Model 810 Chipper
Contents
1. 3 27 13 doc 13 DRAWING 1 ASSEMBLY DETAILS SEE DRAWING 9 FOR HYDRAULIC SYSTEM Feed Roll Housing Dwg 7 amp 8 Outer Feed Chute See Dwg 3 _ sl See Dwg 6 mee Wheel Axle Assembly See Dwg 4 Lower Housing See Dwg 7 J Tank Boxes Tow Frame 5 See Dwg 4 See Dwg 4 Upper Housing Assembly Discharge Chute See Dwg 5 AE See Dwg 4 we Ry Engine See Dwg 2 Tow Bar Assembly Item DRAWING 2 ENGINE Qty Vandalism Kit Optional 1 1 Engine See Options Below ae Clutch PTO Rockford 0337062 1 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 14 DWG 3 OUTER FEED CHUTE ASSEMBLY Items Oty 1 Wood Pusher Rod 0359007 1 2 Hopper Infeed 0126040 1 3 Housing Lower 0228105 1 4 Valve Directional see hydraulic drawing 5 Link Valve Actuator 0434019 1 6 Handle Power Feed 0223037 1 DRAWING 3 OUTER FEED CHUTE ASSEMBLY O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc REV 12 27 95 15 DRAWING 4 LOWER FRAME ASSEMBLY DWG 4 LOWER FRAME ASSEMBLY DWG 4 LOWER FRAME ASSEMBLY Item Description Part 4 t Item Description Part t 1 Cable Batter 0315057 2 15 Tank Hydraulic 0152018 1 2 Terminal Top Post 0315058 2 16 Axle Assembly 0302027 1 3 Cable Eyelet 0315059 2 17 Axle As2. Item 10 to Part 0304059 Belts are retrofit To use new belt size loosen motor mounting bolts and slide motor to put belts on DON T pry belts with screw driver as it will damage belts DWG 6 UPPER HOUSING ASSEMBLY DIRECT DRIVE PUMP MOUNTING Item Description Part t 1 Bearing 3 I D 0303035 2 2 Bracket Hyd Pump 0406289 1 3 Screw Set 0346076 2 4 Key Woodruff 0331502 1 5 Pump Hydraulic 0330099 1 7 Bushing Hyd Pump Mtg 0407014 1 8 Guard Impeller 0221098 1 9 Bracket Guard Support 0477016 1 10 Mount Belt Guard 0276086 1 11 Bearing 37 1 5 0303035 2 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 17 DWG 7 LOWER HOUSING Item Qty eee i 1 1 Bed Knife Horizontal After S N 1101 0405111 1 2 Bed Knife Vertical 0405046 1 1 1 Bed Knife Vertical After S N 1101 0405099 3 Bar Vertical Blade Pusher 0470048 4 Cover Access Bed Knives 0471027 DRAWING 7 LOWER HOUSING REV 12 27 95 BED KNIVES POSITION ILLUSTRATION 12 27 95 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 18 DWG 8 FEED ROLL HOUSING DWG 8 FEED ROLL HOUSING Item Description Partf Qty Atermit Deseription Part Qty 1 Roll E Feed 0254032 1 20 amp 27 Link Master 50 03
3. QUICK DISCONNECT Q m m 2 5 AA ISSUED 11 03 2008 SI W p 1 WHITE 12 VOLT N AH i 810 CHIPPER WIRING DAIGRAM FOR SPEED SENSING OPTION 25 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc ITEM DESCRIPTION PART NO ary MAGNETIC PICK UP 0315128 1 2 SPROCKET SPEED SENSING 0351176 3 LOCK WASHER 0353005 1 4 HEX HEAD SCREW 1 2 13x1 5LG 0346404 1 SSUED 1 1 03 2088 ISSUED 01 11 2013 SHAFT IMPELLER 810 CHIPPER SPEED SENSING OPTION 26 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc Below is a guick reference chart for various Flat Head Cap Screws and the torgue recommendations VALUES ARE STATED IN FOOT POUNDS BOLT SIZE Thds Per Inch SAE Grade 5 SAE Grade 8 1 4 20 10 14 28 5 16 18 19 29 24 3 8 16 33 47 24 7 16 14 54 78 20 ly 13 78 119 20 9 16 12 114 169 18 5 8 11 154 230 11 34 10 257 380 10 7 8 9 382 600 9 Pen nae 1 8 587 700 8 ESA _ Drive Belt Tension Measurement by Deflection Deflection Force B Deflection should be 3 8 when 8 12 Ibs push is applied at B O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc WARRANTY POLICY Please remember to complete and return your Warranty Card a
4. When ordering parts for Warranty issues you MUST retain possession of the old parts in question until notified with respect to returning the parts to Salsco or other disposition c Warranty Claims MUST be filed within 30 days from completion of the work performed Contact our office for an electronic warranty claim form d Fill in all information requested on warranty claim form a copy of which is included in this manual date of purchase company name address etc List all parts used Make sure part numbers are correct You can obtain these from your manual include good description of problem i e leaking from spool rather than leaking e is our goal to consider and reach a disposition on each Warranty Claim within 30 days from the date that it is received Therefore it is important that you respond promptly to any request for further information Claims with no response to inquiries will be closed as denied for lack of response 90 days from the date of request f Email Fax or Send Warranty Claim form to our Warranty Department Warranty on parts most often requires return of the parts that were replaced DO NOT DISCARD OLD PARTS UNTIL YOU HAVE RECEIVED A DETERMINATION AS TO WHETHER THESE PARTS MUST BE RETURNED g Our Warranty Department will contact and instruct you on how to return the Parts to Salsco on an RA Returns MUST be made within 30 Days from issuance of RA FREIGHT CHARGES ON RETURN OF PARTS
5. IS THE RESPONSIBILITY OF THE CUSTOMER Normal pre delivery adjustments are not covered under warranty Labor Warranties are based on reasonable time allowances as determined by Salsco Inc and paid at 75 of posted labor rate TRAVEL TIME IS NOT REIMBURSED UNDER THE WARRANTY POLICY h Be sure to put the RA form inside the box that you are shipping back also be sure to put on the outside of the box Return of Goods and the RA i Ship returns via a traceable method such as UPS Ground Service Be sure that the shipment is insured for the appropriate value If uninsured parts are lost we cannot issue a credit PLEASE NOTE Warranty forms should be filled out completely PREVENTIVE MAINTENANCE IS YOUR BEST INSURANCE AGAINST EQUIPMENT FAILURE BE SURE TO READ THIS MANUAL ESPECIALLY THE MAINTENANCE OPERATING AND CAUTION SECTIONS SALSCO INC 105 School House Rd Cheshire CT 06410 800 872 5726 203 271 1682 203 271 2596 Fax sales salsco com www salsco com O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 28 WARRANTY CLAIM FORM SALSCO INC Phone 203 271 1682 800 872 5726 105 School House Rd Fax 203 271 2596 Cheshire CT 06410 Email s clark salsco com Website www salsco com END OWNER Date Submitted Name Phone Address PURCHASED FROM Name Phone Address Dir Del Report on File YES NO Warranty Card on File YES NO Part s Total quipment Warranty Information Must be complete
6. Labor Total Purchase Date Invoice Date Failed Total Approved Model Serial Repair Date Approved Rejected Hrs Used Primary Use Reason for Rejection urn Authorization issued for repairs or EEN ar Return of Parts YES Suggested Preventative Maint m Warranty Claim Work Order O 2 5 S 5 E le en 2 D O o 5 S D o 2 9 aa D S S v s 5 S 3 2 Q Q te 3 3 2 a o 6 9 Submitted By Printed Name n ay 5 5 o o S D Total Labor Hours to Repair Parts Reguired for repair iption Sees Ed o a Q N v N 8 D w F Fill in all information requested on warranty claim form INCOMPLETE FORMS CANNOT BE PROCESSED amp WILL BE RETURNED List all parts used Make sure part numbers are correct Any parts that you believe to be defective or any parts that break should be retained for possible inspection until after the warranty has been paid or part has been replaced O MUVYLALUUAISVOLV ULL 1 LINVOLV VV VVLI DINUDIAL CLL EN VV DEI LILA EI SERVICE RECORD If kept properly this schedule will help track problems in the future Hours to Date ota S N MODEL DATE PURCHASED 30 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc
7. housing you must retrieve it before you start up the machine HINT Salsco recommends replacement of nuts when replacing or sharpening chipper blades The locking ability of these nuts may have been violated Bed knife adjustment is 070 To adjust the bed knife remove access door on side of chip chamber and rotate impeller until blades pass in front of bed knife Check with feeler gauge and set to 070 Repeat procedure for horizontal knife Adjust infeed roll housing Remove both guards and pry housing front or rear and shim behind nylon Tighten up and remove play Check belt for wear and or adjustment Belt needs adjustment when belt is loose Adjust belt as follows Loosen four bolts holding engine and adjust engine to tighten bolts You must remove the belt guard for proper access to belts Remove infeed hopper Infeed hopper is removable for maintenance or storage but unit must NEVER be run without the hopper in place Connect chain hoist or lifting device of some sort and remove bolts Now hopper can be stored Remove feed roll box Periodically the feed roll assembly will reguire disassembly Remove the two hoses going to the drive motor be sure to mark them for reassembly Also you must check the rotation of the feed roll upon reinstallation Cap open hydraulic hoses Dirt is any hydraulic systems enemy Connect chain hoist or lifting device to feed roll box assembly and remove from machine The feed roll can now be worked on to make nece
8. obligation to improve existing machines either by changing the design or adding new parts It has been and will continue to be the policy of SALSCO to update existing machines at its own discretion Whenever possible new designs will be made in such a way that they can be Retro Fit if so desired Record in the space provided below the model and serial number of this unit Please retain these numbers for future reference No parts orders will be accepted WITHOUT MODEL NUMBERS OR PART NUMBERS All part numbers are listed in this manual Serial Number Model Number NOTE Be sure to complete your warranty card This will insure immediate processing of any warranty claims READ AND UNDERSTAND THIS MANUAL BEFORE STARTING THE MACHINE 1 06 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 5 CAUTIONS READ THOROUGHLY THE OPERATOR SAFETY INSTRUCTIONS ON THE FOLLOWING PAGES WHICH ARE THE AMERICAN NATIONAL STANDARD OF POWERED SHREDDERS GRINDERS SAFETY SPECIFICATIONS PROVIDED BY ANSI AND THE O P E I THE FOLLOWING COUTIONS ARE PROVIDED BY SALSCO AS A OUICK REFERENCE ONLY AND ARE NOT MEANT TO REPLACE THE PRECAUTIONS ON THE FOLLOWING PAGES THINK 1 ALWAYS use protective eyewear when machine is in operation 2 ALWAYS use gloves and wear ear protection when machine is in operation 3 NEVER put hands legs or any part of your body into or near the chipper intake or discharge openings 4 NEVER run machine with guards remove
9. provided in the proper operation feeding starting and shutdown pro cedures for the chipper being used Maintenance shall be performed only by those persons authorized by the employer and trained to perform such operations Brush and logs shall be fed into chippers butt or cut end first from the side of the feed table center line and the operator shall immediately turn away from the feed table when the brush is taken into the rotor or feed rollers Chippers should be fed from the curb side whenever practical The brush chipper discharge chute or cutter housing cover shall not be raised or removed while any part of the chipper is turning or moving Chippers shall not be used unless a dis charge chute of sufficient length or design is provided that prevents personal contact with the blades see Annex C General Safety Procedures That Apply to All Tree Work Foreign material such as stones nails sweepings and rakings shall not be fed into chippers Small branches shall be fed into chippers with longer branches or by being pushed with a long stick Hands or other parts of the body shall not be placed into the infeed hopper Leaning into or pushing material into infeed hoppers with feet is prohibited While material is being fed into the chipper infeed hopper chute pinch points continu ally develop within the material being chipped and between the material and machine The operator shall be aware of this situation and respond accor
10. this time press the left button to lower the number or the right to raise the number until the number of choice appears Now press both buttons to say OK Keep pressing both buttons until you get back to the zero with a dot O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 22 Setting Speed Sensing Continued D You have just told the machine each time you count the number in the Calibration window that equals one R P M 2 Setting the Hi amp Low A Start the machine and raise to full R P M be sure to engage the clutch so that the impeller is turning B Make a note of the number you see in the meter at full R P M This is No Load R P M Shut the machine down D Press and Hold both buttons until the meter gets dark and change the Hi amp Lo to the following numbers E Change the Hi to be 100 less than the No Load R P M F Change the Lo to be 100 less than the Hi G All the other settings are set to zero H ED machines with auto reverse on these machines set the back to A O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 23 Auto Feed Gold TM OPERATING INSTRUCTIONS For ALL appliations Including Kohler PLEASE READ BEFORE OPERATING Every effort had been made to make this manual and instructions as easy to read as possible Please contact your dealer if you have any questions This device is preset at the factory with John Deere settings Below is a sampl
11. 083 1 20 Hose v2 I D x 78 Long 0327105 2 21 Adapter 45 Elbow 0317033 2 22 Motor Hydraulic 0330140 1 23 Hose v2 I D x 24 Long 0330040 1 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 21 SPEED SENSING CALIBRATION 627XT 6210XT 24 416 25 635 40 26 625 10 10PTO 10 22 10PTO 13 13XT 18 818XT 30 40 SMALL HYD LIFT CYLS 0330052 N BEFORE S N 1519 LARGE HYD LIFT CYLS 0330053 N AFTER S N 1520 Setting Speed Sensing 1 Set the Calibration A Find the Mag Pick Up It is either on the bell housing or on the impeller shaft If it is on the Bell Housing call factory with engine model number and ask for the number of teeth on the flywheel That number must be set as the calibration number If the Mag Pick Up is on the Impeller Shaft return to the chart above and plug the calibration number into the meter B Turn on power to the dial and the meter will light up You should see a zero with a dot in the lower right side of the meter The dot means the Feed Sensing is on Press and hold until the meter gets dark then release the left button You will see the meter read auto feed off and the dot will disappear Press and hold the right button until the meter gets dark then release the button auto feed on and the dot will appear again Now hold both buttons in together until the screen is dark and let them go You will see CAL anda At
12. 09033 2 3 Guard Idler Feed Roll Chain 0221097 1 22 Motor Hydraulic __ 0330144 1 5 0470051 1 24 Feed Roll Shaft Shim Kit 0161120 1 6 Muni Hydraulic Motor 0476059 1 26 Guard Drive Feed Roll Chain 0221096 1 7 0477014 4 3 N EE EE 2 FOR S N S 0563 0626 NOTE CHANGES BELOW 9 Bearing 2 Bolt Flange 0303031 2 Item Description Part Qty 10 Sprocket 1 LD 0351023 1 18 Chain 75 Pitches 50 H 0309025 1 11 Sp Oker Assembly 0251042 1 19 Chain 60 Pitches 50 H 0309026 1 Sprocket with Welded Collar 0251051 1 7 5 Sprocket Only 0251050 1 FOR S N S 0627 amp UP USE PART S AS LISTED 12 Shaft amp Sprocket Weldment 0248082 1 Item Description Part Qty 14 Sprocket Assembly 0251040 1 15 Spacer Sprocket 0449074 1 12 Shaft amp Sprocket Assy 0248093 1 18 Chain 71 Pitches 50 H 0309023 1 Chain ma ere 19 Chain 61 Pitches 50 H 0309024 1 am east 21 Link Half 80 0309039 1 DRAWING 8 FEED ROLL HOUSING NOTE ITEM 23 FEED ROLL HOUSING SHIM KIT INCLUDES 4 WEAR BARS ITEM 4 PART 0470050 amp SHIMS O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 19 HYDRAULIC HOOK UP BASIC UNIT MODEL 810 HYDRAULIC HOOK UP BASIC UNIT MODEL 810 HYDRAULIC HOOK UP BASIC UNIT MODEL 810 Item Description Part t Item Description Part t 1 Pump Hydraulic 033003
13. 9 1 11 Adapter 90 Elbow 0317064 1 2 Motor Hydraulic 0330144 1 12 Adapter Straight 0317066 2 3 Valve Directional 0330044 1 13 Adapter 90 Elbow 0317040 3 4 Filter amp Housin 0318022 1 14 Adapter 90 Elbow 0317081 1 5 Filter Replacement 0318023 1 15 Hose Va x 118 0327085 1 6 Adapter 90 Elbow 0317079 1 16 Hose 1 x 48 0327079 1 7 Connector Straight 0317109 1 17 Clamp Hose 0310031 2 8 Adapter 90 Elbow 0317052 2 18 Hose Va x 56 0327096 1 9 Adapter 45 Elbow 0317033 2 19 Hose Va x 24 0327095 1 10 Plug 0317093 1 20 Hose Va x 78 0327105 2 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 20 FLOW CONTROL OPTION MODEL 810 CHIPPER FLOW CONTROL OPTION MODEL 810 Item Description Part t Adapter 90 Elbow 0317079 1 2 Pump Hydraulic 0330039 1 3 Connector Straight 0317109 1 4 Clamp Hose 0310031 2 5 Hose V2 I D x 118 Lon 0327085 1 6 Hose 1 I D x 48 Lon 0327079 1 7 Adapter 90 Elbow 0317081 1 8 Tank Hydraulic Oil 0252079 1 9 Adapter 90 Elbow 0317040 3 10 Filter amp Housing 0318022 1 10A Filter Element 0318023 1 12 Hose v2 I D x 56 Long 0327096 1 13 Adapter 90 Elbow 0317052 2 14 Hose 1 I D x 22 Long 0327099 2 15 Tee Swivel Run 0317118 1 16 Adapter Straight 0317066 2 17 Valve Directional 0330044 1 18 Adapter 90 Elbow 0317064 2 19 Valve Flow Control 0330
14. IN BE SURE THIS NUMBER MATCHES YOUR STARTING NUMBER WHILE PERFORMING MAINTENANCE OR REPAIR ALWAYS REMOVE KEY FROM ENGINE O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 11 SERVICE SCHEDULE Engine amp clutch adjustments follow service maintenance schedule set forth by the manufacturer in the engine and clutch manuals Grease all main bearings once a day DO NOT OVER GREASE Wipe extra grease off bearings Bearing under guards for feed rolls need to be greased at least once a week When removing guards check chain tension Be sure to clean entire machine especially around engine after using Should it become necessary to remove the exhaust chute REMOVE KEY FROM ENGINE NEVER TURN ENGINE OVER WHILE EXHAUST CHUTE IS REMOVED Sharpen change chipper blades Remove key from engine and remove spark plug wires gas engines only Be sure throttle is in off position and clutch is disengaged Be sure to put a red lock out tag on this machine to warn others of pending danger Remove top pin from chipper housing access door and pivot housing open This will allow access to impeller Rotate impeller to a comfortable working position and tighten pusher screw against the impeller This will lock the impeller while you service the blades Sharpen the blades as evenly as possible and be sure you Locktite and tighten all bolts A loose bolt coming out of this machine would be a large bullet Should you drop a nut bolt or blade in the
15. ISCO nc LEADER BY D555 MADE IN THE U OPERATORS AND PARTS MANUAL MODEL 810 WOOD BRUSH CHIPPER MANUFACTURER OF OUTDOOR POWER EOUIPMENT Products for Turf amp Lawncare Rental Construction Tree care Wood Processing Nursery amp Farm Industries Other Salsco Eguipment 3 1 2 18 Gas Diesel and P T O Wood Brush Chippers Chipper Shredder Vacuum Tailgate amp Truckloader Vacuums up to 65 HP Shaving Mills Gas and Electric Greens Rollers 105 School House Road Ouality of Workmanship Innovative eg ere D esign Built to Last 800 872 5726 203 271 1682 203 271 2596 Fax sales Qsalsco com www salsco com O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 1 TABLE OF CONTENTS MODEL 810 CHIPPER COVER amp TABLE OF CONTENTS ese mata ie Pe Pages 1 2 STATEMENT O FAGI asses sesse SE aie DER ENG GE See Page 3 SPECIFICATIONS amp FEATURES ses se eis Ge bie d e a Ao e olanda Page 4 MACHINE REGISTRATION isi cn ese bokse Gee oe ese ER SG Se tds be N Diek i d ai Page 5 SAFETY amp OPERATING INSTRUCTIONS ees ee ees ese sees ees se ee ee Pages 6 11 SERVICE amp MAINTENANCE INSTRUCTIONS 4 4 Pages 12 13 PARTS DIAGRAMS Ee Ed a ra GR AE EE e Pages 14 21 OPTIONAL SPEED SENSING DIAGRAM amp CALIBRATION Pages 22 26 TORQUE CHARI Spiser inta De ie a o ao GE oe e n
16. ad Page 27 WARRANTY POLICY PROCEDURE cs miei cate Wee se gee Page 28 COPY OF WARRANTY CLAIM FORM io ete a dp a dei pa i Page 29 SER VICE SCHEDULE LOG a an ac d a led Page 30 SALSCO INC 105 School House Road Cheshire CT 06410 800 872 5726 203 271 1682 203 271 2596 Fax www salsco com sales salsco com O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc STATEMENT OF FACT You have just purchased the highest guality most dependable Chipper on the market today This unit has the ability to meet exact standards and perform for years with minimum downtime HOWEVER it cannot read nor will it understand this manual no matter how long you leave it on top of the machine It is your responsibility to read and understand this manual it is also your responsibility to be certain this information is passed along to anyone who is expected to operate this eguipment Should you choose not to read understand and pass along the information provided you please expect eguipment failure and possible injuries to persons around this equipment For the safety of the operator it is imperative that this manual is carefully read and understood Once you have read this manual it is your responsibility to be sure that all new operators read and understand this manual especially all cautions stated As a manufacturer of equipment we have a responsibility to design a safe piece of equipm
17. d 5 ALWAYS allow machine to cool off remove key an put engine in neutral before attempting any maintenance or repair 6 BE SURE machine has stopped completely engine is off key is removed and spark plug is disconnected before attempting any service or maintenance 7 NEVER stand in front of chipper infeed hopper It is possible for a chip or piece of wood to be thrown out 8 BE SURE the machine is parked on a dry level surface before starting operation 9 DO NOT operate with loose clothing or long unrestrained hair BE SURE vines and branches are not wrapped around your body parts 10 DO NOT operate on ice or any other slippery surface BE SURE area around machine is clear and clean You don t want to trip or fall into the machine 11 NEVER leave machine running unattended especially around youngsters or persons not instructed in the safe operation of this machine 12 READ and understand federal guidelines provided with this manual on the following pages IT S YOUR HAND OR FOOT O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 6 BRUSH CHIPPERS ANSI Z133 1 2006 American National Standard for Arboricultural Operations 5 3 dial 5 3 2 5 3 6 AT 5 3 8 5 3 10 Safety Reguirements Brush Chippers The items contained in section 5 1 shall always be included in the review of this section Access panels for example guards for maintenance and adjustment including dis charge chut
18. dingly When feeding a chipper during roadside operations the operator shall do so in a man ner that prevents him or her from stepping into traffic or being pushed into traffic by the material that is being fed into the chipper When using a winch in chipper operations the operator shall ensure that the winch cable is properly stored before initiating chipper operations Refer to section 5 3 Brush Chippers for additional information O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc SAFETY DECALS PART 0314020 PART 0314062 To Prevent Serious Injury or Death 1 DO NOT OPERATE WITH COVERS OFF Avoid unsafe operation or 2 KEEP HANDS amp FEET AWAY or work on this 3 DO NOT REFILL FUEL WHILE ENGINE machine without reading and IS HOT OR IS RUNNING understanding the operator s 4 READ MANUAL BEFORE OPERATING RR 5 00 NOT OPERATE AROUND ANIMALS OR ES CAUTION MACHINE CAN TURN DEBRIS INTO FLYING OBJECTS PART 0314049 PART 0314029 CAUTION DO NOT OPERATE THIS MACHINE WITHOUT COVERS IN PLACE O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 9 SAFETY DECALS PART 0314060 PART 0314062 A DANGER MOVING PART HAZARD To prevent serious injury or death from moving parts e Close and secure guards and shields before starting e Keep hand feet hair and clothing away from moving parts THROWN OBJECT HAZARD To prevent injury or death fro
19. e and cutter housing shall be closed and secured prior to starting the engine of brush chippers These access panels shall not be opened or unsecured until the engine and all moving parts have come to a complete stop see Annex C General Safety Proce dures That Apply to All Tree Work Rotary drum or disc brush chippers not equipped with a mechanical infeed system shall be equipped with an infeed hopper not less than 85 inches 2 15 m measured from the blades or knives to ground level over the center line of the hopper Side members of the infeed hopper shall have sufficient height so as to prevent workers from contacting the blades or knives during operations Rotary drum or disc brush chippers not equipped with a mechanical infeed system shall have a flexible anti kickback device installed in the infeed hopper to reduce the risk of injury from flying chips and debris Chippers equipped with a mechanical infeed system shall have a quick stop and revers ing device on the infeed system The activating mechanism for the quick stop and revers ing device shall be located across the top along each side and close to the feed end of the infeed hopper within easy reach of the worker Vision hearing and or other appropriate personal protective equipment shall be worn when in the immediate area of a brush chipper in accordance with section 3 4 Personal Protective Equipment Arborists mechanics and other workers shall not under any circumstance
20. e of the menu options covered in this manual 1 To check the hours simply press MENU SIX STEPS amp Hour All Functions May Be Programmed While Engine is RUNNING and release either button 1 Calibrate 2 High 3 Low fr SS di 30 0 To protect against accidental entry the user must go through all SIX steps or program will not set e If after starting to set the unit no entries are made after 7 seconds the unit will go back to the last program setting So if you make a mistake not to worry it will just go back to the last set program If you need help just call Step On libration Press and hold BOTH push buttons until you see HOUR the amount of hours then a blank display about 4 seconds Now release the buttons You will see CAL displayed then a CAL number Enter th libration Number 1 2 After step one press the RIGHT button to in crease the number press the LEFT button to decrease the number shown in the read out Step Four Setti ver e Press and release both buttons again You will now see back displayed ing t verse Tim Enter the desired reverse time or 0 zero if reverse is not used If your machine does not have reverse it must be set to 0 zero Reverse time guidelines 250 1 4 of a second 500 1 2 of a second Fiv i YPE Reversing or Non Reversing Press and release both buttons again You will now see TYPE displayed Enter TYPE O or 1 U
21. ent NOTE The important safeguards and instructions in this manual are not meant to cover all possible conditions and situations that may occur It must be understood that common sense caution and care are factors which cannot be built into any product These factors must be supplied by the person s caring for and operating this equipment ONLY YOU CAN PREVENT ACCIDENTS O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc SPECIFICATIONS amp FEATURES The Salsco Model 810 is ruggedly built to withstand high volume usage by many different industries Rental Tree Care Commercial Lawn and Golf Courses just to name a few Some of the standard features are heavy duty 14 diamond plate fenders with enclosed light guards machine vandalism kit extra large hydraulic and fuel tanks with drain plugs 6 000 Ibs axle large high speed 28 10 diameter tires bolt on feed hopper two bed knives and 360 swivel chute The trailer frame is constructed of 2 x 4 x Vi rectangular steel tubing continuous weld for strength and gussets where needed The 6 000 Ib Torflex axle features an independent suspension cushioned with rubber providing a smoother quieter ride with no transfer of road shock from one wheel to the other Model 810 has a huge 10 x 18 chipper inlet opening and a 21 diameter feed roll This coupled with the largest infeed hopper in the industry 1 881 square inches allows our machine to inge
22. levis pins from front feed wheel lift cylinder if unit is eguipped with this option Loosen horizontal and vertical bed knives and slide them away from the impeller Remove chip blades from impeller Follow procedure in service schedule line item 4 Connect lifting device to impeller Use bolt hole for chip blade and KEEP IN MIND WHEN CHOOSING A LIFTING DEVICE THE IMPELLER WEIGHS APPROXIMATELY 700 Ibs Remove bolts from both flange bearings Back off setscrews in bearings Carefully lift impeller out of machine Remove both flange bearings and all spacers from impeller INSTALLATION OF IMPELLER Connect suitable lifting device to impeller and set in machine KEEP IN MIND WHEN CHOOSING A LIFTING DEVICE THE IMPELLER WEIGHS APPROXIMATELY 700 155 Be sure both shaft ends are clean and free from burrs Bearing must slide freely on shaft Slide bearing on shafts and start the four bolts rear bearing two front bearings diagonally Tighten four bolts on rear bearing and two bolts on front bearings diagonally Slide impeller towards rear of machine Impeller hub should touch rear bearing race Measure distance from impeller hub and front bearing race Remove front bearing slide shims over shaft to equal that distance CAUTION DO NOT ADD MORE SHIMS THAN ARE REQUIRED This could cause premature bearing failure Reinstall front bearing With impeller shimmed and bearings tight impeller should not slide front or rear Install all bearing m
23. m outlet chute A projectiles e Disconnect and lockout power source i 2 before adjusting or servicing e Stay away from outlet during operation e Keep others away Do not stand or climb on machine when Du mat deu outst d operating o not direct outlet toward people SW406 animals or buildings PART 0314015 DANGER S PART 0314063 44 DANGER HOT EXHAUST KEEP HANDS AND FEET AWAY O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 10 OPERATING INSTRUCTIONS Count your extremities before you start Feet hands fingers etc Read the manual again Look at the finger decal and study it These could be yours Be sure all guards are in place before starting machine Set feed handle in reverse position push towards machine Check engine oil and fuel levels as per engine manufacturers specifications Be sure machine is on dry flat surface and it s secured from rolling HINT Be sure machine is not to close to the woodpile You need room to work and move around 7 Set engine just above idle and start motor Be sure to check that no one is around this machine but you If you have a diesel engine you may have cold engine start Refer to the engine manual 8 With machine just over idle and after the engine has warmed up engage the clutch slowly 9 Check engine manual for full throttle R P M and recommendations and bring your machine to that R P M 10 You are ready
24. nd Dealer Delivery Report Warranty Claims will not be considered if the Warranty Card and Dealer Delivery Report have not been returned to Salsco Your Salsco Commercial or Turf Eguipment product is a commercial type product and is normally manufactured and sold for commercial or industrial use Salsco will for the original purchaser for one 1 year from the date of purchase 90 days if used for rental purposes repair or replace free of charge any SALSCO part or parts found to be defective in material workmanship or both Any transportation or shipping charges will be borne by the purchaser If during the warranty period stated above the product does not function properly due to defect simply contact Salsco and follow the Warranty Procedures included in this manual This warranty does not include e Incidental or consequential damages and is exclusive of any implied warranties Normal maintenance parts including but not limited to 0865 chains belts filters lubricants etc e Parts or components which are covered under the original manufacturer warranty including but not limited to engines pumps and motors WARRANTY PROCEDURE In order for Salsco to consider your warranty claims in a timely manner you must follow the simple procedures listed below MACHINE OR PART FAILURE a Call our service department for helpful instruction on how to correct or repair the problem Preventive maintenance will also be suggested b
25. ounting bolts with blue Loctite Also Loctite and tighten bearing set screws Install all chip blades Be sure to use new hardware and Loctite each time blades are removed and reinstalled Follow procedure in service schedule line item 4 Set bed knives and lock in place 070 clearance between chip blades and bed knives Reinstall top housing and discharge elbow Be sure to use roll pin to keep housing aligned Install pulley Be sure to use straight edge to line up pulley Install belts and adjust to specs shown in service manual with discharge chute and impeller assembly Be sure to recheck pulley with straight edge Install pump and use Loctite Install belt guard Install front lift cylinder if so equipped Check to be sure all guards are in place and all bolts and nuts have been installed and tightened to proper specs Connect battery cables and start engine Engage clutch slowly Start impeller and check for noise or vibration Engage impeller and bring engine up to operating R P M DO NOT START UNIT WITHOUT ALL GUARDS IN PLACE Test lift cylinder feed wheel if so equipped Lower feed wheel and bring engine to idle Shut down engine and put machine in neutral Once machine has come to a halt re grease bearings Send machine to work It s ready REMEMBER REMOVE KEY FROM ENGINE DISCONNECT BATTERY CABLES AND LOCK OUT UNIT WHENEVER PERFORMING SERVICE AND MAINTENANCE O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W
26. s reach into the infeed hopper when the cutter disc rotary drum or feed rollers are moving When trailer chippers are detached from the vehicles they shall be chocked or otherwise secured in place When in a towing position chipper safety chains shall be crossed under the tongue of the chipper and properly affixed to the towing vehicle See section 8 6 Brush Removal and Chipping for additional requirements O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 7 8 6 8 6 1 8 6 2 8 6 3 8 6 4 8 6 5 8 6 6 8 6 7 8 6 8 8 6 9 8 6 10 8 6 11 8 6 12 8 6 13 8 6 14 8 6 15 BRUSH REMOVAL AND CHIPPING ANSI Z133 1 2006 American National Standard for Arboricultural Operations Safety Requirements Brush Removal and Chipping Traffic control around the jobsite shall be established prior to the start of chipping opera tions along roads and highways see section 3 2 Traffic Control Around the Jobsite Brush and logs shall not be allowed to create hazards in the work areas To prevent an entanglement hazard loose clothing climbing equipment body belts har nesses lanyards or gauntlet type gloves for example long cuffed lineman s or welders gloves shall not be worn while operating chippers Personal protective equipment shall be worn when in the immediate area of chipping op erations in accordance with section 3 4 Personal Protective Equipment of this standard Training shall be
27. se TYPE 0 for standard Auto feed Use TYPE 1 for new style reverse Step Six Exit Program Mode Press both buttons again now display will read SET Unit is now programmed For the Kohler engine CAL is 9 1 8 e Check engine guide on back when programming FO En Tw ing t imit e Press and release both buttons again 1 You will now see HI displayed Vee i ede Enter the Hi or F n n 6 a 2150 number in the read out OR e Press the LEFT button to decrease the number vee Pressing the RIGHT button to increase the We Turnin Auto F If you need to turn your auto feed off simply press and hold the left button for 4 seconds then release To turn it back on press and hold the right button for 4 seconds Ps Step Thr in imi e Press and release both buttons again Oo Y ill Lo displayed 69 e You will now see Lo displayed Enter the Lo or Feed Off RPM number by 5 N Pressing the RIGHT button to increase the 1 850 number in the read out OR e 09 ss Press the LEFT button to decrease the number ARMREST ROTOR TORT MRC ETRE EEE Revised March 17 2004 2003 Electronic Solutions Of Harrison LLC O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 24 PART NO QTY 0315250 1 0315128 1 0330080 1 0330081 1 0330121 1
28. sembly Hyd Brakes Opt 0102033 1 4 Fender Left 0216017 1 18 Axle Assembly Elec Brakes Opt 0102032 1 5 Batter 0315060 1 19 Nut Lu 0338306 10 6 Cover Battery Box 0271020 1 20 Tire Wheel Assembl 0354030 2 7 Box Battery 0280004 1 21 Fender Right 0216016 1 8 Cone Holder Opt 0281001 1 22 Light Kit Trailer 0361006 2 9 Tongue Assembly 0225019 1 23 Box Tool 0280002 1 10 Coupler 2 5 16 0325015 1 24 Cover Tool Box 0271021 1 11 Coupler Pintle Opt 0325013 1 25 Gun Grease Opt 0369004 1 12 Chain Safety 0309018 2 26 Tank Fuel 0152017 1 13 Tow Frame Assembly 0219072 1 27 Cap Fuel Tank 0271179 1 14 Tongue Jack 0369005 1 28 Cap Locking Hyd and Fuel Tanks 0271024 2 O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 16 DWG 5 REV 12 1896 DWG 5 DISCHARGE CHUTE amp IMPELLER ASSEMBLY Item Qt ee E l 3 Nut Wing 0238500 2 4 5 1 6 1 l 7 Bushing SF 0342062 1 8 Pulley SK 0342063 1 Pulley SK 5 Groove Pulley 0342072 1 9 Bushing SK Depends on size of PTO Shaft 1 10 Belt V 0304059 4 Belt V 37HP Wisconsin Units 0304049 4 11 Impeller 0148073 1 12 Blade Chipper 0305047 4 13 Bolt 0346491 12 14 Nut 0338154 12 15 Washer 0353017 12 16 Housing Upper Fixed 0228106 1 17 Wing Nut Discharge Chute 0238501 2 18 Pin Cotter 0340004 2 19 Pin Locking Housing 0240033 1 NOTE Belt change
29. ssary repairs When replacing the feed roll box be sure to shim behind the nylon wear strips to remove endplay SERVICE SCHEDULE AS NEEDED DAILY WEEKLY MONTHLY CHECK WHEEL BEARINGS CHECK LUG NUTS CHECK LIGHTS CHECK ENGINE OIL CLEAN MACHINE GREASE INFEED ROLL BEARING GREASE DISC SHAFT BEARING SHARPEN CHIPPER BLADES CHECK amp ADJUST BED KNIFE CHECK amp ADJUST ROLL HOUSING CHECK TIRE AIR PRESSURE CHECK ALL NUTS amp BOLTS CHECK ENGINE BELT TENSION CHECK HYDRAULIC OIL CHECK HYDRAULIC HOSES PA PA PA PAPA COMM PAPA PAPA Pd AW DE DE DE n 1 hd pd X 1 pd pt X X NEVER UNDER ANY CIRCUMSTANCES START THE ENGINE WHEN UNIT IS OPEN OR AT ANY TIME DURING SERVICE OR ROUTINE MAINTENANCE O Manuals 810 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc mj oa 1 2 di AA HE Du DRR ID oo AA 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 IMPELLER REMOVAL PROCEDURE Remove key from engine and disconnect battery cables Remove discharge elbow Remove pin lock and pivot top housing open Remove top housing exhaust half Remove belt guard Remove hydraulic pump Leave hoses connected just slide out of sleeve and lay on the side Loosen engine mounting bolts and back off slide pusher bolts Loosen belts and remove Remove pulley from impeller shaft Remove top and bottom c
30. st whole trees branches and all Even the largest home Christmas trees are no problem Our Model 810 because of our reed roll design will not only handle the hard woods of the North but the grassy palm fronds of the Southern States This unit will handle all your chipping needs no matter what type of tree or plant The feed roll receives its power through a jackshaft from a hydraulic motor This allows a double gear reduction and thus an increase of available torque You ll be amazed with the smoothness and ease of this feed system We use two bed knives one horizontal and one vertical which allows our machine to cut where others might shred Safety is our main concern and we have gone the extra mile However only you can save yourself and your employees from the danger which lies in these machines It is your responsibility as the buyer of this machine to make sure the operator has been trained Talk to your operators every day hold classes Do something to help yourself We can only go so far O Manuals 8 10 CHIPPER 810 WOOD BRUSH CHIPPER P W 3 27 13 doc 4 MACHINE REGISTRATION MANUFACTURED BY SALSCO INC 105 School House Rd Cheshire CT 06410 800 872 5726 203 271 1682 203 271 2596 Fax sales Qsalsco com www salsco com THIS MANUAL COVERS MODEL s 810 10 x 18 Chipper This company reserves the right to discontinue add improvements to or change the design of any model or product at any time without
31. to chip wood as soon as you put your safety glasses and gloves on and insert earplugs 11 Move the feed handle away from the machine This will engage the feed roll 12 Standing at the rear of the machine looking at the hopper feed the wood to the feed roll Once the machine begins turn and walk away from the machine It will draw the wood in without your help Go get another piece and repeat this procedure 13 With large diameter pieces it may be necessary to send in a smaller piece to start the feed roll Also it may be necessary to monitor R P M and back off on feed speed 14 MACHINE SHUTDOWN PROCEDURES Bring R P M down to a full idle and disengage the clutch Let engine run a few minutes to cool down and then shut down Chipper flywheel will still be rotating DERE EE HINTS 1 When operating machine stand off to the side of the feed hopper when feeding wood into the machine NEVER STAND DIRECTLY IN FRONT OF THE FEED HOPPER WHEN FEEDING WOOD INTO THE MACHINE 2 When using the chipper and you have a short piece of wood bouncing around and not being grabbed by the feed roll LEAVE IT DO NOT TRY TO PUSH IT THROUGH WITH ARMS OR LEGS The next limb will push it through 3 When through with the job let the engine run at full R P M making sure all material is through the machine before shutting it down This will prevent injuries from flying debris when the machine is started up at the next job 4 COUNT YOUR EXTREMITIES AGA
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