Service Manual multimaster CAS 52-B - Sensible Tech
Contents
1. Beten Lem Bang OO 1 030 421 Kombi Schaltelement Switch Element Mathias B uerle GmbH Version 1 2 08 01 26 Service Manual multimaster CAS 52 B Version setMATIC 3 9 bergabebr cke Transfer Bridge SRT 52 B 4 007 692 1 2 3 4 Bezeichnung Description Stiick Qty 1 031 152 Flachriemen Flat belt 1 033 098 Rundriemen Round Belt 4 007 469 Kugelschiene Marble Rack 1 017 729 Anschlag Alignment Block Mathias Bauerle GmbH Version 1 2 08 01 27 Service Manual multimaster CAS 52 B Version setMATIC 3 10 Bedienpult CAS 52 B Operator Panel CAS 52 B 4 007 760 UI 2 3 Bezeichnung Description Stiick Qty 4 007 760 Bedienpult kompl Operator Panel cpl 4 007 687 Keyboard CAS 52B Keyboard CAS 52B aloo NEE SR E Mathias B uerle GmbH Version 1 2 08 01 28 Service Manual multimaster CAS 52 B Version setMATIC 4 Omron Frequency Transformer Frequency transformer type Omron SYSDRIVE 3G3JV 4 1 Error message In the display the following error message can be shown Error frequency change fault unit 1 turn off main switch for 5 seconds The cause may be gt Current overload short circuit Thermo contact motor triggered No delivery table attached The frequency transformer shows red LED is on and the display shows EFI1 Mathias Bauerle GmbH Version 1 2 08 01 292. Service Manual multimaster CAS 52 B Version setMATIC Falzwerk Bedienungsseite links Fold unit Operator side left 1 Falzwerk CAS 52 B 4 1 Fold CAS 52 B 4 4 007 691 2 Falzwerk CAS 52 B 0 4 2 Fold CAS 52 B 0 4 4 007 733 2 3 4 Bezeichnung Description Stiick Qty 4 007 775 Baugr Platte mit Spindel re Assy plate with spindle ri 4 007 774 Baugr Platte mit Spindel li Assy plate with spindle le 1 029 986 jo 4 007 773 Baugr Platte mit Spindel re Assy plate with spindle ri Mathias Bauerle GmbH Version 1 2 08 01 17 Service Manual multimaster CAS 52 B Version setMATIC 3 3 Falzwerk R ckseite rechts Fold Unit Rear side right 1 Falzwerk CAS 52 B 4 1 Fold CAS 52 B 4 4 007 691 2 Falzwerk CAS 52 B 0 4 2 Fold CAS 52 B 0 4 4 007 733 2 1 Bezeichnung Description Stiick Qty 1 031 220 Flachriemen Flat Belt 2 041 162 Einstellschraube 1 30mm Setting Screw Ip o 2 023 272 Winkel Bracket 2 023 271 Winkel Bracket Mathias B uerle GmbH Version 1 2 08 01 18 Service Manual multimaster CAS 52 B Version setMATIC Falzwerk R ckseite rechts Fold Unit Rear side right 1 Falzwerk CAS 52 B 4 1 Fold CAS 52 B 4 4 007 691 2 Falzwerk CAS 52 B 0 4 2 Fold CAS 52 B 0 4 4 007 733 UI 2 3 4 Bezeichnung Description Stiick Qty 4 007 776 Baugr Platte mit Spindel li Assy plate with spindle le 4 0
3. AM 52 B DELIVERY AM 52 B gt Senkrechtauslage SKM 36 Vertical Stacker SKM 36 FALZWERK 52 B 0 4 FOLD UNIT 52 B 0 4 Mobiles Schwert MS 45 Mobile Knife MS 45 e Cross folding machine multima CAS 52 B 4 4 38 B 0 02 FSA 3 fold unit no CAS unit FALZWERK 52 B 4 ANLEGER FSA 52 B FOLD UNIT 52 B 4 FEEDER FSA 52B Shragollentisch B ROLLER TABLE B AUSRICHTTISCHB ALIGNMENT TABLE B AUSLAGE AM 52 B DELIVERY AM 52 B 7 Senkrechtauslage SKM 36 7 7 Vertical Stacker SKM 36 Schragollentisch 38 links ROLLER TABLE 38 left hand FW 38 B 0 0 2 FU 38 B 0 0 2 FALZWERK 52 B 0 4 FOLD UNIT 52 B 0 4 FALZWERK 52 B 4 ANLEGER FSA 52B FOLD UNIT 52 B 4 FEEDER FSA 52 B Schragollentisch B ROLLER TABLEB FALZWERK 52 B 0 4 FOLD UNIT 52 B 0 4 AUSLAGE AM 52B DELIVERY AM 52B Senkrechtauslage SKM 36 e Vertical Stacker SKM 36 re P Schr gollentisch 38 rechts FW 38 B 0 0 2 ROLLER TABLE 38 righthand FU 38 B 0 0 2 Mathias B uerle GmbH Version 1 2 08 01 11 Service Manual multimaster CAS 52 B Version setMATIC 2 1 Optionen Option The following options and accessories are available at the moment in connection with the set MATIC B Version a Vertical stacker SKM 36 with Kicker Option b Mobile knife folder MS 45 Please note That when using the KF 31 and the AM 52 the stop roller position of the AM 52 needs to be corrected individually A fine adjustment is necessary c Small f
4. SRT 52 B 22000220ssssnsenssnnenssnsensnnnensnnnnnnnn 22 3 7 Schragrollentisch Roller Table SRT 52 B und and SRT 38 B eeeceeeeeeeseeeseeeeeeeees 23 3 8 Auslage AM 52 B Delivery AM DB n swniskanne en evesasedasedudastescnedounedancest 25 3 9 Ubergabebriicke Transfer Bridge SRT 32 27 3 10 Bedienpult CAS 52 B Operator Panel CAS A B 28 4 Omron Frequency Transformer ssecescoessocsssesssecssocesocesoosesocessecesocesocsssosesseessecssosee 29 5 SR ET 30 ach EE deed eege ee 30 9 2 OIE UNI ie m ee en be 31 S3 Fold KEE 32 KE OD E E EEN 33 6 Voltage Reference messenger Eug 34 Mathias B uerle GmbH Version 1 2 08 01 2 Service Manual multimaster CAS 52 B Version setMATIC 1 1 Calibration Procedure of the Alignment Table Rail The automatically adjustable range paper width is min 75mm max 260mm a Put the gauge bolt length 150mm between the frame and the alignment rail The value shown on the display needs to be 140mm Picture 2 b Remove the side cover of the alignment table frame on the operator side c With the potentiometer in the frame on the operator side the display value can now be changed now Picture 2 Display 140 mm lt 150 mm gt o000000 Frame Alignment rail 150 mm Picture 1 Picture 2 IMPORTANT After that ensure that after adjusting the min paper width the infeed guide does not touch the cover of the vacuum drum Verify also the ma
5. V 1 0 2 x max 370mm Remove the right cover of the delivery table for the calibration of the stop rollers and the corresponding value in the display IMPORTANT a First the stop rollers have to be moved forward to the mechanical stop position This adjustment must be made by pushing the buttons of the small operator panel of the AM 52 b After that remove the stop roller including their mounting brackets c Remove the aluminum cover on the right side d On the right hand backside is the location of the potentiometer With this potentiometer the display value can be adjusted Plate left _ Fold unit o oO 7 Bracket for stop roller Holder If the brackets are moved to the mechanical stop position the potentiometer value has to be adjusted to the display value of 000 Test the min and max position of the stop rollers While doing that the brackets should not touch any mechanical stop Mathias Bauerle GmbH Version 1 2 08 01 5 Service Manual multimaster CAS 52 B Version setMATIC 1 4 Calibration Procedure of the Fold Rollers and Roller Potentiometers 1 4 1 Adjustment of the Mounting Plates After exchanging the plates the following adjustments have to be made a Please note All plates of the B Version have threads counter clock wise and are not ex changeable with the plates of the A Version Gear gt SZ TEN Plate gt 0 5 mm b Between gear and plate the distance has to be 0 5mm this has t
6. With the new B Version a possible re calibration of the fold roller pressure is done without turning the adjustment screw on the al casting Procedure a Measure the thickness of a paper strip WII Service E F6 Basic setting E Put the strip under the thickness sensor and read the value Caution If the negative basic value is shown add this value to the one that s shown b Set the fold rollers to the shown value c Continue with the operator panel E F5 Modify E F5 Roller gap m F4 Correction Referring to the previously measured paper strip set the roller pressure by using side and with the buttons Return to the main menu with the C button Store the new values F11 Serviceprogr F 6 Basic setting F 1 Roller Code 4277 to be dialed in Now dial in the measured value paper thickness of the strip The display shows The values adjusted at the moment are stored as the new 0 positions Confirm with the Enter button Mathias B uerle GmbH Version 1 2 08 01 8 Service Manual multimaster CAS 52 B Version setMATIC The Display Normal The Display Normal shows the values of the potentiometer which are adjusted at the moment If the rollers are set to the O position the display means the absolute O position of the potentiometer Only an informative value IMPORTANT Before the RAM is replaced all fold rollers have to be moved to their O postion and if the new RAM is put in
7. the position has to be re calibrated Mathias Bauerle GmbH Version 1 2 08 01 9 Service Manual multimaster CAS 52 B Version setMATIC 2 System Konfigurationen System Configurations a Parallel folding machine multimaster CAS 52 B 4 FSA FALZWERK 52 B 4 ANLEGER FSA 52 E FOLD UNIT 52 B 4 FEEDER FSA 52B eee es AM 52B DELIVERY AM eee es ae SKM 36 L ae Stacker SKM 36 eee a Falzwerk B eee a Fold Unit B AUSRICHTTISCHB ALIGNMENT TABLE B b Cross folding machine multimaster CAS 52 B 4 4 FSA FALZWERK 52 B 4 ANLEGER FSA 52 B FOLD UNIT 52 B 4 FEEDER FSA 52B Schragollentisch B ROLLER TABLEB AUSRICHTTISCH B ALIGNMENT TABLE B FALZWERK 52 B 0 4 FOLD UNIT 52 B 0 4 28 Zs REI 25 g bi ER mo Eo SS Z SZ c Cross folding machine multimaster CAS 52 B 4 CAS 38 B 0 4 FSA FALZWERK 52 B 4 ANLEGER FSA 52 B FOLD UNIT 52 B 4 FEEDER FSA 52B Schragollentisch B ROLLER TABLEB AUSRICHTTISCH B FALZWERK 38 B 0 4 ALIGNMENT TABLE B FOLD UNIT 38 B 0 4 2 E 2 S a T E gt a bd EI ba 3 P o 2 x DG 8 Mathias B uerle GmbH Version 1 2 08 01 10 Service Manual multimaster CAS 52 B Version setMATIC d Cross folding machine multimaster CAS 52 B 4 4 MS45 FSA FALZWERK 52 B 4 ANLEGER FSA 52 B FOLD UNIT 52 B 4 FEEDER FSA 52 B Shragollentisch B ROLLER TABLE B AUSRICHTTISCHB ALIGNMENT TABLE B 3 AUSLAGE
8. 07 773 Baugr Platte mit Spindel re Assy plate with spindle ri 4 007 774 Baugr Platte mit Spindel li Assy plate with spindle le 1 029 986 Potentiometer Potentiometer 6 Mathias Bauerle GmbH Version 1 2 08 01 19 Service Manual multimaster CAS 52 B Version setMATIC 3 4 Walzeneinstellung Fold roller setting 2 3 Bezeichnung Description Stiick Qty 1 030 103 Getriebemotor Gear Motor 1 017 714 Zahnrad Gear 1 017 715 Zwischenzahnrad Gear small Mathias Bauerle GmbH Version 1 2 08 01 20 Service Manual multimaster CAS 52 B Version setMATIC 3 5 Elektr Schublade Electr Drawer CAS 52 B 38 B 3 2 1 4 Bezeichnung Description Stiick Qty 4 007 411 Slaveboard Slaveboard 4 007 685 Zusatzplatine 2 Additional board 2 4 007 686 Zusatzplatine 3 f r 1 FW Additio board 3 for 1 FU b 4 007 681 Zusatzplatine 3 f r 2 FW Additio board 3 for 2 FU 4 006 488 Netzteilkarte PC Board Mathias B uerle GmbH Version 1 2 08 01 21 Service Manual multimaster CAS 52 B Version setMATIC 3 6 Schr grollentisch Roller Table SRT 52 B 4 007 707 1 4 3 2 Bezeichnung Description Stiick Qty 1 033 070 Zahnriemen FW SRT Timing Belt 2 1 031 221 Flachriemen Flat Belt ir 3 2 018 011 Transportrolle lang Steel roller long 2 018 017 Transportrolle kurz Steel roller short E Mathias B uerle GmbH Version
9. 1 2 08 01 22 Service Manual multimaster CAS 52 B Version setMATIC 3 7 Schr grollentisch Roller Table SRT 52 B 4 007 707 Schr grollentisch Roller Table SRT 38 B 4 007 797 Bezeichnung Description St ck Qty 1 029 986 1 030 810 Getriebemotor Gear motor Mathias Bauerle GmbH Version 1 2 08 01 23 Service Manual multimaster CAS 52 B Version setMATIC Schr grollentisch Roller Table SRT 52 B 4 007 707 Schr grollentisch Roller Table SRT 38 B 4 007 797 7 8 9 6 5 4 3 2 1 Bezeichnung Description Stiick Qty Zahnriemen 52 B I 1 6 m Timing belt 52 I 1 6 m Zahnriemen 38 B l 1 3 m Timing belt 52 1 3 m 1 b 6 d 9a 9b Mathias B uerle GmbH Version 1 2 08 01 24 Service Manual multimaster CAS 52 B Version setMATIC 3 8 Auslage AM 52 B Delivery AM 52 B UI 4 3 5 7 Bezeichnung Description 2 046 374 Zahnrad Gear 1 013 065 Kettenrad Sprocket 4 007 677 Zahnrad Gear Getriebemotor Gear motor Kettenrad Sprocket 16 2 046 380 Zahnrad Gear 4 007 674 8 1 029 986 Mathias B uerle GmbH Version 1 2 08 01 4 007 747 2 6 8 St ck Qty 25 Service Manual multimaster CAS 52 B Version setMATIC Auslage AM 52 B Delivery AM 52 B 4 007 747 3 1 2 4 7 8 9 Bezeichnung Description Stiick Qty 6 1 029 904 Pilztaste Mushroom Button
10. Mathias B uerle GmbH Gewerbehallestr 7 11 D 78112 St Georgen n Tel 07724 882 0 Fax 07724 882 111 Serviceline 49 7724 882 250 E Mail center mb bauerle de ng MATHIAS B UERLE Service Manual multimaster CAS 52 B setMATIC Supplement to A Version Vorl ufig Preliminary Datum Date 08 08 2001 Version 1 2 08 01 071 27294 400 A i Service Manual multimaster CAS 52 B Version setMATIC Contents Page 1 Potentiometer Adjustnent usage eek 3 1 1 Calibration Procedure of the Alignment Table Ra 3 1 2 Calibration Procedure of the Roller Table Ra 4 1 3 Calibration Procedure of the AM 52 Stop Rollers 5 1 4 Calibration Procedure of the Fold Rollers and Roller Potentiometers nenn 6 1 5 Roldi Rollers Resco i bration ale esse ea 8 2 System Konfigurationen System Configurations cccssccssssccssssscssssccssscsssscssseesees 10 SS SOPOT A DUONG ISG Sa ae N SEEN 12 2 2 Lannitierunpen KEE eege geen eet 13 3 Spezifische Ersatzteilliste Specific Spare Parts B Version 000s0000s000000000000000 14 3 1 Ausrichttisch ART B Alignment table ART BR 15 3 2 Falzwerk Bedienungsseite links Fold unit Operator side det 16 3 3 Falzwerk R ckseite rechts Fold Unit Rear side ehr 18 3 4 Walzeneinstellung Fold roller seng 20 3 5 Elektr Schublade Electr Drawer CAS 52 B DNR cc ceeccecesececeseceeeeeeeceeeeecsneeeeneeeesaes 21 3 6 Schr grollentisch Roller Table
11. not be used in the deflect mode f The continuous forms folding systems are not available yet as B Version setMATIC g The first fold unit CAS 38 FSA and PBA are not available yet as B Version setMATIC h The second fold unit CAS 38 0 2 with 2 plates are not available yet as B Version setMATIC Mathias Bauerle GmbH Version 1 2 08 01 13 Service Manual multimaster CAS 52 B Version setMATIC Spezifische Ersatzteile der Specific Spare Parts of the CAS 52 B 4 4 setMATIC Datum Date 31 08 2000 Mathias B uerle GmbH Version 1 2 08 01 14 Service Manual multimaster CAS 52 B Version setMATIC 3 1 Ausrichttisch ART B Alignment table ART B 4 007 761 7 3 4 5 6 1 h 2 8 Bezeichnung Description Stiick Qty l 1 1 029 986 1 033 077 Zahnriemen Timing belt 1 017 610 Zahnrad Gear 1 030 812 Getriebemotor Gear motor Mathias B uerle GmbH Version 1 2 08 01 15 Service Manual multimaster CAS 52 B Version setMATIC 3 2 Falzwerk Bedienungsseite links Fold unit Operator side left 1 Falzwerk CAS 52 B 4 1 Fold CAS 52 B 4 4 007 691 2 Falzwerk CAS 52 B 0 4 2 Fold CAS 52 B 0 4 4 007 733 4 fefg 2 UI lie Bezeichnung Description St ck Qty 1 031 220 Flachriemen Flat belt 2 041 162 Einstellschraube 1 30mm Setting screw 16 2 023 272 Winkel Bracket 2 023 271 Winkel Bracket Mathias B uerle GmbH Version 1 2 08 01 16
12. o be verified with a caliper c Before mounting the potentiometer turn it clockwise to its mechanical stop position d After that turn it 2 revolutions counter clockwise Then mount the potentiometer e On the operator panel the following buttons have to be pushed in this sequence F11 Serviceprogr F 6 Basic setting Fl Rollers lt Knurled section Code 4277 F3 Normal e All potentiometers must be adjusted by turning the knurled section to the O position f The fold roller pressure has to be adjusted with the adjustment knob by using 30gsm waxpaper Same procedure as valid for the A Version g Now all the plates and potentiometer are in the same O position This basic setting can be repeated also when parts are exchanged Mathias Bauerle GmbH Version 1 2 08 01 6 Service Manual multimaster CAS 52 B Version setMATIC 1 4 2 Calibration Procedure of the Fold Roller Display a On the operator panel the following buttons have to be pushed in this sequence F11 Serviceprogr F 6 Basic Setting Measure the waxpaper strip with the thickness sensor F 1 Rollers Code 4277 to be dialed in b Now dial in the value paper thickness of the paper strip e g 0 03 c The display will show The momentarily adjusted values will be stored as the new 0 positions Confirm Mathias Bauerle GmbH Version 1 2 08 01 Service Manual multimaster CAS 52 B Version setMATIC 1 5 Fold Rollers Re calibration IMPORTANT
13. old attachment KF 31 Please note That when using the KF 31 and the AM 52 the stop roller position of the AM 52 needs to be corrected individually A fine adjustment is necessary d Anti static devices e Gate fold plates FFT CAS 52 and FFT CAS 38 f Slitting scoring and perforating devices trimming center strip cut out g Compressing station Desta h FSA Single blower 1 Kicker Option for die AM 52 Mathias Bauerle GmbH Version 1 2 08 01 12 Service Manual multimaster CAS 52 B Version setMATIC 2 2 Limitierungen Limitations The following options and accessories are not available or only a limited version in connection with the setMATIC B Version a hhs Cold glue devices Roller set MATIC E The setting of the fold rollers and the stop rollers AM 52 is automated E The setting of the roller table and the alignment table has to be done manually b Pulsed perforation Palamides Roller setMATIC E The setting of the fold rollers and the stop rollers AM 52 is automated E The setting of the roller table and the alignment table has to be done manually c Steel roller for Hot melt applications in front of the fold unit Roller setMATIC E The setting of the fold rollers and the stop rollers AM 52 is automated E The setting of the roller table and the alignment table has to be done manually d The delivery AMS 52 is not available e The turnover fold plate can only be used for flipping the documents It can
14. x paper width The minimum distance from the alignment rail to the safety switch function motor of the alignment table of needs to be approx 2 3mm The trigger point of the safety switch is adjustable via extended holes Mathias B uerle GmbH Version 1 2 08 01 3 Service Manual multimaster CAS 52 B Version setMATIC 1 2 Calibration Procedure of the Roller Table Register Rail The automatically adjustable range paper width is min 120mm max 500mm when using the 2 fold unit in line with the 1 tandem min Omm max 260mm a Put the gauge bolt length 150mm between the frame and the roller register rail Same procedure as for the alignment table Picture 1 b Move the rail to the 150mm dimension The gauge bolt should not be movable anymore c The value shown on the display needs to be 362mm Now the value 362mm can be adjusted with the potentiometer Register Rail lt Motor Frame Frame Picture 1 Picture 2 IMPORTANT Verify also in this case the min and max paper width The register rail should not touch any other part when adjusting the min or max value When the max value is adjusted the sheet has to be moved into the folder symmetrically Mathias B uerle GmbH Version 1 2 08 01 4 Service Manual multimaster CAS 52 B Version setMATIC 1 3 Calibration Procedure of the AM 52 Stop Rollers The automatically adjustable range paper length is min 60mm V 1 0 1 0 max 340mm up
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