Operation and Service Manual - Honeywell Process Solutions
Contents
1. REMOVE ALL BURRS AND SHARP EDGES E 2 Item Qty Weight Description Material TS ND 1 1 1656 5 Tube 1 4401 21071 30511 2 4 403 8 Top cover 1 4401 21074 30515 Sf 1 638 1 Bottom cover 1 4401 21072 30513 4 4 4 4 Bottle protection PTFE 25 car 21073 40981 5 1 239 0 Rod 1 4401 21075 40982 6 1 13 2 Spot upper valve 1 4401 20136 40976 7 2 0 1 0 Ring 6 75x1 78 FFKM 12057 8 1 7 5 Upper valve 1 4401 20130 40961 9 2 0 6 O Ring 75 92 x 1 78 FFKM 21076 10 4 2 0 Socket head cap screw M4 x 16 A2 40304 DIN912 A 1 0 Cotter pin 2 x 20 A2 40213 DIN94 12 1 2 0 Hex nut M5 A2 40005 _ ISO4032 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over 6 30 100 300 1000 5 Fit To 6 30 100 300 1000 2000 ges 2978 8 Eff ISSUE 1 16 09 2008 Fine 005 04 015 02 03 05 0 1 MPSA Deae YYYN Drawn Control 1 2 Replacement for Replaced by CPI 16 09 2008 ND ND Sampler 4 GT SS TS 21070 Spot bottle 1 8 I assy ND 30510 This drawing is our property and must not without our Enraf Tanksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 5052. 1 ER P f k KA amp HE oe l i 095 COUPE A A 168 5 DB ee B 190 5 175 COUPE B B 2 1 Fit flange ANSI 150 Ibs 4 100mm JIS 10K 100 mm DIN PN 16 DN 100 Ttem Qty Weight Description Material TS ND 1 1 19889 0 Valve 4 without cover 10420 20365 3657 0 Cover 4 assembl 10419 41212 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight m ete t o oao wee 240er ISSUE 2 7 1 2009 Fine t 0 05 0 1 0 15 0 2 0 3 0 5 DAY REMOVE ALL BURRS AND SHARP EDGES aa OR Drawn Control 1 x 2 Replacement it for Replaced by CPI 07 01 2009 ND ND Valves TS 10053 HERMetic Deck Valve A 4 SS np 20252 REF ND This drawing is our property and must not without our Enraf Tanksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 Honeywell Declaration of Conformity ssue 3 TSB_7021_E doc Enraf Tanksystem S
3. lt e Philippe Despagne General Manager Created modified Approved Released Remarks O O SSS O Update of the company logo Honeywell The prints of this document are not controlled under the quality management system unless printed on ORIGINAL paper KAQUALITYVSO_9001 7000_Checking_Lists TSB_7021_E doc Printed 28 08 08 14 25
4. 5 Bottom cover 1 4401 21090 30616 3 1 24 7 Bottom valve PTFE 20050 41062 4 1 4 2 Valve screw PVDF 20051 40593 5 1 0 6 O Ring 75 92x1 78 FKM 21092 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISSUE 1 15 09 2008 i Norm Size O 6 30 100 300 1000 Ft To 6 30 109 300 1000 2000 9es 2549 9 Eff U 15 09 Fine oo5 01 015 02 03 05 0 1 MPSA m REMOVE ALL BURRS AND SHARP EDGES YYYN Drawn Control 1 2 Replacement for Replaced by CPI 15 09 2008 ND ND TS 21091 ND 30617 REF ND 20333 20335 This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product 454 No modifications permit B ted without the approval of the authorised person lt S Item Qty Weight Description Material TS ND 1 1 1948 8 Box 1 8 I 1 4401 21069 30498 2 1 389 7 Stem 1 4401 21067 40979 Retourner la demi goupille 3 1 160 7 Cap PTFE 25 car 21068 40980 autours de l axe pour 4 4 52 7 Protection bottle 1 8 I PTFE 25 car 21065 40945 son axe 6 1 0 4 O Rin
5. tape 1 4301 21083 41090 3 2 4 7 Spacer 1 4301 21084 41091 4 7 94 0 Washer wiper holder 1 4301 21088 41092 5 1 23 8 Washer 20606 30540 6 1 214 7 Crank assy FKM 10313 30544 7 7 688 Tape assy w o winder 30m 70368 40520 8 1 3 2 Tape wiper assy 10506 30153 971 27 1 Tape holder PTFE 25 car 21041 40989 10 2 19 9 Washer PTFE 25 car 20607 41014 1 17 0 8 O Ring 47 29 x 2 62 FKM 21093 12 9 5 0 Socket head cap screw M4 x 8 A2 40301 DIN912 13 1 3 0 Slotted cheese head mach screw M4x30 A2 40800 ISO1207 14 1 2 0 Socket head screw M6 x 12 A2 40312 DIN912 15 4 6 0 Socket head screw M6 x 20 A2 40323 DIN912 16 4 1 0 Toothed lock washer M6 A2 40116 DIN6797 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over 6 30 100 300 1000 Fit To 6 30 100 300 1000 2000 A s es 1675 2 Eff ISSUE 1 13 1 2009 Fine 0 05 0 1 0 15 0 2 0 3 0 5 01 REMOVE ALL BURRS AND SHARP EDGES wm Drawn Control 1 gt 1 Replacement for Replaced by CPI 13 01 2009 ND ND Sampler 4 TS 21094 Winder assembly ND 20332 30 m REF ND 20333 This drawing is our property and must not without our Enraf Tanksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modification
6. the sample goals Where appropriate dismantle the winder holder and clean the parts with an appropriate cleaner to prevent any contamination of the sample by the sampler itself 7 4 Tape cleaning If tape requires cleaning it has to be unwound Clean it during its winding up operation on the winder 7 5 Tape wiper replacement e Unscrew the 4 screws of the winder tightening it to the sampler e Remove the washer wiper holder e Change the wiper e Put back the washer wiper holder and tighten the 4 screws again 7 6 Tape replacement e Open carter winder from sampler e Unwind totally the old tape e Remove it and unscrew the screw tightening to the core e Put the new tape e Fasten the tape to the core with the screw e Wind the new tape e Close the carter winder with the 2 wing screws 7 7 Bearings Bearings are involved in the electrical safety of this device In case of exchange use only original spare parts 7 8 Coated aluminium parts PA 11 Rilsan grey color The coating should be subject to regular and careful inspection The continued used of the apparatus should not be permitted if inspection reveals that the protective material has become damaged to the extend that the underlying protected metal is visible until such damage has been satisfactorily repaired 50439 SA4 1001 18 HERMetic Sampler A 4 Honeywell 8 Specifications General Specifications Tape length Tape graduation Tape re
7. 40983 6 1 7 5 Upper valve 1 4401 20130 40961 7 1 0 1 O Ring 06 75x1 78 FFKM 12057 8 1 0 1 O Ring 09 25x1 78 FFKM 20527 9 2 0 3 O Ring 037 82 x 1 78 FFKM 20529 10 1 2 0 Hex nut M5 A2 40005 ISO4032 17 1 8 5 Clip 1 4301 20129 40965 12 1 3 0 Slotted pan head mach screw M4x25 A2 40703 1SO1580 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight ISSUE 1 16 09 2008 Norm Size O 6 30 100 300 1000 x Fr fro e s0 100 300 tooo 2000 nee 1154 8 Eff U f aes Fine 005 01 0 15 02 03 05 017 MPSA R REMOVE ALL BURRS AND SHARP EDGES YYYN L E Drawn Control 1 2 Replacement for Replaced by CPI 16 09 2008 ND ND Sampler 4 GT SS TS 21056 Bomb bottle 0 5 assy ND 30516 REF ND 20262 20333 20335 This drawing is our property and must not without our Enraf Tanksystem SA permission pe copied or mage available others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit ted without the approval of the authorised person iad 439 1 DETAIL B ECHELLE 1 1 Retourner la demi goupille autours de l axe pour l emp cher de tourner sur son axe Retourner la demi goupille autours de l axe pour l emp cher de tourner sur son axe
8. 414 74 GOTEBORG YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL MARITRONICS TRADING L L C P O Box 6488 Shed 72 Jadaf Ship Docking Yard DUBAI ENERGY MARINE INTERNATIONAL LTD 12 Clipstone Brook Industrial Estate Cherrycourt Way LEIGHTON BUZZARD BEDS LU7 4TX HONEYWELL HERMETIC 4522 Center Street DEER PARK TX 77536 Tel 351 21 2740606 Fax 351 21 2740897 controlis netc pt Tel 7 495 7558845 Fax 7 495 7558846 info gerda ru Tel 65 6 2557281 Tel 65 6 2550464 Fax 65 6 2532098 hubbell mbox2 singnet com sg Tel 34 94 4746263 Fax 34 94 4745868 eni tecnica eni es Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net Tel 971 4 3247500 Fax 971 4 3242500 service maritronics com Tel 44 1525 851234 Fax 44 1525 852345 info engmar com Tel 1 281 930 1777 Fax 1 281 930 1222 Toll free call in the USA 1 800 900 1778 hermetic honeywell com HERMetic Sampler A 4 Honeywell 5 Description 5 1 General The HERMetic Samplers are designed for sampling of liquids or chemicals which present a Fire Health or Air pollution Hazard The equipment is designed and certified for use in potentially explosive atmospheres area 5 2 Sampling types Several kinds of samples can be realised with this sampler To get different samples 4 bottle
9. A auinar gt E September 3 2008 1 of 1 Apparatus Identification HERMetic Sampler Type GT GT Chem GTX Chem GTN Chem A4 GT4 Apparatus Classification Sampling Equipment Statement of Conformity Based on sample product test results using appropriate standards industrial environment and in accordance with the following EC Directives we Enraf Tanksystem SA hereby declare under our sole responsibility that the above HERMetic Samplers are in conformity with EC ATEX Directive 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres ATEX EC Type Examination Certificate KEMA O6ATEX0027 1G cllBT6 Sample Product Testing for ATEX Tested by Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Standards Used EN13463 1 2001 Non electrical equipment for potentially explosive atmopheres Part 1 Basic method and requirements EN13463 5 2003 Non electrical equipment for potentially explosive atmopheres Part 5 Protection by constructional safety Notified Body Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Notified Body Number 0344 Report ID KEMA 2090419 Quality Assurance notification Baseefa ATEX 1536 Notified Body Baseefa Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ United Kingdom Notified Body Number 1180 Manufacturer ENRAF TANKSYSTEM SA Rue de l industrie 2 1630 BULLE Switzerland
10. ARIN Tel 30 210 4294498 86 Filonos Street Fax 30 210 4294495 GR 185 36 PIRAEUS spanmarin ath forthnet gr JAPAN DAIWA HANBAI CORPORATION LTD Tel 81 6 64714701 2 10 31 Mitejima Nishiyodogawa ku Fax 81 6 64729008 OSAKA 555 0012 daiwa471 silver ocn ne jp KOREA World Ocean CO LTD Tel 82 51 462 2554 5 Rm1001 Hae deok Bldg 1212 11 Fax 82 51 462 0468 Choryang dong Dong Gu marine worldocean co kr BUSAN MEXICO URBAN DEL GOLFO S A DE C V Tel 52 833 2170190 Ave Ej rcito Mexicano 1902 Fax 52 833 2170190 Col Loma del Gallo urbansa prodigy net mx 89460 CD MADERO TAMPS MEXICO NETHERLANDS B V TECHNISCH BUREAU Tel 31 10 4114614 UITTENBOGAART Fax 31 10 4141004 Brugwachter 13 info tbu nl NL 3034 KD ROTTERDAM 50439 SA4 1001 7 HERMetic Sampler A 4 Honeywell The updated list can be found on our website www tanksystem com COUNTRY TELEPHONE FAX E MAIL PORTUGAL RUSSIA SINGAPORE SPAIN SWEDEN TURKEY UNITED ARAB EMIRATES UNITED KINGDOM U S A TEXAS 50439 SA4 1001 ADDRESS CONTROLIS Soc Com Equipamentos de Controlo Lda Rua Conceigao Sameiro Antunes 26E 2800 379 COVA DA PIEDADE NPP GERDA Vilisa Latsisa str 17 Building 1 125480 MOSCOW HUBBELL INT L 1976 PTE LTD 322 Thomson Road SINGAPORE 307665 E N I Electronica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1
11. CES UNLESS OTHERWISE SPECIFIED Weight Norm Size Over 6 30 100 300 1000 i i To 6 30 100 300 1000 2000 s es 7634 7 Eff ISSUE 1 19 08 2009 oos 01 ots 02 fos fos or MPSA REMOVE ALL BURRS AND SHARP EDGES YYYN f Drawn Replacement for Replaced by CPI_ 19 08 2009 ND ND Sampler 4 TS 10043 Sampler A4 assy 30 m This drawing is our property and must not without our E nraf Tanksystem SA permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE COUPE B B The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 9 e on 8 co DOES N COUPE A A ATEX Certified Product No modifications permit ted without the approval of the authorised person Ttem Qty Weight Description Material TS ND 1 1 521 7 Winder 21087 30862 2 1 44 8 Pad for
12. Honeywell Operation and Service Manual for HERMetic Sampler A 4 Note before using the instrument please read this book 2 ze 2A N GS DNV E Certified Company BO 2001 This document is subject to changes without notice 50439 SA4 1001 1 HERMetic Sampler A 4 Honeywell 1 Table of contents 1 TABLE OF CONTENTS 2 2 RECOMMENDATION FOR SAFE USES 3 GENERAL INFORMATION 4 3 1 SHIPMENT NOTE 4 3 2 INITIAL INSPECTION 4 3 3 DOCUMENTATION DISCREPANCIES 4 3 4 WARRANTY 4 3 5 CERTIFICATION 5 3 6 SPARE PARTS 5 3 7 SERVICE AND REPAIR 5 4 WORLDWIDE SERVICE STATIONS NETWORK 7 5 DESCRIPTION 9 5 1 GENERAL 9 5 2 SAMPLING TYPES 9 5 3 SAMPLING PRINCIPLE 10 5 3 1 CONNECTION AND GROUNDING SYSTEM 10 5 3 2 SAMPLING METHOD 11 5 3 3 LIQUID TRANSFER 11 6 OPERATION 12 6 1 CHECKING BEFORE USE 12 6 2 OPERATION WITH ZONE SAMPLING BOTTLE 13 6 3 OPERATION WITH BOTTOM SAMPLING BOTTLE 14 6 4 OPERATION WITH SPOT SAMPLING BOTTLE 15 6 5 OPERATION WITH RUNNING SAMPLING BOTTLE 16 7 CARE amp MAINTENANCE 17 7 1 SAFETY WARNING 17 7 2 CARE 17 7 3 SAMPLER CLEANING 18 7 4 TAPE CLEANING 18 7 5 TAPE WIPER REPLACEMENT 18 7 6 TAPE REPLACEMENT 18 7 7 BEARINGS 18 7 8 COATED ALUMINIUM PARTS 18 8 SPECIFICATIONS 19 9 DRAWINGS 20 50439 SA4 1001 2 HERMetic Sampler A 4 Honeywell 2 Recommendation for safe use 1 This Operation and Service Manual is a guide in order to help the user to operate the instrument to our b
13. ansportation of defective parts and repaired parts supplied in replacement of such defective parts When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must 50439 SA4 1001 be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the said equipment is decontaminated by the Purchaser The Purchaser shall notify by fax telex or in writing of any defect immediately upon discovery specifying the nature of the defect and or the extend of the damage caused thereby Where no other conditions have been negotiated between the Vendor and the Purchaser General Conditions 188 of United Nations shall apply This equipment has been certified as non electrical equipment for potentially explosive atmospheres for only those classes or categories of hazardous areas stated on the instrument label bearing the mark of the applicable approval authority No other usage is authorized Unauthorized repair or component replacement by non original spare parts by the Purchaser will void this guarantee and may impair the good functioning of the instrument In no event shall Enraf Tanksystem SA be liable for indirect incidental or consequential loss or damage or failure of any kind connected with the use if its product
14. ate the carter winder and clean the storage tube This cleaning must be done very properly in particular when corrosive liquids are gauged such as strong acids or caustic soda for instance Store the instrument in a dry location 50439 SA4 1001 12 HERMetic Sampler A 4 6 2 Honeywell Operation with ZONE SAMPLING BOTTLE z 30617 21091 Zone bottle 1 8 liter Install the sampler with the sampling bottle on top of the 4 valve Prepare the connection between the transfer valve at the bottom of sampler and the laboratory bottle Check that the laboratory bottle content is at least 2l Open the 4 ball valve Lower the bottle at a speed of at least 0 5 m sec If the lowering speed is too low the liquid will not flow through the bottle as the ball resistance to flowing has to be higher than its weight in order to keep open the bottom of the container When the appropriate depth has been reached lift the bottle back into the sampler housing Turn the crank until getting a catch that keeps the tape fully tight Close the 4 ball valve Open the transfer valve at the bottom of the sampler 50439 SA4 1001 13 10 11 12 Lower the sampling bottle until it is sitting on the valve ball This opens the valve of the sampling bottle The liquid will flow from the sampling bottle through the transfer valve into the laboratory bottle When sampling is completed or in case of partial transfer of l
15. completed or in case of partial transfer of liquid close transfer valve lift sampling bottle open 4 ball valve no more than 30 to drain residual liquid back in the tank Close 4 ball valve Remove sampler from ball valve If required clean sampling device prior to next sampling Top part of sampler housing and winder can be removed as well and sampling bottle detached from tape If tape requires cleaning it can be unwound preferably on another reel HERMetic Sampler A 4 Honeywell 6 5 Operation with RUNNING SAMPLING BOTTLE ZZ 30505 21064 Running bottle 1 8 L FFKM assy Adjust calibration cap on top of bottle 7 Open transfer valve at bottom of according to liquid to be sampled sampler Note adjustment is right when the transferred quantity of liquid falls 8 Lower sampling bottle until it is sitting between 70 and 85 of the capacity of on valve ball This releases bottle stem the sampling bottle i e between 1 31 and open bottom plug of sampling and 1 5 API MPMS Chapter 8 1 bottle Liquid will flow from sampling 8 3 3 3 bottle through transfer valve into laboratory bottle Install sampler with sampling bottle on top of 4 valve 9 When sampling bottle is empty close transfer valve lift sampling bottle Prepare connection between transfer valve at bottom of sampler and 10 ese ils Wer E EE a etween the two marks 1 31 and 1 51 in boston batle Check at laboy orero comply wih API MEMS C
16. est knowledge 2 Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage 3 Attention is drawn to the possible hazard due to electrostatic charges which may be present in the tank This may happen in particular with static accumulator liquids i e liquids which have low conductivity of 50 picoSiemens metre pS m or less 4 It is very important that the instrument is grounded to the tank before the probe is introduced into the tank and remains grounded until after complete withdrawal from the tank 4 1 If the instrument is installed with the quick connect coupler grounding is effected through the quick connect coupler and the mating nipple of the valve provided that these parts are kept clean and free from corrosion in order to guarantee electrical conductivity If a grease is used for this purpose it must be one which contains graphite 4 2 If the instrument is not connected to the mating deck valve the instrument has to be also earthed by means of the grounding cable and clamp 5 It is anticipated that the user will have specific operating methods laid down to ensure safety when using this type of apparatus In this case the user s instructions shall be strictly observed 6 In the absence of such instructions the following should be noted 6 1 If a metal sounding pipe is fitted beneath the deck valve or tank is inerted then ullagin
17. g 50 52 x 1 78 FFPM 14094 7 14 1 0 Socket head cap screw M3 x 8 A2 40300 DIN912 8 1 1 0 Retaining ring 20 x 1 2 1 41110 40901 DIN471 9 1 1 0 Cotter pin 2 x 20 A2 40213 DIN94 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight Se amas ese asezoen ISSUE 1 19 09 2006 Fine E3 0 05 0 1 0 15 0 2 03 105 0 1 MPSA m REMOVE ALL BURRS AND SHARP EDGES YYYN L E Drawn Control 1 2 Replacement for Replaced by Retourner la demi goupille CPI_ 15 09 2008 AD ND eee hs ac pour Sampler 4 GT SS TS 21064 emp cher de tourner sur i RANS Running bottle 1 8 assy ND 30505 DETAI L B REF ND 20262 20333 20335 ECHELLE 1 1 This drawing is our property and must not without our Enraf Tanksystem SA permission pe copied or mage available 9 others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 ATEX Certified Product No modifications permit 442 1 ted without the approval of the authorised person Item Qty Weight Description Material TS ND 1 1 743 6 Tube 1 4401 21052 30518 2 1 112 5 Cover 1 4401 21051 30517 3 1 40 2 Seat PTFE 25 car 21054 30520 4 1 231 6 Rod 1 4401 21053 30519 5 1 9 4 Bottom valve 1 4401 21055
18. g etc is permissible at any time with no restriction 6 2 If there is no sounding tube or tank is not inerted the following precautions shall be taken 6 2 1 If the cargo is not a static accumulator liquid i e its conductivity is more than 50 pS m then ullaging is permitted provided that the instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 If the cargo is a static accumulator liquid i e its conductivity is less than 50 pS m then ullaging is permitted provided that 6 2 2 1 The instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 2 The apparatus is not introduced into a tank until at least 30 minutes have elapsed after completion of any loading operation or stopping the injection of inert gas 6 3 For further guidance refer to International Safety Guide for Oil Tankers and Terminals ISGOTT ISBN 1 85609 291 7 Fifth Edition 2006 or consult the appropriate Legislative Authority for the installation 7 This product and his use is may be related to international national local or company regulations or standards It is the customer user responsibility to ensure that the way to use the device complies with such applicable regulations or standards 8 This device is a protable product It must not be permanent
19. hapter 8 1 requirements Open 4 ball valve 11 Open 4 ball valve no more than 30 to drain residual liquid back in the tank Lower running bottle regularly to appropriate depth but do not hit tank 12 Close 4 ball valve bottom to keep bottom plug closed all the time 13 Remove sampler from ball valve When appropriate depth has been 14 If required clean sampling device prior reached lift running bottle back into sampler housing at same regular speed Turn the crank until getting a catch that keeps the tape fully tight Close 4 ball valve 50439 SA4 1001 to next sampling Top part of sampler housing and winder can be removed as well and sampling bottle detached from tape If tape requires cleaning it can be unwound preferably on another reel HERMetic Sampler A 4 Honeywell 7 Care amp Maintenance 7 1 Safety warning As this equipment has been certified as non electrical equipment for potentially explosive atmospheres Specific precautions have to be taken regarding maintenance of the device The user can exchange parts and modules if following points are observed 1 Never carry out any repair or trouble shooting in a hazardous area 2 Substitution of components may impact safety Use only original spare parts 3 Work shall be done only by maintenance personnel who has experience with equipment certified for use in potentially explosive atmosphere The design of the equipment is modular i e i
20. iquid close transfer valve lift sampling bottle open 4 ball valve no more than 30 to drain residual liquid back in the tank Close the 4 ball valve Remove the sampler from the ball valve If required clean the sampling device prior to the next sampling The top part of the sampler housing and winder can be removed as well and the sampling bottle dismounted from the tape If the tape requires cleaning it can be unwound preferably on another reel HERMetic Sampler A 4 6 3 Honeywell Operation with BOTTOM SAMPLING BOTTLE Ea 30516 21056 Bottom bottle 0 50 FFKM assy Install sampler with sampling bottle on top of 4 valve 2 Prepare connection between transfer valve at bottom of sampler and laboratory bottle Check that laboratory bottle content is at least 0 5 L 3 Open 4 ball valve 4 Lower bottom bottle to reach tank bottom 5 When bottle bottom valve hits tank bottom bottle fills up automatically 6 Lift bottle back into sampler housing turn the crank until getting a catch that keeps the tape fully tight 7 Close 4 ball valve 8 Open transfer valve at bottom of sampler 50439 SA4 1001 14 Lower sampling bottle until it is sitting on valve ball This releases bottle stem and open bottom valve of sampling bottle Liquid will flow from sampling bottle through transfer valve into laboratory bottle When sampling is completed or in case of partial transfer of liquid c
21. lose transfer valve lift sampling bottle open 4 ball valve no more than 30 to drain residual liquid back in the tank Close 4 ball valve Remove sampler from ball valve If required clean sampling device prior to next sampling Top part of sampler housing and winder can be removed as well and sampling bottle detached from tape If tape requires cleaning it can be unwound preferably on another reel HERMetic Sampler A 4 6 4 Honeywell Operation with SPOT SAMPLING BOTTLE Ea 30510 21070 Spot bottle 1 8 FFKM assy Install sampler with sampling bottle on top of 4 valve 2 Prepare connection between transfer valve at bottom of sampler and laboratory bottle Check that laboratory bottle content is at least 2 L 3 Open 4 ball valve 4 Lower spot bottle to level where sample is to be taken 5 Stop bottle at this level and shake it rapidly up and down about 10 times on a 200 mm stroke This movement has a pumping effect as bottom and upper valves open and close 6 Lift bottle back into sampler housing turn the crank until getting a catch that keeps the tape fully tight 7 Close 4 ball valve 8 Open transfer valve at bottom of sampler 50439 SA4 1001 15 Lower sampling bottle until it is sitting on valve ball This releases bottle rod and open bottom valve of sampling bottle Liquid will flow from sampling bottle through transfer valve into laboratory bottle When sampling is
22. ly installed on the tank and must be disconnected after use and stored in a safe and dry area 50439 SA4 1001 3 HERMetic Sampler A 4 Honeywell 3 General information 3 1 Shipment note The following parts should be included in the shipment 1 instrument One or more bottles as ordered 1 Operation and Service Manual 3 2 Initial inspection Check the contents of the shipment for completeness and note whether any damage has occurred during transport Carry out the Initial test before installing the instrument to verify the good functioning If the contents are incomplete or if there is damage not use the device A claim should be filled with the carrier immediately and Enraf Tanksystem SA Sales or Service organization should be notified in order to facilitate the repair or replacement of the instrument 3 3 Documentation discrepancies The design of the instrument is subject to continuous development and improvement Consequently the instrument may incorporate minor changes in detail from the information contained in the manual 3 4 Warranty 12 months after installation but max 18 months after delivery ex works The Vendor undertakes to remedy any defect resulting from faulty design materials or workmanship The Vendor s obligation is limited to the repair or replacement of such defective parts by his own plant or one of his authorized service stations The Purchaser shall bear the cost and risk of tr
23. n case of damage check which modules or spare parts have to be replaced Order new parts according to enclosed drawings and specific item number TS The instrument consists of the following modules e Mechanical parts e Tape assembly e Tape cleaner 7 2 Care Clean the instrument of any excess liquid after use Open and rotate the carter winder and clean the storage tube This cleaning must be done very properly in particular when corrosive liquids are sampled such as strong acids or caustic soda for instance Store the instrument in a dry location Check periodically whether the general state of the device is still OK Check periodically whether all sealings are still OK Check the tape wiper for wear Clean periodically the sampling bottle Check the valves of sampling bottles for liquid leakage Check periodically tape from kinks Check periodically the carter coating no metal should be visible Check periodically the bearings state Bearings have limited lifespan Check periodically at least every 6 months the continuity of grounding by measuring the electrical resistance between the hook lock or the sampling bottle and the quick connect coupler Resistance should not exceed 100 Q 50439 SA4 1001 17 HERMetic Sampler A 4 Honeywell 7 3 Sampler cleaning To clean HERMetic Sampler carter winder can be easily opened as well and sampling bottle detached from tape It is required to fit the cleanliness level with
24. raduated tape A reading window allows monitoring the bottle location For complete explanation of sampling procedures please refer to 6 Operation Important note to avoid contamination of the sample taken by the sampler itself check and clean the unit and the bottle prior to use Clean the unit with an appropriate cleaner without impacting the unit or contamination risk of the next sample 5 3 3 Liquid transfer After sampling the liquid can be transferred into a laboratory bottle through a transfer valve The transfer of the liquid from the sampling bottle to a laboratory bottle occurs by gravity The opening of the bottle valve is realized by lowering the sampling bottle until its sitting on the ball of the valve 50439 SA4 1001 11 HERMetic Sampler A 4 Honeywell 6 Operation 6 1 Checking before use Before using the sampler e Check the good state of the device e Check the cleanliness of the unit sampler and bottle to prevent any contamination of the sample e Inspect the bottle tape end for breaks kinks and wear If there is some damage replace the tape before use e Check of the attachment of the hook locking device on the tape e Check the closure of the hook locking device according to Fig 1 The swivel hook has to be locked in use Tape inspection Hook Locked Hook Unlocked Fig 1 Nota Clean the instrument of any excess of liquid after use Open and rot
25. s are available Zone bottle Spot bottle Running bottle and Bottom bottle The Zone bottle allows sampling of the upper level inside the tank The Spot bottle allows sampling at a determinate height The running bottle allows sampling all along the displacement of the bottle inside the tank The Bottom bottle allows sampling of the tank bottom As far as the kinds of sampling are concerned please refer to ISO 3170 Petroleum liquids Manual sampling Different kinds of samplings Bottom All these bottle are interchangeable please refer to 6 1 For specific application other bottles exist For further information please contact The sampler is delivered as standard with zone sampling bottle All other sampling bottles are available as option 50439 SA4 1001 9 HERMetic Sampler A 4 Honeywell 5 3 Sampling principle 5 3 1 Connection and grounding system All HERMetic products are easy to connect This HERmetic sampler is connected by 3 wing screws to top of the valve If the instrument is connected to genuine HERMetic valve grounding is effected through the connection on the valve No additional grounding strap is necessary For further information please refer to 2 Recommendation for safe use 50439 SA4 1001 10 HERMetic Sampler A 4 Honeywell 5 3 2 Sampling method The sample is taken by a vertical move of the bottle inside the fluid The bottle is linked with a g
26. s or failure of its products to function or operate properly Enraf Tanksystem SA do not assume the indemnification for any accident or damage caused by the operation of its product and the warranty is limited to the replacement of parts or complete goods HERMetic Sampler A 4 3 5 Certification MED D Enraf Tanksystem SA is 5 T D an ISO 9001 certified a i company by QMI and 3 A MED D by Det Norske f DINIW Veritas Certification amp v4 Certified GmbH Company corgi 3 6 Spare parts Substitution of components may impact safety Use only original spare parts When ordering spares identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable in this case send part to any authorized service center or to the factory In case of urgency replacement units can be available while stocks last 50439 SA4 1001 Honeywell 3 7 Service and Repair The customer should take care of the freight and customs clearance charges If units are sent on freight collect the charges will be invoiced to the customer When returning units or parts for repair to the factory please fill out a service request form see next page Traceability information is engraved on a plate fixed to the sampler The serial number of the unit is as follows S4 followed by a 4 digits number When returned to Enraf Tanksystem SA equipment must be con
27. s permit ted without the approval of the authorised person Bande coup e a 478 mm Tape cut at 478 mm Description Tape 30 m Metric inch Rivet 2 x 2 1 Swivel hook with clasp Washer for tape connector Norm Size Over 6 30 100 300 Fit To 6 30 100 300 1000 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight i 1000 2000 Angles 687 2 Eff ISSUE 1 23 06 2008 Fine 0 05 0 1 0 15 0 2 0 3 Drawn CPI Sampler 2 GT Tape assy w o winder 30m 0 05 0 1 40 15 0 2 150 3 Ml MPSA REMOVE ALL BURRS AND SHARP EDGES 1000 Control 1 1 24 06 2008 Cae for Replaced by ND T 10368 REF ND 20280 20281 This drawing is our property and must not without our Enraf Tan ksystem SA permission be copied or made available to others The receiver is responsible for every misuse RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 E a 425 2 421 2 H je gt ATEX Certified Product No modifications permit ted without the approval of the authorised person Sampler 4 Zone bottle 1 8 I Item Qty Weight Description Material TS ND 1 1 1909 9 Box 1 81 1 4401 21089 30615 2 1 610
28. solution Tape accuracy Liquid density Ambient temperature range Mechanical coupling Weight Dimensions Meets ISO 3170 Petroleum liquids Manual sampling Tape cleaning device Available bottles Maintenance Specifications subject to change without notice 50439 SA4 1001 19 up to 30 m 100 ft Metric English 1mm 1 16 6 38mm 30 m 1 4 100 ft approx up to 8kg dm 20 C to 80 C 4 F to 176 F 4 7 4 kg approx 220 x 769 mm approx Non adjustable tape cleaner Zone bottom spot running sampling bottles modular design easy exchange of parts HERMetic Sampler A 4 Honeywell 9 Drawings These documents are enclosed in following pages O Option according to specific order Deck valve A 4 SS 50439 SA4 1001 20 HERMetic Sampler A 4 ATEX Certified Product No modifications permit ted without the approval Z ZZE f p of the authorised person aN N me NS D COUPE A A I TI _N Description fo 3 3 Lower part Upper part 2 Winder assembly 30 m 3 Valve G3 8 female 9 Zone bottle 1 8 6 Hinge plate 9 O Ring 107 x5 3 Handle 0 Socket head cap screw M6x16 6 Starlock 8 8 Rod O Eye bolt M8x70 Type B 0 Flat washer M8 Wing nut M8 5 Threaded Insert M6 a Type 302 Identification plate TS 10033 43 amp TS 10167 S4 nnnn 1 Round head grooved pin 1 4x4 TOLERAN
29. tamination free If it is determined that the customers equipment is contaminated it will be returned to the customer at the customers expense Contaminated equipment will not be repaired until such time that the customer decontaminates the said equipment HERMetic Sampler A 4 Honeywell Service Request Customer s ACCESS cccecceececeeccecceceececcecceccuccuccucceccueeueeuceuecaceueeeeeass Telephone sesiis arcena ae Re EEEE EEEE RE aE MN e E E Fak En Type ot unit OF Part eo ccscendecesiticercsns ceceniaiecssencuetenesteceeeeneenderssideconesaendereeuis Serial MUMS eeneioe Sec dod ENIE Short description of defective unit or part sesesessssessseerrerrrrrrerrserrrrn 50439 SA4 1001 6 HERMetic Sampler A 4 Honeywell 4 Worldwide Service Stations network The updated list can be found on our website www tanksystem com COUNTRY ADDRESS TELEPHONE FAX E MAIL SWITZERLAND ENRAF TANKSYSTEM SA Tel 41 26 91 91 500 2 rue de l Industrie Fax 41 26 91 91 505 CH 1630 BULLE Tanksystem honeywell com CANADA PYLON ATLANTIC Tel 1 902 4683344 A Div Of Pylon Electronics Inc Fax 1 902 4681203 31 Trider Crescent halifax_csr pylonelectronics com DARTMOUTH N S B3B 1V6 CHINA HUA HAI EQUIPMENT amp ENGINEERING Tel 86 21 68183183 CO LTD Fax 86 21 68183115 Factory 7 Lane 1365 East Kang Qiao Road huahaish huahaiee com Kang Qiao Industrial Zone Pu Dong SHANGHAI P C 201315 GREECE SPANM
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