SET-10 Packing Manual
Contents
1. 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com Strong Enterprises Service Manual SET 10 5 to Inspect Procedure Information Block Inspect for rips burns holes tears dampness foreign materials completeness of stitching and complete Gore Sections legible marking Anti Inversion Netting Inspect for completeness of stitching broken lines burns snags Inspect for completeness of stitching broken lines Lines broken core cords frays burns snags and tears Connector Links Inspect for corrosion burrs rough spots cracks loose or missing screws and stripped threads Risers Inspect for loose or broken stitching burns frays tears and deterioration Canopy Release Inspect for corrosion cracks rough spots smooth operation All webbing and binding completeness of stitching deterioration burns frays tears and legible marking Inspect hardware for functional fittings proper operation corrosion burrs and cracks Retainers Completeness of stitching elasticity cuts and frays Pack Tray Inspect for deterioration completeness of stitching hand tackings holes tears burns and frays Inspect snaps for degradation and proper operation Harness Deployment Bag Inspect all webbings and tapes for completeness of stitching holes tears burns legibility of marking Static Line Inspect2. snap and safety pin for corrosion and smooth operation Inspect static line for completeness of stitching burns holes and tears ong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 The perechi ohepean Eih desaginaiencs www strongparachutes com 6 Strong Enterprises Service Manual SET 10 1 9 Authorized Maintenance and Packing Personnel All maintenance and packing procedures shall be supervised under direct supervision of a qualified rigger or country s equivalent 1 10 Reporting of Equipment Improvement Recommendations In our effort to continuously improve our products processes and services we invite you to send us your comments As a properly trained and qualified user of this equipment you are uniquely suited to provide us with valuable feedback regarding design and or performance Tell us what you like Tell us what you don t like Send us an email or letter to Strong Enterprises 11236 Satellite Blvd Orlando Florida 32837 customerservice strongparachutes com www strongparachutes com rong Enterprises Tha perpe Seq 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 4 www strongparachutes com Strong Enterprises Service Manual SET 10 7 2 0 Required Packing Tools Scissors Shot Bags at least 4 Packing Stow Hook Screwdriver Line Separator Apex Tensioning Devic
3. the Deployment Bag Pull the suspension lines over the top of the deployment bag Fold the side pockets of the deployment bag over the stowed canopy and fold the locking stow panel over the side flaps Insert locking stow loops and connector link tie loops through the slots in the locking stow panel rong Enterbrises parachats permpeng StL Sep 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com Strong Enterprises Service Manual SET 10 19 4 9 Stowing Suspension Lines 1 Grasp all suspension lines and form a loop which reaches from the center of the deployment bag to 2 inches beyond right side locking stow loop hood 2 Using packing hook make the first stow in the right side locking stow loop to 2 inches beyond the locking stow loop 3 Grasp the suspension lines approximately the width of the bag and form a second loop which extends 2 inches beyond the left side locking stow loop trong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 Denim mee en www strongparachutes com 20 Strong Enterprises Service Manual SET 10 Note Now that the canopy is contained safely in the deployment bag it is a good opportunity to flatten the deployment bag by using calculated yet forceful slaps to the bag Flattening and neatening now will help ensure a neat pack job as well as making it easier to close in late
4. 0 mph Rate of Turn 8 5 seconds 360 Stability Range 15 Angle of Oscillation Opening Time 2 9 seconds at 150 kts 1 4 2 Physical Specifications Modification 7TU Anti Inversion Netting Yes Shape Parabolic Diameter 35 feet Number of Gores 30 Line Length 23 Feet Assembly Weight 30 lbs 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 1 ong Enterprises fo Tee perechets pepan Seep www strongparachutes com Strong Enterprises Service Manual SET 10 3 1 5 Components of System PN 102155 SET 10 Risers and Toggles Harness Assembly Parachute Assembly MIL PN 11 1 2149 2 MIL PN 11 1 2143 SE PN 106000 SE PN 831220 SE PN 201200 Pack Tray Deployment Bag 35 foot diameter MIL PN 624342 and Static Line SET 10 Canopy SE PN 300750 MIL PN 56D6276 SE PN 403468 SE Bag PN 720403 Servie Manual SE Static Line PN 780001 SET 0 Military Parachute Personnel Type 35 foot Diameter SET 10 Troop Back Parachute Assembly PN 106000 trang Enterprises The parachuti company with imagination Division of S E Inc 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 931 achutes com Service Manual SE PN 510054 strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 The nnm ese en mm www strongparachutes com 4 Strong Enterprises Service Manual SET 10 1 6 Storage The parachute
5. Strong Enterprises Service Manual SET 10 Table of Contents Warning Disclaimer Table of Contents 1 0 Introducion ee eee ee e eee ee eese sees 2 2 1 2 Eguipment NAMM iss sovssciecsacianscassapacvonsewsssieweceusieatialeleapeidossonensawss 2 1 3 Purpose of eee mener eene 2 1 4 Capabilities and features Henne 2 L4 1 Perlormance DADO ote 2 1 4 2 Physical Specifications esses ennemis 2 1 5 Components of the System esesseeseenee eee eee nennen 9 AEAT EN A AAT 4 LT Letot INA CPS isis E irs 4 1 8 Inspection Procedures Table een 4 1 9 Authorized Maintenance and Packing Personnel 6 1 10 Reporting of Equipment Improvement Recommendations 6 e e 2 0 Required Packing Tools eo0000000000000000000000000 7 Fl ATOMS Ue OCS RERO E 7 3 0 Assembling the SET 1 0 0 00000000000000000000000000 8 3 1 Assembling the Harness to the Pack 8 3 2 Assembling the Risers to the 9 4 0 Packing the SET 1 0 eo000000000000000000000000000000 10 4 1 Preparing Parachute for Proper 10 4 2 A Line 10 4 3 Tying Break tape from Apex to Break tape Attaching Strap loop11 T Folding tho OL Sirsa
6. assembly should be protected from weather elements dust dirt oil grease and acid Unpacked parachutes should be kept 1n an approved Kit Bag Ideally environmentally controlled buildings should be used to store parachutes Storage shall be in a dry well ventilated location CAUTION LEAVING THE PACKED PARACHUTE SYSTEM EXPOSED TO THE SUN WILL GREATLY DECREASE ITS SERVICE LIFE 1 7 List of Materials Ripstop Nylon Mil C 44378 T IV 0 3 cfm Cord Nylon MIL C 5040 Type II Link Separable Connector MS 22002 1 Tape MIL T 5038H Type III 1 2 Tape MIL T 6134C Type I Webbing Tubular Mil W 5625 9 16 Webbing Mil W 27265E Type I 9 16 Tape MIL T 5038H Type III 3 4 Net Anti Inversion MIL C 43805 Thread Nylon VT 295E Ty II Cl A Size E Webbing Mil W 27265E Type VIII Cond R 1 8 Inspedion Procedures Table Complete Assembly Verify that assembly is complete Verify proper assembly and that system is clean and free from foreign materials Canopy Inspect for rips burns holes tears dampness foreign materials completeness of stitching and complete legible marking Bridle Loop Inspect for airworthiness completeness of stitching no holes tears or burns Apex Lines Inspect for burns cuts breaks completeness of stitching on radial seam and lateral band Upper Lateral Band Inspect for holes tears burns and completeness of stitching ong Enterprises perm cere
7. e Connector Link Tensioning Device Packing Paddle zmommonos 2 1 Consumables Type 1 4 80 lb Cotton Break Tape J 2 1 Rubber Bands or equal IseS 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com 8 Strong Enterprises Service Manual SET 10 3 0 Assembling the SET 10 Steerable Troop Back Parachute Assembly Assembly is performed during the layout of the parachute During the assembly process care must be taken to insure no damaged or defective parts are found 3 1 Assembling the Harness to the Pack Tray Place the pack tray on the table with the back strap retainers and keepers up The end flap containing the static line slack retainer should face toward apex end of table Attach the harness to the pack tray as shown by threading each pack tray diagonal backstrap keeper through the harness diagonal backstrap channel for the required size and through backstrap retainers Ensure that left size equals right size Secure the pack tray diagonal backstrap Pull The Dot snap fasteners Secure both pack tray horizontal backstrap keepers over horizontal backstrap Secure the pack tray horizontal backstrap Pull The Dot snap fasteners trong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com Strong Enterprises Service Manual SET 10 9 3 2 Assembling th
8. e Risers to the Harness Lay parachute harness down with female fittings of harness near male fittings of risers Assemble male fitting to female fitting and close latch Ensure that the latch is securely locked Operate latch to check for smooth operation Close and lock latch Position the cable loop around the latch and fit the heel of the safety clip into the slot of the latch Close the safety clip trong Enterprises 11736 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 f mm 07777 Www strongparachutes com 10 Strong Enterprises Service Manual SET 10 4 0 Packing the SET 10 Steerable Troop Back Parachute 4 1 Prepare Parachute for Proper Layout Lay the harness container and canopy assembly on the table 4 2 4 Line Check Check suspension lines for proper layout using the 4 line check method Suspension lines 1 30 are divided into two groups 1 15 in the left group and 16 30 in the right group Remove any twists and tangles in the lines Check for canopy inversion 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com Strong Enterprises Service Manual SET 10 11 4 3 Tying Break tape from Apex to Break tape Attaching Strap Loop of Deployment Bag 1 Inspect deployment bag and static line including the portion under the sleeve 2 Rollback sides of deployment bag until Break tape attaching
9. e loops and connector links together with a surgeons knot and locking knot Cut excess break tape leaving approximately 2 inch tails Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 T E www strongparachutes com 24 Strong Enterprises Service Manual SET 10 4 11 Closing the Pack Tray 1 Slide the pack tray up to under the deployment bag make a U fold with the risers 2 Grasp the bag at the static line and stand deployment bag up on connector links 3 Roll the deployment bag into the pack tray on top of the folded risers 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com Strong Enterprises Strong Enterprises Service Manual SET 10 25 4 Remove twists in static line 5 Lay pack tray closing flaps over deployment bag Thread a 40 inch length of Type 1 14 inch cotton break tape through the lower end closing loop static line pack opening loop left side flap closing loop upper end flap closing loop under static line and through right side flap closing loop s 4 a Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 Deme imeem en 0 www strongparachutes com 26 Strong Enterprises Service Manual SET 10 6 Pull loops close together until loops are approximately 2 inches apart Tie with a surgeon
10. etu trou ue tavi edm eme eee Edu 12 DSSS IGE ENTRIES 13 4 6 Long Folding the Canopy eee 13 A I VOW INS Canopy 15 4 8 Closing the Deployment Bag eee 18 4 9 Stowing Suspention Lines eese eene 19 4 10 Tying Connector Link and Suspention Line Cover 23 4 11 Closing the Pack Tray e mesi tombe Pa roi e hor ca eda vr wa on o 24 4 12 Stowing the Static Line eco ius ua gout orae V EE SU E VER 27 5 0 Maintenance Guidelines 28 ong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 The perechi ohepean Eih desaginaiencs www strongparachutes com 2 Strong Enterprises Service Manual SET 10 1 0 Introduction 1 1 Scope This manual provides assembly intermediate maintenance and packing instructions for SET 10 Main Parachute Assembly PN 106000 This 1s a 35 foot diameter Troop Back steerable Parachute 1 2 Equipment Name SET 10 Steerable Troop Back Parachute Assembly 1 3 Purpose of Equipment This parachute equipment provides the capability to safely deliver an airborne soldier with individual equipment from an aircraft in flight for a vertical assault 1 4 Capabilities and Features 1 4 1 Performance Data Limited to use 1n winds not exceeding 35 knots at altitude and 16 knots at surface Suspended Weight Range 100 350 Ibs Rate of Descent 13 fps 200 lbs Forward Speed 8 1
11. ginal stitch pattern as closely as possible All thread on the canopy should be V T 295E Size E VY and applied with a light or medium duty machine CANOPY TYPE OF REPAIR LIMITATIONS Re stitching No limit as to length or number Patch single side Size limit Maximum 50 of panel area Limit of 3 per panel 15 per canopy Panel replacement Limit 9 per canopy Radial Seams Size limit 12 no more than 4 per canopy Lateral bands Size limit 2 no more than 10 per canopy Upper Limit 4 Limit 1 per canopy Lower Limit 36 Limit 4 per canopy STATIC LINE Damaged static line should be replaced CONTAINER Standard military single side patches or replacement of the damaged area 1s authorized DEPLOYMENT BAG Damaged Deployment Bag should be patched or replaced Data cards should not be discarded or replaced When filled they should be attached to the new card so that a complete log of packing repairs and alterations is recorded This is the history of the parachute Note Darning and ripstop tape are not authorized for certified as they may weaken the fabric Single side patches are recommended for even small damaged areas 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 Strong Enterprises Tha perpe Seq www strongparachutes com Strong Enterprises Service Manual SET 10 29 MILITARY Quasar II T The Milita
12. lvd Orlando FL 32837 Tel 407 8593998 TT www strongparachutes com Strong Enterprises The parachute company with imagination Division of S E Inc 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com sales strongparachutes com Service Manual For Packing and Maintenance Guidelines of 10 Military Parachute Personnel Type 35 foot Diameter SET 10 Troop Back Parachute Assembly PN 106000 Strong Enterprises The parachute company with imagination Division of S E Inc 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com sales strongparachutes com Third release July 2007 Manual P N 510054 Second release November 2004 Price 25 00 Initial release February 2000 WARNING Parachuting is a hazardous activity that can result in serious injury or death Failure to follow all warnings instructions and required procedures may result in serious injury or death Parachutes sometimes malfunction even when they are properly designed built assembled packed maintained and used The results of such malfunctions are sometimes serious injury or death There are so many factors both human and natural beyond our control that we want you to clearly understand that by using or intending to use our equipment you are assuming a considerable risk of personal injury or death If you are not willing t
13. o assume that risk please return the equipment where it was purchased for a full refund DISCLAIMER There are NOWARRANTIES that extend beyond the description of the products in this manual and neither the seller nor any agent of the seller has made any affirmation of the fact or promise with respect to the products except those that appear therein
14. r steps 4 Extend the suspension lines to the right corner of the bag and make your first regular stow letting the lines extend 2 inches beyond stow loops 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com Strong Enterprises Service Manual SET 10 21 5 With the lines extending across the bag make your next stow in the left side stow loop leaving 2 inches beyond the loop Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 e emm mem we www strongparachutes com 22 Strong Enterprises Service Manual SET 10 6 Continue with your stows alternating between right side then left side until approximately 8 10 inches of line remain unstowed Remove connector link tensioning device a i gt s M val 4 P hh EEKi 1 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 E Enterprises www strongparachutes com Strong Enterprises Service Manual SET 10 23 4 10 Tying Connector Links and Suspension Line Cover 1 Fold suspension line cover over suspension lines 2 Using a 14 inch length of cotton break tape pass an end through the right bottom connector link tie loop then through the right pair of connector links through the top right connector link tie loop and through the cover tie loop 3 Secure all ti
15. rprises Service Manual SET 10 15 4 7 Stowing Canopy 1 Release tension on canopy and remove apex tensioning device Hold the deployment bag open and grasp the canopy near the apex Place the apex of the canopy into the left side of the bag Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 The E www strongparachutes com 16 Strong Enterprises Service Manual SET 10 2 Grasp the canopy and make your next stow in the bag slightly longer than the width of the deployment bag and place in the right side of the bag Enterprises Ptr E 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 www strongparachutes com Strong Enterprises Service Manual SET 10 17 3 Continue stowing in this manner until the entire canopy is S folded completely in deployment bag Remove shot bags as you go Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 Deme imeem en 0 www strongparachutes com 18 Strong Enterprises Service Manual SET 10 CAUTION MAKE CERTAIN YOU HAVE ALL THE SHOT BAGS AND THE LINE SEPARATOR ON THE TABLE AND YOU HAVE NOT STOWED THEM INSIDE THE DEPLOYMENT BAG 4 Stand the deployment bag with the folded canopy inside upright neatly dress the canopy and the bag End with the lines centered on top of the deployment bag 4 8 Closing
16. rting with line number 1 placing each line on top of the previous one until you reach line number 15 6 Insert the two groups of lines into line separator with the right line group in the right slot and the left line group in the left slot 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 teet us BIS E Pei www strongparachutes com Strong Enterprises Service Manual SET 10 13 4 5 Dress Skirt Neatly stack the left and right side of the lower lateral band and anti inversion netting making sure no material is in the center part of the folded canopy 4 6 Long Folding the Canopy 1 The right side of the canopy including the anti inversion netting and the lower lateral band will be folded 180 degrees so the lower edges are parallel to each other and extend slightly approximately 2 inches over the two groups of suspension lines Place shot bags on the folded portion of the canopy Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 The permete permpeenp wiih imapinagiia www strongparachutes com 14 Strong Enterprises Service Manual SET 10 2 Fold the left side of the canopy over the right side and place shot bags over folded canopy 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 iene Enterprises perpe wtih www strongparachutes com Strong Ente
17. ry Quasar is a single harness dual parachute system using ripcord static line or Hand deployed main deployment methods It features single pin closures for the main and reserve containers and is characterized by the reserve and main pin protector flaps which tucks into a pocket on opposed flaps The main and reserve canopies are 9 cell Ram Air canopies The Harness is fully adjustable at 7 points and has provisions for a main ripcord release and reserve automatic ripcord release It has an adjustable bellyband and 2 equipment rings and it accepts all current oxygen bottles radios navigation aids weapons rucksacks equipment bags and lowering lines DESCRIPTION CAPABILITY 27 feet 8 8 GING FCD aesti asd ONE 11 8 feet 3 36 m GONG H 9 2 3 1 Max Susp W E assai e 360 Ibs 163 kg Bi NER RR Nm 3 2 Rate of Descent sss 12 18 fpt 4 mps jJ Rate of Descent 50 brakes 8 12 fps 2 mps Ops Envelope 1500 feet 457 m to 25000 feet 7620 m Forward speed 200 Ibs 90 kg 24 mph 300 Ibs 136 kg 28 mph Date oT FU RUNE 8 seconds QUASAR II FEATURES Main spring Loaded Pilto Chute Oxygen Pouch Radio Pouch Weapon Tiedowns FXC compatible Equipment Rings tone Enterprises 11236 Satellite B
18. s knot and locking knot Using a packing paddle insert flaps and dress pack 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 ferens rite www strongparachutes com Strong Enterprises Service Manual SET 10 27 4 12 Stowing the Static Line 1 Install four rubber bands on left and right side static line retainer bands 2 Make first stow of the static line on the lower right side of the pack leaving approximately 3 inches of static line extended past static line retainer bands 3 Extend the static line across the pack and make the next stow in the lower left static line retainer band 4 Continue stowing static line right to left 5 Inspect your work CAUTION COUNT YOUR TOOLS Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 Denm mee en m www strongparachutes com 28 Strong Enterprises Service Manual SET 10 5 Maintenance Guidelines Stitching and re stitching on parachute items constructed from cloth canvas and webbing should be accomplished with thread which matches the color of the original stitching when possible All straight stitching should be 7 11 stitches per inch and locked by overstitching the existing stitching by at least 2 inches Zigzag stitching should extend at least 1 2 inch into undamaged stitching at each end Re stitching should be made directly over the original stitching following the ori
19. strap retainer pocket is visible 3 Double a 36 inch length of Type 1 inch 80 lb cotton break tape and pass one end of the doubled webbing through the loop in the end of the break tape attaching strap through the bridle loop of the canopy and back through the loop in the end of the break tape attaching strap 4 Tie ends of tape over the break tape attaching strap loop using a surgeons knot and a locking knot Allow approximately a 3 inch loop between the break tape attaching strap and the bridle loop Cut off the excess tape leaving ends approximately 1 inches to 2 inches long Strong Enterprises 11236 Satellite Blvd Orlando FL 32837 Tel 407 859 9317 Fax 407 850 6978 f emm ensem emm www strongparachutes com 12 Strong Enterprises Service Manual SET 10 4 4 Folding the Gores 1 Apply tension to canopy using the connector link tensioning device and the apex tensioning device 2 Move to the lower lateral band and take line number 16 from the right line group in hand 3 Pick up line number 17 with the left hand and with a smooth continuous motion lift up inflating the gore and place on top of line 16 making certain the V tab 1 facing down 4 Continue flaking in this manner until all the right line group is stacked neatly with line number 16 on the bottom and line number 80 is on top 5 Using the same technique and while keeping the right line group contained flake the left side of the canopy sta
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