cell mV V menu item enter the load cell sensitivity in The standard sensitivity of cells used in Thermo scale systems is e 10 101R Scale 2 0 mV v e 10 30 Scale 1 8 mV v e 10 20 Scale 3 0 mV v Min 1 000 mV V Max 3 500 mV V Default 1 800 mV V A 2 3 4 Cell Resistance The Cell Resistance menu item allows you to enter the resista
85. on One jumper selectable flow rate analog output is available Jumper J16 located on the bottom right hand side of the motherboard selects between electrical current or voltage output see Figure 2 4 Available selections are Analog Output J16 4 20 mA A Default 20 0 mA 20 4 mA 0 20 mA 0 10 VDC B 2 8 5 Optional Print Configuration The print option requires the optional RS 232C RS 423 communication board The board is installed on the left hand side of the Mini 11 101F Integrator enclosure The settings for jumpers J2 J11 on the communication board for RS 232 or RS 423 must be set to the B position For RS 422 jumpers J2 J11 must be set to the A position Default setting is the B position see Figure 2 6 2 12 REC 3968 Rev K 10n Configurat ion Icat Commun Figure 2 6 430 ND NOLVALLOV AY3LIVB O8WO8 403 NO YIAN _N390_ 35079 ssrsa Ese Ox J 7 DAI 1 001 11 ABS OU C AS 0XY08 YIHLON LITIO 3V6 N3d0 35079 NOILYNIKSIL la 9 Y Re 2 13 REC 3968 Rev K Mini 11 101F 2 9 Power Up A CAUTION Before applying power Check the 110 220 VAC slide selector switch to make sure it is in the correct position for available power After the integrator has been properly mounted wired and configured power up the unit by turning on the main power The integrator powers up using values that wer
86. ooccncnnnnococancccccnnncccnanananoncnoncnnnnnnnnnnoncccnnnnns 4 11 Table 4 5 Printer Scroll Menu Default SettingS oooooooocccn nnncccnonanccocncnncnnnnnanannanccnnnnnns 4 12 Table 4 6 Ata Glance Mother board Jumper Switch ConfiguratiON oooocconinnnnnnccnnnnn 4 15 Table 4 7 Ata Glance Optional COMM Board Jumper Switch Configuration 4 17 Appendix Table A 1 Set Up Menu DisplayS ccccccccccccccnnnccnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnoos A 2 Appendix Table A 2 Scale Units oooccccccniconiciniconinennnennnnnnnnnnnnnnnnnnnnonnnnnononnnennninininncnnss A 4 Appendix Table A 3 Scale Data ScrOll ococcccccnccccccnnccnnnoninennnnnnnononinonennnnnnncnnnnninnnos A 22 Appendix Table A 4 Calibration Data Scroll ooccccccccnnccnnncnnccnnncnnnnnnninoninnninnninnnnnos A 23 Appendix Table A 5 I O Data Scroll ooococcccnnnccnnccnnccnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnninnnnnos A 24 Appendix Table A 6 Alarms Scroll oooccccccnncccnnncnnccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnoss A 24 Appendix Table A 7 Optional Print Seroll ococccccccncccncccnnccnnncnnnnnnnnnnnnnnnnnnncnnnonincnos A 25 Appendix Table A 8 Test Scroll oooooocccncccnnccnnccnnccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnninnniss A 26 Appendix Table A 9 Calibration Scroll ooocccccccncccnnccnccnnnccnnnonnnonnnonnnonnnennninininininos A 26 REC 3968 Rev K vii Mini 11 101F
87. or power as applicable must be OFF when checking input aC lectrical connections removing or inserting printed circuit boards or attaching voltmeters to the system A CAUTION Keep hands and clothing away from all moving or rotating parts A CAUTION Do not place or store objects of any kind on the machine 4 3 Routine Maintenance 4 2 The Mini 11 101F Integrator is a solid state device and as such should require very little maintenance This section offers suggestions for maintaining accurate operation of both the belt scale and the Mini 11 101F 4 3 1 Cleaning Instructions Keeping your system clean is the single most important factor in ensuring that it stays in good operating condition The belt scale should be cleaned regularly to maintain the efficient operation of the system Keep the scale clear of rocks dust and material build up Material build up in certain areas of the equipment can affect welghing performance Be sure to follow the cleaning and routine maintenance instructions for your belt scale in addition to those presented in this section The Mini 11 101F front panel and enclosure can be wiped clean with a damp cloth and if necessary a mild detergent e All panels and doors covering the electronics must be in place and tight Damage to the electronics could result from water moisture or contamination in the enclosure e Do not use abrasive cleaners especially on the d
88. or closed on or off See A 2 4 10 Defining Output 1 1 Move to Output Test and press Enter The display shows all five outputs at one time Example OUTPUTS 10010 The first digit on the right of the display refers to input 5 the second digit from the right refers to input 4 and so on If an input displays 0 it indicates the input is open off If it displays a 1 it indicates the input is closed on 2 Move to the next menu item A 2 7 14 Lamp Test The LAMP TEST menu item tests the lamp in the LED display area Move to Lamp TEST and press ENTER All LEDs and digits of the display should blink for a number of seconds A 2 7 15 Entering a Forced Value The FORCE VALUE menu item allows you to enter a forced value of wt time for testing or calibrating remote equipment 1 2 Move to FORCE VALUE and press ENTER Press the arrow keys to enter the desired value press ENTER to save your entry A 2 7 16 Setting the Time Optional COMM Board The TIME procedure is done only if there is a COMM board installed Begin this procedure at the TEST menu 1 2 3 4 Scroll to Time 00 00 00 press ENTER Press the arrow keys to enter the correct time in hours minutes and seconds Press ENTER to save Move to the next menu item A 2 7 17 Setting the Date Optional COMM Board The DATE procedure is done only if there is a COMM board installed Begin this procedure at the TEST menu 1 2 3 4 Scrol
89. ort is printed The format on the report depends on set up The default format is as follows DATE 09 19 00 TIME 02 40 35 RATE 133 5 Ton MASTER TOTAL 239961 2 Ton RESET TOTAL 0 An optional customer defined report is also available It includes the above data plus three alphanumeric strings printed in a position the user can define by entering row and column numbers for each item to be printed See A 2 6 Printer Scroll Optional Menu ALARMS This menu item tells you the alarms that are currently pending When you select Alarms and press enter if No alarms displays this indicates there are no alarm conditions present If one or more alarms exists an alarm message is displayed for each Scrolling between alarms is done using the down arrow key Each alarm can be reset if the alarm condition has cleared by pressing the Enter key when the given alarm message is on the screen To reset all the alarms press enter until the no alarms message is displayed If pressing enter does not clear the alarm message this means the alarm condition still exists 3 3 Handling Pending Alarms 3 2 Table 3 1 details a few of the more common alarm situations and the action to be taken to clear the alarm This is by no means an all inclusive list but does cover some of the more common alarm issues Table 3 1 Alarm Messages Alarm Number Alarm Meaning Action 1 Low Rate The alarm output becomes active when the material flow rate
90. pair and Replacement Parts This chapter provides information about service repair and replacement parts for your Thermo product It includes the telephone numbers for various departments at Thermo the procedure for ordering replacement parts a Return Material Authorization Form and the parts list for the product are also included in this chapter The maintenance information in this manual is designed to meet your service needs If you should encounter a problem that requires technical assistance you may call Thermo Product Service at 800 227 8891 Thermo also provides on site service technicians to assist customers with installation setup initial calibration customer training maintenance and repair Contact the Thermo Field Service department at the number given below for current rates and scheduling Thermo has repair centers located at the plant in Minneapolis Minnesota Products that need system checkout or repair can be returned to the plant with the Return Material Authorization RMA Form Contact our Repair and Return department 800 227 8891 to get an RMA number to use on the form Note Have your machine model number and serial number available when you call Main Switchboard 800 227 8891 FAX 763 783 2525 Service 800 227 8891 Return Material Authorization Repair 800 227 8891 REC 3968 Rev K 5 1 Mini 11 101F 5 1 Parts Ordering Information For the fastest service when ordering parts telephone or
91. peration are installed by these initial calibrations You will also need to perform the Test Duration prior to the zero and span calibration procedures see 2 10 5 Acquiring the Test Duration If this has been completed at the time of set up it is not necessary for subsequent zero or span tests Routine calibration consists of periodic zero and span calibration procedures These procedures make fine adjustments to compensate for material build up mechanical wear and environmental effects on the conveyor A calibration log should be completed and maintained whenever a zero or span test is performed See 3 4 4 Keeping a Calibration Record Note During zero and span calibration the resolution of the displayed total is 10 times greater than it normally would be Zero Calibration A zero calibration establishes the zero constant to be used by the Mini 11 101F for calibrating the scale This calibration can be automatic or manual Auto Zero uses a calculated zero constant and re calculates it to automatically adjust the weight signal to provide a zero indication at empty belt conditions Manual Zero requires you to enter the zero constant 3 4 1 1 Auto Zero Auto Zero allows automatic adjustment of zero to produce a zero accumulation when no material is passing over the belt scale It is specifically intended for zeroing out the belt and its variations in weight over a period specified by the Test Duration Make sure the belt is empty
92. power was removed e The instrument needs to be se up and calibrated e Replace either the motherboard or the battery 6 Load Cell Fail The system has detected an error on the load cell signal indicating either a negative voltage or an excessively high voltage Refer to instrument specifications for limits Do the following e Check the load cell connections e Check the load cell e See also Section 4 5 3 Load Cell Excitation and Signal Voltage 7 Maximum Zero Correction The maximum allowable change in zero using the Auto Zero function is 10 of scale capacity A change grater than this amount indicates a major error in the system Completion of scale area physical inspection and loadcell test procedure is recommended A Cold Start and re calibration of the system may be necessary REC 3968 Rev K Mini 11 101F 8 Math Error A divide by zero or overflow error was encountered during internal calculations This message indicates that some abnormal dimensional parameter has been entered in setup e Check setup data 3 4 Calibration 3 4 1 Prior to running a zero or span calibration several conveyor and scale constants must be entered in the Scale Data and Cal Data Scroll See Recording Installation Parameters on page 2 15 for required entries You will need to perform all of the data entry when you are setting up the system Several constants required for system o
93. ppendix C Engineering Drawings eesssevesssnvennnnvensnnvennnnvensnnvensnneenenneennnneenennessnnnenennesee C 1 Appendix D Reader Comment Section seesssvenssnvessnnvensnnvensnnvensnnnensnneenennnsnnenensnnneennesee D 1 REC 3968 Rev K Mini 11 101F kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk REC 3968 Rev K Figure 1 1 Figure 1 2 Figure 1 3 Figure 1 4 Figure 1 5 Figure 1 6 Figure 1 7 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 8 REC 3968 Rev K List of Figures Belt Scale System DiaQraim ccccccccccseeeccnneeeeneeeeeeeeceneeeeeee sete eeeeneeeeeeeeeeneenaes 1 2 Mini 11 101F Integrator Front Panel eeernennnnnnnnnnvnvnnnnnnnennnnnnvnvvennenenennnnnnn 1 8 Logic Diagram Speed Sensor Input sarenennnnnnnnnnnnnvvvvnnnenrrrnnnnnnnnnvnennenennnnn 1 14 Logic Diagram General Purpose Digital Inputs 2 3 and 4 cee 1 17 Relay QUtPU S lt a 1 17 Logic Diagram High Level Analog OUtpUt oooconicononcccnnccccccnnnaonannncnnnnncnanns 1 18 Signal Connections Printer Options cccccccceeseeseceeeeeeneeeeeeseeeeneeeeees 1 20 Typical Integrator Instala on da 2 4 Outline and Mounting DiMensiONS ooooncconnnccconnncnonononananoncnnnonononnnnnnncccninnnn 2 5 Input Power CONNEC IONS occccccccnnccnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnininess 2 8 Motherboard A e A 2 10 Relay AGN RE ER TE EE RE ER 2 11
94. ptions available for remote indicating e Remote totalization e Remote flow rate e Printing REC 3968 Rev K The integrator functions are resident in the software of the microprocessor The optional printer function is available for serial output connection to a printer when the required communication board is installed e The Mini 11 101F Integrator supports these additional features e Menu driven operator entries from a front panel e Five LED status indicators e Non volatile RAM for storing programming information e Automatic zero and span calibration e Auto zero tracking e Programmable digital inputs and outputs e Alarms and failure detection e Remote load cell sense line connections for distances over 200 ft 1 3 1 Standard Configuration The standard configuration ofthe Mini 11 101F Integrator includes e Analog output for remote material flow rate indication e Four digital dry contact outputs one for remote totalization e Three dry contact digital status inputs 1 3 2 Measuring Function The Mini 11 101F Integrator is directly connected to up to four 350 ohm load cells from which it receives output signals representing the weight of material on the belt It receives pulse stream signals from the speed sensor that it uses to calculate belt speed and feed rate 1 3 2 1 Instantaneous Flow Rate Calculation The signal delivered by the load cell s which represents the weight per unit length on the belt lb ft is
95. r data If you are unfamiliar with menu scrolls or data entry refer to Data Entry in Section 1 5 Optional menu scrolls and selections are available only if the option has been installed If the Mini 11 101F is password protected you must enter the appropriate password before you will be allowed to make changes or perform routine calibrations Menus may be viewed without entering the password but no entries are allowed 3 2 Run Menu Procedures This section describes the Mini 11 101F Run Menu and the information that can be displayed on it It also provides procedures for operations initiated from the Run Menu The Run menu is the normal mode of operation At any time pressing Run Set UP returns the integrator to the Run mode even if calibration or some other function is in progress Scroll viewable run information by pressing RATE TOTAL The selectable displayed information in the Run menu that can be viewed is e FLOWRATE The rate at which bulk material is being conveyed and delivered This displays while the integrator is operational e MASTER TOTAL The aggregate of tons totalized by the Integrator since installation This number cannot be cleared e RESET TOTAL Displays a totalized quantity You press Enter while the Reset Total is on display the next display states Clear Total Pressing Enter again clears the Reset Total REC 3968 Rev K 3 1 Mini 11 101F PRINT TOTAL If the optional COMM board is installed a rep
96. ration every week for several months after installation Follow the recommendations in this chapter and in your scale documentation for checking calibration and maintaining the belt scale system Your Mini 11 101F Integrator is capable of efficient and reliable operation when it is properly cleaned and maintained as recommended in this chapter 4 2 Safety Precautions A WARNING Failure to follow safe installation and servicing procedures could result in death or serious injury Make sure only qualified personnel perform installation and maintenance procedures in accordance with the instrucitons in thismanual Allow only qualified electricians to open and work in the electronics cabinets power supply cabinest control cabinets or switch boxes Covers over the electronics and rotating parts must always remian in place druing normal operation Remove only for maintenance with the machine s power OFF Replace all covers befroe resuming operation During maintenance a safety tag not supplied by the factory is to be diplayed in the ON OFF switch areas instructing others not to operate the unit REC 3968 Rev K 4 1 Mini 11 101F A WARNING High voltage that may be present on leads could cause electrical shock Use extemem cautio when testing in on or around the electronics PC boards or modules There are voltages in excess of 115 V or 230 V in these areas All switches control mot
97. rd of calibration results This will help you determine the frequency of routine calibration to yo meet your accuracy requirements The following chart illustrates the information u should record REC 3968 Rev K 3 15 Mini 11 101F Table 3 2 Zero Test Data Log Zero Test Data Log Conveyor Number Scale Capacity Test Time sec Date Acc Tons Error New Zero Comments Table 3 3 Span Test Data Log Span Test Data Log Conveyor Number Cal Weight Ibs Chain Ibs ft Date Calcon Acc Tons Error New Span Comments 3 16 REC 3968 Rev K 3 5 Setting up Protection Levels The Mini 110101F allows you to define protection levels and associate passwords with them to guard against unauthorized changes to operating parameters At the TEST menu you define a password You have to activate the password at the PROTECTION menu The following procedures demonstrate how to define and enter a password 1 Press RUN SET UP PROTECTION displays Press y until TEST displays Press ENTER until the screen flashes Use the arrow keys to enter a password Record this password and store it in a safe place 3 5 1 Activating a Password The password is not active until you do the following 1 LY GR Press RUN SET UP PROTECTION displays Press ENTER NoT ACTIVE displays Press ENTER Y ou will b
98. re shipping any product for disposal refer to 5 1 Service and Repair Information 4 6 Jumper and Switch Configuration on Circuit Boards 4 14 The following table lists all jumpers and switches located on the Mini Integrator circuit boards Jumpers and switches normally need not be changed They are listed here in the event one is mistakenly moved The word Open in the table indicates there is no jumper the word Close means a jumper is in place The shaded boxes indicate the default setting of the jumpers REC 3968 Rev K Table 4 6 At a Glance Mother board Jumper Switch Configuration Motherboard Function Pot Jumper Status Description P2 Coarse zero trimmer Coarse Zero Jl OPEN Default disable coarse zero trimmer CLOSE Enable coarse zero trimmer not used IC4 Converter J2 OPEN Default Factory configured do not change OPEN External sensing Load Cell Sensing S1 S2 CLOSE Default Internal Sensing J6 CLOSE Default Factory configured do not change Reset Circuit J7 OPEN Default Factory configured do not change JIOA OPEN 10 101P Model Selection J10B CLOSE AE Serial Port S4 CLOSE Factory configured do not change Display Contrast Pl Display contrast control Display Light P4 Display light control JI2A CLOSE Default direct speed input J12B OPEN Speed Input JI2A OPEN Inverted speed input J12B CLOSE JI3A OPEN Frequenc
99. re two levels of safety messages warnings and cautions The distinction between the two is as follows A WARNING Failure to observe could result in death or serious injury A CAUTION Failure to observe may cause minor injury or damage the equipment x REC 3968 Rev K General Precaution Do not install operate or perform any maintenance procedures until you have read the safety precautions presented A WARNING Failure to follow safe installation and servicing procedures could result in death or serious injury Make sure only qualified personnel perform installation and maintenance procedures in accordance with the instructions in this manual Allow only qualified electricians to open and work in the electronics cabinets powersupply cabinets control cabinets or switch boxes Covers over the electronics and rotating parts must always remin in place during normal operation Remove only for maintenance with the machine s power OFF Replace all covers before resuming operation During maintenance a safety tag not supplied by the factory is to be displayed in the ON OFF switch areas in structing others not to operate the unit ANSI B157 1 A WARNING High voltage that may be present on leads could cause electrical shock All switches must be OFF when checkin input AC electrical connections removing or inserting printed circuit boards or attaching voltmet
100. roblem with the mother board REC 3968 Rev K 4 7 Mini 11 101F 4 8 4 5 2 11 Testing Input This diagnostic procedure tests the digital inputs and indicates if the inputs you entered in the I O MENU are open or closed on or off See A 2 4 Input Output I O Data Menu 1 Move to INPUT TEST and press ENTER The display shows all three inputs at one time Example INPUTS 010 The first digit on the right of the display refers to input 3 the second digit from the right refers to input 2 and so on If an input displays 0 it indicates the input is open off If it displays a 1 it indicates the input is closed on 2 Press y move to the next menu item 4 5 2 12 Testing Output This diagnostic procedure tests the digital outputs and indicates if the outputs you entered in the I O Menu are open or closed on or off See A 2 4 Input Output I O Data Menu 1 Move to OUTPUT TEST and press ENTER The display shows all five outputs at one time Example OUTPUTS 10010 The first digit on the right of the display refers to input 5 the second digit from the right refers to input 4 and so on If an input displays 0 it indicates the input is open off If it displays a 1 it indicates the input is closed on 2 Press v move to the next menu item 4 5 2 13 Lamp Test LAMP TEST tests the lamp in the LED display area Press WY move to LAMP TEST and press Enter All LEDs and digits of the display should blink for a number
101. rocedure to calibrate with weights or chains 1 Press Cal 2 Press v SPAN CALIBRATION displays 3 Press Enter CAL WGH OR CHAIN displays 4 Press ENTER and use the arrow keys to enter the calculated calibration constant for either standard Press ENTER to save the constant Press y READY TO START displays Press ENTER oO A O p Accumulation continues and terminates automatically at the end of the test duration 9 The accumulated tons display and flash Record this number 10 Press ENTER ERR xxx x displays REC 3968 Rev K 3 7 Mini 11 101F 3 8 11 Press ENTER SPAN XXXX displays 12 Press ENTER ACQUIRED displays indicating the span number has been acquired 13 Stop the conveyor belt and remove any weights or chains 14 Press RUN SET UP to return the integrator to run mode 3 4 2 3 Auto Span Calibration Using Material Material calibration is a machine directed procedure for calibrating the Mini 11 101F Integrator using the material the scale will be weighing The calibration is done by running a known quantity of material over the scale for a period of time The material used for this calibration must be pre weighed or post weighed to a known accuracy on a static scale to obtain the actual weight of the material the reference weight The R Cal or test weight Calcon should be factored following a material test span calibration The factored Calcon can then be used for all routine auto span calibrations Follow
102. ry for shipment and storage Inspect all packages for damage before opening If there is any evidence of shipping damage notify the shipping carrier immediately Refer to the appropriate supplemental manual for inspection and unpacking procedures for optional equipment 2 6 Installation This section describes how to install the Mini 11 101F Integrator It includes procedures for mounting field wiring and connecting incoming power to a field mount Mini 11 101F 2 6 1 Site Selection The ideal mounting location would be on a separate wall or beam in view of the scale See Figure 2 1 In some applications it may be necessary to mount the Mini 11 101F Integrator further than 200 feet from the scale In this instance a special six wire shielded cable is required for wiring the load cell and remote excitation sense lines Figure 2 1 Typical Integrator Installation i a Aa a Ai FLEAIBLE COUM SESLED 201181 2 6 2 Mounting the Control Unit Mount the Mini 11 101F Integrator to a rigid fixture in an area of minimum vibration Mounting dimensions are shown in Figure 2 2 The Mini 11 101F Integrator is mounted with the door hinge on the left and at a height which allows comfortable viewing of the displays and access to the front panel keypad power switch and field wiring terminals 2 4 REC 3968 Rev K A CAUTION Make sure the mounting surface is flat so that the fiberglass enclosure does not twist or warp w
103. sition 0108 4 12 REC 3968 Rev K 4 5 5 Removing a Forgotten Password If you have forgotten the password entered into the integrator follow this procedure to remove the password 1 10 11 Press RUN SET UP PROTECTION displays Press ENTER three times The left most zero begins flashing Use the arrow keys to enter the password 07832500 Press ENTER to save the selection This sets the password to the factory service level Refer to Setting Up Protection Level in Section 3 5 for setting a new password RUN SET UP PROTECTION displays Press Y until TEST displays Press ENTER the old password displays Use the arrow keys to enter a new password or 20 000 000 default Press RUN SETUP PROTECTION displays Press ENTER 3 times The left most digit begins to flash Use the arrow keys to enter the previously installed password see Step 3 or the default password 20 000 000 Press ENTER ACTIVE displays To change the password to In Active re enter the password under the Protection display refer to Section 3 5 2 Activating a Password 4 5 6 Resetting the Master Total The master total would be reset to zero if the Mini 11 101F Integrator were used on a portable application where the conveyor is moved Each new location would require the master total to be reset Follow this procedure to reset the master total 1 Press RUN SET UP PROTECTION displays Press ENTER three times The left most z
104. st duration 6 The accumulated tons display and flash Record this number on the calibration record 7 Press ENTER ERR xxx x displays This is the as found error in percent of Calcon Record this number in the calibration record 8 Press ENTER SPAN XXXX displays this is the new span number Record this number as new span 9 Press ENTER ACQUIRED DISPLAYS indicating the auto span has been acquired 10 PRESS RUN SET UP to return the integrator to run mode REC 3968 Rev K Note The Auto Zero and Auto Span calibrations should be performed before attempting a material calibration Repeatability can be tested by completing several tests in a row with or without acquiring new values for each test 3 4 2 2 Auto Span Calibration Using Test Weights or Chains If you are calibrating with static weights or chains you must first set it up in Selecting the Calibration Method in Section 2 10 4 1 If you have not completed the procedures go back and do so now The test weights method uses certified test weights as a test load that is then used as the simulated weight for automatic span calibration The test chain method uses a roller chain that has a known weight per unit length Ibs ft The chain is placed on top of belt and secured at each end The weight over the weigh span simulates belt loading When calibrating with static weights or chains stop the belt apply either standard and restart the belt Follow this p
105. system does not operate correctly after initial set up and calibration first try performing the procedures again See Cold Start Procedure in Section 4 5 1 If the problem persists follow the suggestions in this section 4 3 3 1 Zero Calibration Shifts When zero shift occurs the span shifts by a like number of tons hour This then appears as a span shift Common causes of zero shifts include e Material buildup on the scale or belt e Idler alignment e Conveyor belt tracking e Non uniform conveyor belt e Conveyor belt stretch e Problems with the load cell or the electronic measuring components e Improper shielding or grounding of field wiring REC 3968 Rev K 4 3 Mini 11 101F 4 3 3 2 Span Calibration Shifts Span shifts do not affect zero Common causes of span shifts include e Speed sensor roll buildup or slipping e Idler alignment or spacing e Changes in material density or profile e Conveyor belt tracking e Problems with the load cell or the electronic measuring components e Improper shielding or grounding of field wiring 4 4 Troubleshooting and Maintenance Procedures A CAUTION This instrument should not be operated at more than the production rate stated on your Equipment Specification sheet or used in applications other than those stated in the original order A CAUTION Before performing any drastic modifications to this instrument refer to your warranty or contact your service represent
106. t HANDSHAKE Selects the handshake of the printer none CTS xon xoff END OF LINE Selects the end of line characters CR amp LF CR LF DELAY END OF LINE Selects the delay at the end of the line 0 5 sec COLD START not used alarm fail LOAD CELL FAIL not used alarm fail MAX ZERO CORR not used alarm fail MATH ERROR not used alarm fail LC SUP Displays the loadcell signal in mV C ZERO Correction zero for current output C SPAN Correction span for current output SOFTWARE VER Current software version MEMORY TEST Test the RAM INPUT TEST Test digital inputs OUTPUT TEST Test digital outputs PRINT INTERVAL Specify time between auto printouts 0 127 min REPORT FORMAT Default user defined STRING 1 Defines alphanumeric string CONTENTS STRING 1 Defines the first alphanumeric string STRING 1 POSITION Defines row and column of string 1 STRING 2 Defines alphanumeric string CONTENTS STRING 2 Defines the first alphanumeric string STRING 2 POSITION Defines row and column of string 2 STRING 3 Defines alphanumeric string LAMP TEST Tests LED s FORCE VALUE Enter a known value for current output TIME Sets 24 hr clock only if COMM board is installed DATE Sets the date only if COMM board is installed CONTENTS STRING 3 Defines the first alphanumeric string STRING 3 POSITION Defines row and column of string 3 RATE POS Defines row and column of the rate MTOTAL
107. t forth in this chapter The customer must ensure that qualified personnel are available to make interconnections with other production equipment and perform work at the installation site A customer service representative is available to assist with installation and verify operation as well as train personnel assigned to operate and maintain the equipment 2 2 Installation Considerations Do not connect power to the machine or turn on the unit until you have read and understood this entire chapter The precautions and procedures presented in this chapter must be followed carefully to prevent equipment damage and protect you from possible injury A WARNING Failure to follow safe installation and servicing procedures could result in death or serious injury Make sure only qualified personnel perform installation and maintenance procedures in accordance with the instrucions in this manual Allow only qualified electricians to open and work in the electronics cabinets power supply cabinets control cabinets or switch boxes REC 3968 Rev K 2 1 Mini 11 101F 2 2 2 2 1 2 2 2 2 2 3 2 2 4 Equipment Location The Mini 11 101F Integrator mounting site should be selected with care The enclosure should be mounted as close to the load cell as possible without being exposed to excessive vibration heat and moisture e The Mini 11 101F may be mounted up to 3 000 ft from the speed sensor e The uni
108. t should be in a control room environment where it will not be exposed to excessive vibration heat cold or moisture e Mount the unit at a height that makes it convenient to use the operator interface front panel e Make sure there is enough room to open the enclosure door and lift the chassis cover Environmental Factors The Mini 11 101F Integrator is designed to operate in an environment where the temperature ranges no lower than 14 F 210 C and no higher than 122 F 40 C The instrument will operate in an environment where the humidity ranges from 0 90 Input Power Requirements The Mini 11 101F Integrator is factory configured at 110 VAC Nominal Operating Fusing Power Nominal Voltage Range Consumption Frequency 110VAC 10 15 10A 15 VA 50 60 Hz 220 VAC 10 15 5A 15 VA 50 60 Hz Safety Precautions A WARNING Failure to follow safe installation and servicing procedures could result in death or serious injury Make sure only qualified personnel perform installation and maintenance procedures in accordance with the instrucions in this manual Allow only qualified electricians to open and work in the electronics cabinets power supply cabinets control cabinets or switch boxes REC 3968 Rev K A WARNING High voltage that may be present on leads could cause electrical shock Disconnect incoming power at mains before beginning any i
109. ta set up sequence If you choose to use any default settings and there are no changes to be made to a specific menu item press to scroll past the menu item 1 Press RUN SET UP SCALE DATA displays 2 Press ENTER SCALE UNITS displays 3 Press y to go to the next menu item A 2 2 1 Setting the Scale Units When you select a scale unit you also select the units used for the rate display Default scale units are Tons All units are measured at a rate of units hour Scroll to Scale Units and select the appropriate data Available selections for SCALE UNITS and the way they are displayed are listed below Select the units you are using for your particular scale REC 3968 Rev K A 3 Mini 11 101F Appendix Table A 2 Scale Units Units Display Weight Length Rate Pounds Lb Lb ft Lb h Tons TON Lb ft TPH Long Tons LTN Lb ft LTph tons t kg m t h kg kg kg m kg h Note Ifthe LED display continues to flash press ENTER until the flashing stops Selections are not saved until the LED stops flashing A 2 2 2 Decimal Place The DECIMAL PLACE menu lets you choose the number of decimal places to be displayed Select the number of decimals Min 0 Max 3 000 Default 1 0 Note During zero and span calibration the resolution of the displayed total is 10 times greater than it normally would be A 2 2 3 Scale Capacity The SCALE CAPACITY menu allows changes in scale capacity Enter the capaci
110. tegrator on the CALIBRATION RES menu See the system data sheet for exact resistance 1 CALIBRATION RES displays 2 Press ENTER The display flashes 3 Press the arrow keys to enter the collaboration resistance 4 Press ENTER to save your selection 5 Press y to move to the next menu item Min 50 000 ohms Max 1000 000 ohms Default 165 000 ohms REC 3968 Rev K Lever Ratio The lever ratio is the ratio between the weigh idler and the load cell See the scale manual for exact dimensions entered on the Lever Ratio menu Use the following procedures to enter the lever ratio Weighbridge Ratio 10 101 R All widths 1 0 10 20 1 18 to 36 width 1 33 10 20 1 42 to 72 width 1 407 10 30 All widths 1 0 1 LEVER RATIO displays 2 Press ENTER The display flashes Press the arrow keys to enter the lever ratio Press ENTER to save your selection 5 Press y to move to the next menu item Min 0 001 Max 2 000 Default 1 000 Idler Spacing At the IDLER SPACING menu enter the scale area idler spacing in feet or meters Fractions cannot be entered All measurements must be in decimal Example 42 inch spacing 3 542 feet Use the following procedures to enter the idler spacing IDLER SPACING displays 2 Press ENTER The display flashes Press the arrow keys to enter the idler spacing 4 Press ENTER to save your selection 5 Press y to move to the next menu item Min 0 001 ft Ma
111. tegrator to run mode Min 1 Max 4 Default 1 Note See Appendix A for the remainder of the Scale Data scrolls They are considered features and are not necessary for initial set up REC 3968 Rev K 2 21 Mini 11 101F 2 10 4 Specifying Calibration Data During Setup Using the information gathered and entered in Section 2 8 Installation Parameters you will now specify the calibration data You must perform this step before proceeding to the calibration procedures in Chapter 3 2 10 4 1 Selecting the Calibration Method There are two methods of performing an automatic span calibration on the integrator electronic res R Cal and test weights Select which method of automatic span calibration you will be using as your normal procedure The method you select determines the screens that display in the calibration section If you choose to use weights or chains in the calibration procedure use the following procedure to manually calculate the Calcon Formula for use with 10 101R scale only Consult factory for other scale models 6 nant pr hai I EA PE ChainCalcon K Staticutgenilbs WS K JWTL StaticWeightCalcon Where WTL belt length x revolutions WS Weigh Span number of weigh idlers x idler spacing K 2000 Ibs Standard ton 2240 lbs Long Ton 2204 Ibs Metric Ton 1 Press the RUN SET UP PROTECTION displays 2 Press y until CAL DATA displays 3 Press ENTER The first CAL DATA screen appears
112. terface or digital input Each individual alarm can be programmed to operate as alarm shut down or to be ignored REC 3968 Rev K 1 5 Mini 11 101F 1 6 The Mini 11 101F Integrator is equipped with internal diagnostics and an indicator and control system that notifies you of e Status e Process alarms e Programming errors e Equipment failures If any of the controlled conditions occurs it is indicated by LED lighting on the Mini 11 101F front panel and by a digital output Alarms are shown on the front panel display and can be acknowledged and reset through the operator interface or digital input Each individual alarm can be programmed to operate as alarm shut down or to be ignored 1 3 3 1 Status Indications The following status indications are shown on the Mini 11 101F front panel e Conveyor belt is running The Run LED is lit e There is an alarm that has been triggered The Alarm LED is lit and the screen is flashing the alarm name e The integrator is in the process of doing a span calibration The Span Cal LED is lit e The integrator is performing zero calibration The Zero Cal LED is lit e Power applied scale calibrated no alarms and the ready LED is lit 1 3 3 2 Process Alarms The following process conditions are monitored and produce alarms or shut down according to how they are defined in the Mini 11 101F configurations A delay time before the abnormal condition is monitored may be set for each individual alar
113. tion defines row and column of the time Selections CCRR Default 01 08 A 2 7 Test Menu At the TEST menu you can set passwords perform service diagnostics and integrator self tests A 2 7 1 Setting Up Passwords The Mini 11 101F allows you to define protection levels and associate passwords with them to guard against unauthorized changes to operating parameters At this menu you designate a password You have to activate the password at the Protection menu Access this scroll by pressing Run Set Up and scrolling until the display reads Test and press enter until the screen flashes REC 3968 Rev K Enter a desired password Record this password and store in a safe place To activate the password you must return to the Protection menu and follow these procedures 1 Press RUN SET UP Protection displays 2 Press ENTER NOT AcTIVE should display 3 PRESS ENTER until the display flashes You will be asked to enter the password you just selected in Section A 2 7 1 Setting Up Passwords 4 Press the arrow keys to scroll through the numerical places and enter your designated password Press ENTER and select ACTIVE Press ENTER to save the selection Press RUN SET UP to return the integrator to Run mode A 2 7 2 Displaying Raw A D Data A D Gross The A D Gross display shows the analog digital converter gross which is the total weight on the load cells To access this display do the following Move to A D Gross and press E
114. to this menu item tells you the alarms that are currently exist When you select ALARMS and press enter if NO ALARMS displays this indicates there are no active alarms If one or more alarms exist an alarm message is displayed for each The following table shows how you can obtain the desired display A 2 Set up Menu Set up menus can a accessed by pressing the RUN SET UP key After pressing RUN SET UP press on the front panel to access the menu items Appendix Table A 1 Set Up Menu Displays A 2 Key Pressed Display RUN SET UP PROTECTION DOWN ARROW SCALE DATA DOWN ARROW CAL DATA DOWN ARROW I O DATA DOWN ARROW ALARMS DOWN ARROW TEST REC 3968 Rev K A 2 1 Protection Menu The Protection Menu allows you to activate a password that has been entered at the Test Menu See Setting Up Passwords in Section 3 5 Follow this procedure to activate your password The following procedures demonstrate how to define and enter a password 1 Press RUN SET UP PROTECTION displays 2 Press y TEST displays Press ENTER until the screen flashes 4 Use the arrow keys to enter a password Record this password and store it in a safe place A 2 2 Scale Data Menu The Scale Data Menu provides access to the screens you use for set up and calibration In addition there are other menu items that can be added to the integrator to enhance usability The following three steps are common to the scale da
115. ty of your scale Min 1 0 Max 100 000 0 Default 200 0 A 2 2 4 Setting the Load Cell Capacity LCELL CAP Enter the load cell capacity on the LCELL CAP menu Enter the capacity of only one load cell All load cells will be the same size The capacity of one load cell is 100kg 220 5 and 220kg 441 Min 10 00 Max 15000 00 Default 250 00 A 4 REC 3968 Rev K Note Ifthe unit measure of the load cell is tons Tons or pounds Lb then the display cell size is pounds Lb If the unit of measure is tons t metric ton or kilograms kg the display cell size is kilograms kg Convert as necessary 1 kg 2 2 Ib A 2 2 5 Setting the Number of Load Cells Cells Number The Cells number menu allows you to enter the total number of load cells being used Min 1 Max Default 1 A 2 2 6 Setting the Filter Damping When process variables are displayed on the screen they can be damped by a programmable factor to filter out variations that can be introduced by mechanical vibrations The Filter Damping menu allows changing the rate filter damping of the display It does not dampen the rate output Min 0 Sec Max 30 Sec Default 2 Sec A 2 2 7 Setting the Low Rate Set The Low Rate menu function sets the minimum rate value and when it is reached will trigger an alarm Min 0 Max 100 Default 0 A 2 2 8 Setting the High Rate Set The High Rate menu function sets the maximum rate value and when it is reached
116. u to set the password function to ACTIVE or Not ACTIVE It can be accessed while the integrator is in Run mode by pressing the RUN SET UP KEY once e FLOWRATE The rate at which bulk material is being conveyed and delivered This information displays while the integrator is in Run mode e MASTER TOTAL The aggregate of tons totalized by the integrator since installation This number cannot be cleared It can be accessed by pressing the RATE TOTAL key while the integrator is in Run mode REC 3968 Rev K A 1 Mini 11 101F RESET TOTAL Displays a totalized quantity It can be accessed by pressing the RATE TOTAL key two times while the integrator is in Run mode If ENTER is pressed while the RESET TOTAL is on display the next display states CLEAR TOTAL Pressing ENTER again clears the RESET TOTAL PRINT TOTAL If the optional COMM board is installed a report is printed on demand It can be accessed by pressing the RATE TOTAL key three times while the integrator is in Run mode and pressing ENTER The format on the report depends on set up The default format is as follows DATE 09 19 00 TIME 02 40 35 RATE 133 5 TPH MASTER TOTAL 239961 2 Ton RESET TOTAL 0 An optional customer defined report is available It includes the above data plus three alphanumerical strings printed in a position the user can define by entering row and column numbers for each item to be printed See A 2 6 Printer Scroll Optional Menu ALARMS Scrolling
117. x 999 999 ft Default 3 000 ft REC 3968 Rev K 2 25 Mini 11 101F 2 26 Idlers Number At the IDLER NUMBER menu use the following procedures to enter the number of weigh idlers 1 2 IDLER NUMBER displays Press ENTER The display flashes Press the arrow keys to enter the number of idlers Press ENTER to save your selection Press y to move to the next menu item Min 1 Max 6 Default 1 Conveyor Angle At the CONVEYOR ANGLE menu use the following procedures to enter the belt conveyor s angle of incline 1 2 CONVEYOR ANGLE displays Press Enter The display flashes Press the arrow keys to enter the conveyor angle Press ENTER to save your selection Press RUN SET UP to return the integrator to run mode Min 25 0 degrees Max 25 0 degrees Default 0 0 degrees Note Automatic calculation is not complete until the Acquire Test Duration procedure has been performed REC 3968 Rev K 2 10 5 Acquiring the Test Duration After entering the constant data run an acquired test duration On completion the integrator automatically calculates the R Cal span calibration constant based on the conveyor and scale data entered It is not necessary to do another test duration unless the belt length changes substantially or the belt is replaced Test Duration is an exact total of pulses from the speed sensor proportional to feet of belt traveled The belt must be running at maximum speed To begin acqu
118. y greater than 30 Hz Filter Cut Out J13B CLOSE e a CLOSE Default Frequency less than 29 Hz J13B OPEN OPEN Default 60 Hz Line Frequency SWI CLOSE 50 Hz CLOSE Default retain data at power up Force Cold Start SW4 OPEN Force Cold Start at power up OPEN Select display AMEL mod Display Selection S8 013231160803135 REC 3968 Rev K 4 15 Mini 11 101F Motherboard Function Pot Jumper Status Description CLOSE Select old type display J8 OPEN Output is software controlled Digital Output KF 9 CLOSE Out 4 J8 CLOSE Output is hardware controlled watch dog J9 OPEN function J14 OPEN Factory configured do not change Converter IC37 J15 OPEN Factory configured do not change J16A OPEN 0 10 VDC J16B CLOSE Analog Output J16A CLOSE 0 20 mA or 4 20 mA J16B OPEN P3 Analog Output Span Adjust P5 Analog Output Zero Adjust 4 16 REC 3968 Rev K Table 4 7 At a Glance Optional COMM Board Jumper Switch Configuration Optional COMM Board Function Pot Jumper Status Description A CLOSE RS 422 Serial Port J1 B OPEN RS 232 J2 A CLOSE Terminated Termination B OPEN Not terminated J3 A CLOSE Battery Connected Battery B OPEN Disconnect Battery REC 3968 Rev K 4 17 ini 11 101F kkkkkkkkkk This Page Left Blank Intentionally kkkkkkkkkk REC 3968 Rev K Chapter 5 Service Re
119. yor apply the weight standard and restart the belt conveyor 5 Press CAL and press y until SPAN CALIBRATION displays 6 Press ENTER CAL WGH OR CHAIN displays 7 Press y READY TO START displays 8 Press ENTER XXXXXXXXX displays and accumulation continues and terminates automatically at the end of the test duration 9 The accumulated tons flash in the display record the displayed number for the new Calcon 10 Press CAL 11 Press y SPAN CALIBRATION displays 12 Press ENTER CAL WGH OR CHAIN displays 13 Press ENTER The previous Calcon displays 14 Press ENTER and press the arrow keys to enter the new Calcon 15 Press ENTER to save your selection 16 Press RUN SET UP to return the integrator to Run mode 3 12 REC 3968 Rev K 3 4 2 6 Manual Span Calibration Manual span calibration allows you to make a direct change to the span providing you know the span constant Note If you manually enter the span consider factoring Calcon for simulated load tests 1 Press CAL 2 Press y until Span displays Press ENTER pa The current span value displays Press ENTER and the display flashes Press the arrow keys to enter the span constant Press Enter to save your selection Press RUN SET UP to return the Integrator to Run mode PIE DER Routine Calibration 3 4 3 Routine Calibration Routine calibration consists of periodic zero and span calibration procedures These procedures make fine adjustments to compensat

Operating and Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents