Service Manual-router - Advanced Robotic Technology
Contents
1. Home Switch c3 304 Data Out C207 301 EXE 305 5555 Motor 6 Home Switch Touch Screen E Stop C333 BIK W Isolated 24 DC C294 Note Encoder Feedback and Home Swatch inputs for Motors 5 and 6 will be recemed through Ch 3 1 the pumpers on CNS of the FPGA board are set 13 11 lf they are set 13 15 they will be rezemed through Ch 1 2 335 connects to C333 4 way joiner C333 does not plug into the IO card but is shielded to the box Channel 3 Board 2 Analogue Data In C207 330 Ca gt ta T un L tL Plasma Signal C340 Plasma Cut Signal C340 Red Five Isolated 24v DC 2294 AA dvanced Robotic Technology Machine Circuit Board Images E716 Touch Screen 232 422 Board E715 Control Box 232 422 Board Y Et LR 440 PWM Interface Board mi rp EA43 Pendant Board E441 Mini Serial IO Board 27 AA dvanced Robotic Technology 4 Controller Additional Channel E437 5 8 Extension Board E670 Plasma Voltage Divider 28 AA dvanced Robotic Technology HOME SIDE X1 GEAR BOX we Mini Serial Motor X1 Motor Drive Belt Gear Box I O CHI Encoder Tensioner 29 dvanced Robotic Technology OFF SIDE X22. RECOGNISE SAFETY INFORMATION When you see a safety symbol on the machine understand the potential for personal injury and follow the related instructions to avoid the hazard The symbol shown in this section are use to identify potential hazards When you see a safety symbol in this manual or on your machine understand the potential for personal injury and follow related instructions to avoid the hazards FOLLOW SAFETY INSTRUSTIONS Read the manual safety messages and safety labels on your machine carefully Always keep the machine label in good and clear condition Replace if it damage or missing Learn how to operate and use the machine controls properly Do not let anyone operate it without proper instruction or training Keep machine in proper working condition Unauthorized modifications to the machine may affect safety and machine service life DANGER WARNING CAUTION A single word DANGER or WARNING is used with a safety symbol DANGER identifies the most serious hazards DANGER and WARNING safety labels are located on the machine near specific hazards WARNING safety messages precede related instructions in this manual that may result in injury or death if not followed correctly CAUTION safety message precedes related instructions in this manual that may result in damage to equipment of not followed correctly ELECTRIC SHOCK CAN KILL Touching live electrical parts can cause a fatal shock or severe burn Rout
3. mx 1 S ehe ue e Both Nipples Both sides of sedis Nipples sides of Table Tool Head Nipples Z Bearing Z Ball Screw Position of Z Grease nipples under Grease Nipples Grease Nipple tool head face plate 21 AA dvanced Robotic Technology Recommended Spares 22 AA dvanced Robotic Technology Z Gearbox Belt HTD 375 5M 15 436 1 23 dvanced Robotic Technology Plasma Channel 1 Mini Serial Board Configuration Connection and Cable Numbers Channel 1 Board 1 X X1 E Stop Switch C336 2 E Stop Switch C336 E Stop Relay C353 Data In C207 100 1 Encoder Motor 1 C351 AZ Encoder Motor 2 C351 Motori ma Home Switch ca 104 Data Out C207 101 NI N M M Isolated 24 DC 363 105 Motor 2 25855 ERA Home Switch Channel 1 Board 2 3H 137 els 138 N A 139 Data In C201 130 h 140 N A 141 142 E Motor 5 C357 132 Motor 6 C357 133 Motor 5 e i Home Switch 151 JA 153 Isolated 24v DC C353 P I zzzzzzz ZEZzzzzzz 4 Data Qut C267 131 The last Board on channe must be Temninate d cr F E 135 5352 Motor 6 Home Switch 1 14 Note Encoder Feedback and Home Switch inputs for Motors 5 and 6 will be rezemed through Ch 1 2 if the mumpers on CNS of the
4. STATIC ELECTRICITY CAN DAMAGE CIRCUIT BOARDS Put on a ground wrist strap before any circuit board handling is performed 1X dvanced Robotic Technology CNC Table Specifications POWER SUPPLY Max 250Volts AC 50Hz Max Current 6 Amps MECHANICAL Weight Depends on length and configuration of the machine Approximately 1 500 Kg to 4 800 Kg Frame Size Length 4000mm to 21 000mm Width 1545mm to 3365mm Work Area X 1200mm to 2800mm Y 3500mm to 20 000mm Gantry length mm Travel Speed X Y max 24 000mm Min Z Max 7 500mm Min Paint Colours Frame Antique silver AS Powder coating Panels Yellow Gold powder coating Brackets Silver Computer Operating system Windows XP Motion Control LAN or Wireless connectivity 15 inch Touch screen LCD Display Serial RS422 communication with CNC table PMAC running G code files dvanced Robotic Technology SECTION 2 Functional description of machine operation Power Supply The CNC table is powered from a standard 10 amp 240 Volt AC power point There is a UPS uninterruptible power supply inside the machine which is used to filter the power for the computer and motion control electronics It is wired so that when the isolation switch is turned off the input power and the load on the UPS is removed The UPS is programmed to shut down after a short period under this condition If the mains supply should fail the electronics will continue to operate on the UPS but it is recommended to
5. GEAR BOX Gear Box Drive Belt Motor Motor X Tensioner Encoder AA dvanced Robotic Technology TOOL HEAD Y and Z GEAR BOXES Mini Serial Z Motor Y Motor Motor Y Motor Z I O CH2 Encoder Encoder 3l DA dvanced Robotic Technology POWER and CHANNEL 3 Uninterruptable Mini Serial Analogue Control Power Supply IO CH3 Board Box 32 AA dvanced Robotic Technology CONTROL BOX PMAC to Motor Motor Motor PC 422 Power Power Power Bridge Serial cable Capacitors Transformer Rectifiers PMAC Serial PWM Data Motor E Stop E stop Module Irterface I O Boards Cables Power Relays Breakout Boards interface Cables Board 33 AA dvanced Robotic Technology CONTROL BOX POWER SUPPLIES phir MODEL No DR 4505 I O 5 Volt I O 24 5 Volt DC DC Power Volt DC supply Power 34 AA dvanced Robotic Technology PMAC MODULE REAR Lr M ur hr 45 27 Serial IO PWM Interface 5 8 Extensio 232 422 IO Interface Board Board Board Interface Board 35 AA dvanced Robotic Technology PMAC MODULE SIDE Axis 5 8 PMAC Axis 5 8 RS422 FPGA Breakout PMAC Breakout Expansion Communication Board 36 AA dvanced Robotic Technology TOUCH SCREEN COMPUTER PC Windows 232 422 Motherboard Registration Label comunications cable gt p p y pesi 12V de ATX
6. cause missing encoder counts Look for loose connections in plugs or broken wires X Y or Z stops Machine lost it Check that all limit switches on every axis are in good condition and not jammed moving while home position or no shorts on the terminals Depressing the switches by hand or activating the autohoming proximity versions with metal will result in a yellow LED lighting up on the relevant mini I O board Machine unable to Open circuit Ensure all E STOP buttons are fully released Ensure all the E S loops are reset Emergency button or closed by checking the E S breakout board Use multimeter to check the Stop E STOP Fault in circuit resistance on each pair of cables to ensure the resistance is close to 0 ohms If system not check each E STOP button terminal to ensure the cable is not loose Heplace as necessary Profileshop running PC unable to Ensure touch screen keyboard is not used while executing ART profileshop in demo mode communicate program with machine If Pewin Pro has been previously used and shut down the process may have to Note When the be terminated by going into Windows Task Manager press CNTRL ALT computer is DEL The process is called PMACSE 1 exe communicating Check the RS422 communications cable ensure connections are tight with the machine Measure the voltage across the red and black cables on the RS422 232 board is the dot on the about 5Vdc or 0 1V If not check the power supply and adjust
7. if necessary touch screen If yes then change the 232 422 board and reset the PC If that is not the fault pendant is then check the RS422 board at the other end behind the Pmac panel flashing 15 AA dvanced Robotic Technology Tool head inactive Tool fault active Control PC Will Not No display on Check that the power leads are plugged in and switched on Boot Up No screen and no Check the workshop fuse box safety switches Movement fan running Check the integrity of the data leads between the main box and the gantry Check the pendant lead an unplugged pendant can cause the PC to freeze up Ensure that the host computer is turned on Check 1 button on the Task bar of ART Profileshop is Active pushed in Inaccuracy in Select AUTO HOME from the MAIN MENU ORIGIN MENU Cutting Make sure that swarf is not restricting gantry carrier bearings or the rack and pinion gears Check that the drive gears are clean from grit Check that nothing inhibits the movement of the data chain Check that your design program is set up for the ART profile cutter Settings can be obtained from service personnel Cut Is Not Square or Mechanical Check the drive motor gear spring tension Is Not Meeting Up problem Mark out a circle and a square on the material to check for accuracy Measure the diagonals of the square and the diameter of the circle marked out on the material If the diagonals are out then the ma
8. shut the system down normally before the battery supply on the UPS fails and causes possible corruption of the operating system of the PC General Functionality The ART Plasma CNC table has at the heart of its operation a specialized motion control computer which is fed data files in the form of G code from an industrial touch screen operated PC This communicates on Com port 1 normally The PC communicates with the PMAC via an RS422 serial cable running through the X cable chain of the machine The pendant is a serial Display Keyboard which also communicates with the PC through its own RS422 cable directly to COM Port 2 The only connection the pendant has to the CNC table is 5 Volts DC supply interfaced at the intermediate connection on the PMAC panel The PMAC gathers input data from the motor encoders and various switches and sensors and sends output data to the machine s solenoids laser printer and other output devices via up to 4 serial RS422 channels These serial data channels terminate at Mini I O PCBs There can be up to 3 Mini I O circuits or 1 Mini I O circuit plus 1 analogue circuit board at the end of each channel Each channel must end with an analogue PCB or terminator plug for stable data including any unused channel The Mini I O PCBs have isolated 24 volt power for all inputs and outputs as these are optically isolated The PMAC with its 5 to 8 break out board and expansion cards has its own 5 Volt DC supply
9. 0 RPM 24000 RPM 24000 RPM Fan Cooled Fan Cooled Water Cooled 61 AA dvanced Robotic Technology DIVIDING HEAD ROTATIONAL AXIS ge 62 A dvanced Robotic Technology 4 DIRECTIONAL AIR JETS Directional Air Jets Force Waste Out Of Cut Grooves In The Direction Of Cutting Movement 63 AA dvanced Robotic Technology APPENDIX A NON CONFORMANCE REPORTS Explanation The NCR system has been introduced to maintain the high quality and standard of our machines A Non Conformance Report or NCR is a form of reporting if your machine is not operating as expected If this should occur the following steps should occur This system is a vital part of ART s quality systems allowing you to get maximum efficiency from your machine You will also benefit from the ongoing research and development and trouble shooting Please visit www advancedrobotic com then log into the client login with your unique username and password From there navigate to View my NCRs and create a new NCR and enter the details of the problem Please provide your observation of any unusual behavior of the machine and report as much information as you can regarding any problems 64
10. AA dvanced Robotic Technology ART ROUTER SX Series Ver 3 SERVICE MANUAL NA dvanced Robotic Technology AA dvanced Robotic Technology AA dvanced Robotic Technology 57 Trade St Lytton 4178 Brisbane Queensland www advancedrobotic com service advancedrobotic com Phone 617 3393 6555 Fax 617 3393 5355 Warning Genuine ART parts are the factory recommended replacement parts for your CNC machine Any damage caused by the use of other than genuine ART parts may not be covered by the ART warranty You are responsible for the safe use of the product Art does not and cannot make any guarantee or warranty regarding the safe use of the machine in your environment General ART warrants that its product shall be free from defects in materials and workmanship dvanced Robotic Technology CONTENTS Section 1 Safety Page v Recognize Safety Information Electric Shock Can Kill Page Router can expel swarf at high speed some material cutting Can Produce Toxic Fumes Page vii Moving Parts Can Cause Injury Hot Metal Swarf Can Burn Skin and Eyes Page vili Laser Safety Warnings Page 9 Specifications Section 2 Functional Description of Machine Operation Page 10 Functional description of machine Page 11 Motor axis and direction convention Page 12 Sequence of Operation Page 13 Troubleshooting Visual Check on internals Chart 14 Troubleshooting Chart Chart 15 Troubleshooting Chart Chart 16 Troub
11. FPGA board are set 13 15 If they are set 13 11 they wall be recewed through Ch 3 1 24 dvanced Robotic Technology Plasma Channel 2 Mini Serial Board Configuration Connection and Cable Numbers Channel 2 Board 1 YZ IHS Prox Sensor C308 Torch Breakaway Switch C309 Data In C375 200 NIA Y Encoder Motor 3 C357 NIA Z Encoder f Motor 4 C351 Motor 3 Fi Data Out Home Switch p Ma 204 FEFA a C201 C315 201 N A E IHS Solenoid C37 T Isolated 24V DC C384 Jlotor Home Switch Channel 2 Board 2 C ala NIA RES Data In C207 230 NIA 251 Z2 Encoder Motor 7 C357 a aaa Encoder 342 Motor 8 C357 M Motor 7 555 5 Home Switch 44 4 N A 234 5323 NIA Data Out C267 231 last Board channe s Ca must be Terminated 5 5 355 Isolated 24 DC C384 Motor 8 Home Switch O Note Encoder Feedback and Home Satch inputs for Motors 7 and amp will recemed through Ch 2 2 F the prpers on CMS of the FPGA board set 14 18 lf they are set 14 12 they will be received through Ch 4 1 25 dvanced Robotic Technology Plasma Channel 3 Mini Serial Board Configuration Connection and Cable Numbers Channel 3 Board 1 Data In C375 300 W Encoder Motor 5 C351 Encoder Motor 6 C351 Motor 5
12. P2 1 Power Supply AT 61 7 3303 6555 61 7 3303 6533 1744 2008 T WC DC Power Connections 42 AA dvanced Robotic Technology Machine Data connections Diagram 43 AA dvanced Robotic Technology SECTION 4 10 POSITION TOOL CHANGER OPTION Carousel Light Tool Tool Motor Cover Curtain Carousel Holder 44 dvanced Robotic Technology PRINTER OPTION Head Motor Box Print Head Slip Ring Inside Shaft Home sensor container Tray Ink Pump and Controller 45 ogy j bot d Ro ce VAdvan VACUUM DECK OPTION 9 oO 72 QO gt Entry Point 46 AA dvanced Robotic Technology VACUUM PUMP OPTION Typical 4 pump BUSCH Vacuum Vacuum Set Mink MM11142BV Pumps Under Cutting Table 3 Phase 3 Kw 140 Meters Cubed hour 60 mBars Vacuum Vacuum Sector Attachment Valves Point 47 AA dvanced Robotic Technology RETRACTABLE SAW ATTACHMENT OPTION Saw In Saw In Saw Lifter Trap Door Loading Stow Cylinder cylinder Position Position 48 AA dvanced Robotic Technology VACUUM PLOUGH OPTION S eeen LE ER 000 Bottom view Vacuum Plough Lift Cylinder 49 Advanced Robotic Technology ALIGNMENT LASER OPTION Laser Selectable in Tool Menu 50 Advanced Robotic Technology POP UP ALIGNMENT POSTS OPTION
13. Pop ups Selectable From Profile Shop Accessories Panel 51 AA dvanced Robotic Technology POP UP MATERIAL LIFTERS OPTION 52 AA dvanced Robotic Technology CUTTING FLUID MISTER Cutting Fluid Dust Extractor Misting Nozzles Foot 53 AA dvanced Robotic Technology DRILL AND TAP OPTION Tapping Head Cutting Fluid Drill Head Misting Nozzle dvanced Robotic Technology GANG DRILL OPTION Gang Drill Individually Motor Retractable Drills A dvanced Robotic Technology INTEGRATED DUST EXTRACTION SYSTEM a Le ye ATE eee n A ie 111171 F E ss E Dust Foot To Y Axis Extraction A a Dust Exit from End of Machine On X Axis 56 AA dvanced Robotic Technology 4 DRUM DUST EXTRACTOR 5 20103 10 3200 1510 Liters Sec 2 AA dvanced Robotic Technology ROTARY VALVE OPTION Rotary Valve for cleaner and easier waste collection Fits between outlet and drums on the 4 drum extractor 3 Phase lamp 58 dvanced Robotic Technology 2 BAG DUST EXTRACTOR 5 005 5HP 3 Phase 7 4 Amps 59 Advanced Robotic Technology SPINDLE WATER COOLER TURMOIL DIN FJ32ZU N N 106 Single Phase 240volt 10 Amps 0 to 49 degrees centigrade 60 AA dvanced Robotic Technology SPINDLE OPTIONS COLOMBO COLOMBO COLOMBO RS110 RS120 RS135 7 5 KW 10 KW 11 8 KW 2400
14. Power Touch Hard USB E Stop 232 422 Fan Supply Screen Drive Port Board 37 AA dvanced Robotic Technology AIR SOLENOIDS IN TOOL HEAD 38 AA dvanced Robotic Technology CONTROL BOX MAINS WIRING Note Each drawing will be A3 fold outs Control Box 160V 10000uF Capacitors E i Switch 4 LJ LJ P 150V DC Motor Power 2 Toroidal ransfommer 39 AA dvanced Robotic Technology 40 Advanced Robotic Technology Touch Screen Computer Open The PC Power Supply has several DC outputs for specific Components The Fan plugs into a 4 pin Yellow and Black 12V connector 12V Fan Touch Screen Monitor Advanced Robotic Tech e Screen Computer JA RT 57 Trade St Lytton QLD 4178 Connections Pa Ph 61 7 3303 6555 Fax 61 7 3303 6533 o12 2008 t a 41 Robotic Technology C384 KEY DC Power Supplies are labelled as 1 1 P3 1 These designations are based on ther Their physical positions are indicated on the AC Power Diagram Advanced Robotic Tech Relevant Connection numbers are shown In white near that connection ACN 128 880 697 Cable numbers are shown presxed with a C and are In italics on the cable 57 Trade St Lytton QLD 4178 The E Stop Breakout Board 6 Is a 24V DC Power Bus and Pin 5 Is common Ground So any that Is connected to those pins receives the 24V from the
15. and or phone ART for Technical support 17 AA dvanced Robotic Technology SECTION 3 Maintenance Daily Clean bearing rails and racks if needed Clean trough remove any obstructions Weekly Check for good earthing of the table the earth stake may need watering in some dry installation locations Monthly Clean down machine Clean all linear rails Do not blow air into the linear bearings Clean out the dust from above the gantry bearings Clean trough Remove covers from equipment fans and clean foam filters make sure fans are operating Check for squareness Setup file of a large square 1200 1200 Cut scrap Run file Or use the laser and mark a square with a pen on tape across the slats using measure move Measure diagonals noting which diagonal is which If diagonals do not measure within 1mm Call ART Grease machine See photo on page 2 for details For machines with manual lubrication points you should apply light grease to each grease nipple once per month If your machine is in an extremely dirty environment it may be wise to increase the frequency of this process however you should discuss this with an ART service person before doing so On a standard gantry style machine with a single head there are normally thirteen grease points Lightly grease linear rail with INOX spray lubricant X Axis Grease Points Four grease points are located on the X axis Two of these are located at each end of the gantry along the silver g
16. annel The analogue board also sends a Start Forward or Start Reverse signal The mechanical air driven functions such as tool eject and jaw cleaning as well as the sensing of the tool eject button speed sensor and the draw bar position sensors are all done on Serial data channel 2 inside the Tool head Motor axis and direction convention X2 axis motor 2 348 Z axis motor 4 Vertical motion 5 11 dvanced Robotic Technology Sequence of Operation Systems off Connect 240VAC power to machine Turn on the spindle water cooler system if fitted Turn on the air dryer if fitted Ensure the correct tools for the spindle are in the carousel Ensure all axis of the machine unhindered Switch on the main power switch on the machine Press the round red power button on the control box and then hit the reset button red square button Machine will start to phase on each motor after the reset button is pressed Power up the PC by pressing the black button below the touch screen module After the PC is powered up run ART Profileshop program and auto home the machine Turn off the water cooler Turn off the dryer Shut down Profileshop and shut down Windows XP Select unload tool in Profileshop Machine will move to home position and the tool will be removed Machine will load the tool required if the tool is rotary and the
17. as it is optically isolated from the PC by the RS422 Com Board the Data channels by the serial boards and the motor PWM driver boards by the PWM interface boards 10 NA dvanced Robotic Technology Emergency Stop E STOP The E Stop circuit is a completely electrically isolated from the electronic control circuits of the cnc table This system has two interfaces to the machine The E Stop circuit monitors the emergency stop buttons and light curtains if fitted and these inputs trigger the safety timer After the preset time settable on the timer module the timer module deactivates the Motor power circuit via the isolating contactors and outputs an optically isolated signal to the channel1 Mini I O PCB to inform the PMAC and PC that an E Stop has occurred Each E Stop button and light curtains have a separate instantaneous circuit as part of the PMAC s 1 0 to allow the PC to instruct an orderly shut down of the motors If the system for any reason fails to see those signals the Safety relay will force the power off regardless The torch break away switch is monitored directly by the PMAC only and will inform the PC of an emergency stop in that case Router Connections The spindle is powered by a Variable Frequency Drive VFD unit The VFD is connected to 3 phase AC 380 Volts This unit supplies the spindle with the correct power requested by the cnc via a control voltage which is output from the analogue pcb on Serial I O ch
18. chine needs to have the gantry squared up Contact ART for details of the procedure Cuts Wrong Does File not correct Check the serial cable between the control console and the ART profile cutter Not Cut According to Check that the settings for the communication port used to send data to the the File machine have not been changed Ask service person 16 AA dvanced Robotic Technology Machine Starts but Pendant Display or Buttons Do Not Work Ascertain whether all axes are moving normally If not contact an ART service person Turn off the profile cutter leave it turned off for a minute and then turn it back on If this does not help do the same to the touch screen PC which is sending the cut files to the machine Note The machine will only cut what it is directed to cut from the file If the file has a fault the table will respond accordingly Check that the pendant is plugged in Replace the pendant lead Turn off the profile cutter leave it turned off for a minute and then turn it back on Reboot the Touch screen PC which is sending the cut files to the profile cutter If none of the above works contact an service person For further information or troubleshooting regarding to the Hypertherm Plasma unit please refer to the Hypertherm service manual If there is an unsolvable problem please fax a Non Conformance Report NCR of which a blank copy can be found in the back of this manual
19. e said Electrical noise To re phase the motor please contact ART for further assistance motor not getting to in the data Disable the motors with the Kills motors button check encoder feedback by its target position between Mini I O logging in as a technician according to the boards and Note Technician mode can only be accessed with a special code obtainable feedback from the Pmac due to from ART Service Department select setup executive then click position encoder faulty cables or Move each motor and ensure there no missing counts Otherwise replace the Amplifier error refers bad earthing encoder Once replaced the motor needs to be re phased This involves the use to an overload ona cables of Executive particular motor Check encoder cable is not loose on the connections at both ends at the encoder and in the relevant mini box 14 AA dvanced Robotic Technology Turn off the machine and swap the PWM amplifier board from another motor drive Power on and test the machine If the original problem has moved to that motor where the original PWM board is used then replace the PWM board Try the same thing for the PWM interface board then try the linking cables If X axis motor generates a fault check the opposite axis for broken belt or jam It may have stopped moving causing an overload in the opposite motor Check limit switches Data cable problems leading out to the mini boards can
20. er Machine operation The spindle on a router uses 3 phase power at 380 volts ac These voltages are lethal and no attempt should be made to inspect or interfere with any of the wiring Only a qualified electrician should work on the equipment vi Exposed power supply connections present a severe electrical hazard Inspect the input power cord frequently for damage or cracking of the cover Replace a damage power cord immediately Bare wiring can kill Before checking cleaning or servicing machine disconnect the main power or unplug the power supply Before removing any power supply or system enclosure cover disconnect electrical input power Wait for 5 minutes after disconnecting the main power to allow capacitors to discharge dvanced Robotic Technology ROUTER CUTTING CAN EXPEL SWARF AT HIGH SPEED Fire Prevention Ensure the area is safe before doing any cutting Always keep a fire extinguisher nearby Remove all flammables away from the CNC machine Quench hot metal or allow it to cool before handling or before letting it touch combustible materials Do not cut a material that has combustible substance on it SOME MATERIAL CUTTING CAN PRODUCE TOXIC FUMES OR PARTICLES 64 TOXIC FUMES Keep the cutting area well ventilated or use the dust extractor provided from ART at all times vli dvanced Robotic Technology MOVING PARTS CAN CAUSE INJURY Keep hands away from the Router bit when t
21. he spindle is on Keep hands away from the Tool changer carousel unless removing or replacing a tool holder Router bits at high speed can cut anything instantly Never clean the spindle or foot when the unit is working HOT METAL SWARF CAN BURN SKIN AND EYES Eye amp face hazard Use eye protection in accordance with Protect your skin by wearing gauntlet gloves applicable national or local codes safety shoes and hat Wear eye protection safety glasses or Wear long clothes to cover all exposed areas goggles with side shields Cuffless trousers to prevent entry of swarf and Routing metals can produce hot swarf hot metal viii AA dvanced Robotic Technology LASER SAFETY Laser radialian hazard Laser beams can Cause retinal damage and blindness Never look directly into the beam of the alignment laser Place hand under it to check If the beam is on WARNINGS Electric Shock Can Kill Turn off the power and the circuit breaker on the machine Remove the power plug to ensure the machine is fully isolated form electric power Do not touch live electrical part If power is require during servicing use extreme caution while working on the machine As a reminder high voltage will cause injury or death Do not attempt to repair any power board HOT PARTS CAN CAUSE SEVERE BURNS p Allow the power supply to discharge before servicing 7 MOVING BLADES CAN CASUE INJURY Keeps hand away from moving parts
22. ially on the circuit boards Ensure there is no burn or char marks no burning smell discolouration lose connection etc Replace the part if necessary 3 Ensure no mechanical parts are loose dismounted broken etc Replace or repair If necessary 4 Perform some general cleaning if applicable e g filters and covers 13 AA dvanced Robotic Technology Troubleshooting Chart Warning Never remove or replace cables connectors or circuit boards while the machine is powered up Doing so could result in serious damage to the machine or injury to personnel 355 Motor amplifier fault Machine stopped or fatal following jogging or Ensure machine is free to move by hand after all motors are disabled using the error unable to jog Kill Motors button If not remove machine covers and check motor gear boxes Motor 1 X1 properly Ensure all mechanical parts are in good condition and tensioned correctly Motor 3 Y the middle of an from swarf Perform general cleaning as needed Motor 4 Z operation due to Ensure the motor encoder on the end of affected motor is not loose Remove the Motor 5 W a mechanical encoder cover and ensure the encoder disc is sitting between the gaps of Motor 6 A jam or overload reader If the disc is rubbing on the reader first loosen the grub screw and Fatal following error reposition the disc tighten it and re phase the motor refers to th
23. leshooting Chart Chart 17 Troubleshooting Chart Chart 18 Troubleshooting Chart iii dvanced Robotic Technology Section 3 Maintenance Page 19 Daily Monthly Page 20 Annually Grease points Page 21 Grease points Page 22 Recommended Spares Page 24 Mini I O PCBs Channel 1 Page 25 Mini PCBs Channel 2 Page 26 Mini I O PCBs Channel Page 27 Machine Circuit Board Images Page 28 Machine Circuit Board Images Page 29 Home side X1 Gearbox Page 30 Off Side X2 Gear box Page 31 Tool Head Y and Z gearboxes Page 32 Power and channel 3 Page 33 Control Box Page 34 Control Box Power supplies Page 35 PMAC module Rear Page 36 PMAC Module Side Page 37 Touch Screen Computer Page 38 Air Solenoids In Tool Head Page 39 Control Box Mains Wiring Page 40 Emergency Stop wiring Page 41 Touch Screen PC wiring Page 42 DC Power Connections Page 43 Data connections 1V NA dvanced Robotic Technology Section 4 Options 10 Position Tool Changer Printer Vacuum Deck Vacuum Pumps Retractable Saw Vacuum Plough Alignment Laser Pop up Material Alignment Posts Popup Material Lifters Cutting Fluid Mister Drill and Tap Gang Drill Integrated Dust Extraction 4 Drum Dust Extractor Rotary Valve 2 Bag Dust Extractor Spindle Water cooler Spindle Options Dividing Head Rotational Axis 4 Directional Air Jets Appendix A Non Conformance Reports Blank Non Conformance Report Form NCR NA dvanced Robotic Technology
24. machine has a rotary tool changer The machine is ready to cut the file Load a cut file on the Profileshop set the origin Press cut file NA dvanced Robotic Technology Troubleshooting WARNING This machine has LETHAL voltages at various positions inside the covers If in doubt consult ART or your electrician Observe all your company safety procedures before continuing The complexity of the circuitry on the machine may require a qualified technician to service it at the component level If any unsolvable problem occurs during troubleshooting please ring ART and speak to the technical support help desk Troubleshooting Procedure Electrically isolate the machine Perform visual check on the machine parts where the problems occurring Perform visual checks on the external and then the internal systems Check and ensure all connections on the cabling are tight Make sure that all mechanical parts look correct and move smoothly Replace faulty parts Power on the machine and test again lf a fault persists please refer to Trouble shooting Chart for more information eS 2222 XM oz x e x ART s service department has telephone assistance during normal office hours Visual Check Switch off machine main power 2 Remove machine control box cover which located at the back of the machine s gantry or on the end of the table frame on earlier plasma tables Visually check all devices inside the control box espec
25. uide rail one at the front and one at the rear of each carriage mount Y Axis Grease Points Four grease points are located on the Y axis These are located on each side of the tool head along the silver guide rails two on the home side and two on the offside Z Axis Grease Points Four grease points are provided for the Z axis bearing rails Use a flexible grease gun connection to reach the grease points positioned under the lower edge of the sliding face plate However on some machines the tooling does not permit access to some or all of these points If this is the case on your machine contact an ART service person Z Screw Grease Point Next to the Z bearing nipples 19 AA dvanced Robotic Technology Check connectors Ensure all connectors are tight Annually Ensure all structural bolts are tightened properly Check shielding on all cables for damage Check Tension on gearbox pinion to rack make sure there is at least 1mm of Spacing spring tension stopper between bracket and spring tube Check all drive belts for tears cracks or shredding Check for any sideways movement in the mounting of the gearbox pivot bearings If the machine has a chain driven trough check the tension on a the chain and adjust as necessary and oil the chain 20 MA dvanced Robotic Technology Grease Points Uu v EE c V i E 1 i E 1 E A 11 a iH 174 E MES i
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