Service Manual "OGB Poly Care 4" ( 7670 ) Infant incubator
Contents
1. NO TO NO ALLOWED CON DIVIETO DI RENDERLO S NO IT BY LAW GINEVRI s r l RIGHT TO USIVAMENTE DELLA A THAT RESERVES GINEVRI s r ONGS BE DOCUMEN A TERMINE DI LEGGE LA PROPRIETA DI QUESTO DOCUMENTO RIMANE ESC 4 x a THE PRESEN OL UNI ISO 8015 lleranze generali General tolerances Omm UNI ISO 2768 fK Ginevri S r l 7670bmt September 04 27 OGB Poly Care 4 Service Manual Item Code 2 10602A72 3 10603A72 4 10604A72 5 10605A72 8 11003A72 9 11004A72 28 Description SERVO STEAM ASSEMBLED BASIN PERISTALTIC PUMP ASSEMBLY VAPORIZER ASSEMBLY SERVO STEAM BASIN COVER TANK SUPPORT LT 1 5 WATER TANK LT 1 5 7670bmt Settembre 04 Rev 02 Q ty NR NR NR NR NR NR Lm Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual 4 MAINTENANCE SERVICE Ginevri representative in your country can stipulate within one month before warranty period expiry various kinds of maintenance contract For any inquiry please contact us Ginevri s r l Via Cancelliera 25 B 00040 Cecchina Roma Italy Tel 39 06 93459331 Fax 39 06 93459393 The device is manufactured in compliance with the standards CEI 62 5 file 1445 of 01 91 and EN 60 601 1 and related IEC 601 2 50 Moreover the device is provided with an EMC electromagnetic comp2. 5 2 lt a l amp ud 2 E fi li D a W li 2 L 9 00 5 a 2 gt s O o y a a 2 5 NO 3S 3 AGOBANY INJWNNDOU 3538 3 AJILON OL GAMOTIV LON SI LI AB li INOIZVZZIYOLNY SN VT VZN3S I TV 53 l OL Hl FAS HA3NI9 Ol SONQTIB ININNIOC 35384 JHL V O 12431 V OION OTN3QN3H 1 OLSIAId NOD l as IMA3NIO VTEC JINJWVAISMTOS 34 LVHL 3NVWIM OLNJWNDOQ O1S3NO id Vi3iidONd VI 3993 10 3NIWN3L V 091 GON Ginevri S r l 7670bmt September 04 9 OGB Poly Care 4 Service Manual Rev 02 Ley D o a a 5 E E O Li 10 z mu 8 8 a n e 2 3j E o a a n p Ege E CE ap 8 2 D x 88 a si si 1 S sc o N N wi ZO S50 E A E n E E 2 D g gt E perm E N x N gt N e za m Z 513 AGOBANY OL INJWNDOG 35384 JHL AJILON OL Q3MOTIV LON SI LI MYI 3SN OL LHOIY 11 SJAYISIY LVHL 25 MA3NI9 OL SONOTIB 1N3An
3. AB i 5 3 o Soc Soo 2322 I A 22529 c I i 1 E 25 o Eu _ 2 SS 1 RnaRRRRRRF T moi 55 mannoan mann LES i Nn r x n sli i lt MO DE i il MEE i p i i i i F IE E I a i 3 men 4 3 3 Les Er 6 mon 1 i 202 dl i A a M 5 i H 1 H s i d i LA z i B bis pui en a 1 li 6 ail i tes pon NOEX 8 2 s Pm s 5 Sz Z Ba se 33 am 5 88 g 5 amp NOTE 1 gt 5 3513 AGO8ANV OL INJWNDJOG 35384 FHL AJILON OL G3MOTIV LON SI LI LI 3Sf H Cv SJAYISIY 25 ISAINIO OL S9NO138 1N3ADn200 35384 FHL INOIZVZZINOLNY SN Vi VZN3S V 12431 V OLON OTM30N3M IG OLIIAIO 4 5 IMA3NIO Y71730 31N3AVAISQ12S3 3NVMIM OIN3An20Gd O1SINO Id vi3lNdONd VI 39937 10 3NIWN3I V 091 GOW 8 7670bmt Settembre 04 Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual N gt u nm 8 N 5 a ha i T I y si 5 1 I Yo A a p i I E 8 y I us x L00200 o E ui A I al 5 S 2 xd 4 1 2 I BO W s 5 MS f gt 5 a
4. OGB Poly Care 4 7670 Infant incubator Service Manual OGB Poly Care 4 Service Manual Rev 02 EC CERTIFICATE Certificate No 747 MDD Annex Infant intensive care incubators Type ref OGB Poly Care 1 OGB Poly Care 2 OGB Poly Care 3 OGB Poly Care 4 OGB polytrend Trade mark Ginevri Transport infant incubators Type ref Baby Shuttle Normal Care Baby Shuttle Special Care Baby Shuttle Intensive Care Trade mark Ginevri Infant warmers Type ref IW409 IW509 IW909 Trade mark Ginevri Series IW509 PLUS Trade mark Ginevri Series Isola Neonatale Type ref ALHENA PLUS ELEVABILE ALHENA PLUS FISSA ALHENA ELEVABILE ALHENA FISSA Trade mark Ginevri Infant heating mattress Type ref Acquatherm Trade mark Ginevri Oxygen analyzers Type ref LCD 1000 Trade mark Ginevri Oxygen tents Type ref Oxytent 1000 Oxytent 2000 Trade mark Ginevri Phototherapy lamps in neonatal hyperbilirubinemia Type ref IP IPR RPR RPS D GN Bililight Trade mark Ginevri Auxiliary infant warmers Type ref Hot Spot Trade mark Ginevri Air compressor for transport incubator i ly Date 2004 04 21 4 A um Updated 2008 10 01 C PI Substitution Date 2008 02 15 l IMQ This is a translation of the Italian text which prevails in case of doubts IM ini IMQ S p A 1 20138 Milano Via Quintiliano 43 tel 0250731 ra fax 025099 Rea MI 1595884 Registro Imprese MI 128984
5. POLY4 7670bmt Settembre 04 Rev 02 Q ty NR NR NR NR NR NR NR p Lm pen Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual 3 2 INCUBATOR BODY ASSEMBLY code 10226A04 DI RENDERLO NOTO A TERZI O A DITTE SENZA LA NS AUTORIZZAZIONE TO ANYBODY ELSE NOT ALLOWED TO NOTIFY THE PRESENT DOCUMENT DIVIETO IT IS CON AW GINEVRI s r BY USE TO 0 RIGHT gt RESERVES A CUMENTO RIMANE ESCLUSIVAMENTE DELLA THA JOC DOC GINEVRI s r l 3S TO G BELON ZUMENT LEGGE LA PROPRIETA DI QUESTO PRESENT 5 DU TERMINE D A THE TOL UNI ISO 8015 olleranze generali General tolerances lt 400mm UNI ISO 2768 fK gt 400mm UNI ISO 2768 mK L Tolleranze particolari Particular tolerances 23 ORO TOLL 0 00 ALBERO 0 00 TOLL DM m ou 75 45 GINEYRI s r l Via Cancelliera 25 0 z 00040 Cecchina Roma Italy 159 MOD Ginevri S r l 7670bmt September 04 15 OGB Poly Care 4 Service Manual Ref N Q 16 Code 10106A72 11315A72 6100A72 7320A72 11835A72 Description COMPLETE BASE OGB MICROFILTER PANEL PATIENT TRAY OGB CEI AIR CONVEYOR LEXAN INCUBATOR HOOD 7670bmt Settembre 04 gt Rev 02 Ginevri S R L Rev 02 OGB Poly C
6. picture O L GINGURI Assembled Date Visual check Date Setting Functional check Date Burn in If test operations are not successfully completed state whether the OGB Polycare 4 Infant Incubator has to be repaired or replaced In case it has to be repaired this can be done immediately urgent cases or afterwards If the maintenance can be performed afterwards place a red mark on the device and leave it in the area dedicated to materials waiting for maintenance for a further service Write down the anomalies in the Notes field on the back of the label If the OGB Polycare 4 Infant Incubator has to be replaced fill in the non conformity statement according to PO 10 30 7670bmt Settembre 04 Ginevri S R L Rev 02 7 TECHNICAL DATA OGB Poly Care 4 Service Manual FRAME POLYCARBONATE POWER SUPPLY 220V 50 60 HZ POWER DRAIN 440W 540W HOT SPOT SAFETY CLASS I CATEGORY B GROUND DISPERSION CURRENT 70u A ELECTRICAL PROTECTION 2 FUSES 5X20MM 3 15 AMP F POWER FAILURE ALARM BATTERY INCLUSA SKIN TEMPERATURE DISPLAY 0 1 C RESOLUTION 0 3 C MAX ERROR AIR TEMPERATURE DISPLAY 0 1 C RESOLUTION 0 6 C MAX ERROR only Automatic mode ACOUSTIC VISUAL HIGH TEMPERATURE ALARM AUTOMATIC 1 C with respect to SET TEMP ENVIRONMENT OPTIMUM TEMPERATURE 21 C 26 C STORAG
7. 04 Rev 02 2 NR NR NR NR NR NR NR NR NR I Lm Lm Lm Lm pa Ginevri S R L OGB Poly Care 4 Service Manual 3 8 CONTROL PANEL POWER BLOCK code 10450A06 E w eas oo ET La 3573 AGQOSANY OL INJWNNDOG 35384 JHL AJILON OL GaMOTIV AH 1 35 OL LHOIY TIY S3AN3S3N IVHI 14 5 3 OL SINOTIB IN3AQ2OQ INISINA AHL 3NOIZVZZINOInV SN VI VZN3S 31110 V iZH3l V OION OTS3QN3M 1 O s MA3NID V130 3IN3AVAIS013S3 3NVAIM OIN3An20d OISJAD 10 Vl3lNdOMd VI 39931 Id 3NIWN3l V 091 dOW Ginevri S r l 7670bmt September 04 25 OGB Poly Care 4 Service Manual Ref 33 50 16 8 9 1 7 10 26 Code 10585A72 10774A72 11134A72 11233A72 4906A72 5848A72 6912A72 7475A72 Description OXYGEN CASE POLY 4 PRESSURE REDUCTOR POLY 4 SAFETY THERMOSTAT ASSEMBLY MOTOR ASSEMBLY FAN CONTROL PANEL INTERNAL BODY PHOTOCOUPLER W SUPPORT RESISTANCE 300W 220V FOR OGB 7670bmt Settembre 04 Rev 02 t r ak R jasa Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual 3 9 SERVO STEAM HUMIDIFIER code 7424 ELSE O ANYBODY ERZI O A DITTE SENZA LA NS AUTORIZZAZIONE PRESENT DOCUMEN OA FY THE
8. 10159 C F P1 12898410 ii 7670bmt September 04 Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual Dear Customer Ginevri thanks you for choosing our firm and the quality of our products The longstanding Ginevri traditions of professionalism reliability and availability will once again prove to be your best reward for entrusting us at Ginevri with your neonatal purchases Giorgio Ginevri GINEVRI s r l Registered office Via Giacomo Boni 00162 Roma N Warning N This manual must be carefully read by all personnel who install use or maintain these units The operation of this equipment in accordance with the instructions contained in the user and service manuals combined with regular service maintenance performed with Ginevri original spare parts and consumables will assure the efficiency of our devices and the long lasting quality of their performance and reliability Maintenance and service must only be performed by technicians who have been trained and authorized by Ginevri GINEVRI S r l Customer Care Service Via Cancelliera 25 b 00041 Cecchina Roma ITALY Tel 39 06 93 45 93 31 Fax 39 06 93 45 93 93 e mail exportl ginevri com www ginevri This manual refers to the enclosed equipment OGB Poly Care 4 Ginevri S r l 7670bmt September 04 iii Rev 02 OGB Poly Care 4 Service Manual INDEX 1 CALIBRATION gu
9. 1B72 11745A72 11750A72 2592A72 771460472 Description HOOD DOOR WITH OVAL PORTHOLES OVAL PORTHOLE OGB PUSH FOR OGB TRIANGLE FOR OGB HOOD OGB INC LEXAN N MOD 7670bmt Settembre 04 Rev 02 NY Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual 3 7 CONTROL PANEL KEYBOARD BLOCK code 10445A06 I KO sm SO 8015 UN UN TOL eranze gene 400mm UN 400mm 3573 AGOSANV Ol ININNIOO 35384 JHL AJLON Ol Q3MOT V LON SI 1 ll 3SN OL 1 9 TIY S3AN3S3H LVHL YAJNIS OL SONOTIE ININNIOO 1N3S3Nd IHL 3NOIZVZZISOLNY SN VZNIS 3lll V O 17531 V OION 10 OLSIAIO NOD ls IBA3NID VTI3Q FININVAISNIOSI 3NVAIB OIN3An2od 53 iG vi3iHdONd VI 35931 10 3 V Ginevri S r l 7670bmt September 04 23 OGB Poly Care 4 Service Manual Ref 12 y 27 21 22 24 2 25 15 l 14 24 Code 11888A72 10348A72 10405A72 10531A72 10663A72 10664A72 10723A72 11216A72 11219A72 122A72 6422A72 Description SOCKET WITH IEC FILTER 4A CONTROL BOARD EPROM SWITCH PROTECTION 30X24 LABEL LEFT SIDE CONTROL PANEL LABEL RIGHT SIDE CONTROL PANEL MEMBRANE KEYBOARD POWER BOARD MICROPROCESSOR BOARD FRONT PANEL GREEN SWITCH ON OFF 7670bmt Settembre
10. 20Q0 3Hl 3NOIZVZZINOlnV SN vi VZN3S 3110 V O 12431 V OLON OT83QN3M IQ OLIIAIO NOD rs IMA3NI9 Y71730 IININVAISNTIOSI 3NVMWIM OIN3An20Q 0153 0 10 13184084 VI 931 IG 3NINH31 V 091 GON 10 7670bmt Settembre 04 Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual d e QU T lt e lt o 3 a e gt a e r e Li W 8 gt n 5 2 a a i o a a amp ni cN gt J Lu e o a Il n EE EIS se ee WA TU N gt x NS gx Zo aS Ky aa a x x o 3S 3 AQOBANV OL ININNIOO 35384 JHL AJILON OL Q3MOTIV LON 5 A8 3SN OL LHOIY S3AH3S3M IVHI 25 IYAJNID OL S9NO138 3 0 35384 3H JNOIZWZZIYOLAY SN WI VZN3S 3lll V 17831 V OLON 1834 38 IO OLGIAIO 4S IYAJNIS9 Y17030 31N3AVAISQ19S3 3 OIN3An200 53 10 ViilddONd VI 39931 IQ 3NIWH3I V N 09 CON Ginevri S r l 7670bmt September 04 11 OGB Poly Care 4 Service Manual Rev 02 Lo y C 2 Li EA gt Us e a x LI N 5 5 x O 8 si t g
11. 384 3 1 ANOIZVZZINOLNY SN V1 VZN3S 3 V 12031 V OION OTI3ONIY 1 OL3IAIQ NOD l 4 s IIA3NIO V130 IININVAISNIOSI 3NVAIN OLNINNIOO OISINO IQ Vi3lidONd VI 39937 IQ 3NIAH3L V 091 CON Ginevri S r l 7670bmt September 04 19 OGB Poly Care 4 Service Manual Rev 02 Ref Code Description Q ty 6 10107A72 TRAY POSITIONING LEVER LEFT NR 1 7 10108A72 TRAY POSITIONING LEVER RIGHT NR 8 10244A72 SMOOTH TILT LEFT NR 1 9 10245A72 SMOOTH TILT RIGHT NR 11 10744A72 SMOOTH TILT KNOB CASE NR 2 12 10745A72 SMOOTH TILT KNOB PASSING BEARING NR 2 14 1660A72 KNOB M6X25 NR 4 17 453A72 HOLED LONGERON X OGB NR 2 18 5846A72 BASE OGB LEXAN NR 1 19 5932A72 ORIFICE PLATE OGB 2000 LEXAN NR 22 TI02AT72 KNOB D50 X SHAFT D8 NR 2 20 7670bmt Settembre 04 Ginevri S R L Rev 02 3 6 CONTROL PANEL ASSEMBLY code 10285A04 OGB Poly Care 4 Service Manual 3NOIZVZZIMOLNY SN V VZN3S JLA V 12431 V cN 3573 AGOBANY Ol IN3An2OG 35384 FHL AJILON OL AJMOTIY LON SI 1 LI 35 OL 11 S3A33S33 5 3 9 Ol S9NO138 ININNIOO 35384 IHL OION OT830N3N d OLIIAIO NOD ls IMA3NI9 34 31N3AVAISD19S3 INVII OLN3WNDOQ OlS3nO id 3 84084 VI 39931 10 INIABIL V 091 CON Ginevri S r l 7670bmt September 04 21 OGB Poly Care 4 Service Manual Ref on 22 Code 1023
12. E TEMPERATURE 10 C 50 C MAXIMUM WHEIGHT ON PATIENT BED 10 KG MAXIMUM DIMENSIONS 81X62X69cm WHEIGHT 51 kg UNI EN ISO 9000 2000 CERTIFIED QUALITY SYSTEM SINCER IQNET No CERT IT 37100 www UNI CEI EN 46001 PARTICULAR IMQ REQUIREMENTS FOR MEDICAL DEVICES 005 1 peli e Ginevri S r l 7670bmt September 04 31 OGB Poly Care 4 Service Manual Rev 02 CSQ M D www imq it CERTIFICATO N CERTIFICATE 9124 GIN2 SI CERTIFICA CHE IL SISTEMA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY SYSTEM OPERATED BY GINEVRI SRL VIA GIACOMO BONI 15 00162 ROMA RM UNITA OPERATIVE OPERATIVE UNITS VIA CANCELLIERA 25 D 00040 CECCHINA STAZIONE RM E CONFORME ALLA NORMA IS IN COMPLIANCE WITH THE STANDARD EN 46001 ISO 13485 1996 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES Progettazione produzione installazione e manutenzione di apparecchiature elettromedicali per assistenza neonatale e pediatrica Design manufacture installation and maintenance of electromedical equipment for neonatal and pediatric care IL PRESENTE CERTIFICATO E SOGGETTO AL RISPETTO DEL REGOLAMENTO PER LA CERTIFICAZIONE DEI SISTEMI QUALITA E DI GESTIONE DELLE AZIENDE THE USE AND THE VALIDITY OF THE CERTIFICATE SHALL SATISFY THE REQUIREMENTS OF THE RULES FOR THE CERTIFICATION OF COMPANY QUALITY AND MANAGEMENT SYSTEMS PRIMA EMISSIONE EMISSIONE CORRENTE FIRST ISSUE CUR
13. K CODE 10445A06 ooo a aasan ee on none eee nennen 23 3 8 CONTROL PANEL POWER BLOCK CODE 10450A06 arete onon none seen aono one seen aono onon none emen 25 3 9 SERVO STEAM HUMIDIFIER CODE 7424 ener ener ementi nennen nene nennen 27 EARUM iz rNiediijevm M H M 29 5 PROGRAMMED AND PREVENTIVE MAINTENANCE erre 29 6 FINAL GHEGK ki uuu erbe xen 30 7 TECHNICAL 31 Ginevri S r l 7670bmt Settembre 04 4 Rev 02 OGB Poly Care 4 Service Manual 1 CALIBRATION CALIBRATION CHECK Check the Temperature Humidity and Oxygen probes correct operation at least every three months in order to make sure of the proper operation of the device and to protect the newborn s health The check of the probes reading is done by using the two Reference Simulators produced by Ginevri s r l that in case of malfunctioning are necessary for the re alignment of the probes The Reference Simulators are optional devices that can be ordered to Ginevri s r l with the part numbers 10487A60 and 10875A60 Perform the following steps to check the probes calibration TEMPERATURE PROBES N 10 11 12 13 14 15 16 Switch the equipment off and disconnect it from the power supply Disconnect the
14. RENT ISSUE 2004 04 23 c IMQ S p A VIA QUINTILIANO 43 20138 MILANO 32 7670bmt Settembre 04 Ginevri S R L
15. are 4 Service Manual 3 3 INCUBATOR HOOD ASSEMBLY code 11835A08 F 2770 eee n Ref Code Description Qty 1 10231B72 HOOD DOOR PANEL OVAL PORT ASSEMBLY 1 2 11745A72 OGB INCUBATOR OVAL PORTHOLE 2 3 11750A72 PUSH OPENERS FOR ACCESS PORTS 6 4 2592A72 TRIANGLE FOR OGB 2 5 7460A72 OGB INCUBATOR HOOD LEXAN N MOD 1 6 12029A73 RUBBER SEAL FOR THE HOOD ROUND HOLES 6 7 11725A73 SLEEVE FOR PORTHOLE 12 Ginevri S r l 7670bmt September 04 17 OGB Poly Care 4 Service Manual 3 4 HOOD DOOR ASSEMBLY code 10231B09 Rev 02 Ref N 18 Code 11744A72 11745A72 11750A72 11721A73 11725A73 Description OGB INCUB DOOR WITH OVAL PORTS OVAL ACCESS POR TS OGB INCUB PUSH OPENERS FOR ACCESS PORTS RUBBER SEAL FOR DOORS WITH OVAL PORTHOLES SLEEVE FOR PORTHOLE 7670bmt Settembre 04 Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual 3 5 BASE ASSEMBLY code 10106A08 on jo LA Wie AN P di kou I J Li N Sed 325 52 s m es 5 N 2 TOL u Tolleranze portic FORO ALBERO 3573 AGOBANV Ol IN3An2OQ 35384 JHL AJILON Ol Q3MOTIV ION SI LI AB 35 LHOIN TIV_SIAYISIY IVHL 15 IYAJNI9 Ol SONOTJH ININNIOC 35
16. atibility anti jamming device If servicing maintenance after warranty period is performed by other companies not qualified authorized by us all fixed parts have to be marked by the repairer The repairer has to verify and guarantee in writing the perfect functioning of the device Any modification of the device must comply with the Medical Devices Normative law 93 42 CEE and approved by Ginevri s r l For maintenance service original materials must be used 5 PROGRAMMED AND PREVENTIVE MAINTENANCE All electromedical devices must be maintained regularly as for the normative law CEI 1276 G The aim of preventive and programmed maintenance is to minimise the need of faults repairing and to obtain e Correct functioning e Safety for the patient the operator and the surrounding environment e Maximum availability of the device Preventive maintenance consists in controls performed by the operator and periodical maintenance Written programs should be defined regarding every kind of device based on laws technical standards and suggestions of the manufacturer These programs must include controls performed by the operators and periodical maintenance Ginevri S r l 7670bmt September 04 29 OGB Poly Care 4 Service Manual Rev 02 6 FINAL CHECK If all test operations are successfully completed sign and stamp the Functional Check field and tick the Setting field of the label attached to the device as shown in the following
17. ct the negative terminal on pin 2 of J5 and the positive terminal on pin 6 of U12 of the microprocessor board Adjust the trimmer PT4 of the display board until the measured voltage is OmV 2mV If necessary adjust the trimmer PT3 on the display board previously 30 Set the oxygen reference simulator on OXI 21 and adjust PT3 until the value measured by the multimeter is 980mV SmV 31 Set oxygen reference simulator on OXI CAL and check that after this value is hold for about 30 sec from the CAL indication the OXI display shows the value 21 32 Set the oxygen reference simulator on OXI 98 and adjust PT3 until the value shown on the OXI display is 98 33 Set the oxygen reference simulator on OXI 21 and check that the value shown on the display is 21 If any deviation is present then repeat steps 28 to 33 until the values 21 e 98 are obtained Ginevri S r l 7670bmt September 04 7 OGB Poly Care 4 Service Manual Rev 02 2 ELECTRICAL WIRING DIAGRAM gt zzzzzzzzz n gt i li p E Hi exe aod STI if i 50000 il 2 see il CES To n
18. et the reference simulator on AIR 2 at 38 0 C The temperature display TEMP C should show the value 38 0 C 0 2 C Set the reference simulator on AIR 2 at 40 0 C The temperature display TEMP C should show the value 40 0 C 0 2 C Set the reference simulator on MAX TEMP potentiometer PROBES and deviator on MAX TEMP and on VAR potentiometer TEMP C on VAR set the potentiometer VAR on 39 0 C and check that MAX TEMP alarm has not been activated Set the reference simulator on 40 0 C and check that MAX TEMP alarm is activated Ginevri S r l 7670bmt September 04 5 OGB Poly Care 4 Service Manual Rev 02 OXYGEN PROBE 17 During normal operation both in AIR and in SKIN mode connect the reference simulator oxygen humidity to the oxigen probe inlet 18 Adjust the selector of the reference simulator on MEASURE mode 19 Check that the display OXIGEN indicates CA blinking 20 Adjust the selector of the reference simulator on CAL mode and wait for about 30 sec before doing the calibration 2 During the calibration check that CA on the OXIGEN display is not blinking anymore 22 When the calibration is finished check that the OXIGEN display shows 21 23 Set the reference simulator at 98 and check that the OXIGEN display shows 98 0 24 Set the reference simulator at 21 and check that the OXIGEN display shows 21 0 HUMIDITY PROBE 25 Connect the oxygen humidity reference simulator to the PROBE ASSEMBLY i
19. nlet 26 Check that the led HUMIDITY probe is switched off 27 Set the reference simulator at 9096 The HUMIDITY display should show the value 90 0 on 28 Set the reference simulator at 60 The HUMIDITY display should show the value 60 0 29 Set the reference simulator at 30 The HUMIDITY display should show the value 30 0 If any malfunction is detected the probes that have shown a malfunction have to be calibrated The calibration procedure can be done by means of the same device used for the calibration check and following the procedure below AIR 1 PROBE CALIBRATION The probes calibration has to be performed as follows 1 Switch the equipment off and disconnect it from the power supply 2 Disconnect the probe assembly connector from the control panel and replace it with the Reference Simulator 3 Connect the equipment to the power supply and switch it on Set the Reference Simulator on AIR 1 MUTE TEMP 25 C Set the multimeter on mV voltage in cc and connect the negative terminal on pin 2 of J5 and the positive terminal on TP1 Of the microprocessor board see related LAYOUT Adjust the trimmer R29 until the measured value is 1060mV ImV Disconnect the multimeter and set the reference simulator on TEMP 36 C Adjust the trimmer R28 until the AIR display of the display board shows the value 36 0 C 0 2 C Set the TEMP selector of the reference simulator on each value and check the calibration for all of them except fo
20. probe assembly connector from the control panel and replace it with the Reference Simulator Connect the equipment to the power supply and switch it on Set the reference simulator on AIR 1 at 25 0 C potentiometer PROBES on A1 and potentiometer TEMP C on 25 C The temperature display TEMP C should show the value 25 0 C 0 2 C Set the reference simulator on AIR 1 at 32 0 C The temperature display TEMP C should show the value 32 0 C 0 2 C Set the reference simulator on AIR 1 at 33 0 C The temperature display TEMP C should show the value 33 0 C 0 2 C Set the reference simulator on AIR 1 at 26 050 The temperature display TEMP C should show the value 36 0 C 0 2 C Set the reference simulator on AIR 1 at 38 0 C The temperature display TEMP C should show the value 38 0 C 0 2 C Set the reference simulator on AIR 1 at 40 0 C The temperature display TEMP C should show the value 40 0 C 0 2 C Set the reference simulator on AIR 2 at 25 0 C potentiometer PROBES on A2 and potentiometer TEMP on 25 C The temperature display TEMP C should show the value 25 0 C 0 2 C Set the reference simulator on AIR 2 at 32 0 C The temperature display TEMP C should show the value 32 0 C 0 2 C Set the reference simulator on AIR 2 at 33 0 C The temperature display TEMP C should show the value 33 0 C 0 2 C Set the reference simulator on AIR 2 at 36 0 C The temperature display TEMP C should show the value 36 0 C 0 2 C S
21. r 0 C and 40 by reading the value shown on the AIR display Every value must be hold for at least 10 sec and the following deviations are admitted 25 0 C 0 2 C 29 0 C 0 2 C 33 0 0 2 34 0 0 2 36 0 0 2 38 0 0 2 A 6 7670bmt Settembre 04 Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual AIR 2 PROBE CALIBRATION 10 Switch the equipment off and disconnect it from the power supply 11 Disconnect the probe assembly connector from the control panel and replace it with the Reference Simulator 12 Connect the equipment to the power supply and switch it on 13 Set the Reference Simulator on AIR 2 MUTE TEMP 36 C 14 Adjust the trimmer R31 until the AIR display of the display board shows the value 36 C 0 2 C 15 Repeat step 9 with the reference simulator for both Airl and Air2 MAX TEMP CALIBRATION 16 Set the Reference Simulator on MAX TEMP potentiometer PROBES and deviator on MAX TEMP TEMP 40 C 17 The MAX TEMP should be active 18 Adjust the trimmer PT 101 of the display board until the balance point between activation and disactivation of the alarm is reached Adjust the trimmer so that the alarm is activated 19 Set the reference simulator on VAR Rotate the potentiometer on the reference simulator until the alarm is activated without moving the potentiometer set the reference simulator on AIRI Check that the Air display sho
22. s 5 CALIBRATION CHECK qu 5 TEMPERATURE PROBES petro does re tice Pe ote bees kase iiie A YR TO aa 5 ORY GEN PROBE a Su on P nter RE OP ht hasa tes 6 HUNIDILY PROBE 45 2 AL ete e ente en Ee a ua s 6 AIR I PROBE CALIBRATION eee ane er een p rp e te 6 ATR 2 PROBE CALIBRATION cc rettet nene duo ko Eee ree ya yo rai 7 MAX TEMP CALIBRATION nei terr t t pP ORE D RENE RTI RETRO OT ET ertet 7 SKIN CALIBRATION li ii ite tr IE m 7 HUMIDITY GABIBRA TO N T S ton thier u m s uh are u u EUR SETA UR 7 OXY GEN CALIBRATION A u ua bese pi wa e RR EI Devas 7 2 ELECTRICAL WIRING DIAGRAM 8 3 SPARE PARTS I A L dico Says au 13 3 1 INCUBATOR OGB POLY 4 CODE 10589A03 i 13 3 2 INCUBATOR BODY ASSEMBLY CODE 10226404 eene emen eee R 15 3 3 INCUBATOR HOOD ASSEMBLY CODE 11835A08 eene 16 3 3 INCUBATOR HOOD ASSEMBLY CODE 11835A08 een nennen eren eren eene eene 17 3 4 HOOD DOOR ASSEMBLY CODE JO251BO9 L q a a S ennemi 18 3 5 BASE ASSEMBLY CODE 10106A08 ep UD s 19 3 6 CONTROL PANEL ASSEMBLY CODE 10285A04 anu Saam nene emen nennen trennt eren nnne 21 3 7 CONTROL PANEL KEYBOARD BLOC
23. t Fr 855 8 D lt A 2 e lt s x r ST perdi 3513 AGOBANY Ol 35384 3Hl AJILON OL Q3MOTIV LON SI 3SN 1H9IlM TIV S3AN3S3H IVHL l 4s IMA3NI9 OL S9NOT138 3 35384 JHL INOIZWZZIYOLNY SN V1 VZN3S 3lll V 17831 V OLON 3 3 IA OLIIAIO NOJ rvs IYAINIO9 YIA 1N3AVAISD INVINIM OIN3A n200 OLSANO 10 vi3lMdONd VI 3993 a 1 83 V q 091 12 7670bmt Settembre 04 Ginevri S R L Rev 02 OGB Poly Care 4 Service Manual 3 SPARE PARTS 3 1 INCUBATOR OGB POLY 4 code 10589A03 3813 AGOSANV OL INJWNDOQ 1N3S3Nd 3Hl AJILON OL O3MOTIY LON SI LI A8 l 3SN Ol LHOIN TIY S3AN3S3H LVHL 172 5 IMA3NIO OL SONO138 INJWNDOU IN3S3Hd FHL JNOIZVZZINOLNV SN VI VZN3S JILO V O 12031 V OION OTHJANJY IG OLIIAIO NOD Vts VT130 JINJAVAISMIOSI INVAIY OIN3Anood Ols3no IQ VIJYJOYIJ VI 39931 Id INIAYIL V N 091 Ginevri S r l 7670bmt September 04 13 OGB Poly Care 4 Service Manual Ref 10 14 Code 11885A72 10226A72 10262B72 10285A72 10388A72 10388B72 7424A72 Description ELECTRIC CABLE SCHUKO IEC INCUBATOR BODY PROBE ASSEMBLY CONTROL PANEL POLY 4 OXY SENSOR CALIBRATION SUPPORT OXY SENSOR HOOD SUPPORT SERVO STEAM HUMIDIFIER
24. ws the value 40 0 C 0 1 C Repeat step 18 if needed 20 Check that at every activation of the alarm MAX TEMP the relay RL2 is disactivated and the led bar showing the heating percentage indicates zero SKIN CALIBRATION 21 Setthe Reference Simulator on SKIN MUTE TEMP 36 C 22 Adjust the trimmer R30 until the SKIN display of the display board shows the value 36 5 C 0 2 C 23 Repeat steps 9 to 15 and steps 21 and 22 with the reference simulator for both Airl and Air2 the Skin reading has to be seen on the Skin display HUMIDITY CALIBRATION 24 Connect the oxygen humidity reference simulator to the proper connectors placed on the control panel Set the oxygen humidity reference simulator on HUM 0 Connect the multimeter select mV cc with negative terminal on pin 2 and the positive terminal on pin 5 of U12 of the microprocessor board Adjust the trimmer PTI placed on the display board until the value measured by the multimeter is 0mV 0 2mV 25 Set the oxygen humidity reference simulator on HUM 90 26 Adjust the trimmer placed on the display board until the HUM display on the display board shows the value 90 27 Check the calibration on the remaining set values HUM 30 and HUM 66 There is no particular deviation requirement OXYGEN CALIBRATION 28 Connect the oxygen reference simulator to the proper connectors placed on the control panel and set it on ZERO 29 Set the multimeter on mV cc and conne
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