WARNING AVERTISSEMENT IMPORTANT
Contents
1. Pressure Switch Label 5H78034 16 sas 16 5H78034 17 5H78034 17 5H78034 15 5H78034 12 5H78034 12 5H78034 12 5H78034 18 Color ma cue Lt E WE x E x m A a ea NK ONE E A Primary Air Shutter Regulator Kit for E E es En E e ai uns 393691 Honeywell SV9510 Serial Marking Plate 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A Table 2 3 Propane Gas Model Size and High Altitude Conversion Kit Selection Guide and Parts List 4501 to 5500 ft sepon p 1 1 Lu Kit Item Code 42646 42647 42648 42649 42650 42651 42652 42653 Kit Part Number 3H36793 10 3H36793 11 3H36793 12 3H36793 13 3H36793 14 3H36793 15 3H36793 16 3H36793 17 3H36793 18 Gas Orifice Drill Size EVE Air Restr Plate Label 50P 75P 85P 100 125P 150P 175P 200P Pressure Switch Labe 5H78034 10 m 10 5H78034 17 5H78034 17 5H78034 15 5H78034 12 5H78034 12 5H78034 12 5H78034 18 Color ine ee ee eS Eee m Primary Air Shutter Regulator Kit for xX a s a x 393691 Honeywell SV9510 Serial Marking Plate 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A Table 2 4 Propane Gas Model Size and High Altitude Conversion Kit Selection Guide and Parts List 5501 to 6500 ft Kit Item Code 42655 42656 42657 42658 42659 42660 42661 42662 Kit Part Number 3H36793 19 3H36793 22. air shutter over the propane gas orifice and tighten The air shutter flat side should be flush with the end of the propane gas orifice as shown in Figure 4 2 Figure 4 2 Propane Gas Air Shutter and Orifice 8 Insert propane gas orifice into manifold Refer to Tables 2 1 2 5 for correct gas orifice drill size Tighten propane gas orifice using a wrench and ensure that it is gas tight 9 Tighten the burner support bracket and replace the burner enclosure panel 10 Remove the air intake restrictor plate from the combustion blower inlet by removing four screws Refer to Figure 4 3 for location of restrictor plate Figure 4 3 Air Restrictor Plate a On ids ie a 2 4 D MIEL oe tas 1 Install propane intake air restrictor plate The air restrictor plate number is stamped onto the restrictor plate Refer to Table 2 1 2 5 to verify the correct restrictor plate INSTALLATION 12 Remove the units pressure switch by removing the Figure 5 3 pressure hose the two wire leads and two mounting Conversion Rating Plate screws See Figure 5 1 Figure 5 1 Pressure Switch MODINE MANUFACTURING COMPANY CONVERSION KIT RATING PLATE This appliance was converted on to propane gas with kit no by which accepts the responsibility that this conversion has been properly made Use parts supplied by Commercial HVAC amp R Division of Modine Manufacturing Company Conversion to be performed by a gualified
3. 0 3H36793 21 3H36793 22 3H36793 23 3H36793 24 ee 25 eee 26 3H36793 27 Gas Orifice Drill Size 48 44 42 3 835 a Air Restr Plate Label IE ANNO NONE GNE UN 125P 508 71787 200P Color Gray en E ER Ec NE ea ee B m Primary Air Shutter Yes O Yes Yes Yes Yes Yes Yes Yes Regulator Kit for 393691 393691 393691 393691 393691 393691 393691 393691 393691 Honeywell SV9510 Serial Marking Plate 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A Table 2 5 Propane Gas Model Size and High Altitude Conversion Kit Selection Guide and Parts List 6501 to 7500 ft Kit Item Code 42664 42665 42666 42667 42668 42669 42670 42671 Kit Part Number 3H36793 28 3H36793 29 3H36793 30 3H36793 31 3H36793 32 3H36793 33 3H36793 34 3H36793 35 3H36793 36 Gas Orifice Drill Size 28 Air Restr Plate Label SOP 60 75P 85P 100 125P 150P 175P 200P Pressure Switch Label 5H78034 15 5H78034 15 5H78034 6 5H78034 6 5H78034 17 5H78034 12 5H78034 18 5H78034 18 5H78034 18 Color a u Dk m n uA Primary Air Shutter Yes Yes O Yes Yes Yes Yes Yes Yes Regulator Kit for 393691 393691 393691 393691 393691 393691 393691 393691 Honeywell SV9510 Serial Marking Plate 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A 5H73734A D Propane gas o
4. 9 561 2 5H76706A Rev E May 2003 SELECTION AND INSTALLATION INSTRUCTIONS conversion from natural gas to propane gas and or propane gas high altitude operation A WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life The qualified service agency performing this work assumes responsibility for the proper conversion of this appliance with this kit A AVERTISSEMENT Cet ensemble de conversion ne doit etre install que par le repr sentant d un orgasnisme qualifi et conform ment aux instructions du fabricant et tous les codes et exigences applicables de l autorit comp tente Quiconque ne respecte pas la lettre les instructions dans le pr sent manuel risque de d clencher un incendie ou une explosion entrainent des dommages mat riels des l sions corporelles ou la perte de vies humaines L organisme qualifi qui effectue les travaux est responsable de la conversion correcte de ce g n rateur d air chaud l aide de cet ensemble IMPORTANT This kit must be used in conjunction with literature number 9 506 MAS9 506 9 500 or MAS9 500 latest revision unit installation and service manual models TL
5. HIS APPLIANCE EQUIPPED FOR HIGH ALTITUDE 9 2 to the gas valve This label is supplied with the MAIN BURNER ORIFICES CHANGED TO SEITE regulator conversion kit IN U S A amp IN CANADA cus Figure 5 2 ACCORDING TO ANSI Z83 19 20 Typical Combination Gas Control Conversion UE ATTENTION THIS VALVE HAS BEEN CONVERTED FOR USE WITH LP GAS ATTENTION Cette soupage a t convertie pour l usage de gaz L P 16 Affix the propane conversion rating plate see Figure 5 3 adjacent to the unit s original rating plate along with the high altitude conversion label when applicable shown in Figure 5 4 Be sure that all blanks on the label s are completely filled in INSTALLATION CHECK OUT PROCEDURE 17 Verify that all controls and wiring have not been damaged then replace the burner box side access panel A WARNING Radiant tube baffle must be properly selected from Table 6 1 according to fuel type burner input and tube system length It must also be properly assembled and installed 18 The last section of radiant tube includes a turbulating baffle which must be assembled from the three identical sections provided with the tubes Select the appropriate number of sections from Table 6 1 noting that some models have different numbers of sections for natural and propane gas and fasten them together end to end as shown in Figure 6 1 Insert the assembled baffle into the last tube section flush with the end
6. P RLP 4 CERTIFIED The propane kits described in this manual provide the components and instructions required for field converting any natural gas or propane gas unit to any propane gas model size at any listed elevation For Units Being Converted from Natural Gas to Propane Gas at High Altitude Concurrently Since each kit described in this manual contains a propane conversion regulator kit a separate propane conversion kit is not necessary For Units being Converted from Propane Gas to Another Propane Gas Model Size and or Altitude Concurrently Follow the propane conversion instructions in this manual discarding the propane conversion regulator kit and primary air shutter since the original unit is already equipped with these components For Units Being Converted to High Altitude Operation Gas fired equipment ratings in the United States are certified for elevations above 2000 feet to meet ANSI 2223 1 which requires ratings to be reduced 4 for each 1000 feet above sea level Certification in Canada requires ratings to be reduced 10 for elevations above 2000 feet All of the high altitude kits described in this manual comply with these requirements To accommodate high altitude operation over 2000 feet elevation the units must be converted by changing gas orifices as explained in this manual All gas fired products produced by Modine Manufacturing Company are rated at 600 feet above sea level using gas va
7. her 30 or 40 feet Example To convert a TLP100H34 to 150 MBH on propane gas at 5000 feet select Item Code 42652 The new TLP150H74 requires tube system lengths of either 50 or 60 feet INSTALLATION Installation of Kit CAUTION Gas supply shall be shut off prior to disconnecting the electrical power before proceeding with the conversion Failure to do so could result in fire explosion or electrical shock Conversion of any unit is the responsibility of and the risk of the person making the conversion General The gas valve regulator kit contains the following Cap screw Honeywell kits Adjustment screw Honeywell kits Spring Label Warning Instructions 1 Ensure gas supply and electrical power disconnections have been made 2 Remove burner box side access panel two screws Remove burner enclosure panel ten screws 4 Remove the single screw and discard the natural gas primary air plate shown in Figure 4 1 which is found only on natural gas models with inputs of 50 125 MBH Go Figure 4 1 Natural Gas Primary Air Plate as WINES Single Screw Burner Support Bracket 5 Loosen the screws for the burner support bracket see Figure 4 1 to make clearance for the natural gas orifice removal 6 Remove original gas orifice from the manifold Discard this orifice along with the attached orifice disk and o ring found on natural gas inputs 50 85 7 Slip the propane gas
8. lves of either 1040 Btu ft for natural gas or 2500 Btu ft for propane gas Since gas values vary from location to location be sure to account for the local gas value when sizing and selecting these products THIS MANUAL IS THE PROPERTY OF THE OWNER PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB SELECTION Convertible Control Code 34 74 Table 2 1 Propane Gas Model Size Conversion Kit Selection Guide and Parts List 0 2000 ft elevations Kit Item Code 40840 40841 40842 40843 40844 40845 40846 40847 Kit Part Number 3H36739 1 3H36739 2 3H36739 3 3H36739 4 TS 5 STS 6 3H36739 7 3H36739 8 3H36739 9 Gas Orifice Drill Size 22 2 RES I SE ER Air Restr Plate Label 50P 75P 85P 100 E 125P eet 150P 175P 200P Pressure Switch Labe 5H78034 9 mm 9 5H78034 10 5H78034 10 5H78034 11 5H78034 12 5H78034 7 5H78034 7 5H78034 13 Color K cA S a rr Bec n Eue x RS Eue Primary Air Shutter Yes Yes Regulator Kit for 393691 393691 ET 3 Se 3 393691 Honeywell SV9510 Table 2 2 Propane Gas Model Size and High Altitude Conversion Kit Selection Guide and Parts List 2001 to 4500 ft Kit Item Code 42637 42638 42639 42640 42641 42642 42643 42644 Kit Part Number 3H36793 1 ee 2 SS 3 3H36793 4 3H36793 5 ee 6 3H36793 7 3H36793 8 Gas Orifice Drill Size dde Air Restr Plate Label BOP O m c 85P 100 Sr 150P 475P
9. of the tube closest to the vent as shown in Figure 6 2 and discard any unused baffle sections 19 Continue with the following Check Out Procedure Table 6 1 Baffle Section Quantity Determination os Prop KES KES C2 LEN Ls 9 1 38 1 0 C2 Reflector Last Tube Baffle Check Out Procedure This is an abbreviated check out procedure For additional detail please see applicable installation and service manual for the appropriate unit 1 Place pressure taps on both the inlet and outlet pressure taps of the gas valve 2 Connect a pressure measuring device capable of reading inches of water column on both the inlet and outlet pressure taps 3 Restore both the fuel supply and the electrical supply to the unit Verify the proper ignition sequence The inlet pressure must be 12 14 water column The manifold pressure must be 10 water column 4 No adjustments can be made to the burner flame Some yellow in the flame is acceptable as long as no carbon black soot is being formed 5 Verify the input rate by checking the correct main burner orifice size and manifold pressure This information is presented on the conversion kit rating plate 6 Turn the unit off and replace the inlet and outlet pressure tap plugs 7 Turn the unit on 8 Check for leaks at all joints pressure tap plugs and connections in the gas lines This is most easily done with a soap and water solution Simply brush or
10. peration is not available at 50 ft tube system length SELECTION Identifying the Model and Control Code Figure 3 1 explains the unit model number found on the units serial plate Markings pertinent to verifying correct application of the conversion kits are identified and explained in detail All of the following prereguisites must be satisfied before the unit is deemed convertible 1 The first two characters in the model number must either be TLP or RLP 2 The Control Code must be either 34 for natural gas or 74 for propane gas Figure 3 1 Model Number Designations bi d nod Control Code ow Intensity Tube 34 Natural Gas 115V supply 24V control 4 trial MBH Input ignition 100 shut off with 50 50 000 Btu hr lockout 60 60 000 Btu hr Heater 75 75 000 Btu hr Propane Gas 115V 85 85 000 Btu hr supply 24V control 4 trial 100 100 000 Btu hr ignition 10096 shut off with 125 125 000 Btu hr lockout 150 150 000 Btu hr b l L pa Zeli H Hot surface ignition Selection of the Proper Kit IMPORTANT This kit must be used in conjunction with literature number 9 506 or MAS9 506 latest revision unit installation and service manual Referring to the model number on the unit serial plate select the appropriate kit from Tables 2 1 2 5 Example To convert a TLP10034 to propane gas operation at 0 2000 feet select Item Code 40844 The new TLP100H74 requires tube system lengths of eit
11. service technician Appliance model number and input rating See existing rating plate Inlet gas pressure Minimum 12 W C Maximum 14 W C Manifold gas pressure 10 W C 13 Install the new pressure switch Ensure that the hose and Burner orifice size drill two wire leads are properly connected to the pressure a switch Refer to Tables 2 1 2 5 to verify the correct Ce g n rateur d air chaud a t converti le pressure switch part number and label color LL pour fonctionner au gaz propane E l aide de l ensemble n If the original unit is a natural gas model proceed to 14 below par If the original unit is a propane gas model proceed to 16 below 14 Modify the combination gas control to use propane gas by nom et adresse de l organisme qui a effectu la following the instructions in the regulator kit Some conversion qui accepte l enti re responsabilit conversion kits will have more than one regulator kit de la conversion specific to the manufacturer of the combination gas control T i e Honeywell Robertshaw etc Check the conversion kit parts list Tables 2 1 2 5 for application of the correct regulator kit A second check can be made by finding the Figure 5 4 model number on the combination gas control and matching it with the correct kit Do not attempt to substitute one High Altitude Conversion Label regulator kit for another NOTICE 15 Affix A aaa T iris ur Figure T
12. spray some of the solution on a joint or connection and look for bubble formation 9 If additional information is required please refer to applicable installation and service manual for the specific infrared model THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK Commercial HVAC amp R Division Modine Manufacturing Company 1500 DeKoven Avenue Racine Wisconsin 53403 2552 Tel 1 800 828 4328 HEAT Fax 262 636 1665 www modine com Modine Manufacturing Company 2003 5 03 Litho in USA
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