installation instructions aut series surgical lights
Contents
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3. 5 8 2 SALON ab X VIO ZL 9 Luvdv 206 y AVMS 8L SS322V 2 1 91 NOULAMS aariddns 8 1 NOILONn E Q3HSINIA LinaNoo TV13W 4016 8 2 SSH3HLO t AVMS 319NV X E HOldVOV ss3H10 SHOHONV TWYHNLONYLS 009 Tv3nionuls 5 aaovds AT1Vnoa 9 ab X ZL AUT AUT INSTALL REV3 LFS 9 SKYTRON Page 25 6 2 LFSLFSAUT Mounting Structure Guideline AYNLONALS ONILNNOW LAVSATVOA 110755715351 8 SI SIUL Bununo eui Jo 1114815 pue 10 ALITIGISNOdSAY SVH HOLOVHINOO 9 jeouje 3 ejeuec uonounf p x 2 pue NOHLLAMS Aq peiddns pue ejejdeoe e qeo 69 ejeuleo einjxy eu e 5101506 Apeay Jeuondo JOWUOW
4. ete ct rer 3 1 1 Special User 3 1 2 Safety Precautions e p Ue ARE LE LM II TU OR 3 1 2 Lapel SyrmibOls ocio en tera cia ins olde lees ttt Ec etat doa Re to tto 4 SECTION 2 EQUIPMENT SPECIFICATIONS 5 2 1 Permissible Environmental 5 2 2 Electrical Requirements i 5 2 3 ESD Sensitive 5 2 4 Connection Means ec rere xa Er Er de Data RR UR Hr ER 5 2 5 National Electric Code amp ANSI 5 5 2 0 Bending ooo n esce ides cedo eatur 6 2 7 Conduit 6 2 8 Protective nnns sess nnns 6 2 9 Final ASSemibly tite t Ee OW E A tid Eats edes 6 2 10 Fail Safe 6 2 1 SIPPING ER 6 SECTION 3 MODEL IDENTIFICATION 2 21e o Hte RR RC UR ERR 7 SECTION 4 8 8 4 2 Installation NOS ape Ra
5. SANIT 2VAOTC 00 31V3Vd3S 01 TIVM SNNY LINGNOD Q31v3Iqaa c Svuourry JNORLLAOIS Bg 1 1 LINGNOD LNdLNO N3339 3LIHM day 1 4 S3MIM LINGNOD 6 J LON YOLINOW m ni ISA vi3Wvo 1 WALSAS Vi3Wvo2 LINGNOD AWLAWN 1 NOILONnf 16 wamoisno YOLINOW 9 SKYTRON AUT H AUT INSTALL REV3 LFS Page 30 7 4 Typical Wiring Diagram TV Models Bury 415 usnig SJ0j2euu02 027 Jequiy V ews yum 1 9711 Woddns VS eqn quiessy HOLIMS LSA vv QN39311 jeng 104 un 0302 IeM
6. OVAOTC 00L LINGNOS 1 8 31IHM aas ANNOYS 4 5 1 S3gM 9MVZL LINGNOOS 5 NOILV33dO 1 TIIM HOIHM 1 1V2I8123 13 NOILV3OSIIN JHL LN3A33d OL 1H917 OL SANIT LNdLNO SANIT LAANI 2 00 0 31V3Vd3S 01 1 1 TIVM 1y SNNY LINGNOS c ALON YOLINOW N333S2S1V 14 A ee 4 QuvaNvis E aariadns YAWNOLSND O3GIA Q302 N NOILONNAL TET 2 9 SKYTRON E LFS AUT H AUT INSTALL REV3 Page 28 7 2 Typical Wiring Diagram Bury 915 oN yoojg ysn g o eAup e c 89 00 jequiy 031 V G31 97 41 uoddng VS yoddns ISA QN3931 vous 90 0 feng 104 YUN
7. 9 SKYTRON LFS RADIAL ARM SCREW 6MX10 6 5 gt 3 Figure 5 23 Tightening Sequence b Rotate mounting stub of height adjustable arm clockwise until it contacts the stop Figure 5 24 Align height adjustable arm in line with LFS RAA as shown UPPER ARM HEIGHT ADJUSTABLE ARM UPPER ARM MOUNTING STUB HEIGHT ADJUSTABLE ARM Figure 5 24 Height Adjustable Arm Alignment LFS AUT H AUT INSTALL REV3 c Apply blue Loctite amp to screw threads and assemble the height adjustable arm to the upper VST using six 6 M6 x 10mm screws and the tightening sequence shown in Figure 5 25 Figure 5 25 Tightening Sequence d Assemble lower VST to height adjustable arm using four 4 M6 x 8mm screws Figure 5 26 HEIGHT ADJU TABLE ARM gt SCREW 6M X 8 4 LOWER VST lt SCREW 6M X 8 4 Sail FS MOUNT STERILIZABLE e POSITIONING HANDLE 2 Figure 5 26 Flatscreen Mount e Assembleflatscreen mountto lower VST using four 4 M6 x 8mm screws f Install two 2 sterilizable positioning handles PN B1 410 85 9 If pull string was installed route all video and power cables through flat screen mount lower VST height adjustable arm upper VST LFS RAA and hub h Install flatscreen monitor according to manufacturer s instructions and connect all video and power cables LFS AUT H AUT INSTALL REVS3
8. E3SKYTRON INSTALLATION INSTRUCTIONS AUT SERIES SURGICAL LIGHTS LFS AUT H Variable Height Hub amp AUT Extended Length Arm Models Read this manual before starting to work This information is necessary for the safe and efficient operation of the equipment TEC B 0098 REV3 08 28 14 COMPETENCY AND INSTALLATION REQUIREMENTS This product is a Class 2 medical device that is subject to FDA Part 820 requirements Installation can only take place by qualified and trained individuals An Installation Qualification Report is required as proof of system operational validation prior to clinical use Contact Skytron for installation needs Distributed by Manufactured by US SKYTRON DKK Dai Ichi Shomei Co LTD 5085 Corporate Exchange Blvd S E 32 26 Sakashita 1 Chome Grand Rapids MI 49512 616 656 2900 Itabash i Ku Tokyo 174 0043 www skytron us JAPAN EC REP SKYTRON EUROPE BV Floresstraat 52 8022 AD Zwolle THE NETHERLANDS The base language for this document is ENGLISH Any translations must be from the base language document Printed copies are not controlled documents Although current at the time of publication SKYTRON S policy of continuous development makes this manual subject to change without notice If current manuals are required contact your local SKYTRON representative or contact SKYTRON directly at the distribution addresses listed above TABLE OF CONTENTS TITLE PAGE SECTION 1 SAFETY
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10. If a coarse adjustment is needed Figure 5 28 FLATSCREEN MOUNT TRUNION 1 8 PIN PUNCH SET SCREW If a fine adjustment is needed Figure 5 29 FLATSCREEN MOUNT 77 TENSION SPRING ADJUSTMENT NUT PIN PUNCH Figure 5 28 Pitch Axis Coarse Adjustment 1 Loosen the set screw on the trunnion nut then insert 1 8 pin punch in the hole opposite the set screw location and adjust the trunnion nut as required e Turn trunnion nut clockwise to increase tension e Turn trunnion nut counterclockwise to decrease tension Figure 5 29 Pitch Axis Fine Adjustment 1 Rotate the monitor downward until the adjustment nut is visible on the tension spring assembly 2 Use punch to turn the adjustment nut until proper tension is achieved Turn adjustment nut clockwise to increase tension Turn adjustment nut counterclockwise to decrease tension c Light Fixtures Check all light fixture positioning axis adjustments and adjust as required Refer to the service manual for instructions on positioning axis adjustments 2 Tighten set screw when the adjustment is complete 9 SKYTRON LFS AUT_H AUT INSTALL REV3 Page 23 SECTION 6 MOUNTING STRUCTURE GUIDELINES The mounting structure of a Skytron fixture should always be considered the most important detail of any project prior to installation Skytron s ceiling mounted systems depend upon properly designed an
11. combination of center focus e g AUT5 7 and or camera ready e g AUTSTV 7TV lighthead Ceiling mounted radial arm for one 1 Aurora 3 lighthead A that has an extended hub with radial arm length of X Where lt A gt can be either a center focus e g AUT5 7 and or camera ready e g or 7TV lighthead Ceiling mounted radial arms for two 2 Aurora 3 lightheads AB that have an extended hub with radial arm lengths of lt gt Where AB can be combination of center focus e g AUT5 7 and or camera ready e g AUTSTV 7TV lighthead Notice All extended length arms and variable height hub models require signed submittal drawings LFS AUT H AUT INSTALL REV3 9 SKYTRON Page 8 SECTION 4 PRE INSTALLATION INSTRUCTIONS 4 1 Pre Installation Requirements Appropriate metal conduit and wiring must be installed from wall control mountto ceiling mounting structure Flexible conduit to extend 18 below finished ceiling 100 240VAC circuit protected dedicated power supply line in separate conduit to be provided at wall control Painting and flooring must be complete prior to fixture installation Finished ceiling height must be verified Optional camera system models require a 1 metal conduit from mounting plate to control unit J box In some cases on LFS models SKYTRON does not supply the flatscreen FS monitor Please consult FS moni
12. Page 21 5 12 Fixture Adjustments a Flatscreen Monitor Vertical Tension Check the vertical tension adjustment of the height adjustable arm for its capacity to support the flatscreen monitor throughout its range of movement The monitor should move freely yet maintain its selected position without drifting If the monitor drifts make a vertical tension adjustment as follows Figure 5 27 1 8 PIN PUNCH 0 HEIGHT ADJUSTABLE ARM ADJUSTMENT NUT a Figure 5 27 Vertical Tension Adjustment COVER PLATE 1 Remove two 2 screws securing the cover plate to the top of the height adjustable arm to access the tension adjustment nut Set the screws and cover plate aside 2 Insert a 1 8 pin punch into a hole in the adjustment nut and turn the nut as required to achieve proper tension Turn adjustment nut clockwise to increase tension Turn adjustment nut counterclockwise to decrease tension NOTICE The system can support and balance a monitor weight of up to 20 pounds 9 0 kg Exceeding the weight will result in poor balance and performance 3 Replace the access cover using the two 2 screws removed in Step 1 9 SKYTRON Page 22 b Flatscreen Monitor Pitch Axis Check the adjustment for the flatscreen monitor pitch axis The monitor should move freely yet maintain its selected position without drifting the monitor drifts make a pitch axis adjustment as follows
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14. BOX 2 DEDICATED CONDUIT P RACEWAYS REQUIRED TO v E SEPARATE 100 240VAC INPUT TN SUPPLY LINES FROM 4 TO LIGHTHEAD 2 30VDC SUPPLY LINES TO 509 8 4 6 ALNI LIGHT FIXTURE R FROM WALL CONTROL TO FIXTURE w JUNCTION BOX 3 WIRES PER LIGHTHEAD PLUS 1 FIXTURE GROUND NEUTRAL BLUE 100 240VAC R bs LINE BROWN INPUT GROUND GREEN W YELLOW FROM FACILITY TO LIGHTHEAD 3 IF APPLICABLE GREEN TO LIGHTHEAD AND WALL CONTROL LINE BROWN NEUTRAL BLUE 100 240VAC LIGHTHEAD 1 TO LIGHTHEAD 2 Figure 5 4 Wall Control Wiring 65 TT LFS AUT AUT INSTALL REV3 5 3 Optional Camera Ready Lighthead The optional camera ready system includes a connectorfaceplate with a 65ft cable that connects to the light fixture junction box The faceplate is mounted in a 2 x 4 junction box andthe cableis runthrough a 1 1 4 metal conduitto the lightfixture junction box D sub 9 pin connectors are provided for cable connection at the fixture junction box and atthe RAA VST connection point The Camera Ready Lighthead must be installed with the corresponding camera ready BOM and VST Refer to fixture diagrams in Section 7 5 4 Install Mounting Hub RAA A CAUTION Use a Genie lift or other appropriate lifting device to install each RAA NOTICE The multiple arm
15. NOILOW ONILSIML ON MOTIV OL q3ovssg pue jeunjon ys peuoege eq jsnui eu peuinbeJ pz 10 921 U09 Aq NOM LAMS 10 Woddns 10 19 5 pue synu 9 EJeuec Aq peijddns uoneouqej JO pue 1048 3461 jo Woddns 6301 10 uoddns 8 2 SALON 5 5 2 ub X VIC aariddns NOS 1AMS NH ONILNNOW JYNLXI L aariddns NOYNLAMS NOYLANS ag H3AOOSNIIISO aaovds ATivnoa YALAWVIG 9 1108 9 01 e NEC Luvdv 06 p AVMS 83AO2 81 SS322V 2191 gt aariddns NO31AMS ONILNNOW Cy SNITI3O Q3HSINIA dou 8 LINGNOS ss3H10 TVYENLONYLS TWLAW AVMS SYSHLO 39NV 14 AUT AUT INSTALL REV3 LFS 9 SKYTRON Page 27 INSTALLATION DRAWINGS SECTION 7 7 1 Typical Light Fixture Conduit and Wiring Requirements LFSAUT55 Shown aariddns NOS LAMS o TIVM SBE ee 1 qaivoiaqaa TT
16. assemblies are easier to handle during installation if the arms are left taped and tied together a The mounting structure should be fabricated of steel and welded or bolted to the structural ceiling It should be braced in a manner that will allow no twisting or lateral motion NOTICE See appropriate mounting structure guidelines located in Section 6 All installations require the mounting structure to be tested and comply with SKYTRON test jig requirements b Install the mounting hub and RAAassembly on the threaded rods between the jam nuts The bottom of the mounting hub should be located a specific distance from the finished ceiling specified in the mounting structure guidelines to ensure proper ceiling coverfitand accurately leveled using a digital level Tighten the jam nuts securely Figure 5 5 CAUTION The mounting hub must be accurately leveled within 0 1 to prevent lighthead drift LFS AUT_H AUT INSTALL REV3 Page 15 a 1 8 THREADED ROD BY OTHERS NUT 8 WASHER 8 BY OTHERS Figure 5 5 Mounting Hub RAA Installation LFSLFS Arm Shown Observe wire tags and color codes then connect the electrical wires from the wall control to the radial arm junction box wires A CAUTION Connection of the fixture wires must be made using crimp connectors Main terminal devices shall be so located or shielded that should a wire of a stranded conductor escape when t
17. containers designed to leveled within 0 1 to prevent lighthead prevent damage from vibration or drift shock Alwaysuse SKYTRON supplied containers for shipment To prevent support arm damage the longer screws must be installed in the Aurora 3 lightheads operate on DC holes towards the lighthead VOLTAGE The PC boards are susceptible to static charges even NOTICE when not powered Pay close attention to wiring diagrams wire labeling and Indicates important information not related to personal injury 1 3 Label Symbols With the word DANGER indicates a hazardous situation that if not avoided will result in death or serious injury With the word WARNING indicates a hazardous situation that if not avoided could result in death of serious injury With the word CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury EC REP Indicates authorized representative in the european community Indicates Manufacturer Indicates Dangerous Voltage 100 240V 50 60Hz 5 5 AUT INSTALL REV3 Page 5 SECTION 2 EQUIPMENT SPECIFICATIONS REQUIREMENTS CAUTION This equipmentis intendedfor use by healthcare professionals only This equipment may cause radio interference or may disrupt the operation of nearby equipment lt may be necessary to take mitigation measures such as re orienting or relocating the lighthead or sh
18. restore power in five 5 seconds or less NOTICE Fail safe devices are not supplied by SKYTRON 2 11 Shipping CAUTION SKYTRON surgical lights are packaged in special containers designed to prevent damage from vibration or shock Always use SKYTRON supplied containers for shipment LFS AUT AUT INSTALL REV3 Page 7 SECTION 3 MODEL IDENTIFICATION LFSAUT ABC LFSLFSAUT AB AUT A lt X gt LFS Flat Screen AUT Extended Length Arm AUT AB lt gt AUT A X AUT AB AUT H Variable Height Hub Ceiling mounted radial support arm for one 1 flat screen with up to three 3 Aurora 3 lightheads lt ABC gt Where ABC be any combination of center focus e g AUTS 7 and or camera ready e g AUTSTV 7TV lighthead Ceiling mounted radial support arms for two 2 flat screens with up to two 2 Aurora 3 lightheads AB Where AB be any combination of center focus e g AUTS 7 and or camera ready e g AUTSTV 7TV lighthead Ceiling mounted radial arm for one 1 Aurora 3 lighthead A that is an extended length radial arm with an arm lengh of X Where A can be either a center focus e g AUT5 7 and or camera ready e g AUTSTV or 7TV lighthead Ceiling mounted radial arm for two 2 Aurora 3 lightheads AB that have extended radial arms with arm lengths of lt gt Where AB can be
19. throughout the fixture s wiring circuit where applicable 2 8 Protective Means N WARNING To avoidtherisk of electric shock this equipment must only be connected to a supply mains with protective earth ground CAUTION This fixture requires a properly circuit protected appropriately sized dedicated circuit An isolated power supply circuit must be protected by an appropriately sized double pole single throw circuit breaker 9 SKYTRON Proper performance and safety of this fixture can only be achieved by an adequate grounding system Fixture ground must be a dedicated ground point ultimately bonded to the facilities grounding system to prevent the migration of electrical interference generated by other devices 2 9 Final Assembly Allinstallations of SKYTRON surgical lights should be under the direct supervision of a SKYTRON authorized representative Prior to the fixture being placed in service the SKYTRON authorized representative mustinitialize the fixture and complete the installation report To maintain product warranty and performance this product requires routine service Contact your SKYTRON representative for factory service or preventive maintenance contracts 2 10 Fail Safe Compliance In order for dual or triple lighthead systems to maintain fail safe compliance a battery back up UPS or generator back up power system must be provided in the mains wiring prior to the wall control which will
20. FE be RE Res 8 4 3 Uncrating iri da dut aa dur pesce pud nds a dod 8 4 4 Specialty Tools and 9 SECTION 5 INSTALLATION ree nter tt eri eo 10 5 1 Installation Sequence 9 9 10 5 2 Install Wall Control Pega de RECS E CURT HA Re 12 5 3 Optional Camera Ready Lighthead nnn inns 15 5 4 Install Mounting H b RAR sicci teat Po Una 15 5 5 Install Light LFS Models 16 9 6 Adjust cre 16 527 Install Ceiling GOVer s codeine on ee dele deo ober te 17 5 0 rand BOM mE 18 5 9 Install AUT Lightheads 2 eeu 19 5 10 Install Model 5 Lightheads If 19 5 11 Install Flatscreen Mounting Assembly LFS Models Only 20 5 12 Fixture Adjustments nto e IRR Hr RR UL 21 LFS AUT AUT_ INSTALL gt REV Bg SKYTRON Page 2 TABLE OF CONTENTS TITLE PAGE SECTION 6 MOUNTING ST
21. RUCTURE GUIDELINES eee 23 6 1 LFSAUT and Extended Arm Mounting Structure Guideline 24 6 2 LFSLFSAUT Mounting Structure n 25 6 3 AUT Mounting Structure Guideline 26 SECTION 7 INSTALLATION DRAWINGS Mara Rel rete 27 7 1 Typical Light Fixture Conduit and Wiring Requirements LFSAUT55 Shown 27 722 Wiring o Gakic de deed ute Oc beau Monee moe 28 7 3 Typical Light Fixture Conduit and Wiring Requirements LFSAUTSSTV Shown 29 7 4 Typical Wiring Diagram TV Models sesenta et denn 30 SECTION 8 REVISION HISTORY corone tte 31 65 AUT AUT INSTALL REV3 Page 3 SECTION 1 SAFETY INFORMATION 1 1 Special User Attention The procedures described in this manual will be performed by representatives of the owner staff or contracted service therefore itis the responsibility of the owner to ensure that all safety precautions are followed Only qualified and trained individuals should attempt the installation of this product 1 2 Safety Precautions The following is a summary of DANGERS WARNINGS and CAUTIONS denoted in this manual These precautions are found throughout the manual where t
22. T INSTALL REV3 LFS 9 SKYTRON Page 31 SECTION 8 REVISION HISTORY Das Revision Revision History 08 28 2014 3 e Added EC REP to inside cover and on Page 4 Added Revision History section on Page 31 LFS AUT AUT_ INSTALL gt REV Bg SKYTRON ES SKYTRON 5085 Corporate Exchange Blvd S E Grand Rapids MI 49512 616 656 2900 FAX 616 656 2906
23. UT INSTALL REV3 Page 13 OPTIONAL BACK BOX INSTALLATION FINISHED WALL 120 240 VAC INPUT 30 VDC 3 4 CONDUIT CONDUIT CONNECTOR RECESS MOUNT FLANGE COVERAGE SINGLE DUAL 1174 W 14 H 298W x 356H 8 11 4 D 215W x 295H x 103D TRIPLE BACK BOX 102 W x 147 H x4 D 267 W x 369H x 103D NOTE FRONT EDGE OF BACK BOX MUST BE FLUSH WITH FINISHED WALL SURFACE CONTROL BOX WITH RECESS MOUNT FLANGE INSTALLED CONDUIT AND MOUNTING HARDWARE PROVIDED BY OTHERS BASED ON APPLICATION SURFACE MOUNT 7 SCREW 4 RECESSED MOUNT 0777 JUNCTION BOX dis fo ip ue FRONT PANEL gt FP 4 SCREW i DIMENSIONS F Cin SINGLE DUAL TRIPLE 48 8 5 8 220 10 5 8 270 TY ol zl 4 100 4 100 ros 10 5 8 270 14 355 6 7 8 175 8 5 8 220 K E 7 5 8 195 11 280 6 153 6 3 8 162 10 255 13 1 2 343 7 7 8 200 10 253 9 11 34 298 13 3 4 348 p 13 7 8 353 17 14 438 z E 12 3 8 315 15 3 4 400 SIDE VIEW BACK VIEW 10 114 260 12 114 310 Figure 5 3 Wall Control Mounting Options LFS AUT H AUT_ INSTALL 5 3 SKYTRON FIXTURE JUNCTION
24. VED Figure 5 12 AUT_H Ceiling Cover Installation Recessed Ceiling NOTICE If necessary the extended hub collar can be repositioned up or down the extended hub shaft by loosening the set screws that secure the hub to the shaft repositioning the hub and then retightening the set screws 9 SKYTRON Page 18 5 8 Install VST and BOM NOTICE Determine correct placement for each VST and BOM on the The longest VST goes into the top RAA a Install the VST onthe BOM apply Blue Loctite to screw threads and secure VST with the Allen screws provided Figure 5 13 Figure 5 13 Balance Mechanism BOM b Follow the tightening sequence and torque the screws to 9 ft lbs 12 Nm Figure 5 14 5 GAG m 253 Figure 5 14 Screw Tightening Sequence c Insertthe VST of VST BOM assembly into the RAA receptacle Figure 5 15 Apply Loctite to screwthreads and secure the BOM VST assembly with the mounting screws following the tightening sequence Figure 5 14 9 SKYTRON VST Maca s Figure 5 15 VST BOM Assembly to RAA d Remove cap from RAA Figure 5 15 Pull VST and RAA wires and connectors for camera ready VST only up through access hole in RAA Figure 5 16 D SUB 9 PIN CONNECTION FOR TV Figure 5 16 Connect VST RAA Wires e Observe the wire colors and connect the wires from the RAA to the corresponding VST wires using crimp connectors Figure 5 16 Connect D sub 9 p
25. al care in handling should prevail throughout installation a Uncrating Light Fixture Open the top of the lighthead box and remove the packing material Remove the sterilizable positioning handle and lighthead from the crate NOTICE Details may vary depending upon model and support structure fabrication All fixtures use METRIC fasteners b Radial Arm Assembly When the radial arm assembly is removed from the crate and set on the floor prior to mounting it be sure the mounting flange is toward the floor If the arm assembly is set on the floor upside down the hub cover may be damaged Figure 4 1 MOUNTING Figure 4 1 Radial Arm Assembly LFS AUT AUT INSTALL REV3 c Lightheads Use extreme caution when removing the contents from the crates to prevent damage to the lights Leave the lightheads in their crates until ready to install Ifthe lighthead must be set down after itis removed from the crate always lay it on the foam shipping block DO NOT lay lighthead on the front face LFS AUT AUT INSTALL REV3 Page 9 4 4 Specialty Tools and Equipment The following specialty tools and equipment are required for performing this installation Metric hand tools Appropriately rated lifting device Genie Lift Digital level Torque wrench ft lbs Metric sockets compatible with torque wrench 9 SKYTRON Page 10 SECTION 5 INSTALLATION 5 1 Installation Sequen
26. ce a The LFSAUT lighting fixture should be installed in the following sequence Figure 5 1 7 8 THREADED ROD CEILING COVER 6 Cs ret oum MOUNTING HUB 2 a STOP HEIGHT ADJUSTMENTS 5 LFS LFSLFS ADJUSTABLE RAA 2 B ARM 9 F3 UPPER VST 9 m LIGHT 3 VST 7 LIGHTHEAD 8 LIGHTHEAD 8 N gt 0225 6 C 62 6 Q BOM 7 WALL CONTROL 1 Figure 5 1 LFS Installation Sequence LFSAUT55 Shown Install Wall Control Install LFS LFSLFS RadialArmAssembly RAA Install Light RAA to LFS LFSLFS 1 Install Ceiling Cover 2 3 4 Install Cable for Camera Ready Lighthead 5 Install VST and BOM Install Lighthead Install Flatscreen Mounting Assembly Not Shown Make RAA Stop Adjustments 3 5 5 7 AUT INSTALL REV3 Page 11 b Extended Arm AUT H Installation Sequence The extended arm and extended hub AUT_H lighting fixture should be installed in the following sequence Figure 5 2 1 YNN TENUIS CONTROL 1 ALIROI CEILING COVER 5 M STOP RAA 2 VST 6 Ls 7 8 THREADED ROD BOM 6 LIGHTHEAD 7 LIGHTHEAD 7 Figure 5 2 Installation Sequence AUT55 1500 1300 Shown Install Wall Con
27. d installed mounting structures to deliver years of dependable performance These mounting structure guidelines are a successful proven design The design consists of a welded flanged pipe assembly combined with 4 angled sway braces kickers A structural steel pipe combined with welded steel plates on each end facilitate its attachment to the structural ceiling and provide an attachment point for the Skytron fixture This design eliminates guess work by the steel fabricator when compared to structures that are fabricated on site with angle iron In many cases the flanged pipe assembly can be pre fabricated reducing the on site construction time Once the structures are fabricated an on site performance test can be done The performance test of the structure involves hanging a test jig from the structure and then measuring the amount of deflection that occurs at the mounting plate using a digital level The test jig is similar in size shape and weight to the Skytron fixtures Deflection of the mounting plate causes the radial arm s to become out of level and drift For a structure to meet Skytron specifications we require that the mounting plate does not have more than two tenths of a degree of deflection while loaded with the specified weight and moment The testing process should occur in the early stages of construction to provide optimal time if additional reinforcement is needed on the structure and should be per
28. e lighthead locate the support arm of the BOM so that it points inward toward the ceiling cover Refer to Figure 5 17 This will prevent the radial arm from moving when installing the lighthead b Remove the four 4 screws from the lighthead mounting stub c Install the lighthead mounting stub into the support arm and secure with the screws previously removed Figure 5 20 SUPPORT Ew TS XX gt AS s ys i KALD NS lt gt MOUNTING STUB Figure 5 20 AUTS5 Lighthead Installation 9 SKYTRON Page 20 d Pullthelighthead down and remove shipping block from the BOM Figure 5 21 SHIPPING BLOCK Figure 5 21 Shipping Block N WARNING DO NOT remove lighthead when supportarmisin down position The BOM will be severely damaged and it may result in bodily injury e Repeat Steps a through d for each additional AUT5 lighthead 5 11 Install Flatscreen Mounting Assembly LFS Models Only Usethefollowing procedure to install each complete flatscreen mount assembly including upper and lower VSTs height adjustable arm and flatscreen mount NOTICE As VSTs height adjustable arm and flatscreen mount are being assembled make sure that video cabling wires from the LFS RAA are routed through them as they are being assembled a Assemble the upper VST to the LFS using six 6 M6 x 10mm screws Figure 5 22 using the tightening sequence shown in Figure 5 23
29. e ullao jeunjonsjs eq jsnui ainjonsjs eu peuinbai 91 Aq NOHLLAMS Jo uoddns 10 pue synu 8 40j9e4ju02 uoneouqej JO pue Joqe 3461 jo Woddns 6301 10 pejeoo 110ddns SALON ut 7 ub XVI ZL 3dld 9 6 02 5 A8 4 SS322V VIG 2 1 9 1 8 Y Luvdv 06 aariddns NOS1AMS 9 2 N SNITI39 004 8 2 SYJH10 SYSHLO 4 AVMS 319NV uf X SYIH10 009 SHOHONV TVENLONYLS m lt gt 19 415 S310H ATIVNDA 9 ub XVI ZL 9 SKYTRON AUT H AUT INSTALL REV3 LFS Page 26 Structure Guideline 6 3 AUT H Mount ing AYNLONALS ONILNNOW H LNV 3NIT3GIQ9 TVH3N39 SI 5141 Bununo eui Jo pue eui 10 ALIMIGISNOdSSY TVNIH SVH HOLOVHINOO 0 jeouje 3
30. ed wire Use a Genie lift or other appropriate lifting device to install each RAA CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury but with a possibility of damage to equipment This equipment is intended for use by healthcare professionals only This equipment may cause radio interference or may disrupt the operation of nearby equipment t may be necessary to take mitigation measures such as re orienting or relocating the lighthead or shielding the location This fixture requires two 2 dedicated conduit raceways at the wall control to separate the 100 240VAC facility supply lines from the DC supply lines to the lighting fixture Failure to observe this requirement will allow the migration of electrical magnetic interference and will disrupt the operation of the lights 9 SKYTRON Page 4 CAUTION CONT D color codes White wires neutral o on lightheads must remain separate This fixture requires a properly and not touch any other wire or metal circuit protected appropriately sized parts Incorrect wiring may result in dedicated circuit An isolated power incorrect polarity being supplied to the supply circuit must be protected by an lighthead This WILL DAMAGE internal appropriately sized double pole single circuitry and components VOIDING throw circuit breaker WARRANTY SKYTRON surgical lights are packaged The mounting hub must be accurately in special
31. formed prior to the completion of the finished ceiling The final responsibility to insure that the structure is adequate and meets specification lies with the structural engineer and the contractor for the project Contact Skytron for Test Jig availability LFS AUT AUT_ INSTALL gt REV Bg SKYTRON vid p ANITAGINS AYNLONALS ONILNNOW Wav LOVS31 Page 24 6 1 LFSAUT and Extended Arm Mounting Structure Guideline SI SIUL 9 5 Bununo eui Jo AyIqe s pue 10 ALITIBISNOdS3H SVH HOLOVHINOO Aq uonounf px z pue NOHLLAMS Aq paliddns 40j2euuoo pue ejejdeoej uy 0 69 uonoun eunjxij eu e 50101506 Apeay jJeuondo 01 Bununouu si e qeo 199 Aq eq uonejejsur pano JOWUOW JO oeplA Sjeuo Aq pepi oJd eunso opue YWAN eJinbeJ ueeJosje 10 Jemod B
32. he conductors are fitted there is no risk of accidental contact between live parts and accessible parts Acceptable shielding methods include UL approved shrink tubing and electrical tape d ON LFS models route all video monitor cabling and power wires through each LFS RAA If cabling is not available a pull cable should be routed to ease later installation NOTICE An 1 1 4 30mm raceway is provided to accommodate video cabling Refer to flatscreen monitor instructions for specificrequirements priorto installation Always follow manufacturer s specific bend radii and state and local code requirements when installing such cabling 9 SKYTRON Page 16 5 5 Install Light RAA LFS Models Only a Install the Light RAA into the receptacle of the LFS RAAand secure with six 6 M6 x 10 mounting screws Figure 5 6 Align the joint shaft of the light RAA to the hub assembly and install two 2 M8 x 30 Allen bolts S d 6M X 10 6 Figure 5 6 Light RAA Installation NOTICE Light RAA wires are tagged for proper connection to the wall control top arm 1 next arm 2 bottom arm triple arm models 3 b Observe wire tags and color codes then connect the electrical wires from the wall control to the radial arm junction box wires A CAUTION Connection ofthe fixture wires must be made using crimp connectors Main terminal devices shall be so located or shielded that should a wire of a stranded cond
33. hey are applicable Carefully read the manual before proceeding to operate or service the equipment Dancer DANGER with the safety alert symbol is used to indicate a hazardous situation that if not avoided will result in death or serious injury N WARNING WARNING with the safety alert symbol is used to indicate a hazardous situation that if not avoided could result in death or serious injury Toavoidthe risk of electric shock this equipment must only be connected to a supply mains with protective earth ground DO NOT remove lighthead when supportarm is in down position The BOM will be severely damaged and it may result in bodily injury LFS AUT_H AUT INSTALL REV3 CAUTION CAUTION with the safety alert symbol is used to indicate a hazardous situation that if not avoided could result in minor or moderate injury This fixture requires that electrical connections are made by a licensed electrician in accordance with state local and national electrical codes using UL Underwriters Laboratory recognized materials Connection of the fixture wires must be made using crimp connectors Main terminal devices shall be so located or shielded that should a wire of astranded conductor escape when the conductors are fitted there is no risk of accidental contact between live parts and accessible parts Acceptable shielding methods include UL approved shrink tubing and electrical tape DO NOT use damag
34. ielding the location 2 1 Permissible Environmental Conditions a During Transport and Storage in Original Packaging Materials Ambient Temperature 14 to 140 F 10 to 60 C Relative Humidity 1096 to 8596 No Condensation Atmospheric Pressure 14 to 31 inHg 500 to 1060 hPa b During Use For Dry Locations Ambient Temperature 60 to 85 F 15 to 30 C Relative Humidity 30 to 60 No Condensation Atmospheric Pressure 20 7 to 31 3 inHg 700 to 1060 hPa 2 2 Electrical Requirements N CAUTION This fixture requires that electrical connections are made by a licensed electrician in accordance with state local and national electrical codes using UL Underwriters Laboratory recognized materials DO NOT turn on main power to fixture until all lightheads are installed connections are complete and the fixture has been reviewed by a SKYTRON representative ELECTRICAL HAZARDS EXIST Exercise caution when working on this fixture the installation of this fixture must be made only by qualified and authorized personnel familiar with the essential knowledge and techniques LFS AUT H AUT INSTALL REV3 2 3 ESD Sensitive Devices When installing devices with electronic circuit boards e g lightheads wall control units appropriate precautions should be taken to prevent damage caused by electrostatic discharge ESD These precautions include as a minimum the use of an ESD wri
35. in connectors for camera ready VST if applicable f Ensure that all wire connections are secure then place crimped wires and mated connectors inside RAA access hole Re install cap removed in Step d g Repeat Steps a through f for each remaining BOM VST assembly LFS AUT H AUT INSTALL REVS3 5 9 Install AUT7 Lightheads If Applicable a make it easier to install the lighthead locate the support arm of the BOM so that it points inward toward the ceiling cover Figure 5 17 This will prevent the radial arm from moving when installing the lighthead POINT SUPPORT ARM TOWARD CENTER LINE L Figure 5 17 Position for Lighthead Installation b Remove the six 6 screws from the lighthead support arm c Install the lighthead mounting collar onto the support arm and secure with the screws removed in Step b Figure 5 18 CAUTION To prevent support arm damage the longer screws must be installed in the holes towards the lighthead SUPPORT Figure 5 18 AUT7 Lighthead Installation d Pullthelighthead down and remove the shipping block from the BOM Figure 5 19 LFS AUT_H AUT INSTALL REV3 Page 19 A WARNING DO NOT remove lighthead when supportarmis in down position The BOM will be severely damaged and it may result in bodily injury SHIPPING BLOCK Figure 5 19 Shipping Block 5 10 Install Model AUT5 Lightheads If Applicable Tomakeiteasierto install th
36. r recessed applications Figure 5 3 NOTICE Room placement of the wall control will vary by application Always follow current standards from the NFPA National Fire Protection Agency NEC National Electrical Code and IEC International Electrotechnical Commission for proper compliance The selection of anchorage fasteners shall be determined by the engineer of record and will vary by application The selected fasteners must not interfere with wall control components 9 SKYTRON NOTICE Seismic applications require the use of approved fasteners d Connect the electrical conductors from front face plate assembly to the wiring from the fixture Observe wire markings and colors Avoid undue stress on conductors and internal components A CAUTION Connection of the fixture wires must be made using crimp connectors Main terminal devices shall be so located or shielded that should a wire of a stranded conductor escape when the conductors are fitted there is no risk of accidental contact between live parts and accessible parts Acceptable shielding methods include UL approved shrink tubing and electrical tape DO NOT use damaged wire e Make electrical connections using approved crimp connectors Observe wire markings and colors Figure 5 4 f Attach the front panel assembly using the 4 screws removed in Step a Use care to avoid pinching conductors and creating excessive bends in wiring LFS AUT A
37. r s When all adjustments are complete and cables are routed install the ceiling cover s as follows a LFS and Extended Arm Models Position and snapthe two 2 ceiling halves together over the groove the hub as shown in Figure 5 9 CEILING COVER Figure 5 9 LFS and Extended Arm Ceiling Cover b LFSLFS Model 1 Assemble lower ceiling cover halves over groovein RAAhub as shownin Figure 5 10 using the provided screws and trim washers CEILING COVER UPPER CEILING SCREW 2 1 2 COVER 4 PROVIDED LOWER BY OTHERS TRIM SCREW WASHER Figure 5 10 LFSLFS Ceiling Covers LFS AUT_H AUT INSTALL REVS3 Page 17 2 Assemble the upper ceiling cover halves using provided screws Figure 5 10 Center the upper cover in the lower cover then secure the upper cover to the ceiling using appropriate fasteners c AUT_H Covers 1 If fixture hub is located below the finished ceiling position and snap the two 2 ceiling cover halves together over the groove in the hub as shown in Figure 5 11 FINISHED CEILING CEILING COVER GROOVE Figure 5 11 AUT_H Ceiling Cover Installation Standard Ceiling 2 If the fixture hub is recessed above the finished ceiling position and snap the ceiling cover halves together over the groove in the extended hub collar as shown in Figure 5 12 FIXTURE HUB RECESSED CEILING d CEILING COVER EXTENDED HUB COLLAR GROO
38. st strap that is properly connected to an ESD ground 2 4 Connection Means A CAUTION Connection of the fixture wires must be made using crimp connectors Main terminal devices shall be so located or shielded that should a wire of a stranded conductor escape when the conductors are fitted there is no risk of accidental contact between live parts and accessible parts Acceptable shielding methods include UL approved shrink tubing and electrical tape DO NOT use damaged wire 2 5 National Electric Code NFPA amp ANSI Requirements The installation of connecting cords between equipment parts shall meet the requirements of the National Electrical Code ANSI NFPA70 IEC 60601 1 and all local codes as applicable 9 SKYTRON Page 6 2 6 Bending Requirements Connection leads shall be constructed in such a manner that moveable leads in normal use are not bent around a radius of less than five times the outer diameter of the lead concerned Avoid conditions employing severe bends to ensure the integrity of conductors 2 7 Conduit Requirements CAUTION This fixture requires two 2 dedicated conduit raceways at the wall control to separate the 100 240VAC facility supply lines from the DC supply lines to the lighting fixture Failure to observe this requirement will allow the migration of electrical magnetic interference and will disrupt the operation of the lights Use of approved metal conduit shall be employed
39. tor instructions for specific details and requirements Monitor weight cannot exceed 20 pounds 9 0 kg Communication video cables are provided by others The mounting structure for all arm systems must pass the SKYTRON Test Jig procedure Refer to mounting structure guidelines in Section 6 4 2 Installation Notes Follow the installation instructions and utilize the SKYTRON Surgical Light Installation Report to assure proper installation and to meet the installation qualification requirements Additional materials required for proper installation include Loctite compound Aurora Series lighting fixtures require a wall mounted control box 3 4 metal conduit and minimum 12 AWG wire is required between wall control and fixture 4 3 Uncrating The SKYTRON surgical lighting fixture is normally shipped in four 4 to six 6 crates depending on the model A carton containing the vertical support tubes VSTs miscellaneous hardware and various instructional materials is packed separately 9 SKYTRON Should any damage to the fixture be noted while uncrating further unpacking should be stopped and the container with all the wrappings held for inspection The transportation company should be notified immediately so an inspector can be sent Consult the Damaged Shipment Claim Procedure sheet for further details Personnel uncrating SKYTRON surgical lights should be aware that they are delicate medical equipment and speci
40. trol Install Radial Arm Assembly Install Cable for Camera Ready Lighthead If Applicable Make RAA Stop Adjustments Install Ceiling Cover s Install VST and BOM Install Lighthead N 5 35 LFS AUT AUT_ INSTALL gt Bg SKYTRON Page 12 CAUTION Aurora 3 lightheads operate on DC VOLTAGE The PC boards are susceptible to static charges even when not powered Pay close attention to wiring diagrams wire labeling and color codes Wires on lightheads must remain separate and not touch any other wire or metal parts Incorrect wiring may result in incorrect polarity being supplied to the lighthead This WILL DAMAGE internal circuitry and components VOIDING WARRANTY 5 2 Install Wall Control NOTICE 3 4 metal conduitand minimum 12AWG wire 3 wires per lighthead plus fixture ground is required between wall control and fixture Flexible conduit should extend 18 below finished ceiling NOTICE Separate dedicated conduit required for 100 240VAC supply lines to wall control All wiring to be in accordance with local state and national electrical codes a Removethe front panel assembly from the wall control box for ease in wire connection Remove the 4 screws Setthe front panel assembly aside b Installthe wall control box enclosure as desired for the application surface or recessed mount as shown in the wall control illustration Figure 5 3 c Attach recess mount flange if required fo
41. uctor escape when the conductors are fitted there is no risk of accidental contact between live parts and accessible parts Acceptable shielding methods include UL approved shrink tubing and electrical tape 4 lt 5 6 Adjust RAA Stops LFS Extended Arm and AUT RAA s have a ball stop mechanism that allows up to 340 of rotation in 30 increments Use the following procedure to set the stop locations a Determine the degree of stop rotation and the location for the stops based on the room layout The recommended stop location is over the head end of the table Figure 5 7 This will allow the most flexibility for positioning the FS monitor or extended arm hub lights STOP POSITION 340 ROTATION Figure 5 7 Determining RAA Stop Locations b To alter the stop position Figure 5 8 STOP PLATE SCREW 2 a 5 STOP BALL Figure 5 8 Stop Ball and Stop Plate Removal Installation 1 Rotate the upper radial arm until the stop is contacted 2 Remove the two 2 screws securing the stop plate then remove the stop plate and stop ball LFS AUT H AUT INSTALL REV3 3 Rotate the armto the desired stop position then install the stop ball and stop plate Secure the stop plate to the RAA hub using the two 2 screws removed in Step 2 4 If applicable repeat Steps 1 through 3 to set the stops for the second RAA 5 7 Install Ceiling Cove
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