Model 3150 Downflow Service Manual
Contents
1. BLACK ole ie YELLOW TWO TANK SINGLE METER ALTERNATING REGENERATION RED ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY WHITE SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT BUE 696 COL B CLOSES DAPHRAGM VALVES OF LEAD UNIT TB4 O INTERLOCK CABLE TI RI PT WHITE IMMEDIATE REGENERATION TIMER WHITE 5 WHITE WHITE Fi WHITE GR YEL RED YELLOW YELLOW BROWN BROWN BLUE BLUE BLACK RED RED BLACK BLACK BLACK BLACK m y BLK g a BLUE BLUE 513 OR amp p PUR y a gt amp 3 GR YEL al oo T z z z Z E BLACK EET 1 x Z u o 3 w ES amp 3 Qs o A I OSSD i s ss 13 P 9 d gd RELAY TERMINAL BLOCK PINOUT BUE O 5 zz Ex ziz2. 10250 Tir See hs Mo een f 16498 02 do ues en Que AT ud 10332 jc Site etuer 10330 sos 14 MEER 10329 EP T d ene NS 16503 acea 16 ot dum Page 12 Printed in U S A Description End Plug O Ring 015 Fitting 1 4 Tube Retaining Ring Stem Guide Assembly Insert Ferrule Tube Fitting SVO Tube Not Shown MODEL 3150 ECONOMINDER 2 Meter Assembly PARTS LIST Item No Quantity Part No Description fe pelear apa Veet anges he 14456 we Ska beth Meter Body Impeller Shaft Retainer Bina Ween ded 15432 Z Sa atus Impeller Shaft d Sway k qr Not Assigned 15974 Impeller eee Ja ta naa 13847 O Ring Meter Cover TA bets iene EL dS 15218 ia eser Meter Cover Assembly Standard TB ida Jute m Ned 15297 L aida arpa band aa Meter Cover Assembly Extended Range Bios baa ens 12112 erene usa Beaten Screw Meter Cover Red we pel Tos pa here ee 14679 O Ring Quick Connect TOi z atas S una sqa s a 14568 Nipple Quick Connect d RR 14680 Flow Straightener 14569 2 Nut Quick Connect Page 13 Printed in U S A MODEL 3210 ECONOMINDER Timer Assembly see opposite page for parts list Page 14 Printed in U S
3. TIMER PROGRAM SWITCH VALVE HOMING SWITCH VALVE STEP SWITCH BRINE CAM SWITCH TIMER HOMING CAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM NOTE BRINE VALVE CAM SINGLE TANK REMOTE METER INITIATED DELAYED OR IMMEDIATE REGENERATION R EMOTE METER WIRING FLE CK RM IMMEDIATE FLECK RM DELAYED FLECK 3200ET TB 12345 6 12 34 5 6 1234 5 6 965650 99050 3325356068 3 3233435061 1325456 VALVE T B T B VALVE T B eo BADGER AR HERSEY BADGER AR E TB 123456 1 2 3 4 5 Ver 2 3 45008 9 e 9 600 9 4 77 o 0 o o 0 172345 ia 112345 1123465 VALVE T B VALVE T B VALVE T B Page 22 Printed in U S A mmy SWZ u CD 3150 System 5 Valve Wiring BLACK YELLOW a INTERLOCK CABLE RECEPTACLE m MS i win d IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN
4. Page 27 Printed in U S A MODEL 3150 System 6 Twin Series Regeneration Installation with a Remote Meter BRINE LINE C EX BRINE TANK RESIN TANK MANUAL SHUTOFF 4 PRESSURE SUPPLY TO S V O BRINE TANK DIAPHRAGM OPERATED VALVE METER ELECTRICAL INTERLOCK CORD RESIN TANK UNIT 1 WIRE POWER CORD System 7 Twin Alternator Installation with a Remote Meter Page 28 DIAPHRAGM OPERATED VALVE Printed in U S A d LECTRICAL NTERLOCK CORD RESIN TANK LAG UNIT MODEL 3150 Downflow Flow Data amp Injector Draw Rates INLET PRESSURE PSIG 100 8 e 6 4 o 20 3150 VALVE SIDE MOUNT amp TOP MOUNT a 1 A xls aka 1 10 20 30 40 50 80 70 80 90 100 200 300 400 500 3150 ON EMPTY TANK 4 5 6 7 8 9 10 8 T FN LA A A VA A VV 2 4 6 8 10 12 14 16 DRAW RATE GPM Page 29 Printed in U S A MODEL 3150 Downflow Typical Timer Settings Tank Brine prine Tank Refill Dia B W B W 11800 Brine and Slow Rinse Time Minutes Fast Refill Time Minutes Volume Rate Time Inj 6 Per F
5. 4 BLUE BLUE ES BLACK 5 RED RED BLACK BLACK BLACK z g gg Tel gi 5 alg o BLACK aS slo S oe w o dog 3 ge IE Us m gt e gt DDE THCAM APR go z z zz VDM o du Us TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE BLACK YELLOW ya INTERLOCK CABLE I wut a IMMEDIATE REGENERATION TIMER lt WHITE WHITE WHITE 2 RED YELLOW YELLOW 3 YELLOW 1 BROWN BROWN 4 BLUE 5 BLACK RED RED ad 9 GR YEL BLACK BLACK BLACK N O BROWN N C YELLOW BLACK zz eg 16 3 G S ale S a x a gt a 5 gt 9 5 zz Eam o ii VDM E 3 Le IE O TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWHCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE
6. cod et Wied Peking 138830 er ee Ped tess Drive Pinion Program Wheel 13831 Clutch Drive Pinion 28 dose 14276 Spring 29 J4d258_ speres Spring Retainer S t s embed eeu T tie SS ese Not Assigned donee 11984 7 ee Screw Timer Hinge amp Ground Wire 32 us 13881 Z us oes Hinge Bracket 39 uet ee S nested 14087 ne RR Insulator 10896 Switch 35 ua ack Bad jm 15920 xx Switch DN TIAR Le Screw Switch Mounting jc 14007 Decal Time of Day Taste 14045 usay Decal Instructions unis do ese pets 139025 Harness Not Shown 2 xe 120691 lioet Wire Connector Not Shown diye ka su 15354 01 Ground Wire Not Shown Not Shown 1 Caution Label Not Shown 1 Capacity Label Page 15 Printed in U S A MODEL 3210 ECONOMINDER Commercial Demand Regeneration Control Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on program wheel gear Release and check for firm engagement with gear Note drawing sho
7. A MODEL 3210 ECONOMINDER Timer Assembly Parts List Item No Quantity Part No Description 1 13870 01 Timer Housing Assembly T MERECE SEE discs pk Eraser 13802 Cycle Actuator Gear Seah sua beget jc 40096 27 24 Hour Gear Assy 12 Midnight 40096 02 24 Hour Gear Assy 2 AM Ossa qose lama aaa 13886 01 Knob Od eee te dad Add so brett suy 19290 1 s np nas Screw Timer Knob amp Motor Plate Mtg yocp Button Decal Bho sasay yey Tsay a erts 60405 50 Program Wheel Assembly 21 000 Oo d ss n sa 13806 Program Wheel Retainer 10m T senes 13748 Screw Program Wheel Mtg TA reme s T sd retos 14265 Spring Clip Ti eese Spring Detent 18066 Ball 1 4 Dia ly s a 139911 Main Drive Gear 1572 2 sexes d sees ba eres 19210 Program Wheel 16 55 d eines 2 os Hcet 15493 inpr Roll Pin T9 yy T raie 13018 za ee dut rn Idler Shaft Tessere 19912 Spring Idler 20 detis 19017 Idler Gear T yau yy gs 13164 Drive Gear 29 ince Tuscos 13887 o n Motor Mounting Plate 24 Tasya a p gas 18743 Motor 110V 60 Hz 19689 Du pu nu Motor 24V 60 Hz DD ind isis its 2 s negate ea 192782518 peice y akiwa Screw Motor Mounting 20
8. E 14924 Strain Relief not shown oc p Ti iur tp lay hua 15519 3 oce sine Sane nde Meter Cable not shown b4 o elvis Dei sels pum 15250 Label Terminal Strip not shown 552 des erae ene T ues eerte 16827 ire Cable Guide Assembly not shown Specify number of terminals Optional Parts for Lamp Package Page 9 Printed in U S A 1800 Series Brine System Assembly see opposite page for parts list MODEL 3150 Downflow Page 10 Printed in U S A MODEL 3150 Downflow 1800 Series Brine System Assembly Parts List Item No Quantity Part No Description pP 19540 1 za acest Injector Body 15128 Injector Nozzle TEM eae rh Injector Throat ule s qusa 15246 c vea iure O Ring 116 5 ete deeds 16341 01 Injector Cover Bou ess Bu e 12479 ze Screw Hex Hd 16341 02 Cover usay e dre h 18879 u s evi O Ring 021 Oase ets 16497 01 Brine Stem Assembly 187195 sau ad pawn as Brine Valve Body s VT we tig us Spring T2 utata sha ta T esce JA Aes ee Retaining Ring US MM ppp 16498 01 Stem Guide Assembly VA he coy Ja Sce dab Se an u 16387 ss BES Pipe Plug 1 2 NPT taa trs Dust gres 18702 a a Tube Fitting Straight 187095 Led iem Brine Tube Vin eae 60009 900 Commercia
9. SHOWN IN RESET POSITION VDM1 9 12 LATCHING 9 g RESET deh RELAY MEE a PINK 13 14 SET ld BLACK c x ONE PIN SET TO TRIP SW6 TWO MINUTES BEFORE BACKWASH 10 J gii rm 3 s 1 5 4 8 o o D Q Q9 WHITE M TIMER MOTOR PNK VDM VALVE DRIVE MOTOR e REMOTE METER WIRING K DUAL COIL LATCHING RELAY NN VA AE FLECK RM IMMEDIATE FLECK 3200ET REMOTE METER BADGER AR 120V P N 1 SW1 TIMER HOMING SWITCH 4 8 TBI 223 455 SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW8 TIMER AUXILIARY SWITCH TMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM TB J ITER OCT CABLE IMMEDIATE REGENERATION TIMER 1 coh WHITE WHITE WHITE Ca WHITE YELLOW YELLOW 2 RED BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK 5 BLACK BLACK BLACK z GRZYEL gl z 5 BLUE BLUE 3 x EE BLACK z 3 2 a EE BLACK x zlz x x J Q 35 E 5 m D X m T al gt gt in 3 d zz ziz zz o o o VOM N C P z z Nej a vp wl RED SCAM BLACK c ONE PIN SET TRIP SW6 TWO MINUTES BEFORE BACKWASH TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH S
10. SW5 BRINE CAM SWITCH Aet AXI eee FLECK RM IMMEDIATE FLECK RM DELAYED THCAM TMER HOMING CAM 1 2 4 5 6 35 4 Sas TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM 4 g 9 3 9 2 p o 3 o o o 1 456 NOTE valve VALVE O TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION ONLY ONE TANK IN REGENERATION THE OTHER IN SERVICE FLECK 5206 REMOTE METER BADGER AR LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 12 3 4 3 8 161 12345 8 2233888 0333828 VALVE T B VALVE T B E INTERLOCK CABLE IMMEDIATE REGENERATION TIMER 1 WHITE 5 Ca WHITE WHITE WHITE 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLUE BLUE 5 BLACK RED RED GR YEL BLACK BLACK Al wS al g8 E BLUE BLUE 5 d y c x 4 8 SN ss 9 BLACK AE A z o o x x g a 38 a eMe a a 515 8 15 P Ales t j 7 Phy OPK S S S s z z ziz Az o VDM1 o n U BLL BvCAM aL i amp TM TIMER MOTOR VDM VALVE DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 24 Printed in U S A 3150 24V 120V System 7 Valve Wiring
11. VALVE CAM Page 23 Printed in U S A 3150 System 6 Valve Wiring BLACK YELLOW RED WHITE o BLUE aoe 3ei 8 wreRLOCK CABLE RECEPTACLE TER aut i WHITE vis IMMEDIATE REGENERATION TIMER WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 5 4 BLUE BLUE BLUE 5 BLUE RED RED BLACK 6 BLACK BLACK BLACK a E GRAVEL amp al g BLUE BLUE aa x Y s S77 BLACK amp 3 d as al 9 j BLACK gt ale 38 wb 3 d 3 ce 8 s a gt Ej gt 3 au amp zz 3 3 zz i o re T iui Li x x c N C SWG a a T e BLUE NO BLACK c SW6 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL TM TIMER MOTOR VOM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH REMOTE METER WIRING SW4 VALVE STEP SWITCH
12. brine tank brine flows thru valve to the top of tank down thru mineral to bottom distributor back to the valve around the piston and out the drain Flow thru injec tors continues for slow rinse for remainder of cycle Hard water is also available at valve outlet Printed in U S A MODEL 3150 Downflow Water Conditioner Flow Diagrams Cont d 4 RAPID RINSE POSITION Hard water enters at valve inlet flows thru valve to the top of tank down thru mineral to bottom distributor back to the valve around the piston and out the drain Hard water is also available at valve outlet 5 BRINE TANK REFILL POSITION OUTLET TO BRINE TANK BOTTOM OF TANK Hard water enters at valve inlet flows thru nozzle and thru throat to brine valve to refill the brine tank Conditioned water is also available at valve outlet during this cycle Page 5 Printed in U S A MODEL 3150 Downflow Control Valve see opposite page for parts list Page 6 MODEL 3150 Downflow Control Valve Parts List Item No Quantity Part No Description date maya Tira hala ufu 15114 Valve Body t 11720 Seal ue 10369 Spacer Port 16141 Spacer Port Hot Water usata esa Spacer Disc d dest Sun 10368 01 Spacer Hot Water pcs Jure leot 16190 55 6 oret rers Piston j
13. level Check brine tank fill time and clean brine line flow control if plugged Repeated flushing of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Check salt usage and salt setting See Problem No 7 Clean line to water conditioner Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration Remove pistons and clean control Assure that well system has proper air eliminator control Check for dry well condition Check for proper drain rate Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Page 19 MODEL 3150 Downflow PROBLEM 7 Excessive water in brine tank 8 Softener fails to draw brine 9 Control cycles continuously 10 Drain flows continuously m w CAUSE Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Drain line flow control is plugged Injector is plugged Line pressure is too low Internal Control Leak Missadjusted broken or shorted switch Valve is not programming correctly Foreign material in control Internal control leak 909 gt m w CORRECTION Check flow control Clean injector and screen Replace timer Replace brine va
14. or remove pins as required The number of pins times two equal the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin Page 18 BRINE amp RINSE PROGRAM SECTION WHEEL FOR 2 MIN PER HOLE CONTROL OF REGENERATION PIN STORAGE CYCLE RAPID RINSE SECTION 2 MIN PER PIN BRINE TANK REFILL SECTION 2 MIN PER HOLE L BACKWASH SECTION 2 MIN PER PIN To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the
15. 0902 x WEA Ase Insulator Switch VASTE Qe uad tp east nae Switch S yatay araneae muna Wet nce Macedo tur ics 17845 08 Pin Hinge EANES a E E Nut 1 4 20 10 erg t Pi Soest 13365 5 2 ay kaya paka Lockwasher a gie RT eT ee 12624 scere Screw Pan Hd jc ea ata yaa a a az nage 16058 Bracket Brine Side 40195 amas Screw Round Hd ren s ramun 15226 Terminal Block 16 p an ares Do NER SD Nes Bushing ea aspa ears uwina aa a sua ua 16059 7 3 n Washer 18 Ee deno ede N 16051 i 2 2 Retaining Ring Bowed E Ee then PM 10300 ceres Screw Hex Hd Thread Cutting T Saqey as pes 1991 5 ss Light Bracket 21 tanec iene d oos Serie sich Hen eret Screw Hex Hd 22 AM ukuka edie TP 1750 M u yu Screw Hex Hd DO UB eis DO MEE 12288 sion rx yt ee Washer Lock 8 Internal 2A VER eb 16494 05 Cam Assembly Service After RR Jeet gaa ta ys 16494 03 Cam Assembly Service After Brine Refill 25 asa siqaq a 14224 L wha SA Screw Hex Hd 19949 Z Lamp Window DI fir 18744 Screw 28A 22 2 een Pc ENS 19277 020 Cover Black e28B LORI 19277 021 Cover Lamp Window OOF c jr 18615 02 ceo Seal
16. ABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 17 Printed in U S A MODEL 3200 amp 3210 TIMER SERIES Regeneration Cycle Program Setting Procedure How To Set Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add
17. DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW4 BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE BLACK BLACK BLACK N O YELLOW BROWN RED N C N O N C Om IN C SW4 WHITE VDM N Q BROWN YELLOW SINGLE TANK TIMECLOCK METER DELAYED OR METER IMMEDIATE REGENERATION 15 SCAM Printed in U S A m WHITE IMMEDIATE REGENERATION TIMER N C YELLOW Page 21 3150 System 4 With Remote Meter Valve Wiring VDM swt Sw2 Sw3 sw4 SW5 THCAM TPCAM WHITE c gb ware WHITE WHITE 1 WHITE f YELLOW YELLOW GR YEL 2 RED BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK BLACK BLACK BLACK A 8 GRAVEL g B 2o BLUE mue 7 213 x y 7 a BLACK al S gg A zz zz x fa x z cal 3 gd lt ui g z cix a gt a E e ES MIS Js Ls THCAM zz zz TM TIMER MOTOR o VALVE DRIVE MOTOR i 3 TIMER HOMING SWITCH 1 Sif av cam EE Q TB1 IMMEDIATE REGENERATION TIMER
18. ED RED 6 BLACK BLACK BLACK a E z 7 BLK al g u BLUE e 8 PUR BLUE Y Em 2 g 8 n 10 PUR Sh Su al dd EE z GR YEL BLACK Ir v d dir 41 lt g 45 o E A w b 3 d g 8 l OR 9 x a va 3 7 LRL ds EE RELAY TERMINAL BLOCK PINOUT ES zi Z z 2 SHOWN IN RESET POSITION i o D i VDM 9 112 LATCHING j Ed x E RESET RELAY ALG BVCAM a aL U al O PKK K1 13 14 SET irri x BLACK In ONE PIN SET TO TRIP SWG TWO MINUTES BEFORE BACKWASH F RED O0 9 18 4 L iTe J Y o lt Lware T o9 9 89 BLK C amp R PINK WHITE LONE a a o 7M TIMER MOTOR RED d VDM VALVE DRIVE MOTOR BLUE Kt DUAL COIL LATCHING RELAY 120V P N 16807 230v 120v 230V TO 120V TRANSFORMER SW TIMER HOMING SWITCH REMOTE METER WIRING SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH F R FLECK 32 R R s Dii VALVE STEP SWITCH s EX D ae ee EUM METE ee AR SW5 BRINE CAM SWITCH SW amp TIMER AUXILIARY SWITCH OPER oo b THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM ocu om amp O0 o o o o 0 oo SCAM VALVE STEP CAM 1 T0273 4 56 7 50 112534556 789 5 1 245184 546 B9 BV CAM o BRINE WA VE CAM VALVE T B VALVE T B VALVE TB BLACK YELLOW RED WHITE BLUE PURPLE 9 TB1 INTERLOCK fits See E IMMEDIATE REGENERATION TIMER 1 WHITE 27 Ct WHITE WHITE pL WHITE 2 RED
19. Model 3150 Downflow Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 3150 Downflow Job Specification Sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION CONTROL VALVE SPECIFICATIONS 1 Type of Timer see pages 16 17 amp 18 A 7 day or 12 day B 1 250 to 21 250 gallon meter or 6 250 to 106 250 gallon meter or Other C Meter Wiring Package 1 System 4 1 tank 1 meter immediate or delayed regeneration System 5 2 tanks 2 meters interlock 3 System 6 2 tanks 1 meter series regeneration System 7 2 tanks 1 meter alternator N A 2 Timer Program Settings A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min 3 Drain Line Flow Controller gpm 4 Brine Line Flow Controller gpm 5 Injector Size 6 Service Valve Operation Units SVO Size of Service Valve Page 2 Printed in U S A MODEL 3150 Downflow General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Other voltages available Make certain the current supply is always hot and cannot be turne
20. W6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 25 Printed in U S A 3150 230V System 7 Valve Wiring BLACK m YELLOW TWG TANK SINGLE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL 8 CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT TB fa INTERLOCK CABLE HIT PT FECEPIAGUE IMMEDIATE REGENERATION TIMER At WHITE 9h wait Co WHITE GR YEL 2 RED YELLOW YELLOW 3 YEL BROWN BROWN 4 LT BL BLUE sive 5 BLACK R
21. Window 18745 Window S br n J8716 03 a s u Seal Cover PARE alas 192092 Screw 99 iim whey La dete tran este 16046 5 seh eres Drive Gear S4 16050 oe teer Retaining Ring TT ZA I I a the Retaining Ring E Ki E 16047 iii serdiene aa kas s Drive Link Ry E T esci ERG erp n asas Pin Drive Link hye Sethe m 16048 oe Bearing Drive Link 395 VLL kate 11898 oss ur see erat Clip 40 Tuza ehe a Saa kage 16045 5 Drive Pinion AT sea 11381 5 Roll Pin S M 11080 eet Screw Flat Hd A3 ru Sub Nene S emere Screw Hex Hd LU MPO Fours SS MELDE Timer not shown 3200 3210 3200E 3200ET 4571232 trece d sub 40084 07 Power Cord 120 7FT not shown 40084 12 Power Cord 120V 12FT not shown 40085 07 Power Cord 240 7FF not shown AG ey eee res Wi on centes Strain Relief not shown 1 a s lus dex asas m 16430 Harness not shown 19691 Hole Plug 3 4 Dia not shown 19591 upas aaa dac Hole Plug 7 8 Dia not shown 5O Su ss 16427 04 Motor Lead Wire not shown 5T Lu ots nese cated etd TEIBA Wire Harness not shown o SE
22. YELLOW YELLOW 3 YELLOW BROWN BROWN 4 BLUE BLUE BLUE 5 PUR RED RED BLACK 6 BLACK BLACK BLACK 2 E GR YEL a 8 BLUE BLUE Y x y A BLACK ES 3 ds js BLACK If E gt Lol 23 835 al a P 3 8 L8 D d I a gj z z Z z 3 4 o VDM C 2 2 NC SW L BYCAM I 5 iE HCAM RED N 0 TM TIMER MOTOR BLACK 230V TO 120V TRANSFORMER ONE PIN SET TO TRIP SWS TWO MINUTES BEFORE BACKWASH VDM VALVE DRIVE MOTOR dude 3 SW1 TIMER HOMING SWITCH OS E cu n SW2 TIMER PROGRAM SWITCH RED CZ SW3 VALVE HOMING SWITCH m SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH z SW6 TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM 238v TO 120v TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM Page 26 Printed in U S A MODEL 3150 System 4 Typical Single Tank Installation With Optional Meter MANUAL SHUTOFF OPTIONAL 3100 METER POWER CORD BRINE TANK RESIN TANK System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass DIAPHRAGM OPERATED VALVE MANUAL SHUTOFF PRESSURE SUPPLY TO S V O WIRE POWER CORD DRAIN RESIN TANK UNIT 1 ELECTRICAL INTERLOCK CORD BRINE TANK BRINE LINE RESIN TANK BRINE TANK UNIT 2
23. d off with another switch EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100 and the unit cannot be subjected to freezing conditions INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 7 feet apart for twin units 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlet of units 3 Make sure that the floor is clean beneath the salt storage tank and that it is level 4 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 5 Place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is
24. end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner microswitch drops into the notch on the program wheel Printed in U S A MODEL 3150 Downflow Service Instructions PROBLEM 1 Softener fails to regenerate 2 Hard water 3 Unit used too much salt 4 Loss of water pressure 5 Loss of mineral through drain line 6 Iron in conditioned water D gt OD CAUSE Electrical service to unit has been interrupted Timer is defective Power failure By pass valve is open No salt in brine tank Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Improper salt setting Excessive water in brine tank Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipe by recent work done on plumbing system Air in water system Improperly sized drain line flow control Fouled mineral bed Printed in U S A Dro m CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Reset time of day Close by pass valve Add Salt to brine tank and maintain salt level above water
25. free from foreign material usually solder that may have resulted from the installation 6 Place the by pass in service position 7 Manually index the softener control into service position and let water flow into the mineral tank When water flow Stops close inlet valve place control in backwash position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 8 Electrical All electrical connections must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 3 Printed in U S A MODEL 3150 Downflow Water Conditioner Flow Diagrams OUTLET 1 SERVICE POSITION a INLET EN TO BRINE TOP OF TANK BOTTOM OF TANK TANK Hard water enters at valve inlet flows thru valve to the top of tank down thru mineral to the bottom distributor Conditioned water flows to the valve around the piston and out the outlet BOTTOM OF TANK Hard water enters at valve inlet flows thru valve to the bottom of tank up thru mineral to top of tank around the piston and out the drain Hard water is also available at valve outlet Page 4 3 BRINE AND SLOW RINSE POSITION OUTLET BOTTOM OF TANK Hard water enters at valve inlet flows thru injector nozzle and throat to draw brine from the
26. l Air Check eRe one v P 1 60009 01 900 Commercial Air Check Hot Water die RAD Flow Control Specify Flow Rate Not Shown Specify size Option Without Brine Valve Telecine aaa ue Retainer Plate Tia eee 16620 erus Fitting Brine Tank Tone 88 x eR e es O Ring 021 Delete Items 9 thru 16 Injector Throat 15127 04 Green 15127 05 e Red 15127 06 HO luaauaa e unadi White 15127 07 oi aC sa Blue 15127 08 BON oem OL et Yellow 15127 09 15 6 Luna pa Gla a heb wd du ada Violet 15127 10 FH I OD tees wana amas Black Injector Nozzle Size Color 15128 04 FEA bo Be con tet u usaha ass Green 15128 05 FED ms maqa eo ua anqa Red 15128 06 BG cig euo es White 15128 07 Bs e e bb Blue 15128 08 Hol cu vacca ch ttn Yellow 15128 09 Violet 15128 10 Black Printed in U S A Page 11 MODEL 3150 Downflow Service Valve Operator PARTS LIST Item No Quantity Part No Tus a aasan Ima hehe teats 15074 ela 16065 oiu dies dun sedeo E 10141 Ano cs ves Dos me eias 14835 oro E Diseno ut de 14834 has 16509 ore eh ero Cea ere 14516 dh uere 15965 uis ea alas 10249 1i batons
27. lve seat and clean valve Clean brine line flow control Clean drain line flow control Clean injector Increase line pressure to 25 P S I min Check drive motor and switches Determine if switch or timer is faulty and replace it or replace complete power head Check timer program and positioning of control Replace power head assembly if not positioning properly Remove power head assembly and inspect bore remove foreign material and check control in various regeneration positions Replace seals and piston assembly Problem Softener Delivers Hard Water General Service Hints Cause could be that Reserve Capacity Has Been Exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program Wheel Is Not Rotating With Meter Output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter Is Not Measuring Flow Correction Check meter with meter checker Page 20 Printed in U S A 3150 System 4 Valve Wiring TB1 DELAYED REGENERATION TIMER WHITE s WHITE WHITE WHITE BLACK 2 BLACK YELLOW YELLOw 0 GR YEL BROWN grown RED TM TIMER MOTOR VDM VALVE
28. m 19611 01 Piston Assy NHWB P Solicits n T so Efi 14818 Clip Piston Rod duod uel RE 15125 i mE Piston Rod TV atte pash aqa 19708 a l vedo Mew Piston Rod NHWB P iom es a ccce 14922 O Ring 035 See 16398 01 End Plug Assembly 15112 rep iens Seal i ose nre vene 17407 it Adapter Side Mount pat VS NE 401182 y ees Screw Hex Hd Options 19 eee 1 o Es 15117 01 ees Adapter Top Mount 4 8 Th d LC EER TE E O Ring 229 Dist T3975 O Ring 240 Tank 15210 O Ring Park Tank 16 T i d at h u wa 19608 20 Disperser Upper Not shown Page 7 Printed in U S A MODEL 3150 Downflow Control Drive Assembly see opposite page for parts list AN S Page 8 Printed in U S A MODEL 3150 Downflow Control Drive Assembly Parts List Item No Quantity Part No Description taa nk a hua aas 19304 00 Back Plate 01 02 2 dro bre teinte 15120 01 Bracket Motor Mounting 2 can pleat te 16346 dede Nut 5 16 18 a a a 16044 Drive Motor 11S V 60 Hz 16500 ws eee cee es Drive Motor 220 V 50 Hz 16501 suyan aqu yanapas Drive Motor 24 V 60 Hz Dp uu st Sica Ta ea u oe WELT saus Salto Bracket Switch Mounting Za 1
29. re the same as previous instructions MANUAL 24 HOUR REGENERATION GEAR KNOB TO SET TME OF DAY ei PRESS RED BUTTON AND VA TURN LARGE DIAL UNTIL Sy ME 5 AT ARROW SERVICE TO MANUALLY START CYCLE POSITION URN KNOB CLOCKWISE INDICATOR PROGRAM WHEEL RED TIME SET BUTTON WHITE DOT GALLONS LABEL Immediate regeneration timers do not have 24 hour gear No time of day can be set Page 16 Printed in U S A MODEL 3200 TIMER Timer Setting Procedure How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following appro
30. t 10 Per Ft 15 Per F Rinse Rate G 108 15 of Resin GPM Min Size 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI 35 PSI 60 PSI 90 PSI Time Per Ft Per Ft Per Ft 24 45 10 4 42 30 26 68 50 46 102 76 64 10 2 6 16 26 10 F B 30 25 10 5 36 26 24 62 42 40 96 68 64 10 5 6 10 16 15 FP 36 35 10 6 34 28 28 58 48 48 84 68 68 10 5 8 14 20 20 Ft 42 50 10 7 36 26 26 58 44 44 92 70 70 10 10 6 10 16 30 Ft ne L 48 70 10 8 34 34 34 56 56 56 76 76 76 10 15 6 10 14 42 Ft 54 80 10 9 40 34 34 60 50 50 90 76 76 10 15 8 12 18 55 F 60 100 10 10 46 36 34 68 54 52 102 80 78 10 20 8 12 18 70 F WITH MODEL 2350 SAFETY BRINE VALVE 4g 70 10 8 34 34 34 56 56 56 76 76 76 10 10 9 16 22 42 Ft 54 80 10 9 40 34 34 60 50 50 90 76 76 10 10 12 18 28 55 Ft 60 100 10 10 46 36 34 68 54 52 102 80 78 10 10 16 24 36 70 Ft Page 30 Printed in U S A MODEL 3150 Downflow Service Assemblies 60036 02 1800 Brine Valve 60131 3150 Seal Kit See Illustration Page 10 See Illustration Page 6 D teres 10368 Spacer T6 11772 Spring Dik ayes 10369 Spacer Port Tagen 1177 4 Retaining Ring ET 11720 Seal 18713 Brine Valve Body LONE 16497 01 Brine Stem Assembly 60057 01 3150 Drive Motor 16498 01 Stem Guide Assembly Assembly 115 V dii 18879 O Ring See Illustration Page 8 60277 1800 Injec
31. tor Assembly 4 10302 Insulator Switch See Illustration Page 10 aa 10872 Screw Hex Hd 11080 Screw Flat Hd 4 12473 Screw Hex Hd 3 10218 Switch de eos T8 23 crus Injector Throat Specify Size 2 12660 Nut 10 24 15128 Injector Nozzle Specify Size 2 17567 Screw Hex Hd 15246 O Ring 116 15120 Bracket Motor Mounting AE 16340 Injector Body jn 16044 Drive Motor 115V NOME 16341 01 Injector Cover l 16052 Bushing Tes sS 17797 Bracket Switch Mounting 60106 00 3150 Piston Assembly aa ea Bag See Illustration Page 6 D messa 12624 Screw Pan Hd L61912 st Spacer dim aysa 14818 Clip Piston Rod 14922 O Ring 035 60150 3150 3150 SVO Assembly 08 16130 Piston For Parts Breakdown NC 15125 Piston Rod See Page 12 WSs eus 16398 01 End Plug Assembly White 60393 2 Meter Assembly Std 60113 01 3150 No Hard Water Piston Range Assembly For Parts Breakdown See Illustration Page 6 See Page 13 1 as 16398 01 End Plug Assy 60394 2 Meter Assembly Ext iit tane 19611 01 Piston Assy NHWB P Range dos teas 19708 Piston Rod Tuya sa 14818 Clip Piston Rod Page 31 Printed in U S A P N 16504 Rev 2 3 00 Printed XX 00
32. ws 8 750 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve Note To set meter capacity at initial start up either 1 Rotate manual regeneration knob one full revolution 2 Rotate program wheel manually clockwise or counter clockwise and align white dot with capacity arrow This procedure must be followed any time the program wheel setting is changed How To Set The Time Of Day Press and hold the red button in to disengage the 24 hour gear Turn the 24 hour gear until the actual time of day is at the time of day pointer Release the red button to again engage the 24 hour gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise one click This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure a
33. ximately three hours and stop in the position shown in the drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one hall of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION KNOB TO SET TNE Of Oav PRESS RED BUTTON AMO URN LARGE DIAL UNTIL TIME i AT ARROW YO MANUALLY START CYCLE RED TIME SET BUTTON SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION 3200 ADJUST
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