PN 2076-286
Contents
1. pce he bts have bes moved Ste 2 al the am nuca an page 4 noua sauer bo fi 4 fr Once he it ams re Secured ent he icing the eb in fe machine The cable now secure Rol r sie your ack under the otf he machine and cenar the in pad recy under me cab so Matte ong chametis 86 Milde fin tion ae EA oncin pac ce ache pacman veld race unan a one wl has raced Buck Se ck sta mating sure is Te cab teo De ru 4 Tann de maine e o shen cosa Sed fon fon hr be Lower ab coleta and tt he ASC rra wren ect Stel wie hove en ne feta be ese one sn 13 Lower Kt arms par page che sand and han remove jack Aepeat steps 67 ate rar of machne should Rena Beh end chine nad be of othe ground Compact Track Loader Grease Fitting Locations Lower Bucket Pot omo 28 Grease Fittings The PT 2006 equiped tings at pot pos thoughout the machine The above Shows heaton ofl ngs on he et sie of he machine An ental els on me igh sie a he machine tr each one Mente ne Lucas a finos DAILY er every 10 huts of open maumze Component and ensure proper machine 18 45 Undercarriages The under2. Service Manual Compact Track Loader PT 100G PT 100G Forestry Printed 010 Table Contents 1 Product Pret change Our Messager 23 en Suey tbe a Enero 13 Sathana 12 Orange Pe 12 me 19 1 Gate Bain Lae gt Machine an ntramantaon 2 Technical Specteations Shaper on 5 3100 Pur aay coos 21 Operator Enlonure Cre Tre pet 21 Panna Say Serve pean 2 agra tap iw Gat Sg Ole a Tov Process change Ci rae cman Ped Covers ae Cont Grea enol re Sia ln 4 Maintenance nova Pc a rial ii tp cab Proce bg Prete Compact Track Loader of Content 2 ad Fl Tan hater Oversee aay aaa roca 8 Radiator and Cooter Remora aaa 8 Hyde roa a aaa LR
3. min os see on vn he word scomecr ara ash an wi word on Scan con od cede print E Using the Service Tool 1 Soave veson updses Diagnostics Tae he sence grass your contol system boubesho ng 00 Ths sre you use symptoms characteris pose causes Once You ave an len of wnere the proba ls serve can ep yo take a deeper ok street compo and systems dats fr that paria component system This Yelp Bohne process any Steve Compact Track Loader Service Toot Diagnostic Navigator dagneste navigator Service 6 shown gue vou ar ee De dir oye Sum LS Ground Drive Enable es Sheen reser Meer ie ee ricas AA enable srens pla componens senos at act parlar ey wih gaurd dive opel work ai Bm pin win neo 2am permutas chown an ne ese fe eae pein Sy ved des Sara at equt
4. where ths ar shou be recede an tachment upped fue dng use Fuse Panel 52 Suppen win Wat proche eecncal tom they ae fan me ne gh rear comer ofthe er af cab Send operat seat ce satis ate se panel Check he o e you hala pect LN de se appears tack an bumed seeds tobe replaced Replace uses ite coreitngenge epacement use Aeplang a wit one ta tne amgetage ating may lea o premature se tale se win on higher rang may bum ou amponentne ce was meant See me outleshacin sehen tis for an eons sce naci supe ea Compact Track Loader Mane tem Botes capac sas Ming Daly oa check Tas tersion a tension 9 necessary Fan Arc bak asa par condition ER Oe or damaged Water separator Drain Daly conan Track tension Inspect Daily manos Rete damaged or soiled 15 24 Clan on cooler necessary Clan on Underariages nspe Day
5. Compact ack Leader Hydraulic Control Circuit Impact Track Laer Diagrama Hydraulic Drive Circuit Compact ack Loader Diagrama Lift Arm Control Valve Rewer Vauve Serios PSI 3989 PSI 4206 PSI 27500 KPa 27500 29000 3989 PSI 4496 PSI 187500 kPa 31000 kPa 3307 PSI 4 3481 PSI 3989 PSI el 24000 kPa 27500 kPa cheat Diagram Hydraulic Solenoid Blocks O lo 9 8 sano 1691 men ner wen wen WE Ob Compact ack Leader Electrical Attachment Outlet PT 100G Atachnent Out LEFT JOYST AUXILIARY DRIVE CONTROL ELECTRICAL SEAT SWITCH Chapter Overview Ts chapter tomaten ener procedures e T2006 eres an atracones Toubesootng Personal Safety Aroa or ot Ep Wack nr canbe argue an moy un Incio damage nyo ove aa Dat ano
6. necessary Glan oon compartment necessary sprocket i damaged rollers worn 35 min er Replace 250 Saree TERT era Renate fuel filter element SCAT Chapter Overview This cols an overview machine con octamentaon Pr uma loma egardng machne con or opera heer tothe ed lowing cartes and components and 23 desepson mar Opera tere Machine Controls 52 There re vee pinay mache corr tam con te Lift Arm Control It am conte an ech Slows ae ower e ar ct de ui atach mechanism amp found nte AR Im corra hat ons ral om operon Drive Control The re conte a Sows operar change e sr speed machne em 5 and on conto speed chen sun ragen tars 050 an de ae Dat sen ee asoman are De ote Throttle Te mecha ter mounted pedal tam cone engine
7. Pre Fan Guard Removal eve he secre me an gunda fan svous compact Track Lader Remove bots 6 securing he adatr an vous suppor ig 24 2 Remove me fan guard tom te machi by PLS sous foward aces o fan Installation 1 To fan guar removal Removal the bots Me Remove menus secure me anto ne to ay Encore Pen ean fom eee Empero udn and fan fi 8 3 Installation fan reverse te removal procedure Compact tack Loader Radiator Oil Cooler Fan Shroud Removal ule and o be macia blr pe ot unten cog ras 4 Remove We bl 6 secu De otr sous o Ihe chase an remove 848 Perm th removal procedures Remove bal 3 secuing access exposed nds ofthe engine ae an ase upon fem 4 09 cooing sytem 1 07 Loosen and asconnect ne toner hal ine from me cooler lg the ne and pens deassenal 810 CompactTrack Lader machine 34 Installation 1 came scr me ner and une e aitor Cap or pug exposed ende te radar a os
8. ote parca see chapter 0 ins you ae not ate at wil Te debit or ficeney dng operon 2222 Feen 2223 errar Compact Track Laer Parameter Downlond tiva needs be change done on is Change the ale according o e appropiate rate procedure en select ick dow 162 ox lo me lat fh check mad Once press domiad tos ben new value win al e a a mn el Be man m A nt Se ol ol oe Ben ta Seaman are fa oe Sains Pome a 3 lines a am um 5 Compact Track Loader Toot eur machne dounintecte Be onboard computes in oder tect downed update Sofware for machine laptop nan en adhe an ig sen oun Popup select e compo Fee
9. check pe causas fung har d tapear o dress jur problem eer e 9 1041 1 Tal 19 are operations ut low aut tay ci weno 1 Fay or conectes guck couple 2 luc coupe bck pressure ese suckin down onen ine posible causes har dont appear tress yur eer e Canal guide 9 104 1 Seance Tal 19 suricheilecial accessories or UN poston 2 Fauly power BL sine causes fung har dont appear o tress yur problem eer to e 9 104 1 Seance Tol chaste 19 lay not hae 2 te lan connec wig toa 3 wth key 4 Fauty tater 5 ater Ye possible cases atapssar o tress jur poble gude 14 1 Tal chaste 19 Compact track Loader 18 Troubleshooting temperature drut tem overheating gg ot Ig ao bose fn bet Damaged ising col an ade Scher machine fon cat Atachnerehse side ameter ust be at teat 13 en ori fom ow al sending nt dik Cook bypass Damage or bath ig round fn song or ua
10. nap Ring Pre remove te eve pune tam he lowing procedure sen 2 Remove he bas secutng relet abe w the sig 1632 3 InspectoAng for proper shape consu necessary 18331 4 Remove ie lea bos cover ana ne 16341 ithe Cover os expose pump components ue ong otr o damage Fepace necessary 1 1635 8 vane fot sds or or any ter damage Bee Mina Ingemat 19 1630 Compactriak Laser 7 inspect face fr scratches or any aber acon be fet wih a wien Remove he pstontarel assembly spect es ge at a I 1630 Assembly To ever the deassambl proce Chapter Overview chapter proves pressure and Check austnent and Yo eches Personal Safety ol mus be at operag temperate o accurate dug De a tow Festpracadures desenbe n Ss a arm De engine and hy and woubleshoatng procedures secon Contamination Inspection The system can become conaminated when near more of dame comporers als or begs Swear excesshely Tis can Shure of eb ya Inte eve contaminate
11. ne repaces atar evey ofthe ee Up mes sau be 5 Once ma nepecon been a secondan element enclosure dassemaly 451 8 sa ps net lang Re ace Ins an secure he cover sing ino yelow side acted poston he cover to make sur ls your primary tr element compressed aor uate Compran 101721 69 99 m ur 2 Sesa Marina detergent schen dar tleast15 minutes moving gery Ringe ne fer wi gente sea of remove 4 Alon te complete not une heat source other han warm a at 1607 to dy the iter Do not laa ar Mr mente we engine ran sn fect During the warranty pero ecommends replacing a fer mente Ita am Hoop a er Fuel Filter nes te engi o combusbn Over te became loges cause engine w ose fewer au eto el ier Shaul Be cnanged een 500 haus or are Y needed conter hor occur can Clea he oe ther fo aduce Me chance 9 being Twist he wate separater when viewed Twat ng enter cc e secano erated abe
12. tem seas mom or damaged replace nem the wheels Ar worn or damaged hem components Speco wag canon yo may Tnorugny clean a part wih pars cleaning AL rt ac has been removed pres na te ana gent Dem Pal am var un proper see wi ol Prager 00103330 men Dec utr seas hen any good sel when 12 Once component ar cn and dy ast tal at Dear ce seal ta he Mate ihe seal ecss una sea ensure sta estem ascemay he rear hub and present u seed ing shown above ig 13537 1338 Make ur won the ber sal ce win me ing ut sea Ene goa Seal 1335 Loader pr e tam pret o cone naar 12 49 once ne sus e we mem ind koto cc men eng m ene race and goo 69 152 1340 beating sleeve nih your ogee par do pressing tio fg 13 40 Seal ihen e wal pu he poston 1348 me bearing sieeve assembly mi ace seal acy 396 ane sete ig 13 2 Compact rack Loader 5 barng ce e hub wh 103330 a eset 69 1248 Remove len the center ran of e
13. 3 Remove one nor jong 12 n place 4 Ina new roller ver e pr Den side me e and and ca ut RT sprocket by 2 Repeat steps 15 an de aer sde mache recess 8 the wack torsion adjustment nd check broceauesan page 44 her Replace ers as a set Sy And marian proper soccer uncon compact rack Laer Track Removalinstalltion Tracks may need oe raved prosa spect ompanens wa sein ce Teal toy ae ang py bar Teck approved jack tans 01 Spry Shop vac o pressure masher A esk up remove foreign for the bene te suspension fl She supp ig 412 ac or pressure washer wil mata ro 3 Clan me teste on me Sing a St ste bush ble daras migo 8 Remove fot whee Than sense me 13 418 compact rack Loader the tack over heave spocet ate rear te machne 23 624 Sle te ack pst 9 25 he ont prion of wack spay bint Ach aeg hooks on e ont of e macho 27 Toten e sap unl wack Sahay an positon ie over nr der el ate ten 627
14. apar onen ar fe Insta ar elemento te assembiy by Water Separator The water separator tam 10420 removes water rom the el sippy the vain water separa prope union oan he wate 2 Reigen he screw water has been Belt Removal amp Installation 2 Remove me cover pi om Shroud tg 39 tm insert square ole release pressure on e bet ad low the pales A Reverse fe removal procedure Compact Track Loader Engine Change Regula changes are necessary mania a Sang engine Tere ecommends a range malt every ak man ben made ensure proper Ubicaton operaton a plang eng Under eal operating cars te ander 2 un te ene ora fw maus warm eo Then um te engine a bebe proceeding 2 Loner pan engine to access dain and er 40 Remove he pg ig 42 lem 8 fom pan 5 Renae eng ler oy hander min sap it cesar Sete aber gasket as come aa ee aig te nw ter moved rom Nad and th te Braedon o ano ek wt eeu when engine a dad emote he enge an in en ou
15. detecte compo nets muse be rem companens must be species an tough cleaned Be reusable andthe spam Ines must Be fished to ese orginal incon resp bt bere scant el debs yaa system may be To inspect for bee remove Dim apps nd Br ler nd Sem ra supe 17 Hydraulic Pressure Test 8 Troubleshooting Hydraulic Pressure Test amp Troubleshooting Procedures male Prssure Check Naty Pressure Check Elmer ira Pressure check Brie Pressure Check en checking system pressures ae essen el va seins ofeach cr teste your system and componen pope you one spec ar procedures In this section ho Order they ae tobe performed hen pressure Seve suspected pam ese procedures ad probit Charge Pressure Check Charge pressure used me varius cc nth alo operan Low care pressure est a any and a Gage 61606551 Compact Track Laser Preso Flow te gauge tots por 1 171 Route gauge So tat you aran asin an esoo Make
16. Removal ena combination Wrenches remove nee tan ul n De mache me I pacassay the pa and and support ht ga sees Installation cas of metal or cher debs hat may have ben generated by nom or component debi esse e al sen ing al conato The stoud de els any capone undo be Chapter Overview am ab nel Personal Safety pig ay ps an persa mato Machine Preparation ademas e aces o anche 10 Lift Arm Drive Controls Removal and Installation procedures are proved for flowing comparen Etc Joy Ram der desen Compact rack Loader 7 te 4 Expose an ute securing ker ote boot joystick en it Upwards igure 102 Remove he bots joy mau ab fom Installation Homme 9 Compact track Loader Lift Arm Control Valve Removal Cembination Open End Wrench ove the cera securing wader 103 te The
17. ai compound ig 1358 Chapter Overview chapter proves removal proce forte comparen Personal Safety ey omo Machine Preparation The system fu should be Di any hau component sens scary the on page 134 14 Li Components Removal and Installation Removal ae provided a component 1 Queccouserstck Paw ipa ag a ng aa ees prot a ee ay owe rad Pert te coe and me ste bre Ecol any components ot ine oto reese parc nam Component Bucket Tilt Cylinder Removal combintonOpen End Wrench trinspecton 9 1 ee FET mE pS easy access tr elcement Dem rs bie wear or damage and space Mem a necessay He Wearordomade and Nem and then wit et Bm ace descnbedon page 6 144 Installation 4 sl de Ram ende reverse removal procedure 2 Place a sabe container neat pn Gens han disconnect let an faces fom he cinders 1431 ap an gerne anne eet us 14 it Am Component Quick Coupler Block Removal Remove fa he ender whl supporting ondas 1029 acu
18. pane Charge Pump placement 172 1 49 ae 45 a pressure 302 8 07 Flow 102 gpm pm 2200 mm Drive Motors asl Sot mb 50 Dsplacemen hgh 3 23 Ospiacemere Law 1 13 core Controls oystcks Auxiliary Pump Model ALOVOES Rex ype Anal ito ara Laso Sense mie che ou Fon 05 pm 20 tow lon Reet 30109 High low Rele Prez 26200472 LS ony Persa pa Oi eed and atl frome cope 2 Technical Specifications amp Service Tools Lift Arm Control Valve ype Used Sense Cooler Operating pese 150 Bypass rer pressure 668193 Hotol sending 225 72 50007 2633 stove High How above amen Critical Torque Specs Pump Bats RR Wines Nut 244 ute Lacie Trae nes Nat Bove Sprocket tug Bote ot 2100 00 Moor Mounting Bote SM foots Service Tools postie o ese eche damage Heavy ack Test Gauge Ka TEREX 0402335 Rather Sap 3 Circuit Diagrams Charge Circuit Hydraulic Auxiliary Circuit
19. Arrive Controle Chapter Slay Remora Pumpaten ay aaa Pc Ten ne Fine 09 ies Re ia Engne Component see da Eide me lan Proce Boge amp rode Reset Process 138 De mp Die Re aves 2206 asomby Asner Fron an ea es bn Dive Pure Snap Say Pere Components Ping Piscis aay ie sem Pc Mache Preparados rea Pressure amp EN 1253 EN sucha nr 148 Prem Ta a pooh re re 198 Qui mc Oven Chapter Preparan 181 1 anova 1 81 va Pacer 181 ja analy Pass ng Bann Tot poci n Sher eon Fl Scion ES 2 Seven Aide amp Supplements Tove Spectators hing Torun Chapter Overview hs chapter conan adc sy rm a P1006 Compact Tack Lose Read td al rue tomaten bee to
20. Tarea pata square shank wih guar hole e crass keep arm tig removal Installation auc sytem a ect ag 19 107 103 Labelaltubes as necssan to ald in easemb Chapter Overview pros removal stan procedures punps and matas Personal Safety or ay ye trepar ar norton Machine Preparation pe Us ty omg we The yaa system fu changed lang Any Pyle comparen according tae procedure escrved an page 214 11 Hydraulic Pumps Motors Removal and Installation procedures are proved for long comparen charge Puno 1 o runs Tandem Pump Charge Pump A Lower the te gound and ren te peste win ule system Tun elon stn OFF ne he hl page fr be haa Al a er change rcs CompactTrack Lader Pumpantotors ton pun om te ne charge Remove the upper and lor Bl the age nung te engines 8 Remove charge pun tom engine Installation 4 To sulle charge pump reves removal te e Fontbeaing an carge pump uses hae es orton Emus be kept enterey Seam ate sure o si
21. True wnes ting secure 1520 sen pg on be cer of eb e oe 22 Repeats procedure on chert athe assemaly necessary sling the two nas back he undercarriage shat ape Dem in place 1 keep them secure while We assembles Sound nen 1323 24 Revese steps 13 ls procedure assem y hack ot the undercamage and completa procedi 28 procedure as necessary underage to restr union CompactTrack Loader Idler Hub or au se rong Tore Semis 08 us be alto remove eb vice Proc Sambi ale step e compet TA Undecarages ae ered try along steps rote removal procedure on page 29 Tran process steps 2 Remus ne ap ng an 25 secta me ap ten 28 ub assembly 132 Remove the rut tm 23 andthe mas Item 32 en remove te hu fom me a Sait 1320 note TI Using 2 res and 040339 pes Des Sleeve 1527 Compact rack Lader ras dap ma mau aCe Tne esla surface ground an have an itera An scratched or dur De Note Now a ood Ispct ne companents or damage ar wear Me barge donot ahen mad
22. hab tg 1349 Pack te bearing wth Terex Liu Grease and then oh Bang Sleeve wig tao 0403333 15 47 sembly un sea 28 necessary sea esdedspanser o Man places atar ntl of fase Ensue adequate 1948 at se shown Den reinen pu and hen 222 samy 1 be aes age 137 of Make bre noz 3 rr easing nepetini procedure necessary Y real won or componcas and etre proper Compact Track Loader Front and Real Axles Removal impact wre approved stunde 2 sp war or Preseure washer chasis whe avn the susgensen components 1 Suspend machine rom te round as a Jaca on page 42 usng Terex 2221 lon mount acet 00 1352 3 Remove the De Feng plat ale 1 1353 fs located on boe ight anden sis he chasis 1354 8 Sooporteachunercaage tag en side each of ungercaages ade tard ales 1355 ax sable ing deve as ig 1280 CompactTrack Lader 7 remove ont and 08 1551 ANE TG E them on ng Gece ae ey ae Installation Tr ng
23. he sspeced por pup them atte pump Cap De hoses prevent on tamination nd then at mese pos ite endo moves ve tite eng oe mc Ha Hal readings ae ow suey atl fou Fett vanes ae aul The tandem pumps estay nt warn proper Chapter Overview Tes chapter consis general and conto system gis and formation tr e PT 1006 Compact Tack Leer woubeshooting as ae in Chapter 5 eveut Oaprams ard dss an assem roces fo appropriate amponeno assembly Personal Safety ay ye mier permi ay pe al sen Compact ttn 18 Troubleshooting Visual Inspection nak around he mache and era an overal nspecin Lok fr broken Pay porter anos o tens ses we af wea Frings no apre cables pane uses place and operational Amp vu and operator check can many nes or exensie However f ese Bode ana proceed to General Troubleshooting The most way preventa tom sto cose ld recammended mame ance sehe and ietuctons af nding hung are secon covers s
24. hem wihaut distgunng ham Once the hs en stale make sur to proper comas and nal al ere removed dug Engine ensure paper opera Pr tg mat ne a u tape tor debs Charge o acht hi eves ne needed ensure pope Chapter Overview chapter proves removal stan AS RE 13 Undercarriage Removal and Installation and are proved or flowing underage ler ees Removal Removal ang nsakton mes man 1 ae were eS TT Personal Safety ering ay tc oy om Machine Preparation Sete ema pe uste cas and enone be 15 Idler Wheel Removal 15 Git and 10 tage whe ay Fe ne 1 0 underariages yack Tre approved stands 0 shop or Pressure washer 2 Rage and supprtine machine flowing the procedure on page 2 2 Fall tack pas tompage 4 step 7 ofthe ack removal procedure as necessary remove 15 whee Brought Installation procedure Torque tn wheel mounting bots pon instalation o 1089 10 Ft 142 Nm Compact rack Lader Bogie Wheel Removal amp Service Procedure cominadonocat
25. installation procedures are provided dassenay Site encasue fort following operator enclosure components an sue st equresvouleshootng retro Toubeshoing Personal Safety Lap Bar Gas Spring et pin te sence mico Compact Removal Require Toot Blade Type 4 Putte lap bar in the poston minimize tension an the lp bar gas sping CompactTrack Loader Operator Enclosure 2 Remove he rearing ram ech of e ge ug a sa stewave 62 Trl Eon el des Remove es pg gl ens Installation 1 asst spies eve he removal procedure Dash Pod Covers Removal Require Toot Philips Serewariver 2 Pott cover any am he pad ase o spas he Comecios Discanmectie sches Sra play fom de hamess nen remove ie me es In Use hese propery dent mich ame stunts estan pea SND Sha needed Installation Side Panels Removal Required Toot compact Track Loader Ente Seat Headliner Removal A n AE A Race and seur cab an page 2 Remove four us secu be sate cab ert machine 610 Installation 2 seat reves the removal pr
26. nor sound ston on manchen system ng ising Bade Remowat dose gost Damages or bus ing oud fr ron OEM sud Intl nor around ston AuoReverang an malen ass Engine Machine Troubleshooting When a engne per olin nm ne mac ke Te condtonsbeow Man De mace conscng te est deben doesnot levate your pole eier De ange manual your fr as precedes 1 Proper grade het 2 logged rescate her 5 rei eg feline 5 Proper quaty ul 2 Out ue ensure proper gaugesendng unit funcion 3 arrested eine alamatehemate ue sii Prope grade and quali hel Control System Troubleshooting Propel Propel continued Troubleshooting Propel continued Bucket Troubleshooting Quick Attach 19 Service Chapter Overview cols
27. sur any bystanders ae cer of mov en stare engine 3 Alone warm vp w opera tempera ture nen wi the enge ade be charge pressure Recor yout eating ead ata ars test port your eae ing ters necessary charge rele pressure 4 Time cab descross on page 42 ot he manual to access pur Locate the charge tet ane on he o ate pure 9 Remove me releva ham pum ae shown hare 17 sist increase pressure seg mare shin to diese te url specteaton igure 17 4 5 Retest once adustens have been made make Se psi coc Compact Track Loader Hydra Pressure amp Auniliary Pressure Check Gauges 01000 pai 55885385 sooo peat Natty pressure Sve Yow aye ae ment Low aula pressure produce poo per sac wie presa car Ale Component damageralur mache othe Stachmentbeng zed 8 Hnccessay asthe rl seingson e au ay stay or igh pressure 17 7 ne ca covery tec ett 1 Usa an wrench tn ajusten cen es a 4 Time cab as age 42 of is Locate the st por on e id of eit arm con 69 175 8 ow pressure gouge test part one sie oe vale
28. system Raise and er Ii arslunicaes Dump and cu 14 once you have zuge hea ram system rece lee an la Gauge te level ln repeat o Completo we Compact Track Loader Radiator Oil Cooler Cleaning Raat and Ol Cooler must ensure proper Engn and ym damage an een an rest Fe nt esten A pressure waster rat e eo oa yu Game ampere auge bromas heh temperatures petanca Ceanng e clan ada cooler 0 49 550 4 Male sr me enga Sou te 2 ear any appopraesatey dating lean De radial cooler sing compres a tra reci etry foward a 305 cm Bin 1203 fora fom ate spa rough cook or caca is maybe damaged bent over wil decease cooing peromance Engine Cleaning Pesos clearing of chasis area beat he cab an engine imprint ae aka necessary mann sae operation Clan as 1 Remove bel ars on the undersie of he 3 Pressure wash any eos tome engne cam partment and chase auge ver pening Compact rack Lader Drain Filter 51 The PT machines are equipe far te Sua hel case ln protec yal system in De event of allen AR atachment Ths ters ste eof he vehicle The
29. tack e os are propery meshed wih posi or an asc have em te ou push ward De ac Wok he mac ou pace netnave ass push me wack in fret moon o Sie me ack o The help kep place whle You work ver tear 28 Compact Track Loader Orc ne aci re era Secure win De Toque 22 Me EEN ES rom spring 55 yu wage mounting bots wen 1 sal bate ta secure pace 9 430 de mauning bol Toque 0 810 633 54 42 te wack arson adjustment and check precedes an page 4 1 complete Islan Compact Track Loader Cleaner o ar ems Combustion Regular nspacen ana replacement ensure prtamance and enga hear eles elemente To remove and nspet your a clanes mens 2 acess cover en ul side tek ig 435 hem on me ar lane ass shawn Nex um De cover Ln COW and pa remove Remove prman The primar element can ke cleaned eused Denia be changed at ask 4 Remove secondary cement 47 The E
30. te gauge ran te gauge peromng the est procedures figure 17 4 State machine an win te austin yor ch achte and engine you 218 ps 01902 attest pt me igh pressure gauge test pat hen cat Du or hgh Now alr sige sadn stare tered me pressures oo an mac ae tons Record te pressure Check your readings agan nse states 1 anadustant and may Presses should rad at et port hay 107511503493 3300 10055 122780 22 Low activated 2700 410095 310163 igh acted CompactTrack Lader Pressure Flow Lift Arm Pressure Check Liam press 5 used tow it arm pressure can produce weak tam hn whl hgh in am pressure can damage it arm na Nau components 1 nach ayaa gauge o test Route te auge So at os ran assistant an ead te Saupe Antone gute 17 2 Race me tars way up and continue alg even when he ams io Recor press resis Thea I Bins othe Sos and ole See Record the pressure Repeat is process win bucket 3 Check your readings agas nse tated Your fading fer austen or may b
31. you saved your ck open Th une 17 Once ne svi te mar age on nn you have password setup cording De document me onen si 15 ot decine by ing the pogo and te serce tal ul o Compact Track Loader Connecting the Service In order 1 or parc machine us must ort mache cated wii panel e upper hate per set wi te purchase an your Teex desler foruse wie serve 2 Wi your service tol runing on your laptop open under was from te corsoucon suppor wotste constetonsupprteex com Tals mi bang up De var s lomas trough ann mache dat wi 3 To access e data steam from your mache you e key ne on power up Computers and Then te pay ton tp a each Sree You opan fan yugo pto lg a Ts mi ensure da Bang asolyed ad of wna aking coman wih machine dog ase I viewing mace parameters lk upload buon he op ead te parameters stored te computer bug De sie tol Foe ensure your machine E coma e Serco oak carer ae sem Yu shou a con wih the wit
32. 5 Machine Controls and Instrumentation Instrumentation The instruments Figur 52 re postoned nthe dash pare sil and hen Seated ae Re operator encosueIsbumens nce flow In component 0 Dany ON pressure Gauge hyd Temperate Gauge Cosa Temperate 9 Range Glow ug Opera NOTICE Should an alarm message ne dspayed on e oper va ing normal perton Shane excessive ol eer Are or excessive engine cola shu te mache down In a sale Danos re problem and make needed Bee resuming operation engine or nut down it necessary precaution mathe down of alm messages appear operation prevent damage The operan ight ony when fe peat sett tong Switches The varius switches Figure 53 5 4 ae pie god access an Bi ara ad pios ran Sueco Swit 3 Al temperature Cool 1 Posting Such 1 Lon Flow Aut Sac ler 6 Chapter Overview Removal and Installation This provides tomaten on e assembly 2nd Removal
33. Drive Motor Removal Freue 2 Remove be tack fom be undercamage by ring ena proce page Remove the spectrom te undercamlage by be removal rom page 5 os manual and proper aug reassembly Remove hares ra deve the of eave ig Remove etna adapte ur ease of access the Chapter Overview proves tr ema rstalaton ofthe engine and assocats comparen Personal Safety Machine Preparation 12 Engine and Installation 1 4 Open atthe rear e mache Locate n open eatery access 2 Remove aten estan foie ano he resent 12 amp Dsconect postive and negate cas 122 Compact rack Loader 2223 3 Remove nus ned tito pul stds 125 4 Remove me bay fom he ter comparen Instalatior 1 Ta aa te reves rev procedure Exhaust System 4 Remove me tension sigs at secure me schen behead le ower pe 1 12 an page 83 0 prove access w ne exaust componente 8 Remove me upper and mie ip he machin 12 am
34. Wrenches ASAT Iron Various Press Tooting orgia wrench 1 Perom steps 15 of 15 le whee removal Procedure on page 8600 row clearance lr whe The ime ap or ater bole wheels may now be removed wi an wench and ach socket shown ln lg 134 necessary clamp one vie ne sing ihe you remove eb Dug wheel removalepacerent lo semana and rar enemy ze proper srt pits wit bot design The bot version Pere ig 137 8 Remove ba tom the hub 135 Ne Tate care cop ma face seal haves The esla surface ground an have an kt I inh site eed Alo tal care noto fase te kys fr nding ne 3 Loosen ard remove bots securing te oa far dama or wen bes de an around he Wy yen ad en De Sel apar war place em whees are nom or rence wen ne components 86100208 woking condon you use Compact track Loader Undereariage es cti copan botas shown 4 1 sal ol ans then o 13 Haven repeat tps 1 18 of tis pise o ore bee Once e assembly I as omo
35. and and and Sich te han compita Hydraulic Fluid Filter Change Host companens regule ean on tert ang seres cauto ca ve carmen e o charge manual Ae machine ae ay ea otte operaans manda 2 Lower ne mie anto acces he ank ana 35 show 4 Remove ean pug using conecte allen ype wrench oral ovo damaging fe cr pug tm rane sbi Thoroughly he tess prevent ct cr ddr th System an tars by han or wih tap as make sure res heads to make sure they are fe rom gasket rro estan Me as Prepare the nen far a smal tech dau ant te fier gasket nen reading them respecte Mer Are Tan arama ye 0 instal hydrate system plug ad en Remove te Hr cap 44 dem 0 Slew he Ay system ut Mobs DIE 10 Excel Sees o aval un eine sight gauge ande ul marcas Been cached 48 Ch an wil aut sag spas eben Ore 40 12 Inst seur the rsen er cp sorte machi and operate al cut ay a ovat be
36. apeny nated tnetonng caracy bete sang operas me machine sa compact Track ander Produit Attachments Con use atactnente at ae recommended by Tee Make sure ata necessary gui and protective ae place uncon prt operat ing any sen ear gates tc gmat Safety Label Examples Example ofthe els and on ne macho ae shown he par your Ihe y Sms Tos plant that ero at al pomanne aer enough am So be Sbuck y yg say clear atte cating esges pin suas ar using ses of he tacha e Machine Labels and Decals nfomaton and operaing nstuctns Farr ae tn Product Identification Number The Product on gure 11 Always pro We me IN when dake ar waranty or acescores No cans es me Pi proved 1006 Specifications Engine Grass horsepomer 999 035 00 Um erp 100 0 el 2200 ugh i Transmission Mosel CatALOVGS3 Baden Drive Pumps Dsplacemer 3 84 vey 163 Relat rssue 500 380 bar gpm 0348 Em 2200 rpm per
37. ariage assembles in Compact Track Loader operat har wong They nud grave tre ad vara z aber abrasive ng Terex recommends specton le undrcamage assembles cama necesa tat ar para sch o rash ke cay mad or gave nod be cleaned om ne mar maine component press wacher ars mel mater om the undercarages Ames en a pressure nat aval bar shovel or smiardeuce eign wen clara pay atentan de sprockets andthe fot ad rear wheels where debs lay le accio mot dee spect ofen and remove objects at may around or age temes between component causing persue wet afd damage sand on ur ie ne sures may requ it day 5 ade compact rack Lader Track Tension PT 100G Proper ack tension must e mig damage he nderamage Companens Running ack may cause wacko set cese premature Seung fate o ter preventable damage e trace e a sou ony be Sheed to he pom where here vale Never our beyond te Pau a operon and wll most hey chek 2 Laya age te of me ack Bri
38. d wel at open fom aor debi dbassembled Tne gasket mat else pump to te engine housing Should enlaces wienver the charge pump 5 fered end stale o preven al eis and or ea Auxiliary Pump Removal and suport ams as an page nn ac e OFF nen an me ya er age 41010 ne supone operator ensure an 42 of tis manual 8 Remove fourbts secu te upper ute hase on me pump cis amp Remove me load sense ose he ight ie ot he aul mo 1 21 2 Remove our bots and lange camp um ouerinttte and ly as 13 Compact ack Leader Pumpaotors Tandem Drive Pump Removal End Wrenches rose camp asis y puna w h tng remove 1 8 Installation 4 aur pump removal procedure 3 Locate tarde hamess near top fea af te and tor the 18 Compact ack Loader Pumpaotors 115 Installation 4 stall ne andem pump TRB e posta
39. e 174 300 30095 tek ne posten 4 stay te rezos are ow reverse And rechace es specheen Fra econ te opposing Dre prssures used to um eave motors ower yur tacks Low pressure can cause cereased mir peromanc mars ett ered sr ren aro 4 Remove pa or he port you woul testand ser qu sear th ae ln 2 ach the yal gauge parts you are trio to stand ote te gauge so ys oran Bart ca rad gauge dng test Ing against cass stops andthe ede Seca fai cee nici 4 oye ne ie na ten Der he and ue you a ore are tapped 3 pts enero coat resting IMIMOVABLE act oe ne cn an are and ue you rag re tapped Check al same manor an record Compact Track Loader yaa Pressure 6 Check your readings aganst mar bl you tending ae ang or compat may be far o verse moto pressure low swap ele a win a one and De ele ae 8 Ho rea ngs ae lm buon step readings ae ow on pump dsconnect ri hoses fom
40. e ig 81 82 ER machos 2131 Chapter Overview This chapter pros removal stan procedures fr me senor Machine Preparation 9 Hydraulic Reservoir Removal and Installation Removal an nato are proved or j components Rasen Removal event of contamination Icominatonockst Wrench apart or ne rm he sem wed rot arte Rd cn cre peso 4 machine of coo and key removed eg vee eta y pa 2 vain he ul ete to page 416 fr be dan her change rcs Remove avai ave puras or acord Compact iack Loader Loader Hydra reservoir remove tank tom chasis by ing up and slang E tomarse bck of e machine 9 17 Installation 4 To sl reverse ee Te nv Deena must be and tee of any dit ra tray rate yt oye Iya age 2 Remmelscannect any ubesases connected to Seng ein ma ay Remove he bas and washes 12 securing he ange ome resent 4 cu he resercras shown of placement oir removals read he scion Sec of a Fange eave Suction Screen
41. e hoses to prevent 6 Remove he seno un by po tough te opening he uel ak 751 Careful remove tom te tel sending uni namess and nen snl e main we names 75 Un nen ne and cop LY ase else unt reses ng me De procedure es Compact Tack Leader era Instala procedure Footwell Removal A Race and suport ams as dserhed on Page et of ms manta opto 2 operator ensure ead as RET page of is manual 8 Remove te Mara tear late and ende ig 79 Compact Track Lader erw de pda mn mos ne and De rote boat 712 procedure Foot Throttle Assembly Removal amp In me one cane tbe naa on och posal i amp Remove the bots secu ng tote chasse 728 Eccung fot ota oe Chapter Overview ai oes Companene Dane a an ree to cap 18 Personal Safety Su pean ancy Machine Preparation 8 Radiator and Oil Cooler Removal and Installation Removal and ntalatn ae provided for he cols comparen
42. elect et at syngas at nay posse causes Problema Meine wi ot erank ove Sater cables or deso btn ue bow tae tee om lay Fauly gen such Gate Bote aac tay ly 9 power use 6280 amp Ye possible causes ung hee do atapssar o tress your problem eer Pess sence Teo ya 14 Compact rack Loader Troubleshooting 1 ECU use blows dscharge engine ite posible causes fung har tress your problem eer e 2 Engine Send Tol ya gude wi ot pra causes fung har dent apnea dress your problem eer e Canal woubesnotng 84 1 Tal chaste 19 it amickot corroe operational but wacks 1 Pang bake pasion 2 Low enge pressure Hi posible causes fung har d tapear o dress jur poble ee e sytem gude 1 Tal chaste 18 racks are operational arma wll not move such Stover eet mo Haba war o ram sal mahnte Hausa d nat mark ceca rele
43. es Eiern Be ana Ts 9 Compact rack Laser Shere 223 Contra Dying on e kan e last contol screens show sequence a events nt ate pace men command e gen marcar aus of de sent between componen are layed nthe whe lg commands gen ex ys moved te nthe boxes change rect whats ng place nthe sytem ere ga press play lem wit one a rre or normal pean ey ould be dspaye ine in mast cases ths MS Condon 223 PE cra 9 sn ou maus daa on de sens ine indeatr shown in the ler gt comer o gue 8 good of he used manner that ees sat a malen Here Kamp Man ange svat ace Compact rack Laster Da en rie ion Coed Parameter Upload paramett srens dla segs e onboard computers when te load auton posse these values operating charcas ana Should be changed when owing e
44. esel ul fom cue dented as EN a erry 21 Service Aids 8 Supplements General Torque Specifications ies Si Saar ora Fiend Tora Fe TBE 56 Besen Fitting Torque Specifications Ring Port conjuncion ORFS Caracas O Ring Seal 05 cath ETA ome tin Bate 5 For og por ins us Sf std sas por materna fro Terex Construction Americas 8800 Rost Road Southaven MS 28671 889 201 008 wore teroxcom
45. h Removal EombinaionJ pen EndlSociat Wrenches free Approved Jack Stand or equivalen 2122 4 Restine it ams an Terex approved ack and clearance dsassembl ur 3 Remove bl secung the ple pino he quick Stach welder ive De pn outwith Farmer and 159 oar There TG HRT GEE De iR am and as a Installation 4 To asl te qui ach plot ps reverse the remota pace 2 procese as necessary remove and wom o damaged tach 16 Hydraulic Component Service Procedures Chapter Overview Disassembly 8 Assembly This proves tomaten nspecbn dsas and procedure are pride ear compare e bow Dame Puma Solendspoote Autry Pero mece srt cines or Cylinder Disassembly Pipe Wren iban servicing any component Socket or impact Wrench make sure the machine i of and cool and Berewdrver ade that all ofthe actuators are relaxed Rubber or Dead Blow Hammar Priore disconnecting removing any compo Small Pry Bor ent rom te system When sewing any component tat any aches or damage tat canbe nv Ingeraonsuacas Dat gars move se Grete nate a eed fr par replacement comer mute pt cts
46. ing peces and win Stee of apoapite reference orm Detemin pe meta eg welded and Select the corel er pond tats oF tan te NOTICE Prior welding daconnect he folowing to Negative connectors the engine Main conte machin module machine 2 Display A proper ground a protect the machin from damage when welding improper orounding can damage to mechanical nd components pecans wing dmg operates rue tie nat comes thee or hot srties Bang operation 2 When paroonng service that Seine aed poston sie nei 18 Releve hau system pressure al Pau actuators tempting any aran manterarce or eat ttn connection e comet aque Maka sure ata sald carpe hd quads ae tas Sve eat er Conc beeen fare operation Sheds at poet componente ol spay evntat a nee ne or sas ure must be tase 5 0 notoperae ny cag damages or conte pr Any gh speed rating component at has been Ganages o teed shel be checked balance Make sure a doce quae and shales re p
47. maton on dow an us e ea Comps Track A Personal Safety o yo rp teens Compact Land ly as saad aly spect sence met Compact andes rad ue hair Say Service Tool The sence ol computer applica Ne made by Saver Danfoss can be used machine parameters You musthave apg computer metng minimum requirements by Sauer Dans anda sence tel programing cab avaiable am your Tre Desl comput e tem ne serve Compact rack Loader ot fom he som 22 Compact Track Loader Toot ALI point you leed selec on op e Once have 8 navigate ne ode were you aves te ie 10 Double cick on whch shuld al you cursor Sl ver le men min A nd elect copy 12 Paste on your esto 43 Double clk on an Once nales pen e tol program and ine er iron con manager 8 once e manage window appears select yet cease hon heaps at hep oe wi ow Th automata blo pf acumen wi wa you trough e Steps inated tr se once you ave cee pese save in Taio e flr
48. ng tbe ave sprocket ord er nee of down force a he he wack by acing wagon kp by hang Me rele by sig Beare sprocket and otras sen in tue 4 tom De toto a ne sight edge a eli suce op oe ad Te een em ack 3 4 Loasen on he 8 sb acy ning eu bce 2 Then uote lack att complete Repeat e adusmmen procedure on me omar macia Planetary Oil Change 110 1 Place machine on acisunds as 0 ng hs 2 Orient the perimeter dan lg atthe very en aa Den um ne ran 3 Remove plug an a Escort pose can ver so anne son he very tte me mou Stop engine and mare accent sant 5 planetary 017540 gear ol pg cede Loader Maintenance Drive Sprocket Rollers Tees compact ack rolls an Socket rk We ne mies rotate hardened sel ins and a ein eine sue bey 088 22cm replace mom roer 42 2 Begin perfmin 2 4 wack removal procedure on page Me spocat Renee spac mung ma ave
49. ocedure 2 Remove fishing cap win a ype gan acess to Sres shown we 2 Remove al cres win a ls 227 Lower the nadine then dsconnect ne ome ight tom cab amass Once you may remot de beses tom e Installation A Tonsil te headliner eves he procedure Chapter Overview ai owes neato on ease and woubeshosing eer Chapter Personal Safety Machine Preparation oe Us ty ng m ne 7 Chassis and Fuel Tank Removal and Installation re proved or chasis component Seng Unt eme an sero Fuel Sending Unit Removal 2 Rage and suporne as deserhed age et mansa 2 operator encosure as on page 4 of tis manual 3 Locat el sending he upper la side fe ts tne coo we ands m th sending un ete Record eee of ase and poy oe Compact Track Lader Fuel Tank Removal Race and suppor he IN as as dsc on page mansa Titan sup te operator ensue as on page 47 of tis manual 8 Remove escrews tat secu seno ight re oe Sete 75 4 and the eds of t
50. p Remove clamps that secure the et and out pipes to the mata 12 2 Remove ne as srumg ne er et pan ns ki Da mci 4 1 Compact Track Loader 1723 te Use with 2 male The ples ar damages apd be stg by Hows conta camped as tar par rere de poe sectors te TAS make sankany 8 Remove an nus securng Remove net fom the mute maybe we ten ree it 10 You may now remove poes by sing em in en ut 1230 Installation 4 To emaustsysten reverse he renova procedure Remove ies mutter wh ae 220 gee ae connecin pont ng removal CompactTrack Lader Engine Cleaner Removal 2 Loosen hase camp engine a reclane Mer ESO 3 Remove me ba at secar preceaner be See tg 1210 8 Loosen me wo ose ht secure the re be tte and ea e Capa mentar 3238 Compact Track Loader 1723 Remove toner pl the engine can parmentsde nar tomer at secures backetupwar second 1218 Remove cleaner housing om Installation To a cer sesenta re
51. pera 2 Mpossble mae a pas ne machine pares ona evel aro surface Use leks dass mach tr ng nl origen or 3 Do network on ar under any machine that sup patea ny by yal a hat soe vu wel spp De mach whe peri Sale and make amare fenaitons ext Ite enge neds enges exhausts propery seres 8 Be sur a devices guards and Sis ar propey sala an reci before Beganng any sence ta guard must use ea cauto 8 use me appropriate ob ar the work be performed an el understand hw am propery before any see 7 hen se ade and ne Donatuse ul replacement 8 prepares to stop an engne as ben ety ore system has been Tecan the engne has semble Ue uel Stings ar ot Conecte engine possaly overspeed and se boty uy deat or ropry damage prepared mutate el and sunpy he Engine aero sup engine 2 8 careta when remoung cover oral Back of ha st na ont oca on opp Ste ies ate Then te cover lo ele any sing or ter pressure before me asta aso ots Repair reli wein permed iy by personnel adaguaay know Eigene in wad
52. rocures that you hoo Basic Precautions Safety Labels labels nave ae aes and ae eyed in paces lo Seve as Warnes dangerous condos Read unterstana on Compact Track Loader bear atemging manta ay droga eg er mi Personal Protective Equipment pecto equipment sreconmended when mantenanc or sence machine wear aprprate orig wen on sound he Lose shuld er e wor ad ong fav shoul Pad fats reiche shoes and ay ne Compact Track Laer Product Entering and Exiting Pressurized Items use steps andhandhais when ent A Do not use hands ter body part check fling a Compac Wack Clean ary mu or Geis steps or work before sing tem fae the machine when using and hard Anis hen eis nt posse o designed syst des no safely gain access ne machine Use alt when conponens at weigh 50 lo 23 9 Back muy Make sure a naa hai sings tare god anat and ae lie cect capacty hooks are pas ned and equioed min 2 sping th tng eyes be se lade ating operation Hot Fluids and Components Sa
53. s reed tems De tis al yal ihe tt ama ass make sure they ae Secure Be ale for possible pressure when deconnecg any device from pressure system any wor on the machos ths cannot be done make They ae secre raced o preven thm fom Stopping aug sence Loose ar damaged feo Ins nes nd noses ca cause es na band o soe pressure eso ss ones at have ben ent ar damaged Check tunes and hoses Carey Seem ci Presses ae or water can cause pressurzed ae ar wate fr lean Ing wear a ce shale protective cot Ing protective shoes The recommended Im ne pressure ag puposes 30 pe 20s Wal then using a pressure washer kee o mind hat azi ar peal wey gh pressures ae wal 2000 gs Fah Fol at acommended prices Prowse by ne washer manicure Compact Track Loader Repair sang ann BF ras Loar As pecan connect the cts rom By eins ape the bay and Fra th rom he ton ch pe ar any ones wet Carpet Place Do Not Operate tg prominently on the 1 Disconnect te and dschrge ay capac tor bete beging wor ona machine Aah 3 Do Not Operate cabo o
54. sar loan De pressure Fess vale an the tp ofthe aula quie ou lec 1 Remove ender te mache 06 Inst To clar reves removal procedure wating tl ee Installation To slide PRY eses the Chapter Overview oe provides removal and staaten proce tr ne stc and asacate comparen Personal Safety or pearl fey norman Machine Preparation Pace Dot pea eminent o e 15 Quick Attach Removal and Installation and instalatonpocesues are proved for Se que atach componer 1 Quekataen Phot Pe componer Locking Pin Assembly Removal 4 Restine it ams on an Terex approved ack and for stc 2 Remove 1 securing upper guard o quck tac 19 152 te can easly access orropacemen Inspec far ib mea or damage an hem as 4 Remove he secung pin assemby ay atanion o quantity poston at en amponenta 157 Installation 4 Tote ques bung pasen Compact Track Loader Quek ac
55. sede an Compact Loe ee Ant ne say ale sya tapas penal iy haar bay al messages Put alow Symbol possible o des e sgl ud a ato gm det eed he machnen asst ote nara and preven augment sana args NOTICE Inicaes hazardous situation uh tt avoided es In property equ ent damage The word Matas used is manual draw ya sencon o Spec topes supplement proved a at sect not tapo any of pa of man on Comput Tk Latur un you ave rnd and uty manual a racine pee operation and master mana Retr to Operan mars or 1 Product Safety ne persons has fertig a Compact Track Lader may ve afana wi many e Oster he machin makes use when permi entes nes Fandarze use win e Systems components Bee atemptng any ype of matenance ts not onal anche potential Th messages ncaa ne dtr ren and played on he machine oe mat a we to mata you sao Potente iste and encourage sa approach to im seve wrt you une al procs meted or operating by Tro you must Vi mesa ensure hat te mache wi at be mage or bw mado unto by the operation p
56. t of anio ar 7 Prepare er rslaton by Heh bon te expose sae Mer gasket 8 Tue me nt eier ead Then A Resa te o dain nt pan and hen 10 bs 67am he oa ap and engine trance nih Tees 1030 Guy Engine 12 artorm a sal make sue be ug Mar and al er cap ae ender Level Check hone the enga sun seroma 1 Farce mache on eve and shut own mate sre Der are noes cher ns of he neato man pes 2 Open me nod o gan acess Be engine 5 1 eventos sure enghe Compare Sen and Loca and emove he eng el pan be ig aaa um Engine Oil Specifications Teen recamaras sing Terex 200 30 Heavy Duty Engine lor mastcandsone ine even teme working avant may fused 252 gue a uscsty You mayas use a quality engine folowing speateato eng 71 Seated 8 Remove once and spac ne lr lon te vel aber 49 e presentan me up bu fotover upper ul level na 1 fen oc and t m hod ta complet 7 Mine eee dd proper ga and enge css cena e Ape
57. taking not lan ng 44 Remove he mer sea om te end Pay min nou pars ig 168 169 seal pon removal I 26221 18 Remove end land outer sal tom end fa 16 0 18 Trug oa a pw ett coi Assembly 4 Inca ne components place oe aint payne cose atento to feria locaton ensure proper operat 42 Gen end land ot ofthe ender 2 epson ing and sel wth Wie jane port assembly vol damage 3 Reassenble componen by eersng me sembly process Compact Track Loader Hydraue Component Sere ng hamess tom 8 Remove am va aspect and ngs or damage necesan 16 2 Deck ale 6 1622 Remove sn ng o damage Fnecssan 1623 Remove ram vai eet and Figs o necessay 1624 Assembly 4 neal new ses components pac oe arab a says cose components by reversa das sembly process Compact Track Loader Hydrauic Component Sender 4 Remove spol om dv spect spon and 26 Assembly Auxiliary Pump Disassembly aon
58. tie any components inspected fr damage and cleaned o 20 coal and th ac rested ang cap hates ae Tetra id ane changed fot ders de seed lowing any component service according torte procedure described om page 418 Remove te bench Vise to aid enemy une 161 End endesa cath any at ea ut upon dsassen CompactTrack Lader Component Hany ae wesent Datar sp enaugh toca wi your tna be be shoud 165 4 se mopen eros wenn wim and remove the end 162 Use a pry baer sen deve te rd an fam he cnr 163 8 Inspectine piston seals and ns for wear any component appears be dar Saeain anyway esa When 8 sel the underside sutace lok any 207 ead nt paral protec Entmatare dep enough ath wa our Heads end th a or ale pon shoud be replace 9 16 Bow hammer Compact Tack Loader Hydrauic Component Service 13 Remove tarden sea ram e end gan pay Ing cose orar oem a ig 1611 1 Remove the seais piston rivas
59. un ya a Compact un ys hae utr t th Oporto and mara or Incio proper machi parten apura Compa TackLonte permi ny type o sence wor on a Compact Track Loader read and understand Chapter personal safety 4 Maintenance Lift Arm Bras lam 844 tem ended keep ence prcomal sale when ki necessary macs wa rams lo e poe rms e red postion jst ast ot af Sera machine supare ya The me waht ote ams ands are echancaby he at Have remove 00 tam rc hen rase them tthe upper sate shown and rental me pre naw safe satte engine af and ion rd porton unos e trac hasbeen erect neta ound ande enge of compete The ROPSIFOPS approved 43 Ute slow easy acaso lo equpped wih Optra and secure em auton De mach Anas race See page Super hs malt ere stands Remove te Bol loro forest hat whe Never on or Unde me fasten e They cated Spore y Jack pp na
60. vere ne Engine Removal Wrenches i Dow or Ratchet Strep Fonitiengine Hoist Irv Bor eta a aay I manual pro Sarg et od my mus ad support ne operat ensure as scree on age of is man etm stes 27 of exhaust enol procedure on page 123 of bs nana Loosen me nose camp ante fone 0 1220 7 Loosen hose camp on a tel ne pump on te oe 09 122 Compact Track Loader Compact Track Loader 1723 Remove ute tom we op ote 4 by leasening te clamp onthe ie and enon the bis on here Once reeves vere naka cnnecton ee engine o prover contamiatan 1226 tine ene 1220 16 Access and remove he wo tontengne mount bats te cab on me tp ear one Use apropia extension 12 01 E ACI ove TPT engine us ce ats in pote ande eween the eng Sod ort rear fae a dede tats capable fatty ing pol located on De to are fort and back of de enge Then side engine and upward clar de Installation To sane engne reves removal an ana hy weave rubber motr mourtsuraces slaw te engine Side om
61. y der afhatcampanens system ofthe exhaust and yde neues Al use cauton when removing beaters ge on e machine rag ver he capa lg prevent being Sprayed or 4 by igus under pressure especialy cave e machine hasbeen pected recen is may sul be ot To ensure your safety alow the machine to ool before attempting any serie procedure that vote et fide er component Corrosion Inhibitor yes Avi longed repented cont wi Ss of contact was sn Fresa wn soap and mater Por eyes with aroun af waterfor Physclan Keep outa each Batteries Do ntsoke when nspctng the eel Never charg unt Cat of bat vary cheat caba hen te charg operas can cause an explosion rom tarmabe apc mba hyrogen and oxygen ats released fom be be batty utes Do note lech soliton make cont eyes Electo ter For eyes Au wi lage amis mins Ca Keep each Tor Rules in e system use teak under pressure can pen ate te cause Seras ny and ven death fad ected ina you Sn get Seek teatrant rom dci fbr i he ype ory eleve pressure fom system removing any he
62. you mah ona poned mar en pco open as shown at ight process la Daun pes iS an caren sat wae vn vere St lasted step the omar Shawn aight nt aude eds in me once you ave nen ver Sonn confi e pdt te downoad Once you may cont atte ven een de ar day Nabe drama ap TOT systems ua he dow an carta Fi Dota A WARNING Do not disconnect target system until download is complete Chapter Overview When or rgenishng a an ee cong ac Lot mac se mie he Mache Ter hen Tse Aeveoped fa ested and approved by Tees sure Tact Landen when eed command Fluids ca er Engine Anireeztcootant eres Long fe 050 03001661 galan 10 Excel 46 Serie Capac 27 Ars Pact Tees Hut Pupose EP Lion Grease 0200 7424 abe Planetary Serves Capecty 55 quarts 21 ar nt aval ih len at et 20 Lubricant amp Fuel Specifications Fuel Specifications Di
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