Wells Cargo Owners Manual
Contents
1. Shut off the valve that is located on the hot water line off the water heater See 6 Open the valve that joins the hot water lines and the cold water lines See 6 This allows you to bypass the water heater and still fill both the hot and cold water lines NOW YOU ARE READY Slip the dip tube into a gallon of RV Non Toxic antifreeze with the valve open See 3 and turn on the water pump Open one faucet or toilet at a time until you see RV Non Toxic antifreeze When finished the lines are full Be sure to flush enough RV Non Toxic antifreeze into the sinks so that the traps are protected as well SPECIALIZED PLUIVIBING If you have a trailer with a specialized plumbing application unlike the one shown on the previous page these types of plumbing systems will need to be drained and winterized properly as well pacity KEE evenly distributed 22 PROPER TRAILER LIFTING PROCESS Make sure that the trailer is properly blocked or the brakes are applied to prevent the trailer from moving while the trailer is being jacked up A Torflex Axle should have the lifting jack of proper capacity placed under the axle mounting bracket when lifting the trailer A Sprung Axle should have the lifting jack of proper capacity placed as close to the axles hangers on the main frame when lifting the trailer Lift unit only high enough to do the work required When working under a trailer make sure that the trail2. be replaced immediately All strap assemblies shall be inspected prior to each use The use of cheater bars extenders or other means of increasing leverage on a ratchet buckle handle or winch other than a manufac turer approved device can cause serious injury to the user and or bystanders When Series F bars are used in the vertical position the spring end of the bar must be up to avoid bouncing out of the track Shoring bars shall not be used in decking applications unless otherwise specified Cargo bars are not intended for use with cargo on wheels Overtensioning of ratchet mechanism may cause damage to trailer sidewalls NOTE Cargo bars do not have load ratings due to varying conditions of trailer sidewalls Do not overload or create a top heavy unstable trailer A Welding galvanized material may create toxic fumes Welding shall be done with adequate ventilation E Track and related accessories may be subjected to dirt mud snow ice road salt cleaning solution etc and therefore require inspection cleaning and lubricating to ensure that they are in proper operating condition It is the owner s responsibility to evaluate the suitability of any cargo securing product for their particular application Failure to comply with recommended usage guidelines may result in personal injury or cargo damage 30 WELLS CARGO Owner s Manual TIRE SAFETY INFORMATION TIRE AND LOADING IN
3. Safety Pin Inserted amp Secure Ball Hitch Assembly HITCH BALLS come in a variety of diameters and capacities The GVWR capacity is always stamped on the Ball Wells Cargo trailers use either a 2 Ball or a 25 1 Ball depending on the GVWR of the trailer Always be sure the Hitch Ball at least matches the GVWR of your trailer Always be sure the diameter of the Hitch Ball matches the Coupler diameter Never attempt to tow your trailer with improper size Ball Always keep Ball greased to avoid excessive wear Replace worn Hitch Balls or Locking Dogs promptly GOOSENECK HITCHES Your Wells Cargo Gooseneck Trailer will be equipped with one of four hitch types pictured below Be sure the King Pin or 5th Wheel on tow vehicle is rated for at least as much weight as the GVWR of the Trailer Hitches A B amp C pictured below require a SAE 2 King Pin or 5th Wheel Hitch D the Adjustable Height Ball Coupler Goose Neck requires 2 5 6 Hitch Ball with rating equal to the GVWR of the unit Gooseneck Hitch Types Wu inverted 5th Wheel B Adjustable Hgt King Pin D Adjustable Hgt Ball Coupler C Articulating 5th Wheel Note Ball Coupler Hitch D requires Safety Chains Recommended Mount King Pin or 5th Wheel Hitch on the bed of the tow vehicle This lowers the center of gravity for easier and safer handling Replace worn Hitch Pins and 5th Wheel Jaws promptly Check with Tow Vehi
4. Power Supply Connection CAUTIO N DO NOT STAND UNDER DOOR WHEN RAISING amp LOWERING THIS CONNECTION FOR 120 240 VOLT 3 POLE 4 WIRE 60 HERTZ AMPERE SUPPLY Located at Breakaway At Outside Power Supply Connection Switch Test Light PULL PIN TO TEST LIGHT INDICATES FOR 110 125 VOLT BATTERY 60 HZ 30 SUPPLY Located with Customer Information Papers WARNING EXTREME DANGER The RAMP HEISTER torsion spring assembly has been carefully selected and installed by the manufacturer of this trailer It has been designed to coun terbalance the weight transferred when opening and closing the entrance ramp The entire torsion spring assembly mounting hardware and cables are loaded with tremendous energy Repairs or adjustments by inexperienced persons or without proper tools is hazardous and could cause severe personal injury or death Do not attempt to remove or repair any door components hardware or the structure that these components are attached to Periodic inspection or the entire assembly to include but not be limited to cable wear fastener integrity and proper lubrication is required ALL REPAIRS OR ADJUSTMENTS MUST BE PERFORMED BY EXPERIENCED DOOR SERVICE PERSONNEL ONLY WARNING EXTREME DANGER 6 WELLS CARGO Owner s Manual LABELS INSTRUCTIONS WARNINGS Federal 1 0 Plate Mounted Road Side Lower Front Corner MANUFACTURED BY FABRIQUE PAR
5. y e WI 12 VOLT ELECTRICAL SYSTEMS 4 6 amp 7 CIRCUIT CONNECTORS 170748 uonounf Aemeyeasg Buruuni Aemeyeesg L O G 52010 jeuonippv 14 gt 510102 9JIM 991 38 02 ONIYIM AVS uan 8 dois 1615 LY 514611 win dois 14618 14 N33H5D uni dois 497 LT 514611 un 9 4016 27 11 MOTI3A aul y 38 eur 2v18 611 su 217 51461 gt N1 3 Buluuny 2132813 S 9 awel4 punoJb 45 aLIHM 1 yavs 3121H3A MOL TWNIINYAL 9 INL using 9035 8 9035 3491 uin 4015 34 7 346 esuaor 531 xny 19910 9 YOV1E 3 Buluuny 16 1 9 su 217 Buiuuny 7511 5492119 Wel punoJ5 1 lt IIHI MOL lt tc m CONNECTOR TOW VEHICLE lt lt gt TRAILER WELLS CARGO Owner s Manual 25 12 VOLT
6. ACH TRIP Disconnect 12V Plug from tow vehicle 2 Pull Breakaway Pin If RED Test Light appears there is adequate charge for battery to function 3 While Pin is pulled move tow vehicle forward Brake should be on amp wheels locked 4 Replace Pin and secure to tow vehicle Do not loop over Hitch Ball 5 Plug 12V Connector into tow vehicle receptacle 6 Test Brakes with Brake Controller NOTE When disconnecting trailer from tow vehicle make sure to replace Safety pin on the Brakeaway Switch Failure to replace Safety Pin will drain battery and render the Brakeaway System useless The Breakaway System should NEVER be used as a parking brake Also the wet cell battery is dedicated to the Brakeaway system only DO NOT run any other charges i e dome lights from this battery WELLS CARGO Owner s Manual 21 WHAT TO CHECK HOW TO CHECK DOORS WINDOWS amp VENTS Before towing your trailer check that all doors windows and roof vents are closed and latched Make sure all closing mechanisms are functioning properly and are secured Cam Lock Door Closures should be fully engaged Single Doors with Flush Locks should be locked Using padlocks on all doors is added insurance against accidental opening from road shock Taking the above measures means you can travel without danger of doors and windows accidentally opening DOOR HOLD BACKS These devices are intended to hold a door open in grade deviatio
7. At Trailer Sidewall above Corner Post Jacks STABILIZING JACK 2000 LB STATIC LOAD Ball Hitch Instruction and Warnings ATTENTION MANUFACTURERS DISTRIBUTORS AND DEALERS THIS INFORMATION MUST BE PASSED ON TO THE CONSUMER STABILIZING JACK 3000 LB STATIC LOAD A WARNING PERSONAL INJURY Safe towing practice requires the proper use of safety chains used in accordance with instructions provided by the trailer manufacturer Check that the ball has been completely inserted into the coupler ball socket and the ball clamp inside the coupler is closed around the underside of the tow ball and the handie is in the closed position The loaded weight of the trailer must never exceed the least capacity marked on the coupler tow bail hitch trailer or vehicle Check coupler hitch and ball for damage or wear before each use Assure ail parts operate freely Replace component if worn or damaged Failure to follow warnings and instructions could result in separation of tow vehicle and trailer which can result in death personal injury and property damage A WARNING PERSONAL INJURY Always open latch handle before inserting ball INSTALLATION INSTRUCTIONS Request Atwood Bulletin for complete instructions on coupler installation operation and maintenance DO NOT ATTEMPT INSTALLATION WITHOUT BULLETIN Request MPD 87984 bulletin Atwood Mobile Products Rockford IL 61103 815 877 5700
8. EFORE YOUR 157 TRIP CHECK LIST CHECK POINT Tire Pressure amp Tire Condition Wheel Lugs Bearing Lube amp Tightness X Burnish Brakes X Brakes Brake Controllers X Breakaway Battery Charge X Hitch X Safety Chains X 12V Running Lights X Doors Windows Roof Vents Locked X Distribution amp Security X All Jacks Up in Travel Position X X Level Trailer Parallel with ground amp tow vehicle Check Lug Nuts for tightness before initial trip at 10 miles 25 miles and 50 miles Recheck at least every 3 months or 3000 miles Your Wells Cargo Dealer in all probability checked each of these Points before you took delivery However these are key things you should re check before taking your trailer on the road for the first time A complete description of how to properly check these Points starts on Page 10 11 WELLS CARGO Owner s Manual ROUTINE MAINTENANCE CHECK LIST EVERY EVERY EVERY See Page TRIP 3000 Mi 6000 Mi for or3Mo or6Mo Details CHECK WHAT TO DO Tire Air Inflate to Proper Pressure 10 Pressure Indicated on Sidewall Wheel Lugs Tighten to Proper e 11 Bolts amp Nuts Torque Specifications Check for Damage Wheel and or o 11 Out of Round Coupler Ball Check for Sufficient Lube e or Check Lock Mechanism 12 5th Wheel amp Pin Check for Unusual Wear Coupler Check for proper fastening amp Hitch Pin in o 12 position and secure Check Lug Nuts for tightness befor
9. ELECTRICAL SYSTEMS 4 6 amp 7 CIRCUIT CONNECTORS 1 Common Ground to Frame WHITE Common Ground 1 2 Electric Brake BLUE Electric Brake 2 3 Running amp License Light BROWN No 3 Tail Running amp License Lts 4 Auxiliary Dome Light Charge Line etc BLACK 5 Left Stop amp Turn YELLOW No 4 Battery Charge 6 Right Stop amp Turn GREEN No 5 Left Stop amp Turn 7 Not Used PURPLE No 6 RightStop amp Turn No 7 Auxiliary 12 VOLT WIRING SYSTEM 12V Electrical Power is supplied from the tow vehicle to your trailer through one of the Circuit Connectors diagrammed at the left wiring is color coded according to SAE Code The trailer half of the connector is attached to a flexible jacketed Power Cable running to a Junction Box see upper right hand illustration Page 16 From the Junction Box the Cable then runs through the road side frame channel CABLE WIRING CODE Yellow and Green 18 gauge Brown 16 gauge Black 12 gauge The Brake Line exits the Frame at the Axle and connects to the Axle Wire via a water tight boot Wire and boot are anchored to the Frame with Ring Clamp and Fastener WARNING FOR TRAILERS WITH BREAKAWAY SYSTEM Tow vehicle must be equipped with a fused 20 Amp Charge Line connected to Pin 4 of the trailer Connector 26 WELLS CARGO Owner s Manual
10. FORMATION THE WEIGHT OF THE CARGO SHOULD NEVER EXCEED 667 KG 1476 LE rem mac TIRE SAFETY INFORMATION For trailers with a GVWR of 10 000 Ibs or less 1 Locate the statement The weight of cargo should never exceed XXX kg Or XXX 165 on your vehicle s placard See placard above 2 This figure equals the available amount of cargo and luggage capacity 3 Determine the combined weight of cargo being loaded on the vehicle That weight may not safely exceed the available cargo capacity calculated in Step 2 GLOSSARY OF TIRE TERMINOLOGY Bias ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at alternate angles substantially less than 90 degrees to the centerline of the tread Cold inflation pressure The pressure in the tire before you drive Curb weight The empty weight of the trailer Gross Vehicle Weight Rating The maximum weight of the fully loaded trailer as published on the Certification VIN label Actual weight determined by weighing trailer on a public scale without being attached to the towing vehicle 31 WELLS CARGO Owner s Manual TIRE SAFETY INFORMATION Hitch Weight The downward force exerted on the hitch ball by the trailer coupler Light truck LT tire A tire designated by its manufacturer as primarily intended for use on lightweight trucks or multipurpose passenger vehicles Maximum load rating The load rating for a tire at the m
11. HAT DO Check for abrasion distortion and general integrity of links Check for proper adjustment amp operation Test Switch Operation and Connections Pull Switch Pin Check Charge Indicator Light Check all Windows Doors Roof Vents Make sure all are closed amp locked LI N e Check Load Distribution 21 amp Security Check Fastenings 21 Lube Check AII Weld Beads for e 22 Cracks or Separations Grease zerks with a amp 22 Lithium complex grease Check for fracturing distortion and 8 22 improper anchoring Check to make sure all are working properly Replace burned out bulbs 23 25 pressure will lead to excessive tire wear or tire failure Balancing recommended Preferred Balancing Method is to center off of stud holes since 13 thru 17 5 wheels are not hub piloted WELLS CARGO Owner s Manual 13 WHAT TO CHECK HOW TO CHECK WHEELS Check Wheels for hole elongation or out of round This condition can be caused by Lug Nuts not being tight or too tight Trailer wheels can be damaged by chuck holes or curb jumping You may not be aware of the road shock to the wheels without periodic checks Replace any wheel that is bent Replace any wheel if you see elongation of the bolt holes WHEEL LUGS Wheel Lug Nuts must be tightened with a torque wrench Refer to the chart below for proper torque for your trailer Check Lug Nut tightness before
12. HECK amp HOW TO CHECK con t Pages 19 22 12 VOLT ELECTRICAL SYSTEMS Pages 23 25 26 MISC INFORMATION Pages 27 29 SAFETY INFORMATION Pages 30 32 PLANT LOCATIONS Pages 33 REPORTING SAFETY 5 Below REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Wells Cargo Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Wells Cargo Inc To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Avenue S E Washington DC 20590 You can also obtain other information about motor vehicle s
13. MARVEL FLIP LATCH COUPLER 214 01 MPD 88552 LATCHING INSTRUCTIONS To open slide forward and pull up open latch before inserting ball Fic 1 Place coupler on bali of same diameter as coupler ball socket size and of same or greater capacity than trailer GVW 88555 88600 2 88007 88010 2 546 When ball is completely nested in socket push top of latch handle rearward until handle snaps into closed position Fic 2 Extend jack to ground and lift car trailer combination 2 4 to insure coupler is securely attached to tow ball Retract jack completely before towing 5 Insert padlock through hole in handle Fic 2 A for theft protection Note These couplers are not adjustable for ball size DAS ro MAINTENANCE INSTRUCTIONS Lubricate ball socket with extreme pressure grease Lubricate moving parts with SAE 30 oil 8 WELLS CARGO Owner s Manual LABELS INSTRUCTIONS WARNINGS Located above lock assembly on MPT models only On Wells Cargo and Road Force trailers with 3 500 Ib to 8000 Ib axles Located behind fender fenderette as low as possible THIS TRAILER 15 EQUIPPED WITH DEXTER NEV R ADJUST FORWARD SELF ADJUSTING ELECTRIC BRAKES DEXTER AXLE STOP IN HALF THE DISTANCE Reduces Stopping Distance Eliminates Adjustments Retrofits to Existing Axles Part No 059 870 00 Rev A Proper Brake Adjustment With Every Mile WELLS CARGO Owner s Manual NOTES 10 WELLS CARGO Owner s Manual B
14. PLUMBING 25 Gal Freash Layout Is Not In Winterized Mode To Faucet Y amp Gal Hot Water Heater Overflow Drain Thru Floor WINTERIZING PLUMBING After draining the system close all of the drain valves except the one that drains the water heater See 1 Leave that one open We have added five shut off valves to our water piping to accommodate RV Non Toxic antifreeze Two of the Ihru Floor Anit Freeze Inlet When Filling Tank From o a s z 5 5 5 gt Valve In Closed Position Valve Should Be Closed To Drain Hot Water Heater Valve Open Position Valve Should Be Open To Drain Hot Water Heater Valva In Closad Position Pressure Relief Gravity Drain Thru Floor Automatic valves are located on the suction side of the water pump The first one disconnects the water storage tank See 2 It is normally open Turn it off The second valve on the suction side of the water pump opens the siphon tube See 3 and can be opened up after the siphon tube is WELLS CARGO Owner s Manual MISC INFORMATION WINTERIZING PLUMBING con t dipped into a gallon of RV Non Toxic antifreeze The other three valves are located right at the water heater and make it possible to leave the water heater full of air while the hot and cold lines are filled with RV Non Toxic antifreeze Shut off the valve that fills the water heater with cold water See
15. WELLS ARGO A Owner s Manual X x X X X 9 X X V lt WELLS CARGO Owner s Manual ABOUT YOUR NEW WELLS CARGO TRAILER Now is the right time to complete the information below for your permanent record Use a typewriter or print clearly You will also need this Quick Reference when contacting Wells Cargo or a Wells Cargo Dealership regarding your Warranty Service Repair or Replacement parts 1 Feed this side if using a typewriter 1 DATE PURCHASED DEALERSHIP NAME tc gt gt SERIAL NUMBER MODEL NUMBER HITCH SIZE AXLE SIZE TIRE SIZE ADDRESS WELLS CARGO Owner s Manual TABLE OF CONTENTS MESSAGE FROM THE PRESIDENT Page 2 ABOUT THIS Page 3 DEALERS amp SERVICE Page 3 LABELS INSTRUCTIONS WARNINGS Pages 4 8 NOTES 9 BEFORE YOUR 1ST TRIP CHECK 1151 Pages 10 ROUTINE MAINTENANCE CHECK LIST Pages 11 12 WHAT TO CHECK amp HOW TO CHECK Pages 13 14 WARRANTY PROGRAM amp Pages 15 18 WHAT TO C
16. Wells Cargo Inc Date 8717 2065 MODEL MODELE TM141 U Elkhart IN 1 800 548 7555 GUHR PNUB 1356 KG 2990 LB EACH AXLE PNBE CHAQUE ESSIEUD 7718KG 35001 TIRES PNEU RIMS JANTE 15 5 38 1 12 COLD INFL PRESS PRESS DE GONFL A FROID 50 THIS VEHICLE CONFORMS TO ALL APPLICABLE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS in EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT um THE DATE OF MANUFACTURE CE UEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES UEHICULES AUTOMOBILFS DU CANADA EN UIGUEUR A LA DATE DE SA FABRICATION U I N 7N I U 1HC200G1761114312 TRAILER REMORQUE Tire Placard Mounted Road Side Lower Front Corner TIRE AND LOADING INFORMATION THE WEIGHT OF THE CARGO SHOULD NEVER EXCEED 667 KG 1476 LE Manufacturers I D Plate Mounted Road Side Lower Front Corner SINCE 1954 ELKHART IN WAYCROSS GA WACO TX OGDEN UT PHOENIX AZ MCADOO DESIGN PROTECTED BY TRADEMARK LAW TELEPHONE 1 800 348 7553 WELLS CARGO Owner s Manual LABELS INSTRUCTIONS WARNINGS Aluminum Roof Rack Cross Bars MAXIMUM WEIGHT 50 LBS For trailers with rear spotting hitches Primarily for Cable Splicing trailers REAR HITCH ASSEMBLY NOT TO BE USED FOR TOWING PURPOSES FOR PLACEMENT ONLY
17. afety from http llwww safercar gov 2 WELLS CARGO Owner s Manual WITH A WELLS CARGO BEHIND YOU NEVER LOOK BACK Thank You From Wells Cargo Trailers We hear it all the time My Wells Cargo pulls so well can hardly tell it s there There s a reason why a Wells Cargo delivers such smooth towing and stable handling We build them better Experience makes a difference and our experience is unmatched in the industry Since 1954 we ve combined State of the Art Design with the best materials available to manufacture our trailers There s another reason for our slogan With a Wells Cargo Behind You Never Look Back We never want you to look back or second guess your decision to buy a Wells Cargo trailer That s why we support you with a comprehensive Warranty Program that really works for you See page 15 for warranty details TM 6 BY UNIVERSAL TRAILER WELLS CARGO Owner s Manual ABOUT THIS MANUAL DEALERS amp SERVICE OUR PRODUCT Wells Cargo builds ball coupler and gooseneck trailers in several basic configurations Most trailers we build are customized on our production lines by the inclusion of one or several optional features as specified by the dealer or customer The list of options runs into the hundreds of possible combinations OUR BRANDS Wells Cargo manufactures five different model lines Wells Cargo Road Force TC Trecker MotorTrac and Silver Sport This manual pri
18. and crack in winter BATTERY STORAGE Before storing your battery you should 1 Clean the battery case and terminals with baking soda and water 2 Check the water level and add water if needed 3 Test your battery with a hydrometer and or voltmeter to ensure the battery is fully charged 4 If needed charge your battery Batteries stored in a discharged state are susceptible to freezing sulfation and an increased rate of discharge A fully charged battery will not freeze unless the temperature reaches approximately 80 F below zero But if discharged it can freeze at 32 F Store your battery in a dry cool well ventilated area the cooler the better without going below 32 F out of reach of children and pets Check the water level and state of charge every 45 60 days If needed add distilled water and charge 20 WELLS CARGO Owner s Manual WHAT TO CHECK HOW TO CHECK Breakaway Switch amp Test Light Mounted on A Frame Cable in straight line ee 8 vehide gt Attach Breakaway Switch Cable securely to tow vehicle Locate attachment so little slack is left in the Cable but enough slack to allow for turning without disengaging Pin Thus the Cable will activate brakes the instant a trailer becomes disengaged Brake adjustment is critical to stopping a disengaged trailer Breakaway Battery on A Frame Two Fill Caps Underneath Cover CHECK BREAKAWAY SYSTEM amp BRAKES BEFORE E
19. aximum permissible inflation pressure for that tire Maximum permissible inflation pressure The maximum cold inflation pressure to which a tire may be inflated Maximum loaded vehicle weight The sum of curb weight accessory weight vehicle capacity weight and production options weight Outer diameter The overall diameter of an inflated new tire Overall width The linear distance between the exteriors of the sidewalls of an inflated tire including elevations due to labeling decorations or protective bands or ribs Ply A layer of rubber coated parallel cords Radial ply tire A pneumatic tire in which the ply cords that extend to the beads are laid at substantially 90 degrees to the centerline of the tread Recommended inflation pressure This is the inflation pressure provided by the vehicle manufacturer on the Tire Information label and on the Certification VIN tag Rim A metal support for a tire or a tire and tube assembly upon which the tire beads are seated Rim diameter This means the nominal diameter of the bead seat 32 WELLS CARGO Owner s Manual TIRE SAFETY INFORMATION Rim width This means the nominal distance between rim flanges Sidewall That portion of a tire between the tread and bead Special Trailer ST tire The ST is an indication the tire is for trailer use only Tread That portion of a tire that comes into contact with the road Treadwear indicators TWI The projections within th
20. cle Manufacturer Owners Manual or Local Dealership for any Hitch installation requirements Hitches installed otherwise may void your tow vehicle warranty SAFETY CHAINS Your Wells Cargo Trailer is equipped with Safety Chains that meet the requirements of D O T Regulations 393 70 Always attach the Chains by crossing them forming a cradle If your Coupler disengages for any reason the cradle will keep the Hitch from dragging the ground You ll be able to make an easier and safer stop WELLS CARGO Owner s Manual NEVER LOOK BACK WARRANTY PROGRAM WELLS CARGO INC LIMITED WARRANTY DURATION OF WARRANTY Your Wells Cargo equipment which has been manufactured tested and inspected in accordance with carefully specified engineering requirements is warranted to the original owner to be free from defects in material and workmanship for the period of six 6 or four 4 or three 3 years depending on the brand model except as herein limited from date of purchase The obligation of this Warranty shall be limited to repairing or replacing any part or parts which in the opinion of the Company shall be proved defective in materials or workmanship under normal use and service during the appropriate year s period commencing with the date of purchase Jack rams electrical wiring glass sealants doors seals locks paint plumbing couplers and jacks are warranted for a period of one 1 year from the date of purchase The D O T W
21. damages so the above limitation or exclusion may not apply to you 5 Parts not supplied by Wells Cargo 6 Certain parts which require replacement in the ordinary course of use due to normal wear PROCEDURE To secure repair of a trailer or any warranted parts under this Warranty the unit or warranted part must be delivered charges prepaid to the nearest Wells Cargo Dealer or Wells Cargo manufacturing facility or as directed by the Company Your Wells Cargo dealer from whom you purchased your unit is responsible for the registration of your warranty with the factory We ask that you cooperate with your dealer in supplying the necessary information on the warranty card so that we may better serve you Please Note Should equipment not supplied by Wells Cargo fail e g the hitch you have installed on your tow vehicle the result may be an accident damage or injury beyond our control Wells Cargo Inc Warranty Registration Please complete amp return card promptly NAME SERIAL NUMBER COMPANY ADDRESS MODEL NUMBER CITY STATE ZIP CODE PHONE COUNTRY DATE PURCHASED FAX EMAIL DEALER NAME and or NUMBER Where have you seen Wells Cargo Advertised Please check the planned use of your Wells Cargo trailer O Motorcycles Snowmobiling Bicycles BMX RC Models Ballooning Living Quarters Auto Rac
22. e initial trip at 10 miles 25 miles and 50 miles Recheck at least every 3 months or 3000 miles AXLES HUBS BRAKES Your Wells Cargo trailer is equipped with Dexter Axles The Dexter Operation Maintenance Service Manual along with additional reference materials can be found inside your trailer s service packet Replacement copies are available from your Wells Cargo dealer You can also find useful axle related information by visiting the Dexter Axle On line Trailer Resource Library at www dexteraxle com resource library Maintenance for Axles Hubs and Brakes is extremely important It is critical for protecting the longevity of your trailer It is also vital for your personal safety and the protection of others Follow the Dexter service recommendations exactly as described Please never shortcut Axle Hub Brake service and maintenance 12 WELLS CARGO Owner s Manual ROUTINE MAINTENANCE CHECK LIST CHECK Safety Chains Brakes Breakaway Switch Breakaway Battery Doors Windows amp Roof Vents Load Distribution Leveling Jacks Welds Hinges Tie Down Devices Electrical Lights amp Signals TIRE PRESSURE Proper air pressure for your tires is printed on the sidewall Check pressure while tires are cold Do not raise or lower pressure to meet load Pressure other than recommended EVERY EVERY EVERY See Page TRIP 3000 Mi 6000 Mi for 3 Details W
23. e principal grooves designed to give a visual indication of the degrees of wear of the tread TIRE SAFETY EVERYTHING RIDES ON IT The National Traffic Safety Administration NHTSA has published a brochure DOT HS 809 361 that discusses all aspects of Tire Safety as required by CFR 575 6 It can be obtained and downloaded from NHTSA free of charge from the following web site http www nhtsa dot gov cars rules TireSafety ridesonit tires index html WELLS CARGO Owner s Manual 33 6 PLANTS WITH SERVICE FACILITIES Toll free 800 348 7553 ELKHART INDIANA Corporate Offices 1503 W McNaughton St PO Box 728 Elkhart IN 46515 Phone 574 264 9661 Fax 574 264 5938 WACO TEXAS Texas Division 600 Texas Central Parkway PO Box 7128 Waco TX 76714 Phone 254 772 1740 Fax 254 772 7673 PHOENIX ARIZONA Arizona Division 6902 West Hadley St Phoenix AZ 85043 Phone 623 936 8150 Fax 623 936 5808 Wells Cargo Inc 2008 Web www wellscargo com Wm s WAYCROSS GEORGIA South Division 2250 Industrial Blvd PO Box 1318 Waycross GA 31502 Phone 912 285 8132 Fax 912 287 0018 OGDEN UTAH Wells Industries Inc Subsidiary 1741 W 2550 PO Box 1619 Ogden UT 84402 Phone 801 621 3637 Fax 801 392 5443 McADOO PENNSYLVANIA Pennsylvania Division 6 Banks Ave McAdoo PA 18237 Phone 570 282 3726 Fax 570 929 2141 Form OM1095 R810
24. er is supported properly by using proper capacity jack stands CAUTION Failure to comply may result in serious injury or death CAUTION Be sure to wear safety glasses Failure to comply may result in serious injury RAMP DOOR CAPACITY Two weight ratings capacities have been established for standard ramp doors Ratings do not apply to special built ramp doors or front ramp doors on V Front trailers Note Corner Post Jacks should be in the down position when loading and unloading See illustration below 1620 Ibs per tire 27 28 WELLS CARGO Owner s Manual MISC INFORMATION TORSION SPRING ASSEMBLY Most Wells Cargo brand trailer that features a ramp style door also includes a torsion spring assembly The torsion spring assembly is designed to counterbalance the weight transferred when opening and closing the ramp door This makes the ramp door easier and safer to operate The torsion spring assembly is under a great amount of tension especially in the open or down position Do not use the wire cables as handrails This puts added tension on the torsion spring assembly and increases the likelihood of a torsion spring assembly failure which could result in serious personal injury or death Just like any other mechanical apparatus the torsion spring assembly requires periodic inspection and with repetitive use replacement Industry standards state that one should consider replacing the entire spring a
25. et Cell Battery Breakaway System is warranted for a period of six 6 months from the date of purchase This Warranty gives you specific legal rights and you may also have other rights which vary from State to State Length of Warranty by brandImodel WELLS M Yir 6 Year Warranty Force by WELLS CARGO 4 Year Warranty MT1000 3 Year Warranty RJ SiLVER SPORT by WELLS CARGO 3 Year Warranty 3 Year Warranty 15 16 WELLS CARGO Owner s Manual NEVER LOOK BACK WARRANTY PROGRAM LIMITATIONS AND EXCLUSIONS This Warranty shall not extend to 1 Wells Cargo equipment which has been modified repaired or altered in any way without the express written consent of Wells Cargo 2 Unreasonable use including failure to provide reasonable and necessary maintenance 3 Tires wheels axles axle assemblies suspension components ranges heaters refrigerators air conditioners or all other appliances or components of the Wells Cargo equipment which are warranted separately by the respective manufacturers of said components These warranties are contained in the owner s packet 4 Any consequential damages for breach of this or any other warranty expressed or implied whatsoever Repair or replacement under this Warranty is the exclusive remedy of the customer Some States do not allow the exclusion or limitation of incidental or consequential
26. etal skin roof caps and wheels standard chrome and aluminum should be waxed at least once a year more often if needed Any anodized aluminum including the roof cove and trim accents should be cleaned with a mild detergent rinsed thoroughly and waxed as well Do not use excessive abrasive cleaners as it may mar the protective finish Make sure to touch up scratches Scratches on the A Frame and any exposed steel parts should be sanded primed and painted Regular at tention to these simple details will maintain the attractive appearance of your trailer It will also help increase the service life and resale value already inherent in your Wells Cargo trailer GENERAL APPEARANCE Just like an automobile your trailer s exterior skin will look better longer if washed regularly Dirt road salt acid rain and air pollution can cause unsightly stains If caught early stains can be cleaned with a mild detergent If left unattended stain removal may require a commercial grade cleaner or worse cause permanent damage Call the Wells Cargo Parts Department at 1 800 348 7553 for cleaner recommendations SNOW LOAD ON TRAILER ROOF Remove excess snow from the roof of your trailer Units that sit for an extended period of time can accumulate an excessive amount of snow and ice This can cause your roof to collapse SNOW MELT AND WATER DAMAGE Do not allow water to accumulate and pool inside trailer Example snow me
27. ing Auto Collector Karting Camping RV Scouting Arts amp Crafts Antiques Toy Hauler Moving Relocating Marching Band Mobile DJ Musician Band Photography Video Radio TV Hunting Manufacturer Distributor Retailer Public Utility Government Agency School College Church Service Group Agricultural Animal Moving Company C HAZMAT Response Fire Police Medical Landscape Ground Maintenance Nursery Sales Display Restroom Trailers Construction Gen Mechanical Contractor Electrical Contractor Painting Contractor Remodeling Contractor Roofing Siding Gutter Insulation Furniture Cabinets Concessionaire Catering Restaurant Delivery Service Misc Service Rental Leasing Utility Companies 8066 91597 NI LHVH 13 827 Od STI3M NI LHVHX13 88S ON TIVIN 55719 15915 TIVIN SSANISNG SALVLS GALINA AHL NI Q3 lI VIN 3l AYVSSAOAN ADVLSOd ON WELLS CARGO Owner s Manual 19 WHAT TO CHECK HOW TO CHECK EM DUE Safety Chain Hook Up Abrasion possibly from dragging on the ground or unusual stress like the situation described above can weaken the links making them unsafe for trailering If you detect any of these conditions replace the Safety Chains immediately If safety chains are too long sh
28. initial trip at 10 miles 25 miles and 50 miles Recheck at least every 3 months or 3000 miles TORQUE STAGES 15 Stage 2nd Stage 3rd Stage 20 25 ft Ibs 40 50 Full Torque ft Ibs 1 1 4 3 6 3 8 4 5 2 5 2 5 BOLT 6 BOLT 8 BOLT Note Warranties on trailer and axle do not apply to damage or injuries caused by loose or improperly tightened lug nuts or broken studs AXLE WHEEL STUD SIZE SIZE SIZE 2000 13 1 2 20008 14 1 2 20008 15 1 2 25008 15 1 2 35008 13 1 2 35008 15 1 2 50008 15 1 2 60008 15 1 2 60008 16 1 2 70008 16 1 2 70008 16 9 16 70008 16 5 8 72008 16 9 16 72008 16 5 8 8000 17 5 5 8 STEEL WHEEL ALUMINUM WHEEL TORQUE TORQUE 50st 75 N A 901 120 N A 901 1208 901 1208 901 120 901 1203 50st 75 N A 901 1203 901 1203 901 1208 901 1203 901 1203 901 120 901 120 901 1203 901 1203 901 120 901 1203 901 1203 275 325 275 3254 90 1203 901 120 275 3258 275 3258 275 3254 275 325 14 WELLS CARGO Owner s Manual WHAT TO CHECK HOW TO CHECK BALL COUPLER HITCHES Coupler Assembly includes a Latch Lever and Latch Lever Safety Pin or Hitch Pin Be sure the Latch Lever is locked and the Pin properly secured before moving your trailer The Pin can be engaged fully only if the Ball is properly seated in the Coupler Latch in Down
29. ion Box located at the interior road side rear The main 12V power cable feeds through the road side Frame Rail and through the Rear Corner Post to the Junction Box All distribution for 12V interior and exterior lighting feeds through the Junction Box All checks and trouble shooting can be done at the Junction Box There are no under carriage splices or taps A NOTE ABOUT WIRING YOUR TOW VEHICLE The electrical system for your trailer is protected by the circuit protection system in your tow vehicle When hot lines are added for brakes and accessories this wiring should be fused in the tow vehicle Never use existing tow vehicle wiring for these lines Run new wiring directly to the Plus side of the tow vehicle battery Never use circuit breakers for circuit protection when installing these lines Use 12 gage wire minimum for both the brake and accessory wires Do not exceed a 30 amp fuse on the brake line and a 20 amp fuse on the accessory line TOW VEHICLES Foreign makes Most foreign made tow vehicles have amber turn signals with separate brake and turn signal wiring In order for the trailer s lights to work properly one must install a special tail light converter to the tow vehicle This converter allows the different wiring configurations of the tow vehicle and trailer to be compatible Most RV and trailer parts supply stores carry this special converter LLS CARGO Owner s Manual
30. is manual Following the basic directions is your key to the safe operation of your Wells Cargo Trailer It is also the best way to ensure that you keep the full protection of your Warranty CALL 1 800 348 7553 For Nearest Location or Any Other Questions 4 WELLS CARGO Owner s Manual LABELS INSTRUCTIONS WARNINGS Check your new Wells Cargo trailer for Instructional amp Warning Labels like the ones listed below Many are mandated by the Federal Government and others will help you in proper and safe operation If decals become faded or damaged to the point where they are unreadable please contact Wells Cargo for replacement The information below is included in the event a label is missing Located At Lift Up Nose Cone NOTICE LUBRICATE ALL PIVOT POINTS WITH SAE 30 WEIGHT OIL A MINIMUM OF TWO TIMES PER YEAR BE SURE TO Connect Appliance First and check before you At Propane or connect gas bottles to line Natural Gas Appliance APPLIANCES ARE NOT CONNECTED AT At Ride In Entry i e Snowmobiles Motorcycles CAUTION LOW CLEARANCE At Transfer Switch or Junction Box At Transfer Switch or Junction Box GENERATOR CIRCUIT THIS AIR COND CIRCUIT THIS CONNECTION IS FOR CONNECTION IS FOR GENERATORS RATED AIR CONDITIONER RATED 110 125 VOLT AC 110 125 VOLT AC 60 2 __ AMPERES 60HZ AMPERES MAXIMUM MAXIMUM WELLS CARGO Owner s Manual LABELS INSTRUCTIONS WARNINGS At Ramp Doors At Outside
31. lt off snowmobile Over time this could cause interior floor damage and shorten the life of your trailer Open the rear door s and jack up the front of your trailer This allows the water to drain out the rear WELLS CARGO Owner s Manual 23 12 VOLT ELECTRICAL SYSTEMS 4 6 amp 7 CIRCUIT CONNECTORS RACEWAY Your Wells Cargo Trailer may be equipped with a two piece molded snap a part wiring Raceway mounted inside at the roof line The Power Cable enters the Raceway at the front wall and supplies connection for all internal and external 12 Volt Lighting There are NO under carriage splices or taps in the lighting circuits If you wish to add other lighting in the future all connections can be made within the snap a part Raceway TROUBLE SHOOTING The Raceway provides easy access for trouble shooting should you develop any problems Circuits can be individually connected or disconnected for testing purposes Example Should a Tail Light Fuse blow and continues to blow disconnect all Brown wires from the Main Cable Replace Fuse Reconnect one Brown wire at a time until Fuse blows again This last wire then is the problem Disconnect it Reconnect all other wires and check for lights that are not lit The problem will be a malfunctioning fixture or a grounded wiring Use the same procedure to trouble shoot any other circuit Some trailer models are not equipped with the Raceway Instead they have a Junct
32. marily addresses the Wells Cargo line since it represents our most comprehensive brand with the most sizes configurations options and customizing However all our trailer lines feature similar characteristics components features and assemblies For that reason almost all the topics addressed in this Owner s Manual are applicable to all lines There may be slight variations but the overall concepts are universal THIS MANUAL This manual covers only the basic trailer and standard components Information and warranty details for any optional equipment are available from Wells Cargo or any Wells Cargo Dealer WELLS CARGO DEALER Authorized Wells Cargo Dealers are responsible business people who have lengthy backgrounds in cargo trailers They have in depth knowledge about trailer construction job specifications and proper applications of specific models They re equipped to handle your service effectively and efficiently NATIONAL SERVICE NETWORK Wells Cargo has manufactur ing facilities in Phoenix Arizona Waycross Georgia Elkhart Indiana Waco Texas Ogden Utah and Carbondale Pennsylvania Each manufacturing plant operates a Customer Service Facility With the additional Service Facilities at hundreds of Authorized Wells Cargo Dealerships nationwide you are never far from a convenient location for service work anywhere you travel IMPORTANT We urge you to become familiar with the contents of th
33. ns only Do not rely on them to hold door open in windy conditions or in travel LOAD DISTRIBUTION The total weight of the load you put in or on your trailer plus the empty weight of the trailer itself must not exceed the trailer s Gross Vehicle Weight Rating GVWR In addition you must distribute the load in the trailer such that the load on any tire or axle does not exceed the tire load rating or the Gross Axle Weight Rating or GAWR Uneven load distribution can cause tire wheel axle or structural failure Be sure your trailer is properly loaded A proper weight distribution is equal right to left and creates a hitch weight that is in the proper range for stable trailer handling In the table that follows the second column notes the rule of thumb percentage of total weight of the trailer plus its cargo GVW that should appear on the hitch of the trailer Consider these percentages as guidelines for Ball Hitch V Front and Gooseneck trailers respectively Actual percentages may vary Many factors including optional equipment trailer configuration towing angle and load factor can and will affect hitch weight Never exceed the hitch weight rating stamped on your tow vehicles coupler TYPE OF HITCH WEIGHT HITCH 10 15 10 15 25 Ball Hitch V Front Gooseneck Overloading uneven load distribution and improper hitch weight can result in dangerous driving conditions resulting in l
34. orten to pre vent dragging DO NOT TWIST BRAKES Your Wells Cargo Trailer is equipped with one of several Brake type options Complete service and repair information for each available type brake is found in the Dexter Service Manual that is furnished with your Trailer It is important to strictly adhere to the Dexter instructions for brake service and repair In this way you are pro tecting the validity of all applicable Warranties BURNISHING BRAKES Brakes on a new trailer may tend to grab or pulsate This is normal To correct the situation pull the trailer with the trailer brake control slightly engaged a short distance This action smooths down the brake bands Do not lock up the wheels BREAKAWAY SWITCH amp D O T WET CELL BATTERY After hitching to Tow Vehicle pull the Safety Pin on the Breakaway Switch to the first position no need to completely remove pin If the Test Light appears battery is charged and the system is operational Push Safety Pin back in to its original position Check Battery fluid level every 60 90 days Remove Cover There are two Fill Caps Refill with distilled water only Your Breakaway assembly is equipped with a Charge Line See Wire Diagrams Page 20 21 Tow vehicle must also be wired for a charge line to keep Breakaway Battery charged During long periods of idleness keep wet cell battery charged using a trickle charger A discharged battery can freeze
35. oss of control of the trailer STABILIZER LEVELING JACKS Always block tires before and while using Leveling Jacks Failure to block tires can result in failure of the Jacks or Stabilizers This in turn can cause property damage and or personal injury Stabilizer Jacks Cornerpost or Swing Down installed as original equipment by Wells Cargo have static load capacities ranging from 650 to 3000 165 See label affixed near jack for exact capacity Consult individual Manufacturer s Owners Manual for capacity and rating for all Manual and Electric Leveling Jacks 22 WELLS CARGO Owner s Manual WHAT TO CHECK HOW TO CHECK WELDS Every 6 months or 6 000 miles check all welds for fractures or cracks Also check steel surfaces around the welds for any sign of cracking If you do detect any of these conditions immediately contact your Wells Cargo Dealer or call Wells Cargo HINGES Keep Hinges clean and clear of salt and road dirt Proper maintenance will keep hinges from binding or freezing Newer models Steel hinges with a free flow pin and a grease zerks require greasing every 3 months A Lithium complex grease is adequate for this routine maintenance Older models Lubricate with WD 40 or equivalent light oil TIE DOWN DEVICES ALL Check regularly for any signs of fracturing distortion and improper anchoring Replace as needed TRAILER BODY Keep your trailer clean both interior and exterior The exterior m
36. ssemble after 8 500 to 10 000 duty cycles Opening and closing the door equals one 1 duty cycle Inspection repair adjustment and replacement of the torsion spring assembly must be performed by an experienced and qualified door service professional only Never attempted to service or replace the torsion spring assembly yourself There is an option to install a rear ramp door on 4 and 5 wide models without a torsion spring assembly Most customers prefer and we recommend a torsion spring assembly on any size ramp door SLIPPERY WHEN WET Some styles of flooring and ramp door decking material may become slippery when wet This includes but not limited to Aluminum Tread Plate Steel Tread Plate Linoleum Painted and Plastic Please exercise caution on any wet floor ALUMASPORT ALUMINUM WHEELS The wheel s protective clear coating may be permanently damaged by caustic material used in some car washes and by abra sives chemicals or steel wool Use a mild soap and water solution to wash wheels Rinse thoroughly with clean water and wipe dry Use of any harsh or acid based prod ucts will void all warranty claims WELLS CARGO Owner s Manual MISC INFORMATION E TRACK The following warnings have been provided by the E Track manufacturer to assure proper and safe usage A Webbing straps must be protected when used on rough or sharp objects Straps that are cut worn or damaged shall not be used and shall
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