TR5500 Manual
Contents
1. making sure to open it completely You are now ready to clean 18 When you are almost finished cleaning turn off the heater switch Fig 6b and finish cleaning for two to three minutes to allow all of your hoses time to cool down 19 REMEMBER when finished cleaning always clear the pressure line of any pressurized water before unhooking the line Do this by opening the ball valve Forward located on the CY200 cleaning unit once you have shut off the TR5500 pump Fig 7 Tasks 7 WARNING WHEN OPERATING THE CY200 CLEANING UNIT CONTINUOUSLY MOVE THE CLEANING HEAD WHILE PUTTING HIGH PRESSURE WATER DOWN IF YOU STOP MOVING THE MACHINE IMMEDIATELY CLOSE THE BALL VALVE CONTROLLING THE FLOW OF HIGH PRESSURE WATER Doc TR5500M Issued 11 2010 Version 1 32 END OF SHIFT CLEANING PROCEDURE NOTE IT IS EXTREEMELY IMPORTANT TO THOROUGHLY CLEAN THE CY200 CLEANING UNIT AS WELL AS THE TR5500 AFTER EVERY USE FAILURE TO PROPERLY CLEAN THE MACHINE PER THE FOLLOWING PROCEDURE CAN LEAD TO POOR OPERATION PERFORMANCE AND OR A FAILURE OF CRITICAL COMPONENTS AS WELL AS VOIDING THE MANUFACTURERS WARRANTY CY200 WALK BEHIND CLEANING HEAD 1 Once done cleaning always remember to remove the large debris basket from the CY200 recovery tank and thoroughly clean it out using a standard garden hose Fig 7a 2 Remove the tank plug Fig 7b as well as recovery pump cap Fig 7bc to allow water and trapped sediment to drain out of2. TR5500M Issued 11 2010 Version 1 16 MAIN CONTROLL BOX Two position heater switch with heater option Heater indicator light with heater option Two position pressure pump switch Filter pump indicator light High Low water level indicator light Push button winch controls Hour meter Doc TR5500M Issued 11 2010 Version 1 17 FILTER PUMP 1 Belt driven electromagnetic clutch 2 Water supply line from reclaim tank 3 3 Water output line to filtration system Doc TR5500M Issued 11 2010 Version 1 18 BECKETT CLEANCUT BURNER optional Fuel pump Blower Supply line Return line Burner throat Fuel control solenoid Fuel filter Heater coil housing PS caos SY Doc TR5500M Issued 11 2010 Version 1 19 UNLOADER VALVE Unloader valve Pressure switch to activate heater control Unloader valve return line High pressure output line pul i Doc TR5500M Issued 11 2010 Version 1 20 BURNER optional 1 20 inch diameter horizontal Coil housing 2 Internal scheduler 80 piping 3 Thermal switch regulating maximum temperature to 1607 Doc TR5500M Issued 11 2010 Version 1 21 1 Yellow top Optima 2 Protective case 3 Tie down strap Doc TR5500M 44 DANGER POISON Li EYE Issued 11 2010 Version 1 OPTIMA 22 POWDER COATED FILTER HOUSINGS 75 micron filter housings 30 micron filter housings Stainless
3. for servicing a TR5500 as well as a 200 It contains information deemed necessary to provide basic troubleshooting maintenance and repairs within a reasonable timeframe example 2 3 hours If your repair involves multiple visits to repair the same problem or the repair cannot be completed within 3 4 hours call to Nilfisk Advance Technologies Technical Support is needed to alert the factory to potential issues and or provide the customer with an acceptable level of service Nilfisk Advance Technologies technical support 800 335 9695 Refer to the website www advanceus com for additional information not contained in this manual as well as updates or expanded instructions to procedures noted here Note Bold numbers in parentheses in text indicate an illustrated item GENERAL MACHINE DESCRIPTION The TR5500 is an industrial hard surface cleaning machine that is trailer mounted and intended to work with a CY200 or to be used as a stand alone power washer All models use a single high pressure walk behind cyclone cleaning head with dual spray tips and instant recovery CY200 All models are equipped with a high pressure cleaning wand The trailer system contains the power unit and high pressure pump as well as the multi stage water recycling system PARTS AND SERVICE Repairs should be performed by an Authorized Nilfisk Advance Service Center that employs factory trained service personnel and maintains an inventory of Nilfisk Advance orig
4. 10 Zip tie your hoses together every two feet for approximately ten feet from the cleaning head zip tying is optional but will help to control your hosing as you clean 11 Start the 200 cleaning unit by unscrewing the throttle located at the center of the handle bars until the choke is open Fig 5a then turn the key located on the Honda engine to start Fig 5b po X 5 12 Once the engine is started screw the ME E throttle back down a turn to close the choke the throttle position should be wide open at this time 13 Before continuing make sure the ball valve controlling the flow of high pressurized water to the cleaning unit is in the closed or up position Fig 5c Do not start the trailer engine with the valve open 14 Once you have properly adjusted the throttle on the 200 primed the pump bled the Figure 5 filters and filled the fresh water tanks you are ready to start the TR5500 trailer engine 15 With the valve handle in the up position on the cleaning head start the engine on the trailer 16 With the trailer engine throttled to high press the switch labeled pump Fig 6a to begin the flow of high pressurized water If heated water is desired also press the switch labeled heater Fig 6b Doc TR5500M Issued 11 2010 Version 1 31 17 Begin moving the cleaning unit push the ball valve controlling the flow of the pressurized water to the walk behind cleaning unit all the way forward
5. AUTION DO NOT OVERFILL RECLAIM TANKS WATER CAN SPILL ONTO THE GROUND WHICH DEFEATS THE PURPOSE OF THE TOTAL RECOVERY PRINCIPAL OF THIS MACHINE Doc TR5500M Issued 11 2010 Version 1 28 TR5500 OPERATION PRIMING THE HIGH PRESSURE PUMP 1 Once you have filled the water tanks bled the filters and filled the fresh water tanks open the ball valve located on the high pressure pump 2 When water flows freely through this valve with no air the pump is primed and ready for operation Always prime the pump before operation to make sure there is no air locks present inside the pump This will both protect the high pressure pump from damage as well as ensure you are getting maximum flow of water through the pump 3 Close the ball valve before any further work is done WARNING CAUTION ALWAYS OPEN THE BALL VALVE SHOWN ABOVE PRIOR TO OPPERATING THE TR5500 TO ENSURE THE HIGH PRESSURE PUMP IS PROPERLY CHARGED LET WATER FLOW UNTILL ALL AIR BUBBLES ARE EXPELLED NOTE THIS SHOULD ONLY TAKE A FEW SECONDS OF FLOW Doc TR5500M Issued 11 2010 Version 1 29 TR5500 OPERATION REMOVING THE CY200 CLEANING UNIT amp SET UP 1 Remove the cotter pin from the safety latch holding the counterbalanced loading ramp in place and lower the ramp slowly Fig 1 2 Toloosen the security chains use the LT2000 Superwinch to guide the CY200 cleaning unit back a few inches The winch controls are located on the control panel Fig 2 3 Remov
6. Nilfisk Advance setting standards TR5500 USE AND CARE SERVICE High pressure surface cleaning and water recovery recycling system For use with the CY200 walk behind surface cleaner recovery system Doc TR5500M Issued 11 2010 Version 1 Table of Contents GENERAL INFORMATION s nsa Er iaa DARII NU EAS eR UU RE 3 SAFELY t 5 INTRODUCTION perm 8 NAMEPLATE RR 9 KNOW YOUR MACHINE 10 CHASIS 12 TANKS 13 STORAGE DECK cC 14 KOHLER ENGINE c 15 GIAN F PUMP eem 16 CONTROLBOX a 17 FILTER PUMP e 18 nicissaria a 19 UNLOADER VALVE 20 HEATER sce 21 gH emp 22 PIETER ASSEIVIBLY aisi ooo E HR PERO UR cd SOR PED Er 23 PRESSURE WAND 24 29i lem EN 25 WV ATER TAIN cest R 26 CY200 WALK BEHIND UNIT a a 27 HR3500 OPERATION cs sias RISE SIR 28 CLEANING 33 MAINTENANCE io 37 I ashlcEel km 38 P E USA bus M AN RUE LO ONU UNE PES 39 SPRAY
7. THOROUGHLY TRAIN ALL OPERATING AND MAINTENANCE PERSONNEL IN THE CORRECT AND SAFE OPERATION AND MAINTENANCE OF THE CYCLONE SYSTEM WARNING Do NOT attempt to change Original Equipment Manufacturer OEM parts or equipment Use of non OEM parts could result in damage to the equipment serious injury or death to the operator and may void any and all warranties associated with this equipment Doc TR5500M Issued 11 2010 Version 1 SAFETY RECOMENDATIONS EQUIPMENT amp CLOTHING 1 Ear plugs or other hearing protection devices are mandatory The engines pumps and Cyclone Cleaning Head all produce decibel levels high enough to cause hearing damage or loss Leather gloves should be worn at all times With the optional water heater components the Cyclone system uses 160 F water High pressure and return hoses and couplings get hot enough to burn you Safety glasses are recommended when operating the Cyclone System Long pants are recommended when operating the Cyclone System STANDARD PRACTICES AND PROCEDURES Never leave the TR5500 CY200 engine running unattended A strong vacuum is formed from the rotation of the Cyclone cleaning head Therefore all surface plates such as manhole covers utility access covers and large debris must be secured removed or avoided during the cleaning process All surfaces should be swept prior to operating the 200 hard surface cleaner The 200 is not designed to pick up particulate matte
8. TIPS 40 LUBRICATION POUIN pee 41 ELECTRICAL SCHEMATIG MR EVI nds apa NRI Ta E IM I S M Ed UNE 42 WATER PLOW CHART 43 Doc TR5500M Issued 11 2010 Version 1 GENERAL INFORMATION GENERAL SAFETY INSTRUCTIONS Specific Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm READ ALL INSTRUCTIONS BEFORE SERVICING CAUTION AND WARNING SYMBOLS e Nilfisk Advance uses the symbols below to signal potentially dangerous conditions Always read this information carefully and take the necessary steps to protect personnel and property DANGER THIS SYMBOL IS USED TO WARN OF IMMEDIATE HAZARDS THAT WILL CAUSE SEVERE PERSONAL INJURY OR DEATH his machine emits exhaust gases carbon monoxide that can cause serious injury or death always provide adequate ventilation when using machine WARNING THIS SYMBOL IS USED TO CALL ATTENTION TO A SITUATION THAT COULD CAUSE SEVERE PERSONAL INJURY e This machine shall be used only by properly trained and authorized persons e When towing a TR5500 on ramps or inclines avoid sudden stops when loaded Avoid abrupt sharp turns Use low speeds down hills e High speed operation is designed only for use on level surfaces e Turn the key switch off and disconnect the batteries before servicing electrical components e Never wor
9. ater to the cleaning head When greasing these points always use multipurpose bearing grease and it is recommended that you grease these points after every 40 hours of operation Doc TR5500M Issued 11 2010 Version 1 41 ELECTRICAL SCHEMATIC PUMP RELAY BURNER PRESSURE THERMO RED BLACK 12 6 SWITCH SWITCH SWITCH N OPEN N OPEN N OPEN y ja 1 87 Ej SE CL pack 14 6 PINK BLACK e 1 BURNER ON LT 12V BURNER RED LED IGNITION SWITCH N OPEN RED BLACK 12 6 SERVICE LT manare AMBER LED RED 14 6 HIGH WATER SWITCH N OPEN RECLAIM TANK FILTER PUMP amp CLUTCH ASSY FLOAT SWITCH LIGHT GREEN 14 G LOW WATER SWITCH CLOSED FRESH WATER TANK Doc TR5500M Issued 11 2010 Version 1 42 WATER FLOW CHART FECO ERED WATER amp WASTE PETJPNED TO RECLAIM TANKS ot HIGH WATER RECLAM RECLAIM RECLAIM SWITCH TANK Tank 25 1 ow 1 WATER RETURNED TO FRESH STER TANKS LARGE DEBRIS FILTER ELEMENT EL ae THE CYCLONE SYSTEM MOT DRAWN TO SCALE PIMP 27 EP EIE FILTER PUMP SUB ASSY SSEABLI CYCLONE CLEANS amp gt Doc TR5500M Issued 11 2010 Version 1 43
10. be determined if the machine is losing pressure due to the tips opening up from excessive wear 3 Usea 9 16 inch shallow well socket to remove the spray tips from the spray bars 2 This can be done without removing the protective disc 3 4 Wrap threads of the new pressure tips with a minimum of 5 wraps of Teflon tape and replace into the spray bar Be sure to line up the slot in the pressure tip parallel with the spar bar this is essential to the system operating properly 5 When changing tips be sure to inspect the CY200 hardware and turbine blades 4 for damage and needed maintenance WARNING ALWAYS SUPORT THE CYCLONE HEAD PRIOR TO WORKING BENEATH THE DECK WHEN INSTALLING NEW SPRAY TIPS THEY MUST HAVE A MINIMUM OF 5 WRAPS OF TEFLON TAPE TO MAKE SURE THE STAINLESS STEEL THREADS ON THE TIP DO NOT CONTACT THE THREADS OF THE STAINLESS STEEL SPRAY BAR CONTACT BETWEEN THE TWO CAN CAUSE THE TIP TO SEIZE INSIDE THE SPRAY BAR RESULTING IN THE SPRAY BAR HAVING TO BE _ Doc TR5500M Issued 11 2010 Version 1 40 CY200 CLEANING UNIT MAINTENANCE GREASING LUBRICATION POINTS It is recommended that you are diligent in checking the grease points on the CY200 regularly There are three grease points located on the CY200 they are located on the left support rail 1 at the front of the cleaning head on the recovery pump 2 and in the center of the CY200 unit at the rotating assembly 3 which supplies pressurized w
11. cured lift the loading ramp and return the latch and cotter pin to the locking pin Fig 9 42 lt gt Figure 8 Figure 9 Doc TR5500M Issued 11 2010 Version 1 34 END OF SHIFT CLEANING PROCEDURE TR5500 TRAILER 1 Pull the T handles on the Bladex drain valves to drain the reclaim tanks only Fig 8 2 Remove the hand held cleaning wand from its storage holster located in the rear of the trailer and hook up the high pressure water line 3 Start the 27hp Kohler engine and turn on both the pump and burner switch 4 Before removing the stainless steel filter elements make sure to drain the water from the filter housings using the gate valve located in front of the left fender next to the filter assembly Ficureg This valve will drain both the 75 as well as the 30 micron filter housings of all existing water Fig 9 5 Loosen the eye nuts securing the filter housing lids Remove the lids and set aside Remove the stainless steel filter elements from the filter housings and set aside Fig 10 6 Using the cleaning wand thoroughly clean the stainless steel filter elements uw NIVHO 831714 Figure 9 WARNING MAKE SURE TO TOP OFF YOUR FRESH WATER TANKS TO ENSURE THERE IS AN AMPLE AMOUNT OF CLEAN WATER TO PROPERLY CLEAN YOUR er FILTER ELEMENTS 7 Once you have cleaned the filter elements return them to their proper filter housing making sure to replace the 30 micron and 75 micron
12. e the security chains holding the 200 in place 4 Using the LT2000 Superwinch controls slowly let out the winch cable allowing the CY200 to move down the counterbalanced ramp Remember to pull back on the cleaning head while Figure 1 letting out the winch cable until the ramp begins to tilt and gravity can take over Make sure to always help guide the CY200 cleaning unit down the ramp to ensure safety Fig 3 Figure 2 Figure 3 5 Onceon the ground unhook the winch cable from the CY200 cleaning unit hook the winch cable to one of the safety chains on the trailer and tension 6 Fold the loading ramp up and latch it in place using the latch and cotter pin 7 When positioned in your desired cleaning area uncoil both the high pressure waterline as well as the return line from the hose reels Before hooking the lines up take the time to fully extend both of your hoses in a straight line doing so will both maximize your cleaning space and efficiency Remember always work away from the hosing 8 Hook up the high pressure line using the quick connect fitting to the CY200 cleaning unit Fig 4a Doc TR5500M Issued 11 2010 Version 1 30 Figure 4 i Figure 4b 9 Hook up the return line using the cam lock fitting to the CY200 cleaning unit and to the cam lock fitting located on the TR5500 next to the hose reel Fig 4a b NOTE To do so you must remove the cam lock fitting from the hose reel itself Fig 4b
13. el for debris basket 10 Recovery tank drain plug 11 Recovery pump clean out cap E GE aan AGS Z0 Doc TR5500M Issued 11 2010 Version 1 27 TR5500 OPERATION FILLING WATER RECLAIM TANKS 1 Place the water hose in Reclaim Tank 1 and begin to fill Reclaim Tanks 1 2 and 3 until water level in 1 inch from the top Note that once tank 1 fills water will automatically flow into Reclaim Tank 2 and Reclaim Tank 3 2 Once Reclaim Tanks are filled to the proper level start the engine and set the throttle to high To start the engine on the trailer slide the choke all the way to the left and slide the throttle to the half way position Once started slide the choke all the way back to the right you may now set the engine throttle to high by sliding the manual throttle lever all the way to the left 3 Open the bleeder valves on top of the filter housing to allow the air to escape Once water begins to flow from the bleeder valves close the valves Once water begins to flow from the bleeder valves the reclaim tank will automatically pump down to the appropriate level 4 Keepthe engine throttled to high until water stops flowing into the clean water tanks or until the filter pump indicator light on the control panel turns off 5 Oncethe filter pump stops flowing water into the clean water tanks you may begin filling the fresh water tanks until the water level is 2 inches from the top of the tank WARNING C
14. filters in the correct filter housings secure the lids and tightening the eye nuts Doc TR5500M Issued 11 2010 Version 1 35 8 Turn off the pump and burner switch and clear the cleaning wand of any pressurized water before unhooking the high pressure water line Return the cleaning wand and re wrap the high pressure line on the hose reel 9 You may now drain off all remaining water in the fresh water tanks using the 3 inch Bladex drain valves 10 Using a standard garden hose rinse all reclaim as well as fresh water tanks of any residual debris that may be left in the tanks 11 When cleaning out water the tanks make sure to remove the large debris mesh filter access lid on reclaim tank 3 and gently rinse this filter as well Figure 11 12 Once the TR5500 has been properly serviced you may replace all caps and close all valves for storage Fig 13 Figure 12 Figure 13 Doc TR5500M Issued 11 2010 Version 1 36 MAINTENANCE Keep the machine in top condition by following the maintenance schedule closely Maintenance intervals given are for average operating conditions Machines used in severe environments may require service more often In general Keep the fuel tank filled gasoline or diesel This helps to reduce condensation and moisture entering the fuel system Be aware of the high low water level amber service indicator light Clean your filtration system as well as your CY200 cleaning unit after ever
15. inal replacement parts and accessories Doc TR5500M Issued 11 2010 Version 1 NAMEPLATE See Figure 1 The Model Number and Serial Number of the machine are shown on the nameplate A located at the front of the trailer MODEL NUMBER SERIAL NUMBER This information is required when ordering repair parts for the machine or contacting Nilfisk Advance Technical Support Doc TR5500M Issued 11 2010 Version 1 KNOW YOUR MACHINE As you read through this manual you will occasionally run across a bold number or letter in parenthesis i e 2 These numbers refer to an item shown on these pages unless otherwise noted Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text NOTE Refer to the service section of this manual for detailed explanations of each item illustrated on these pages 30 micron filter housings 75 micron filter housings 1 Diesel fuel tank 14 gal 2 Gasoline tank 10 gal 3 Spare tire 4 Winch 5 CY200 6 7 Doc TR5500M Issued 11 2010 Version 1 10 KNOW YOUR MACHINE 8 pressure supply hose 9 Low pressure return hose 10 Water heater coil optional 11 Water and reclaim tank 12 Engine 13 Control box 14 Power washing wand Doc TR5500M Issued 11 2010 Version 1 11 TR5500 TRAILER CHASSIS The TR5500 Trailer is hand crafted with cold rolled steel tubing this chassis is sand blasted and powder coated to ensure a pr
16. k under a machine without safety blocks or stands to support the machine Doc TR5500M Issued 11 2010 Version 1 Do not dispense flammable cleaning agents operate the machine on or near these agents or operate in areas where flammable liquids exist Ear plugs or other hearing protection devices are mandatory The engines pumps and Cyclone Cleaning Head all produce decibel levels high enough to cause hearing damage or loss CAUTION THIS SYMBOL IS USED TO CALL ATTENTION TO A SITUTION THAT COULD CAUSE MINOR PERSONAL INJURY OR DAMAGE TO THE MACHINE OR OTHER PROPERTY NOT This machine is only approved for hard surface use When operating this machine ensure that third parties are not endangered Before performing any service function carefully read all instructions pertaining to that function Do not leave the machine unattended without first turning the key switch off O removing the key and chocking the wheels Turn the key switch off O and remove the key before opening the electrical control box Take precautions to prevent hair jewelry or loose clothing from becoming caught in moving parts Before use all hoses and drain plugs must be secure ES Pay attention to all decals and labels on this machine If you have any questions contact your supervisor or your local Advance Industrial Dealer Should your machine malfunction do not attempt to correct the problem Only a trained company mechanic or an authori
17. ofessional appearance as well as a hard long lasting finish The TR5500 is equipped with dual 5 000 Ib torsion axle suspension standard electric trailer brakes a standard 7 pin trailer hook up and an integrated 2 5 16 inch trailer hitch In addition the TR5500 comes standard with high visibility LED running and brake lights to ensure safety while transporting the TR550 trailer unit Doc TR5500M Issued 11 2010 Version 1 12 GASOLINE FUEL TANK 10 gallon capacity Suction line Fill tube with cap Sight hose PARI DIESEL FUEL TANK 14 gallon capacity Suction line Return line Fill tube with cap Sight hose pa Doc TR5500M Issued 11 2010 Version 1 13 CY200 STORAGE DECK Counter balanced loading ramp Diamond plate aluminum decking Tie down eye bolts with security chains Winch cable roller LT2000 Superwinch with 2000 Ib capacity prem ce Doc TR5500M Issued 11 2010 Version 1 14 KOHLER 27 HP ELECTRIC START 2 CYL ENGINE Electric start Manual engine throttle Manual engine choke Engine oil dip stick Engine oil fill cap Oil filter Inline fuel filter Engine air filter assembly Engine exhaust Po e o cg Doc TR5500M Issued 11 2010 Version 1 15 P435R GIANT PUMP Low pressure supply line High pressure output line Bleeder valve Analog pressure gauge Belt driven electromagnetic clutch fill cap Dip stick 2418 A Doc
18. r such as sand WARNING These items could cause extensive and costly damage to the blades and spray bars and serious injury or death to the operator 1 2 3 Always turn off the engine before fueling Never point the hand held spray gun at yourself or another person Water coming out of the gun is at a high enough pressure to cause injury or death This equipment should not be used without consulting all applicable standards guidelines or recommendations of the United States Occupational Safety and Health Administration OSHA the American Society of Testing Materials ATSM the National Standards Institute ANSI and the instructions recommendations and standards of Advance Advance does not guarantee that the practices described and the recommendations contained in this manual will prevent harm or injury even when such equipment is properly used in conformity with the recommended practices In the event of bodily injury nothing in this manual should substitute for proper medical care Doc TR5500M Issued 11 2010 Version 1 SAFETY RECOMENDATIONS WARNING While towing the TR5500 when filled with water never exceed the maximum towing speed of 55 mph BATTERY SAFE HANDLING GUIDELINES 1 Always wear proper eye face and hand protection when working with battery Never lean over the battery while boosting testing or charging Exercise caution when working with metallic tools or conductors to prevent short circui
19. steel reusable filter elements Bleeder valves Filter drain valve Prem c D fmm S Doc TR5500M Issued 11 2010 Version 1 23 PRESSURE WAND 1 5000 psi rated spray wand 2 15070 stainless spray tip 3 Pressure wand storage holster Doc TR5500M Issued 11 2010 Version 1 24 STANDARD HOSING 1 3 8 inch 5000 psi rated hosing equipped with quick coupler connections 2 1inch 300 psi rated return line equipped with cam lock connections 3 Standard hose reel for convenient storage Doc TR5500M Issued 11 2010 Version 1 25 FIBERGLASS TANK 1 395 gallon 5 chamber fiberglass water tank which includes a 220 gallon 3 chamber reclaim tank with patented internal baffle system as well as two connected fresh water tanks with a 175 gallon capacity Screw on access caps for easy filling and cleaning Large debris filter screens with easy access cap located in reclaim tank 3 3 inch Bladex valve drain system for quick and easy draining High liquid level switch located in reclaim tank 3 Low liquid level switch located in fresh water tank 1 Water level float for automatic filtration located in reclaim tank 3 PS OU ME sco Doc TR5500M Issued 11 2010 Version 1 26 CY200 WALK BEHIND CLEANING UNIT Honda GVX 390 engine Throttle Fuel tank High pressure line High pressure ball valve Water recovery return line Fiberglass recovery tank Recovery port tube Access pan
20. the CY200 walk behind unit Figure 7 3 In addition it is always recommended to flush out the CY200 recovery tubes recovery pump as well as the recovery tank with a standard garden hose If needed scoop out any sediment which may be left in the CY200 recovery tank 4 When the recovery tank is thoroughly cleaned out place the large debris basket back into the recovery tank replace tank plug and recovery pump cap When replacing the recovery tank basket make sure to line up the screen hole with the port tube and push the debris basket all the way forward in the recovery tank 5 Donotallow sediment to sit in your return line when finished cleaning flush out the return line with a garden hose until the water runs clear Doc TR5500M Issued 11 2010 Version 1 33 6 Return both the high pressure line as well as the water return line to their designated hose reels and secure using the quick connect fitting for the pressure line and the cam lock fitting located inside the hose reel for the return line 7 Once the CY200 cleaning unit has been serviced properly and reassembled return the unit to the storage deck on the TR5500 using the electric winch Secure the unit with the security chains and take any slack out of the chains using the winch controls Fig 8 There should be ample tension on the chains as well as the winch cable to ensure the CY200 cleaning unit does not move or slide on the storage deck during travel 8 Once se
21. ts and arcing Keep terminals protected to prevent accidental shorting Replace any battery that has signs of damage to the terminals case or cover Install the battery in a ventilated area for operation and during charging The Yellow Top Optima battery is a maintenance free battery EM BATTERY MAINTENANCE The OPTIMA battery is truly maintenance free When charged properly you will not have to worry about leaking corrosion or gassing Periodically inspect your battery terminal connections to ensure they are clean snug and protected from the elements OPEN CIRCUIT VOLTAGE OCV AND STORAGE OCV 34 gt 12 8 volts For a fully charged battery D34 gt 13 0 volts For a fully charged battery BATTERY STORAGE Because of the high purity lead grid in the OPTIMA battery it has a self discharge rate much lower than conventional flat plate batteries This means the OPTIMA can sit for longer periods retaining enough charge to start your engine Depending on storage temperature the OPTIMA can usually sit for 8 to 12 months and start most engines When possible store your battery in a cool dry location Check the battery voltage every 6 months and charge if it falls below 12 6 volts Disconnect the battery cables when the vehicle is not being used for extended periods Doc TR5500M Issued 11 2010 Version 1 INTRODUCTION SERVICE MANUAL PURPOSE This manual is a technical resource that Nilfisk Advance Technologies provides
22. y use to maximize your cleaning ability Reference the Beckett burner Giant pump Kohler engine and Honda engine service manuals for recommended engine service intervals and procedures RECOMMENDED SERVICE MATERIALS Wc E Engine Oil 10 W 30 reference engine manual for extreme weather applications Full synthetic Oil for pressure pump 20 W 50 Multipurpose bearing Grease Teflon tape type thread sealant in the appropriate grades Never Seez or equivalent anti seize compound Doc TR5500M Issued 11 2010 Version 1 37 JACKING POINTS ON TR5500 When jacking the TR5500 always do so at the designated locations on either axle only WARNING NEVER WORK UNDER A MACHINE WITHOUT SAFETY STANDS OR BLOCKS TO SUPPORT THE MACHINE Doc TR5500M Issued 11 2010 Version 1 38 CY200 CLEANING UNIT MAINTENCE CHART CY200 8 HOURS 16 HOURS 40 HOURS 200 HOURS CLEANING UNIT CYCLONE BELT TENSION AND CONDITION GREASE LUBRICATION POINTS CYCLONE BRUSH CONDITION CYCLONE PRESSURE TIPS X CYCLONE DECK CASTERS CYCLONE BLADES AND BARS ENGINE MOUNT BOLTS SERVICE BATTERY CONNCETION CYCLONE HARDWARE Doc TR5500M Issued 11 2010 Version 1 39 CY200 CLEANING UNIT MAINTENANCE CHANGING SPRAY TIPS 1 Nilfisk Advance recommends a 40 025 size spray tips for use in the CY200 walk behind Spray tips 1 should be changes every 8 16 hours depending on the severity of the cleaning being done This can
23. zed Advance Dealer Service person shall make repairs to this equipment Reference the separately provided engine manufacturer s maintenance and operator manuals for more detailed engine specification and service data Doc TR5500M Issued 11 2010 Version 1 SAFETY RECOMENDATIONS STANDARD PRACTICES AND PROCEDURES This information was prepared to aid in the identification of potentially unsafe conditions when using high pressure washing equipment These practices describe how to use high pressure water jets for cleaning hard surfaces These practices do NOT replace the training necessary to operate and maintain high pressure water jet systems It should be noted that other potential hazards might exist which have not been mentioned in this manual BEFORE OPERATING EQUIPMENT Before operation of this equipment it is important that you read the Owner s Manual for each of the component parts installed in your machine It is especially important to read and understand all of the safety information included in the manuals Failure to do so could result in damage to the equipment serious injury or death to the operator and may void any and all warranties associated with this equipment WARNING This equipment has MOVING PARTS at HIGH RATES OF SPEED VERY HOT WATER with heat option HIGH PRESSURE WATER GASOLINE DIESEL FUEL with heat option In all cases Advance products are sold with the understanding that the purchaser agrees to
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