RSH-1151 1651 Service Manual 06.04.05
Contents
1. REV NO DATE DESCRIPTION OF REVISION DRABY CH BY EN A ae 381LR4032A WIRE REMOTE 2464 24AWGAC 1 ee 350CR4001A _PCB REMOCON ASSY 1 025 84003 CASE REMOCON ASSY 1 381LR4055A HEATER 2 1 RED 38 1LR4054A WIRE LO HEATER 2 1 38 1LR4037A WIRE T FUSE LOW 1 381084036 WIRE T FUSE UP 1 RED 38 1LR4046A WIRE COUNT ULI007 1 era 38 1LR4044A WIRE MAIN 26AWG20C 1 217 381LR4029A WRELO HEATER EU TEFRON WIRE 07854 2 BLK 210 38 1LR4030A WiREUP HEATER EU TEFRON WARE 0188 2 RED 216 38 1LR4083A WIRE EMERIMOTOR 1 381LR4045A WIRE LENGTH 1 387 LR4013B WIRE POWER sw 150 1 BRNIBLU 38 1LR4035A WIRE MOTOR UL1007AWGHIB 1 BLWRED er 38 1LR4020B WIRE FUSE UL1015ANG 14 1 38 1LR4043A WIRE SAFETY SW UL 1015AWGHA 2 BLACK 14 1LRA055A BRACKET BIMETAL 1 24000 00 TAPE TEFLON 1748 55mm 0 1T 1 31300S002A OPTICAL FIBER 1 8 31400500 OPTICAL FIBER CABLE 420 1 1 140LR4007A HOLDER SENSOR COUNT specost 1 394 141184024 BRACKET ENCODER sas 1 350LR4002A PCB LENGTH ASSY 1 ae 141LR4023A BRACKET SENSOR specat 1 010LR4001A ENCODER LENGTH SENSORA 1 23300X008A CABLE GRAND PG 7 2 fae 365LR4003A SWITCH FOOT ASSY KHG012 12. Fix VR Coarse at ON position with turning right slowly when it is the status of the recviced light Received light f Turning VR Fine until it is OFF toward and turning until it is ON toward again then confirm that this will be A position Interrupted light And then turning VR Fine until it is ON toward and turning until it is OFF toward again in state of shading light Then confirm that this position will be B position when it will not be ON max position will be B Fix it at middle of A and B position This will be the best position to set Coarse VR is not required to adjust afterwards A B Received light If it cannot adjust as above method set VR Fine at max position toward then execute again Max 13 3 Replacing Parts Note While replacing parts a Make sure the power plug 15 unplugged from the power outlet b Open both side covers and rear cover 3 1 Replacing the Right Cover a Take out the pressure lever Figure 1 and four cover screws using Phillips screw driver Figure 2 d Follow the reverse order
3. 45 i i eee ee a 1 Wire 2 Wire Sensor Up 3 Wire Sensor Low 4 Wire Count 5 Wire Length 6 Wire Power 7 Wire Low Heater lt RSH 1151 1651 Main PCB Layout gt lt Connect part gt 8 Wire Up Heater 9 Wire Blower 3EA 10 Power Transformer wires 11 Motor wires 12 Remote Control and Foot Pedal wires 13 Wires Output Transformer 46 POWER TRANSFORMER lt SUB Heater Layout gt lt Length Layout gt Counter Sensor Wire iy A Wire Up Heater gam lt Main S W Count Layout gt Length Wire T Fuse 133 47 lt Micro S W gt w z Safety Cover Micro S W 48
4. _______ 1 48 013LR3002B 1 50 140LR3001A HOLDER CUTTERC ABS 94VO AF 312 PANTONE 42070000 1 52 138LR4001A SPRING CROSS CUTTER 5 0 3 ZWP5 o o o Sol 53 NHBO3024D2 NUT 2 SORTSUS27 d 5 545 40 Cut Ni Cr GME 60047 SECC 2T ZWP5 60 133LR2007A ROLLER LAMILO sa5cegesNc3 o o o o o S45C Cut Nit Cr FLANGE 40 25 W O FLANGE 40 10 S45C 0102 4 327 66 SKE06015B6 SCREW SET_ MOIS PZB 68 SKE04010B6 SCREW SET M4410 FZB 69 133LR2007B ROLLER LAMLUP 545C 095 5 4 S45C Cut Nit Cr 545 60 SNC3 4 15 FZB 545 60 SNC3 545 Cut Nit Cr W O FLANGE 25 10 80 124LR4002A CAM ROLLER S450 Cu Ni Cr 0 2 5 15 FZB 86 O23LR4001A KNOB LEVER gk 89 122 4002 BUSH CAM SC 90 SNAP RING STW 8WONTR 0 SWRH 2 6 ZWP3 29 AH H 95 122LR4004A PRESSURE S45 CutNitCr 6 96 001500 SNAP RING 0 5 05 98 363LR4001D BIMETAL HEATER 7 5 2 N100 C 99 WSBO3007D2 WASHER SPRING 0 8 100 228LR2008A 86 7 peaw1sse 02 101 141LR4016A BRACKET HEATER 02 2 102 MBC05010D2 SCREW BH Msn usa 103 14ILR4011A BRACKET HEATERSTOPPER pAgeMG vo_ 0 1 4 104 NHBO5032D2 NUT_ HEXAGON 5 2s0RT sus27 0 4 105 MBC04045D2 SCRE
5. 5 52 5 N 5 II I N N O w D N H N 5 iS Hm gt e 1 ale 5 5 5 00 9 ele 1 EF Pol 3 gt Y ENCO ENG TH SENSOR A LR4023A ENSOR PCB OLR4002A PCB L TH ASS LR4024A CODE BRINDER RIVET WASHER PLAIN WASHER PLAIN m AJD Tang KON Nar Als P lt c T 39 Frame 2 O 69 WB BC04008D2 SCRI WSB04010D2 WAS FC04008D2 SCRI 3LR2046A FRA SB05013D2 WASHER SPRING BC04018D2 SCREW B BC05018D2 SCREW PC03006D2 SCREW 141LR4012A PLATE BEARING 131LR4016A SPROCKET ROLLER LAMI SKE06010B6 SCREW SET SKE06015B6 SCREW S SKE04010B6 SCREW S 181LR4015A SPROCKET ROLLER PULI SKE04015B6 SCREW SET 124LR4002A CAM ROLLER 144LR4001A CLAMPER LEVER SKE05015B6 SCREW SET SKE05010B6 5 5 021LR3006A LEVER 125LR4003A 55 023LR4001A KNOB LEVER 87 032LR4010A SHEET PRESSURE EU 22CR4002A BUSH CAM RCO000800C8 SNAP RING WPB06015D2 WASHER PL
6. 381LR4027E WIRE SENSOR 2 41 313083007 SENSOR ASSY 2 4 021LR3004A CASE SENSORLO 2 021LR3003A CASE SENSOR UP 2 141LR4036A BRACKET SENSOR 1 MFC05018D2 _ SCREW M518 6 24 013120098 FRAME FRONT 15063 1 4 11580501302 WASHER SPRING 9515137 SWRH 168 MBC0503002 SCREW BH M5 30 sus 136 37 013LR2046A FRAME R 4 5T 1 421 32500 0005 FUSE MAIN 250 204 1 400 02 SCREW FH mga 9 36600 002 FUSE BLOCK 6 1 380LR4001A POWER 250 15417 2618 1 23300X001A BUSHING CORD EU 7NR32 1 36400 002 SUNCHAMANAZS SIGNALNUX Si 1 1411 4007 BRACKET SWITCHEU specc 1 4210 22 013LR2045A FRAME L 45T SPCC PAN 4210 4 0400602 SCREW BH mge ao 2140830038 MESH FRAME F2T 3 421 VECO4010D2 SCREW BH M410 sus 7 34000S008A POWER TRANSFORMER 1 70 350LR3021A _PCB MAIN ASSY 4 23200 001 SUPPORT BRACKET PCB DASS ON 6 1411830018 BRACKET PCB 16T secc 1 ZWPS 17 1580401002 WASHER SPRING 29415107 724 0400802 SCREW BH M48 sus 66 162110030028 BLOWER ASSY PF RS6225 3 14 5 0601502 WASHER SPRING 96 171 5 SWRH 10 FZY BHE06020D2 BOLT HEXA HEAD M620 1a za 12 013LR3006A FRAME BASE AL6063 4 4210 m 212LR2003A STKR 1 GRAY 18 0810052 HEAD
7. 2 1 013840 SAFETY COVER FRAMEL sec 1 e7 RE000400C8 _E RINGETW4 1 9 13ELR4010A SPRING SAFETY COVER Swan 17 11 1LR4009A BOLT SAFETY COVER 1 8 01384003 SAFETY COVER FRAMER secc 1 160 141LR4022D BRACKET SAFETY COVER 6063 1 141LR4022A BRACKET SAFETY COVER AL 6063 1 161 021LR3005A SAFETY COVER17411507 3T PC PLATE 1 10 140LR4003A HOLDER SAFETY COVER sas 6 tse 111LR4016A BOLT 2 PAPER GUIDE sas 1 Ws 111LR4015A BOLT 1 PAPER GUIDE sas 1 19 013LR2013A FRAME GUIDE PAPER AL6063 1 PAN 421U 8 0301402 SCREW M3 14 50527 4 1 0211 4001 LIMIT SWITCH COVER f2 640 SWITCH MICRO SAFETY COVER VP5312H 3 141LR4045A BRACKET LIMIT SWITCH SPCC20T 2 oe 111LR4006A BOLT GUIDE sasc 2 1a1 145LR3001A GUIDE DOCUMENT 940V0 ABS AF 312 2 GRAY 80 MFCO4006D2 SCREW FH MA G 0827 fiol td 141LR4043A FRONT TABLE SAFETY LEVER SPCC 157 1 ta 014LR1004B TABLE FRONT AL6063 1 GRAY BU 14 1201920018 SHAFT TABLE 10 sas 1 zwe5 136CR4001A CHAIN TAKE UP 25 156E 1 4s 023LR4002A _KNOB BOLT GUIDE 3 44 RE000600C8 _E RINGETW 6 1 142 141LR4052A KNOB 545 1 tae 12200x035A DU BUSH 2 8 FLANGE 1 14111301 009 GEAR TAKE UP MIDDLE SPCC SA5C 1 10 141LR4051A GEAR CAM 845 1 1sv BHEOB050D2 BOLT HEXA HEAD 8 50 1 F 192 140LR4012A PULLEY CHAIN MG NYLON 2 7 45 2
8. MODEL RSH 1151 Royal RSH 1651 2 1 Q n ROLL LAMINATOR Service Manual www royalsovereign com 1 Safety Precautions 2 Troubleshooting 2 1 Rollers Not Heating 2 2 Rollers Over Heating 2 5 Count Sensor Not Working lt 3 2 Left Cover 3 3 Rear Cover 4 Adjustments 4 1 Adjusting Take Up Shaft Speed 4 2 Adjusting Front and Rear Roller 5 Optioning Equipment 7 Exploded Drawings 7 1 RSH 1151 Whole Exploding Drawing and Part Exploding Drawing 7 2 RSH 1651 Whole Exploding Drawing and Part Exploding Drawing 8 Wire Diagram 10 11 11 13 14 16 14 14 15 19 10 15 15 LO 15 16 16 16 16 17 Ire 18 18 19 29 19 23 24 29 30 44 31 37 38 44 2 45 48 1 Safety Precautions Failure to comply any of the following safety procedures could result in serious injury Please read the instructions carefully and keep for future reference Only a licensed electrician should install wiring and outlet for the laminator Ensure the unit is plugged into a properly grounded outlet with the correct voltage Keep hands and clothing ie Neckties away from rollers The rollers are pinch points that can trap body parts or clothing and cause serious injury Keep flammable and wet objects away from the machine Place machine on a sturdy and level
9. 1 0211520048 COVER TAKE UP R940V0 ABS AF312 1 PAN431C TPHO3006D2 SCREW TAP TATE 8 36 sus l2 1 3501930224 PCB SUB ASSY FR4 1 19 023LR3006A BUTTON FUNC SILICON 1 0321 004 SHEET FUNC PC 03T 1 0211820028 COVER R 940V0 312 1 431 401802 SCREW 24 78 12 iai 021LR2003E COVER TAKE 1540 0 12 1 PAN ASIC 2 4 5 2 SCREW FH 24 35 36400 1 SWITCH EMERGENCY KiL2022ER KONG 2 681 0321 4 SHEET CUTTER PC 0 18T 1 25 w7 021LR2001C _COVER L 940V0 ABS AF312 1 PAN tow 141LR4009A BRACKET REAR COVER 4 011LR2003A COVER REAR 216063 1 194 12200X002A _DU BUSH FLANGE 1040 2 021 3009 3 FILM CORE COVER aas 12 013LR3023A FILM CORE HOUSING 3 ALO 6 1201540028 SHAF TAKE UP 2 5 o 147CR4003A _SILICON ELASTIC 20 rs MBCO4025D2 SCREW BH MA 25 sus ra 021LR3008A 2 FILM CORE COVER 112 17 013LR3022A FILM CORE HOUSING 27 13043 6 79 12200 009 DU BUSH FLANGE 15 20 3 ire 143LR3001A SUPPORTER SHAFT LO sas 3 sna 1 120LR30048 SHAFT FILMLO sas a 173 125LR4001A HANDLE TENSION 2 8 172 138LR4002A _SPRING FILM TENSION 3 8 2 215 1 501002 WASHER PLAIN 155 282 12 170 147LR4002A PAD TANSION LEATHER 1 5 2 107 140LR4001A HOLDER SHAFT FILM
10. 2110000028 Frame Roller and Other View 42 60 70 79 205 Front Table Safety Cover and Film Shafts Part Name 100802 SCREW BH o lt 2 A 2 T GUIDE L SCREW SET 101002 WASHER SPRING WASHER SPRING WASHER PLAIN KNOB BOLT GUIDE TABLE FRONT FRONT TABLE SAFETY LEVER R4043A FRAME GUIDE PAPER BRACKET SAFETY COVER BRACKET SAFETY COVER SAFETY COVER FRAME R R4015A BOLT 1 PAPER GUIDE BOLT 2 PAPER GUIDE R3005A SAFETY COVER R4003A R4010A SPRING SAFETY COVER L ILR4006A 3LR 2013A ILR4016A 1 ILR 4022A ILR 4022D 12 ILR4009A COVER 1 1 LIL IL IL L 11 11 11 021 013 38 145 0231 4002 1004B 148 45LR3001A GUIDE DOCUMENT 52 64 176 12200 009 DU BUSH WSB05013D2 SKE05015B6 WPB04008D2 MBCO WSBO MF C04006D2 RE000400C8 E RING 168 013LR4002A SAFETY COVER FRAME L 120LR3004B SHAFT FILM LO 143LR3001A SUPPOTER SHAFT LO Ve WS SSS NG SAd NIRA 013LR3022A FILM CORE HOUSING 2 021LR3008A 2 FILM CORE COVER MBC04025D2 SCREW BH 180 147 4003 SILICON ELASTIC 120LR 40028 RE001000C
11. BOLT HEXA HEAD M6745 2 181 134LR4001A PULLEY CHAIN sas 2 135 122LR4006A PULLEY sas 2 1 12200X003A BEARING 039501 2 189 130CR4001A GEAR MIDDLE ss 1 1 140 84001 HOLDER TAKEUP2 45 Cu NGA 1 1120040010 NUTHEXAGON LOCK TYPE NYLON MITE 1 19 141LR4006A PLATE SLIP SECC 93627 1 123 147LR4009A PAD SLIP LEATHER 9365157 1 128 130LR4002A UP POM GV 30 953 522 1 127 12200X022A BEARING RADIAL TRUSTNTE 1528 4 140LR4002A HOLDER SHAFT T sas 1 sncs tex 141LR4005A PLATE SHAFT FILM spec 3 8 12 001000 8 SNAP RINGSTW 10 1120040018 NUTHEXAGON LOCK TYPE NYLON 75 1 138LR4006A _SPRING SLIPO3 5 swan 2 215 14 12200X005A _BEARING RADIAL TRUST NTa1226 1 eo WPB13016D2_ WASHER PLAIN 13 24 2 5FZY 2 131LRAO14A SPROCKET SUP IN P CD208 7 131 546 1 BLK Zia 147LR4007A PAD SLIP O D 24 LD 12 4 4t 7 7 131LR4013A _SPROCKET SLIP P C D308 2 147 sas 1 120LR4003A SHAFT SLIP 12 sas 1 ak ma 12200 001 BEARING DLE 60002 2 144 1401 4006 HOLDER SLIPON 0 05 1D 11 10T sas l1 na 140LR4005A HOLDER SLIP 0 D54 1D 11 107 1 136LR4004B CHAIN ROLLER 1 1 136LR4004A 1 fo 131LR4004A _ SPROCKET MOTORRS25 944 sas 1 joe 210005029 MOTOR MAIN DC 36V 60W 75 1 1 138LR4014A SPRING HEATER 4 107 WPB04008D2 WASHER PLAIN 9438 08 tos 142LR4001A SPACER HEATER BKT oo
12. Disconnected motor wire 8 Blown motor fuse 9 Defective main motor 10 Defective main PCB MEASURES 1 No power to the unit a Make sure the power plug is connected to the proper source of outlet 220V 15Amp amp single phase 2 Emergency switch is engaged a Disengage the emergency switches located on the front and on the rear of the machine by rotating the knob clock wise 3 Disengaged Paper Guide switch a Properly position the paper guide to engage the switch Paper Guide 4 Opened safety cover a Close the safety cover and double check to insure that the safety cover switch is engaged Note By closing the safety cover it engages the safety cover switch 4 Opened Front Table Switch a Properly position the front table to engage the switch Switch is engaged 5 Film is jammed rollers a Un jam the film using a combination of the pressure lever and reverse button 6 Disconnected motor wire a Check the motor wire connection both locations Motor wire connector Motor wire connector from the Motor from the PCB 7 Blown motor fuse a Replace the motor fuse located above the main power switch 8 Defective main motor a Replace the main motor 9 Defective main PCB a Replace the main PCB CAUSES 1 No electricity 2 Blown main fuse 3 Disconnected main power wires 4 Defective transformer MEASURES 1 No Electric
13. FRAME FRONT TENSION R SPCC 4 5T PANTONE 421U 28 001000 8 E RING ETW 10 WONIL WPB05030H8 WASHER PLAIN SPCC 3T 11 8 05 Zn plating AL 05418 M5 8 50527 29 Gal 2 RSH 1151 Exploded View Frame L Frame R Stand Part and Frame Base Frame Roller and Other View Wire and Options Front Table Safety cover and Shaft Films RSH 1651 Explode View Frame L Frame R Stand Part and Frame Base Frame Roller and Other View Front Table Safety cover and Shaft Films Wire and Options 30
14. Taja poe R 013LR3011A FRAME REWINDERR 5 1 ain 237 013LR3012A FRAME REWINDER L SPCC4 5T 1 LA no Pier no nascurmoy Marea law cowan 20192 06 ROYAL SOVEREIGN INC Frame L WASHER SPRING SCREW BH WASHER SPRING SUPPORT BRACKI FRAME L ET PCB BRACKET SWITCH EU SWITCH MAIN 28 23300x0014 BUSHING CORD EU POWER CORD 36600X002A FUSE BLOCK MFC04008D2 SCR 325000 005 580501302 WASHER SPRING R4012A PLATE BEARING R4001A SPROCKET ROLLER LEFT E04010B6 SCREW SE 124LR4002A E05015B6 SCREW S LR2011A PLATE PRESSU 22 4002 5 000800 SNAP RI LR4014A BOLT PRESSUR 5 SHER PLAI 38LR4008A SPRING PRESSU 38LR4008A SPRING PRESSU 22LR4004A sax 20 WPB13 D2 WASHER PLAIN TLR4OOOA CR4001A HOLDER TAKE UP 2 HE08045D2 BOLT 30LR4009A GEAR TAKE UP MIDDLE 12200 035 DU BUSH 141LR4052A G DER KET SENS 1 T tj 3 T ww 55 t gt g w aa 2 T 00 leo A 1 ra Q U 0 ay 66 31 51 gt 3 2 NI 5
15. surface Avoid excessive sunlight humidity and extreme temperatures Ensure the unit is turned off cooled and unplugged from the outlet prior to moving and or repairing Keep out of reach of children Only Royal Sovereign authorized maintenance and service technicians should make repairs 10 Do not attempt to laminate items that exceed total recommended material thickness for the unit 11 When cleaning the machine don t use flammable sprays or materials 12 Do not touch the rollers when they are hot or place foreign objects inside the machine 13 Do not cover the surface of the machine until the machine has completely cooled Note While repairing a Make sure the power plug is unplugged from the power outlet b Open both side covers and rear cover sure to follow the steps below in order CAUSES 1 Improper laminating mode 2 Heating wire is not connected to the main PCB 3 Blown burnt upper and or lower wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB MEASURE 1 Improper laminating mode a Ensure that the laminating mode is the Hot mode not the Cold mode Press C HOT button on the control panel to change the mode 2 Heating wire is not connected to the main PCB a Connect the upper and lower heating wires to the main PCB Ta oe Sea leith F Phial as 4
16. 5 il 4 E 4 3 Blown burnt upper and or lower wire fuse T Fuse a Replace the T Fuse wire located on the left hand side 4 Defective Bi Metal a Replace the Bi Metal 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater Multi meter b Physically examine the heater assembly for breakage 6 Defective Main PCB a Replace the PCB Main CAUSES 1 Lower and upper heat sensors are reversed on the PCB Main 2 Defective T Fuse wire 3 Defective heater 4 Defective main PCB MEASURES 1 Wires for lower and upper heat sensors are reversed on the main PCB a Reverse the heat sensors Connector Wire Sensor See et leh e i 4 HA L 9 i 3 gt 2 Defective T Fuse wire a Replace the T Fuse wire located on the left hand side 3 Defective heater a Test continuity of the heater If it fails replace the heater b Glass tube that surrounds heating coil is broken replace the heating element 4 Defective Main PCB a Replace the PCB Main CAUSES 1 No power to the unit 2 Emergency switch is engaged 3 Disengaged Paper Guide switch 4 Opened safety cover 5 Opened Front Table Switch 6 Film is jammed on the rollers 7
17. 8 WPB05030H8 WASHER PLAIN RIV05013E8 BRINDER RIVET 43 Wires and Options 138LR 4006A 141LR4005A PLATE SHAFT FILM 140LR4002A HOLDER SHAFT T 12200X022A BEARING RADIAL TRUST 147LR4009A PAD SLIP 141LR4006A PLATE SLIP 131 112004001C NUT 192 bo 38ILR4035A WIRE MOTOR 381LR4013B WIRE POWER S W 14 381LR4045A WIRE LENGTH 15 38ILR4083A WIRE EMER MOTOR 16 381LR4030A WIRE UP HEATER 38ILR4029A WIRE LO HEATER 18 38ILR4044A WIRE MAIN 19 38ILR4046A WIRE COUNT 4036 WIRE 1 FUSE UP 221 381LR4037A WIRE I FUSE LOW 222 381LR4054A WIRE LO HEATER 2 223 381LR4055A WIRE UP HEATER 2 0 o 1 bo do bo N NI O 1 1 1 1 217 213 C 11 Ss NT LECCO LI 13 pane ULE el E om FTETTIPITIT
18. AIN 22LR4004A BUSH PLATE PRESSURE 41LR2012A PLATE PRESSURE R R4011A BRACKET HEATER STOPPER 41LR4005A PLATE SHAFT FILM 25LR4001A HANDLE TENSION 98 021LR2004B COVER TAKE UP R 00 5 R SPRING Ka O Hes Q DIR 1 2 1 5 5 TI 3 I 2 YI 1 0552 O T T 1 00 5 5 2 5 81 82 E3 ao 103 os 83 w Hs H Ka 92 Q HS Z T 9 w Q os Qi 71 DINIIN N 40 stand and Frame Base 1BSOOXOOIA 13500002A Po arrio WASHER SPRING huooo uri
19. L 65 sas 1 12200 013 DU BUSH FLANGE 25725 4 1221 4010 BUSH ROLLER PULL LO 545C 2 2 5 7 133LR2009A ROLLER PULL LO 9600 sas 1 sna ro 122LR40078 BUSH ROLLER LAMIUP 2 2 5 2 1331820078 ROLLER LAMI UP 95 0 545C 1 SNC3 04070 6 SCREW SET Ma 10 3 7 131CR4001A _SPROCKET ROLLER LEFT sas 1 zwes 5 0601586 SCREW SET M6 15 1 F SKE06010B6 SCREW SET M6710 4 131LR4016A SPROCKET ROLLERLAMI I024 sac 1 3 12200X014A DU BUSH W O FLANGE 4010 4 12200 012 DU BUSH FLANGE 40 25 4 122LR4022A BUSH ROLLERLAMI LO sasc___ 2 _2WP5 eo 133LR2007A ROLLER LAMI LO 996 0 4 2 12200X016A BEARING IDLE UP 62012 2 sa 015LR3005A BAR IDLE UP 30 sas 1 7 141LR4012A PLATE BEARING2T secc a 25 12200 020 BEARING IDLE LO 60042 2 sa 015830058 BAR IDLE LO p40 sas 1 8 00602 SCREW PH sus o raw NHB03024D2 NUT 2S0RT 5 2 se 138LR4001A SPRINGCROSS CUTTER 003 SWRH 1 2 5 6 213LR4001A CUTTER CROSS Srsa20s2 1 0 140LR3001A HOLDER CUTTERC 94VO ABS AF 312 1 4200 023LR3003A KNOB CUTTER C 94 VO ABS AF 312 1 PAN 4200 013830028 FRAME CUTTER ALOO63 1 PANA21U 47 MFC04018D2 SCREW FH M4 16 sus a 4 013LR20128 FRAME SENSOR AL6063 1 4210 MBC05078D2 SCREW BHM5 18 sus 14 44 013LR3005A FRAME CENTER AL6063 1 PAN 421U MBC04018D2 SCREW BH M418 sus 6
20. M8100 a sus gt NFB08050D2 NUT HEXAGON ME 10 5 2 SCREW BH 5 15 0802002 WASHER SPRING 98 227 SWRH 24 2 e WPB06015A5 _WASHER PLAIN 12 gt 0801202 HEAD MB 12 14 SUS 24 1501002 WASHER PLAIN 12 4 212 81005 STAND CENTER 12550 1 at RIVO5013E8 BRINDERRIVET 2 2 212281003 STAND FRAME 12550 WASHER PLAIN 2 4 2120 1004 STAND BASE 125 50 2 001000 8 E RING 41581603802 WASHER SPRING 9162287 4 207 013083014 FRAME FRONT TENSION R 1 4 13500 002 CASTER STAND2 20 305 3 5 2 013LR3015A FRAME FRONT TENSIONL 7 7 13500 001 CASTER STANDT 20 305 83 588 2 BRAKE 36400 003 SWITCH POWER SRA1001HWBH 1 NO no DESCRIPTION HATERA e8 021LR2004A COVER TAKE UP R 940v0 ABS AF312 1 431C istGRADEFATALDEFECT 0 SdGRADEMEDIUMDEFECT 0 HG 021LR1003A COVER TAKEUP2 ABS 94 0 1 Pantone rd 8 2nd GRADE FATALDEFECT 0 4th GRADE SLIGHTLY DEFECT 0 aa 210005027 MOTOR AC DAG 6302R5I ACZSOVISOH 1 OF QUALITY TOTAL IMPORTANCE OF QUAIY TOTAL 130LR4004A GEAR MOTOR POM GV 30 935 332 1 TOLERANCE DRAWN CHECKED APPROVED _UMIT SCA NAME a0 141LR4003A BRACKET MOTOR 1 2210 PARF RAKE CATAE 229 130LR4005A _GEAR TAKE UP POM GVED pA0402 1
21. W BH_ 14 o 106 142LR4001A SPACER HEATERBKT S450 04 60824 Cu Ni Cr J 4 107 WPB04008D2 WASHER PLAIN 9 109 210005029 MOTOR MAIN S9D60 36BH OA87 DC 36V 60W 75 1 16 6rpm 1 35 P9 525 58 545 12 S45C 44 137 0244012547 545 044 137 SPCC 2 3T Cut Nit Cr S45C Cut Nit Cr LEATHER 36 1 5 139 2 85050527 o Odo 1 111 130LR4009A GEAR TAKE UP MIDDLE sa5C 934342 0 26 m ING foo gt NIN AH AH 142 12200x035A DUBUSH 18 FLANGE 1 2 ETW 6 WON IL PHENOL BLK 25 1568 545 Cut Nit Cr 545 Cut Nit Cr SPCC PANTONE 4210 545 Cut Nit Cr SWRH 8 0 ZWP5 ETW 4 WONIL SPCC PANTONE 4210 15 6 281 0 50527 SWRH 03 8 ZWP5 545 Cut Nit Cr 545 N19 Cut Nit Cr 40 20 545 N19 Cut Nit Cr 12 185 O1ILR2003A COVER REAR AL6063PANTONE4ZIU OJo ol 187 021LR2001C COVER L_ LABS 1 16 V 0 PA 765 94V0 AF 312 11 189 36400x001A SWITCH EMERGENCY a 27 AH 190 TFHO4035D2 SCREWFH 0202002020220201 068 ABS 1 16 V 0 765 94 0 AF 312 ABS 1 16 V 0 PA 765 94V0 AF 312 ABS 1 16 V 0 765 94 0 312 8013 KOINO PG 7 DONG A SPCC 0 5T 420 10 01 1015 AWG 14 RED ABS 1 16 V 0 PA 765 94V0 312 SRA1001HWBB 013LR3015A FRAME FRONT TENSION L SPCC 4 5T PANTONE 421U 013LR3014A
22. ble the nut from the Frame Cutter b Unfasten the spring from the cutter c Change the Cutter d Assemble the Cutter by reversing the above steps 16 4 Adjustments 4 1 Adjusting Take up Shaft Speed CAUSES 1 Main rollers and take up shaft speed is not synchronized MEASURES 1 Take off the take up motor cover Figure 1 2 Loosen increases speed or tighten reduces speed the bolt using 11 16 or 17mm wrench Note Loosen three screws as shown in Figure 1 to get to the adjustable take up shaft speed bolt Figure 2 gt 4 2 Adjusting Front and Rear Rollers Pressure e Use 5 16 or 8mm Allen wrench to adjust the roller pressure C W Increase pressure C C W Decrease pressure 1 Using Push Pull Scale measure 5 spots as shown on Figure B amp C Front roller should be 2 3 on Guage when the machine is running check that the top and the bottom films are fed in without any wrinkles 3 Laminating Test Laminate samples with different thickness of substrates 4 Check above steps 2 through 3 with 1 5mil amp 51111 films Note These options are to be installed by an authorized RS reseller 1 Installing the Front Feeder a Install the Left and Right Front Feed option on the inside of the front frames using four 9 16 hexagon bolts on each side Figure 1 2 Installing the Rear Rewinder a Remove the left and right covers by using a Phill
23. ips screwdriv four screws on each side cover Figures 2 amp 3 ESE b Remove the lever knob screw and lever Figure 4 c Remove the rear cover by removing all 10 screws 4 top 4 bottom and on each side Figure 5 amp 6 d Disassemble the power switch bracket and place the left rewinder outside of frame fasten with round head 5 16 9mm Phillips screws included in option kit Then reinstall power switch bracket Figure 7 e Install the right rewind on the outside of the frame and connect the motor wire connection to rear wire Figures 8 amp 9 f Reinstall the rear cover g Reinstall the side covers h Reinstall the lever knob and screw 18 6 2 RSH 1651 Parts List RSH 1651 16 2121 81005 STAND CENTER 7 5 12050 2 3 8 12 50527 8 WSBO8020D2 WASHER SPRING 7 e8 2 2r 50527 9 NHBo8o50D2 NUT 0 2 SWRH 06 21 57 SUS27 PF RS6225 120 23 214LR3008B MESH FRAME F SUS ao o21LRa008A CASE SENS0RUP 2 40 021LR3004A CASE SENSORLO ABS 9avo AP 312TV0RY 12 fsensor assy 00000 42 381LR4027E WIRE SENSOR 2464 24AWG 3PAIRGOSB d 2 43 401802 6 6 o 44 013LR3005A FRAMB CENTER ALGO63PANTONE4ZIU 1 as 1802 5 eg SUS27 a 24 FRO TR NI LA NI 46 0151 820128
24. ity a Double check to insure that you have electricity from your outlet b Check the circuit breaker c Double check that source of power is 220V 15Amp and single phase 2 Blown main fuse a Replace the main fuse located above the main power switch 3 Disconnected main power wires a Check that the main power wires are properly connected 10 4 Transformer is defective a Replace the transformer CAUSES 1 The optical fiber cable is not connected with optical fiber AMP 2 The upper sensor is aligned properly with lower sensor 3 The counter wires are not connected on the Main PCB 4 Main PCB is defective 5 The count needs adjustment MEASURES 1 The optical fiber cable is not connected with optical fiber AMP Optical Fiber Cable 11 2 upper sensor is aligned properly with lower sensor Upper Sensor Lower Sensor 3 The counter wires are not connected on the Main PCB a Ensure that the counter wires are connected to the Main PCB 4 Main PCB is defective a Replace the Main PCB ae 12 5 count needs adjustment a Please see below for adjustments Adjusting the Counter Sensor NO Throught beam Adjusting VR Coarse Initial setting Fix VR Coarse at ON position with turning right slowly when it is the status of the recviced light Received light
25. r e MBCO4048D2 _SCREW M4 40 sus lal NUT 5 HEXAGON 4 141LR4011A BRACKET HEATERS TOPPERNYLONG 4 for MBCO5010D2 SCREW 540 sus la 101 141LR4016A _ BRACKET HEATER EGI 02T 2 teo 223LR2003A HEATER ASS Y FCHW1 330 2 1680300702 WASHER SPRING 30 7 8 3631840010 BIMETAL HEATER 100 C 2 2 141LR2012A PLATE PRESSURER ST secc 1 2465 RC001500C8 SNAP RING STW 15 122LR4004A BUSH PLATE PRESSURE 6 ZWPS 4 138LR4003A SPRING PRESSURE 926 SWRH 2 138LR4008A SPRING PRESSURE 030 swan 2 se WPB06015D2 WASHER PLAIN 96 62 5416 4 a1 1111R4014A BOLT PRESSURE W N 11 27 5 SUS M10P15 4 so RCO00800C8 SNAP RING STW 2 9 122CR4002A BUSH CAM 908Z 2 ae 141LR2011A PLATE PRESSUREL spec 1 2165 7 0 21 4 10 SHEET PRESSURE EU PC 03T 1 a 023LR4001A KNOB LEVER NYLON I 6 125LR4003A LEVER PRESSURE 1 SNCS a4 021LR3006A BRACKET CLAMPER LEVER 1 5 0501086 SCREW SETM5 10 1 SKEO5015B6 _SCREW SET 5 15 37 f 144LR4001A CLAMPER LEVER sas 11 3 124LR4002A sas 2 2 5 79 120LR3002A SHAFT CAM 915 1 zwP5 12200 015 DU BUSH W O FLANGE 25710 2 77 122LR4009A BUSH ROLLER PULL UP 2 zwes 78 133LR2008A ROLLER PULL UP 9600 sas 11 SNC3 5 0401586 SCREW SET M4715 2 27 v 131LR4015A _SPROCKET ROLLERPUL
26. to assemble the Right Cover back 14 Replace Left Cover by loosening four Cover screws a Take off the left and right covers b Take out the seven screws from the back cover Figure 5 c Carefully shghtly lift up the cover and slowly pull towards you Figure 6 Note The Counter Sensor Wire is attached to the cover Option d Open the Paper Counter latch and pull the black wire from the paper counter sensor to detach from the unit Option gt a Remove the rear cover and label all the wires before unplugging from the Main PCB b Detach the Main from 6 white plastic holders Figure 7 c Replace the board with new PCB and connect all the wires hei w 144 Refer to Replacing Right Cover 15 Note Cotton or surgical gloves are recommended while handling heater assembly a Disassemble Right and Left Covers Refer to Replacing Right Cover and Replacing Left Cover b Take out the heater brackets on each side by loosening the nuts and screws Figure 8 9 amp 10 2 SU PAN JA ve Peng 10 fm 227 Bp Note a When inserting the heater into the roller rotate the heater slightly and push the rod in gently b Use an air blower to blow out the broken pieces of heating rod Please ensure that no one is standing on the other side a Disassem
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